WO2015176606A1 - Method for manufacturing mems mass block - Google Patents

Method for manufacturing mems mass block Download PDF

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Publication number
WO2015176606A1
WO2015176606A1 PCT/CN2015/078242 CN2015078242W WO2015176606A1 WO 2015176606 A1 WO2015176606 A1 WO 2015176606A1 CN 2015078242 W CN2015078242 W CN 2015078242W WO 2015176606 A1 WO2015176606 A1 WO 2015176606A1
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Prior art keywords
substrate
bonding
recess
mass
profile
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PCT/CN2015/078242
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French (fr)
Chinese (zh)
Inventor
荆二荣
夏长奉
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无锡华润上华半导体有限公司
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Publication of WO2015176606A1 publication Critical patent/WO2015176606A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate

Definitions

  • the present invention relates to the field of semiconductor device technologies, and in particular, to a method for fabricating a MEMS mass.
  • MEMS Micro Electro Mechanical Systems
  • Microelectromechanical systems are micro-integrated systems that use integrated circuit fabrication techniques and micromachining techniques to fabricate microstructures, microsensors, microactuators, control processing circuits, and even interfaces, communications, and power supplies on one or more chips.
  • MEMS Technology development using MEMS Technically produced accelerometers and gyroscopes have been widely used in the automotive and consumer electronics sectors.
  • the basic structure of the accelerometer and gyroscope includes a movable mass, and the large movable mass can increase the sensitivity of the device and reduce noise interference.
  • MEMS The preparation of movable mass has become one of the key technologies for the development and practical application of MEMS devices, thus developing a variety of MEMS. Preparation technology of movable mass.
  • a method for fabricating a MEMS mass block includes the steps of:
  • a substrate and a substrate are provided.
  • a recess is formed on one of the substrate and the substrate.
  • Bonding the substrate to the substrate causes the recess to form a cavity at the interface of the bond.
  • the substrate is subjected to a thinning treatment.
  • the method for fabricating the above MEMS mass block does not require a final sacrificial layer removal process, avoids the problem of adhesion of the movable mass to the substrate, and improves process stability and product yield.
  • FIG. 1 is a flow chart of a method of fabricating a MEMS mass of an embodiment
  • Figure 2 is a plan view of a substrate of an embodiment
  • Figure 3 is a side cross-sectional view taken along line A-A' of Figure 2;
  • Figure 4 is a side cross-sectional view of the substrate and the substrate after bonding
  • Figure 5 is a plan view of the substrate and the substrate after forming the release holes
  • Figure 6 is a side cross-sectional view taken along line B-B' of Figure 5 .
  • FIG. 1 is a flow chart of a method for fabricating a MEMS mass according to an embodiment. Please refer to FIG. 2 to FIG. 6.
  • a method of fabricating a MEMS mass includes:
  • Step S100 Providing a substrate 100 and a substrate 200, which in the present embodiment is glass, and in other embodiments may also be a semiconductor material such as silicon.
  • the substrate 200 is also a semiconductor material such as silicon in this embodiment.
  • Step S110 Referring to FIGS. 2 and 3, a quadrangular recess 300 is formed on the front surface of the substrate 100.
  • the size and depth of the recess 300 on the substrate 100 depend on the specific performance requirements of the device, such as sensitivity, noise, and the like of the device.
  • the area of the recess 300 should be smaller than the area of the substrate 200, ensuring that the substrate 200 has sufficient contact faces with the substrate 100 for bonding.
  • the depth of the recess 300 ranges from 1 ⁇ m to 100 ⁇ m.
  • Step S120 As shown in FIG. 4, the bottom surface of the substrate 200 is bonded to the front surface of the substrate 100 such that the recess 300 forms a cavity 500 at the bonded interface 400.
  • the bonding method includes electrostatic bonding or glass paste bonding to ensure that the substrate 200 can be fixed on the substrate 100 for subsequent processing.
  • Step S130 The front side of the substrate 200 is subjected to a thinning process, and finally the remaining thickness of a portion of the substrate in the region above the cavity 500 is equal to the thickness of the desired mass.
  • the method of thinning treatment includes wet etching, dry etching, mechanical thinning, etc., for example, using KOH Or TMAH thins the front side of the substrate 200.
