WO2016002010A1 - Dispositif de gestion d'informations utilisé dans un système de fabrication - Google Patents

Dispositif de gestion d'informations utilisé dans un système de fabrication Download PDF

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Publication number
WO2016002010A1
WO2016002010A1 PCT/JP2014/067568 JP2014067568W WO2016002010A1 WO 2016002010 A1 WO2016002010 A1 WO 2016002010A1 JP 2014067568 W JP2014067568 W JP 2014067568W WO 2016002010 A1 WO2016002010 A1 WO 2016002010A1
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WO
WIPO (PCT)
Prior art keywords
component
database
identifier
electronic component
feeder
Prior art date
Application number
PCT/JP2014/067568
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English (en)
Japanese (ja)
Inventor
大輔 加藤
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2016530731A priority Critical patent/JP6570520B2/ja
Priority to PCT/JP2014/067568 priority patent/WO2016002010A1/fr
Publication of WO2016002010A1 publication Critical patent/WO2016002010A1/fr

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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02—Feeding of components

Definitions

  • the technology disclosed herein includes a production system, in particular, an electronic component mounter, a plurality of component feeders that are used interchangeably by the electronic component mounter, and a plurality of component holders that are used interchangeably by the component feeder.
  • the present invention relates to an information management apparatus used in a production system.
  • Japanese Unexamined Patent Application Publication No. 2011-171482 describes an electronic component mounting machine used in the above production system.
  • This information management device uses a reader that can read the identifier attached to the component feeder and the identifier attached to the component holder, and the identification information recorded in those identifiers to determine the state of the component feeder and the component holder.
  • a storage device storing at least one database to be described, and a processing device connected to the reading device and the storage device so as to communicate with each other are provided.
  • the reader reads the identifiers attached to the component feeder and the component holder. Is required.
  • the information management apparatus can update the information in the database according to the work performed by the worker, and the state of the component feeder and the component holder is correctly managed.
  • a conventional information management apparatus before an operator reads an identifier, it is necessary to instruct the information management apparatus about the type of work performed by the worker. Thereby, the information management apparatus can appropriately execute a predetermined processing operation according to the type of work performed by the worker.
  • the information management apparatus cannot execute an appropriate processing operation, and cannot correctly manage the state of the component feeder and / or the component holder.
  • This specification discloses a novel information management apparatus in order to solve or at least reduce the above problems.
  • the types of work by the worker are limited, and when the worker performs a certain work, if the state of the parts feeder and / or the parts holder at that time can be specified, the type of the work can be correctly estimated. .
  • the information management apparatus can select and execute a processing operation according to the type of work performed by the worker without requiring an instruction from the worker. .
  • this specification discloses an information management device.
  • This information management apparatus is preferably used in a production system having an electronic component mounting machine, a plurality of component feeders that can be exchanged by the electronic component mounting machine, and a plurality of component holders that can be exchanged by the component feeder. Can be used.
  • the information management device describes the state of the component feeder and the component holder by using a reading device that can read the identifier attached to the component feeder and the identifier attached to the component holder, and the identification information recorded in the identifier.
  • a storage device that stores at least one database, and a processing device that is communicably connected to the reading device and the storage device. The processing device, when the reading device reads two identifiers, at least one of a plurality of predetermined processing operations based on a search result obtained by searching the database for identification information acquired from each identifier. Is selectively executed.
  • the information management device can specify the state of the component feeder or the component holder that the operator is to work on from the identification information of the component feeder or the component holder acquired by the reading device. As described above, if the state of the component feeder or component holder that is the work target can be specified, the type of the work can be estimated. Therefore, the information management apparatus can select and execute a processing operation corresponding to the type of work performed by the worker without requiring an instruction from the worker. Thereby, it is possible to reduce the occurrence of human error of the operator.
  • a production system employing an information management device is schematically shown.
  • the block diagram which shows the structure of an information management apparatus typically.
  • the structure of a parts database is illustrated.
  • the structure of a tool database (an example of a 1st database) is shown.
