WO2016004892A1 - Anti-downhill apparatus, anti-downhill system, and vehicle - Google Patents

Anti-downhill apparatus, anti-downhill system, and vehicle Download PDF

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Publication number
WO2016004892A1
WO2016004892A1 PCT/CN2015/083747 CN2015083747W WO2016004892A1 WO 2016004892 A1 WO2016004892 A1 WO 2016004892A1 CN 2015083747 W CN2015083747 W CN 2015083747W WO 2016004892 A1 WO2016004892 A1 WO 2016004892A1
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WO
WIPO (PCT)
Prior art keywords
outer ring
slope
transmission
vehicle
convex block
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PCT/CN2015/083747
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French (fr)
Chinese (zh)
Inventor
李学龙
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重庆力帆电喷软件有限公司
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Application filed by 重庆力帆电喷软件有限公司 filed Critical 重庆力帆电喷软件有限公司
Priority to RU2017103909A priority Critical patent/RU2650265C1/en
Publication of WO2016004892A1 publication Critical patent/WO2016004892A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/12Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting otherwise than by retarding wheels, e.g. jet action
    • B60T1/14Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting otherwise than by retarding wheels, e.g. jet action directly on road
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K20/00Arrangement or mounting of change-speed gearing control devices in vehicles
    • B60K20/02Arrangement or mounting of change-speed gearing control devices in vehicles of initiating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T7/00Brake-action initiating means
    • B60T7/12Brake-action initiating means for automatic initiation; for initiation not subject to will of driver or passenger

Definitions

  • the present application relates to the technical field of motor vehicle power transmission, and in particular to an anti-slope system and a vehicle including the anti-slope device.
  • the purpose of the present application is to provide an anti-slope device to prevent a motor vehicle from slipping on a slope, and at the same time, it is easier to hang up.
  • Another object of the present application is to provide an anti-slope system including the anti-slope device, and a vehicle including the anti-slope system.
  • An anti-slope device comprising:
  • An inner ring, the inner ring of the inner ring is provided with an inner spline groove for mating with the transmission input shaft;
  • the inner ring of the one-way device can be fitted with the outer ring of the inner ring;
  • the inner ring of the movable outer ring is matched with the outer ring of the one-way device, and the outer ring is uniformly provided with a convex block;
  • the inner ring of the fixed outer ring is evenly disposed with a groove engageable with the convex block, and in the circumferential direction of the fixed outer ring, the concave There is a preset gap H between the groove and the convex block.
  • the width of the predetermined gap H is 0.5 to 1 times the width of the root of the convex block.
  • the convex block has a rectangular shape, a trapezoidal shape, a triangular shape or a semicircular shape.
  • the number of the convex blocks is 8 to 15.
  • an input shaft of the transmission with an external spline is further included.
  • the one-way device is a wedge type overrunning clutch or a ball type overrunning clutch.
  • the fixed outer ring is provided with a mounting hole for mounting on the transmission.
  • the number of the mounting holes is 1 to 5.
  • the present application also provides an anti-slope system comprising a clutch and a transmission that are sequentially driven, and the anti-slope device of any of the above is mounted on the transmission.
  • the application also provides a vehicle including the anti-slope system.
  • the inner ring when used, the inner ring is set on the input shaft of the transmission and rotates together with the input shaft, and the one-way device is rotated with the inner ring, so that the one-way device rotates together.
  • the outer ring is set on the outer ring of the one-way device, and the one-way device can only rotate in one direction relative to the outer ring of the movable, and when the one-way device is reversed, the active outer ring is driven to rotate in the opposite direction, but will be active
  • the convex block of the outer ring is engaged with the groove of the fixed outer ring
  • the movable outer ring is locked and cannot be rotated, and the one-way device cannot be reversely rotated, thereby making the transmission input shaft Do not It can be rotated in the opposite direction to achieve the purpose of preventing slipping.
  • the groove and the convex block have a preset gap H in the circumferential direction, and the movable outer ring and the one-way device and the inner ring are in the process of stepping on the clutch.
  • the anti-slope system adopts the anti-slope device provided by the present application, and the anti-slope device is mounted on the transmission and interlocked with the clutch.
  • the manual motor vehicle is provided with the function of preventing the slope.
  • the vehicle provided by the present application adopts the above-mentioned anti-slope system so that the vehicle does not slip on the slope.
  • FIG. 1 is a schematic structural view of an anti-slope device according to an embodiment of the present application.
  • FIG. 2 is a partially enlarged schematic view of an anti-slope device according to an embodiment of the present application.
  • FIG. 3 is a schematic structural view of an inner ring of an anti-slope device according to an embodiment of the present application.
  • FIG. 4 is a schematic structural view of a movable outer ring of an anti-slope device according to an embodiment of the present application
  • FIG. 5 is a schematic structural diagram of a fixed outer ring of an anti-slope device according to an embodiment of the present application.
  • 1 is a fixed outer ring
  • 101 is a groove
  • 102 is a mounting hole
  • 2 is a movable outer ring
  • 201 is a convex block
  • 3 is a unidirectional device
  • 4 is an inner ring
  • 401 is inner.
  • the spline groove, 5 is the input shaft of the transmission.
  • the core of the application is to provide an anti-slope device that prevents the motor vehicle from slipping on the ramp and is more likely to be geared.
  • the present application also provides an anti-slope system using the anti-slope device, and a vehicle including the anti-slope system.
  • FIG. 1 is a schematic structural view of an anti-slope device according to an embodiment of the present application
  • FIG. 2 is a partially enlarged schematic view of an anti-slope device according to an embodiment of the present application
  • FIG. 4 is a schematic structural diagram of a movable outer ring of an anti-slope device according to an embodiment of the present application
  • the present application provides an anti-slope device comprising, in order from the inside to the outside, an inner ring 4, a unidirectional device 3, a movable outer ring 2 and a fixed outer ring 1.
