WO2015146746A1 - Composition for processing citrus fruit pulp and method for producing pulp processed food product using same - Google Patents

Composition for processing citrus fruit pulp and method for producing pulp processed food product using same Download PDF

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Publication number
WO2015146746A1
WO2015146746A1 PCT/JP2015/058070 JP2015058070W WO2015146746A1 WO 2015146746 A1 WO2015146746 A1 WO 2015146746A1 JP 2015058070 W JP2015058070 W JP 2015058070W WO 2015146746 A1 WO2015146746 A1 WO 2015146746A1
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Prior art keywords
pulp
citrus
endothelium
enzyme
fruit
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PCT/JP2015/058070
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French (fr)
Japanese (ja)
Inventor
史生 國永
啓司 庵原
久美子 古田
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マルハニチロ株式会社
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Application filed by マルハニチロ株式会社 filed Critical マルハニチロ株式会社
Priority to MX2016012256A priority Critical patent/MX2016012256A/en
Priority to CN201580016371.1A priority patent/CN106255420B/en
Publication of WO2015146746A1 publication Critical patent/WO2015146746A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/09Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks

Definitions

  • the present invention relates to a method for processing citrus fruits.
  • Raw materials for processed citrus fruit products undergo processing steps such as peeling and heat sterilization.
  • the processing at the time of processing has a problem that the pulp is softened and the texture and freshness inherent to the raw material are impaired.
  • Patent Document 1 we invented a treatment method using an enzyme that minimizes the damage to the pulp.
  • Patent Document 1 Even if it is the pulp prepared using this method, when heat-sterilized, it was a problem that a pulp will soften compared with the pulp before a heating.
  • Patent Document 7 For a jelly manufacturing method containing vegetables and fruits, a dispersion in which solids of vegetables and fruits are added to a calcium-containing solution and a solution in which low methoxyl pectin is dissolved are separately prepared and mixed.
  • Patent Document 7 There is a method (Patent Document 7) of mixing and cooling and solidifying a raw material solution containing a gelling agent and a thickening polysaccharide (Patent Document 7). It is not combined with the process.
  • Patent Document 8 and Patent Document 9 use a decrease in methyl esterification of pectin (methylesterase activity).
  • Patent Document 8 is not subject to root vegetables and citrus fruits, but heated as a condition for activating PME. It is a complicated process and not a combination with a peeling process.
  • the object is limited to aloe, and the process for maintaining the texture also requires heat treatment, which is different from the present invention.
  • the present invention aims to provide a processing composition for preventing softening of pulp after heating of citrus fruits and a processing method using the same.
  • the pulp bunches with endothelium are added to the composition containing pectin methylesterase activity and an enzyme that degrades the endothelium and calcium.
  • Citrus fruits have a structure having an outer skin and an endothelium, and therefore a more complicated skinning process is required when processing to use the pulp compared to other fruit types.
  • Conventional techniques in the method of peeling citrus fruits include physical treatment such as manual work, chemical treatment with chemicals, etc., and enzyme treatment (Patent Document 1) that can efficiently maintain and maintain the flesh quality. Even if it has any, when manufacturing the processed goods using the pulp after peeling, it was a subject to be softened by a washing
  • Patent Documents 2 and 4 As a method of preventing softening of the pulp after peeling, as a method not intended for citrus fruits, a method of heating by immersing in an aqueous solution containing calcium (Patent Documents 2, 3, and 4) and methyl esterification of pectin Although there is a heat treatment (Patent Documents 8 and 9) for causing a decrease, the process is inefficient for citrus fruits that are complicated even in the peeling process, and damage to the flesh due to further heating It was feared that the softening prevention effect was considered to be small.
  • the citrus fruit bun with the endothelium attached is immersed in a composition (aqueous solution) to which pectin methylesterase activity and calcium are added at the same time, and the temperature is low (less than 20 ° C .; preferably 15 ° C.
  • a processing composition for removing the inner skin of citrus pulp while preventing softening of the pulp is selected from the group consisting of (a) a cellulase enzyme, a pectinase enzyme, and a hemicellulase enzyme
  • a citrus pulp processing composition comprising: (b) an enzyme containing a pectin methylesterase enzyme; and (c) calcium.
  • pectin methylesterase activity is defined as an enzyme activity unit (PMEU) that decomposes the methyl ester of pectin in 1 minute to generate 1 ⁇ mol of carboxyl group, it contains 1.34 PMEU / mL or more and calcium 9.4 Cimol / L or more,
  • PMEU enzyme activity unit
  • the composition for citrus pulp processing characterized by the above-mentioned.
  • a method for producing a citrus pulp from which endothelium is removed and softening is prevented, which comprises contacting the citrus fruit processing composition according to any one of [1] to [4] with a citrus fruit.
  • a citrus pulp with the endothelium removed and softened prevented comprising treating the citrus pulp processing composition and the citrus pulp endothelium in contact with the citrus pulp endothelium at a low temperature of less than 20 ° C. for 3 hours or more. How to manufacture.
  • a citrus pulp with the endothelium removed and prevented from softening comprising treating the citrus pulp processing composition and the citrus pulp endothelium in contact with the citrus pulp endothelium at a low temperature of less than 20 ° C. for 15 hours or more.
  • a method for producing a citrus pulp in which the endothelium of [9] is removed and softening is prevented which comprises impregnation under reduced pressure.
  • a method for producing prevented citrus pulp [12] Manufactures citrus pulp that is not cracked and retains the hardness, color, and nutrients of fresh citrus fruit pulp, and the endothelium of any of [6] to [11] is removed and softened A method for producing citrus fruit pulp in which rust is prevented.
  • [13] A citrus fruit pulp produced by the method of any one of [6] to [12] from which endothelium is removed and softening is prevented.
  • the citrus fruit according to [15] which is not cracked and retains the hardness, color, and nutritional components of fresh citrus fruit pulp.
  • citrus fruit pulp has a unique structure in which a number of “Sano”, a granular tissue containing fruit juice, are joined.
  • processed products using fruits undergo raw skin peeling and washing processes, heat sterilization processes, etc., so the quality of the pulp such as taste, flavor, color, texture, and nutritional functional ingredients is degraded. Occurs.
  • citrus pulp is softened in the flesh batter due to the fact that the peels are separated from each other in the peeling and washing process, and the shape of the pulp cannot be maintained due to the separation of the flesh and the heating process is lost. In some cases, the shape of the pulp may not be maintained due to the loose adhesion of sapro.
  • Such pulp cannot be used as a commercial product that provides quality such as texture close to that of raw pulp while maintaining the shape of the pulp, resulting in reduced pulp utilization (yield) and poor production efficiency. .
  • the present invention it becomes possible to simultaneously remove the endothelium of citrus fruits and prevent softening, thereby improving the efficiency of the production process and preparing citrus pulp for processing at low cost.
  • softening is suppressed in the pulp after heat treatment for the purpose of sterilization or the like, it is possible to maintain a crisp and fresh texture unique to citrus fruits. Because the surface of the pulp is preserved and the adhesion during the sago is maintained, the pigments, nutrients, and functional ingredients contained in the juice and tissue that have been lost are retained. The effect is also expected.
  • the sensory evaluation result of the pulp of C section and D section in Example 7 is shown.
  • the median score was plotted.
  • the bend index of the pulp of C section and E section in Example 7 is shown. Expressed as mean ⁇ standard deviation, * indicates significant difference between C section and p ⁇ 0.05 (t test).
  • the sensory evaluation result of the pulp of C section and E section in Example 7 is shown.
  • the median score was plotted.
  • the bending index of the pulp of C zone and F zone in Example 7 is shown. Expressed as mean ⁇ standard deviation, ** indicates that there is a significant difference between section C and p ⁇ 0.01 (t test).
  • the sensory evaluation result of the pulp of C ward and F ward in Example 7 is shown.
  • Example 7 The median score is plotted and compared with Section C, ⁇ indicates p ⁇ 0.1 (Mann-Whitney U test). The ratio of the main reddish color which occupies for the pulp of the B ward, D ward, E ward, and F ward in Example 7 is shown. Expressed as mean + standard deviation. The quantitative result of the ascorbic acid total amount in Example 7 is shown.
  • the present invention for citrus fruits, is a composition for processing for improving the efficiency of removal of endothelium before processing and prevention of softening of pulp after processing, and citrus pulp from which endothelium is removed and softening is prevented. It is a manufacturing method or a preparation method.
  • prevention of softening refers to prevention of softening by washing or heat treatment of the pulp. In the washing process, physical pressure is applied to the pulp, so that it is easy to soften. Also, when the pulp is heated at a high temperature of, for example, 80 ° C. or higher, the pulp is easily softened by heating. In particular, since the pulp is easily softened by heat treatment, the processing composition and method of the present invention can remove the endothelium and prevent softening of the pulp by heating.
  • the target citrus fruits include grapefruit, orange, Unshu mandarin orange, perfume citrus (lemon, yuzu, lime, pumpkin, sudachi, shikwasa, daidai, kankan, etc.), and other citrus (Iyokan, Akanatsu, Summer orange, Dekopon, Ponkan, Kiyomi, Hyuga Summer, Hassaku, Sun Fruit, Kawachi Bankan, etc.).
  • Citrus fruits include those that are easy to peel and those that are difficult to peel.
  • Citrus fruits that are easy to peel are called percutaneous citrus fruits. For example, grapefruit, sweet summer, sun fruit, decapon, Kawachi bankan, Kiyomi and the like are citrus fruits that have a thick outer skin and inner skin and are difficult to peel off.
  • both percutaneous citrus fruits that are easy to peel off and citrus fruits that are difficult to peel off are targeted.
  • citrus pulp from which endothelium is removed and softening is prevented when using a fruit having an outer skin as a raw material, it is possible to apply the method of the present invention to a fruit for which it is difficult to peel the outer skin by hand.
  • the citrus fruit to be treated by the method of the present invention may be a fruit having an outer skin (outer skin (flavedo) and inner skin (albedo)), or may be a fruit obtained by previously peeling the outer skin manually.
  • Citrus fruit endothelium refers to the skin that wraps the carrot, and the carrot with the inner skin is called the flesh bun.
  • the resulting citrus pulp is citrus pulp from which the endothelium has been removed and which is not actually broken.
  • the endothelium is removed means that the endothelium surrounding the citrus fruit bud (the capsular membrane) is completely or almost completely removed from the bud, and the endothelium is not visually present. It can be confirmed. It can be confirmed by visual inspection that the endothelium is almost dissolved by decomposition or there is no undissolved residue.
  • the part of the citrus fruit remains as it is, and the parts of the fruit that make up the fruit are bonded together. Means almost no change.
  • the fruit has already been cracked at the stage of the raw fruit due to ripeness, production area, fruit tree, or when it has been physically or artificially cracked at the time of harvesting or subsequent skin peeling, etc.
  • the fact that the actual cracked state hardly changes is also included in the definition of “no actual cracking”.
  • the one with the outer skin is called citrus fruit, and the one with the outer skin removed is called citrus fruit meat.
  • the processing composition according to the present invention has two actions of removing the inner skin of citrus fruits and preventing softening of the pulp.
  • the processing composition includes an enzyme that decomposes and removes the constituents of the endothelium, pectin methylesterase, and calcium. Pectin methylesterase and calcium are used to prevent softening of citrus pulp.
  • the processing composition of the present invention is referred to as a citrus fruit processing composition, but may also be used as a citrus fruit processing composition because it can be used for a citrus fruit with a skin.
  • an enzyme containing at least one of cellulase, pectinase and hemicellulase is used in the composition as an enzyme for decomposing and removing the constituents of the endothelium.
  • examples include enzymes produced by Bacillus subtilis), Vibrio arginolyticus, and the like.
  • an enzyme having cellulase activity is called a cellulase enzyme
  • an enzyme having pectinase activity is called a pectinase enzyme
  • an enzyme having hemicellulase activity is called a hemicellulase enzyme. That is, in the method of the present invention, an enzyme containing at least one of three types of cellulase enzyme, pectinase enzyme and hemicellulase enzyme is used.
  • two types of mixed enzymes of cellulase enzyme and pectinase enzyme two types of mixed enzymes of cellulase enzyme and hemicellulase enzyme, or two types of mixed enzymes of pectinase enzyme and hemicellulase enzyme may be used.
  • three types of mixed enzymes of cellulase enzyme, pectinase enzyme, and hemicellulase enzyme may be used.
  • a commercially available enzyme preparation can be used, for example, cellulase XL-531 (Nagase Sangyo Co., Ltd.) as the cellulase enzyme, and Lapidase ADEX-G (DSM Japan Ltd.) as the pectinase enzyme.
  • Cellulase XL-531 Naagase Sangyo Co., Ltd.
  • Lapidase ADEX-G DSM Japan Ltd.
  • pectinase enzyme can be used as hemicellulase enzymes such as Viscozyme L (Novozymes Japan Co., Ltd.), Hemicellulase Amano 90 (Amano Enzyme Inc.), and the like.
  • an enzyme containing pectin methylesterase is used in the composition as an enzyme that degrades the methyl ester group of pectin that constitutes the pulp and lowers the methyl esterification.
  • Specific examples include enzymes produced by Aspergillus aculeatus, Aspergillus niger, Aspergillus ⁇ japonicus, Aspergillus oryzae, and the like.
  • an enzyme having pectin methyl esterase activity is referred to as a pectin methyl esterase enzyme. That is, in the method of the present invention, an enzyme including a pectin methylesterase enzyme is used.
  • the enzyme a commercially available enzyme preparation can be used.
  • Lapidase FP SUPER (DSM Japan Co., Ltd.) or the like can be used.
  • This enzyme may be added separately from the above-mentioned enzyme preparation for decomposing and removing the endothelium components, or when the pectin methylesterase enzyme is contained in the enzyme formulation for degrading and removing the endothelium components. Only the enzyme preparation that decomposes and removes the constituents of the endothelium may be added to the composition. In any case, it is sufficient that the pectin methylesterase activity is contained in the composition at 1.34EUPMEU / mL or more.
  • PMEU Pectin Methyl Esterase Unit
  • a unit of enzyme activity that breaks down the methyl ester of pectin and releases 1 millimol of carboxyl group per minute.
  • examples of the enzyme preparation for decomposing and removing the endothelium-containing composition containing the pectin methylesterase enzyme include, but are not limited to, viscozyme L (Novozymes Japan Co., Ltd.) and hemicellulase Amano 90.
  • an agent containing calcium that binds to the site where the methyl ester group of pectin constituting the pulp is decomposed is used. Since calcium binds to the decomposed methyl ester group, the pectin molecules are bound together by cross-linking, and as a result, softening of the pulp is prevented.
  • an agent containing calcium is referred to as a calcium agent. That is, in the method of the present invention, a calcium agent is used.
  • a calcium agent a commercially available preparation for food additives can be used, and for example, calcium carbonate, calcium lactate and the like can be used. In any case, it is only necessary that 9.4 ⁇ mole / L or more of calcium is contained in the composition.
  • the enzyme treatment for removing the outer skin the same kind of enzymes as those for decomposing and removing the above-mentioned endothelium components can be used as the enzyme for decomposing and removing the outer skin components.
  • the enzyme solution may be included in the citrus fruit. The enzyme solution may be immersed in any way as long as the enzyme solution is in contact with the outer skin (flavedo) and inner skin (albedo).
  • the inner skin may be impregnated so that the endothelium and the enzyme solution are in contact with each other.
  • the impregnation method of the enzyme solution after perforating the fruit by physical treatment, the enzyme solution is impregnated in the inner skin of the citrus fruit under reduced pressure, or one or more inside the outer skin of the citrus fruit. Examples thereof include a method of injecting an enzyme solution with a device having a needle-like needle at the tip.
  • impregnation of the enzyme solution into the outer skin of the citrus fruit is sometimes referred to as impregnation treatment.
  • the physical treatment for citrus fruits include a drilling treatment for complete citrus fruits having an inner skin and an outer skin.
  • the hole punching process refers to performing a damage process from the skin surface of the fruit to such an extent that the pulp is not damaged.
  • the drilling process can be performed using a thin needle-like instrument having a sharp point, and for example, a toothpick, a driver, a cone, a threader, or the like can be used.
  • a household fork used as tableware, a sword mountain for ikebana, a tenderizer, or the like can also be used.
  • it includes an automatic drilling machine including cutters, drills, sewing machines, etc., blades such as knives, scratching processes using laser, ultrasonic waves, wind pressure, water pressure, and the like.
  • the drilling a hole is drilled from the surface of the citrus fruit using the above instrument.
  • the drilling process is performed so that the composition can come into contact with the inside of the outer skin and the inner skin during the enzyme reaction in the next step.
  • the immersion treatment is preferably performed under reduced pressure. More specifically, the citrus fruit subjected to the above-described physical treatment is immersed in an enzyme solution, and a reduced pressure treatment is preferably performed at 720 mmHg or more for 5 minutes or more.
  • the enzyme varies depending on the type of the target citrus fruit, but 0.1 to 1.0% by mass of the enzyme is added to water having a weight twice or more of the weight of the processed fruit, and is used after being well suspended.
  • the enzyme reaction is performed.
  • the enzyme reaction is performed under the following conditions. That is, the material in which the enzyme solution is immersed is immersed in a constant temperature water bath at 35 ° C. to 55 ° C. for 30 minutes to 60 minutes. More preferably, it is desirable to immerse in a water bath at 45 ° C. for 30 to 45 minutes.
  • naringinase can be used in combination with the enzyme reaction.
  • the skin tissue of citrus fruits subjected to physical treatment and enzyme treatment is softened and easily peeled off, and the skin is easily peeled off manually.
  • the skin can be peeled by various devices or by treatment using water pressure or wind pressure.
  • the pulp with endothelium from which the outer skin has been removed is not in contact with the flesh bunches so that the processing composition of the present invention used in the next stage does not infiltrate, even if the flesh bunches are continuous.
  • the following treatment with the processing composition of the present invention can be performed. More preferably, it is desirable to carry out the treatment with the processing composition of the present invention in a broken-up state in which each flesh is separated.
