WO2015143844A1 - Electronic expansion valve - Google Patents

Electronic expansion valve Download PDF

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Publication number
WO2015143844A1
WO2015143844A1 PCT/CN2014/086174 CN2014086174W WO2015143844A1 WO 2015143844 A1 WO2015143844 A1 WO 2015143844A1 CN 2014086174 W CN2014086174 W CN 2014086174W WO 2015143844 A1 WO2015143844 A1 WO 2015143844A1
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WO
WIPO (PCT)
Prior art keywords
valve
section
valve core
flow
electronic expansion
Prior art date
Application number
PCT/CN2014/086174
Other languages
French (fr)
Chinese (zh)
Inventor
詹才意
舒小辉
张金荣
Original Assignee
浙江三花股份有限公司
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Application filed by 浙江三花股份有限公司 filed Critical 浙江三花股份有限公司
Publication of WO2015143844A1 publication Critical patent/WO2015143844A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof
    • F25B41/31Expansion valves
    • F25B41/34Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
    • F25B41/35Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators by rotary motors, e.g. by stepping motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/01Geometry problems, e.g. for reducing size
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • the present invention relates to the field of control valves, and more particularly to an electronic expansion valve for regulating the flow of a refrigerant. Background technique
  • an electronic expansion valve is usually used to regulate the flow rate of the fluid.
  • the electronic expansion valve generally includes a motor (drive member) having a motor and a valve body member as an actuator, and the valve body member includes a valve body having a refrigerant flow path inlet and a flow path outlet, a spool placed in the body cavity of the valve body and a spool seat having a valve port portion, by inputting a pulse signal to a motor as a driving member, driving an axial movement of the spool relative to the valve port portion to change the passage valve
  • the flow rate of the refrigerant in the mouth reaches the flow rate of the refrigerant regulating the outlet of the flow path to control the heat exchange balance in the air conditioner or the refrigerator. Therefore, the flow rate change curve in the electronic expansion valve is a key technical feature, which directly determines the working efficiency of the refrigeration system.
  • FIG. 1 is a valve body of the electronic expansion valve 310.
  • valve plug seat structure diagram The spool 314 includes a flow regulating section 314f, and a tapered section 314a is disposed between the flow regulating section 314f and the main section (not shown), and a tapered section 314b is further included at a lower end of the flow regulating section 314f.
  • the spool seat 310 includes a tapered valve port 313a and opening portions 313b and 313c connected to the valve port 313a.
  • FIG. 2 is a graph showing a flow rate change of the electronic expansion valve shown in Fig. 1, wherein the abscissa indicates a pulse ratio, and the ordinate indicates a flow ratio.
  • the electronic expansion valve has a sudden opening flow rate change curve, for example, the flow rate changes little before the P2' point, and the flow rate changes faster after the P2' point, so that the flow adjustment accuracy before the P2' point is relatively high. .
  • the accuracy of the electronic expansion valve at a small opening is improved, but there is a sudden change in the entire flow rate curve, and the position of the P3 'point fluctuates greatly due to the manufacturing error, generally 40 to 60
  • the difference in pulse causes the position of the P2 'point to also have a difference of at least 40 pulses, which causes the flow rate before and after the P2 ' point to be unpredictable, resulting in a decrease in the adjustment accuracy of the entire flow rate change curve.
  • An electronic expansion valve disclosed in the present invention includes a driving member and a valve body member, the valve body member including a valve body having a flow path inlet and a flow path outlet, and a valve core disposed in the inner cavity of the valve body And a spool seat having a valve port portion, wherein a pulse signal is input to the driving member to drive axial movement of the valve body relative to the valve port portion to change a flow area of the valve port portion, and the flow into the valve is adjusted a refrigerant flow rate of the electronic expansion valve, the valve core including a main body section and an adjustment section facing the valve core seat, the main body section and the adjustment section being connected by a tapered transition section, the adjustment section including for adjusting a first circular arc segment of the refrigerant flow rate change curve, the valve core seat including the valve port portion in a straight section and a tape
  • the adjustment section of the spool further includes a second arc segment connected to the first arc segment, the first arc segment being tangent to the second arc segment, the curvature of the first arc segment The radius is greater than the radius of curvature of the second arc segment.
  • the adjusting section of the spool further includes a third arc segment connected to the second arc segment, the second arc segment and the The third arc segment is tangent, and the radius of curvature of the second arc segment is greater than the radius of curvature of the third arc segment.
  • the radius of curvature of the first circular arc segment is twice or more than the radius of curvature of the third circular arc segment.
  • valve core adjusts the flow rate of the input pulse number greater than 100
  • the valve core when the valve core is opened from the first position relative to the valve core seat
  • the number of pulses required to move the distance of the segment is defined as w
  • the flow area of the valve port portion when the spool is in the first position is defined as S1
  • the valve When the core is in the second position, the flow area of the valve port portion is S2, and the relationship is satisfied: S2/S1 is equal to the power of K, which is approximately a constant value, that is, 3 ⁇ 4 ⁇ «, and K is a constant.
  • the spool in the range of the stroke in which the spool is adjusted to flow, the spool is moved in the valve opening direction with respect to the spool seat by any two axial directions.
  • the equal distance interval is defined as: the flow area of the valve port portion is S3 at the start position of the first stage, the flow area of the valve port portion is S4 at the end position, and the valve port portion at the start position of the second stage
  • the flow area is S5
  • the flow area of the valve port portion at the end position is S6, which satisfies the relationship: S4/S3 is close to S6/S5
  • S4/S3 is close to S6/S5
  • the spool in a possible implementation manner, in a range of the spool regulating flow rate of the input pulse number greater than 100, the spool is moved in the valve opening direction with respect to the spool seat.
  • the interval in which the two axial distances are equal is defined as: the flow area of the valve port portion is S3 at the start position of the first stage, and the flow area of the valve port portion is S4 at the end position; The flow area of the valve port is S5, and the flow area of the valve port is S6 at the end position.
  • S4/S3 is approximately equal to S6/S5, that is, 54 / S3 « 56 / 55.
  • an electronic expansion valve including a driving member and a valve body member, the valve body member including a valve body having a flow path inlet and a flow path outlet, and a valve body disposed on the valve body a spool in the inner chamber and a spool seat having a valve port portion, wherein a pulse signal is input to the driving member to drive axial movement of the spool relative to the valve port portion to change a flow of the valve port portion
  • the adjustment section includes at least one arc segment for adjusting a refrigerant flow rate change curve, the refrigerant flow rate change curve defines an abscissa as an input pulse signal number R value, and an ordinate is a refrigerant flow rate of the valve port portion Value, the flow rate change curve includes
  • the flow regulating section of the refrigerant flow rate change curve is a smooth curved line.
  • a curve in which the two sections of the abscissa distance are equal in the flow adjustment section is arbitrarily defined, and the starting point of the ordinate corresponding to the first section of the curve in the valve opening direction is defined as W3, the end point is W4, the ordinate of the second curve corresponds to W5, and the end point is W6, then the relationship is satisfied: W6/W5 is approximately equal to W4/W3, g ⁇ W6/W5 W4/W3.
  • the head of the valve core is composed of a circular arc or a plurality of tangential arcs of different radii, which can ensure a small flow change in a small opening area, and a flow rate in a large opening area.
  • the change is large, and there is no sudden change in the two changes, which is convenient for system adjustment.
  • the refrigerant flow change ratio is nearly equal to a constant, so it is easy to calculate the number of pulses per adjustment by the control algorithm, reduce the number of adjustments, improve the stability of the system, and reduce the energy consumption of the system.
  • Figure 1 Relationship between the valve core and the spool seat structure of an electronic expansion valve of the prior art
  • Fig. 2 Flow rate curve of the electronic expansion valve of Fig. 1;
  • FIG. 3 A typical electronic expansion valve structure diagram of the present invention
  • Figure 4 Structural diagram of a preferred spool and spool seat for the electronic expansion valve in Figure 3;
  • Figure 4a Diagram of the movement of the spool to the HI point in Figure 4;
  • Figure 4b Diagram of the movement of the spool in Figure 4 to the H2 point
  • Figure 5 Another preferred spool and spool seat structure diagram for the electronic expansion valve in Figure 3;
  • Figure 6 Flow rate curve for the electronic expansion valve in Figure 3.
  • FIG. 3 is a structural diagram of a typical electronic expansion valve according to the present invention.
  • the electronic expansion valve generally includes a coil 100 disposed on the outer circumference of the metal spacer 300 and a magnetic rotor 200 disposed on the inner circumference of the metal spacer 300.
  • the coil 100 and the magnetic rotor 200 cooperate with each other to form an electronic expansion valve. Drive parts.
  • the valve body 400 having the flow path inlet 401 and the flow path outlet 402 is hermetically welded to the spacer 300 to form the inner cavity 500.
  • the two nozzles 600 are welded to the valve body 400 and communicate with the flow path inlet 401 and the flow path outlet 402, respectively.
  • a spool seat 700 having a valve port portion 701 is welded and fixed to the valve body 400.