  • the inner ring of the inner ring 4 is provided with an inner spline groove 401 for fitting with the transmission input shaft 5 to rotate the inner ring 4 together with the transmission input shaft 5; the inner ring of the unidirectional device 3 can be external to the inner ring 4
  • the ring cooperates with the set so that the one-way device 3 rotates together with the inner ring 4; the inner ring of the movable outer ring 2 cooperates with the outer ring of the one-way device 3, so that the one-way device 3 can only rotate in one direction with respect to the movable outer ring 2,
  • the outer ring of the movable outer ring 2 is uniformly provided with a convex block 201; the fixed outer ring 1 is fixed to the transmission, and the inner ring of the fixed outer ring 1 is uniformly
  • the male block 201 and the groove 101 can be engaged and disengaged. After the engagement, the movable outer ring 2 is caught in the fixed outer ring 1 and cannot be rotated; and, in the circumferential direction of the fixed outer ring 1, the groove 101 is There is a predetermined gap H between the convex blocks 201, so that the convex block 201 can be displaced in the circumferential direction in the groove 101.
  • the working principle of the anti-slope device is: when the motor vehicle starts on the ramp, the clutch is stepped on the gear, and at this time, the inner ring 4 of the anti-slope device moves axially on the transmission input shaft 5 to drive the one-way.
  • the device 3 moves together with the movable outer ring 2 to engage the convex block 201 of the movable outer ring 2 with the groove 101 of the fixed outer ring 1. At this time, the movable outer ring 2 is locked in the fixed outer ring 1 and cannot be rotated.
  • the one-way device 3 does not rotate in the opposite direction with respect to the movable outer ring 2, thereby preventing the transmission input shaft 5 from being reversed and achieving the anti-slip effect.
  • the foot is released from the clutch.
  • the inner ring 4 returns along the original path on the transmission input shaft 5, and the unidirectional device 3 and the movable outer ring 2 are axially moved together, and the outer ring 2 is moved.
  • the male block 201 is disengaged from the recess 101 of the fixed outer ring 1, and at this time, the movable outer ring 2 does not reversely block the transmission input shaft 5.
  • the groove 101 and the convex block 201 have a preset gap H in the circumferential direction, and the movable outer ring 2 and the unidirectional device 3 and the inner ring 4 together on the transmission input shaft 5 are in the process of stepping off the clutch.
  • the convex block 201 of the movable outer ring 2 is close to the groove 101 of the fixed outer ring 1
  • the convex block 201 has in the groove 101 due to the preset gap H
  • the space displaced in the circumferential direction therefore, the convex block 201 is more likely to be caught in the groove 101, increasing the probability that the convex block 201 and the groove 101 are engaged with each other, and the occurrence of the preset gap H is reduced.
  • the clutch can't be stepped down smoothly, and can only wait until the outer ring 2 of the activity turns one more turn to engage the probability of success, so that the gear is smoother.
  • the preset gap H between the convex block 201 and the groove 101 is optimized.
  • the width of the preset gap H is 0.5 to 1 times the width of the root of the convex block 201, and the convex shape can be ensured.
  • the block 201 is engaged with the groove 101 while providing sufficient space for the convex block 201 to be displaced in the circumferential direction in the groove 101.
  • the preset gap H can be appropriately adjusted, and is not limited to the above size range.
  • the convex block 201 may be rectangular, trapezoidal, triangular, semi-circular, etc., correspondingly, the shape of the groove 101 coincides with the shape of the convex block 201, as long as the convex block can be realized.
  • the engagement between the 201 and the groove 101 is sufficient.
  • the number of the convex blocks 201 is optimized, and the number of the convex blocks 201 may be any one of 8 to 15, and in the present embodiment, it is more preferably 12.
  • the number of the convex blocks 201 may be any one of 8 to 15, and in the present embodiment, it is more preferably 12.
  • other numbers of convex blocks 201 can be used, and are not limited to the numerical ranges recited in the present application.
  • the number of the grooves 101 is an integral multiple of the number of the convex blocks 201.
  • the circumferential angle between the adjacent grooves 101 is adjacent to each other.
  • the circumferential angles between the convex blocks 201 are equal, and each corresponding meshing can be realized; when the number of the grooves 101 is convex
  • the number of the blocks 201 is twice, the circumferential angle between the two grooves 101 after the one groove 101 is equal to the circumferential angle of the adjacent two convex blocks 201, that is, between the adjacent two grooves 101
  • the circumferential angle is half of the circumferential angle between adjacent convex blocks 201.
  • the number of the grooves 101 may be three times the number of the convex blocks 201 or the like.
  • the anti-slope device is optimized.
  • the one-way device 3 adopts a wedge type overrunning clutch or a ball type overrunning clutch, as long as the one-way blocking clutch can be realized, after the anti-slope device is adaptively adjusted. , can be used here, these one-way clutches are sold in the market, the specific working principle and its structure will not be described here.
  • the fixed outer ring 1 is provided with a mounting hole 102 for mounting on the transmission. Connect by bolts or screws. It is of course also possible to fix the fixed outer ring 1 directly to the transmission by bonding or welding.
  • the number of the mounting holes 102 is 1 to 5, and more preferably 3 or 4. As long as the fixing of the fixed outer ring 1 can be achieved.
  • the embodiment of the present application further provides an anti-slope system, comprising an engine, a clutch and a transmission which are sequentially connected and connected, and the transmission is equipped with the anti-slope device, the anti-slope device and the clutch described in all the above embodiments and technical solutions.