  • Step S140 As shown in FIG. 5 and FIG. 6, a plurality of release holes 600 are formed on a portion of the substrate in the upper region of the cavity 500 by a wet etching method and a dry etching method, and the plurality of release holes 600 are penetrated through the substrate 200, and two The two connections form a profile 700 of a mass 900 (in this embodiment a quadrilateral) and a corresponding support beam 800, the mass 900 within the profile 700 and the substrate outside the profile 700 being joined by a support beam 800.
  • a mass 900 in this embodiment a quadrilateral
  • a recess may be formed on the bottom surface of the substrate 200, and then the bottom surface of the substrate 200 may be bonded to the front surface of the substrate 100, and then the substrate 200 may be thinned and etched.
  • the above method adopts a bonding method to prepare a movable mass, and a movable mass is prepared by using a polysilicon and a sacrificial layer method (the thickest is 1) Compared with ⁇ m), MEMS with thickness greater than 100 ⁇ m can be prepared by this method.
  • the movable mass, the large movable mass will greatly improve the sensitivity of the acceleration sensor and the gyroscope, and at the same time reduce the noise interference of the device.
  • the method does not require a final sacrificial layer removal process, avoiding adhesion of the movable mass to the substrate, improving process stability and product yield.
  • steps in the flowchart of FIG. 1 are sequentially displayed as indicated by the arrows, these steps are not necessarily performed in the order indicated by the arrows. Except as explicitly stated herein, the execution of these steps is not strictly limited, and may be performed in other sequences. Moreover, at least some of the steps in FIG. 1 may include a plurality of sub-steps or stages, which are not necessarily performed at the same time, but may be executed at different times, and the order of execution thereof is not necessarily This may be performed in sequence, but may be performed alternately or alternately with other steps or at least a portion of the sub-steps or stages of the other steps.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Micromachines (AREA)
  • Gyroscopes (AREA)

Abstract

A method for manufacturing an MEMS mass block comprises the steps of: providing a substrate (100) and a base plate (200); forming a recessed portion (300) on the substrate (100) or the base plate (200); bonding the base plate (200) and the substrate (100) to obtain an accommodating cavity (500) formed by the recessed portion (300) at a bonding interface; reducing the thickness of the base plate (200); and forming a plurality of release holes (600) at corresponding positions in the accommodating cavity (500) of the base plate (200), wherein the plurality of release holes (600) forms the profile and a support beam (800) of a mass block (900), and the mass block (900) in the profile and the base plate (200) outside the profile are connected by means of the support beam (800). The method does not need a process of removing a sacrificial layer, and the problem of adhesion between the mass block and the substrate is solved.

Description

MEMS质量块的制作方法MEMS quality block manufacturing method
【技术领域】[Technical Field]
本发明涉及半导体器件技术领域,特别涉及一种MEMS质量块的制作方法。 The present invention relates to the field of semiconductor device technologies, and in particular, to a method for fabricating a MEMS mass.
【背景技术】【Background technique】
MEMS(Micro Electro Mechanical Systems, 微电子机械系统)是利用集成电路制造技术和微加工技术把微结构、微传感器、微执行器、控制处理电路甚至接口、通信和电源等制造在一块或多块芯片上的微型集成系统。随着MEMS 技术的发展,利用MEMS 技术制作的加速度传感器和陀螺仪已广泛用于汽车领域和消费电子领域。加速度传感器和陀螺仪的基本结构都包括一个可动质量块,大的可动质量块可以增加器件的灵敏度、减小噪声干扰。MEMS 可动质量块的制备已成为MEMS 器件开发和实用化的关键技术之一,由此发展了多种MEMS 可动质量块的制备技术。表面微加工技术常常通过多晶硅和牺牲层来制作可动质量块,该方法容易实现与CMOS 电路的集成,但是制造的质量块比较小、机械噪声大,限制了传感器性能的提高。同时,该方法去除牺牲层时,容易出现可动质量块与衬底的粘连问题,影响工艺的稳定性。MEMS (Micro Electro Mechanical Systems, Microelectromechanical systems are micro-integrated systems that use integrated circuit fabrication techniques and micromachining techniques to fabricate microstructures, microsensors, microactuators, control processing circuits, and even interfaces, communications, and power supplies on one or more chips. With MEMS Technology development, using MEMS Technically produced accelerometers and gyroscopes have been widely used in the automotive and consumer electronics sectors. The basic structure of the accelerometer and gyroscope includes a movable mass, and the large movable mass can increase the sensitivity of the device and reduce noise interference. MEMS The preparation of movable mass has become one of the key technologies for the development and practical application of MEMS devices, thus developing a variety of MEMS. Preparation technology of movable mass. Surface micromachining techniques often make movable masses through polysilicon and sacrificial layers, which is easy to implement with CMOS The integration of the circuit, but the manufacturing quality is relatively small, the mechanical noise is large, which limits the improvement of the sensor performance. At the same time, when the method removes the sacrificial layer, the adhesion problem between the movable mass and the substrate is prone to occur, which affects the stability of the process.
