WO2015115599A1 - Resin composition for laser engraving, flexographic printing original plate for laser engraving, method for producing flexographic printing original plate for laser engraving, flexographic printing plate, and plate making method for flexographic printing plate - Google Patents

Resin composition for laser engraving, flexographic printing original plate for laser engraving, method for producing flexographic printing original plate for laser engraving, flexographic printing plate, and plate making method for flexographic printing plate Download PDF

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Publication number
WO2015115599A1
WO2015115599A1 PCT/JP2015/052671 JP2015052671W WO2015115599A1 WO 2015115599 A1 WO2015115599 A1 WO 2015115599A1 JP 2015052671 W JP2015052671 W JP 2015052671W WO 2015115599 A1 WO2015115599 A1 WO 2015115599A1
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Prior art keywords
laser engraving
flexographic printing
resin composition
component
printing plate
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PCT/JP2015/052671
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French (fr)
Japanese (ja)
Inventor
和博 ▲濱▼田
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富士フイルム株式会社
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Publication of WO2015115599A1 publication Critical patent/WO2015115599A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/02Engraving; Heads therefor
    • B41C1/04Engraving; Heads therefor using heads controlled by an electric information signal
    • B41C1/05Heat-generating engraving heads, e.g. laser beam, electron beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/12Printing plates or foils; Materials therefor non-metallic other than stone, e.g. printing plates or foils comprising inorganic materials in an organic matrix
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • G03F7/24Curved surfaces

Definitions

  • direct engraving CTP methods have been proposed in which a relief forming layer is directly engraved with a laser to make a plate.
  • the flexographic printing plate precursor is directly irradiated with a laser to cause thermal decomposition and volatilization by photothermal conversion, thereby forming recesses.
  • the direct engraving CTP method can freely control the relief shape. For this reason, when an image such as a letter is formed, the area is engraved deeper than other areas, or the fine halftone dot image is engraved with a shoulder in consideration of resistance to printing pressure. Is also possible.
  • a laser used in this method a high output carbon dioxide laser is often used.
  • Patent Document 1 describes a laser processing composition containing (A1) 100 parts by mass of a thermoplastic elastomer and (B) 0.1 to 50 parts by mass of silica particles.
  • U.S. Pat. No. 6,089,075 includes an elastomeric relief-forming laser platenable thermally and / or photochemically crosslinkable layer provided on a dimensionally stable flexible support. Syndiotactic 1,2-polybutadiene having a content of ⁇ 100% 1,2-crosslinked butadiene units, a crystallinity of 5 ⁇ 30%, and an average molecular weight of 20,000 ⁇ 300,000 g / mol as a binder in an amount of 5% by weight or more.
  • a laser-engravable flexographic printing element characterized in that it is described.
  • JP 2006-206872 A JP-T-2004-523401
  • the problem to be solved by the present invention is to use a resin composition for laser engraving, which can obtain a flexographic printing plate excellent in sheet processability, ink resistance and printing durability, and the resin composition for laser engraving. It is intended to provide a flexographic printing plate precursor for laser engraving and a production method thereof, a flexographic printing plate making method using the flexographic printing plate precursor, and a flexographic printing plate obtained by the plate making method.
  • Component A is a polymer having a monomer unit derived from a conjugated diene hydrocarbon
  • Component B is trans polyisoprene and / or polyoctenylene in an amount of 1 part by mass or more based on 100 parts by mass of component A (preferably 3 parts by mass or more, more preferably 5 parts by mass or more, preferably 300 parts by mass or less, more preferably 150 parts by mass or less, still more preferably 80 parts by mass or less, particularly preferably 50 parts by mass or less, and most preferably 35 parts by mass.
  • a resin composition for laser engraving wherein component A is a polymer different from component B, ⁇ 2>
  • the proportion of monomer units derived from butadiene, isoprene or hydrogenated products thereof contained in Component A is 30 mol% or more in total (more preferably 50 mol% or more, more preferably 80 mol% or more).
  • the resin composition for laser engraving according to any one of ⁇ 1> to ⁇ 3>, ⁇ 5> Component A has a weight average molecular weight of 10,000 or more (more preferably 10,000 to 2,000,000, still more preferably 30,000 to 1,800,000, particularly preferably 50,000 to 1,500,000), ⁇ 1> to ⁇ 4>, the resin composition for laser engraving according to any one of ⁇ 6>
  • the resin composition for laser engraving contains 0 to 5% by mass of a solvent (more preferably 0 to 3% by mass, and more preferably 0% by mass).
  • Component A is composed of polybutadiene, partially hydrogenated polybutadiene, terminal-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, terminal-modified polyisoprene, SBR, SBS, ABS, SIS, and isoprene / butadiene copolymer.
  • Selected from the group (more preferably, polybutadiene, partially hydrogenated polybutadiene, hydroxyl-terminated polybutadiene, glycidyl ether-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, hydroxyl-terminated polyisoprene, glycidyl ether-modified polyisoprene, SBS, and Selected from the group consisting of SIS, more preferably selected from the group consisting of polybutadiene, partially hydrogenated polybutadiene, polyisoprene, partially hydrogenated polyisoprene, SBS, and SIS.
  • the laser is selected from the group consisting of polybutadiene, polyisoprene, SBS, and SIS, and most preferably polybutadiene and / or polyisoprene), ⁇ 1> to ⁇ 11> Engraving resin composition, ⁇ 13>
  • the total content of component A is 10 to 90% by mass (more preferably 20 to 85% by mass, still more preferably 30 to 80% by mass) based on the total mass of the solid content of the resin composition for laser engraving.
  • a flexographic printing plate precursor for laser engraving comprising a relief forming layer comprising the resin composition for laser engraving according to any one of ⁇ 1> to ⁇ 15> on a support, ⁇ 17> Laser engraving provided on a support with a crosslinked relief forming layer obtained by crosslinking the relief forming layer comprising the resin composition for laser engraving according to any one of ⁇ 1> to ⁇ 15> with heat and / or light
  • a flexographic printing plate precursor for laser engraving according to ⁇ 17> comprising a crosslinked relief-forming layer crosslinked by heat, ⁇ 19>
  • a method for producing a flexographic printing plate precursor for laser engraving according to ⁇ 19>, ⁇ 21> The method for producing a flexographic printing plate precursor for laser engraving according to ⁇ 20>, wherein the step of forming into a sheet is a step of forming into a sheet by hot pressing or extrusion, ⁇ 22>
  • a step of preparing the flexographic printing plate precursor for laser engraving according to any one of ⁇ 16> to ⁇ 18>, and an engraving for forming a relief layer by laser engraving the flexographic printing plate precursor for laser engraving A process for making a flexographic printing plate, comprising: ⁇ 24> The method for making a flexographic printing plate according to ⁇ 23>, further comprising a rinsing step of rinsing the relief layer surface with an a
  • a resin composition for laser engraving capable of obtaining a flexographic printing plate having excellent sheet processability and excellent ink resistance and printing durability, and a flexo for laser engraving using the above resin composition for laser engraving.
  • a printing plate precursor and a method for producing the same, a method for making a flexographic printing plate using the flexographic printing plate precursor, and a flexographic printing plate obtained by the plate making method can be provided.
  • “parts by mass” and “% by mass” have the same meanings as “parts by weight” and “% by weight”, respectively.
  • the description which does not describe substitution and unsubstituted includes the thing which has a substituent with the thing which does not have a substituent.
  • the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
  • a combination of preferred embodiments in the following description is a more preferred embodiment.
  • the surface is a flat layer as an image forming layer to be subjected to laser engraving, and is uncrosslinked
  • a crosslinkable layer is referred to as a relief forming layer
  • a layer obtained by crosslinking the relief forming layer is referred to as a crosslinked relief forming layer
  • a layer in which irregularities are formed on the surface by laser engraving is referred to as a relief layer.
  • being excellent in sheet workability means that there is little deformation or shrinkage when the resin composition for laser engraving is processed into a sheet shape.
  • component B is kneaded with component A
  • a phase-separated structure is appropriately formed and shrinkage after kneading of component A is suppressed.
  • sheet workability is greatly improved.
  • the improvement in strength due to the crystal portion of component B is one cause of the improvement in workability.
  • Component A Polymer Having Monomer Unit Derived from Conjugated Diene Hydrocarbon
  • the resin composition of the present invention contains, as Component A, a polymer having a monomer unit derived from a conjugated diene hydrocarbon.
  • Component A is a polymer different from Component B described later. That is, it is a polymer having monomer units derived from conjugated diene hydrocarbons excluding transisoprene and polyoctenylene.
  • the polymer refers to a compound having a molecular weight (when having a molecular weight distribution, a weight average molecular weight) of 3,000 or more.
  • Component A has at least a monomer unit derived from a conjugated diene hydrocarbon.
  • component A a polymer obtained by polymerizing a conjugated diene hydrocarbon, a copolymer obtained by polymerizing a conjugated diene hydrocarbon and another unsaturated compound, preferably a monoolefin unsaturated compound, etc.
  • the above-mentioned polymer and copolymer may be modified, for example, a reactive group such as a (meth) acryloyl group may be introduced at the terminal, and a part of the internal olefin is hydrogen. It may be added.
  • polybutadiene in which part of the internal olefin is hydrogenated is also referred to as “partially hydrogenated polybutadiene”, and similarly, polyisoprene in which part of the internal olefin is hydrogenated is also referred to as “partially hydrogenated polyisoprene”.
  • the copolymer may be a random copolymer, a block copolymer, or a graft copolymer, and is not particularly limited.
  • the conjugated diene hydrocarbon is a hydrocarbon having a conjugated diene with a double bond separated by one single bond, and a part of it may be substituted by another atom.
  • Examples of the other atom include a halogen atom, and specific examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
  • a chlorine atom is preferably exemplified as the substituent.
  • conjugated diene hydrocarbon examples include 1,3-butadiene, isoprene, chloroprene and the like. These compounds are used alone or in combination of two or more.
  • monoolefin unsaturated compound examples include styrene, ⁇ -methylstyrene, o-methylstyrene, p-methylstyrene, isobutene, (meth) acrylonitrile, vinyl chloride, vinylidene chloride, (meth ) Acrylamide, (meth) acrylamide vinyl acetate, (meth) acrylic acid ester, (meth) acrylic acid and the like.
  • the polymer obtained by polymerizing the conjugated diene hydrocarbon or the copolymer obtained by polymerizing the conjugated diene hydrocarbon and the monoolefin unsaturated compound is not particularly limited, and specifically, Butadiene polymer, isoprene polymer, chloroprene polymer, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-chloroprene copolymer, acrylonitrile-butadiene copolymer, acrylonitrile-isoprene copolymer, acrylonitrile-chloroprene Copolymer, Acrylic ester-isoprene copolymer, Acrylic ester-chloroprene copolymer, Copolymer of methacrylic acid ester and conjugated diene, Acrylonitrile-butadiene-styrene copolymer, Styrene-isopren
  • component A is preferably a polymer having monomer units derived from butadiene and / or isoprene.
  • component A is preferably a polymer having monomer units derived from butadiene and / or isoprene.
  • the terminal modification means that the main chain or side chain terminal is modified with an amide group, a carboxy group, a hydroxy group, a (meth) acryloyl group, a glycidyl group, or the like.
  • polybutadiene, partially hydrogenated polybutadiene, hydroxyl-terminated polybutadiene, glycidyl ether-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, hydroxyl-terminated polyisoprene, glycidyl ether-modified polyisoprene, SBS, and SIS are preferable.
  • Polybutadiene, partially hydrogenated polybutadiene, polyisoprene, partially hydrogenated polyisoprene, SBS and SIS are more preferred, polybutadiene, polyisoprene, SBS and SIS are more preferred, and polybutadiene and polyisoprene are particularly preferred.
  • the proportion of monomer units derived from butadiene, isoprene or hydrogenated product thereof is preferably 30 mol% or more in total, more preferably 50 mol% or more, and more preferably 80 mol% or more. More preferably it is.
  • Isoprene is known to polymerize by 1,2-, 3,4-, or 1,4-addition depending on the catalyst and reaction conditions.
  • isoprene is polymerized by any of the above additions.
  • Isoprene may be used.
  • cis-1,4-polyisoprene it is preferable to contain cis-1,4-polyisoprene as a main component.
  • component A is polyisoprene
  • the content of cis-1,4-polyisoprene is preferably 50% by mass or more, more preferably 65% by mass or more, and 80% by mass or more. More preferably, it is particularly preferably 90% by mass or more.
  • natural rubber may be used, and commercially available polyisoprene may be used, and examples thereof include the NIPOL IR series (manufactured by Nippon Zeon Co., Ltd.).
  • butadiene is known to be polymerized by 1,2- or 1,4-addition depending on the catalyst and reaction conditions.
  • polybutadiene polymerized by any of the above additions may be used.
  • 1,4-polybutadiene is a main component.
  • the content of 1,4-polybutadiene is preferably 50% by mass or more, more preferably 65% by mass or more, and further preferably 80% by mass or more. It is preferably 90% by mass or more.
  • the content of the cis body and the trans body is not particularly limited, but from the viewpoint of developing rubber elasticity, the cis body is preferable, and the content of cis-1,4-polybutadiene is preferably 50% by mass or more. , 65% by mass or more, more preferably 80% by mass or more, and particularly preferably 90% by mass or more.
  • a commercially available product may be used as the polybutadiene, and examples thereof include the NIPOL BR series (manufactured by ZEON Corporation), the UBEPOL BR series (manufactured by Ube Industries, Ltd.), and the like.
  • Component A is preferably a polymer having a main chain mainly composed of isoprene or butadiene as a monomer unit, and a part thereof may be hydrogenated to be converted into a saturated bond.
  • the main chain or the terminal of the polymer may be modified with an amide, a carboxy group, a hydroxy group, a (meth) acryloyl group or the like, or may be epoxidized.
  • Component A has an ethylenically unsaturated group based on at least a conjugated diene hydrocarbon.
  • the component A may have an ethylenically unsaturated group at the main chain terminal or side chain as described above.
  • Plastomer is a term for an elastomer (having the property of instantly deforming according to the external force when an external force is applied and restoring the original shape in a short time when the external force is removed). It does not show such elastic deformation and easily plastically deforms.
  • the plastomer can be deformed to 200% with a small external force at room temperature (20 ° C.) when the original size is 100%, and does not return to 130% or less even when the external force is removed. Means things.
  • the small external force specifically refers to an external force having a tensile strength of 1 to 100 MPa.
  • a polymer that cannot be measured as described above that is, in a tensile test, a polymer that does not return to its original shape even if a tensile external force is not applied, or a polymer that breaks by applying a small external force at the time of measurement corresponds to a plastomer.
  • the elastomer can be stretched without breaking to twice the distance between the marked lines before tension, and is 60 when stretched to twice the distance between the marked lines before tension. It means a polymer having a tensile set of less than 30% after 5 minutes after holding for 5 minutes and excluding tensile external force.
  • Thermoplastic elastomer means an elastomer that can be repeatedly softened by heating and cured by cooling.
  • component A is more preferably a plastomer.
  • the sheet processability is more excellent.
  • the component A has a glass transition temperature (Tg) of 20 degrees C or less.
  • the glass transition temperature of component A is measured according to JIS K7121-1987 using a differential scanning calorimeter (DSC).
  • DSC differential scanning calorimeter
  • the component A has a glass transition temperature of 2 or more, at least one is preferably 20 ° C. or lower, and all glass transition temperatures are more preferably 20 ° C. or lower.
  • Component A is a plastomer
  • Component A has a glass transition temperature of 2 or higher, all glass transition temperatures are 20 ° C. or lower.
  • the weight average molecular weight of component A is 3,000 or more, preferably 10,000 or more, more preferably 10,000 to 2,000,000, still more preferably 30,000 to 1.8 million, and 50,000 to 1,500,000. It is particularly preferred that When the weight average molecular weight is 10,000 or more, the form retainability as a single resin is excellent, and when it is 2 million or less, a resin composition for laser engraving is prepared from the viewpoint of viscosity and compatibility with other components. It is suitable for. In the present invention, the weight average molecular weight is measured by a gel permeation chromatography (GPC) method and is determined by conversion with standard polystyrene.
  • GPC gel permeation chromatography
  • GPC uses HLC-8220GPC (manufactured by Tosoh Corporation), and TSKgeL SuperHZM-H, TSKgeL SuperHZ4000, TSKgeL SuperHZ2000 (4.6 mm ID ⁇ 15 cm, manufactured by Tosoh Corporation) are used as columns. Three are used and THF (tetrahydrofuran) is used as an eluent. As conditions, the sample concentration is 0.35% by mass, the flow rate is 0.35 ml / min, the sample injection amount is 10 ⁇ l, the measurement temperature is 40 ° C., and an IR detector is used.
  • the component A preferably has an SP value of 9.0 or less.
  • the SP value is also called a solubility parameter or solubility coefficient, and is a measure of the miscibility between liquids.
  • An SP value of 9.0 or less is preferable because resistance to solvent ink and UV ink is improved and printing durability is improved.
  • the SP value is more preferably from 8.0 to 9.0, and even more preferably from 8.0 to 8.5.
  • the SP value is calculated based on the Okitsu method described in Journal of the Japan Adhesion Society 29 (3) 1993, 204-211.
  • Component B trans polyisoprene and / or polyoctenylene
  • the resin composition for laser engraving of the present invention contains, as component B, at least 1 part by mass of trans polyisoprene and / or polyoctenylene with respect to 100 parts by mass of component A.
  • component B trans polyisoprene or polyoctenylene may be used alone, or both may be used in combination.
  • 1 mass part or more of component B is contained with respect to 100 mass parts of component A.
  • the total amount of both may be 1 part by mass or more with respect to 100 parts by mass of Component A.
  • the content of Component B in the resin composition for laser engraving of the present invention is 1 part by mass or more, preferably 3 parts by mass or more, and more preferably 5 parts by mass or more with respect to 100 parts by mass of Component A. preferable. Further, it is preferably 300 parts by mass or less, more preferably 150 parts by mass or less, further preferably 80 parts by mass or less, particularly preferably 50 parts by mass or less, and 35 parts by mass or less. Most preferably it is. It is preferable for the content of component B to be in the above range since sheet workability and printing durability are excellent.
  • Trans polyisoprene and polyoctenylene are both crystalline resins and have a melting point (Tm).
  • Component B is preferably a resin having a crystallinity of 5% or more.
  • the crystallinity means the ratio of the mass of the crystalline portion of the polymer solid to the total mass.
  • the degree of crystallinity of Component B is more preferably 5 to 70%, further preferably 5 to 50%, and particularly preferably 10 to 50%.
  • Component A is preferably a resin having a crystallinity of less than 5%.
  • the crystallinity of component A is more preferably 3% or less, further preferably 1% or less, and a resin having no crystal part, that is, the crystallinity is particularly 0%. preferable.
  • the crystallinity is measured by the density gradient method described in JIS-K7112-1999, and converted from the theoretical crystal density and the theoretical amorphous density, and calculated from the density; amorphous by X-ray diffraction Any method can be used such as a method of calculating using a halo; a method of calculating using a calorific value measured by a differential scanning calorimeter (DSC) and a calorie of melting of a complete crystal;
  • DSC differential scanning calorimeter
  • Trans polyisoprene is trans-1,4-polyisoprene.
  • transpolyisoprene is a main component of gutta-percha and balata, which are rubber-like resins obtained from red iron family trees and their sap. In recent years, it has been produced by solution polymerization of isoprene using a Ziegler type catalyst.
  • the weight average molecular weight of trans polyisoprene is preferably 10,000 to 2,000,000, more preferably 20,000 to 1,000,000, and 25,000 to 500,000. Is more preferable.
  • transpolyisoprene When the weight average molecular weight of transpolyisoprene is within the above range, a polymer having a high degree of crystallinity can be obtained, and the sheet processability can be improved.
  • Commercially available products may be used as transpolyisoprene, and examples thereof include Kuraray transpolyisoprene TP-301 (manufactured by Kuraray Co., Ltd.).
  • Polyoctenylene can be obtained by polymerizing cyclooctene by metathesis polymerization using 1,3-butanediene as a starting material. In the polymerization by the metathesis reaction, the double bond of cyclooctene is retained, and polyoctenylene regularly has a structure having a double bond for every 8 carbons. Depending on the molecular weight, it is a mixture of macrocycles and linear ones, but it is presumed that when the molecular weight is about several thousand to 10,000, it has a cyclic structure, and beyond that, it is linear.
  • the weight average molecular weight of polyoctenylene is preferably 5,000 to 2,000,000, more preferably 10,000 to 1,000,000, and further preferably 25,000 to 300,000. preferable.
  • the resin composition for laser engraving of the present invention contains trans polyisoprene and / or polyoctenylene as component B.
  • Trans polyisoprene or polyoctenylene may be used alone, trans polyisoprene having different molecular weight or crystallinity, or polyoctenylene may be used in combination, and trans polyisoprene and polyoctenylene may be used in combination. It is not limited. Among these, it is preferable to use trans polyisoprene or polyoctenylene, and it is particularly preferable to use polyoctenylene.
  • the resin composition for laser engraving may contain a polymer component other than Component A and Component B, and the content thereof is 0 to 5% by mass relative to the total mass of the solid content of the resin composition. It is preferably 0 to 3% by mass, more preferably 0 to 1% by mass, and most preferably not contained.
  • Component C Crosslinking Agent
  • the resin composition for laser engraving of the present invention may contain a crosslinking agent as Component C in order to promote the formation of a crosslinked structure.
  • a crosslinking agent of the present invention any compound that promotes cross-linking of internal olefins of component A and component B can be used without limitation among those skilled in the art, but is known as a radical polymerization initiator. It is preferable to use the compound of.
  • a thermal polymerization initiator and a photoinitiator can be used, it is preferable to use a thermal polymerization initiator. Although described in detail below, the present invention is not limited by these descriptions.
  • preferred crosslinking agents include: a: aromatic ketones, b: onium salt compounds, c: organic peroxides, d: thio compounds, e: hexaarylbiimidazole compounds, f: ketoxime ester compounds, g: borate compound, h: azinium compound, i: metallocene compound, j: active ester compound, k: compound having carbon halogen bond, l: azo compound, and the like.
  • compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554 can be preferably used. Specific examples of the above a to l are given below, but the present invention is not limited thereto.
  • Aromatic ketones Preferred as a crosslinking agent that can be used in the present invention include benzophenone, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone 4,4'-dichlorobenzophenone, 1-hydroxycyclohexyl phenyl ketone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butanone-1, 2-tolyl-2-dimethylamino-1- ( Benzophenones or acetophenones such as 4-morpholinophenyl) butanone-1,2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-1-propane are preferred, and acetophenone is more preferred.
  • Organic peroxide Preferred as a crosslinking agent that can be used in the present invention c: As the organic peroxide, 3,3 ′, 4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 3,3 ', 4,4'-Tetra (t-amylperoxycarbonyl) benzophenone, 3,3', 4,4'-tetra (t-hexylperoxycarbonyl) benzophenone, 3,3 ', 4,4'-tetra (T-octylperoxycarbonyl) benzophenone, 3,3 ′, 4,4′-tetra (cumylperoxycarbonyl) benzophenone, 3,3 ′, 4,4′-tetra (p-isopropylcumylperoxycarbonyl) benzophenone Di-t-butyldiperoxyisophthalate, t-butylperoxybenzoate, t-butylperoxy-3-methylbenzoate,
  • l Azo-based compound Preferred as a crosslinking agent that can be used in the present invention: l: Azo-based compounds include 2,2′-azobisisobutyronitrile, 2,2′-azobispropionitrile, 1,1 '-Azobis (cyclohexane-1-carbonitrile), 2,2'-azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis ( 4-methoxy-2,4-dimethylvaleronitrile), 4,4′-azobis (4-cyanovaleric acid), dimethyl 2,2′-azobisisobutyrate, 2,2′-azobis (2-methylpropionamide oxime) 2,2′-azobis [2- (2-imidazolin-2-yl) propane], 2,2′-azobis ⁇ 2-methyl-N- [1,1-bis (hydroxymethyl) -2-hydroxyethyl ] Propionamide ⁇ , 2,2′-azobis [2-methyl-N-
  • a crosslinking agent may be used individually by 1 type, and may use 2 or more types together.
  • the content of component C in the resin composition for laser engraving is preferably 0.1 to 10% by mass, and preferably 0.5 to 5% by mass with respect to the total solid content of the resin composition. %, More preferably 0.8 to 3% by mass.
  • the photothermal conversion agent a compound having a maximum absorption wavelength at 700 to 1,300 nm is preferably used.
  • Various dyes or pigments are used as the photothermal conversion agent that can be used in the present invention.
  • the dye commercially available dyes and known ones described in documents such as “Dye Handbook” (edited by the Society for Synthetic Organic Chemistry, published in 1970) can be used. Specific examples include those having a maximum absorption wavelength in the range of 700 to 1,300 nm. Azo dyes, metal complex azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, diimmonium compounds, quinone imines And dyes such as dyes, methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, metal thiolate complexes.
  • Dyes preferably used in the present invention include cyanine dyes such as heptamethine cyanine dyes, oxonol dyes such as pentamethine oxonol dyes, phthalocyanine dyes, and paragraphs 0124 to 0137 of JP-A-2008-63554. Mention may be made of dyes.
  • the carbon black that can be used in the present invention preferably has a DBP oil absorption of less than 150 ml / 100 g. It is more preferably 100 ml / 100 g or less, and further preferably 70 ml / 100 g or less.
  • Carbon black is a conductive carbon black having a BET specific surface area of at least 100 m 2 / g from the viewpoint of improving engraving sensitivity by efficiently transferring heat generated by photothermal conversion to surrounding polymers. preferable.
  • the above-described carbon black may be acidic or basic carbon black.
  • the carbon black is preferably basic carbon black.
  • mixtures of different binders can also be used.
  • thermal crosslinking is preferred from the viewpoint of film curability rather than photocrosslinking utilizing UV light or the like, and the above-mentioned preferred combination component (component C) crosslinking agent. It is more preferable to use it in combination with an organic peroxide, because the engraving sensitivity is extremely high.
  • a polymerization initiator (more preferably a thermal polymerization initiator) as a crosslinking agent and a photothermal conversion agent capable of absorbing light having a wavelength of 700 to 1,300 nm are used in combination. It is particularly preferable to use an organic peroxide as component C and carbon black as component D in combination.
  • the polymerization initiator (preferably thermal polymerization initiator) remaining in the crosslinked relief forming layer is decomposed by the heat generated from the photothermal conversion agent, and component A and the like are decomposed. This can be further promoted and the engraving sensitivity can be improved.
  • component D In the resin composition for laser engraving of the present invention, only one type of component D may be used, or two or more types may be used in combination.
  • the content of component D: photothermal conversion agent in the resin composition for laser engraving of the present invention varies greatly depending on the molecular extinction coefficient inherent to the molecule, but is 2 to 2 with respect to the total solid mass of the resin composition. 60 mass% is preferable, 5-30 mass% is more preferable, and 5-20 mass% is still more preferable.
