WO2015113477A1 - 太阳能电池组件用封装胶膜 - Google Patents
太阳能电池组件用封装胶膜 Download PDFInfo
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- WO2015113477A1 WO2015113477A1 PCT/CN2015/071389 CN2015071389W WO2015113477A1 WO 2015113477 A1 WO2015113477 A1 WO 2015113477A1 CN 2015071389 W CN2015071389 W CN 2015071389W WO 2015113477 A1 WO2015113477 A1 WO 2015113477A1
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- WIPO (PCT)
- Prior art keywords
- film
- solar cell
- spherical transparent
- cell module
- transparent material
- Prior art date
Links
- 238000005538 encapsulation Methods 0.000 title abstract description 6
- 239000012780 transparent material Substances 0.000 claims abstract description 28
- 239000002245 particle Substances 0.000 claims abstract description 12
- 239000011521 glass Substances 0.000 claims abstract description 8
- 229920000642 polymer Polymers 0.000 claims abstract description 7
- 239000000919 ceramic Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 8
- 239000011325 microbead Substances 0.000 claims description 8
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 239000004005 microsphere Substances 0.000 abstract description 18
- 238000010248 power generation Methods 0.000 abstract description 14
- 229920003229 poly(methyl methacrylate) Polymers 0.000 abstract description 5
- 239000004926 polymethyl methacrylate Substances 0.000 abstract description 5
- 230000004907 flux Effects 0.000 abstract description 3
- 239000011324 bead Substances 0.000 abstract 2
- 238000002360 preparation method Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 16
- 238000004513 sizing Methods 0.000 description 10
- 239000005341 toughened glass Substances 0.000 description 7
- 239000005038 ethylene vinyl acetate Substances 0.000 description 6
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 5
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 3
- 239000004971 Cross linker Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- DLSMLZRPNPCXGY-UHFFFAOYSA-N tert-butylperoxy 2-ethylhexyl carbonate Chemical compound CCCCC(CC)COC(=O)OOOC(C)(C)C DLSMLZRPNPCXGY-UHFFFAOYSA-N 0.000 description 2
- SKVOYPCECYQZAI-UHFFFAOYSA-N 2-ethylhexyl 2-methylbutan-2-ylperoxy carbonate Chemical compound CCCCC(CC)COC(=O)OOOC(C)(C)CC SKVOYPCECYQZAI-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- FRQDZJMEHSJOPU-UHFFFAOYSA-N Triethylene glycol bis(2-ethylhexanoate) Chemical compound CCCCC(CC)C(=O)OCCOCCOCCOC(=O)C(CC)CCCC FRQDZJMEHSJOPU-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000012994 photoredox catalyst Substances 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/02—Synthetic macromolecular particles
- B32B2264/0214—Particles made of materials belonging to B32B27/00
- B32B2264/0228—Vinyl resin particles, e.g. polyvinyl acetate, polyvinyl alcohol polymers or ethylene-vinyl acetate copolymers
- B32B2264/0235—Aromatic vinyl resin, e.g. styrenic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/02—Synthetic macromolecular particles
- B32B2264/0214—Particles made of materials belonging to B32B27/00
- B32B2264/025—Acrylic resin particles, e.g. polymethyl methacrylate or ethylene-acrylate copolymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/02—Synthetic macromolecular particles
- B32B2264/0214—Particles made of materials belonging to B32B27/00
- B32B2264/0278—Polyester particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/101—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/107—Ceramic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/418—Refractive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/12—Photovoltaic modules
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/322—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of solar panels
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/414—Additional features of adhesives in the form of films or foils characterized by the presence of essential components presence of a copolymer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
Definitions
- the invention belongs to the technical field of photovoltaic modules, and in particular relates to a packaging film for a solar cell module.
- solar photovoltaic power generation has the advantages of no pollution, sustainable, large total, wide distribution, and diverse utilization forms, and is highly valued by countries all over the world.
- China has already developed the solar photovoltaic industry as an important measure to ensure energy supply and promote economic restructuring.
- the "12th Five-Year Development Plan for Solar Photovoltaic Industry” clearly states that the installed capacity of photovoltaic power generation in China will increase from the current 0.8GW to 10GW and 50GW in 2015 and 2020, respectively.
- the “Decision of the State Council on Accelerating the Cultivation and Development of Strategic Emerging Industries” has included the photovoltaic industry as an important direction for the strategic emerging industries in China's future development.
- Photovoltaic modules are mainly composed of tempered glass, cell sheets, back sheets, and encapsulating films that bond them.
