WO2015157909A1 - 音圈马达及调焦镜头 - Google Patents

音圈马达及调焦镜头 Download PDF

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Publication number
WO2015157909A1
WO2015157909A1 PCT/CN2014/075377 CN2014075377W WO2015157909A1 WO 2015157909 A1 WO2015157909 A1 WO 2015157909A1 CN 2014075377 W CN2014075377 W CN 2014075377W WO 2015157909 A1 WO2015157909 A1 WO 2015157909A1
Authority
WO
WIPO (PCT)
Prior art keywords
sleeve
magnetic
mover
voice coil
coil motor
Prior art date
Application number
PCT/CN2014/075377
Other languages
English (en)
French (fr)
Inventor
胡笑平
Original Assignee
博立多媒体控股有限公司
胡笑平
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to KR1020167030310A priority Critical patent/KR101981163B1/ko
Priority to NZ724385A priority patent/NZ724385A/en
Priority to AU2014391067A priority patent/AU2014391067B2/en
Priority to CN201480077940.9A priority patent/CN106461905B/zh
Priority to US15/302,479 priority patent/US9726851B2/en
Priority to MYPI2016703471A priority patent/MY182893A/en
Priority to EP14889486.8A priority patent/EP3130953B1/en
Priority to CA2943556A priority patent/CA2943556C/en
Application filed by 博立多媒体控股有限公司, 胡笑平 filed Critical 博立多媒体控股有限公司
Priority to PCT/CN2014/075377 priority patent/WO2015157909A1/zh
Priority to RU2016144156A priority patent/RU2642450C1/ru
Priority to JP2016562553A priority patent/JP6346963B2/ja
Priority to MX2016013578A priority patent/MX365758B/es
Publication of WO2015157909A1 publication Critical patent/WO2015157909A1/zh
Priority to ZA2016/06562A priority patent/ZA201606562B/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/02Mountings, adjusting means, or light-tight connections, for optical elements for lenses
    • G02B7/04Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/18Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/16Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • H02K41/035DC motors; Unipolar motors
    • H02K41/0352Unipolar motors
    • H02K41/0354Lorentz force motors, e.g. voice coil motors
    • H02K41/0356Lorentz force motors, e.g. voice coil motors moving along a straight path
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/167Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings
    • H02K5/1677Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly

Definitions

  • the present invention relates to the field of electric machines, and in particular to a linear voice coil motor and its use in a zoom lens.
  • Voice coil motor (VCM, Voice Coil Motor) is a relatively simple motor, in which the linear voice coil motor is widely used in the field of optics, such as in the camera camera autofocus module.
  • VCM Voice Coil Motor
  • the portion of the voice coil motor that moves in the following is referred to as a mover assembly, and the relatively fixed portion is referred to as a stator assembly.
  • the basic structure of the voice coil motor can be referred to FIG. 1, and generally includes a stator 11, a mover 12 and an elastic connecting member 13.
  • the elastic connecting member connects the mover and the stator, and a load (not shown) is fixedly mounted to the mover.
  • the stator is a permanent magnet
  • the mover assembly includes a drive coil 123 wound around the mover. After the driving coil is energized, the mover moves linearly under the action of the magnetic field of the stator, and the reverse movement can be realized by adding a reverse current or using the restoring force of the elastic connecting member.
  • the mover it is also possible to arrange the mover as a permanent magnet and the drive coil in the stator assembly.
  • the position of the load is accurately positioned by the balance between the electromagnetic force generated by the drive coil and the elastic force of the elastic connecting member, for example, the focus lens is moved to a desired position.
  • the elastic force of the elastic connecting member is proportional to its displacement, which makes the displacement of the mover larger, the electromagnetic force required is larger, and the current of the driving coil is also larger. If the mover needs to remain in a fixed position for a long time, such as the position at which focus is achieved, the current driving the coil also needs to be maintained for a long time, so that the voice coil motor has a large static holding power consumption.
  • a voice coil motor comprising a stator assembly, a mover assembly and an elastic joint.
  • the mover assembly is coupled to the stator assembly via an elastic joint, the stator assembly including a stator sleeve, and the mover assembly including the stator sleeve
  • the movable sleeve, one of the stator sleeve and the mover sleeve is a sleeve of a permanent magnet material, and the other is a sleeve of non-magnetic material
  • the component to which the sleeve of the non-magnetic material belongs further includes a pre-magnetic part and a drive coil
  • the pre-magnetic component is made of a permanent magnet or a magnetic material, and is fixed with respect to the non-magnetic material sleeve, and the driving coil is disposed on the inner surface or the outer surface of the non-magnetic material sleeve. When the driving coil is not energized, the pre
  • the elastic connecting member is in a force-balanced state without being energized by the pre-existing magnetic force, and the pre-existing magnetic force causes the movement of the elastic connecting member to require only a smaller electromagnetic force. Force, correspondingly reduce the drive current and reduce power consumption.