  • the treatment with the processing composition of the present invention of the fruit bunches with the endothelium from which the outer skin has been removed is reacted at a low temperature of less than 20 ° C., preferably 15 ° C. or less, more preferably 10 ° C. or less, for 15 hours or more.
  • the lower limit of the temperature is a temperature at which the citrus fruit freezes, and it is preferable to cause the reaction with the processing composition at, for example, 4 ° C or higher, 6 ° C or higher, or 8 ° C or higher.
  • the reaction may be performed at 9 ° C. for 17 hours.
  • Such long-time treatment at a low temperature is called low-temperature long-time treatment. In some cases, the reaction at 10 ° C.
  • the enzyme used for decomposing and removing the constituents of the endothelium in the processing composition of the present invention to be used varies depending on the type of the target citrus fruit, but the enzyme is 0.1 to 2.5% by mass in water, preferably 0.20. Add ⁇ 2.0% by mass and use well suspended.
  • the amount of the processing composition when the citrus fruit is immersed in the processing composition of the present invention may be an amount that allows the endothelium and the processing composition to be in sufficient contact.
  • the processing composition of the present invention may be used in an amount equal to that of the citrus pulp from which the endothelium is removed to prevent softening of the pulp.
  • the enzyme concentration in the processing composition of the present invention is the total concentration of the whole enzyme when a mixed enzyme is used. Even if the treatment with the processing composition of the present invention is performed in a state where citrus fruits are immersed in the processing composition, the citrus fruits are once immersed in the processing composition of the present invention for 10 minutes or more.
  • the reaction may be carried out by pulling up from the processing composition. In the latter case, the concentration of the enzyme used is 0.1 to 2.5% by mass, preferably 0.35 to 2.0% by mass.
  • the treatment time of the low-temperature and long-time treatment with the processing composition of the present invention may be changed depending on the enzyme concentration in the processing composition to be used. If the enzyme concentration is high, the treatment time can be shortened. For example, at 15 ° C. or less or 10 ° C. or less, for example, 9 ° C., when the enzyme concentration is greater than 0.6% by mass, for example, greater than 0.6% by mass and 2.5% by mass or less, or 0.7 When the content is greater than 2.5% by mass and less than 2.5% by mass, the endothelium can be removed while maintaining the quality of the pulp by performing the treatment for 3 hours or more.
  • the endothelium is removed while maintaining the quality of the pulp by performing the enzyme treatment for 5 hours or more. can do.
  • the enzyme treatment is performed for more than 5 hours, for example, 10 hours or more, or 15 hours or more, while maintaining the quality of the pulp.
  • the endothelium can be removed.
  • a bitter substance When the treatment is performed at a high temperature near the optimum temperature of the enzyme, a bitter substance may be generated. However, in the method of the present invention, since the enzyme treatment is performed at a low temperature, the possibility that a bitter substance is generated is low. However, naringinase may be added as a bitter taste suppression during the enzyme reaction.
  • the processing composition of the present invention When the processing composition of the present invention is contained in the inside of the fruit having the outer skin and the endothelium and the endothelium and the processing composition are in contact with each other, and the outer skin removal and the endothelium removal are simultaneously performed. According to the above method, the processing composition of the present invention is impregnated under reduced pressure, and the reaction is carried out at the processing time and temperature described above.
  • the present invention also includes citrus pulp produced by the above method.
  • the citrus pulp from which the endothelium obtained by the method of the present invention has been removed not only has no actual cracking, but also the calcium is bound in the pectin in the pulp, so that the hardness of the pulp surface is maintained, Adhesion during the abdomen is also retained, and it is more structurally stronger.
  • the pulp since the pulp is processed at a low temperature, the pulp is not damaged by the high temperature, etc. Therefore, it is not softened and firm compared to a pulp that has not been subjected to an enzyme treatment or a pulp that has only been subjected to an enzyme treatment. Holding. Whether it is not softened and retains hardness can be evaluated, for example, by evaluating physical properties of the pulp such as stress measurement and bending index.
  • the stress is measured using a texture analyzer TA-XT21 (Stable Micro Systems, UK) under a fixed condition of the maximum load of the shear stress that cuts the long axis direction of the pulp chamber using a blade-type plunger. Can be determined.
  • the bending index can be determined by projecting half (L 0.5 ) of the length (L 1 ) of the flesh bunch from the vertical part of the experimental table and measuring the length (l) depending on the length.
  • the length of sagging depends on the size of the flesh bun (if the strength of the sago is the same, the larger the flesh hangs down), so correct it with L 0.5 .
  • the citrus pulp from which the endothelium obtained by the method of the present invention has been removed may be washed after being treated with the processing composition of the present invention, but the enzyme and calcium immersed in the outer skin and endothelium are completely removed. It is difficult to wash away.
  • the enzyme in the composition may be inactivated, but in this case, the enzyme protein itself may remain. Accordingly, cellulase enzymes, pectinase enzymes, hemicellulase enzymes, and pectin methylesterase enzymes remain in the outer skin and endothelial tissue of citrus fruits produced by the method of the present invention.
  • the pulp contains detectably these enzymes.
  • the term “detectably contained” means that it is contained in such a manner that it can be detected by an immunoassay using an antibody, for example.
  • the remaining enzyme may be active or inactive.
  • the citrus pulp from which the endothelium obtained by the method of the present invention has been removed is more of CSP (chelate soluble pectin) constituting the pulp tissue than the pulp that is not treated with the processing composition of the present invention.
  • the methyl esterification rate is decreasing. The methyl esterification rate can be measured by using an enzymatic method after subjecting the separated CSP fraction to alkaline hydrolysis.
  • the methyl esterification rate in the CSP of citrus pulp that is not treated with the processing composition of the present invention is 30% or more, whereas the CSP of citrus pulp processed with the processing composition of the present invention is 30% or more.
  • the methyl esterification rate is less than 30%, preferably less than 25%.
  • the citrus pulp from which the endothelium obtained by the method of the present invention has been removed contains more calcium than the pulp that is not treated with the processing composition of the present invention.
  • Calcium can be measured by a known measurement method such as a measurement method using an emission analyzer.
  • the calcium content of citrus pulp that is not treated with the processing composition of the present invention is less than 20 mg / 100 gFW (fresh weight), whereas the treatment with the processing composition of the present invention is performed.
  • the calcium content of the citrus pulp is 20 mg / 100 gFW or more, preferably 25 mg / 100 gFW or more.
  • FIG. 1 shows the structure of a citrus fruit in a state where the fruit is cut from the center.
  • the citrus fruit in a state where the inner skin is removed while the outer skin is attached is the outer skin (flavedo) and inner pericarp ( Albedo)), but has no endothelium surrounding it.
  • the present invention provides (a) an enzyme activity for epithelial dehulling comprising at least one enzyme activity of cellulase enzyme, pectinase enzyme, and hemicellulase enzyme, and pectin for preventing softening of pulp
  • a composition containing methylesterase activity of 1.34 PMEU / mL or more and calcium containing 9.4 mol / L or more is contacted with the endothelium of citrus fruit
  • a method of removing citrus fruit endothelium comprising treating at a low temperature of less than 0 C for 15 hours or more.
  • the present invention also includes a method for processing citrus pulp, wherein the inner skin of citrus fruit is removed while contacting the citrus fruit processing composition with citrus fruit while preventing softening of the pulp.
  • Example 1 Examination of enzyme concentration (low-temperature long-time treatment using pulp bunches with endothelium)
  • Example 2 Verification of pulp softening by heating
  • Sample South African GF white meat variety
  • Viscozyme L Novozymes Japan Co., Ltd.
  • the washed pulp was put in an aluminum pouch bag, degassed and sealed, and then heated in 85 ° C. hot water for 30 minutes.
  • the heated pulp was cooled to 10 ° C., and then subjected to physical property evaluation (stress measurement and index).
  • the stress measurement was carried out using a texture analyzer TA-XT21 (Stable Micro Systems, UK) under a fixed condition of the maximum load of shear stress that cuts the long axis direction of the pulp chamber using a blade-type plunger.
  • the bending index half (L 0.5 ) of the vertical length (L 1 ) of the flesh bun was protruded from the vertical part of the experimental table, and the length (l) hanging down was measured. This length depends on the size of the pulp tufts (if the strength of adhesion between the left brain is equal, the larger pulp bunch hangs more) for, corrected by L 0.5, and "bending index" did. The smaller the value, the harder the pulp is.
  • Example 3 Examination of softening prevention method for pulp (a) Sample South African GF (white meat variety) as raw material fruit, Viscozyme L (Novozymes Japan Co., Ltd.) as enzyme preparation, Food additive use as calcium preparation (atomic weight) 308.30 g / mol, 97.0% grade or higher) calcium lactate (Pure Chemical Co., Ltd.) was used.
  • C, E, and G calcium lactate is added to the enzyme solution similar to B, 0.10%, 0.30%, and 1.00% by weight, respectively. It was immersed and reacted in the same manner as in Section B to obtain pulp from which the endothelium had been removed (calcium lactate treatment simultaneously with the enzyme reaction). In the D, F, and H wards, the pulp bunches with endothelium were immersed and reacted in the same manner as in the B ward to obtain pulp from which the endothelium had been removed. After washing the pulp for 2 minutes under running water, g was immersed in 0.10% by mass, 0.30% by mass, and 1.00% by mass aqueous solution of calcium lactate for 1 hour at 9 ° C. (calcium lactate treatment after the enzyme reaction).
  • the heated pulp was cooled to 10 ° C. and then subjected to physical property evaluation (stress measurement and index). The method was performed as described in Example 2.
  • Example 4 Specificity verification of pulp softening prevention effect by enzyme for peeling and calcium preparation
  • Sample South African GF white meat variety
  • Viscozyme L Novozymes Japan Co., Ltd.
  • Calcium lactate Pure Chemical Co., Ltd.
  • Enzymatic skin (C and D) pulps were obtained by using the method shown in Preparation Example 1 to obtain pulp bunches with individual endothelium. It was immersed in L0.20 mass% aqueous solution and reacted at 9 ° C. for 17 hours to obtain a pulp from which the endothelium was removed. In the D section, 3000 g of pulp bud with endothelium was immersed in a mixed aqueous solution of 0.20% by mass of viscozyme L and 0.30% by mass of calcium lactate and reacted at 9 ° C. for 17 hours. Obtained. The pulp after all the treatments except for the A section was washed under running water for 2 minutes, put in an aluminum pouch bag, degassed and sealed, and then heated in 85 ° C. hot water for 30 minutes.
  • the heated pulp was cooled to 10 ° C., it was subjected to physical property evaluation (stress measurement, index) and sensory evaluation.
  • the physical properties were evaluated by the method described in Example 2 for the four test sections A to D.
  • the sensory evaluation was carried out in three test sections A, C, and D, based on the five items shown in Table 5, with an absolute evaluation of a seven-step score by 14 panelists who were fully trained.
  • Viscozyme L (Novozymes Japan Co., Ltd.), which mainly has hemicellulase activity, was used. Viscozyme L prepared 15.0 mass% aqueous solution and used for examination.
  • the PME activity in the enzyme preparation was defined as an enzyme activity unit that decomposes the methyl ester of pectin per minute to generate 1 ⁇ mol of a carboxyl group, and was defined as a pectin methylesterase unit (PMEU).
  • PMEU pectin methylesterase unit
  • Example 6 Examination of pectin methyl esterification rate and calcium content in pulp by difference of peeling method (a) Sample South African GF (white meat variety) as raw material fruit, Viscozyme L (Novozymes Japan Co., Ltd.) as enzyme preparation ), Calcium lactate (Pure Chemical Co., Ltd.) for food additives (atomic weight of 308.30 g / mol, grade of 97.0% or more) was used as a calcium preparation.
  • the calcium content in the pulp was measured using the freeze-dried pulp of each test section as a sample. Hydrolysis was performed using nitric acid, and the calcium content was quantified using ICPE-9000 (Shimadzu Corporation) as a test solution.
  • Example 7 Verification of effect of preventing softening of pulp in syrup cup (a) Sample American GF (red meat variety) as raw fruit, Viscozyme L (Novozymes Japan Co., Ltd.) as enzyme preparation, Food addition as calcium preparation Calcium lactate (Pure Chemical Co., Ltd.) for use (atomic weight 308.30 g / mol, grade 97.0% or more) was used.
  • the upper part of the cup was sealed with a seal, and the cup was heated in 85 ° C. hot water for 30 minutes.
  • the heated cup was cooled at 5 ° C. and stored.
  • physical-property evaluation it became a stress measurement, and an index
  • sensory evaluation were performed.
  • the physical properties were evaluated by the method described in Example 2 using the pulp taken out from the cup at 10 ° C. for 1 hour and using this as a sample.
  • the sensory evaluation was performed by the method described in Comparative Example 1 using the pulp in the prepared cup as a sample in the same manner as the physical property evaluation.
  • FIG. 14-1 shows the result of physical property evaluation
  • FIG. 14-2 shows the result of sensory evaluation of red group fruit heated pulp.
  • FIG. 15-1 shows the result of physical property evaluation
  • FIG. 15-2 shows the result of sensory evaluation of red group fruit heated pulp.

Abstract

The present invention provides a composition for processing used to remove the endodermis from a citrus fruit and prevent softening of pulp, and a processing method using the same. A citrus fruit pulp from which the endodermis has been removed and in which softening has been prevented is obtained by performing a processing treatment comprising treatment for three hours or longer or 15 hours or longer at a low temperature of less than 20˚C in a state of contact between endodermis and a composition for processing citrus fruit pulp, characterized in including at least one enzyme selected from the group consisting of cellulase enzyme, pectinase enzyme, and hemicellulase enzyme, pectin methyl esterase enzyme, and calcium.

Description

柑橘類果肉加工用組成物、及びそれを用いた果肉加工食品の製造方法Citrus pulp processing composition and method for producing processed pulp food using the same
 本発明は、柑橘類果実の加工法に関する。 The present invention relates to a method for processing citrus fruits.
 柑橘類果実加工品における原料は、剥皮や加熱殺菌などの加工工程を経る。これら加工時の処理によって果肉が軟化し、原料本来の持つ食感やみずみずしさが損なわれる問題があった。柑橘類原料の剥皮において、果肉へのダメージを最小限に効率化する酵素を用いた処理方法を発明した(特許文献1)。しかし、この方法を用いて調製した果肉であっても、加熱殺菌を行うと加熱前の果肉と比較して果肉が軟化してしまうことが問題であった。 Raw materials for processed citrus fruit products undergo processing steps such as peeling and heat sterilization. The processing at the time of processing has a problem that the pulp is softened and the texture and freshness inherent to the raw material are impaired. In the peeling of citrus raw materials, we invented a treatment method using an enzyme that minimizes the damage to the pulp (Patent Document 1). However, even if it is the pulp prepared using this method, when heat-sterilized, it was a problem that a pulp will soften compared with the pulp before a heating.
 野菜や果実はカルシウムなどの塩が含まれる水溶液等で処理を行うと、物性が硬くなる事象が知られている。これを利用した先行特許文献に、野菜類をカルシウム水溶液中に低温下で浸漬したのち40~70℃に加温処理をする方法(特許文献2)、果菜類や根菜類の野菜をカルシウム塩水溶液に浸し減圧処理を行い、加温したカルシウム塩溶液で処理する煮くずれ防止方法(特許文献3)、および野菜類をL-アスパラギン酸塩単独またはカルシウム塩を併用した水溶液中で加熱処理する方法(特許文献4)があるが、対象は柑橘類ではなく、ペクチンメチルエステラーゼ(PME)活性の利用については記載がない。果実を対象としてカルシウム処理やPME活性を利用した軟化防止に関する先行特許では、剥皮、除芯、切断したリンゴを減圧脱気後にカルシウムを含んだアスコルビン酸沸騰水溶液に浸漬しブランチング処理を行ったのち糖類添加、冷凍保管する方法(特許文献5)、およびイチゴなどの果実をペクチンエステラーゼ含有水溶液に浸漬し減圧処理を行い、糖度調整ののち凍結する方法(特許文献6)があるが、いずれも対象は柑橘類ではなく、また冷凍加工品を対象としたものである。また、野菜や果実類を含有したゼリー製造方法について、カルシウムを含有する液に野菜や果実の固形物を入れた分散液と低メトキシルペクチン等を溶解させた液を別に調製したのち混合し、これとゲル化剤や増粘多糖類を含む原料液とを混合し冷却、固化させる方法(特許文献7)があるが、ゼリーの製造方法に限定されるとともに、果実の軟化抑制方法を原料の剥皮工程と組み合わせたものではない。ペクチンのメチルエステル化の低下(メチルエステラーゼ活性)を利用したものに特許文献8および特許文献9があるが、特許文献8は、対象が根菜類と柑橘類ではなく、PMEを活性化させる条件として加熱処理があり煩雑な工程であるとともに剥皮工程と組み合わせたものではない。特許文献9は、対象がアロエに限定されており、その食感維持のための工程も加熱処理が必要と、本発明とは異なる条件である。 It is known that physical properties of vegetables and fruits become hard when treated with an aqueous solution containing a salt such as calcium. In the prior patent document using this, a method in which vegetables are immersed in a calcium aqueous solution at a low temperature and then heated to 40 to 70 ° C. (patent document 2), fruit vegetables and root vegetables are mixed with a calcium salt aqueous solution. A method of preventing boiling from being soaked in vacuum and treating with a heated calcium salt solution (Patent Document 3), and a method of heating vegetables in an aqueous solution containing L-aspartate alone or in combination with calcium salt ( Although there is Patent Document 4), the subject is not citrus, and there is no description about the use of pectin methylesterase (PME) activity. In the prior patent on softening prevention using calcium treatment and PME activity for fruits, the peeled, de-cored and cut apples were deaerated under reduced pressure and then immersed in an ascorbic acid boiling water solution containing calcium, followed by blanching treatment. There are a method of adding saccharides and storing them frozen (Patent Document 5), and a method of immersing fruits such as strawberries in a pectinesterase-containing aqueous solution, subjecting them to reduced pressure, and freezing after adjusting the sugar content (Patent Document 6). Is not for citrus fruits, but also for frozen processed products. In addition, for a jelly manufacturing method containing vegetables and fruits, a dispersion in which solids of vegetables and fruits are added to a calcium-containing solution and a solution in which low methoxyl pectin is dissolved are separately prepared and mixed. There is a method (Patent Document 7) of mixing and cooling and solidifying a raw material solution containing a gelling agent and a thickening polysaccharide (Patent Document 7). It is not combined with the process. Patent Document 8 and Patent Document 9 use a decrease in methyl esterification of pectin (methylesterase activity). However, Patent Document 8 is not subject to root vegetables and citrus fruits, but heated as a condition for activating PME. It is a complicated process and not a combination with a peeling process. In Patent Document 9, the object is limited to aloe, and the process for maintaining the texture also requires heat treatment, which is different from the present invention.