  • the drive screw 900 is fixedly coupled to the magnetic rotor 200 to transmit the rotation of the magnetic rotor 200, and a needle-shaped spool 800 is disposed at the front end of the screw 900.
  • the valve body 400, the nozzle 600, the spool seat 700, and the valve body 800 constitute a valve body member.
  • the working principle of the above electronic expansion valve is that when the flow rate of the electronic expansion valve needs to be adjusted, an appropriate pulse signal is applied to the coil 100, and the magnetic rotor 200 rotates under the driving of the coil 100, and drives the screw 900 to rotate simultaneously.
  • the screw rod 900 is in a threaded engagement with the nut 901 fixed on the valve body 400. Since the nut 901 is fixed on the valve body 400, the screw rod 900 is also moved up and down in the axial direction while rotating, thereby driving the valve body 800. The up and down movement causes the spool 800 to move axially relative to the valve port portion 701 of the spool seat 700 to change the flow rate of the refrigerant passing through the valve port portion 701 to achieve flow control of the refrigeration system.
  • Figure 4 is a structural diagram of a preferred spool and spool seat of the electronic expansion valve of Figure 3;
  • Figure 4a is Diagram of the position of the spool moving to the HI point;
  • Figure 4b is the relationship of the spool moving to the H2 position.
  • the spool 800 includes a body section 801 coupled to the aforementioned threaded rod 900 and an adjustment section 802 that faces the spool seat 700.
  • the body section 801 is coupled to the adjustment section 802 by a tapered transition section 803.
  • adjustment segment 802 includes a first arc segment 805.
  • the design of the positional relationship of the first circular arc segment 805 is defined in the following description.
  • the valve port portion 701 of the spool seat 700 is a straight segment having a diameter of ⁇ 2, and the spool seat 700 is directed upward from the valve port portion 701 toward the spool 800. Extending into a tapered opening section 702.
  • the point of the first arc segment 805 of the spool 800 is designed to define a refrigerant flow rate change curve by forming a specific parameter by the positional relationship with the valve port portion 701 of the spool seat 700.
  • the tapered transition section 803 of the spool 800 can define a small end diameter of ⁇ 3 and a large end diameter of ⁇ 5, and the diameter ⁇ 2 of the straight valve port portion 701 of the spool seat 700 satisfies the relationship: ⁇ 3 ⁇ 2 ⁇ ⁇ 5. Further, since ⁇ 3 ⁇ ⁇ 2 ⁇ ⁇ 5, it can be determined that on the tapered transition section 803 of the spool 800, a transverse section can be found, the diameter of which is equal to the diameter ⁇ 2 of the valve port portion 701 of the straight section of the spool seat 700, The section is defined as an adjustment reference plane 804.
  • the spool 800 and the spool seat 700 may be defined as follows when they are at a relative position (such as point X, not shown): 1 adjust the reference surface 804 to the valve port 701
  • the axial distance of the upper tip is defined as ⁇ ;
  • the vertical shortest distance from the upper end of the valve port portion 701 to the first arc segment 805 of the valve body 800 is defined as ⁇ , the upper end of the valve port portion 701 to the valve body 800
  • the longitudinal direction of a circular arc segment 805 The distance to the Bx is 3;
  • the flow area of the valve port is defined as Sx.
  • the spool 800 performs the stroke range for adjusting the flow rate, or after the number of pulses is greater than 100, when the spool 800 moves away from the valve port portion 701, the spool 800 is arbitrarily moved by two axial distances.
  • the equal interval can be defined as: the flow area of the valve port portion 701 at the start position of the first stage is S3, the flow area of the valve port portion 701 at the end position is S4, and the flow area of the valve port portion 701 at the start position of the second stage is S5, the flow area of the valve port portion 701 at the end position is S6, then the relationship is satisfied: S4/S3 is approximately equal to S6/S5, gpS4/S3 «S6/S5.
  • FIG. 6 is a graph showing the flow rate corresponding to the electronic expansion valve of Figure 3. As shown in Figure 6.
  • the flow curve can define the abscissa as the input pulse signal R value, and the ordinate as the refrigerant flow W value.
  • the flow curve includes the valve port opening section L1 and the flow regulating section L2 connecting the valve port opening section L1.
  • Valve opening section L1 belonging to the small pulse section, the valve port is in the just open position, the flow control is unstable, this stage is mainly to open the valve port; in the flow adjustment section L2, as the pulse number is greater than 100, the electronic expansion valve enters Normal flow adjustment range.
  • the curvature of the curve is set to increase gradually, that is, as the number of pulses increases, the flow curve changes more steeply, and in the entire flow adjustment section L2, there is no sudden breakpoint, and the curve is smooth. Shape line.
  • Two points can be set arbitrarily in the valve opening direction on the flow adjustment section L2.
  • the definition of the VI coordinate is (Rl, Wl) and the V2 coordinate is (R2, W2), then the relationship is satisfied: W2/W1) open (R2-R1)
  • the power of the power is approximately constant, ⁇ ⁇ , K is a constant.
  • FIG. 5 is a block diagram of another preferred spool of the electronic expansion valve of Figure 3.
  • the adjustment section 802 of the spool 800 includes three arcs: a first circular arc segment 805, a second arc segment 806, and a third arc segment 807.
  • the radius of curvature of the first arc segment 805 is greater than the second arc segment 806, the radius of curvature of the second arc segment 806 is greater than the third arc segment 807, and the first arc segment 805 is tangent to the second arc segment 806.
  • the second arc segment 806 is tangent to the third arc segment 807.
  • the three-section tangential arc forms the adjustment section 802 of the valve core 800 for the purpose of optimizing the design. This is because, in some complicated systems, it is difficult to set a circular arc on the valve core to meet the parameter requirements of the refrigerant flow area, and setting a plurality of tangential arcs can simplify the design of the flow rate curve.
  • the curvature of the first segment arc 805 is twice the curvature of the third segment arc 807 or More than twice.
  • valve core Of course, only two tangential arcs can form the valve core, which can also achieve the required purpose, and will not be described here.
  • the head of the valve core is composed of a circular arc or a plurality of tangential arcs of different radii, which can ensure a small flow change in a small opening degree, and a flow change in a large opening area. Larger, and there is no sudden change in the two, which is convenient for air conditioning system adjustment.
  • the flow rate change ratio is close to a constant, it is easy to calculate the number of pulses per adjustment by the control algorithm, reduce the number of adjustments, improve the stability of the system, and reduce the energy consumption of the system.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

An electronic expansion valve, comprising a drive component and a valve body component, the valve body component comprising a valve body (400) having a flow-path inlet (401) and a flow-path outlet (402), a valve core (800) being disposed within an inner cavity (500) of the valve body (400) and a valve core base (700) having a valve opening part (701); by means of inputting a pulse signal into the drive component, driving the axial movement of the valve core (800) relative to the valve opening part (701) to change the flow area of the valve opening part (701), adjusting the refrigerant flow rate into the electronic expansion valve; the valve core (800) comprises a main body section (801) and an adjustment section (802) facing towards the valve core base (700), the main body section (801) and the adjustment section (802) being connected by means of tapered transition section (803), the adjustment section (802) comprising at least one first arc segment (805) to adjust the refrigerant flow rate variation curve; the valve core base (700) comprises a straight section valve opening part (701) and a tapered opening section (702) extending from the valve opening part (701) in the direction of the valve core (800); the diameter of the valve opening part (701) is defined as Φ2, the diameter of the smallest end of the tapered transition section (803) is defined as Φ3, and the diameter of the large end is Φ5, satisfying the relationship Φ3< Φ2< Φ5; the present electronic expansion valve facilitates adjustment of an air conditioning system, reducing the number of adjustments and improving the stability of the system.

Description

一种电子膨胀阀  Electronic expansion valve
技术领域 Technical field
[01] 本发明涉及控制阀技术领域, 尤其涉及一种用于调节制冷剂流量的电 子膨胀阀。 背景技术  The present invention relates to the field of control valves, and more particularly to an electronic expansion valve for regulating the flow of a refrigerant. Background technique
[02] 在空调、 冰箱、 热泵热水器等各类制冷 /制热设备中, 通常采用电子膨 胀阀调节流体的流量。  [02] In various refrigeration/heating equipment such as air conditioners, refrigerators, and heat pump water heaters, an electronic expansion valve is usually used to regulate the flow rate of the fluid.
[03] 电子膨胀阀通常包括带有歩进电机的马达 (驱动部件) 和作为执行部 件的阀体部件这两部分, 阀体部件包括带有制冷剂流路进口和流路出口的阀 本体、 置于阀本体内腔中的阀芯和带有阀口部的阀芯座, 通过对作为驱动部 件的马达输入脉冲信号, 来驱动阀芯相对于阀口部的轴向移动, 以改变通过 阀口部的制冷剂流量, 达到调节流路出口的制冷剂流量以控制空调或冰箱中 的热交换平衡, 所以电子膨胀阀中的流量变化曲线是关键的技术特征, 直接 决定制冷系统工作效率。  [03] The electronic expansion valve generally includes a motor (drive member) having a motor and a valve body member as an actuator, and the valve body member includes a valve body having a refrigerant flow path inlet and a flow path outlet, a spool placed in the body cavity of the valve body and a spool seat having a valve port portion, by inputting a pulse signal to a motor as a driving member, driving an axial movement of the spool relative to the valve port portion to change the passage valve The flow rate of the refrigerant in the mouth reaches the flow rate of the refrigerant regulating the outlet of the flow path to control the heat exchange balance in the air conditioner or the refrigerator. Therefore, the flow rate change curve in the electronic expansion valve is a key technical feature, which directly determines the working efficiency of the refrigeration system.