  • FIG. 1 is a schematic structural view of a conventional voice coil motor
  • Figure 2 is a schematic view showing an equivalent structure of a voice coil motor according to the present invention.
  • FIG. 3 is a schematic structural view of a voice coil motor of Embodiment 1;
  • FIG. 4 is a schematic structural view of a voice coil motor of Embodiment 2;
  • Figure 5 is a schematic structural view of a voice coil motor of Embodiment 3.
  • Fig. 6 is a schematic structural view of a voice coil motor of the fourth embodiment.
  • FIG. 2 An equivalent structure of the voice coil motor according to the present invention can be seen in reference to Fig. 2, comprising a stator assembly 21, a mover assembly 22 and an elastic joint member 23, the mover assembly being coupled to the stator assembly via an elastic joint.
  • the stator assembly is relatively fixed and includes a stator sleeve 211 that can be attached to components (not shown) such as a base plate, base, or the like, or to other stationary components mounted to the voice coil motor.
  • the mover assembly includes a mover sleeve 221 that is sleeved with the stator sleeve.
  • the mover sleeve and the stator sleeve are preferably coaxially nested.
  • the stator sleeve is preferably tightly nested with the mover sleeve, the contact surface being a smooth surface.
  • the stator sleeve can be sleeved outside the mover sleeve or can be sleeved within the mover sleeve, which can be determined according to design requirements.
  • the elastic connecting member may be a spiral spring or other forms such as a planar spring piece made by a metal etching process.
  • one of the stator sleeve and the mover sleeve is a sleeve of permanent magnet material and the other is a sleeve of non-magnetic material; and the component to which the sleeve of non-magnetic material belongs further comprises a pre-magnetic member and a drive coil.
  • the stator sleeve is a sleeve of permanent magnetic material
  • the mover sleeve is a sleeve of non-magnetic material
  • the mover assembly further includes a pre-magnetic member 222 and a drive coil 223.
  • stator sleeve may be a non-magnetic material sleeve
  • the mover sleeve is a permanent magnet material sleeve
  • the stator assembly further includes a pre-magnetic member and a drive coil.
  • the pre-magnetic member is made of a permanent magnet or a magnetic material and is fixed relative to the non-magnetic material sleeve.
  • the pre-magnetic member may be a coaxially disposed magnetic ring fixed at one end of the mover sleeve, as shown in FIG. 2; for example, if the stator sleeve is non- The magnetic material sleeve, the pre-magnetic member may be fixed to the stator sleeve or to other components in the stator assembly, such as the substrate, the base.
  • the pre-magnetic members may also be provided in discrete forms, such as spacers embedded or secured to the non-magnetic material sleeve, as long as they are capable of generating a pre-existing magnetic force with the permanent magnet material sleeve.
  • the drive coil is disposed on an inner surface or an outer surface of the sleeve of non-magnetic material.
  • the drive coil is disposed on the outer wall of the mover sleeve and abuts against the inner wall of the stator sleeve.
  • the drive coil can be wound by an insulated coated wire, for example, by an enameled wire; or a single or multi-layer flexible printed circuit board (FPC, Flexi ble Printed Circuit) is made by replacing the winding with a printed circuit, which eliminates the difficulty of winding (especially the size of the voice coil motor used for optical focusing is usually not large), and the installation is simpler.
  • FPC Flexi ble Printed Circuit
  • the lens group to be moved is usually fixed to the mover assembly.
  • the lens group 225 is fixed to the magnetic ring.
  • the lens assembly can also be mounted on the lens support and the lens support attached to the mover assembly.
  • a pre-existing magnetic force between the pre-magnetic member and the sleeve of the permanent magnetic material causes deformation of the elastic connecting member of the connecting mover assembly and the stator assembly, and generates
  • the elastic force is balanced so that the elastic connecting member is in a state of stress balance in advance. Therefore, it is possible to set the position in which the elastic connecting member is balanced in advance to one or both of the two end points of the working section, thereby achieving zero power consumption retention of the corresponding working state.
  • the power consumption required for the elastic connecting member to deviate from the force balance position is also smaller than when the "pre-existing magnetic force" is not applied, so that when used for optical focusing, it has the advantages of low power consumption and large stroke.
  • a detailed theoretical analysis of the pre-existing magnetic force to reduce the driving power consumption of the elastic connecting member can be referred to the Chinese invention patent application No. CN201310748592.0.