  • the structure of a production program (an example of a 2nd database) is shown.
  • the structure of tool position data (an example of a 3rd database) is shown.
  • the flowchart which shows the process which a processing apparatus performs.
  • the at least one database includes a first database describing a component feeder and a component holder combined with each other.
  • the processing device stores the combination of the component feeder and the component holder in the first database. It is preferable to execute the registration process. According to such a configuration, when the operator performs a setting operation (operation for newly setting a component holder in the component feeder), the reader only reads the identifier of the component feeder and the component holder, The combination with the component holder is registered in the first database. The worker does not need to instruct the information management apparatus of the type of his / her work.
  • At least one database further includes a second database describing electronic components required by the electronic component mounting machine.
  • the processing device further executes a process of determining whether or not the electronic component held by the component holder whose reading device has read the identifier is included in the electronic component described in the second database. According to such a configuration, the processing apparatus can automatically determine whether or not the combination of the component feeder and the component holder prepared by the operator in the set operation is necessary for the electronic component mounter.
  • the second database further describes a position where the electronic component is to be supplied in the electronic component mounting machine.
  • the processing device preferably refers to the second database and teaches the operator the position where the component feeder whose reading device has read the identifier is to be placed. According to such a configuration, the operator can know where to place the combination of the component feeder and the component holder prepared in the set operation on the electronic component mounting machine.
  • the processing device determines whether the electronic components held by the two component holders match each other. It is preferable to execute a process for determining the above. According to such a configuration, when the worker performs the splicing work, it is possible to automatically determine whether or not the splicing work is appropriate only by the reading device reading the identifiers of the two component holders.
  • At least one database includes a second database describing electronic components required by the electronic component mounter, a third database describing component feeders and component holders used by the electronic component mounter, and It is preferable that it is further included.
  • the processing device when one identifier read by the reader indicates a component holder described in the third database, the processing device has an electronic component held by the component holder indicated by the other identifier read by the reader. It is preferable to further execute a process of determining whether or not the electronic component is described in the second database. According to such a configuration, it is possible to prevent an electronic component mounting machine from being replenished with an incorrect electronic component when the worker performs the splicing operation on the component feeder in use.
  • one identifier read by the reading device is attached to the component feeder described in the first database, and the other identifier read by the reading device is described in the first database.
  • An electronic component held by a component holder described in the first database in combination with a component feeder indicated by the one identifier when attached to a component holder that has not been provided, and a component holder indicated by the other identifier It is preferable to execute a process of determining whether or not the electronic components held by each match. According to such a configuration, when the worker performs the splicing work, the reader can automatically determine whether the splicing work is appropriate or not simply by reading the identifiers of the part feeder and the part holder.
  • At least one database includes a second database describing electronic components required by the electronic component mounter, a third database describing component feeders and component holders used by the electronic component mounter, and It is preferable that it is further included.
  • the processing device holds the component holder indicated by the other identifier read by the reading device. It is preferable to further execute processing for determining whether or not the electronic component is included in the electronic component described in the second database. According to such a configuration, it is possible to prevent an electronic component mounting machine from being replenished with an incorrect electronic component when the worker performs the splicing operation on the component feeder in use.
  • the plurality of component feeders preferably include a tape feeder that feeds out a tape material that houses a plurality of electronic components, and the plurality of component holders include a tape reel on which the tape material is wound. It is preferable.
  • the plurality of component feeders is not limited to a tape feeder, and the component holder is not limited to a tape reel.
  • the plurality of component holders may include a tray member that holds a plurality of electronic components.