特許第5374547号公報Japanese Patent No. 5374547 特開昭60-237957号公報JP-A-60-237957 特開平03-285651号公報Japanese Unexamined Patent Publication No. 03-285651 特開2002-65198号公報Japanese Patent Laid-Open No. 2002-65198 特開2004-105083号公報JP 2004-105083 A 特開2010-124767号公報JP 2010-124767 特開平09-172986号公報JP 09-172986 JP 特開2008-17770号公報Japanese Unexamined Patent Publication No. 2008-17770 特開2004-248607号公報JP 2004-248607 A
 本発明は、柑橘類の加熱後の果肉軟化を防止するための加工用組成物、およびそれを用いた加工方法の提供を目的とする。柑橘類果肉を用いた加工品を製造する際の原料の剥皮工程において、ペクチンメチルエステラーゼ活性を有し、かつ内皮を分解せしめる酵素と、カルシウムを、ともに添加した組成物に内皮付きの果肉房を低温下で長時間浸漬することで、効率的に内皮が除去され、かつ加熱後も生果実に近い硬さと食感を有した果肉を得ることが可能となる。 The present invention aims to provide a processing composition for preventing softening of pulp after heating of citrus fruits and a processing method using the same. In the skinning process of raw materials when manufacturing processed products using citrus fruit pulp, the pulp bunches with endothelium are added to the composition containing pectin methylesterase activity and an enzyme that degrades the endothelium and calcium. By soaking for a long time, it is possible to efficiently remove the endothelium and obtain a pulp having a hardness and texture close to that of fresh fruit even after heating.
 柑橘類果実は外皮と内皮を有する構造を持つため、果肉を利用するための加工の際は、他の果実種と比較してより煩雑な剥皮工程が必要である。柑橘類果実の剥皮方法における従来技術には、手作業等の物理的処理、薬品等による化学的処理、およびこれらを効率化し果肉品質を比較的維持できる酵素処理(特許文献1)があるが、これらいずれをもってしても、剥皮後の果肉を使用して加工品を製造する際、洗浄工程や加熱殺菌工程によって軟化してしまうことが課題であった。剥皮後の果肉の軟化防止を行う処理方法として、柑橘類が対象ではない方法として、カルシウムを含有した水溶液等に浸漬し加温する方法(特許文献2,3,4)やペクチンのメチルエステル化の低下を生じさせるための加熱処理(特許文献8,9)等があるが、ただでさえ剥皮工程が煩雑な柑橘類果実には工程が非効率的であり、また更なる加熱による果肉へのダメージが危惧され、軟化防止効果も小さいものと考えられた。 Citrus fruits have a structure having an outer skin and an endothelium, and therefore a more complicated skinning process is required when processing to use the pulp compared to other fruit types. Conventional techniques in the method of peeling citrus fruits include physical treatment such as manual work, chemical treatment with chemicals, etc., and enzyme treatment (Patent Document 1) that can efficiently maintain and maintain the flesh quality. Even if it has any, when manufacturing the processed goods using the pulp after peeling, it was a subject to be softened by a washing | cleaning process or a heat sterilization process. As a method of preventing softening of the pulp after peeling, as a method not intended for citrus fruits, a method of heating by immersing in an aqueous solution containing calcium (Patent Documents 2, 3, and 4) and methyl esterification of pectin Although there is a heat treatment (Patent Documents 8 and 9) for causing a decrease, the process is inefficient for citrus fruits that are complicated even in the peeling process, and damage to the flesh due to further heating It was feared that the softening prevention effect was considered to be small.
 これらを鑑みて鋭意検討した結果、柑橘類果実の内皮を分解除去する処理の際に、セルラーゼ系、ペクチナーゼ系、およびヘミセルラーゼ系の酵素活性からなる群から選択される少なくとも1種の酵素活性に加えてペクチンメチルエステラーゼ活性を含む酵素と、カルシウムを同時に添加した組成物(水溶液)に、内皮の付いた状態の柑橘類果肉房を浸漬し、低温(20℃未満;好ましくは15℃以下、さらに好ましくは10℃以下)で長時間(15時間以上)静置することで、内皮がほぼ完全に除去され、加熱(85℃で30分間)後も生果実に近い硬さと食感を維持できることが分かった。本発明者らは、この果肉軟化防止に効果のある組成物中のペクチンメチルエステラーゼ活性の下限、およびカルシウム濃度を見出し、本発明を完成するに至った。 As a result of intensive studies in view of these, in addition to at least one enzyme activity selected from the group consisting of cellulase-based, pectinase-based, and hemicellulase-based enzyme activities during the treatment for decomposing and removing the endothelium of citrus fruits, Then, the citrus fruit bun with the endothelium attached is immersed in a composition (aqueous solution) to which pectin methylesterase activity and calcium are added at the same time, and the temperature is low (less than 20 ° C .; preferably 15 ° C. or less, more preferably It was found that the endothelium was almost completely removed by standing at 10 ° C or lower for a long time (15 hours or longer), and the hardness and texture close to that of fresh fruits could be maintained after heating (at 85 ° C for 30 minutes). . The present inventors have found the lower limit of pectin methylesterase activity and the calcium concentration in the composition effective in preventing flesh softening, and have completed the present invention.
 すなわち、本発明は以下のとおりである。
[1]果肉の軟化を防止しつつ、柑橘類果肉の内皮を除去するための加工用組成物であって、(a)セルラーゼ系酵素、ペクチナーゼ系酵素、およびヘミセルラーゼ系酵素からなる群から選択される少なくとも1種の酵素と、(b)ペクチンメチルエステラーゼ系酵素を含む酵素と、(c)カルシウムを含むことを特徴とする柑橘類果肉加工用組成物。
[2]ペクチンメチルエステラーゼ活性を、1分間にペクチンのメチルエステルを分解して1 μmolのカルボキシル基を生成する酵素活性単位(PMEU)と定義したとき、1.34 PMEU/mL以上含み、かつカルシウムを9.4 ミリmol/L以上含むことを特徴とする[1]の柑橘類果肉加工用組成物。
[3] 果肉の洗浄処理又は加熱殺菌処理による果肉の軟化を防止する、[1]又は[2]の柑橘類果肉加工用組成物。
[4] カルシウムが乳酸カルシウムである、[1]~[3]のいずれかの柑橘類果肉加工用組成物。
[5] [1]~[4]のいずれかの柑橘類果肉加工用組成物と柑橘類果実を接触させることを含む、内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[6] 柑橘類果肉加工用組成物と柑橘類果肉の内皮が接触した状態で20℃未満の低温で3時間以上処理することを含む、[5]の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[7] 柑橘類果肉加工用組成物と柑橘類果肉の内皮が接触した状態で20℃未満の低温で15時間以上処理することを含む、[6]の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[8] 10℃以下の低温で処理を行う、[7]の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[9] 外皮がついた状態の果実の内部に[1]~[4]のいずれかの柑橘類果肉加工用組成物を含浸させて、内皮と該加工用組成物が接触した状態で処理することを含む、[5]~[8]の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[10] 外皮がついた柑橘類果実の果実表面に、穴あけ処理からなる物理的処理を行った後、該果実を[1]~[4]のいずれかの柑橘類果肉加工用組成物に浸漬して減圧下で含浸処理することを含む、[9]の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[11] 外皮がついた柑橘類果実に[1]~[4]のいずれかの柑橘類果肉加工用組成物をインジェクションにより注入して含浸処理することを含む、[9]の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[12] 実割れしておらず、生鮮柑橘類果実の果肉の硬度、色、及び栄養成分が保持されている柑橘類果肉を製造する、[6]~[11]のいずれかの内皮が除去され軟化が防止された柑橘類果肉を製造する方法。
[13] [6]~[12]のいずれかの方法により製造された、内皮が除去され軟化が防止された柑橘類果肉。
[14] 果肉CSPのメチルエステル化率が30%未満であるか、及び/又は20 mg/100 gFW以上のカルシウムを含有する、[13]の柑橘類果肉。
[15] [9]~[11]の方法により製造された、外皮はついたままで、内皮が除去され果肉の軟化が防止された柑橘類果実。
[16] 実割れしておらず、生鮮柑橘類果実の果肉の硬度、色、及び栄養成分が保持されている[15]の柑橘類果実。
[17] 果肉CSPのメチルエステル化率が30%未満であるか、及び/又は20 mg/100 gFW以上のカルシウムを含有する、[15]又は[16]の柑橘類果実。
That is, the present invention is as follows.
[1] A processing composition for removing the inner skin of citrus pulp while preventing softening of the pulp, and is selected from the group consisting of (a) a cellulase enzyme, a pectinase enzyme, and a hemicellulase enzyme A citrus pulp processing composition comprising: (b) an enzyme containing a pectin methylesterase enzyme; and (c) calcium.
[2] When pectin methylesterase activity is defined as an enzyme activity unit (PMEU) that decomposes the methyl ester of pectin in 1 minute to generate 1 μmol of carboxyl group, it contains 1.34 PMEU / mL or more and calcium 9.4 Cimol / L or more, [1] The composition for citrus pulp processing characterized by the above-mentioned.
[3] The composition for processing citrus pulp according to [1] or [2], which prevents softening of the pulp due to washing or heat sterilization of the pulp.
[4] The citrus pulp processing composition according to any one of [1] to [3], wherein the calcium is calcium lactate.
[5] A method for producing a citrus pulp from which endothelium is removed and softening is prevented, which comprises contacting the citrus fruit processing composition according to any one of [1] to [4] with a citrus fruit.
[6] A citrus pulp with the endothelium removed and softened prevented, comprising treating the citrus pulp processing composition and the citrus pulp endothelium in contact with the citrus pulp endothelium at a low temperature of less than 20 ° C. for 3 hours or more. How to manufacture.
[7] A citrus pulp with the endothelium removed and prevented from softening, comprising treating the citrus pulp processing composition and the citrus pulp endothelium in contact with the citrus pulp endothelium at a low temperature of less than 20 ° C. for 15 hours or more. How to manufacture.
[8] The method for producing a citrus pulp in which the endothelium is removed and softening is prevented, which is performed at a low temperature of 10 ° C. or less.
[9] Impregnation of the citrus pulp processing composition according to any one of [1] to [4] into the fruit with an outer skin, and processing in a state where the endothelium and the processing composition are in contact with each other A method for producing a citrus pulp from which the endothelium of [5] to [8] is removed and softening is prevented.
[10] The physical surface of the citrus fruit with an outer skin is subjected to a physical treatment consisting of drilling, and the fruit is immersed in the citrus pulp processing composition according to any one of [1] to [4]. A method for producing a citrus pulp in which the endothelium of [9] is removed and softening is prevented, which comprises impregnation under reduced pressure.
[11] Including the citrus fruit processing composition according to any one of [1] to [4] into the citrus fruit with an outer skin and injecting the citrus fruit processing composition, the inner skin of [9] is removed and softened. A method for producing prevented citrus pulp.
[12] Manufactures citrus pulp that is not cracked and retains the hardness, color, and nutrients of fresh citrus fruit pulp, and the endothelium of any of [6] to [11] is removed and softened A method for producing citrus fruit pulp in which rust is prevented.
[13] A citrus fruit pulp produced by the method of any one of [6] to [12] from which endothelium is removed and softening is prevented.
[14] The citrus pulp of [13], wherein the methyl esterification rate of the pulp CSP is less than 30% and / or contains 20 mg / 100 gFW or more of calcium.
[15] A citrus fruit produced by the method of [9] to [11], wherein the outer skin remains attached and the inner skin is removed to prevent softening of the pulp.
[16] The citrus fruit according to [15], which is not cracked and retains the hardness, color, and nutritional components of fresh citrus fruit pulp.
[17] The citrus fruit of [15] or [16], wherein the methyl esterification rate of the pulp CSP is less than 30% and / or contains 20 mg / 100 gFW or more of calcium.
 本明細書は本願の優先権の基礎である日本国特許出願2014-069959号の明細書および/または図面に記載される内容を包含する。 This specification includes the contents described in the specification and / or drawings of Japanese Patent Application No. 2014-069959 which is the basis of the priority of the present application.
 柑橘類果実の果肉は、他の果実種とは異なり、果汁を含んだ粒状組織である「さのう」が多数接合した独特の構造を有している。一方で、果実を使用した加工品は、原料果肉の剥皮工程や洗浄工程、および加熱殺菌工程などを経るため、果肉の味、風味、色、食感、および栄養機能性成分などの品質の低下が生じる。とりわけ柑橘類果肉は、剥皮や洗浄工程において、さのう同士の接着が離れ果肉がばらばらになり形状が維持できないことや、加熱工程によってさのうの張り感が失われることで果肉房全体が軟化したり、さのうの接着が緩くなることで果肉の形状が保たれないことがある。こうした果肉は、果肉の形状を維持したまま生の果肉に近い食感をはじめとした品質を提供する商材へ利用することができず、果肉利用率(歩留り)が低下し、生産効率も悪い。本発明を用いることで、柑橘類果実の内皮除去と軟化防止を同時に行うことが可能となり、製造工程の効率化、低コストでの加工用柑橘類果肉の調製が可能となる。さらに殺菌などの目的で加熱処理を行った後の果肉において、従来よりも軟化が抑制されることから、柑橘類特有のシャキシャキしたみずみずしい食感が維持できる。果肉(さのう)表面の硬さが保たれ、またさのう間の接着も維持されることから、従来失われていた果汁や組織に含まれる色素や栄養成分や機能成分が保持される効果も期待される。本発明の方法を用いることによって、柑橘類果実を使用した商材全般への水平展開が期待でき、特に果肉のみを喫食する食シーンが想定されるカットフルーツやシラップカップといった形態の商材への適性が考えられる。これら商材は、従来のものと比べて、果肉の形態が保たれることから、より広域流通の輸送に適していると考えられる。このように、これまで市場にない高付加価値商品を開発、提供できる可能性が考えられる。 Unlike other fruit types, citrus fruit pulp has a unique structure in which a number of “Sano”, a granular tissue containing fruit juice, are joined. On the other hand, processed products using fruits undergo raw skin peeling and washing processes, heat sterilization processes, etc., so the quality of the pulp such as taste, flavor, color, texture, and nutritional functional ingredients is degraded. Occurs. In particular, citrus pulp is softened in the flesh batter due to the fact that the peels are separated from each other in the peeling and washing process, and the shape of the pulp cannot be maintained due to the separation of the flesh and the heating process is lost. In some cases, the shape of the pulp may not be maintained due to the loose adhesion of sapro. Such pulp cannot be used as a commercial product that provides quality such as texture close to that of raw pulp while maintaining the shape of the pulp, resulting in reduced pulp utilization (yield) and poor production efficiency. . By using the present invention, it becomes possible to simultaneously remove the endothelium of citrus fruits and prevent softening, thereby improving the efficiency of the production process and preparing citrus pulp for processing at low cost. Further, since softening is suppressed in the pulp after heat treatment for the purpose of sterilization or the like, it is possible to maintain a crisp and fresh texture unique to citrus fruits. Because the surface of the pulp is preserved and the adhesion during the sago is maintained, the pigments, nutrients, and functional ingredients contained in the juice and tissue that have been lost are retained. The effect is also expected. By using the method of the present invention, it is possible to expect horizontal development to all products using citrus fruits, and in particular, suitability for products such as cut fruits and syrup cups that are supposed to eat only the pulp. Can be considered. These products are considered to be suitable for transportation in a wider area because the shape of the pulp is maintained as compared with conventional products. In this way, there is a possibility that high value-added products that are not available in the market can be developed and provided.
