WO2015093440A1 - Pneumatic tire and method for producing same - Google Patents

Pneumatic tire and method for producing same Download PDF

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Publication number
WO2015093440A1
WO2015093440A1 PCT/JP2014/083153 JP2014083153W WO2015093440A1 WO 2015093440 A1 WO2015093440 A1 WO 2015093440A1 JP 2014083153 W JP2014083153 W JP 2014083153W WO 2015093440 A1 WO2015093440 A1 WO 2015093440A1
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WO
WIPO (PCT)
Prior art keywords
tire
belt
layer
width direction
circumferential direction
Prior art date
Application number
PCT/JP2014/083153
Other languages
French (fr)
Japanese (ja)
Inventor
秀典 土肥
昌弘 平野
Original Assignee
横浜ゴム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 横浜ゴム株式会社 filed Critical 横浜ゴム株式会社
Priority to JP2015553530A priority Critical patent/JP6455442B2/en
Priority to DE112014005712.6T priority patent/DE112014005712T5/en
Priority to CN201480065858.4A priority patent/CN105793067A/en
Priority to US15/105,546 priority patent/US10857835B2/en
Publication of WO2015093440A1 publication Critical patent/WO2015093440A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • B60C9/20Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
    • B60C9/22Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
    • B60C9/2204Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre obtained by circumferentially narrow strip winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30Applying the layers; Guiding or stretching the layers during application
    • B29D30/3028Applying the layers; Guiding or stretching the layers during application by feeding a continuous band and winding it helically, i.e. the band is fed while being advanced along the drum axis, to form an annular element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/70Annular breakers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/72Side-walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • B60C9/20Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
    • B60C9/22Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
    • B60C2009/2219Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre with a partial zero degree ply at the belt edges - edge band

Definitions

  • the present invention relates to a pneumatic tire and a manufacturing method thereof, and more particularly to a pneumatic tire and a manufacturing method thereof that can ensure road noise reduction performance and high-speed durability performance at a high level without deteriorating uniformity.
  • a structure of a pneumatic tire is known in which a belt layer is disposed on the outer peripheral side of the carcass layer, and a belt reinforcing layer is disposed so as to cover both ends of the belt layer in the tire width direction (see, for example, Patent Document 1). .
  • this tire structure the movement in the tire radial direction at both ends of the belt layer in the tire width direction during travel is suppressed by the belt reinforcing layer, so that road noise can be reduced. Furthermore, the high-speed durability of the tire can also be improved. If this belt reinforcing layer is disposed so as to protrude outward in the tire width direction, it is possible to further expect to reduce road noise and improve high-speed durability of the tire.
  • the belt reinforcing layer 6 is formed by winding a strip material 7 including one or more fiber cords in a spiral shape so that the fiber cords are substantially parallel to the tire circumferential direction.
  • a strip is formed on the outer peripheral side of the belt layer 5 on the forming drum 10 as illustrated in FIG.
  • the material 7 is wound and laminated.
  • the belt layer 5 is laminated on the outer peripheral side of the carcass layer on the forming drum 10, the carcass layer is not shown in FIG.
  • each winding head is rotated while holding the strip material 7 by the winding head 11 and feeding it to the outer peripheral surface of the belt layer 5 while rotating the forming drum 10 in one circumferential direction. 11 is moved along the guide 12. At this time, the left winding head 11 is moved from the center in the drum width direction to the left in the drum width direction, and the right winding head 11 is moved from the center in the drum width direction to the right in the drum width direction. That is, the strip material 7 constituting each belt reinforcing layer 6 is set so that the end 7a in the longitudinal direction serving as the winding start point is set closer to the center in the tire width direction than the longitudinal end 7b serving as the winding end point.
  • the drum is spirally wound around the drum in the circumferential direction, inclined in different directions. Therefore, the tire width direction intervals S1 and S2 between the belt reinforcing layers 6 spaced apart in the tire width direction change in the tire circumferential direction as illustrated in FIG. 8 (that is, S1 ⁇ S2). This causes a problem that tire uniformity deteriorates.
  • An object of the present invention is to provide a pneumatic tire that can ensure road noise reduction performance and high-speed durability performance at a high level without deteriorating uniformity, and a method for manufacturing the same.
  • a pneumatic tire according to the present invention includes a belt layer embedded on the outer circumferential side of the carcass layer, and the belt layer on the outer circumferential side of the belt layer covering the left and right ends in the tire width direction of the belt layer.