  • the anti-slope device of the present application is preferably mounted on the outside of the transmission case for easy disassembly. Of course, it can also be mounted inside the transmission case.
  • the application does not limit the installation position of the anti-slope device.
  • the anti-slope device is set on the transmission input shaft 5, and is fixed on the side wall of the transmission case close to the clutch, and can also be fixed on the transmission case. Keep away from the side of the box on the side of the clutch. Since the anti-slope device is installed on the manual transmission of the anti-slope system, there is no slippage when the gear is engaged on the ramp.
  • the embodiment of the present application also provides a vehicle, including the anti-slope system described in all of the above embodiments and technical solutions.
  • the vehicle with manual transmission can easily realize the anti-slope function on the slope.
  • the present application discloses an anti-slope device and an anti-slope system and a vehicle, including: a shaft, which may be an input shaft or an intermediate shaft; an inner ring, a unidirectional device, a movable outer ring, and a fixed outer ring.
  • a shaft which may be an input shaft or an intermediate shaft
  • an inner ring a unidirectional device
  • a movable outer ring a fixed outer ring.
  • the one-way device ensures that the transmission shaft can only rotate in the forward direction, thus completely solving the problem that the vehicle starts to fall back on the slope, which not only eliminates the matching of the traditional mechanical manual transmission (MT) vehicle.
  • This inherent flaw is ubiquitous, and it also fundamentally solves the difficulty of matching the start of the ramp of the mechanical automatic transmission (AMT) vehicle, which hinders the popularization of AMT.
  • the anti-slope device can be installed in different positions according to different types of vehicles. When the vehicle is a front drive, the anti-slope device is installed on the input shaft of the transmission; when the vehicle is a front drive, the anti-slip The slope device can be mounted either on the input shaft or on the intermediate shaft.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

An anti-downhill apparatus, an anti-downhill system, and a vehicle, comprising: a shaft (5), said shaft being an input shaft or an intermediate shaft; an inner ring (4), a one-way apparatus (3), a movable outer ring (2) and a fixed outer ring (1); when the size of the shaft (5) allows same to directly fit into the one-way apparatus (3), the shaft (5) may substitute the inner ring (4). A necessary gap (H) is arranged between convex blocks (201) and concave grooves (101) between the movable outer ring (2) and the fixed outer ring (1), ensuring that the vehicle can smoothly engage gears. On the premise of normal use of the vehicle, the one-way apparatus (3) ensures that the transmission shaft (5) can only rotate forward, thus solving the problem in traditional vehicles of rolling downhill when starting on an incline, and also fundamentally solving the significant problem in automatic manual transmission (AMT) vehicles of difficult control when starting on an incline, which is preventing widespread use of AMT. When the vehicle is front-engine front-wheel drive, the anti-downhill apparatus is installed on the input shaft of the transmission; when the vehicle is front-engine rear-wheel drive, the anti-downhill apparatus is installed on the input shaft or the intermediate shaft.

Description

一种防溜坡装置、防溜坡系统和车辆Anti-slope device, anti-slope system and vehicle
本申请要求于2014年07月11日提交中国专利局、申请号为201410330829.8、发明名称为“一种防溜坡装置、防溜坡系统和车辆”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on July 11, 2014, the Chinese Patent Office, the application number is 201410330829.8, and the invention is entitled "A kind of anti-slope device, anti-slope system and vehicle". The citations are incorporated herein by reference.
技术领域Technical field
本申请涉及机动车动力传动技术领域,特别涉及一种包含该防溜坡装置的防溜坡系统和车辆。The present application relates to the technical field of motor vehicle power transmission, and in particular to an anti-slope system and a vehicle including the anti-slope device.
背景技术Background technique
对于手动挡机动车而言,机动车在上坡路段停车或起步行驶时,因车辆自身重量而产生一个平行坡面向下的分力,即坡道阻力,该阻力会使车辆沿坡面向后溜动,这种情况极为不安全。因此,对于手动挡机动车而言,需要驾驶人员在上坡时必须做好驻车制动器、离合器和加速踏板之间的协调配合,但是这一系列操作过程很繁琐,不易掌握,对于驾车新手而言更是不容易,而这一固有问题成为MT以及AMT车的重大缺陷。For a manual vehicle, when the vehicle stops or starts to travel on an uphill section, a component of the parallel slope facing downward is generated due to the weight of the vehicle itself, that is, the slope resistance, which causes the vehicle to slide backward along the slope. This situation is extremely insecure. Therefore, for manual transmission vehicles, the driver must be coordinated with the parking brake, the clutch and the accelerator pedal when going uphill, but this series of operations is cumbersome and difficult to master, for the novice driver. It is not easy to say, and this inherent problem has become a major flaw in MT and AMT vehicles.
综上所述,如何在解决机动车辆在坡道上溜坡问题的同时,解决不容易挂挡的缺陷,成为了本领域技术人员亟待解决的问题。In summary, how to solve the problem that the motor vehicle slips on the slope while solving the problem of not easily hanging, has become an urgent problem to be solved by those skilled in the art.
发明内容Summary of the invention
有鉴于此,本申请的目的在于提供一种防溜坡装置,以防止机动车辆在坡道上发生溜坡,同时是挂挡更加容易。In view of this, the purpose of the present application is to provide an anti-slope device to prevent a motor vehicle from slipping on a slope, and at the same time, it is easier to hang up.
本申请的另一个目的在于提供一种包含该防溜坡装置的防溜坡系统,以及包含该防溜坡系统的车辆。Another object of the present application is to provide an anti-slope system including the anti-slope device, and a vehicle including the anti-slope system.