柑橘類果実の構造を示す図である。It is a figure which shows the structure of a citrus fruit. 実施例2における果肉の最大せん断応力を示す。平均値±標準偏差で表記、**は非加熱区とp<0.01(t検定)で有意差があることを示す。The maximum shear stress of the pulp in Example 2 is shown. Expressed as mean ± standard deviation, ** indicates that there is a significant difference between the non-heated section and p <0.01 (t test). 実施例2における果肉のしなり指数を示す。平均値±標準偏差で表記、**は非加熱区とp<0.01(t検定)で有意差があることを示す。The bending index of the pulp in Example 2 is shown. Expressed as mean ± standard deviation, ** indicates that there is a significant difference between the non-heated section and p <0.01 (t test). 実施例3における果肉の最大せん断応力を示す。平均値±標準偏差で表記、B区と比較して、**はp<0.01(Dunnett-test)で有意差があることを示す。The maximum shear stress of the pulp in Example 3 is shown. Indicated by mean value ± standard deviation, ** indicates a significant difference at p <0.01 (Dunnett-test) as compared with Section B. 実施例3における果肉のしなり指数を示す。平均値±標準偏差で表記、B区と比較して、**はp<0.01(Dunnett-test)で有意差があることを示す。The bending index of the pulp in Example 3 is shown. Indicated by mean value ± standard deviation, ** indicates a significant difference at p <0.01 (Dunnett-test) as compared with Section B. 実施例4における果肉の最大せん断応力を示す。平均値±標準偏差で表記した。The maximum shear stress of the pulp in Example 4 is shown. Expressed as mean ± standard deviation. 実施例4における果肉の最大せん断応力を示す。平均値±標準偏差で表記、**はC区とp<0.01(t検定)で有意差があることを示す。The maximum shear stress of the pulp in Example 4 is shown. Expressed as mean ± standard deviation, ** indicates that there is a significant difference between section C and p <0.01 (t test). 実施例4における果肉のしなり指数を示す。平均値±標準偏差で表記した。The bending index of the pulp in Example 4 is shown. Expressed as mean ± standard deviation. 実施例4における果肉のしなり指数を示す。平均値±標準偏差で表記、†はC区とp<0.1(t検定)であることを示す。The bending index of the pulp in Example 4 is shown. Expressed as mean ± standard deviation, † indicates C section and p <0.1 (t test). 実施例4における果肉の官能評価結果を示す。スコアの中央値をプロット、C区と比較して、*はp<0.05(Scheffe-test)、**はp<0.01(Scheffe-test)でA区またはD区において有意差があることを示す。The sensory evaluation result of the pulp in Example 4 is shown. The median score is plotted. Compared with Section C, * is p <0.05 (Scheffe-test), ** is p <0.01 (Scheffe-test), and there is a significant difference in Section A or Section D Indicates that there is. 実施例5におけるペクチンメチルエステラーゼ活性を示す。数字は活性値を示す。The pectin methylesterase activity in Example 5 is shown. Numbers indicate activity values. 実施例6における果肉のCSPのメチルエステル化率を示す。The methyl esterification rate of CSP of the pulp in Example 6 is shown. 実施例6における果肉のカルシウム含量を示す。The calcium content of the pulp in Example 6 is shown. 実施例7におけるA区とB区の果肉のしなり指数を示す。平均値±標準偏差で表記した。The bending index of the pulp of A section and B section in Example 7 is shown. Expressed as mean ± standard deviation. 実施例7におけるA区とB区の果肉の官能評価結果を示す。スコアの中央値をプロットした。The sensory evaluation result of the pulp of A ward and B ward in Example 7 is shown. The median score was plotted. 実施例7におけるC区とD区の果肉のしなり指数を示す。平均値±標準偏差で表記した。The bending index of the pulp of C section and D section in Example 7 is shown. Expressed as mean ± standard deviation. 実施例7におけるC区とD区の果肉の官能評価結果を示す。スコアの中央値をプロットした。The sensory evaluation result of the pulp of C section and D section in Example 7 is shown. The median score was plotted. 実施例7におけるC区とE区の果肉のしなり指数を示す。平均値±標準偏差で表記、*はC区とp<0.05(t検定)で有意差があることを示す。The bend index of the pulp of C section and E section in Example 7 is shown. Expressed as mean ± standard deviation, * indicates significant difference between C section and p <0.05 (t test). 実施例7におけるC区とE区の果肉の官能評価結果を示す。スコアの中央値をプロットした。The sensory evaluation result of the pulp of C section and E section in Example 7 is shown. The median score was plotted. 実施例7におけるC区とF区の果肉のしなり指数を示す。平均値±標準偏差で表記、**はC区とp<0.01(t検定)で有意差があることを示す。The bending index of the pulp of C zone and F zone in Example 7 is shown. Expressed as mean ± standard deviation, ** indicates that there is a significant difference between section C and p <0.01 (t test). 実施例7におけるC区とF区の果肉の官能評価結果を示す。スコアの中央値をプロット、C区と比較して、†はp<0.1(Mann-WhitneyのU検定)であることを示す。The sensory evaluation result of the pulp of C ward and F ward in Example 7 is shown. The median score is plotted and compared with Section C, † indicates p <0.1 (Mann-Whitney U test). 実施例7におけるB区、D区、E区およびF区の果肉に占める主要な赤み色の割合を示す。平均値+標準偏差で表記した。The ratio of the main reddish color which occupies for the pulp of the B ward, D ward, E ward, and F ward in Example 7 is shown. Expressed as mean + standard deviation. 実施例7におけるアスコルビン酸総量の定量結果を示す。The quantitative result of the ascorbic acid total amount in Example 7 is shown.
 本発明は、柑橘類果実を対象として、加工前の内皮除去と加工後の果肉軟化防止を効率化するための加工用組成物、およびそれを用いた、内皮が除去され軟化が防止された柑橘類果肉の製造方法あるいは調製方法である。ここで、軟化の防止とは、果肉の洗浄処理や加熱処理による軟化の防止をいう。洗浄工程において果肉に物理的圧力が加わるので軟化し易く、また果肉を加熱殺菌のために、例えば、80℃以上の高温で加熱する場合も加熱により果肉が軟化しやすい。特に、加熱処理により果肉が軟化しやすいので、本発明の加工用組成物及び方法は内皮を除去するとともに加熱による果肉の軟化を防止することができる。 The present invention, for citrus fruits, is a composition for processing for improving the efficiency of removal of endothelium before processing and prevention of softening of pulp after processing, and citrus pulp from which endothelium is removed and softening is prevented. It is a manufacturing method or a preparation method. Here, prevention of softening refers to prevention of softening by washing or heat treatment of the pulp. In the washing process, physical pressure is applied to the pulp, so that it is easy to soften. Also, when the pulp is heated at a high temperature of, for example, 80 ° C. or higher, the pulp is easily softened by heating. In particular, since the pulp is easily softened by heat treatment, the processing composition and method of the present invention can remove the endothelium and prevent softening of the pulp by heating.
 対象の柑橘類としては、グレープフルーツ、オレンジ、温州みかん、香酸柑橘(レモン、ゆず、ライム、かぼす、すだち、シークワーサー、だいだい、きんかん等)、その他柑橘(伊予柑、甘夏、夏みかん、デコポン、ポンカン、清見、日向夏、はっさく、サンフルーツ、河内晩柑等)等が挙げられる。柑橘類果実には、皮を剥き易いものと剥きにくいものがあり、皮を剥き易い柑橘類果実を寛皮性柑橘類と呼ぶ。例えば、グレープフルーツ、甘夏、サンフルーツ、デコポン、河内晩柑、清見等は外皮及び内皮が厚く皮が剥きにくい柑橘類果実である。本発明においては、皮の剥き易い寛皮性柑橘類も皮の剥きにくい柑橘類も対象とする。内皮が除去され軟化が防止された柑橘類果肉を製造する際、外皮を有している果実を原料とする場合、外皮を手で剥くのが困難である果実に本発明の方法を適用することは有用である。本発明の方法により処理する柑橘類果実は、外皮(外果皮(フラベド)及び内果皮(アルベド))を有する果実でもよいし、あらかじめ外皮を手作業等により剥いた果実であってもよい。また、外皮を剥いた後に果肉房(内皮付きのじょうのう)毎にばらばらにしたもの、すなわち、ほろ割したものを用いてもよい。外皮を有する果実を用いる場合は、加工用組成物による処理を行う前に穴あけ処理等の物理的処理を行い、内皮に加工用組成物が作用し易くなるようにすることが望ましい。 The target citrus fruits include grapefruit, orange, Unshu mandarin orange, perfume citrus (lemon, yuzu, lime, pumpkin, sudachi, shikwasa, daidai, kankan, etc.), and other citrus (Iyokan, Akanatsu, Summer orange, Dekopon, Ponkan, Kiyomi, Hyuga Summer, Hassaku, Sun Fruit, Kawachi Bankan, etc.). Citrus fruits include those that are easy to peel and those that are difficult to peel. Citrus fruits that are easy to peel are called percutaneous citrus fruits. For example, grapefruit, sweet summer, sun fruit, decapon, Kawachi bankan, Kiyomi and the like are citrus fruits that have a thick outer skin and inner skin and are difficult to peel off. In the present invention, both percutaneous citrus fruits that are easy to peel off and citrus fruits that are difficult to peel off are targeted. When producing citrus pulp from which endothelium is removed and softening is prevented, when using a fruit having an outer skin as a raw material, it is possible to apply the method of the present invention to a fruit for which it is difficult to peel the outer skin by hand. Useful. The citrus fruit to be treated by the method of the present invention may be a fruit having an outer skin (outer skin (flavedo) and inner skin (albedo)), or may be a fruit obtained by previously peeling the outer skin manually. Moreover, you may use what peeled for every flesh bun (endothelium with endothelium) after peeling an outer_shell | shell_shell, ie, what was broken apart. When using a fruit having an outer skin, it is desirable to perform physical treatment such as drilling before the treatment with the processing composition so that the processing composition can easily act on the endothelium.
 柑橘類果実の内皮とは、じょうのうを包む皮をいい、内皮の付いたじょうのうを果肉房という。得られる柑橘類果肉は、内皮が除去されており、実割れしていない柑橘類果肉である。ここで、内皮が除去されているとは、柑橘類果実のじょうのうを囲む内皮(じょうのう膜)がじょうのうから完全に、あるいはほとんど除去されていることをいい、目視により内皮が存在しないことを確認できることをいう。目視によって内皮は分解により殆ど溶けているか、あるいは、溶け残りがないと確認することができる。また、実割れしていないとは、柑橘類果実のじょうのう部分がそのまま残っており、じょうのうを構成するさのう同士が接着した状態になっており、もとのじょうのうの形がほとんど変化していないことをいう。熟度や産地、果樹により原料果実の段階で既に実割れしてしまっている場合や、収穫時やその後の外皮剥きの加工過程等で、物理的・人工的に実割れした場合などについては、本技術を用いた製造過程では、その実割れした状態のままほとんど状態が変化しないことも、「実割れしていない」との定義に含まれる。本発明において、外皮がついた状態のものを柑橘類果実といい、外皮が除去されたものを柑橘類果肉という。 Citrus fruit endothelium refers to the skin that wraps the carrot, and the carrot with the inner skin is called the flesh bun. The resulting citrus pulp is citrus pulp from which the endothelium has been removed and which is not actually broken. Here, the endothelium is removed means that the endothelium surrounding the citrus fruit bud (the capsular membrane) is completely or almost completely removed from the bud, and the endothelium is not visually present. It can be confirmed. It can be confirmed by visual inspection that the endothelium is almost dissolved by decomposition or there is no undissolved residue. In addition, when the fruit is not cracked, the part of the citrus fruit remains as it is, and the parts of the fruit that make up the fruit are bonded together. Means almost no change. For cases where the fruit has already been cracked at the stage of the raw fruit due to ripeness, production area, fruit tree, or when it has been physically or artificially cracked at the time of harvesting or subsequent skin peeling, etc. In the manufacturing process using this technology, the fact that the actual cracked state hardly changes is also included in the definition of “no actual cracking”. In the present invention, the one with the outer skin is called citrus fruit, and the one with the outer skin removed is called citrus fruit meat.
 本発明における加工用組成物は、柑橘類果実の内皮除去と、果肉の軟化防止の二つの作用を有する。該加工用組成物は、内皮の構成物を分解除去する酵素、ペクチンメチルエステラーゼ及びカルシウムを含む。ペクチンメチルエステラーゼ及びカルシウムは、柑橘類果肉の軟化防止のために用いられる。本発明の加工用組成物は、柑橘類果肉加工用組成物と呼ぶが、外皮がついた柑橘類果実にも用いることができるので、柑橘類果実加工用組成物と呼ぶこともある。 The processing composition according to the present invention has two actions of removing the inner skin of citrus fruits and preventing softening of the pulp. The processing composition includes an enzyme that decomposes and removes the constituents of the endothelium, pectin methylesterase, and calcium. Pectin methylesterase and calcium are used to prevent softening of citrus pulp. The processing composition of the present invention is referred to as a citrus fruit processing composition, but may also be used as a citrus fruit processing composition because it can be used for a citrus fruit with a skin.
 柑橘類果実の内皮除去のためには、内皮の構成物を分解除去する酵素として、セルラーゼ、ペクチナーゼおよびヘミセルラーゼの3種類のうち少なくとも1種を含む酵素を組成物に使用する。具体的には、例えばトリコデルマ・ビリデ(Trichoderma viride)、アスペルギルス・ニガー(Aspergillus niger)、リゾパス(Rhizopus)属(リゾパス・ニベウス(Rhizopus niveus)、リゾパス・デレマー(Rhizopus delemar)等)、バシラス・サチリス(Bacillus subtilis)、ビブリオ・アルギノリチカス(Vibrio alginolyticus)等の産生する酵素が挙げられる。本発明において、セルラーゼ活性を有する酵素をセルラーゼ系酵素、ペクチナーゼ活性を有する酵素をペクチナーゼ系酵素、ヘミセルラーゼ活性を有する酵素をヘミセルラーゼ系酵素という。すなわち、本発明の方法においては、セルラーゼ系酵素、ペクチナーゼ系酵素およびヘミセルラーゼ系酵素の3種類のうち少なくとも1種を含む酵素を使用する。また、セルラーゼ系酵素およびペクチナーゼ系酵素の2種類の混合酵素、セルラーゼ系酵素およびヘミセルラーゼ系酵素の2種類の混合酵素、あるいはペクチナーゼ系酵素およびヘミセルラーゼ系酵素の2種類の混合酵素を用いてもよいし、セルラーゼ系酵素、ペクチナーゼ系酵素及びヘミセルラーゼ系酵素の3種類の混合酵素を用いてもよい。酵素は市販の酵素製剤を用いることができ、例えば、セルラーゼ系酵素としてセルラーゼXL-531(長瀬産業株式会社)等を、ぺクチナーゼ系酵素としてラピダーゼADEX-G(ディー・エス・エムジャパン株式会社)等を、ヘミセルラーゼ系酵素としてビスコザイムL(ノボザイムズジャパン株式会社)、ヘミセルラーゼ・アマノ90(天野エンザイム株式会社)等を用いることができる。 In order to remove the endothelium of citrus fruits, an enzyme containing at least one of cellulase, pectinase and hemicellulase is used in the composition as an enzyme for decomposing and removing the constituents of the endothelium. Specifically, for example, Trichoderma viride, Aspergillus niger, Rhizopus genus (Rhizopus niveus, Rhizopus delemar, etc.), Bacillus subtilis (Rhizopus delemar, etc.) Examples include enzymes produced by Bacillus subtilis), Vibrio arginolyticus, and the like. In the present invention, an enzyme having cellulase activity is called a cellulase enzyme, an enzyme having pectinase activity is called a pectinase enzyme, and an enzyme having hemicellulase activity is called a hemicellulase enzyme. That is, in the method of the present invention, an enzyme containing at least one of three types of cellulase enzyme, pectinase enzyme and hemicellulase enzyme is used. Alternatively, two types of mixed enzymes of cellulase enzyme and pectinase enzyme, two types of mixed enzymes of cellulase enzyme and hemicellulase enzyme, or two types of mixed enzymes of pectinase enzyme and hemicellulase enzyme may be used. Alternatively, three types of mixed enzymes of cellulase enzyme, pectinase enzyme, and hemicellulase enzyme may be used. As the enzyme, a commercially available enzyme preparation can be used, for example, cellulase XL-531 (Nagase Sangyo Co., Ltd.) as the cellulase enzyme, and Lapidase ADEX-G (DSM Japan Ltd.) as the pectinase enzyme. Can be used as hemicellulase enzymes such as Viscozyme L (Novozymes Japan Co., Ltd.), Hemicellulase Amano 90 (Amano Enzyme Inc.), and the like.
 柑橘類果実の内皮除去を酸やアルカリ処理により行う方法が知られているが、本発明においては、内皮除去のために柑橘類果実を酸やアルカリで処理する必要はない。 There is known a method for removing endothelium of citrus fruit by acid or alkali treatment, but in the present invention, it is not necessary to treat citrus fruit with acid or alkali for the removal of endothelium.
 果肉の軟化防止のためには、果肉を構成するペクチンのメチルエステル基を分解しメチルエステル化を低下させる酵素として、ペクチンメチルエステラーゼを含む酵素を組成物に使用する。具体的には、例えばアスペルギルス・アキュレアタス(Aspergillus aculeatus)、アスペルギルス・ニガー(Aspergillus niger)、アスペルギルス・ジャポニクス(Aspergillus japonicus)、アスペルギルス・オリザ(Aspergillus oryzae)等の産生する酵素が挙げられる。本発明において、ペクチンメチルエステラーゼ活性を有する酵素をペクチンメチルエステラーゼ系酵素という。すなわち、本発明の方法においては、ペクチンメチルエステラーゼ系酵素を含む酵素を使用する。酵素は市販の酵素製剤を用いることができ、例えば、ラピダーゼFP SUPER(DSMジャパン株式会社)等を用いることができる。この酵素は先に挙げた内皮の構成物を分解除去する酵素製剤とは別に添加しても良いし、内皮の構成物を分解除去する酵素製剤中にペクチンメチルエステラーゼ酵素が含まれている場合は、内皮の構成物を分解除去する酵素製剤のみが組成物に添加されても良い。いずれの場合においても、組成物中にペクチンメチルエステラーゼ活性が1.34 PMEU/mL以上含まれていれば良い。PMEU(Pectin Methyl Esterase Unit)は1分間にペクチンのメチルエステルを分解して1ミリmolのカルボキシル基を遊離させる酵素活性の単位と定義する。ペクチンメチルエステラーゼ酵素を含む内皮の構成物を分解除去する酵素製剤として、例えば、ビスコザイムL(ノボザイムズジャパン株式会社)やヘミセルラーゼアマノ90等が挙げられるがこれらには限定されない。 In order to prevent softening of the pulp, an enzyme containing pectin methylesterase is used in the composition as an enzyme that degrades the methyl ester group of pectin that constitutes the pulp and lowers the methyl esterification. Specific examples include enzymes produced by Aspergillus aculeatus, Aspergillus niger, Aspergillus ポ japonicus, Aspergillus oryzae, and the like. In the present invention, an enzyme having pectin methyl esterase activity is referred to as a pectin methyl esterase enzyme. That is, in the method of the present invention, an enzyme including a pectin methylesterase enzyme is used. As the enzyme, a commercially available enzyme preparation can be used. For example, Lapidase FP SUPER (DSM Japan Co., Ltd.) or the like can be used. This enzyme may be added separately from the above-mentioned enzyme preparation for decomposing and removing the endothelium components, or when the pectin methylesterase enzyme is contained in the enzyme formulation for degrading and removing the endothelium components. Only the enzyme preparation that decomposes and removes the constituents of the endothelium may be added to the composition. In any case, it is sufficient that the pectin methylesterase activity is contained in the composition at 1.34EUPMEU / mL or more. PMEU (Pectin Methyl Esterase Unit) is defined as a unit of enzyme activity that breaks down the methyl ester of pectin and releases 1 millimol of carboxyl group per minute. Examples of the enzyme preparation for decomposing and removing the endothelium-containing composition containing the pectin methylesterase enzyme include, but are not limited to, viscozyme L (Novozymes Japan Co., Ltd.) and hemicellulase Amano 90.
