WO2016006638A1 - Housing member for wire harness and wire harness - Google Patents

Housing member for wire harness and wire harness Download PDF

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Publication number
WO2016006638A1
WO2016006638A1 PCT/JP2015/069700 JP2015069700W WO2016006638A1 WO 2016006638 A1 WO2016006638 A1 WO 2016006638A1 JP 2015069700 W JP2015069700 W JP 2015069700W WO 2016006638 A1 WO2016006638 A1 WO 2016006638A1
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WO
WIPO (PCT)
Prior art keywords
wire harness
exterior member
electric wire
tube
branch
Prior art date
Application number
PCT/JP2015/069700
Other languages
French (fr)
Japanese (ja)
Inventor
昌久 杉本
勝 木内
Original Assignee
矢崎総業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2014140142A external-priority patent/JP6295152B2/en
Priority claimed from JP2014140141A external-priority patent/JP2016019343A/en
Priority claimed from JP2014140140A external-priority patent/JP6308669B2/en
Application filed by 矢崎総業株式会社 filed Critical 矢崎総業株式会社
Publication of WO2016006638A1 publication Critical patent/WO2016006638A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/04Protective tubing or conduits, e.g. cable ladders or cable troughs

Definitions

  • the present invention relates to an exterior member for a wire harness and a wire harness including the exterior member in its configuration.
  • a wire harness is used to electrically connect high voltage devices mounted on a hybrid vehicle or an electric vehicle.
  • wire harnesses having a configuration and structure that take into account the wiring space are adopted.
  • the wire harness disclosed in Patent Document 1 below includes a conductive path and a synthetic resin exterior member (such as a wire protection tube) for protecting the conductive path.
  • the exterior member has a bellows tube-shaped flexible tube portion and a straight tube-shaped straight tube portion in order to route the wire harness in a three-dimensional complex space.
  • the exterior member is resin-molded so that the flexible tube portion and the straight tube portion are continuous. If such an exterior member is employed, the wiring harness can be arranged even in a three-dimensional complicated space.
  • a wire harness that is installed while branching each electric wire in a bundle of wires bundled with a plurality of wires along a wiring path is protected by covering the wire bundle with a wire protection tube.
  • the electric wire protection tube described in Patent Document 2 is formed by opening a slit in a part of the electric wire protection tube, bending the opening edge surface facing the slit in the branching direction, and pulling out the branch line from the hole.
  • Patent Document 1 employs a resin exterior member, so that the weight can be reduced as compared with a wire harness of an exterior member made of a metal pipe. Play.
  • the inventor of the present application thinks that weight reduction must be achieved while ensuring strength as an exterior member.
  • the electric wire protection tube of the said patent document 2 will be in the state which always contacts an electric wire when the bending direction of a bending part changes by vibration etc., and the edge of an opening edge surface faces the electric wire side, As a result, there was a possibility that the electric wire was damaged.
  • the first object of the present invention is to provide an exterior member for a wire harness and a wire harness that can be reduced in weight while ensuring strength.
  • the second object of the present invention has been made in view of the above circumstances, and provides an exterior member for a wire harness and a wire harness that can prevent reverse installation in a vehicle routing operation. It is.
  • the third object of the present invention has been made in view of the above, and is to provide an electric wire protection tube capable of preventing an electric wire from being damaged by a branched portion.
  • the first object of the present invention is achieved by the following configurations (1) to (3).
  • An exterior member for a wire harness that is formed into a tubular shape by resin molding in order to insert and protect a conductive path, and the exterior member is for fixing the wire harness at a predetermined position.
  • An exterior member for a wire harness in which a plurality of fixing portions or fixing members are provided on the outside, and a thin portion is formed on the inner side according to the interval or arrangement of the adjacent fixing portions or fixing members.
  • the exterior member for a wire harness having the above-described configuration (1) or (2) is an exterior member having a thin portion, and this thin portion conforms to, for example, an adjacent fixing portion or a portion where the interval between the fixing members is narrow. It is formed.
  • the thickness of the exterior member is reduced by the formation of the thin part, but if the fixed part or the fixed member is fixed to the object to be fixed, the decrease in strength is compensated, and as a result, the necessary strength as the exterior member is secured. Can do. Accordingly, it is possible to reduce the weight of the exterior member at the portion where the interval is narrowed.
  • the exterior member having the above configuration (1) or (2) since the thin portion is formed on the inner side, the appearance does not change for weight reduction. There is no hindrance to the space.
  • the resin material can be reduced as the weight is reduced. That is, cost reduction can be achieved.
  • the weight is reduced by the thin portion of the exterior member.
  • the second object of the present invention is achieved by the following configurations (4) to (10).
  • An exterior member for a wire harness that is formed into a tubular shape to pass through a conductive path and protect the wire.
  • the exterior member is a resin molded product, and a mark for visual recognition is formed at the time of molding.
  • the exterior member having the configuration of (4) to (9) above, since a mark for visual recognition is formed, it is necessary to check by checking the mark in the routing work of the wire harness to the vehicle. This prevents reverse installation. Since the mark is formed by recessing the inner surface of the exterior member and projecting the outer surface, the shape is different from the following case. That is, it is different from the case where the outer surface is marked. Moreover, it differs from the case where it forms simply by building up with respect to an outer surface. In the former case, since it is a marking, it is planar, and it may be difficult to see depending on the angle viewed by the operator.
  • the exterior member having the above-described configurations (4) to (9) employs a mark having a shape in which the inner surface is recessed and the outer surface is protruded, and thus there is no such a concern, and as a result, it is useful.
  • the mark is formed by denting the inner surface and projecting the outer surface, there is a concern that the thickness is reduced and the strength is lowered, but there is no such concern.
  • the exterior member having the above configurations (4) to (9) is formed with a mark in consideration of the cross-sectional second moment, so that the rigidity is not lowered, and as a result, the function as the exterior member is not impaired.
  • a wire harness comprising the exterior member for a wire harness described in (4), (5), (6), (7) or (8) above, and a conductive path inserted through the exterior member.
  • the third object of the present invention is achieved by the following configurations (11) to (12).
  • a trunk tube portion covering an outer periphery of the trunk wire of a wire bundle having a trunk line and a branch line branched from the trunk line, and a branch from the trunk tube portion so as to cover an outer periphery of the branch line of the branch portion of the wire bundle.
  • An electric wire protection tube wherein the branch tube portion is provided integrally with the main tube portion so as to protrude toward the branch direction, and is elastically bendable.
  • An electric wire protection tube in which the free part is provided along the circumferential direction of the end part on the opening side of the branch cylinder part.
  • the branch tube portion includes a small-diameter tube portion provided at a proximal end side with a small tube inner diameter so that the tube inner diameter changes in an axial direction.
  • a large-diameter cylindrical portion provided with a cylindrical inner diameter larger than the small-diameter cylindrical portion on the opening end side, and the bendable portion has a cylindrical inner diameter from the small-diameter cylindrical portion to the large-diameter cylindrical portion.
  • An electric wire protection tube which is a wall of the branched tube portion bent from the axial direction to the radially outward direction so as to change greatly.
  • the exterior member for a wire harness described in the above (4), since the exterior member has a mark having a shape in which the inner surface is recessed and the outer surface protrudes, when routing the wire harness to the vehicle By seeing and confirming the mark, it is possible to prevent reverse attachment.
  • the marks are formed symmetrically with respect to the tube axis, there are a plurality of marks. As a matter of course, there is an effect that the molded state as the exterior member can be stabilized and the function can be sufficiently exhibited.
  • the symmetrical arrow is used as a mark for visual recognition, the directionality related to the wiring harness can be further easily understood. There is an effect that can be done. Moreover, since it is a symmetrical arrow, there exists an effect that the shaping
  • the exterior member for a wire harness described in (8) above since the mark is formed lower than the bellows convex part of the flexible tube part, the routing space is not lost by the mark. That is, even if the mark is formed, there is an effect that the arrangement can be made as in the conventional case.
  • the wire harness of the wire harness is simply compared with the case where it is arranged and formed in the center. There is an effect that the directionality related to the arrangement can be easily understood.
  • the edge of the branch portion is only the opening edge surface.
  • the bendable portion is elastically bent so as to reduce the force with which the edge presses the electric wire W. Therefore, rubbing between the edge and the electric wire can be prevented, and as a result, the electric wire can be prevented from being damaged by the branch portion.
  • the electric wire protection tube described in the above (12) is configured to form the bendable part by changing the inner diameter of the branch cylinder part, the electric wire protection tube is a resin molded product. , And can be easily formed integrally with a mold.
  • FIG. 1 shows a wire harness according to a first embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arranged differently from (a). It is a schematic diagram which shows a search state.
  • FIG. 2 is a schematic diagram showing a configuration and a fixed state of the wire harness of FIG.
  • FIG. 3 is a schematic view showing the configuration of the exterior member of FIG. 4 is a cross-sectional view of the main part of the exterior member of FIG. FIG.
  • FIG. 5 is a wire harness according to a second embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arrangement different from (a). It is a schematic diagram which shows a search state.
  • FIG. 6 is a plan view showing the configuration of the harness body in the wire harness of FIG.
  • FIG. 7 is a side view of the harness body of FIG. 8 is a cross-sectional view taken along line AA in FIG.
  • FIG. 9A is a view showing the periphery of a branched tube portion of an electric wire protection tube according to a third embodiment of the present invention
  • FIG. 9B is a cross-sectional view of the electric wire protection tube shown in FIG.
  • FIG. 10 is a perspective view of the wire protection tube shown in FIG.
  • FIG. 11 is a view showing a cross section around the branch tube portion of the wire protection tube and the electric wire
  • (a) is a view showing a state before the electric wire contacts the edge of the branch tube portion.
  • FIG. 4 is a view showing a state after an electric wire comes into contact with an edge of a branch cylinder part.
  • FIG. 12 is a diagram schematically showing a wire protection tube production line.
  • 13A is a side view of a mold in a state where the upper mold and the lower mold used in the resin molding portion shown in FIG. 12 are closed, and FIG.
  • FIG. 13B is a side view of the upper mold and the lower mold. It is the figure which looked at each metal mold
  • 14 is an intermediate member of the wire protection tube before being processed by the cutting slit processing portion shown in FIG. 12, and (a) is a view of the intermediate member as viewed from the direction of arrow A in FIG.
  • FIG. 13B is a diagram illustrating the intermediate member viewed from the direction of arrow B in FIG. 12 together with the slit forming cutter and the branch end cutting cutter.
  • FIG. 15 is a diagram illustrating a procedure for manufacturing the wire protection tube by the wire protection tube manufacturing line illustrated in FIG. 12.
  • FIG. 16 is a cross-sectional view of the vicinity of the branch tube portion of the wire protection tube of Modification 1.
  • FIG. 17 is a cross-sectional view of the vicinity of the branch tube portion of the electric wire protection tube of Modification 2.
  • FIG. 18 is a view showing the periphery of the branch cylinder portion of the electric wire protection tube of Modification 3, and shows the wire harness including the electric wire protection tube and the electric wire bundle in the electric wire protection tube by showing the electric wire protection tube in cross section.
  • FIG. 19 is a view showing the periphery of the branch tube portion of the electric wire protection tube of Modification 4. By showing the electric wire protection tube in cross section, a wire harness including the electric wire protection tube and the electric wire bundle in the electric wire protection tube is shown.
  • the wire harness of the first embodiment includes an exterior member such as an electric wire protection tube, a conductive path inserted through the exterior member, and a fixing portion or a fixing member for fixing the wire harness at a predetermined position. Is done.
  • the exterior member is formed in a tubular shape in order to insert and protect the conductive path.
  • the exterior member is a resin molded product, and a thin portion is formed inside. The thin portion is disposed and formed in accordance with a portion where the interval between adjacent fixing portions or fixing members is narrow. A thin part is formed as a part aiming at weight reduction.
  • FIG. 1 shows a wire harness according to a first embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arranged differently from (a). It is a schematic diagram which shows a search state.
  • 2 is a schematic diagram showing the configuration and fixed state of the wire harness of FIG. 1A
  • FIG. 3 is a schematic diagram showing the configuration of the exterior member of FIG. 2
  • FIG. 4 is a main part of the exterior member of FIG. It is sectional drawing.
  • the present invention is applied to a wire harness routed in a hybrid vehicle (which may be an electric vehicle or the like).
  • a hybrid vehicle 1 is a vehicle that is driven by mixing two powers of an engine 2 and a motor unit 3, and a battery 5 (battery pack) is connected to the motor unit 3 via an inverter unit 4. ) Is supplied.
  • the engine 2, the motor unit 3, and the inverter unit 4 are mounted in the engine room 6 where the front wheels and the like are located in the first embodiment.
  • the battery 5 is mounted on the rear part 7 of the vehicle having rear wheels or the like (may be mounted in a vehicle room existing behind the engine room 6).
  • the motor unit 3 and the inverter unit 4 are connected by a high-voltage (high voltage) wire harness 8.
  • the battery 5 and the inverter unit 4 are also connected by a high-voltage wire harness 9.
  • the intermediate portion 10 is routed under the vehicle floor 11. Further, they are routed substantially parallel along the vehicle floor 11.
  • the vehicle underfloor 11 is a known body and a so-called panel member, and a through hole is formed at a predetermined position.
  • the wire harness 9 is inserted into the through hole in a watertight manner.
  • the wire harness 9 and the battery 5 are connected via a junction block 12 provided in the battery 5. External connection means such as a shield connector 14 disposed on the harness terminal 13 on the rear end side of the wire harness 9 is electrically connected to the junction block 12. Further, the wire harness 9 and the inverter unit 4 are electrically connected via an external connection means such as a shield connector 14 disposed on the harness terminal 13 on the front end side.
  • the motor unit 3 includes a motor and a generator.
  • the inverter unit 4 includes an inverter and a converter.
  • the motor unit 3 is formed as a motor assembly including a shield case.
  • the inverter unit 4 is also formed as an inverter assembly including a shield case.
  • the battery 5 is of Ni-MH type or Li-ion type and is configured by modularization. It is also possible to use a power storage device such as a capacitor.
  • the battery 5 is not particularly limited as long as it can be used for the hybrid vehicle 1 and the electric vehicle.
  • the wire harness 15 is a low voltage (for low voltage), and includes a low voltage battery 16 at the rear portion 7 of the hybrid vehicle 1 and an auxiliary device 18 mounted on the front portion 17 of the vehicle. (Equipment) for electrical connection.
  • the wire harness 15 is routed through the vehicle underfloor 11 in the same manner as the wire harness 9 of FIG. 1A (an example.
  • the wire harness 15 may be routed through the passenger compartment side).
  • high-voltage wire harnesses 8 and 9 and a low-voltage wire harness 15 are arranged in the hybrid vehicle 1.
  • the wire harness 9 will be described below as a representative example.
  • the long wire harness 9 routed through the vehicle underfloor 11 is arranged at the harness body 19 and at both ends of the harness body 19 (that is, the harness terminal 13). And a shield connector 14 (external connection means) provided.
  • the wire harness 9 includes a plurality of fixing members 20 (for example, clamps) for fixing at a predetermined position of the vehicle, and water-stop members 21 and 22 (for example, grommets and boots) for restricting the ingress of moisture. It is prepared for.
  • the wire harness 9 is fixed by the plurality of fixing members 20 as described above.
  • the fixing member 20 is indicated by reference numerals 20a to 20d, in FIG. 2, the wire harness 9 is fixed to the fixed object 23 of the vehicle by the fixing members 20a to 20d (an example is not limited to the fixed number in FIG. 2).
  • the fixing members 20a to 20d an example is not limited to the fixed number in FIG. 2.
  • the configuration and structure of the fixing member 20 will be described later.
  • the fixing member 20a is provided on the short straight pipe portion 31 of the exterior member 24 described later.
  • the fixing members 20b to 20d are provided at predetermined positions of the long straight pipe portion 32 of the exterior member 24, respectively.
  • the fixing member 20a and the fixing member 20b are disposed (attached) in a state where a flexible tube portion 28 (described later) of the exterior member 24 exists between them.
  • the fixing member 20a and the fixing member 20b are arranged at a relatively narrow interval though the flexible tube portion 28 is interposed.
  • the fixing member 20b and the fixing member 20c are arranged at intervals so as to be largely separated.
  • the fixing member 20c and the fixing member 20d are disposed at the narrowest interval. As described above, the fixing members 20a to 20d are arranged with different intervals.
  • a characteristic portion according to the first embodiment is formed on the exterior member 24 described later. This characteristic portion is formed according to the interval and arrangement of the fixing members 20a to 20d.
  • the harness body 19 includes an exterior member 24 according to the first embodiment and a high-voltage conductive path 25 (conductive path) that is accommodated and protected by the exterior member 24.
  • the exterior member 24 may have a structure and structure that together accommodate and protect the low-voltage wire harness 15 (the low-voltage wire harness 15 includes the harness body 26 and the harness body 26. And a connector 27 disposed at both ends (see FIG. 1B).
  • the exterior member 24 is formed into a single straight tubular body by resin molding using an air blow type or vacuum type device (it is straight before use).
  • Such an exterior member 24 is formed with flexible flexible tube portions 28 to 30 and straight tube portions (short straight tube portion 31 and long straight tube portion 32) as a straight wiring portion. Is done.
  • the flexible tube portion 28, the short straight tube portion 31, the flexible tube portion 29, the long straight tube portion 32, and the flexible tube portion 30 are used.
  • the flexible tube portions and the straight tube portions are alternately arranged so that
  • the flexible tube portions 28 to 30 are arranged and formed in accordance with the bending position and bending length of the fixing object 23 (wire harness wiring destination).
  • the lengths of the flexible tube portions 28 to 30 are not constant, and are formed with necessary lengths according to the fixing object 23, respectively.
  • Such flexible tube portions 28 to 30 are bent at a desired angle when the wire harness 9 is packed, transported, or routed to the vehicle.
  • the flexible tube portions 28 to 30 can be bent to have a bent shape, and can be naturally returned to the original state (the state at the time of resin molding) as shown in FIG.
  • the flexible tube portions 28 to 30 are formed in a bellows tube shape in the first embodiment (the shape is not particularly limited as long as it has flexibility). Specifically, the bellows concave portion 33 and the bellows convex portion 34 in the circumferential direction are provided, and the bellows concave portion 33 and the bellows convex portion 34 are formed alternately and continuously in the tube axis direction.
  • the short straight tube portion 31 and the long straight tube portion 32 are formed as portions having no flexibility such as the flexible tube portions 28 to 30. Further, the short straight pipe portion 31 and the long straight pipe portion 32 are also formed as a portion that does not bend during packing, transportation, or route routing (the portion that does not bend positively has flexibility). Meaning no part). The short straight tube portion 31 and the long straight tube portion 32 are formed in a straight tube shape.
  • a plurality of fixing member attachment portions 35 are formed on the outer surfaces of the short straight tube portion 31 and the long straight tube portion 32 as portions for attaching the fixing members 20a to 20d.
  • One fixing member attachment portion 35 is formed on the short straight tube portion 31 and three on the long straight tube portion 32 (the number is an example).
  • the fixing member attaching part 35 is configured to include a pair of movement restricting parts 36 and an attaching / detaching part 37 (if it is an attaching part, it is not limited to the illustrated structure).
  • the pair of movement restricting portions 36 is formed in an annular flange shape.
  • the pair of movement restricting portions 36 are arranged and formed on both sides of the attaching / detaching portion 37.
  • the arrangement of the fixing member mounting portion 35 has the same contents as the above-described interval between the fixing members 20a to 20d, and will not be described.
  • thin-walled portions 38 to 40 that are characteristic portions of the first embodiment are formed.
  • the thin portions 38 to 40 are formed by reducing the thickness of the short straight tube portion 31 and the long straight tube portion 32 from the inside.
  • Such thin portions 38 to 40 are formed according to the interval and arrangement of the fixing members 20a to 20d. Since the thin portions 38 to 40 are formed with a small thickness, they are effective as portions that can be reduced in weight.
  • the thin portions 38 to 40 are formed by appropriately controlling the resin molding apparatus related to the exterior member 24, specifically by controlling the resin molding speed and the supply amount of the resin material.
  • the formation range of the thin portions 38 to 40 is set according to the interval and arrangement of the fixing members 20a to 20d. This formation range is set to a range in which the required strength of the exterior member 24 can be secured in a state where the fixing members 20a to 20d are fixed to the fixing object 23.
  • the thin portion 38 is formed on the entire inner surface of the short straight tube portion 31 to which the fixing member 20a is attached.
  • the fixing member 20a is disposed so as to be adjacent to the fixing member 20b at a relatively narrow interval, so that it is necessary even if the thin portion 38 is formed on the entire inner surface of the short straight pipe portion 31. It is possible to ensure a sufficient strength by supplementing the fixing members 20a and 20b.
  • the short straight pipe part 31 is a short part located between the flexible pipe parts 28 and 29, if the thin part 38 is formed in this whole inner surface, it will be the wall
  • the thin portion 39 is formed in accordance with the position where the fixing member 20b is attached.
  • the thin-walled portion 39 is formed to have a thin thickness in a state where the thin-walled portion 39 is tapered in a sectional view, and finally has the same thickness as the flexible tube portion 29.
  • the thin portion 39 is formed in a short range.
  • the thin portion 40 is formed in accordance with the position where the fixing members 20c and 20d are attached.
  • the thin-walled portion 40 is formed so as to be thin in a state where the thin-walled portion 40 is tapered in a sectional view, and finally to have the same thickness as the flexible tube portion 30.
  • the thin portion 40 is formed in a range longer than the thin portion 39.
  • the long straight tube portion 32 is formed with thin portions 39 and 40 at this end portion. It is assumed that the middle except for the end portion is not formed thin in the first embodiment. This is because the long straight pipe portion 32 is a portion arranged under the vehicle floor 11 in the first embodiment, and therefore it is necessary to sufficiently ensure the strength as the exterior member 24. In addition, since the interval between the fixing member 20b and the fixing member 20c is increased, if the external force is applied only by these fixings, the intermediate load is increased.
  • the fixing member 20 is not attached to the flexible tube portions 28 to 30. However, if the strength as the exterior member 24 can be ensured, it is partially formed thin to reduce the weight. It shall be good.
  • the high-voltage conductive path 25 is a conductive path that is accommodated and protected by the exterior member 24 as described above, and includes one or a plurality of high-voltage wires and a shield member that covers the high-voltage wires. (It is an example. For example, a sheath may be included).
  • a high voltage electric wire is configured to include a conductor and an insulator covering the conductor.
  • the high voltage electric wire is formed to have a length necessary for electrical connection.
  • the high-voltage electric wire is formed in a long length because the wire harness 9 electrically connects the inverter unit 4 and the battery 5 (junction block 12, see FIG. 1A).
  • the conductor is made of copper or copper alloy, or aluminum or aluminum alloy. Concerning the conductor, a conductor structure in which strands are twisted together or a rod-shaped conductor structure having a rectangular or round cross section (for example, a conductor structure having a flat single core or a round single core. It may be any of those that are rod-shaped).
  • an insulator made of an insulating resin material is extruded on the outer surface.
  • the insulator is extruded on the outer peripheral surface of the conductor using a thermoplastic resin material.
  • the insulator is formed as a cover having a circular cross section.
  • the insulator is formed with a predetermined thickness.
  • the thermoplastic resin various known types can be used, and are appropriately selected from polymer materials such as polyvinyl chloride resin, polyethylene resin, and polypropylene resin.
  • the shield member is an electromagnetic shield member (shield member for electromagnetic wave countermeasures) that collectively covers the high-voltage electric wire, and a known braid formed by knitting a large number of strands into a cylindrical shape is employed.
  • the shield member is formed to have substantially the same length as the entire length of the high-voltage electric wire.
  • the end of the shield member is connected to a shield case or the like (not shown) of the inverter unit 4 (see FIG. 1A) via the shield connector 14 (see FIG. 1A).
  • a conductive metal foil or a member including this metal foil may be adopted as long as it is possible to take countermeasures against electromagnetic waves. Moreover, you may assemble
  • the fixing member 20 (20a to 20d) is a known clamp in the first embodiment, and includes a tube mounting portion 41 and a vehicle body fixing portion.
  • the tube attachment part 41 is a part attached to the attachment / detachment part 37 of the fixing member attachment part 35, and is formed to have a split structure.
  • the vehicle body fixing portion 42 is formed in a cantilever-shaped portion that is integrated with the tube attachment portion 41.
  • the fixing member 20 is fixed by bolts and nuts 43 inserted through the vehicle body fixing portion 42. Note that the same functional portion as that of the fixing member 20 may be integrally formed on the outer surface of the exterior member 24 and replaced.
  • the wire harness 9 is manufactured by the following procedure. That is, the wire harness 9 is manufactured by inserting the high-voltage conductive path 25 into the exterior member 24 and thereafter providing the shield connector 14 at the end of the high-voltage conductive path 25.
  • the wire harness 9 is manufactured by attaching the fixing member 20 (20a to 20d) to the fixing member attaching portion 35 of the exterior member 24.
  • the water stop members 21 and 22 which are a grommet and a boot shall be assembled
  • the wire harness 9 After being manufactured as described above, predetermined packaging is performed, and the wire harness 9 is transported to the vehicle assembly site. At the vehicle assembly site, the wire harness 9 is attached and fixed to the vehicle from the portion corresponding to the vehicle underfloor 11. When a series of operations related to mounting and fixing is completed, the wire harness 9 is routed in a desired route.
  • the exterior member 24 in which the thin portions 38 to 40 are formed according to the interval and arrangement of the fixing members 20a to 20d is used, so that strength is secured. In addition, an effect is achieved that the weight can be reduced.
  • An exterior member (24) for a wire harness that is formed into a tubular shape by resin molding in order to insert and protect a conductive path (high-voltage conductive path 25),
  • the exterior member (24) is provided with a plurality of fixing parts or fixing members (20) for fixing the wire harness (9) at a predetermined position, and the fixing parts or the fixing parts adjacent to each other.