  • Component E Factis
  • the resin composition for laser engraving of the present invention preferably contains Component E: Factis.
  • Component E Factis.
  • factice only 1 type may be used and 2 or more types may be used together.
  • the factis refers to a rubber-like substance obtained by reacting oil and fat with a crosslinking agent. Note that the factis is also called a sub-rubber-substate, as will be described later.
  • the fats and oils include vegetable oils, fish oils, mineral oils (eg, naphthenic mineral oils), synthetic esters, modified alkyd resins, and the like. Among these, vegetable oils are preferred.
  • the factis is preferably at least one selected from the group consisting of a sulfur factis and a sulfur chloride factice. From the standpoint of migration control, the factis is at least selected from the group consisting of (a) a sulfur factice having an acetone extract of 10 to 50%, and (b) a sulfur chloride factice having an acetone extract of 1 to 10%. More preferably, it is one.
  • acetone extract (%) is a value calculated as follows. About 0.5 g of the factice sample is wrapped in filter paper or placed in a cylindrical filter paper and placed in the siphon cup of the Kunefrel extractor. Moreover, 50 mL of acetone is put into the extraction flask.
  • the addition amount of factice is preferably 1 to 50% by mass, more preferably 5 to 40% by mass, and still more preferably 15 to 35% by mass with respect to the total mass of the solid content of the resin composition for laser engraving.
  • the resin composition for laser engraving of the present invention may contain a solvent as Component F.
  • the solvent used in preparing the resin composition for laser engraving of the present invention is preferably mainly an aprotic organic solvent from the viewpoint of solubility of each component. More specifically, aprotic organic solvent / protic organic solvent is preferably used at 100/0 to 50/50 (mass ratio), and preferably used at 100/0 to 70/30 (mass ratio). More preferably, it is more preferably used at 100/0 to 90/10 (mass ratio).
  • Preferred examples of the aprotic organic solvent include acetonitrile, tetrahydrofuran, dioxane, toluene, propylene glycol monomethyl ether acetate, methyl ethyl ketone, acetone, methyl isobutyl ketone, ethyl acetate, butyl acetate, ethyl lactate, N, N-dimethylacetamide. N-methylpyrrolidone and dimethyl sulfoxide.
  • the resin composition for laser engraving preferably contains no solvent or the content of the solvent is 10% by mass or less ( Hereinafter, “not contained” or that the content is 10% by mass or less is described as “contained from 0 to 10% by mass”.) This is preferable because a flexographic printing plate precursor for laser engraving can be produced without going through a solvent removal step.
  • the content of the solvent is more preferably 0 to 5% by mass, still more preferably 0 to 3% by mass, and particularly preferably 0% by mass.
  • additives other than the above components A to E can be appropriately blended as long as the effects of the present invention are not impaired.
  • examples include waxes, process oils, organic acids, metal oxides, fragrances, antiozonants, antioxidants, thermal polymerization inhibitors, colorants, etc., and these may be used alone. Two or more kinds may be used in combination.
  • Process oil When process oil is used, for example, aromatic process oil, naphthenic process oil, and paraffinic process oil can be mentioned.
  • the addition amount is preferably 1 to 70 parts by mass with respect to 100 parts by mass of component A.
  • the organic acid can be used as an auxiliary agent for vulcanization acceleration in combination with a conventional vulcanizing agent as a metal salt.
  • examples of the organic acid include stearic acid, oleic acid, and myristic acid.
  • Examples of the metal source used in combination include metal oxides such as zinc oxide (zinc white) and magnesium oxide.
  • organic acids and metal oxides form metal salts in the rubber, and the activation of vulcanizing agents such as sulfur is promoted.
  • the addition amount of the metal oxide for forming such a metal salt in the system is preferably 0.1 to 10 parts by mass, more preferably 2 to 10 parts by mass with respect to 100 parts by mass of Component A.
  • the addition amount of the organic acid is preferably 0.1 to 5 parts by mass, more preferably 0.1 to 3 parts by mass with respect to 100 parts by mass of Component A.
  • the resin composition for laser engraving of the present invention preferably contains a fragrance in order to reduce odor.
  • the fragrance is effective for reducing the odor during the production of the flexographic printing plate precursor and during laser engraving.
  • the resin composition for laser engravings of this invention can mask the solvent odor which volatilizes when drying the liquid resin composition apply
  • the fragrance reference is made to paragraphs 0081 to 0088 of JP 2011-245818 A.
  • the content of the fragrance is preferably 0.003 to 1.5% by mass, more preferably 0.005 to 1.0% by mass, based on the total mass of the solid content of the resin composition.
  • the masking effect can be sufficiently exhibited, the fragrance of the fragrance is moderate, the working environment is improved, and the engraving sensitivity is excellent.
  • nitrocellulose or a highly heat conductive material may be added as an additive for improving engraving sensitivity. Since nitrocellulose is a self-reactive compound, it generates heat during laser engraving and assists in the thermal decomposition of coexisting binder polymers. As a result, it is estimated that the engraving sensitivity is improved.
  • the highly heat conductive material is added for the purpose of assisting heat transfer, and examples of the heat conductive material include inorganic compounds such as metal particles and organic compounds such as a conductive polymer.
  • the conductive polymer is preferably a gold fine particle, silver fine particle, or copper fine particle having a particle size of micrometer order to several nanometer order.
  • a conjugated polymer particularly preferred is a conjugated polymer, and specific examples include polyaniline and polythiophene. It is done. Moreover, the sensitivity at the time of photocuring the resin composition for laser engraving can be further improved by using a co-sensitizer. Furthermore, it is preferable to add a small amount of a thermal polymerization inhibitor in order to prevent unnecessary thermal polymerization of the polymerizable compound during the production or storage of the composition. Colorants such as dyes or pigments may be added for the purpose of coloring the resin composition for laser engraving. Thereby, properties such as the visibility of the image portion and the suitability of the image density measuring device can be improved.
  • the resin composition for laser engraving does not contain a polymerizable monomer and a polymerizable oligomer.
  • a polymerizable monomer or polymerizable oligomer By containing a polymerizable monomer or polymerizable oligomer, the viscosity of the resin composition for laser engraving decreases, and shrinkage due to polymerization may occur, so that the sheet processability may be deteriorated.
  • the polymerizable monomer means a compound having at least one polymerizable group, preferably a radical polymerizable group in the molecule, and having a molecular weight of less than 1,000.
  • the polymerizable oligomer is a compound having at least one polymerizable group, preferably a radical polymerizable group in the molecule, and means a compound having a molecular weight of 1,000 or more and less than 3,000.
  • the content of the polymerizable monomer and polymerizable oligomer is preferably 0 to 5% by mass, more preferably 0 to 3% by mass, and more preferably 0 to 3% by mass with respect to the solid content of the resin composition for laser engraving.
  • the content is more preferably 1% by mass, and it is particularly preferably not contained, that is, 0% by mass.
  • Flexographic printing plate precursor for laser engraving and manufacturing method thereof (flexographic printing plate precursor for laser engraving)
  • the first embodiment of the flexographic printing plate precursor for laser engraving in the present invention has a relief forming layer comprising the resin composition for laser engraving of the present invention.
  • the second embodiment of the flexographic printing plate precursor for laser engraving in the present invention has a crosslinked relief forming layer obtained by crosslinking the relief forming layer made of the resin composition for laser engraving of the present invention.
  • a flexographic printing plate precursor for laser engraving means a state in which a relief-forming layer having a crosslinkability made of a resin composition for laser engraving is in a state before being crosslinked and cured by light or heat. Both or either one.
  • the “relief-forming layer” refers to a layer in a state before being crosslinked, that is, a layer made of the resin composition for laser engraving of the present invention, and may be dried if necessary. Good.
  • the “crosslinked relief forming layer” refers to a layer obtained by crosslinking the relief forming layer.
  • the crosslinking can be performed by heat and / or light.
  • the crosslinking is not particularly limited as long as the resin composition is cured, and is a concept including a crosslinked structure by a reaction between components A, a reaction between components B, and a reaction between components A and B, Any cross-linked structure may be used.
  • a “flexographic printing plate” is produced by laser engraving a printing plate precursor having a crosslinked relief forming layer.
  • the “relief layer” refers to a layer engraved with a laser in a flexographic printing plate, that is, the crosslinked relief forming layer after laser engraving.
  • the resin composition for laser engraving of the present invention can be widely used for applications other than forming a relief forming layer of a flexographic printing plate precursor subjected to laser engraving without any particular limitation.
  • a relief forming layer of a flexographic printing plate precursor subjected to laser engraving without any particular limitation.
  • the relief forming layer of the printing plate precursor that forms the convex relief described in detail below by laser engraving but also other material shapes that form irregularities and openings on the surface, such as intaglio, stencil, stamp, etc. It can be applied to the formation of various printing plates and various molded articles on which necessary images are formed by laser engraving.
  • the resin composition of the present invention is preferably used to form a relief-forming layer on a suitable support to form a flexographic printing plate precursor for laser engraving.
  • the flexographic printing plate precursor for laser engraving in the present invention has a relief forming layer made of a resin composition for laser engraving containing the above components.
  • the (crosslinked) relief forming layer is preferably provided on the support.
  • the flexographic printing plate precursor for laser engraving further has an adhesive layer between the support and the (crosslinked) relief forming layer, if necessary, and a slip coat layer and a protective film on the (crosslinked) relief forming layer. May be.
  • the relief forming layer is a layer made of the resin composition for laser engraving of the present invention, and is preferably a thermally crosslinkable layer.
  • the flexographic printing plate precursor using the flexographic printing plate precursor for laser engraving includes a flexographic printing plate precursor having a crosslinked relief forming layer by crosslinking the relief forming layer, and then a crosslinked relief forming layer (hard relief forming layer).
  • a mode in which a relief layer is formed by laser engraving to produce a flexographic printing plate is preferred.
  • the relief forming layer can be formed by molding a resin composition for laser engraving having the above components for the relief forming layer into a sheet shape or a sleeve shape.
  • the relief forming layer is usually provided on a support which will be described later.
  • the relief forming layer can be directly formed on the surface of a member such as a cylinder provided in an apparatus for plate making and printing, or can be arranged and fixed there. It does not necessarily require a support.
  • the case where the relief forming layer is formed into a sheet shape will be mainly described as an example.
  • the material used for the support of the flexographic printing plate precursor for laser engraving is not particularly limited, but materials having high dimensional stability are preferably used.
  • metals such as steel, stainless steel, aluminum, polyester (for example, PET (polyethylene terephthalate)) , Plastic resins such as PBT (polybutylene terephthalate), PAN (polyacrylonitrile)) and polyvinyl chloride, synthetic rubbers such as styrene-butadiene rubber, and plastic resins reinforced with glass fibers (such as epoxy resins and phenol resins) It is done.
  • a PET film or a steel substrate is preferably used as the support.
  • the form of the support is determined depending on whether the relief forming layer is a sheet or a sleeve.
  • an adhesive layer may be provided between the two for the purpose of enhancing the adhesive strength between the layers.
  • materials that can be used for the adhesive layer include: Those described in the edition of Skeist, “Handbook of Adhesives”, the second edition (1977) can be used.
  • a protective film may be provided on the surface of the relief forming layer or the surface of the crosslinked relief forming layer.
  • the thickness of the protective film is preferably 25 to 500 ⁇ m, more preferably 50 to 200 ⁇ m.
  • a polyester film such as PET, or a polyolefin film such as PE (polyethylene) or PP (polypropylene) can be used.
  • PE polyethylene
  • PP polypropylene
  • the surface of the film may be matted.
  • the protective film is preferably peelable.
  • a slip coat layer may be provided between both layers.
  • the material used for the slip coat layer is composed mainly of a resin that is soluble or dispersible in water, such as polyvinyl alcohol, polyvinyl acetate, partially saponified polyvinyl alcohol, hydroxyalkyl cellulose, alkyl cellulose, and polyamide resin, and that is less sticky. It is preferable to do.
  • the method for producing the flexographic printing plate precursor for laser engraving is not particularly limited.
  • a resin composition for laser engraving is prepared, and the solvent is removed from the resin composition for laser engraving as necessary. Later, the method of extruding on a support body and the method of pressing are mentioned.
  • the resin composition for laser engraving may be cast on a support and dried in an oven to remove the solvent from the resin composition.
  • the method for producing a flexographic printing plate precursor for laser engraving in the present invention includes a layer forming step for forming a relief forming layer comprising the resin composition for laser engraving of the present invention, and heat and / or light on the relief forming layer. It is preferable that the production method includes a crosslinking step of obtaining a flexographic printing plate precursor having a crosslinked relief-forming layer crosslinked by the above.
  • a protective film may be laminated on the relief forming layer as necessary. Lamination can be performed by pressure-bonding the protective film and the relief forming layer with a heated calendar roll or the like, or by bringing the protective film into close contact with the relief forming layer impregnated with a small amount of solvent on the surface.
  • a protective film a method of first laminating a relief forming layer on the protective film and then laminating the support may be employed.
  • providing an adhesive layer it can respond by using the support body which apply
  • the method for producing a flexographic printing plate precursor for laser engraving in the present invention preferably includes a layer forming step of forming a relief forming layer comprising the resin composition for laser engraving of the present invention.
  • the resin composition for laser engraving of the present invention is prepared, and if necessary, after removing the solvent from the resin composition for laser engraving, the method of extruding onto the support, There is a method using a press or a method in which the resin composition for laser engraving of the present invention is prepared, the resin composition for laser engraving of the present invention is cast on a support, and this is dried in an oven to remove the solvent. Preferred examples can be given.
  • the layer forming step preferably includes a step of kneading the resin composition for laser engraving of the present invention and a step of molding the obtained kneaded product into a sheet shape.
  • a step of forming into a sheet any of extrusion, pressing, calendaring, etc. may be used.
  • the extrusion process include rubber extrusion and melt extrusion
  • examples of the press process include hot press.
  • the step of forming into a sheet shape is preferably extrusion or pressing, and more preferably formed into a sheet shape by extrusion or hot pressing.
  • the processing temperature is preferably 20 ° C.
  • the processing temperature is preferably 40 ° C. to 130 ° C., more preferably 50 ° C. to 100 ° C., and further preferably 60 ° C. to 80 ° C.
  • the resin composition for laser engraving is preferably prepared, for example, by kneading components A and B and optional components C to E and other components.
  • component C is preferably added after kneading other components such as component A, component B and component D.
  • components A and B, and optional components C to E and other components may be dissolved or dispersed in a suitable solvent, and then these solutions may be mixed.
  • the solvent is a low-molecular alcohol that easily volatilizes (eg, methanol, ethanol, n-propanol, isopropanol, propylene glycol monomethyl ether). It is preferable to keep the total amount of solvent added as small as possible by adjusting the temperature.
  • the thickness of the (crosslinked) relief forming layer in the flexographic printing plate precursor for laser engraving is preferably from 0.05 mm to 10 mm, more preferably from 0.05 mm to 7 mm, and more preferably from 0.05 mm to 3 mm before and after crosslinking. Further preferred.
  • the method for producing a flexographic printing plate precursor for laser engraving in the present invention may be a production method including a crosslinking step of obtaining a flexographic printing plate precursor having a crosslinked relief forming layer obtained by crosslinking the relief forming layer with heat and / or light.
  • the production method includes a crosslinking step for obtaining a flexographic printing plate precursor having a crosslinked relief-forming layer obtained by crosslinking the relief-forming layer with heat.
  • polymerization inhibition may occur in the presence of oxygen. Therefore, crosslinking may be performed in a state in which at least the central part of the surface of the relief forming layer is covered with a material capable of blocking air.
  • the surface of the relief forming layer may be cross-linked in direct contact with air, or the relief forming layer may be cross-linked in a vacuumed state with a sheet of a material capable of blocking air such as vinyl chloride.
  • the relief forming layer can be crosslinked (thermal crosslinking step).
  • a heating means for crosslinking by heat a printing plate precursor is heated for a predetermined time in a hot air oven or a far-infrared oven, a method of contacting a heated roll for a predetermined time, or pressing while heating with a hot press machine. The method (hot press) is mentioned.
  • crosslinking in order to form bridge
  • the relief-forming layer contains a photopolymerization initiator
  • the relief-forming layer is crosslinked by irradiating the relief-forming layer with light that triggers the photopolymerization initiator (also referred to as “active light”).
  • active light also referred to as “active light”.
  • active light also referred to as “active light”.
  • the surface may only be irradiated with light, but the support should be a transparent film that transmits actinic rays. For example, it is preferable to irradiate light from the back side.
  • the irradiation from the surface may be performed while the protective film is provided, or may be performed after the protective film is peeled off. Since polymerization inhibition may occur in the presence of oxygen, actinic rays may be irradiated after the relief forming layer is covered with a vinyl chloride sheet and evacuated.
  • the method of making a flexographic printing plate in the present invention comprises the steps of preparing the flexographic printing plate precursor for laser engraving in the present invention, and the engraving step of laser engraving the flexographic printing plate precursor for laser engraving It is preferable to contain.
  • the flexographic printing plate in the present invention is obtained by making a plate by the above-described flexographic printing plate making method.
  • the method for making a flexographic printing plate in the present invention preferably includes an engraving step of laser engraving the flexographic printing plate precursor having the crosslinked relief forming layer.
  • the engraving step is a step of forming a relief layer by laser engraving the crosslinked relief forming layer crosslinked in the crosslinking step.
  • crosslinking relief forming layer is mentioned preferably.
  • an infrared laser is preferably used.
  • the molecules in the crosslinked relief forming layer undergo molecular vibrations and generate heat.
  • a high-power laser such as a carbon dioxide laser or YAG laser is used as an infrared laser
  • a large amount of heat is generated in the laser irradiation part, and molecules in the crosslinked relief forming layer are selectively cut by molecular cutting or ionization. That is, engraving is performed.
  • the advantage of laser engraving is that the engraving depth can be set arbitrarily, so that the structure can be controlled three-dimensionally.
  • the portion that prints fine halftone dots can be engraved shallowly or with a shoulder so that the relief does not fall down due to printing pressure, and the portion of the groove that prints fine punched characters is engraved deeply As a result, the ink is less likely to be buried in the groove, and it is possible to suppress the crushing of the extracted characters.
  • the crosslinked relief forming layer can be selectively removed with higher sensitivity, and a relief layer having a sharp image can be obtained.
  • a carbon dioxide laser (CO 2 laser) or a semiconductor laser is preferable from the viewpoints of productivity and cost.
  • a semiconductor infrared laser with a fiber (FC-LD) is preferably used.
  • a semiconductor laser can be downsized with high efficiency and low cost of laser oscillation compared to a CO 2 laser. Moreover, since it is small, it is easy to form an array. Furthermore, the beam shape can be controlled by processing the fiber.
  • the semiconductor laser preferably has a wavelength of 700 to 1,300 nm, more preferably 800 to 1,200 nm, still more preferably 860 to 1,200 nm, and particularly preferably 900 to 1,100 nm.
  • the semiconductor laser with a fiber can output a laser beam efficiently by attaching an optical fiber, it is effective for the engraving process in the present invention.
  • the beam shape can be controlled by processing the fiber.
  • the beam profile can have a top hat shape, and energy can be stably given to the plate surface. Details of the semiconductor laser are described in “Laser Handbook 2nd Edition” edited by Laser Society, “Practical Laser Technology” edited by Electronic Communication Society, and the like.
  • a plate making apparatus equipped with a fiber-coupled semiconductor laser that can be suitably used in a method for making a flexographic printing plate using a flexographic printing plate precursor according to the present invention is disclosed in JP 2009-172658 A and JP 2009-214334 A. Which can be used for making a flexographic printing plate according to the present invention.
  • rinsing step a step of rinsing the engraved surface of the relief layer after engraving with an aqueous rinse solution.
  • Drying step A step of drying the relief layer after the rinsing step.
  • Post-crosslinking step a step of imparting energy to the relief layer after engraving and further crosslinking the relief layer.
  • a rinse step is added to rinse the engraving residue by rinsing the engraving surface with an aqueous rinsing liquid (hereinafter also simply referred to as “rinsing liquid”).
  • the aqueous rinse liquid is water or a liquid containing water as a main component.
  • a rinsing there is a method of washing with tap water, a method of spraying high-pressure water, and a known batch type or conveying type brush type washing machine as a photosensitive resin relief printing machine.
  • a rinsing liquid to which soap or a surfactant is added may be used.
  • the rinsing process for rinsing the engraving surface it is preferable to add a drying process for drying the engraved relief forming layer and volatilizing the rinsing liquid. Furthermore, you may add the post-crosslinking process which further bridge
  • the pH of the rinsing solution that can be used in the present invention is preferably 9 or more, more preferably 10 or more, and still more preferably 11 or more.
  • the pH of the rinsing liquid is preferably 14 or less, more preferably 13.5 or less, still more preferably 13.2 or less, and particularly preferably 12.5 or less. Handling is easy in the said range. What is necessary is just to adjust pH using an acid and / or a base suitably in order to make a rinse liquid into said pH range, and the acid and base to be used are not specifically limited.
  • the rinsing liquid that can be used in the present invention preferably contains water as a main component.
  • the rinse liquid may contain water miscible solvents, such as alcohol, acetone, tetrahydrofuran, as solvents other than water.
  • the rinse liquid contains a surfactant.
  • a surfactant that can be used in the present invention, a carboxybetaine compound, a sulfobetaine compound, a phosphobetaine compound, an amine oxide compound, or a viewpoint of reducing engraving residue removal and the influence on the flexographic printing plate
  • betaine compounds such as phosphine oxide compounds.
  • surfactant examples include known anionic surfactants, cationic surfactants, and nonionic surfactants. Furthermore, fluorine-based and silicone-based nonionic surfactants can be used in the same manner. Surfactant may be used individually by 1 type, or may use 2 or more types together. The amount of the surfactant used is not particularly limited, but is preferably 0.01 to 20% by mass, and more preferably 0.05 to 10% by mass with respect to the total mass of the rinsing liquid.
  • a flexographic printing plate having a relief layer on the surface of an arbitrary substrate such as a support can be obtained.
  • the thickness of the relief layer of the flexographic printing plate is preferably 0.05 mm or more and 10 mm or less, more preferably 0.05 mm or more and 7 mm, from the viewpoint of satisfying various printability such as abrasion resistance and ink transferability.
  • it is particularly preferably 0.05 mm or more and 3 mm or less.
  • the Shore A hardness of the relief layer which a flexographic printing plate has is 50 degree or more and 90 degrees or less.
  • the Shore A hardness of the relief layer is 50 ° or more, even if the fine halftone dots formed by engraving are subjected to the strong printing pressure of the relief printing press, they do not collapse and can be printed normally.
  • the Shore A hardness of the relief layer is 90 ° or less, it is possible to prevent faint printing in a solid portion even in flexographic printing with a kiss touch.
  • the Shore A hardness in this specification is quantified by measuring the amount of deformation (indentation depth) by indenting and deforming an indenter (called a push needle or indenter) on the surface to be measured at 25 ° C. It is a value measured with a durometer (spring type rubber hardness meter).
  • the flexographic printing plate of the present invention is particularly suitable for printing with water-based ink by a flexographic printing machine, but printing is possible with any of water-based ink, oil-based ink and UV ink by a relief printing press. In addition, printing with UV ink by a flexographic printing machine is also possible.
  • the flexographic printing plate of the present invention has excellent rinsing properties, no engraving residue remains, and the obtained relief layer is excellent in elasticity, so that it has excellent water-based ink transfer properties and printing durability, and a relief layer over a long period of time. Thus, printing can be carried out without concern for plastic deformation or deterioration of printing durability.
  • the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
  • “parts” and “%” represent “parts by mass” and “mass%”.
  • the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the compounds in the examples are the values measured by gel permeation chromatography (GPC) method (eluent: tetrahydrofuran) unless otherwise specified. Yes.
  • Component B trans polyisoprene and / or polyoctenylene
  • B-1 TP-301 (manufactured by Kuraray Co., Ltd.), trans-1,4-polyisoprene, melting point 67 ° C., trans bond 99%, crystallinity 36%, Weight average molecular weight 250,000
  • B-2 Bestenamer 8012 (manufactured by Evonik), polyoctenylene, melting point 54 ° C., crystallinity 33%, weight average molecular weight 90,000 B-3 (comparative example): BR810 (manufactured by JSR Corporation), syndiotactic 1,2-polybutadiene, crystallinity 18%, weight average molecular weight 180,000
  • Crosslinking agent PCD-40 Park mill D40 (manufactured by NOF Corporation), dicumyl peroxide, purity 40%
  • Photothermal conversion agent # 45L Mitsubishi carbon black # 45L (manufactured by Mitsubishi Chemical Corporation), carbon black, arithmetic average particle diameter 24 nm, DBP oil absorption 45 ml / 100 g, pH 8, BET specific surface area (JIS K 6217) 125 m 2 / g
  • Component E Factis White Sub 1: Acetone extract; 2 to 5%, Sulfur Chloride Factis made from refined rapeseed oil, manufactured by Tenma Sub Chemical Co., Ltd.
  • Black Sub 21 Acetone extract 19 to 27%, mainly vegetable oil Sulfur factice used as raw material, manufactured by Tenma Sub Chemical Co., Ltd.
  • flexographic printing plate precursor for laser engraving-1 (Making a kneaded sheet)
  • the kneaded material obtained above and a spacer having a predetermined film thickness (0.8 mm) were placed in a hot press machine and pressed at 60 ° C. and 15 MPa for 1 minute to prepare an uncrosslinked sheet.
  • the obtained sheet was subjected to a shrinkage test for workability evaluation.
  • ⁇ Ink resistance Swell ratio measurement>
  • the flexographic printing plate precursor was cut into about 1 cm square and placed in a sample bottle. Thereto was added 2 mL of solvent ink (UV flexo indigo PHA, manufactured by T & K TOKA, SP value 9.2 to 11.1), and the mixture was allowed to stand at 20 ° C. After 24 hours, the flexographic printing plate precursor was taken out, the mass after wiping the surface was measured, and the swelling ratio was calculated by the following equation.
  • Swelling ratio (mass%) (mass after immersion) / (mass before immersion) ⁇ 100 This value is preferably as close to 100 wt%.
  • the evaluation criteria are as follows. If the evaluation result is 1, there is no practical problem. 1: Less than 105 mass% swelling ratio 2: 105 mass% or more swelling ratio
  • Log (tan ⁇ / ⁇ ) was adopted as an index of printing durability.
  • tan ⁇ is a value at 50 ° C. and 1 Hz
  • is elongation at break [%] / 100.
  • the printing durability index is less than -1.6, the printing durability is 40 km or more with respect to the solvent ink.