- the bonded tempered glass and cell sheets are commonly referred to as sizing films, bonded cell sheets and
- the backsheet is often referred to as a film.
- Traditional methods for improving the power generation of solar cell modules include increasing the transmittance of tempered glass, improving the conversion efficiency of the cell sheet, and increasing the reflectance of the back sheet.
- An object of the present invention is to solve the above problems and to provide an encapsulating film for a solar cell module, which can be used as a sizing film to increase the power generation of the solar cell module.
- a technical solution for achieving the object of the present invention is: an encapsulating film for a solar cell module obtained by incorporating a spherical transparent material having an average particle diameter of 0.1 ⁇ m to 50 ⁇ m in the process of preparing a film.
- the spherical transparent material is spherical transparent polymer microbeads (also known as transparent polymer microspheres), spherical transparent glass microbeads (also known as transparent glass microspheres), spherical transparent ceramic microbeads (also known as transparent ceramic microspheres). At least one of them is preferably a spherical transparent polymer microbead or a spherical transparent glass microbead.
- the transparent polymer microspheres are PMMA (polymethyl methacrylate) microspheres, PC (polycarbonate) microspheres, PS (polystyrene) microspheres, and PET (polyethylene terephthalate). At least one of the microspheres.
- the spherical transparent material is used in an amount of 0.01% by weight to 10% by weight, preferably 0.1% by weight to 1% by weight based on the total amount of the film.
- the spherical transparent material preferably has an average particle diameter of from 1 ⁇ m to 5 ⁇ m.
- the conventional method for preparing the encapsulating film firstly mixes the main material and the auxiliary material uniformly, and then is added to an extruder for melt extrusion, followed by cooling and forming, and finally, the film is obtained by pulling and winding.
- the main material includes POE, EVA, PVB, TPU, epoxy resin, silicone, etc., and one or two or more main materials may be used.
- Auxiliary materials typically include crosslinkers, co-crosslinkers, tackifiers, UV absorbers, antioxidants, coupling agents, and the like.
- the spherical transparent material of the present invention is incorporated into the host material and other auxiliary materials when uniformly mixed.
- the host material of the encapsulating film for a solar cell module of the present embodiment is POE (ethylene-octene copolymer) which is made of the following components by weight:
- an encapsulating film was prepared in accordance with a conventional method.
- Example 1 Each example is substantially the same as Example 1, except that the type, particle size and amount of the spherical transparent material are shown in Table 1.
- This comparative example is basically the same as in Example 1, except that no spherical transparent material is incorporated, and Table 1 is still shown.
- the encapsulating film obtained in Examples 1 to 5 and Comparative Example 1 was used as a sizing film, and the encapsulating film obtained in Comparative Example 1 was used as a sizing film, and the same tempered glass, cell sheet, and back sheet were used.
- Method for Preparing Solar Cell Modules Six solar cell modules were fabricated and their power generation was measured. The results are still shown in Table 1.
- the main material of the encapsulating film for a solar cell module of the present embodiment is EVA (ethylene-vinyl acetate copolymer) which is made of the following parts by weight:
- EVA 100 g of EVA, 0.8 g of t-amyl peroxy-2-ethylhexyl carbonate, 0.1 g of antioxidant 168, 0.5 g of UV-622, and 1 g of PMMA microspheres having an average particle diameter of about 5 ⁇ m.
- an encapsulating film was prepared in accordance with a conventional method.
- Each embodiment is basically the same as Example 6, except that the type, particle size and amount of the spherical transparent material are shown in Table 2.
- This comparative example is basically the same as in Example 6, except that no spherical transparent material is incorporated, and Table 2 is still shown.
- the encapsulating film obtained in Examples 6 to 10 and Comparative Example 2 was used as a sizing film, and the encapsulating film obtained in Comparative Example 2 was used as a sizing film, and the same tempered glass, cell sheet, and back sheet were used.
- Method for preparing a solar cell module Six solar cell modules were fabricated and their power generation was measured. The results are still shown in Table 2.
- the main material of the encapsulating film for a solar cell module of the present embodiment is PVB (polyvinyl butyral), which is made of the following parts by weight:
- PVB 100 g of PVB, 5 g of triethylene glycol-di-2-ethylhexanoate, 5 g of EAA (ethylene-acrylic acid copolymer), 0.2 g of antioxidant 1076, 0.2 g of antioxidant 1010, 0.3 g UV-770 and 0.5 g of spherical transparent glass microspheres having an average particle diameter of about 20 ⁇ m.