[04] 在日本专利公开文件 (特开 2002-122367号公报) 中, 公开了一种为改 善制冷剂流量变化曲线而设计的一种电子膨胀阀, 图 1为该电子膨胀阀 310的 阀芯和阀芯座结构关系图。 其中, 阀芯 314包括流量调节段 314f, 在流量调 节段 314f与主体段 (附图无标识) 之间设有锥形段 314a, 在流量调节段 314f 的下端还包括锥形段 314b。 阀芯座 310包括锥形的阀口 313a及与阀口 313a连 接的开口部 313b、 313c构成。 图 2为图 1所示电子膨胀阀的流量变化曲线图, 其中横坐标表示脉冲比率, 纵坐标表示流量比率。 在该技术中, 电子膨胀阀 有急开型流量变化曲线, 譬如说流量在 P2 ' 点前流量变化较小, P2' 点后流 量变化较快, 这样可以保证 P2' 点前流量调节精度比较高。 上述技术虽然能 在一定程度上提高电子膨胀阀在小开度下的精度,但由于整条流量变化曲线 存在突变点, 并且 P3 ' 点的位置由于受制造误差的影响而波动很大, 一般有 40~60个脉冲的差异, 使得 P2 ' 点的位置也会出现至少 40个脉冲的差异, 造 成 P2 ' 点前后流量不可预知, 从而造成整条流量变化曲线的调节精度降低。 同时, 虽然 P2' 点前的流量变化近似线性, P2' 点和 Ρ 点间流量变化规律 符合 (Q2' -Ql ' )/(P2, 一 Ρ )=K, 且 Κ近似为一恒值, 但要想知道改变一 个脉冲所增加的流量仍很困难, 这样会增加膨胀阀调整次数, 影响空调系统 的稳定性, 也会造成能效比下降。 主机厂家对定点流量控制精度也会有过多 的依赖, 造成许多不必要的控制浪费。 所以如何根据制冷系统的特定要求, 不断优化改进电子膨胀阀的流量变化曲线, 是本技术领域所要努力解决的问 题。 发明内容 An electronic expansion valve designed to improve a refrigerant flow rate change curve is disclosed in Japanese Laid-Open Patent Publication No. 2002-122367, and FIG. 1 is a valve body of the electronic expansion valve 310. And valve plug seat structure diagram. The spool 314 includes a flow regulating section 314f, and a tapered section 314a is disposed between the flow regulating section 314f and the main section (not shown), and a tapered section 314b is further included at a lower end of the flow regulating section 314f. The spool seat 310 includes a tapered valve port 313a and opening portions 313b and 313c connected to the valve port 313a. Fig. 2 is a graph showing a flow rate change of the electronic expansion valve shown in Fig. 1, wherein the abscissa indicates a pulse ratio, and the ordinate indicates a flow ratio. In this technology, the electronic expansion valve has a sudden opening flow rate change curve, for example, the flow rate changes little before the P2' point, and the flow rate changes faster after the P2' point, so that the flow adjustment accuracy before the P2' point is relatively high. . Although the above technology can To some extent, the accuracy of the electronic expansion valve at a small opening is improved, but there is a sudden change in the entire flow rate curve, and the position of the P3 'point fluctuates greatly due to the manufacturing error, generally 40 to 60 The difference in pulse causes the position of the P2 'point to also have a difference of at least 40 pulses, which causes the flow rate before and after the P2 ' point to be unpredictable, resulting in a decrease in the adjustment accuracy of the entire flow rate change curve. At the same time, although the flow change before the P2' point is approximately linear, the flow variation between the P2' point and the Ρ point corresponds to (Q2' - Ql ' ) / (P2, Ρ ) = K, and Κ is approximately a constant value, but It is still difficult to know how to change the flow rate of a pulse. This will increase the number of expansion valve adjustments, affect the stability of the air conditioning system, and also cause a decrease in energy efficiency. The host manufacturer also has too much dependence on the accuracy of the fixed-point flow control, resulting in many unnecessary control waste. Therefore, how to continuously optimize and improve the flow rate curve of the electronic expansion valve according to the specific requirements of the refrigeration system is a problem that the technical field has to solve. Summary of the invention
[05] 本发明的目的是提供一种新型优化的电子膨胀阀流量变化曲线, 并同 时提供一种阀芯和阀芯座结构。 本发明公开的一种电子膨胀阀, 包括驱动部 件和阀体部件, 所述阀体部件包括带有流路进口和流路出口的阀本体、 置于 所述阀本体的内腔中的阀芯和带有阀口部的阀芯座,通过对所述驱动部件输 入脉冲信号来驱动所述阀芯相对于所述阀口部的轴向移动以改变阀口部的 流通面积, 调节流入所述电子膨胀阀的制冷剂流量, 所述阀芯包括主体段和 朝向所述阀芯座的调节段, 所述主体段与所述调节段通过锥形过渡段连接, 所述调节段包括用于调节制冷剂流量变化曲线的第一圆弧段,所述阀芯座包 括呈直段的所述阀口部和从所述阀口部向所述阀芯方向延伸形成的锥形开 口段,所述闽口部的直径定义为 Φ 2,所述阀芯的雜形过渡段的小端直径定义为 Φ 3且大端直径定义为 Φ 5 , 则满足关系 Φ 3< Φ 2< Φ 5。  [05] It is an object of the present invention to provide a new optimized electronic expansion valve flow rate profile and at the same time provide a spool and spool seat structure. An electronic expansion valve disclosed in the present invention includes a driving member and a valve body member, the valve body member including a valve body having a flow path inlet and a flow path outlet, and a valve core disposed in the inner cavity of the valve body And a spool seat having a valve port portion, wherein a pulse signal is input to the driving member to drive axial movement of the valve body relative to the valve port portion to change a flow area of the valve port portion, and the flow into the valve is adjusted a refrigerant flow rate of the electronic expansion valve, the valve core including a main body section and an adjustment section facing the valve core seat, the main body section and the adjustment section being connected by a tapered transition section, the adjustment section including for adjusting a first circular arc segment of the refrigerant flow rate change curve, the valve core seat including the valve port portion in a straight section and a tapered opening segment extending from the valve port portion toward the valve core, The diameter of the mouth portion is defined as Φ 2 , and the small end diameter of the heterocyclic transition section of the valve core is defined as Φ 3 and the large end diameter is defined as Φ 5 , and the relationship Φ 3< Φ 2< Φ 5 is satisfied.
[06] 进一歩, 对于如上所述电子膨胀阀, 在一种可能的实现方式中, 所述 阀芯的调节段还包括与所述第一圆弧段连接的第二圆弧段,所述第一圆弧段 与所述第二圆弧段相切,所述第一圆弧段的曲率半径大于所述第二圆弧段的 曲率半径。 [06] Further, for an electronic expansion valve as described above, in a possible implementation manner, The adjustment section of the spool further includes a second arc segment connected to the first arc segment, the first arc segment being tangent to the second arc segment, the curvature of the first arc segment The radius is greater than the radius of curvature of the second arc segment.
[07] 进一歩, 在一种可能的实现方式中, 所述阀芯的调节段还包括与所述 第二圆弧段连接的第三圆弧段, 所述第二圆弧段与所述第三圆弧段相切, 所 述第二圆弧段的曲率半径大于所述第三圆弧段的曲率半径。  [07] Further, in a possible implementation manner, the adjusting section of the spool further includes a third arc segment connected to the second arc segment, the second arc segment and the The third arc segment is tangent, and the radius of curvature of the second arc segment is greater than the radius of curvature of the third arc segment.
[08] 进一歩, 在一种可能的实现方式中, 所述第一圆弧段的曲率半径为所 述第三圆弧段的曲率半径的两倍或两倍以上。 [08] Further, in a possible implementation manner, the radius of curvature of the first circular arc segment is twice or more than the radius of curvature of the third circular arc segment.
[09] 优选地, 在一种可能的实现方式中, 在所述阀芯实施调节流量的行程 范围内, 当所述阀芯相对于所述阀芯座从第一位置向开阀方向轴向移动到第 二位置时, 定义移动该段距离所需要的脉冲数为 W, 定义所述阀芯在所述第 一位置时所述阀口部的流通面积为 S1 ,所述阀芯在所述第二位置时所述阀口 部的流通面积为 S2, 则满足关系式: S2/S1开 W次方近似为常数值, 即 w s2i si ^ K , κ为常数。 [09] Preferably, in a possible implementation manner, when the spool is in a stroke range in which the regulating flow is performed, when the spool is axially opposite to the spool seat from the first position to the valve opening When moving to the second position, the number of pulses required to move the distance of the segment is defined as W, and the flow area of the valve port portion when the spool is in the first position is defined as S1, and the spool is in the In the second position, the flow area of the valve port portion is S2, and the relationship is satisfied: S2/S1 is equal to the power of K, which is a constant value, that is, w s2i si ^ K , and κ is a constant.