  • the magnetization direction of the permanent magnet material sleeve can be two cases, one is radial magnetization, that is, the inner and outer surfaces of the sleeve are one of the south pole and the north pole respectively, and the other is the axial magnetization, that is, the upper and lower ends of the sleeve respectively One of the South Pole and the North Pole;
  • the magnetization direction of the sleeve of the permanent magnet material is axial magnetization
  • the magnetic field force between the coil and the sleeve of the permanent magnet material will be in the radial direction, but cancel each other due to the symmetry of the circumference.
  • the magnetic field generated by the coil will be the same or opposite to the direction of the magnetic field of the sleeve of the permanent magnet material, so the magnetic field generated by the current will increase or cancel with the magnetic field of the sleeve of the permanent magnet material, thereby increasing or decreasing the permanent magnet material.
  • the force between the sleeve and the pre-magnetic part, The movement of the mover assembly is achieved by breaking the balance between the "pre-existing magnetic force" and the spring force.
  • the elastic connecting member can be made of a magnetic material, such as steel or ferromagnetic material, to achieve the effect of transferring the magnetic force between the sleeve of the permanent magnetic material and the pre-magnetic member, thereby helping to reduce the weight of the mover assembly. .
  • the voice coil motor according to the present invention can have various specific structural changes, for example, the relative positions of the stator sleeve and the mover sleeve can be interchanged, and the magnetization direction of the sleeve such as the permanent magnet material can be radial. Or axial, as the pre-magnetic component can be arranged in the stator assembly or in the mover assembly, these different changes can be combined with each other to obtain a variety of different specific implementations.
  • the voice coil motor according to the present invention will be exemplified below by way of specific embodiments.
  • FIG. 3 One embodiment of a voice coil motor in accordance with the present invention can be seen in reference to FIG. 3, including a stator assembly 31, a mover assembly 32, and an elastic link 33.
  • the stator assembly includes a stator sleeve 311 and a base plate 316.
  • the stator sleeve is a sleeve of a permanent magnet material.
  • the mover assembly includes a mover sleeve 321, a pre-magnetic ring 322 and a drive coil 323.
  • the mover sleeve is non-magnetic. Material sleeve.
  • the substrate is preferably a printed circuit board (PCB, Print Circuit) Board).
  • PCB printed circuit board
  • the stator sleeve is fixed to the substrate.
  • the mover sleeve is coaxially nested tightly inside the stator sleeve, and the drive coil is disposed on the outer side of the mover sleeve, closely adjacent to the inner wall of the stator sleeve, and the pre-magnetic magnetic ring is fixed at one end of the mover sleeve away from the substrate, and the elastic
  • the connector is coupled between the pre-magnetic magnetic ring and the end of the mover sleeve away from the substrate.
  • the driving coil is directly or rigidly connected to the substrate through the lead pin 3231 to be inserted into the driving circuit.
  • the voice coil motor of the embodiment can be used for a lens having a focusing function, such as an autofocus lens module. Therefore, the photosensitive chip 34 can be further mounted on the PCB substrate, and the mover assembly can further include a lens support 324 for supporting The lens group 325 has a lens support fixed relative to the mover sleeve. Preferably, the lens support and the mover sleeve may be threaded to facilitate adjustment of the lens focal length of the force-balanced position of the elastic link when the drive coil is not energized during installation.
  • N and S represent the orientation of the optional poles of the stator sleeve, respectively.
  • the magnetization direction of the stator sleeve can be either radial (the inner and outer surfaces of the stator sleeve are the south pole or the north pole, respectively) or the axial direction (the upper and lower ends of the stator sleeve are the south pole or the north pole respectively) .
  • the magnetization direction of the stator sleeve may preferably be a radial direction.
  • FIG. 4 Another embodiment of a voice coil motor in accordance with the present invention can be seen in FIG. 4, including a stator assembly 41, a mover assembly 42, and an elastic link 43.
  • the stator assembly includes a stator sleeve 411, a PCB substrate 416, a pre-magnetic magnetic ring 412, and a drive coil 413.
  • the stator sleeve is a non-magnetic material sleeve.
  • the mover assembly includes a mover sleeve 421 and a lens support 424.
  • the sub-sleeve is a sleeve of permanent magnet material.
  • the main difference between this embodiment and the first embodiment is that the mover sleeve is a sleeve of permanent magnet material.
  • the stator sleeve and the pre-magnetic ring are fixed on the PCB substrate, and the driving coil is disposed on the inner side of the stator sleeve, and is closely attached to the outer wall of the mover sleeve, and the mover sleeve is coaxially tightly nested in the stator sleeve.