为达到上述目的,本申请提供以下技术方案:To achieve the above objective, the present application provides the following technical solutions:
一种防溜坡装置,包括: An anti-slope device, comprising:
内环,所述内环的内圈设置有用于和变速器输入轴配合套装的内花键槽;An inner ring, the inner ring of the inner ring is provided with an inner spline groove for mating with the transmission input shaft;
单向装置,所述单向装置的内圈可与所述内环的外圈配合套装;a unidirectional device, the inner ring of the one-way device can be fitted with the outer ring of the inner ring;
活动外环,所述活动外环的内圈与所述单向装置的外圈配合套装,外圈均布设置有凸形块;a movable outer ring, the inner ring of the movable outer ring is matched with the outer ring of the one-way device, and the outer ring is uniformly provided with a convex block;
固定外环,用于固定在变速器上,所述固定外环的内圈均布设置有可与所述凸形块啮合的凹槽,且在所述固定外环的圆周方向上,所述凹槽与所述凸形块之间存在预设间隙H。Fixing an outer ring for fixing to the transmission, the inner ring of the fixed outer ring is evenly disposed with a groove engageable with the convex block, and in the circumferential direction of the fixed outer ring, the concave There is a preset gap H between the groove and the convex block.
优选地,在上述的防溜坡装置中,所述预设间隙H的宽度为所述凸形块的根部宽度的0.5~1倍。Preferably, in the above-described anti-slope device, the width of the predetermined gap H is 0.5 to 1 times the width of the root of the convex block.
优选地,在上述的防溜坡装置中,所述凸形块的形状为矩形、梯形、三角形或半圆形。Preferably, in the above-described anti-slope device, the convex block has a rectangular shape, a trapezoidal shape, a triangular shape or a semicircular shape.
优选地,在上述的防溜坡装置中,所述凸形块的数量为8~15个。Preferably, in the above-described anti-slope device, the number of the convex blocks is 8 to 15.
优选地,在上述的防溜坡装置中,还包括带外花键的变速器的输入轴。Preferably, in the above-described anti-slope device, an input shaft of the transmission with an external spline is further included.
优选地,在上述的防溜坡装置中,所述单向装置为楔块式超越离合器或滚珠式超越离合器。Preferably, in the above-described anti-slope device, the one-way device is a wedge type overrunning clutch or a ball type overrunning clutch.
优选地,在上述的防溜坡装置中,所述固定外环上设置有用于安装在所述变速器上的安装孔。Preferably, in the above-described anti-slope device, the fixed outer ring is provided with a mounting hole for mounting on the transmission.
优选地,在上述的防溜坡装置中,所述安装孔的数量为1~5个。Preferably, in the above-described anti-slope device, the number of the mounting holes is 1 to 5.
本申请还提供了一种防溜坡系统,包括依次传动的离合器和变速器,变速器上安装有上述任一项所述的防溜坡装置。The present application also provides an anti-slope system comprising a clutch and a transmission that are sequentially driven, and the anti-slope device of any of the above is mounted on the transmission.
本申请还提供了一种车辆,包括该防溜坡系统。The application also provides a vehicle including the anti-slope system.
与现有技术相比,本申请的有益效果是:Compared with the prior art, the beneficial effects of the present application are:
本申请提供的防溜坡装置中,使用时,将内环套装在变速器的输入轴上,与输入轴一起转动,单向装置由于和内环套装,因此,单向装置随着一起转动,活动外环套装在单向装置的外圈上,单向装置只能相对活动外环向一个方向转动,而当单向装置反转时,则会带动活动外环一起反向转动,但是,将活动外环的凸形块与固定外环的凹槽啮合后,由于固定外环固定在变速器上,因此,活动外环被卡死不能转动,则单向装置不能反向转动,进而使变速器输入轴不 能反向转动,从而达到防溜坡的目的。In the anti-slope device provided by the present application, when used, the inner ring is set on the input shaft of the transmission and rotates together with the input shaft, and the one-way device is rotated with the inner ring, so that the one-way device rotates together. The outer ring is set on the outer ring of the one-way device, and the one-way device can only rotate in one direction relative to the outer ring of the movable, and when the one-way device is reversed, the active outer ring is driven to rotate in the opposite direction, but will be active After the convex block of the outer ring is engaged with the groove of the fixed outer ring, since the fixed outer ring is fixed on the transmission, the movable outer ring is locked and cannot be rotated, and the one-way device cannot be reversely rotated, thereby making the transmission input shaft Do not It can be rotated in the opposite direction to achieve the purpose of preventing slipping.
与此同时,在本申请中的防溜坡装置中,凹槽和凸形块在圆周方向上存在预设间隙H,则在进行踩离合的过程中,活动外环和单向装置、内环一起在变速器输入轴上移动,并随变速器输入轴一起转动,当活动外环的凸形块靠近固定外环的凹槽时,由于具有预设间隙H,凸形块在凹槽中有沿圆周方向错动的空间,因此,增大了凸形块与凹槽啮合卡位的几率,降低了因没有预设间隙H而出现离合不能顺利地踩下,只能等到活动外环再转一圈之后才能啮合成功的现象发生的几率。从而使挂挡更加顺畅。At the same time, in the anti-slope device of the present application, the groove and the convex block have a preset gap H in the circumferential direction, and the movable outer ring and the one-way device and the inner ring are in the process of stepping on the clutch. Moving together on the transmission input shaft and rotating with the transmission input shaft, when the convex block of the movable outer ring is close to the groove of the fixed outer ring, the convex block has a circumferential groove in the groove due to the preset gap H The direction of the displacement of the space, therefore, the probability of the convex block and the groove engaging the clamping position is increased, and the clutch can not be smoothly stepped due to the absence of the preset gap H, and can only wait for the outer ring of the activity to make another turn. Only then can the probability of a successful phenomenon occur. This makes the gears smoother.
