WO2015126165A1 - Method for forming stereoscopic pattern using adhesive fabric - Google Patents

Method for forming stereoscopic pattern using adhesive fabric Download PDF

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Publication number
WO2015126165A1
WO2015126165A1 PCT/KR2015/001639 KR2015001639W WO2015126165A1 WO 2015126165 A1 WO2015126165 A1 WO 2015126165A1 KR 2015001639 W KR2015001639 W KR 2015001639W WO 2015126165 A1 WO2015126165 A1 WO 2015126165A1
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WO
WIPO (PCT)
Prior art keywords
fabric
yarn
adhesive fabric
dimensional pattern
adhesive
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PCT/KR2015/001639
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French (fr)
Korean (ko)
Inventor
장지상
이재정
최경석
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(주)아셈스
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Publication of WO2015126165A1 publication Critical patent/WO2015126165A1/en

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00—Making patterns or designs on fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00—Making patterns or designs on fabrics
    • D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/08—Decorating textiles by fixation of mechanical effects, e.g. calendering, embossing or Chintz effects, using chemical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/38—Meshes, lattices or nets
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/31—Methods for making patterns on fabrics, e.g. by application of powder dye, moiréing, embossing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain

Definitions

  • the present invention is laminated to the base fabric of the adhesive fabric in the base fabric, and then through a simple process of molding the surface, the protrusion and the compression is formed in the adhesive fabric itself to realize a three-dimensional pattern as well as breathable It relates to a three-dimensional pattern forming method using an adhesive fabric.
  • screen printing is used to form patterns on various fabrics, and various designs ranging from letters, figures, drawings, or live-actions are limited to planar representations.
  • the foamed resin is applied to a fabric and then heated to a foamed resin fixed after hot air drying or natural drying at room temperature to foam to have a three-dimensional pattern.
  • Patent Document 1 there is a problem that the work process is very complicated and the work time is also very long.
  • the lamination method it is a method of forming a three-dimensional display by spraying and laminating the composition for pattern formation from the nozzle to the surface of the fabric using a device having a drawing mechanism as in Patent Document 2 and curing it.
  • a base sheet is introduced into a mold having a shape corresponding to a desired pattern, and then a resin is added, followed by demolding and curing to form a three-dimensional pattern.
  • Patent Document 3 too, takes a long time to harden the pattern displayed in three-dimensional, there is a problem that still takes a long time.
  • the present invention is to solve the above problems, after laminating an adhesive fabric consisting of a hot-melt resin coated yarn, or a hot-melt resin coated yarn and TPU (Thermoplastic Polyurethane) yarn on the base fabric, the surface molding Through a simple process to the protrusion and the pressing portion is formed on the adhesive fabric itself by implementing a three-dimensional pattern, to make it possible to extremely shorten the work process and time.
  • TPU thermoplastic Polyurethane
  • the present invention is a three-dimensional pattern forming method
  • a protrusion 20a is formed at a portion corresponding to the intaglio portion 30a of the mold 30, and a crimp portion 20b is formed at the other portion to form a three-dimensional pattern. It is desirable to be.
  • the adhesive fabric 20, the hot-melt resin coated yarn 21 may be a mesh-type fabric that is woven so as to form a through hole (h) in a tricoat method.
  • the adhesive fabric 20, the yarn 21 coated with a hot melt resin and the TPU yarn may be a mesh-type fabric that is woven to form a through hole (h) in a tricoat method.
  • the yarn 21 is coated with the hot melt resin
  • the hot melt resin 21d is coated on the outer surface of the fiber yarn 21c composed of the core 21a and the seed 21b in an amount of 0.05 to 0.3 g / m,
  • the said fiber yarn 21c is used individually or in combination of 2 or more types from polyester yarn, nylon yarn, or cotton yarn,
  • the said hot melt resin 21d individually or in combination of 2 or more types from polyester resin, a polyurethane resin, an acrylic resin, a polyamide resin, ethylene vinyl acetate resin, or polyolefin resin.
  • the present invention laminates an adhesive fabric made of hot melt resin coated yarn or hot melt resin coated yarn and TPU yarn to a base fabric, and then, through a simple process of surface molding, the protrusion and the protrusion on the adhesive fabric itself.
  • a crimping portion to realize a three-dimensional pattern, the work process and time can be extremely shortened, and the adhesive fabric can be woven into a mesh fabric having a through-hole in a tricoat manner to provide breathability by the through-hole. It is effective to make.
  • FIG. 1 is a flow chart showing a three-dimensional pattern forming method using an adhesive fabric according to the present invention
  • FIG. 2 is a view showing a structure of a yarn coated with a hot melt according to the present invention
  • FIG. 3 is a view showing a tricot weaving method according to the present invention
  • FIG. 5 is a view showing a mold applied to the present invention.
  • Figure 6 is a view showing a form in which a three-dimensional pattern is formed by the present invention
  • FIG. 7 is a cross-sectional view of FIG.
  • the present invention for achieving the above effect relates to a three-dimensional pattern forming method using an adhesive fabric, the configuration and operation that can be easily understood by those skilled in the art in each drawing and detailed description and the technical features of the present invention and Detailed descriptions and illustrations of specific technical configurations and operations of elements that are not directly related are briefly or omitted.