  • the elastic connecting member is connected between the pre-magnetic magnetic ring and the end of the mover sleeve near the PCB substrate. Since the driving coil is disposed on the stator assembly, it can be directly inserted on the PCB substrate to be connected to the circuit. A threaded fit between the lens support and the mover sleeve for focus adjustment during installation.
  • the voice coil motor of the embodiment can be used for the focus lens. Therefore, the photosensitive chip 44 can be further mounted on the PCB substrate, the focus lens group 425 can be mounted on the lens support, and the fixed focus lens group 415 can be further disposed on the stator. On the sleeve.
  • N and S represent the direction of the optional poles of the mover sleeve, respectively.
  • the magnetization direction of the mover sleeve can be either radial or axial. According to the structure of the embodiment, the magnetization direction of the mover sleeve may preferably be an axial direction.
  • FIG. 5 Another embodiment of the voice coil motor according to the present invention can be referred to FIG. 5, including a stator assembly 51, a mover assembly 52, and an elastic link 53.
  • the stator assembly includes a stator sleeve 511, a PCB substrate 516, a pre-magnetic ring 512 and a drive coil 513.
  • the stator sleeve is a non-magnetic material sleeve;
  • the mover assembly includes a mover sleeve 521 and a lens support 524.
  • the sub-sleeve is a sleeve of permanent magnet material.
  • the main difference between this embodiment and the second embodiment is that the positions of the stator sleeve and the mover sleeve are interchanged.
  • stator sleeve and the pre-magnetic ring are fixed on the PCB substrate, and the driving coil is disposed on the outer side of the stator sleeve, and is closely attached to the inner wall of the mover sleeve, and the mover sleeve is coaxially tightly nested in the stator sleeve.
  • the elastic connecting member is connected between the pre-magnetic magnetic ring and the end of the mover sleeve near the PCB substrate.
  • the drive coil is directly inserted on the PCB substrate to be connected to the circuit. A threaded fit between the lens support and the mover sleeve for focus adjustment during installation.
  • the voice coil motor of the embodiment can be used for the focus lens. Therefore, the photosensitive chip 54 can be further mounted on the PCB substrate, and the focus lens group 525 is mounted on the lens support.
  • FIG. 6 Another embodiment of a voice coil motor in accordance with the present invention can be seen in FIG. 6, including a stator assembly 61, a mover assembly 62, and an elastic link 63.
  • the stator assembly includes a stator sleeve 611 and a PCB substrate 616.
  • the stator sleeve is a permanent magnet material sleeve.
  • the mover assembly includes a mover sleeve 621, a pre-magnetic ring 622, and a drive coil 623. Magnetic material sleeve.
  • the main difference between the embodiment is that the positions of the stator sleeve and the mover sleeve are interchanged, the installation positions of the elastic connecting members are different, and the pre-magnetic magnetic rings are installed in different manners.
  • stator sleeve is fixed on the PCB substrate, and the mover sleeve is coaxially nested outside the stator sleeve, and the drive coil is disposed outside the mover sleeve, and is directly rigid or plastic with the substrate through the lead pin 6231.
  • the resilient connector is coupled between the substrate and the end of the mover sleeve adjacent the substrate.
  • the pre-magnetic magnetic ring is a hollow magnetic ring, and at the same time bears the function of the lens support member, that is, for supporting the focus lens group 625, the pre-magnetic magnetic ring and the mover sleeve are threaded for the focal length during installation. Adjustment.
  • This preferred construction not only saves one component, but also makes processing and installation easier.
  • the voice coil motor of the embodiment can be used for the focus lens. Therefore, the photosensitive chip 64 can be further mounted on the PCB substrate, and the fixed focus lens group 615 can be further disposed and fixed on the stator sleeve.
  • the voice coil motor according to the present invention, only 6 or 7 components (excluding the PCB substrate, the photosensitive chip, and the optional fixed focus lens group) are used, and the lens is automatically focused or zoomed. It is not only easy to assemble, but also has a large stroke and low power consumption. It takes advantage of the balance between “pre-existing magnetic force” and spring force, and can be called a super voice coil motor.
  • the function of the zoom lens can be realized by nesting one or two sets of zoom lens groups outside the voice coil motor of the above embodiment.
