WO2015198765A1 - Rope guide mechanism and rope hoist - Google Patents

Rope guide mechanism and rope hoist Download PDF

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Publication number
WO2015198765A1
WO2015198765A1 PCT/JP2015/064819 JP2015064819W WO2015198765A1 WO 2015198765 A1 WO2015198765 A1 WO 2015198765A1 JP 2015064819 W JP2015064819 W JP 2015064819W WO 2015198765 A1 WO2015198765 A1 WO 2015198765A1
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WO
WIPO (PCT)
Prior art keywords
rope
sliding member
guide mechanism
drum
guide
Prior art date
Application number
PCT/JP2015/064819
Other languages
French (fr)
Japanese (ja)
Inventor
貴幸 河西
Original Assignee
株式会社キトー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社キトー filed Critical 株式会社キトー
Priority to CN201580032451.6A priority Critical patent/CN106458545B/en
Publication of WO2015198765A1 publication Critical patent/WO2015198765A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/36Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
    • B66D1/38Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains by means of guides movable relative to drum or barrel

Definitions

  • the present invention relates to a rope hoist rope guide mechanism and a rope hoist used for unloading work.
  • a rope hoist is generally used to move the load in the vertical direction and move the suspended load along the rail installed on the ceiling side.
  • a rope hoist includes a rope drum around which a rope is wound, and the rope drum is rotated by a drum motor.
  • the wire rope wound around the rope drum is pressed against the rope groove of the rope drum by a rope guide mechanism as shown in Patent Documents 1 and 2, for example. Thereby, the wire rope is prevented from being detached from the rope groove when the wire rope is obliquely pulled with respect to the rope drum. Further, when the wire rope is wound around the loam drum, it is possible to prevent the groove jumping such that the wire rope is wound around the rope groove that is not the rope groove that should be wound originally. Furthermore, multiple winding is prevented such that the wire rope is wound around the rope groove around which the wire rope has already been wound.
  • the rope guide mechanism is configured to cover only a part of the rope drum without covering the entire circumference. For this reason, for example, the above-described groove jump may occur due to an external action such as application of a large vibration.
  • the rope guide mechanism is configured to cover the entire circumference of the rope drum as disclosed in Patent Document 2.
  • the ring-shaped portion that covers the rope drum is configured by two sliding members.
  • these two sliding members are generally similar, they are not the same member but different. That is, a rope groove is formed on the inner peripheral side of each sliding member, but the portion of the rope groove does not have the same shape. For this reason, separate molds are required to produce each sliding member.
  • the present invention has been made on the basis of the above circumstances, and an object of the present invention is to provide a rope guide mechanism and a rope hoist capable of sharing a sliding member.
  • a rope guide mechanism for preventing a wire rope wound around a rope drum of a rope hoist from being randomly wound into a rope groove of the rope drum.
  • a first sliding member having a protrusion formed on the inner peripheral side and provided with one end connecting portion and the other end connecting portion on one end side and the other end side in the circumferential direction;
  • a second sliding member having the same shape and connected to the first sliding member to form a ring-shaped ring member, one end connecting portion of the first sliding member and the other end of the second sliding member
  • the connecting portion is connected by the connecting means, the other end connecting portion of the first sliding member and the one end connecting portion of the second sliding member are connected by the connecting means, and the protrusion of the first sliding member and the second sliding member Are at least one turn in the circumferential direction of the rope drum.
  • rope guide mechanism is provided, characterized in that.
  • a portion where the one end connecting portion of the first sliding member and the other end connecting portion of the second sliding member are coupled by the coupling means is the first fixing portion.
  • the first fixing portion is fixed in a state where a spacer having a width corresponding to the integral pitch of the protrusion is interposed between the one end connection portion of the first sliding member and the other end connection portion of the second sliding member.
  • the second fixing portion is a portion where the other end connecting portion of the first sliding member and the one end connecting portion of the second connecting portion are connected by the connecting means
  • the second fixing portion It is fixed in a state where the other end connection portion and the one end connection portion of the second connection portion are in direct contact with each other, or fixed in a state where a spacer having a width corresponding to an integer pitch different from that of the first fixing portion is interposed. Is preferred.
  • the spacer located at the first fixing portion has a width corresponding to one pitch of the protrusion, and the second fixing portion has the first sliding member. It is preferable that the other end connection portion and the one end connection portion of the second connection portion are fixed in direct contact with each other.
  • the first sliding member and the second sliding member include a narrow portion and a wide one end located on one end side in the circumferential direction of the narrow portion. And the other end wide portion located on the other end side in the circumferential direction of the narrow portion, and the one end wide portion and the other end wide portion are directed to one side in the width direction of the narrow portion.
  • the one end connecting portion and the other end connecting portion protrude from the one end wide portion and the other end wide portion toward the one end side and the other end side in the circumferential direction, respectively.
  • a guide member is attached between one end wide portion and the other end wide portion of any of the members, and the guide member is connected to the first sliding member or the second sliding member; With an arcuate part facing the narrow part with a gap larger than the diameter of the wire rope. Further guide member, hook-shaped engaging portion which slides with respect to the guide shaft for guiding the sliding of the ring member along the rope drum is provided, it is preferable.
  • a wire rope entering a rope groove in a portion adjacent to the ridge in the axial direction of the ring member in the one end wide portion and the other end wide portion An opposing guide portion is provided to prevent the wire rope from being rolled up in opposition, and the wire is opposed to the wire rope entering the rope groove at a portion on the inner peripheral side of the connecting portion. It is preferable that an extended guide portion that is continuous with the opposing guide portion is provided while preventing the rope from being rolled up randomly.
  • the narrow portion of the other of the first sliding member and the second sliding member has a wire rope that enters the rope groove.
  • a pressing roller body having a roller to be contacted is attached via an attachment shaft, and the pressing roller body includes an urging means for applying an urging force to the roller so that the wire rope entering the rope groove is not disturbed. It is preferable that either one of the first sliding member and the second sliding member to which the roller body is attached is located on the side where the wire rope is wound around the rope drum than either one. .
  • Another aspect of the present invention is preferably a rope hoist using the rope guide mechanism according to each of the above-described inventions.
  • the sliding member can be shared in the rope guide mechanism and the rope hoist.
  • the X direction indicates the direction in which the rail extends
  • the X1 side indicates the side where the drum motor 32 and the traversing motor 42 are located in the longitudinal direction of the rope hoist 10
  • the X2 side indicates that Indicates the opposite side.
  • the Z direction refers to the vertical direction
  • the Z1 side refers to the upper side (that is, the side on which the rail R is located as viewed from the hook block 70)
  • the Z2 side refers to the lower side opposite thereto.
  • the Y direction refers to the direction orthogonal to the X direction and the Z direction (the width direction of the rail R)
  • the Y1 side refers to the side where the trolley mechanism 40 is located when viewed from the rope drum mechanism 30, and the Y2 side refers to It points to the opposite side.
  • FIG. 1 is a perspective view showing an overall configuration of a rope hoist 10 when viewed from the front side.
  • FIG. 2 is a perspective view showing the overall configuration of the rope hoist 10 when viewed from the back side.
  • FIG. 3 is a plan view showing the configuration of the rope hoist 10 when viewed from above.
  • FIG. 4 is a bottom view showing the configuration of the rope hoist 10 when viewed from below.
  • FIG. 5 is a front view showing the configuration of the rope hoist 10 when viewed from the front side.
  • FIG. 6 is a rear view showing the configuration of the rope hoist 10 when viewed from the rear side.
  • the rope hoist 10 includes a frame structure 20, a rope drum mechanism 30, a trolley mechanism 40, an intermediate sheave body 50, a rope fixing member 60, a hook block 70, a counterweight. 80, a control unit 90, and a braking resistor 100.
  • FIG. 7 is a plan view showing configurations of the frame structure 20 and the trolley mechanism 40.
  • the frame structure 20 includes a pair of front and rear frames 21, a connecting bar 24, a drum support frame 29, and a mounting frame 271, and the entire rope hoist 10 is supported by these.
  • the front and rear frames 21 are frames that extend with the extension direction (X direction) of the rail R as a longitudinal direction, and are provided on the left and right sides (Y1 side and Y2 side) with the rail R in between.
  • Each of the pair of front and rear frames 21 includes two support frames 22 and a connecting frame 23 that connects these support frames 22.
  • Various members such as wheels 41 are attached to the support frame 22.
  • the support frame 22 is provided with an insertion hole 22a, and a mount member 25 described later is inserted into the insertion hole 22a.
  • the connecting frame 23 is connected to the support frame 22 by, for example, bolts or the like.
  • the connecting frame 23 is located between two support frames 22 along the extending direction (X direction) of the rail R.
  • the connection frame 23 is located on the rail R side, thereby effectively utilizing the space located between the front and rear frames 21 opposed in the Y direction.
  • the support frame 22 and the connecting frame 23 are provided in a thick plate shape that is not a thin plate so that various members including the wheel 41 can be supported.
  • the frame structure 20 has a connecting bar 24.
  • the connection bar 24 is a portion extending along the width direction (Y direction).
  • the connection bar 24 is attached to the support frame 22 by being inserted into the insertion hole 22a described above via a mount member 25 as shown in FIG.
  • the other front / rear frame 21 (corresponding to the drum side frame) of the pair of front / rear frames 21 is fixed to the other end side (Y2 side) of the connecting bar 24.
  • a front and rear frame 21 (corresponding to the weight side frame) on one side is fixed to the middle portion of the connection bar 24, and a counterweight 80 is fixed to one end side (Y1 side) of the connection bar 24. ing.
  • the mount member 25 is fixedly attached to the insertion hole 22a.
  • a fixing means such as a screw can be screwed into the mount member 25, and the position of the support frame 22 with respect to the connecting bar 24 is determined by the screwing.
  • the drum support frame 29 is inserted into the opening on the other end side (Y2 side) of the mount member 25 located on the other end side (Y2 side) in the width direction.
  • the positions of the front and rear frames 21 on the other side (Y2 side) with respect to the connecting bar 24 are determined.
  • the front and rear frames 21 on one side (Y1 side) can be freely changed with respect to the connecting bar 24 by loosening fastening means such as bolts. Thereby, when the rope hoist 10 is mounted, the front and rear frames 21 on one side (Y1 side) can be separated from the front and rear frames 21 on the other side (Y2 side).
  • an intermediate sheave support portion 27 and a terminal support portion 28 are attached to the frame structure 20.
  • the intermediate sheave support portion 27 is a portion that supports a suspension shaft S1 that supports an intermediate sheave body 50 to be described later.
  • one side of the frame structure 20 in the width direction (Y direction) (Y1 side).
  • the intermediate sheave support portion 27 has a pair of attachment frames 271 that are separated in the longitudinal direction (X direction). Each is attached to the support frame 22.
  • the intermediate sheave support portion 27 is arranged on one side (Y1 side) in the width direction (Y direction) of the frame structure 20, the mounting frame 271 is on one side in the width direction (Y direction). It protrudes toward (Y1 side). For this reason, a space SP between the counterweight 80 described later is narrowed by the presence of the mounting frame 271 and the intermediate sheave body 50.
  • the terminal support part 28 is a part which supports terminal support shaft S2 which supports the rope fixing member 60 mentioned later, and, in the structure shown in FIG. 7 etc., the other side of the width direction (Y direction) among the frame structures 20. (Y2 side).
  • the terminal support portion 28 has a pair of shaft holding portions 281, and each shaft holding portion 281 is attached to a pair of support frames 22 that are separated in the longitudinal direction (X direction).
  • the frame structure 20 is provided with a drum support frame 29 so as to protrude toward the other side (Y2 side) in the width direction (Y direction).
  • a pair of drum support frames 29 are provided, and each drum support frame 29 is attached to a support frame 22 that is spaced apart in the longitudinal direction (X direction).
  • One end side and the other end side of a rope drum mechanism 30 described below are fixed to the pair of drum support frames 29, respectively.
  • the rope drum mechanism 30 includes a rope drum 31, a drum motor 32, a speed reduction mechanism 33, and a rope guide mechanism 34 as main components.
  • FIG. 8 is a side view showing the configuration of the rope drum 31, and shows the vicinity of the rope drum 31 and the vicinity of the drum motor 32 in cross section.
  • the rope drum 31 is a drum-shaped member around which the wire rope W is wound.
  • a concave groove-shaped rope groove 311 into which the wire rope W is fitted is formed on the outer peripheral side thereof.
  • the rope groove 311 is spirally formed on the outer periphery of the rope drum 31 and is formed corresponding to the radius of the wire rope W.
  • the rope grooves 311 are formed so that the wire ropes W are aligned in a state where they do not overlap (in a single state).
  • a rope presser fitting 312 for fixing one end side of the wire rope W is attached to the other end side (rear side; X2 side) of the rope drum 31.
  • the rope pressing metal fitting 312 includes a recess 312a for positioning the wire rope W, and the screw 312b as a fastening means is firmly screwed into the rope drum 31 with the wire rope W positioned in the recess 312a. Thereby, one end side of the wire rope W is fixed to the rope drum 31.
  • shaft support portions 313 and 314 are attached to one end side (front side; X1 side) and the other end side (rear side; X2 side) of the rope drum 31, respectively.
  • a drum rotating shaft 315 is connected to a shaft support portion 313 on one end side (front side; X1 side) by, for example, spline coupling.
  • the drum rotation shaft 315 is attached to a pair of gear housings 316a and 316b via bearings 317a and 317b as bearings.
  • the gear housings 316a and 316b are formed in different shapes and the bearings 317a and 317b are also of different types, but the gear housings 316a and 316b and the bearings 317a and 317b are shared. You may make it do.
  • a bearing 314b is attached to the annular convex portion 314a on the radial center side of the shaft support portion 314 on the other end side (rear side: X2 side) of the rope drum 31, and the outer peripheral side of the bearing 314b is attached to the outer peripheral side of the bearing 314b. Attached to the frame 318. Thereby, the other end side of the rope drum 31 is also rotatably supported. As shown in FIG. 1 and the like, the rope drum 31 is covered at the upper side by a cover frame 319.
  • a drum motor 32 is attached to the gear housings 316a and 316b.
  • the drum motor 32 provides a driving force for rotating the rope drum 31.
  • a pinion gear 331 constituting the speed reduction mechanism 33 is attached to the output shaft 321 of the drum motor 32, and the driving force of the pinion gear 331 is transmitted to the drum rotation shaft 315 via the gear wheel train 332.
  • the output shaft 321 is also attached to the gear housings 316a and 316b via bearings 322a and 322b as bearings.
  • the gear housings 316a and 316b are collectively described, they are simply referred to as the gear housing 316.
  • FIG. 9 is a partial side view of the rope drum 31 for showing the vicinity of the rope guide mechanism 34.
  • FIG. 10 is a rear view showing a cross section of the rope drum 31 and a configuration of the rope guide mechanism 34.
  • FIG. 11 is a perspective view showing the configuration of the rope guide mechanism 34.
  • FIG. 12 is an exploded perspective view showing the configuration of the rope guide mechanism 34.
  • the rope guide mechanism 34 is a member that moves in the front-rear direction (X direction) while being guided by the guide shaft G as the rope drum 31 rotates.
  • the guide shaft G is supported by, for example, the gear housing 316a and the mounting frame 318 described above, and can satisfactorily guide the sliding of the rope guide mechanism 34.
  • a plurality of guide shafts G such as three are provided. Further, the plurality of guide shafts G are attached to the gear housing 316 a and the attachment frame 318, so that they constitute a drum support structure that supports the rope drum 31.
  • the rope guide mechanism 34 includes a ring member 35, a guide member 38, and a pressing roller body 39 as main components.
  • the ring member 35 is formed in a ring shape by connecting two semi-circular sliding members 36.
  • the rope drum mechanism 30 is formed by attaching the guide member 38 to the ring member 35 connecting the two sliding members 36 and further attaching the pressing roller body 39.
  • the sliding member 36 and the guide member 38 are formed by, for example, injection molding using resin as a material.
  • One of the sliding members 36 corresponds to the first sliding member, and the other sliding member 36 corresponds to the second sliding member.
  • one of the other sliding members 36 may correspond to the first sliding member, and the remaining one sliding member 36 may correspond to the second sliding member.
  • the two sliding members 36 are formed in the same shape. That is, the two sliding members 36 are formed using, for example, the same mold.
  • a protrusion 361 that fits into the rope groove 311 of the rope drum 31 is provided on the inner peripheral side of each sliding member 36.
  • the protrusion 361 is provided in a spiral shape. However, in order to prevent interference with the rope drum 31, the protrusion 361 is provided so as to face the non-winding side of the wire rope W on the inner peripheral side of the ring member 35 (sliding member 36). .
  • the protrusion 361 is provided with a tapered portion 361a that is inclined so as to be directed toward the outer diameter side as it proceeds toward the end portion. Due to the presence of the tapered portion 361a, even if there is a slight step between the two protrusions 361, the step can be absorbed and a good fitting state to the rope groove 311 can be realized.
  • FIG. 13 is a perspective view showing two sliding members 36 constituting the ring member 35.
  • wide end portions 362 projecting to the other side (X2 side) in the X direction are provided on both ends in the circumferential direction of the sliding member 36.
  • a portion located between the wide portions 362 at both ends in the circumferential direction is a narrow narrow portion 363.
  • a guide member 38 is fixed to the narrow portion 363 of one sliding member 36.
  • a guide opening 34 a for guiding the wire rope W is provided between the one sliding member 36 and the guide member 38.
  • the guide opening 34 a is an opening for guiding the wire rope W wound around the rope drum 31 while guiding it to the rope groove 311, and is provided in the shape of a long hole.
  • opposed guide portions 362a are provided at portions adjacent to the protrusions 361 in the axial direction (X direction).
  • the opposing guide part 362 a faces the wire rope W entering the rope groove 311. Then, the wire rope W is prevented from being vortexed.
  • turbulent winding refers to a state in which the wire rope W is not wound in alignment with the rope groove 311.
  • an extension guide portion 362b is continuously provided in the opposing guide portion 362a.
  • the extension guide portion 362b is a thin wall portion located on the inner peripheral side of the connecting portion 382 of the guide member 38 described later.
  • the thin extension guide part 362b is provided in a shape recessed from the opposite guide part 362a from the outer diameter side in order to position the guide member 38 on the outer diameter side.
  • the extension guide portion 362b faces the wire rope W entering the rope groove 311 in the same manner as the opposing guide portion 362a, and prevents the wire rope W from being vortexed.
  • connection part 364 is extended toward the edge part side of the circumferential direction.
  • connection part 364 extended from the wide part 362 which exists in the circumferential direction one end side among the sliding members 36 is made into the one end connection part 364a, and is extended from the wide part 362 which exists in the other end side of the circumferential direction.
  • the connecting portion 364 to be used is the other end connecting portion 364b.
  • connection portion 364 when it is not necessary to distinguish the one end connection portion 364a and the other end connection portion 364b, they are simply referred to as the connection portion 364.
  • the connecting part 364 is provided with a smaller dimension in the axial direction (X direction) than the wide part 362.
  • X direction the axial direction
  • the guide member 38 is attached to the narrow portion 363 of the sliding member 36 on one side via a bolt BT, a nut NT, or the like.
  • the guide member 38 is provided with an arcuate portion 381, a connecting portion 382, and an engaging portion 383.
  • the arc-shaped portion 381 is provided in an arc shape so as to follow the outer periphery of the rope drum 31.
  • the connecting portion 382 is a portion that is positioned on both ends of the arc-shaped portion 381 and abuts on the narrow portion 363. In order to enable contact with the narrow portion 363, the connecting portion 382 is provided with a larger dimension in the width direction (X direction) than the arc-shaped portion 381.
  • the engaging portion 383 is provided in a curved hook shape, and is in contact with the guide shaft G in the concave portion 383a that is the inside of the curved portion.
  • the rope guide mechanism 34 can be moved favorably in the front-rear direction (X direction).
  • the one end connection portion 364a and the other end connection portion 364b are connected as follows.
  • FIG. 14 is a cross-sectional view showing a configuration in the vicinity of a portion where two sliding members 36 are connected.
  • the other end connecting portion 364b of one sliding member 36 and the other end connecting portion 364a are half pitches when they are located on the same plane as described above. They are connected using a coupling means such as a bolt BT or a nut NT in a state in which they are in direct contact so that there is no gap in minutes.
  • This fixing part is referred to as a second fixing part F2.
  • the thread of one protrusion 361 and the thread of the other protrusion 361 are located adjacent to each other on the same thread groove, and the protrusion 361 is in the rope groove 311. Is in a state of fitting well.
  • a spacer 37 having a thickness corresponding to one pitch is arranged at the position of the gap corresponding to one pitch. Then, using a coupling means such as a bolt BT or a nut NT, the spacer 37 is interposed between the one end connecting portion 364a of one sliding member 36 and the other end connecting portion 364b of the other sliding member 36. Have fixed them.
  • This fixing part is referred to as a first fixing part F1.
  • one sliding member 36 is displaced from the other sliding member 36 by a half pitch of the protrusion 361 in the axial direction (X direction). It will be in the state located in the position.
  • the screw threads and the screw valleys are located on the circumference of the same screw groove. Thereby, the protrusion 361 in between is in a state of being fitted into the rope groove 311 satisfactorily.
  • a pressing roller body 39 is attached to the narrow portion 363 of the other sliding member 36.
  • the pressing roller body 39 has a pair of roller supports 391, a roller 392, a biasing spring 393, and an attachment shaft 394. Then, the wire rope W that has entered the rope groove 311 through the guide opening 34a is pressed by the roller 392, so that the wire rope W is prevented from being vortexed.
  • each roller support 391 has a base portion 391a and a pair of opposing wall portions 391b, which are substantially U-shaped.