[10] 优选地, 在一种可能的实现方式中, 在输入脉冲数大于 100的所述阀芯 调节流量的范围内, 当所述阀芯相对于所述阀芯座从第一位置向开阀方向轴 向移动到第二位置时, 定义移动该段距离所需要的脉冲数为 w, 定义所述阀 芯在所述第一位置时所述阀口部的流通面积为 S1 ,所述阀芯在所述第二位置 时所述阀口部的流通面积为 S2, 则满足关系式: S2/S1开 W次方近似为常数 值, 即¾^ « , K为常数。  [10] Preferably, in a possible implementation manner, when the valve core adjusts the flow rate of the input pulse number greater than 100, when the valve core is opened from the first position relative to the valve core seat When the valve direction is axially moved to the second position, the number of pulses required to move the distance of the segment is defined as w, and the flow area of the valve port portion when the spool is in the first position is defined as S1, the valve When the core is in the second position, the flow area of the valve port portion is S2, and the relationship is satisfied: S2/S1 is equal to the power of K, which is approximately a constant value, that is, 3⁄4^«, and K is a constant.
[11] 优选地, 在一种可能的实现方式中, 在所述阀芯实施调节流量的行程 范围内,在所述阀芯相对于所述阀芯座向开阀方向移动任意两段轴向距离相 等的区间, 定义: 第一段起点位置时所述阀口部的流通面积为 S3, 终点位置 时所述阀口部的流通面积为 S4;第二段起点位置时所述阀口部的流通面积为 S5, 终点位置时所述阀口部的流通面积为 S6, 则满足关系: S4/S3与 S6/S5近 似相等, §卩54 3 « 56 5。 [11] Preferably, in a possible implementation manner, in the range of the stroke in which the spool is adjusted to flow, the spool is moved in the valve opening direction with respect to the spool seat by any two axial directions. The equal distance interval is defined as: the flow area of the valve port portion is S3 at the start position of the first stage, the flow area of the valve port portion is S4 at the end position, and the valve port portion at the start position of the second stage The flow area is S5, and the flow area of the valve port portion at the end position is S6, which satisfies the relationship: S4/S3 is close to S6/S5 Like equal, §卩54 3 « 56 5.
[12] 优选地, 在一种可能的实现方式中, 在输入脉冲数大于 100的所述阀芯 调节流量的范围内,在所述阀芯相对于所述阀芯座向开阀方向移动任意两段 轴向距离相等的区间,定义:第一段起点位置时所述阀口部的流通面积为 S3 , 终点位置时所述阀口部的流通面积为 S4;第二段起点位置时所述阀口部的流 通面积为 S5, 终点位置时所述阀口部的流通面积为 S6, 则满足关系: S4/S3 与 S6/S5近似相等, 即 54 / S3 « 56 / 55。  [12] Preferably, in a possible implementation manner, in a range of the spool regulating flow rate of the input pulse number greater than 100, the spool is moved in the valve opening direction with respect to the spool seat. The interval in which the two axial distances are equal is defined as: the flow area of the valve port portion is S3 at the start position of the first stage, and the flow area of the valve port portion is S4 at the end position; The flow area of the valve port is S5, and the flow area of the valve port is S6 at the end position. The relationship is satisfied: S4/S3 is approximately equal to S6/S5, that is, 54 / S3 « 56 / 55.
[13] 同时, 本发明还公开的一种电子膨胀阀, 包括驱动部件和阀体部件, 所述阀体部件包括带有流路进口和流路出口的阀本体、置于所述阀本体的内 腔中的阀芯和带有阀口部的阀芯座,通过对所述驱动部件输入脉冲信号来驱 动所述阀芯相对于所述阀口部的轴向移动以改变阀口部的流通面积, 调节流 入所述电子膨胀阀的制冷剂流量,所述阀芯包括主体段和朝向所述阀芯座的 调节段, 所述主体段与所述调节段通过锥形过渡段连接, 所述调节段包括至 少一段用于调节制冷剂流量变化曲线的圆弧段,所述制冷剂流量变化曲线定 义横坐标为输入的脉冲信号数 R值,纵坐标为所述阀口部的制冷剂流量 W值, 所述流量变化曲线包括阀口开启段和实施调节流量的流量调节段,所述流量 调节段为曲率渐增的曲线。  [13] Meanwhile, the present invention also discloses an electronic expansion valve including a driving member and a valve body member, the valve body member including a valve body having a flow path inlet and a flow path outlet, and a valve body disposed on the valve body a spool in the inner chamber and a spool seat having a valve port portion, wherein a pulse signal is input to the driving member to drive axial movement of the spool relative to the valve port portion to change a flow of the valve port portion An area that regulates a flow of refrigerant into the electronic expansion valve, the spool including a body section and an adjustment section toward the spool seat, the body section being coupled to the adjustment section by a tapered transition section, The adjustment section includes at least one arc segment for adjusting a refrigerant flow rate change curve, the refrigerant flow rate change curve defines an abscissa as an input pulse signal number R value, and an ordinate is a refrigerant flow rate of the valve port portion Value, the flow rate change curve includes a valve port opening section and a flow rate adjustment section that implements an adjustment flow rate, and the flow rate adjustment section is a curve with increasing curvature.
[14] 进一歩, 在一种可能的实现方式中, 所述制冷剂流量变化曲线的流量 调节段为整段平滑的弧形线。  [14] Further, in a possible implementation manner, the flow regulating section of the refrigerant flow rate change curve is a smooth curved line.
[15] 进一歩, 对于如上所述电子膨胀阀, 在一种可能的实现方式中, 在所 述流量调节段任意设定两点, 定义向开阀方向第一点的坐标为 (Rl, Wl )、 第二点的坐标为 (R2, W2 ) , 则满足关系式: (W2/W1 ) 开 (R2-R1 ) 次方 近似为常数, 即(《2-«^7^1 ^, K为常数。 [15] Further, for the electronic expansion valve as described above, in a possible implementation manner, two points are arbitrarily set in the flow regulating section, and the coordinates defining the first point in the valve opening direction are (Rl, Wl ), the coordinates of the second point are (R2, W2), then the relationship is satisfied: (W2/W1) Open (R2-R1) The power is approximately constant, ie (" 2 -«^7^1 ^, K is constant.
[16] 进一歩, 在一种可能的实现方式中, 在所述流量调节段任意设定两段 横坐标距离相等的曲线, 定义向开阀方向第一段曲线对应的纵坐标起点为 W3、 终点为 W4、 第二段曲线对应的纵坐标起点为 W5、 终点为 W6, 则满足 关系式: W6/W5与 W4/W3近似相等, g卩 W6/W5 W4/W3。 [16] Further, in a possible implementation manner, a curve in which the two sections of the abscissa distance are equal in the flow adjustment section is arbitrarily defined, and the starting point of the ordinate corresponding to the first section of the curve in the valve opening direction is defined as W3, the end point is W4, the ordinate of the second curve corresponds to W5, and the end point is W6, then the relationship is satisfied: W6/W5 is approximately equal to W4/W3, g卩W6/W5 W4/W3.
[17] 本发明给出的电子膨胀阀, 阀芯头部由一段圆弧或多段相切的不同半 径的圆弧组成, 可以保证在小开度区域流量变化较小, 在大开度区域流量变 化较大, 且两者变换无突变点, 便于系统调节。 通过曲线计算, 使制冷剂流 量变化比接近等于一个常数,所以容易通过控制算法计算出每次调节的脉冲 数, 减少调节次数, 提高系统的稳定性, 降低系统的能耗。 附图说明 [17] According to the electronic expansion valve of the present invention, the head of the valve core is composed of a circular arc or a plurality of tangential arcs of different radii, which can ensure a small flow change in a small opening area, and a flow rate in a large opening area. The change is large, and there is no sudden change in the two changes, which is convenient for system adjustment. Through the curve calculation, the refrigerant flow change ratio is nearly equal to a constant, so it is easy to calculate the number of pulses per adjustment by the control algorithm, reduce the number of adjustments, improve the stability of the system, and reduce the energy consumption of the system. DRAWINGS
图 1: 现有技术的一种电子膨胀阀的阀芯和阀芯座结构关系图; 图 2: 图 1中电子膨胀阀的流量变化曲线图;  Figure 1: Relationship between the valve core and the spool seat structure of an electronic expansion valve of the prior art; Fig. 2: Flow rate curve of the electronic expansion valve of Fig. 1;
图 3: 本发明给出的一种典型的电子膨胀阀结构图;  Figure 3: A typical electronic expansion valve structure diagram of the present invention;
图 4: 图 3中电子膨胀阀的一种优选阀芯和阀芯座的结构关系图; 图 4a: 图 4中的阀芯移动到 HI点位置的关系图;  Figure 4: Structural diagram of a preferred spool and spool seat for the electronic expansion valve in Figure 3; Figure 4a: Diagram of the movement of the spool to the HI point in Figure 4;
图 4b: 图 4中的阀芯移动到 H2点位置的关系图;  Figure 4b: Diagram of the movement of the spool in Figure 4 to the H2 point;
图 5: 图 3中的电子膨胀阀的另一种优选阀芯和阀芯座结构关系图; 图 6: 图 3中电子膨胀阀的流量变化曲线图。  Figure 5: Another preferred spool and spool seat structure diagram for the electronic expansion valve in Figure 3; Figure 6: Flow rate curve for the electronic expansion valve in Figure 3.