  • each belt reinforcing layer has a strip material constituting each reinforcing layer arranged in the same direction with respect to the tire circumferential direction. It is formed by inclining and winding at least one round in the tire circumferential direction in a spiral shape.
  • the method for manufacturing a pneumatic tire according to the present invention includes a belt reinforcing layer that covers each of a left end portion and a right end portion in the tire width direction of the belt layer in the tire width direction on the outer peripheral side of the annular belt layer forming the green tire.
  • a belt reinforcing layer that covers each of a left end portion and a right end portion in the tire width direction of the belt layer in the tire width direction on the outer peripheral side of the annular belt layer forming the green tire.
  • the belt reinforcing layer embedded on the outer peripheral side of the belt layer so as to cover the left end portion and the right end portion in the tire width direction of the belt layer includes at least the strip material spirally in the tire circumferential direction. Since it is formed by winding one round, the strip material forms a strong annular belt reinforcing layer. Therefore, since the movement in the tire radial direction at both ends of the running belt layer in the tire width direction is sufficiently suppressed by the belt reinforcing layer, road noise can be reduced at a high level. In addition, the high-speed durability of the tire can be improved at a high level.
  • each belt reinforcing layer since the strip materials constituting each belt reinforcing layer are inclined in the same direction relative to the tire circumferential direction and spirally wound in the tire circumferential direction, the tire width between the belt reinforcing layers spaced apart from each other The direction interval is substantially constant in the tire circumferential direction. Therefore, it is possible to avoid the problem that the uniformity of the tire is deteriorated due to the belt reinforcing layer.
  • the belt reinforcing layer covering the left end portion and the right end portion in the tire width direction of the belt layer is provided on the outer peripheral side of the annular belt layer constituting the green tire.
  • the strip members constituting each belt reinforcing layer are inclined in the same direction with respect to the tire circumferential direction and wound at least one round in the tire circumferential direction in a spiral manner.
  • the strip material forms a strong annular belt reinforcing layer.
  • the belt reinforcing layer since the movement in the tire radial direction at both ends of the running belt layer in the tire width direction is sufficiently suppressed by the belt reinforcing layer, road noise can be reduced at a high level. In addition, the high-speed durability of the tire can be improved at a high level.
  • the strip materials constituting each belt reinforcing layer are inclined in the same direction relative to the tire circumferential direction and spirally wound in the tire circumferential direction, the tire width between the belt reinforcing layers spaced apart from each other The direction interval is substantially constant in the tire circumferential direction. Therefore, it is possible to avoid the problem that the uniformity of the tire is deteriorated due to the belt reinforcing layer.
  • FIG. 1 is a tire meridian cross-sectional view illustrating the internal structure of the pneumatic tire of the present invention.
  • FIG. 2 is a plan view illustrating the belt reinforcing layer of FIG.
  • FIG. 3 is an explanatory view schematically illustrating a step of laminating the belt reinforcing material of FIG. 2 on the outer peripheral side of the belt layer.
  • FIG. 4 is a cross-sectional view illustrating a molded green tire.
  • FIG. 5 is an explanatory view schematically illustrating a step of laminating the belt reinforcing layer on the left side in the tire width direction of FIG. 2 on the outer peripheral side of the belt layer.
  • FIG. 6 is an explanatory view schematically illustrating a step of laminating the belt reinforcing layer on the right side in the tire width direction of FIG. 2 on the outer peripheral side of the belt layer.
  • FIG. 7 is a tire meridian cross-sectional view illustrating the internal structure of another embodiment of the pneumatic tire of the present invention.
  • FIG. 8 is a plan view illustrating a conventional belt reinforcing layer.
  • FIG. 9 is an explanatory view schematically illustrating a step of laminating the belt reinforcing layer of FIG. 8 on the outer peripheral side of the belt layer.
  • the pneumatic tire 1 of the present invention illustrated in FIGS. 1 and 2 is a radial tire, and reinforcing cords extending in the tire radial direction are disposed at a predetermined interval in the tire circumferential direction between a pair of left and right bead portions 2.
  • a carcass layer 4 embedded in the rubber layer is extended.
  • the C arrow direction indicates the tire circumferential direction
  • the W arrow direction indicates the tire width direction
  • the alternate long and short dash line CL indicates the tire width direction center line.
  • Both ends of the carcass layer 4 in the tire width direction are folded back from the inner side to the outer side in the tire width direction so as to sandwich the bead filler 2b around the annular bead core 2a constituting the bead part 2.