  • the three-dimensional pattern forming method using the adhesive fabric according to the present invention is configured to include an adhesive fabric lamination step (S100) and surface molding step (S200), as shown in FIG.
  • the step S100 is a step of laminating the adhesive fabric 20 on the upper surface of the base fabric 10, wherein the adhesive fabric 20 is the core 21a and the seed 21b as shown in FIG.
  • the yarn 21 coated with the hot melt resin 21d in an amount of 0.05 to 0.3 g / m on the outer surface of the fiber yarn 21c constituted of the fiber yarn 21c forms a through hole h in a tricoat manner as shown in FIG. 3. It is woven and composed of a mesh fabric as shown in FIG.
  • the tricot is a knitted fabric produced by a knitting process, and a weaving method corresponding to warp knitting in which a tissue is formed in a radial direction, that is, a longitudinal direction among the knitting. , In a known manner.
  • the adhesive fabric 20 of the mesh fabric form using the tricot method is already known in various ways, as described above, the woven form, the method and the device, the size of the through hole (h) or Since it is very variable according to the field of use and design, etc., the weaving form, method, and apparatus are not particularly limited, and all known weaving forms, methods, and apparatuses can be applied, but in the present invention, in consideration of breathability, Among the tricot methods, weaved in a chain-shaped tricot method as shown in (a) or (b) of FIG. 3 to form a mesh-shaped fabric having a through-hole (h) as shown in FIG.
  • the hot melt resin-coated yarn 21 is a hot melt resin 21d is coated on the outer surface of the fiber yarn 21c in an amount of 0.05 ⁇ 0.3g / m, if less than 0.05g / m, three-dimensional pattern There is a fear that not formed properly, if the amount exceeds 0.3g / m, the amount of the hot-melt resin (21d) is large, when weaving in the form of mesh fabric, there is a fear that a defect may occur.
  • the fiber yarn 21c may be used alone or in combination of two or more of polyester yarn, nylon yarn or cotton yarn, and the hot melt resin 21d may be polyester resin, polyurethane resin, acrylic resin, It can be used individually or in combination of 2 or more types among polyamide resin, ethylene vinyl acetate resin, or polyolefin resin.
  • the hot melt resin 21d may be coated regardless of the type of the fiber yarn 21c, but considering the compatibility of the fiber yarn 21c and the hot melt resin 21d through the coating, In the case, it is preferable to coat a polyester resin or a polyurethane resin, in case of nylon yarn, to coat an acrylic resin or polyamide resin, and in case of cotton yarn, to coat ethylene vinyl acetate resin or polyolefin resin.
  • the adhesive fabric 20 may be made of a yarn 21 coated with a hot melt resin as described above, but in another embodiment, the yarn 21 coated with a hot melt resin and a TPU yarn are tricot-type. It may be woven to achieve a through (h).
  • the TPU yarn means a yarn manufactured by extruding a TPU (Thermoplastic Polyurethane) resin, which is one kind of yarn already known.
  • TPU Thermoplastic Polyurethane
  • the base fabric 10 may be applied to a variety of fabrics that fit the purpose of use of the fabric.
  • the step S200 is a step of forming a three-dimensional pattern by surface-molding the adhesive fabric 20, by using the mold 30 having the intaglio portion 30a as shown in FIG. 5, the adhesive fabric By pressing the surface of the (20) for 10 to 30 seconds at a temperature of 10 to 50kg / cm 2 at a temperature of 100 ⁇ 150 °C, as shown in Figure 6 and 7, in the adhesive fabric 20, the mold ( A protrusion 20a is formed at a portion corresponding to the intaglio portion 30a of the 30, and the other portion (the portion corresponding to the portion where the intaglio portion 30a is not formed in the mold 30) is compressed and melted. As a result, a crimping portion 20b is formed, thereby forming a three-dimensional pattern.
  • the through hole (h) is still open (as shown in Figure 7, the base fabric 10 is exposed to the outside through the through hole (h) of the adhesive fabric 20) is implemented breathability.
  • the present invention after laminating the adhesive fabric 20 made of hot melt resin coated yarn 21 or hot melt resin coated yarn 21 and TPU yarn on the base fabric 10 as described above, Through a simple process of surface molding this, the protrusion 20a and the pressing portion 20b is formed on the adhesive fabric 20 itself, so that the three-dimensional pattern is implemented, thereby greatly reducing the work process and time, In addition, by weaving the adhesive fabric 20 in the form of a mesh fabric having a through hole (h) in a tricoat manner, it can have breathability by the through hole (h).
  • the present invention is laminated to the base fabric of the adhesive fabric in the base fabric, and then through a simple process of molding the surface, the protrusion and the compression is formed in the adhesive fabric itself to realize a three-dimensional pattern as well as breathable It is possible in the field for a three-dimensional pattern forming method using an adhesive fabric to enable.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Knitting Of Fabric (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The present invention relates to a method for forming a stereoscopic pattern using an adhesive fabric and, more particularly, to a method for forming a stereoscopic pattern using an adhesive fabric, wherein a simple process of stacking an adhesive fabric, which comprises a yarn coated with a hot-melt resin, or which comprises a yarn coated with a hot-melt resin and a TPU (thermoplastic polyurethane) yarn, on a base fabric and then surface-molding the same is adopted such that protruding portions and compressed portions are formed on the adhesive fabric itself, thereby implementing a stereoscopic pattern; as a result, not only the working process and time are extremely shortened, but the adhesive fabric is also tricot-knitted into a mesh fabric having pores, thereby providing air permeability by the pores.