  • the evaluation criteria are as follows. If the evaluation standard is 1 or 2, there is no practical problem. 1: Log (tan ⁇ / ⁇ ) is less than ⁇ 2.0 2: Log (tan ⁇ / ⁇ ) is ⁇ 2.0 or more and less than ⁇ 1.6 3: Log (tan ⁇ / ⁇ ) is ⁇ 1.6 or more

Abstract

The present invention addresses the problem of providing: a resin composition for laser engraving, which is capable of providing a flexographic printing plate that exhibits excellent sheet processability, ink resistance and printing durability; a flexographic printing original plate for laser engraving, which uses this resin composition for laser engraving; a method for producing this flexographic printing original plate for laser engraving; a plate making method for a flexographic printing plate, which uses this flexographic printing original plate; and a flexographic printing plate which is obtained by this plate making method. A resin composition for laser engraving according to the present invention is characterized by containing a polymer that has a monomer unit derived from a conjugated diene hydrocarbon (component (A)) and a transpolyisoprene and/or a polyoctenylene (component (B)) in an amount of 1 part by mass or more per 100 parts by mass of the component (A). This resin composition for laser engraving is also characterized in that the component (A) and the component (B) are different polymers.

Description

レーザー彫刻用樹脂組成物、レーザー彫刻用フレキソ印刷版原版及びその製造方法、並びに、フレキソ印刷版及びその製版方法Resin composition for laser engraving, flexographic printing plate precursor for laser engraving and method for producing the same, and flexographic printing plate and method for making the same
 本発明は、レーザー彫刻用樹脂組成物、レーザー彫刻用フレキソ印刷版原版、レーザー彫刻用フレキソ印刷版原版の製造方法、フレキソ印刷版、及び、フレキソ印刷版の製版方法に関する。 The present invention relates to a resin composition for laser engraving, a flexographic printing plate precursor for laser engraving, a method for producing a flexographic printing plate precursor for laser engraving, a flexographic printing plate, and a method for making a flexographic printing plate.
 レリーフ形成層をレーザーにより直接彫刻し製版する、いわゆる「直彫りCTP方式」が多く提案されている。この方式では、フレキソ印刷版原版に直接レーザーを照射し、光熱変換により熱分解及び揮発を生じさせ、凹部を形成する。直彫りCTP方式は、原画フィルムを用いたレリーフ形成と異なり、自由にレリーフ形状を制御することができる。このため、抜き文字の如き画像を形成する場合、その領域を他の領域よりも深く彫刻する、又は、微細網点画像では、印圧に対する抵抗を考慮し、ショルダーをつけた彫刻をすることなども可能である。この方式に用いられるレーザーとしては高出力の炭酸ガスレーザーが多く用いられている。炭酸ガスレーザーの場合、全ての有機化合物が照射エネルギーを吸収して熱に変換できる。一方、安価で小型の半導体レーザーが開発されてきているが、これらは可視及び近赤外光であるため、上記レーザー光を吸収して熱に変換することが必要となる。
 従来のレーザー彫刻用フレキソ印刷版原版としては、例えば、特許文献1及び2に記載のものが知られている。
Many so-called “direct engraving CTP methods” have been proposed in which a relief forming layer is directly engraved with a laser to make a plate. In this method, the flexographic printing plate precursor is directly irradiated with a laser to cause thermal decomposition and volatilization by photothermal conversion, thereby forming recesses. Unlike the relief formation using the original film, the direct engraving CTP method can freely control the relief shape. For this reason, when an image such as a letter is formed, the area is engraved deeper than other areas, or the fine halftone dot image is engraved with a shoulder in consideration of resistance to printing pressure. Is also possible. As a laser used in this method, a high output carbon dioxide laser is often used. In the case of a carbon dioxide laser, all organic compounds can absorb irradiation energy and convert it into heat. On the other hand, inexpensive and small semiconductor lasers have been developed. However, since these are visible and near infrared light, it is necessary to absorb the laser light and convert it into heat.
As conventional flexographic printing plate precursors for laser engraving, for example, those described in Patent Documents 1 and 2 are known.
 特許文献1には、(A1)熱可塑性エラストマー100質量部と、(B)シリカ粒子0.1~50質量部と、を含むレーザー加工用組成物が記載されている。
 特許文献2には、寸法の安定した可とう性支持体上に設けられた、エラストマー性レリーフ形成性レーザー製版可能な、熱的及び/又は光化学的架橋可能な層を含み、この層が、80~100%の1,2-架橋ブタジエン単位含量、5~30%の結晶度、及び20000~300000g/モルの平均分子量を有するシンジオタクチック1,2-ポリブタジエンを5質量%以上の量でバインダとして含むことを特徴とするレーザー製版可能なフレキソ印刷要素が記載されている。
Patent Document 1 describes a laser processing composition containing (A1) 100 parts by mass of a thermoplastic elastomer and (B) 0.1 to 50 parts by mass of silica particles.
U.S. Pat. No. 6,089,075 includes an elastomeric relief-forming laser platenable thermally and / or photochemically crosslinkable layer provided on a dimensionally stable flexible support. Syndiotactic 1,2-polybutadiene having a content of ˜100% 1,2-crosslinked butadiene units, a crystallinity of 5˜30%, and an average molecular weight of 20,000˜300,000 g / mol as a binder in an amount of 5% by weight or more. A laser-engravable flexographic printing element characterized in that it is described.
特開2006-206872号公報JP 2006-206872 A 特表2004-523401号公報JP-T-2004-523401
 本発明が解決しようとする課題は、シート加工性に優れ、インキ耐性及び耐刷性に優れたフレキソ印刷版を得ることができるレーザー彫刻用樹脂組成物、上記レーザー彫刻用樹脂組成物を用いたレーザー彫刻用フレキソ印刷版原版及びその製造方法、上記フレキソ印刷版原版を用いたフレキソ印刷版の製版方法、並びに、上記製版方法により得られたフレキソ印刷版を提供することである。 The problem to be solved by the present invention is to use a resin composition for laser engraving, which can obtain a flexographic printing plate excellent in sheet processability, ink resistance and printing durability, and the resin composition for laser engraving. It is intended to provide a flexographic printing plate precursor for laser engraving and a production method thereof, a flexographic printing plate making method using the flexographic printing plate precursor, and a flexographic printing plate obtained by the plate making method.
 本発明の上記課題は、以下の解決手段<1>、<16>、<17>、<19>、<23>、<25>及び<26>により解決された。好ましい実施形態である<2>~<15>、<18>、<20>~<22>及び<24>と共に列記する。
 <1> 成分Aとして、共役ジエン系炭化水素に由来する単量体単位を有するポリマーと、成分Bとして、トランスポリイソプレン及び/又はポリオクテニレンを成分A100質量部に対して1質量部以上(好ましくは3質量部以上、より好ましくは5質量部以上、好ましくは300質量部以下、より好ましくは150質量部以下、更に好ましくは80質量部以下、特に好ましくは50質量部以下、最も好ましくは35質量部以下)と、を含有し、成分Aは成分Bとは異なるポリマーであることを特徴とするレーザー彫刻用樹脂組成物、
 <2> 成分AのSP値が9以下(より好ましくは8.0~9.0、更に好ましくは8.0~8.5)である、<1>に記載のレーザー彫刻用樹脂組成物、
 <3> 成分Aがブタジエン及び/又はイソプレンに由来する単量体単位を含有する、<1>又は<2>に記載のレーザー彫刻用樹脂組成物、
 <4> 成分Aが含有するブタジエン、イソプレン又はそれらの水素添加物に由来する単量体単位の割合が、合計して30mol%以上(より好ましくは50mol%以上、更に好ましくは80mol%以上)である、<1>~<3>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <5> 成分Aの重量平均分子量が10,000以上(より好ましくは1万~200万、更に好ましくは3万~180万、特に好ましくは5万~150万)である、<1>~<4>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <6> 成分Aがプラストマー又は熱可塑性エラストマーである、<1>~<5>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <7> 成分Cとして、架橋剤を更に含有する、<1>~<6>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <8> 成分Cが有機過酸化物である、<7>に記載のレーザー彫刻用樹脂組成物、
 <9> 成分Dとして、光熱変換剤を更に含有する、<1>~<8>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <10> 成分Eとして、ファクチスを更に含有する、<1>~<9>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <11> 上記レーザー彫刻用樹脂組成物が溶剤を0~5質量%含有する(0~3質量%含有することがより好ましく、含有しないこと、すなわち、0質量%であることが更に好ましい)、<1>~<10>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <12> 成分Aが、ポリブタジエン、部分水素化ポリブタジエン、末端変性ポリブタジエン、ポリイソプレン、部分水素化ポリイソプレン、末端変性ポリイソプレン、SBR、SBS、ABS、SIS、及び、イソプレン/ブタジエン共重合体よりなる群から選択される(より好ましくは、ポリブタジエン、部分水素化ポリブタジエン、水酸基末端ポリブタジエン、グリシジルエーテル変性ポリブタジエン、ポリイソプレン、部分水素化ポリイソプレン、水酸基末端ポリイソプレン、グリシジルエーテル変性ポリイソプレン、SBS、及び、SISよりなる群から選択され、更に好ましくは、ポリブタジエン、部分水素化ポリブタジエン、ポリイソプレン、部分水素化ポリイソプレン、SBS、及び、SISよりなる群から選択され、特に好ましくは、ポリブタジエン、ポリイソプレン、SBS、及び、SISよりなる群から選択され、最も好ましくはポリブタジエン及び/又はポリイソプレンである)、<1>~<11>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <13> 成分Aの総含有量が、レーザー彫刻用樹脂組成物の固形分全質量に対して、10~90質量%(より好ましくは20~85質量%、更に好ましくは30~80質量%)である、<1>~<12>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <14> 成分Bがポリオクテニレンである、<1>~<13>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <15> 成分Bの総含有量が、レーザー彫刻用樹脂組成物の固形分全質量に対して、1~60質量%(より好ましくは3~40質量%、更に好ましくは5~25質量%)である、<1>~<14>のいずれか1つに記載のレーザー彫刻用樹脂組成物、
 <16> <1>~<15>のいずれか1つに記載のレーザー彫刻用樹脂組成物からなるレリーフ形成層を、支持体上に備える、レーザー彫刻用フレキソ印刷版原版、
 <17> <1>~<15>のいずれか1つに記載のレーザー彫刻用樹脂組成物からなるレリーフ形成層を熱及び/又は光により架橋した架橋レリーフ形成層を支持体上に備えるレーザー彫刻用フレキソ印刷版原版、
 <18> 熱により架橋した架橋レリーフ形成層を備える、<17>に記載のレーザー彫刻用フレキソ印刷版原版、
 <19> <1>~<15>のいずれか1つに記載のレーザー彫刻用樹脂組成物からなるレリーフ形成層を形成する層形成工程、並びに、上記レリーフ形成層を熱及び/又は光により架橋して架橋レリーフ形成層を有するフレキソ印刷版原版を得る架橋工程、を含むことを特徴とするレーザー彫刻用フレキソ印刷版原版の製造方法、
 <20> 上記層形成工程が、<1>~<15>のいずれか1つに記載のレーザー彫刻用樹脂組成物を混練する工程、及び、得られた混練物をシート状に成形する工程を有する、<19>に記載のレーザー彫刻用フレキソ印刷版原版の製造方法、
 <21> 上記シート状に成形する工程が、熱プレス又は押し出しによりシート状に成形する工程である、<20>に記載のレーザー彫刻用フレキソ印刷版原版の製造方法、
 <22> 上記架橋工程において、上記レリーフ形成層を熱により架橋する、<19>~<21>のいずれか1つに記載のレーザー彫刻用フレキソ印刷版原版の製造方法、
 <23> <16>~<18>のいずれか1つに記載のレーザー彫刻用フレキソ印刷版原版を準備する工程、及び、レーザー彫刻用フレキソ印刷版原版をレーザー彫刻してレリーフ層を形成する彫刻工程、を含むことを特徴とするフレキソ印刷版の製版方法、
 <24> 上記彫刻工程の後に、上記レリーフ層表面を水系リンス液によりリンスするリンス工程を更に含む、<23>に記載のフレキソ印刷版の製版方法、
 <25> <23>又は<24>に記載の製版方法により製版されたフレキソ印刷版、
 <26> <1>~<15>のいずれか1つに記載のレーザー彫刻用樹脂組成物のレーザー彫刻用印刷版原版のレリーフ形成層への使用。
The above-described problems of the present invention have been solved by the following means <1>, <16>, <17>, <19>, <23>, <25> and <26>. They are listed together with <2> to <15>, <18>, <20> to <22> and <24>, which are preferred embodiments.
<1> Component A is a polymer having a monomer unit derived from a conjugated diene hydrocarbon, and Component B is trans polyisoprene and / or polyoctenylene in an amount of 1 part by mass or more based on 100 parts by mass of component A (preferably 3 parts by mass or more, more preferably 5 parts by mass or more, preferably 300 parts by mass or less, more preferably 150 parts by mass or less, still more preferably 80 parts by mass or less, particularly preferably 50 parts by mass or less, and most preferably 35 parts by mass. And a resin composition for laser engraving, wherein component A is a polymer different from component B,
<2> The resin composition for laser engraving according to <1>, wherein the SP value of component A is 9 or less (more preferably 8.0 to 9.0, more preferably 8.0 to 8.5),
<3> The resin composition for laser engraving according to <1> or <2>, wherein the component A contains a monomer unit derived from butadiene and / or isoprene.
<4> The proportion of monomer units derived from butadiene, isoprene or hydrogenated products thereof contained in Component A is 30 mol% or more in total (more preferably 50 mol% or more, more preferably 80 mol% or more). The resin composition for laser engraving according to any one of <1> to <3>,
<5> Component A has a weight average molecular weight of 10,000 or more (more preferably 10,000 to 2,000,000, still more preferably 30,000 to 1,800,000, particularly preferably 50,000 to 1,500,000), <1> to <4>, the resin composition for laser engraving according to any one of
<6> The resin composition for laser engraving according to any one of <1> to <5>, wherein Component A is a plastomer or a thermoplastic elastomer,
<7> The resin composition for laser engraving according to any one of <1> to <6>, further containing a crosslinking agent as component C.
<8> The resin composition for laser engraving according to <7>, wherein Component C is an organic peroxide,
<9> The resin composition for laser engraving according to any one of <1> to <8>, further containing a photothermal conversion agent as component D
<10> The resin composition for laser engraving according to any one of <1> to <9>, further comprising factice as component E
<11> The resin composition for laser engraving contains 0 to 5% by mass of a solvent (more preferably 0 to 3% by mass, and more preferably 0% by mass). <1> to the resin composition for laser engraving according to any one of <10>,
<12> Component A is composed of polybutadiene, partially hydrogenated polybutadiene, terminal-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, terminal-modified polyisoprene, SBR, SBS, ABS, SIS, and isoprene / butadiene copolymer. Selected from the group (more preferably, polybutadiene, partially hydrogenated polybutadiene, hydroxyl-terminated polybutadiene, glycidyl ether-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, hydroxyl-terminated polyisoprene, glycidyl ether-modified polyisoprene, SBS, and Selected from the group consisting of SIS, more preferably selected from the group consisting of polybutadiene, partially hydrogenated polybutadiene, polyisoprene, partially hydrogenated polyisoprene, SBS, and SIS. Preferably, the laser is selected from the group consisting of polybutadiene, polyisoprene, SBS, and SIS, and most preferably polybutadiene and / or polyisoprene), <1> to <11> Engraving resin composition,
<13> The total content of component A is 10 to 90% by mass (more preferably 20 to 85% by mass, still more preferably 30 to 80% by mass) based on the total mass of the solid content of the resin composition for laser engraving. The resin composition for laser engraving according to any one of <1> to <12>,
<14> The resin composition for laser engraving according to any one of <1> to <13>, wherein Component B is polyoctenylene,
<15> The total content of component B is 1 to 60% by mass (more preferably 3 to 40% by mass, still more preferably 5 to 25% by mass) based on the total mass of the solid content of the resin composition for laser engraving. The resin composition for laser engraving according to any one of <1> to <14>,
<16> A flexographic printing plate precursor for laser engraving, comprising a relief forming layer comprising the resin composition for laser engraving according to any one of <1> to <15> on a support,
<17> Laser engraving provided on a support with a crosslinked relief forming layer obtained by crosslinking the relief forming layer comprising the resin composition for laser engraving according to any one of <1> to <15> with heat and / or light For flexographic printing plate,
<18> A flexographic printing plate precursor for laser engraving according to <17>, comprising a crosslinked relief-forming layer crosslinked by heat,
<19> A layer forming step of forming a relief forming layer comprising the resin composition for laser engraving according to any one of <1> to <15>, and the relief forming layer is crosslinked by heat and / or light And a crosslinking step for obtaining a flexographic printing plate precursor having a crosslinked relief forming layer, a method for producing a flexographic printing plate precursor for laser engraving,
<20> The step of forming the layer includes a step of kneading the resin composition for laser engraving according to any one of <1> to <15>, and a step of molding the obtained kneaded material into a sheet shape. A method for producing a flexographic printing plate precursor for laser engraving according to <19>,
<21> The method for producing a flexographic printing plate precursor for laser engraving according to <20>, wherein the step of forming into a sheet is a step of forming into a sheet by hot pressing or extrusion,
<22> The method for producing a flexographic printing plate precursor for laser engraving according to any one of <19> to <21>, wherein in the crosslinking step, the relief forming layer is crosslinked by heat,
<23> A step of preparing the flexographic printing plate precursor for laser engraving according to any one of <16> to <18>, and an engraving for forming a relief layer by laser engraving the flexographic printing plate precursor for laser engraving A process for making a flexographic printing plate, comprising:
<24> The method for making a flexographic printing plate according to <23>, further comprising a rinsing step of rinsing the relief layer surface with an aqueous rinsing liquid after the engraving step,
<25> Flexographic printing plate made by the plate making method according to <23> or <24>,
<26> Use of the resin composition for laser engraving according to any one of <1> to <15> for a relief forming layer of a printing plate precursor for laser engraving.
 本発明によれば、シート加工性に優れ、インキ耐性及び耐刷性に優れたフレキソ印刷版を得ることができるレーザー彫刻用樹脂組成物、上記レーザー彫刻用樹脂組成物を用いたレーザー彫刻用フレキソ印刷版原版及びその製造方法、上記フレキソ印刷版原版を用いたフレキソ印刷版の製版方法、並びに、上記製版方法により得られたフレキソ印刷版を提供することができる。 According to the present invention, a resin composition for laser engraving capable of obtaining a flexographic printing plate having excellent sheet processability and excellent ink resistance and printing durability, and a flexo for laser engraving using the above resin composition for laser engraving. A printing plate precursor and a method for producing the same, a method for making a flexographic printing plate using the flexographic printing plate precursor, and a flexographic printing plate obtained by the plate making method can be provided.
 以下において、本発明の内容について詳細に説明する。以下に記載する構成要件の説明は、本発明の代表的な実施態様に基づいてなされることがあるが、本発明はそのような実施態様に限定されるものではない。
 なお、本発明において、数値範囲を表す「下限~上限」の記載は、「下限以上、上限以下」を表し、「上限~下限」の記載は、「上限以下、下限以上」を表す。すなわち、上限及び下限を含む数値範囲を表す。また、本発明において、「共役ジエン系炭化水素に由来する単量体単位を有するポリマー」等を単に「成分A」等ともいう。
 また、「質量部」「質量%」は、それぞれ、「重量部」「重量%」と同義である。
 更に、本明細書における基(原子団)の表記において、置換及び無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
 以下の説明における好ましい態様の組み合わせは、より好ましい態様である。
 なお、本明細書では、フレキソ印刷版及びフレキソ印刷版原版の説明に関し、成分A及び成分Bを含有し、レーザー彫刻に供する画像形成層としての、表面が平坦な層であり、かつ未架橋の架橋性層をレリーフ形成層と称し、上記レリーフ形成層を架橋した層を架橋レリーフ形成層と称し、これをレーザー彫刻して表面に凹凸を形成した層をレリーフ層と称する。
Hereinafter, the contents of the present invention will be described in detail. The description of the constituent elements described below may be made based on typical embodiments of the present invention, but the present invention is not limited to such embodiments.
In the present invention, the description of “lower limit to upper limit” representing the numerical range represents “lower limit or higher and lower limit or lower”, and the description of “upper limit to lower limit” represents “lower limit or higher and lower limit or higher”. That is, it represents a numerical range including an upper limit and a lower limit. In the present invention, “a polymer having a monomer unit derived from a conjugated diene hydrocarbon” or the like is also simply referred to as “component A” or the like.
Further, “parts by mass” and “% by mass” have the same meanings as “parts by weight” and “% by weight”, respectively.
Furthermore, in the description of the group (atomic group) in this specification, the description which does not describe substitution and unsubstituted includes the thing which has a substituent with the thing which does not have a substituent. For example, the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
A combination of preferred embodiments in the following description is a more preferred embodiment.
In addition, in this specification, regarding the description of the flexographic printing plate and the flexographic printing plate precursor, the component A and the component B are contained, the surface is a flat layer as an image forming layer to be subjected to laser engraving, and is uncrosslinked A crosslinkable layer is referred to as a relief forming layer, a layer obtained by crosslinking the relief forming layer is referred to as a crosslinked relief forming layer, and a layer in which irregularities are formed on the surface by laser engraving is referred to as a relief layer.
1.レーザー彫刻用樹脂組成物
 本発明のレーザー彫刻用樹脂組成物(以下、単に「樹脂組成物」ともいう。)は、成分Aとして、共役ジエン系炭化水素に由来する単量体単位を有するポリマーと、成分Bとして、トランスポリイソプレン及び/又はポリオクテニレンを成分A100質量部に対して1質量部以上と、を含有し、成分Aは成分Bとは異なるポリマーであることを特徴とする。
 本発明者が鋭意検討した結果、レーザー彫刻用樹脂組成物が成分A及び成分Bを含有することにより、シート加工性に優れ、インキ耐性及び耐刷性に優れたフレキソ印刷版を得ることができるレーザー彫刻用樹脂組成物を提供することができることを見出した。
 ここで、シート加工性に優れるとは、レーザー彫刻用樹脂組成物をシート状に加工した場合に、変形や収縮が少ないことを意味する。
 その詳細な機構は不明であるが、成分Bを成分Aと混練すると、適度に相分離構造を形成し、成分Aの混練後の収縮を抑制していると推定される。これにより、シート加工性が大きく改善されると考えられる。また、成分Bが有する結晶部分により、強度が向上することも、加工性向上の1つの原因であると推測される。
 以下、本発明の樹脂組成物の必須又は任意の構成成分について説明する。
1. Resin composition for laser engraving The resin composition for laser engraving of the present invention (hereinafter also simply referred to as “resin composition”) comprises, as component A, a polymer having a monomer unit derived from a conjugated diene hydrocarbon. Component B contains trans polyisoprene and / or polyoctenylene in an amount of 1 part by mass or more based on 100 parts by mass of Component A, and Component A is a polymer different from Component B.
As a result of intensive studies by the inventor, the resin composition for laser engraving contains component A and component B, whereby a flexographic printing plate having excellent sheet processability and excellent ink resistance and printing durability can be obtained. It has been found that a resin composition for laser engraving can be provided.
Here, being excellent in sheet workability means that there is little deformation or shrinkage when the resin composition for laser engraving is processed into a sheet shape.
Although the detailed mechanism is unknown, when component B is kneaded with component A, it is presumed that a phase-separated structure is appropriately formed and shrinkage after kneading of component A is suppressed. Thereby, it is thought that sheet workability is greatly improved. In addition, it is speculated that the improvement in strength due to the crystal portion of component B is one cause of the improvement in workability.
Hereinafter, essential or optional components of the resin composition of the present invention will be described.
成分A:共役ジエン系炭化水素に由来する単量体単位を有するポリマー
 本発明の樹脂組成物は、成分Aとして、共役ジエン系炭化水素に由来する単量体単位を有するポリマーを含有する。なお、成分Aは、後述する成分Bとは異なるポリマーである。すなわち、トランスイソプレン及びポリオクテニレンを除く、共役ジエン系炭化水素に由来する単量体単位を有するポリマーである。
 なお、本発明において、ポリマーとは、分子量(分子量分布を有する場合には、重量平均分子量)が3,000以上の化合物をいう。
 成分Aは、少なくとも共役ジエン系炭化水素に由来する単量体単位を有する。成分Aは、共役ジエン系炭化水素に由来する単量体単位の割合が、合計して10mol%以上であることが好ましく、30mol%以上であることがより好ましく、50mol%以上であることが更に好ましく、70mol%以上であることが特に好ましい。
Component A: Polymer Having Monomer Unit Derived from Conjugated Diene Hydrocarbon The resin composition of the present invention contains, as Component A, a polymer having a monomer unit derived from a conjugated diene hydrocarbon. Component A is a polymer different from Component B described later. That is, it is a polymer having monomer units derived from conjugated diene hydrocarbons excluding transisoprene and polyoctenylene.
In the present invention, the polymer refers to a compound having a molecular weight (when having a molecular weight distribution, a weight average molecular weight) of 3,000 or more.
Component A has at least a monomer unit derived from a conjugated diene hydrocarbon. In Component A, the proportion of monomer units derived from the conjugated diene hydrocarbon is preferably 10 mol% or more in total, more preferably 30 mol% or more, and further preferably 50 mol% or more. Preferably, it is particularly preferably 70 mol% or more.
 成分Aとしては、共役ジエン系炭化水素を重合して得られる重合体、共役ジエン系炭化水素と他の不飽和化合物、好ましくはモノオレフィン系不飽和化合物とを重合させて得られる共重合体等が好ましく挙げられる。また、上記の重合体及び共重合体は、修飾されていてもよく、例えば、末端に(メタ)アクリロイル基などの反応性基が導入されていてもよく、また、内部オレフィンの一部が水素添加されていてもよい。なお、以下の説明において、内部オレフィンの一部が水素添加されたポリブタジエンを「部分水素化ポリブタジエン」、同様に内部オレフィンの一部が水素添加されたポリイソプレンを「部分水素化ポリイソプレン」ともいう。更に共重合体は、ランダム共重合体でも、ブロック共重合体でも、グラフト共重合体でもよく、特に限定されない。
 なお、共役ジエン系炭化水素は、1つの単結合によって二重結合が隔てられ、共役したジエンを有する炭化水素であり、その一部が他の原子によって置換されていてもよい。他の原子としては、ハロゲン原子が挙げられ、具体的には、フッ素原子、塩素原子、臭素原子、ヨウ素原子が例示される。これらの中でも、置換基としては塩素原子が好ましく例示される。
As component A, a polymer obtained by polymerizing a conjugated diene hydrocarbon, a copolymer obtained by polymerizing a conjugated diene hydrocarbon and another unsaturated compound, preferably a monoolefin unsaturated compound, etc. Is preferred. In addition, the above-mentioned polymer and copolymer may be modified, for example, a reactive group such as a (meth) acryloyl group may be introduced at the terminal, and a part of the internal olefin is hydrogen. It may be added. In the following description, polybutadiene in which part of the internal olefin is hydrogenated is also referred to as “partially hydrogenated polybutadiene”, and similarly, polyisoprene in which part of the internal olefin is hydrogenated is also referred to as “partially hydrogenated polyisoprene”. . Furthermore, the copolymer may be a random copolymer, a block copolymer, or a graft copolymer, and is not particularly limited.