  • An exterior member (24) for a wire harness according to [1] above has a flexible tube portion (28 to 30) and a straight tube portion (short straight tube portion 31 and long straight tube portion 32), and at least the straight tube portion (short straight tube portion 31 and An exterior member (24) for a wire harness in which the thin portion (38 to 40) is formed inside the long straight pipe portion 32).
  • a wire harness (9) comprising a plurality of fixing portions or fixing members (20) provided on the outer side.
  • the wire harness according to the second embodiment includes an exterior member such as an electric wire protection tube and a conductive path inserted through the exterior member.
  • the exterior member is formed in a tubular shape in order to insert and protect the conductive path.
  • the exterior member is a resin molded product, and a mark for visual recognition is formed at the time of molding. This mark is formed by denting the inner surface of the exterior member and projecting the outer surface. The mark is formed such that the inner moment is increased by increasing the distance from the tube axis of the exterior member by forming the concave inner surface. The mark is formed symmetrically with respect to the tube axis. (Second Embodiment)
  • FIG. 5 is a wire harness according to a second embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arrangement different from (a). It is a schematic diagram which shows a search state.
  • 6 is a plan view showing the configuration of the harness body in the wire harness of FIG. 5A
  • FIG. 7 is a side view of the harness body of FIG. 6
  • FIG. 8 is a cross-sectional view taken along line AA of FIG. .
  • the present invention is applied to a wire harness routed in a hybrid vehicle (which may be an electric vehicle or the like).
  • a hybrid vehicle 101 is a vehicle that mixes and drives two powers of an engine 102 and a motor unit 103, and a battery 105 (battery pack) is connected to the motor unit 103 via an inverter unit 104. ) Is supplied.
  • the engine 102, the motor unit 103, and the inverter unit 104 are mounted in the engine room 106 where the front wheels and the like are located in the second embodiment.
  • the battery 105 is mounted on a rear part 107 of the vehicle having rear wheels or the like (may be mounted in a vehicle room existing behind the engine room 106).
  • the motor unit 103 and the inverter unit 104 are connected by a high-voltage (high voltage) wire harness 108.
  • the battery 105 and the inverter unit 104 are also connected by a high voltage wire harness 109.
  • the intermediate portion 110 is routed under the vehicle floor 111. Further, they are routed substantially parallel along the vehicle floor 111.
  • the vehicle underfloor 111 is a known body and a so-called panel member, and a through hole is formed at a predetermined position.
  • the wire harness 109 is inserted into the through hole in a watertight manner.
  • the wire harness 109 and the battery 105 are connected via a junction block 112 provided in the battery 105.
  • External connection means such as a shield connector 114 disposed on the harness terminal 113 on the rear end side of the wire harness 109 is electrically connected to the junction block 112.
  • the wire harness 109 and the inverter unit 104 are electrically connected via an external connection means such as a shield connector 114 disposed on the harness terminal 13 on the front end side.
  • the motor unit 103 includes a motor and a generator.
  • the inverter unit 104 includes an inverter and a converter.
  • the motor unit 103 is formed as a motor assembly including a shield case.
  • the inverter unit 104 is also formed as an inverter assembly including a shield case.
  • the battery 105 is of Ni-MH type or Li-ion type and is configured by modularization. It is also possible to use a power storage device such as a capacitor.
  • the battery 105 is not particularly limited as long as it can be used for the hybrid vehicle 101 and the electric vehicle.
  • the wire harness 115 is a low voltage (for low voltage), and includes a low voltage battery 116 at the rear portion 107 of the hybrid vehicle 101 and an auxiliary device 118 mounted on the front portion 117 of the vehicle. (Equipment) for electrical connection.
  • the wire harness 115 is routed through the vehicle underfloor 111 as in the case of the wire harness 109 of FIG. 5A (an example. It may be routed through the passenger compartment side).
  • a long wire harness 109 routed through the vehicle underfloor 111 includes a harness body 119 and both ends of the harness body 119 (ie, the harness terminal 113). ) Are respectively provided with shield connectors 114 (external connection means).
  • the wire harness 109 includes a fixing member (not shown) for routing at a predetermined position (for example, a clamp) and a water stop member (for example, a grommet or a boot) (not shown).
  • the harness body 119 includes an exterior member 120 according to the second embodiment and a high-voltage conductive path 121 (conductive path) that is accommodated and protected by the exterior member 120.
  • the exterior member 120 may have a configuration and structure that together accommodates and protects the low-voltage wire harness 115 (the low-voltage wire harness 115 includes the harness body 122 and the harness body 122. And connector 123 provided at both ends).
  • the exterior member 120 will be described. 6 and 7, the exterior member 120 is formed into a single straight tube shape by resin molding using an air blow type or vacuum type device (it is straight before use). Such an exterior member 120 is formed with a flexible tube portion 124 having flexibility and a straight tube portion 125 as a portion to be installed straight. A plurality of flexible tube portions 124 and straight tube portions 125 are formed. Moreover, these are arrange
  • the flexible tube portion 124 is disposed at a position that matches the vehicle mounting shape (the shape of the wire harness wiring destination, the shape to be fixed). Moreover, the flexible tube part 124 is also formed in the length matched with the vehicle attachment shape. The length of the flexible tube portion 124 is not constant, and is formed with a necessary length according to the vehicle mounting shape. Such a flexible tube portion 124 is bent at a desired angle when the wire harness 109 is packed, transported, or routed to the vehicle (see the bent shape shown by the phantom line in FIG. 7). The flexible tube portion 124 can be bent to have a bent shape, and is naturally formed so as to be able to return to a straight original state as illustrated (a state at the time of resin molding).
  • the straight tube portion 125 is formed as a non-flexible portion like the flexible tube portion 124. Further, the straight pipe portion 125 is also formed as a portion that does not bend when packed, transported, or routed (the portion that does not bend means a portion that does not actively have flexibility). .
  • the straight tube portion 125 is formed in a long and straight tube shape.
  • Reference numeral 128 indicates the inner surface of the straight pipe portion 125 (see FIG. 8).
  • Reference numeral 129 indicates the outer surface of the straight pipe portion 125.
  • the outer surface 129 has a plurality of groove portions 130 and is formed in an uneven shape.
  • the grooves 130 are arranged and formed at an equal pitch along the longitudinal direction of the straight tube portion 125 (along the tube axis direction). Since the straight tube portion 125 has a plurality of groove portions 130, the portions other than the groove portion 130 are formed so that the ridges 131 and 132 are the ridges (the protrusions 131 and 132 are not positively protruded portions). And).
  • the groove part 130 is set so that this depth becomes shallow. Specifically, it is set to a depth that is slightly recessed with respect to the outer surface 129 of the straight tube portion 125 (the outer surfaces of the convex portions 131 and 132) (the depth of the groove portion 130 is the bellows of the flexible tube portion 124).
  • the groove portion 130 is set so that the width thereof is about 1 ⁇ 2 of the width of the convex portion 131.
  • the width of the convex portion 132 is set to be slightly narrower than the width of the convex portion 131 in the second embodiment (an example).
  • the formation of the groove 130 is arbitrary.
  • a plurality of arrows 133 that are characteristic portions of the second embodiment are formed in the straight pipe portion 125.
  • the arrow 133 is formed in a symmetrical shape that is substantially “L” -shaped (preferably a shape that is line-symmetric. Other than the above, “ ⁇ ”, “ ⁇ ”, etc. may be mentioned) .
  • An arrow 133 is a mark for visual recognition, and is formed as a portion where the directionality related to the routing of the wire harness 109 can be understood.
  • the arrow 133 is arranged and formed in the vicinity of the boundary portion between the flexible tube portion 124 and the straight tube portion 125.
  • the arrow 133 is arranged and formed so as to be axially symmetric with respect to the tube axis 134 (see FIG. 8) of the straight tube portion 125.
  • the arrows 133 of the second embodiment are formed so as to exist in a total of 2 ⁇ 2 in the vicinity of the boundary portion (“L” and “L” are also on the opposite side of 180 degrees).
  • positioning of the arrow 133 are an example, it is the minimum necessary conditions that the arrow 133 can be visually recognized in the routing work of the wire harness 109.
  • the arrow 133 is formed in a shape protruding from the outer surface of the convex portion 131 (the outer surface 129 of the straight tube portion 125).
  • the arrow 133 is formed in a shape in which the inner surface 128 of the straight pipe portion 125 follows and is recessed along with the protrusion.
  • the condition regarding the protrusion of the arrow 133 is that it can be visually recognized. Of course, this is because the visibility becomes poor if it is too low. Further, the condition regarding the protrusion of the arrow 133 is to make it lower than the bellows convex portion 127 of the flexible tube portion 124. This is because the outer diameter of the exterior member 120 is not increased, and the wire harness 109 is secured even in a three-dimensional complicated space. In addition, when too high, there exists a possibility that it may not come out of a metal mold
  • the inner surface 128 is recessed as described above to increase the distance from the tube axis 134 of the straight tube portion 125 from r1 to r2 (r1 ⁇ r2), thereby increasing the sectional moment of inertia. It is to be. This is because, by forming the arrow 133 in consideration of the secondary moment of section, the rigidity t is reduced even if the thickness t2 is slightly thinner than the thickness t1, for example, on the resin molding (t1> t2). This is because it can be prevented from being connected. As a result, the function as the exterior member 120 can be maintained.
  • the arrow 133 will be described with specific numerical values. It has been found that the visibility of the arrow 133 is good when the projecting height from the outer surface 129 is in the range of 0.3 mm to 0.6 mm when the outer diameter of the straight tube portion 125 is ⁇ 19 (size D19). Further, it was found that the moldability of the arrow 133 can be removed when the protruding height is 3 mm or less. Thus, it was found that the moldability can be ensured if the protrusion height (that is, in the range of 0.3 mm to 0.6 mm) at which the visibility is good.
  • the arrow 133 does not deteriorate the function as the exterior member 120 by this formation, and therefore, in order to make the operator understand the directionality related to the routing of the wire harness 109. It can be said that it is an effective part.
  • the straight tube portion 125 is formed in a rigid portion as compared with the flexible tube portion 124.
  • the straight pipe portion 125 is formed in a position and a length according to the vehicle mounting shape.
  • the longest one is formed so as to be arranged under the vehicle floor 111 (see FIG. 5).
  • the high-voltage conductive path 121 includes two high-voltage electric wires 135 and a shield member 136 that covers the two high-voltage electric wires 135 (this is an example.
  • the sheath may further include a sheath).
  • the high voltage electric wire 135 includes a conductor and an insulator covering the conductor.
  • the high voltage electric wire 135 is formed to have a length necessary for electrical connection.
  • the high-voltage electric wire 135 is formed in a long shape because the wire harness 109 electrically connects the inverter unit 104 and the battery 105 (junction block 112; see FIG. 5A).
  • the conductor is made of copper or copper alloy, or aluminum or aluminum alloy. Concerning the conductor, a conductor structure in which strands are twisted together or a rod-shaped conductor structure having a rectangular or round cross section (for example, a conductor structure having a flat single core or a round single core. It may be any of those that are rod-shaped).
  • an insulator made of an insulating resin material is extruded on the outer surface.
  • the insulator is extruded on the outer peripheral surface of the conductor using a thermoplastic resin material.
  • the insulator is formed as a cover having a circular cross section.
  • the insulator is formed with a predetermined thickness.
  • the thermoplastic resin various known types can be used, and are appropriately selected from polymer materials such as polyvinyl chloride resin, polyethylene resin, and polypropylene resin.
  • the shield member 136 is an electromagnetic shielding member (shielding member for electromagnetic wave countermeasures) that collectively covers the two high-voltage electric wires 135, and a known braid formed by knitting a large number of strands into a cylindrical shape is adopted.
  • the shield member 136 is formed to have substantially the same length as the entire length of the two high-voltage electric wires 135.
  • the end of the shield member 136 is connected to a shield case or the like (not shown) of the inverter unit 104 (see FIG. 5A) via the shield connector 114 (see FIG. 5A).
  • the shield member 136 may employ, for example, a conductive metal foil or a member including this metal foil as long as it can take countermeasures against electromagnetic waves. Moreover, you may assemble
  • the exterior member 120 according to the second embodiment has the arrow 133 having a shape in which the inner surface 128 is recessed and the outer surface 129 protrudes.
  • An exterior member (120) for a wire harness that is formed into a tubular shape in order to insert and protect a conductive path (high-voltage conductive path 121),
  • the exterior member (120) is a resin molded product, and a mark (arrow 33) for visual recognition is formed at the time of molding, and the mark (arrow 33) causes the inner surface (128) to be recessed and the outer surface (129) to protrude.
  • the exterior member (120) for the wire harness according to [7] above The flexible tube portion (124) is formed in a bellows tube shape having a bellows concave portion (126) and a bellows convex portion (127), An exterior member (120) for a wire harness in which the mark (arrow 33) is formed lower than the bellows convex portion (127).
  • FIG. 9A is a view showing the periphery of the branch cylinder portion 220 of the wire protection tube 201 according to the third embodiment of the present invention
  • FIG. 9B is a cross-sectional view of the wire protection tube 201 shown in FIG. It is the figure which showed the wire harness WH containing the electric wire protection tube 201 and the electric wire bundle Wb in the electric wire protection tube 201 by having shown by.
  • FIG. 10 is a perspective view of the electric wire protection tube 201 shown in FIG.
  • FIG. 11 is a view showing a cross section around the branch cylinder part 220 of the electric wire protection tube 201 and the electric wire W.
  • FIG. 11A shows a state before the electric wire W contacts the edge 220c of the branch cylinder part 220.
  • the wire protection tube 201 protects, for example, the wire bundle Wb of the wire harness WH routed inside the automobile.
  • the electric wire protection tube 201 is made of an insulating material such as synthetic resin, and has a main tube portion 210 covering the outer periphery of the main wire W1 of the electric wire bundle Wb having the main wire W1 and a branch line W2 branched from the main wire W1, and a branch of the electric wire bundle Wb. It has the branch cylinder part 220 branched from the trunk line cylinder part 210 so that the outer periphery of the partial branch line W2 may be covered.
  • the main tube portion 210 has a bellows shape in which mountain-shaped portions and valley-shaped portions are alternately formed along the axial direction, and is formed in a shape that can be bent in accordance with the routing route of the wire bundle Wb. Further, the main tube portion 210 is formed with a slit 211 extending from one end to the other end along the axial direction, and the wire bundle Wb is accommodated in the wire protection tube 201 from the slit 211.
  • the branch tube portion 220 is provided integrally with the main tube portion 210 so as to protrude in the branch direction, and the bendable portion 230 that is elastically bendable is the end of the branch tube portion 220 on the opening 220a side. It is provided along the circumferential direction of 221.
  • the branch tube portion 220 is provided so as to protrude in a substantially straight direction with respect to the main tube portion 210.
  • the branch cylinder part 220 has a small-diameter cylinder part 222 provided on the base end side with a small cylinder inner diameter so that the cylinder inner diameter changes in the axial direction, and an opening end side compared to the small-diameter cylinder part 222.
  • a large-diameter cylindrical portion 223 provided with a large cylindrical inner diameter.
  • the bendable part 230 is a wall of the branch cylinder part 220 that is bent from the axial direction to the radially outward direction so that the cylinder inner diameter changes greatly from the small diameter cylinder part 222 to the large diameter cylinder part 223. More specifically, the bendable part 230 is a wall of the branch cylinder part 220 that is bent substantially perpendicularly from the axial direction to the radially outward direction.
  • the edge 220c presses the electric wire W as shown in FIG.
  • the bendable portion 230 is configured to bend elastically so as to reduce the force.
  • FIG. 12 is a view schematically showing the electric wire protection tube production line 300.
  • 13A is a side view of a mold in a state where the upper mold 321 and the lower mold 322 used in the resin molding portion 320 shown in FIG. 12 are closed
  • FIG. 13B is an upper mold. It is the figure which looked at 321 and the lower metal mold
  • 14 is an intermediate member 201A of the wire protection tube 201 before being processed by the cutting slit processing portion 330 shown in FIG. 12, and (a) is a view of the intermediate member 201A viewed from the direction of arrow A in FIG. FIG.
  • FIG. 13B is a diagram showing the intermediate member 201 ⁇ / b> A viewed from the direction of arrow B in FIG. 12 together with the slit forming cutter 331 and the branch end cutting cutter 332.
  • 14A shows a line in which the imaginary line L1 forms the slit 211 by the slit forming cutter 331, and the imaginary line L2 has the closed end of the branch cylinder part 220 closed by the branch part end cutting cutter 332.
  • a line for cutting the portion 221a is shown.
  • FIG. 15 is a diagram showing a procedure for manufacturing the wire protection tube 201 by the wire protection tube manufacturing line 300 shown in FIG.
  • the resin extruding part 310 is a part that continuously supplies the resin as the material of the wire protection tube 201 to the resin molding part 320.
  • the resin molding part 320 is a part for molding the intermediate member 201A of the wire protection tube 201 by using the upper mold 321 and the lower mold 322 for molding the resin supplied by the resin extrusion part 310 as shown in FIG. .
  • the resin molding unit 320 continuously molds the resin supplied from the resin extrusion unit 310 by disposing each of the plurality of upper molds 321 and lower molds 322 in an annular shape and facing each other at the molding position. .
  • the upper and lower molds 321 and 322 have cavities respectively corresponding to the small-diameter cylindrical portion 222 and the large-diameter cylindrical portion 223 of the branch cylindrical portion 220, and are configured to mold the bendable portion 230. . Further, since the upper and lower molds 321 and 322 are configured to mold the intermediate member 201A in which the opening 220a of the branch cylinder part 220 is closed, the cavity corresponding to the opening 220a can be a closed cavity. It is configured as follows. Therefore, the outer shell of the branch tube portion 220 including the bendable portion 230 is configured to be easily molded integrally with the outer shell of the trunk tube portion 210 by the cavities closed by the upper and lower molds 321 and 322.
  • the cutting slit processing part 330 is a part that forms the slit 211 in the intermediate member 201A supplied by the resin molding part 320 and forms the opening 220a by cutting the tip part 221a of the branch cylinder part 220.
  • the cutting slit processing portion 330 includes a slit forming cutter 2131 that is a cutter for forming the slit 211, and a cutter for cutting the distal end portion 221 a of the branch cylindrical portion 220. And a branch portion end cutting cutter 332.
  • the slit forming cutter 331 forms the slit 211 as the intermediate member 201A moves in the transport direction D, and the branch end cutting cutter 332 cuts the tip 221a.
  • the opening 220a is formed.
  • the tension adjusting unit 340 is a part that adjusts the tension of the electric wire protection tube 201 between the cutting slit processing unit 330 and the receiving unit 350.
  • the receiving part 350 is a part that is processed by the cutting slit processing part 330 and winds up the electric wire protection tube 201 to which the main tube part 210 is continuously connected around the drum 351.
  • the wire protection tube 201 wound around the drum 351 is cut into a predetermined length and used when the wire harness WH is manufactured.
  • the worker inputs a material amount such as resin into the resin extrusion unit 310 and activates the wire protection tube production line 300.
  • the resin molding unit 320 press-molds the resin supplied from the resin extrusion unit 310 by the upper and lower molds 321 and 322.
  • an intermediate member 201A that closes the opening 220a of the branch tube portion 220 is formed (see FIG. 15A).
  • the cutting slit processing portion 330 forms the slit 211 and the opening 220a in the intermediate member 201A, thereby completing the wire protection tube 201 (see FIG. 15B and FIG. 15C).
  • the slit forming cutter 331 is cut into the intermediate member 201A along the virtual line L1 in FIG.
  • the branch end cutting cutter 332 is cut into the intermediate member 201A along the imaginary line L2, thereby forming the opening 220a.
  • the electric wire protection tube 201 manufactured in this way is then sent to the receiving part 350 and wound up and stored in units of the drum 351.
  • the electric wire protection tube 201 which concerns on this 3rd Embodiment is made to form the flexible part 230 by changing the cylinder internal diameter of the branch cylinder part 220, the electric wire protection tube 201 is a resin molded product. In this case, it can be easily formed integrally with a mold.
  • FIG. 16 is a cross-sectional view of the periphery of the branch cylinder portion 220 of the wire protection tube 202 of the first modification.
  • the electric wire protection tube 202 of this modification 1 differs from the electric wire protection tube 201 of the said 3rd Embodiment by the point from which the shape of the trunk line cylinder part 240 differs.
  • the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code
  • the main tube portion 240 has a straight tube shape.
  • the electric wire protection tube 202 of this modification 1 is provided integrally with the trunk tube portion 240 so as to protrude in the branching direction, the edge of the branching portion is narrowed down only to the opening edge surface 220b, and When the electric wire W comes into contact with the edge 220c of the opening edge surface 220b, the bendable portion 230 is elastically bent so as to reduce the force with which the edge 220c presses the electric wire W. Similarly to the wire protection tube 201 of the embodiment, rubbing between the edge 220c and the wire W can be prevented, and as a result, the wire W can be prevented from being damaged by the branch portion.
  • FIG. 17 is a cross-sectional view of the periphery of the branch cylinder portion 220 of the wire protection tube 203 of the second modification.
  • the electric wire protection tube 203 of the second modified example is different from the electric wire protection tube 201 of the third embodiment in that the shape of the trunk tube portion 250 is different.
  • the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code
  • the main tube portion 250 has both a straight tube shape and an accordion shape.
  • FIG. 18 is a view showing the periphery of the branch cylindrical portion 260 of the electric wire protection tube 204 of Modification 3.
  • the electric wire protection tube 204 and the electric wire bundle Wb in the electric wire protection tube 204 are shown. It is the figure which showed the wire harness WH containing these.
  • the electric wire protection tube 204 of Modification 3 is different from the electric wire protection tube 201 of the third embodiment in that the shape of the branch tube portion 260 is different.
  • the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code
  • the branch tube portion 260 is provided integrally with the main tube portion 210 so as to protrude in the branch direction, and an end portion 221 on the opening 260a side of the branch tube portion 260 is provided with a bendable portion 270 that is elastically bendable. It is provided along the circumferential direction.
  • the bendable part 270 is a part where the wall of the branch cylinder part 260 is bent substantially perpendicularly from the axial direction to the radially outward direction so that the opening edge surface 260b faces the radially outward direction.
  • the edge of the branch portion is only on the opening edge surface 220b.
  • the bendable portion 270 is elastically bent so as to reduce the force with which the edge 260c presses the electric wire W. Therefore, like the wire protection tube 201 of the third embodiment, the edge 260c and the wire W can be prevented from rubbing, and as a result, the wire W can be prevented from being damaged by the branch portion.
  • FIG. 19 is a view showing the periphery of the branch cylinder portion 280 of the electric wire protection tube 205 of Modification 4.
  • the electric wire protection tube 205 and the electric wire bundle Wb in the electric wire protection tube 205 are shown. It is the figure which showed the wire harness WH containing these.
  • the electric wire protection tube 205 of this modification 4 differs from the electric wire protection tube 201 of the said 3rd Embodiment by the point from which the shape of the branch cylinder part 280 differs.
  • the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code
  • the branch tube portion 280 is provided integrally with the main tube portion 210 so as to protrude toward the branch direction, and an elastically bendable flexible portion 230 is provided at the end 281 on the opening 280a side of the branch tube portion 280. It is provided along the circumferential direction. More specifically, the branch tube portion 280 is provided so as to protrude from the main tube portion 210 while being inclined from a substantially straight direction.
  • the edge of the branch portion is only on the opening edge surface 280b.
  • the bendable portion 230 is elastically bent so as to reduce the force with which the edge 280c presses the electric wire W. Therefore, similarly to the wire protection tube 201 of the third embodiment, the edge 280c and the wire W can be prevented from rubbing, and as a result, the wire W can be prevented from being damaged by the branch portion.
  • the branch tube portion (220) is provided integrally with the main tube portion (210) so as to protrude in the branch direction, and the bendable portion (230) that is elastically bendable is the branch tube portion.
  • the wire protection tube (201) provided along the circumferential direction of the end (221) on the opening side of the portion (220).
  • the wire protection tube (201) according to [11] above, The branched cylindrical portion (220) includes a small-diameter cylindrical portion (222) provided with a small cylindrical inner diameter on the proximal end side so that the cylindrical inner diameter changes in the axial direction, and the small-diameter cylindrical portion (222) on the open end side. ) And a large-diameter cylindrical portion (223) provided with a larger cylindrical inner diameter than The bendable portion (230) is bent from the axial direction to the radially outward direction so as to greatly change the tube inner diameter from the small diameter tube portion (222) to the large diameter tube portion (223).
  • An electric wire protection tube (201) which is a wall of the wire.
  • Japanese Patent Application No. 2014-140140 Japanese Patent Application No. 2014-140140
  • Japanese Patent Application No. 2014-140141 Japanese patent application filed on July 8, 2014
  • Japanese Patent Application No. 2014-140141 Japanese patent application filed on July 8, 2014
  • Japanese Patent Application No. 2014-140142 Japanese patent application filed on July 8, 2014
  • the exterior member for a wire harness and the wire harness of the present invention it is possible to provide an exterior member and a wire harness that can be reduced in weight while ensuring strength.
  • the reverse attachment can be prevented by checking the mark when arranging the wire harness to the vehicle.
  • the electric wire protection tube of the present invention rubbing between the edge and the electric wire can be prevented, and as a result, the electric wire can be prevented from being damaged by the branch portion.
  • SYMBOLS 1 Hybrid vehicle, 2 ... Engine, 3 ... Motor unit, 4 ... Inverter unit, 5 ... Battery, 6 ... Engine room, 7 ... Car rear part, 8, 9 ... Wire harness, 10 ... Middle part, 11 ... Under vehicle floor, 12 ... Junction block, DESCRIPTION OF SYMBOLS 13 ... Harness terminal, 14 ... Shield connector, 15 ... Wire harness, 16 ... Low voltage battery, 17 ... Automobile front part, 18 ... Auxiliary device, 19 ... Harness main body, 20 (20b-20d) ... Fixing member, 21, 22 ... Water stop member, 23 ... Fixing target, 24 ... Exterior member, 25 ...
  • High voltage conductive path (conductive path), 26 ... Harness body, 27 ... Connector, 28-30 ... Flexible pipe part, 31 ... Short straight pipe part (straight Tube portion), 32 ... long straight tube portion (straight tube portion), 33 ... bellows concave portion, 34 ... bellows convex portion, 35 ... fixing member mounting portion, 36 ... movement restricting portion, 37 ... detachable portion, 38-40 ... thin wall 41: Tube mounting part, 42 ... Car body fixing part, 43 ... Bolt / nut. DESCRIPTION OF SYMBOLS 101 ... Hybrid vehicle, 102 ... Engine, 103 ... Motor unit, 104 ... Inverter unit, 105 ... Battery, 106 ... Engine room, 107 ...
  • WH Wire harness
  • Wb Electric wire bundle
  • W Electric wire
  • W1 Main line
  • W2 Branch line
  • 300 Electric wire protection tube manufacturing line
  • 310 Resin extrusion part
  • 320 Resin molding part
  • 321 ... Upper mold, 322 ... Lower mold, 330 ...
  • Cutting slit processing part 331 ... Slit forming cutter
  • 332 ... Branch part end cutting cutter, 3 0 ... tension adjusting unit, 350 ... receiving section, 351 ... drum.