【发明内容】 [Summary of the Invention]
基于此,有必要提供一种工艺稳定性较高的MEMS质量块的制作方法。Based on this, it is necessary to provide a method for fabricating a MEMS mass with high process stability.
一种MEMS质量块的制作方法,包括步骤:A method for fabricating a MEMS mass block includes the steps of:
提供衬底和基片。A substrate and a substrate are provided.
在所述衬底和所述基片其中之一上形成凹部。A recess is formed on one of the substrate and the substrate.
将所述基片和所述衬底键合,使所述凹部在键合的界面处形成容腔。Bonding the substrate to the substrate causes the recess to form a cavity at the interface of the bond.
对所述基片进行减薄处理。The substrate is subjected to a thinning treatment.
在所述基片的容腔对应处形成多个释放孔,所述多个释放孔形成质量块的轮廓和支撑梁,所述轮廓内的质量块和所述轮廓外的基片通过所述支撑梁连接。Forming a plurality of release holes at a cavity corresponding to the substrate, the plurality of release holes forming a profile of the mass and a support beam, the mass within the profile and the substrate outside the profile passing through the support Beam connection.
上述MEMS质量块的制作方法,该方法不需要最后的去除牺牲层工艺,避免了可动质量块与衬底的粘连的问题,提高了工艺的稳定性和产品的成品率。The method for fabricating the above MEMS mass block does not require a final sacrificial layer removal process, avoids the problem of adhesion of the movable mass to the substrate, and improves process stability and product yield.
【附图说明】[Description of the Drawings]
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and those skilled in the art can obtain drawings of other embodiments according to the drawings without any creative work.
图1是一实施例的MEMS质量块的制作方法的流程图;1 is a flow chart of a method of fabricating a MEMS mass of an embodiment;
图2是一实施例的衬底俯视图;Figure 2 is a plan view of a substrate of an embodiment;
图3是沿图2中A-A’线的侧面剖视图; Figure 3 is a side cross-sectional view taken along line A-A' of Figure 2;
图4是衬底和基片键合后的侧面剖视图;Figure 4 is a side cross-sectional view of the substrate and the substrate after bonding;
图5是形成释放孔后衬底和基片的俯视图;Figure 5 is a plan view of the substrate and the substrate after forming the release holes;
图6是沿图5中B-B’线的侧面剖视图。Figure 6 is a side cross-sectional view taken along line B-B' of Figure 5 .
【具体实施方式】 【detailed description】
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the understanding of the present disclosure will be more fully understood.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
下面结合附图,对本发明的具体实施方式进行详细描述。The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
图1为一个实施例的MEMS质量块的制作方法的流程图,请结合图2至图6。FIG. 1 is a flow chart of a method for fabricating a MEMS mass according to an embodiment. Please refer to FIG. 2 to FIG. 6.
一种MEMS质量块的制作方法,包括:A method of fabricating a MEMS mass includes:
步骤S100:提供衬底100和基片200,衬底100在本实施例中为玻璃,在其他实施例中也可以采用半导体材料,例如硅。基片200在本实施例中也为半导体材料,例如硅。Step S100: Providing a substrate 100 and a substrate 200, which in the present embodiment is glass, and in other embodiments may also be a semiconductor material such as silicon. The substrate 200 is also a semiconductor material such as silicon in this embodiment.