  • one of the pair of roller supports 391 is provided wider than the other of the roller supports 391, and the other roller support 391 is positioned inside the one roller support 391. It is possible.
  • These two roller supports 391 are connected via a mounting shaft 394.
  • each end portion side of the biasing spring 393 is supported on each base portion 391a. Therefore, the length of the base portion 391a is shorter than the length of the opposing wall portion 391b so that the biasing spring 393 can be positioned between the two base portions 391a, and thereby, between the two base portions 391a.
  • An opening 391c is formed in the upper part.
  • the rod portion 391a1 protrudes from the base portion 391a toward the opening portion 391c, and the rod portion 391a1 is inserted into the air core portion of the biasing spring 393. Accordingly, the biasing spring 393 is supported between the two base portions 391a.
  • the urging spring 393 is a compression spring, and applies an urging force in a direction to press the wire rope W against the rope groove 311 with respect to each roller 392.
  • the opposing wall portion 391b is provided with a shaft hole 391b1, and the support shaft of the roller 392 is rotatably supported by the shaft hole 391b1. Further, the opposing wall portion 391b is also provided with a connection hole 391b2 for connecting the two roller supports 391. Then, the connecting hole 391b2 of the roller support 391 positioned on the outer side and the connecting hole 391b2 of the roller support 391 positioned on the inner side are aligned, and the mounting shaft 394 is inserted into these connecting holes 391b2. The mounting shaft 394 is connected to the sliding member 36 at the narrow portion 363 of the other sliding member 36. As a result, the roller support 391 is attached to the other sliding member 36 via the attachment shaft 394.
  • the ridges 361 of the two sliding members 36 are not the same shape, the ridges having the same pitch number are located at the same position in the axial direction (X direction).
  • the two sliding members 36 have the same shape, but one protrusion 361 is shifted from the other protrusion 361 by a half pitch. positioned.
  • the sliding member 36 to which the guide member 38 is attached is shifted to the side on which the wire rope W is wound. For this reason, the axial length of the mounting shaft 394 of the pressing roller body 39 is shortened.
  • the wire rope W can enter the rope groove 311 of the rope drum 31 through the guide opening 34a. Further, the wire rope W can be led out from the rope groove 311 through the guide opening 34a. At this time, since the pressing roller body 39 is provided on the opposite side of the circumferential direction with respect to the guide opening 34a, the wire rope W is prevented from being crumpled.
  • the rope hoist 10 has a trolley mechanism 40.
  • the trolley mechanism 40 includes a wheel 41 attached to the support frame 22 of the frame structure 20, a traversing motor 42, gear mechanism portions 43 and 44, a drive shaft 45, and a guide roller 46.
  • the frame structure 20 may also constitute the trolley mechanism 40.
  • Two wheels 41 are provided on each of the one side and the other side of the rail R (four in total). The wheel 41 is mounted on the flange portion R1 of the rail R.
  • a transverse motor 42 for generating a driving force is attached to the support frame 22 located on one side (Y1 side) in the width direction.
  • the traversing motor 42 gives driving force to two wheels 41 located on one side (X1 side) in the longitudinal direction (X direction). More specifically, the driving force from the output shaft of the traversing motor 42 is transmitted to the drive shaft 45 via a gear wheel train (not shown) located inside the gear mechanism 43.
  • the drive shaft 45 is provided along the width direction (Y direction), and the other end side (Y2 side) in the width direction (Y direction) is connected to the gear mechanism portion 44.
  • a gear wheel train (not shown) is also provided inside the gear mechanism portion 44, and driving force is applied to the wheel 41 on the other end side (Y2 side) through the gear wheel train. Thereby, the two wheels 41 rotate at the same time, and the rope hoist 10 can travel stably.
  • a guide roller 46 is attached to each support frame 22.
  • the rope hoist 10 may meander.
  • a guide roller 46 is provided in the vicinity of each wheel 41, and the guide roller 46 is in contact with the flange portion R 1 of the rail R. Thereby, the travel of the rope hoist 10 becomes stable.
  • the guide rollers 46 are located slightly below the wheels 41 so as to come into contact with the flange portion R ⁇ b> 1, and are provided outside the wheels 41 in the longitudinal direction (X direction).
  • FIGS. 3 and 6 an intermediate sheave body 50 is provided on the rear side (X2 side) of the traversing motor 42.
  • FIG. 15 is a partial cross-sectional view showing a state in which the intermediate sheave body 50 is viewed from the side.
  • FIG. 16 is a front sectional view showing the configuration of the intermediate sheave body 50.
  • the intermediate sheave body 50 includes an intermediate sheave 51 (pulley) on which the wire rope W is hung, and the intermediate sheave 51 has a concave groove 51b surrounded by a flange 51a. Further, the intermediate sheave 51 is arranged in a direction parallel to the rail R.
  • the intermediate sheave body 50 enables the wire rope W to be relayed between adjacent hook sheaves 71 (see FIGS. 19 and 20) of a hook block 70 described later.
  • the intermediate sheave body 50 is attached to the suspension shaft S1. Further, the intermediate sheave body 50 includes a hanging metal fitting 52, and the hanging metal fitting 52 is supported by the hanging hand shaft S1.
  • the suspension fitting 52 has a pair of plate portions 521 that face each other, but is connected to the plate portions 521 at both ends and above the pair of plate portions 521.
  • a portion 522 is provided.
  • the connecting portion 522 is provided in a curved shape so as to surround the suspension shaft S1, and the connection portion 522 swings (rotates) while contacting the suspension shaft S1.
  • the intermediate sheave body 50 can swing (change direction).
  • a portion between the pair of connecting portions 522 is a punched portion P.
  • the intermediate sheave 51 is rotatably supported between the pair of plate portions 521. That is, each of the pair of plate portions 521 is provided with a shaft support hole 521a, and a support shaft 523 is attached to the shaft support hole 521a.
  • a bearing 524 as a bearing is attached between the outer peripheral side of the support shaft 523 and the pair of plate portions 521, and the intermediate sheave 51 is attached to the outer peripheral side of the bearing 524.
  • the intermediate sheave 51 is provided so as to be rotatable with respect to the plate portion 521.
  • FIGS. 1 to 4 and the like a rope fixing member 60 is provided in order to fasten one end side of the wire rope W.
  • the rope fixing member 60 is attached to the terminal support shaft S2 described above.
  • FIG. 17 is a side view showing the configuration of the rope fixing member 60.
  • FIG. 18 is an exploded perspective view showing the configuration of the rope fixing member 60.
  • the rope fixing member 60 includes a laterally rotating metal fitting 61, a connecting member 62, a vertical rotating metal fitting 63, and a wedge member 64 as main components.
  • the laterally rotating metal fitting 61 is provided with a substantially U-shaped front surface, the substantially U-shaped curved portion 61a contacts the terminal support shaft S2, and the plate portions 61b continuous to the curved portion 61a are mutually connected. Opposite. By sliding between the curved portion 61a and the terminal support shaft S2, the laterally rotating metal fitting 61 can swing in the YZ plane.
  • a shaft hole 61c is provided in the pair of plate portions 61b of the laterally rotating metal fitting 61.
  • a connecting member 62 is disposed between the pair of plate portions 61b. Further, a through hole 62a for inserting the fixed shaft 65a is provided on the upper side of the connecting member 62. Therefore, by aligning the shaft hole 61c and the through hole 62a and inserting the fixed shaft 65a, the connecting member 62 is provided so as to be swingable in a plane including the extending direction of the rail R via the fixed shaft 65a. It has been.
  • a pair of plate portions 63a is provided on the upper side of the vertical rotation fitting 63, and the lower side of the connecting member 62 is disposed between the pair of plate portions 63a.
  • each of the pair of plate portions 63a is provided with a shaft hole 63b.
  • a through hole 62 b is also provided below the connection member 62. Therefore, by aligning the shaft hole 63b and the through hole 62b and inserting the fixed shaft 65b, the longitudinally rotating metal fitting 63 can swing in a plane including the extending direction of the rail R via the connecting member 62. Is provided.
  • a rope fastening portion 63 c is provided on the lower side of the vertical rotation fitting 63.
  • the rope fastening portion 63c is provided such that the upper side and the lower side of the quadrangular pyramid-shaped cylinder shape are opened, and a wire rope W and a wedge member 64 described later can be inserted from the upper side and the lower side.
  • the rope fastening part 63c is provided so that a cross-sectional area may become small as it goes below.
  • a wedge member 64 is disposed inside the rope fastening portion 63c.
  • the wedge member 64 is formed by bending a rod-shaped member such as a bar (wire) having a predetermined diameter.
  • the wedge member 64 has a curved portion with a large diameter on the upper side, but is provided so that the rod-shaped members are close to each other as it goes downward.
  • a wire rope W is provided on the outer peripheral side of the wedge member 64 so as to go around. Therefore, the wire rope W is sandwiched between the wedge member 64 and the inner wall of the rope fastening portion 63c, and the other end side of the wire rope W is fixed by the wedge fastening.
  • the wedge member 64 tends to move downward.
  • the wire rope W has a large clamping force between the wedge member 64 and the inner wall of the rope fastening portion 63c. It is sandwiched between. Thereby, the downward movement of the wire rope W is restricted.
  • the most terminal side of the wire rope W is being fixed to the middle part of the wire rope W by the fixing bracket not shown below the rope fastening part 63c.
  • the rope hoist 10 includes a hook block 70.
  • the hook block 70 is suspended in a midway portion between one end side and the other end side of the wire rope W.
  • FIG. 19 is a side view showing the configuration of the hook block 70.
  • FIG. 20 is a side sectional view showing the configuration of the hook block 70.
  • the hook block 70 includes a pair of hook sheaves 71, and the hook sheave 71 is attached to the sheave shaft portion 73 attached to the connecting shaft 72 via a bearing B1. It has been.
  • the outer periphery of the sheave shaft portion 73 has a bracket support portion 73a, a flange portion 73b, and a bearing support portion 73c.
  • the bracket support portion 73a is a portion to which a bracket 75 described later is attached, and is inserted into the support hole 75a1 of the bracket 75, but is provided with a smaller diameter than the flange portion 73b. Therefore, the flange portion 73b cannot be inserted through the support hole 75a1 and is locked on the outer peripheral side thereof.
  • the bearing support portion 73c is provided with a smaller diameter than the bracket support portion 73a, and the bearing B1 is disposed on the outer peripheral side thereof.
  • a hook sheave 71 is attached to the outer peripheral side of the bearing B1, and thereby the hook sheave 71 is rotatably supported with respect to the connecting shaft 72.
  • the hook sheave 71 is a pulley on which the wire rope W is hung, and most of the outer periphery of the hook sheave 71 is covered with a cover 74 for preventing foreign matter from being caught.
  • the cover 74 is provided with an opening 74 a through which the wire rope W is led out.
  • the connecting shaft 72 is inserted through the cover 74 and protrudes to the outside.
  • the protruding portion is provided with a screw portion 72a, and a nut N is screwed into the screw portion 72a.
  • the positions of the shaft portion 73, the cover 74, and the hook sheave 71 in the axial direction are determined.
  • a pair of brackets 75 are provided to support the above-described sheave shaft portion 73.
  • the bracket 75 has an approximately L-shaped appearance.
  • a support hole 75a1 for inserting the above-described sheave shaft portion 73 is provided in the long piece portion 75a of the L shape.
  • the short piece portion 75 b orthogonal to the long piece portion 75 a is disposed in a state of facing the short piece portion 75 b of the other bracket 75. Thereby, the storage space part P1 surrounded by the long piece part 75a and the short piece part 75b is formed.
  • the half-opening part 75b1 is provided in the front-end
  • Hook receiving part 77 is arranged in storage space part P1 mentioned above.
  • the hook receiving portion 77 is provided with a thick rectangular shape in appearance, and a through hole 77a for inserting the shaft support portion 76a of the hook 76 from the lower side (Z2 side) is provided at the center side. ing.
  • the hook receiving portion 77 is provided on each of the pair of short piece portions 75b so as to be in surface contact with the lower surface side thereof, and is fixed to each short piece portion 75b with a screw or the like. By fixing the short piece portion 75b to the hook receiving portion 77, the position of the bracket 75 becomes fixed.
  • a concave portion 77b is provided on the upper surface side of the hook receiving portion 77, and the bearing B2 is accommodated in the concave portion 77b.
  • the bearing B2 is, for example, a thrust bearing, and rotatably supports a support nut 78 disposed on the top of the bearing B2.
  • a recess 78a for accommodating the upper side of the bearing B2 is provided on the lower surface side of the support nut 78.
  • the support nut 78 is provided with a screw hole 78b on its inner peripheral side, and a male screw part 76b on the outer peripheral side of the shaft support part 76a of the hook 76 is screwed into the screw hole 78b. Further, a locking pin 79 is inserted into the support nut 78 and the shaft support portion 76a so that the screwed state of the screw hole 78b and the male screw portion 76b is not loosened.
  • the hook 76 has a shaft support part 76a and a hook body part 76c.
  • the shaft support portion 76a is a portion protruding upward from the hook main body portion 76c, and has a circular cross section.
  • a male screw portion 76b is provided on the outer peripheral side above the shaft support portion 76a, and the male screw portion 76b is screwed into the screw hole 78b.
  • the hook main body part 76c is a part which loads a load, and the external appearance is provided in the hook shape.
  • a lever 76d is attached to the hook body 76c to prevent the loaded load from being removed.
  • One end side of the lever 76d is located on the upper side (Z1 side), and is provided so as to be rotatable about a rotation shaft 76e on one end side thereof.
  • the other end side of the lever 76d is located on the lower side (Z2 side), and is provided so as to contact the inner periphery on the tip side of the hook main body portion 76c.
  • the lever 76d is provided so that a biasing force by a spring (not shown) acts and the other end always comes into contact with the inner periphery of the tip end side of the lever 76d. Thereby, in the state where no external force is applied to the lever 76d, the closed state of the lever 76d can be maintained, and it is possible to prevent the lever 76d from opening and dropping the load.
  • the counter weight 80 As shown in FIGS. 1 to 7, the rope hoist 10 is provided with a counterweight 80.
  • the counterweight 80 is provided to balance the rope hoist 10 in the width direction (Y direction). That is, a rope drum mechanism 30 composed of a number of components is provided on the other end side (Y2 side) of the rope hoist 10 in the width direction (Y direction), and the weight thereof is relatively large. .
  • a counterweight 80 is connected to one end side (Y1 side) of the connecting bar 24 in the width direction (Y direction).
  • the counterweight 80 is a plate-like member composed of a thick steel plate or the like, and is provided so as to extend between the pair of connecting bars 24. Moreover, in the present embodiment, the area in the XZ plane is larger than that of the control unit 90 and the braking resistor 100. Therefore, although the weight of the counterweight 80 is relatively large, the counterweight 80 is provided sufficiently smaller than the total weight of the rope drum mechanism 30. Therefore, in order to balance the moment in the width direction (Y direction), the distance between the counterweight 80 and the front and rear frames 21 on one side (Y1 side) is the front and rear on the rope drum mechanism 30 and the other side (Y2 side). It is provided larger than the distance between the frames 21.
  • the control unit 90 is a part that controls the driving of the rope hoist 10 including the drum motor 32 and the traversing motor 42. Therefore, in the control unit 90, a control device for executing these controls is arranged inside. Examples of the control device include a main control unit that controls the whole, a motor driver, a power source, and the like, and these are covered with a cover member 91.
  • the control unit 90 is also provided with a braking circuit for performing control when a current is passed through the braking resistor 100.
  • the control unit 90 is fixed to one surface (Y1 side) of the counterweight 80 via a screw or the like.
  • the braking resistor 100 corresponds to the braking resistance unit and is provided to perform inverter control of the drum motor 32.
  • the braking resistor 100 has a regenerative braking capability by lowering the driving frequency of the drum motor 32 than during operation. It is possible to demonstrate.
  • the braking resistor 100 includes a resistor (not shown), and converts the electric energy into heat by flowing electric energy returned from the drum motor 32 through the resistor. The rotational speed of the drum motor 32 is suppressed by the conversion into the heat.
  • any resistor may be used as long as it can handle a large current, such as a hollow resistor or a cement resistor.
  • FIG. 21 is a perspective view showing an internal configuration of the braking resistor 100.
  • the braking resistor 100 includes a resistance unit 101 in which a radiating fin member 102 is disposed so as to surround a resistor (not shown), and the resistance unit 101 is interposed via an attachment stay 103. It is fixed to the counterweight 80 via screws or the like. Thus, when the resistance cover 103 of the braking resistor 100 is attached to the counterweight 80 in an opened state, heat is transmitted to the counterweight 80, and the counterweight 80 can function as a heat sink. It is possible.
  • the resistance unit 101 is entirely covered with a resistance cover 103, and the resistance cover 103 is provided with a plurality of heat radiation slits 103a which are openings for heat radiation.
  • the heat dissipating slits 103a are formed in a long hole shape, and a plurality of rows of heat dissipating slits 103a are arranged in a plurality of rows.
  • FIG. 22 is a plan view showing a state in which the braking resistor 100 protrudes into the space SP.
  • the braking resistor 100 is arranged so as not to overlap with other members such as the traversing motor 42 and the pair of connecting bars 24 in the vertical direction (Z direction). Therefore, the dimension in the vertical direction (Z direction) of the braking resistor 100 can be increased. In addition, the size of the rope hoist 10 in the vertical direction (Z direction) can be reduced. Further, since the dimension in the vertical direction (Z direction) can be reduced, the load suspended on the hook 76 can be raised by the reduction in the dimension.
  • the rope hoist 10 is not limited to the rail R even when the assumed rail R has the maximum width (including the case where a plurality of rails R are arranged at the beginning including the case where two rails R are arranged). It needs to be mounted well. Therefore, even when the rail R has the assumed maximum width, the front and rear frames 21 on one side with respect to the connection bar 24 are moved to one side (Y1 side) in the width direction (Y direction), so that the wheels 41 It is necessary to be able to move upward while avoiding the flange portion R1. That is, when the wheel 41 is mounted on the rail R having the maximum width, the wheels 41 on both sides in the width direction (Y direction) move upward to avoid the flange portion R1. It needs to be possible.
  • the position of the front and rear frames 21 on one side (Y1 side) when mounted on the assumed maximum width rail R is set as a reference position
  • the width direction (Y L1 is a dimension between a portion on the most one side (Y1 side) in the direction) and a portion on the other side (Y2 side) in the width direction (Y direction) of the braking resistor 100.
  • the width direction L1 when riding, the front and rear frames 21 on one side are moved toward the braking resistor 100 side by the total width of the wheels 41 on both sides and the margin.
  • the space SP needs to be set to a size larger than the sum of the widths of the two wheels 41 and a margin.
  • an appropriate dimension can be set as the dimension of the margin, and the margin may be zero.
  • the dimensions may be set as follows. That is, the above-described dimension L1 may be a dimension that is more than the sum of the widths of the flange portions R1 of the two rails R on which the wheels 41 are mounted and a further margin. As apparent from FIGS. 5 and 6, the width of the flange portion R ⁇ b> 1 of the rail R is larger than the width of the wheel 41. For this reason, it is possible to achieve a good ride even with such a dimension setting.
  • the lower end side (Z2 side) of the counterweight 80 is provided to have the same height as the lower end side (Z2 side) of the rope drum mechanism 30 (see FIG. 5). 5 and FIG. 6, any lower end side is located on the alternate long and short dash line M). Moreover, the height of the lower end side (Z2 side) of the braking resistor 100 is located above (Z1 side) the height of the lower end side (Z2 side) of the counterweight 80. Therefore, it is possible to prevent the size of the rope hoist 10 in the height direction from becoming small as in the case where any one of the lower end sides (Z2 side) protrudes downward.
  • the first fixing portion F1 where the one end connecting portion 364a of one sliding member 36 and the other end connecting portion 364b of the other sliding member 36 are connected, a protrusion is formed between them.
  • the spacer 37 having a width corresponding to one pitch of the strip 361 is fixed in an interposed state.
  • the first fixing portion F1 is connected to the other end connecting portion 364b of one sliding member 36 and the one end connecting portion 364a of the other sliding member 36, which are opposite positions in the circumferential direction.
  • fixed part F2 these are being fixed in the state which contacts directly. Therefore, the width of each sliding member 36 can be minimized.
  • the threads of the protrusion 361 and the thread valleys can be communicated with each other.
  • a guide member 38 is attached to one sliding member 36 of the two sliding members 36 so as to be positioned between the pair of wide portions 362.
  • the connecting portion 382 is connected to the sliding member 36, and the arc-shaped portion 381 is located in a state where the narrow portion 363 has a gap larger than the diameter of the wire rope W. For this reason, the guide opening 34a can be formed satisfactorily.
  • the guide member 38 is provided with a hook-shaped engagement portion 383 that slides with respect to the guide shaft G. Therefore, the single guide member 38 can combine the formation of the guide opening 34a and the sliding to the guide shaft G, and the number of parts can be reduced. Further, since the engaging portion 383 is provided in a bowl shape, the rope drum mechanism 30 is difficult to be detached from the guide shaft G. Therefore, even if vibration is applied to the rope hoist 10, it is possible to guide winding and unwinding while suppressing the wire rope W wound around the rope drum 31 satisfactorily.
  • an opposing guide portion 362a facing the wire rope W entering the rope groove 311 is provided in a portion adjacent to the protrusion 361 in the axial direction (X direction). It has been.
  • an extended guide portion 362 b facing the wire rope W entering the rope groove 311 is provided at a portion on the inner peripheral side (inner diameter side) from the connecting portion 382. For this reason, the area facing the wire rope W entering the rope groove 311 can be increased on the sliding member 36 side. As a result, it is possible to better prevent the wire rope W from being randomly wound, such as the wire rope W entering the rope groove 311 coming off in some time.