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  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Details Of Indoor Wiring (AREA)

Abstract

A wire harness (9) is equipped with a housing member (24), a high-voltage conducting path (25) inserted into this housing member (24), and a plurality of securing members (20) for securing the wire harness (9) at a prescribed position. The housing member (24) is formed in a tube shape for the insertion and protection of the high-voltage conducting path (25). The housing member (24) is a resin molded article, and thin sections (38-40) are formed on the inner side of the housing member. The thin sections (38-40) are formed so as to be disposed in accordance with areas where the gap between adjacent securing members (20) is narrow. The thin sections (38-40) are formed as areas for reducing weight.

Description

ワイヤハーネス用の外装部材、及びワイヤハーネスExterior member for wire harness, and wire harness
 本発明は、ワイヤハーネス用の外装部材と、この外装部材を構成に含んでなるワイヤハーネスとに関する。 The present invention relates to an exterior member for a wire harness and a wire harness including the exterior member in its configuration.
 例えば、ハイブリッド自動車や電気自動車に搭載される高電圧の機器間を電気的に接続するためとしてワイヤハーネスが用いられる。近年の動向を見ると、ワイヤハーネスは、配索スペースに配慮された構成及び構造のものが採用されている。 For example, a wire harness is used to electrically connect high voltage devices mounted on a hybrid vehicle or an electric vehicle. Looking at trends in recent years, wire harnesses having a configuration and structure that take into account the wiring space are adopted.
 下記特許文献1に開示されたワイヤハーネスは、導電路と、この導電路を保護するための合成樹脂製の外装部材(電線保護チューブ等)とを備えて構成される。外装部材は、ワイヤハーネスを三次元的な複雑なスペースに配索するために、蛇腹管形状の可撓管部と、ストレート管形状のストレート管部とを有する。外装部材は、これら可撓管部とストレート管部とが連続するようにして樹脂成形される。このような外装部材を採用すれば、三次元的な複雑なスペースであってもワイヤハーネスの配策が可能になる。 The wire harness disclosed in Patent Document 1 below includes a conductive path and a synthetic resin exterior member (such as a wire protection tube) for protecting the conductive path. The exterior member has a bellows tube-shaped flexible tube portion and a straight tube-shaped straight tube portion in order to route the wire harness in a three-dimensional complex space. The exterior member is resin-molded so that the flexible tube portion and the straight tube portion are continuous. If such an exterior member is employed, the wiring harness can be arranged even in a three-dimensional complicated space.
 従来、複数の電線を束ねた電線束の各電線を配索経路に沿って分岐させながら設置するワイヤハーネスは、電線束を電線保護チューブによって覆うことによって保護されている。
 例えば、特許文献2に記載の電線保護チューブは、電線保護チューブの一部にスリットを開けて、スリットの対向する開口端縁面を分岐方向に向けて外側に折り曲げその孔から支線を引き出すことによって電線を分岐し、開口端縁面のエッジを電線に接触し難くすることによって、エッジと電線との擦れを防ぎ、結果的に、電線の損傷を防止するようにしている。
2. Description of the Related Art Conventionally, a wire harness that is installed while branching each electric wire in a bundle of wires bundled with a plurality of wires along a wiring path is protected by covering the wire bundle with a wire protection tube.
For example, the electric wire protection tube described in Patent Document 2 is formed by opening a slit in a part of the electric wire protection tube, bending the opening edge surface facing the slit in the branching direction, and pulling out the branch line from the hole. By branching the electric wire and making it difficult for the edge of the opening edge surface to contact the electric wire, rubbing between the edge and the electric wire is prevented, and as a result, damage to the electric wire is prevented.
日本国特開2013-211963号公報Japanese Unexamined Patent Publication No. 2013-211963 日本国特開2002-354628号公報Japanese Unexamined Patent Publication No. 2002-354628
 上記特許文献1に開示された従来のワイヤハーネスにあっては、樹脂製の外装部材を採用することから、金属パイプからなる外装部材のワイヤハーネスと比べて軽量化を図ることができるという効果を奏する。しかしながら、近年では更なる軽量化の要望があり、そのためには、外装部材としての強度を確保しつつ軽量化を図らなければならないと本願発明者は考える。 The conventional wire harness disclosed in Patent Document 1 employs a resin exterior member, so that the weight can be reduced as compared with a wire harness of an exterior member made of a metal pipe. Play. However, in recent years, there has been a demand for further weight reduction, and for this purpose, the inventor of the present application thinks that weight reduction must be achieved while ensuring strength as an exterior member.
 また、上記特許文献1に開示された従来のワイヤハーネスにあっては、車両への配策作業において、この逆付けをしてしまうという虞がある。すなわち、ワイヤハーネスの一端と他端とを逆に取り付けてしまうという虞がある。原因の一つとしては、ワイヤハーネスの外観の大半を占める外装部材を単に見ただけでは、ワイヤハーネスの配策に係る方向性が分かり難いからである。 Further, in the conventional wire harness disclosed in Patent Document 1, there is a possibility that this reverse is performed in the routing work to the vehicle. That is, there is a possibility that one end and the other end of the wire harness are attached in reverse. One reason is that simply looking at the exterior member occupying most of the appearance of the wire harness makes it difficult to understand the direction of the wire harness arrangement.
 また、上記特許文献2に記載の電線保護チューブは、振動等によって折り曲げ部分の折り曲げ方向が変化し、開口端縁面のエッジが電線側に向いた場合、エッジが常に電線に接触する状態となり、結果的に電線が損傷するおそれがあった。 Moreover, the electric wire protection tube of the said patent document 2 will be in the state which always contacts an electric wire when the bending direction of a bending part changes by vibration etc., and the edge of an opening edge surface faces the electric wire side, As a result, there was a possibility that the electric wire was damaged.
 本発明の第1の目的は、上記した事情に鑑みてなされたもので、強度を確保しつつ軽量化を図ることが可能なワイヤハーネス用の外装部材、及びワイヤハーネスを提供することである。 The first object of the present invention is to provide an exterior member for a wire harness and a wire harness that can be reduced in weight while ensuring strength.
 本発明の第2の目的は、上記した事情に鑑みてなされたもので、車両への配策作業における逆付け防止を図ることが可能なワイヤハーネス用の外装部材、及びワイヤハーネスを提供することである。 The second object of the present invention has been made in view of the above circumstances, and provides an exterior member for a wire harness and a wire harness that can prevent reverse installation in a vehicle routing operation. It is.
 本発明の第3の目的は、上記に鑑みてなされたものであって、分岐部分によって電線が損傷することを防ぐことができる電線保護チューブを提供することである。 The third object of the present invention has been made in view of the above, and is to provide an electric wire protection tube capable of preventing an electric wire from being damaged by a branched portion.
 本発明の第1の目的は、下記(1)~(3)の構成により達成される。
 (1) 導電路を挿通して保護するために樹脂成形にて管体形状に形成されるワイヤハーネス用の外装部材であって、前記外装部材は、前記ワイヤハーネスを所定位置に固定するための固定部又は固定部材が外側に複数設けられるものであり、且つ、隣り合う前記固定部又は前記固定部材の間隔あるいは配置に応じて内側に薄肉部が形成されるワイヤハーネス用の外装部材。
The first object of the present invention is achieved by the following configurations (1) to (3).
(1) An exterior member for a wire harness that is formed into a tubular shape by resin molding in order to insert and protect a conductive path, and the exterior member is for fixing the wire harness at a predetermined position. An exterior member for a wire harness in which a plurality of fixing portions or fixing members are provided on the outside, and a thin portion is formed on the inner side according to the interval or arrangement of the adjacent fixing portions or fixing members.
 (2) 上記(1)に記載のワイヤハーネス用の外装部材であって、前記外装部材は可撓管部とストレート管部とを有し、少なくとも前記ストレート管部の前記内側に前記薄肉部が形成されるワイヤハーネス用の外装部材。 (2) The wire harness exterior member according to (1), wherein the exterior member includes a flexible tube portion and a straight tube portion, and the thin portion is at least inside the straight tube portion. The exterior member for wire harnesses formed.
 上記(1)又は(2)の構成を有するワイヤハーネス用の外装部材は、薄肉部を有する外装部材であり、この薄肉部は例えば隣り合う固定部又は固定部材の間隔が狭くなる部分に合わせて形成される。薄肉部の形成により外装部材の肉厚が薄くなるが、固定部又は固定部材が固定対象に固定された状態になれば強度低下分が補われ、結果、外装部材として必要な強度を確保することができる。従って、上記間隔が狭くなる部分で外装部材の軽量化を図ることができる。尚、上記(1)又は(2)の構成の外装部材によれば、内側に薄肉部が形成されることから、軽量化のために外観が変わることがなく、結果、配策作業や配策スペースに支障を来すことはない。この他、上記(1)又は(2)の構成の外装部材によれば、軽量化に伴って樹脂材料の低減を図ることもできる。すなわち、コスト低減を図ることもできる。 The exterior member for a wire harness having the above-described configuration (1) or (2) is an exterior member having a thin portion, and this thin portion conforms to, for example, an adjacent fixing portion or a portion where the interval between the fixing members is narrow. It is formed. The thickness of the exterior member is reduced by the formation of the thin part, but if the fixed part or the fixed member is fixed to the object to be fixed, the decrease in strength is compensated, and as a result, the necessary strength as the exterior member is secured. Can do. Accordingly, it is possible to reduce the weight of the exterior member at the portion where the interval is narrowed. In addition, according to the exterior member having the above configuration (1) or (2), since the thin portion is formed on the inner side, the appearance does not change for weight reduction. There is no hindrance to the space. In addition, according to the exterior member having the above configuration (1) or (2), the resin material can be reduced as the weight is reduced. That is, cost reduction can be achieved.
 (3) 上記(1)又は(2)に記載のワイヤハーネス用の外装部材と、前記外装部材に挿通される導電路と、前記外装部材の外側に複数設けられる固定部又は固定部材とを備えるワイヤハーネス。 (3) The wire harness exterior member according to (1) or (2) above, a conductive path inserted through the exterior member, and a plurality of fixing portions or fixing members provided outside the exterior member. Wire harness.
 上記(3)の構成を有するワイヤハーネスによれば、外装部材における薄肉部の分だけ軽量化される。 According to the wire harness having the configuration (3), the weight is reduced by the thin portion of the exterior member.
 本発明の第2の目的は、下記(4)~(10)の構成により達成される。
 (4) 導電路を挿通して保護するために管体形状に形成されるワイヤハーネス用の外装部材であって、前記外装部材は樹脂成形品であり、視認のための印が成形時に形成され、前記印が内面を凹ませ且つ外面を突出させて形成されるワイヤハーネス用の外装部材。
The second object of the present invention is achieved by the following configurations (4) to (10).
(4) An exterior member for a wire harness that is formed into a tubular shape to pass through a conductive path and protect the wire. The exterior member is a resin molded product, and a mark for visual recognition is formed at the time of molding. An exterior member for a wire harness, wherein the mark is formed by recessing the inner surface and projecting the outer surface.
 (5) 上記(4)に記載のワイヤハーネス用の外装部材であって、前記印が管軸に対し軸対称に形成されるワイヤハーネス用の外装部材。 (5) The wire harness exterior member according to (4), wherein the mark is formed symmetrically with respect to the tube axis.
 (6) 上記(4)又は(5)に記載のワイヤハーネス用の外装部材であって、前記印が対称形状の矢印であるワイヤハーネス用の外装部材。 (6) An exterior member for a wire harness according to (4) or (5) above, wherein the mark is a symmetrical arrow.
 (7) 上記(4)、(5)又は(6)に記載のワイヤハーネス用の外装部材であって、前記外装部材は可撓管部とストレート管部とを有し、前記ストレート管部に前記印が配置形成されるワイヤハーネス用の外装部材。 (7) The exterior member for a wire harness according to (4), (5), or (6), wherein the exterior member has a flexible tube portion and a straight tube portion, An exterior member for a wire harness in which the mark is arranged and formed.
 (8) 上記(7)に記載のワイヤハーネス用の外装部材であって、前記可撓管部が蛇腹凹部及び蛇腹凸部を有する蛇腹管形状に形成され、前記印が前記蛇腹凸部よりも低く形成されるワイヤハーネス用の外装部材。 (8) The exterior member for the wire harness according to (7), wherein the flexible tube portion is formed in a bellows tube shape having a bellows concave portion and a bellows convex portion, and the mark is more than the bellows convex portion. An exterior member for a wire harness that is formed low.
 (9) 上記(7)又は(8)に記載のワイヤハーネス用の外装部材であって、前記印が前記ストレート管部における前記可撓管部近傍に配置形成されるワイヤハーネス用の外装部材。 (9) The exterior member for a wire harness according to (7) or (8), wherein the mark is arranged and formed in the vicinity of the flexible tube portion in the straight tube portion.
 上記(4)~(9)の構成を有する外装部材によれば、視認のための印が形成されるものであることから、車両へのワイヤハーネスの配策作業において印を見て確認することで逆付けが防止される。
 印は、外装部材の内面を凹ませ且つ外面を突出させて形成されることから、形状面で次の場合と異なる。すなわち、外面に対しマーキングをして形成される場合と異なる。また、外面に対し単に肉盛りをして形成される場合と異なる。前者の場合は、マーキングであることから平面的であり、作業者が見る角度によっては見難くなってしまうという虞がある。後者の場合は、肉盛りをすることから外面から突出する形状になり、前者と比べて視認性は向上するが、反面、肉盛りをした分だけ他の部分との厚みが異なってしまい、そのため樹脂成形性に支障を来して例えばヒケ等の不具合を引き起こしてしまうという虞がある。
 上記(4)~(9)の構成を有する外装部材では、内面を凹ませ且つ外面を突出させた形状の印を採用することから上記のような虞がなくなり、結果、有用である。尚、内面を凹ませ且つ外面を突出させて印を形成することから、薄肉になって強度の低下が懸念されるが、そのような心配はない。何故ならば、内面を凹ませることで外装部材の管軸からの距離が増えて断面二次モーメントが大きくなるからである。上記(4)~(9)の構成を有する外装部材は、断面二次モーメントを考慮して印が形成されることから剛性の低下がなく、結果、外装部材としての機能を損なうことはない。
According to the exterior member having the configuration of (4) to (9) above, since a mark for visual recognition is formed, it is necessary to check by checking the mark in the routing work of the wire harness to the vehicle. This prevents reverse installation.
Since the mark is formed by recessing the inner surface of the exterior member and projecting the outer surface, the shape is different from the following case. That is, it is different from the case where the outer surface is marked. Moreover, it differs from the case where it forms simply by building up with respect to an outer surface. In the former case, since it is a marking, it is planar, and it may be difficult to see depending on the angle viewed by the operator. In the case of the latter, it becomes a shape protruding from the outer surface because it builds up, and the visibility is improved compared to the former, but on the other hand, the thickness of the other part is different by the amount of the buildup, so There is a risk that the resin moldability will be hindered, causing problems such as sink marks.
The exterior member having the above-described configurations (4) to (9) employs a mark having a shape in which the inner surface is recessed and the outer surface is protruded, and thus there is no such a concern, and as a result, it is useful. Incidentally, since the mark is formed by denting the inner surface and projecting the outer surface, there is a concern that the thickness is reduced and the strength is lowered, but there is no such concern. This is because the concave moment of the inner surface increases the distance from the tube axis of the exterior member and increases the cross-sectional second moment. The exterior member having the above configurations (4) to (9) is formed with a mark in consideration of the cross-sectional second moment, so that the rigidity is not lowered, and as a result, the function as the exterior member is not impaired.
 (10) 上記(4)、(5)、(6)、(7)又は(8)に記載のワイヤハーネス用の外装部材と、前記外装部材に挿通される導電路とを備えるワイヤハーネス。 (10) A wire harness comprising the exterior member for a wire harness described in (4), (5), (6), (7) or (8) above, and a conductive path inserted through the exterior member.
 上記(10)の構成を有するワイヤハーネスによれば、外装部材に形成された印をもとに車両への配策作業をすることで逆付けが防止される。 According to the wire harness having the configuration of (10) above, reverse installation is prevented by performing the routing work on the vehicle based on the mark formed on the exterior member.
 本発明の第3の目的は、下記(11)~(12)の構成により達成される。 The third object of the present invention is achieved by the following configurations (11) to (12).
 (11) 幹線と、前記幹線から分岐する支線とを有する電線束の前記幹線の外周を覆う幹線筒部と、前記電線束の分岐部分の前記支線の外周を覆うように前記幹線筒部から分岐する分岐筒部と、を有する電線保護チューブであって、前記分岐筒部は、分岐方向に向けて突出するように前記幹線筒部と一体的に設けられ、かつ、弾性的に屈曲自在な屈曲自在部が前記分岐筒部の開口側の端部の周方向に沿って設けられた電線保護チューブ。 (11) A trunk tube portion covering an outer periphery of the trunk wire of a wire bundle having a trunk line and a branch line branched from the trunk line, and a branch from the trunk tube portion so as to cover an outer periphery of the branch line of the branch portion of the wire bundle. An electric wire protection tube, wherein the branch tube portion is provided integrally with the main tube portion so as to protrude toward the branch direction, and is elastically bendable. An electric wire protection tube in which the free part is provided along the circumferential direction of the end part on the opening side of the branch cylinder part.
 (12) 上記(11)に記載の電線保護チューブであって、前記分岐筒部は、軸方向で筒内径を変化するように、基端側に筒内径を小さくして設けた小径筒部と、開口端側に該小径筒部に比して筒内径を大きくして設けた大径筒部とを有し、前記屈曲自在部は、前記小径筒部から前記大径筒部に筒内径を大きく変化するように軸方向から径外方向に屈曲した前記分岐筒部の壁である電線保護チューブ。 (12) The electric wire protection tube according to (11), wherein the branch tube portion includes a small-diameter tube portion provided at a proximal end side with a small tube inner diameter so that the tube inner diameter changes in an axial direction. A large-diameter cylindrical portion provided with a cylindrical inner diameter larger than the small-diameter cylindrical portion on the opening end side, and the bendable portion has a cylindrical inner diameter from the small-diameter cylindrical portion to the large-diameter cylindrical portion. An electric wire protection tube which is a wall of the branched tube portion bent from the axial direction to the radially outward direction so as to change greatly.
 上記(1)、(2)に記載されたワイヤハーネス用の外装部材によれば、強度を確保しつつ軽量化を図ることが可能な外装部材を提供することができるという効果を奏する。 According to the exterior member for a wire harness described in the above (1) and (2), there is an effect that it is possible to provide an exterior member capable of reducing the weight while ensuring the strength.
 上記(3)に記載されたワイヤハーネス用の外装部材によれば、強度を確保しつつ軽量化を図ることが可能なワイヤハーネスを提供することができるという効果を奏する。 According to the exterior member for a wire harness described in the above (3), there is an effect that it is possible to provide a wire harness that can achieve weight reduction while ensuring strength.
 上記(4)に記載されたワイヤハーネス用の外装部材によれば、内面を凹ませ且つ外面を突出させた形状の印を有する外装部材であることから、ワイヤハーネスを車両へ配策する際に印を見て確認することで逆付けを防止することができるという効果を奏する。 According to the exterior member for a wire harness described in the above (4), since the exterior member has a mark having a shape in which the inner surface is recessed and the outer surface protrudes, when routing the wire harness to the vehicle By seeing and confirming the mark, it is possible to prevent reverse attachment.
 上記(5)に記載されたワイヤハーネス用の外装部材によれば、管軸に対し軸対称に印を形成することから複数の印であり、このように複数であれば視認性を向上させることができるのは勿論のこと、外装部材としての成形状態を安定させたり機能を十分に発揮させたりすることができるという効果を奏する。 According to the exterior member for a wire harness described in the above (5), since the marks are formed symmetrically with respect to the tube axis, there are a plurality of marks. As a matter of course, there is an effect that the molded state as the exterior member can be stabilized and the function can be sufficiently exhibited.
 上記(6)に記載されたワイヤハーネス用の外装部材によれば、対称形状の矢印を視認のための印とすることから、ワイヤハーネスの配策に係る方向性をより一層分かり易くすることができるという効果を奏する。また、対称形状の矢印であることから、外装部材としての成形状態を安定させたりすることができるという効果を奏する。 According to the exterior member for a wire harness described in (6) above, since the symmetrical arrow is used as a mark for visual recognition, the directionality related to the wiring harness can be further easily understood. There is an effect that can be done. Moreover, since it is a symmetrical arrow, there exists an effect that the shaping | molding state as an exterior member can be stabilized.
 上記(7)に記載されたワイヤハーネス用の外装部材によれば、可撓管部とストレート管部とを有する外装部材であり、剛性を確保できるストレート管部に印を形成することから、外装部材としての機能を損なうことがないという効果を奏する。 According to the exterior member for a wire harness described in (7) above, it is an exterior member having a flexible tube portion and a straight tube portion, and forms a mark on the straight tube portion that can ensure rigidity. There exists an effect that the function as a member is not impaired.
 上記(8)に記載されたワイヤハーネス用の外装部材によれば、可撓管部の蛇腹凸部よりも低く印を形成することから、印によって配策スペースがなくなってしまうことはない。すなわち、印を形成しても従来同様に配策をすることができるという効果を奏する。 According to the exterior member for a wire harness described in (8) above, since the mark is formed lower than the bellows convex part of the flexible tube part, the routing space is not lost by the mark. That is, even if the mark is formed, there is an effect that the arrangement can be made as in the conventional case.
 上記(9)に記載されたワイヤハーネス用の外装部材によれば、ストレート管部における可撓管部近傍に印を配置形成することから、単に中央に配置形成する場合と比べて、ワイヤハーネスの配策に係る方向性を分かり易くすることができるという効果を奏する。 According to the exterior member for a wire harness described in the above (9), since the mark is arranged and formed in the vicinity of the flexible tube portion in the straight tube portion, the wire harness of the wire harness is simply compared with the case where it is arranged and formed in the center. There is an effect that the directionality related to the arrangement can be easily understood.
 上記(10)に記載されたワイヤハーネスによれば、車両への配策作業における逆付け防止を図ることが可能なワイヤハーネスを提供することができるという効果を奏する。 According to the wire harness described in the above (10), there is an effect that it is possible to provide a wire harness capable of preventing reverse installation in the routing work to the vehicle.
 上記(11)に記載された電線保護チューブは、前記分岐筒部を分岐方向に向けて突出するように前記幹線筒部と一体的に設けているので、分岐部分のエッジを開口端縁面だけに絞りこみ、しかも、電線が前記分岐筒部の開口端縁面のエッジに接触すると、エッジが電線Wを押圧する力を軽減するように前記屈曲自在部が弾性的に屈曲するようになっているので、エッジと電線との擦れを防ぎ、結果的に、分岐部分によって電線が損傷することを防ぐことができる。 Since the electric wire protection tube described in (11) is provided integrally with the trunk tube portion so that the branch tube portion protrudes in the branching direction, the edge of the branch portion is only the opening edge surface. In addition, when the electric wire comes into contact with the edge of the opening end surface of the branch tube portion, the bendable portion is elastically bent so as to reduce the force with which the edge presses the electric wire W. Therefore, rubbing between the edge and the electric wire can be prevented, and as a result, the electric wire can be prevented from being damaged by the branch portion.
 上記(12)に記載された電線保護チューブは、前記分岐筒部の筒内径を変化させることによって、前記屈曲自在部を形成するようにしているので、前記電線保護チューブが樹脂成形品である場合、金型によって容易に一体的に成形することができる。 Since the electric wire protection tube described in the above (12) is configured to form the bendable part by changing the inner diameter of the branch cylinder part, the electric wire protection tube is a resin molded product. , And can be easily formed integrally with a mold.