步骤S110:见图2和图3,在衬底100的正面上形成四边形的凹部300,衬底100上凹部300的大小和深度取决于器件的具体性能要求,比如器件的灵敏度、噪声等。凹部300的面积大小应比基片200的面积小,保证基片200与衬底100有足够的接触面进行键合。凹部300的深度范围在1μm~100μm之间。Step S110: Referring to FIGS. 2 and 3, a quadrangular recess 300 is formed on the front surface of the substrate 100. The size and depth of the recess 300 on the substrate 100 depend on the specific performance requirements of the device, such as sensitivity, noise, and the like of the device. The area of the recess 300 should be smaller than the area of the substrate 200, ensuring that the substrate 200 has sufficient contact faces with the substrate 100 for bonding. The depth of the recess 300 ranges from 1 μm to 100 μm.
步骤S120:见图4,将基片200底面和衬底100的正面键合,使凹部300在键合的界面400处形成容腔500。键合采用的方式包括静电键合或者玻璃浆料键合,以保证基片200能够固定在衬底100进行后续的工艺处理。Step S120: As shown in FIG. 4, the bottom surface of the substrate 200 is bonded to the front surface of the substrate 100 such that the recess 300 forms a cavity 500 at the bonded interface 400. The bonding method includes electrostatic bonding or glass paste bonding to ensure that the substrate 200 can be fixed on the substrate 100 for subsequent processing.
步骤S130:对基片200的正面进行减薄处理,最后在容腔500上方区域的部分基片剩余的厚度等于所需质量块的厚度。减薄处理的方式包括湿法腐蚀、干法腐蚀和机械减薄等,例如利用KOH 或者TMAH对基片200的正面进行减薄处理。Step S130: The front side of the substrate 200 is subjected to a thinning process, and finally the remaining thickness of a portion of the substrate in the region above the cavity 500 is equal to the thickness of the desired mass. The method of thinning treatment includes wet etching, dry etching, mechanical thinning, etc., for example, using KOH Or TMAH thins the front side of the substrate 200.
步骤S140:见图5和图6,通过湿法腐蚀法和干法腐蚀法在容腔500上方区域的部分基片上形成多个释放孔600,多个释放孔600皆贯穿基片200,并且两两连通形成质量块900图形(在本实施例中为四边形)的轮廓700和对应的支撑梁800,轮廓700内的质量块900和轮廓700外的基片通过支撑梁800连接。Step S140: As shown in FIG. 5 and FIG. 6, a plurality of release holes 600 are formed on a portion of the substrate in the upper region of the cavity 500 by a wet etching method and a dry etching method, and the plurality of release holes 600 are penetrated through the substrate 200, and two The two connections form a profile 700 of a mass 900 (in this embodiment a quadrilateral) and a corresponding support beam 800, the mass 900 within the profile 700 and the substrate outside the profile 700 being joined by a support beam 800.
在其他实施例中,还可以在基片200的底面上形成凹部,然后将基片200的底面和衬底100的正面键合,再对基片200减薄、刻蚀。In other embodiments, a recess may be formed on the bottom surface of the substrate 200, and then the bottom surface of the substrate 200 may be bonded to the front surface of the substrate 100, and then the substrate 200 may be thinned and etched.
上述方法采用键合方法制备可动质量块,与采用多晶硅和牺牲层方法制备可动质量块(最厚为1 μm)相比,采用该方法可以制备厚度大于100μm 的MEMS 可动质量块,大的可动质量块将大大提高加速度传感器和陀螺仪的灵敏度,同时可以减小器件的噪声干扰。另外,该方法不需要最后的去除牺牲层工艺,避免了可动质量块与衬底的粘连,提高了工艺的稳定性和产品的成品率。The above method adopts a bonding method to prepare a movable mass, and a movable mass is prepared by using a polysilicon and a sacrificial layer method (the thickest is 1) Compared with μm), MEMS with thickness greater than 100μm can be prepared by this method. The movable mass, the large movable mass will greatly improve the sensitivity of the acceleration sensor and the gyroscope, and at the same time reduce the noise interference of the device. In addition, the method does not require a final sacrificial layer removal process, avoiding adhesion of the movable mass to the substrate, improving process stability and product yield.