  • the narrow portion 363 of the sliding member 36 to which the guide member 38 is not attached has a roller 392 that contacts the wire rope W entering the rope groove 311.
  • a pressing roller body 39 is attached via an attachment shaft 394.
  • the pressing roller body 39 has a biasing spring 393 that applies a biasing force that prevents the wire rope W from coming off the rope groove 311. Therefore, it is possible to satisfactorily prevent the wire rope W from being crumpled.
  • the protrusions 361 in the two sliding members 36 are not the same shape, the protrusions having the same pitch number are located at the same position in the axial direction (X direction).
  • the positional relationship between two sliding members 36 having the same shape is such that one protrusion 361 is axially half pitch with respect to the other protrusion 361 ( It is located at a position shifted in the (X direction).
  • the sliding member 36 to which the guide member 38 is attached is shifted to the side on which the wire rope W is wound.
  • the axial length of the mounting shaft 394 of the pressing roller body 39 is shortened, thereby reducing the stress at the mounting shaft 394 and the fixing portion of the mounting shaft 394 (the narrow portion 363 side and the roller support 391 side). be able to.
  • the spacer 37 has a width corresponding to one pitch of the protrusion 361.
  • the one end connection part 364a and the other end connection part 364b are fixed in a state where the spacer 37 is interposed, but in the second fixing part F2, the spacer 37 is not interposed and directly The one end connection portion 364a and the other end connection portion 364b are fixed.
  • a spacer may be arranged also in the second fixing portion F2. In that case, the spacer in the first fixing portion F1 has a width corresponding to an integer multiple of 2 or more of the protrusion 361, and the number of spacers in the second fixing portion F2 is smaller than the spacer in the first fixing portion F1. It can have a width corresponding to an integer multiple of the pitch.
  • the difference between the width of the spacer in the first fixing portion F1 and the width of the spacer in the second fixing portion F2 may be two or more pitches. Even in this case, the protrusion 361 between the two sliding members 36 needs to communicate with each other for at least one turn in the circumferential direction of the rope drum 31.
  • the difference between the width of the spacer in the first fixed portion F1 and the width of the spacer in the second fixed portion F2 is preferably 1 pitch.
  • the dimension L1 is equal to the both sides when the position of the front and rear frame 21 on one side (Y1 side) when mounted on the rail R having the assumed maximum width is used as the reference position.
  • the total of the width of the wheel 41 and the dimension more than the extra amount are set.
  • the dimension L1 is the dimension between the inner side of the guide roller 46 in the width direction (Y direction) (the side in contact with the flange portion R1) and the inner side of the guide roller 46 and the inner side of the wheel 41 (the center side of the rail R). ), And a dimension with a margin added may be used.
  • drum motor 32 is described as being inverter-controlled.
  • traverse motor 42 may be controlled by an inverter.
  • the rope hoist 10 including the trolley mechanism 40 having the traversing motor 42 is described.
  • the present invention is applied as long as it has the braking resistor 100 for inverter-controlling the drum motor 32. May be.
  • one end of the wire rope W is fixed to the rope drum 31, the other end of the wire rope W is fixed to the rope fixing member 60, and the intermediate sheave body 50 is disposed therebetween.
  • it is a so-called 4/1 multiplication type.
  • the present invention is not applied only to the 4/1 multiplication type.
  • the present invention is a so-called 2/1 hanging type that does not use an intermediate sheave body. May be applied.
  • the present invention may be applied to a so-called 4 / 2-hanging type in which the intermediate sheave body 50 is disposed between them.
  • Trolley mechanism 41 ... Wheel, 42 ... traversing motor, 43 ... gear mechanism, 44 ... gear mechanism, 45 ... drive shaft, 46 ... guide roller, 50 ... intermediate sheave body, 51 ... intermediate sheave 51a ... Flange, 51b ... concave groove, 52 ... hanging bracket, 60 ... rope fixing member, 61 ... laterally rotating bracket, 62 ... connecting member, 63 ... longitudinally rotating bracket, 64 ... wedge member, 65a, 65b ... Fixed shaft, 70 ... Hook block, 71 ... Hook sheave, 72 ... Connecting shaft, 72a ... Screw part, 73 ... Sheave shaft part, 73a ... Bracket support part, 73b ... Flange part, 73c ...
  • Cover 100 Braking resistor (corresponding to the braking resistor portion), 101: Resistance unit, 102: Radiation fin member, 103 ... Mounting stay, 103 ... Resistance cover, 103a ... Radiation slit, 271 ... Mounting frame, 281 ... Shaft holding 311 ... Rope groove, 312 ... Rope holding bracket, 312a ... Recess, 312b ... Screw, 313,314 ... Shaft support, 314a ... Ring-shaped projection, 314b ... Bearing, 315 ... Drum rotation shaft, 316 ... Gear housing ... Mounting frame, 319 ... Cover frame, 321 ... Output shaft, 322a ... Bearing, 331 ... Pinion gear, 332 ...
  • Gear train 361 ... Projection, 362 ... Wide part, 363 ... Narrow part, 364 ... Connection part, 364a ... one end connection part, 364b ... other end connection part, 381 ... arc-shaped part, 382 ... coupling part, 383 ... engagement part, 38 3a ... concave portion, 391 ... roller support, 391a ... base portion, 391b ... opposing wall portion, 391c ... opening, 392 ... roller, 393 ... biasing spring (corresponding to biasing means), 394 ... mounting shaft, 521 ... Plate portion, 521a ... shaft support hole, 522 ... connection portion, 523 ... support shaft, 524 ... bearing, 751a ...

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
  • Ropes Or Cables (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

Provided are a rope guide mechanism and a rope hoist, which are each configured so that sliding members are common to each other. A rope guide mechanism (34) prevents the disordered winding of a wire rope (W) around the rope drum (31) of a rope hoist (10). The rope guide mechanism (34) comprises: a first slide member (36) having ridges (361) formed on the inner peripheral side thereof, the first slide member (36) also having one-end connection section (364a) and the other-end connection section (364b), which are provided on one circumferential end side and the other circumferential end side, respectively, of the first slide member (36); and a second slide member (36) having the same shape as the first slide member (36) and connected to the first slide member (36) to form a ring-shaped ring member (35). At a first affixation portion (F1) where one of the one-end connection section (364a) and the other-end connection section (364b) are joined by a joining means, a spacer (37) having a width equal to the pitch of the ridges (361) is affixed so as to be located between said one of the one-end connection section (364a) and the other-end connection section (364b), and at a second affixation portion (F2) on the opposite side circumferentially, direct affixation is performed.

Description

ロープガイド機構およびロープホイストRope guide mechanism and rope hoist
 本発明は、荷揚げ作業に用いられるロープホイストのロープガイド機構およびロープホイストに関する。 The present invention relates to a rope hoist rope guide mechanism and a rope hoist used for unloading work.
 荷を鉛直方向に移動させると共に、吊り下げた荷を天井側に設置されたレールに沿って移動させるために、ロープホイストが一般的に用いられている。かかるロープホイストは、ロープを巻き付けるロープドラムを備え、そのロープドラムは、ドラム用のモータによって回転させられる。 A rope hoist is generally used to move the load in the vertical direction and move the suspended load along the rail installed on the ceiling side. Such a rope hoist includes a rope drum around which a rope is wound, and the rope drum is rotated by a drum motor.
 かかるロープドラムに巻回されたワイヤロープは、たとえば特許文献1、2に示すようなロープガイド機構によって、ロープドラムのロープ溝に押し付けられている。それにより、ロープドラムに対してワイヤロープが斜めとなっている斜め引きの際に、ロープ溝からワイヤロープが外れるのを防止している。また、ワイヤロープをロームドラムに巻回する際に、本来巻かれるはずのロープ溝ではないロープ溝にワイヤロープが巻かれるような溝飛びを防止可能としている。さらに、既にワイヤロープが巻回されたロープ溝に、ワイヤロープを重ねて巻き付けるような、多重巻きを防止している。 The wire rope wound around the rope drum is pressed against the rope groove of the rope drum by a rope guide mechanism as shown in Patent Documents 1 and 2, for example. Thereby, the wire rope is prevented from being detached from the rope groove when the wire rope is obliquely pulled with respect to the rope drum. Further, when the wire rope is wound around the loam drum, it is possible to prevent the groove jumping such that the wire rope is wound around the rope groove that is not the rope groove that should be wound originally. Furthermore, multiple winding is prevented such that the wire rope is wound around the rope groove around which the wire rope has already been wound.
特許第5424916号公報Japanese Patent No. 5424916 米国特許第7374126号公報U.S. Pat. No. 7,374,126
 ところで、特許文献1に開示の構成では、ロープガイド機構は、ロープドラムの全周を覆っておらず一部のみを覆う構成となっている。このため、たとえば大きな振動が付与される等の外的作用により、上述のような溝飛びを生じさせる可能性がある。 By the way, in the configuration disclosed in Patent Document 1, the rope guide mechanism is configured to cover only a part of the rope drum without covering the entire circumference. For this reason, for example, the above-described groove jump may occur due to an external action such as application of a large vibration.
 このような溝飛びを防止するためには、特許文献2に開示のように、ロープガイド機構がロープドラムの全周に亘って覆うように構成されていることが好ましい。ここで、特許文献2に開示の構成では、ロープドラムを覆うリング状の部分は、2つの摺動部材から構成されている。しかしながら、これら2つの摺動部材は、全体的には類似しているが、同じ部材ではなく相違している。すなわち、それぞれの摺動部材の内周側には、ロープ溝が形成されているが、そのロープ溝の部分が同じ形状とはならない。そのため、それぞれの摺動部材を作成するために、別々の金型が必要となっている。 In order to prevent such groove jump, it is preferable that the rope guide mechanism is configured to cover the entire circumference of the rope drum as disclosed in Patent Document 2. Here, in the configuration disclosed in Patent Document 2, the ring-shaped portion that covers the rope drum is configured by two sliding members. However, although these two sliding members are generally similar, they are not the same member but different. That is, a rope groove is formed on the inner peripheral side of each sliding member, but the portion of the rope groove does not have the same shape. For this reason, separate molds are required to produce each sliding member.
 本発明は上記の事情にもとづきなされたもので、その目的とするところは、摺動部材を共通化することが可能なロープガイド機構およびロープホイストを提供しよう、とするものである。 The present invention has been made on the basis of the above circumstances, and an object of the present invention is to provide a rope guide mechanism and a rope hoist capable of sharing a sliding member.
 上記課題を解決するために、本発明の第1の観点によると、ロープホイストのロープドラムに巻回されるワイヤロープの乱巻きを防止するロープガイド機構であって、ロープドラムのロープ溝に入り込む突条が内周側に形成されていると共に、周方向の一端側および他端側に一端接続部および他端接続部がそれぞれ設けられている第1摺動部材と、第1摺動部材と同一形状であると共に第1摺動部材と接続されてリング状のリング部材を形成する第2摺動部材と、を備え、第1摺動部材の一端接続部と第2摺動部材の他端接続部が結合手段で結合され、第1摺動部材の他端接続部と第2摺動部材の一端接続部が結合手段で結合され、第1摺動部材の突条と第2摺動部材の突条とは、少なくともロープドラムの周方向における1周分が互いにロープ溝の1周分に螺合するように接続されている、ことを特徴とするロープガイド機構が提供される。 In order to solve the above problems, according to a first aspect of the present invention, there is provided a rope guide mechanism for preventing a wire rope wound around a rope drum of a rope hoist from being randomly wound into a rope groove of the rope drum. A first sliding member having a protrusion formed on the inner peripheral side and provided with one end connecting portion and the other end connecting portion on one end side and the other end side in the circumferential direction; A second sliding member having the same shape and connected to the first sliding member to form a ring-shaped ring member, one end connecting portion of the first sliding member and the other end of the second sliding member The connecting portion is connected by the connecting means, the other end connecting portion of the first sliding member and the one end connecting portion of the second sliding member are connected by the connecting means, and the protrusion of the first sliding member and the second sliding member Are at least one turn in the circumferential direction of the rope drum. Are connected so as to screwed to one round of the-loop groove, rope guide mechanism is provided, characterized in that.
 また、本発明の他の側面は、上述の発明において、第1摺動部材の一端接続部と第2摺動部材の他端接続部が結合手段で結合される部位を第1固定部位とする場合、その第1固定部位では、突条の整数ピッチ分の幅を有するスペーサが第1摺動部材の一端接続部と第2摺動部材の他端接続部の間に介在する状態で固定され、第1摺動部材の他端接続部と第2接続部の一端接続部が結合手段で結合される部位を第2固定部位とする場合、その第2固定部位では、第1摺動部材の他端接続部と第2接続部の一端接続部とが直接接触する状態で固定されるか、または第1固定部位と異なる整数ピッチ分の幅を有するスペーサが介在する状態で固定される、ことが好ましい。 According to another aspect of the present invention, in the above-described invention, a portion where the one end connecting portion of the first sliding member and the other end connecting portion of the second sliding member are coupled by the coupling means is the first fixing portion. In this case, the first fixing portion is fixed in a state where a spacer having a width corresponding to the integral pitch of the protrusion is interposed between the one end connection portion of the first sliding member and the other end connection portion of the second sliding member. In the case where the second fixing portion is a portion where the other end connecting portion of the first sliding member and the one end connecting portion of the second connecting portion are connected by the connecting means, the second fixing portion It is fixed in a state where the other end connection portion and the one end connection portion of the second connection portion are in direct contact with each other, or fixed in a state where a spacer having a width corresponding to an integer pitch different from that of the first fixing portion is interposed. Is preferred.
 また、本発明の他の側面は、上述の発明において、第1固定部位に位置するスペーサは、突条の1ピッチ分の幅を有していて、第2固定部位では第1摺動部材の他端接続部と第2接続部の一端接続部とが直接接触する状態で固定されている、ことが好ましい。 According to another aspect of the present invention, in the above-described invention, the spacer located at the first fixing portion has a width corresponding to one pitch of the protrusion, and the second fixing portion has the first sliding member. It is preferable that the other end connection portion and the one end connection portion of the second connection portion are fixed in direct contact with each other.
 さらに、本発明の他の側面は、上述の発明において、第1摺動部材および第2摺動部材には、幅狭部と、その幅狭部のうち周方向の一端側に位置する一端幅広部と、幅狭部のうち周方向の他端側に位置する他端幅広部とが設けられていて、一端幅広部と他端幅広部とは、幅狭部の幅方向における一方側に向かい突出していて、一端幅広部および他端幅広部からは、周方向の一端側および他端側に向かいそれぞれ一端接続部および他端接続部が突出していて、第1摺動部材と第2摺動部材のうちのいずれか一方の一端幅広部および他端幅広部の間には、ガイド部材が取り付けられ、ガイド部材は、第1摺動部材または第2摺動部材に連結される連結部と、幅狭部に対してワイヤロープの直径以上の隙間を有する状態で対向する円弧状部とを有し、さらにガイド部材は、ロープドラムに沿ったリング部材の摺動を案内する案内軸に対して摺動する鉤形状の係合部が設けられている、ことが好ましい。 Furthermore, in another aspect of the present invention, in the above-described invention, the first sliding member and the second sliding member include a narrow portion and a wide one end located on one end side in the circumferential direction of the narrow portion. And the other end wide portion located on the other end side in the circumferential direction of the narrow portion, and the one end wide portion and the other end wide portion are directed to one side in the width direction of the narrow portion. The one end connecting portion and the other end connecting portion protrude from the one end wide portion and the other end wide portion toward the one end side and the other end side in the circumferential direction, respectively. A guide member is attached between one end wide portion and the other end wide portion of any of the members, and the guide member is connected to the first sliding member or the second sliding member; With an arcuate part facing the narrow part with a gap larger than the diameter of the wire rope. Further guide member, hook-shaped engaging portion which slides with respect to the guide shaft for guiding the sliding of the ring member along the rope drum is provided, it is preferable.
 また、本発明の他の側面は、上述の発明において、一端幅広部および他端幅広部のうち、リング部材の軸方向において突条と隣接する部位には、ロープ溝に入り込んでいるワイヤロープと対向して当該ワイヤロープが乱巻きされるのを防止する対向案内部が設けられていて、連結部よりも内周側の部位には、ロープ溝に入り込んでいるワイヤロープと対向して当該ワイヤロープが乱巻きされるのを防止すると共に対向案内部と連続している延長案内部が設けられている、ことが好ましい。 Further, according to another aspect of the present invention, in the above-described invention, a wire rope entering a rope groove in a portion adjacent to the ridge in the axial direction of the ring member in the one end wide portion and the other end wide portion, An opposing guide portion is provided to prevent the wire rope from being rolled up in opposition, and the wire is opposed to the wire rope entering the rope groove at a portion on the inner peripheral side of the connecting portion. It is preferable that an extended guide portion that is continuous with the opposing guide portion is provided while preventing the rope from being rolled up randomly.
 さらに、本発明の他の側面は、上述の発明において、第1摺動部材と第2摺動部材のうちのいずれか他方の幅狭部には、ロープ溝に入り込んでいるワイヤロープに対して接触するローラを有する押圧ローラ体が取付軸を介して取り付けられていて、押圧ローラ体は、ローラに対してロープ溝に入り込んでいるワイヤロープが乱巻きされない付勢力を与える付勢手段を備え、ローラ体が取り付けられている第1摺動部材と第2摺動部材のいずれか他方は、いずれか一方よりもワイヤロープがロープドラムに巻回されている側に位置している、ことが好ましい。 Furthermore, in another aspect of the present invention, in the above-described invention, the narrow portion of the other of the first sliding member and the second sliding member has a wire rope that enters the rope groove. A pressing roller body having a roller to be contacted is attached via an attachment shaft, and the pressing roller body includes an urging means for applying an urging force to the roller so that the wire rope entering the rope groove is not disturbed. It is preferable that either one of the first sliding member and the second sliding member to which the roller body is attached is located on the side where the wire rope is wound around the rope drum than either one. .
 さらに、本発明の他の側面は、上述の各発明に係るロープガイド機構を用いたロープホイストであることが好ましい。 Furthermore, another aspect of the present invention is preferably a rope hoist using the rope guide mechanism according to each of the above-described inventions.
 本発明によると、ロープガイド機構およびロープホイストにおいて、摺動部材を共通化することが可能となる。 According to the present invention, the sliding member can be shared in the rope guide mechanism and the rope hoist.
本発明の一実施の形態に係る正面側から見たときのロープホイストの全体構成を示す斜視図である。It is a perspective view showing the whole rope hoist composition when it sees from the front side concerning one embodiment of the present invention. 図1のロープホイストを背面側から見たときの全体構成を示す斜視図である。It is a perspective view which shows the whole structure when the rope hoist of FIG. 1 is seen from the back side. 図1のロープホイストを上側から見たときの構成を示す平面図である。It is a top view which shows a structure when the rope hoist of FIG. 1 is seen from the upper side. 図1のロープホイストを下側から見たときの構成を示す底面図である。It is a bottom view which shows a structure when the rope hoist of FIG. 1 is seen from the lower side. 図1のロープホイストを前側から見たときの構成を示す正面図である。It is a front view which shows a structure when the rope hoist of FIG. 1 is seen from the front side. 図1のロープホイストを後側から見たときの構成を示す背面図である。It is a rear view which shows a structure when the rope hoist of FIG. 1 is seen from the rear side. 図1のロープホイストにおけるトロリ機構およびフレーム構造の構成を示す平面図である。It is a top view which shows the structure of the trolley mechanism and frame structure in the rope hoist of FIG. 図1のロープホイストにおけるロープドラムの構成を示す側面図であり、ロープドラム付近およびドラム用モータ付近を断面で示している。It is a side view which shows the structure of the rope drum in the rope hoist of FIG. 1, and has shown the rope drum vicinity and the drum motor vicinity in the cross section. 図1のロープホイストにおけるロープガイド機構付近を示すためのロープドラムの部分的な側面図である。It is a partial side view of the rope drum for showing the rope guide mechanism vicinity in the rope hoist of FIG. 図1のロープホイストにおけるロープドラムの断面を示すと共に、ロープガイド機構の構成を示す背面図である。It is a rear view which shows the structure of a rope guide mechanism while showing the cross section of the rope drum in the rope hoist of FIG. 図1のロープホイストにおけるロープガイド機構の構成を示す斜視図である。It is a perspective view which shows the structure of the rope guide mechanism in the rope hoist of FIG. 図11のロープガイド機構の構成を示す分解斜視図である。It is a disassembled perspective view which shows the structure of the rope guide mechanism of FIG. 図11のロープガイド機構におけるリング部材を構成する2つの摺動部材を示す斜視図である。It is a perspective view which shows the two sliding members which comprise the ring member in the rope guide mechanism of FIG. 図11のロープガイド機構における2つの摺動部材が接続される部位付近の構成を示す断面図である。It is sectional drawing which shows the structure of the site | part vicinity where the two sliding members in the rope guide mechanism of FIG. 11 are connected. 図1のロープホイストにおける中間シーブ体を側面から見た状態を示す部分的な断面図である。It is a fragmentary sectional view which shows the state which looked at the intermediate sheave body in the rope hoist of FIG. 1 from the side surface. 図1のロープホイストにおける中間シーブ体の構成を示す正面断面図である。It is front sectional drawing which shows the structure of the intermediate sheave body in the rope hoist of FIG. 図1のロープホイストにおけるロープ固定部材の構成を示す側面図である。It is a side view which shows the structure of the rope fixing member in the rope hoist of FIG. 図1のロープホイストにおけるロープ固定部材の構成を示す分解斜視図である。It is a disassembled perspective view which shows the structure of the rope fixing member in the rope hoist of FIG. 図1のロープホイストにおけるフックブロックの構成を示す側面図である。It is a side view which shows the structure of the hook block in the rope hoist of FIG. 図1のロープホイストにおけるフックブロックの構成を示す側面断面図である。It is side surface sectional drawing which shows the structure of the hook block in the rope hoist of FIG. 図1のロープホイストにおける制動抵抗器の内部構成を示す斜視図である。It is a perspective view which shows the internal structure of the braking resistor in the rope hoist of FIG. 図1のロープホイストにおける制動抵抗器がスペースに突出している様子を示す平面図である。It is a top view which shows a mode that the braking resistor in the rope hoist of FIG. 1 protrudes in the space.