図1は本発明の第1実施形態に係るワイヤハーネスであり、(a)は高電圧のワイヤハーネスの配索状態を示す模式図、(b)は(a)とは別のワイヤハーネスの配索状態を示す模式図である。FIG. 1 shows a wire harness according to a first embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arranged differently from (a). It is a schematic diagram which shows a search state. 図2は図1の(a)のワイヤハーネスの構成及び固定状態を示す概要図である。FIG. 2 is a schematic diagram showing a configuration and a fixed state of the wire harness of FIG. 図3は図2の外装部材の構成を示す概要図である。FIG. 3 is a schematic view showing the configuration of the exterior member of FIG. 図4は図3の外装部材の要部断面図である。4 is a cross-sectional view of the main part of the exterior member of FIG. 図5は本発明の第2実施形態に係るワイヤハーネスであり、(a)は高電圧のワイヤハーネスの配索状態を示す模式図、(b)は(a)とは別のワイヤハーネスの配索状態を示す模式図である。FIG. 5 is a wire harness according to a second embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arrangement different from (a). It is a schematic diagram which shows a search state. 図6は図5の(a)のワイヤハーネスにおけるハーネス本体の構成を示す平面図である。FIG. 6 is a plan view showing the configuration of the harness body in the wire harness of FIG. 図7は図6のハーネス本体の側面図である。FIG. 7 is a side view of the harness body of FIG. 図8は図7のA-A線断面図である。8 is a cross-sectional view taken along line AA in FIG. 図9は、(a)は本発明の第3実施形態に係る電線保護チューブの分岐筒部周辺を示した図であり、(b)は(a)に示した電線保護チューブを断面で示すことによって電線保護チューブと、電線保護チューブ内の電線束とを含むワイヤハーネスを示した図である。FIG. 9A is a view showing the periphery of a branched tube portion of an electric wire protection tube according to a third embodiment of the present invention, and FIG. 9B is a cross-sectional view of the electric wire protection tube shown in FIG. It is the figure which showed the wire harness containing an electric wire protection tube and the electric wire bundle in an electric wire protection tube by. 図10は、図9に示した電線保護チューブの斜視図である。FIG. 10 is a perspective view of the wire protection tube shown in FIG. 図11は、電線保護チューブの分岐筒部周辺の断面および電線を示した図であり、(a)は電線が分岐筒部のエッジに接触する前の状態を示した図であり、(b)は電線が分岐筒部のエッジに接触した後の状態を示した図である。FIG. 11 is a view showing a cross section around the branch tube portion of the wire protection tube and the electric wire, and (a) is a view showing a state before the electric wire contacts the edge of the branch tube portion. FIG. 4 is a view showing a state after an electric wire comes into contact with an edge of a branch cylinder part. 図12は、電線保護チューブ製造ラインを概略的に示した図である。FIG. 12 is a diagram schematically showing a wire protection tube production line. 図13は、(a)が図12に示した樹脂成形部に用いる上金型と下金型とを型閉じた状態の金型の側面図であり、(b)が上金型と、下金型とをそれぞれを互いの合わせ面側から視た図である。13A is a side view of a mold in a state where the upper mold and the lower mold used in the resin molding portion shown in FIG. 12 are closed, and FIG. 13B is a side view of the upper mold and the lower mold. It is the figure which looked at each metal mold | die from the mutual mating surface side. 図14は、図12に示した切断スリット加工部による加工を施す前の電線保護チューブの中間部材であり、(a)が図12中、矢印A方向から中間部材を視た図であり、(b)が図12中、矢印B方向から視た中間部材をスリット形成用カッターおよび分岐部端部切断用カッターとともに示した図である。14 is an intermediate member of the wire protection tube before being processed by the cutting slit processing portion shown in FIG. 12, and (a) is a view of the intermediate member as viewed from the direction of arrow A in FIG. FIG. 13B is a diagram illustrating the intermediate member viewed from the direction of arrow B in FIG. 12 together with the slit forming cutter and the branch end cutting cutter. 図15は、図12に示した電線保護チューブ製造ラインによって電線保護チューブを製造する手順を示した図である。FIG. 15 is a diagram illustrating a procedure for manufacturing the wire protection tube by the wire protection tube manufacturing line illustrated in FIG. 12. 図16は、変形例1の電線保護チューブの分岐筒部周辺の断面図である。FIG. 16 is a cross-sectional view of the vicinity of the branch tube portion of the wire protection tube of Modification 1. 図17は、変形例2の電線保護チューブの分岐筒部周辺の断面図である。FIG. 17 is a cross-sectional view of the vicinity of the branch tube portion of the electric wire protection tube of Modification 2. 図18は、変形例3の電線保護チューブの分岐筒部周辺を示した図であり、電線保護チューブを断面で示すことによって電線保護チューブと、電線保護チューブ内の電線束とを含むワイヤハーネスを示した図である。FIG. 18 is a view showing the periphery of the branch cylinder portion of the electric wire protection tube of Modification 3, and shows the wire harness including the electric wire protection tube and the electric wire bundle in the electric wire protection tube by showing the electric wire protection tube in cross section. FIG. 図19は、変形例4の電線保護チューブの分岐筒部周辺を示した図であり、電線保護チューブを断面で示すことによって電線保護チューブと、電線保護チューブ内の電線束とを含むワイヤハーネスを示した図である。FIG. 19 is a view showing the periphery of the branch tube portion of the electric wire protection tube of Modification 4. By showing the electric wire protection tube in cross section, a wire harness including the electric wire protection tube and the electric wire bundle in the electric wire protection tube is shown. FIG.
 本第1実施形態のワイヤハーネスは、電線保護チューブ等の外装部材と、この外装部材に挿通される導電路と、ワイヤハーネスを所定位置に固定するための固定部又は固定部材とを備えて構成される。外装部材は、導電路を挿通して保護するために管体形状に形成される。外装部材は、樹脂成形品であって、内側には薄肉部が形成される。薄肉部は、隣り合う固定部又は固定部材の間隔が狭い部分に合わせて配置形成される。薄肉部は、軽量化を図る部分として形成される。
(第1実施形態)
The wire harness of the first embodiment includes an exterior member such as an electric wire protection tube, a conductive path inserted through the exterior member, and a fixing portion or a fixing member for fixing the wire harness at a predetermined position. Is done. The exterior member is formed in a tubular shape in order to insert and protect the conductive path. The exterior member is a resin molded product, and a thin portion is formed inside. The thin portion is disposed and formed in accordance with a portion where the interval between adjacent fixing portions or fixing members is narrow. A thin part is formed as a part aiming at weight reduction.
(First embodiment)
 以下、図面を参照しながら本発明の第1実施形態を説明する。
 図1は本発明の第1実施形態に係るワイヤハーネスであり、(a)は高電圧のワイヤハーネスの配索状態を示す模式図、(b)は(a)とは別のワイヤハーネスの配索状態を示す模式図である。また、図2は図1の(a)のワイヤハーネスの構成及び固定状態を示す概要図、図3は図2の外装部材の構成を示す概要図、図4は図3の外装部材の要部断面図である。
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows a wire harness according to a first embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arranged differently from (a). It is a schematic diagram which shows a search state. 2 is a schematic diagram showing the configuration and fixed state of the wire harness of FIG. 1A, FIG. 3 is a schematic diagram showing the configuration of the exterior member of FIG. 2, and FIG. 4 is a main part of the exterior member of FIG. It is sectional drawing.
 本第1実施形態においては、ハイブリッド自動車(電気自動車等であってもよい)に配索されるワイヤハーネスに対し本発明を採用する。 In the first embodiment, the present invention is applied to a wire harness routed in a hybrid vehicle (which may be an electric vehicle or the like).
 図1の(a)において、ハイブリッド自動車1は、エンジン2及びモータユニット3の二つの動力をミックスして駆動する車両であって、モータユニット3にはインバータユニット4を介してバッテリー5(電池パック)からの電力が供給される。エンジン2、モータユニット3、及びインバータユニット4は、本第1実施形態において前輪等がある位置のエンジンルーム6に搭載される。また、バッテリー5は、後輪等がある自動車後部7に搭載される(エンジンルーム6の後方に存在する自動車室内に搭載してもよい)。 In FIG. 1A, a hybrid vehicle 1 is a vehicle that is driven by mixing two powers of an engine 2 and a motor unit 3, and a battery 5 (battery pack) is connected to the motor unit 3 via an inverter unit 4. ) Is supplied. The engine 2, the motor unit 3, and the inverter unit 4 are mounted in the engine room 6 where the front wheels and the like are located in the first embodiment. In addition, the battery 5 is mounted on the rear part 7 of the vehicle having rear wheels or the like (may be mounted in a vehicle room existing behind the engine room 6).
 モータユニット3とインバータユニット4は、高圧の(高電圧用の)ワイヤハーネス8により接続される。また、バッテリー5とインバータユニット4も高圧のワイヤハーネス9により接続される。ワイヤハーネス9は、この中間部10が車両床下11に配索される。また、車両床下11に沿って略平行に配索される。車両床下11は、公知のボディであるとともに所謂パネル部材であって、所定位置には貫通孔が形成される。この貫通孔には、ワイヤハーネス9が水密に挿通される。 The motor unit 3 and the inverter unit 4 are connected by a high-voltage (high voltage) wire harness 8. The battery 5 and the inverter unit 4 are also connected by a high-voltage wire harness 9. In the wire harness 9, the intermediate portion 10 is routed under the vehicle floor 11. Further, they are routed substantially parallel along the vehicle floor 11. The vehicle underfloor 11 is a known body and a so-called panel member, and a through hole is formed at a predetermined position. The wire harness 9 is inserted into the through hole in a watertight manner.
 ワイヤハーネス9とバッテリー5は、このバッテリー5に設けられるジャンクションブロック12を介して接続される。ジャンクションブロック12には、ワイヤハーネス9の後端側のハーネス端末13に配設されたシールドコネクタ14等の外部接続手段が電気的に接続される。また、ワイヤハーネス9とインバータユニット4は、前端側のハーネス端末13に配設されたシールドコネクタ14等の外部接続手段を介して電気的に接続される。 The wire harness 9 and the battery 5 are connected via a junction block 12 provided in the battery 5. External connection means such as a shield connector 14 disposed on the harness terminal 13 on the rear end side of the wire harness 9 is electrically connected to the junction block 12. Further, the wire harness 9 and the inverter unit 4 are electrically connected via an external connection means such as a shield connector 14 disposed on the harness terminal 13 on the front end side.
 モータユニット3は、モータ及びジェネレータを含んで構成される。また、インバータユニット4は、インバータ及びコンバータを構成に含んで構成される。モータユニット3は、シールドケースを含むモータアッセンブリとして形成される。また、インバータユニット4もシールドケースを含むインバータアッセンブリとして形成される。バッテリー5は、Ni-MH系やLi-ion系のものであって、モジュール化することにより構成される。尚、例えばキャパシタのような蓄電装置を使用することも可能である。バッテリー5は、ハイブリッド自動車1や電気自動車に使用可能であれば特に限定されないのは勿論である。 The motor unit 3 includes a motor and a generator. The inverter unit 4 includes an inverter and a converter. The motor unit 3 is formed as a motor assembly including a shield case. The inverter unit 4 is also formed as an inverter assembly including a shield case. The battery 5 is of Ni-MH type or Li-ion type and is configured by modularization. It is also possible to use a power storage device such as a capacitor. The battery 5 is not particularly limited as long as it can be used for the hybrid vehicle 1 and the electric vehicle.
 図1の(b)において、ワイヤハーネス15は、低圧の(低電圧用の)ものであって、ハイブリッド自動車1における自動車後部7の低圧バッテリー16と、自動車前部17に搭載される補器18(機器)とを電気的に接続するために備えられる。ワイヤハーネス15は、図1の(a)のワイヤハーネス9と同様に、車両床下11を通って配索される(一例である。車室側を通って配索されてもよい)。 In FIG. 1B, the wire harness 15 is a low voltage (for low voltage), and includes a low voltage battery 16 at the rear portion 7 of the hybrid vehicle 1 and an auxiliary device 18 mounted on the front portion 17 of the vehicle. (Equipment) for electrical connection. The wire harness 15 is routed through the vehicle underfloor 11 in the same manner as the wire harness 9 of FIG. 1A (an example. The wire harness 15 may be routed through the passenger compartment side).
 図1の(a)及び(b)に示す如く、ハイブリッド自動車1には、高圧のワイヤハーネス8、9及び低圧のワイヤハーネス15が配策される。本発明は、いずれのワイヤハーネスであっても適用可能であるが、代表例としてワイヤハーネス9を挙げて以下に説明をする。 As shown in FIGS. 1A and 1B, high-voltage wire harnesses 8 and 9 and a low-voltage wire harness 15 are arranged in the hybrid vehicle 1. Although the present invention can be applied to any wire harness, the wire harness 9 will be described below as a representative example.
 図1の(a)及び図2において、車両床下11を通って配索される長尺なワイヤハーネス9は、ハーネス本体19と、このハーネス本体19の両端(すなわち、ハーネス端末13)にそれぞれ配設されるシールドコネクタ14(外部接続手段)とを備えて構成される。また、ワイヤハーネス9は、車両の所定位置に固定するための複数の固定部材20(例えばクランプ等)と、水分の浸入を規制するための止水部材21、22(例えばグロメットやブーツ)とを備えて構成される。 1A and 2, the long wire harness 9 routed through the vehicle underfloor 11 is arranged at the harness body 19 and at both ends of the harness body 19 (that is, the harness terminal 13). And a shield connector 14 (external connection means) provided. In addition, the wire harness 9 includes a plurality of fixing members 20 (for example, clamps) for fixing at a predetermined position of the vehicle, and water-stop members 21 and 22 (for example, grommets and boots) for restricting the ingress of moisture. It is prepared for.
 図2において、ワイヤハーネス9は、上記の如く複数の固定部材20にて固定される。ここで固定部材20を引用符号20a~20dで示すと、図2ではワイヤハーネス9が固定部材20a~20dにて車両の固定対象23に固定される(一例であり図2の固定数に限定されないものとする)。尚、固定部材20の構成及び構造に関しては後述する。 2, the wire harness 9 is fixed by the plurality of fixing members 20 as described above. Here, when the fixing member 20 is indicated by reference numerals 20a to 20d, in FIG. 2, the wire harness 9 is fixed to the fixed object 23 of the vehicle by the fixing members 20a to 20d (an example is not limited to the fixed number in FIG. 2). Suppose). The configuration and structure of the fixing member 20 will be described later.
 固定部材20aは、後述する外装部材24の短いストレート管部31に設けられる。また、固定部材20b~20dは、外装部材24の長いストレート管部32の所定位置にそれぞれ設けられる。固定部材20a及び固定部材20bは、これらの間に外装部材24の後述する可撓管部28が存在した状態で配設される(取り付けられる)。固定部材20a及び固定部材20bは、可撓管部28が介在するものの比較的狭い間隔で配設される。逆に、固定部材20b及び固定部材20cは、大きく離れるような間隔で配設される。この他、固定部材20c及び固定部材20dは、最も狭い間隔で配設される。以上のように、固定部材20a~20dは、間隔が異なった状態で配設される。 The fixing member 20a is provided on the short straight pipe portion 31 of the exterior member 24 described later. The fixing members 20b to 20d are provided at predetermined positions of the long straight pipe portion 32 of the exterior member 24, respectively. The fixing member 20a and the fixing member 20b are disposed (attached) in a state where a flexible tube portion 28 (described later) of the exterior member 24 exists between them. The fixing member 20a and the fixing member 20b are arranged at a relatively narrow interval though the flexible tube portion 28 is interposed. On the contrary, the fixing member 20b and the fixing member 20c are arranged at intervals so as to be largely separated. In addition, the fixing member 20c and the fixing member 20d are disposed at the narrowest interval. As described above, the fixing members 20a to 20d are arranged with different intervals.
 後述する外装部材24には、本第1実施形態に係る特徴的な部分が形成される。この特徴的な部分は、固定部材20a~20dの間隔や配置に応じて形成される。 A characteristic portion according to the first embodiment is formed on the exterior member 24 described later. This characteristic portion is formed according to the interval and arrangement of the fixing members 20a to 20d.
 ハーネス本体19は、本第1実施形態に係る外装部材24と、この外装部材24に収容保護される高圧導電路25(導電路)とを備えて構成される。尚、外装部材24に関し、低圧のワイヤハーネス15を一緒に収容保護するような構成及び構造のものを採用してもよい(上記低圧のワイヤハーネス15は、ハーネス本体26と、このハーネス本体26の両端に配設されるコネクタ27とを備えて構成される(図1の(b)参照))。 The harness body 19 includes an exterior member 24 according to the first embodiment and a high-voltage conductive path 25 (conductive path) that is accommodated and protected by the exterior member 24. The exterior member 24 may have a structure and structure that together accommodate and protect the low-voltage wire harness 15 (the low-voltage wire harness 15 includes the harness body 26 and the harness body 26. And a connector 27 disposed at both ends (see FIG. 1B).
 図2及び図3において、外装部材24は、エアブロー方式又はバキューム方式による装置を用いた樹脂成形にて一本の真っ直ぐな管体形状のものに形成される(使用前は真っ直ぐである)。このような外装部材24には、可撓性を有する可撓管部28~30と、ストレートに配索する部分としてのストレート管部(短いストレート管部31、長いストレート管部32)とが形成される。本第1実施形態においては、図中左側から(ワイヤハーネス9の前端側から)可撓管部28、短いストレート管部31、可撓管部29、長いストレート管部32、可撓管部30となるように可撓管部とストレート管部とが交互に配置される。 2 and 3, the exterior member 24 is formed into a single straight tubular body by resin molding using an air blow type or vacuum type device (it is straight before use). Such an exterior member 24 is formed with flexible flexible tube portions 28 to 30 and straight tube portions (short straight tube portion 31 and long straight tube portion 32) as a straight wiring portion. Is done. In the first embodiment, from the left side of the drawing (from the front end side of the wire harness 9), the flexible tube portion 28, the short straight tube portion 31, the flexible tube portion 29, the long straight tube portion 32, and the flexible tube portion 30 are used. The flexible tube portions and the straight tube portions are alternately arranged so that
 可撓管部28~30は、固定対象23(ワイヤハーネス配索先)の曲げ位置及び曲げ長さに合わせて配置形成される。可撓管部28~30の長さは一定でなく、固定対象23に合わせて必要な長さでそれぞれ形成される。このような可撓管部28~30は、ワイヤハーネス9の梱包状態や輸送時、車両への経路配索時に、それぞれ所望の角度で撓ませられる。可撓管部28~30は、撓ませて曲げ形状にすることができるとともに、図3に示すような真っ直ぐな元の状態(樹脂成形時の状態)に戻すことも当然にできるように形成される。 The flexible tube portions 28 to 30 are arranged and formed in accordance with the bending position and bending length of the fixing object 23 (wire harness wiring destination). The lengths of the flexible tube portions 28 to 30 are not constant, and are formed with necessary lengths according to the fixing object 23, respectively. Such flexible tube portions 28 to 30 are bent at a desired angle when the wire harness 9 is packed, transported, or routed to the vehicle. The flexible tube portions 28 to 30 can be bent to have a bent shape, and can be naturally returned to the original state (the state at the time of resin molding) as shown in FIG. The
 可撓管部28~30は、本第1実施形態において蛇腹管形状に形成される(可撓性を有すれば形状は特に限定されない)。具体的には、周方向の蛇腹凹部33及び蛇腹凸部34を有するとともに、これら蛇腹凹部33及び蛇腹凸部34が管軸方向に交互に連続するように形成される。 The flexible tube portions 28 to 30 are formed in a bellows tube shape in the first embodiment (the shape is not particularly limited as long as it has flexibility). Specifically, the bellows concave portion 33 and the bellows convex portion 34 in the circumferential direction are provided, and the bellows concave portion 33 and the bellows convex portion 34 are formed alternately and continuously in the tube axis direction.
 図2~図4において、短いストレート管部31及び長いストレート管部32は、可撓管部28~30のような可撓性を持たない部分として形成される。また、短いストレート管部31及び長いストレート管部32は、梱包状態や輸送時、経路配索時において曲がらない部分としても形成される(曲がらない部分とは、可撓性を積極的に持たせない部分という意味である)。短いストレート管部31及び長いストレート管部32は、真っ直ぐのびた管体形状に形成される。 2 to 4, the short straight tube portion 31 and the long straight tube portion 32 are formed as portions having no flexibility such as the flexible tube portions 28 to 30. Further, the short straight pipe portion 31 and the long straight pipe portion 32 are also formed as a portion that does not bend during packing, transportation, or route routing (the portion that does not bend positively has flexibility). Meaning no part). The short straight tube portion 31 and the long straight tube portion 32 are formed in a straight tube shape.
 短いストレート管部31及び長いストレート管部32の外面には、固定部材20a~20dを取り付ける部分としての固定部材取付部35が複数形成される。固定部材取付部35は、短いストレート管部31に一つ、長いストレート管部32に三つ形成される(数は一例である)。固定部材取付部35は、一対の移動規制部36と、着脱部37とを含んで構成される(取り付けの部分であれば図示構成に限らないものとする)。一対の移動規制部36は、環状のフランジ形状に形成される。一対の移動規制部36は、着脱部37の両側に配置形成される。尚、固定部材取付部35の配置は、固定部材20a~20dの上記間隔と同様の内容であり説明を省略する。 A plurality of fixing member attachment portions 35 are formed on the outer surfaces of the short straight tube portion 31 and the long straight tube portion 32 as portions for attaching the fixing members 20a to 20d. One fixing member attachment portion 35 is formed on the short straight tube portion 31 and three on the long straight tube portion 32 (the number is an example). The fixing member attaching part 35 is configured to include a pair of movement restricting parts 36 and an attaching / detaching part 37 (if it is an attaching part, it is not limited to the illustrated structure). The pair of movement restricting portions 36 is formed in an annular flange shape. The pair of movement restricting portions 36 are arranged and formed on both sides of the attaching / detaching portion 37. The arrangement of the fixing member mounting portion 35 has the same contents as the above-described interval between the fixing members 20a to 20d, and will not be described.
 短いストレート管部31及び長いストレート管部32の内面には、本第1実施形態の特徴部分である薄肉部38~40が形成される。薄肉部38~40は、短いストレート管部31及び長いストレート管部32の肉厚を内側から薄くすることにより形成される。このような薄肉部38~40は、固定部材20a~20dの間隔や配置に応じて形成される。薄肉部38~40は、肉厚を薄くして形成されることから、軽量化を図ることができる部分として有効である。薄肉部38~40は、外装部材24に係る樹脂成形の装置を適宜制御することにより、具体的には樹脂成形速度や樹脂材の供給量を制御することにより形成される。 On the inner surfaces of the short straight tube portion 31 and the long straight tube portion 32, thin-walled portions 38 to 40 that are characteristic portions of the first embodiment are formed. The thin portions 38 to 40 are formed by reducing the thickness of the short straight tube portion 31 and the long straight tube portion 32 from the inside. Such thin portions 38 to 40 are formed according to the interval and arrangement of the fixing members 20a to 20d. Since the thin portions 38 to 40 are formed with a small thickness, they are effective as portions that can be reduced in weight. The thin portions 38 to 40 are formed by appropriately controlling the resin molding apparatus related to the exterior member 24, specifically by controlling the resin molding speed and the supply amount of the resin material.
 薄肉部38~40は、固定部材20a~20dの間隔や配置に応じて形成範囲が設定される。この形成範囲は、固定対象23への固定部材20a~20dの固定を行った状態で外装部材24の必要強度を確保できるような範囲に設定される。 The formation range of the thin portions 38 to 40 is set according to the interval and arrangement of the fixing members 20a to 20d. This formation range is set to a range in which the required strength of the exterior member 24 can be secured in a state where the fixing members 20a to 20d are fixed to the fixing object 23.
 薄肉部38は、固定部材20aが取り付けられる短いストレート管部31の内面全体に形成される。本第1実施形態においては、固定部材20aが比較的狭い間隔で固定部材20bに隣り合うように配設されることから、短いストレート管部31の内面全体に薄肉部38が形成されても必要な強度を固定部材20a、20bの固定で補いつつ確保することができる。 The thin portion 38 is formed on the entire inner surface of the short straight tube portion 31 to which the fixing member 20a is attached. In the first embodiment, the fixing member 20a is disposed so as to be adjacent to the fixing member 20b at a relatively narrow interval, so that it is necessary even if the thin portion 38 is formed on the entire inner surface of the short straight pipe portion 31. It is possible to ensure a sufficient strength by supplementing the fixing members 20a and 20b.
 尚、短いストレート管部31は、可撓管部28、29の間に位置する短い部分であることから、この内面全体に薄肉部38を形成すれば、可撓管部28、29との肉厚変化をなくすことができる。その結果、成形状態の安定化や成形に係る装置の制御を簡易化することができるという効果を奏する。 In addition, since the short straight pipe part 31 is a short part located between the flexible pipe parts 28 and 29, if the thin part 38 is formed in this whole inner surface, it will be the wall | membrane with the flexible pipe parts 28 and 29. Thickness change can be eliminated. As a result, it is possible to stabilize the molding state and simplify the control of the apparatus related to the molding.
 薄肉部39は、固定部材20bが取り付けられる位置に合わせて形成される。薄肉部39は、断面視でテーパ状になるような状態にて肉厚が薄くなり、最終的には可撓管部29と同じ肉厚になるように形成される。薄肉部39は、短い範囲で形成される。 The thin portion 39 is formed in accordance with the position where the fixing member 20b is attached. The thin-walled portion 39 is formed to have a thin thickness in a state where the thin-walled portion 39 is tapered in a sectional view, and finally has the same thickness as the flexible tube portion 29. The thin portion 39 is formed in a short range.
 薄肉部40は、固定部材20c、20dが取り付けられる位置に合わせて形成される。薄肉部40は、断面視でテーパ状になるような状態にて肉厚が薄くなり、最終的には可撓管部30と同じ肉厚になるように形成される。薄肉部40は、薄肉部39よりも長い範囲で形成される。 The thin portion 40 is formed in accordance with the position where the fixing members 20c and 20d are attached. The thin-walled portion 40 is formed so as to be thin in a state where the thin-walled portion 40 is tapered in a sectional view, and finally to have the same thickness as the flexible tube portion 30. The thin portion 40 is formed in a range longer than the thin portion 39.
 長いストレート管部32は、この端部に薄肉部39、40が配置形成される。尚、端部を除く中間は本第1実施形態では薄肉に形成されないものとする。これは長いストレート管部32が本第1実施形態において車両床下11に配策される部分になり、そのため外装部材24としての強度を十分に確保する必要があるからである。また、固定部材20bと固定部材20cとの間隔が大きくなることから、これらの固定だけでは仮に外力が加わった場合に、上記中間への負担が大きくなってしまうからである。 The long straight tube portion 32 is formed with thin portions 39 and 40 at this end portion. It is assumed that the middle except for the end portion is not formed thin in the first embodiment. This is because the long straight pipe portion 32 is a portion arranged under the vehicle floor 11 in the first embodiment, and therefore it is necessary to sufficiently ensure the strength as the exterior member 24. In addition, since the interval between the fixing member 20b and the fixing member 20c is increased, if the external force is applied only by these fixings, the intermediate load is increased.
 本第1実施形態では、可撓管部28~30に固定部材20を取り付けてないが、外装部材24としての強度を確保することができれば、部分的に薄肉に形成して軽量化を図ってもよいものとする。 In the first embodiment, the fixing member 20 is not attached to the flexible tube portions 28 to 30. However, if the strength as the exterior member 24 can be ensured, it is partially formed thin to reduce the weight. It shall be good.
 図2において、高圧導電路25は、以上のような外装部材24に収容保護される導電路であって、一又は複数本の高圧電線と、この高圧電線を覆うシールド部材とを備えて構成される(一例である。例えば更にシースを含んで構成してもよい)。 In FIG. 2, the high-voltage conductive path 25 is a conductive path that is accommodated and protected by the exterior member 24 as described above, and includes one or a plurality of high-voltage wires and a shield member that covers the high-voltage wires. (It is an example. For example, a sheath may be included).