图中符号说明:  The symbols in the figure indicate:
100-线圈、 200-磁转子、 300-隔离罩;  100-coil, 200-magnetic rotor, 300-isolator;
400-阀本体; 401-流路进口;  400-valve body; 401-flow path inlet;
402-流路出口、 500-内腔、 600-接管;  402-flow path outlet, 500-inner cavity, 600-over pipe;
700/310-阀芯座;  700/310-valve seat;
701-阀口部、 702-锥形开口段;  701-valve portion, 702-conical opening section;
800/314-阀芯;  800/314-valve;
801-主体段、 802-调节段; 803-锥形过渡段、 804-调节基准面; 801- body segment, 802-adjustment segment; 803-conical transition section, 804-adjustment reference plane;
805-第一圆弧段、 806-第二圆弧段、 807-第三圆弧段;  805-first arc segment, 806-second arc segment, 807-third arc segment;
900-丝杆、 901-螺母;  900-screw, 901-nut;
L1-阀口开启段、 L2-流量调节段。 具体实施方式  L1-valve opening section, L2-flow regulation section. detailed description
[18] 为了使本领域的技术人员更好的理解本发明的技术方案, 下面结合附 图和具体实施方式对本发明作进一歩的详细说明。  [18] In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the drawings and specific embodiments.
[19] 请参照图 3, 图 3为本发明给出的一种典型的电子膨胀阀结构图。  [19] Please refer to FIG. 3. FIG. 3 is a structural diagram of a typical electronic expansion valve according to the present invention.
[20] 电子膨胀阀一般包括设置在金属隔离罩 300外周的线圈 100和设置在金 属隔离罩 300内周的磁转子 200,线圈 100和磁转子 200共同配合相当于歩进电 机, 构成电子膨胀阀的驱动部件。  [20] The electronic expansion valve generally includes a coil 100 disposed on the outer circumference of the metal spacer 300 and a magnetic rotor 200 disposed on the inner circumference of the metal spacer 300. The coil 100 and the magnetic rotor 200 cooperate with each other to form an electronic expansion valve. Drive parts.
[21] 带有流路进口 401和流路出口 402的阀本体 400与隔离罩 300密闭焊接形 成内腔 500。两个接管 600与阀本体 400焊接并分别与流路进口 401和流路出口 402连通。带有阀口部 701的阀芯座 700焊接固定在阀本体 400上。传动丝杆 900 与磁转子 200固定连接传递磁转子 200的转动, 在丝杆 900的前端设置有针状 阀芯 800。 阀本体 400、 接管 600、 阀芯座 700及阀芯 800等构成阀体部件。  [21] The valve body 400 having the flow path inlet 401 and the flow path outlet 402 is hermetically welded to the spacer 300 to form the inner cavity 500. The two nozzles 600 are welded to the valve body 400 and communicate with the flow path inlet 401 and the flow path outlet 402, respectively. A spool seat 700 having a valve port portion 701 is welded and fixed to the valve body 400. The drive screw 900 is fixedly coupled to the magnetic rotor 200 to transmit the rotation of the magnetic rotor 200, and a needle-shaped spool 800 is disposed at the front end of the screw 900. The valve body 400, the nozzle 600, the spool seat 700, and the valve body 800 constitute a valve body member.
[22] 上述电子膨胀阀的工作原理是, 当需要调节电子膨胀阀的流量时, 对 线圈 100施加适当的脉冲信号, 磁转子 200在线圈 100的驱动下旋转, 并带动 丝杆 900—同旋转, 丝杆 900与固定在阀本体 400上的螺母 901形成螺纹配合, 由于螺母 901固定在阀本体 400上, 所以丝杆 900在转动的同时, 也进行轴向 的上下移动, 从而带动阀芯 800上下运动, 使阀芯 800相对于阀芯座 700的阀 口部 701产生轴向移动, 以改变通过阀口部 701的制冷剂的流量, 实现制冷系 统的流量控制。 [22] The working principle of the above electronic expansion valve is that when the flow rate of the electronic expansion valve needs to be adjusted, an appropriate pulse signal is applied to the coil 100, and the magnetic rotor 200 rotates under the driving of the coil 100, and drives the screw 900 to rotate simultaneously. The screw rod 900 is in a threaded engagement with the nut 901 fixed on the valve body 400. Since the nut 901 is fixed on the valve body 400, the screw rod 900 is also moved up and down in the axial direction while rotating, thereby driving the valve body 800. The up and down movement causes the spool 800 to move axially relative to the valve port portion 701 of the spool seat 700 to change the flow rate of the refrigerant passing through the valve port portion 701 to achieve flow control of the refrigeration system.
[23] 图 4为图 3中电子膨胀阀的一种优选阀芯和阀芯座结构关系图; 图 4a为 阀芯移动到 HI点位置的关系图; 图 4b为阀芯移动到 H2点位置的关系图。 [23] Figure 4 is a structural diagram of a preferred spool and spool seat of the electronic expansion valve of Figure 3; Figure 4a is Diagram of the position of the spool moving to the HI point; Figure 4b is the relationship of the spool moving to the H2 position.
[24] 如图 4、 图 4a及图 4b所示。 在本具体实施例中, 阀芯 800包括与前述丝 杆 900连接的主体段 801和朝向阀芯座 700的调节段 802, 主体段 801与调节段 802通过锥形过渡段 803连接。在本实施例中,调节段 802包括第一圆弧段 805。 该第一圆弧段 805的位置关系的设计在后续叙述定义, 阀芯座 700的阀口部 701为直径为 Φ2的直段, 阀芯座 700从阀口部 701朝向所述阀芯 800向上延伸 形成锥形开口段 702。 以下通过与阀芯座 700的阀口部 701的位置关系形成特 定的参数, 来设计阀芯 800的第一圆弧段 805的点以优化制冷剂流量变化曲 线。 [24] As shown in Figure 4, Figure 4a and Figure 4b. In the present embodiment, the spool 800 includes a body section 801 coupled to the aforementioned threaded rod 900 and an adjustment section 802 that faces the spool seat 700. The body section 801 is coupled to the adjustment section 802 by a tapered transition section 803. In the present embodiment, adjustment segment 802 includes a first arc segment 805. The design of the positional relationship of the first circular arc segment 805 is defined in the following description. The valve port portion 701 of the spool seat 700 is a straight segment having a diameter of Φ2, and the spool seat 700 is directed upward from the valve port portion 701 toward the spool 800. Extending into a tapered opening section 702. The point of the first arc segment 805 of the spool 800 is designed to define a refrigerant flow rate change curve by forming a specific parameter by the positional relationship with the valve port portion 701 of the spool seat 700.
[25] 阀芯 800的锥形过渡段 803可以定义小端直径为 Φ3、 大端直径为 Φ5, 则阀芯座 700的呈直段的阀口部 701的直径 Φ2满足关系: Φ3<Φ2<Φ5。 进 一歩, 由于 Φ3<Φ2<Φ5, 可以确定在阀芯 800的锥形过渡段 803上, 可以 找到一个横向截面,其直径与阀芯座 700的直段的阀口部 701的直径 Φ2相等, 定义该截面为调节基准面 804。  [25] The tapered transition section 803 of the spool 800 can define a small end diameter of Φ3 and a large end diameter of Φ5, and the diameter Φ2 of the straight valve port portion 701 of the spool seat 700 satisfies the relationship: Φ3<Φ2< Φ5. Further, since Φ3 < Φ2 < Φ5, it can be determined that on the tapered transition section 803 of the spool 800, a transverse section can be found, the diameter of which is equal to the diameter Φ2 of the valve port portion 701 of the straight section of the spool seat 700, The section is defined as an adjustment reference plane 804.