本申请提供的防溜坡系统中,防溜坡系统采用本申请提供的防溜坡装置,防溜坡装置安装在变速器上,并与离合器联动。从而为手动机动车提供了防溜坡的功能。In the anti-slope system provided by the present application, the anti-slope system adopts the anti-slope device provided by the present application, and the anti-slope device is mounted on the transmission and interlocked with the clutch. Thereby, the manual motor vehicle is provided with the function of preventing the slope.
本申请提供的车辆采用了上述的防溜坡系统,使车辆不会在坡道上发生溜坡现象。The vehicle provided by the present application adopts the above-mentioned anti-slope system so that the vehicle does not slip on the slope.
附图说明DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的方案,下面将对实施例或现有技术中描述所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the solutions in the prior art, the following description of the embodiments or the drawings used in the prior art will be briefly introduced. Obviously, the drawings in the following description are merely Some embodiments of the present application can also obtain other drawings based on these drawings without departing from the skilled artisan.
图1为本申请实施例提供的一种防溜坡装置的结构示意图;1 is a schematic structural view of an anti-slope device according to an embodiment of the present application;
图2为本申请实施例提供的一种防溜坡装置的局部放大示意图;2 is a partially enlarged schematic view of an anti-slope device according to an embodiment of the present application;
图3为本申请实施例提供的一种防溜坡装置的内环的结构示意图;3 is a schematic structural view of an inner ring of an anti-slope device according to an embodiment of the present application;
图4为本申请实施例提供的一种防溜坡装置的活动外环的结构示意图;4 is a schematic structural view of a movable outer ring of an anti-slope device according to an embodiment of the present application;
图5为本申请实施例提供的一种防溜坡装置的固定外环的结构示意图。FIG. 5 is a schematic structural diagram of a fixed outer ring of an anti-slope device according to an embodiment of the present application.
上述图1-图5中,1为固定外环、101为凹槽、102为安装孔、2为活动外环、201为凸形块、3为单向装置、4为内环、401为内花键槽、5为变速器的输入轴。 1 to 5, 1 is a fixed outer ring, 101 is a groove, 102 is a mounting hole, 2 is a movable outer ring, 201 is a convex block, 3 is a unidirectional device, 4 is an inner ring, and 401 is inner. The spline groove, 5 is the input shaft of the transmission.
具体实施方式detailed description
本申请的核心是提供了一种防溜坡装置,能够防止机动车辆在坡道上发生溜坡,同时更容易挂挡。The core of the application is to provide an anti-slope device that prevents the motor vehicle from slipping on the ramp and is more likely to be geared.
本申请还提供了一种应用该防溜坡装置防溜坡系统,以及一种包含该防溜坡系统的车辆。The present application also provides an anti-slope system using the anti-slope device, and a vehicle including the anti-slope system.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application are clearly and completely described in the following with reference to the drawings in the embodiments of the present application. It is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative efforts are within the scope of the present application.
请参考图1-图5,图1为本申请实施例提供的一种防溜坡装置的结构示意图;图2为本申请实施例提供的一种防溜坡装置的局部放大示意图;图3为本申请实施例提供的一种防溜坡装置的内环的结构示意图;图4为本申请实施例提供的一种防溜坡装置的活动外环的结构示意图;图5为本申请实施例提供的一种防溜坡装置的固定外环的结构示意图。1 is a schematic structural view of an anti-slope device according to an embodiment of the present application; FIG. 2 is a partially enlarged schematic view of an anti-slope device according to an embodiment of the present application; A schematic structural view of an inner ring of an anti-slope device according to an embodiment of the present application; FIG. 4 is a schematic structural diagram of a movable outer ring of an anti-slope device according to an embodiment of the present application; A schematic structural view of a fixed outer ring of an anti-slope device.
本申请提供了一种防溜坡装置,由内至外依次包括内环4、单向装置3、活动外环2和固定外环1。其中内环4的内圈设置有内花键槽401,用于和变速器输入轴5配合套装,使内环4和变速器输入轴5一起转动;单向装置3的内圈可与内环4的外圈配合套装,使单向装置3随内环4一起转动;活动外环2的内圈与单向装置3的外圈配合套装,使单向装置3相对活动外环2只能单向转动,活动外环2的外圈上均布设置有凸形块201;固定外环1用于固定在变速器上,固定外环1的内圈均布设置有可与凸形块201啮合的凹槽101,凸形块201和凹槽101可实现啮合和脱离啮合,啮合后,活动外环2卡在固定外环1中,不能转动;并且,在固定外环1的圆周方向上,凹槽101与凸形块201之间存在预设间隙H,使凸形块201能够在凹槽101中沿圆周方向错动。The present application provides an anti-slope device comprising, in order from the inside to the outside, an inner ring 4, a unidirectional device 3, a movable outer ring 2 and a fixed outer ring 1. The inner ring of the inner ring 4 is provided with an inner spline groove 401 for fitting with the transmission input shaft 5 to rotate the inner ring 4 together with the transmission input shaft 5; the inner ring of the unidirectional device 3 can be external to the inner ring 4 The ring cooperates with the set so that the one-way device 3 rotates together with the inner ring 4; the inner ring of the movable outer ring 2 cooperates with the outer ring of the one-way device 3, so that the one-way device 3 can only rotate in one direction with respect to the movable outer ring 2, The outer ring of the movable outer ring 2 is uniformly provided with a convex block 201; the fixed outer ring 1 is fixed to the transmission, and the inner ring of the fixed outer ring 1 is uniformly provided with a groove 101 engageable with the convex block 201. The male block 201 and the groove 101 can be engaged and disengaged. After the engagement, the movable outer ring 2 is caught in the fixed outer ring 1 and cannot be rotated; and, in the circumferential direction of the fixed outer ring 1, the groove 101 is There is a predetermined gap H between the convex blocks 201, so that the convex block 201 can be displaced in the circumferential direction in the groove 101.