 高圧電線は、導体と、この導体を被覆する絶縁体とを備えて構成される。高圧電線は、電気的な接続に必要な長さを有して形成される。高圧電線は、ワイヤハーネス9がインバータユニット4とバッテリー5(ジャンクションブロック12。図1の(a)参照)とを電気的に接続することから、長尺なものに形成される。 A high voltage electric wire is configured to include a conductor and an insulator covering the conductor. The high voltage electric wire is formed to have a length necessary for electrical connection. The high-voltage electric wire is formed in a long length because the wire harness 9 electrically connects the inverter unit 4 and the battery 5 (junction block 12, see FIG. 1A).
 導体は、銅や銅合金、或いはアルミニウムやアルミニウム合金により製造される。導体に関しては、素線を撚り合わせてなる導体構造のものや、断面矩形又は丸形となる棒状の導体構造(例えば平角単心や丸単心となる導体構造であり、この場合、電線自体も棒状となる)のもののいずれであってもよいものとする。以上のような導体は、この外面に絶縁性の樹脂材料からなる絶縁体が押出成形される。 The conductor is made of copper or copper alloy, or aluminum or aluminum alloy. Concerning the conductor, a conductor structure in which strands are twisted together or a rod-shaped conductor structure having a rectangular or round cross section (for example, a conductor structure having a flat single core or a round single core. It may be any of those that are rod-shaped). In the conductor as described above, an insulator made of an insulating resin material is extruded on the outer surface.
 尚、高圧電線として、本第1実施形態では公知のものを採用するが、この限りでないものとする。すなわち、公知のバスバーに絶縁体を設けて高圧回路としたもの等を採用してもよい。 In addition, although a well-known thing is employ | adopted as a high voltage electric wire in this 1st Embodiment, it shall not be this limitation. That is, a known bus bar provided with an insulator to form a high voltage circuit may be employed.
 絶縁体は、熱可塑性樹脂材料を用いて導体の外周面に押出成形される。絶縁体は、断面円形状の被覆として形成される。絶縁体は、所定の厚みを有して形成される。上記熱可塑性樹脂としては、公知の様々な種類のものが使用可能であり、例えばポリ塩化ビニル樹脂やポリエチレン樹脂、ポリプロピレン樹脂などの高分子材料から適宜選択される。 The insulator is extruded on the outer peripheral surface of the conductor using a thermoplastic resin material. The insulator is formed as a cover having a circular cross section. The insulator is formed with a predetermined thickness. As the thermoplastic resin, various known types can be used, and are appropriately selected from polymer materials such as polyvinyl chloride resin, polyethylene resin, and polypropylene resin.
 シールド部材は、高圧電線を一括して覆う電磁シールド用の部材(電磁波対策用のシールド部材)であって、多数の素線を筒状に編んでなる公知の編組が採用される。シールド部材は、高圧電線の全長とほぼ同じ長さに形成される。シールド部材は、この端部が上記シールドコネクタ14(図1の(a)参照)を介してインバータユニット4(図1の(a)参照)のシールドケース等(図示省略)に接続される。尚、シールド部材は、電磁波対策をすることが可能であれば、例えば導電性を有する金属箔や、この金属箔を含む部材を採用してもよい。また、シート状に形成して巻き付けるような状態で組み付けてもよい。 The shield member is an electromagnetic shield member (shield member for electromagnetic wave countermeasures) that collectively covers the high-voltage electric wire, and a known braid formed by knitting a large number of strands into a cylindrical shape is employed. The shield member is formed to have substantially the same length as the entire length of the high-voltage electric wire. The end of the shield member is connected to a shield case or the like (not shown) of the inverter unit 4 (see FIG. 1A) via the shield connector 14 (see FIG. 1A). As the shield member, for example, a conductive metal foil or a member including this metal foil may be adopted as long as it is possible to take countermeasures against electromagnetic waves. Moreover, you may assemble | attach in the state which forms and winds in a sheet form.
 固定部材20(20a~20d)は、本第1実施形態において公知のクランプであり、管体取付部41と、車体固定部42とを有する。管体取付部41は、固定部材取付部35の着脱部37に取り付けられる部分であって、二つ割り構造を有するように形成される。車体固定部42は、管体取付部41に一体化する片持ち形状の部分に形成される。固定部材20は、車体固定部42に挿通されたボルト・ナット43により固定される。尚、固定部材20と同様の機能部分を外装部材24の外面に一体形成して代替するようにしてもよい。 The fixing member 20 (20a to 20d) is a known clamp in the first embodiment, and includes a tube mounting portion 41 and a vehicle body fixing portion. The tube attachment part 41 is a part attached to the attachment / detachment part 37 of the fixing member attachment part 35, and is formed to have a split structure. The vehicle body fixing portion 42 is formed in a cantilever-shaped portion that is integrated with the tube attachment portion 41. The fixing member 20 is fixed by bolts and nuts 43 inserted through the vehicle body fixing portion 42. Note that the same functional portion as that of the fixing member 20 may be integrally formed on the outer surface of the exterior member 24 and replaced.
 上記構成及び構造において、ワイヤハーネス9は次のような手順で製造される。すなわち、ワイヤハーネス9は、高圧導電路25を外装部材24に挿通し、この後に高圧導電路25の端部にそれぞれシールドコネクタ14を設けることにより製造される。また、ワイヤハーネス9は、外装部材24の固定部材取付部35に固定部材20(20a~20d)を取り付けることにより製造される。尚、グロメットやブーツである止水部材21、22は予め組み付けられるものとする。 In the above configuration and structure, the wire harness 9 is manufactured by the following procedure. That is, the wire harness 9 is manufactured by inserting the high-voltage conductive path 25 into the exterior member 24 and thereafter providing the shield connector 14 at the end of the high-voltage conductive path 25. The wire harness 9 is manufactured by attaching the fixing member 20 (20a to 20d) to the fixing member attaching portion 35 of the exterior member 24. In addition, the water stop members 21 and 22 which are a grommet and a boot shall be assembled | attached previously.
 上記の如く製造された後は所定の梱包がなされ、ワイヤハーネス9は車両組み付け現場まで輸送される。車両組み付け現場では、車両床下11に対応する部分からワイヤハーネス9は車両に取り付けられ固定される。取り付け固定に係る一連の作業が完了すると、ワイヤハーネス9は所望の経路で配索された状態になる。 After being manufactured as described above, predetermined packaging is performed, and the wire harness 9 is transported to the vehicle assembly site. At the vehicle assembly site, the wire harness 9 is attached and fixed to the vehicle from the portion corresponding to the vehicle underfloor 11. When a series of operations related to mounting and fixing is completed, the wire harness 9 is routed in a desired route.
 以上、図1~図4を参照しながら説明してきたように、固定部材20a~20dの間隔や配置に応じて薄肉部38~40が形成される外装部材24を採用することから、強度を確保しつつ軽量化を図ることができるという効果を奏する。 As described above with reference to FIGS. 1 to 4, the exterior member 24 in which the thin portions 38 to 40 are formed according to the interval and arrangement of the fixing members 20a to 20d is used, so that strength is secured. In addition, an effect is achieved that the weight can be reduced.
 本発明は本発明の主旨を変えない範囲で種々変更実施可能なことは勿論である。 Of course, the present invention can be variously modified without departing from the spirit of the present invention.
 ここで、上述した本発明の第1実施形態に係るワイヤハーネス用の外装部材、及びワイヤハーネスの実施形態の特徴をそれぞれ以下[1]~[3]に簡潔に纏めて列記する。
 [1] 導電路(高圧導電路25)を挿通して保護するために樹脂成形にて管体形状に形成されるワイヤハーネス用の外装部材(24)であって、
 前記外装部材(24)は、前記ワイヤハーネス(9)を所定位置に固定するための固定部又は固定部材(20)が外側に複数設けられるものであり、且つ、隣り合う前記固定部又は前記固定部材(20)の間隔あるいは配置に応じて内側に薄肉部(38~40)が形成されるワイヤハーネス用の外装部材(24)。
 [2] 上記[1]に記載のワイヤハーネス用の外装部材(24)であって、
 前記外装部材(24)は可撓管部(28~30)とストレート管部(短いストレート管部31及び長いストレート管部32)とを有し、少なくとも前記ストレート管部(短いストレート管部31及び長いストレート管部32)の前記内側に前記薄肉部(38~40)が形成されるワイヤハーネス用の外装部材(24)。
 [3]上記[1]又は[2]に記載のワイヤハーネス用の外装部材(24)と、前記外装部材(24)に挿通される導電路(高圧導電路25)と、前記外装部材(24)の外側に複数設けられる固定部又は固定部材(20)とを備えるワイヤハーネス(9)。
Here, the exterior members for the wire harness according to the first embodiment of the present invention and the features of the embodiments of the wire harness will be briefly summarized and listed in the following [1] to [3], respectively.
[1] An exterior member (24) for a wire harness that is formed into a tubular shape by resin molding in order to insert and protect a conductive path (high-voltage conductive path 25),
The exterior member (24) is provided with a plurality of fixing parts or fixing members (20) for fixing the wire harness (9) at a predetermined position, and the fixing parts or the fixing parts adjacent to each other. An exterior member (24) for a wire harness in which thin portions (38 to 40) are formed on the inner side in accordance with the interval or arrangement of the members (20).
[2] An exterior member (24) for a wire harness according to [1] above,
The exterior member (24) has a flexible tube portion (28 to 30) and a straight tube portion (short straight tube portion 31 and long straight tube portion 32), and at least the straight tube portion (short straight tube portion 31 and An exterior member (24) for a wire harness in which the thin portion (38 to 40) is formed inside the long straight pipe portion 32).
[3] The exterior member (24) for the wire harness according to [1] or [2], a conductive path (high-voltage conductive path 25) inserted through the exterior member (24), and the exterior member (24 A wire harness (9) comprising a plurality of fixing portions or fixing members (20) provided on the outer side.
 本第2実施形態のワイヤハーネスは、電線保護チューブ等の外装部材と、この外装部材に挿通される導電路とを備えて構成される。外装部材は、導電路を挿通して保護するために管体形状に形成される。外装部材は、樹脂成形品であって、視認のための印が成形時に形成される。この印は、外装部材の内面を凹ませ且つ外面を突出させて形成される。印は、内面を凹ませて形成することにより外装部材の管軸からの距離を増やして断面二次モーメントが大きくなるように形成される。印は、管軸に対し軸対称に形成される。
(第2実施形態)
The wire harness according to the second embodiment includes an exterior member such as an electric wire protection tube and a conductive path inserted through the exterior member. The exterior member is formed in a tubular shape in order to insert and protect the conductive path. The exterior member is a resin molded product, and a mark for visual recognition is formed at the time of molding. This mark is formed by denting the inner surface of the exterior member and projecting the outer surface. The mark is formed such that the inner moment is increased by increasing the distance from the tube axis of the exterior member by forming the concave inner surface. The mark is formed symmetrically with respect to the tube axis.
(Second Embodiment)
 以下、図面を参照しながら本発明の第2実施形態を説明する。
 図5は本発明の第2実施形態に係るワイヤハーネスであり、(a)は高電圧のワイヤハーネスの配索状態を示す模式図、(b)は(a)とは別のワイヤハーネスの配索状態を示す模式図である。また、図6は図5の(a)のワイヤハーネスにおけるハーネス本体の構成を示す平面図、図7は図6のハーネス本体の側面図、図8は図7のA-A線断面図である。
The second embodiment of the present invention will be described below with reference to the drawings.
FIG. 5 is a wire harness according to a second embodiment of the present invention, wherein (a) is a schematic diagram showing a wiring state of a high-voltage wire harness, and (b) is a wiring harness arrangement different from (a). It is a schematic diagram which shows a search state. 6 is a plan view showing the configuration of the harness body in the wire harness of FIG. 5A, FIG. 7 is a side view of the harness body of FIG. 6, and FIG. 8 is a cross-sectional view taken along line AA of FIG. .
 本第2実施形態においては、ハイブリッド自動車(電気自動車等であってもよい)に配索されるワイヤハーネスに対し本発明を採用する。 In the second embodiment, the present invention is applied to a wire harness routed in a hybrid vehicle (which may be an electric vehicle or the like).
 図5の(a)において、ハイブリッド自動車101は、エンジン102及びモータユニット103の二つの動力をミックスして駆動する車両であって、モータユニット103にはインバータユニット104を介してバッテリー105(電池パック)からの電力が供給される。エンジン102、モータユニット103、及びインバータユニット104は、本第2実施形態において前輪等がある位置のエンジンルーム106に搭載される。また、バッテリー105は、後輪等がある自動車後部107に搭載される(エンジンルーム106の後方に存在する自動車室内に搭載してもよい)。 In FIG. 5A, a hybrid vehicle 101 is a vehicle that mixes and drives two powers of an engine 102 and a motor unit 103, and a battery 105 (battery pack) is connected to the motor unit 103 via an inverter unit 104. ) Is supplied. The engine 102, the motor unit 103, and the inverter unit 104 are mounted in the engine room 106 where the front wheels and the like are located in the second embodiment. Further, the battery 105 is mounted on a rear part 107 of the vehicle having rear wheels or the like (may be mounted in a vehicle room existing behind the engine room 106).
 モータユニット103とインバータユニット104は、高圧の(高電圧用の)ワイヤハーネス108により接続される。また、バッテリー105とインバータユニット104も高圧のワイヤハーネス109により接続される。ワイヤハーネス109は、この中間部110が車両床下111に配索される。また、車両床下111に沿って略平行に配索される。車両床下111は、公知のボディであるとともに所謂パネル部材であって、所定位置には貫通孔が形成される。この貫通孔には、ワイヤハーネス109が水密に挿通される。 The motor unit 103 and the inverter unit 104 are connected by a high-voltage (high voltage) wire harness 108. The battery 105 and the inverter unit 104 are also connected by a high voltage wire harness 109. In the wire harness 109, the intermediate portion 110 is routed under the vehicle floor 111. Further, they are routed substantially parallel along the vehicle floor 111. The vehicle underfloor 111 is a known body and a so-called panel member, and a through hole is formed at a predetermined position. The wire harness 109 is inserted into the through hole in a watertight manner.
 ワイヤハーネス109とバッテリー105は、このバッテリー105に設けられるジャンクションブロック112を介して接続される。ジャンクションブロック112には、ワイヤハーネス109の後端側のハーネス端末113に配設されたシールドコネクタ114等の外部接続手段が電気的に接続される。また、ワイヤハーネス109とインバータユニット104は、前端側のハーネス端末13に配設されたシールドコネクタ114等の外部接続手段を介して電気的に接続される。 The wire harness 109 and the battery 105 are connected via a junction block 112 provided in the battery 105. External connection means such as a shield connector 114 disposed on the harness terminal 113 on the rear end side of the wire harness 109 is electrically connected to the junction block 112. Further, the wire harness 109 and the inverter unit 104 are electrically connected via an external connection means such as a shield connector 114 disposed on the harness terminal 13 on the front end side.
 モータユニット103は、モータ及びジェネレータを含んで構成される。また、インバータユニット104は、インバータ及びコンバータを構成に含んで構成される。モータユニット103は、シールドケースを含むモータアッセンブリとして形成される。また、インバータユニット104もシールドケースを含むインバータアッセンブリとして形成される。バッテリー105は、Ni-MH系やLi-ion系のものであって、モジュール化することにより構成される。尚、例えばキャパシタのような蓄電装置を使用することも可能である。バッテリー105は、ハイブリッド自動車101や電気自動車に使用可能であれば特に限定されないのは勿論である。 The motor unit 103 includes a motor and a generator. The inverter unit 104 includes an inverter and a converter. The motor unit 103 is formed as a motor assembly including a shield case. The inverter unit 104 is also formed as an inverter assembly including a shield case. The battery 105 is of Ni-MH type or Li-ion type and is configured by modularization. It is also possible to use a power storage device such as a capacitor. The battery 105 is not particularly limited as long as it can be used for the hybrid vehicle 101 and the electric vehicle.
 図5の(b)において、ワイヤハーネス115は、低圧の(低電圧用の)ものであって、ハイブリッド自動車101における自動車後部107の低圧バッテリー116と、自動車前部117に搭載される補器118(機器)とを電気的に接続するために備えられる。ワイヤハーネス115は、図5の(a)のワイヤハーネス109と同様に、車両床下111を通って配索される(一例である。車室側を通って配索されてもよい)。 In FIG. 5B, the wire harness 115 is a low voltage (for low voltage), and includes a low voltage battery 116 at the rear portion 107 of the hybrid vehicle 101 and an auxiliary device 118 mounted on the front portion 117 of the vehicle. (Equipment) for electrical connection. The wire harness 115 is routed through the vehicle underfloor 111 as in the case of the wire harness 109 of FIG. 5A (an example. It may be routed through the passenger compartment side).
 図5の(a)及び(b)に示す如く、ハイブリッド自動車101には、高圧のワイヤハーネス108、109及び低圧のワイヤハーネス115が配策される。本第2実施形態は、いずれのワイヤハーネスであっても適用可能であるが、代表例としてワイヤハーネス109を挙げて以下に説明をする。 5A and 5B, the hybrid vehicle 101 is provided with high-voltage wire harnesses 108 and 109 and a low-voltage wire harness 115. Although this 2nd Embodiment is applicable even if it is any wire harness, the wire harness 109 is mentioned as a typical example, and is demonstrated below.
 図5の(a)、図6、及び図7において、車両床下111を通って配索される長尺なワイヤハーネス109は、ハーネス本体119と、このハーネス本体119の両端(すなわち、ハーネス端末113)にそれぞれ配設されるシールドコネクタ114(外部接続手段)とを備えて構成される。また、ワイヤハーネス109は、所定位置に配索するための図示しない固定部材(例えばクランプ等)と、図示しない止水部材(例えばグロメットやブーツ等)とを備えて構成される。 5A, 6 and 7, a long wire harness 109 routed through the vehicle underfloor 111 includes a harness body 119 and both ends of the harness body 119 (ie, the harness terminal 113). ) Are respectively provided with shield connectors 114 (external connection means). The wire harness 109 includes a fixing member (not shown) for routing at a predetermined position (for example, a clamp) and a water stop member (for example, a grommet or a boot) (not shown).
 ハーネス本体119は、本第2実施形態に係る外装部材120と、この外装部材120に収容保護される高圧導電路121(導電路)とを備えて構成される。尚、外装部材120に関し、低圧のワイヤハーネス115を一緒に収容保護するような構成及び構造のものを採用してもよい(上記低圧のワイヤハーネス115は、ハーネス本体122と、このハーネス本体122の両端に配設されるコネクタ123とを備えて構成される)。 The harness body 119 includes an exterior member 120 according to the second embodiment and a high-voltage conductive path 121 (conductive path) that is accommodated and protected by the exterior member 120. It should be noted that the exterior member 120 may have a configuration and structure that together accommodates and protects the low-voltage wire harness 115 (the low-voltage wire harness 115 includes the harness body 122 and the harness body 122. And connector 123 provided at both ends).
 先ず、外装部材120について説明をする。
 図6及び図7において、外装部材120は、エアブロー方式又はバキューム方式による装置を用いた樹脂成形にて一本の真っ直ぐな管体形状のものに形成される(使用前は真っ直ぐである)。このような外装部材120には、可撓性を有する可撓管部124と、ストレートに配索する部分としてのストレート管部125とが形成される。可撓管部124とストレート管部125は、複数形成される。また、これらは交互に配置される。
First, the exterior member 120 will be described.
6 and 7, the exterior member 120 is formed into a single straight tube shape by resin molding using an air blow type or vacuum type device (it is straight before use). Such an exterior member 120 is formed with a flexible tube portion 124 having flexibility and a straight tube portion 125 as a portion to be installed straight. A plurality of flexible tube portions 124 and straight tube portions 125 are formed. Moreover, these are arrange | positioned alternately.
 可撓管部124は、車両取付形状(ワイヤハーネス配索先の形状。固定対象の形状)に合わせた位置に配置される。また、可撓管部124は、車両取付形状に合わせた長さにも形成される。可撓管部124の長さは一定でなく、車両取付形状に合わせて必要な長さでそれぞれ形成される。このような可撓管部124は、ワイヤハーネス109の梱包状態や輸送時、車両への経路配索時に、それぞれ所望の角度で撓ませられる(図7の仮想線で示す曲げ形状を参照)。可撓管部124は、撓ませて曲げ形状にすることができるとともに、図示のような真っ直ぐな元の状態(樹脂成形時の状態)に戻すことも当然にできるように形成される。 The flexible tube portion 124 is disposed at a position that matches the vehicle mounting shape (the shape of the wire harness wiring destination, the shape to be fixed). Moreover, the flexible tube part 124 is also formed in the length matched with the vehicle attachment shape. The length of the flexible tube portion 124 is not constant, and is formed with a necessary length according to the vehicle mounting shape. Such a flexible tube portion 124 is bent at a desired angle when the wire harness 109 is packed, transported, or routed to the vehicle (see the bent shape shown by the phantom line in FIG. 7). The flexible tube portion 124 can be bent to have a bent shape, and is naturally formed so as to be able to return to a straight original state as illustrated (a state at the time of resin molding).
 可撓管部124は、本第2実施形態において蛇腹管形状に形成される(可撓性を有すれば形状は特に限定されない)。具体的には、周方向の蛇腹凹部126及び蛇腹凸部127を有するとともに、これら蛇腹凹部126及び蛇腹凸部127が管軸方向に交互に連続するように形成される。可撓管部124は、特に図示しないが内面も蛇腹凹部及び蛇腹凸部を有し、ストレート管部125よりも薄肉に形成される。 The flexible tube portion 124 is formed in a bellows tube shape in the second embodiment (the shape is not particularly limited as long as it has flexibility). Specifically, the bellows concave portion 126 and the bellows convex portion 127 in the circumferential direction are formed, and the bellows concave portion 126 and the bellows convex portion 127 are formed alternately and continuously in the tube axis direction. Although not shown, the flexible tube portion 124 also has a bellows concave portion and a bellows convex portion, and is formed thinner than the straight tube portion 125.
 図6~図8において、ストレート管部125は、可撓管部124のような可撓性を持たない部分として形成される。また、ストレート管部125は、梱包状態や輸送時、経路配索時において曲がらない部分としても形成される(曲がらない部分とは、可撓性を積極的に持たせない部分という意味である)。ストレート管部125は、長く真っ直ぐのびた管体形状に形成される。 6 to 8, the straight tube portion 125 is formed as a non-flexible portion like the flexible tube portion 124. Further, the straight pipe portion 125 is also formed as a portion that does not bend when packed, transported, or routed (the portion that does not bend means a portion that does not actively have flexibility). . The straight tube portion 125 is formed in a long and straight tube shape.
 引用符号128は、ストレート管部125の内面を示す(図8参照)。また、引用符号129はストレート管部125の外面を示す。外面129は、溝部130を複数有して凹凸のある形状に形成される。 Reference numeral 128 indicates the inner surface of the straight pipe portion 125 (see FIG. 8). Reference numeral 129 indicates the outer surface of the straight pipe portion 125. The outer surface 129 has a plurality of groove portions 130 and is formed in an uneven shape.
 溝部130は、ストレート管部125の長手方向に沿って(管軸方向に沿って)等ピッチに配置形成される。ストレート管部125は、溝部130を複数有することから、溝部130以外の部分が恰も凸部131、132になるように形成される(凸部131、132は積極的に突出させた部分ではないものとする)。溝部130は、この深さが浅くなるように設定される。具体的には、ストレート管部125の外面129(凸部131、132の外面)に対し若干凹ませた程度の深さに設定される(溝部130の深さは、可撓管部124の蛇腹凹部126と比べると格段に浅くなるように形成される)。また、溝部130は、この幅が凸部131の幅の1/2程度になるように設定される。尚、凸部132の幅は、本第2実施形態において凸部131の幅よりも若干狭くなるように設定される(一例である)。溝部130の形成は任意である。 The grooves 130 are arranged and formed at an equal pitch along the longitudinal direction of the straight tube portion 125 (along the tube axis direction). Since the straight tube portion 125 has a plurality of groove portions 130, the portions other than the groove portion 130 are formed so that the ridges 131 and 132 are the ridges (the protrusions 131 and 132 are not positively protruded portions). And). The groove part 130 is set so that this depth becomes shallow. Specifically, it is set to a depth that is slightly recessed with respect to the outer surface 129 of the straight tube portion 125 (the outer surfaces of the convex portions 131 and 132) (the depth of the groove portion 130 is the bellows of the flexible tube portion 124). It is formed so as to be much shallower than the recess 126). Further, the groove portion 130 is set so that the width thereof is about ½ of the width of the convex portion 131. Note that the width of the convex portion 132 is set to be slightly narrower than the width of the convex portion 131 in the second embodiment (an example). The formation of the groove 130 is arbitrary.
 ストレート管部125には、本第2実施形態の特徴部分になる矢印133(印)が複数形成される。この矢印133は、本第2実施形態において、略「L」字状となる対称形状に形成される(線対称になる形状が好ましい。上記以外では「←」や「△」などが挙げられる)。矢印133は、視認のための印であって、ワイヤハーネス109の配策に係る方向性が分かるような部分として形成される。矢印133は、可撓管部124とストレート管部125との境界部分近傍に配置形成される。 A plurality of arrows 133 (marks) that are characteristic portions of the second embodiment are formed in the straight pipe portion 125. In the second embodiment, the arrow 133 is formed in a symmetrical shape that is substantially “L” -shaped (preferably a shape that is line-symmetric. Other than the above, “←”, “Δ”, etc. may be mentioned) . An arrow 133 is a mark for visual recognition, and is formed as a portion where the directionality related to the routing of the wire harness 109 can be understood. The arrow 133 is arranged and formed in the vicinity of the boundary portion between the flexible tube portion 124 and the straight tube portion 125.
 具体的には、図6及び図7に示す如く、可撓管部124の右隣の側で上記境界部分から一番近い凸部131及び二番目に近い凸部131の各外面に配置形成される(可撓管部124の左隣には存在しない)。また、矢印133は、ストレート管部125の管軸134(図8参照)に対し軸対称になるように配置形成される。本第2実施形態の矢印133は、上記境界部分近傍に2×2の合計4つで存在するように形成される(「L」「L」が180度反対側にも存在する)。尚、矢印133の数や配置は一例であるが、ワイヤハーネス109の配策作業において矢印133が視認できることが必要最低限の条件である。 Specifically, as shown in FIG. 6 and FIG. 7, it is arranged and formed on each outer surface of the convex portion 131 closest to the boundary portion and the second convex portion 131 on the right side of the flexible tube portion 124. (It does not exist on the left side of the flexible tube portion 124). Moreover, the arrow 133 is arranged and formed so as to be axially symmetric with respect to the tube axis 134 (see FIG. 8) of the straight tube portion 125. The arrows 133 of the second embodiment are formed so as to exist in a total of 2 × 2 in the vicinity of the boundary portion (“L” and “L” are also on the opposite side of 180 degrees). In addition, although the number and arrangement | positioning of the arrow 133 are an example, it is the minimum necessary conditions that the arrow 133 can be visually recognized in the routing work of the wire harness 109.