  • the at least one database includes a second database describing electronic components required by the electronic component mounting machine, and the processing device holds the tray member when the reading device reads the identifier of the tray member. It is preferable to execute processing for determining whether or not the electronic component to be included is included in the electronic component described in the second database. According to such a configuration, when the worker arranges the tray member with respect to the electronic component mounting machine, the reading device simply reads the identifier of the tray member and determines whether or not the tray member is appropriate. can do.
  • the second database further describes a position where the tray member is to be arranged.
  • the processing apparatus preferably refers to the second database and teaches the operator the position where the tray member from which the reading device has read the identifier is to be placed. According to such a configuration, the reading device can read the identifier of the tray member, and can tell the worker where to place the tray member without requiring the operator's instruction.
  • the information management apparatus 40 according to the embodiment will be described with reference to the drawings. As shown in FIG. 1, the information management apparatus 40 is used in a component mounting board production system.
  • the component mounting board is an industrial product in which a plurality of electronic components 4 are mounted on the circuit board 2 and is used for production of various electric products.
  • This production system mainly includes an electronic component mounting machine 10, a plurality of tape feeders 20, and a plurality of tray members 26.
  • the electronic component mounting machine 10 is a device for mounting the electronic component 4 on the circuit board 2.
  • the electronic component mounting machine 10 includes a substrate support device 12 that supports the circuit board 2, a mounting head 14 that mounts the electronic component 4 on the circuit board 2, a moving device 16 that moves the mounting head 14, and a display device 18. Prepare.
  • the configuration of the electronic component mounting machine 10 is not particularly limited and can be changed as appropriate.
  • the tape feeder 20 is a kind of component feeder and supplies the electronic component 4 to the electronic component mounting machine 10.
  • the tape feeder 20 can be attached to and detached from the electronic component mounting machine 10, and used interchangeably by the electronic component mounting machine 10.
  • the tape reel 22 is a kind of component holder that holds a plurality of electronic components 4, and is a reel-like member around which a tape material that accommodates the plurality of electronic components 4 is wound.
  • the tape reel 22 can be attached to and detached from the tape feeder 20, and is used so as to be exchangeable by the tape feeder 20.
  • the tape feeder 20 supplies the electronic component 4 to the electronic component mounting machine 10 by sending the tape material of the tape reel 22 to the electronic component mounting machine 10.
  • the tray member 26 is a kind of component holder that holds the plurality of electronic components 4 and is a tray-like member in which the plurality of electronic components 4 are arranged.
  • the tray member 26 can be attached to and detached from the tray supply device 24, and is used so as to be exchangeable by the tray supply device 24.
  • the tray supply device 24 is a kind of component feeder, and supplies the electronic component 4 to the electronic component mounting machine 10 by sending the tray member 26 to the electronic component mounting machine 10.
  • the tray member 26 can hold a large electronic component 4 as compared with the tape reel 22.
  • Each tape feeder 20 has an identifier 20a.
  • the identifier 20a is a barcode, for example, and holds identification information assigned to the tape feeder 20.
  • each tape reel 22 is provided with an identifier 22a that holds identification information assigned to the tape reel 22, and each tray member 26 describes the identification information assigned to the tray member 26.
  • Identifier 26a is attached.
  • the information management device 40 manages the state of the tape feeder 20, the tape reel 22, and the tray member 26 using these identifiers 20a, 22a, and 26a.
  • the identifiers 20a, 22a, and 26a are not limited to barcodes, but may be two-dimensional codes, RFIDs, or others, and are not particularly limited.
  • the information management device 40 includes a reading device 42, a processing device 44, and a storage device 46.
  • the processing device 44 is communicably connected to each of the reading device 42 and the storage device 46.
  • Each of the processing device 44 and the storage device 46 may be composed of one or a plurality of computers, or both may be composed of a single computer.
  • the processing device 44 and the storage device 46 may be part or all of the electronic component mounting machine 10 or may be a device independent of the electronic component mounting machine 10.
  • the reading device 42 is a device that reads the identifiers 20a, 22a, and 26a attached to the tape feeder 20, the tape reel 22, and the tray member 26, and is used by an operator. When an operator performs various operations, it is determined that the identifiers 20a, 22a, and 26a of the tape feeder 20, the tape reel 22, and the tray member 26 that are the operation targets are read.
  • the types of work performed by the worker include reel setting work, online splicing work, off-splicing work, and tray setting work.
  • the reel setting operation is an operation for newly setting the tape reel 22 on the tape feeder 20 on which the tape reel 22 is not set. When performing the reel setting work, the operator reads the identifier 20 a of the tape feeder 20 and the identifier 22 a of the tape reel 22 by the reading device 42.