上述防溜坡装置的工作原理是:当机动车辆在坡道上起步时,踩下离合器进行挂挡,此时,防溜坡装置的内环4在变速器输入轴5上轴向移动,带动单向装置3和活动外环2一起移动,将活动外环2的凸形块201与固定外环1的凹槽101啮合,此时,活动外环2被卡死在固定外环1中不能转动,在单向 装置3的反向阻止作用下,单向装置3也不会相对活动外环2反向转动,进而阻止了变速器输入轴5反转,达到防溜坡的作用。挂挡完成后,脚从离合器上松开,此时,内环4在变速器输入轴5上沿原路返回,带动单向装置3和活动外环2一起轴向移动,将活动外环2的凸形块201与固定外环1的凹槽101脱离啮合,此时,活动外环2不会对变速器输入轴5进行反向阻止。The working principle of the anti-slope device is: when the motor vehicle starts on the ramp, the clutch is stepped on the gear, and at this time, the inner ring 4 of the anti-slope device moves axially on the transmission input shaft 5 to drive the one-way. The device 3 moves together with the movable outer ring 2 to engage the convex block 201 of the movable outer ring 2 with the groove 101 of the fixed outer ring 1. At this time, the movable outer ring 2 is locked in the fixed outer ring 1 and cannot be rotated. In one direction Under the reverse blocking action of the device 3, the one-way device 3 does not rotate in the opposite direction with respect to the movable outer ring 2, thereby preventing the transmission input shaft 5 from being reversed and achieving the anti-slip effect. After the gear is completed, the foot is released from the clutch. At this time, the inner ring 4 returns along the original path on the transmission input shaft 5, and the unidirectional device 3 and the movable outer ring 2 are axially moved together, and the outer ring 2 is moved. The male block 201 is disengaged from the recess 101 of the fixed outer ring 1, and at this time, the movable outer ring 2 does not reversely block the transmission input shaft 5.
并且,凹槽101和凸形块201在圆周方向上存在预设间隙H,则在进行踩离合的过程中,活动外环2和单向装置3、内环4一起在变速器输入轴5上轴向移动,并随变速器输入轴5一起转动,当活动外环2的凸形块201靠近固定外环1的凹槽101时,由于具有预设间隙H,凸形块201在凹槽101中有沿圆周方向错动的空间,因此,凸形块201更容易卡在凹槽101中,增大了凸形块201与凹槽101啮合卡位的几率,降低了因没有预设间隙H而出现离合不能顺利地踩下,只能等到活动外环2再转一圈之后才能啮合成功的现象发生的几率,从而使挂挡更加顺畅。Moreover, the groove 101 and the convex block 201 have a preset gap H in the circumferential direction, and the movable outer ring 2 and the unidirectional device 3 and the inner ring 4 together on the transmission input shaft 5 are in the process of stepping off the clutch. Moving toward and rotating with the transmission input shaft 5, when the convex block 201 of the movable outer ring 2 is close to the groove 101 of the fixed outer ring 1, the convex block 201 has in the groove 101 due to the preset gap H The space displaced in the circumferential direction, therefore, the convex block 201 is more likely to be caught in the groove 101, increasing the probability that the convex block 201 and the groove 101 are engaged with each other, and the occurrence of the preset gap H is reduced. The clutch can't be stepped down smoothly, and can only wait until the outer ring 2 of the activity turns one more turn to engage the probability of success, so that the gear is smoother.
对凸形块201和凹槽101之间的预设间隙H进行优化,在本实施例中,预设间隙H的宽度为凸形块201的根部宽度的0.5~1倍,既能保证凸形块201和凹槽101啮合,同时为凸形块201在凹槽101中沿圆周方向的错动提供了足够的空间。当然,根据凸形块201和凹槽101的具体配合形状,预设间隙H可做适当调整,并不局限于上述尺寸范围。The preset gap H between the convex block 201 and the groove 101 is optimized. In the embodiment, the width of the preset gap H is 0.5 to 1 times the width of the root of the convex block 201, and the convex shape can be ensured. The block 201 is engaged with the groove 101 while providing sufficient space for the convex block 201 to be displaced in the circumferential direction in the groove 101. Of course, according to the specific fitting shape of the convex block 201 and the groove 101, the preset gap H can be appropriately adjusted, and is not limited to the above size range.
在本申请一具体实施例中,凸形块201可以是矩形、梯形、三角形、半圆形等,相应地,凹槽101的形状与凸形块201的形状相吻合,只要能够实现凸形块201和凹槽101之间的卡止啮合即可。In a specific embodiment of the present application, the convex block 201 may be rectangular, trapezoidal, triangular, semi-circular, etc., correspondingly, the shape of the groove 101 coincides with the shape of the convex block 201, as long as the convex block can be realized. The engagement between the 201 and the groove 101 is sufficient.
对凸形块201的数量进行优化,凸形块201的数量可以为8~15中的任意一个数值,在本实施例中,更优选为12个。当然,只要能够满足活动外环2与固定外环1的卡止作用,其它数量的凸形块201也可以使用,并不局限于本申请中列举的数值范围。The number of the convex blocks 201 is optimized, and the number of the convex blocks 201 may be any one of 8 to 15, and in the present embodiment, it is more preferably 12. Of course, as long as the locking action of the movable outer ring 2 and the fixed outer ring 1 can be satisfied, other numbers of convex blocks 201 can be used, and are not limited to the numerical ranges recited in the present application.