  • a zoom lens having four sets of lenses can be realized by nesting one or two sets of zoom lens groups outside of some embodiments having a fixed focus lens group (such as Embodiment 2 or 4). Therefore, the voice coil motor according to the present invention can be used not only as an autofocus lens module but also as a focusing portion in a zoom lens.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Electromagnetism (AREA)
  • Lens Barrels (AREA)
  • Reciprocating, Oscillating Or Vibrating Motors (AREA)

Abstract

一种音圈马达及相应的调焦镜头,其中动子组件(22)通过弹性连接件(23)与定子组件(21)连接,定子套筒(211)套设于动子套筒(221),定子套筒(211)与动子套筒(221)之一为永磁材料套筒,另一为非磁材料套筒,且非磁材料套筒所属的组件还包括预磁力件(222)和驱动线圈(223)。预磁力件(222)采用永磁或受磁材料制成,相对于非磁材料套筒固定。由于预磁力件(222)与永磁材料套筒之间预先存在的磁力,在不通电的情况下,使弹性连接件(23)处于受力平衡状态,使得驱动弹性连接件(23)的运动只需要更小的电磁力,相应减小驱动电流,降低功耗。

Description

音圈马达及调焦镜头 技术领域
本发明涉及电机领域,具体涉及一种直线型音圈马达及其在变焦镜头中的应用。
背景技术
音圈马达(VCM, Voice Coil Motor)是一种比较简单的电机,其中直线型音圈马达在光学领域,例如在手机摄像头自动对焦模组中,得到了广泛的应用。简明起见,以下将音圈马达中运动的部分称为动子组件,相对固定的部分称为定子组件。
音圈马达的基本结构可参考图1,通常包括定子11,动子12和弹性连接件13,弹性连接件连接动子和定子,负载(未图示)固定安装于动子。图1中,定子为永磁体,动子组件中包括缠绕于动子上的驱动线圈123。驱动线圈通电后,动子在定子的磁场作用下直线移动,反向的运动可以通过加反向电流或者利用弹性连接件的复原力来实现。在另一种情况下,也可以将动子设置为永磁体,而将驱动线圈包含在定子组件中。
采用上述结构的音圈马达,通过驱动线圈产生的电磁力与弹性连接件的弹力之间的平衡来对负载的位置进行精确定位,例如将对焦镜头移动到所需要的位置。通常,在工作区间内,弹性连接件的弹力与其位移成正比,这使得动子的位移越大,所需要的电磁力也就越大,驱动线圈的电流也越大。如果动子需要长时间保持在某个固定的位置,例如实现对焦的位置,则驱动线圈的电流也需要长时间保持,使得音圈马达具有较大的静态保持功耗。
发明内容
依据本发明提供一种音圈马达,包括定子组件,动子组件和弹性连接件,动子组件通过弹性连接件与定子组件连接,定子组件包括定子套筒,动子组件包括与定子套筒套设的动子套筒,定子套筒与动子套筒之一为永磁材料套筒,另一为非磁材料套筒,且非磁材料套筒所属的组件还包括预磁力件和驱动线圈,预磁力件采用永磁或受磁材料制成,相对于非磁材料套筒固定,驱动线圈设置于非磁材料套筒的内表面或外表面,当驱动线圈未通电时,预磁力件与永磁材料套筒之间预先存在的磁力与弹性连接件的弹力达成平衡。
依据本发明的音圈马达,通过预先存在的磁力,在不通电的情况下即使得弹性连接件处于受力平衡状态,且该预先存在的磁力使得驱动弹性连接件的运动只需要更小的电磁力,相应减小驱动电流,降低功耗。
以下结合附图,对依据本发明的具体示例进行详细说明。
附图说明
图1是现有音圈马达的一种结构示意图;
图2是依据本发明的音圈马达的一种等效结构示意图;
图3是实施例1的音圈马达的结构示意图;
图4是实施例2的音圈马达的结构示意图;
图5是实施例3的音圈马达的结构示意图;
图6是实施例4的音圈马达的结构示意图。
具体实施方式
依据本发明的音圈马达的一种等效结构可参照图2,包括定子组件21,动子组件22和弹性连接件23,动子组件通过弹性连接件与定子组件连接。