  • the online splicing operation is an operation of replenishing the next tape reel 22 to the tape feeder 20 in use. Specifically, the online splicing operation is an operation of joining the next tape reel 22 to the remaining tape material on the tape feeder 20. .
  • the operator reads the identifiers 20a and 22a of the tape feeder 20 or the tape reel 22 in use and the identifier 22a of the tape reel 22 to be replenished by the reading device 42.
  • the off-splicing operation is an operation of integrating the other electronic component 4 into one of the two unused tape reels 22. Specifically, the off-splicing operation is performed on the tape material of one tape reel 22 and the other tape reel 22. It is an operation to join tape materials together.
  • the tray setting operation is an operation of arranging the tray member 26 on the tray supply device 24 of the electronic component mounting machine 10. In the tray setting operation, the identifier 26a of the tray member 26 is read.
  • the storage device 46 stores a plurality of databases 48.
  • Each database 48 describes the status of the tape feeder 20, the tape reel 22, and the tray member 26 using the identification information recorded in the identifiers 20a, 22a, and 26a.
  • the plurality of databases 48 may be a single database in which all of the information is integrated.
  • the plurality of databases are, for example, the component database shown in FIG. 3, the tool database shown in FIG. 4 (an example of the first database), the production program shown in FIG. 5 (an example of the second database), and the tool position shown in FIG. Data (an example of a third database) is included.
  • the parts database describes the electronic parts 4 held by each tape reel 22 and tray member 26.
  • the tool database describes the tape feeder 20 and the tape reel 22 combined with each other.
  • the production program is data for teaching the operation procedure to the electronic component mounting machine 10 and describes the electronic components 4 required by the electronic component mounting machine 10 and the positions (slots) where the respective electronic components 4 should be arranged. is doing.
  • the term “slot” as used herein refers to a mounting portion of the tape feeder 20 in the electronic component mounting machine 10.
  • the electronic component mounting machine 10 has a plurality of slots, and a unique number is assigned to each slot.
  • the tool position data describes a tool (a combination of the tape feeder 20 and the tape reel 22) being used by the electronic component mounting machine 10 and its arrangement (slot).
  • the tool position data indirectly describes the tape feeder 20 and the tape reel 22 being used by the electronic component mounter 10 by describing the tool being used.
  • the processing device 44 searches the plurality of databases 48 for identification information acquired from the identifiers 20a, 22a, and 26a, and the identifiers 20a, 22a, and 26a
  • the state of the attached tape feeder 20, tape reel 22, or tray member 26 is specified.
  • the type of work performed by the worker is estimated based on the specified state, and at least one of a plurality of predetermined processing operations is selectively executed.
  • the processing operation according to the type of work performed by the worker can be correctly executed without receiving an instruction from the worker regarding the type of work.
  • the processing executed by the processing device 44 will be described with reference to FIG.
  • the processing device 44 determines that the identifiers 20a, 22a, and 26a are attached to the tray member 26. It is determined whether it is 26a (S12). If it is the identifier 26a of the tray member 26 (YES in S12), the processing device 44 presumes that the worker will perform the tray setting work, and executes the processing operation accordingly (S14). In this case, as an example, the processing device 44 determines whether or not the electronic component 4 held by the tray member 26 is included in the electronic component 4 described in the production program (see FIG. 5). As a result, when the worker performs the tray setting work, a processing operation corresponding to the tray setting work is executed, and an erroneous electronic component 4 is prevented from being placed on the electronic component mounting machine 10.
  • the processing device 44 identifies the identifiers 20a, 22a, and 26a attached to the tape reel 22. It is determined whether it is 22a (S16). If it is the identifier 22a of the tape reel 22 (YES in S16), the processing device 44 searches the component database (FIG. 3) for the identification information acquired from the identifier 22a, and determines whether it exists in the component database. Determine (S18). In the case of NO in this process S18, the processing device 44 records the tape reel 22 in the parts database (S22).
  • the processing device 44 has the identifier 20a, The identification information acquired from 22a is searched in the plurality of databases 48, and the state of the tape feeder 20 or the tape reel 22 is specified (S20).
  • the processing device 44 repeats the above processing (S10 to S22) until the reading device 42 reads the two identifiers 20a and 22a (S24).
  • the type of work performed by the operator is determined based on the state of the tape feeder 20 or the tape reel 22 specified in the previous process 20. presume. For example, when the two identifiers 20a and 22a read by the reading device 42 indicate a combination of the tape feeder 20 and the tape reel 22 that are not described in the tool database (FIG. 4), the processing device 44 sets the reel setting work condition. Is satisfied (YES in S26), a processing operation corresponding to the reel setting work is executed (S28).