在实施例中,凹槽101的数量为凸形块201的数量的整数倍,当凹槽101的数量与凸形块201数量相等时,则相邻凹槽101之间的圆周角与相邻凸形块201之间的圆周角相等,可以刚好实现各个对应啮合;当凹槽101的数量为凸 形块201的数量的两倍时,间隔一个凹槽101后的两个凹槽101之间的圆周角等于相邻两个凸形块201的圆周角,即相邻两个凹槽101之间的圆周角为相邻凸形块201之间的圆周角的一半,这样设置增加了凸形块201和凹槽101的啮合几率,更容易实现挂挡和防止溜坡动作更顺畅。当然在凸形块201和凹槽101的尺寸允许的情况下,凹槽101的数量还可以是凸形块201数量的三倍等。In the embodiment, the number of the grooves 101 is an integral multiple of the number of the convex blocks 201. When the number of the grooves 101 is equal to the number of the convex blocks 201, the circumferential angle between the adjacent grooves 101 is adjacent to each other. The circumferential angles between the convex blocks 201 are equal, and each corresponding meshing can be realized; when the number of the grooves 101 is convex When the number of the blocks 201 is twice, the circumferential angle between the two grooves 101 after the one groove 101 is equal to the circumferential angle of the adjacent two convex blocks 201, that is, between the adjacent two grooves 101 The circumferential angle is half of the circumferential angle between adjacent convex blocks 201. This arrangement increases the probability of engagement of the convex block 201 and the groove 101, and it is easier to achieve the hanging and prevent the smoothing action. Of course, in the case where the size of the convex block 201 and the groove 101 is allowed, the number of the grooves 101 may be three times the number of the convex blocks 201 or the like.
对防溜坡装置进行优化,在本实施例中,单向装置3采用楔块式超越离合器或滚珠式超越离合器,只要能够实现单向阻止作用的离合器,在防溜坡装置做适应性调整后,均可以在此使用,这些单向离合器在市场上均有销售,具体的工作原理及其结构在此不再赘述。The anti-slope device is optimized. In the embodiment, the one-way device 3 adopts a wedge type overrunning clutch or a ball type overrunning clutch, as long as the one-way blocking clutch can be realized, after the anti-slope device is adaptively adjusted. , can be used here, these one-way clutches are sold in the market, the specific working principle and its structure will not be described here.
进一步地,固定外环1上设置有用于安装在变速器上的安装孔102。通过螺栓或螺钉连接。当然也可是通过粘接或焊接直接将固定外环1固定在变速器上。Further, the fixed outer ring 1 is provided with a mounting hole 102 for mounting on the transmission. Connect by bolts or screws. It is of course also possible to fix the fixed outer ring 1 directly to the transmission by bonding or welding.
在本实施例中,安装孔102的数量为1~5个,更优选为3或4个。只要能够实现固定外环1的固定即可。In the present embodiment, the number of the mounting holes 102 is 1 to 5, and more preferably 3 or 4. As long as the fixing of the fixed outer ring 1 can be achieved.
本申请实施例还提供了一种防溜坡系统,包括依次传动连接的发动机、离合器和变速器,变速器上安装有以上所有实施例和技术方案所描述的防溜坡装置,防溜坡装置与离合器联动,本申请的防溜坡装置优选地安装在变速器箱壳的外部,方便拆装。当然,也可以安装在变速器箱壳的内部。本申请并不对防溜坡装置的安装位置进行限定,防溜坡装置套装在变速器输入轴5上,且固定在变速器箱壳的靠近离合器的一侧箱壁上,还可以固定在变速器箱壳的远离离合器的一侧箱壁上。由于防溜坡系统的手动变速器上安装了防溜坡装置,因此在坡道上进行挂挡等操作时,不会出现溜坡。The embodiment of the present application further provides an anti-slope system, comprising an engine, a clutch and a transmission which are sequentially connected and connected, and the transmission is equipped with the anti-slope device, the anti-slope device and the clutch described in all the above embodiments and technical solutions. In conjunction, the anti-slope device of the present application is preferably mounted on the outside of the transmission case for easy disassembly. Of course, it can also be mounted inside the transmission case. The application does not limit the installation position of the anti-slope device. The anti-slope device is set on the transmission input shaft 5, and is fixed on the side wall of the transmission case close to the clutch, and can also be fixed on the transmission case. Keep away from the side of the box on the side of the clutch. Since the anti-slope device is installed on the manual transmission of the anti-slope system, there is no slippage when the gear is engaged on the ramp.
本申请实施例还提供了一种车辆,包括以上所有实施例和技术方案所描述的防溜坡系统。使具有手动变速器的车辆能够轻松实现在坡道上的防溜坡功能。The embodiment of the present application also provides a vehicle, including the anti-slope system described in all of the above embodiments and technical solutions. The vehicle with manual transmission can easily realize the anti-slope function on the slope.