定子组件是相对固定的,包括定子套筒211,定子套筒可以固定在例如基板、底座等部件(未图示)上,或者固定在该音圈马达安装处的其他固定组件上。
动子组件包括动子套筒221,与定子套筒套设。在某些应用中,例如用于光学变焦和调焦,动子套筒与定子套筒最好同轴套设。并且为了更好地保持轴向运动过程中光轴的稳定性,定子套筒优选地与动子套筒紧密嵌套,接触面为光滑面。具体实现时,定子套筒可以套设在动子套筒之外也可以套设在动子套筒之内,可根据设计需要来确定。
不失一般性地,弹性连接件可以采用螺旋状弹簧,也可以采用其它形式,例如采用金属蚀刻工艺制作的平面弹簧片等。
依据本发明,定子套筒与动子套筒之一为永磁材料套筒,另一为非磁材料套筒;并且非磁材料套筒所属的组件还包括预磁力件和驱动线圈。例如,在图2中,定子套筒为永磁材料套筒,而动子套筒为非磁材料套筒,因此动子组件还包括预磁力件222和驱动线圈223。当然,也可以是定子套筒为非磁材料套筒,而动子套筒为永磁材料套筒,这种情况下,定子组件中还包括预磁力件和驱动线圈。
预磁力件采用永磁或受磁材料制成,相对于非磁材料套筒固定。例如,若动子套筒为非磁材料套筒,预磁力件可以是同轴设置的磁环,固定在动子套筒的一端,如图2所示;又如,若定子套筒为非磁材料套筒,预磁力件可以固定在定子套筒上,或者固定在定子组件中的其他部件,例如基板、底座上。在一些实施例中,预磁力件也可以以离散的形式设置,例如间隔式的嵌入或固定在非磁材料套筒上,只要其能够与永磁材料套筒产生预先存在的磁力即可。
驱动线圈设置于非磁材料套筒的内表面或外表面。例如,图2中,驱动线圈设置于动子套筒的外壁,紧贴定子套筒的内壁。驱动线圈可采用绝缘包覆线绕制而成,例如,采用漆包线绕制而成;或者也可以采用单层或多层柔性印刷电路板(FPC, Flexi ble Printed Circuit)制成,以印刷线路代替绕线,省去了绕线的困难(尤其是用作光学调焦的音圈马达的尺寸通常不会很大),安装更为简便。
此外,在用于调焦镜头进行光学变焦和调焦时,通常会将需要运动的镜头组固定在动子组件上,例如,参考图2,将镜头组225固定在磁环上。在其他实施例中,也可以将镜头组安装在镜头支撑件上,再将镜头支撑件连接到动子组件。
当驱动线圈未通电时,预磁力件与永磁材料套筒之间预先存在的磁力(可以为吸引或排斥的磁力)引起连接动子组件与定子组件的弹性连接件发生形变,并与所产生的弹力达成平衡,使得弹性连接件预先处于受力平衡状态。因此,可以将弹性连接件预先保持平衡的位置设置为其工作区间的两个端点之一或之间,即可实现相应工作状态的零功耗保持。并且弹性连接件偏离该受力平衡位置所需的功耗也较未施加“预先存在的磁力”时更小,使得在用于光学调焦时,具有功耗低、行程大的优点。有关预先存在的磁力使得弹性连接件的驱动功耗降低的详细理论分析可参考申请号为CN201310748592.0的中国发明专利申请。
当驱动线圈通电时,线圈与永磁材料套筒及预磁力件之间将产生作用力,进而改变“预先存在的磁力”与弹力之间的平衡,从而驱动动子组件沿轴向运动。以下概念性地说明永磁材料套筒与驱动线圈之间的作用力的情况:
永磁材料套筒的磁化方向可以有两种情况,一种为径向磁化,即套筒的内外表面分别为南极和北极之一,一种为轴向磁化,即套筒的上下两端分别为南极和北极之一;
当永磁材料套筒的磁化方向为径向磁化时,当驱动线圈通电时,线圈与永磁材料套筒之间将产生轴向的电磁力(洛伦兹力),从而推动动子组件上下移动;
当永磁材料套筒的磁化方向为轴向磁化时,当驱动线圈通电时,线圈与永磁材料套筒之间的磁场力将沿径向方向,但因圆周的对称性而相互抵消。但是,线圈产生的磁场,将与永磁材料套筒的磁场方向相同或相反,因此电流产生的磁场将与永磁材料套筒的磁场相增或相消,从而增大或减小永磁材料套筒与预磁力件之间的作用力, 通过破坏“预先存在的磁力”与弹力之间的平衡而实现动子组件的运动。
优选地,弹性连接件可采用受磁材料制成,例如钢或铁磁材料,可以达到传递永磁材料套筒与预磁力件之间的磁力的效果,有助于减小动子组件的重量。
如上所述,依据本发明的音圈马达可以有各种具体的结构变化,例如定子套筒与动子套筒的相对位置可以互换,又如永磁材料套筒的磁化方向可以是径向或轴向,再如预磁力件可以设置于定子组件也可以设置于动子组件,这些不同的变化可以彼此结合,获得各种不同的具体实现方式。以下通过具体实施例来对依据本发明的音圈马达进行举例说明。
实施例1