 矢印133は、凸部131の外面(ストレート管部125の外面129)から突出する形状に形成される。また、矢印133は、上記突出に伴いストレート管部125の内面128も追従して凹む形状に形成される。矢印133の突出に関する条件としては、視認できることである。これは、当然であるが、低すぎると視認性が悪くなるからである。また、矢印133の突出に関する条件としては、可撓管部124の蛇腹凸部127よりも低くすることである。これは、外装部材120の外径を太くしないためであり、三次元的な複雑なスペースであってもワイヤハーネス109の配策性を確保するためである。尚、高すぎると樹脂成形時に金型から抜けなくなる虞がある。 The arrow 133 is formed in a shape protruding from the outer surface of the convex portion 131 (the outer surface 129 of the straight tube portion 125). In addition, the arrow 133 is formed in a shape in which the inner surface 128 of the straight pipe portion 125 follows and is recessed along with the protrusion. The condition regarding the protrusion of the arrow 133 is that it can be visually recognized. Of course, this is because the visibility becomes poor if it is too low. Further, the condition regarding the protrusion of the arrow 133 is to make it lower than the bellows convex portion 127 of the flexible tube portion 124. This is because the outer diameter of the exterior member 120 is not increased, and the wire harness 109 is secured even in a three-dimensional complicated space. In addition, when too high, there exists a possibility that it may not come out of a metal mold | die at the time of resin molding.
 そして、矢印133の重要な条件としては、上記の如く内面128を凹ませることでストレート管部125の管軸134からの距離をr1からr2に増やして(r1<r2)断面二次モーメントを大きくすることである。これは、断面二次モーメントを考慮して矢印133を形成することで、樹脂成形上、例えば肉厚t1よりも肉厚t2の方が若干薄くなった(t1>t2)としても剛性の低下につながらないようにすることができるからである。結果、外装部材120としての機能を維持することができるからである。 As an important condition of the arrow 133, the inner surface 128 is recessed as described above to increase the distance from the tube axis 134 of the straight tube portion 125 from r1 to r2 (r1 <r2), thereby increasing the sectional moment of inertia. It is to be. This is because, by forming the arrow 133 in consideration of the secondary moment of section, the rigidity t is reduced even if the thickness t2 is slightly thinner than the thickness t1, for example, on the resin molding (t1> t2). This is because it can be prevented from being connected. As a result, the function as the exterior member 120 can be maintained.
 ここで、具体的な数値を挙げて矢印133について説明をする。矢印133の視認性は、ストレート管部125の外径がΦ19(サイズD19)の場合、外面129からの突出高さが0.3mm~0.6mmの範囲で良好になることが分かった。また、矢印133の成形性は、上記突出高さが3mm以下であれば型抜きできることが分かった。これにより、視認性が良好になる突出高さ(すなわち、0.3mm~0.6mmの範囲)であれば成形性が確保できることが分かった。断面二次モーメントに関しては、Φ19でt1=0.8mm、t2=0.74mmの場合、矢線Hの方向で2835mm、矢線Vの方向で2960mmになる。ちなみに、矢印133を形成しない単なる断面丸形状では2831mmになる。肉厚t1よりも肉厚t2の方が若干薄くなったとしても剛性の低下につながらないようにすることができる。尚、サイズD19以外に、サイズD7やD13等でもよいのは勿論である。 Here, the arrow 133 will be described with specific numerical values. It has been found that the visibility of the arrow 133 is good when the projecting height from the outer surface 129 is in the range of 0.3 mm to 0.6 mm when the outer diameter of the straight tube portion 125 is Φ19 (size D19). Further, it was found that the moldability of the arrow 133 can be removed when the protruding height is 3 mm or less. Thus, it was found that the moldability can be ensured if the protrusion height (that is, in the range of 0.3 mm to 0.6 mm) at which the visibility is good. Regarding the moment of inertia of the cross section, when Φ19 is t1 = 0.8 mm and t2 = 0.74 mm, it is 2835 mm 4 in the direction of the arrow H and 2960 mm 4 in the direction of the arrow V. By the way, it is 2831 mm 4 in a simple cross-sectional shape that does not form the arrow 133. Even if the wall thickness t2 is slightly thinner than the wall thickness t1, it is possible to prevent the rigidity from being lowered. Of course, size D7, D13, etc. may be used in addition to size D19.
 矢印133は、上記数値から分かるように、この形成によって外装部材120としての機能を低下させることがなく、従ってワイヤハーネス109の配策に係る方向性を作業者に分からせるようにするためには有効な部分であると言える。 As can be seen from the above numerical values, the arrow 133 does not deteriorate the function as the exterior member 120 by this formation, and therefore, in order to make the operator understand the directionality related to the routing of the wire harness 109. It can be said that it is an effective part.
 尚、矢印133によってこれ以外の部分の成形性を損なうことはない。これは、仮にストレート管部125の内面128を凹ませずに肉盛りのみによって対応した場合(外面129に肉厚アップの部分を追加形成した場合)と比べると、肉厚差によるヒケ等の不具合を引き起こす虞がないからである。 It should be noted that the moldability of the other parts is not impaired by the arrow 133. This is a problem such as a sink due to a difference in thickness compared to a case where only the build-up of the inner surface 128 of the straight pipe portion 125 is not depressed (when an increased thickness portion is additionally formed on the outer surface 129). It is because there is no possibility of causing.
 図6及び図7において、ストレート管部125は、可撓管部124と比べ、リジッドな部分に形成される。ストレート管部125は、車両取付形状に合わせた位置や長さに形成される。複数のストレート管部125のうち特に図示しないが最も長尺なものは、車両床下111(図5参照)に配置されるように形成される。 6 and 7, the straight tube portion 125 is formed in a rigid portion as compared with the flexible tube portion 124. The straight pipe portion 125 is formed in a position and a length according to the vehicle mounting shape. Among the plurality of straight pipe portions 125, although not shown in particular, the longest one is formed so as to be arranged under the vehicle floor 111 (see FIG. 5).
 次に、以上のような外装部材120に収容保護される高圧導電路121について説明をする。
 高圧導電路121は、二本の高圧電線135と、この二本の高圧電線135を覆うシールド部材136とを備えて構成される(一例である。例えば更にシースを含んで構成してもよい)。
Next, the high voltage conductive path 121 accommodated and protected by the exterior member 120 will be described.
The high-voltage conductive path 121 includes two high-voltage electric wires 135 and a shield member 136 that covers the two high-voltage electric wires 135 (this is an example. For example, the sheath may further include a sheath). .
 高圧電線135は、導体と、この導体を被覆する絶縁体とを備えて構成される。高圧電線135は、電気的な接続に必要な長さを有して形成される。高圧電線135は、ワイヤハーネス109がインバータユニット104とバッテリー105(ジャンクションブロック112。図5の(a)参照)とを電気的に接続することから、長尺なものに形成される。 The high voltage electric wire 135 includes a conductor and an insulator covering the conductor. The high voltage electric wire 135 is formed to have a length necessary for electrical connection. The high-voltage electric wire 135 is formed in a long shape because the wire harness 109 electrically connects the inverter unit 104 and the battery 105 (junction block 112; see FIG. 5A).
 導体は、銅や銅合金、或いはアルミニウムやアルミニウム合金により製造される。導体に関しては、素線を撚り合わせてなる導体構造のものや、断面矩形又は丸形となる棒状の導体構造(例えば平角単心や丸単心となる導体構造であり、この場合、電線自体も棒状となる)のもののいずれであってもよいものとする。以上のような導体は、この外面に絶縁性の樹脂材料からなる絶縁体が押出成形される。 The conductor is made of copper or copper alloy, or aluminum or aluminum alloy. Concerning the conductor, a conductor structure in which strands are twisted together or a rod-shaped conductor structure having a rectangular or round cross section (for example, a conductor structure having a flat single core or a round single core. It may be any of those that are rod-shaped). In the conductor as described above, an insulator made of an insulating resin material is extruded on the outer surface.
 尚、高圧電線135として、本第2実施形態では公知のものを採用するが、この限りでないものとする。すなわち、公知のバスバーに絶縁体を設けて高圧回路としたもの等を採用してもよい。 In addition, although a well-known thing is employ | adopted as the high voltage electric wire 135 in this 2nd Embodiment, it shall not be this limitation. That is, a known bus bar provided with an insulator to form a high voltage circuit may be employed.
 絶縁体は、熱可塑性樹脂材料を用いて導体の外周面に押出成形される。絶縁体は、断面円形状の被覆として形成される。絶縁体は、所定の厚みを有して形成される。上記熱可塑性樹脂としては、公知の様々な種類のものが使用可能であり、例えばポリ塩化ビニル樹脂やポリエチレン樹脂、ポリプロピレン樹脂などの高分子材料から適宜選択される。 The insulator is extruded on the outer peripheral surface of the conductor using a thermoplastic resin material. The insulator is formed as a cover having a circular cross section. The insulator is formed with a predetermined thickness. As the thermoplastic resin, various known types can be used, and are appropriately selected from polymer materials such as polyvinyl chloride resin, polyethylene resin, and polypropylene resin.
 シールド部材136は、二本の高圧電線135を一括して覆う電磁シールド用の部材(電磁波対策用のシールド部材)であって、多数の素線を筒状に編んでなる公知の編組が採用される。シールド部材136は、二本の高圧電線135の全長とほぼ同じ長さに形成される。シールド部材136は、この端部が上記シールドコネクタ114(図5の(a)参照)を介してインバータユニット104(図5の(a)参照)のシールドケース等(図示省略)に接続される。尚、シールド部材136は、電磁波対策をすることが可能であれば、例えば導電性を有する金属箔や、この金属箔を含む部材を採用してもよい。また、シート状に形成して巻き付けるような状態で組み付けてもよい。 The shield member 136 is an electromagnetic shielding member (shielding member for electromagnetic wave countermeasures) that collectively covers the two high-voltage electric wires 135, and a known braid formed by knitting a large number of strands into a cylindrical shape is adopted. The The shield member 136 is formed to have substantially the same length as the entire length of the two high-voltage electric wires 135. The end of the shield member 136 is connected to a shield case or the like (not shown) of the inverter unit 104 (see FIG. 5A) via the shield connector 114 (see FIG. 5A). Note that the shield member 136 may employ, for example, a conductive metal foil or a member including this metal foil as long as it can take countermeasures against electromagnetic waves. Moreover, you may assemble | attach in the state which forms and winds in a sheet form.
 以上、図5~図8を参照しながら説明してきたように、本第2実施形態に係る外装部材120によれば、内面128を凹ませ且つ外面129を突出させた形状の矢印133を有することから、ワイヤハーネス109を車両へ配策する際に矢印133を見て確認することで逆付けを防止することができるという効果を奏する。 As described above with reference to FIGS. 5 to 8, the exterior member 120 according to the second embodiment has the arrow 133 having a shape in which the inner surface 128 is recessed and the outer surface 129 protrudes. Thus, there is an effect that reverse attachment can be prevented by checking the arrow 133 when checking the wiring harness 109 to the vehicle.
 本発明は本発明の主旨を変えない範囲で種々変更実施可能なことは勿論である。 Of course, the present invention can be variously modified without departing from the spirit of the present invention.
 ここで、上述した本発明の第2実施形態に係るワイヤハーネス用の外装部材、及びワイヤハーネスの実施形態の特徴をそれぞれ以下[4]~[10]に簡潔に纏めて列記する。
 [4] 導電路(高圧導電路121)を挿通して保護するために管体形状に形成されるワイヤハーネス用の外装部材(120)であって、
 前記外装部材(120)は樹脂成形品であり、視認のための印(矢印33)が成形時に形成され、前記印(矢印33)が内面(128)を凹ませ且つ外面(129)を突出させて形成されるワイヤハーネス用の外装部材(120)。
 [5] 上記[4]に記載のワイヤハーネス用の外装部材(120)であって、
 前記印(矢印33)が管軸に対し軸対称に形成されるワイヤハーネス用の外装部材(120)。
 [6] 上記[4]又は[5]に記載のワイヤハーネス用の外装部材(120)であって、
 前記印(矢印33)が対称形状の矢印であるワイヤハーネス用の外装部材(120)。
 [7] 上記[4]、[5]又は[6]に記載のワイヤハーネス用の外装部材(120)であって、
 前記外装部材(120)は可撓管部(124)とストレート管部(125)とを有し、前記ストレート管部(125)に前記印(矢印33)が配置形成されるワイヤハーネス用の外装部材(120)。
 [8] 上記[7]に記載のワイヤハーネス用の外装部材(120)であって、
 前記可撓管部(124)が蛇腹凹部(126)及び蛇腹凸部(127)を有する蛇腹管形状に形成され、
 前記印(矢印33)が前記蛇腹凸部(127)よりも低く形成されるワイヤハーネス用の外装部材(120)。
 [9] 上記[7]又は[8]に記載のワイヤハーネス用の外装部材(120)であって、
 前記印(矢印33)が前記ストレート管部(125)における前記可撓管部(124)近傍に配置形成されるワイヤハーネス用の外装部材(120)。
 [10] 上記[4]、[5]、[6]、[7]又は[8]に記載のワイヤハーネス用の外装部材(120)と、前記外装部材(120)に挿通される導電路(高圧導電路121)とを備えるワイヤハーネス。
Here, the above-described features of the wire harness exterior member and the wire harness according to the second embodiment of the present invention are summarized and listed in the following [4] to [10].
[4] An exterior member (120) for a wire harness that is formed into a tubular shape in order to insert and protect a conductive path (high-voltage conductive path 121),
The exterior member (120) is a resin molded product, and a mark (arrow 33) for visual recognition is formed at the time of molding, and the mark (arrow 33) causes the inner surface (128) to be recessed and the outer surface (129) to protrude. The exterior member (120) for wire harnesses formed.
[5] The exterior member (120) for the wire harness according to [4] above,
An exterior member (120) for a wire harness in which the mark (arrow 33) is formed symmetrically with respect to the tube axis.
[6] The exterior member (120) for the wire harness according to [4] or [5],
An exterior member (120) for a wire harness in which the mark (arrow 33) is a symmetrical arrow.
[7] The exterior member (120) for the wire harness according to [4], [5], or [6],
The exterior member (120) has a flexible tube portion (124) and a straight tube portion (125), and the wire harness exterior in which the mark (arrow 33) is arranged and formed on the straight tube portion (125). Member (120).
[8] The exterior member (120) for the wire harness according to [7] above,
The flexible tube portion (124) is formed in a bellows tube shape having a bellows concave portion (126) and a bellows convex portion (127),
An exterior member (120) for a wire harness in which the mark (arrow 33) is formed lower than the bellows convex portion (127).
[9] The exterior member (120) for the wire harness according to [7] or [8] above,
An exterior member (120) for a wire harness in which the mark (arrow 33) is arranged and formed near the flexible tube (124) in the straight tube (125).
[10] The exterior member (120) for a wire harness according to the above [4], [5], [6], [7] or [8], and a conductive path inserted through the exterior member (120) ( A wire harness comprising a high-voltage conductive path 121).
 以下、図面を参照して、本発明の第3実施形態に係る電線保護チューブを詳細に説明する。
(第3実施形態)
Hereinafter, with reference to drawings, the electric wire protection tube concerning a 3rd embodiment of the present invention is explained in detail.
(Third embodiment)
 図9は、(a)が本発明の第3実施形態に係る電線保護チューブ201の分岐筒部220周辺を示した図であり、(b)が(a)に示した電線保護チューブ201を断面で示すことによって電線保護チューブ201と、電線保護チューブ201内の電線束Wbとを含むワイヤハーネスWHを示した図である。図10は、図9に示した電線保護チューブ201の斜視図である。図11は、電線保護チューブ201の分岐筒部220周辺の断面および電線Wを示した図であり、(a)が電線Wが分岐筒部220のエッジ220cに接触する前の状態を示した図であり、(b)が電線Wが分岐筒部220のエッジ220cに接触した後の状態を示した図である。
 本発明の第3実施形態に係る電線保護チューブ201は、例えば、自動車の内部に配索するワイヤハーネスWHの電線束Wbを保護するものである。
FIG. 9A is a view showing the periphery of the branch cylinder portion 220 of the wire protection tube 201 according to the third embodiment of the present invention, and FIG. 9B is a cross-sectional view of the wire protection tube 201 shown in FIG. It is the figure which showed the wire harness WH containing the electric wire protection tube 201 and the electric wire bundle Wb in the electric wire protection tube 201 by having shown by. FIG. 10 is a perspective view of the electric wire protection tube 201 shown in FIG. FIG. 11 is a view showing a cross section around the branch cylinder part 220 of the electric wire protection tube 201 and the electric wire W. FIG. 11A shows a state before the electric wire W contacts the edge 220c of the branch cylinder part 220. (B) is the figure after the electric wire W contacted the edge 220c of the branch cylinder part 220, and showed the state.
The wire protection tube 201 according to the third embodiment of the present invention protects, for example, the wire bundle Wb of the wire harness WH routed inside the automobile.
 電線保護チューブ201は、合成樹脂等の絶縁材からなり、幹線W1と、幹線W1から分岐する支線W2とを有する電線束Wbの幹線W1の外周を覆う幹線筒部210と、電線束Wbの分岐部分の支線W2の外周を覆うように幹線筒部210から分岐する分岐筒部220を有する。 The electric wire protection tube 201 is made of an insulating material such as synthetic resin, and has a main tube portion 210 covering the outer periphery of the main wire W1 of the electric wire bundle Wb having the main wire W1 and a branch line W2 branched from the main wire W1, and a branch of the electric wire bundle Wb. It has the branch cylinder part 220 branched from the trunk line cylinder part 210 so that the outer periphery of the partial branch line W2 may be covered.
 幹線筒部210は、軸方向に沿って山状部分と谷状部分とを交互に形成した蛇腹形状を有し、電線束Wbの配索経路に合わせて屈曲自在な形状に形成されている。
 また、幹線筒部210は、軸方向に沿って一方端から他方端に延びるスリット211が形成され、このスリット211から電線保護チューブ201内に電線束Wbが収容されるようになっている。
The main tube portion 210 has a bellows shape in which mountain-shaped portions and valley-shaped portions are alternately formed along the axial direction, and is formed in a shape that can be bent in accordance with the routing route of the wire bundle Wb.
Further, the main tube portion 210 is formed with a slit 211 extending from one end to the other end along the axial direction, and the wire bundle Wb is accommodated in the wire protection tube 201 from the slit 211.
 分岐筒部220は、分岐方向に向けて突出するように幹線筒部210と一体的に設けられ、かつ、弾性的に屈曲自在な屈曲自在部230が分岐筒部220の開口220a側の端部221の周方向に沿って設けられている。
 この分岐筒部220は、幹線筒部210に対して略直方向に突出するように設けられている。
The branch tube portion 220 is provided integrally with the main tube portion 210 so as to protrude in the branch direction, and the bendable portion 230 that is elastically bendable is the end of the branch tube portion 220 on the opening 220a side. It is provided along the circumferential direction of 221.
The branch tube portion 220 is provided so as to protrude in a substantially straight direction with respect to the main tube portion 210.
 また、分岐筒部220は、軸方向で筒内径が変化するように、基端側に筒内径を小さくして設けた小径筒部222と、開口端側に該小径筒部222に比して筒内径を大きくして設けた大径筒部223とを有する。 Further, the branch cylinder part 220 has a small-diameter cylinder part 222 provided on the base end side with a small cylinder inner diameter so that the cylinder inner diameter changes in the axial direction, and an opening end side compared to the small-diameter cylinder part 222. A large-diameter cylindrical portion 223 provided with a large cylindrical inner diameter.
 屈曲自在部230は、小径筒部222から大径筒部223に筒内径が大きく変化するように軸方向から径外方向に屈曲された分岐筒部220の壁である。より具体的には、屈曲自在部230は、軸方向から径外方向に略直角に屈曲された分岐筒部220の壁である。 The bendable part 230 is a wall of the branch cylinder part 220 that is bent from the axial direction to the radially outward direction so that the cylinder inner diameter changes greatly from the small diameter cylinder part 222 to the large diameter cylinder part 223. More specifically, the bendable part 230 is a wall of the branch cylinder part 220 that is bent substantially perpendicularly from the axial direction to the radially outward direction.
 このような電線保護チューブ201は、電線Wが、分岐筒部220の開口端縁面220bのエッジ220cに接触した場合、図11の(b)に示すように、エッジ220cが電線Wを押圧する力を軽減するように屈曲自在部230が弾性的に屈曲するように構成されている。 In such an electric wire protection tube 201, when the electric wire W comes into contact with the edge 220c of the opening end surface 220b of the branch tube portion 220, the edge 220c presses the electric wire W as shown in FIG. The bendable portion 230 is configured to bend elastically so as to reduce the force.
 次に、図12~図15を用いて電線保護チューブ201の製造方法について説明する。
 図12は、電線保護チューブ製造ライン300を概略的に示した図である。図13は、(a)が図12に示した樹脂成形部320に用いる上金型321と下金型322とを型閉じた状態の金型の側面図であり、(b)が上金型321と、下金型322とをそれぞれを互いの合わせ面側から視た図である。図14は、図12に示した切断スリット加工部330による加工を施す前の電線保護チューブ201の中間部材201Aであり、(a)が図12中、矢印A方向から中間部材201Aを視た図であり、(b)が図12中、矢印B方向から視た中間部材201Aをスリット形成用カッター331および分岐部端部切断用カッター332とともに示した図である。なお、図14の(a)は、仮想線L1がスリット形成用カッター331によってスリット211を形成する線を示し、仮想線L2が分岐部端部切断用カッター332によって分岐筒部220の閉じた先端部221aを切断する線を示している。図15は、図12に示した電線保護チューブ製造ライン300によって電線保護チューブ201を製造する手順を示した図である。
Next, a method for manufacturing the electric wire protection tube 201 will be described with reference to FIGS.
FIG. 12 is a view schematically showing the electric wire protection tube production line 300. 13A is a side view of a mold in a state where the upper mold 321 and the lower mold 322 used in the resin molding portion 320 shown in FIG. 12 are closed, and FIG. 13B is an upper mold. It is the figure which looked at 321 and the lower metal mold | die 322 from the mutual mating surface side. 14 is an intermediate member 201A of the wire protection tube 201 before being processed by the cutting slit processing portion 330 shown in FIG. 12, and (a) is a view of the intermediate member 201A viewed from the direction of arrow A in FIG. FIG. 13B is a diagram showing the intermediate member 201 </ b> A viewed from the direction of arrow B in FIG. 12 together with the slit forming cutter 331 and the branch end cutting cutter 332. 14A shows a line in which the imaginary line L1 forms the slit 211 by the slit forming cutter 331, and the imaginary line L2 has the closed end of the branch cylinder part 220 closed by the branch part end cutting cutter 332. A line for cutting the portion 221a is shown. FIG. 15 is a diagram showing a procedure for manufacturing the wire protection tube 201 by the wire protection tube manufacturing line 300 shown in FIG.
 まず、電線保護チューブ製造ライン300について説明する。
 電線保護チューブ製造ライン300は、図12中、左側が上流側となり、左から右に向けて並んで配置された、樹脂押出部310と、樹脂成形部320と、切断スリット加工部330と、張力調整部340と、受取部350と、によって加工処理が順次施されるようになっている。
First, the wire protection tube production line 300 will be described.
In the wire protection tube manufacturing line 300, the left side is the upstream side in FIG. 12, and the resin extrusion unit 310, the resin molding unit 320, the cutting slit processing unit 330, and the tension are arranged side by side from left to right. Processing is sequentially performed by the adjusting unit 340 and the receiving unit 350.
 樹脂押出部310は、電線保護チューブ201の材料となる樹脂を樹脂成形部320に連続的に供給する部分である。 The resin extruding part 310 is a part that continuously supplies the resin as the material of the wire protection tube 201 to the resin molding part 320.
 樹脂成形部320は、樹脂押出部310よって供給された樹脂を、図13に示すような成形用の上金型321および下金型322によって電線保護チューブ201の中間部材201Aを成形する部分である。
 この樹脂成形部320は、複数の上金型321および下金型322のそれぞれを環状、かつ成形位置で対向するように配置することによって樹脂押出部310から供給される樹脂を連続的に成形する。
The resin molding part 320 is a part for molding the intermediate member 201A of the wire protection tube 201 by using the upper mold 321 and the lower mold 322 for molding the resin supplied by the resin extrusion part 310 as shown in FIG. .
The resin molding unit 320 continuously molds the resin supplied from the resin extrusion unit 310 by disposing each of the plurality of upper molds 321 and lower molds 322 in an annular shape and facing each other at the molding position. .
 上下金型321、322は、分岐筒部220の小径筒部222と、大径筒部223とにそれぞれ対応したキャビティーを有し、これによって屈曲自在部230を成形するように構成されている。
 また、上下金型321、322は、分岐筒部220の開口220aが閉じた中間部材201Aを成形するように構成されているため、開口220aに対応する部分を閉じしたキャビティーにすることができるように構成されている。
 このため、屈曲自在部230を含めた分岐筒部220の外郭を幹線筒部210の外郭とともに上下金型321、322によって閉じられたキャビティーによって一体的に成形し易いように構成されている。
The upper and lower molds 321 and 322 have cavities respectively corresponding to the small-diameter cylindrical portion 222 and the large-diameter cylindrical portion 223 of the branch cylindrical portion 220, and are configured to mold the bendable portion 230. .
Further, since the upper and lower molds 321 and 322 are configured to mold the intermediate member 201A in which the opening 220a of the branch cylinder part 220 is closed, the cavity corresponding to the opening 220a can be a closed cavity. It is configured as follows.
Therefore, the outer shell of the branch tube portion 220 including the bendable portion 230 is configured to be easily molded integrally with the outer shell of the trunk tube portion 210 by the cavities closed by the upper and lower molds 321 and 322.
 切断スリット加工部330は、樹脂成形部320によって供給された中間部材201Aに対して、スリット211を形成するとともに、分岐筒部220の先端部221aを切断することによって開口220aを形成する部分である。
 この切断スリット加工部330は、図14の(b)に示すように、スリット211を形成するためのカッターであるスリット形成用カッター2131と、分岐筒部220の先端部221aを切断するためのカッターである分岐部端部切断用カッター332と、を有する。