 以下、本発明の一実施の形態に係るロープホイスト10について、図面に基づいて説明する。なお、以下の説明においては、必要に応じてXYZ直交座標系を用いて説明することとする。XYZ直交座標系においてX方向とはレールが延伸する方向を指し、X1側とはロープホイスト10の長手方向のうちドラム用モータ32および横行用モータ42が位置する側を指し、X2側とはそれとは逆側を指す。Z方向とは鉛直方向を指し、Z1側とは上方側(すなわちフックブロック70から見てレールRが位置する側)を指し、Z2側とはそれとは逆の下側を指す。また、Y方向とはX方向およびZ方向に直交する方向(レールRの幅方向)を指し、Y1側とはロープドラム機構30から見てトロリ機構40が位置する側を指し、Y2側とはそれとは逆側を指す。 Hereinafter, a rope hoist 10 according to an embodiment of the present invention will be described with reference to the drawings. In the following description, an XYZ orthogonal coordinate system will be used as necessary. In the XYZ Cartesian coordinate system, the X direction indicates the direction in which the rail extends, the X1 side indicates the side where the drum motor 32 and the traversing motor 42 are located in the longitudinal direction of the rope hoist 10, and the X2 side indicates that Indicates the opposite side. The Z direction refers to the vertical direction, the Z1 side refers to the upper side (that is, the side on which the rail R is located as viewed from the hook block 70), and the Z2 side refers to the lower side opposite thereto. Further, the Y direction refers to the direction orthogonal to the X direction and the Z direction (the width direction of the rail R), the Y1 side refers to the side where the trolley mechanism 40 is located when viewed from the rope drum mechanism 30, and the Y2 side refers to It points to the opposite side.
<1.ロープホイスト10の全体構成について>
 図1は、正面側から見たときのロープホイスト10の全体構成を示す斜視図である。図2は、背面側から見たときのロープホイスト10の全体構成を示す斜視図である。図3は、上側から見たときのロープホイスト10の構成を示す平面図である。図4は、下側から見たときのロープホイスト10の構成を示す底面図である。図5は、前側から見たときのロープホイスト10の構成を示す正面図である。図6は、後側から見たときのロープホイスト10の構成を示す背面図である。
<1. About Overall Configuration of Rope Hoist 10>
FIG. 1 is a perspective view showing an overall configuration of a rope hoist 10 when viewed from the front side. FIG. 2 is a perspective view showing the overall configuration of the rope hoist 10 when viewed from the back side. FIG. 3 is a plan view showing the configuration of the rope hoist 10 when viewed from above. FIG. 4 is a bottom view showing the configuration of the rope hoist 10 when viewed from below. FIG. 5 is a front view showing the configuration of the rope hoist 10 when viewed from the front side. FIG. 6 is a rear view showing the configuration of the rope hoist 10 when viewed from the rear side.
 図1~図6に示すように、ロープホイスト10は、フレーム構造20と、ロープドラム機構30と、トロリ機構40と、中間シーブ体50と、ロープ固定部材60と、フックブロック70と、カウンタウェイト80と、制御部90と、制動抵抗器100とを備えている。 As shown in FIGS. 1 to 6, the rope hoist 10 includes a frame structure 20, a rope drum mechanism 30, a trolley mechanism 40, an intermediate sheave body 50, a rope fixing member 60, a hook block 70, a counterweight. 80, a control unit 90, and a braking resistor 100.
<2.フレーム構造20について>
 まず、フレーム構造20について説明する。図7は、フレーム構造20とトロリ機構40の構成を示す平面図である。図7に示すように、フレーム構造20は、一対の前後フレーム21と、連結バー24と、ドラム支持フレーム29と、取付フレーム271とを有していて、これらによってロープホイスト10の全体が支持される。
<2. About frame structure 20>
First, the frame structure 20 will be described. FIG. 7 is a plan view showing configurations of the frame structure 20 and the trolley mechanism 40. As shown in FIG. 7, the frame structure 20 includes a pair of front and rear frames 21, a connecting bar 24, a drum support frame 29, and a mounting frame 271, and the entire rope hoist 10 is supported by these. The
 前後フレーム21は、レールRの延伸方向(X方向)を長手として延伸するフレームであり、レールRを挟んで左右(Y1側とY2側)にそれぞれ設けられている。一対の前後フレーム21は、それぞれ2つの支持フレーム22と、これらの支持フレーム22を接続する連結フレーム23とを有している。支持フレーム22は、車輪41を始めとして、各種の部材が取り付けられている。また、支持フレーム22には、差込孔22aが設けられていて、その差込孔22aには後述するマウント部材25が差し込まれている。 The front and rear frames 21 are frames that extend with the extension direction (X direction) of the rail R as a longitudinal direction, and are provided on the left and right sides (Y1 side and Y2 side) with the rail R in between. Each of the pair of front and rear frames 21 includes two support frames 22 and a connecting frame 23 that connects these support frames 22. Various members such as wheels 41 are attached to the support frame 22. The support frame 22 is provided with an insertion hole 22a, and a mount member 25 described later is inserted into the insertion hole 22a.
 支持フレーム22には、連結フレーム23がたとえばボルト等によって連結されている。図1から図6に示す構成では、連結フレーム23は、レールRの延伸方向(X方向)に沿う2つの支持フレーム22の間に位置している。なお、連結フレーム23は、レールR側に位置しており、それによってY方向で対向する前後フレーム21間に位置するスペースの有効活用が図られている。 The connecting frame 23 is connected to the support frame 22 by, for example, bolts or the like. In the configuration shown in FIGS. 1 to 6, the connecting frame 23 is located between two support frames 22 along the extending direction (X direction) of the rail R. In addition, the connection frame 23 is located on the rail R side, thereby effectively utilizing the space located between the front and rear frames 21 opposed in the Y direction.
 なお、支持フレーム22および連結フレーム23は、車輪41を始めとする各種部材を支持可能とすべく、薄板ではない厚板状に設けられている。 The support frame 22 and the connecting frame 23 are provided in a thick plate shape that is not a thin plate so that various members including the wheel 41 can be supported.
 また、フレーム構造20は、連結バー24を有している。連結バー24は、幅方向(Y方向)に沿って延伸する部分である。連結バー24は、上述した差込孔22aに、図1等に示すようなマウント部材25を介して差し込まれることで、支持フレーム22に取り付けられる。ここで、連結バー24の他端側(Y2側)には、一対の前後フレーム21のうち他方の前後フレーム21(ドラム側フレームに対応)が固定されている。また、連結バー24の中途部分には、一方側の前後フレーム21(ウェイト側フレームに対応)が固定されていて、さらに連結バー24の一端側(Y1側)には、カウンタウェイト80が固定されている。 Further, the frame structure 20 has a connecting bar 24. The connection bar 24 is a portion extending along the width direction (Y direction). The connection bar 24 is attached to the support frame 22 by being inserted into the insertion hole 22a described above via a mount member 25 as shown in FIG. Here, the other front / rear frame 21 (corresponding to the drum side frame) of the pair of front / rear frames 21 is fixed to the other end side (Y2 side) of the connecting bar 24. In addition, a front and rear frame 21 (corresponding to the weight side frame) on one side is fixed to the middle portion of the connection bar 24, and a counterweight 80 is fixed to one end side (Y1 side) of the connection bar 24. ing.
 また、マウント部材25は、差込孔22aに対して固定的に取り付けられている。このマウント部材25には、ネジ等の固定手段を捻じ込み可能としていて、その捻じ込みによって、連結バー24に対する支持フレーム22の位置が定まる。ただし、本実施の形態では、幅方向の他端側(Y2側)に位置するマウント部材25の他端側(Y2側)の開口には、ドラム支持フレーム29が差し掛かり、それによって連結バー24がドラム支持フレーム29に度当たりすることで、連結バー24に対する他方側(Y2側)の前後フレーム21の位置が定まる。しかしながら、ボルト等の締結手段を緩めることで、一方側(Y1側)の前後フレーム21は、連結バー24に対して自在に変更可能となっている。それにより、ロープホイスト10の乗架の際には、一方側(Y1側)の前後フレーム21を他方側(Y2側)の前後フレーム21に対して離すことができる。 The mount member 25 is fixedly attached to the insertion hole 22a. A fixing means such as a screw can be screwed into the mount member 25, and the position of the support frame 22 with respect to the connecting bar 24 is determined by the screwing. However, in the present embodiment, the drum support frame 29 is inserted into the opening on the other end side (Y2 side) of the mount member 25 located on the other end side (Y2 side) in the width direction. By hitting the drum support frame 29, the positions of the front and rear frames 21 on the other side (Y2 side) with respect to the connecting bar 24 are determined. However, the front and rear frames 21 on one side (Y1 side) can be freely changed with respect to the connecting bar 24 by loosening fastening means such as bolts. Thereby, when the rope hoist 10 is mounted, the front and rear frames 21 on one side (Y1 side) can be separated from the front and rear frames 21 on the other side (Y2 side).
 なお、図7に示す構成では、フレーム構造20には、中間シーブ支持部27および端末支持部28が取り付けられている。中間シーブ支持部27は、後述する中間シーブ体50を支持する吊り手軸S1を支持する部分であり、図7等に示す構成では、フレーム構造20のうち幅方向(Y方向)の一方側(Y1側)に配置されている。上述の吊り手軸S1を支持するために、中間シーブ支持部27は、一対の取付フレーム271を有していて、それぞれの取付フレーム271は、長手方向(X方向)において離間している一対の支持フレーム22にそれぞれ取り付けられている。 In the configuration shown in FIG. 7, an intermediate sheave support portion 27 and a terminal support portion 28 are attached to the frame structure 20. The intermediate sheave support portion 27 is a portion that supports a suspension shaft S1 that supports an intermediate sheave body 50 to be described later. In the configuration shown in FIG. 7 and the like, one side of the frame structure 20 in the width direction (Y direction) ( (Y1 side). In order to support the above-described suspension shaft S1, the intermediate sheave support portion 27 has a pair of attachment frames 271 that are separated in the longitudinal direction (X direction). Each is attached to the support frame 22.
 上記のように、中間シーブ支持部27がフレーム構造20の幅方向(Y方向)の一方側(Y1側)に配置されている関係上、取付フレーム271は、幅方向(Y方向)の一方側(Y1側)に向かうように突出している。このため、後述するカウンタウェイト80との間のスペースSPは、かかる取付フレーム271および中間シーブ体50が存在する分だけ狭められている。 As described above, since the intermediate sheave support portion 27 is arranged on one side (Y1 side) in the width direction (Y direction) of the frame structure 20, the mounting frame 271 is on one side in the width direction (Y direction). It protrudes toward (Y1 side). For this reason, a space SP between the counterweight 80 described later is narrowed by the presence of the mounting frame 271 and the intermediate sheave body 50.
 また、端末支持部28は、後述するロープ固定部材60を支持する端末支持軸S2を支持する部分であり、図7等に示す構成では、フレーム構造20のうち幅方向(Y方向)の他方側(Y2側)に配置されている。端末支持部28は、一対の軸保持部281を有していて、それぞれの軸保持部281は、長手方向(X方向)において離間している一対の支持フレーム22にそれぞれ取り付けられている。 Moreover, the terminal support part 28 is a part which supports terminal support shaft S2 which supports the rope fixing member 60 mentioned later, and, in the structure shown in FIG. 7 etc., the other side of the width direction (Y direction) among the frame structures 20. (Y2 side). The terminal support portion 28 has a pair of shaft holding portions 281, and each shaft holding portion 281 is attached to a pair of support frames 22 that are separated in the longitudinal direction (X direction).
 また、フレーム構造20には、ドラム支持フレーム29が幅方向(Y方向)の他方側(Y2側)に向かって突出するように設けられている。ドラム支持フレーム29は一対設けられていて、それぞれのドラム支持フレーム29は、長手方向(X方向)において離間している支持フレーム22にそれぞれ取り付けられている。一対のドラム支持フレーム29には、次に述べるロープドラム機構30の一端側および他端側がそれぞれ固定される。 Also, the frame structure 20 is provided with a drum support frame 29 so as to protrude toward the other side (Y2 side) in the width direction (Y direction). A pair of drum support frames 29 are provided, and each drum support frame 29 is attached to a support frame 22 that is spaced apart in the longitudinal direction (X direction). One end side and the other end side of a rope drum mechanism 30 described below are fixed to the pair of drum support frames 29, respectively.
<3.ロープドラム機構30の全体構成について>
 次に、ロープドラム機構30について説明する。図1~図6等に示すように、ロープドラム機構30は、ロープドラム31と、ドラム用モータ32と、減速機構33と、ロープガイド機構34とを主要な構成要素としている。
<3. About Overall Configuration of Rope Drum Mechanism 30>
Next, the rope drum mechanism 30 will be described. As shown in FIGS. 1 to 6 and the like, the rope drum mechanism 30 includes a rope drum 31, a drum motor 32, a speed reduction mechanism 33, and a rope guide mechanism 34 as main components.
 図8は、ロープドラム31の構成を示す側面図であり、ロープドラム31付近およびドラム用モータ32付近を断面で示している。図8に示すように、ロープドラム31は、ワイヤロープWを巻回するドラム状の部材であり、その外周側には、ワイヤロープWが嵌まる凹溝状のロープ溝311が形成されている。ロープ溝311は、ロープドラム31の外周に螺旋状に形成されていて、ワイヤロープWの半径に対応して形成されている。また、ロープ溝311は、ワイヤロープWが重ならない状態で(一重の状態で)整列するように形成されている。 FIG. 8 is a side view showing the configuration of the rope drum 31, and shows the vicinity of the rope drum 31 and the vicinity of the drum motor 32 in cross section. As shown in FIG. 8, the rope drum 31 is a drum-shaped member around which the wire rope W is wound. A concave groove-shaped rope groove 311 into which the wire rope W is fitted is formed on the outer peripheral side thereof. . The rope groove 311 is spirally formed on the outer periphery of the rope drum 31 and is formed corresponding to the radius of the wire rope W. The rope grooves 311 are formed so that the wire ropes W are aligned in a state where they do not overlap (in a single state).
 なお、ロープドラム31の他端側(後側;X2側)には、ワイヤロープWの一端側を固定するためのロープ押さえ金具312が取り付けられる。ロープ押さえ金具312は、ワイヤロープWを位置させる凹部312aを備え、その凹部312aにワイヤロープWを位置させた状態で、締結手段であるネジ312bをロープドラム31に強固に捻じ込む。それにより、ワイヤロープWの一端側がロープドラム31に固定される。 Note that a rope presser fitting 312 for fixing one end side of the wire rope W is attached to the other end side (rear side; X2 side) of the rope drum 31. The rope pressing metal fitting 312 includes a recess 312a for positioning the wire rope W, and the screw 312b as a fastening means is firmly screwed into the rope drum 31 with the wire rope W positioned in the recess 312a. Thereby, one end side of the wire rope W is fixed to the rope drum 31.
 また、ロープドラム31の一端側(前側;X1側)および他端側(後側;X2側)には、それぞれ軸支部313,314が取り付けられている。図8に示すように、一端側(前側;X1側)の軸支部313には、たとえばスプライン結合によってドラム回転軸315が連結されている。このドラム回転軸315は、一対のギヤハウジング316a,316bに対し軸受としてのベアリング317a,317bを介して取り付けられている。なお、本実施の形態では、それぞれのギヤハウジング316a,316bは異なる形状に形成されていて、ベアリング317a,317bも異なるタイプとなっているが、ギヤハウジング316a,316bやベアリング317a,317bを共通化するようにしても良い。 Further, shaft support portions 313 and 314 are attached to one end side (front side; X1 side) and the other end side (rear side; X2 side) of the rope drum 31, respectively. As shown in FIG. 8, a drum rotating shaft 315 is connected to a shaft support portion 313 on one end side (front side; X1 side) by, for example, spline coupling. The drum rotation shaft 315 is attached to a pair of gear housings 316a and 316b via bearings 317a and 317b as bearings. In this embodiment, the gear housings 316a and 316b are formed in different shapes and the bearings 317a and 317b are also of different types, but the gear housings 316a and 316b and the bearings 317a and 317b are shared. You may make it do.
 また、ロープドラム31の他端側(後側;X2側)の軸支部314のうち、径方向中央側の環状凸部314aには、ベアリング314bが取り付けられ、そのベアリング314bの外周側は、取付フレーム318に取り付けられる。それにより、ロープドラム31の他端側も、回転自在に支持される。なお、図1等に示すように、ロープドラム31は、カバーフレーム319によって上方側が覆われている。 In addition, a bearing 314b is attached to the annular convex portion 314a on the radial center side of the shaft support portion 314 on the other end side (rear side: X2 side) of the rope drum 31, and the outer peripheral side of the bearing 314b is attached to the outer peripheral side of the bearing 314b. Attached to the frame 318. Thereby, the other end side of the rope drum 31 is also rotatably supported. As shown in FIG. 1 and the like, the rope drum 31 is covered at the upper side by a cover frame 319.
 また、図8に示すように、ギヤハウジング316a,316bには、ドラム用モータ32が取り付けられている。ドラム用モータ32は、ロープドラム31を回転させる駆動力を与えるものである。このドラム用モータ32の出力軸321には、減速機構33を構成するピニオンギヤ331が取り付けられていて、そのピニオンギヤ331の駆動力は、ギヤ輪列332を介してドラム回転軸315に伝達される。なお、出力軸321もギヤハウジング316a,316bに対し軸受としてのベアリング322a,322bを介して取り付けられている。以下では、ギヤハウジング316a,316bを纏めて述べる場合には、単にギヤハウジング316と称呼する。 Further, as shown in FIG. 8, a drum motor 32 is attached to the gear housings 316a and 316b. The drum motor 32 provides a driving force for rotating the rope drum 31. A pinion gear 331 constituting the speed reduction mechanism 33 is attached to the output shaft 321 of the drum motor 32, and the driving force of the pinion gear 331 is transmitted to the drum rotation shaft 315 via the gear wheel train 332. The output shaft 321 is also attached to the gear housings 316a and 316b via bearings 322a and 322b as bearings. Hereinafter, when the gear housings 316a and 316b are collectively described, they are simply referred to as the gear housing 316.
<4.ロープガイド機構34について>
 図9は、ロープガイド機構34付近を示すためのロープドラム31の部分的な側面図である。図10は、ロープドラム31の断面を示すと共に、ロープガイド機構34の構成を示す背面図である。図11は、ロープガイド機構34の構成を示す斜視図である。図12は、ロープガイド機構34の構成を示す分解斜視図である。
<4. About the rope guide mechanism 34>
FIG. 9 is a partial side view of the rope drum 31 for showing the vicinity of the rope guide mechanism 34. FIG. 10 is a rear view showing a cross section of the rope drum 31 and a configuration of the rope guide mechanism 34. FIG. 11 is a perspective view showing the configuration of the rope guide mechanism 34. FIG. 12 is an exploded perspective view showing the configuration of the rope guide mechanism 34.
 図9および図10に示すように、ロープガイド機構34は、ロープドラム31の回転に伴い、案内軸Gによりガイドされつつ、前後方向(X方向)に移動する部材である。なお、案内軸Gは、たとえば上述したギヤハウジング316aおよび取付フレーム318によって支持されていて、ロープガイド機構34の摺動を良好にガイド可能としている。なお、案内軸Gは、たとえば3つ等、複数設けられている。また、複数の案内軸Gがギヤハウジング316aおよび取付フレーム318に取り付けられることにより、これらがロープドラム31を支持するドラム支持構造を構成する。 9 and 10, the rope guide mechanism 34 is a member that moves in the front-rear direction (X direction) while being guided by the guide shaft G as the rope drum 31 rotates. The guide shaft G is supported by, for example, the gear housing 316a and the mounting frame 318 described above, and can satisfactorily guide the sliding of the rope guide mechanism 34. A plurality of guide shafts G such as three are provided. Further, the plurality of guide shafts G are attached to the gear housing 316 a and the attachment frame 318, so that they constitute a drum support structure that supports the rope drum 31.
 図9から図11に示すように、ロープガイド機構34は、リング部材35と、ガイド部材38と、押圧ローラ体39とを主要な構成要素としている。 9 to 11, the rope guide mechanism 34 includes a ring member 35, a guide member 38, and a pressing roller body 39 as main components.
 図11および図12に示すように、リング部材35は、2つの半周状の摺動部材36を接続することにより、リング状に形成されている。そして、2つの摺動部材36を接続したリング部材35に、ガイド部材38を取り付け、さらに押圧ローラ体39を取り付けることにより、ロープドラム機構30が形成されている。なお、摺動部材36およびガイド部材38は、たとえば樹脂を材質とした射出形成によって形成されている。また、いずれか一方の摺動部材36は第1摺動部材に対応し、残りの他方の摺動部材36は第2摺動部材に対応する。しかし、いずれか他方の摺動部材36が第1摺動部材に対応し、残りの一方の摺動部材36は第2摺動部材に対応するものとしても良い。 As shown in FIGS. 11 and 12, the ring member 35 is formed in a ring shape by connecting two semi-circular sliding members 36. The rope drum mechanism 30 is formed by attaching the guide member 38 to the ring member 35 connecting the two sliding members 36 and further attaching the pressing roller body 39. The sliding member 36 and the guide member 38 are formed by, for example, injection molding using resin as a material. One of the sliding members 36 corresponds to the first sliding member, and the other sliding member 36 corresponds to the second sliding member. However, one of the other sliding members 36 may correspond to the first sliding member, and the remaining one sliding member 36 may correspond to the second sliding member.