依据本发明的音圈马达的一种实施方式可参考图3,包括定子组件31,动子组件32和弹性连接件33。其中,定子组件包括定子套筒311和基板316,定子套筒为永磁材料套筒;动子组件包括动子套筒321、预磁力磁环322和驱动线圈323,动子套筒为非磁材料套筒。
本实施例中,为获得更紧凑的结构,简化电气连接,基板优选为印刷电路板(PCB,Print Circuit Board)。定子套筒固定在基板上。
动子套筒同轴紧密嵌套在定子套筒内,驱动线圈设置在动子套筒的外侧,紧贴定子套筒的内壁,预磁力磁环固定在动子套筒远离基板的一端,弹性连接件连接于预磁力磁环与动子套筒远离基板的一端之间。
由于PCB基板上可布设电路,本实施例中,驱动线圈通过引针3231直接与基板刚性或塑性连接,以接入驱动电路中。
本实施例音圈马达可用于具有调焦功能的镜头,例如自动对焦镜头模组,因此,PCB基板上可进一步安装感光芯片34,并且,动子组件可进一步包括镜头支撑件324,用于支撑镜头组325,镜头支撑件相对于动子套筒固定。优选地,为便于在安装时调整驱动线圈不通电时弹性连接件的受力平衡位置的镜头焦距,镜头支撑件与动子套筒可采用螺纹配合。
图3中,N和S分别代表定子套筒的可选的磁极的方向。如图中所示,定子套筒的磁化方向既可以是径向(定子套筒的内外表面分别为南极或北极),也可以是轴向(定子套筒的上、下端分别为南极或北极)。根据本实施例的结构,定子套筒的磁化方向可优选为径向。
实施例2
依据本发明的音圈马达的另一种实施方式可参考图4,包括定子组件41,动子组件42和弹性连接件43。其中,定子组件包括定子套筒411、PCB基板416、预磁力磁环412和驱动线圈413,定子套筒为非磁材料套筒;动子组件包括动子套筒421和镜头支撑件424,动子套筒为永磁材料套筒。本实施例与实施例1相比,主要区别在于动子套筒为永磁材料套筒。
本实施例中,定子套筒和预磁力磁环固定在PCB基板上,驱动线圈设置在定子套筒的内侧,紧贴动子套筒的外壁,动子套筒同轴紧密嵌套在定子套筒内,弹性连接件连接于预磁力磁环与动子套筒靠近PCB基板的一端之间。由于驱动线圈设置于定子组件,可以直接插在PCB基板上以与电路连接。镜头支撑件与动子套筒之间采用螺纹配合,用于安装时的焦距调整,。
本实施例音圈马达可用于调焦镜头,因此,PCB基板上可进一步安装感光芯片44,调焦镜头组425可安装于镜头支撑件,并且还可进一步设置定焦镜头组415,固定在定子套筒上。
图4中,N和S分别代表动子套筒的可选的磁极的方向。如图中所示,动子套筒的磁化方向既可以是径向,也可以是轴向。根据本实施例的结构,动子套筒的磁化方向可优选为轴向。
实施例3
依据本发明的音圈马达的另一种实施方式可参考图5,包括定子组件51,动子组件52和弹性连接件53。其中,定子组件包括定子套筒511、PCB基板516、预磁力磁环512和驱动线圈513,定子套筒为非磁材料套筒;动子组件包括动子套筒521和镜头支撑件524,动子套筒为永磁材料套筒。本实施例与实施例2相比,主要区别在于定子套筒与动子套筒的位置互换。
本实施例中,定子套筒和预磁力磁环固定在PCB基板上,驱动线圈设置在定子套筒的外侧,紧贴动子套筒的内壁,动子套筒同轴紧密嵌套在定子套筒外,弹性连接件连接于预磁力磁环与动子套筒靠近PCB基板的一端之间。驱动线圈直接插在PCB基板上以与电路连接。镜头支撑件与动子套筒之间采用螺纹配合,用于安装时的焦距调整,。
本实施例音圈马达可用于调焦镜头,因此,PCB基板上可进一步安装感光芯片54,调焦镜头组525安装于镜头支撑件。
实施例4
依据本发明的音圈马达的另一种实施方式可参考图6,包括定子组件61,动子组件62和弹性连接件63。其中,定子组件包括定子套筒611和PCB基板616,定子套筒为永磁材料套筒;动子组件包括动子套筒621、预磁力磁环622和驱动线圈623,动子套筒为非磁材料套筒。本实施例与实施例1相比,主要区别在于定子套筒与动子套筒的位置互换、弹性连接件的安装位置不同且预磁力磁环的安装方式不同。
本实施例中,定子套筒固定在PCB基板上,动子套筒同轴紧密嵌套在定子套筒外,驱动线圈设置在动子套筒的外侧,通过引针6231直接与基板刚性或塑性连接,以接入驱动电路中。弹性连接件连接于基板与动子套筒靠近基板的一端之间。
本实施例中,预磁力磁环为中空磁环,同时承担镜头支撑件的功能,即用于支撑调焦镜头组625,预磁力磁环与动子套筒螺纹配合,用于安装时的焦距调整。这种优选的结构不仅节省了一个部件,而且使得加工和安装也更加简单。