The conjugated diene hydrocarbon is a hydrocarbon having a conjugated diene with a double bond separated by one single bond, and a part of it may be substituted by another atom. Examples of the other atom include a halogen atom, and specific examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. Among these, a chlorine atom is preferably exemplified as the substituent.
 上記の共役ジエン系炭化水素としては、具体的には、例えば、1,3-ブタジエン、イソプレン、クロロプレン等が挙げられる。これらの化合物は単独又は2種類以上組み合わせて用いられる。
 上記のモノオレフィン系不飽和化合物としては、具体的には、例えば、スチレン、α-メチルスチレン、o-メチルスチレン、p-メチルスチレン、イソブテン、(メタ)アクリロニトリル、塩化ビニル、塩化ビニリデン、(メタ)アクリルアミド、(メタ)アクリルアミド酢酸ビニル、(メタ)アクリル酸エステル、(メタ)アクリル酸等が挙げられる。
Specific examples of the conjugated diene hydrocarbon include 1,3-butadiene, isoprene, chloroprene and the like. These compounds are used alone or in combination of two or more.
Specific examples of the monoolefin unsaturated compound include styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, isobutene, (meth) acrylonitrile, vinyl chloride, vinylidene chloride, (meth ) Acrylamide, (meth) acrylamide vinyl acetate, (meth) acrylic acid ester, (meth) acrylic acid and the like.
 上記の共役ジエン系炭化水素を重合させて得られる重合体又は共役ジエン系炭化水素とモノオレフィン系不飽和化合物とを重合させて得られる共重合体としては、特に限定されず、具体的にはブタジエン重合体、イソプレン重合体、クロロプレン重合体、スチレン-ブタジエン共重合体、スチレン-イソプレン共重合体、スチレン-クロロプレン共重合体、アクリロニトリル-ブタジエン共重合体、アクリロニトリル-イソプレン共重合体、アクリロニトリル-クロロプレン共重合体、アクリル酸エステル-イソプレン共重合体、アクリル酸エステル-クロロプレン共重合体、メタクリル酸エステルと上記共役ジエンの共重合体、アクリロニトリル-ブタジエン-スチレン共重合体、スチレン-イソプレン-スチレンブロック共重合体、スチレン-ブタジエン-スチレンブロック共重合体、イソブテン-イソプレン共重合体(ブチルゴム)等が挙げられる。
 これらの重合体は、乳化重合させてもよいし、また、溶液重合させてもよい。
The polymer obtained by polymerizing the conjugated diene hydrocarbon or the copolymer obtained by polymerizing the conjugated diene hydrocarbon and the monoolefin unsaturated compound is not particularly limited, and specifically, Butadiene polymer, isoprene polymer, chloroprene polymer, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-chloroprene copolymer, acrylonitrile-butadiene copolymer, acrylonitrile-isoprene copolymer, acrylonitrile-chloroprene Copolymer, Acrylic ester-isoprene copolymer, Acrylic ester-chloroprene copolymer, Copolymer of methacrylic acid ester and conjugated diene, Acrylonitrile-butadiene-styrene copolymer, Styrene-isoprene-styrene block copolymer Polymer, steel Down - butadiene - styrene block copolymer, isobutene - isoprene copolymer (butyl rubber) and the like.
These polymers may be emulsion-polymerized or solution-polymerized.
<ブタジエン及び/又はイソプレンに由来する単量体単位を有するポリマー>
 本発明において、成分Aは、ブタジエン及び/又はイソプレンに由来する単量体単位を有するポリマーであることが好ましい。
 具体的には、ポリブタジエン、部分水素化ポリブタジエン、末端変性ポリブタジエン、ポリイソプレン、部分水素化ポリイソプレン、末端変性ポリイソプレン、SBR(スチレンブタジエンゴム)、SBS(スチレン-ブタジエン-スチレン トリブロック共重合体)、ABS(アクリロニトリル-ブタジエン-スチレン共重合体)、SIS(スチレン-イソプレン-スチレン トリブロック共重合体)、イソプレン/ブタジエン共重合体等が挙げられる。
 なお、末端変性とは、主鎖又は側鎖末端がアミド基、カルボキシ基、ヒドロキシ基、(メタ)アクリロイル基、グリシジル基等で変性されていていることを意味する。
 これらの中でも、ポリブタジエン、部分水素化ポリブタジエン、水酸基末端ポリブタジエン、グリシジルエーテル変性ポリブタジエン、ポリイソプレン、部分水素化ポリイソプレン、水酸基末端ポリイソプレン、グリシジルエーテル変性ポリイソプレン、SBS、SISが好ましい。ポリブタジエン、部分水素化ポリブタジエン、ポリイソプレン、部分水素化ポリイソプレン、SBS、SISがより好ましく、ポリブタジエン、ポリイソプレン、SBS、SISが更に好ましく、ポリブタジエン、ポリイソプレンが特に好ましい。
<Polymer having monomer units derived from butadiene and / or isoprene>
In the present invention, component A is preferably a polymer having monomer units derived from butadiene and / or isoprene.
Specifically, polybutadiene, partially hydrogenated polybutadiene, terminal-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, terminal-modified polyisoprene, SBR (styrene butadiene rubber), SBS (styrene-butadiene-styrene triblock copolymer) , ABS (acrylonitrile-butadiene-styrene copolymer), SIS (styrene-isoprene-styrene triblock copolymer), isoprene / butadiene copolymer, and the like.
The terminal modification means that the main chain or side chain terminal is modified with an amide group, a carboxy group, a hydroxy group, a (meth) acryloyl group, a glycidyl group, or the like.
Among these, polybutadiene, partially hydrogenated polybutadiene, hydroxyl-terminated polybutadiene, glycidyl ether-modified polybutadiene, polyisoprene, partially hydrogenated polyisoprene, hydroxyl-terminated polyisoprene, glycidyl ether-modified polyisoprene, SBS, and SIS are preferable. Polybutadiene, partially hydrogenated polybutadiene, polyisoprene, partially hydrogenated polyisoprene, SBS and SIS are more preferred, polybutadiene, polyisoprene, SBS and SIS are more preferred, and polybutadiene and polyisoprene are particularly preferred.
 成分Aは、ブタジエン、イソプレン又はそれらの水素添加物に由来する単量体単位の割合が、合計して30mol%以上であることが好ましく、50mol%以上であることがより好ましく、80mol%以上であることが更に好ましい。 In Component A, the proportion of monomer units derived from butadiene, isoprene or hydrogenated product thereof is preferably 30 mol% or more in total, more preferably 50 mol% or more, and more preferably 80 mol% or more. More preferably it is.
 イソプレンは、触媒や反応条件により、1,2-、3,4-又は1,4-付加により重合することが知られているが、本発明においては、上記のいずれの付加により重合されたポリイソプレンでもよい。これらの中でも所望の弾性を得る観点から、主成分としてcis-1,4-ポリイソプレンを含有することが好ましい。なお、成分Aがポリイソプレンである場合、cis-1,4-ポリイソプレンの含有量は、50質量%以上であることが好ましく、65質量%以上であることがより好ましく、80質量%以上であることが更に好ましく、90質量%以上であることが特に好ましい。
 また、ポリイソプレンとしては、天然ゴムを使用してもよく、また、上市されているポリイソプレンを使用することもでき、例えば、NIPOL IRシリーズ(日本ゼオン(株)製)が例示される。
Isoprene is known to polymerize by 1,2-, 3,4-, or 1,4-addition depending on the catalyst and reaction conditions. In the present invention, isoprene is polymerized by any of the above additions. Isoprene may be used. Among these, from the viewpoint of obtaining desired elasticity, it is preferable to contain cis-1,4-polyisoprene as a main component. When component A is polyisoprene, the content of cis-1,4-polyisoprene is preferably 50% by mass or more, more preferably 65% by mass or more, and 80% by mass or more. More preferably, it is particularly preferably 90% by mass or more.
Further, as the polyisoprene, natural rubber may be used, and commercially available polyisoprene may be used, and examples thereof include the NIPOL IR series (manufactured by Nippon Zeon Co., Ltd.).
 ブタジエンは、触媒や反応条件により、1,2-又は1,4-付加により重合することが知られているが、本発明においては、上記のいずれの付加により重合されたポリブタジエンでもよい。これらの中でも、所望の弾性を得る観点から、1,4-ポリブタジエンが主成分であることがより好ましい。
 なお、成分Aがポリブタジエンである場合、1,4-ポリブタジエンの含有量は、50質量%以上であることが好ましく、65質量%以上であることがより好ましく、80質量%以上であることが更に好ましく、90質量%以上であることが特に好ましい。
 なお、cis体とtrans体の含有量は特に制限はないが、ゴム弾性を発現させる観点から、cis体が好ましく、cis-1,4-ポリブタジエンの含有量が50質量%以上であることが好ましく、65質量%以上であることがより好ましく、80質量%以上であることが更に好ましく、90質量%以上であることが特に好ましい。
 ポリブタジエンとしては、上市されている製品を使用してもよく、例えば、NIPOL BRシリーズ(日本ゼオン(株)製)、UBEPOL BRシリーズ(宇部興産(株)製)等が例示される。
Butadiene is known to be polymerized by 1,2- or 1,4-addition depending on the catalyst and reaction conditions. In the present invention, polybutadiene polymerized by any of the above additions may be used. Among these, from the viewpoint of obtaining desired elasticity, it is more preferable that 1,4-polybutadiene is a main component.
When component A is polybutadiene, the content of 1,4-polybutadiene is preferably 50% by mass or more, more preferably 65% by mass or more, and further preferably 80% by mass or more. It is preferably 90% by mass or more.
The content of the cis body and the trans body is not particularly limited, but from the viewpoint of developing rubber elasticity, the cis body is preferable, and the content of cis-1,4-polybutadiene is preferably 50% by mass or more. , 65% by mass or more, more preferably 80% by mass or more, and particularly preferably 90% by mass or more.
A commercially available product may be used as the polybutadiene, and examples thereof include the NIPOL BR series (manufactured by ZEON Corporation), the UBEPOL BR series (manufactured by Ube Industries, Ltd.), and the like.
 成分Aは、主鎖が主としてイソプレン又はブタジエンを単量体単位とするポリマーであることが好ましく、一部が水素添加されて飽和結合に変換されていてもよい。また、ポリマーの主鎖中又は末端が、アミド、カルボキシ基、ヒドロキシ基、(メタ)アクリロイル基等で変性されていてもよく、エポキシ化されていてもよい。
 これらの中でも、成分Aとしては、溶剤への溶解性や、取り扱いの観点から、ポリブタジエン、ポリイソプレン、イソプレン/ブタジエン共重合体が好ましく例示され、ポリブタジエン、ポリイソプレンがより好ましく、ポリブタジエンが更に好ましい。
Component A is preferably a polymer having a main chain mainly composed of isoprene or butadiene as a monomer unit, and a part thereof may be hydrogenated to be converted into a saturated bond. In addition, the main chain or the terminal of the polymer may be modified with an amide, a carboxy group, a hydroxy group, a (meth) acryloyl group or the like, or may be epoxidized.
Among these, as the component A, polybutadiene, polyisoprene, and isoprene / butadiene copolymer are preferably exemplified from the viewpoint of solubility in a solvent and handling, polybutadiene and polyisoprene are more preferable, and polybutadiene is further preferable.
 成分Aは、少なくとも共役ジエン系炭化水素に基づくエチレン性不飽和基を有する。成分Aはこれに加えて、上述のように、主鎖末端又は側鎖にエチレン性不飽和基を有していてもよい。 Component A has an ethylenically unsaturated group based on at least a conjugated diene hydrocarbon. In addition to this, the component A may have an ethylenically unsaturated group at the main chain terminal or side chain as described above.
 成分Aは、プラストマー又は熱可塑性エラストマーであることが好ましい。成分Aがプラストマー又は熱可塑性エラストマーであることにより、柔軟性とゴム弾性に優れるレーザー彫刻用フレキソ印刷版原版及びフレキソ印刷版が得られるので好ましい。
 ここで、本発明において「プラストマー」とは、高分子学会編「新版高分子辞典」(日本国、朝倉書店、1988年発行)に記載されているように、加熱により容易に流動変形し、かつ冷却により変形された形状に固化できるという性質を有する高分子体を意味する。プラストマーは、エラストマー(外力を加えたときに、その外力に応じて瞬時に変形し、かつ外力を除いたときには、短時間に元の形状を回復する性質を有するもの)に対する言葉であり、エラストマーのような弾性変形を示さず、容易に塑性変形するものである。
 本発明において、プラストマーは、元の大きさを100%としたときに、室温(20℃)において小さな外力で200%まで変形させることができ、上記外力を除いても、130%以下に戻らないものを意味する。小さな外力とは、具体的には、引張強度が1~100MPaである外力をいう。より詳細には、JIS K 6262-1997の引張永久ひずみ試験に基づき、20℃において引張試験でJIS K 6251-1993に規定するダンベル状4号形の試験片の引張前の標線間距離の2倍に破断せずに伸ばすことが可能であり、かつ、引張前の標線間距離の2倍に伸ばしたところで60分間保持した後、引張外力を除いて5分後に引張永久ひずみが30%以上であるポリマーを意味する。なお、本発明では、試験片をJIS K 6251に規定するダンベル状にすること、保持時間を60分とすること、及び、試験室の温度を20℃とすること以外は、全てJIS K 6262-1997の引張永久ひずみ試験方法に準拠した。
Component A is preferably a plastomer or a thermoplastic elastomer. When component A is a plastomer or a thermoplastic elastomer, a flexographic printing plate precursor for laser engraving and a flexographic printing plate excellent in flexibility and rubber elasticity can be obtained, which is preferable.
Here, in the present invention, “plastomer” means that it is easily fluidly deformed by heating, as described in “New edition polymer dictionary” edited by the Society of Polymer Science, Japan (Asakura Shoten, published in 1988), and It means a polymer having the property that it can be solidified into a deformed shape by cooling. Plastomer is a term for an elastomer (having the property of instantly deforming according to the external force when an external force is applied and restoring the original shape in a short time when the external force is removed). It does not show such elastic deformation and easily plastically deforms.
In the present invention, the plastomer can be deformed to 200% with a small external force at room temperature (20 ° C.) when the original size is 100%, and does not return to 130% or less even when the external force is removed. Means things. The small external force specifically refers to an external force having a tensile strength of 1 to 100 MPa. More specifically, based on the tensile permanent strain test of JIS K 6262-1997, the distance between the marked lines before tension of the dumbbell-shaped No. 4 test piece specified in JIS K 6251-1993 is determined by the tensile test at 20 ° C. It can be stretched without breaking twice, and after holding for 60 minutes when stretched to twice the distance between the marked lines before tension, the tensile permanent strain is 30% or more after 5 minutes excluding the tensile external force Means a polymer. In the present invention, all of the test pieces except JIS K 6251 are dumbbell-shaped as specified in JIS K 6251, the holding time is 60 minutes, and the temperature of the test chamber is 20 ° C. According to the 1997 tensile set test method.
 なお、上記の測定ができないポリマーの場合、すなわち、引張試験において、引張外力を加えなくとも変形して元の形状に戻らないポリマーや上記測定時の小さな外力を与えて破断するポリマーはプラストマーに該当する。
 また、エラストマーとは、上記の試験において、引張前の標線間距離の2倍に破断せずに伸ばすことが可能であり、かつ、引張前の標線間距離の2倍に伸ばしたところで60分間保持した後、引張外力を除いて5分後に引張永久ひずみが30%未満であるポリマーを意味する。「熱可塑性エラストマー」とは、エラストマーの中で、加熱による軟化、冷却による硬化を繰り返すことのできるものを意味する。
 これらの中でも、成分Aはプラストマーであることがより好ましい。成分Aがプラストマーであると、よりシート加工性に優れる。
In the case of a polymer that cannot be measured as described above, that is, in a tensile test, a polymer that does not return to its original shape even if a tensile external force is not applied, or a polymer that breaks by applying a small external force at the time of measurement corresponds to a plastomer. To do.
In the above test, the elastomer can be stretched without breaking to twice the distance between the marked lines before tension, and is 60 when stretched to twice the distance between the marked lines before tension. It means a polymer having a tensile set of less than 30% after 5 minutes after holding for 5 minutes and excluding tensile external force. “Thermoplastic elastomer” means an elastomer that can be repeatedly softened by heating and cured by cooling.
Among these, component A is more preferably a plastomer. When the component A is a plastomer, the sheet processability is more excellent.
 更に、本発明において、成分Aは20℃以下のガラス転移温度(Tg)を有することが、柔軟性とゴム弾性発現の観点から好ましい。
 なお、成分Aのガラス転移温度は、示差走査熱量計(DSC)を用いてJIS K7121-1987に従って測定する。
 なお、成分Aが2以上のガラス転移温度を有する場合、少なくとも1つが20℃以下であることが好ましく、全てのガラス転移温度が20℃以下であることがより好ましい。特に、成分Aがプラストマーである場合、成分Aが2以上のガラス転移温度を有する場合、全てのガラス転移温度が20℃以下である。
Furthermore, in this invention, it is preferable from a viewpoint of a softness | flexibility and rubber elasticity expression that the component A has a glass transition temperature (Tg) of 20 degrees C or less.
The glass transition temperature of component A is measured according to JIS K7121-1987 using a differential scanning calorimeter (DSC).
In addition, when the component A has a glass transition temperature of 2 or more, at least one is preferably 20 ° C. or lower, and all glass transition temperatures are more preferably 20 ° C. or lower. In particular, when Component A is a plastomer, when Component A has a glass transition temperature of 2 or higher, all glass transition temperatures are 20 ° C. or lower.
 成分Aの重量平均分子量は、3,000以上であり、1万以上であることが好ましく、1万~200万がより好ましく、3万~180万であることが更に好ましく、5万~150万であることが特に好ましい。重量平均分子量が1万以上であると、単体樹脂としての形態保持性に優れ、200万以下であると、粘度及び他の成分との相溶性の観点から、レーザー彫刻用樹脂組成物を調製するのに好適である。
 本発明において、重量平均分子量は、ゲル浸透クロマトグラフ法(GPC)法にて測定され、標準ポリスチレンで換算して求められる。具体的には、例えば、GPCは、HLC-8220GPC(東ソー(株)製)を用い、カラムとして、TSKgeL SuperHZM-H、TSKgeL SuperHZ4000、TSKgeL SuperHZ2000(東ソー(株)製、4.6mmID×15cm)を3本用い、溶離液としてTHF(テトラヒドロフラン)を用いる。また、条件としては、試料濃度を0.35質量%、流速を0.35ml/min、サンプル注入量を10μl、測定温度を40℃とし、IR検出器を用いて行う。また、検量線は、東ソー(株)製「標準試料TSK standard,polystyrene」:「F-40」、「F-20」、「F-4」、「F-1」、「A-5000」、「A-2500」、「A-1000」、「n-プロピルベンゼン」の8サンプルから作製する。
The weight average molecular weight of component A is 3,000 or more, preferably 10,000 or more, more preferably 10,000 to 2,000,000, still more preferably 30,000 to 1.8 million, and 50,000 to 1,500,000. It is particularly preferred that When the weight average molecular weight is 10,000 or more, the form retainability as a single resin is excellent, and when it is 2 million or less, a resin composition for laser engraving is prepared from the viewpoint of viscosity and compatibility with other components. It is suitable for.
In the present invention, the weight average molecular weight is measured by a gel permeation chromatography (GPC) method and is determined by conversion with standard polystyrene. Specifically, for example, GPC uses HLC-8220GPC (manufactured by Tosoh Corporation), and TSKgeL SuperHZM-H, TSKgeL SuperHZ4000, TSKgeL SuperHZ2000 (4.6 mm ID × 15 cm, manufactured by Tosoh Corporation) are used as columns. Three are used and THF (tetrahydrofuran) is used as an eluent. As conditions, the sample concentration is 0.35% by mass, the flow rate is 0.35 ml / min, the sample injection amount is 10 μl, the measurement temperature is 40 ° C., and an IR detector is used. The calibration curve is “Standard sample TSK standard, polystyrene” manufactured by Tosoh Corporation: “F-40”, “F-20”, “F-4”, “F-1”, “A-5000” It is prepared from 8 samples of “A-2500”, “A-1000” and “n-propylbenzene”.
 本発明において、成分AはSP値が9.0以下であることが好ましい。SP値は、溶解性パラメーター、溶解度係数とも呼ばれ、液体間の混合性の尺度となる。
 SP値が9.0以下であると、溶剤インキ及びUVインキに対する耐性が向上し、また、耐刷性が向上するので好ましい。
 SP値は、8.0~9.0であることがより好ましく、8.0~8.5であることが更に好ましい。
 上記SP値は、日本接着学会誌29(3)1993,204-211に記載の沖津法に基づき計算される。
In the present invention, the component A preferably has an SP value of 9.0 or less. The SP value is also called a solubility parameter or solubility coefficient, and is a measure of the miscibility between liquids.
An SP value of 9.0 or less is preferable because resistance to solvent ink and UV ink is improved and printing durability is improved.
The SP value is more preferably from 8.0 to 9.0, and even more preferably from 8.0 to 8.5.
The SP value is calculated based on the Okitsu method described in Journal of the Japan Adhesion Society 29 (3) 1993, 204-211.
 本発明において、成分Aは1種を単独で使用してもよく、2種以上を併用してもよい。
 本発明のレーザー彫刻用樹脂組成物における成分Aの総含有量は、レーザー彫刻用樹脂組成物の固形分全質量に対し、10~90質量%が好ましく、20~85質量%がより好ましく、30~80質量%が更に好ましい。成分Aの含有量を10質量%以上とすることで、得られたフレキソ印刷版を印刷版として使用するに足る耐刷性が得られ、また、90質量%以下とすることで、他成分が不足することがなく、フレキソ印刷版とした際においても印刷版として使用するに足る柔軟性を得ることができる。
 なお、「固形分全質量」とは、レーザー彫刻用樹脂組成物から溶剤等の揮発性成分を除いた全質量を意味する。
In the present invention, Component A may be used alone or in combination of two or more.
The total content of component A in the resin composition for laser engraving of the present invention is preferably 10 to 90% by mass, more preferably 20 to 85% by mass, based on the total solid content of the resin composition for laser engraving. More preferably, it is 80% by mass. When the content of component A is 10% by mass or more, printing durability sufficient to use the obtained flexographic printing plate as a printing plate can be obtained, and when it is 90% by mass or less, other components are contained. There is no shortage, and even when a flexographic printing plate is used, flexibility sufficient for use as a printing plate can be obtained.
In addition, "solid content total mass" means the total mass remove | excluding volatile components, such as a solvent, from the resin composition for laser engravings.
成分B:トランスポリイソプレン及び/又はポリオクテニレン
 本発明のレーザー彫刻用樹脂組成物は、成分Bとして、トランスポリイソプレン及び/又はポリオクテニレンを成分A100質量部に対して1質量部以上含有する。
 成分Bとして、トランスポリイソプレン又はポリオクテニレンを単独で使用してもよく、両者を併用してもよい。また、成分A100質量部に対して、成分Bを1質量部以上含有する。ここで、成分Bとしてトランスポリイソプレンとポリオクテニレンとを併用する場合には、両者の合計量が、成分A100質量部に対して1質量部以上であればよい。成分Bの含有量が1質量部未満であると、シート加工性に劣る。
 本発明のレーザー彫刻用樹脂組成物における成分Bの含有量は、成分A100質量部に対して1質量部以上であり、3質量部以上であることが好ましく、5質量部以上であることがより好ましい。また、300質量部以下であることが好ましく、150質量部以下であることがより好ましく、80質量部以下であることが更に好ましく、50質量部以下であることが特に好ましく、35質量部以下であることが最も好ましい。成分Bの含有量が上記範囲内であると、シート加工性及び耐刷性に優れるので好ましい。
Component B: trans polyisoprene and / or polyoctenylene The resin composition for laser engraving of the present invention contains, as component B, at least 1 part by mass of trans polyisoprene and / or polyoctenylene with respect to 100 parts by mass of component A.
As component B, trans polyisoprene or polyoctenylene may be used alone, or both may be used in combination. Moreover, 1 mass part or more of component B is contained with respect to 100 mass parts of component A. Here, when trans polyisoprene and polyoctenylene are used in combination as Component B, the total amount of both may be 1 part by mass or more with respect to 100 parts by mass of Component A. When the content of Component B is less than 1 part by mass, the sheet processability is inferior.
The content of Component B in the resin composition for laser engraving of the present invention is 1 part by mass or more, preferably 3 parts by mass or more, and more preferably 5 parts by mass or more with respect to 100 parts by mass of Component A. preferable. Further, it is preferably 300 parts by mass or less, more preferably 150 parts by mass or less, further preferably 80 parts by mass or less, particularly preferably 50 parts by mass or less, and 35 parts by mass or less. Most preferably it is. It is preferable for the content of component B to be in the above range since sheet workability and printing durability are excellent.
 トランスポリイソプレン及びポリオクテニレンは、いずれも結晶性樹脂であり、融点(Tm)を有する。
 成分Bは結晶化度が5%以上の樹脂であることが好ましい。ここで、結晶化度とは、高分子固体の結晶部分の質量の、全質量に対する比を意味する。結晶化度が5%以上であると、加工性により優れるレーザー彫刻用樹脂組成物が得られる。
 成分Bの結晶化度は、5~70%であることがより好ましく、5~50%であることが更に好ましく、10~50%であることが特に好ましい。
 なお、成分Aは結晶化度が5%未満の樹脂であることが好ましい。成分Aの結晶化度は、3%以下であることがより好ましく、1%以下であることが更に好ましく、結晶部分を有していない樹脂、すなわち、結晶化度が0%であることが特に好ましい。
 結晶化度の測定は、JIS-K7112-1999に記載の密度勾配法などにより密度測定を行い、理論結晶密度と理論非晶密度とから換算する、密度から算出する方法;X線回折により非晶ハローを用いて算出する方法;示差走査熱量計(DSC)により測定融解熱量と完全結晶体融解熱量を用いて算出する方法;など、いずれの方法でも求めることができる。
Trans polyisoprene and polyoctenylene are both crystalline resins and have a melting point (Tm).
Component B is preferably a resin having a crystallinity of 5% or more. Here, the crystallinity means the ratio of the mass of the crystalline portion of the polymer solid to the total mass. When the degree of crystallinity is 5% or more, a resin composition for laser engraving that is more excellent in processability can be obtained.
The degree of crystallinity of Component B is more preferably 5 to 70%, further preferably 5 to 50%, and particularly preferably 10 to 50%.
Component A is preferably a resin having a crystallinity of less than 5%. The crystallinity of component A is more preferably 3% or less, further preferably 1% or less, and a resin having no crystal part, that is, the crystallinity is particularly 0%. preferable.