 さらに果肉の軟化防止のためには、果肉を構成するペクチンのメチルエステル基が分解された部位に結合するカルシウムが含まれる剤を使用する。カルシウムは分解されたメチルエステル基に結合するため、ペクチン分子同士をクロスリンクにより結合させ、その結果、果肉の軟化が防止される。本発明において、カルシウムを含有する剤をカルシウム剤という。すなわち、本発明の方法においては、カルシウム剤を使用する。カルシウム剤は市販の食品添加物用の製剤を用いることができ、例えば、炭酸カルシウムや乳酸カルシウム等を用いることができる。いずれの場合においても、組成物中にカルシウムとして9.4 ミリmol/L以上含まれていれば良い。 Furthermore, in order to prevent softening of the pulp, an agent containing calcium that binds to the site where the methyl ester group of pectin constituting the pulp is decomposed is used. Since calcium binds to the decomposed methyl ester group, the pectin molecules are bound together by cross-linking, and as a result, softening of the pulp is prevented. In the present invention, an agent containing calcium is referred to as a calcium agent. That is, in the method of the present invention, a calcium agent is used. As the calcium agent, a commercially available preparation for food additives can be used, and for example, calcium carbonate, calcium lactate and the like can be used. In any case, it is only necessary that 9.4 μmole / L or more of calcium is contained in the composition.
 柑橘類果実に対して上記の本発明の加工用組成物による処理を行い、果肉の内皮除去と軟化防止の効果を得る方法は大きく2通りある。一つは外皮が除去された内皮付き果肉房に対して本発明の加工用組成物による処理を行う方法で、一つが外皮と内皮を有する果実に対して本発明の加工用組成物による処理を行う方法である。処理は、外皮が除去された内皮付き果肉房又は外皮と内皮を有する果実と本発明の加工用組成物を接触させることにより行う。 There are two main methods for treating citrus fruits with the above-described processing composition of the present invention to obtain the effect of removing the inner skin of the pulp and preventing softening. One is a method of performing treatment with the processing composition of the present invention on the pulp bunches with endothelium from which the outer skin has been removed, and one is processing with the processing composition of the present invention on the fruit having the outer skin and the endothelium. How to do it. The treatment is carried out by bringing the fruited tress with the inner skin removed or the fruit having the outer skin and the inner skin into contact with the processing composition of the present invention.
 外皮が除去された内皮付き果肉房に対して本発明の加工用組成物による処理を行う場合は、あらかじめ柑橘類果実の外皮を除去する必要があるが、外皮を除去する方法として、手作業等の物理的な処理と、酵素を用いた処理がある。この外皮を除去するための酵素処理は、外皮の構成物を分解除去する酵素として、上記の内皮の構成物を分解除去する酵素と同様の種類の酵素を用いることができ、外皮の除去は内皮の構成物を分解除去する場合と同様の条件で行うことができ、外皮を除去するために酵素液を柑橘類果実中に含ませれば良い。酵素液の浸漬方法は、酵素液と外果皮(フラベド)及び内果皮(アルベド)が接触している状態にできる方法であれば良く、外皮がついた状態のまま酵素液を柑橘類果実の外皮の内部に含浸させて内皮と酵素液が接触した状態にしても良い。酵素液の含浸方法としては、果実に対して物理的処理により穴をあけた後、減圧状態で酵素液を柑橘類果実の外皮の内部に含浸させる方法や柑橘類果実の外皮の内部に一本または多数本の注射針状の針を先端に備えた器具等により酵素液をインジェクションする方法などが挙げられる。本発明において、酵素液を柑橘類果実の外皮の内部に含浸させることを含浸処理ということがある。柑橘類果実への物理的処理としては、内皮および外皮を有する完全な柑橘類果実への穴あけ処理が挙げられる。穴あけ処理は、果肉が損傷しない程度に果実の外皮表面から傷つけ処理を行うことをいう。穴あけ処理は、先の尖った細い針状の器具を用いて行うことができ、例えば、ようじ、ドライバー、錐、千枚通し等を用いることができる。また、一度に複数の穴をあけるために、食器として用いられる家庭用フォークや生け花用の剣山、およびテンダライザー等も用い得る。さらに、カッター、ドリル、ミシン等を含む自動穴あけ機、ナイフなどの刃物類、レーザー、超音波、風圧および水圧等を利用した傷つけ処理も含む。穴あけは、柑橘類果実の表面から上記器具を用いて穴を開ける。穴あけ処理は、次の工程の酵素反応の際に、組成物が外皮の内部および内皮に接触できるようにするために行う。酵素液を柑橘類果実中に含ませるために、好ましくは減圧下で浸漬処理を行う。より詳細には上記の物理的処理を施した柑橘類果実を酵素液に漬けて、好ましくは720 mmHg以上にて5分間以上の減圧処理を実施する。酵素は、対象の柑橘類果実の種類によっても異なるが、処理果実重量の2倍以上の重量の水に酵素0.1~1.0質量%を添加し、よく懸濁して用いる。減圧下で浸漬処理を行った後に、酵素反応を行う。酵素反応は以下の条件で行う。すなわち、酵素液を浸漬させた素材を35℃~55℃の恒温水槽にて30分間~60分間浸漬する。より好ましくは45℃の水槽に30~45分間の浸漬を行うことが望ましい。苦味成分の生成を抑制するために85℃以上の高温下での処理は行わないことが好ましい。苦味生成抑制として、酵素反応時にナリンギナーゼを併用することも可能である。上記のように、物理的処理および酵素処理した柑橘類果実の外皮組織は軟化され剥がれやすくなり、外皮は容易に手作業で剥けるようになる。果肉が損傷しない程度であれば、例えば各種機器や水圧や風圧を利用した処理によっても外皮の剥皮は可能である。外皮を除去した内皮付きの果肉は、果肉房の間に次の段階で用いる本発明の加工用組成物が浸潤しない程度に房同士が緊密に密着していなければ、果肉房が連なった状態でも次の本発明の加工用組成物による処理を行うことができる。より好ましくは、果肉房ごとにばらばらにしたほろ割の状態で本発明の加工用組成物による処理を行うことが望ましい。 In the case of performing treatment with the processing composition of the present invention on the inner fruit pulp tress from which the outer skin has been removed, it is necessary to remove the outer skin of the citrus fruits in advance, but as a method of removing the outer skin, There are physical treatments and treatments using enzymes. In the enzyme treatment for removing the outer skin, the same kind of enzymes as those for decomposing and removing the above-mentioned endothelium components can be used as the enzyme for decomposing and removing the outer skin components. In order to remove the outer skin, the enzyme solution may be included in the citrus fruit. The enzyme solution may be immersed in any way as long as the enzyme solution is in contact with the outer skin (flavedo) and inner skin (albedo). The inner skin may be impregnated so that the endothelium and the enzyme solution are in contact with each other. As for the impregnation method of the enzyme solution, after perforating the fruit by physical treatment, the enzyme solution is impregnated in the inner skin of the citrus fruit under reduced pressure, or one or more inside the outer skin of the citrus fruit. Examples thereof include a method of injecting an enzyme solution with a device having a needle-like needle at the tip. In the present invention, impregnation of the enzyme solution into the outer skin of the citrus fruit is sometimes referred to as impregnation treatment. Examples of the physical treatment for citrus fruits include a drilling treatment for complete citrus fruits having an inner skin and an outer skin. The hole punching process refers to performing a damage process from the skin surface of the fruit to such an extent that the pulp is not damaged. The drilling process can be performed using a thin needle-like instrument having a sharp point, and for example, a toothpick, a driver, a cone, a threader, or the like can be used. Moreover, in order to open a plurality of holes at a time, a household fork used as tableware, a sword mountain for ikebana, a tenderizer, or the like can also be used. Further, it includes an automatic drilling machine including cutters, drills, sewing machines, etc., blades such as knives, scratching processes using laser, ultrasonic waves, wind pressure, water pressure, and the like. In the drilling, a hole is drilled from the surface of the citrus fruit using the above instrument. The drilling process is performed so that the composition can come into contact with the inside of the outer skin and the inner skin during the enzyme reaction in the next step. In order to include the enzyme solution in the citrus fruit, the immersion treatment is preferably performed under reduced pressure. More specifically, the citrus fruit subjected to the above-described physical treatment is immersed in an enzyme solution, and a reduced pressure treatment is preferably performed at 720 mmHg or more for 5 minutes or more. The enzyme varies depending on the type of the target citrus fruit, but 0.1 to 1.0% by mass of the enzyme is added to water having a weight twice or more of the weight of the processed fruit, and is used after being well suspended. After the immersion treatment under reduced pressure, the enzyme reaction is performed. The enzyme reaction is performed under the following conditions. That is, the material in which the enzyme solution is immersed is immersed in a constant temperature water bath at 35 ° C. to 55 ° C. for 30 minutes to 60 minutes. More preferably, it is desirable to immerse in a water bath at 45 ° C. for 30 to 45 minutes. In order to suppress the formation of a bitter component, it is preferable not to perform a treatment at a high temperature of 85 ° C. or higher. As a bitter taste suppression, naringinase can be used in combination with the enzyme reaction. As described above, the skin tissue of citrus fruits subjected to physical treatment and enzyme treatment is softened and easily peeled off, and the skin is easily peeled off manually. As long as the flesh is not damaged, for example, the skin can be peeled by various devices or by treatment using water pressure or wind pressure. The pulp with endothelium from which the outer skin has been removed is not in contact with the flesh bunches so that the processing composition of the present invention used in the next stage does not infiltrate, even if the flesh bunches are continuous. The following treatment with the processing composition of the present invention can be performed. More preferably, it is desirable to carry out the treatment with the processing composition of the present invention in a broken-up state in which each flesh is separated.
 外皮を除去した内皮付きの果肉房の本発明の加工用組成物による処理は、20℃未満の低温、好ましくは15℃以下、さらに好ましくは10℃以下で15時間以上の長時間反応させる。温度の下限は、柑橘類果実が凍結してしまう温度であり、例えば、4℃以上、6℃以上、又は8℃以上で前記加工用組成物と反応を行わせるのが好ましい。例えば、9℃で17時間反応させればよい。このように、低温で長時間処理することを低温長時間処理という。10℃以下で反応させることを冷蔵状態で反応させるということもある。反応中は、本発明の加工用組成物と内皮が接触した状態にあればよく、内皮付き果肉房を本発明の組成物に10分間以上浸漬させた後に該加工用組成物中から引き上げて、3時間以上、5時間以上、あるいは15時間以上の反応を行っても良い。用いる本発明の加工用組成物中の内皮の構成物を分解除去する酵素は、対象の柑橘類果実の種類によっても異なるが、水に酵素0.1~2.5質量%、好ましくは0.20~2.0質量%を添加し、よく懸濁して用いる。柑橘類果実を本発明の加工用組成物に浸漬させるときの該加工用組成物の量は、内皮と該加工用組成物が十分接触するだけの量であれば良い。例えば、内皮を除去し、果肉の軟化防止を行おうとする柑橘類果肉と等重量の本発明の加工用組成物を用いればよい。本発明の加工用組成物中の酵素濃度は、混合酵素を用いる場合は、酵素全体のトータル濃度である。なお、本発明の加工用組成物による処理は柑橘類果実を該加工用組成物に浸漬させた状態で行っても、一旦柑橘類果実を本発明の加工用組成物に10分間以上浸漬させた後に該加工用組成物から引き上げて反応を行わせてもよいが、後者の場合、用いる酵素の濃度は、0.1~2.5質量%、好ましくは0.35~2.0質量%である。 The treatment with the processing composition of the present invention of the fruit bunches with the endothelium from which the outer skin has been removed is reacted at a low temperature of less than 20 ° C., preferably 15 ° C. or less, more preferably 10 ° C. or less, for 15 hours or more. The lower limit of the temperature is a temperature at which the citrus fruit freezes, and it is preferable to cause the reaction with the processing composition at, for example, 4 ° C or higher, 6 ° C or higher, or 8 ° C or higher. For example, the reaction may be performed at 9 ° C. for 17 hours. Such long-time treatment at a low temperature is called low-temperature long-time treatment. In some cases, the reaction at 10 ° C. or lower is performed in a refrigerated state. During the reaction, it suffices if the processing composition of the present invention and the endothelium are in contact with each other, and after immersing the pulp chamber with endothelium in the composition of the present invention for 10 minutes or more, pulling up from the processing composition, You may perform reaction for 3 hours or more, 5 hours or more, or 15 hours or more. The enzyme used for decomposing and removing the constituents of the endothelium in the processing composition of the present invention to be used varies depending on the type of the target citrus fruit, but the enzyme is 0.1 to 2.5% by mass in water, preferably 0.20. Add ~ 2.0% by mass and use well suspended. The amount of the processing composition when the citrus fruit is immersed in the processing composition of the present invention may be an amount that allows the endothelium and the processing composition to be in sufficient contact. For example, the processing composition of the present invention may be used in an amount equal to that of the citrus pulp from which the endothelium is removed to prevent softening of the pulp. The enzyme concentration in the processing composition of the present invention is the total concentration of the whole enzyme when a mixed enzyme is used. Even if the treatment with the processing composition of the present invention is performed in a state where citrus fruits are immersed in the processing composition, the citrus fruits are once immersed in the processing composition of the present invention for 10 minutes or more. The reaction may be carried out by pulling up from the processing composition. In the latter case, the concentration of the enzyme used is 0.1 to 2.5% by mass, preferably 0.35 to 2.0% by mass.
 本発明の加工用組成物による低温長時間処理の処理時間は、用いる加工用組成物中の酵素濃度によって変えてもよく、酵素濃度が高くなれば、処理時間を短くすることができる。例えば、15℃以下あるいは10℃以下、例えば、9℃で、酵素濃度が0.6質量%より大きいとき、例えば、0.6質量%より大きく2.5質量%以下のとき、あるいは0.7質量%より大きく2.5質量%以下のとき、3時間以上の処理を行うことにより果肉の品質を保ちながら内皮を除去することができる。また、酵素濃度が0.4質量%以上のとき、例えば、0.4質量%以上0.6質量%以下のとき、5時間以上の酵素処理を行うことにより果肉の品質を保ちながら内皮を除去することができる。また、これより低いとき、例えば、0.1~0.4質量%のとき、5時間を超える時間、例えば、10時間以上、あるいは15時間以上の酵素処理を行うことにより果肉の品質を保ちながら内皮を除去することができる。 The treatment time of the low-temperature and long-time treatment with the processing composition of the present invention may be changed depending on the enzyme concentration in the processing composition to be used. If the enzyme concentration is high, the treatment time can be shortened. For example, at 15 ° C. or less or 10 ° C. or less, for example, 9 ° C., when the enzyme concentration is greater than 0.6% by mass, for example, greater than 0.6% by mass and 2.5% by mass or less, or 0.7 When the content is greater than 2.5% by mass and less than 2.5% by mass, the endothelium can be removed while maintaining the quality of the pulp by performing the treatment for 3 hours or more. In addition, when the enzyme concentration is 0.4% by mass or more, for example, 0.4% by mass or more and 0.6% by mass or less, the endothelium is removed while maintaining the quality of the pulp by performing the enzyme treatment for 5 hours or more. can do. When the content is lower than this, for example, 0.1 to 0.4% by mass, the enzyme treatment is performed for more than 5 hours, for example, 10 hours or more, or 15 hours or more, while maintaining the quality of the pulp. The endothelium can be removed.
 酵素の至適温度付近の高温下で処理を行う場合、苦味物質が生成する場合があるが、本発明の方法においては、低温で酵素処理を行うため、苦味物質が生成する可能性は低い。ただし、酵素反応中に苦味生成抑制として、ナリンギナーゼを添加してもよい。 When the treatment is performed at a high temperature near the optimum temperature of the enzyme, a bitter substance may be generated. However, in the method of the present invention, since the enzyme treatment is performed at a low temperature, the possibility that a bitter substance is generated is low. However, naringinase may be added as a bitter taste suppression during the enzyme reaction.
 外皮と内皮を有した果実のまま本発明の加工用組成物をその内部に含ませて内皮と該加工用組成物が接触した状態で処理を行い、外皮除去と内皮除去を同時に行う場合には、上記の方法に準じて、本発明の加工用組成物を減圧含浸し、上記の加工用組成物処理時間と温度にて反応を行う。 When the processing composition of the present invention is contained in the inside of the fruit having the outer skin and the endothelium and the endothelium and the processing composition are in contact with each other, and the outer skin removal and the endothelium removal are simultaneously performed. According to the above method, the processing composition of the present invention is impregnated under reduced pressure, and the reaction is carried out at the processing time and temperature described above.
 上記処理により、内皮が除去された柑橘類果肉であって、軟化が防止された柑橘類果肉を得ることができる。外皮がついた果実のまま本発明の加工用組成物をその内部に含ませて内皮と該加工用組成物が接触した状態で処理を行った場合には、内皮は完全に除去されているが、外皮は外見上残存している。しかし、この外皮は容易に手で剥ける状態であり、果肉が損傷しない程度であれば、例えば各種機器、水圧、風圧等を利用した物理的処理によっても外皮の剥皮は可能である。 By the above-mentioned treatment, it is possible to obtain citrus pulp from which the endothelium has been removed and which has been prevented from being softened. When the processing composition of the present invention is contained inside the fruit with an outer skin and the endothelium and the processing composition are in contact with each other, the endothelium is completely removed. The outer skin remains apparently. However, the skin is easily peeled by hand, and the skin can be peeled by physical treatment using various devices, water pressure, wind pressure, etc. as long as the pulp is not damaged.
 本発明は、上記の方法で製造した柑橘類果肉をも包含する。 The present invention also includes citrus pulp produced by the above method.