  • the carcass layer 4 is disposed on the outer peripheral side of the inner liner 3 serving as the innermost peripheral layer.
  • the inner liner 3 extends to the left and right bead portions 2.
  • a tread rubber having a predetermined pattern is disposed on the tread portion 9c, and the outer side of the carcass layer 4 of the shoulder portion 9b and the outer side of the carcass layer 4 of the side portion 9a are covered with rubber.
  • Two belt layers 5 (5a, 5b) are embedded in the outer peripheral side of the carcass layer 4 of the tread portion 9c. These belt layers 5a and 5b are arranged so that the reinforcing cords are inclined with respect to the tire circumferential direction and the reinforcing cords cross each other between the layers.
  • the inner circumferential belt layer 5a has a larger tire width direction dimension (belt width) than the outer circumferential belt layer 5b.
  • a belt reinforcement layer 6 is embedded on the outer peripheral side of the belt layer 5b on the outer peripheral side so as to be spaced apart from each other in the tire width direction and cover the left end portion and the right end portion of the belt layer 5 in the tire width direction.
  • the specifications of each belt reinforcing layer 6 are substantially the same.
  • each belt reinforcing layer 6 is embedded so as to protrude outward in the tire width direction from the end in the tire width direction on the side where the belt reinforcing layer 6 of the belt layer 5 is disposed.
  • the left belt reinforcing layer 6 protrudes to the left in the tire width direction from the left end in the tire width direction of the belt layer 5 (widest belt layer 5a), and the right belt reinforcing layer 6 extends to the belt layer 5 (widest belt layer 5a).
  • the belt layer 5a) protrudes to the right in the tire width direction from the right end in the tire width direction.
  • Each belt reinforcing layer 6 is formed by winding the strip material 7 spirally at least once in the tire circumferential direction.
  • the strip material 7 is formed by embedding a plurality of extended reinforcing cords 8 in a rubber layer, and the extending direction of the reinforcing cords 8 is the longitudinal direction of the strip material 7.
  • FIG. 2 the reinforcing cord 8 embedded in the strip material 7 by cutting out a part of the strip material 7 is illustrated.
  • the strip members 7 constituting each belt reinforcing layer 6 are spirally wound around the tire circumferential direction while being inclined in the same direction with respect to the tire circumferential direction (that is, with respect to the tire width direction center line CL). Yes.
  • the strip material 7 is spirally wound so that adjacent widthwise ends are in contact with each other substantially without gaps.
  • the width of the strip material 7 is, for example, 5 mm to 20 mm.
  • the reinforcing cord 8 nylon fiber cord, polyester fiber cord, polyketone fiber cord, lyocell fiber cord, polyamide fiber cord, or the like can be used.
  • each belt reinforcing layer 6 is formed by winding the strip material 7 in a spiral manner in at least one turn in the tire circumferential direction.
  • the strip material 7 forms a strong annular belt reinforcement layer 6, and the movement in the tire radial direction of both ends of the running belt layer 5 in the tire width direction is sufficiently suppressed by the strong belt reinforcement layer 6.
  • each belt reinforcing layer 6 is embedded so as to protrude outward in the tire width direction from the end of the belt layer 5a in the tire width direction, so that the road noise reduction effect and the high-speed durability performance of the tire are further improved. To do.
  • the tire width direction spacing S1 between the belt reinforcing layers 6 that are separated from each other, S2 is substantially constant in the tire circumferential direction (S1 ⁇ S2).
  • the respective longitudinal ends 7a of the strip members 7 constituting the respective belt reinforcing layers 6 located on the tire width direction central portion side are set at substantially the same position in the tire circumferential direction.
  • the respective longitudinal ends 7b located on the outer side in the tire width direction with respect to the longitudinal ends 7a are set at substantially the same position in the tire circumferential direction.
  • the green tire G is formed in a state in which the annular belt layer 5 (5a, 5b), the belt reinforcing layer 6, tread rubber, and the like are laminated on the outer peripheral side of the laminated body.
  • the belt layer 5 (5a, 5b) is wound around the outer peripheral surface of the forming drum 10 to form an annular shape, and then the belt reinforcing layer 6 is laminated on the outer peripheral side of the belt layer 5, and then each belt reinforcing layer is laminated.
  • the other laminated body can also be formed by laminating other tire constituent members such as tread rubber constituting the tread portion 9c on the outer peripheral side of 6.
  • other tire constituent members such as tread rubber constituting the tread portion 9c on the outer peripheral side of 6.