The crystallinity is measured by the density gradient method described in JIS-K7112-1999, and converted from the theoretical crystal density and the theoretical amorphous density, and calculated from the density; amorphous by X-ray diffraction Any method can be used such as a method of calculating using a halo; a method of calculating using a calorific value measured by a differential scanning calorimeter (DSC) and a calorie of melting of a complete crystal;
 トランスポリイソプレンは、トランス-1,4-ポリイソプレンである。トランスポリイソプレンは、天然ゴムとしては、赤鉄科の樹木及びその樹液から得られるゴム状の樹脂であるガタパーチャやバラタの主成分である。また、近年はチーグラー型触媒を使用し、イソプレンを溶液重合させて製造されている。
 トランスポリイソプレンの重量平均分子量は、10,000~2,000,000であることが好ましく、20,000~1,000,000であることがより好ましく、25,000~500,000であることが更に好ましい。トランスポリイソプレンの重量平均分子量が上記範囲内であると、結晶化度の高いポリマーが得られ、また、シート加工性の改良効果に優れる。
 トランスポリイソプレンとしては、上市されている製品を使用してもよく、例えば、クラレトランスポリイソプレン TP-301((株)クラレ製)が例示される。
Trans polyisoprene is trans-1,4-polyisoprene. As a natural rubber, transpolyisoprene is a main component of gutta-percha and balata, which are rubber-like resins obtained from red iron family trees and their sap. In recent years, it has been produced by solution polymerization of isoprene using a Ziegler type catalyst.
The weight average molecular weight of trans polyisoprene is preferably 10,000 to 2,000,000, more preferably 20,000 to 1,000,000, and 25,000 to 500,000. Is more preferable. When the weight average molecular weight of transpolyisoprene is within the above range, a polymer having a high degree of crystallinity can be obtained, and the sheet processability can be improved.
Commercially available products may be used as transpolyisoprene, and examples thereof include Kuraray transpolyisoprene TP-301 (manufactured by Kuraray Co., Ltd.).
 ポリオクテニレンは、1,3-ブタンジエンを出発材料に、シクロオクテンをメタセシス重合により重合して得ることができる。メタセシス反応による重合では、シクロオクテンの二重結合は保持され、ポリオクテニレンは規則的に炭素8個毎に二重結合を有する構造となる。分子量によって、大環状のものと、直鎖状のものの混合物となっているが、分子量が数千~1万程度では環状構造に、それ以上では直鎖状になっていると推定される。
 ポリオクテニレンの重量平均分子量は、5,000~2,000,000であることが好ましく、10,000~1,000,000であることがより好ましく、25,000~300,000であることが更に好ましい。ポリオクテニレンの重量平均分子量が上記範囲内であると、結晶化度の高いポリマーが得られ、また、シート加工性の改良効果に優れる。
 ポリオクテニレンとしては、上市されている製品を使用してもよく、例えば、ベステナマー8012(エボニック社製)が例示される。
Polyoctenylene can be obtained by polymerizing cyclooctene by metathesis polymerization using 1,3-butanediene as a starting material. In the polymerization by the metathesis reaction, the double bond of cyclooctene is retained, and polyoctenylene regularly has a structure having a double bond for every 8 carbons. Depending on the molecular weight, it is a mixture of macrocycles and linear ones, but it is presumed that when the molecular weight is about several thousand to 10,000, it has a cyclic structure, and beyond that, it is linear.
The weight average molecular weight of polyoctenylene is preferably 5,000 to 2,000,000, more preferably 10,000 to 1,000,000, and further preferably 25,000 to 300,000. preferable. When the weight average molecular weight of polyoctenylene is within the above range, a polymer having a high degree of crystallinity can be obtained, and the sheet processability can be improved.
As the polyoctenylene, a commercially available product may be used. For example, Bestenamer 8012 (manufactured by Evonik) is exemplified.
 本発明のレーザー彫刻用樹脂組成物は、成分Bとしてトランスポリイソプレン及び/又はポリオクテニレンを含有する。トランスポリイソプレン又はポリオクテニレンを1種単独で使用してもよく、分子量や結晶化度の異なるトランスポリイソプレンや、ポリオクテニレンを併用してもよく、トランスポリイソプレンとポリオクテニレンとを併用してもよく、特に限定されない。これらの中でも、トランスポリイソプレン又はポリオクテニレンを使用することが好ましく、ポリオクテニレンを使用することが特に好ましい。
 本発明のレーザー彫刻用樹脂組成物における成分Bの総含有量は、レーザー彫刻用樹脂組成物の固形分全質量に対し、1~60質量%が好ましく、3~40質量%がより好ましく、5~25質量%が更に好ましい。成分Bの含有量を1質量%以上とすることで、加工性に優れる。また、60質量%以下とすることで、他成分が不足することがなく、フレキソ印刷版とした際においても印刷版として使用するに足る耐刷性を得ることができる。
The resin composition for laser engraving of the present invention contains trans polyisoprene and / or polyoctenylene as component B. Trans polyisoprene or polyoctenylene may be used alone, trans polyisoprene having different molecular weight or crystallinity, or polyoctenylene may be used in combination, and trans polyisoprene and polyoctenylene may be used in combination. It is not limited. Among these, it is preferable to use trans polyisoprene or polyoctenylene, and it is particularly preferable to use polyoctenylene.
The total content of component B in the resin composition for laser engraving of the present invention is preferably from 1 to 60 mass%, more preferably from 3 to 40 mass%, based on the total solid content of the resin composition for laser engraving. More preferred is 25% by mass. By making the content of component B 1% by mass or more, processability is excellent. Further, when the content is 60% by mass or less, other components are not deficient, and printing durability sufficient for use as a printing plate can be obtained even when a flexographic printing plate is used.
 本発明において、レーザー彫刻用樹脂組成物は、成分A及び成分B以外のポリマー成分を含有してもよいが、その含有量は樹脂組成物の固形分全質量に対して0~5質量%であることが好ましく、0~3質量%であることがより好ましく、0~1質量%であることが更に好ましく、含有しないことが最も好ましい。 In the present invention, the resin composition for laser engraving may contain a polymer component other than Component A and Component B, and the content thereof is 0 to 5% by mass relative to the total mass of the solid content of the resin composition. It is preferably 0 to 3% by mass, more preferably 0 to 1% by mass, and most preferably not contained.
成分C:架橋剤
 本発明のレーザー彫刻用樹脂組成物は、架橋構造形成を促進するため、成分Cとして、架橋剤を含有してもよい。
 本発明の架橋剤としては、成分A及び成分Bが有する内部オレフィンの架橋を促進する化合物であれば、当業者間で公知のものを制限なく使用することができるが、ラジカル重合開始剤として公知の化合物を使用することが好ましい。また、熱重合開始剤と光重合開始剤のどちらも使用することができるが、熱重合開始剤を使用することが好ましい。以下詳述するが、本発明はこれらの記述により制限を受けるものではない。
Component C: Crosslinking Agent The resin composition for laser engraving of the present invention may contain a crosslinking agent as Component C in order to promote the formation of a crosslinked structure.
As the cross-linking agent of the present invention, any compound that promotes cross-linking of internal olefins of component A and component B can be used without limitation among those skilled in the art, but is known as a radical polymerization initiator. It is preferable to use the compound of. Moreover, although both a thermal polymerization initiator and a photoinitiator can be used, it is preferable to use a thermal polymerization initiator. Although described in detail below, the present invention is not limited by these descriptions.
 本発明において、好ましい架橋剤としては、a:芳香族ケトン類、b:オニウム塩化合物、c:有機過酸化物、d:チオ化合物、e:ヘキサアリールビイミダゾール化合物、f:ケトオキシムエステル化合物、g:ボレート化合物、h:アジニウム化合物、i:メタロセン化合物、j:活性エステル化合物、k:炭素ハロゲン結合を有する化合物、l:アゾ系化合物等が挙げられる。また上記a~lとしては、特開2008-63554号公報の段落0074~0118に挙げられている化合物を好ましく用いることができる。以下に、上記a~lの具体例を挙げるが、本発明はこれらに限定されるものではない。 In the present invention, preferred crosslinking agents include: a: aromatic ketones, b: onium salt compounds, c: organic peroxides, d: thio compounds, e: hexaarylbiimidazole compounds, f: ketoxime ester compounds, g: borate compound, h: azinium compound, i: metallocene compound, j: active ester compound, k: compound having carbon halogen bond, l: azo compound, and the like. As the above a to l, compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554 can be preferably used. Specific examples of the above a to l are given below, but the present invention is not limited thereto.
 本発明においては、彫刻感度と、フレキソ印刷版原版のレリーフ形成層に適用した際にはレリーフエッジ形状を良好とするといった観点から、a:芳香族ケトン類、c:有機過酸化物及びl:アゾ系化合物がより好ましく、a:芳香族ケトン類及びc:有機過酸化物が更に好ましく、c:有機過酸化物が特に好ましい。
 また、a:芳香族ケトン類、c:有機過酸化物及びl:アゾ系化合物としては、以下に示す化合物が好ましい。
In the present invention, a: aromatic ketones, c: organic peroxide, and l: from the viewpoints of engraving sensitivity and good relief edge shape when applied to the relief forming layer of a flexographic printing plate precursor. Azo compounds are more preferred, a: aromatic ketones and c: organic peroxides are more preferred, and c: organic peroxides are particularly preferred.
Further, as a: aromatic ketones, c: organic peroxides, and l: azo compounds, the following compounds are preferable.
a:芳香族ケトン類
 本発明に用いることができる架橋剤として好ましいa:芳香族ケトン類としては、ベンゾフェノン、4,4’-ビス(ジメチルアミノ)ベンゾフェノン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン、4,4’-ジクロロベンゾフェノン、1-ヒドロキシシクロヘキシルフェニルケトン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)ブタノン-1、2-トリル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)ブタノン-1、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-1-プロパンなどのベンゾフェノン系又はアセトフェノン系が好ましく、アセトフェノン系がより好ましい。
a: Aromatic ketones Preferred as a crosslinking agent that can be used in the present invention a: Aromatic ketones include benzophenone, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone 4,4'-dichlorobenzophenone, 1-hydroxycyclohexyl phenyl ketone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butanone-1, 2-tolyl-2-dimethylamino-1- ( Benzophenones or acetophenones such as 4-morpholinophenyl) butanone-1,2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-1-propane are preferred, and acetophenone is more preferred.
c:有機過酸化物
 本発明に用いることができる架橋剤として好ましいc:有機過酸化物としては、3,3’,4,4’-テトラ(t-ブチルパーオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(t-アミルパーオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(t-ヘキシルパーオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(t-オクチルパーオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(クミルパーオキシカルボニル)ベンゾフェノン、3,3’,4,4’-テトラ(p-イソプロピルクミルパーオキシカルボニル)ベンゾフェノン、ジ-t-ブチルジパーオキシイソフタレート、t-ブチルパーオキシベンゾエート、t-ブチルパーオキシ-3-メチルベンゾエート、t-ブチルパーオキシラウレート、t-ブチルパーオキシピバレート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシ-3,5,5-トリメチルヘキサノエート、t-ブチルパーオキシネオヘプタノエート、t-ブチルパーオキシネオデカノエート、t-ブチルパーオキシアセテートなどの過酸化エステル系や、α,α’-ジ(t-ブチルパーオキシ)ジイソプロピルベンゼン、t-ブチルクミルパーオキサイド、ジ-t-ブチルパーオキサイド、ジクミルパーオキサイド、t-ブチルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-2-エチルヘキシルモノカーボネートが好ましく、ジクミルパーオキサイド、α,α’-ジ(t-ブチルパーオキシ)ジイソプロピルベンゼンがより好ましく、ジクミルパーオキサイドが更に好ましい。
 また、有機過酸化物としては上市されている製品を使用することもでき、パーブチルE、パークミルD40(以上、日油(株)製)が例示される。
c: Organic peroxide Preferred as a crosslinking agent that can be used in the present invention c: As the organic peroxide, 3,3 ′, 4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 3,3 ', 4,4'-Tetra (t-amylperoxycarbonyl) benzophenone, 3,3', 4,4'-tetra (t-hexylperoxycarbonyl) benzophenone, 3,3 ', 4,4'-tetra (T-octylperoxycarbonyl) benzophenone, 3,3 ′, 4,4′-tetra (cumylperoxycarbonyl) benzophenone, 3,3 ′, 4,4′-tetra (p-isopropylcumylperoxycarbonyl) benzophenone Di-t-butyldiperoxyisophthalate, t-butylperoxybenzoate, t-butylperoxy-3-methylbenzoate, t- Butyl peroxylaurate, t-butyl peroxypivalate, t-butyl peroxy-2-ethylhexanoate, t-butylperoxy-3,5,5-trimethylhexanoate, t-butylperoxyneo Peroxyesters such as heptanoate, t-butylperoxyneodecanoate, t-butylperoxyacetate, α, α'-di (t-butylperoxy) diisopropylbenzene, t-butylcumyl peroxide Di-t-butyl peroxide, dicumyl peroxide, t-butyl peroxyisopropyl monocarbonate, t-butyl peroxy-2-ethylhexyl monocarbonate are preferred, and dicumyl peroxide, α, α'-di (t -Butylperoxy) diisopropylbenzene is more preferred, dicumyl Peroxide is more preferred.
Moreover, the product marketed can also be used as an organic peroxide, and perbutyl E and park mill D40 (above, NOF Corporation make) are illustrated.
l:アゾ系化合物
 本発明に用いることができる架橋剤として好ましいl:アゾ系化合物としては、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビスプロピオニトリル、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)、2,2’-アゾビス(2-メチルブチロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、4,4’-アゾビス(4-シアノ吉草酸)、2,2’-アゾビスイソ酪酸ジメチル、2,2’-アゾビス(2-メチルプロピオンアミドオキシム)、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]、2,2’-アゾビス{2-メチル-N-[1,1-ビス(ヒドロキシメチル)-2-ヒドロキシエチル]プロピオンアミド}、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド]、2,2’-アゾビス(N-ブチル-2-メチルプロピオンアミド)、2,2’-アゾビス(N-シクロヘキシル-2-メチルプロピオンアミド)、2,2’-アゾビス[N-(2-プロペニル)-2-メチルプロピオンアミド]、2,2’-アゾビス(2,4,4-トリメチルペンタン)等を挙げることができる。
l: Azo-based compound Preferred as a crosslinking agent that can be used in the present invention: l: Azo-based compounds include 2,2′-azobisisobutyronitrile, 2,2′-azobispropionitrile, 1,1 '-Azobis (cyclohexane-1-carbonitrile), 2,2'-azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis ( 4-methoxy-2,4-dimethylvaleronitrile), 4,4′-azobis (4-cyanovaleric acid), dimethyl 2,2′-azobisisobutyrate, 2,2′-azobis (2-methylpropionamide oxime) 2,2′-azobis [2- (2-imidazolin-2-yl) propane], 2,2′-azobis {2-methyl-N- [1,1-bis (hydroxymethyl) -2-hydroxyethyl ] Propionamide}, 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) propionamide], 2,2′-azobis (N-butyl-2-methylpropionamide), 2,2 ′ -Azobis (N-cyclohexyl-2-methylpropionamide), 2,2'-azobis [N- (2-propenyl) -2-methylpropionamide], 2,2'-azobis (2,4,4-trimethyl) Pentane) and the like.
 なお、本発明における架橋剤としては、上記c:有機過酸化物が樹脂組成物の架橋性の観点から好ましく、更に、予想外の効果として、彫刻感度向上の観点で特に好ましい。 In addition, as said crosslinking agent in this invention, said c: organic peroxide is preferable from a viewpoint of the crosslinkability of a resin composition, and also as an unexpected effect, it is especially preferable from a viewpoint of engraving sensitivity improvement.
 本発明において、架橋剤は1種単独で使用してもよく、2種以上を併用してもよい。
 本発明において、レーザー彫刻用樹脂組成物中の成分Cの含有量は、樹脂組成物の全固形分質量に対して、0.1~10質量%であることが好ましく、0.5~5質量%であることがより好ましく、0.8~3質量%であることが更に好ましい
In this invention, a crosslinking agent may be used individually by 1 type, and may use 2 or more types together.
In the present invention, the content of component C in the resin composition for laser engraving is preferably 0.1 to 10% by mass, and preferably 0.5 to 5% by mass with respect to the total solid content of the resin composition. %, More preferably 0.8 to 3% by mass.
成分D:光熱変換剤
 本発明のレーザー彫刻用樹脂組成物は、成分Dとして、光熱変換剤を更に含有することが好ましく、光熱変換剤は700~1,300nmの波長の光を吸収可能であることがより好ましい。すなわち、本発明における光熱変換剤は、レーザーの光を吸収し発熱することで、レーザー彫刻時の硬化物の熱分解を促進すると考えられる。このため、彫刻に用いるレーザー波長の光を吸収する光熱変換剤を選択することが好ましい。
Component D: Photothermal Conversion Agent The resin composition for laser engraving of the present invention preferably further contains a photothermal conversion agent as Component D, and the photothermal conversion agent can absorb light having a wavelength of 700 to 1,300 nm. It is more preferable. That is, it is considered that the photothermal conversion agent in the present invention promotes thermal decomposition of a cured product during laser engraving by absorbing laser light and generating heat. For this reason, it is preferable to select a photothermal conversion agent that absorbs light having a laser wavelength used for engraving.
 本発明のレーザー彫刻用フレキソ印刷版原版における架橋レリーフ形成層を、700~1,300nmの赤外線を発するレーザー(YAGレーザー、半導体レーザー、ファイバーレーザー、面発光レーザー等)を光源としてレーザー彫刻する場合に、光熱変換剤としては、700~1,300nmに極大吸収波長を有する化合物が用いることが好ましい。
 本発明に用いることができる光熱変換剤としては、種々の染料又は顔料が用いられる。
In the case of laser engraving the crosslinked relief forming layer in the flexographic printing plate precursor for laser engraving of the present invention using a laser (YAG laser, semiconductor laser, fiber laser, surface emitting laser, etc.) emitting infrared rays of 700 to 1,300 nm as a light source As the photothermal conversion agent, a compound having a maximum absorption wavelength at 700 to 1,300 nm is preferably used.
Various dyes or pigments are used as the photothermal conversion agent that can be used in the present invention.
 光熱変換剤のうち、染料としては、市販の染料及び例えば「染料便覧」(有機合成化学協会編集、昭和45年刊)等の文献に記載されている公知のものが利用できる。具体的には、700~1,300nmに極大吸収波長を有するものが好ましく挙げられ、アゾ染料、金属錯塩アゾ染料、ピラゾロンアゾ染料、ナフトキノン染料、アントラキノン染料、フタロシアニン染料、カルボニウム染料、ジインモニウム化合物、キノンイミン染料、メチン染料、シアニン染料、スクワリリウム色素、ピリリウム塩、金属チオレート錯体等の染料が挙げられる。 Among the photothermal conversion agents, as the dye, commercially available dyes and known ones described in documents such as “Dye Handbook” (edited by the Society for Synthetic Organic Chemistry, published in 1970) can be used. Specific examples include those having a maximum absorption wavelength in the range of 700 to 1,300 nm. Azo dyes, metal complex azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, diimmonium compounds, quinone imines And dyes such as dyes, methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, metal thiolate complexes.
 本発明において好ましく用いられる染料としては、ヘプタメチンシアニン色素等のシアニン系色素、ペンタメチンオキソノール色素等のオキソノール系色素、フタロシアニン系色素及び特開2008-63554号公報の段落0124~0137に記載の染料を挙げることができる。 Dyes preferably used in the present invention include cyanine dyes such as heptamethine cyanine dyes, oxonol dyes such as pentamethine oxonol dyes, phthalocyanine dyes, and paragraphs 0124 to 0137 of JP-A-2008-63554. Mention may be made of dyes.
 本発明において使用される光熱変換剤のうち、顔料としては、市販の顔料及びカラーインデックス(C.I.)便覧、「最新顔料便覧」(日本顔料技術協会編、1977年刊)、「最新顔料応用技術」(CMC出版、1986年刊)、「印刷インキ技術」(CMC出版、1984年刊)に記載されている顔料が利用できる。 Among the photothermal conversion agents used in the present invention, commercially available pigments and color index (CI) manuals, “latest pigment manuals” (edited by the Japan Pigment Technical Association, published in 1977), “latest pigment application” The pigments described in "Technology" (CMC Publishing, 1986) and "Printing Ink Technology" (CMC Publishing, 1984) can be used.
 顔料の種類としては、黒色顔料、黄色顔料、オレンジ色顔料、褐色顔料、赤色顔料、紫色顔料、青色顔料、緑色顔料、蛍光顔料、金属粉顔料、その他、ポリマー結合色素が挙げられる。具体的には、不溶性アゾ顔料、アゾレーキ顔料、縮合アゾ顔料、キレートアゾ顔料、フタロシアニン系顔料、アントラキノン系顔料、ペリレン及びペリノン系顔料、チオインジゴ系顔料、キナクリドン系顔料、ジオキサジン系顔料、イソインドリノン系顔料、キノフタロン系顔料、染付けレーキ顔料、アジン顔料、ニトロソ顔料、ニトロ顔料、天然顔料、蛍光顔料、無機顔料等が使用できる。これらの顔料のうち、好ましいものは黒色顔料であり、カーボンブラック、チタンブラックが例示され、入手容易性の観点から、カーボンブラックが好ましい。 Examples of pigments include black pigments, yellow pigments, orange pigments, brown pigments, red pigments, purple pigments, blue pigments, green pigments, fluorescent pigments, metal powder pigments, and other polymer-bonded dyes. Specifically, insoluble azo pigments, azo lake pigments, condensed azo pigments, chelate azo pigments, phthalocyanine pigments, anthraquinone pigments, perylene and perinone pigments, thioindigo pigments, quinacridone pigments, dioxazine pigments, isoindolinone pigments In addition, quinophthalone pigments, dyed lake pigments, azine pigments, nitroso pigments, nitro pigments, natural pigments, fluorescent pigments, inorganic pigments and the like can be used. Among these pigments, a black pigment is preferable, and examples thereof include carbon black and titanium black. From the viewpoint of availability, carbon black is preferable.
 カーボンブラックは、組成物中における分散性などが安定である限り、ASTMによる分類のほか、用途(例えば、カラー用、ゴム用、乾電池用など)の如何に拘らずいずれも使用可能である。カーボンブラックには、例えば、ファーネスブラック、サーマルブラック、チャンネルブラック、ランプブラック、アセチレンブラックなどが含まれる。なお、カーボンブラックなどの黒色着色剤は、分散を容易にするため、必要に応じて分散剤を用い、予めニトロセルロースやバインダーなどに分散させたカラーチップやカラーペーストとして使用することができ、このようなチップやペーストは市販品として容易に入手できる。
 本発明においては、比較的低い比表面積及び比較的低いジブチルフタレート(DBP)吸収を有するカーボンブラックや比表面積の大きい微細化されたカーボンブラックまでを使用することができる。好適なカーボンブラックの例は、Printex(登録商標)U、Printex(登録商標)A、又はSpezialschwarz(登録商標)4(Degussa社製)、#45L(三菱化学(株)製)を含む。
As long as the dispersibility in the composition is stable, carbon black can be used regardless of the classification according to ASTM or the use (for example, for color, for rubber, for dry battery, etc.). Carbon black includes, for example, furnace black, thermal black, channel black, lamp black, acetylene black and the like. In order to facilitate dispersion, black colorants such as carbon black can be used as color chips or color pastes previously dispersed in nitrocellulose or a binder, if necessary. Such chips and pastes can be easily obtained as commercial products.
In the present invention, carbon black having a relatively low specific surface area and relatively low dibutyl phthalate (DBP) absorption and fine carbon black having a large specific surface area can be used. Examples of suitable carbon black include Printex (registered trademark) U, Printex (registered trademark) A, or Specialschwarz (registered trademark) 4 (manufactured by Degussa), # 45L (manufactured by Mitsubishi Chemical Corporation).
 本発明に用いることができるカーボンブラックとしては、DBP吸油量が、150ml/100g未満であることが好ましい。100ml/100g以下であることがより好ましく、70ml/100g以下であることが更に好ましい。
 また、カーボンブラックとしては、光熱変換により発生した熱を周囲のポリマー等に効率よく伝えることで彫刻感度が向上するという観点で、BET比表面積が少なくとも100m2/gである、伝導性カーボンブラックが好ましい。
The carbon black that can be used in the present invention preferably has a DBP oil absorption of less than 150 ml / 100 g. It is more preferably 100 ml / 100 g or less, and further preferably 70 ml / 100 g or less.
Carbon black is a conductive carbon black having a BET specific surface area of at least 100 m 2 / g from the viewpoint of improving engraving sensitivity by efficiently transferring heat generated by photothermal conversion to surrounding polymers. preferable.
 上述したカーボンブラックは酸性の又は塩基性のカーボンブラックであってもよい。カーボンブラックは、塩基性のカーボンブラックであることが好ましい。異なるバインダーの混合物も当然に、使用することができる。 The above-described carbon black may be acidic or basic carbon black. The carbon black is preferably basic carbon black. Of course, mixtures of different binders can also be used.
 光熱変換剤としてカーボンブラックを用いる場合には、UV光などを利用した光架橋ではなく、熱架橋の方が膜の硬化性の点で好ましく、前述の好ましい併用成分である(成分C)架橋剤である有機過酸化物と組み合わせて用いることで、彫刻感度が極めて高くなるのでより好ましい。
 本発明のレーザー彫刻用樹脂組成物においては、架橋剤である重合開始剤(より好ましくは熱重合開始剤)と700~1,300nmの波長の光を吸収可能な光熱変換剤とを併用することが好ましく、成分Cとして有機過酸化物と、成分Dとしてカーボンブラックとを併用することが特に好ましい。上記態様であると、レーザー彫刻時において、架橋レリーフ形成層中に残留している重合開始剤(好ましくは熱重合開始剤)が光熱変換剤から発生する熱により分解し、成分A等の分解をより促進することができ、彫刻感度を向上させることができる。
When carbon black is used as the photothermal conversion agent, thermal crosslinking is preferred from the viewpoint of film curability rather than photocrosslinking utilizing UV light or the like, and the above-mentioned preferred combination component (component C) crosslinking agent. It is more preferable to use it in combination with an organic peroxide, because the engraving sensitivity is extremely high.
In the resin composition for laser engraving of the present invention, a polymerization initiator (more preferably a thermal polymerization initiator) as a crosslinking agent and a photothermal conversion agent capable of absorbing light having a wavelength of 700 to 1,300 nm are used in combination. It is particularly preferable to use an organic peroxide as component C and carbon black as component D in combination. In the above embodiment, during laser engraving, the polymerization initiator (preferably thermal polymerization initiator) remaining in the crosslinked relief forming layer is decomposed by the heat generated from the photothermal conversion agent, and component A and the like are decomposed. This can be further promoted and the engraving sensitivity can be improved.
 本発明のレーザー彫刻用樹脂組成物は、成分Dを1種のみ用いてもよく、2種以上併用してもよい。
 本発明のレーザー彫刻用樹脂組成物中における成分D:光熱変換剤の含有量は、その分子固有の分子吸光係数の大きさにより大きく異なるが、樹脂組成物の全固形分質量に対し、2~60質量%が好ましく、5~30質量%がより好ましく、5~20質量%が更に好ましい。
In the resin composition for laser engraving of the present invention, only one type of component D may be used, or two or more types may be used in combination.