[26] 因为 Φ3<Φ2<Φ5, 电子膨胀阀在关闭位置时, 阀芯 800的锥形过渡 段 803与阀芯座 700的直段的阀口部 701抵接, 所以在阀刚开启时, 阀芯 800的 锥形过渡段 803起作用, 一般在这个区域施加脉冲小, 阀口处于刚开启位置, 流量控制不稳定, 不作为正常调节区域, 称为 "阀口开启段"。 随着脉冲数 增加, 一般脉冲大于 100后, 阀芯 800的调节段 802 (第一圆弧段 805) 与阀芯 座 700的直段的阀口部 701之间形成控制流通面积的调节,属于流量正常调节 范围, 称为 "流量调节段"。  [26] Since Φ3 < Φ2 < Φ5, when the electronic expansion valve is in the closed position, the tapered transition portion 803 of the spool 800 abuts against the straight port portion 701 of the spool seat 700, so when the valve is just opened, The tapered transition section 803 of the spool 800 functions. Generally, the pulse is applied in this area, the valve port is in the just-open position, the flow control is unstable, and it is not called the normal adjustment area, and is called the "valve opening section". As the number of pulses increases, after the pulse is greater than 100, the adjustment section 802 (the first arc segment 805) of the spool 800 and the valve port portion 701 of the straight section of the valve cartridge seat 700 form an adjustment of the control flow area. The normal flow adjustment range is called the “flow adjustment section”.
[27] 在流量正常调节范围, 阀芯 800与阀芯座 700在某一相对位置 (如 X点, 图中未标出) 时可以按如下定义: ①调节基准面 804到阀口部 701的上顶端的 轴向距离定义为 Ηχ; ②阀口部 701的上顶端到阀芯 800的第一圆弧段 805的垂 直最短距离定义为 Αχ、 阀口部 701的上顶端到阀芯 800的第一圆弧段 805的纵 向距离为 Bx; ③阀口流通面积定义为 Sx。 根据以上定义, 在该 X点时的阀口 流通面积 Sx可以按如下方法计算: Sx=3.14XAxX(03-Bx)+ 3.14X (Φ22- Φ32) /4。 [27] In the normal flow adjustment range, the spool 800 and the spool seat 700 may be defined as follows when they are at a relative position (such as point X, not shown): 1 adjust the reference surface 804 to the valve port 701 The axial distance of the upper tip is defined as Ηχ; the vertical shortest distance from the upper end of the valve port portion 701 to the first arc segment 805 of the valve body 800 is defined as Αχ, the upper end of the valve port portion 701 to the valve body 800 The longitudinal direction of a circular arc segment 805 The distance to the Bx is 3; the flow area of the valve port is defined as Sx. According to the above definition, the valve port flow area Sx at the X point can be calculated as follows: Sx = 3.14XAxX(03-Bx) + 3.14X (Φ2 2 - Φ3 2 ) /4.
[28] 根据以上定义, 当阀芯 800向离开阀口部 701方向移动经过任意两个点 [28] According to the above definition, when the spool 800 moves away from the valve port portion 701 through any two points
(第一点和第二点), 可以得到两个点的值 (Hl、 Al、 Bl、 SI) 和 (H2、 A2、 B2、 S2)。 如丝杆 900的螺纹节矩为 P, 丝杆 900转动一圈所需要的脉冲 数为 Q, 则阀芯 800从第一点位置上升到第二点位置所需要的脉冲数 W=(H2-H1)/P X Q。 则通过确定 Ax和 Bx来对第一圆弧段 805的弧面进行设计, 满足关系式: S2/S1开 W次方近似为常数值, 即¾^1 ^, K为常数。 (First point and second point), you can get the values of two points (Hl, Al, Bl, SI) and (H2, A2, B2, S2). If the thread pitch of the screw 900 is P, and the number of pulses required for one rotation of the screw 900 is Q, the number of pulses required for the valve 800 to rise from the first position to the second position is W=(H2- H1) / PXQ. Then, by designing Ax and Bx, the arc surface of the first arc segment 805 is designed to satisfy the relationship: S2/S1 is open to the power of W is approximately constant value, that is, 3⁄4^1 ^, K is a constant.
[29] 根据以上定义, 在所述阀芯 800实施调节流量的行程范围, 或脉冲数大 于 100后, 当阀芯 800向离开阀口部 701方向移动, 阀芯 800任意移动两段轴向 距离相等的区间, 可以定义: 第一段起点位置时阀口部 701的流通面积为 S3, 终点位置时阀口部 701的流通面积为 S4;第二段起点位置时阀口部 701的流通 面积为 S5, 终点位置时阀口部 701的流通面积为 S6, 则满足关系: S4/S3与 S6/S5近似相等, gpS4/S3«S6/S5。 [29] According to the above definition, after the spool 800 performs the stroke range for adjusting the flow rate, or after the number of pulses is greater than 100, when the spool 800 moves away from the valve port portion 701, the spool 800 is arbitrarily moved by two axial distances. The equal interval can be defined as: the flow area of the valve port portion 701 at the start position of the first stage is S3, the flow area of the valve port portion 701 at the end position is S4, and the flow area of the valve port portion 701 at the start position of the second stage is S5, the flow area of the valve port portion 701 at the end position is S6, then the relationship is satisfied: S4/S3 is approximately equal to S6/S5, gpS4/S3«S6/S5.
[30] 图 6为图 3中电子膨胀阀所对应的流量变化曲线图。 如图 6所示。 流量变 化曲线可以定义横坐标为输入的脉冲信号 R值,纵坐标为制冷剂的流量 W值, 流量变化曲线包括阀口开启段 L1和连接所述阀口开启段 L1的流量调节段 L2, 在阀口开启段 L1, 属于小脉冲段, 阀口处于刚开启位置, 流量控制不稳 定, 这阶段主要是开启阀口; 在流量调节段 L2, —般如脉冲数大于 100后, 电子膨胀阀进入流量正常调节范围。在流量调节段 L2将曲线的曲率设置为渐 增,即随着脉冲数增加,流量变化曲线越陡的内凹形,在整个流量调节段 L2, 没有突发的折点, 曲线呈平滑的弧形线。  [30] Figure 6 is a graph showing the flow rate corresponding to the electronic expansion valve of Figure 3. As shown in Figure 6. The flow curve can define the abscissa as the input pulse signal R value, and the ordinate as the refrigerant flow W value. The flow curve includes the valve port opening section L1 and the flow regulating section L2 connecting the valve port opening section L1. Valve opening section L1, belonging to the small pulse section, the valve port is in the just open position, the flow control is unstable, this stage is mainly to open the valve port; in the flow adjustment section L2, as the pulse number is greater than 100, the electronic expansion valve enters Normal flow adjustment range. In the flow adjustment section L2, the curvature of the curve is set to increase gradually, that is, as the number of pulses increases, the flow curve changes more steeply, and in the entire flow adjustment section L2, there is no sudden breakpoint, and the curve is smooth. Shape line.
[31] 在流量调节段 L2上向开阀方向任意设定两点 (如 VI和 V2), 定义 VI坐 标为(Rl, Wl)、 V2坐标为(R2, W2),则满足关系式:(W2/W1 )开(R2-R1 ) 次方近似为常数, βΡ
Figure imgf000011_0001
κ, K为常数。
[31] Two points (such as VI and V2) can be set arbitrarily in the valve opening direction on the flow adjustment section L2. The definition of the VI coordinate is (Rl, Wl) and the V2 coordinate is (R2, W2), then the relationship is satisfied: W2/W1) open (R2-R1) The power of the power is approximately constant, βΡ
Figure imgf000011_0001
κ, K is a constant.
[32] 在流量调节段 L2向开阀方向任意设定两段横坐标距离相等的曲线如 ( V3-V4 ) 段和 (V5-V6 ) 段, 定义 (V3-V4 ) 段曲线对应的纵坐标起点为 W3、 终点为 W4, (V3-V4 ) 段曲线对应的横坐标起点为 R3、 终点为 R4; 定 义 (V5-V6 ) 段曲线对应的纵坐标起点为 W5、 终点为 W6, ( V5-V6 ) 段曲线 对应的横坐标起点为 R5、 终点为 R6。 在 R6— R5 =R4— R3的条件下, 则满足 关系式: W6/W5与 W4/W3近似相等, gp W6 /W5 « W4 /W3。  [32] In the flow adjustment section L2, arbitrarily set the two sections with the same abscissa distance as the (V3-V4) and (V5-V6) sections, and define the ordinate corresponding to the (V3-V4) section curve. The starting point is W3 and the ending point is W4. The starting point of the abscissa corresponding to the curve of (V3-V4) is R3 and the ending point is R4. The starting point of the ordinate of the curve defined by (V5-V6) is W5 and the ending point is W6, (V5- The starting point of the abscissa corresponding to the V6) segment curve is R5 and the ending point is R6. Under the condition of R6 - R5 = R4 - R3, the relationship is satisfied: W6/W5 is approximately equal to W4/W3, gp W6 / W5 « W4 / W3.