 ここで、本実施の形態では、2つの摺動部材36は同一形状に形成されている。すなわち、2つの摺動部材36は、たとえば同一の金型を用いて形成されている。 Here, in the present embodiment, the two sliding members 36 are formed in the same shape. That is, the two sliding members 36 are formed using, for example, the same mold.
 それぞれの摺動部材36の内周側には、ロープドラム31のロープ溝311に嵌まる突条361が設けられている。突条361は、螺旋をなす周状に設けられている。ただし、ロープドラム31との干渉を防ぐべく、突条361は、リング部材35(摺動部材36)の内周側のうち、ワイヤロープWの非巻回側と対向するように設けられている。なお、突条361には、端部側に進行するにつれて外径側に向かうように傾斜しているテーパ部361aが設けられている。かかるテーパ部361aの存在により、2つの突条361の間で多少段差が存在しても、その段差を吸収して、ロープ溝311への良好な嵌め合い状態を実現可能となる。 A protrusion 361 that fits into the rope groove 311 of the rope drum 31 is provided on the inner peripheral side of each sliding member 36. The protrusion 361 is provided in a spiral shape. However, in order to prevent interference with the rope drum 31, the protrusion 361 is provided so as to face the non-winding side of the wire rope W on the inner peripheral side of the ring member 35 (sliding member 36). . The protrusion 361 is provided with a tapered portion 361a that is inclined so as to be directed toward the outer diameter side as it proceeds toward the end portion. Due to the presence of the tapered portion 361a, even if there is a slight step between the two protrusions 361, the step can be absorbed and a good fitting state to the rope groove 311 can be realized.
 図13は、リング部材35を構成する2つの摺動部材36を示す斜視図である。図11から図13に示すように、摺動部材36の周方向の両端側は、X方向の他方側(X2側)に突出する幅広の幅広部362が設けられている。しかし、周方向のうち両端の幅広部362の間に位置する部位は幅狭の幅狭部363となっている。そして、一方の摺動部材36の幅狭部363にはガイド部材38が固定されている。それにより、一方の摺動部材36とガイド部材38の間には、ワイヤロープWをガイドするガイド開口部34aが設けられている。なお、ガイド開口部34aは、ロープドラム31に巻取るワイヤロープWをロープ溝311にガイドしつつ案内するための開口部分であり、長孔の開口形状に設けられている。 FIG. 13 is a perspective view showing two sliding members 36 constituting the ring member 35. As shown in FIGS. 11 to 13, wide end portions 362 projecting to the other side (X2 side) in the X direction are provided on both ends in the circumferential direction of the sliding member 36. However, a portion located between the wide portions 362 at both ends in the circumferential direction is a narrow narrow portion 363. A guide member 38 is fixed to the narrow portion 363 of one sliding member 36. Thereby, a guide opening 34 a for guiding the wire rope W is provided between the one sliding member 36 and the guide member 38. The guide opening 34 a is an opening for guiding the wire rope W wound around the rope drum 31 while guiding it to the rope groove 311, and is provided in the shape of a long hole.
 それぞれの幅広部362のうち、軸方向(X方向)において突条361と隣接する部位には、対向案内部362aが設けられている。対向案内部362aは、ロープ溝311に入り込んでいるワイヤロープWと対向する。そして、ワイヤロープWが乱巻きされるのを防止する。ここで、乱巻きとは、ワイヤロープWがロープ溝311に対して整列して巻回されていない状態をいう。また、対向案内部362aには、延長案内部362bが連続して設けられている。延長案内部362bは、後述するガイド部材38の連結部382よりも内周側に位置する薄肉状の壁部分である。すなわち、薄肉の延長案内部362bは、その外径側にガイド部材38を位置させるために、対向案内部362aよりも外径側から凹んだ形状に設けられている。この延長案内部362bは、対向案内部362aと同様にロープ溝311に入り込んでいるワイヤロープWと対向し、そのワイヤロープWが乱巻きされるのを防止している。 Among the wide portions 362, opposed guide portions 362a are provided at portions adjacent to the protrusions 361 in the axial direction (X direction). The opposing guide part 362 a faces the wire rope W entering the rope groove 311. Then, the wire rope W is prevented from being vortexed. Here, turbulent winding refers to a state in which the wire rope W is not wound in alignment with the rope groove 311. Further, an extension guide portion 362b is continuously provided in the opposing guide portion 362a. The extension guide portion 362b is a thin wall portion located on the inner peripheral side of the connecting portion 382 of the guide member 38 described later. That is, the thin extension guide part 362b is provided in a shape recessed from the opposite guide part 362a from the outer diameter side in order to position the guide member 38 on the outer diameter side. The extension guide portion 362b faces the wire rope W entering the rope groove 311 in the same manner as the opposing guide portion 362a, and prevents the wire rope W from being vortexed.
 ここで、それぞれの幅広部362からは、その周方向の端部側に向かい、接続部364が延出している。以下では、摺動部材36のうち周方向の一端側に存在する幅広部362から延出する接続部364を一端接続部364aとし、その周方向の他端側に存在する幅広部362から延出する接続部364を他端接続部364bとする。ただし、一端接続部364aと他端接続部364bとを区別する必要がない場合には、単に接続部364と称呼する。 Here, from each wide part 362, the connection part 364 is extended toward the edge part side of the circumferential direction. Below, the connection part 364 extended from the wide part 362 which exists in the circumferential direction one end side among the sliding members 36 is made into the one end connection part 364a, and is extended from the wide part 362 which exists in the other end side of the circumferential direction. The connecting portion 364 to be used is the other end connecting portion 364b. However, when it is not necessary to distinguish the one end connection portion 364a and the other end connection portion 364b, they are simply referred to as the connection portion 364.
 接続部364は、幅広部362よりも軸方向(X方向)における寸法が小さく設けられている。また、本実施の形態では、2つの摺動部材36を軸方向(X方向)で同じ位置の平面上に載置した場合、一端接続部364aと他端接続部364bとの間には、突条361のネジピッチにおいて半ピッチ分の隙間が存在するように設けられている。 The connecting part 364 is provided with a smaller dimension in the axial direction (X direction) than the wide part 362. In the present embodiment, when the two sliding members 36 are placed on the same plane in the axial direction (X direction), there is a protrusion between the one end connecting portion 364a and the other end connecting portion 364b. It is provided so that a gap corresponding to a half pitch exists in the thread pitch of the strip 361.
 また、図11に示すように、ガイド部材38は、一方側の摺動部材36の幅狭部363に対してボルトBTやナットNT等を介して取り付けられている。ガイド部材38には、円弧状部381と、連結部382と、係合部383とが設けられている。円弧状部381は、ロープドラム31の外周に倣うように円弧状に設けられている。また、連結部382は、円弧状部381の両端側に位置すると共に、幅狭部363に当接する部分である。かかる幅狭部363への当接を可能とするため、連結部382は、円弧状部381よりも幅方向(X方向)の寸法が大きく設けられている。 As shown in FIG. 11, the guide member 38 is attached to the narrow portion 363 of the sliding member 36 on one side via a bolt BT, a nut NT, or the like. The guide member 38 is provided with an arcuate portion 381, a connecting portion 382, and an engaging portion 383. The arc-shaped portion 381 is provided in an arc shape so as to follow the outer periphery of the rope drum 31. In addition, the connecting portion 382 is a portion that is positioned on both ends of the arc-shaped portion 381 and abuts on the narrow portion 363. In order to enable contact with the narrow portion 363, the connecting portion 382 is provided with a larger dimension in the width direction (X direction) than the arc-shaped portion 381.
 また、係合部383は、湾曲したフック形状に設けられていて、その湾曲の内側である凹部383aにおいて案内軸Gに接触している。かかる凹部383aに案内軸Gが嵌まることにより、ロープガイド機構34が前後方向(X方向)に良好に移動可能となる。 Further, the engaging portion 383 is provided in a curved hook shape, and is in contact with the guide shaft G in the concave portion 383a that is the inside of the curved portion. By fitting the guide shaft G into the recess 383a, the rope guide mechanism 34 can be moved favorably in the front-rear direction (X direction).
 ところで、2つの摺動部材36を互いに接続する場合、次のようにしている。すなわち、図13から明らかなように、突条361に沿って1周すると、ネジピッチの1ピッチ分だけ、ロープドラム31の軸方向(X方向)に進行する。そのため、摺動部材36の一端側と他端側とでは、ネジピッチに関して半ピッチだけ差がある。すなわち、図13から明らかなように、一方の摺動部材36と他方の摺動部材36を軸方向(X方向)で同じ位置の平面上に載置すると、突条361のネジ山とネジ谷とが、軸方向(X方向)で同じ位置に位置する状態となる。 Incidentally, when the two sliding members 36 are connected to each other, the following is performed. That is, as is apparent from FIG. 13, when one round is made along the protrusion 361, the rope drum 31 advances in the axial direction (X direction) by one pitch of the screw pitch. Therefore, there is a difference by a half pitch with respect to the screw pitch between the one end side and the other end side of the sliding member 36. That is, as is clear from FIG. 13, when one sliding member 36 and the other sliding member 36 are placed on the same plane in the axial direction (X direction), the thread and thread valley of the protrusion 361 Are positioned at the same position in the axial direction (X direction).
 しかし、その状態で2つの摺動部材36を接続しようとすると、一方の突条361のネジ山と、他方の突条361のネジ谷とが、同一のネジ溝上で隣接して位置することになり、ロープ溝311と嵌合しない状態となる。 However, if two sliding members 36 are to be connected in this state, the thread of one protrusion 361 and the thread valley of the other protrusion 361 are positioned adjacent to each other on the same thread groove. Thus, the rope groove 311 is not fitted.
 そこで、本実施の形態では、上述のように、軸方向(X方向)で同じ位置にある平面上に2つの摺動部材36を載置した場合、一端接続部364aと他端接続部364bとの間には、突条361のネジピッチにおいて半ピッチ分の隙間が存在するように設けられている。加えて、一端接続部364aと他端接続部364bとは、次のように接続している。 Therefore, in the present embodiment, as described above, when the two sliding members 36 are placed on the same plane in the axial direction (X direction), the one end connection portion 364a and the other end connection portion 364b A gap corresponding to a half pitch exists in the thread pitch of the protrusion 361. In addition, the one end connection portion 364a and the other end connection portion 364b are connected as follows.
 図14は、2つの摺動部材36が接続される部位付近の構成を示す断面図である。図14に示すように、本実施の形態では、一方の摺動部材36の他端接続部364bと、他方の一端接続部364aとは、上述の同一平面上に位置している場合の半ピッチ分の隙間がなくなるように、それらを直接接触させた状態で、ボルトBTやナットNT等の結合手段を用いて接続される。なお、この固定部位を、第2固定部位F2とする。 FIG. 14 is a cross-sectional view showing a configuration in the vicinity of a portion where two sliding members 36 are connected. As shown in FIG. 14, in the present embodiment, the other end connecting portion 364b of one sliding member 36 and the other end connecting portion 364a are half pitches when they are located on the same plane as described above. They are connected using a coupling means such as a bolt BT or a nut NT in a state in which they are in direct contact so that there is no gap in minutes. This fixing part is referred to as a second fixing part F2.
 すると、第2固定部位F2では、一方の突条361のネジ山と、他方の突条361のネジ山とが、同一のネジ溝上で隣接して位置する状態となり、ロープ溝311に突条361が良好に嵌合する状態となる。 Then, in the second fixing portion F2, the thread of one protrusion 361 and the thread of the other protrusion 361 are located adjacent to each other on the same thread groove, and the protrusion 361 is in the rope groove 311. Is in a state of fitting well.
 しかし、第2固定部位F2でこのような直接接触とした場合、上述の同一平面上に位置していた場合の半ピッチ分の隙間がなくなることになる。一方で、2つの摺動部材36を傾斜させない場合、一方の摺動部材36の一端接続部364aと、他方の摺動部材36の他端接続部364bとの間には、同一の平面上に位置していた場合の半ピッチに加え、さらに第2固定部位F2で解消された半ピッチが加算された1ピッチの隙間が存在する状態となる。 However, when such direct contact is made at the second fixing portion F2, there is no gap of a half pitch when it is located on the same plane as described above. On the other hand, when the two sliding members 36 are not inclined, the one end connecting portion 364a of one sliding member 36 and the other end connecting portion 364b of the other sliding member 36 are on the same plane. In addition to the half pitch in the case of being positioned, there is a 1-pitch gap in which the half-pitch eliminated at the second fixed portion F2 is added.
 そのため、本実施の形態では、かかる1ピッチ分の隙間の位置には、1ピッチ分の厚みを有するスペーサ37を配置している。そして、ボルトBTやナットNT等の結合手段を用いて、一方の摺動部材36の一端接続部364aと他方の摺動部材36の他端接続部364bとの間にスペーサ37が介在する状態で、それらを固定している。なお、この固定部位を、第1固定部位F1とする。 Therefore, in the present embodiment, a spacer 37 having a thickness corresponding to one pitch is arranged at the position of the gap corresponding to one pitch. Then, using a coupling means such as a bolt BT or a nut NT, the spacer 37 is interposed between the one end connecting portion 364a of one sliding member 36 and the other end connecting portion 364b of the other sliding member 36. Have fixed them. This fixing part is referred to as a first fixing part F1.
 以上のようにして、2つの摺動部材36を接続する場合、一方の摺動部材36は、他方の摺動部材36に対して、軸方向(X方向)で突条361の半ピッチ分ずれた位置に位置する状態となる。しかしながら、2つの摺動部材36の間の突条361では、ネジ山同士およびネジ谷同士が、同じネジ溝の周上に位置する状態となる。それにより、間の突条361がロープ溝311に良好に嵌合する状態となる。 As described above, when the two sliding members 36 are connected, one sliding member 36 is displaced from the other sliding member 36 by a half pitch of the protrusion 361 in the axial direction (X direction). It will be in the state located in the position. However, in the protrusion 361 between the two sliding members 36, the screw threads and the screw valleys are located on the circumference of the same screw groove. Thereby, the protrusion 361 in between is in a state of being fitted into the rope groove 311 satisfactorily.
 また、図10および図11に示すように、他方の摺動部材36の幅狭部363には、押圧ローラ体39が取り付けられている。押圧ローラ体39は、一対のローラ支持具391と、ローラ392と、付勢バネ393と、取付軸394を有している。そして、ガイド開口部34aを通ってロープ溝311に入り込んだワイヤロープWをローラ392で押さえることで、そのワイヤロープWが乱巻きされるのを防止している。 Further, as shown in FIGS. 10 and 11, a pressing roller body 39 is attached to the narrow portion 363 of the other sliding member 36. The pressing roller body 39 has a pair of roller supports 391, a roller 392, a biasing spring 393, and an attachment shaft 394. Then, the wire rope W that has entered the rope groove 311 through the guide opening 34a is pressed by the roller 392, so that the wire rope W is prevented from being vortexed.
 押圧ローラ体39のうち、ローラ支持具391は、それぞれ基底部391aと、一対の対向壁部391bとを有していて、これらが略U字形状をなしている。ただし、一対のローラ支持具391のうちの一方は、ローラ支持具391の他方よりも幅広に設けられていて、一方のローラ支持具391の内側に、他方のローラ支持具391を位置させることを可能としている。そして、これら2つのローラ支持具391は、取付軸394を介して連結されている。 Among the pressing roller bodies 39, each roller support 391 has a base portion 391a and a pair of opposing wall portions 391b, which are substantially U-shaped. However, one of the pair of roller supports 391 is provided wider than the other of the roller supports 391, and the other roller support 391 is positioned inside the one roller support 391. It is possible. These two roller supports 391 are connected via a mounting shaft 394.
 それぞれの基底部391aには、付勢バネ393の端部側がそれぞれ支持される。そのため、2つの基底部391aの間に付勢バネ393が位置可能なように、基底部391aの長さは、対向壁部391bの長さよりも短く設けられ、それによって2つの基底部391aの間に開口部391cが形成されている。 Each end portion side of the biasing spring 393 is supported on each base portion 391a. Therefore, the length of the base portion 391a is shorter than the length of the opposing wall portion 391b so that the biasing spring 393 can be positioned between the two base portions 391a, and thereby, between the two base portions 391a. An opening 391c is formed in the upper part.
 また、基底部391aからは、開口部391cに向かい、ロッド部391a1が突出し、そのロッド部391a1が付勢バネ393の空芯部に差し込まれている。それにより、付勢バネ393が2つの基底部391aの間で支持されている。なお、付勢バネ393は圧縮バネであり、それぞれのローラ392に対してワイヤロープWをロープ溝311に押し付ける向きの付勢力を与えている。 Further, the rod portion 391a1 protrudes from the base portion 391a toward the opening portion 391c, and the rod portion 391a1 is inserted into the air core portion of the biasing spring 393. Accordingly, the biasing spring 393 is supported between the two base portions 391a. The urging spring 393 is a compression spring, and applies an urging force in a direction to press the wire rope W against the rope groove 311 with respect to each roller 392.
 また、対向壁部391bには、軸孔391b1が設けられていて、この軸孔391b1によってローラ392の支持軸が回転自在に支持されている。また、対向壁部391bには、2つのローラ支持具391を連結するための連結孔391b2も設けられている。そして、外側に位置するローラ支持具391の連結孔391b2と、内側に位置するローラ支持具391との連結孔391b2を位置合わせし、これらの連結孔391b2に取付軸394を挿通させる。また、取付軸394は、他方の摺動部材36の幅狭部363において、その摺動部材36と連結される。それにより、ローラ支持具391が、取付軸394を介して他方の摺動部材36に取り付けられる。 Further, the opposing wall portion 391b is provided with a shaft hole 391b1, and the support shaft of the roller 392 is rotatably supported by the shaft hole 391b1. Further, the opposing wall portion 391b is also provided with a connection hole 391b2 for connecting the two roller supports 391. Then, the connecting hole 391b2 of the roller support 391 positioned on the outer side and the connecting hole 391b2 of the roller support 391 positioned on the inner side are aligned, and the mounting shaft 394 is inserted into these connecting holes 391b2. The mounting shaft 394 is connected to the sliding member 36 at the narrow portion 363 of the other sliding member 36. As a result, the roller support 391 is attached to the other sliding member 36 via the attachment shaft 394.
 なお、従来構成においては、2つの摺動部材36における突条361が同一形状でないため、ピッチ数の同じ突条は、軸方向(X方向)で同じ位置に位置している。しかしながら、本実施の形態では、図14に示すように、2つの摺動部材36が同一形状であるが、一方の突条361が他方の突条361に対して、半ピッチだけずれた位置に位置している。しかも、ガイド部材38が取り付けられている摺動部材36は、ワイヤロープWが巻回されている側にずれている。このため、押圧ローラ体39の取付軸394の軸長が短くなっている。 In the conventional configuration, since the ridges 361 of the two sliding members 36 are not the same shape, the ridges having the same pitch number are located at the same position in the axial direction (X direction). However, in the present embodiment, as shown in FIG. 14, the two sliding members 36 have the same shape, but one protrusion 361 is shifted from the other protrusion 361 by a half pitch. positioned. Moreover, the sliding member 36 to which the guide member 38 is attached is shifted to the side on which the wire rope W is wound. For this reason, the axial length of the mounting shaft 394 of the pressing roller body 39 is shortened.
 以上のようなロープガイド機構34の構成により、ワイヤロープWは、ガイド開口部34aを介してロープドラム31のロープ溝311に入り込むのを可能としている。また、ワイヤロープWは、ロープ溝311からガイド開口部34aを介して外部に導出したりするのを可能としている。このとき、ガイド開口部34aに対して周方向の反対側に押圧ローラ体39が設けられているので、ワイヤロープWが乱巻きされるのを防止している。 With the configuration of the rope guide mechanism 34 as described above, the wire rope W can enter the rope groove 311 of the rope drum 31 through the guide opening 34a. Further, the wire rope W can be led out from the rope groove 311 through the guide opening 34a. At this time, since the pressing roller body 39 is provided on the opposite side of the circumferential direction with respect to the guide opening 34a, the wire rope W is prevented from being crumpled.
<5.トロリ機構40について>
 次に、トロリ機構40について説明する。図1~図6等に示すように、ロープホイスト10は、トロリ機構40を有している。トロリ機構40は、フレーム構造20の支持フレーム22に取り付けられている車輪41と、横行用モータ42と、ギヤ機構部43,44と、ドライブシャフト45と、ガイドローラ46を有している。なお、フレーム構造20もトロリ機構40を構成するものとしても良い。車輪41はレールRの一方側と他方側とにそれぞれ2つずつ(合計4つ)設けられている。この車輪41は、レールRのフランジ部R1に乗架される。
<5. About Trolley Mechanism 40>
Next, the trolley mechanism 40 will be described. As shown in FIGS. 1 to 6 and the like, the rope hoist 10 has a trolley mechanism 40. The trolley mechanism 40 includes a wheel 41 attached to the support frame 22 of the frame structure 20, a traversing motor 42, gear mechanism portions 43 and 44, a drive shaft 45, and a guide roller 46. The frame structure 20 may also constitute the trolley mechanism 40. Two wheels 41 are provided on each of the one side and the other side of the rail R (four in total). The wheel 41 is mounted on the flange portion R1 of the rail R.