  • the processing device 44 may execute a process of registering the combination of the tape feeder 20 and the tape reel 22 in the tool database. Note that the processing device 44 may further execute other processing operations required for the reel setting work. For example, the processing device 44 determines whether or not the electronic component 4 held by the tape reel 22 whose reading device 42 has read the identifier 22a is included in the electronic component 4 described in the production program (FIG. 5). May be executed. Further, the processing device 44 refers to the production program and uses the display device 18 of the electronic component mounting machine 10 to determine the position (slot) where the tape feeder 20 from which the reading device 42 has read the identifier 22a is to be placed. May be taught to a person.
  • the processing device 44 when each identifier 22a read by the reading device 42 is attached to the tape reel 22, and one identifier 22a indicates the tape reel 22 described in the tool position data (FIG. 6), the processing device 44, if the conditions for the online splicing work are satisfied (YES in S30), the processing operation corresponding to the online splicing work is executed (S32). In this case, although it is an example, the processing device 44 may execute a process of determining whether or not the electronic components 4 held by the two tape reels 22 match each other. Thereby, the situation where the two tape materials which accommodate different electronic components 4 are connected can be prevented.
  • the processing device 44 determines whether or not the electronic component 4 held by the tape reel 22 indicated by the other identifier 22a read by the reading device 42 is included in the electronic component 4 described in the production program (FIG. 5). The determination process may be further executed. Thereby, it is possible to prevent an erroneous electronic component 4 from being supplied to the electronic component mounting machine 10. Note that the processing device 44 may further execute other processing operations required for the online splicing work.
  • one identifier 20a read by the reading device 42 is attached to the tape feeder 20 described in the tool database, and the other identifier 22a read by the reading device 42 is the tool database.
  • the online splicing work condition is satisfied (YES in S30).
  • a processing operation corresponding to the work is executed (S32).
  • the processing device 44 identifies the tape reel 22 paired with the tape feeder 20 indicated by the one identifier 20a from the tool database, and the electronic component held by the identified tape reel 22 And a process of determining whether or not the electronic component 4 held by the tape reel 22 indicated by the other identifier 22a matches each other.
  • the processing device 44 further performs a process of determining whether or not the electronic component 4 held by the tape reel 22 indicated by the other identifier 22a is included in the electronic component 4 described in the production program (FIG. 5). It is good to execute. Thereby, it is possible to prevent an erroneous electronic component 4 from being supplied to the electronic component mounting machine 10.
  • the processing device 44 If the conditions for the offline splicing work are satisfied (YES in S34), a processing operation corresponding to the offline splicing work is executed (S36). In this case, although it is an example, the processing device 44 executes a process of determining whether or not the electronic components 4 held by the two tape reels 22 match each other. Note that the processing device 44 may further execute other processing operations required for the offline splicing work.
  • one identifier 20a read by the reading device 42 is attached to the tape feeder 20 described in the tool database, and the other identifier 22a read by the reading device 42 is the tool database.
  • the offline splicing work condition is satisfied (YES in S34).
  • a processing operation corresponding to the online splicing work is executed (S36). If the above conditions are not satisfied (NO in all of S26, S30, and S34), the processing device 44 executes a process of displaying an error on the display device 18 assuming that the type of work cannot be estimated.
  • the information management device 40 determines the state of the tape feeder 20 and the tape reel 22 that the operator is to work on from the identification information of the tape feeder 20 and the tape reel 22 acquired by the reading device 42.
  • the type of work performed by the worker can be estimated.
  • the information management apparatus 40 can select and execute the processing operation according to the type of work performed by the worker without requiring an instruction from the worker. According to the information management apparatus 40 of the present embodiment, it is possible to reduce the occurrence of human error of the operator.
  • the type of work estimated by the information management apparatus 40 is not limited to the examples such as the above-described tool set work and splicing work. A person skilled in the art can easily understand that various types of work performed by the worker can be estimated based on the state of the work target by referring to the technique described in this specification. Can do.
  • Circuit board 4 Electronic component 10: Electronic component mounting machine 12: Board support device 14: Mounting head 16: Moving device 18: Display device 20: Tape feeder 20a: Identifier 22: Tape reel 22a: Identifier 24: Tray supply device 26: Tray member 26a: Identifier 40: Information management device 42: Reading device 44: Processing device 46: Storage device 48: Database