Description

접착성 원단을 이용한 입체 문양 형성방법Method of forming three-dimensional pattern using adhesive fabric
본 발명은 메쉬원단 형태의 접착성 원단을 베이스 원단에 적층시킨 후, 이를 표면 몰딩하는 단순한 공정을 통해, 상기 접착성 원단 자체에 돌출부와 압착부가 형성되어 입체문양이 구현되도록 할 뿐만 아니라 통기성을 가질 수 있도록 하는, 접착성 원단을 이용한 입체 문양 형성방법에 관한 것이다.The present invention is laminated to the base fabric of the adhesive fabric in the base fabric, and then through a simple process of molding the surface, the protrusion and the compression is formed in the adhesive fabric itself to realize a three-dimensional pattern as well as breathable It relates to a three-dimensional pattern forming method using an adhesive fabric.
일반적으로 각종 원단에 문양을 형성시키기 위해서는 통상 스크린 나염방식을 이용하고 있으며, 이를 통해 글자, 도형, 그림 또는 실사에 이르기까지 다양한 디자인을 구현하기는 하지만 평면 표현에 국한되고 있는 실정이다.In general, screen printing is used to form patterns on various fabrics, and various designs ranging from letters, figures, drawings, or live-actions are limited to planar representations.
따라서, 최근들어 원단의 표면에 다양한 종류의 디자인을 입체적으로 표현하기 위한 기술들이 개발되어 사용되고 있으며, 주로 문양을 발포시켜 입체적으로 표현하는 팝스크린 방식이나, 3D 스캐너나 분사로봇 등을 이용하여 문양을 분사 및 적층시켜 입체적으로 표현하는 적층 방식이나, 또는 금형에 액상 PU(Polyurethane)를 투입하여 입체적 문양을 표현하는 PU 캐스팅 방식을 적용한다.Therefore, in recent years, technologies for expressing various types of designs in three dimensions on the surface of fabrics have been developed and used, mainly using pop-screen methods for three-dimensional expression by foaming patterns, or by using 3D scanners or spraying robots. A lamination method for three-dimensional expression by spraying and lamination, or a PU casting method for three-dimensional patterns by applying liquid PU (polyurethane) to a mold is applied.
좀 더 구체적으로 살펴보면, 팝스크린 방식의 경우, 특허문헌 1에서와 같이 발포수지를 원단에 도포 후 열풍 건조 또는 상온 자연건조 후 고착된 발포수지에 열을 가하여 발포시켜 입체적인 문양을 가지도록 하는 방법이다. In more detail, in the case of the pop screen method, as in Patent Literature 1, the foamed resin is applied to a fabric and then heated to a foamed resin fixed after hot air drying or natural drying at room temperature to foam to have a three-dimensional pattern. .
하지만 상기 특허문헌 1의 경우, 작업 공정이 매우 복잡할 뿐만 아니라 작업 시간 또한 매우 오래 소요되는 문제점이 있었다.However, in the case of Patent Document 1, there is a problem that the work process is very complicated and the work time is also very long.
아울러, 작업자가 원단에 발포수지를 수작업에 의하여 덧칠하는 형태를 취하고 있기 때문에 작업자의 숙련도에 따라 디자인의 표현 차이가 발생하고 이로 인하여 완성된 원단의 품질에서도 차이가 발생하게 될 뿐만 아니라, 완전한 발포상태가 되지 못할 경우, 원하고자 하는 입체질감을 충분하게 표현하지 못하게 되는 등의 문제점이 있었다.In addition, since the operator takes the form of foaming resin on the fabric by manual labor, there is a difference in the expression of the design according to the skill of the operator, which causes not only a difference in the quality of the finished fabric, but also a state of complete foaming. If not, there was a problem such as not being able to sufficiently express the desired three-dimensional texture.
그리고, 적층 방식의 경우, 특허문헌 2에서와 같이 작화 기구를 갖는 장치를 이용하여 문양 형성을 위한 조성물을 노즐로부터 원단 표면에 분사 및 적층시키고 이를 경화시켜 입체 표시부를 형성시키는 방법이다.And, in the case of the lamination method, it is a method of forming a three-dimensional display by spraying and laminating the composition for pattern formation from the nozzle to the surface of the fabric using a device having a drawing mechanism as in Patent Document 2 and curing it.
하지만 상기 특허문헌 2의 경우, 분사 및 적층시간이 오래 걸릴 뿐만 아니라 입체적으로 표시된 문양의 경화시간이 매우 오래 걸려, 여전히 작업 시간이 많이 소요되는 문제점이 있었다.However, in the case of Patent Document 2, the spraying and lamination time is not only long, but the hardening time of the three-dimensional display pattern is very long, there is still a problem that takes a lot of working time.