 図7に示すように、幅方向の一方側(Y1側)に位置する支持フレーム22には、駆動力を発生させる横行用モータ42が取り付けられている。横行用モータ42は、長手方向(X方向)の一方側(X1側)に位置する2つの車輪41に駆動力を与えている。詳述すると、横行用モータ42の出力軸からの駆動力は、ギヤ機構部43の内部に位置するギヤ輪列(図示省略)を介して、ドライブシャフト45に伝達される。 As shown in FIG. 7, a transverse motor 42 for generating a driving force is attached to the support frame 22 located on one side (Y1 side) in the width direction. The traversing motor 42 gives driving force to two wheels 41 located on one side (X1 side) in the longitudinal direction (X direction). More specifically, the driving force from the output shaft of the traversing motor 42 is transmitted to the drive shaft 45 via a gear wheel train (not shown) located inside the gear mechanism 43.
 ドライブシャフト45は、幅方向(Y方向)に沿うように設けられていて、幅方向(Y方向)の他端側(Y2側)がギヤ機構部44に接続されている。ギヤ機構部44の内部にもギヤ輪列(図示省略)が設けられていて、そのギヤ輪列を介して他端側(Y2側)の車輪41に駆動力が与えられる。それにより、2つの車輪41が同時に回転し、ロープホイスト10の安定的な走行が可能となる。 The drive shaft 45 is provided along the width direction (Y direction), and the other end side (Y2 side) in the width direction (Y direction) is connected to the gear mechanism portion 44. A gear wheel train (not shown) is also provided inside the gear mechanism portion 44, and driving force is applied to the wheel 41 on the other end side (Y2 side) through the gear wheel train. Thereby, the two wheels 41 rotate at the same time, and the rope hoist 10 can travel stably.
 なお、それぞれの支持フレーム22には、ガイドローラ46が取り付けられている。横行用モータ42を駆動させて、レールRに沿ってロープホイスト10が移動する際に、ロープホイスト10が蛇行する場合がある。そのような蛇行を防ぐために、それぞれの車輪41の近傍には、ガイドローラ46が設けられていて、かかるガイドローラ46はレールRのフランジ部R1に接触している。それにより、ロープホイスト10の走行が安定的となる。ガイドローラ46は、フランジ部R1に接触するために、車輪41よりも若干下方側に位置していて、しかも車輪41よりも長手方向(X方向)の外側にそれぞれ設けられている。 A guide roller 46 is attached to each support frame 22. When the traverse motor 42 is driven and the rope hoist 10 moves along the rail R, the rope hoist 10 may meander. In order to prevent such meandering, a guide roller 46 is provided in the vicinity of each wheel 41, and the guide roller 46 is in contact with the flange portion R 1 of the rail R. Thereby, the travel of the rope hoist 10 becomes stable. The guide rollers 46 are located slightly below the wheels 41 so as to come into contact with the flange portion R <b> 1, and are provided outside the wheels 41 in the longitudinal direction (X direction).
<6.中間シーブ体50について>
 次に、中間シーブ体50について説明する。図3および図6に示すように、横行用モータ42よりも後方側(X2側)には、中間シーブ体50が設けられている。図15は、中間シーブ体50を側面から見た状態を示す部分的な断面図である。また、図16は、中間シーブ体50の構成を示す正面断面図である。
<6. About intermediate sheave body 50>
Next, the intermediate sheave body 50 will be described. As shown in FIGS. 3 and 6, an intermediate sheave body 50 is provided on the rear side (X2 side) of the traversing motor 42. FIG. 15 is a partial cross-sectional view showing a state in which the intermediate sheave body 50 is viewed from the side. FIG. 16 is a front sectional view showing the configuration of the intermediate sheave body 50.
 図15に示すように、中間シーブ体50は、ワイヤロープWが掛けられる中間シーブ51(滑車)を備えていて、その中間シーブ51はフランジ51aで囲まれた凹溝51bを有している。また、中間シーブ51は、レールRに平行となる向きに配置されている。中間シーブ体50は、後述するフックブロック70の隣り合うフックシーブ71(図19、図20参照)の間でワイヤロープWを中継することを可能としている。この中間シーブ体50は、吊り手軸S1に対して取り付けられている。また、中間シーブ体50は、吊り金具52を備え、この吊り金具52が吊り手軸S1に支持されている。 As shown in FIG. 15, the intermediate sheave body 50 includes an intermediate sheave 51 (pulley) on which the wire rope W is hung, and the intermediate sheave 51 has a concave groove 51b surrounded by a flange 51a. Further, the intermediate sheave 51 is arranged in a direction parallel to the rail R. The intermediate sheave body 50 enables the wire rope W to be relayed between adjacent hook sheaves 71 (see FIGS. 19 and 20) of a hook block 70 described later. The intermediate sheave body 50 is attached to the suspension shaft S1. Further, the intermediate sheave body 50 includes a hanging metal fitting 52, and the hanging metal fitting 52 is supported by the hanging hand shaft S1.
 図15および図16に示すように、吊り金具52は、互いに対向する一対のプレート部分521を有しているが、プレート部分521の両端側かつ上方側には、一対のプレート部分521をつなぐ連結部分522が設けられている。図15に示すように、連結部分522は、吊り手軸S1を囲むように湾曲した形状に設けられていて、この連結部分522が吊り手軸S1に接触しつつ揺動(回動)することにより、中間シーブ体50は揺動する(向きを変える)ことを可能としている。なお、一対の連結部分522の間の部分は、打ち抜き部分Pとなっている。 As shown in FIGS. 15 and 16, the suspension fitting 52 has a pair of plate portions 521 that face each other, but is connected to the plate portions 521 at both ends and above the pair of plate portions 521. A portion 522 is provided. As shown in FIG. 15, the connecting portion 522 is provided in a curved shape so as to surround the suspension shaft S1, and the connection portion 522 swings (rotates) while contacting the suspension shaft S1. Thus, the intermediate sheave body 50 can swing (change direction). A portion between the pair of connecting portions 522 is a punched portion P.
 一対のプレート部分521の間には、中間シーブ51が回転自在に支持されている。すなわち、一対のプレート部分521には、それぞれ軸支孔521aが設けられていて、その軸支孔521aには、支軸523が取り付けられている。支軸523の外周側かつ一対のプレート部分521の間には、軸受としてのベアリング524が取り付けられていて、このベアリング524の外周側に中間シーブ51が取り付けられている。それにより、中間シーブ51はプレート部分521に対して回転自在に設けられている。 The intermediate sheave 51 is rotatably supported between the pair of plate portions 521. That is, each of the pair of plate portions 521 is provided with a shaft support hole 521a, and a support shaft 523 is attached to the shaft support hole 521a. A bearing 524 as a bearing is attached between the outer peripheral side of the support shaft 523 and the pair of plate portions 521, and the intermediate sheave 51 is attached to the outer peripheral side of the bearing 524. Thereby, the intermediate sheave 51 is provided so as to be rotatable with respect to the plate portion 521.
<7.ロープ固定部材60について>
 また、図1~図4等に示すように、ワイヤロープWの一端側を留めるために、ロープ固定部材60が設けられている。このロープ固定部材60は、上述した端末支持軸S2に取り付けられている。図17は、ロープ固定部材60の構成を示す側面図である。図18は、ロープ固定部材60の構成を示す分解斜視図である。図17および図18に示すように、ロープ固定部材60は、横回動金具61と、接続部材62と、縦回動金具63と、楔部材64とを主要な構成要素としている。横回動金具61は、その正面形状が略U字形状に設けられていて、その略U字形状の湾曲部分61aが端末支持軸S2に接触し、湾曲部分61aに連続するプレート部分61bが互いに対向している。かかる湾曲部分61aと端末支持軸S2との間の摺動により、横回動金具61がYZ平面内で揺動可能としている。
<7. About Rope Fixing Member 60>
Further, as shown in FIGS. 1 to 4 and the like, a rope fixing member 60 is provided in order to fasten one end side of the wire rope W. The rope fixing member 60 is attached to the terminal support shaft S2 described above. FIG. 17 is a side view showing the configuration of the rope fixing member 60. FIG. 18 is an exploded perspective view showing the configuration of the rope fixing member 60. As shown in FIGS. 17 and 18, the rope fixing member 60 includes a laterally rotating metal fitting 61, a connecting member 62, a vertical rotating metal fitting 63, and a wedge member 64 as main components. The laterally rotating metal fitting 61 is provided with a substantially U-shaped front surface, the substantially U-shaped curved portion 61a contacts the terminal support shaft S2, and the plate portions 61b continuous to the curved portion 61a are mutually connected. Opposite. By sliding between the curved portion 61a and the terminal support shaft S2, the laterally rotating metal fitting 61 can swing in the YZ plane.
 横回動金具61の一対のプレート部分61bには、軸孔61cが設けられている。また、一対のプレート部分61bの間には、接続部材62が配置されている。また、接続部材62の上方側には、固定軸65aを差し込むための貫通孔62aが設けられている。そのため、軸孔61cと貫通孔62aとを位置合わせして、固定軸65aを差し込むことで、接続部材62は、固定軸65aを介してレールRの延伸方向を含む面内で揺動可能に設けられている。 A shaft hole 61c is provided in the pair of plate portions 61b of the laterally rotating metal fitting 61. A connecting member 62 is disposed between the pair of plate portions 61b. Further, a through hole 62a for inserting the fixed shaft 65a is provided on the upper side of the connecting member 62. Therefore, by aligning the shaft hole 61c and the through hole 62a and inserting the fixed shaft 65a, the connecting member 62 is provided so as to be swingable in a plane including the extending direction of the rail R via the fixed shaft 65a. It has been.
 また、縦回動金具63の上方側にも、一対のプレート部分63aが設けられていて、その一対のプレート部分63aの間に接続部材62の下方側が配置される。ここで、一対のプレート部分63aには、それぞれ軸孔63bが設けられている。また、接続部材62の下方側にも、貫通孔62bが設けられている。そのため、軸孔63bと貫通孔62bとを位置合わせして、固定軸65bを差し込むことで、縦回動金具63が、接続部材62を介してレールRの延伸方向を含む面内で揺動可能に設けられている。 Also, a pair of plate portions 63a is provided on the upper side of the vertical rotation fitting 63, and the lower side of the connecting member 62 is disposed between the pair of plate portions 63a. Here, each of the pair of plate portions 63a is provided with a shaft hole 63b. A through hole 62 b is also provided below the connection member 62. Therefore, by aligning the shaft hole 63b and the through hole 62b and inserting the fixed shaft 65b, the longitudinally rotating metal fitting 63 can swing in a plane including the extending direction of the rail R via the connecting member 62. Is provided.
 また、縦回動金具63の下方側には、ロープ留め部63cが設けられている。ロープ留め部63cは、四角錐状の筒形状のうち上方側と下方側とが開口して、ワイヤロープWや後述する楔部材64が上方側および下方側から挿入可能に設けられている。また、ロープ留め部63cは、下方に向かうにつれて、断面積が小さくなるように設けられている。 Further, a rope fastening portion 63 c is provided on the lower side of the vertical rotation fitting 63. The rope fastening portion 63c is provided such that the upper side and the lower side of the quadrangular pyramid-shaped cylinder shape are opened, and a wire rope W and a wedge member 64 described later can be inserted from the upper side and the lower side. Moreover, the rope fastening part 63c is provided so that a cross-sectional area may become small as it goes below.
 図17および図18に示すように、ロープ留め部63cの内部には、楔部材64が配置される。楔部材64は、図18に示す構成では、所定の直径の条鋼(線材)等のような棒状部材を曲げることにより形成されている。かかる楔部材64は、上方側では湾曲部位の直径が大きく設けられているが、下方に向かうにつれて棒状部材同士が互いに近接するように設けられている。また、楔部材64の外周側には、ワイヤロープWが周回するように設けられている。そのため、ワイヤロープWは、楔部材64とロープ留め部63cの内壁とに挟まれて、楔留めにてワイヤロープWの他端側が固定される。特に、ワイヤロープWに大きな荷重が作用すると、楔部材64が下方に移動しようとするが、その場合、ワイヤロープWは、楔部材64とロープ留め部63cの内壁との間で、大きな挟持力にて挟まれる。それにより、ワイヤロープWの下方への移動が規制される。 As shown in FIGS. 17 and 18, a wedge member 64 is disposed inside the rope fastening portion 63c. In the configuration shown in FIG. 18, the wedge member 64 is formed by bending a rod-shaped member such as a bar (wire) having a predetermined diameter. The wedge member 64 has a curved portion with a large diameter on the upper side, but is provided so that the rod-shaped members are close to each other as it goes downward. Further, a wire rope W is provided on the outer peripheral side of the wedge member 64 so as to go around. Therefore, the wire rope W is sandwiched between the wedge member 64 and the inner wall of the rope fastening portion 63c, and the other end side of the wire rope W is fixed by the wedge fastening. In particular, when a large load acts on the wire rope W, the wedge member 64 tends to move downward. In this case, the wire rope W has a large clamping force between the wedge member 64 and the inner wall of the rope fastening portion 63c. It is sandwiched between. Thereby, the downward movement of the wire rope W is restricted.
 なお、ワイヤロープWの最も端末側は、ロープ留め部63cよりも下方において、不図示の固定金具により、ワイヤロープWの中途部分に固定されている。 In addition, the most terminal side of the wire rope W is being fixed to the middle part of the wire rope W by the fixing bracket not shown below the rope fastening part 63c.
<8.フックブロック70について>
 次に、フックブロック70について説明する。図1~図6に示すように、ロープホイスト10は、フックブロック70を備えている。フックブロック70は、ワイヤロープWの一端側と他端側の間の中途部分に吊り下げられている。
<8. About hook block 70>
Next, the hook block 70 will be described. As shown in FIGS. 1 to 6, the rope hoist 10 includes a hook block 70. The hook block 70 is suspended in a midway portion between one end side and the other end side of the wire rope W.
 図19は、フックブロック70の構成を示す側面図である。また、図20は、フックブロック70の構成を示す側面断面図である。図19および図20に示すように、フックブロック70は、一対のフックシーブ71を備えていて、そのフックシーブ71は、連結軸72に取り付けられているシーブ軸部73に対し、軸受B1を介して取り付けられている。 FIG. 19 is a side view showing the configuration of the hook block 70. FIG. 20 is a side sectional view showing the configuration of the hook block 70. As shown in FIGS. 19 and 20, the hook block 70 includes a pair of hook sheaves 71, and the hook sheave 71 is attached to the sheave shaft portion 73 attached to the connecting shaft 72 via a bearing B1. It has been.
 シーブ軸部73の外周には、ブラケット支持部73aと、フランジ部73bと、軸受支持部73cとを有している。ブラケット支持部73aは、後述するブラケット75が取り付けられる部分であり、そのブラケット75の支持孔75a1に挿通されるが、フランジ部73bよりは小径に設けられている。そのため、フランジ部73bは支持孔75a1を挿通できずにその外周側で係止される。また、軸受支持部73cは、ブラケット支持部73aよりも小径に設けられていて、その外周側に軸受B1が配置される。この軸受B1の外周側には、フックシーブ71が取り付けられ、それによってフックシーブ71が連結軸72に対し回転自在に支持される。 The outer periphery of the sheave shaft portion 73 has a bracket support portion 73a, a flange portion 73b, and a bearing support portion 73c. The bracket support portion 73a is a portion to which a bracket 75 described later is attached, and is inserted into the support hole 75a1 of the bracket 75, but is provided with a smaller diameter than the flange portion 73b. Therefore, the flange portion 73b cannot be inserted through the support hole 75a1 and is locked on the outer peripheral side thereof. The bearing support portion 73c is provided with a smaller diameter than the bracket support portion 73a, and the bearing B1 is disposed on the outer peripheral side thereof. A hook sheave 71 is attached to the outer peripheral side of the bearing B1, and thereby the hook sheave 71 is rotatably supported with respect to the connecting shaft 72.
 フックシーブ71は、ワイヤロープWが掛けられる滑車であり、そのフックシーブ71の外周側の大部分は、異物を巻き込むのを防止するためのカバー74によって覆われている。なお、図19に示すように、カバー74には、ワイヤロープWを導出させるための開口部74aが設けられている。なお、連結軸72は、カバー74を挿通してその外側に突出するが、その突出部分には、ネジ部72aが設けられていて、そのネジ部72aにナットNが捻じ込まれることにより、シーブ軸部73やカバー74、フックシーブ71の軸方向における位置が定まる。 The hook sheave 71 is a pulley on which the wire rope W is hung, and most of the outer periphery of the hook sheave 71 is covered with a cover 74 for preventing foreign matter from being caught. As shown in FIG. 19, the cover 74 is provided with an opening 74 a through which the wire rope W is led out. The connecting shaft 72 is inserted through the cover 74 and protrudes to the outside. The protruding portion is provided with a screw portion 72a, and a nut N is screwed into the screw portion 72a. The positions of the shaft portion 73, the cover 74, and the hook sheave 71 in the axial direction are determined.
 上述のシーブ軸部73を支持するために、一対のブラケット75が設けられている。ブラケット75は、図19および図20に示す構成では、その外観が略L字形状に設けられている。そのL字形状のうち長片部75aには、上述したシーブ軸部73を挿通させるための支持孔75a1が設けられている。また、長片部75aに直交する短片部75bは、他方のブラケット75の短片部75bと対向する状態で配置されている。それにより、長片部75aおよび短片部75bで囲まれた収納空間部P1が形成される。 A pair of brackets 75 are provided to support the above-described sheave shaft portion 73. In the configuration shown in FIG. 19 and FIG. 20, the bracket 75 has an approximately L-shaped appearance. A support hole 75a1 for inserting the above-described sheave shaft portion 73 is provided in the long piece portion 75a of the L shape. Further, the short piece portion 75 b orthogonal to the long piece portion 75 a is disposed in a state of facing the short piece portion 75 b of the other bracket 75. Thereby, the storage space part P1 surrounded by the long piece part 75a and the short piece part 75b is formed.
 また、短片部75bのうち互いに対向する先端側には、半割状の開口部75b1が設けられていて、2つの開口部75b1が対向することで、フック76の軸支部76aを挿通させる挿通孔75b2を形成する。 Moreover, the half-opening part 75b1 is provided in the front-end | tip side which mutually opposes among the short piece parts 75b, and the insertion hole which inserts the axial support part 76a of the hook 76 by the two opening parts 75b1 facing each other. 75b2 is formed.
 上述した収納空間部P1には、フック受部77が配置されている。フック受部77は、その外観が厚肉の矩形状に設けられていて、その中央側には、フック76の軸支部76aを下方側(Z2側)から挿通させるための貫通孔77aが設けられている。る。また、フック受部77は、一対の短片部75bのそれぞれに、その下面側に面的に接触するように設けられていて、ネジ等でそれぞれの短片部75bに固定されている。かかるフック受部77への短片部75bの固定により、ブラケット75の位置が固定的となる。 Hook receiving part 77 is arranged in storage space part P1 mentioned above. The hook receiving portion 77 is provided with a thick rectangular shape in appearance, and a through hole 77a for inserting the shaft support portion 76a of the hook 76 from the lower side (Z2 side) is provided at the center side. ing. The The hook receiving portion 77 is provided on each of the pair of short piece portions 75b so as to be in surface contact with the lower surface side thereof, and is fixed to each short piece portion 75b with a screw or the like. By fixing the short piece portion 75b to the hook receiving portion 77, the position of the bracket 75 becomes fixed.
 フック受部77の上面側には、凹部77bが設けられていて、その凹部77bには、軸受B2が収納されている。軸受B2は、たとえばスラストベアリングであり、この軸受B2の上部に配置される支持ナット78を回転自在に支持する。なお、支持ナット78の下面側には、軸受B2の上方側を収納するための凹部78aが設けられている。 A concave portion 77b is provided on the upper surface side of the hook receiving portion 77, and the bearing B2 is accommodated in the concave portion 77b. The bearing B2 is, for example, a thrust bearing, and rotatably supports a support nut 78 disposed on the top of the bearing B2. A recess 78a for accommodating the upper side of the bearing B2 is provided on the lower surface side of the support nut 78.
 支持ナット78は、その内周側にネジ孔78bが設けられていて、そのネジ孔78bには、フック76の軸支部76aの外周側の雄ネジ部76bが捻じ込まれる。さらに、支持ナット78および軸支部76aには、係止ピン79が差し込まれ、ネジ孔78bと雄ネジ部76bの捻じ込み状態が緩まないように構成されている。 The support nut 78 is provided with a screw hole 78b on its inner peripheral side, and a male screw part 76b on the outer peripheral side of the shaft support part 76a of the hook 76 is screwed into the screw hole 78b. Further, a locking pin 79 is inserted into the support nut 78 and the shaft support portion 76a so that the screwed state of the screw hole 78b and the male screw portion 76b is not loosened.
 フック76は、軸支部76aと、フック本体部76cとを有している。軸支部76aは、フック本体部76cよりも上方に向かい突出している部分であり、その断面が円形状に設けられている。軸支部76aの上方側の外周側には、雄ネジ部76bが設けられていて、その雄ネジ部76bがネジ孔78bに捻じ込まれる。また、フック本体部76cは、荷を掛ける部分であり、その外観が鉤形状に設けられている。 The hook 76 has a shaft support part 76a and a hook body part 76c. The shaft support portion 76a is a portion protruding upward from the hook main body portion 76c, and has a circular cross section. A male screw portion 76b is provided on the outer peripheral side above the shaft support portion 76a, and the male screw portion 76b is screwed into the screw hole 78b. Moreover, the hook main body part 76c is a part which loads a load, and the external appearance is provided in the hook shape.