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

L'invention concerne un dispositif de gestion d'informations comportant un dispositif de lecture qui est en mesure de lire des identifiants appliqués sur des distributeurs de composants et des identifiants appliqués sur des supports de composants, un dispositif de stockage qui stocke au moins une base de données dans laquelle les états des distributeurs de composants et des supports de composants sont introduits à l'aide d'informations d'identification enregistrées dans les identifiants mentionnés ci-avant, et un dispositif de traitement qui est connecté au dispositif de lecture et au dispositif de stockage de manière à pouvoir communiquer avec ceux-ci. Quand le dispositif de lecture a lu deux identifiants, le dispositif de traitement effectue de manière sélective une ou plusieurs actions d'une pluralité d'actions de traitement prédéterminées en fonction des résultats de recherche résultant de la recherche dans la base de données mentionnée ci-dessus pour identifier des informations obtenues à partir des identifiants respectifs.
PCT/JP2014/067568 2014-07-01 2014-07-01 Dispositif de gestion d'informations utilisé dans un système de fabrication WO2016002010A1 (fr)

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Application Number Priority Date Filing Date Title
JP2016530731A JP6570520B2 (ja) 2014-07-01 2014-07-01 生産システムで使用される情報管理装置
PCT/JP2014/067568 WO2016002010A1 (fr) 2014-07-01 2014-07-01 Dispositif de gestion d'informations utilisé dans un système de fabrication

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PCT/JP2014/067568 WO2016002010A1 (fr) 2014-07-01 2014-07-01 Dispositif de gestion d'informations utilisé dans un système de fabrication

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Cited By (1)

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CN113056966A (zh) * 2018-11-20 2021-06-29 雅马哈发动机株式会社 部件补给系统及部件补给方法

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JP7352494B2 (ja) * 2020-03-05 2023-09-28 堺ディスプレイプロダクト株式会社 生産情報管理システム

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JP2013008729A (ja) * 2011-06-22 2013-01-10 Fuji Mach Mfg Co Ltd 電子部品実装装置
JP2013131633A (ja) * 2011-12-21 2013-07-04 Hitachi High-Tech Instruments Co Ltd 電子部品装着方法及び電子部品装着装置
JP2014041895A (ja) * 2012-08-22 2014-03-06 Panasonic Corp 実装基板の製造方法
WO2014038051A1 (fr) * 2012-09-06 2014-03-13 富士機械製造株式会社 Système de gestion de bobine et procédé de gestion de bobine

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EP2908613B1 (fr) * 2012-10-15 2018-08-01 Fuji Machine Mfg. Co., Ltd. Système de comparaison de composant de dispositif d'alimentation en bande

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Publication number Priority date Publication date Assignee Title
JP2013008729A (ja) * 2011-06-22 2013-01-10 Fuji Mach Mfg Co Ltd 電子部品実装装置
JP2013131633A (ja) * 2011-12-21 2013-07-04 Hitachi High-Tech Instruments Co Ltd 電子部品装着方法及び電子部品装着装置
JP2014041895A (ja) * 2012-08-22 2014-03-06 Panasonic Corp 実装基板の製造方法
WO2014038051A1 (fr) * 2012-09-06 2014-03-13 富士機械製造株式会社 Système de gestion de bobine et procédé de gestion de bobine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113056966A (zh) * 2018-11-20 2021-06-29 雅马哈发动机株式会社 部件补给系统及部件补给方法

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