또한, PU 캐스팅 방식의 경우, 특허문헌 3에서와 같이, 원하는 문양에 대응되는 형태의 금형에 베이스 시트를 투입하고 수지를 투입한 후, 탈형 및 경화시켜 입체적인 문양을 형성시키는 방법이다.In addition, in the case of the PU casting method, as in Patent Document 3, a base sheet is introduced into a mold having a shape corresponding to a desired pattern, and then a resin is added, followed by demolding and curing to form a three-dimensional pattern.
하지만 상기 특허문헌 3 역시, 입체적으로 표시된 문양의 경화시간이 매우 오래 걸려, 여전히 작업 시간이 많이 소요되는 문제점이 있었다.However, Patent Document 3, too, takes a long time to harden the pattern displayed in three-dimensional, there is a problem that still takes a long time.
본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 핫멜트 수지가 코팅된 원사 또는, 핫멜트 수지가 코팅된 원사와 TPU(Thermoplastic Polyurethane) 원사로 이루어진 접착성 원단을 베이스 원단에 적층시킨 후, 이를 표면 몰딩하는 단순한 공정을 통해, 상기 접착성 원단 자체에 돌출부와 압착부가 형성되어 입체문양이 구현됨으로써, 그 작업공정 및 시간을 극히 단축시킬 수 있도록 함을 과제로 한다.The present invention is to solve the above problems, after laminating an adhesive fabric consisting of a hot-melt resin coated yarn, or a hot-melt resin coated yarn and TPU (Thermoplastic Polyurethane) yarn on the base fabric, the surface molding Through a simple process to the protrusion and the pressing portion is formed on the adhesive fabric itself by implementing a three-dimensional pattern, to make it possible to extremely shorten the work process and time.
아울러, 상기 접착성 원단을 트리코트(tricot) 방식으로 통공을 가지는 메쉬(mesh)원단 형태로 직조함으로써, 상기 통공에 의해 통기성을 가지도록 함을 다른 과제로 한다.In addition, by woven the adhesive fabric in the form of a mesh (mesh) having a through-hole in a tricot (tricot) method, it is another object to have a breathable by the through-holes.
본 발명은 입체 문양 형성방법에 있어서,The present invention is a three-dimensional pattern forming method,
베이스 원단(10)의 상부면에 접착성 원단(20)을 적층시키는 단계(S100); 및Stacking an adhesive fabric 20 on an upper surface of the base fabric 10 (S100); And
상기 접착성 원단(20)을 표면몰딩하여 입체 문양을 형성시키는 단계(S200);를 포함하여 구성되는 것을 특징으로 하는 접착성 원단을 이용한 입체 문양 형성방법을 과제의 해결 수단으로 한다.Surface-molding the adhesive fabric 20 to form a three-dimensional pattern (S200); the method of forming a three-dimensional pattern using the adhesive fabric, characterized in that it comprises a.
이때, 상기 S200 단계는,At this time, the step S200,
음각부(30a)가 형성된 금형(30)을 이용하여,By using the mold 30 in which the intaglio portion 30a is formed,
상기 접착성 원단(20)의 표면을 온도 100 ~ 150℃에서 10 ~ 50kg/cm2의 압력으로 10 ~ 30초간 압착함으로써,By pressing the surface of the adhesive fabric 20 for 10 to 30 seconds at a pressure of 10 to 50kg / cm 2 at a temperature of 100 ~ 150 ℃,
상기 접착성 원단(20) 중, 상기 금형(30)의 음각부(30a)와 대응되는 부분에 돌출부(20a)가 형성되고, 그 외 부분은 압착부(20b)가 형성되어, 입체 문양이 형성되는 것이 바람직하다.In the adhesive fabric 20, a protrusion 20a is formed at a portion corresponding to the intaglio portion 30a of the mold 30, and a crimp portion 20b is formed at the other portion to form a three-dimensional pattern. It is desirable to be.
한편, 상기 접착성 원단(20)은, 핫멜트 수지가 코팅된 원사(21)가 트리코트 방식으로 통공(h)을 이루도록 직조되는 메쉬형태의 원단일 수 있다.On the other hand, the adhesive fabric 20, the hot-melt resin coated yarn 21 may be a mesh-type fabric that is woven so as to form a through hole (h) in a tricoat method.
아울러, 상기 접착성 원단(20)은, 핫멜트 수지가 코팅된 원사(21)와, TPU 원사가 트리코트 방식으로 통공(h)을 이루도록 직조되는 메쉬형태의 원단일 수도 있다.In addition, the adhesive fabric 20, the yarn 21 coated with a hot melt resin and the TPU yarn may be a mesh-type fabric that is woven to form a through hole (h) in a tricoat method.