 フック本体部76cには、掛けられている荷が外れるのを防止するためのレバー76dが取り付けられている。レバー76dは、その一端側が上側(Z1側)に位置し、その一端側の回動軸76eを支点として回動可能に設けられている。また、レバー76dの他端側は下側(Z2側)に位置し、フック本体部76cの先端側の内周に当接するように設けられている。レバー76dは、不図示のバネによる付勢力が作用して、常に他端側がレバー76dの先端側の内周に当接するように設けられている。それにより、レバー76dに外力が採用しない状態では、レバー76dの閉じ状態を維持することができ、レバー76dが開いて荷が落下するのを防止可能となる。 A lever 76d is attached to the hook body 76c to prevent the loaded load from being removed. One end side of the lever 76d is located on the upper side (Z1 side), and is provided so as to be rotatable about a rotation shaft 76e on one end side thereof. Further, the other end side of the lever 76d is located on the lower side (Z2 side), and is provided so as to contact the inner periphery on the tip side of the hook main body portion 76c. The lever 76d is provided so that a biasing force by a spring (not shown) acts and the other end always comes into contact with the inner periphery of the tip end side of the lever 76d. Thereby, in the state where no external force is applied to the lever 76d, the closed state of the lever 76d can be maintained, and it is possible to prevent the lever 76d from opening and dropping the load.
<9.カウンタウェイト80について>
 続いて、カウンタウェイト80について説明する。図1から図7に示すように、ロープホイスト10には、カウンタウェイト80が設けられている。カウンタウェイト80は、ロープホイスト10の幅方向(Y方向)におけるバランスを取るために設けられている。すなわち、ロープホイスト10の幅方向(Y方向)の他端側(Y2側)には、多数の構成要素からなるロープドラム機構30が設けられていて、その重量は比較的大きなものとなっている。かかるロープドラム機構30との重量バランスを取るために、連結バー24の幅方向(Y方向)の一端側(Y1側)には、カウンタウェイト80が連結されている。
<9. About counterweight 80>
Next, the counter weight 80 will be described. As shown in FIGS. 1 to 7, the rope hoist 10 is provided with a counterweight 80. The counterweight 80 is provided to balance the rope hoist 10 in the width direction (Y direction). That is, a rope drum mechanism 30 composed of a number of components is provided on the other end side (Y2 side) of the rope hoist 10 in the width direction (Y direction), and the weight thereof is relatively large. . In order to balance the weight with the rope drum mechanism 30, a counterweight 80 is connected to one end side (Y1 side) of the connecting bar 24 in the width direction (Y direction).
 カウンタウェイト80は、厚肉の鋼板等から構成される板状の部材であり、一対の連結バー24の間に亘るように設けられている。しかも、本実施の形態では、制御部90や制動抵抗器100よりもXZ平面における面積が大きく設けられている。そのため、カウンタウェイト80の重量は比較的大きいが、ロープドラム機構30の全重量よりは十分に小さく設けられている。そのため、幅方向(Y方向)におけるモーメントのバランスを取るために、カウンタウェイト80と一方側(Y1側)の前後フレーム21の間の距離は、ロープドラム機構30と他方側(Y2側)の前後フレーム21の間の距離よりも大きく設けられている。 The counterweight 80 is a plate-like member composed of a thick steel plate or the like, and is provided so as to extend between the pair of connecting bars 24. Moreover, in the present embodiment, the area in the XZ plane is larger than that of the control unit 90 and the braking resistor 100. Therefore, although the weight of the counterweight 80 is relatively large, the counterweight 80 is provided sufficiently smaller than the total weight of the rope drum mechanism 30. Therefore, in order to balance the moment in the width direction (Y direction), the distance between the counterweight 80 and the front and rear frames 21 on one side (Y1 side) is the front and rear on the rope drum mechanism 30 and the other side (Y2 side). It is provided larger than the distance between the frames 21.
 かかるカウンタウェイト80の配置により、図3、図4および図7等に示すように、中間シーブ体50とカウンタウェイト80の間には、比較的大きなスペースSPが設けられている。 Due to the arrangement of the counter weight 80, a relatively large space SP is provided between the intermediate sheave body 50 and the counter weight 80 as shown in FIGS.
<10.制御部90について>
 続いて、制御部90について説明する。制御部90は、ドラム用モータ32や横行用モータ42等を始めとして、ロープホイスト10の駆動を制御する部分である。そのため、制御部90には、これらの制御を実行するための制御機器が内部に配置されている。なお、制御機器としては、たとえば全体の制御を司る主制御部、モータドライバ、電源等が挙げられ、それらがカバー部材91で覆われている。また、制御部90には、制動抵抗器100に電流を流す際の制御を行うための制動回路も設けられている。この制御部90は、カウンタウェイト80の一方側(Y1側)の面に対してネジ等を介して固定されている。
<10. About Control Unit 90>
Next, the control unit 90 will be described. The control unit 90 is a part that controls the driving of the rope hoist 10 including the drum motor 32 and the traversing motor 42. Therefore, in the control unit 90, a control device for executing these controls is arranged inside. Examples of the control device include a main control unit that controls the whole, a motor driver, a power source, and the like, and these are covered with a cover member 91. The control unit 90 is also provided with a braking circuit for performing control when a current is passed through the braking resistor 100. The control unit 90 is fixed to one surface (Y1 side) of the counterweight 80 via a screw or the like.
<11.制動抵抗器100について>
 続いて、制動抵抗器100について説明する。制動抵抗器100は、制動抵抗部に対応し、ドラム用モータ32をインバータ制御するために設けられており、ドラム用モータ32に対して運転時よりも駆動周波数を低くすることにより、回生制動能力を発揮させることを可能としている。この制動抵抗器100は抵抗体(図示省略)を備え、その抵抗体にドラム用モータ32から還流される電気エネルギを流すことで、電気エネルギを熱に変換する。そして、かかる熱への変換によってドラム用モータ32の回転速力を抑えている。
<11. About Braking Resistor 100>
Next, the braking resistor 100 will be described. The braking resistor 100 corresponds to the braking resistance unit and is provided to perform inverter control of the drum motor 32. The braking resistor 100 has a regenerative braking capability by lowering the driving frequency of the drum motor 32 than during operation. It is possible to demonstrate. The braking resistor 100 includes a resistor (not shown), and converts the electric energy into heat by flowing electric energy returned from the drum motor 32 through the resistor. The rotational speed of the drum motor 32 is suppressed by the conversion into the heat.
 なお、制動抵抗器100の抵抗体としては、ホーロー抵抗器、セメント抵抗器等、大電流に対応可能なものであれば、どのようなものであっても良い。 In addition, as a resistor of the braking resistor 100, any resistor may be used as long as it can handle a large current, such as a hollow resistor or a cement resistor.
 図21は、制動抵抗器100の内部構成を示す斜視図である。この図21に示すように、制動抵抗器100は、不図示の抵抗体を囲むように放熱フィン部材102が配置された抵抗ユニット101を備えていて、その抵抗ユニット101が取付ステー103を介してカウンタウェイト80にネジ等を介して固定される。このように、制動抵抗器100の抵抗カバー103が、開放した状態でカウンタウェイト80に取り付けられることにより、カウンタウェイト80にも熱が伝達され、カウンタウェイト80が放熱板としての機能を果たすことが可能となっている。 FIG. 21 is a perspective view showing an internal configuration of the braking resistor 100. As shown in FIG. 21, the braking resistor 100 includes a resistance unit 101 in which a radiating fin member 102 is disposed so as to surround a resistor (not shown), and the resistance unit 101 is interposed via an attachment stay 103. It is fixed to the counterweight 80 via screws or the like. Thus, when the resistance cover 103 of the braking resistor 100 is attached to the counterweight 80 in an opened state, heat is transmitted to the counterweight 80, and the counterweight 80 can function as a heat sink. It is possible.
 また、抵抗ユニット101は、その全体が抵抗カバー103によって覆われているが、その抵抗カバー103には、多数の放熱用の開口部分である放熱スリット103aが設けられている。本実施の形態では、放熱スリット103aは、長孔形状に設けられていて、多数段の放熱スリット103aが複数列配置された構成となっている。 The resistance unit 101 is entirely covered with a resistance cover 103, and the resistance cover 103 is provided with a plurality of heat radiation slits 103a which are openings for heat radiation. In the present embodiment, the heat dissipating slits 103a are formed in a long hole shape, and a plurality of rows of heat dissipating slits 103a are arranged in a plurality of rows.
 ここで、制動抵抗器100は、カウンタウェイト80のうち、幅方向(Y方向)の他方側(Y2側)の面に取り付けられている。そのため、制動抵抗器100は、スペースSP側に突出するように設けられている。図22は、制動抵抗器100がスペースSPに突出している様子を示す平面図である。 Here, the braking resistor 100 is attached to the other side (Y2 side) of the counterweight 80 in the width direction (Y direction). Therefore, the braking resistor 100 is provided so as to protrude to the space SP side. FIG. 22 is a plan view showing a state in which the braking resistor 100 protrudes into the space SP.
 図22に示すように、制動抵抗器100は、その鉛直方向(Z方向)においても、横行用モータ42や一対の連結バー24等のような他の部材と重ならない配置となっている。そのため、制動抵抗器100における鉛直方向(Z方向)における寸法を大きく取ることが可能となっている。また、ロープホイスト10における鉛直方向(Z方向)における寸法を小さくすることも可能となる。また、鉛直方向(Z方向)における寸法を小さくすることができるので、その寸法の低減分だけ、フック76に吊り下げられた荷を上昇させることが可能となる。 As shown in FIG. 22, the braking resistor 100 is arranged so as not to overlap with other members such as the traversing motor 42 and the pair of connecting bars 24 in the vertical direction (Z direction). Therefore, the dimension in the vertical direction (Z direction) of the braking resistor 100 can be increased. In addition, the size of the rope hoist 10 in the vertical direction (Z direction) can be reduced. Further, since the dimension in the vertical direction (Z direction) can be reduced, the load suspended on the hook 76 can be raised by the reduction in the dimension.
 ところで、ロープホイスト10は、想定されているレールRが最大幅となる場合(2本のレールRを並べた場合を初め複数のレールRが並べられている場合も含む)においても、レールRに良好に乗架される必要がある。そのため、レールRが想定されている最大幅となる場合でも、連結バー24に対して一方側の前後フレーム21を幅方向(Y方向)の一方側(Y1側)に移動させて、車輪41がフランジ部R1を避けつつ上方に移動可能な状態とする必要がある。すなわち、車輪41が想定されている最大幅のレールRに乗架される場合、乗架のためには幅方向(Y方向)の両方側の車輪41がフランジ部R1を避けて、上方に移動可能とする必要がある。 By the way, the rope hoist 10 is not limited to the rail R even when the assumed rail R has the maximum width (including the case where a plurality of rails R are arranged at the beginning including the case where two rails R are arranged). It needs to be mounted well. Therefore, even when the rail R has the assumed maximum width, the front and rear frames 21 on one side with respect to the connection bar 24 are moved to one side (Y1 side) in the width direction (Y direction), so that the wheels 41 It is necessary to be able to move upward while avoiding the flange portion R1. That is, when the wheel 41 is mounted on the rail R having the maximum width, the wheels 41 on both sides in the width direction (Y direction) move upward to avoid the flange portion R1. It needs to be possible.
 ここで、想定されている最大幅のレールRに乗架された場合の一方側(Y1側)の前後フレーム21の位置を基準位置とし、その基準位置における中間シーブ体50のうち幅方向(Y方向)の最も一方側(Y1側)の部分と、制動抵抗器100のうち幅方向(Y方向)の最も他方側(Y2側)の部分の間の寸法をL1とする。この寸法L1に対し、乗架の際には、両方側の車輪41の幅の合計分と、さらに余裕分だけ、一方側の前後フレーム21を制動抵抗器100側に移動させることになる。 Here, the position of the front and rear frames 21 on one side (Y1 side) when mounted on the assumed maximum width rail R is set as a reference position, and the width direction (Y L1 is a dimension between a portion on the most one side (Y1 side) in the direction) and a portion on the other side (Y2 side) in the width direction (Y direction) of the braking resistor 100. With respect to the dimension L1, when riding, the front and rear frames 21 on one side are moved toward the braking resistor 100 side by the total width of the wheels 41 on both sides and the margin.
 かかる一方側の前後フレーム21の移動によっても、中間シーブ体50と制動抵抗器100とが干渉しないようにする必要がある。そのため、スペースSPは、2つの車輪41の幅の合計分と、さらに余裕分を加えた以上の寸法に設定されている必要がある。なお、かかる余裕分の寸法としては、適宜の寸法が設定可能であり、また余裕分はゼロとしても良い。 It is necessary to prevent the intermediate sheave body 50 and the braking resistor 100 from interfering with the movement of the front and rear frames 21 on one side. Therefore, the space SP needs to be set to a size larger than the sum of the widths of the two wheels 41 and a margin. In addition, an appropriate dimension can be set as the dimension of the margin, and the margin may be zero.
 また、次のように寸法を設定しても良い。すなわち、上述の寸法L1は、車輪41が搭載される2つのレールRのフランジ部R1の幅の合計分と、さらに余裕分を加えた以上の寸法としても良い。図5および図6から明らかなように、レールRのフランジ部R1の幅は、車輪41の幅よりも大きい。そのため、このような寸法設定としても良好な乗架が可能となる。 Also, the dimensions may be set as follows. That is, the above-described dimension L1 may be a dimension that is more than the sum of the widths of the flange portions R1 of the two rails R on which the wheels 41 are mounted and a further margin. As apparent from FIGS. 5 and 6, the width of the flange portion R <b> 1 of the rail R is larger than the width of the wheel 41. For this reason, it is possible to achieve a good ride even with such a dimension setting.
 ここで、図5および図6に示すように、カウンタウェイト80の下端側(Z2側)は、ロープドラム機構30の下端側(Z2側)と同等の高さとなるように設けられている(図5および図6では、いずれの下端側も一点鎖線Mに位置している)。しかも、制動抵抗器100の下端側(Z2側)の高さは、カウンタウェイト80の下端側(Z2側)の高さよりも上方側(Z1側)に位置している。そのため、いずれか一方の下端側(Z2側)が下方に突出する場合のような、ロープホイスト10の高さ方向における寸法が小さくなるのを防止可能となっている。 Here, as shown in FIGS. 5 and 6, the lower end side (Z2 side) of the counterweight 80 is provided to have the same height as the lower end side (Z2 side) of the rope drum mechanism 30 (see FIG. 5). 5 and FIG. 6, any lower end side is located on the alternate long and short dash line M). Moreover, the height of the lower end side (Z2 side) of the braking resistor 100 is located above (Z1 side) the height of the lower end side (Z2 side) of the counterweight 80. Therefore, it is possible to prevent the size of the rope hoist 10 in the height direction from becoming small as in the case where any one of the lower end sides (Z2 side) protrudes downward.
<12.作用効果>
 以上のような構成のロープドラム機構30におけるロープガイド機構34、およびロープホイスト10においては、リング部材35を構成する2つの摺動部材36を共通化することが可能となる。このため、2つの摺動部材36を製作する際に、別々の金型を用いずに済み、製作コストを低減することができる。
<12. Effect>
In the rope guide mechanism 34 and the rope hoist 10 in the rope drum mechanism 30 configured as described above, the two sliding members 36 constituting the ring member 35 can be shared. For this reason, when manufacturing the two sliding members 36, it is not necessary to use separate molds, and the manufacturing cost can be reduced.
 特に、本実施の形態では、一方の摺動部材36の一端接続部364aと他方の摺動部材36の他端接続部364bとが接続される第1固定部位F1では、これらの間に、突条361の1ピッチ分の幅を有するスペーサ37が介在する状態で固定している。また、その第1固定部位F1とは周方向で反対側の位置である、一方の摺動部材36の他端接続部364bと他方の摺動部材36の一端接続部364aとが接続される第2固定部位F2では、これらが直接接触する状態で固定されている。そのため、それぞれの摺動部材36の幅を最小のものとすることができる。また、共通する形状の2つの摺動部材36では、突条361のネジ山同士、ネジ谷同士を互いに連通させることができる。 In particular, in the present embodiment, in the first fixing portion F1 where the one end connecting portion 364a of one sliding member 36 and the other end connecting portion 364b of the other sliding member 36 are connected, a protrusion is formed between them. The spacer 37 having a width corresponding to one pitch of the strip 361 is fixed in an interposed state. Further, the first fixing portion F1 is connected to the other end connecting portion 364b of one sliding member 36 and the one end connecting portion 364a of the other sliding member 36, which are opposite positions in the circumferential direction. In 2 fixing | fixed part F2, these are being fixed in the state which contacts directly. Therefore, the width of each sliding member 36 can be minimized. Further, in the two sliding members 36 having a common shape, the threads of the protrusion 361 and the thread valleys can be communicated with each other.
 さらに、本実施の形態では、2つの摺動部材36のうちの1つの摺動部材36には、一対の幅広部362の間に位置するようにガイド部材38が取り付けられ、そのガイド部材38は、摺動部材36に連結される連結部382と、ワイヤロープWの直径以上の隙間を幅狭部363と有する状態で位置する円弧状部381とを有している。このため、ガイド開口部34aを良好に形成することができる。 Furthermore, in the present embodiment, a guide member 38 is attached to one sliding member 36 of the two sliding members 36 so as to be positioned between the pair of wide portions 362. The connecting portion 382 is connected to the sliding member 36, and the arc-shaped portion 381 is located in a state where the narrow portion 363 has a gap larger than the diameter of the wire rope W. For this reason, the guide opening 34a can be formed satisfactorily.
 さらに、ガイド部材38には、案内軸Gに対して摺動する鉤形状の係合部383が設けられている。そのため、1つのガイド部材38で、ガイド開口部34aの形成と案内軸Gへの摺動とを兼ね備えることが可能となり、部品点数を低減可能となる。また、係合部383が鉤形状に設けられていることにより、ロープドラム機構30が案内軸Gから外れ難くなる。そのため、ロープホイスト10に振動等が加わっても、ロープドラム31に巻回されているワイヤロープWを良好に抑えつつ、巻回および巻解きをガイドすることが可能となる。 Furthermore, the guide member 38 is provided with a hook-shaped engagement portion 383 that slides with respect to the guide shaft G. Therefore, the single guide member 38 can combine the formation of the guide opening 34a and the sliding to the guide shaft G, and the number of parts can be reduced. Further, since the engaging portion 383 is provided in a bowl shape, the rope drum mechanism 30 is difficult to be detached from the guide shaft G. Therefore, even if vibration is applied to the rope hoist 10, it is possible to guide winding and unwinding while suppressing the wire rope W wound around the rope drum 31 satisfactorily.
 また、本実施の形態では、幅広部362のうち、軸方向(X方向)において突条361と隣接する部位には、ロープ溝311に入り込んでいるワイヤロープWと対向する対向案内部362aが設けられている。しかも、連結部382よりも内周側(内径側)の部位には、ロープ溝311に入り込んでいるワイヤロープWと対向する延長案内部362bが設けられている。このため、摺動部材36側では、ロープ溝311に入り込んでいるワイヤロープWと対向する面積を増やすことができる。それにより、何らかの拍子にロープ溝311に入り込んでいるワイヤロープWが外れる等のような、ワイヤロープWが乱巻きされるのを一層良好に防止可能となる。 Further, in the present embodiment, in the wide portion 362, an opposing guide portion 362a facing the wire rope W entering the rope groove 311 is provided in a portion adjacent to the protrusion 361 in the axial direction (X direction). It has been. In addition, an extended guide portion 362 b facing the wire rope W entering the rope groove 311 is provided at a portion on the inner peripheral side (inner diameter side) from the connecting portion 382. For this reason, the area facing the wire rope W entering the rope groove 311 can be increased on the sliding member 36 side. As a result, it is possible to better prevent the wire rope W from being randomly wound, such as the wire rope W entering the rope groove 311 coming off in some time.
 さらに、本実施の形態では、摺動部材36のうちガイド部材38が取り付けられていない方の幅狭部363には、ロープ溝311に入り込んでいるワイヤロープWに対して接触するローラ392を有する押圧ローラ体39が取付軸394を介して取り付けられている。しかも、押圧ローラ体39は、ワイヤロープWがロープ溝311から外れない付勢力を与える付勢バネ393を有している。そのため、ワイヤロープWが乱巻きされるのを良好に防止可能となる。 Further, in this embodiment, the narrow portion 363 of the sliding member 36 to which the guide member 38 is not attached has a roller 392 that contacts the wire rope W entering the rope groove 311. A pressing roller body 39 is attached via an attachment shaft 394. Moreover, the pressing roller body 39 has a biasing spring 393 that applies a biasing force that prevents the wire rope W from coming off the rope groove 311. Therefore, it is possible to satisfactorily prevent the wire rope W from being crumpled.
 ここで、従来構成においては、2つの摺動部材36における突条361が同一形状でないため、ピッチ数の同じ突条は、軸方向(X方向)で同じ位置に位置している。しかしながら、本実施の形態では、図14に示すように、同一形状の2つの摺動部材36の位置関係は、一方の突条361が他方の突条361に対して、半ピッチだけ軸方向(X方向)でずれた位置に位置している。しかも、ガイド部材38が取り付けられている摺動部材36は、ワイヤロープWが巻回されている側にずれている。このため、押圧ローラ体39の取付軸394の軸長が短くなり、それによって取付軸394およびこの取付軸394の固定部分(幅狭部363側およびローラ支持具391側)での応力を小さくすることができる。 Here, in the conventional configuration, since the protrusions 361 in the two sliding members 36 are not the same shape, the protrusions having the same pitch number are located at the same position in the axial direction (X direction). However, in the present embodiment, as shown in FIG. 14, the positional relationship between two sliding members 36 having the same shape is such that one protrusion 361 is axially half pitch with respect to the other protrusion 361 ( It is located at a position shifted in the (X direction). Moreover, the sliding member 36 to which the guide member 38 is attached is shifted to the side on which the wire rope W is wound. For this reason, the axial length of the mounting shaft 394 of the pressing roller body 39 is shortened, thereby reducing the stress at the mounting shaft 394 and the fixing portion of the mounting shaft 394 (the narrow portion 363 side and the roller support 391 side). be able to.