 このような切断スリット加工部330は、中間部材201Aが搬送方向Dに移動することによって、スリット形成用カッター331がスリット211を形成するとともに、分岐部端部切断用カッター332が先端部221aを切断することによって開口220aを形成する。
The cutting slit processing part 330 is a part that forms the slit 211 in the intermediate member 201A supplied by the resin molding part 320 and forms the opening 220a by cutting the tip part 221a of the branch cylinder part 220. .
As shown in FIG. 14B, the cutting slit processing portion 330 includes a slit forming cutter 2131 that is a cutter for forming the slit 211, and a cutter for cutting the distal end portion 221 a of the branch cylindrical portion 220. And a branch portion end cutting cutter 332.
In such a cutting slit processing portion 330, the slit forming cutter 331 forms the slit 211 as the intermediate member 201A moves in the transport direction D, and the branch end cutting cutter 332 cuts the tip 221a. Thus, the opening 220a is formed.
 張力調整部340は、切断スリット加工部330と受取部350との間の電線保護チューブ201の張力を調整する部分である。 The tension adjusting unit 340 is a part that adjusts the tension of the electric wire protection tube 201 between the cutting slit processing unit 330 and the receiving unit 350.
 受取部350は、切断スリット加工部330によって加工し、幹線筒部210が連続的につながる電線保護チューブ201をドラム351に巻き取る部分である。このドラム351に巻き取った電線保護チューブ201は、ワイヤハーネスWHを製造する際に所定の長さに切断して使用する。 The receiving part 350 is a part that is processed by the cutting slit processing part 330 and winds up the electric wire protection tube 201 to which the main tube part 210 is continuously connected around the drum 351. The wire protection tube 201 wound around the drum 351 is cut into a predetermined length and used when the wire harness WH is manufactured.
 次に、図15を用いて電線保護チューブ製造ライン300によって電線保護チューブ201を製造する手順について説明する。
 まず、作業者は、樹脂押出部310に樹脂等の材量を投入し、電線保護チューブ製造ライン300を起動する。すると樹脂成形部320が樹脂押出部310から供給された樹脂を上下金型321、322によって金型プレス成形する。これによって分岐筒部220の開口220aを閉じた中間部材201Aが成形される(図15の(a)参照)。
Next, a procedure for manufacturing the wire protection tube 201 by the wire protection tube manufacturing line 300 will be described with reference to FIG.
First, the worker inputs a material amount such as resin into the resin extrusion unit 310 and activates the wire protection tube production line 300. Then, the resin molding unit 320 press-molds the resin supplied from the resin extrusion unit 310 by the upper and lower molds 321 and 322. Thus, an intermediate member 201A that closes the opening 220a of the branch tube portion 220 is formed (see FIG. 15A).
 その後、切断スリット加工部330が中間部材201Aに対してスリット211および開口220aを形成することによって電線保護チューブ201が完成する(図15の(b)および図15の(c)参照)。
 ここで、中間部材201Aが搬送方向Dに移動することによって、スリット形成用カッター331が、図14の(a)の仮想線L1に沿って中間部材201Aに切り込まれることによって、スリット211を形成し、分岐部端部切断用カッター332が仮想線L2に沿って中間部材201Aに切り込まれることによって、開口220aを形成する。
 このようにして製造した電線保護チューブ201は、その後、受取部350に送られてドラム351単位で巻き取って保管される。
Thereafter, the cutting slit processing portion 330 forms the slit 211 and the opening 220a in the intermediate member 201A, thereby completing the wire protection tube 201 (see FIG. 15B and FIG. 15C).
Here, when the intermediate member 201A moves in the transport direction D, the slit forming cutter 331 is cut into the intermediate member 201A along the virtual line L1 in FIG. The branch end cutting cutter 332 is cut into the intermediate member 201A along the imaginary line L2, thereby forming the opening 220a.
The electric wire protection tube 201 manufactured in this way is then sent to the receiving part 350 and wound up and stored in units of the drum 351.
 本発明の第3実施形態に係る電線保護チューブ201は、分岐筒部220が分岐方向に向けて突出するように幹線筒部210と一体的に設けられているので、分岐部分のエッジを開口端縁面220bだけに絞りこみ、しかも、電線Wが分岐筒部220の開口端縁面220bのエッジ220cに接触すると、エッジ220cが電線Wを押圧する力を軽減するように屈曲自在部230が弾性的に屈曲するようになっているので、エッジ220cと電線Wとの擦れを防ぎ、結果的に、分岐部分によって電線Wが損傷することを防ぐことができる。 Since the electric wire protection tube 201 according to the third embodiment of the present invention is provided integrally with the trunk tube portion 210 so that the branch tube portion 220 protrudes in the branch direction, the edge of the branch portion is opened to the open end. When the electric wire W comes into contact with the edge 220c of the opening end edge surface 220b of the branch tube portion 220, the bendable portion 230 is elastic so as to reduce the force with which the edge 220c presses the electric wire W. Therefore, the edge 220c and the electric wire W can be prevented from rubbing, and as a result, the electric wire W can be prevented from being damaged by the branch portion.
 また、本第3実施形態に係る電線保護チューブ201は、分岐筒部220の筒内径を変化させることによって、屈曲自在部230が形成されるようにしているので、電線保護チューブ201が樹脂成形品である場合、金型によって容易に一体的に成形することができる。 Moreover, since the electric wire protection tube 201 which concerns on this 3rd Embodiment is made to form the flexible part 230 by changing the cylinder internal diameter of the branch cylinder part 220, the electric wire protection tube 201 is a resin molded product. In this case, it can be easily formed integrally with a mold.
(変形例1)
 次に、図16を用いて本発明の第3実施形態に係る電線保護チューブ201の変形例1の電線保護チューブ202について説明する。
 図16は、変形例1の電線保護チューブ202の分岐筒部220周辺の断面図である。
 この変形例1の電線保護チューブ202は、幹線筒部240の形状が異なる点で、上記第3実施形態の電線保護チューブ201と異なる。
 なお、その他の構成は上記第3実施形態の電線保護チューブ201と同様であり、上記第3実施形態と同一構成部分には同一符号を付している。
(Modification 1)
Next, the electric wire protection tube 202 of the modification 1 of the electric wire protection tube 201 which concerns on 3rd Embodiment of this invention is demonstrated using FIG.
FIG. 16 is a cross-sectional view of the periphery of the branch cylinder portion 220 of the wire protection tube 202 of the first modification.
The electric wire protection tube 202 of this modification 1 differs from the electric wire protection tube 201 of the said 3rd Embodiment by the point from which the shape of the trunk line cylinder part 240 differs.
In addition, the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code | symbol is attached | subjected to the same component as the said 3rd Embodiment.
 この変形例1の電線保護チューブ202は、図16に示すように、幹線筒部240が直管形状をなしている。 In the electric wire protection tube 202 of the first modification, as shown in FIG. 16, the main tube portion 240 has a straight tube shape.
 この変形例1の電線保護チューブ202は、分岐方向に向けて突出するように幹線筒部240と一体的に設けられているので、分岐部分のエッジを開口端縁面220bだけに絞りこみ、しかも、電線Wが開口端縁面220bのエッジ220cに接触すると、エッジ220cが電線Wを押圧する力を軽減するように屈曲自在部230が弾性的に屈曲するようになっているので、上記第3実施形態の電線保護チューブ201と同様に、エッジ220cと電線Wとの擦れを防ぎ、結果的に、分岐部分によって電線Wが損傷することを防ぐことができる。 Since the electric wire protection tube 202 of this modification 1 is provided integrally with the trunk tube portion 240 so as to protrude in the branching direction, the edge of the branching portion is narrowed down only to the opening edge surface 220b, and When the electric wire W comes into contact with the edge 220c of the opening edge surface 220b, the bendable portion 230 is elastically bent so as to reduce the force with which the edge 220c presses the electric wire W. Similarly to the wire protection tube 201 of the embodiment, rubbing between the edge 220c and the wire W can be prevented, and as a result, the wire W can be prevented from being damaged by the branch portion.
(変形例2)
 次に、図17を用いて本発明の第3実施形態に係る電線保護チューブ201の変形例2の電線保護チューブ203について説明する。
 図17は、変形例2の電線保護チューブ203の分岐筒部220周辺の断面図である。
 この変形例2の電線保護チューブ203は、幹線筒部250の形状が異なる点で、上記第3実施形態の電線保護チューブ201と異なる。
 なお、その他の構成は上記第3実施形態の電線保護チューブ201と同様であり、上記第3実施形態と同一構成部分には同一符号を付している。
(Modification 2)
Next, the electric wire protection tube 203 of the modification 2 of the electric wire protection tube 201 which concerns on 3rd Embodiment of this invention is demonstrated using FIG.
FIG. 17 is a cross-sectional view of the periphery of the branch cylinder portion 220 of the wire protection tube 203 of the second modification.
The electric wire protection tube 203 of the second modified example is different from the electric wire protection tube 201 of the third embodiment in that the shape of the trunk tube portion 250 is different.
In addition, the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code | symbol is attached | subjected to the same component as the said 3rd Embodiment.
 この変形例2の電線保護チューブ203は、図17に示すように、幹線筒部250が直管形状および蛇腹形状の両方を有している。 In the electric wire protection tube 203 of the second modification, as shown in FIG. 17, the main tube portion 250 has both a straight tube shape and an accordion shape.
 この変形例2の電線保護チューブ203は、上記第3実施形態の電線保護チューブ201と上記変形例1の電線保護チューブ202とを含む構成であるため、上記第3実施形態の電線保護チューブ201と同様に、エッジ220cと電線Wとの擦れを防ぎ、結果的に、分岐部分によって電線Wが損傷することを防ぐことができる。 Since the electric wire protection tube 203 of this modification 2 is the structure containing the electric wire protection tube 201 of the said 3rd Embodiment and the electric wire protection tube 202 of the said modification 1, the electric wire protection tube 201 of the said 3rd Embodiment and Similarly, rubbing between the edge 220c and the electric wire W can be prevented, and as a result, the electric wire W can be prevented from being damaged by the branch portion.
(変形例3)
 次に、図18を用いて本発明の第3実施形態に係る電線保護チューブ201の変形例3の電線保護チューブ204について説明する。
 図18は、変形例3の電線保護チューブ204の分岐筒部260周辺を示した図であり、電線保護チューブ204を断面で示すことによって電線保護チューブ204と、電線保護チューブ204内の電線束Wbとを含むワイヤハーネスWHを示した図である。
 この変形例3の電線保護チューブ204は、分岐筒部260の形状が異なる点で、上記第3実施形態の電線保護チューブ201と異なる。
 なお、その他の構成は上記第3実施形態の電線保護チューブ201と同様であり、上記第3実施形態と同一構成部分には同一符号を付している。
(Modification 3)
Next, the electric wire protection tube 204 of the modification 3 of the electric wire protection tube 201 which concerns on 3rd Embodiment of this invention is demonstrated using FIG.
FIG. 18 is a view showing the periphery of the branch cylindrical portion 260 of the electric wire protection tube 204 of Modification 3. By showing the electric wire protection tube 204 in cross section, the electric wire protection tube 204 and the electric wire bundle Wb in the electric wire protection tube 204 are shown. It is the figure which showed the wire harness WH containing these.
The electric wire protection tube 204 of Modification 3 is different from the electric wire protection tube 201 of the third embodiment in that the shape of the branch tube portion 260 is different.
In addition, the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code | symbol is attached | subjected to the same component as the said 3rd Embodiment.
 分岐筒部260は、分岐方向に向けて突出するように幹線筒部210と一体的に設け、かつ、弾性的に屈曲自在な屈曲自在部270を分岐筒部260の開口260a側の端部221の周方向に沿って設けている。 The branch tube portion 260 is provided integrally with the main tube portion 210 so as to protrude in the branch direction, and an end portion 221 on the opening 260a side of the branch tube portion 260 is provided with a bendable portion 270 that is elastically bendable. It is provided along the circumferential direction.
 屈曲自在部270は、開口端縁面260bが径外方向に向くように分岐筒部260の壁を軸方向から径外方向に略直角に屈曲した部分である。 The bendable part 270 is a part where the wall of the branch cylinder part 260 is bent substantially perpendicularly from the axial direction to the radially outward direction so that the opening edge surface 260b faces the radially outward direction.
 この変形例3の電線保護チューブ204は、分岐筒部260を分岐方向に向けて突出するように幹線筒部210と一体的に設けているので、分岐部分のエッジを開口端縁面220bだけに絞りこみ、しかも、電線Wが分岐筒部260の開口端縁面260bのエッジ260cに接触すると、エッジ260cが電線Wを押圧する力を軽減するように屈曲自在部270が弾性的に屈曲するようになっているので、上記第3実施形態の電線保護チューブ201と同様に、エッジ260cと電線Wとの擦れを防ぎ、結果的に、分岐部分によって電線Wが損傷することを防ぐことができる。 Since the electric wire protection tube 204 of this modification 3 is provided integrally with the trunk tube portion 210 so that the branch tube portion 260 protrudes in the branch direction, the edge of the branch portion is only on the opening edge surface 220b. When the electric wire W comes into contact with the edge 260c of the opening end surface 260b of the branch tube portion 260, the bendable portion 270 is elastically bent so as to reduce the force with which the edge 260c presses the electric wire W. Therefore, like the wire protection tube 201 of the third embodiment, the edge 260c and the wire W can be prevented from rubbing, and as a result, the wire W can be prevented from being damaged by the branch portion.
(変形例4)
 次に、図19を用いて本発明の第3実施形態に係る電線保護チューブ201の変形例4の電線保護チューブ205について説明する。
 図19は、変形例4の電線保護チューブ205の分岐筒部280周辺を示した図であり、電線保護チューブ205を断面で示すことによって電線保護チューブ205と、電線保護チューブ205内の電線束Wbとを含むワイヤハーネスWHを示した図である。
 この変形例4の電線保護チューブ205は、分岐筒部280の形状が異なる点で、上記第3実施形態の電線保護チューブ201と異なる。
 なお、その他の構成は上記第3実施形態の電線保護チューブ201と同様であり、上記第3実施形態と同一構成部分には同一符号を付している。
(Modification 4)
Next, the wire protection tube 205 of the modification 4 of the wire protection tube 201 which concerns on 3rd Embodiment of this invention is demonstrated using FIG.
FIG. 19 is a view showing the periphery of the branch cylinder portion 280 of the electric wire protection tube 205 of Modification 4. By showing the electric wire protection tube 205 in cross section, the electric wire protection tube 205 and the electric wire bundle Wb in the electric wire protection tube 205 are shown. It is the figure which showed the wire harness WH containing these.
The electric wire protection tube 205 of this modification 4 differs from the electric wire protection tube 201 of the said 3rd Embodiment by the point from which the shape of the branch cylinder part 280 differs.
In addition, the other structure is the same as that of the electric wire protection tube 201 of the said 3rd Embodiment, and the same code | symbol is attached | subjected to the same component as the said 3rd Embodiment.
 分岐筒部280は、分岐方向に向けて突出するように幹線筒部210と一体的に設け、かつ、弾性的に屈曲自在な屈曲自在部230を分岐筒部280の開口280a側の端部281の周方向に沿って設けている。
 より具体的には、分岐筒部280は、幹線筒部210に対して略直方向から傾いて突出するように設けている。
The branch tube portion 280 is provided integrally with the main tube portion 210 so as to protrude toward the branch direction, and an elastically bendable flexible portion 230 is provided at the end 281 on the opening 280a side of the branch tube portion 280. It is provided along the circumferential direction.
More specifically, the branch tube portion 280 is provided so as to protrude from the main tube portion 210 while being inclined from a substantially straight direction.
 この変形例4の電線保護チューブ205は、分岐筒部280を分岐方向に向けて突出するように幹線筒部210と一体的に設けているので、分岐部分のエッジを開口端縁面280bだけに絞りこみ、しかも、電線Wが分岐筒部280の開口端縁面280bのエッジ280cに接触すると、エッジ280cが電線Wを押圧する力を軽減するように屈曲自在部230が弾性的に屈曲するようになっているので、上記第3実施形態の電線保護チューブ201と同様に、エッジ280cと電線Wとの擦れを防ぎ、結果的に、分岐部分によって電線Wが損傷することを防ぐことができる。 Since the electric wire protection tube 205 of this modification 4 is provided integrally with the trunk tube portion 210 so that the branch tube portion 280 protrudes in the branch direction, the edge of the branch portion is only on the opening edge surface 280b. In addition, when the electric wire W comes into contact with the edge 280c of the opening end surface 280b of the branch tube portion 280, the bendable portion 230 is elastically bent so as to reduce the force with which the edge 280c presses the electric wire W. Therefore, similarly to the wire protection tube 201 of the third embodiment, the edge 280c and the wire W can be prevented from rubbing, and as a result, the wire W can be prevented from being damaged by the branch portion.
 以上、本発明者によってなされた発明を、上述した発明の実施形態に基づき具体的に説明したが、本発明は、上述した発明の実施形態に限定されるものではなく、その要旨を逸脱しない範囲において種々変更可能である。 As mentioned above, the invention made by the present inventor has been specifically described based on the embodiment of the invention described above, but the invention is not limited to the embodiment of the invention described above, and does not depart from the gist of the invention. Various changes can be made.
 ここで、上述した本発明の第3実施形態に係る電線保護チューブの特徴をそれぞれ以下[11]~[12]に簡潔に纏めて列記する。
 [11] 幹線(W1)と、前記幹線(W1)から分岐する支線(W2)とを有する電線束(Wb)の前記幹線(W1)の外周を覆う幹線筒部(210)と、前記電線束(Wb)の分岐部分の前記支線(W2)の外周を覆うように前記幹線筒部(210)から分岐する分岐筒部(220)と、を有する電線保護チューブ(201)であって、
 前記分岐筒部(220)は、分岐方向に向けて突出するように前記幹線筒部(210)と一体的に設けられ、かつ、弾性的に屈曲自在な屈曲自在部(230)が前記分岐筒部(220)の開口側の端部(221)の周方向に沿って設けられた電線保護チューブ(201)。
 [12] 上記[11]に記載の電線保護チューブ(201)であって、
 前記分岐筒部(220)は、軸方向で筒内径を変化するように、基端側に筒内径を小さくして設けた小径筒部(222)と、開口端側に該小径筒部(222)に比して筒内径を大きくして設けた大径筒部(223)とを有し、
 前記屈曲自在部(230)は、前記小径筒部(222)から前記大径筒部(223)に筒内径を大きく変化するように軸方向から径外方向に屈曲した前記分岐筒部(220)の壁である電線保護チューブ(201)。
Here, the features of the above-described wire protection tube according to the third embodiment of the present invention are summarized and listed in the following [11] to [12], respectively.
[11] A trunk tube portion (210) covering an outer periphery of the trunk line (W1) of a bundle of wires (Wb) having a trunk line (W1) and a branch line (W2) branched from the trunk line (W1), and the wire bundle A branch tube portion (220) branched from the trunk tube portion (210) so as to cover the outer periphery of the branch line (W2) of the branch portion of (Wb), and an electric wire protection tube (201),
The branch tube portion (220) is provided integrally with the main tube portion (210) so as to protrude in the branch direction, and the bendable portion (230) that is elastically bendable is the branch tube portion. An electric wire protection tube (201) provided along the circumferential direction of the end (221) on the opening side of the portion (220).
[12] The wire protection tube (201) according to [11] above,
The branched cylindrical portion (220) includes a small-diameter cylindrical portion (222) provided with a small cylindrical inner diameter on the proximal end side so that the cylindrical inner diameter changes in the axial direction, and the small-diameter cylindrical portion (222) on the open end side. ) And a large-diameter cylindrical portion (223) provided with a larger cylindrical inner diameter than
The bendable portion (230) is bent from the axial direction to the radially outward direction so as to greatly change the tube inner diameter from the small diameter tube portion (222) to the large diameter tube portion (223). An electric wire protection tube (201) which is a wall of the wire.
 なお、本出願は、2014年7月8日出願の日本特許出願(特願2014-140140)、2014年7月8日出願の日本特許出願(特願2014-140141)及び2014年7月8日出願の日本特許出願(特願2014-140142)に基づくものであり、その内容はここに参照として取り込まれる。 In addition, this application includes a Japanese patent application filed on July 8, 2014 (Japanese Patent Application No. 2014-140140), a Japanese patent application filed on July 8, 2014 (Japanese Patent Application No. 2014-140141), and July 8, 2014. This is based on the Japanese patent application (Japanese Patent Application No. 2014-140142), the contents of which are incorporated herein by reference.
 本発明のワイヤハーネス用の外装部材、及びワイヤハーネスによれば、強度を確保しつつ軽量化を図ることが可能な外装部材及びワイヤハーネスを提供することができる。
 本発明のワイヤハーネス用の外装部材、及びワイヤハーネスによれば、ワイヤハーネスを車両へ配策する際に印を見て確認することで逆付けを防止することができる。
 本発明の電線保護チューブによれば、エッジと電線との擦れを防ぎ、結果的に、分岐部分によって電線が損傷することを防ぐことができる。
According to the exterior member for a wire harness and the wire harness of the present invention, it is possible to provide an exterior member and a wire harness that can be reduced in weight while ensuring strength.
According to the exterior member for a wire harness and the wire harness of the present invention, the reverse attachment can be prevented by checking the mark when arranging the wire harness to the vehicle.
According to the electric wire protection tube of the present invention, rubbing between the edge and the electric wire can be prevented, and as a result, the electric wire can be prevented from being damaged by the branch portion.
 1…ハイブリッド自動車、 2…エンジン、 3…モータユニット、 4…インバータユニット、 5…バッテリー、 6…エンジンルーム、 7…自動車後部、 8、9…ワイヤハーネス、 10…中間部、 11…車両床下、 12…ジャンクションブロック、
 13…ハーネス端末、 14…シールドコネクタ、 15…ワイヤハーネス、 16…低圧バッテリー、 17…自動車前部、 18…補器、 19…ハーネス本体、 20(20b~20d)…固定部材、 21、22…止水部材、 23…固定対象、 24…外装部材、 25…高圧導電路(導電路)、 26…ハーネス本体、 27…コネクタ、 28~30…可撓管部、 31…短いストレート管部(ストレート管部)、 32…長いストレート管部(ストレート管部)、 33…蛇腹凹部、 34…蛇腹凸部、 35…固定部材取付部、 36…移動規制部、 37…着脱部、 38~40…薄肉部、 41…管体取付部、 42…車体固定部、 43…ボルト・ナット。
 101…ハイブリッド自動車、 102…エンジン、 103…モータユニット、 104…インバータユニット、 105…バッテリー、 106…エンジンルーム、 107…自動車後部、 108、109…ワイヤハーネス、 110…中間部、 111…車両床下、 112…ジャンクションブロック、 113…ハーネス端末、 114…シールドコネクタ、 115…ワイヤハーネス、 116…低圧バッテリー、 117…自動車前部、 118…補器、 119…ハーネス本体、 120…外装部材、 121…高圧導電路(導電路)、 122…ハーネス本体、 123…コネクタ、 124…可撓管部、 125…ストレート管部、 126…蛇腹凹部、 127…蛇腹凸部、 128…内面、 129…外面、 130…溝部、 131、132…凸部、 133…矢印(印)。
 201、202、203、204、205…電線保護チューブ、 201A…中間部材、210、240、250…幹線筒部、211…スリット、 220、260、280…分岐筒部、 220a、260a、280a…開口、 220b、260b、280b…開口端縁面、 220c、260c、280c…エッジ、 221…端部、 221a…先端部、 222…小径筒部、 223…大径筒部、 230、270…屈曲自在部、 WH…ワイヤハーネス、 Wb…電線束、 W…電線、 W1…幹線、 W2…支線、 300…電線保護チューブ製造ライン、 310…樹脂押出部、 320…樹脂成形部、 321…上金型、 322…下金型、 330…切断スリット加工部、 331…スリット形成用カッター、 332…分岐部端部切断用カッター、 340…張力調整部、 350…受取部、 351…ドラム。
DESCRIPTION OF SYMBOLS 1 ... Hybrid vehicle, 2 ... Engine, 3 ... Motor unit, 4 ... Inverter unit, 5 ... Battery, 6 ... Engine room, 7 ... Car rear part, 8, 9 ... Wire harness, 10 ... Middle part, 11 ... Under vehicle floor, 12 ... Junction block,
DESCRIPTION OF SYMBOLS 13 ... Harness terminal, 14 ... Shield connector, 15 ... Wire harness, 16 ... Low voltage battery, 17 ... Automobile front part, 18 ... Auxiliary device, 19 ... Harness main body, 20 (20b-20d) ... Fixing member, 21, 22 ... Water stop member, 23 ... Fixing target, 24 ... Exterior member, 25 ... High voltage conductive path (conductive path), 26 ... Harness body, 27 ... Connector, 28-30 ... Flexible pipe part, 31 ... Short straight pipe part (straight Tube portion), 32 ... long straight tube portion (straight tube portion), 33 ... bellows concave portion, 34 ... bellows convex portion, 35 ... fixing member mounting portion, 36 ... movement restricting portion, 37 ... detachable portion, 38-40 ... thin wall 41: Tube mounting part, 42 ... Car body fixing part, 43 ... Bolt / nut.
DESCRIPTION OF SYMBOLS 101 ... Hybrid vehicle, 102 ... Engine, 103 ... Motor unit, 104 ... Inverter unit, 105 ... Battery, 106 ... Engine room, 107 ... Car rear part, 108, 109 ... Wire harness, 110 ... Middle part, 111 ... Under vehicle floor, DESCRIPTION OF SYMBOLS 112 ... Junction block, 113 ... Harness terminal, 114 ... Shield connector, 115 ... Wire harness, 116 ... Low voltage battery, 117 ... Automobile front part, 118 ... Auxiliary device, 119 ... Harness main body, 120 ... Exterior member, 121 ... High voltage conduction Road (conductive path), 122 ... Harness body, 123 ... Connector, 124 ... Flexible pipe part, 125 ... Straight pipe part, 126 ... Bellows concave part, 127 ... Bellows convex part, 128 ... Inner surface, 129 ... Outer surface, 130 ... Groove part , 131, 132 ... convex portions, 13 ... arrow (mark).
201, 202, 203, 204, 205 ... Electric wire protection tube, 201A ... Intermediate member, 210, 240, 250 ... Trunk tube, 211 ... Slit, 220, 260, 280 ... Branch tube, 220a, 260a, 280a ... Opening 220b, 260b, 280b ... Open end edge surface, 220c, 260c, 280c ... Edge, 221 ... End, 221a ... Tip, 222 ... Small diameter cylindrical part, 223 ... Large diameter cylindrical part, 230, 270 ... Flexible part WH: Wire harness, Wb: Electric wire bundle, W: Electric wire, W1: Main line, W2: Branch line, 300: Electric wire protection tube manufacturing line, 310: Resin extrusion part, 320 ... Resin molding part, 321 ... Upper mold, 322 ... Lower mold, 330 ... Cutting slit processing part, 331 ... Slit forming cutter, 332 ... Branch part end cutting cutter, 3 0 ... tension adjusting unit, 350 ... receiving section, 351 ... drum.