 本発明の方法により得られる内皮が除去されている柑橘類果肉は、実割れが生じていないだけではなく、果肉中のペクチンにおいてカルシウムが結合することで、果肉の表面の硬さが保たれ、さのう間の接着も保持され、組織的により強固になっている。また、低温で処理を行うため、果肉が高温による損傷等を受けることがないので、酵素処理をしていない果肉、または酵素処理のみを行った果肉と比較して、軟化しておらず硬さを保持している。軟化しておらず硬さを保持しているかどうかは、例えば、応力測定やしなり指数等の果肉の物性を評価することにより評価することができる。ここで応力は、テクスチャーアナライザーTA-XT21(英国・Stable Micro Systems社)を用いて、刃型プランジャーを使用した果肉房の長軸方向を切断するせん断応力の最大荷重を一定の条件で測定することにより決定することができる。せん断応力が大きいほど果肉は硬いと評価することができる。しなり指数は、実験台の垂直部分から、果肉房の縦の長さ(L1)の半分(L0.5)を突き出し、垂れ下がった長さ(l)を測定することにより決定することができる。垂れ下がった長さは果肉房の大きさに依存する(さのう間の接着の強さが同等な場合、果肉房が大きい方がより垂れ下がる)ため、L0.5で補正する。しなり指数が小さいほど果肉が硬いと評価することができる。また、果肉中の色素が果肉内に保持されるため退色も認められず同様の色を保持している。すなわち、生鮮柑橘類果実の果肉の色と硬度がより保持されている。さらに、果肉内に含まれるビタミンCなどのビタミン等の栄養成分も流出することなく果肉内に保持される。 The citrus pulp from which the endothelium obtained by the method of the present invention has been removed not only has no actual cracking, but also the calcium is bound in the pectin in the pulp, so that the hardness of the pulp surface is maintained, Adhesion during the abdomen is also retained, and it is more structurally stronger. In addition, since the pulp is processed at a low temperature, the pulp is not damaged by the high temperature, etc. Therefore, it is not softened and firm compared to a pulp that has not been subjected to an enzyme treatment or a pulp that has only been subjected to an enzyme treatment. Holding. Whether it is not softened and retains hardness can be evaluated, for example, by evaluating physical properties of the pulp such as stress measurement and bending index. Here, the stress is measured using a texture analyzer TA-XT21 (Stable Micro Systems, UK) under a fixed condition of the maximum load of the shear stress that cuts the long axis direction of the pulp chamber using a blade-type plunger. Can be determined. The greater the shear stress, the harder the pulp can be evaluated. The bending index can be determined by projecting half (L 0.5 ) of the length (L 1 ) of the flesh bunch from the vertical part of the experimental table and measuring the length (l) depending on the length. The length of sagging depends on the size of the flesh bun (if the strength of the sago is the same, the larger the flesh hangs down), so correct it with L 0.5 . The smaller the bending index, the harder the pulp can be evaluated. Moreover, since the pigment | dye in a pulp is hold | maintained in a pulp, discoloration is not recognized but the same color is hold | maintained. That is, the color and hardness of the flesh of fresh citrus fruits are more retained. Furthermore, nutrient components such as vitamin C such as vitamin C contained in the pulp are also retained in the pulp without flowing out.
 本発明の方法により得られる内皮が除去されている柑橘類果肉は、本発明の加工用組成物による処理を行った後、洗浄する場合があるが、外皮や内皮に浸漬した酵素およびカルシウムを完全に洗い流すことは難しい。また、果実を本発明の加工用組成物で処理した後、該組成物中の酵素について失活処理を行う場合もあるが、この場合でも酵素タンパク質自体は残存し得る。従って、本発明の方法で製造した柑橘類果実の外皮および内皮組織にはセルラーゼ系酵素、ペクチナーゼ系酵素、ヘミセルラーゼ系酵素、およびペクチンメチルエステラーゼ系酵素のいずれかが残存している。従って、該果肉は、これらの酵素を検出可能に含んでいる。ここで検出可能に含んでいるとは、例えば、抗体を用いた免疫学的測定法に検出可能な程度に含まれていることをいう。酵素について、残存しているものは、活性を有している場合も、失活している場合もある。また、本発明の方法により得られる内皮が除去されている柑橘類果肉は、本発明の加工用組成物による処理を行わない果肉と比べて、果肉組織を構成しているCSP(キレート可溶性ペクチン)のメチルエステル化率が減少している。メチルエステル化率は、分離したCSP画分をアルカリ加水分解ののち酵素法を用いることによって測定することができる。例えば、本発明の加工用組成物による処理を行わない柑橘類果肉のCSPにおけるメチルエステル化率は30%以上であるのに対し、本発明の加工用組成物による処理を行った柑橘類果肉のCSPのメチルエステル化率は30%未満、好ましくは25%未満である。さらに、本発明の方法により得られる内皮が除去されている柑橘類果肉は、カルシウムを本発明の加工用組成物による処理を行わない果肉よりも多く含有している。カルシウムは、発光分析装置を用いた測定法等の公知の測定法で測定することができる。例えば、本発明の加工用組成物による処理を行わない柑橘類果肉のカルシウム含量は、20 mg/100 gFW(fresh weight)未満であるのに対して、本発明の加工用組成物による処理を行った柑橘類果肉のカルシウム含量は、20 mg/100 gFW以上、好ましくは25 mg/100 gFW以上である。 The citrus pulp from which the endothelium obtained by the method of the present invention has been removed may be washed after being treated with the processing composition of the present invention, but the enzyme and calcium immersed in the outer skin and endothelium are completely removed. It is difficult to wash away. In addition, after treating the fruit with the processing composition of the present invention, the enzyme in the composition may be inactivated, but in this case, the enzyme protein itself may remain. Accordingly, cellulase enzymes, pectinase enzymes, hemicellulase enzymes, and pectin methylesterase enzymes remain in the outer skin and endothelial tissue of citrus fruits produced by the method of the present invention. Thus, the pulp contains detectably these enzymes. Here, the term “detectably contained” means that it is contained in such a manner that it can be detected by an immunoassay using an antibody, for example. The remaining enzyme may be active or inactive. In addition, the citrus pulp from which the endothelium obtained by the method of the present invention has been removed is more of CSP (chelate soluble pectin) constituting the pulp tissue than the pulp that is not treated with the processing composition of the present invention. The methyl esterification rate is decreasing. The methyl esterification rate can be measured by using an enzymatic method after subjecting the separated CSP fraction to alkaline hydrolysis. For example, the methyl esterification rate in the CSP of citrus pulp that is not treated with the processing composition of the present invention is 30% or more, whereas the CSP of citrus pulp processed with the processing composition of the present invention is 30% or more. The methyl esterification rate is less than 30%, preferably less than 25%. Furthermore, the citrus pulp from which the endothelium obtained by the method of the present invention has been removed contains more calcium than the pulp that is not treated with the processing composition of the present invention. Calcium can be measured by a known measurement method such as a measurement method using an emission analyzer. For example, the calcium content of citrus pulp that is not treated with the processing composition of the present invention is less than 20 mg / 100 gFW (fresh weight), whereas the treatment with the processing composition of the present invention is performed. The calcium content of the citrus pulp is 20 mg / 100 gFW or more, preferably 25 mg / 100 gFW or more.
 さらに、外皮を有する柑橘類果実に対して本発明の方法により組成物処理を行う場合、外皮は果肉を囲む状態で残存しているが、外皮の中に存在する果肉房に内皮が付いていない果実を得ることができる。本発明は、このような外皮はついたままであるが、内皮が除去された状態の柑橘類果実をも包含する。外皮がついた果実のまま組成物をその内部に含浸させて内皮と組成物中の酵素が接触した状態で処理を行う場合には、内皮は完全に除去されているが、外皮は外見上残存している。図1に柑橘類の果実の構造を、果実を中央から切断した状態で示すが、外皮がついたままで内皮が除去された状態の柑橘類果実は図1の外皮(外果皮(フラベド)及び内果皮(アルベド))及びじょうのうを有するが、じょうのうを囲む内皮を有しない。 Furthermore, when the composition treatment is performed on the citrus fruit having an outer skin by the method of the present invention, the outer skin remains in a state surrounding the pulp, but the fruit bunches existing in the outer skin have no endothelium attached. Can be obtained. The present invention also encompasses citrus fruits with such an outer skin remaining but with the endothelium removed. When the composition is impregnated inside the fruit with the outer skin and the treatment is performed in a state where the endothelium and the enzyme in the composition are in contact, the inner skin is completely removed, but the outer skin remains in appearance. is doing. FIG. 1 shows the structure of a citrus fruit in a state where the fruit is cut from the center. The citrus fruit in a state where the inner skin is removed while the outer skin is attached is the outer skin (flavedo) and inner pericarp ( Albedo)), but has no endothelium surrounding it.
 本発明は、(a) 内皮剥皮のための酵素活性であってセルラーゼ系酵素、ペクチナーゼ系酵素、およびヘミセルラーゼ系酵素のうち少なくとも1種類の酵素活性を含み、かつ果肉の軟化防止のためのペクチンメチルエステラーゼ活性を1.34 PMEU/mL以上、およびカルシウムを9.4 ミリmol/L以上含む組成物と柑橘類果実の内皮を接触させ、(b) 該組成物と内皮が接触した状態で、20℃未満の低温で15時間以上処理することを含む、柑橘類果実の内皮を除去する方法も包含する。 The present invention provides (a) an enzyme activity for epithelial dehulling comprising at least one enzyme activity of cellulase enzyme, pectinase enzyme, and hemicellulase enzyme, and pectin for preventing softening of pulp A composition containing methylesterase activity of 1.34 PMEU / mL or more and calcium containing 9.4 mol / L or more is contacted with the endothelium of citrus fruit, (b) Also included is a method of removing citrus fruit endothelium comprising treating at a low temperature of less than 0 C for 15 hours or more.
 さらに、本発明は、上記の柑橘類果肉加工用組成物と柑橘類果実を接触させることにより、果肉の軟化を防止しつつ、柑橘類果実の内皮を除去する、柑橘類果肉の加工方法も包含する。 Furthermore, the present invention also includes a method for processing citrus pulp, wherein the inner skin of citrus fruit is removed while contacting the citrus fruit processing composition with citrus fruit while preventing softening of the pulp.
(調製例1)内皮付き果肉房の調製
 本発明における剥皮後の果肉の軟化防止効果を検討するために、外皮を除去した内皮付き果肉房(ほろ割してばらばらにしたもの)の調製を行った。
(Preparation Example 1) Preparation of pulp bunches with endothelium In order to examine the effect of preventing the softening of the flesh after peeling in the present invention, the pulp bunches with endothelium from which the outer skin has been removed (those broken apart) were prepared. It was.
(a)試料
 原料果実としてアメリカ産および南アフリカ産グレープフルーツ(白肉および赤肉品種)、酵素製剤としてビスコザイムL(ノボザイムズジャパン株式会社)を用いた。
(A) Sample American and South African grapefruits (white meat and red meat varieties) were used as raw fruits, and Viscozyme L (Novozymes Japan Co., Ltd.) was used as an enzyme preparation.
(b)方法
 グレープフルーツ(以下GF)に対して千枚通しを用いて穴あけ処理(果実体に満遍なく50箇所程度施す)を行った。果実重量の2倍量のビスコザイムL0.20質量%水溶液に穴あけ処理を行った果実を浸し、720 mmHG下で5分間の減圧下での浸漬処理を行った。酵素液から果実を取り出し45℃のお湯に漬けて30分間反応を行った。果実体を流水下で30分間以上冷却したのち、外皮を手で剥いてほろ割りを行い、個々の内皮の付いた果肉房を調製した。本調製例で調製した内皮付き果肉房の内皮の状態は未処理のグレープフルーツの内皮付き果肉房の内皮の状態と変わらなかった。このことは、45℃での30分間の酵素処理では、内皮除去効果がないことを示す。
(B) Method A punching process was performed on grapefruits (hereinafter referred to as GF) using a fifty-thru thread (applying to the fruit bodies uniformly about 50 places). The perforated fruit was immersed in an aqueous solution of Viscozyme L 0.20% by mass twice the weight of the fruit, and immersed under reduced pressure for 5 minutes under 720 mmHG. The fruit was taken out from the enzyme solution and soaked in 45 ° C hot water and reacted for 30 minutes. After cooling the fruit body for 30 minutes or more under running water, the outer skin was peeled off by hand and splitted to prepare a flesh bun with individual endothelium. The state of the endothelium of the pulp chamber with endothelium prepared in this Preparation Example was not different from the state of the endothelium of the pulp chamber with endothelium of untreated grapefruit. This shows that the endothelium removal effect is not obtained by enzyme treatment at 45 ° C. for 30 minutes.
(実施例1)酵素濃度の検討(内皮付き果肉房を使用した低温長時間処理)
(a)試料
 南アフリカ産GF(白肉品種)から調製例1で調製した内皮付き果肉房、ビスコザイムL(ノボザイムズジャパン株式会社)を使用した。
(Example 1) Examination of enzyme concentration (low-temperature long-time treatment using pulp bunches with endothelium)
(A) Sample A flesh bunch with endothelium prepared in Preparation Example 1 from South African GF (white meat variety), Viscozyme L (Novozymes Japan Co., Ltd.) was used.
(b)方法
 内皮付き果肉房300 gを表1に示す各濃度に調製した酵素水溶液300 gに浸漬し、9℃で17時間反応させた後、果肉の状態を観察した。
(B) Method After immersing 300 g of pulp bunches with endothelium in 300 g of an enzyme aqueous solution prepared to each concentration shown in Table 1, and reacting at 9 ° C. for 17 hours, the state of the pulp was observed.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
(c)結果
 結果を表2に示す。FおよびG区では内皮の溶け残りが見られた。A~E区では、内皮の除去具合ならびに果肉の品質面から、いずれの試験区も良好であった。この結果から、酵素製剤ビスコザイムLを用いた本条件下での内皮付き果肉房の内皮除去のための濃度は、0.20質量%が下限であることが示された。
(C) Results The results are shown in Table 2. In the F and G sections, undissolved endothelium was observed. In the A to E groups, all of the test groups were good in terms of the removal of endothelium and the quality of the pulp. From this result, it was shown that 0.20% by mass is the lower limit of the concentration for removing the endothelium of the inner flesh with endothelium under the present conditions using the enzyme preparation Viscozyme L.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
(実施例2)加熱による果肉軟化の検証
(a)試料
 原料果実として南アフリカ産GF(白肉品種)、酵素製剤としてビスコザイムL(ノボザイムズジャパン株式会社)を用いた。
(Example 2) Verification of pulp softening by heating (a) Sample South African GF (white meat variety) was used as a raw material fruit, and Viscozyme L (Novozymes Japan Co., Ltd.) was used as an enzyme preparation.
(b)方法
 非加熱区の果肉は、GFに対して包丁を用いて外皮に切込みを入れたのち手作業で外皮剥き、ほろ割りを行い、個々の内皮の付いた果肉房を得た。適宜包丁を用いて内皮を果肉から切り離し、内皮が除かれた果肉を得た。加熱区の果肉は、調製例1に示す方法を用いて個々の内皮の付いた果肉房を得た。内皮付き果肉房2000 gをビスコザイムL0.20質量%水溶液2000 gに浸漬し、9℃で17時間反応させ、内皮が除かれた果肉を得た。この果肉を流水下で2分間洗浄した。洗浄後の果肉を、アルミパウチ袋に入れ脱気密封したのち、85℃の湯中にて30分間加熱した。加熱後の果肉を10℃に冷却後、物性評価(応力測定としなり指数)に供した。応力測定は、テクスチャーアナライザーTA-XT21(英国・Stable Micro Systems社)を用いて、刃型プランジャーを使用した果肉房の長軸方向を切断するせん断応力の最大荷重を一定の条件で測定した。しなり指数は、実験台の垂直部分から、果肉房の縦の長さ(L1)の半分(L0.5)を突き出し、垂れ下がった長さ(l)を測定した。この長さは果肉房の大きさに依存する(さのう間の接着の強さが同等な場合、果肉房が大きい方がより垂れ下がる)ため、L0.5で補正し、「しなり指数」とした。値が小さいほど果肉は硬い(さのう間の接着が強い)と考えられる。
(B) Method The pulp in the non-heated area was cut into the outer skin using a knife against the GF, and then peeled off by hand and splitted to obtain pulp bunches with individual inner skin. The endothelium was separated from the pulp using a knife as appropriate to obtain a pulp from which the endothelium had been removed. For the pulp in the heating zone, a pulp bun with individual endothelium was obtained using the method shown in Preparation Example 1. 2000 g of pulp bunches with endothelium were immersed in 2000 g of Viscozyme L 0.20 mass% aqueous solution and reacted at 9 ° C. for 17 hours to obtain pulp from which the endothelium had been removed. The pulp was washed for 2 minutes under running water. The washed pulp was put in an aluminum pouch bag, degassed and sealed, and then heated in 85 ° C. hot water for 30 minutes. The heated pulp was cooled to 10 ° C., and then subjected to physical property evaluation (stress measurement and index). The stress measurement was carried out using a texture analyzer TA-XT21 (Stable Micro Systems, UK) under a fixed condition of the maximum load of shear stress that cuts the long axis direction of the pulp chamber using a blade-type plunger. As for the bending index, half (L 0.5 ) of the vertical length (L 1 ) of the flesh bun was protruded from the vertical part of the experimental table, and the length (l) hanging down was measured. This length depends on the size of the pulp tufts (if the strength of adhesion between the left brain is equal, the larger pulp bunch hangs more) for, corrected by L 0.5, and "bending index" did. The smaller the value, the harder the pulp is.
(c)結果
 非加熱の果肉と比較して加熱後の果肉は、最大せん断応力荷重で有意に応力が小さく(図2)、また有意にしなり指数が高い(図3)ことが示された。これらの結果から、酵素剥皮で調製された果肉は、加熱によって軟化していることが示された。
(C) Results Compared with the unheated pulp, the heated pulp was significantly less stressed at the maximum shear stress load (FIG. 2) and significantly higher in the index (FIG. 3). From these results, it was shown that the pulp prepared by enzyme peeling was softened by heating.