- an encapsulating film was prepared in accordance with a conventional method.
- Example 11 Each example is substantially the same as Example 11, except that the type, particle size and amount of the spherical transparent material are shown in Table 3.
- This comparative example is basically the same as that of Example 11, except that no spherical transparent material is incorporated, and Table 3 is still seen.
- the main material of the encapsulating film for a solar cell module of the present embodiment is POE and EVA, which is made of the following components by weight:
- EVA 80 g of EVA, 10 g of POE, 10 g of PE, 0.6 g of t-butylperoxy-2-ethylhexyl carbonate, 0.5 g of vinyltrimethoxysilane and 0.5 g of PMMA having an average particle diameter of about 10 ⁇ m Microspheres.
- an encapsulating film was prepared in accordance with a conventional method.
- Example 16 Each example is substantially the same as Example 16, except that the type, particle size and amount of the spherical transparent material are shown in Table 4.
- This comparative example is substantially the same as in Example 16 except that no spherical transparent material is incorporated, as shown in Table 4.
- the present invention has the positive effects: (1) The present invention increases the luminous flux of the solar cell module by incorporating a spherical transparent material into the film, and utilizing the diffuse reflection function of the spherical transparent material to increase the number of times of light reflection in the film, thereby improving the luminous flux of the solar cell module. , thereby increasing the power generation. (2)
- the encapsulating film for a solar cell module of the present invention can be selected from a polymer material, a glass material or a ceramic material depending on the use conditions of the film, and has a wide application prospect.
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Photovoltaic Devices (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims (9)
- 一种太阳能电池组件用封装胶膜,其特征在于:它是通过在制备胶膜的过程中掺入平均粒径为0.1μm~50μm的球形透明材料得到。
- 根据权利要求1所述的太阳能电池组件用封装胶膜,其特征在于:所述的球形透明材料为球形透明高分子微珠、球形透明玻璃微珠、球形透明陶瓷微珠中的至少一种。
- 根据权利要求1所述的太阳能电池组件用封装胶膜,其特征在于:所述的球形透明材料的用量为胶膜总量的0.01wt%~10wt%。
- 根据权利要求2所述的太阳能电池组件用封装胶膜,其特征在于:所述的球形透明材料的用量为胶膜总量的0.01wt%~10wt%。
- 根据权利要求1至4之一所述的太阳能电池组件用封装胶膜,其特征在于:所述胶膜的主体材料为POE、EVA、PVB、TPU、环氧树脂、有机硅中的至少一种。
- 根据权利要求5所述的太阳能电池组件用封装胶膜,其特征在于:所述胶膜的主体材料为POE。
- 根据权利要求5所述的太阳能电池组件用封装胶膜,其特征在于:所述胶膜的主体材料为EVA。
- 根据权利要求5所述的太阳能电池组件用封装胶膜,其特征在于:所述胶膜的主体材料为PVB。
- 根据权利要求5所述的太阳能电池组件用封装胶膜,其特征在于:所述胶膜的主体材料为POE和EVA。
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CN103762260A (zh) * | 2014-01-28 | 2014-04-30 | 常州安迪新材料有限公司 | 太阳能电池组件用封装胶膜 |
CN105670543A (zh) * | 2016-01-28 | 2016-06-15 | 苏州佳亿达电器有限公司 | 太阳能光电板装配用的高寿命封装胶 |
CN105694788A (zh) * | 2016-01-28 | 2016-06-22 | 苏州佳亿达电器有限公司 | 太阳能光电板装配用的耐老化封装胶 |
CN106811150A (zh) * | 2016-12-27 | 2017-06-09 | 宁波卓胜新材料有限公司 | 一种高反射聚合物微球填充的光伏组件封装胶膜及其制备方法 |
CN106960888B (zh) * | 2017-03-03 | 2018-10-16 | 杭州福斯特应用材料股份有限公司 | 一种高反射增益型光伏封装胶膜及用途 |
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CN109817758A (zh) * | 2018-12-25 | 2019-05-28 | 中国电子科技集团公司第十八研究所 | 一种空间用柔性太阳电池盖片封装方法 |
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CN111244337B (zh) * | 2020-04-13 | 2024-05-24 | 常州斯威克光伏新材料有限公司 | 一种剥离强度高的锂电池用软包装膜 |
CN113943536A (zh) * | 2021-10-19 | 2022-01-18 | 常州斯威克光伏新材料有限公司 | 一种黑色红外反射型封装胶膜及其制备方法 |
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