本实施例音圈马达可用于调焦镜头,因此,PCB基板上可进一步安装感光芯片64,并且还可进一步设置定焦镜头组615,固定在定子套筒上。
在上述依据本发明的音圈马达的实施例中,只采用了6或7个部件(不包含PCB基板、感光芯片及可选的定焦镜头组),就实现了镜头的自动对焦或变焦,不仅装配简单,且调焦的行程大、功耗低,充分利用了采用“预先存在的磁力”与弹簧力达成平衡的优点,可称为一种超级音圈马达。
此外,可通过在上述实施例的音圈马达的外部,再嵌套一组或两组变焦镜头组,即可实现变焦镜头的功能。而在某些具有定焦镜头组的实施例(如实施例2或4)的外部再嵌套一组或两组变焦镜头组,即可实现具有四组镜头的变焦镜头。因此,依据本发明的音圈马达不仅可用于实现自动对焦镜头模组,还可用于作为变焦镜头中的对焦部分。
以上应用具体个例对本发明的原理及实施方式进行了阐述,应该理解,以上实施方式只是用于帮助理解本发明,而不应理解为对本发明的限制。对于本领域的一般技术人员,依据本发明的思想,可以对上述具体实施方式进行变化。

Claims (11)

  1. 一种音圈马达,包括定子组件(21,31,41,51,61),动子组件(22,32,42,52,62)和弹性连接件(23,33,43,53,63),动子组件通过弹性连接件与定子组件连接,
    所述定子组件包括定子套筒(211,311,411,511,611),
    所述动子组件包括动子套筒(221,321,421,521,621),与定子套筒套设,
    其特征在于:
    所述定子套筒与动子套筒之一为永磁材料套筒(211,311,421,521,611),另一为非磁材料套筒(221,321,411,511,621);
    所述非磁材料套筒所属的组件还包括:
    预磁力件(222,322,412,512,622),采用永磁或受磁材料制成,相对于所述非磁材料套筒固定,
    驱动线圈(223,323,413,513,623),设置于所述非磁材料套筒的内表面或外表面,
    当所述驱动线圈未通电时,所述预磁力件与所述永磁材料套筒之间预先存在的磁力与所述弹性连接件的弹力达成平衡。
  2. 如权利要求1所述的音圈马达,其特征在于,
    所述永磁材料套筒的磁化方向为径向或轴向。
  3. 如权利要求1所述的音圈马达,其特征在于,
    所述定子套筒与动子套筒紧密嵌套,接触面为光滑面。
  4. 如权利要求1所述的音圈马达,其特征在于,
    所述弹性连接件采用受磁材料制成。
  5. 如权利要求1所述的音圈马达,其特征在于,
    所述驱动线圈采用绝缘包覆线绕制,或者采用单层或多层柔性印刷电路板FPC制成。
  6. 如权利要求1~5任意一项所述的音圈马达,其特征在于,
    所述定子组件还包括基板(316,416,516,616),所述定子套筒固定在所述基板上。
  7. 如权利要求6所述的音圈马达,其特征在于,
    所述预磁力件固定在所述非磁材料套筒远离所述基板的一端,所述弹性连接件连接于所述预磁力件与所述永磁材料套筒远离所述基板的一端之间;或者,
    所述预磁力件固定在所述基板上,所述弹性连接件连接于所述预磁力件与所述永磁材料套筒靠近所述基板的一端之间。
  8. 如权利要求6所述的音圈马达,其特征在于,
    所述基板为印刷电路板PCB,所述驱动线圈通过引针(3231,6231)直接与所述基板刚性或塑性连接。
  9. 如权利要求1~5任意一项所述的音圈马达,其特征在于,
    所述动子组件还包括:
    镜头支撑件(324,424,524),用于支撑镜头组,所述镜头支撑件与所述动子套筒螺纹配合,用于安装时的焦距调整。
  10. 如权利要求1~5任意一项所述的音圈马达,其特征在于,
    所述动子套筒为非磁材料套筒,所述预磁力件为中空磁环(622),用于支撑镜头组,所述预磁力件与所述动子套筒螺纹配合,用于安装时的焦距调整。
  11. 一种调焦镜头,包括音圈马达,感光芯片(34,44,54,64)和调焦镜头组(325,425,525,625),其特征在于,所述音圈马达具有权利要求6-9任意一项所述的结构,所述感光芯片固定在所述基板上,所述调焦镜头组安装于所述动子组件。
PCT/CN2014/075377 2014-04-15 2014-04-15 音圈马达及调焦镜头 WO2015157909A1 (zh)

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