(実施例3)果肉の軟化防止処理法の検討
(a)試料
 原料果実として南アフリカ産GF(白肉品種)、酵素製剤としてビスコザイムL(ノボザイムズジャパン株式会社)、カルシウム製剤として食品添加用途(原子量308.30 g/mol、97.0%以上のグレード)の乳酸カルシウム(純正化学株式会社)を用いた。
(Example 3) Examination of softening prevention method for pulp (a) Sample South African GF (white meat variety) as raw material fruit, Viscozyme L (Novozymes Japan Co., Ltd.) as enzyme preparation, Food additive use as calcium preparation (atomic weight) 308.30 g / mol, 97.0% grade or higher) calcium lactate (Pure Chemical Co., Ltd.) was used.
(b)方法
 試験区を表3に示す。A区の果肉は、GFに対して包丁を用いて外皮に切込みを入れたのち手作業で外皮剥き、ほろ割りを行い、個々の内皮の付いた果肉房を得た。適宜包丁を用いて内皮を果肉から切り離し、内皮が除かれた果肉を得た。B~H区は、調製例1に示す方法を用いて個々の内皮の付いた果肉房を得た。B区は、内皮付き果肉房2000 gを等重量のビスコザイムL0.20質量%水溶液に浸漬し9℃で17時間反応させ、内皮が除かれた果肉を得た。C区、E区、およびG区は、B区同様の酵素液に乳酸カルシウムをそれぞれ0.10質量%、0.30質量%、および1.00質量%添加し、そこへ内皮付き果肉房をB区同様に浸漬し反応させ、内皮が除かれた果肉を得た(酵素反応と同時に乳酸カルシウム処理)。D区、F区、およびH区は、内皮付き果肉房をB区同様に浸漬し反応させ、内皮が除かれた果肉を得たのち、この果肉を流水下で2分間洗浄後、それぞれ果肉1000 gを等重量の乳酸カルシウム0.10質量%、0.30質量%、および1.00質量%水溶液に1時間、9℃下で浸漬した(酵素反応のあとで乳酸カルシウム処理)。
(B) Method Table 3 shows the test areas. The pulp of the A section was cut into the outer skin using a knife against the GF, and then peeled off by hand and splitted to obtain pulp bunches with individual endothelium. The endothelium was separated from the pulp using a knife as appropriate to obtain a pulp from which the endothelium had been removed. B to H sections obtained flesh bunches with individual endothelium using the method shown in Preparation Example 1. In the B section, 2000 g of pulp bunches with endothelium were immersed in an equal weight of Viscozyme L 0.20 mass% aqueous solution and reacted at 9 ° C. for 17 hours to obtain pulp from which the endothelium had been removed. In C, E, and G, calcium lactate is added to the enzyme solution similar to B, 0.10%, 0.30%, and 1.00% by weight, respectively. It was immersed and reacted in the same manner as in Section B to obtain pulp from which the endothelium had been removed (calcium lactate treatment simultaneously with the enzyme reaction). In the D, F, and H wards, the pulp bunches with endothelium were immersed and reacted in the same manner as in the B ward to obtain pulp from which the endothelium had been removed. After washing the pulp for 2 minutes under running water, g was immersed in 0.10% by mass, 0.30% by mass, and 1.00% by mass aqueous solution of calcium lactate for 1 hour at 9 ° C. (calcium lactate treatment after the enzyme reaction).
 A区を除いて、すべての処理が終わった果肉を流水下で2分間洗浄した。すべての試験区の調製された果肉を、それぞれアルミパウチ袋に入れ脱気密封したのち、85℃の湯中にて30分間加熱した。 ¡Except for A ward, the pulp after all processing was washed for 2 minutes under running water. The prepared pulps of all test sections were put in aluminum pouch bags, degassed and sealed, and then heated in hot water at 85 ° C. for 30 minutes.
 加熱後の果肉を10℃に冷却後、物性評価(応力測定としなり指数)に供した。方法は実施例2に記載した方法で行った。 The heated pulp was cooled to 10 ° C. and then subjected to physical property evaluation (stress measurement and index). The method was performed as described in Example 2.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
(c)結果
 C区とD区(乳酸カルシウム0.10質量%処理区)では、せん断応力、しなり指数のいずれも、B区(酵素剥皮区)と比較して有意な差がなく、いずれも果肉軟化防止の効果は見られなかった(図4、図5)。一方で、E区とF区(乳酸カルシウム0.30質量%処理区)およびG区とH区(乳酸カルシウム1.00質量%処理区)では、せん断応力およびしなり指数において、B区と比較して、あと浸漬(F区とH区)は有意な差が見られなかったが、同時浸漬(E区とG区)では有意に果肉の軟化防止を示す結果が得られた(図4、図5)。これらの結果から、酵素剥皮方法と併用したGF果肉の物性硬化には少なくとも0.30質量%以上の乳酸カルシウムが必要であることが考えられた。これは、カルシウムの原子量を40 g/molとしたとき、9.4 ミリmol/L以上のカルシウムが必要であることを示す。
(C) Results In the C group and D group (calcium lactate 0.10% by mass treatment group), neither the shear stress nor the bending index is significantly different from the B group (enzyme skinning group). However, the effect of preventing flesh softening was not observed (FIGS. 4 and 5). On the other hand, in E group and F group (calcium lactate 0.30% by mass treated group) and in G group and H group (calcium lactate 1.00% by mass treated group), the shear stress and bending index are compared with B group. In addition, no significant difference was observed in the post-immersion (F and H groups), but in the simultaneous immersion (E and G groups), a result indicating significant prevention of flesh softening was obtained (FIG. 4, FIG. 5). From these results, it was considered that at least 0.30% by mass or more of calcium lactate is necessary for the physical property hardening of the GF pulp combined with the enzyme peeling method. This indicates that 9.4 millimol / L or more of calcium is necessary when the atomic weight of calcium is 40 g / mol.
 酵素剥皮と組み合わせたカルシウム製剤の使用方法は、内皮分解時の酵素反応時と同時に行う方法が、酵素反応後に行う(あと浸漬)よりも加熱後のGF果肉の軟化防止に寄与することが示された。 It is shown that the method of using calcium preparations combined with enzyme debarking contributes to the prevention of softening of GF pulp after heating than the method performed after enzymatic reaction (post-immersion) when the enzymatic reaction is performed during endothelium degradation. It was.
(実施例4)剥皮用酵素とカルシウム製剤による果肉軟化防止効果の特異性検証
(a)試料
 原料果実として南アフリカ産GF(白肉品種)、酵素製剤としてビスコザイムL(ノボザイムズジャパン株式会社)、カルシウム製剤として食品添加用途(原子量308.30 g/mol、97.0%以上のグレード)の乳酸カルシウム(純正化学株式会社)を用いた。
(Example 4) Specificity verification of pulp softening prevention effect by enzyme for peeling and calcium preparation (a) Sample South African GF (white meat variety) as raw fruit, Viscozyme L (Novozymes Japan Co., Ltd.), calcium as enzyme preparation Calcium lactate (Pure Chemical Co., Ltd.) for food additives (atomic weight of 308.30 g / mol, grade of 97.0% or more) was used as a preparation.
(b)方法
 試験区を表4に示す。手剥き(A区とB区)の果肉は、GFに対して包丁を用いて外皮に切込みを入れたのち手作業で外皮剥き、ほろ割りを行い、個々の内皮の付いた果肉房を得た。適宜包丁を用いて内皮を果肉から切り離し、内皮が除かれた果肉を得た。B区の果肉は、剥皮後の果肉1500 gを果肉重量と等重量の乳酸カルシウム0.30質量%水溶液に浸漬し9℃で17時間静置した。酵素剥皮(C区とD区)の果肉は、調製例1に示す方法を用いて個々の内皮の付いた果肉房を得たのち、C区は内皮付き果肉房3000 gを、等重量のビスコザイムL0.20質量%水溶液に浸漬し9℃で17時間反応させ内皮が除かれた果肉を得た。D区は内皮付き果肉房3000 gを、等重量のビスコザイムL0.20質量%および乳酸カルシウム0.30質量%の混合水溶液に浸漬し9℃で17時間反応させたのち内皮が除かれた果肉を得た。A区を除いて、すべての処理が終わった果肉を流水下で2分間洗浄したのち、果肉をアルミパウチ袋に入れ脱気密封したのち、85℃の湯中にて30分間加熱した。
(B) Method Table 4 shows the test areas. The peeled pulp (A and B) was cut into the outer skin using a knife against the GF, and then manually peeled and split to obtain flesh bunches with individual endothelium. . The endothelium was separated from the pulp using a knife as appropriate to obtain a pulp from which the endothelium had been removed. The pulp of the B zone was immersed in a 0.30% by mass aqueous solution of calcium lactate having a weight equal to the weight of the pulp after leaving 1500 g of the peeled pulp, and allowed to stand at 9 ° C. for 17 hours. Enzymatic skin (C and D) pulps were obtained by using the method shown in Preparation Example 1 to obtain pulp bunches with individual endothelium. It was immersed in L0.20 mass% aqueous solution and reacted at 9 ° C. for 17 hours to obtain a pulp from which the endothelium was removed. In the D section, 3000 g of pulp bud with endothelium was immersed in a mixed aqueous solution of 0.20% by mass of viscozyme L and 0.30% by mass of calcium lactate and reacted at 9 ° C. for 17 hours. Obtained. The pulp after all the treatments except for the A section was washed under running water for 2 minutes, put in an aluminum pouch bag, degassed and sealed, and then heated in 85 ° C. hot water for 30 minutes.
 加熱後の果肉を10℃に冷却後、物性評価(応力測定としなり指数)と官能評価に供した。物性評価は、A~Dの4試験区について実施例2に記載した方法で行った。官能評価は、表5に示す5項目について、十分に訓練を積んだパネル14名による7段階スコアの絶対評価を、A、C、Dの3試験区で実施した。 After the heated pulp was cooled to 10 ° C., it was subjected to physical property evaluation (stress measurement, index) and sensory evaluation. The physical properties were evaluated by the method described in Example 2 for the four test sections A to D. The sensory evaluation was carried out in three test sections A, C, and D, based on the five items shown in Table 5, with an absolute evaluation of a seven-step score by 14 panelists who were fully trained.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
(c)結果
 せん断応力において、手剥き果肉ではカルシウム処理による有意な差は見られなかった(図6)のに対し、酵素剥皮果肉では、カルシウム処理によって有意に高い応力が示された(図7)。しなり指数においても、手剥き果肉ではカルシウム処理による有意な差は見られなかった(図8)のに対し、酵素剥皮果肉では、カルシウム処理によってしなりが抑制される傾向が示された(図9)。さらに官能評価の結果から、酵素剥皮とカルシウム処理を行った果肉(D区)は、加熱後も酵素剥皮処理のみの果肉(C区)と比較して、食感の4項目すべてで有意に高いスコアを示し、手剥き果肉(A区)と比較しても同等の品質であった(図10)。
(C) Results Regarding the shear stress, no significant difference was observed in the hand-peeled flesh due to the calcium treatment (FIG. 6), whereas in the enzyme-peeled flesh, the calcium treatment showed a significantly higher stress (FIG. 7). ). In the bending index, no significant difference was observed in the hand-peeled flesh due to the calcium treatment (FIG. 8), whereas in the enzyme-peeled flesh, the tendency to bend was suppressed by the calcium treatment (FIG. 8). 9). Furthermore, from the results of sensory evaluation, the flesh treated with enzyme peeling and calcium treatment (District D) was significantly higher in all four items of texture compared to the pulp with only enzyme peeling treatment after heating (C District). A score was shown, which was equivalent to that of the hand-peeled pulp (A) (FIG. 10).
 これらの結果から、加熱後の果肉の軟化防止は、カルシウム剤による単独処理では効果がなく、剥皮時の酵素処理とカルシウム剤による処理を組み合わせることによって効果が得られることが示された。 From these results, it was shown that the prevention of softening of the pulp after heating was not effective by the single treatment with the calcium agent, and the effect was obtained by combining the enzyme treatment at the time of peeling with the treatment with the calcium agent.
(実施例5)酵素製剤中のペクチンメチルエステラーゼ活性値の定量
(a)試料
 基質として、柑橘由来ペクチン(和光純薬工業株式会社)を用いて、0.5質量%のペクチン水溶液を調製し、1N水酸化ナトリウム水溶液を用いてpH4.5とした。
(Example 5) Quantification of pectin methylesterase activity value in enzyme preparation (a) Sample As a substrate, citrus-derived pectin (Wako Pure Chemical Industries, Ltd.) was used to prepare a 0.5 mass% pectin aqueous solution, The pH was adjusted to 4.5 using a 1N aqueous sodium hydroxide solution.
 酵素製剤として、ヘミセルラーゼ活性が主要なビスコザイムL(ノボザイムズジャパン株式会社)を用いた。ビスコザイムLは15.0質量%の水溶液を調製し、検討に用いた。 As the enzyme preparation, Viscozyme L (Novozymes Japan Co., Ltd.), which mainly has hemicellulase activity, was used. Viscozyme L prepared 15.0 mass% aqueous solution and used for examination.
(b)方法
 0.5質量%ペクチン水溶液100 mLを自動pH滴定装置「AUT-501」(東亜電波工業株式会社)にセットし、30℃に保温した。酵素水溶液を100 μL滴下してからpH4.5が保たれるように滴下された0.1N水酸化ナトリウム水溶液の量を、2分おきに10分間記録した。酵素水溶液中にPME活性があると、基質であるペクチンのメチル基が遊離しpHが下がる。このpHを一定(4.5)に保つために滴下された水酸化ナトリウムの量から、1分間あたりに生成されるカルボキシル基量(μmol)を算出した。酵素製剤中のPME活性を、1分間にペクチンのメチルエステルを分解して1 μmolのカルボキシル基を生成する酵素活性単位と定義してペクチンメチルエステラーゼユニット(PMEU)とした。
(B) Method 100 mL of a 0.5 mass% pectin aqueous solution was set in an automatic pH titration apparatus “AUT-501” (Toa Denpa Kogyo Co., Ltd.) and kept at 30 ° C. The amount of 0.1N aqueous sodium hydroxide solution added dropwise so that pH 4.5 was maintained after adding 100 μL of the aqueous enzyme solution was recorded every 2 minutes for 10 minutes. If there is PME activity in the enzyme aqueous solution, the methyl group of the substrate pectin is released and the pH is lowered. From the amount of sodium hydroxide added dropwise to keep this pH constant (4.5), the amount of carboxyl groups (μmol) produced per minute was calculated. The PME activity in the enzyme preparation was defined as an enzyme activity unit that decomposes the methyl ester of pectin per minute to generate 1 μmol of a carboxyl group, and was defined as a pectin methylesterase unit (PMEU).
(c)結果
 ビスコザイムLのPME活性は670 PMEU/mLであった(図11)。この結果から、ビスコザイムLにおいて内皮の除去に必要な下限濃度である0.20質量%(実施例1)水溶液中には、1.34 PMEU/mLのPME活性が含まれていることが示された。
(C) Results The PME activity of Viscozyme L was 670 PMEU / mL (FIG. 11). From this result, it is shown that 1.24 PMEU / mL PME activity is contained in the 0.20 mass% (Example 1) aqueous solution which is the lower limit concentration necessary for the removal of the endothelium in Viscozyme L. It was.
(実施例6)剥皮方法の違いによる果肉中のペクチンメチルエステル化率とカルシウム含量の検討
(a)試料
 原料果実として南アフリカ産GF(白肉品種)、酵素製剤としてビスコザイムL(ノボザイムズジャパン株式会社)、カルシウム製剤として食品添加用途(原子量308.30 g/mol、97.0%以上のグレード)の乳酸カルシウム(純正化学株式会社)を用いた。
(Example 6) Examination of pectin methyl esterification rate and calcium content in pulp by difference of peeling method (a) Sample South African GF (white meat variety) as raw material fruit, Viscozyme L (Novozymes Japan Co., Ltd.) as enzyme preparation ), Calcium lactate (Pure Chemical Co., Ltd.) for food additives (atomic weight of 308.30 g / mol, grade of 97.0% or more) was used as a calcium preparation.
(b)方法
 試験区を表6に示す。実施例4記載の方法と同様の処理を行い、剥皮後に加熱した果肉を調製した。これらの果肉を破砕したのち、果肉重量の3倍量の99.5%エタノールを添加後に懸濁し、5分間の遠心分離ののち上清を捨てた。続いて果肉に果肉重量と等重量の70%エタノールを添加後に懸濁し、5分間の遠心分離を行い上清を捨てる洗浄操作を5回繰り返し、糖や色素成分を除きペクチン成分が中心となった果肉AIS(アルコール不溶性固形物:alcohol insoluble solid)を調製した。このAISからWSP(水溶性ペクチン:water soluble pectin)、CSP(キレート可溶性ペクチン:chelator soluble pectin)、ASP(酸可溶性ペクチン:acid soluble pectin)、およびNSP(不溶性ペクチン:non soluble pectin)の4画分を分画し、酸性糖はカルバゾール硫酸法、中性糖はフェノール硫酸法によって定量し、酸性糖と中性糖の合計を総ペクチンとして算出した。分画した総ペクチン中の主要な構成成分であるCSPについて、アルカリ加水分解ののち酵素法を用いて、メチルエステル化率を算出した。
(B) Method Table 6 shows the test areas. The same process as described in Example 4 was performed to prepare a heated pulp after peeling. After pulverizing these pulps, 99.5% ethanol of 3 times the weight of the pulp was added and suspended, and after centrifugation for 5 minutes, the supernatant was discarded. Subsequently, 70% ethanol equal to the weight of the pulp was added to the pulp and suspended, and the washing operation of centrifuging for 5 minutes and discarding the supernatant was repeated 5 times, except for the sugar and pigment components, and the pectin component was the center. A pulp AIS (alcohol insoluble solid) was prepared. From this AIS to WSP (water soluble pectin), CSP (chelator soluble pectin), ASP (acid soluble pectin), and NSP (insoluble pectin) 4 fractions The acidic sugar was determined by the carbazole sulfate method and the neutral sugar was determined by the phenol sulfate method, and the total of the acidic sugar and neutral sugar was calculated as the total pectin. About CSP which is a main structural component in the fractionated total pectin, the methyl esterification rate was calculated using the enzymatic method after alkaline hydrolysis.