The content of component D: photothermal conversion agent in the resin composition for laser engraving of the present invention varies greatly depending on the molecular extinction coefficient inherent to the molecule, but is 2 to 2 with respect to the total solid mass of the resin composition. 60 mass% is preferable, 5-30 mass% is more preferable, and 5-20 mass% is still more preferable.
成分E:ファクチス
 本発明のレーザー彫刻用樹脂組成物は、成分E:ファクチスを含有することが好ましい。
 ファクチスは、1種のみを使用してもよく、2種以上を併用してもよい。
 ここで、ファクチスとは、油脂に架橋剤を反応させて得られるゴム状物質をいう。なお、ファクチス(factice)は、後述のように、サブ(rubber-substitute)とも呼ばれる。
 油脂としては、例えば、植物油、魚油、鉱物油(例:ナフテン系の鉱物油)、合成エステル、変性アルキド樹脂等が挙げられ、これらの中で植物油が好ましい。植物油としては、例えば、菜種油(菜種白絞油、菜種工業油)、精製菜種油、水添菜種油、大豆油などが挙げられる。ファクチスの製造に使用される架橋剤としては、例えば、硫黄、塩化硫黄、有機過酸化物、イソシアネートなどが挙げられ、これらの中で硫黄及び塩化硫黄が好ましく、硫黄がより好ましい。
Component E: Factis The resin composition for laser engraving of the present invention preferably contains Component E: Factis.
As for factice, only 1 type may be used and 2 or more types may be used together.
Here, the factis refers to a rubber-like substance obtained by reacting oil and fat with a crosslinking agent. Note that the factis is also called a sub-rubber-substate, as will be described later.
Examples of the fats and oils include vegetable oils, fish oils, mineral oils (eg, naphthenic mineral oils), synthetic esters, modified alkyd resins, and the like. Among these, vegetable oils are preferred. Examples of vegetable oils include rapeseed oil (rapeseed white squeezed oil, rapeseed industrial oil), refined rapeseed oil, hydrogenated rapeseed oil, soybean oil, and the like. As a crosslinking agent used for manufacture of factice, sulfur, sulfur chloride, an organic peroxide, isocyanate, etc. are mentioned, for example, Sulfur and sulfur chloride are preferable, and sulfur is more preferable.
 老化防止効果の持続性の観点から、ファクチスは、硫黄ファクチス及び塩化硫黄ファクチスよりなる群から選ばれる少なくとも1つであることが好ましい。
 移行抑制の観点から、ファクチスは、(a)アセトン抽出物が10~50%である硫黄ファクチス、及び、(b)アセトン抽出物が1~10%である塩化硫黄ファクチスよりなる群から選ばれる少なくとも1つであることがより好ましい。
 ここで「アセトン抽出物(%)」は、以下のようにして算出される値である。
 ファクチスの試料約0.5gをろ紙に包むか、又は円筒ろ紙に入れ、クネフレル抽出装置のサイフォンカップ中に置く。また、抽出フラスコにアセトン50mLを入れる。抽出は、加熱しながら行う。予熱15分間の後、サイフォンカップ中のアセトンが約3分ごとに落下するように加熱を調節する。抽出時間は連続3時間とする。抽出の終了後、サイフォンカップに替えて、回収カップを抽出装置に取り付け、抽出液を回収し、アセトンを留去した後、直ちに105±2℃の空気浴上で約30分間乾燥する。放冷後に抽出物の質量を量り、次式によってアセトン抽出物(%)を算出する。
   アセトン抽出物(%)=100×抽出物の質量(g)/試料の質量(g)
From the viewpoint of sustaining the anti-aging effect, the factis is preferably at least one selected from the group consisting of a sulfur factis and a sulfur chloride factice.
From the standpoint of migration control, the factis is at least selected from the group consisting of (a) a sulfur factice having an acetone extract of 10 to 50%, and (b) a sulfur chloride factice having an acetone extract of 1 to 10%. More preferably, it is one.
Here, “acetone extract (%)” is a value calculated as follows.
About 0.5 g of the factice sample is wrapped in filter paper or placed in a cylindrical filter paper and placed in the siphon cup of the Kunefrel extractor. Moreover, 50 mL of acetone is put into the extraction flask. Extraction is performed while heating. After 15 minutes of preheating, the heating is adjusted so that the acetone in the siphon cup falls about every 3 minutes. The extraction time is 3 hours continuously. After the extraction is completed, the recovery cup is attached to the extraction device instead of the siphon cup, the extract is recovered, and after acetone is distilled off, it is immediately dried on an air bath at 105 ± 2 ° C. for about 30 minutes. After standing to cool, the mass of the extract is measured, and the acetone extract (%) is calculated by the following formula.
Acetone extract (%) = 100 × mass of extract (g) / sample mass (g)
 架橋速度及びゴム物性の観点から、ファクチスは、アセトン抽出物が1~50%である硫黄ファクチス又は塩化硫黄ファクチスであることが更に好ましく、アセトン抽出物が2~7%である塩化硫黄ファクチスであることが特に好ましい。
 ファクチスの市販品としては、例えば、天満サブ化工(株)製「ゴールデンファクチス」シリーズ、「黒サブ」シリーズ、「ネオファクチス」シリーズ、「白サブ」シリーズ、「あめサブ」シリーズ、「無硫黄ファクチス(粉末タイプ)」シリーズの製品が挙げられ、これらの中で、「ゴールデンファクチス」シリーズの製品(例えば、ゴールデンT)、「黒サブ」シリーズの製品(例えば、黒サブA、黒サブ30、黒サブ21)、「ネオファクチス」シリーズの製品(例えば、ネオN)、「白サブ」シリーズの製品(例えば、白サブS、白サブ1)が好ましく、「ゴールデンファクチス」シリーズ、「ネオファクチス」シリーズ、「白サブ」シリーズの製品がより好ましく、「白サブ」シリーズの製品が更に好ましい。また、天満サブ化工(株)製「無硫黄ファクチス(液状タイプ)」シリーズの製品を架橋剤で固化したものを、固体ファクチスとして使用してもよい。
From the viewpoint of crosslinking speed and rubber physical properties, the factis is more preferably a sulfur factice or a sulfur chloride factice with an acetone extract of 1 to 50%, and a sulfur chloride factice with an acetone extract of 2 to 7%. It is particularly preferred.
Examples of commercially available Factis products are “Golden Factis” series, “Black Sub” series, “Neo Factis” series, “White Sub” series, “Ame Sub” series, “Sulfur-free Factis” manufactured by Tenma Sub Chemical Co., Ltd. (Powder type) "series products, among which" Golden factis "series products (eg Golden T)," Black Sub "series products (eg Black Sub A, Black Sub 30, Black sub 21), “Neo factis” series products (eg Neo N), “White sub” series products (eg white sub S, white sub 1) are preferred, “Golden factis” series, “Neo factis” series “White Sub” series products are more preferred, and “White Sub” series products are even more preferred. Moreover, what solidified the product of "Sulfur-free factice (liquid type)" series made by Tenma Sub Chemical Co., Ltd. with a crosslinking agent may be used as the solid factice.
 ファクチスの添加量は、レーザー彫刻用樹脂組成物の固形分全質量に対して、1~50質量%が好ましく、5~40質量%がより好ましく、15~35質量%が更に好ましい。 The addition amount of factice is preferably 1 to 50% by mass, more preferably 5 to 40% by mass, and still more preferably 15 to 35% by mass with respect to the total mass of the solid content of the resin composition for laser engraving.
成分F:溶剤
 本発明のレーザー彫刻用樹脂組成物は、成分Fとして、溶剤を含有していてもよい。
 本発明のレーザー彫刻用樹脂組成物を調製する際に用いる溶剤は、各成分の溶解性の観点から、主として非プロトン性の有機溶剤を用いることが好ましい。より具体的には、非プロトン性の有機溶剤/プロトン性有機溶剤=100/0~50/50(質量比)で用いることが好ましく、100/0~70/30(質量比)で用いることがより好ましく、100/0~90/10(質量比)で用いることが更に好ましい。
 非プロトン性の有機溶剤の好ましい具体例としては、アセトニトリル、テトラヒドロフラン、ジオキサン、トルエン、プロピレングリコールモノメチルエーテルアセテート、メチルエチルケトン、アセトン、メチルイソブチルケトン、酢酸エチル、酢酸ブチル、乳酸エチル、N,N-ジメチルアセトアミド、N-メチルピロリドン、ジメチルスルホキシドが挙げられる。
 プロトン性有機溶剤の好ましい具体例としては、メタノール、エタノール、1-プロパノール、2-プロパノール、1-ブタノール、1-メトキシ-2-プロパノール、エチレングリコール、ジエチレングリコール、1,3-プロパンジオールが挙げられる。
 これらの中でも、プロピレングリコールモノメチルエーテルアセテートが好ましい。
Component F: Solvent The resin composition for laser engraving of the present invention may contain a solvent as Component F.
The solvent used in preparing the resin composition for laser engraving of the present invention is preferably mainly an aprotic organic solvent from the viewpoint of solubility of each component. More specifically, aprotic organic solvent / protic organic solvent is preferably used at 100/0 to 50/50 (mass ratio), and preferably used at 100/0 to 70/30 (mass ratio). More preferably, it is more preferably used at 100/0 to 90/10 (mass ratio).
Preferred examples of the aprotic organic solvent include acetonitrile, tetrahydrofuran, dioxane, toluene, propylene glycol monomethyl ether acetate, methyl ethyl ketone, acetone, methyl isobutyl ketone, ethyl acetate, butyl acetate, ethyl lactate, N, N-dimethylacetamide. N-methylpyrrolidone and dimethyl sulfoxide.
Preferable specific examples of the protic organic solvent include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, ethylene glycol, diethylene glycol, and 1,3-propanediol.
Among these, propylene glycol monomethyl ether acetate is preferable.
 本発明において、レーザー彫刻用樹脂組成物を混練して成形することが好ましい観点から、レーザー彫刻用樹脂組成物は溶剤を含有しないか、溶剤の含有量が10質量%以下であることが好ましい(以下、含有しないか、又は、含有量が10質量%以下であることを、「0~10質量%含有する」と記載する。)。これにより、溶剤の除去工程を経ることなく、レーザー彫刻用フレキソ印刷版原版が製造できるので好ましい。溶剤の含有量は、0~5質量%であることがより好ましく、0~3質量%であることが更に好ましく、含有しないこと、すなわち、0質量%であることが特に好ましい。 In the present invention, from the viewpoint that it is preferable to knead and mold the resin composition for laser engraving, the resin composition for laser engraving preferably contains no solvent or the content of the solvent is 10% by mass or less ( Hereinafter, “not contained” or that the content is 10% by mass or less is described as “contained from 0 to 10% by mass”.) This is preferable because a flexographic printing plate precursor for laser engraving can be produced without going through a solvent removal step. The content of the solvent is more preferably 0 to 5% by mass, still more preferably 0 to 3% by mass, and particularly preferably 0% by mass.
<その他の添加剤>
 本発明のレーザー彫刻用樹脂組成物には、上記成分A~成分E以外の添加剤を、本発明の効果を阻害しない範囲で適宜配合することができる。例えば、ワックス、プロセス油、有機酸、金属酸化物、香料、オゾン分解防止剤、老化防止剤、熱重合防止剤、着色剤等が挙げられ、これらは1種を単独で使用してもよいし、2種以上を併用してもよい。
<Other additives>
In the resin composition for laser engraving of the present invention, additives other than the above components A to E can be appropriately blended as long as the effects of the present invention are not impaired. Examples include waxes, process oils, organic acids, metal oxides, fragrances, antiozonants, antioxidants, thermal polymerization inhibitors, colorants, etc., and these may be used alone. Two or more kinds may be used in combination.
〔プロセス油〕
 プロセス油を使用する場合、例えば芳香族系プロセス油、ナフテン系プロセス油、パラフィン系プロセス油を挙げることができる。その添加量は、成分A100質量部に対し、1~70質量部が好ましい。
[Process oil]
When process oil is used, for example, aromatic process oil, naphthenic process oil, and paraffinic process oil can be mentioned. The addition amount is preferably 1 to 70 parts by mass with respect to 100 parts by mass of component A.
〔有機酸、金属酸化物〕
 有機酸は金属塩として、常套の加硫剤と組み合わせて、加硫促進のための助剤として使用することができる。有機酸としては例えば、ステアリン酸、オレイン酸、ミリスチン酸を挙げることができる。併用される金属源としては酸化亜鉛(亜鉛華)、酸化マグネシウム等の金属酸化物を挙げることができる。これらは加硫工程において、ゴム中で有機酸と金属酸化物が金属塩を形成し、硫黄等の加硫剤の活性化を促すとされている。このような金属塩を系中で形成させるための金属酸化物の添加量は、成分A100質量部に対し、0.1~10質量部が好ましく、2~10質量部がより好ましい。
 有機酸の添加量は、成分A100質量部に対し、0.1~5質量部が好ましく、0.1~3質量部がより好ましい。
[Organic acid, metal oxide]
The organic acid can be used as an auxiliary agent for vulcanization acceleration in combination with a conventional vulcanizing agent as a metal salt. Examples of the organic acid include stearic acid, oleic acid, and myristic acid. Examples of the metal source used in combination include metal oxides such as zinc oxide (zinc white) and magnesium oxide. In these vulcanization processes, organic acids and metal oxides form metal salts in the rubber, and the activation of vulcanizing agents such as sulfur is promoted. The addition amount of the metal oxide for forming such a metal salt in the system is preferably 0.1 to 10 parts by mass, more preferably 2 to 10 parts by mass with respect to 100 parts by mass of Component A.
The addition amount of the organic acid is preferably 0.1 to 5 parts by mass, more preferably 0.1 to 3 parts by mass with respect to 100 parts by mass of Component A.
〔香料〕
 本発明のレーザー彫刻用樹脂組成物は、臭気を低減させるために、香料を含有することが好ましい。香料は、フレキソ印刷版原版の製造時やレーザー彫刻時の臭気を低減させるのに有効である。
 本発明のレーザー彫刻用樹脂組成物は、香料を含有することにより、製造中に塗布した液状樹脂組成物を乾燥する際、揮発する溶剤臭をマスクすることができる。また、レーザー彫刻する際に発生するアミン臭やケトン臭、アルデヒド臭、樹脂の鼻につく焦げ臭さなどの不快臭をマスクすることができる。
 香料としては、特開2011-245818号公報の段落0081~0088が参照される。
[Fragrance]
The resin composition for laser engraving of the present invention preferably contains a fragrance in order to reduce odor. The fragrance is effective for reducing the odor during the production of the flexographic printing plate precursor and during laser engraving.
By containing the fragrance | flavor, the resin composition for laser engravings of this invention can mask the solvent odor which volatilizes when drying the liquid resin composition apply | coated during manufacture. Further, it is possible to mask unpleasant odors such as amine odor, ketone odor, aldehyde odor, and burnt odor on resin nose generated during laser engraving.
As the fragrance, reference is made to paragraphs 0081 to 0088 of JP 2011-245818 A.
 香料の含有量は、樹脂組成物の固形分全質量に対し、0.003~1.5質量%が好ましく、0.005~1.0質量%がより好ましい。上記範囲であると、マスキング効果を充分に発揮でき、香料の香りが適度であり、作業環境が改善され、また彫刻感度に優れる。 The content of the fragrance is preferably 0.003 to 1.5% by mass, more preferably 0.005 to 1.0% by mass, based on the total mass of the solid content of the resin composition. Within the above range, the masking effect can be sufficiently exhibited, the fragrance of the fragrance is moderate, the working environment is improved, and the engraving sensitivity is excellent.
 本発明のレーザー彫刻用樹脂組成物には、彫刻感度向上のための添加剤として、ニトロセルロースや高熱伝導性物質を加えてもよい。
 ニトロセルロースは自己反応性化合物であるため、レーザー彫刻時、自身が発熱し、共存するバインダーポリマー等の熱分解をアシストする。その結果、彫刻感度が向上すると推定される。
 高熱伝導性物質は、熱伝達を補助する目的で添加され、熱伝導性物質としては、金属粒子等の無機化合物、導電性ポリマー等の有機化合物が挙げられる。金属粒子としては、粒径がマイクロメートルオーダーから数ナノメートルオーダーの、金微粒子、銀微粒子、銅微粒子が好ましい導電性ポリマーとしては、特に共役ポリマーが好ましく、具体的には、ポリアニリン、ポリチオフェンが挙げられる。
 また、共増感剤を用いることで、レーザー彫刻用樹脂組成物を光硬化させる際の感度を更に向上させることができる。
 更に、組成物の製造中又は保存中において重合性化合物の不要な熱重合を阻止するために、少量の熱重合禁止剤を添加することが好ましい。
 レーザー彫刻用樹脂組成物の着色を目的として染料又は顔料等の着色剤を添加してもよい。これにより、画像部の視認性や、画像濃度測定機適性といった性質を向上させることができる。
To the resin composition for laser engraving of the present invention, nitrocellulose or a highly heat conductive material may be added as an additive for improving engraving sensitivity.
Since nitrocellulose is a self-reactive compound, it generates heat during laser engraving and assists in the thermal decomposition of coexisting binder polymers. As a result, it is estimated that the engraving sensitivity is improved.
The highly heat conductive material is added for the purpose of assisting heat transfer, and examples of the heat conductive material include inorganic compounds such as metal particles and organic compounds such as a conductive polymer. As the metal particles, the conductive polymer is preferably a gold fine particle, silver fine particle, or copper fine particle having a particle size of micrometer order to several nanometer order. Particularly preferred is a conjugated polymer, and specific examples include polyaniline and polythiophene. It is done.
Moreover, the sensitivity at the time of photocuring the resin composition for laser engraving can be further improved by using a co-sensitizer.
Furthermore, it is preferable to add a small amount of a thermal polymerization inhibitor in order to prevent unnecessary thermal polymerization of the polymerizable compound during the production or storage of the composition.
Colorants such as dyes or pigments may be added for the purpose of coloring the resin composition for laser engraving. Thereby, properties such as the visibility of the image portion and the suitability of the image density measuring device can be improved.
 本発明において、レーザー彫刻用樹脂組成物は、重合性モノマー及び重合性オリゴマーを含有しないことが好ましい。重合性モノマーや重合性オリゴマーを含有することにより、レーザー彫刻用樹脂組成物の粘度が下がり、また、重合による収縮が生じるため、シート加工性が劣化する恐れがある。
 ここで、本発明において、重合性モノマーとは、分子内に重合性基、好ましくはラジカル重合性基を少なくとも1つ有する化合物であり、分子量が1,000未満の化合物をいう。また、重合性オリゴマーとは、分子内に重合性基、好ましくはラジカル重合性基を少なくとも1つ有する化合物であり、分子量が1,000以上3,000未満の化合物をいう。
 重合性モノマー及び重合性オリゴマーの含有量は、レーザー彫刻用樹脂組成物の固形分量に対して、0~5質量%であることが好ましく、0~3質量%であることがより好ましく、0~1質量%であることが更に好ましく、含有しないこと、すなわち0質量%であることが特に好ましい。
In this invention, it is preferable that the resin composition for laser engraving does not contain a polymerizable monomer and a polymerizable oligomer. By containing a polymerizable monomer or polymerizable oligomer, the viscosity of the resin composition for laser engraving decreases, and shrinkage due to polymerization may occur, so that the sheet processability may be deteriorated.
Here, in the present invention, the polymerizable monomer means a compound having at least one polymerizable group, preferably a radical polymerizable group in the molecule, and having a molecular weight of less than 1,000. The polymerizable oligomer is a compound having at least one polymerizable group, preferably a radical polymerizable group in the molecule, and means a compound having a molecular weight of 1,000 or more and less than 3,000.
The content of the polymerizable monomer and polymerizable oligomer is preferably 0 to 5% by mass, more preferably 0 to 3% by mass, and more preferably 0 to 3% by mass with respect to the solid content of the resin composition for laser engraving. The content is more preferably 1% by mass, and it is particularly preferably not contained, that is, 0% by mass.
2.レーザー彫刻用フレキソ印刷版原版及びその製造方法
(レーザー彫刻用フレキソ印刷版原版)
 本発明におけるレーザー彫刻用フレキソ印刷版原版の第1の実施態様は、本発明のレーザー彫刻用樹脂組成物からなるレリーフ形成層を有する。
 また、本発明におけるレーザー彫刻用フレキソ印刷版原版の第2の実施態様は、本発明のレーザー彫刻用樹脂組成物からなるレリーフ形成層を架橋した架橋レリーフ形成層を有する。
 本発明において「レーザー彫刻用フレキソ印刷版原版」とは、レーザー彫刻用樹脂組成物からなる架橋性を有するレリーフ形成層が、架橋される前の状態、及び、光又は熱により硬化された状態の両方又はいずれか一方のものをいう。
 本発明において「レリーフ形成層」とは、架橋される前の状態の層をいい、すなわち、本発明のレーザー彫刻用樹脂組成物からなる層であり、必要に応じ、乾燥が行われていてもよい。
 本発明において「架橋レリーフ形成層」とは、上記レリーフ形成層を架橋した層をいう。上記の架橋は、熱及び/又は光により行うことができる。また、上記架橋は樹脂組成物が硬化される反応であれば特に限定されず、成分A同士の反応、成分B同士の反応、成分Aと成分Bとの反応による架橋構造を含む概念であり、いずれの架橋構造であってもよい。
 架橋レリーフ形成層を有する印刷版原版をレーザー彫刻することにより「フレキソ印刷版」が作製される。
 また、本発明において「レリーフ層」とは、フレキソ印刷版におけるレーザーにより彫刻された層、すなわち、レーザー彫刻後の上記架橋レリーフ形成層をいう。
2. Flexographic printing plate precursor for laser engraving and manufacturing method thereof (flexographic printing plate precursor for laser engraving)
The first embodiment of the flexographic printing plate precursor for laser engraving in the present invention has a relief forming layer comprising the resin composition for laser engraving of the present invention.
Further, the second embodiment of the flexographic printing plate precursor for laser engraving in the present invention has a crosslinked relief forming layer obtained by crosslinking the relief forming layer made of the resin composition for laser engraving of the present invention.
In the present invention, “a flexographic printing plate precursor for laser engraving” means a state in which a relief-forming layer having a crosslinkability made of a resin composition for laser engraving is in a state before being crosslinked and cured by light or heat. Both or either one.
In the present invention, the “relief-forming layer” refers to a layer in a state before being crosslinked, that is, a layer made of the resin composition for laser engraving of the present invention, and may be dried if necessary. Good.
In the present invention, the “crosslinked relief forming layer” refers to a layer obtained by crosslinking the relief forming layer. The crosslinking can be performed by heat and / or light. In addition, the crosslinking is not particularly limited as long as the resin composition is cured, and is a concept including a crosslinked structure by a reaction between components A, a reaction between components B, and a reaction between components A and B, Any cross-linked structure may be used.
A “flexographic printing plate” is produced by laser engraving a printing plate precursor having a crosslinked relief forming layer.
In the present invention, the “relief layer” refers to a layer engraved with a laser in a flexographic printing plate, that is, the crosslinked relief forming layer after laser engraving.
 本発明のレーザー彫刻用樹脂組成物は、レーザー彫刻が施されるフレキソ印刷版原版のレリーフ形成層を形成する以外の用途にも、特に限定なく広く用いることができる。例えば、以下に詳述する凸状のレリーフ形成をレーザー彫刻により行う印刷版原版のレリーフ形成層のみならず、表面に凹凸や開口部を形成する他の材形、例えば、凹版、孔版、スタンプ等、レーザー彫刻により必要な画像が形成される各種印刷版や各種成形体の形成に適用することができる。
 本発明の樹脂組成物は、適切な支持体上にレリーフ形成層を形成するために使用して、レーザー彫刻用フレキソ印刷版原版とすることが好ましい。
The resin composition for laser engraving of the present invention can be widely used for applications other than forming a relief forming layer of a flexographic printing plate precursor subjected to laser engraving without any particular limitation. For example, not only the relief forming layer of the printing plate precursor that forms the convex relief described in detail below by laser engraving, but also other material shapes that form irregularities and openings on the surface, such as intaglio, stencil, stamp, etc. It can be applied to the formation of various printing plates and various molded articles on which necessary images are formed by laser engraving.
The resin composition of the present invention is preferably used to form a relief-forming layer on a suitable support to form a flexographic printing plate precursor for laser engraving.
 本発明におけるレーザー彫刻用フレキソ印刷版原版は、上記のような成分を含有するレーザー彫刻用樹脂組成物からなるレリーフ形成層を有する。(架橋)レリーフ形成層は、支持体上に設けられることが好ましい。
 レーザー彫刻用フレキソ印刷版原版は、必要により更に、支持体と(架橋)レリーフ形成層との間に接着層を、また、(架橋)レリーフ形成層上にスリップコート層、保護フィルムを有していてもよい。
The flexographic printing plate precursor for laser engraving in the present invention has a relief forming layer made of a resin composition for laser engraving containing the above components. The (crosslinked) relief forming layer is preferably provided on the support.
The flexographic printing plate precursor for laser engraving further has an adhesive layer between the support and the (crosslinked) relief forming layer, if necessary, and a slip coat layer and a protective film on the (crosslinked) relief forming layer. May be.
<レリーフ形成層>
 レリーフ形成層は、上記本発明のレーザー彫刻用樹脂組成物からなる層であり、熱架橋性の層であることが好ましい。
<Relief forming layer>
The relief forming layer is a layer made of the resin composition for laser engraving of the present invention, and is preferably a thermally crosslinkable layer.
 レーザー彫刻用フレキソ印刷版原版によるフレキソ印刷版の作製態様としては、レリーフ形成層を架橋させて架橋レリーフ形成層を有するフレキソ印刷版原版とした後、架橋レリーフ形成層(硬質のレリーフ形成層)をレーザー彫刻することによりレリーフ層を形成してフレキソ印刷版を作製する態様であることが好ましい。レリーフ形成層を架橋することにより、印刷時におけるレリーフ層の摩耗を防ぐことができ、また、レーザー彫刻後にシャープな形状のレリーフ層を有するフレキソ印刷版を得ることができる。 The flexographic printing plate precursor using the flexographic printing plate precursor for laser engraving includes a flexographic printing plate precursor having a crosslinked relief forming layer by crosslinking the relief forming layer, and then a crosslinked relief forming layer (hard relief forming layer). A mode in which a relief layer is formed by laser engraving to produce a flexographic printing plate is preferred. By crosslinking the relief forming layer, abrasion of the relief layer during printing can be prevented, and a flexographic printing plate having a relief layer having a sharp shape after laser engraving can be obtained.
 レリーフ形成層は、レリーフ形成層用の上記の如き成分を有するレーザー彫刻用樹脂組成物を、シート状又はスリーブ状に成形することで形成することができる。レリーフ形成層は、通常、後述する支持体上に設けられるが、製版、印刷用の装置に備えられたシリンダーなどの部材表面に直接形成したり、そこに配置して固定化したりすることもでき、必ずしも支持体を必要としない。
 以下、主としてレリーフ形成層をシート状にした場合を例に挙げて説明する。
The relief forming layer can be formed by molding a resin composition for laser engraving having the above components for the relief forming layer into a sheet shape or a sleeve shape. The relief forming layer is usually provided on a support which will be described later. However, the relief forming layer can be directly formed on the surface of a member such as a cylinder provided in an apparatus for plate making and printing, or can be arranged and fixed there. It does not necessarily require a support.