그리고, 상기 핫멜트 수지가 코팅된 원사(21)는,And, the yarn 21 is coated with the hot melt resin,
코어(21a)와 시드(21b)로 구성되는 섬유원사(21c)의 외부면에 핫멜트 수지(21d)가 0.05 ~ 0.3g/m 양으로 코팅되되,The hot melt resin 21d is coated on the outer surface of the fiber yarn 21c composed of the core 21a and the seed 21b in an amount of 0.05 to 0.3 g / m,
상기 섬유원사(21c)는, 폴리에스터사, 나일론사 또는 면사 중에서 단독 또는 2 종 이상을 병용하여 사용하고,The said fiber yarn 21c is used individually or in combination of 2 or more types from polyester yarn, nylon yarn, or cotton yarn,
상기 핫멜트 수지(21d)는, 폴리에스터 수지, 폴리우레탄 수지, 아크릴 수지, 폴리아미드 수지, 에틸렌비닐아세테이트 수지 또는 폴리올레핀 수지 중에서 단독 또는 2 종 이상을 병용하여 사용하는 것이 바람직하다.It is preferable to use the said hot melt resin 21d individually or in combination of 2 or more types from polyester resin, a polyurethane resin, an acrylic resin, a polyamide resin, ethylene vinyl acetate resin, or polyolefin resin.
본 발명은 핫멜트 수지가 코팅된 원사 또는, 핫멜트 수지가 코팅된 원사와 TPU 원사로 이루어진 접착성 원단을 베이스 원단에 적층시킨 후, 이를 표면 몰딩하는 단순한 공정을 통해, 상기 접착성 원단 자체에 돌출부와 압착부가 형성되어 입체문양이 구현됨으로써, 그 작업공정 및 시간을 극히 단축시킬 수 있을 뿐만 아니라, 상기 접착성 원단을 트리코트 방식으로 통공을 가지는 메쉬원단 형태로 직조함으로써, 상기 통공에 의해 통기성을 가지도록 하는 효과가 있다.The present invention laminates an adhesive fabric made of hot melt resin coated yarn or hot melt resin coated yarn and TPU yarn to a base fabric, and then, through a simple process of surface molding, the protrusion and the protrusion on the adhesive fabric itself. By forming a crimping portion to realize a three-dimensional pattern, the work process and time can be extremely shortened, and the adhesive fabric can be woven into a mesh fabric having a through-hole in a tricoat manner to provide breathability by the through-hole. It is effective to make.
도 1은 본 발명에 따른 접착성 원단을 이용한 입체 문양 형성방법을 나타낸 흐름도1 is a flow chart showing a three-dimensional pattern forming method using an adhesive fabric according to the present invention
도 2는 본 발명에 따른 핫멜트가 코팅된 원사의 구조를 나타낸 도면2 is a view showing a structure of a yarn coated with a hot melt according to the present invention
도 3은 본 발명에 따른 트리코트 직조방식을 나타낸 도면3 is a view showing a tricot weaving method according to the present invention
도 4는 본 발명에 따른 접착성 원단을 나타낸 도면4 is a view showing the adhesive fabric according to the present invention
도 5는 본 발명에 적용된 금형을 나타낸 도면5 is a view showing a mold applied to the present invention;
도 6은 본 발명에 의해 입체 문양이 형성된 형태를 나타낸 도면Figure 6 is a view showing a form in which a three-dimensional pattern is formed by the present invention
도 7은 도 6의 단면도7 is a cross-sectional view of FIG.
상기의 효과를 달성하기 위한 본 발명은 접착성 원단을 이용한 입체 문양 형성방법에 관한 것으로, 각 도면 및 상세한 설명에서 이 분야의 종사자들이 용이하게 알 수 있는 구성 및 작용과 그리고 본 발명의 기술적 특징과 직접적으로 연관되지 않는 요소의 구체적인 기술적 구성 및 작용에 대한 상세한 설명 및 도시는 간략히 하거나 생략하였다. The present invention for achieving the above effect relates to a three-dimensional pattern forming method using an adhesive fabric, the configuration and operation that can be easily understood by those skilled in the art in each drawing and detailed description and the technical features of the present invention and Detailed descriptions and illustrations of specific technical configurations and operations of elements that are not directly related are briefly or omitted.
이하, 본 발명에 접착성 원단을 이용한 입체 문양 형성방법을 상세히 설명하면 다음과 같다.Hereinafter, a three-dimensional pattern forming method using an adhesive fabric in the present invention will be described in detail.
본 발명에 따른 접착성 원단을 이용한 입체 문양 형성방법은 도 1에 도시된 바와 같이, 접착성 원단 적층 단계(S100) 및 표면 몰딩 단계(S200)를 포함하여 구성된다.The three-dimensional pattern forming method using the adhesive fabric according to the present invention is configured to include an adhesive fabric lamination step (S100) and surface molding step (S200), as shown in FIG.
상기 S100 단계는, 베이스 원단(10)의 상부면에 접착성 원단(20)을 적층시키는 단계로써, 상기 접착성 원단(20)은 도 2에 도시된 바와 같이 코어(21a)와 시드(21b)로 구성되는 섬유원사(21c)의 외부면에 핫멜트 수지(21d)가 0.05 ~ 0.3g/m 양으로 코팅된 원사(21)가 도 3에 도시된 바와 같은 트리코트 방식으로 통공(h)을 이루도록 직조되어 도 4에 도시된 바와 같은 메쉬형태의 원단으로 구성된다.The step S100 is a step of laminating the adhesive fabric 20 on the upper surface of the base fabric 10, wherein the adhesive fabric 20 is the core 21a and the seed 21b as shown in FIG. The yarn 21 coated with the hot melt resin 21d in an amount of 0.05 to 0.3 g / m on the outer surface of the fiber yarn 21c constituted of the fiber yarn 21c forms a through hole h in a tricoat manner as shown in FIG. 3. It is woven and composed of a mesh fabric as shown in FIG.