应该理解的是,虽然图1的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,其可以以其他的顺序执行。而且,图1中的至少一部分步骤可以包括多个子步骤或者多个阶段,这些子步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,其执行顺序也不必然是依次进行,而是可以与其他步骤或者其他步骤的子步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although the various steps in the flowchart of FIG. 1 are sequentially displayed as indicated by the arrows, these steps are not necessarily performed in the order indicated by the arrows. Except as explicitly stated herein, the execution of these steps is not strictly limited, and may be performed in other sequences. Moreover, at least some of the steps in FIG. 1 may include a plurality of sub-steps or stages, which are not necessarily performed at the same time, but may be executed at different times, and the order of execution thereof is not necessarily This may be performed in sequence, but may be performed alternately or alternately with other steps or at least a portion of the sub-steps or stages of the other steps.
可以理解,上述MEMS质量块的制作方法,仅描述一些主要步骤,并不代表MEMS质量块的制作方法的所有步骤。图2~图6中的图示也是对制作MEMS质量块的过程中器件的一些主要结构的简单示例,并不代表器件的全部结构。It can be understood that the above-mentioned manufacturing method of the MEMS mass block only describes some main steps, and does not represent all the steps of the manufacturing method of the MEMS mass. The illustrations in Figures 2-6 are also a simple example of some of the main structures of the device during fabrication of the MEMS mass and do not represent the overall structure of the device.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种MEMS质量块的制作方法,其特征在于,包括步骤:A method for fabricating a MEMS mass block, comprising the steps of:
    提供衬底和基片;Providing a substrate and a substrate;
    在所述衬底和所述基片其中之一上形成凹部;Forming a recess on one of the substrate and the substrate;
    将所述基片和所述衬底键合,使所述凹部在键合的界面处形成容腔;Bonding the substrate and the substrate such that the recess forms a cavity at the interface of bonding;
    对所述基片进行减薄处理;及Thinning the substrate; and
    在所述基片的容腔对应处形成多个释放孔,所述多个释放孔形成质量块的轮廓和支撑梁,所述轮廓内的质量块和所述轮廓外的基片通过所述支撑梁连接。Forming a plurality of release holes at a cavity corresponding to the substrate, the plurality of release holes forming a profile of the mass and a support beam, the mass within the profile and the substrate outside the profile passing through the support Beam connection.
  2. 根据权利要求1所述的方法,其特征在于:在所述衬底上形成凹部,所述凹部的面积比所述基片的面积小。The method according to claim 1, wherein a recess is formed on said substrate, said recess having an area smaller than an area of said substrate.
  3. 根据权利要求1所述的方法,其特征在于,所述凹部深1μm~100μm。The method according to claim 1, wherein the concave portion is 1 μm to 100 μm deep.
  4. 根据权利要求1所述的方法,其特征在于,所述衬底的材质包括玻璃和半导体材料中的一种。The method of claim 1 wherein the material of the substrate comprises one of glass and a semiconductor material.
  5. 根据权利要求1所述的方法,其特征在于,所述基片的材质包括半导体材料。The method of claim 1 wherein the material of the substrate comprises a semiconductor material.
  6. 根据权利要求4或5任一项所述的方法,其特征在于,所述半导体材料为硅。The method of any of claims 4 or 5 wherein the semiconductor material is silicon.
  7. 根据权利要求1所述的方法,其特征在于,所述凹部呈四边形。The method of claim 1 wherein said recess is quadrangular.
  8. 根据权利要求1 所述的方法,其特征在于,所述键合采用的方式包括静电键合或者玻璃浆料键合。The method of claim 1 wherein the bonding is carried out by electrostatic bonding or glass paste bonding.
  9. 根据权利要求1 所述的方法,其特征在于,所述减薄处理的方式包括湿法腐蚀、干法腐蚀和机械减薄。The method of claim 1 wherein the manner of thinning treatment comprises wet etching, dry etching, and mechanical thinning.
  10. 根据权利要求1 所述的方法,其特征在于,所述多个释放孔的形成方式包括湿法腐蚀和干法腐蚀。The method of claim 1 wherein said plurality of relief holes are formed by wet etching and dry etching.
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