Hereinafter, the case where the relief forming layer is formed into a sheet shape will be mainly described as an example.
<支持体>
 レーザー彫刻用フレキソ印刷版原版の支持体に使用する素材は特に限定されないが、寸法安定性の高いものが好ましく使用され、例えば、スチール、ステンレス、アルミニウムなどの金属、ポリエステル(例えばPET(ポリエチレンテレフタレート)、PBT(ポリブチレンテレフタレート)、PAN(ポリアクリロニトリル))やポリ塩化ビニルなどのプラスチック樹脂、スチレン-ブタジエンゴムなどの合成ゴム、ガラスファイバーで補強されたプラスチック樹脂(エポキシ樹脂やフェノール樹脂など)が挙げられる。支持体としては、PETフィルムやスチール基板が好ましく用いられる。支持体の形態は、レリーフ形成層がシート状であるかスリーブ状であるかによって決定される。
<Support>
The material used for the support of the flexographic printing plate precursor for laser engraving is not particularly limited, but materials having high dimensional stability are preferably used. For example, metals such as steel, stainless steel, aluminum, polyester (for example, PET (polyethylene terephthalate)) , Plastic resins such as PBT (polybutylene terephthalate), PAN (polyacrylonitrile)) and polyvinyl chloride, synthetic rubbers such as styrene-butadiene rubber, and plastic resins reinforced with glass fibers (such as epoxy resins and phenol resins) It is done. As the support, a PET film or a steel substrate is preferably used. The form of the support is determined depending on whether the relief forming layer is a sheet or a sleeve.
<接着層>
 レリーフ形成層を支持体上に形成する場合、両者の間には、層間の接着力を強化する目的で接着層を設けてもよい。
 接着層に使用しうる材料(接着剤)としては、例えば、I.Skeist編、「Handbook of Adhesives」、第2版(1977)に記載のものを用いることができる。
<Adhesive layer>
When the relief forming layer is formed on the support, an adhesive layer may be provided between the two for the purpose of enhancing the adhesive strength between the layers.
Examples of materials (adhesives) that can be used for the adhesive layer include: Those described in the edition of Skeist, “Handbook of Adhesives”, the second edition (1977) can be used.
<保護フィルム、スリップコート層>
 レリーフ形成層表面又は架橋レリーフ形成層表面への傷や凹み防止の目的で、レリーフ形成層表面又は架橋レリーフ形成層表面に保護フィルムを設けてもよい。保護フィルムの厚さは、25~500μmが好ましく、50~200μmがより好ましい。保護フィルムは、例えば、PETのようなポリエステル系フィルム、PE(ポリエチレン)やPP(ポリプロピレン)のようなポリオレフィン系フィルムを用いることができる。またフィルムの表面はマット化されていてもよい。保護フィルムは、剥離可能であることが好ましい。
<Protective film, slip coat layer>
For the purpose of preventing scratches or dents on the surface of the relief forming layer or the surface of the crosslinked relief forming layer, a protective film may be provided on the surface of the relief forming layer or the surface of the crosslinked relief forming layer. The thickness of the protective film is preferably 25 to 500 μm, more preferably 50 to 200 μm. As the protective film, for example, a polyester film such as PET, or a polyolefin film such as PE (polyethylene) or PP (polypropylene) can be used. The surface of the film may be matted. The protective film is preferably peelable.
 保護フィルムが剥離不可能な場合や、逆にレリーフ形成層に接着しにくい場合には、両層間にスリップコート層を設けてもよい。スリップコート層に使用される材料は、ポリビニルアルコール、ポリ酢酸ビニル、部分鹸化ポリビニルアルコール、ヒドロキシアルキルセルロース、アルキルセルロース、ポリアミド樹脂など、水に溶解又は分散可能で、粘着性の少ない樹脂を主成分とすることが好ましい。 When the protective film is not peelable or, on the contrary, difficult to adhere to the relief forming layer, a slip coat layer may be provided between both layers. The material used for the slip coat layer is composed mainly of a resin that is soluble or dispersible in water, such as polyvinyl alcohol, polyvinyl acetate, partially saponified polyvinyl alcohol, hydroxyalkyl cellulose, alkyl cellulose, and polyamide resin, and that is less sticky. It is preferable to do.
(レーザー彫刻用フレキソ印刷版原版の製造方法)
 レーザー彫刻用フレキソ印刷版原版の製造方法は、特に限定されるものではないが、例えば、レーザー彫刻用樹脂組成物を調製し、必要に応じて、このレーザー彫刻用樹脂組成物から溶剤を除去した後に、支持体上に押し出しする方法や、プレスする方法が挙げられる。また、レーザー彫刻用樹脂組成物を、支持体上に流延し、これをオーブン中で乾燥して樹脂組成物から溶剤を除去する方法でもよい。
 中でも、本発明におけるレーザー彫刻用フレキソ印刷版原版の製造方法は、本発明のレーザー彫刻用樹脂組成物からなるレリーフ形成層を形成する層形成工程、並びに、上記レリーフ形成層を熱及び/又は光により架橋した架橋レリーフ形成層を有するフレキソ印刷版原版を得る架橋工程、を含む製造方法であることが好ましい。
(Method for manufacturing flexographic printing plate precursor for laser engraving)
The method for producing the flexographic printing plate precursor for laser engraving is not particularly limited. For example, a resin composition for laser engraving is prepared, and the solvent is removed from the resin composition for laser engraving as necessary. Later, the method of extruding on a support body and the method of pressing are mentioned. Alternatively, the resin composition for laser engraving may be cast on a support and dried in an oven to remove the solvent from the resin composition.
Among them, the method for producing a flexographic printing plate precursor for laser engraving in the present invention includes a layer forming step for forming a relief forming layer comprising the resin composition for laser engraving of the present invention, and heat and / or light on the relief forming layer. It is preferable that the production method includes a crosslinking step of obtaining a flexographic printing plate precursor having a crosslinked relief-forming layer crosslinked by the above.
 その後、必要に応じてレリーフ形成層の上に保護フィルムをラミネートしてもよい。ラミネートは、加熱したカレンダーロールなどで保護フィルムとレリーフ形成層を圧着することや、表面に少量の溶剤を含浸させたレリーフ形成層に保護フィルムを密着させることによって行うことができる。
 保護フィルムを用いる場合には、まず保護フィルム上にレリーフ形成層を積層し、次いで支持体をラミネートする方法を採ってもよい。
 接着層を設ける場合は、接着層を塗布した支持体を用いることで対応できる。スリップコート層を設ける場合は、スリップコート層を塗布した保護フィルムを用いることで対応できる。
Thereafter, a protective film may be laminated on the relief forming layer as necessary. Lamination can be performed by pressure-bonding the protective film and the relief forming layer with a heated calendar roll or the like, or by bringing the protective film into close contact with the relief forming layer impregnated with a small amount of solvent on the surface.
When a protective film is used, a method of first laminating a relief forming layer on the protective film and then laminating the support may be employed.
When providing an adhesive layer, it can respond by using the support body which apply | coated the adhesive layer. When providing a slip coat layer, it can respond by using the protective film which apply | coated the slip coat layer.
<層形成工程>
 本発明におけるレーザー彫刻用フレキソ印刷版原版の製造方法は、本発明のレーザー彫刻用樹脂組成物からなるレリーフ形成層を形成する層形成工程を含むことが好ましい。
 レリーフ形成層の形成方法としては、本発明のレーザー彫刻用樹脂組成物を調製し、必要に応じて、このレーザー彫刻用樹脂組成物から溶剤を除去した後に、支持体上に押し出しする方法や、プレスによる方法や、本発明のレーザー彫刻用樹脂組成物を調製し、本発明のレーザー彫刻用樹脂組成物を支持体上に流延し、これをオーブン中で乾燥して溶剤を除去する方法が好ましく例示できる。
<Layer formation process>
The method for producing a flexographic printing plate precursor for laser engraving in the present invention preferably includes a layer forming step of forming a relief forming layer comprising the resin composition for laser engraving of the present invention.
As a method for forming the relief forming layer, the resin composition for laser engraving of the present invention is prepared, and if necessary, after removing the solvent from the resin composition for laser engraving, the method of extruding onto the support, There is a method using a press or a method in which the resin composition for laser engraving of the present invention is prepared, the resin composition for laser engraving of the present invention is cast on a support, and this is dried in an oven to remove the solvent. Preferred examples can be given.
 本発明において、上記層形成工程は、本発明のレーザー彫刻用樹脂組成物を混練する工程、及び、得られた混練物をシート状に成形する工程を有することが好ましい。シート状に成形する工程は、押し出し、プレス、カレンダ処理等のいずれを使用してもよい。押し出し処理としては、ゴム押し出し、溶融押し出しが例示され、プレス処理としてはホットプレスが例示される。これらの中でも、シート状に成形する工程は、押し出し又はプレスが好ましく、押し出し、又は、ホットプレスによりシート状に成形することがより好ましい。
 ここで、ホットプレス(熱プレス)によりシート状に成形する場合、加工温度は20℃~130℃であることが好ましく、40℃~100℃であることがより好ましく、50℃~80℃であることが更に好ましい。
 また、押し出しによりシート状に成形する場合、加工温度は40℃~130℃であることが好ましく、50℃~100℃であることがより好ましく、60℃~80℃であることが更に好ましい。
In the present invention, the layer forming step preferably includes a step of kneading the resin composition for laser engraving of the present invention and a step of molding the obtained kneaded product into a sheet shape. For the step of forming into a sheet, any of extrusion, pressing, calendaring, etc. may be used. Examples of the extrusion process include rubber extrusion and melt extrusion, and examples of the press process include hot press. Among these, the step of forming into a sheet shape is preferably extrusion or pressing, and more preferably formed into a sheet shape by extrusion or hot pressing.
Here, when forming into a sheet form by hot pressing (hot pressing), the processing temperature is preferably 20 ° C. to 130 ° C., more preferably 40 ° C. to 100 ° C., and 50 ° C. to 80 ° C. More preferably.
When forming into a sheet by extrusion, the processing temperature is preferably 40 ° C. to 130 ° C., more preferably 50 ° C. to 100 ° C., and further preferably 60 ° C. to 80 ° C.
 レーザー彫刻用樹脂組成物は、例えば、成分A及びB、並びに、任意成分として、成分C~成分E、及び、その他の成分を混練して調製することが好ましい。
 なお、混練に際して、成分Cによる架橋反応を考慮して、成分Cは成分A、成分B及び成分D等のその他の成分を混練した後に添加することも好ましい。
 また、成分A及びB、並びに、任意成分として、成分C~成分E及びその他の成分を適当な溶剤に溶解又は分散させ、次いで、これらの液を混合することによって製造してもよい。溶剤成分のほとんどは、フレキソ印刷版原版を製造する段階で除去することが好ましいので、溶剤としては、揮発しやすい低分子アルコール(例えば、メタノール、エタノール、n-プロパノール、イソプロパノール、プロピレングリコールモノメチルエーテル)等を用い、かつ温度を調整するなどして溶剤の全添加量をできるだけ少なく抑えることが好ましい。
The resin composition for laser engraving is preferably prepared, for example, by kneading components A and B and optional components C to E and other components.
In kneading, considering the crosslinking reaction by component C, component C is preferably added after kneading other components such as component A, component B and component D.
Alternatively, components A and B, and optional components C to E and other components may be dissolved or dispersed in a suitable solvent, and then these solutions may be mixed. Since most of the solvent components are preferably removed at the stage of producing the flexographic printing plate precursor, the solvent is a low-molecular alcohol that easily volatilizes (eg, methanol, ethanol, n-propanol, isopropanol, propylene glycol monomethyl ether). It is preferable to keep the total amount of solvent added as small as possible by adjusting the temperature.
 レーザー彫刻用フレキソ印刷版原版における(架橋)レリーフ形成層の厚さは、架橋の前後において、0.05mm以上10mm以下が好ましく、0.05mm以上7mm以下がより好ましく、0.05mm以上3mm以下が更に好ましい。 The thickness of the (crosslinked) relief forming layer in the flexographic printing plate precursor for laser engraving is preferably from 0.05 mm to 10 mm, more preferably from 0.05 mm to 7 mm, and more preferably from 0.05 mm to 3 mm before and after crosslinking. Further preferred.
<架橋工程>
 本発明におけるレーザー彫刻用フレキソ印刷版原版の製造方法は、上記レリーフ形成層を熱及び/又は光により架橋した架橋レリーフ形成層を有するフレキソ印刷版原版を得る架橋工程を含む製造方法であることが好ましく、上記レリーフ形成層を熱により架橋した架橋レリーフ形成層を有するフレキソ印刷版原版を得る架橋工程を含む製造方法であることがより好ましい。
 本工程においては、酸素の存在下では重合阻害が生じる恐れがある。そのためレリーフ形成層の表面の少なくとも中央部を、空気を遮断できる材料により覆った状態で架橋をしてもよい。また、空気を遮断できる材料によりレリーフ形成層を密閉した状態で架橋することが好ましい。
 その他、レリーフ形成層の表面が直接空気と接する状態で架橋してもよく、レリーフ形成層に、塩化ビニル等の空気を遮断できる材質のシートを被せて真空引きした状態で架橋をしてもよい。
 レーザー彫刻用フレキソ印刷版原版を加熱することにより、レリーフ形成層を架橋することができる(熱架橋工程)。熱により架橋を行うための加熱手段としては、印刷版原版を熱風オーブンや遠赤外オーブン内で所定時間加熱する方法や、加熱したロールに所定時間接する方法、ホットプレス機により加熱しながらプレスする方法(ホットプレス)が挙げられる。
 レリーフ形成層を架橋することで、第1にレーザー彫刻後形成されるレリーフがシャープになり、第2にレーザー彫刻の際に発生する彫刻カスの粘着性が抑制されるという利点がある。
<Crosslinking process>
The method for producing a flexographic printing plate precursor for laser engraving in the present invention may be a production method including a crosslinking step of obtaining a flexographic printing plate precursor having a crosslinked relief forming layer obtained by crosslinking the relief forming layer with heat and / or light. Preferably, the production method includes a crosslinking step for obtaining a flexographic printing plate precursor having a crosslinked relief-forming layer obtained by crosslinking the relief-forming layer with heat.
In this step, polymerization inhibition may occur in the presence of oxygen. Therefore, crosslinking may be performed in a state in which at least the central part of the surface of the relief forming layer is covered with a material capable of blocking air. Moreover, it is preferable to bridge | crosslink in the state which sealed the relief formation layer with the material which can interrupt | block air.
In addition, the surface of the relief forming layer may be cross-linked in direct contact with air, or the relief forming layer may be cross-linked in a vacuumed state with a sheet of a material capable of blocking air such as vinyl chloride. .
By heating the flexographic printing plate precursor for laser engraving, the relief forming layer can be crosslinked (thermal crosslinking step). As a heating means for crosslinking by heat, a printing plate precursor is heated for a predetermined time in a hot air oven or a far-infrared oven, a method of contacting a heated roll for a predetermined time, or pressing while heating with a hot press machine. The method (hot press) is mentioned.
By crosslinking the relief forming layer, there is an advantage that the relief formed first after laser engraving becomes sharp, and second, the adhesiveness of engraving residue generated during laser engraving is suppressed.
 また、架橋剤として光重合開始剤等を使用し、架橋を形成するため、光による架橋を行ってもよい。
 レリーフ形成層が光重合開始剤を含有する場合には、光重合開始剤のトリガーとなる光(「活性光線」ともいう。)をレリーフ形成層に照射することで、レリーフ形成層を架橋することができる。
 光照射は、レリーフ形成層全面に行うことが一般的である。光としては可視光、紫外光、及び電子線などが挙げられるが、紫外光が最も一般的である。レリーフ形成層の支持体等、レリーフ形成層を固定化するための基材側を裏面とすれば、表面に光を照射するだけでもよいが、支持体が活性光線を透過する透明なフィルムであれば、更に裏面からも光を照射することが好ましい。表面からの照射は、保護フィルムが存在する場合、これを設けたまま行ってもよいし、保護フィルムを剥離した後に行ってもよい。酸素の存在下では重合阻害が生じる恐れがあるので、レリーフ形成層に塩化ビニルシートを被せて真空引きした上で、活性光線の照射を行ってもよい。
Moreover, in order to form bridge | crosslinking using a photoinitiator etc. as a crosslinking agent, you may perform bridge | crosslinking by light.
When the relief-forming layer contains a photopolymerization initiator, the relief-forming layer is crosslinked by irradiating the relief-forming layer with light that triggers the photopolymerization initiator (also referred to as “active light”). Can do.
The light irradiation is generally performed on the entire surface of the relief forming layer. Examples of light include visible light, ultraviolet light, and electron beam, but ultraviolet light is the most common. If the substrate side for immobilizing the relief forming layer, such as the support of the relief forming layer, is the back side, the surface may only be irradiated with light, but the support should be a transparent film that transmits actinic rays. For example, it is preferable to irradiate light from the back side. When the protective film exists, the irradiation from the surface may be performed while the protective film is provided, or may be performed after the protective film is peeled off. Since polymerization inhibition may occur in the presence of oxygen, actinic rays may be irradiated after the relief forming layer is covered with a vinyl chloride sheet and evacuated.
3.フレキソ印刷版及びその製版方法
 本発明におけるフレキソ印刷版の製版方法は、上記本発明におけるレーザー彫刻用フレキソ印刷版原版を準備する工程、及び、このレーザー彫刻用フレキソ印刷版原版をレーザー彫刻する彫刻工程、を含むことが好ましい。
 本発明におけるフレキソ印刷版は、上記のフレキソ印刷版の製版方法により製版されて得られる。
3. Flexographic printing plate and plate making method thereof The method of making a flexographic printing plate in the present invention comprises the steps of preparing the flexographic printing plate precursor for laser engraving in the present invention, and the engraving step of laser engraving the flexographic printing plate precursor for laser engraving It is preferable to contain.
The flexographic printing plate in the present invention is obtained by making a plate by the above-described flexographic printing plate making method.
<彫刻工程>
 本発明におけるフレキソ印刷版の製版方法は、上記架橋レリーフ形成層を有するフレキソ印刷版原版をレーザー彫刻する彫刻工程を含むことが好ましい。
 彫刻工程は、上記架橋工程で架橋された架橋レリーフ形成層をレーザー彫刻してレリーフ層を形成する工程である。具体的には、架橋された架橋レリーフ形成層に対して、所望の画像に対応したレーザー光を照射して彫刻を行うことによりレリーフ層を形成することが好ましい。また、所望の画像のデジタルデータを元にコンピューターでレーザーヘッドを制御し、架橋レリーフ形成層に対して走査照射する工程が好ましく挙げられる。
 この彫刻工程には、赤外線レーザーが好ましく用いられる。赤外線レーザーが照射されると、架橋レリーフ形成層中の分子が分子振動し、熱が発生する。赤外線レーザーとして炭酸ガスレーザーやYAGレーザーのような高出力のレーザーを用いると、レーザー照射部分に大量の熱が発生し、架橋レリーフ形成層中の分子は分子切断又はイオン化されて選択的な除去、すなわち、彫刻がなされる。レーザー彫刻の利点は、彫刻深さを任意に設定できるため、構造を3次元的に制御することができる点である。例えば、微細な網点を印刷する部分は、浅く又はショルダーをつけて彫刻することで、印圧でレリーフが転倒しないようにすることができ、細かい抜き文字を印刷する溝の部分は深く彫刻することで、溝にインキが埋まりにくくなり、抜き文字つぶれを抑制することが可能となる。
 中でも、光熱変換剤の吸収波長に対応した赤外線レーザーで彫刻する場合には、より高感度で架橋レリーフ形成層の選択的な除去が可能となり、シャープな画像を有するレリーフ層が得られる。
<Engraving process>
The method for making a flexographic printing plate in the present invention preferably includes an engraving step of laser engraving the flexographic printing plate precursor having the crosslinked relief forming layer.
The engraving step is a step of forming a relief layer by laser engraving the crosslinked relief forming layer crosslinked in the crosslinking step. Specifically, it is preferable to form a relief layer by engraving a crosslinked crosslinked relief forming layer by irradiating a laser beam corresponding to a desired image. Moreover, the process of controlling a laser head with a computer based on the digital data of a desired image, and carrying out scanning irradiation with respect to a bridge | crosslinking relief forming layer is mentioned preferably.
In this engraving process, an infrared laser is preferably used. When irradiated with an infrared laser, the molecules in the crosslinked relief forming layer undergo molecular vibrations and generate heat. When a high-power laser such as a carbon dioxide laser or YAG laser is used as an infrared laser, a large amount of heat is generated in the laser irradiation part, and molecules in the crosslinked relief forming layer are selectively cut by molecular cutting or ionization. That is, engraving is performed. The advantage of laser engraving is that the engraving depth can be set arbitrarily, so that the structure can be controlled three-dimensionally. For example, the portion that prints fine halftone dots can be engraved shallowly or with a shoulder so that the relief does not fall down due to printing pressure, and the portion of the groove that prints fine punched characters is engraved deeply As a result, the ink is less likely to be buried in the groove, and it is possible to suppress the crushing of the extracted characters.
In particular, when engraving with an infrared laser corresponding to the absorption wavelength of the photothermal conversion agent, the crosslinked relief forming layer can be selectively removed with higher sensitivity, and a relief layer having a sharp image can be obtained.
 彫刻工程に用いられる赤外線レーザーとしては、生産性、コスト等の面から、炭酸ガスレーザー(CO2レーザー)又は半導体レーザーが好ましい。特に、ファイバー付き半導体赤外線レーザー(FC-LD)が好ましく用いられる。一般に、半導体レーザーは、CO2レーザーに比べレーザー発振が高効率かつ安価で小型化が可能である。また、小型であるためアレイ化が容易である。更に、ファイバーの処理によりビーム形状を制御できる。
 半導体レーザーとしては、波長が700~1,300nmのものが好ましく、800~1,200nmのものがより好ましく、860~1,200nmのものが更に好ましく、900~1,100nmのものが特に好ましい。
As the infrared laser used in the engraving process, a carbon dioxide laser (CO 2 laser) or a semiconductor laser is preferable from the viewpoints of productivity and cost. In particular, a semiconductor infrared laser with a fiber (FC-LD) is preferably used. In general, a semiconductor laser can be downsized with high efficiency and low cost of laser oscillation compared to a CO 2 laser. Moreover, since it is small, it is easy to form an array. Furthermore, the beam shape can be controlled by processing the fiber.
The semiconductor laser preferably has a wavelength of 700 to 1,300 nm, more preferably 800 to 1,200 nm, still more preferably 860 to 1,200 nm, and particularly preferably 900 to 1,100 nm.
 また、ファイバー付き半導体レーザーは、更に光ファイバーを取り付けることで効率よくレーザー光を出力できるため、本発明における彫刻工程には有効である。更に、ファイバーの処理によりビーム形状を制御できる。例えば、ビームプロファイルはトップハット形状とすることができ、安定に版面にエネルギーを与えることができる。半導体レーザーの詳細は、「レーザーハンドブック第2版」レーザー学会編、「実用レーザー技術」電子通信学会編等に記載されている。
 また、本発明におけるフレキソ印刷版原版を用いたフレキソ印刷版の製版方法に好適に使用しうるファイバー付き半導体レーザーを備えた製版装置は、特開2009-172658号公報及び特開2009-214334号公報に詳細に記載され、これを本発明に係るフレキソ印刷版の製版に使用することができる。
Moreover, since the semiconductor laser with a fiber can output a laser beam efficiently by attaching an optical fiber, it is effective for the engraving process in the present invention. Furthermore, the beam shape can be controlled by processing the fiber. For example, the beam profile can have a top hat shape, and energy can be stably given to the plate surface. Details of the semiconductor laser are described in “Laser Handbook 2nd Edition” edited by Laser Society, “Practical Laser Technology” edited by Electronic Communication Society, and the like.
Also, a plate making apparatus equipped with a fiber-coupled semiconductor laser that can be suitably used in a method for making a flexographic printing plate using a flexographic printing plate precursor according to the present invention is disclosed in JP 2009-172658 A and JP 2009-214334 A. Which can be used for making a flexographic printing plate according to the present invention.
<その他工程>
 本発明におけるフレキソ印刷版の製版方法では、彫刻工程に次いで、更に、必要に応じて下記リンス工程、乾燥工程、及び/又は、後架橋工程を含んでもよい。
 リンス工程:彫刻後のレリーフ層表面を、水系リンス液で彫刻表面をリンスする工程。
 乾燥工程:リンス工程後のレリーフ層を乾燥する工程。
 後架橋工程:彫刻後のレリーフ層にエネルギーを付与し、レリーフ層を更に架橋する工程。
 上記工程を経た後、彫刻表面に彫刻カスが付着しているため、水系リンス液(以下、単に「リンス液」ともいう。)で彫刻表面をリンスして、彫刻カスを洗い流すリンス工程を追加してもよい。水系リンス液は、水又は水を主成分とする液体である。リンスの手段として、水道水で水洗する方法、高圧水をスプレー噴射する方法、感光性樹脂凸版の現像機として公知のバッチ式又は搬送式のブラシ式洗い出し機で、彫刻表面を主に水の存在下でブラシ擦りする方法などが挙げられ、彫刻カスのヌメリがとれない場合は、石鹸や界面活性剤を添加したリンス液を用いてもよい。
 彫刻表面をリンスするリンス工程を行った場合、彫刻されたレリーフ形成層を乾燥してリンス液を揮発させる乾燥工程を追加することが好ましい。
 更に、必要に応じてレリーフ形成層を更に架橋させる後架橋工程を追加してもよい。追加の架橋工程である後架橋工程を行うことにより、彫刻によって形成されたレリーフをより強固にすることができる。
<Other processes>
In the plate making method of the flexographic printing plate in the present invention, the following rinsing step, drying step, and / or post-crosslinking step may be included as necessary after the engraving step.
Rinsing step: a step of rinsing the engraved surface of the relief layer after engraving with an aqueous rinse solution.
Drying step: A step of drying the relief layer after the rinsing step.
Post-crosslinking step: a step of imparting energy to the relief layer after engraving and further crosslinking the relief layer.
Since the engraving residue has adhered to the engraving surface after the above steps, a rinse step is added to rinse the engraving residue by rinsing the engraving surface with an aqueous rinsing liquid (hereinafter also simply referred to as “rinsing liquid”). May be. The aqueous rinse liquid is water or a liquid containing water as a main component. As a means of rinsing, there is a method of washing with tap water, a method of spraying high-pressure water, and a known batch type or conveying type brush type washing machine as a photosensitive resin relief printing machine. For example, when the engraving residue cannot be removed, a rinsing liquid to which soap or a surfactant is added may be used.