여기서, 상기 트리코트란 편성(編成,knitting) 공정에 의해 만들어지는 편물로써, 편성 중에서도 조직이 경(經)방향 즉, 세로방향으로 형성되는 경편(經編,warp knitting)에 해당하는 직조방식이며, 이미 공지된 방식이다.Here, the tricot is a knitted fabric produced by a knitting process, and a weaving method corresponding to warp knitting in which a tissue is formed in a radial direction, that is, a longitudinal direction among the knitting. , In a known manner.
즉, 상기 트리코트 방식을 이용한 메쉬원단 형태의 접착성 원단(20)은 그 직조형태, 방법 및 장치 등은 상술한 바와 같이, 이미 다양하게 공지되어 있으며, 구현하고자 하는 통공(h)의 크기 또는 사용분야 및 디자인 등에 따라 매우 가변적이므로, 그 직조형태, 방법 및 장치 등에 대해 특별히 한정하지 않고, 이미 공지된 모든 직조형태, 방법 및 장치 등을 적용할 수 있지만, 본 발명에서는 통기성 등을 고려하여, 트리코트 방식 중에서도 도 3의 (a) 또는 (b)에 도시된 바와 같은 체인형 트리코트 방식으로 직조하여 도 4에 도시된 바와 같은 통공(h)이 형성된 메쉬형태의 원단으로 구성한다.That is, the adhesive fabric 20 of the mesh fabric form using the tricot method is already known in various ways, as described above, the woven form, the method and the device, the size of the through hole (h) or Since it is very variable according to the field of use and design, etc., the weaving form, method, and apparatus are not particularly limited, and all known weaving forms, methods, and apparatuses can be applied, but in the present invention, in consideration of breathability, Among the tricot methods, weaved in a chain-shaped tricot method as shown in (a) or (b) of FIG. 3 to form a mesh-shaped fabric having a through-hole (h) as shown in FIG.
한편, 상기 핫멜트 수지가 코팅된 원사(21)는 섬유원사(21c)의 외부면에 핫멜트 수지(21d)가 0.05 ~ 0.3g/m 양으로 코팅되어 이루어지는데, 0.05g/m 미만일 경우, 입체 문양이 제대로 형성되지 않을 우려가 있으며, 0.3g/m를 초과할 경우, 핫멜트 수지(21d)의 양이 많아서 메쉬 원단 형태로 직조 시, 불량이 발생할 우려가 있다.On the other hand, the hot melt resin-coated yarn 21 is a hot melt resin 21d is coated on the outer surface of the fiber yarn 21c in an amount of 0.05 ~ 0.3g / m, if less than 0.05g / m, three-dimensional pattern There is a fear that not formed properly, if the amount exceeds 0.3g / m, the amount of the hot-melt resin (21d) is large, when weaving in the form of mesh fabric, there is a fear that a defect may occur.
이때, 상기 섬유원사(21c)는, 폴리에스터사, 나일론사 또는 면사 중에서 단독 또는 2 종 이상을 병용하여 사용할 수 있으며, 상기 핫멜트 수지(21d)는, 폴리에스터 수지, 폴리우레탄 수지, 아크릴 수지, 폴리아미드 수지, 에틸렌비닐아세테이트 수지 또는 폴리올레핀 수지 중에서 단독 또는 2 종 이상을 병용하여 사용할 수 있다.At this time, the fiber yarn 21c may be used alone or in combination of two or more of polyester yarn, nylon yarn or cotton yarn, and the hot melt resin 21d may be polyester resin, polyurethane resin, acrylic resin, It can be used individually or in combination of 2 or more types among polyamide resin, ethylene vinyl acetate resin, or polyolefin resin.
여기서, 상기 섬유원사(21c)의 종류에 상관없이 상기 각 핫멜트 수지(21d)를 코팅할 수 있지만, 코팅을 통한 섬유원사(21c)와 핫멜트 수지(21d)의 융합성을 고려하여, 폴리에스터사일 경우, 폴리에스터 수지 또는 폴리우레탄 수지를 코팅하고, 나일론사일 경우, 아크릴 수지 또는 폴리아미드 수지를 코팅하며, 면사일 경우, 에틸렌비닐아세테이트 수지 또는 폴리올레핀 수지를 코팅하는 것이 바람직하다.Here, the hot melt resin 21d may be coated regardless of the type of the fiber yarn 21c, but considering the compatibility of the fiber yarn 21c and the hot melt resin 21d through the coating, In the case, it is preferable to coat a polyester resin or a polyurethane resin, in case of nylon yarn, to coat an acrylic resin or polyamide resin, and in case of cotton yarn, to coat ethylene vinyl acetate resin or polyolefin resin.