 また、果肉中のカルシウム含量を、各試験区の凍結乾燥した果肉を試料として測定した。硝酸を用いて加水分解を行い、これを検液としてICPE-9000(島津製作所)にてカルシウム含量を定量した。 Moreover, the calcium content in the pulp was measured using the freeze-dried pulp of each test section as a sample. Hydrolysis was performed using nitric acid, and the calcium content was quantified using ICPE-9000 (Shimadzu Corporation) as a test solution.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
(c)結果
 総ペクチン中のCSP画分のメチルエステル化率は、C区では他の2区と比較して40%程度減少していたが、B区ではA区とほぼ同等のメチルエステル化率であった(図12)。果肉中のカルシウム含量測定の結果、A区と比較してC区ではカルシウム含量が約1.7倍高い一方で、B区では15%程度減少していた(図13)。剥皮用酵素製剤ビスコザイムLに含まれるペクチンメチルエステラーゼ活性(実施例4:図11)によって、果肉中のCSPはカルシウム存在下(C区)でメチルエステルが脱メチル化された可能性が考えられた。一方でカルシウム非存在下(B区)では、メチルエステルは可逆的なメチル基の脱着が生じている可能性が示唆された。このことは、果肉房の内皮の酵素剥皮後にカルシウム製剤溶液へ果肉を浸漬しても加熱後の軟化防止効果が顕著に見られない(実施例3:図4、図5)ことを裏付けるものと考えられた。以上より、酵素処理とカルシウム製剤処理を同時に行うことで、剥皮後の果肉は加熱による果肉軟化が抑制されているものと考えられた。
(C) Results The methyl esterification rate of the CSP fraction in total pectin was reduced by about 40% in the C zone compared to the other 2 zones, but in the B zone, the methyl esterification was almost the same as in the A zone. Rate (Figure 12). As a result of measuring the calcium content in the pulp, the C content was about 1.7 times higher in the C group than in the A group, but decreased by about 15% in the B group (FIG. 13). The pectin methyl esterase activity (Example 4: Fig. 11) contained in the enzyme preparation for peeling skin Viscozyme L (Example 4: Fig. 11) suggests that the methyl ester may be demethylated in the presence of calcium in the CSP. . On the other hand, in the absence of calcium (B section), it was suggested that methyl ester might have reversible desorption of methyl group. This confirms that even if the pulp is immersed in the calcium preparation solution after enzyme peeling of the endothelium of the pulp chamber, the effect of preventing softening after heating is not significantly observed (Example 3: FIGS. 4 and 5). it was thought. From the above, it was considered that the softening of the pulp after peeling was suppressed by performing the enzyme treatment and the calcium preparation treatment simultaneously.
(実施例7)シラップカップにおける果肉の軟化防止効果の検証
(a)試料
 原料果実としてアメリカ産GF(赤肉品種)、酵素製剤としてビスコザイムL(ノボザイムズジャパン株式会社)、カルシウム製剤として食品添加用途(原子量308.30 g/mol、97.0%以上のグレード)の乳酸カルシウム(純正化学株式会社)を用いた。
(Example 7) Verification of effect of preventing softening of pulp in syrup cup (a) Sample American GF (red meat variety) as raw fruit, Viscozyme L (Novozymes Japan Co., Ltd.) as enzyme preparation, Food addition as calcium preparation Calcium lactate (Pure Chemical Co., Ltd.) for use (atomic weight 308.30 g / mol, grade 97.0% or more) was used.
(b)方法
 試験区を表7に示す。比較例1記載の方法と同様の処理を行い、内皮を除去した果肉を調製した。これらの果肉を250 g容のカップ容器に110±5 g入れ、そこへシラップ液を140±5 g充填した。このように、果肉を入れ、シラップ液を充填したカップをシラップカップという。A区、C区およびE区のシラップ液は砂糖等を水に混ぜたのち加温して溶解させ、そこへ果汁や香料などを添加し、pH3.60±0.10に調製した。B区、D区およびF区のシラップ液は砂糖等を水に混ぜたのち乳酸カルシウムを終濃度0.30質量%になるように加えて加温して溶解させ、そこへ果汁や香料などを添加し、pH3.60±0.10に調製した。シラップ液を充填後、カップ上部をシールで密封し、カップを85℃の湯中にて30分間加熱した。加熱後のカップを5℃下で冷却し、保管した。カップ中の果肉について、物性評価(応力測定としなり指数)と官能評価を行った。物性評価は、カップから取り出した果肉を10℃で1時間静置し、これを試料として実施例2に記載の方法で行った。官能評価は、物性評価と同様に用意したカップ中の果肉を試料として、比較例1記載の方法にて行った。B区、D区、E区、およびF区のカップ中の果肉について、果肉全体に占める主要な赤み色の割合を、市販画像解析ソフト「Feel Image Analyzer」(ビバコンピュータ株式会社)を用いて解析した。さらに、3種類の剥皮方法(手剥き、酵素剥皮(酵素剥きと表記)、酵素剥皮とカルシウム同時処理(酵素・カルシウム剥きと表記))のそれぞれの非加熱果肉と比較した際のA区~F区の果肉中のビタミンC含量をアスコルビン酸総量として、定法に従い高速液体クロマトグラフィー(HPLC)法によって定量した。
(B) Method Table 7 shows the test areas. A pulp similar to that described in Comparative Example 1 was prepared to remove the endothelium. 110 ± 5 g of these pulps was put into a 250 g cup container, and 140 ± 5 g of syrup solution was filled therein. A cup filled with pulp and filled with syrup liquid is called a syrup cup. The syrup solutions in the A, C and E zones were prepared by mixing sugar and the like with water and then heating to dissolve them, adding fruit juice and fragrance thereto, and adjusting the pH to 3.60 ± 0.10. The syrup solutions in B, D and F wards are mixed with sugar, etc. in water, and then calcium lactate is added to a final concentration of 0.30 mass% and heated to dissolve it. And adjusted to pH 3.60 ± 0.10. After filling the syrup solution, the upper part of the cup was sealed with a seal, and the cup was heated in 85 ° C. hot water for 30 minutes. The heated cup was cooled at 5 ° C. and stored. About the flesh in a cup, physical-property evaluation (it became a stress measurement, and an index) and sensory evaluation were performed. The physical properties were evaluated by the method described in Example 2 using the pulp taken out from the cup at 10 ° C. for 1 hour and using this as a sample. The sensory evaluation was performed by the method described in Comparative Example 1 using the pulp in the prepared cup as a sample in the same manner as the physical property evaluation. For the pulps in the B, D, E, and F ward cups, use the commercially available image analysis software “Feel Image Analyzer” (Viva Computer Co., Ltd.) did. In addition, each of the three types of peeling methods (hand peeling, enzyme peeling (denoted as enzyme peeling), enzyme peeling and calcium simultaneous treatment (denoted as enzyme and calcium peeling)) compared with each non-heated pulp A to F The amount of vitamin C in the pulp of the ward was determined as the total amount of ascorbic acid by high performance liquid chromatography (HPLC) according to a conventional method.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
(c)結果
 手剥き果肉(A区とB区)では、物性評価および官能評価において、A区とB区で差は見られなかった。図14-1は物性評価の結果を示し、図14-2はレッドグループフルーツ加熱果肉の官能評価の結果を示す。手剥き果肉の場合、カルシウムは加熱後の果肉の軟化防止に効果を示さなかった。これは実施例4の結果を裏付けるものであった。C区とD区の酵素剥皮果肉では、物性評価および官能評価において差は見られなかった。図15-1は物性評価の結果を示し、図15-2はレッドグループフルーツ加熱果肉の官能評価の結果を示す。内皮除去の剥皮時に酵素のみの処理の場合、その剥皮後の果肉をカルシウム処理(シラップ液)しても加熱後の果肉の軟化防止に効果を示さなかった。これは、酵素剥皮後の果肉では、カルシウムが結合する足場となるペクチンの脱メチル化部位が少ない(実施例6:図12)ことに因るものと考えられた。一方で、内皮除去の剥皮時に酵素液にカルシウムを同時に添加し処理した場合、シラップ液中にカルシウムがなくても、C区と比較してしなり指数が有意に低く(図16-1)、レッドグループ加熱果肉官能評価においてもスコアが高くなる傾向が見られた(図16-2)。さらにシラップ液中にカルシウムが添加されている場合は、物性評価(しなり指数)において、C区と比較して有意に果肉の硬度が高く(図17-1)、レッドグループ加熱果肉官能評価では、さのうのシャキシャキ感が有意に高くなる傾向が認められた(図17-2)。さらに、内皮除去の剥皮時に酵素のみの処理の場合、手剥き果肉と比較して果肉の赤みは減少し(図18)、アスコルビン酸含量も非加熱果肉の含量と比較して減少率が大きかった(図19)。これに対し、内皮除去の剥皮時に酵素液にカルシウムを同時に添加し処理した場合、手剥き果肉と比較して赤みの減少は見られず(図18)、アスコルビン酸含量の減少率も非加熱果肉の含量と比較して小さい傾向であった(図19)。これらの結果から、内皮除去の剥皮時に酵素液にカルシウムを同時に添加し処理した場合、果肉の軟化防止効果に加えて、色(赤み)や栄養成分(ビタミンC)が保持されることが示された。
(C) Results In the peeled pulp (A and B), there was no difference between A and B in the physical property evaluation and sensory evaluation. FIG. 14-1 shows the result of physical property evaluation, and FIG. 14-2 shows the result of sensory evaluation of red group fruit heated pulp. In the case of hand-peeled flesh, calcium had no effect on preventing softening of the flesh after heating. This confirmed the result of Example 4. There was no difference in physical properties and sensory evaluation between the enzyme peels of C and D. FIG. 15-1 shows the result of physical property evaluation, and FIG. 15-2 shows the result of sensory evaluation of red group fruit heated pulp. In the case of treatment only with an enzyme at the time of peeling of the endothelium, even if the pulp after the peeling was treated with calcium (syrup solution), the effect of preventing the softening of the pulp after heating was not shown. This was considered to be because the pectin demethylation sites serving as a scaffold to which calcium binds were few in the pulp after enzyme peeling (Example 6: FIG. 12). On the other hand, when calcium is simultaneously added to the enzyme solution at the time of skin removal for removal of the endothelium, the index is significantly lower than that of the C section even if there is no calcium in the syrup solution (FIG. 16-1), In the red group heat pulp sensory evaluation, there was a tendency for the score to increase (FIG. 16-2). Further, when calcium is added to the syrup solution, the physical property evaluation (bending index) has significantly higher pulp hardness than the C section (Fig. 17-1). There was a tendency for the crispness of sasan to be significantly higher (FIG. 17-2). Furthermore, in the case of the treatment with only the enzyme at the time of peeling the endothelium, the redness of the pulp decreased compared to the manually peeled pulp (FIG. 18), and the ascorbic acid content also decreased more than the content of the non-heated pulp. (FIG. 19). On the other hand, when calcium was added to the enzyme solution at the same time when the endothelium was peeled, no reduction in redness was observed compared to the hand-peeled pulp (FIG. 18), and the reduction rate of the ascorbic acid content was also unheated. It was a small tendency compared with the content of (Fig. 19). From these results, it is shown that when calcium is added to the enzyme solution at the time of peeling the endothelium, the color (redness) and nutrients (vitamin C) are retained in addition to the effect of preventing softening of the pulp. It was.
 本明細書で引用した全ての刊行物、特許および特許出願をそのまま参考として本明細書にとり入れるものとする。 All publications, patents and patent applications cited in this specification shall be incorporated into the present specification as they are.

Claims (17)

  1.  果肉の軟化を防止しつつ、柑橘類果肉の内皮を除去するための加工用組成物であって、(a)セルラーゼ系酵素、ペクチナーゼ系酵素、およびヘミセルラーゼ系酵素からなる群から選択される少なくとも1種の酵素と、(b)ペクチンメチルエステラーゼ系酵素を含む酵素と、(c)カルシウムを含むことを特徴とする柑橘類果肉加工用組成物。 A processing composition for removing endothelium of citrus pulp while preventing softening of the pulp, wherein (a) at least one selected from the group consisting of a cellulase enzyme, a pectinase enzyme, and a hemicellulase enzyme A citrus pulp processing composition comprising: a seed enzyme; (b) an enzyme containing a pectin methylesterase enzyme; and (c) calcium.
  2.  ペクチンメチルエステラーゼ活性を、1分間にペクチンのメチルエステルを分解して1 μmolのカルボキシル基を生成する酵素活性単位(PMEU)と定義したとき、1.34 PMEU/mL以上含み、かつカルシウムを9.4 ミリmol/L以上含むことを特徴とする請求項1記載の柑橘類果肉加工用組成物。 When the pectin methylesterase activity is defined as an enzyme activity unit (PMEU) that decomposes the methyl ester of pectin per minute to generate 1 μmol of carboxyl group, it contains 1.34 μPMEU / mL or more and 9. The citrus pulp processing composition according to claim 1, wherein the composition comprises 4 μmillimol / L or more.
  3.  果肉の洗浄処理又は加熱殺菌処理による果肉の軟化を防止する、請求項1又は2に記載の柑橘類果肉加工用組成物。 The composition for citrus pulp processing according to claim 1 or 2, which prevents softening of the pulp due to washing or heat sterilization of the pulp.
  4.  カルシウムが乳酸カルシウムである、請求項1~3のいずれか1項に記載の柑橘類果肉加工用組成物。 The citrus pulp processing composition according to any one of claims 1 to 3, wherein the calcium is calcium lactate.
  5.  請求項1~4のいずれか1項に記載の柑橘類果肉加工用組成物と柑橘類果実を接触させることを含む、内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 A method for producing a citrus pulp from which endothelium is removed and softening is prevented, comprising contacting the citrus fruit processing composition according to any one of claims 1 to 4 with a citrus fruit.
  6.  柑橘類果肉加工用組成物と柑橘類果肉の内皮が接触した状態で20℃未満の低温で3時間以上処理することを含む、請求項5記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 6. A citrus pulp with the endothelium removed and softening prevented according to claim 5, comprising a treatment for 3 hours or more at a low temperature of less than 20 ° C. while the citrus pulp processing composition is in contact with the citrus pulp endothelium. Method.
  7.  柑橘類果肉加工用組成物と柑橘類果肉の内皮が接触した状態で20℃未満の低温で15時間以上処理することを含む、請求項6記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 The process for producing citrus pulp from which endothelium is removed and softening is prevented, comprising treatment at a low temperature of less than 20 ° C. for 15 hours or more in a state where the composition for processing citrus pulp and the endothelium of citrus pulp are in contact with each other. Method.
  8.  10℃以下の低温で処理を行う、請求項7に記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 The method for producing a citrus pulp from which the endothelium is removed and softening is prevented according to claim 7, wherein the treatment is performed at a low temperature of 10 ° C or lower.
  9.  外皮がついた状態の果実の内部に請求項1~4のいずれか1項に記載の柑橘類果肉加工用組成物を含浸させて、内皮と該加工用組成物が接触した状態で処理することを含む、請求項5~8のいずれか1項に記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 5. Impregnating the fruit with the outer skin impregnated with the citrus pulp processing composition according to any one of claims 1 to 4, and treating the inner skin and the processing composition in contact with each other. A method for producing a citrus pulp from which the endothelium is removed and softening is prevented according to any one of claims 5 to 8.
  10.  外皮がついた柑橘類果実の果実表面に、穴あけ処理からなる物理的処理を行った後、該果実を請求項1~4のいずれか1項に記載の柑橘類果肉加工用組成物に浸漬して減圧下で含浸処理することを含む、請求項9記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 The fruit surface of the citrus fruit with the outer skin is subjected to a physical treatment consisting of a punching process, and then the fruit is immersed in the citrus pulp processing composition according to any one of claims 1 to 4 and decompressed. A method for producing a citrus pulp with the endothelium removed and softening prevented, comprising impregnation under treatment.
  11.  外皮がついた柑橘類果実に請求項1~4のいずれか1項に記載の柑橘類果肉加工用組成物をインジェクションにより注入して含浸処理することを含む、請求項9に記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 The inner skin is removed and softened according to claim 9, comprising impregnating the citrus fruit with an outer skin by injecting the citrus fruit processing composition according to any one of claims 1 to 4 by injection. A method for producing citrus fruit pulp in which rust is prevented.
  12.  実割れしておらず、生鮮柑橘類果実の果肉の硬度、色、及び栄養成分が保持されている柑橘類果肉を製造する、請求項6~11のいずれか1項に記載の内皮が除去され軟化が防止された柑橘類果肉を製造する方法。 A citrus pulp that is not cracked and retains the hardness, color and nutritional components of fresh citrus fruit pulp is removed, and the endothelium is removed and softened according to any one of claims 6 to 11. A method for producing prevented citrus pulp.
  13.  請求項6~12のいずれか1項に記載の方法により製造された、内皮が除去され軟化が防止された柑橘類果肉。 A citrus fruit pulp produced by the method according to any one of claims 6 to 12, wherein the endothelium is removed and softening is prevented.
  14.  果肉CSPのメチルエステル化率が30%未満であるか、及び/又は20mg/100 gFW以上のカルシウムを含有する、請求項13記載の柑橘類果肉。 The citrus fruit pulp according to claim 13, wherein the methyl esterification rate of the pulp CSP is less than 30% and / or contains calcium of 20 mg / 100 gFW or more.
  15.  請求項9~11のいずれか1項に記載の方法により製造された、外皮はついたままで、内皮が除去され果肉の軟化が防止された柑橘類果実。 A citrus fruit produced by the method according to any one of claims 9 to 11, wherein the outer skin remains attached, the inner skin is removed, and softening of the pulp is prevented.
  16.  実割れしておらず、生鮮柑橘類果実の果肉の硬度、色、及び栄養成分が保持されている請求項15に記載の柑橘類果実。 The citrus fruit according to claim 15, wherein the fruit is not cracked and retains the hardness, color, and nutritional components of the fresh citrus fruit.
  17.  果肉CSPのメチルエステル化率が30%未満であるか、及び/又は20 mg/100 gFW以上のカルシウムを含有する、請求項15又は16に記載の柑橘類果実。 The citrus fruit according to claim 15 or 16, wherein the methyl esterification rate of the pulp CSP is less than 30% and / or contains 20 mg / 100 ggFW or more of calcium.
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