[33] 图 5为图 3中的电子膨胀阀的另一种优选地阀芯结构图。 如图 5所示, 本 实施例与前述方案不同在于, 阀芯 800的调节段 802包括了三段圆弧: 第一圆 弧段 805、 第二圆弧段 806、 第三圆弧段 807。 且第一圆弧段 805的曲率半径大 于第二圆弧段 806, 第二圆弧段 806的曲率半径大于第三圆弧段 807, 第一圆 弧段 805与第二圆弧段 806相切、 第二圆弧段 806与第三圆弧段 807相切。 设置 三段相切的圆弧构成阀芯 800的调节段 802,是为了便于优化设计。这是因为, 在一些比较复杂的系统中, 阀芯上设置一段圆弧难以达到制冷剂流通面积的 参数要求, 而设置多段相切的圆弧可以使流量变化曲线的设计简单化。 Figure 5 is a block diagram of another preferred spool of the electronic expansion valve of Figure 3. As shown in Fig. 5, the present embodiment differs from the foregoing in that the adjustment section 802 of the spool 800 includes three arcs: a first circular arc segment 805, a second arc segment 806, and a third arc segment 807. The radius of curvature of the first arc segment 805 is greater than the second arc segment 806, the radius of curvature of the second arc segment 806 is greater than the third arc segment 807, and the first arc segment 805 is tangent to the second arc segment 806. The second arc segment 806 is tangent to the third arc segment 807. The three-section tangential arc forms the adjustment section 802 of the valve core 800 for the purpose of optimizing the design. This is because, in some complicated systems, it is difficult to set a circular arc on the valve core to meet the parameter requirements of the refrigerant flow area, and setting a plurality of tangential arcs can simplify the design of the flow rate curve.
[34] 根据一般电子膨胀阀的控制要求和参数设计比较, 优选的, 如使用三 段相切的圆弧,第一段圆弧 805的曲率是第三段圆弧 807的曲率的两倍或两倍 以上。 [34] According to the control requirements and parameter design comparison of the general electronic expansion valve, preferably, if a three-section tangent arc is used, the curvature of the first segment arc 805 is twice the curvature of the third segment arc 807 or More than twice.
[35] 当然也可以只有两段相切的圆弧构成阀芯, 也能达到需要的目的, 在 此不再赘述。  [35] Of course, only two tangential arcs can form the valve core, which can also achieve the required purpose, and will not be described here.
[36] 应该可以理解的是, 阀芯 800的调节段 802设置多段圆弧的方案中也应 该满足前述的关系式, 其说明同前述, 在此不再赘述。  [36] It should be understood that the above relationship may also be satisfied in the scheme in which the adjusting section 802 of the valve body 800 is provided with a plurality of arcs, and the description thereof is the same as the foregoing, and will not be described herein.
[37] 本发明公开的电子膨胀阀, 阀芯头部由一段圆弧或多段相切的不同半 径的圆弧组成, 可以保证在小开度区域流量变化较小, 在大开度区域流量变 化较大, 且两者变换无突变点, 便于空调系统调节。 另一方面本发明公开的 电子膨胀阀, 流量变化比接近一常数, 很容易通过控制算法计算出每次调节 的脉冲数, 减少调节次数, 提高系统的稳定性, 降低系统的能耗。 [37] The electronic expansion valve disclosed in the present invention, the head of the valve core is composed of a circular arc or a plurality of tangential arcs of different radii, which can ensure a small flow change in a small opening degree, and a flow change in a large opening area. Larger, and there is no sudden change in the two, which is convenient for air conditioning system adjustment. Another aspect of the invention disclosed Electronic expansion valve, the flow rate change ratio is close to a constant, it is easy to calculate the number of pulses per adjustment by the control algorithm, reduce the number of adjustments, improve the stability of the system, and reduce the energy consumption of the system.
[38] 需要说明的是, 本发明的说明书全文提及的上、 下、 左、 右、 前、 后、 内外等方位词均是为了便于说明本发明的技术方案, 而以说明书附图的标识 为准, 并不能理解为对本发明的限制。  [38] It should be noted that the above, the first, the lower, the left, the right, the front, the back, the inner and the outer and the like are all mentioned in order to facilitate the description of the technical solution of the present invention. The subject matter is not to be construed as limiting the invention.
[39] 由于文字表达的有限性, 而在客观上存在无限的具体结构, 对于本技 术领域的普通技术人员来说, 在不脱离本发明原理的前提下, 还可以做出若 干改进和润饰, 这些改进和润饰也应视为本发明的保护范围。  [39] Due to the finiteness of the textual expression, there are infinitely specific structures in the objective, and those skilled in the art can make some improvements and refinements without departing from the principle of the present invention. These improvements and finishes should also be considered as protection of the present invention.

Claims

权 利 要 求 书 claims
1、 一种电子膨胀阀, 包括驱动部件和阀体部件, 所述阀体部件包括带 有流路进口和流路出口的阀本体( 400 )、置于所述阀本体( 400 )的内腔( 500 ) 中的阀芯(800)和带有阀口部(701) 的阀芯座(700), 通过对所述驱动部 件输入脉冲信号来驱动所述阀芯(800)相对于所述阀口部(701) 的轴向移 动以改变所述阀口部 (701) 的流通面积, 调节流入所述电子膨胀阀的制冷 剂流量, 其特征在于, 1. An electronic expansion valve, including a driving component and a valve body component. The valve body component includes a valve body (400) with a flow path inlet and a flow path outlet, and an inner cavity placed in the valve body (400). The valve core (800) in (500) and the valve core seat (700) with the valve port portion (701) drive the valve core (800) relative to the valve by inputting a pulse signal to the driving component. The axial movement of the mouth (701) changes the flow area of the valve mouth (701) and adjusts the refrigerant flow rate flowing into the electronic expansion valve, which is characterized in that:
所述阀芯 (800) 包括主体段 (801) 和朝向所述阀芯座 (700) 的调节 段(802), 所述主体段(801) 与所述调节段(802)通过锥形过渡段(803) 连接, 所述调节段 (802) 包括用于调节制冷剂流量变化曲线的第一圆弧段 (805), The valve core (800) includes a main body section (801) and an adjustment section (802) facing the valve core seat (700). The main body section (801) and the adjustment section (802) pass through a tapered transition section. (803) connection, the adjustment section (802) includes a first arc section (805) used to adjust the refrigerant flow change curve,
所述阀芯座(700)包括呈直段的所述阀口部(701 )和从所述阀口部 (701 ) 向所述阀芯 (800) 方向延伸形成的锥形开口段 (702), 所述阀口部 (701) 的直径定义为 Φ2, 所述阀芯 (800) 的锥形过渡段 (803) 的小端直径定义 为 Φ3且大端直径定义为 Φ5, 则满足关系 Φ3<Φ2<Φ5。 The valve core seat (700) includes a straight section of the valve mouth portion (701) and a tapered opening section (702) extending from the valve mouth portion (701) toward the valve core (800). , the diameter of the valve port portion (701) is defined as Φ2, the small end diameter of the tapered transition section (803) of the valve core (800) is defined as Φ3 and the large end diameter is defined as Φ5, then the relationship Φ3< Φ2<Φ5.
2、 如权利要求 1所述的电子膨胀阀, 其特征在于, 所述阀芯 (800) 的 调节段 (802) 还包括与所述第一圆弧段 (805) 连接的第二圆弧段 (806), 所述第一圆弧段( 805 )与所述第二圆弧段( 806 )相切,所述第一圆弧段( 805 ) 的曲率半径大于所述第二圆弧段 (806) 的曲率半径。 2. The electronic expansion valve according to claim 1, characterized in that the adjustment section (802) of the valve core (800) further includes a second arc section connected to the first arc section (805). (806), the first arc segment (805) is tangent to the second arc segment (806), and the radius of curvature of the first arc segment (805) is greater than the second arc segment (806). 806) radius of curvature.
3、 如权利要求 2所述的电子膨胀阀, 其特征在于, 所述阀芯 (800) 的 调节段 (802) 还包括与所述第二圆弧段 (806) 连接的第三圆弧段 (807), 所述第二圆弧段( 806 )与所述第三圆弧段( 807 )相切,所述第二圆弧段( 806 ) 的曲率半径大于所述第三圆弧段 (807) 的曲率半径。 3. The electronic expansion valve according to claim 2, wherein the adjustment section (802) of the valve core (800) further includes a third arc section connected to the second arc section (806). (807), the second arc segment (806) is tangent to the third arc segment (807), and the radius of curvature of the second arc segment (806) is greater than the third arc segment (807). 807) radius of curvature.
4、如权利要求 3所述的电子膨胀阀,其特征在于,所述第一圆弧段(805) 的曲率半径为所述第三圆弧段 (807) 的曲率半径的两倍或两倍以上。 4. The electronic expansion valve according to claim 3, wherein the curvature radius of the first arc segment (805) is twice or twice the curvature radius of the third arc segment (807). above.