한편, 상기 접착성 원단(20)은, 상술한 바와 같이 핫멜트 수지가 코팅된 원사(21)로 이루어질 수 있으나, 다른 실시예로써 핫멜트 수지가 코팅된 원사(21)와, TPU 원사가 트리코트 방식으로 통공(h)을 이루도록 직조될 수도 있다.Meanwhile, the adhesive fabric 20 may be made of a yarn 21 coated with a hot melt resin as described above, but in another embodiment, the yarn 21 coated with a hot melt resin and a TPU yarn are tricot-type. It may be woven to achieve a through (h).
여기서 상기 TPU 원사는 TPU(Thermoplastic Polyurethane) 수지를 압출하여 제조된 원사를 의미하며, 이는 이미 공지된 원사의 한 종류이다.Here, the TPU yarn means a yarn manufactured by extruding a TPU (Thermoplastic Polyurethane) resin, which is one kind of yarn already known.
아울러, 상기 베이스 원단(10)은, 해당 원단의 사용목적에 맞는 다양한 원단을 적용할 수 있다.In addition, the base fabric 10 may be applied to a variety of fabrics that fit the purpose of use of the fabric.
상기 S200 단계는, 상기 접착성 원단(20)을 표면 몰딩하여 입체 문양을 형성시키는 단계로써, 도 5에 도시된 바와 같은 음각부(30a)가 형성된 금형(30)을 이용하여, 상기 접착성 원단(20)의 표면을 온도 100 ~ 150℃에서 10 ~ 50kg/cm2의 압력으로 10 ~ 30초간 압착함으로써, 도 6 및 7에 도시된 바와 같이, 상기 접착성 원단(20) 중, 상기 금형(30)의 음각부(30a)와 대응되는 부분에 돌출부(20a)가 형성되고, 그 외 부분(상기 금형(30) 중 음각부(30a)가 형성되지 않은 부분과 대응되는 부분)은 압착 및 용융되어 압착부(20b)가 형성되며, 이로 인해 입체 문양이 형성된다.The step S200 is a step of forming a three-dimensional pattern by surface-molding the adhesive fabric 20, by using the mold 30 having the intaglio portion 30a as shown in FIG. 5, the adhesive fabric By pressing the surface of the (20) for 10 to 30 seconds at a temperature of 10 to 50kg / cm 2 at a temperature of 100 ~ 150 ℃, as shown in Figure 6 and 7, in the adhesive fabric 20, the mold ( A protrusion 20a is formed at a portion corresponding to the intaglio portion 30a of the 30, and the other portion (the portion corresponding to the portion where the intaglio portion 30a is not formed in the mold 30) is compressed and melted. As a result, a crimping portion 20b is formed, thereby forming a three-dimensional pattern.
이때, 상기 통공(h)은 여전히 개방(도 7에 도시된 바와 같이, 베이스 원단(10)이 접착성 원단(20)의 통공(h)을 통해 외부 노출)되어 있으므로 통기성을 구현된다.At this time, the through hole (h) is still open (as shown in Figure 7, the base fabric 10 is exposed to the outside through the through hole (h) of the adhesive fabric 20) is implemented breathability.
한편, 상기 표면 몰딩 조건이 상기 범위를 벗어날 경우, 입체문양이 제대로 형성되지 않을 우려가 있다.On the other hand, when the surface molding condition is out of the range, there is a fear that the three-dimensional pattern is not formed properly.
즉, 본 발명은 상기와 같이 핫멜트 수지가 코팅된 원사(21) 또는, 핫멜트 수지가 코팅된 원사(21)와 TPU 원사로 이루어진 접착성 원단(20)을 베이스 원단(10)에 적층시킨 후, 이를 표면 몰딩하는 단순한 공정을 통해, 상기 접착성 원단(20) 자체에 돌출부(20a)와 압착부(20b)가 형성되어 입체문양이 구현됨으로써, 그 작업공정 및 시간을 극히 단축시킬 수 있도록 하며, 아울러, 상기 접착성 원단(20)을 트리코트 방식으로 통공(h)을 가지는 메쉬 원단 형태로 직조함으로써, 상기 통공(h)에 의해 통기성을 가질 수 있는 것이다.That is, the present invention after laminating the adhesive fabric 20 made of hot melt resin coated yarn 21 or hot melt resin coated yarn 21 and TPU yarn on the base fabric 10 as described above, Through a simple process of surface molding this, the protrusion 20a and the pressing portion 20b is formed on the adhesive fabric 20 itself, so that the three-dimensional pattern is implemented, thereby greatly reducing the work process and time, In addition, by weaving the adhesive fabric 20 in the form of a mesh fabric having a through hole (h) in a tricoat manner, it can have breathability by the through hole (h).
상술한 바와 같이, 본 발명의 바람직한 실시 예를 참조하여 설명하였지만 해당 기술분야의 당업자라면 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, although described with reference to a preferred embodiment of the present invention, those skilled in the art will be able to variously modify and change the present invention without departing from the spirit and scope of the invention described in the claims below. It will be appreciated.