综上,本申请公开了一种防溜坡装置以及防溜坡系统和车辆,包括:轴,该轴可以是输入轴或中间轴;内环、单向装置、活动外环以及固定外环,当轴的大小允许直接和单向装置的内圈配合时,轴可以替代内环。特别值得指出的 是,在活动外环和固定外环之间的凸形块和凹形槽之间设置有必要的间隙,保障车辆能够顺利挂挡。在满足车辆正常使用的前提下,单向装置确保变速器轴只能正向转动,从而彻底解决了车辆在坡道上起步溜坡后退的问题,不仅消除了匹配传统机械式手动变速器(MT)车辆目前普遍存在的这一固有缺陷,同时也从根本上解决了匹配机械式自动变速器(AMT)车辆坡道起步控制困难这一妨碍AMT推广普及的重大难题。且本防溜坡装置可以根据车辆类型的不同,安装在不同的位置,当车辆为前置前驱时,防溜坡装置安装在变速器的输入轴上;当车辆为前置后驱时,防溜坡装置既可以安装在输入轴,也可以安装在中间轴上。In summary, the present application discloses an anti-slope device and an anti-slope system and a vehicle, including: a shaft, which may be an input shaft or an intermediate shaft; an inner ring, a unidirectional device, a movable outer ring, and a fixed outer ring. When the size of the shaft allows direct engagement with the inner ring of the one-way device, the shaft can replace the inner ring. Especially worth pointing out Yes, a necessary gap is provided between the convex block and the concave groove between the movable outer ring and the fixed outer ring to ensure that the vehicle can smoothly stop. Under the premise of meeting the normal use of the vehicle, the one-way device ensures that the transmission shaft can only rotate in the forward direction, thus completely solving the problem that the vehicle starts to fall back on the slope, which not only eliminates the matching of the traditional mechanical manual transmission (MT) vehicle. This inherent flaw is ubiquitous, and it also fundamentally solves the difficulty of matching the start of the ramp of the mechanical automatic transmission (AMT) vehicle, which hinders the popularization of AMT. And the anti-slope device can be installed in different positions according to different types of vehicles. When the vehicle is a front drive, the anti-slope device is installed on the input shaft of the transmission; when the vehicle is a front drive, the anti-slip The slope device can be mounted either on the input shaft or on the intermediate shaft.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in the present specification are described in a progressive manner, and each embodiment focuses on differences from other embodiments, and the same similar parts between the various embodiments may be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to make or use the application. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the application is not limited to the embodiments shown herein, but is to be accorded the broadest scope of the principles and novel features disclosed herein.

Claims (10)

  1. 一种防溜坡装置,其特征在于,包括:An anti-slope device, comprising:
    内环(4),所述内环(4)的内圈设置有用于和变速器输入轴(5)配合套装的内花键槽(401);An inner ring (4), the inner ring of the inner ring (4) is provided with an inner spline groove (401) for mating with the transmission input shaft (5);
    单向装置(3),所述单向装置(3)外套于所述内环(4);a unidirectional device (3), the one-way device (3) is sheathed to the inner ring (4);
    活动外环(2),所述活动外环(2)外套于所述单向装置(3),且外圈均布设置有凸形块(201);a movable outer ring (2), the movable outer ring (2) is jacketed on the one-way device (3), and the outer ring is uniformly provided with a convex block (201);
    固定外环(1),用于固定在变速器上,所述固定外环(1)的内圈均布设置有可与所述凸形块(201)啮合的凹槽(101),且在所述固定外环(1)的圆周方向上,所述凹槽(101)与所述凸形块(201)之间存在预设间隙H。Fixing the outer ring (1) for fixing to the transmission, the inner ring of the fixed outer ring (1) is evenly disposed with a groove (101) engageable with the convex block (201), and In the circumferential direction of the fixed outer ring (1), there is a preset gap H between the groove (101) and the convex block (201).
  2. 根据权利要求1所述的防溜坡装置,其特征在于,所述预设间隙H的宽度为所述凸形块(201)的根部宽度的0.5~1倍。The anti-slope preventing device according to claim 1, wherein the predetermined gap H has a width of 0.5 to 1 times a width of a root portion of the convex block (201).
  3. 根据权利要求1所述的防溜坡装置,其特征在于,所述凸形块(201)的形状为矩形、梯形、三角形或半圆形。The anti-slope device according to claim 1, wherein the convex block (201) has a rectangular shape, a trapezoidal shape, a triangular shape or a semicircular shape.
  4. 根据权利要求1-3任一项所述的防溜坡装置,其特征在于,所述凸形块(201)的数量为8~15个。The anti-slope prevention device according to any one of claims 1 to 3, characterized in that the number of the convex blocks (201) is 8 to 15.
  5. 根据权利要求1所述的防溜坡装置,其特征在于,还包括带外花键的变速器的输入轴。The anti-slope device of claim 1 further comprising an input shaft of the transmission having an external spline.
  6. 根据权利要求1所述的防溜坡装置,其特征在于,所述单向装置(3)为楔块式超越离合器或滚珠式超越离合器。The anti-slope device according to claim 1, characterized in that the one-way device (3) is a wedge type overrunning clutch or a ball type overrunning clutch.
  7. 根据权利要求1所述的防溜坡装置,其特征在于,所述固定外环(1)上设置有用于安装在所述变速器上的安装孔(102)。The anti-slope device according to claim 1, characterized in that the fixed outer ring (1) is provided with a mounting hole (102) for mounting on the transmission.
  8. 根据权利要求7所述的防溜坡装置,其特征在于,所述安装孔(102)的数量为1~5个。The anti-slope device according to claim 7, wherein the number of the mounting holes (102) is 1 to 5.
  9. 一种防溜坡系统,其特征在于,包括依次传动的发动机和变速器,所述变速器上安装有如权利要求1-8任一项所述的防溜坡装置。An anti-slope system includes an engine and a transmission that are sequentially driven, and the transmission is mounted with the anti-slope device according to any one of claims 1-8.
  10. 一种车辆,其特征在于,包括如权利要求9所述的防溜坡系统。 A vehicle characterized by comprising the anti-slope system of claim 9.
PCT/CN2015/083747 2014-07-11 2015-07-10 Anti-downhill apparatus, anti-downhill system, and vehicle WO2016004892A1 (en)

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