When the rinsing process for rinsing the engraving surface is performed, it is preferable to add a drying process for drying the engraved relief forming layer and volatilizing the rinsing liquid.
Furthermore, you may add the post-crosslinking process which further bridge | crosslinks a relief forming layer as needed. By performing the post-crosslinking step, which is an additional cross-linking step, the relief formed by engraving can be further strengthened.
 本発明に用いることができるリンス液のpHは、9以上であることが好ましく、10以上であることがより好ましく、11以上であることが更に好ましい。また、リンス液のpHは、14以下であることが好ましく、13.5以下であることがより好ましく、13.2以下であることが更に好ましく、12.5以下であることが特に好ましい。上記範囲であると、取り扱いが容易である。
 リンス液を上記のpH範囲とするために、適宜、酸及び/又は塩基を用いてpHを調整すればよく、使用する酸及び塩基は特に限定されない。
 本発明に用いることができるリンス液は、主成分として水を含有することが好ましい。
 また、リンス液は、水以外の溶剤として、アルコール類、アセトン、テトラヒドロフランなどの水混和性溶剤を含有していてもよい。
The pH of the rinsing solution that can be used in the present invention is preferably 9 or more, more preferably 10 or more, and still more preferably 11 or more. The pH of the rinsing liquid is preferably 14 or less, more preferably 13.5 or less, still more preferably 13.2 or less, and particularly preferably 12.5 or less. Handling is easy in the said range.
What is necessary is just to adjust pH using an acid and / or a base suitably in order to make a rinse liquid into said pH range, and the acid and base to be used are not specifically limited.
The rinsing liquid that can be used in the present invention preferably contains water as a main component.
Moreover, the rinse liquid may contain water miscible solvents, such as alcohol, acetone, tetrahydrofuran, as solvents other than water.
 リンス液は、界面活性剤を含有することが好ましい。
 本発明に用いることができる界面活性剤としては、彫刻カスの除去性、及び、フレキソ印刷版への影響を少なくする観点から、カルボキシベタイン化合物、スルホベタイン化合物、ホスホベタイン化合物、アミンオキシド化合物、又は、ホスフィンオキシド化合物等のベタイン化合物(両性界面活性剤)が好ましく挙げられる。
It is preferable that the rinse liquid contains a surfactant.
As a surfactant that can be used in the present invention, a carboxybetaine compound, a sulfobetaine compound, a phosphobetaine compound, an amine oxide compound, or a viewpoint of reducing engraving residue removal and the influence on the flexographic printing plate Preferred are betaine compounds (amphoteric surfactants) such as phosphine oxide compounds.
 また、界面活性剤としては、公知のアニオン界面活性剤、カチオン界面活性剤、ノニオン界面活性剤等も挙げられる。更に、フッ素系、シリコーン系のノニオン界面活性剤も同様に使用することができる。
 界面活性剤は、1種単独で使用しても、2種以上を併用してもよい。
 界面活性剤の使用量は特に限定する必要はないが、リンス液の全質量に対し、0.01~20質量%であることが好ましく、0.05~10質量%であることがより好ましい。
Examples of the surfactant include known anionic surfactants, cationic surfactants, and nonionic surfactants. Furthermore, fluorine-based and silicone-based nonionic surfactants can be used in the same manner.
Surfactant may be used individually by 1 type, or may use 2 or more types together.
The amount of the surfactant used is not particularly limited, but is preferably 0.01 to 20% by mass, and more preferably 0.05 to 10% by mass with respect to the total mass of the rinsing liquid.
 以上のようにして、支持体等の任意の基材表面にレリーフ層を有するフレキソ印刷版が得られる。
 フレキソ印刷版が有するレリーフ層の厚さは、耐磨耗性やインキ転移性のような種々の印刷適性を満たす観点からは、0.05mm以上10mm以下が好ましく、より好ましくは0.05mm以上7mm以下、特に好ましくは0.05mm以上3mm以下である。
As described above, a flexographic printing plate having a relief layer on the surface of an arbitrary substrate such as a support can be obtained.
The thickness of the relief layer of the flexographic printing plate is preferably 0.05 mm or more and 10 mm or less, more preferably 0.05 mm or more and 7 mm, from the viewpoint of satisfying various printability such as abrasion resistance and ink transferability. Hereinafter, it is particularly preferably 0.05 mm or more and 3 mm or less.
 また、フレキソ印刷版が有するレリーフ層のショアA硬度は、50°以上90°以下であることが好ましい。レリーフ層のショアA硬度が50°以上であると、彫刻により形成された微細な網点が凸版印刷機の強い印圧を受けても倒れてつぶれることがなく、正常な印刷ができる。また、レリーフ層のショアA硬度が90°以下であると、印圧がキスタッチのフレキソ印刷でもベタ部での印刷かすれを防止することができる。
 なお、本明細書におけるショアA硬度は、25℃において、測定対象の表面に圧子(押針又はインデンタと呼ばれる)を押し込み変形させ、その変形量(押込み深さ)を測定して、数値化するデュロメータ(スプリング式ゴム硬度計)により測定した値である。
Moreover, it is preferable that the Shore A hardness of the relief layer which a flexographic printing plate has is 50 degree or more and 90 degrees or less. When the Shore A hardness of the relief layer is 50 ° or more, even if the fine halftone dots formed by engraving are subjected to the strong printing pressure of the relief printing press, they do not collapse and can be printed normally. In addition, when the Shore A hardness of the relief layer is 90 ° or less, it is possible to prevent faint printing in a solid portion even in flexographic printing with a kiss touch.
The Shore A hardness in this specification is quantified by measuring the amount of deformation (indentation depth) by indenting and deforming an indenter (called a push needle or indenter) on the surface to be measured at 25 ° C. It is a value measured with a durometer (spring type rubber hardness meter).
 本発明のフレキソ印刷版は、フレキソ印刷機による水性インキでの印刷に特に好適であるが、凸版用印刷機による水性インキ、油性インキ及びUVインキ、いずれのインキを用いた場合でも、印刷が可能であり、また、フレキソ印刷機によるUVインキでの印刷も可能である。本発明のフレキソ印刷版は、リンス性に優れており彫刻カスの残存がなく、かつ、得られたレリーフ層が弾性に優れるため、水性インキ転移性及び耐刷性に優れ、長期間にわたりレリーフ層の塑性変形や耐刷性低下の懸念がなく、印刷が実施できる。 The flexographic printing plate of the present invention is particularly suitable for printing with water-based ink by a flexographic printing machine, but printing is possible with any of water-based ink, oil-based ink and UV ink by a relief printing press. In addition, printing with UV ink by a flexographic printing machine is also possible. The flexographic printing plate of the present invention has excellent rinsing properties, no engraving residue remains, and the obtained relief layer is excellent in elasticity, so that it has excellent water-based ink transfer properties and printing durability, and a relief layer over a long period of time. Thus, printing can be carried out without concern for plastic deformation or deterioration of printing durability.
 以下、実施例により本発明を更に詳細に説明するが、本発明はこれら実施例に限定されるものではない。特に断りのない限り、「部」及び「%」は、「質量部」及び「質量%」を表す。なお、実施例における化合物の数平均分子量(Mn)及び重量平均分子量(Mw)は、特に断らない限りにおいて、ゲルパーミエーションクロマトグラフィ(GPC)法(溶離液:テトラヒドロフラン)で測定した値を表示している。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples. Unless otherwise specified, “parts” and “%” represent “parts by mass” and “mass%”. In addition, the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the compounds in the examples are the values measured by gel permeation chromatography (GPC) method (eluent: tetrahydrofuran) unless otherwise specified. Yes.
 なお、各実施例及び比較例で使用した成分A~成分Eの詳細は以下の通りである。
(成分A)共役ジエン系炭化水素に由来する単量体単位を有するポリマー
 A-1:UBEPOL BR 130B(宇部興産(株)製)、ポリブタジエン、Mw=340,000、プラストマー
 A-2:UBEPOL BR 150(宇部興産(株)製)、ポリブタジエン、Mw=470,000、プラストマー
 A-3:UBEPOL BR 150L(宇部興産(株)製)、ポリブタジエン、Mw=500,000、プラストマー
 A-4:Nipol IR2200(日本ゼオン(株)製、ポリイソプレン、Mw=1,500,000、プラストマー
 A-5:Kraton D1102(Kraton社製)、スチレン-ブタジエンブロック共重合体、Mw=80,000、熱可塑性エラストマー
 A-6:Kraton D1161(Kraton社製)、スチレン-ブタジエンブロック共重合体、Mw=120,000、熱可塑性エラストマー
 A-7:デンカクロロプレン M-40(電気化学工業(株)製)、クロロプレンゴム、熱可塑性エラストマー
 A-8(比較例):紫光UV-3000B(日本合成化学(株)製)、ウレタンアクリレート、Mw=18,000、熱可塑性エラストマー
 なお、A-1~A-8は結晶化度が1%未満である。
The details of Component A to Component E used in each Example and Comparative Example are as follows.
(Component A) Polymer having monomer units derived from conjugated diene hydrocarbon A-1: UBEPOL BR 130B (manufactured by Ube Industries), polybutadiene, Mw = 340,000, plastomer A-2: UBEPOL BR 150 (manufactured by Ube Industries, Ltd.), polybutadiene, Mw = 470,000, plastomer A-3: UBEPOL BR 150L (manufactured by Ube Industries, Ltd.), polybutadiene, Mw = 500,000, plastomer A-4: Nipol IR2200 (Nippon Zeon Co., Ltd., polyisoprene, Mw = 1,500,000, plastomer A-5: Kraton D1102 (manufactured by Kraton), styrene-butadiene block copolymer, Mw = 80,000, thermoplastic elastomer A -6: Kraton D1161 (Kraton Styrene-butadiene block copolymer, Mw = 120,000, thermoplastic elastomer A-7: Denkachloroprene M-40 (manufactured by Denki Kagaku Kogyo Co., Ltd.), chloroprene rubber, thermoplastic elastomer A-8 (comparison) Example): Purple light UV-3000B (manufactured by Nippon Synthetic Chemical Co., Ltd.), urethane acrylate, Mw = 18,000, thermoplastic elastomer A-1 to A-8 have a crystallinity of less than 1%.
(成分B)トランスポリイソプレン及び/又はポリオクテニレン
 B-1:TP-301((株)クラレ製)、トランス-1,4-ポリイソプレン、融点67℃、トランス結合99%、結晶化度36%、重量平均分子量250,000
 B-2:ベステナマー8012(エボニック(株)製)、ポリオクテニレン、融点54℃、結晶化度33%、重量平均分子量90,000
 B-3(比較例):BR810(JSR(株)製)、シンジオタクチック1,2-ポリブタジエン、結晶化度18%、重量平均分子量180,000
(Component B) trans polyisoprene and / or polyoctenylene B-1: TP-301 (manufactured by Kuraray Co., Ltd.), trans-1,4-polyisoprene, melting point 67 ° C., trans bond 99%, crystallinity 36%, Weight average molecular weight 250,000
B-2: Bestenamer 8012 (manufactured by Evonik), polyoctenylene, melting point 54 ° C., crystallinity 33%, weight average molecular weight 90,000
B-3 (comparative example): BR810 (manufactured by JSR Corporation), syndiotactic 1,2-polybutadiene, crystallinity 18%, weight average molecular weight 180,000
(成分C)架橋剤
 PCD-40:パークミルD40(日油(株)製)、ジクミルパーオキシド、純度40%
(Component C) Crosslinking agent PCD-40: Park mill D40 (manufactured by NOF Corporation), dicumyl peroxide, purity 40%
(成分D)光熱変換剤
 #45L:三菱カーボンブラック#45L(三菱化学(株)製)、カーボンブラック、算術平均粒子径24nm、DBP吸油量45ml/100g、pH8、BET比表面積(JIS K 6217)125m2/g
(Component D) Photothermal conversion agent # 45L: Mitsubishi carbon black # 45L (manufactured by Mitsubishi Chemical Corporation), carbon black, arithmetic average particle diameter 24 nm, DBP oil absorption 45 ml / 100 g, pH 8, BET specific surface area (JIS K 6217) 125 m 2 / g
(成分E)ファクチス
 白サブ1:アセトン抽出物;2~5%、精製菜種油を原料とする塩化硫黄ファクチス、天満サブ化工(株)製
 黒サブ21:アセトン抽出物19~27%、植物油を主原料とする硫黄ファクチス、天満サブ化工(株)製
(Component E) Factis White Sub 1: Acetone extract; 2 to 5%, Sulfur Chloride Factis made from refined rapeseed oil, manufactured by Tenma Sub Chemical Co., Ltd. Black Sub 21: Acetone extract 19 to 27%, mainly vegetable oil Sulfur factice used as raw material, manufactured by Tenma Sub Chemical Co., Ltd.
(実施例1~29、及び、比較例1~13)
1.レーザー彫刻用樹脂組成物の調製
 バンバリーミキサー内に、表1及び表2に記載の成分A、成分B、成分D、成分Eを所定量加え80℃にて100rpmで10分間混練した。その後、成分Cを上記混合物に対して0.1~5wt%添加して10rpmで10分間混練し、架橋性レリーフ形成層の混練物(レーザー彫刻用樹脂組成物)を得た。なお、表中、「-」の記載は、該当する成分を含有しないことを意味する。
(Examples 1 to 29 and Comparative Examples 1 to 13)
1. Preparation of resin composition for laser engraving Predetermined amounts of Component A, Component B, Component D and Component E listed in Tables 1 and 2 were added to a Banbury mixer and kneaded at 80 ° C. and 100 rpm for 10 minutes. Thereafter, 0.1 to 5 wt% of Component C was added to the above mixture and kneaded at 10 rpm for 10 minutes to obtain a kneaded product (resin composition for laser engraving) of a crosslinkable relief forming layer. In the table, the description of “-” means that the corresponding component is not contained.
2.レーザー彫刻用フレキソ印刷版原版の作製-1(混練物のシート化)
 上記により得られた混練物と所定膜厚(0.8mm)のスペーサをホットプレス機に設置し、60℃、15MPaで1分プレスすることにより未架橋のシートを作製した。得られたシートは、加工性評価のために収縮試験を実施した。
2. Preparation of flexographic printing plate precursor for laser engraving-1 (Making a kneaded sheet)
The kneaded material obtained above and a spacer having a predetermined film thickness (0.8 mm) were placed in a hot press machine and pressed at 60 ° C. and 15 MPa for 1 minute to prepare an uncrosslinked sheet. The obtained sheet was subjected to a shrinkage test for workability evaluation.
3.レーザー彫刻用フレキソ印刷版原版の作製-2
 上記により得られた未架橋シートと所定膜厚のスペーサをホットプレス機に設置し、160℃、15MPaで20分プレスすることにより架橋させ、レーザー彫刻用フレキソ印刷版原版を得た。
3. Preparation of flexographic printing plate precursor for laser engraving -2
The uncrosslinked sheet obtained as described above and a spacer having a predetermined film thickness were placed in a hot press machine and crosslinked by pressing at 160 ° C. and 15 MPa for 20 minutes to obtain a flexographic printing plate precursor for laser engraving.
(評価方法)
<シート加工性>
 未架橋混練物と所定膜厚のスペーサをホットプレス機に設置し、60℃、15MPaで1分プレスすることによシートを作製した。得られたシートを取り出し、5分後の収縮率を算出することにより加工性を評価した。
 評価基準は以下の通りである。なお、評価結果が1~3であれば、実用上問題はない。
   1:収縮率5%未満
   2:収縮率5%以上10%未満
   3:収縮率10%以上20%未満
   4:収縮率20%以上30%未満
   5:収縮率30%以上
(Evaluation methods)
<Sheet workability>
An uncrosslinked kneaded product and a spacer having a predetermined film thickness were placed in a hot press machine, and a sheet was produced by pressing at 60 ° C. and 15 MPa for 1 minute. The obtained sheet was taken out, and the workability was evaluated by calculating the shrinkage after 5 minutes.
The evaluation criteria are as follows. If the evaluation result is 1 to 3, there is no practical problem.
1: Shrinkage rate of less than 5% 2: Shrinkage rate of 5% or more and less than 10% 3: Shrinkage rate of 10% or more and less than 20% 4: Shrinkage rate of 20% or more and less than 30% 5: Shrinkage rate of 30% or more
<インキ耐性:膨潤率測定>
 フレキソ印刷版原版を約1cm角に切り、サンプル瓶に入れた。そこに、溶剤インキ(UVフレキソ藍PHA、(株)T&K TOKA製、SP値9.2~11.1)を2mL加え、20℃で静置した。24時間後、フレキソ印刷版原版を取り出し、表面をふき取ったあとの質量を測定し、以下の式によって膨潤率を算出した。
  膨潤率(質量%)=(浸漬後の質量)/(浸漬前の質量)×100
 この値が100wt%に近いほど好ましい。
 評価基準は以下の通りである。なお、評価結果が1であれば実用上問題がない。
   1:膨潤率105質量%未満
   2:膨潤率105質量%以上
<Ink resistance: Swell ratio measurement>
The flexographic printing plate precursor was cut into about 1 cm square and placed in a sample bottle. Thereto was added 2 mL of solvent ink (UV flexo indigo PHA, manufactured by T & K TOKA, SP value 9.2 to 11.1), and the mixture was allowed to stand at 20 ° C. After 24 hours, the flexographic printing plate precursor was taken out, the mass after wiping the surface was measured, and the swelling ratio was calculated by the following equation.
Swelling ratio (mass%) = (mass after immersion) / (mass before immersion) × 100
This value is preferably as close to 100 wt%.
The evaluation criteria are as follows. If the evaluation result is 1, there is no practical problem.
1: Less than 105 mass% swelling ratio 2: 105 mass% or more swelling ratio
<耐刷性>
 耐刷性の指標として、Log(tanδ/ε)を採用した。
 ここで、tanδは、50℃、1Hzの値、εは破断伸び[%]/100である。
 耐刷性の指標が-1.6未満であると溶剤インキに対して40km以上の耐刷性がある。評価基準は以下の通りである。なお、評価基準が1又は2であれば実用上問題がない。
   1:Log(tanδ/ε)が-2.0未満
   2:Log(tanδ/ε)が-2.0以上-1.6未満
   3:Log(tanδ/ε)が-1.6以上
<Print durability>
Log (tan δ / ε) was adopted as an index of printing durability.
Here, tan δ is a value at 50 ° C. and 1 Hz, and ε is elongation at break [%] / 100.
When the printing durability index is less than -1.6, the printing durability is 40 km or more with respect to the solvent ink. The evaluation criteria are as follows. If the evaluation standard is 1 or 2, there is no practical problem.
1: Log (tan δ / ε) is less than −2.0 2: Log (tan δ / ε) is −2.0 or more and less than −1.6 3: Log (tan δ / ε) is −1.6 or more
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002

Claims (20)

  1.  成分Aとして、共役ジエン系炭化水素に由来する単量体単位を有するポリマーと、
     成分Bとして、トランスポリイソプレン及び/又はポリオクテニレンを成分A100質量部に対して1質量部以上と、を含有し、
     成分Aは成分Bとは異なるポリマーであることを特徴とする
     レーザー彫刻用樹脂組成物。
    As component A, a polymer having a monomer unit derived from a conjugated diene hydrocarbon,
    Component B contains trans polyisoprene and / or polyoctenylene in an amount of 1 part by mass or more based on 100 parts by mass of Component A,
    Component A is a polymer different from Component B, A resin composition for laser engraving.
  2.  成分AのSP値が9以下である、請求項1に記載のレーザー彫刻用樹脂組成物。 The resin composition for laser engraving according to claim 1, wherein the component A has an SP value of 9 or less.
  3.  成分Aがブタジエン及び/又はイソプレンに由来する単量体単位を含有する、請求項1又は2に記載のレーザー彫刻用樹脂組成物。 The resin composition for laser engraving according to claim 1 or 2, wherein Component A contains a monomer unit derived from butadiene and / or isoprene.
  4.  成分Aの重量平均分子量が10,000以上である、請求項1~3のいずれか1項に記載のレーザー彫刻用樹脂組成物。 The resin composition for laser engraving according to any one of claims 1 to 3, wherein Component A has a weight average molecular weight of 10,000 or more.
  5.  成分Aがプラストマー又は熱可塑性エラストマーである、請求項1~4のいずれか1項に記載のレーザー彫刻用樹脂組成物。 The resin composition for laser engraving according to any one of claims 1 to 4, wherein Component A is a plastomer or a thermoplastic elastomer.
  6.  成分Cとして、架橋剤を更に含有する、請求項1~5のいずれか1項に記載のレーザー彫刻用樹脂組成物。 6. The resin composition for laser engraving according to claim 1, further comprising a crosslinking agent as Component C.
  7.  成分Cが有機過酸化物である、請求項6に記載のレーザー彫刻用樹脂組成物。 The resin composition for laser engraving according to claim 6, wherein Component C is an organic peroxide.
  8.  成分Dとして、光熱変換剤を更に含有する、請求項1~7のいずれか1項に記載のレーザー彫刻用樹脂組成物。 The resin composition for laser engraving according to any one of claims 1 to 7, further comprising a photothermal conversion agent as Component D.
  9.  成分Eとして、ファクチスを更に含有する、請求項1~8のいずれか1項に記載のレーザー彫刻用樹脂組成物。 9. The resin composition for laser engraving according to any one of claims 1 to 8, further comprising factice as component E.
  10.  前記レーザー彫刻用樹脂組成物が溶剤を0~5質量%含有する、請求項1~9のいずれか1項に記載のレーザー彫刻用樹脂組成物。 10. The resin composition for laser engraving according to any one of claims 1 to 9, wherein the resin composition for laser engraving contains 0 to 5% by mass of a solvent.
  11.  請求項1~10のいずれか1項に記載のレーザー彫刻用樹脂組成物からなるレリーフ形成層を、支持体上に備える、レーザー彫刻用フレキソ印刷版原版。 A flexographic printing plate precursor for laser engraving, comprising a relief forming layer comprising the resin composition for laser engraving according to any one of claims 1 to 10 on a support.
  12.  請求項1~10のいずれか1項に記載のレーザー彫刻用樹脂組成物からなるレリーフ形成層を熱及び/又は光により架橋した架橋レリーフ形成層を支持体上に備えるレーザー彫刻用フレキソ印刷版原版。 A flexographic printing plate precursor for laser engraving, comprising a crosslinked relief forming layer obtained by crosslinking the relief forming layer comprising the resin composition for laser engraving according to any one of claims 1 to 10 by heat and / or light on a support. .
  13.  熱により架橋した架橋レリーフ形成層を備える、請求項12に記載のレーザー彫刻用フレキソ印刷版原版。 The flexographic printing plate precursor for laser engraving according to claim 12, comprising a crosslinked relief forming layer crosslinked by heat.
  14.  請求項1~10のいずれか1項に記載のレーザー彫刻用樹脂組成物からなるレリーフ形成層を形成する層形成工程、並びに、
     前記レリーフ形成層を熱及び/又は光により架橋して架橋レリーフ形成層を有するフレキソ印刷版原版を得る架橋工程、を含むことを特徴とする
     レーザー彫刻用フレキソ印刷版原版の製造方法。
    A layer forming step of forming a relief forming layer comprising the resin composition for laser engraving according to any one of claims 1 to 10, and
    A method for producing a flexographic printing plate precursor for laser engraving, comprising a crosslinking step of obtaining a flexographic printing plate precursor having a crosslinked relief forming layer by crosslinking the relief forming layer with heat and / or light.
  15.  前記層形成工程が、請求項1~10のいずれか1項に記載のレーザー彫刻用樹脂組成物を混練する工程、及び、得られた混練物をシート状に成形する工程を有する、請求項14に記載のレーザー彫刻用フレキソ印刷版原版の製造方法。 The layer forming step includes a step of kneading the resin composition for laser engraving according to any one of claims 1 to 10, and a step of molding the obtained kneaded product into a sheet shape. A method for producing a flexographic printing plate precursor for laser engraving as described in 1 above.
  16.  前記シート状に成形する工程が、熱プレス又は押し出しによりシート状に成形する工程である、請求項15に記載のレーザー彫刻用フレキソ印刷版原版の製造方法。 The method for producing a flexographic printing plate precursor for laser engraving according to claim 15, wherein the step of forming into a sheet is a step of forming into a sheet by hot pressing or extrusion.
  17.  前記架橋工程において、前記レリーフ形成層を熱により架橋する、請求項14~16のいずれか1項に記載のレーザー彫刻用フレキソ印刷版原版の製造方法。 The method for producing a flexographic printing plate precursor for laser engraving according to any one of claims 14 to 16, wherein in the crosslinking step, the relief forming layer is crosslinked by heat.
  18.  請求項11~13のいずれか1項に記載のレーザー彫刻用フレキソ印刷版原版を準備する工程、及び、
     レーザー彫刻用フレキソ印刷版原版をレーザー彫刻してレリーフ層を形成する彫刻工程、を含むことを特徴とする
     フレキソ印刷版の製版方法。
    Preparing a flexographic printing plate precursor for laser engraving according to any one of claims 11 to 13, and
    A method for making a flexographic printing plate, comprising: an engraving step of laser engraving a flexographic printing plate precursor for laser engraving to form a relief layer.
  19.  前記彫刻工程の後に、前記レリーフ層表面を水系リンス液によりリンスするリンス工程を更に含む、請求項18に記載のフレキソ印刷版の製版方法。 The plate making method of a flexographic printing plate according to claim 18, further comprising a rinsing step of rinsing the relief layer surface with an aqueous rinsing liquid after the engraving step.
  20.  請求項18又は19に記載の製版方法により製版されたフレキソ印刷版。 A flexographic printing plate made by the plate making method according to claim 18 or 19.
PCT/JP2015/052671 2014-01-31 2015-01-30 Resin composition for laser engraving, flexographic printing original plate for laser engraving, method for producing flexographic printing original plate for laser engraving, flexographic printing plate, and plate making method for flexographic printing plate WO2015115599A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004523401A (en) * 2001-04-18 2004-08-05 ビーエーエスエフ ドルクズュステーメ、ゲゼルシャフト、ミット、ベシュレンクテル、ハフツング Laser-plateable flexographic printing element having a relief-forming elastomeric layer containing syndiotactic 1,2-polybutadiene
JP2006206872A (en) * 2004-12-28 2006-08-10 Jsr Corp Composition for laser processing, sheet for laser processing, and flexographic printing plate
JP2009298103A (en) * 2008-06-17 2009-12-24 Toyobo Co Ltd Laser-engravable flexographic printing original plate

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004523401A (en) * 2001-04-18 2004-08-05 ビーエーエスエフ ドルクズュステーメ、ゲゼルシャフト、ミット、ベシュレンクテル、ハフツング Laser-plateable flexographic printing element having a relief-forming elastomeric layer containing syndiotactic 1,2-polybutadiene
JP2006206872A (en) * 2004-12-28 2006-08-10 Jsr Corp Composition for laser processing, sheet for laser processing, and flexographic printing plate
JP2009298103A (en) * 2008-06-17 2009-12-24 Toyobo Co Ltd Laser-engravable flexographic printing original plate

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