본 발명은 메쉬원단 형태의 접착성 원단을 베이스 원단에 적층시킨 후, 이를 표면 몰딩하는 단순한 공정을 통해, 상기 접착성 원단 자체에 돌출부와 압착부가 형성되어 입체문양이 구현되도록 할 뿐만 아니라 통기성을 가질 수 있도록 하는, 접착성 원단을 이용한 입체 문양 형성방법을 위한 분야에 이요가능하다.The present invention is laminated to the base fabric of the adhesive fabric in the base fabric, and then through a simple process of molding the surface, the protrusion and the compression is formed in the adhesive fabric itself to realize a three-dimensional pattern as well as breathable It is possible in the field for a three-dimensional pattern forming method using an adhesive fabric to enable.

Claims (5)

  1. 입체 문양 형성방법에 있어서,In the three-dimensional pattern formation method,
    베이스 원단(10)의 상부면에 접착성 원단(20)을 적층시키는 단계(S100); 및Stacking an adhesive fabric 20 on an upper surface of the base fabric 10 (S100); And
    상기 접착성 원단(20)을 표면몰딩하여 입체 문양을 형성시키는 단계(S200);를 포함하여 구성되는 것을 특징으로 하는 접착성 원단을 이용한 입체 문양 형성방법.Surface molding the adhesive fabric 20 to form a three-dimensional pattern (S200); Three-dimensional pattern forming method using an adhesive fabric, characterized in that comprises a.
  2. 제 1항에 있어서,The method of claim 1,
    상기 S200 단계는,The step S200,
    음각부(30a)가 형성된 금형(30)을 이용하여,By using the mold 30 in which the intaglio portion 30a is formed,
    상기 접착성 원단(20)의 표면을 온도 100 ~ 150℃에서 10 ~ 50kg/cm2의 압력으로 10 ~ 30초간 압착함으로써,By pressing the surface of the adhesive fabric 20 for 10 to 30 seconds at a pressure of 10 to 50kg / cm 2 at a temperature of 100 ~ 150 ℃,
    상기 접착성 원단(20) 중, 상기 금형(30)의 음각부(30a)와 대응되는 부분에 돌출부(20a)가 형성되고, 그 외 부분은 압착부(20b)가 형성되어, 입체 문양이 형성되는 것을 특징으로 하는 접착성 원단을 이용한 입체 문양 형성방법.In the adhesive fabric 20, a protrusion 20a is formed at a portion corresponding to the intaglio portion 30a of the mold 30, and a crimp portion 20b is formed at the other portion to form a three-dimensional pattern. Three-dimensional pattern forming method using an adhesive fabric, characterized in that.
  3. 제 1항에 있어서,The method of claim 1,
    상기 접착성 원단(20)은,The adhesive fabric 20,
    핫멜트 수지가 코팅된 원사(21)가 트리코트 방식으로 통공(h)을 이루도록 직조되는 메쉬형태의 원단인 것을 특징으로 하는 접착성 원단을 이용한 입체 문양 형성방법.Hot melt resin-coated yarn 21 is a three-dimensional pattern forming method using an adhesive fabric, characterized in that the mesh-shaped fabric is woven to form a through hole (h) in a tricoat method.
  4. 제 1항에 있어서,The method of claim 1,
    상기 접착성 원단(20)은,The adhesive fabric 20,
    핫멜트 수지가 코팅된 원사(21)와, TPU 원사가 트리코트 방식으로 통공(h)을 이루도록 직조되는 메쉬형태의 원단인 것을 특징으로 하는 접착성 원단을 이용한 입체 문양 형성방법.Hot melt resin-coated yarn 21 and the TPU yarn is a three-dimensional pattern forming method using an adhesive fabric, characterized in that the mesh-shaped fabric is woven to form a through hole (h) in a tricoat method.
  5. 제 3항 또는 제 4항에 있어서,The method according to claim 3 or 4,
    상기 핫멜트 수지가 코팅된 원사(21)는,Yarn 21 is coated with the hot melt resin,
    코어(21a)와 시드(21b)로 구성되는 섬유원사(21c)의 외부면에 핫멜트 수지(21d)가 0.05 ~ 0.3g/m 양으로 코팅되되,The hot melt resin 21d is coated on the outer surface of the fiber yarn 21c composed of the core 21a and the seed 21b in an amount of 0.05 to 0.3 g / m,
    상기 섬유원사(21c)는, 폴리에스터사, 나일론사 또는 면사 중에서 단독 또는 2 종 이상을 병용하여 사용하고,The said fiber yarn 21c is used individually or in combination of 2 or more types from polyester yarn, nylon yarn, or cotton yarn,
    상기 핫멜트 수지(21d)는, 폴리에스터 수지, 폴리우레탄 수지, 아크릴 수지, 폴리아미드 수지, 에틸렌비닐아세테이트 수지 또는 폴리올레핀 수지 중에서 단독 또는 2 종 이상을 병용하여 사용하는 것을 특징으로 하는 접착성 원단을 이용한 입체 문양 형성방법.The hot melt resin 21d is used alone or in combination of two or more of polyester resins, polyurethane resins, acrylic resins, polyamide resins, ethylene vinyl acetate resins or polyolefin resins. Three-dimensional pattern formation method.
PCT/KR2015/001639 2014-02-19 2015-02-17 Method for forming stereoscopic pattern using adhesive fabric WO2015126165A1 (en)

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