<13.変形例>
 以上、本発明の各実施の形態について説明したが、本発明はこれ以外にも種々変形可能となっている。以下、それについて述べる。
<13. Modification>
As mentioned above, although each embodiment of this invention was described, this invention can be variously deformed besides this. This will be described below.
 上述の実施の形態では、スペーサ37は、突条361の1ピッチ分の幅を有している。そして、第1固定部位F1では、スペーサ37が介在した状態で一端接続部364aと他端接続部364bとが固定されているが、第2固定部位F2では、スペーサ37が介在せずに、直接、一端接続部364aと他端接続部364bとが固定されている。しかしながら、第2固定部位F2においても、スペーサを配置するようにしても良い。その場合、第1固定部位F1におけるスペーサは、突条361の2以上の整数倍のピッチ分の幅を有するものとし、第2固定部位F2におけるスペーサは、第1固定部位F1におけるスペーサよりも少ない整数倍のピッチ分の幅を有するものとすることができる。 In the above-described embodiment, the spacer 37 has a width corresponding to one pitch of the protrusion 361. In the first fixing part F1, the one end connection part 364a and the other end connection part 364b are fixed in a state where the spacer 37 is interposed, but in the second fixing part F2, the spacer 37 is not interposed and directly The one end connection portion 364a and the other end connection portion 364b are fixed. However, a spacer may be arranged also in the second fixing portion F2. In that case, the spacer in the first fixing portion F1 has a width corresponding to an integer multiple of 2 or more of the protrusion 361, and the number of spacers in the second fixing portion F2 is smaller than the spacer in the first fixing portion F1. It can have a width corresponding to an integer multiple of the pitch.
 なお、突条361のピッチ数が多い場合には、第1固定部位F1におけるスペーサの幅と、第2固定部位F2におけるスペーサの幅の差が2ピッチ以上であっても良い。この場合でも、2つの摺動部材36の間の突条361は、少なくともロープドラム31の周方向における1周分は互いに連通している必要がある。しかし、第1固定部位F1におけるスペーサの幅と、第2固定部位F2におけるスペーサの幅の差は、1ピッチであることが好ましい。 In addition, when the pitch number of the protrusion 361 is large, the difference between the width of the spacer in the first fixing portion F1 and the width of the spacer in the second fixing portion F2 may be two or more pitches. Even in this case, the protrusion 361 between the two sliding members 36 needs to communicate with each other for at least one turn in the circumferential direction of the rope drum 31. However, the difference between the width of the spacer in the first fixed portion F1 and the width of the spacer in the second fixed portion F2 is preferably 1 pitch.
 また、上述の実施の形態では、寸法L1は、想定されている最大幅のレールRに乗架された場合の一方側(Y1側)の前後フレーム21の位置を基準位置とした場合、両方側の車輪41の幅の合計分と、さらに余裕分を加えた以上の寸法に設定されている。しかしながら、かかる寸法L1は、幅方向(Y方向)におけるガイドローラ46の内側(フランジ部R1に接触する側)間の寸法に、そのガイドローラ46の内側と車輪41の内側(レールRの中心側)の間の距離の2倍を加え、さらに余裕分を加えた寸法としても良い。 Further, in the above-described embodiment, the dimension L1 is equal to the both sides when the position of the front and rear frame 21 on one side (Y1 side) when mounted on the rail R having the assumed maximum width is used as the reference position. The total of the width of the wheel 41 and the dimension more than the extra amount are set. However, the dimension L1 is the dimension between the inner side of the guide roller 46 in the width direction (Y direction) (the side in contact with the flange portion R1) and the inner side of the guide roller 46 and the inner side of the wheel 41 (the center side of the rail R). ), And a dimension with a margin added may be used.
 また、上述の実施の形態では、ドラム用モータ32についてインバータ制御されるものとして説明している。しかしながら、横行用モータ42についても、インバータ制御するものとしても良い。 In the above embodiment, the drum motor 32 is described as being inverter-controlled. However, the traverse motor 42 may be controlled by an inverter.
 また、上述の実施の形態では、横行用モータ42を有するトロリ機構40を備えるロープホイスト10について説明している。しかしながら、横行用モータ42を備えない、手動式のトロリ機構を備えるロープホイストであっても、ドラム用モータ32をインバータ制御するための制動抵抗器100を備えるものであれば、本発明を適用しても良い。 In the above-described embodiment, the rope hoist 10 including the trolley mechanism 40 having the traversing motor 42 is described. However, even if the rope hoist is equipped with a manual trolley mechanism without the traversing motor 42, the present invention is applied as long as it has the braking resistor 100 for inverter-controlling the drum motor 32. May be.
 また、上述の実施の形態におけるロープホイスト10は、ワイヤロープWの一端はロープドラム31に固定され、ワイヤロープWの他端はロープ固定部材60に固定され、その間に中間シーブ体50が配置された、いわゆる4/1掛けタイプのものとなっている。しかしながら、本発明は、4/1掛けタイプのみに適用されるものではない。たとえば、ワイヤロープWの一端はロープドラム31に固定され、ワイヤロープWの他端はロープ固定部材60に固定されるものの、中間シーブ体を用いない、いわゆる2/1掛けタイプのものに本発明を適用しても良い。また、ワイヤロープWの一端は一方のロープドラム31に固定され、ワイヤロープWの他端は他方のロープドラム(このロープドラムのロープ溝は、ロープドラム31とは逆向きとなっている)に固定され、その間に中間シーブ体50が配置された、いわゆる4/2掛けタイプのものに本発明を適用しても良い。 In the rope hoist 10 in the above-described embodiment, one end of the wire rope W is fixed to the rope drum 31, the other end of the wire rope W is fixed to the rope fixing member 60, and the intermediate sheave body 50 is disposed therebetween. In addition, it is a so-called 4/1 multiplication type. However, the present invention is not applied only to the 4/1 multiplication type. For example, although one end of the wire rope W is fixed to the rope drum 31 and the other end of the wire rope W is fixed to the rope fixing member 60, the present invention is a so-called 2/1 hanging type that does not use an intermediate sheave body. May be applied. One end of the wire rope W is fixed to one rope drum 31, and the other end of the wire rope W is connected to the other rope drum (the rope groove of this rope drum is opposite to the rope drum 31). The present invention may be applied to a so-called 4 / 2-hanging type in which the intermediate sheave body 50 is disposed between them.
 10…ロープホイスト、20…フレーム構造、21…前後フレーム(ドラム側フレーム、ウェイト側フレームに対応)、22…支持フレーム、23…連結フレーム、24…連結バー、25…マウント部材、27…中間シーブ支持部、28…端末支持部、29…ドラム支持フレーム、30…ロープドラム機構、31…ロープドラム、32…ドラム用モータ、33…減速機構、34…ロープガイド機構、34a…ガイド開口部、35…リング部材、36…摺動部材(第1摺動部材、第2摺動部材に対応)、37…スペーサ、38…ガイド部材、39…押圧ローラ体、40…トロリ機構、41…車輪、42…横行用モータ、43…ギヤ機構部、44…ギヤ機構部、45…ドライブシャフト、46…ガイドローラ、50…中間シーブ体、51…中間シーブ、51a…フランジ、51b…凹溝、52…吊り金具、60…ロープ固定部材、61…横回動金具、62…接続部材、63…縦回動金具、64…楔部材、65a,65b…固定軸、70…フックブロック、71…フックシーブ、72…連結軸、72a…ネジ部、73…シーブ軸部、73a…ブラケット支持部、73b…フランジ部、73c…軸受支持部、74…カバー、74a…開口部、75…ブラケット、75a…長片部、75b…短片部、76…フック、76a…軸支部、76b…雄ネジ部、76c…フック本体部、76d…レバー、76e…回動軸、77…フック受部、77a…貫通孔、77b…凹部、78…支持ナット、78a…凹部、78b…ネジ孔、79…係止ピン、80…カウンタウェイト、90…制御部、91…カバー部材、100…制動抵抗器(制動抵抗部に対応)、101…抵抗ユニット、102…放熱フィン部材、103…取付ステー、103…抵抗カバー、103a…放熱スリット、271…取付フレーム、281…軸保持部、311…ロープ溝、312…ロープ押さえ金具、312a…凹部、312b…ネジ、313,314…軸支部、314a…環状凸部、314b…ベアリング、315…ドラム回転軸、316…ギヤハウジング、318…取付フレーム、319…カバーフレーム、321…出力軸、322a…ベアリング、331…ピニオンギヤ、332…ギヤ輪列、361…突条、362…幅広部、363…幅狭部、364…接続部、364a…一端接続部、364b…他端接続部、381…円弧状部、382…連結部、383…係合部、383a…凹部、391…ローラ支持具、391a…基底部、391b…対向壁部、391c…開口部、392…ローラ、393…付勢バネ(付勢手段に対応)、394…取付軸、521…プレート部分、521a…軸支孔、522…連結部分、523…支軸、524…ベアリング、751a…支持孔、751b…開口部、752b…挿通孔、B1、B2…軸受、BT…ボルト(結合手段に対応)、G…案内軸、NT…ナット(結合手段に対応)、S1…吊り手軸、S2…端末支持軸
 
 
DESCRIPTION OF SYMBOLS 10 ... Rope hoist, 20 ... Frame structure, 21 ... Front-and-rear frame (corresponding to drum side frame, weight side frame), 22 ... Support frame, 23 ... Connection frame, 24 ... Connection bar, 25 ... Mount member, 27 ... Intermediate sheave Support part, 28 ... Terminal support part, 29 ... Drum support frame, 30 ... Rope drum mechanism, 31 ... Rope drum, 32 ... Drum motor, 33 ... Reduction mechanism, 34 ... Rope guide mechanism, 34a ... Guide opening, 35 ... Ring member, 36 ... Sliding member (corresponding to the first sliding member and the second sliding member), 37 ... Spacer, 38 ... Guide member, 39 ... Pressing roller body, 40 ... Trolley mechanism, 41 ... Wheel, 42 ... traversing motor, 43 ... gear mechanism, 44 ... gear mechanism, 45 ... drive shaft, 46 ... guide roller, 50 ... intermediate sheave body, 51 ... intermediate sheave 51a ... Flange, 51b ... concave groove, 52 ... hanging bracket, 60 ... rope fixing member, 61 ... laterally rotating bracket, 62 ... connecting member, 63 ... longitudinally rotating bracket, 64 ... wedge member, 65a, 65b ... Fixed shaft, 70 ... Hook block, 71 ... Hook sheave, 72 ... Connecting shaft, 72a ... Screw part, 73 ... Sheave shaft part, 73a ... Bracket support part, 73b ... Flange part, 73c ... Bearing support part, 74 ... Cover, 74a ... Opening part, 75 ... Bracket, 75a ... Long piece part, 75b ... Short piece part, 76 ... Hook, 76a ... Shaft support part, 76b ... Male thread part, 76c ... Hook body part, 76d ... Lever, 76e ... Rotating shaft, 77 ... Hook receiving part, 77a ... Through hole, 77b ... Recess, 78 ... Support nut, 78a ... Recess, 78b ... Screw hole, 79 ... Locking pin, 80 ... Counterweight, 90 ... Control part, 91 ... Cover 100: Braking resistor (corresponding to the braking resistor portion), 101: Resistance unit, 102: Radiation fin member, 103 ... Mounting stay, 103 ... Resistance cover, 103a ... Radiation slit, 271 ... Mounting frame, 281 ... Shaft holding 311 ... Rope groove, 312 ... Rope holding bracket, 312a ... Recess, 312b ... Screw, 313,314 ... Shaft support, 314a ... Ring-shaped projection, 314b ... Bearing, 315 ... Drum rotation shaft, 316 ... Gear housing ... Mounting frame, 319 ... Cover frame, 321 ... Output shaft, 322a ... Bearing, 331 ... Pinion gear, 332 ... Gear train, 361 ... Projection, 362 ... Wide part, 363 ... Narrow part, 364 ... Connection part, 364a ... one end connection part, 364b ... other end connection part, 381 ... arc-shaped part, 382 ... coupling part, 383 ... engagement part, 38 3a ... concave portion, 391 ... roller support, 391a ... base portion, 391b ... opposing wall portion, 391c ... opening, 392 ... roller, 393 ... biasing spring (corresponding to biasing means), 394 ... mounting shaft, 521 ... Plate portion, 521a ... shaft support hole, 522 ... connection portion, 523 ... support shaft, 524 ... bearing, 751a ... support hole, 751b ... opening, 752b ... insertion hole, B1, B2 ... bearing, BT ... bolt (coupling means) ), G ... guide shaft, NT ... nut (corresponding to the coupling means), S1 ... hanger shaft, S2 ... terminal support shaft

Claims (7)

  1.  ロープホイストのロープドラムに巻回されるワイヤロープの乱巻きを防止するロープガイド機構であって、
     前記ロープドラムの外周に一定リード角で形成されている螺旋状のロープ溝に螺合する突条が内周側に形成されていると共に、周方向の一端側および他端側に一端接続部および他端接続部がそれぞれ設けられている第1摺動部材と、
     前記第1摺動部材と同一形状であると共に前記第1摺動部材と接続されてリング状のリング部材を形成する第2摺動部材と、
     を備え、
     前記第1摺動部材の一端接続部と前記第2摺動部材の他端接続部が結合手段で結合され、前記第1摺動部材の他端接続部と前記第2摺動部材の一端接続部が結合手段で結合され、
     前記第1摺動部材の前記突条と前記第2摺動部材の前記突条とは、少なくとも前記ロープドラムの周方向における1周分が互いに前記ロープ溝の1周分に螺合するように接続されている、
     ことを特徴とするロープガイド機構。
    A rope guide mechanism for preventing a wire rope wound around a rope drum of a rope hoist,
    A protrusion that is screwed into a spiral rope groove formed at a constant lead angle on the outer periphery of the rope drum is formed on the inner peripheral side, and one end connection portion on one end side and the other end side in the circumferential direction, and A first sliding member provided with the other end connection part;
    A second sliding member having the same shape as the first sliding member and connected to the first sliding member to form a ring-shaped ring member;
    With
    One end connection portion of the first sliding member and the other end connection portion of the second sliding member are coupled by a coupling means, and the other end connection portion of the first sliding member and one end connection of the second sliding member are connected. Parts are joined by a joining means,
    The ridges of the first sliding member and the ridges of the second sliding member are so screwed together that at least one circumference in the circumferential direction of the rope drum is one circumference of the rope groove. It is connected,
    A rope guide mechanism characterized by that.
  2.  請求項1記載のロープガイド機構であって、
     前記第1摺動部材の一端接続部と前記第2摺動部材の他端接続部が前記結合手段で結合される部位を第1固定部位とする場合、その第1固定部位では、前記突条の整数ピッチ分の幅を有するスペーサが前記第1摺動部材の一端接続部と前記第2摺動部材の他端接続部の間に介在する状態で固定され、
     前記第1摺動部材の他端接続部と前記第2接続部の一端接続部が前記結合手段で結合される部位を第2固定部位とする場合、その第2固定部位では、前記第1摺動部材の他端接続部と前記第2接続部の一端接続部とが直接接触する状態で固定されるか、または前記第1固定部位と異なる整数ピッチ分の幅を有するスペーサが介在する状態で固定される、
     ことを特徴とするロープガイド機構。
    The rope guide mechanism according to claim 1,
    In the case where a portion where the one end connecting portion of the first sliding member and the other end connecting portion of the second sliding member are coupled by the coupling means is a first fixing portion, A spacer having a width corresponding to an integer pitch of the first sliding member is fixed in a state of being interposed between the one end connecting portion of the first sliding member and the other end connecting portion of the second sliding member,
    In a case where a portion where the other end connection portion of the first sliding member and the one end connection portion of the second connection portion are coupled by the coupling means is a second fixing portion, the second sliding portion has the first sliding portion. In a state where the other end connection portion of the moving member and the one end connection portion of the second connection portion are fixed in direct contact with each other, or a spacer having a width corresponding to an integer pitch different from that of the first fixing portion is interposed Fixed,
    A rope guide mechanism characterized by that.
  3.  請求項1または2記載のロープガイド機構であって、
     前記第1固定部位に位置する前記スペーサは、前記突条の1ピッチ分の幅を有していて、前記第2固定部位では前記第1摺動部材の他端接続部と前記第2接続部の一端接続部とが直接接触する状態で固定されている、
     ことを特徴とするロープガイド機構。
    The rope guide mechanism according to claim 1 or 2,
    The spacer located at the first fixing part has a width corresponding to one pitch of the protrusion, and the second connecting part and the second connecting part of the first sliding member at the second fixing part. It is fixed in a state where it is in direct contact with one end connection part of the
    A rope guide mechanism characterized by that.
  4.  請求項3記載のロープガイド機構であって、
     前記第1摺動部材および前記第2摺動部材には、幅狭部と、その幅狭部のうち前記周方向の一端側に位置する一端幅広部と、前記幅狭部のうち前記周方向の他端側に位置する他端幅広部とが設けられていて、
     前記一端幅広部と前記他端幅広部とは、前記幅狭部の幅方向における一方側に向かい突出していて、
     前記一端幅広部および前記他端幅広部からは、前記周方向の一端側および他端側に向かいそれぞれ前記一端接続部および前記他端接続部が突出していて、
     前記第1摺動部材と前記第2摺動部材のうちのいずれか一方の前記一端幅広部および前記他端幅広部の間には、ガイド部材が取り付けられ、
     前記ガイド部材は、前記第1摺動部材または前記第2摺動部材に連結される連結部と、前記幅狭部に対して前記ワイヤロープの直径以上の隙間を有する状態で対向する円弧状部とを有し、
     さらに前記ガイド部材は、前記ロープドラムに沿った前記リング部材の摺動を案内する案内軸に対して摺動する鉤形状の係合部が設けられている、
     ことを特徴とするロープガイド機構。
    The rope guide mechanism according to claim 3,
    The first sliding member and the second sliding member include a narrow portion, one wide end portion located on one end side in the circumferential direction of the narrow portion, and the circumferential direction among the narrow portions. And the other end wide portion located on the other end side of
    The one end wide part and the other end wide part protrude toward one side in the width direction of the narrow part,
    From the one end wide part and the other end wide part, the one end connection part and the other end connection part protrude toward the one end side and the other end side in the circumferential direction, respectively.
    A guide member is attached between the one wide end portion and the other wide end portion of either the first sliding member or the second sliding member,
    The guide member is connected to the first sliding member or the second sliding member, and an arcuate portion facing the narrow portion with a gap larger than the diameter of the wire rope. And
    Furthermore, the guide member is provided with a hook-shaped engaging portion that slides with respect to a guide shaft that guides the sliding of the ring member along the rope drum.
    A rope guide mechanism characterized by that.
  5.  請求項4記載のロープガイド機構であって、
     前記一端幅広部および前記他端幅広部のうち、前記リング部材の軸方向において前記突条と隣接する部位には、前記ロープ溝に入り込んでいる前記ワイヤロープと対向して当該ワイヤロープが乱巻きされるのを防止する対向案内部が設けられていて、
     前記連結部よりも内周側の部位には、前記ロープ溝に入り込んでいる前記ワイヤロープと対向して当該ワイヤロープが乱巻きされるのを防止すると共に対向案内部と連続している延長案内部が設けられている、
     ことを特徴とするロープガイド機構。
    The rope guide mechanism according to claim 4,
    Of the wide end portion at one end and the wide end portion at the other end, a portion of the ring member adjacent to the protrusion in the axial direction faces the wire rope entering the rope groove, and the wire rope is randomly wound. There is an opposing guide that prevents the
    An extension guide that is continuous with the opposing guide portion and prevents the wire rope from being randomly wound opposite to the wire rope that has entered the rope groove at a portion on the inner peripheral side of the connecting portion. Part is provided,
    A rope guide mechanism characterized by that.
  6.  請求項4または5記載のロープガイド機構であって、
     前記第1摺動部材と前記第2摺動部材のうちのいずれか他方の前記幅狭部には、前記ロープ溝に入り込んでいる前記ワイヤロープに対して接触するローラを有する押圧ローラ体が取付軸を介して取り付けられていて、
     前記押圧ローラ体は、前記ローラに対して前記ロープ溝に入り込んでいる前記ワイヤロープが乱巻きされない付勢力を与える付勢手段を備え、
     前記ローラ体が取り付けられている前記第1摺動部材と前記第2摺動部材のいずれか他方は、いずれか一方よりも前記ワイヤロープが前記ロープドラムに巻回されている側に位置している、
     ことを特徴とするローラガイド機構。
    The rope guide mechanism according to claim 4 or 5,
    A pressing roller body having a roller that contacts the wire rope entering the rope groove is attached to the narrow portion of the other of the first sliding member and the second sliding member. Attached through the shaft,
    The pressing roller body includes an urging unit that applies an urging force to the roller so that the wire rope entering the rope groove is not turbulently wound.
    Either one of the first sliding member and the second sliding member to which the roller body is attached is located on the side where the wire rope is wound around the rope drum rather than either one. Yes,
    A roller guide mechanism characterized by that.
  7.  請求項1から6のいずれか1項に記載のロープガイド機構を用いることを特徴とするロープホイスト。
     
    A rope hoist using the rope guide mechanism according to any one of claims 1 to 6.
PCT/JP2015/064819 2014-06-25 2015-05-22 Rope guide mechanism and rope hoist WO2015198765A1 (en)

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CN106458545B (en) 2019-04-23
CN106458545A (en) 2017-02-22
JP2016008125A (en) 2016-01-18
JP6265846B2 (en) 2018-01-24

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