5、 如权利要求 1-4中任一项所述的电子膨胀阀, 其特征在于, 在所述阀 芯(800)实施调节流量的行程范围内, 当所述阀芯(800)相对于所述阀芯 座 (700) 从第一位置向开阀方向轴向移动到第二位置时, 定义移动该段距 离所需要的脉冲数为 W, 定义所述阀芯 (800) 在所述第一位置时所述阀口 部(701 ) 的流通面积为 Sl, 所述阀芯(800)在所述第二位置时所述阀口部 (701 ) 的流通面积为 S2, 则满足关系式: S2/S1开 W次方近似为常数值, 即 w sirsi ^ K , 其中 κ为常数。 5. The electronic expansion valve according to any one of claims 1 to 4, characterized in that, in the valve Within the stroke range in which the core (800) adjusts the flow rate, when the valve core (800) moves axially from the first position to the valve opening direction relative to the valve core seat (700) to the second position, it is defined that the movement The number of pulses required for this distance is W. The flow area of the valve port (701) when the valve core (800) is in the first position is defined as S1. The valve core (800) is in the first position. The flow area of the valve port (701) in the second position is S2, which satisfies the relationship: S2/S1 opened to the power W is approximately a constant value, that is, w sirsi ^ K, where κ is a constant.
6、 如权利要求 1-4中任一项所述的电子膨胀阀, 其特征在于, 在输入脉 冲数大于 100的所述阀芯 (800) 调节流量的范围内, 当所述阀芯 (800) 相 对于所述阀芯座 (700) 从第一位置向开阀方向轴向移动到第二位置时, 定 义移动该段距离所需要的脉冲数为 W, 定义所述阀芯 (800) 在所述第一位 置时所述阀口部(701 ) 的流通面积为 Sl, 所述阀芯(800)在所述第二位置 时所述阀口部(701 ) 的流通面积为 S2, 则满足关系式: S2/S1开 W次方近似 为常数值, 即¾^1« , 其中 K为常数。 6. The electronic expansion valve according to any one of claims 1 to 4, characterized in that, within the flow range of the valve core (800) with an input pulse number greater than 100, when the valve core (800) ) relative to the valve core seat (700) when axially moving from the first position to the valve opening direction to the second position, define the number of pulses required to move this distance as W, define the valve core (800) in When the valve core (800) is in the second position, the flow area of the valve port portion (701) is S1, and when the valve core (800) is in the second position, the flow area of the valve port portion (701) is S2, then it satisfies Relational formula: S2/S1 opened to the W power is approximately a constant value, that is, ¾^1«, where K is a constant.
7、 如权利要求 1-4中任一项所述的电子膨胀阀, 其特征在于, 在所述阀 芯(800)实施调节流量的行程范围内, 在所述阀芯(800)相对于所述阀芯 座 (700) 向开阀方向移动任意两段轴向距离相等的区间, 定义: 第一段起 点位置时所述阀口部(701 )的流通面积为 S3,终点位置时所述阀口部(701 ) 的流通面积为 S4; 第二段起点位置时所述阀口部 (701 ) 的流通面积为 S5, 终点位置时所述阀口部(701 )的流通面积为 S6, 则满足关系: S4/S3与 S6/S5 近似相等, §卩 54 / S3 6 / 55。 7. The electronic expansion valve according to any one of claims 1 to 4, characterized in that, within the stroke range in which the valve core (800) adjusts the flow rate, the valve core (800) is relative to the flow rate. The valve core seat (700) moves in any two sections with equal axial distance in the valve opening direction. Definition: The flow area of the valve port (701) at the starting position of the first section is S3, and the flow area of the valve port (701) at the end position is S3. The flow area of the mouth (701) is S4; the flow area of the valve mouth (701) at the starting position of the second stage is S5, and the flow area of the valve mouth (701) at the end position is S6, then it is satisfied Relationship: S4/S3 and S6/S5 are approximately equal, §=54 / S3 6 / 55.
8、 如权利要求 1-4中任一项所述的电子膨胀阀, 其特征在于, 在输入脉 冲数大于 100的所述阀芯 (800) 调节流量的范围内, 在所述阀芯 (800) 相 对于所述阀芯座 (700) 向开阀方向移动任意两段轴向距离相等的区间, 定 义: 第一段起点位置时所述阀口部 (701 ) 的流通面积为 S3, 终点位置时所 述阀口部(701 ) 的流通面积为 S4; 第二段起点位置时所述阀口部(701 ) 的 流通面积为 S5, 终点位置时所述阀口部 (701) 的流通面积为 S6, 则满足关 系: S4/S3与 S6/S5近似相等, S ^4/^3* ^6/^50 8. The electronic expansion valve according to any one of claims 1 to 4, characterized in that, within the flow range of the valve core (800) with an input pulse number greater than 100, the valve core (800) ) moves any two sections with equal axial distance relative to the valve core seat (700) in the valve opening direction. Definition: The flow area of the valve port (701) at the starting position of the first section is S3, and the end position When the flow area of the valve port (701) is S4; when the starting point of the second section is The flow area is S5, and the flow area of the valve port (701) at the end position is S6, then the relationship is satisfied: S4/S3 and S6/S5 are approximately equal, S ^4/^3* ^6/^5 0
9、 一种电子膨胀阀, 包括驱动部件和阀体部件, 所述阀体部件包括带 有流路进口和流路出口的阀本体( 400 )、置于所述阀本体( 400 )的内腔( 500 ) 中的阀芯(800)和带有阀口部(701) 的阀芯座(700), 通过对所述驱动部 件输入脉冲信号来驱动所述阀芯(800)相对于所述阀口部(701) 的轴向移 动以改变所述阀口部 (701) 的流通面积, 调节流入所述电子膨胀阀的制冷 剂流量, 其特征在于, 9. An electronic expansion valve, including a driving component and a valve body component. The valve body component includes a valve body (400) with a flow path inlet and a flow path outlet, and an inner cavity placed in the valve body (400). The valve core (800) in (500) and the valve core seat (700) with the valve port portion (701) drive the valve core (800) relative to the valve by inputting a pulse signal to the driving component. The axial movement of the mouth (701) changes the flow area of the valve mouth (701) and adjusts the refrigerant flow rate flowing into the electronic expansion valve, which is characterized in that:
所述阀芯 (800) 包括主体段 (801) 和朝向所述阀芯座 (700) 的调节 段(802), 所述主体段(801) 与所述调节段(802)通过锥形过渡段(803) 连接, 所述调节段 (802) 包括至少一段用于调节制冷剂流量变化曲线的圆 弧段 (805、 806、 807), The valve core (800) includes a main body section (801) and an adjustment section (802) facing the valve core seat (700). The main body section (801) and the adjustment section (802) pass through a tapered transition section. (803) connection, the adjustment section (802) includes at least one arc section (805, 806, 807) used to adjust the refrigerant flow change curve,
所述制冷剂流量变化曲线定义横坐标为输入的脉冲信号数 R值, 纵坐标 为所述阀口部 (701) 的制冷剂流量 W值, 所述制冷剂流量变化曲线包括阀 口开启段(L1)和实施调节流量的流量调节段(L2), 所述流量调节段(L2) 为曲率渐增的曲线。 The refrigerant flow change curve defines the abscissa as the input pulse signal number R value, the ordinate as the refrigerant flow W value of the valve port portion (701), and the refrigerant flow change curve includes a valve opening section ( L1) and a flow adjustment section (L2) for adjusting the flow rate. The flow adjustment section (L2) is a curve with increasing curvature.
10、 如权利要求 9所述所述的电子膨胀阀, 其特征在于, 所述制冷剂流 量变化曲线的流量调节段 (L2) 为整段平滑的弧形线。 10. The electronic expansion valve according to claim 9, characterized in that the flow adjustment section (L2) of the refrigerant flow change curve is a smooth arc-shaped line.
11、 如权利要求 9或 10所述所述的电子膨胀阀, 其特征在于, 在所述流 量调节段(L2)任意设定两点,定义向开阀方向第一点的坐标为(Rl, Wl)、 第二点的坐标为 (R2, W2), 则满足关系式: (W2/W1) 开 (R2-R1) 次方 为近似常数, gP(K2-w^7 K, 其中 K为常数。 11. The electronic expansion valve according to claim 9 or 10, characterized in that two points are arbitrarily set in the flow adjustment section (L2), and the coordinates of the first point in the valve opening direction are defined as (R1, Wl), the coordinates of the second point are (R2, W2), then the relationship is satisfied: (W2/W1) raised to the power of (R2-R1) is an approximate constant, gP ( K2-w^7 K, where K is a constant .
12、 如权利要求 9或 10所述所述的电子膨胀阀, 其特征在于, 在所述流 量调节段 (L2) 任意设定两段横坐标距离相等的曲线, 定义向开阀方向第 一段曲线对应的纵坐标起点为 W3、终点为 W4, 第二段曲线对应的纵坐标起 点为 W5、 终点为 W6, 则满足关系式: W6/W5与 W4/W3近似相等, 即 W6/W5«W4/W3。 12. The electronic expansion valve according to claim 9 or 10, characterized in that, in the flow adjustment section (L2), two curves with equal abscissa distances are arbitrarily set to define the first section in the valve opening direction. The starting point of the ordinate corresponding to the curve is W3 and the end point is W4. The starting point of the ordinate corresponding to the second segment of the curve is W3. The point is W5 and the end point is W6, then the relationship is satisfied: W6/W5 is approximately equal to W4/W3, that is, W6/W5«W4/W3.
PCT/CN2014/086174 2014-03-25 2014-09-10 Electronic expansion valve WO2015143844A1 (en)

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