Claims (3)

  1.  導電路を挿通して保護するために樹脂成形にて管体形状に形成されるワイヤハーネス用の外装部材であって、
     前記外装部材は、前記ワイヤハーネスを所定位置に固定するための固定部又は固定部材が外側に複数設けられるものであり、且つ、隣り合う前記固定部又は前記固定部材の間隔あるいは配置に応じて内側に薄肉部が形成される
     ワイヤハーネス用の外装部材。
    An exterior member for a wire harness that is formed into a tubular shape by resin molding in order to insert and protect a conductive path,
    The exterior member is provided with a plurality of fixing portions or fixing members for fixing the wire harness in a predetermined position on the outside, and is arranged on the inner side according to the interval or arrangement of the adjacent fixing portions or the fixing members. A thin part is formed on the exterior member for the wire harness.
  2.  請求項1に記載のワイヤハーネス用の外装部材であって、
     前記外装部材は可撓管部とストレート管部とを有し、少なくとも前記ストレート管部の前記内側に前記薄肉部が形成される
     ワイヤハーネス用の外装部材。
    An exterior member for a wire harness according to claim 1,
    The said exterior member has a flexible pipe part and a straight pipe part, and the said thin part is formed in the said inner side of the said straight pipe part at least. The exterior member for wire harnesses.
  3.  請求項1又は2に記載のワイヤハーネス用の外装部材と、前記外装部材に挿通される導電路と、前記外装部材の外側に複数設けられる固定部又は固定部材とを備える
     ワイヤハーネス。
    The wire harness provided with the exterior member for wire harnesses of Claim 1 or 2, the electroconductive path penetrated by the said exterior member, and the fixing | fixed part or fixing member provided in multiple numbers on the outer side of the said exterior member.
PCT/JP2015/069700 2014-07-08 2015-07-08 Housing member for wire harness and wire harness WO2016006638A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2014-140140 2014-07-08
JP2014140142A JP6295152B2 (en) 2014-07-08 2014-07-08 Wire protection tube
JP2014140141A JP2016019343A (en) 2014-07-08 2014-07-08 Exterior member for wire harness, and wire harness
JP2014-140141 2014-07-08
JP2014-140142 2014-07-08
JP2014140140A JP6308669B2 (en) 2014-07-08 2014-07-08 Exterior member for wire harness, and wire harness

Publications (1)

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WO2016006638A1 true WO2016006638A1 (en) 2016-01-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9810700B1 (en) 2017-05-31 2017-11-07 Aat Bioquest, Inc. Fluorogenic calcium ion indicators and methods of using the same

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Publication number Priority date Publication date Assignee Title
JP2004187426A (en) * 2002-12-04 2004-07-02 Yazaki Corp Waterproofing grommet
JP2014050263A (en) * 2012-09-03 2014-03-17 Yazaki Corp Structure for combining wire harness
JP2014093800A (en) * 2012-10-31 2014-05-19 Yazaki Corp Wire harness, and method of manufacturing exterior member for wire harness

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004187426A (en) * 2002-12-04 2004-07-02 Yazaki Corp Waterproofing grommet
JP2014050263A (en) * 2012-09-03 2014-03-17 Yazaki Corp Structure for combining wire harness
JP2014093800A (en) * 2012-10-31 2014-05-19 Yazaki Corp Wire harness, and method of manufacturing exterior member for wire harness

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9810700B1 (en) 2017-05-31 2017-11-07 Aat Bioquest, Inc. Fluorogenic calcium ion indicators and methods of using the same

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