  • one laminate composed of the annular inner liner 3 and the carcass layer 4 is formed, and the other laminate is laminated on the outer peripheral side of the one laminate.
  • the green tire G is formed. That is, in the method for manufacturing a pneumatic tire according to the present invention, the green tire G can be formed by various procedures, but has the characteristics described later when the belt reinforcing layer 6 is laminated.
  • the strip material 7 constituting each belt reinforcing layer 6 is inclined in the same direction with respect to the tire circumferential direction and wound spirally in the drum circumferential direction at least once.
  • the longitudinal end 7 a serving as the winding start point of the strip material 7 is set at the center in the tire width direction
  • the longitudinal end 7 b serving as the winding end point is set to the tire width from the winding start point.
  • the strip material 7 is held by the winding head 11 and fed to the outer peripheral surface of the belt layer 5, and the winding head 11 is moved along the guide 12 along the tire width.
  • the strip material 7 is wound spirally by moving from the center in the direction to the left in the tire width direction.
  • the other strip material 7 constituting the belt reinforcing layer 6 covering the right end of the belt layer 5 in the tire width direction is wound around the annular belt layer 5 constituting the green tire G being molded and the left strip material 7 is wound.
  • the longitudinal end 7b as the winding start point is set on the outer side in the tire width direction while rotating in the same direction as the circumferential direction in the case of the tire, and the longitudinal end 7a as the winding end point is set to the tire from the winding start point. It is set at the center in the width direction and wound at least once in the tire circumferential direction in a spiral shape.
  • the strip material 7 is held by the winding head 11 and fed to the outer peripheral surface of the belt layer 5, and the winding head 11 is moved along the guide 12 along the tire width.
  • the strip material 7 is wound spirally by moving from the right side in the direction to the center in the tire width direction. According to this laminating process, there is an advantage that the right and left strip members 7 can be wound simultaneously.
  • the respective belt reinforcing layers 6 are laminated so as to protrude outward in the tire width direction from the end in the tire width direction on the side where the belt reinforcing layers 6 of the widest belt layer 5a are laminated. Further, the longitudinal ends 7a of the strip members 7 constituting the respective belt reinforcing layers 6 that are located on the center side in the tire width direction are set at the same position in the tire circumferential direction, and the tire width direction of these strip members The longitudinal ends 7b located outside are set at the same position in the drum circumferential direction.
  • Each belt reinforcing layer 6 can be laminated by another method illustrated in FIGS.
  • the belt layer 5 is wound around the outer peripheral surface of the forming drum 10 illustrated in FIGS.
  • a belt reinforcing layer that covers the left end of the belt layer 5 in the tire width direction while rotating the annular belt layer 5 constituting the green tire G being molded in one circumferential direction.
  • the longitudinal end 7 a serving as the winding start point of the strip material 7 is set closer to the center in the tire width direction than the left end of the belt layer 5, and the longitudinal end 7 b serving as the winding end point is defined. It is set on the outer side in the tire width direction from the winding start point, and is wound at least one round in the tire circumferential direction in a spiral shape.
  • the strip material 7 is held by the winding head 11 and fed to the outer peripheral surface of the belt layer 5, and the winding head 11 is moved along the guide 12 along the tire width.
  • the strip material 7 is wound spirally by moving from the center in the direction to the left in the tire width direction.
  • the other strip material 7 constituting the belt reinforcing layer 6 covering the right end portion of the belt layer 5 in the tire width direction is an annular belt layer 5 constituting the green tire G being molded as illustrated in FIG. While rotating in a direction opposite to one circumferential direction, the longitudinal end 7a serving as the winding start point is set closer to the center in the tire width direction than the right end of the belt layer 5, and the longitudinal end 7b serving as the winding end point is set. Is set on the outer side in the tire width direction from the winding start point and wound at least one round in the tire circumferential direction in a spiral shape.
  • the outer peripheral surface of the belt layer 5 is held by the winding head 11 while the molding drum 10 is rotated in a direction opposite to the one circumferential direction when the left strip member 7 is wound.
  • the strip 11 is spirally wound by moving the winding head 11 along the guide 12 from the center in the tire width direction to the right in the tire width direction.
  • the respective belt reinforcing layers 6 are laminated so as to protrude outward in the tire width direction from the end in the tire width direction on the side where the belt reinforcing layers 6 of the widest belt layer 5a are laminated. Further, the longitudinal ends 7a of the strip members 7 constituting the respective belt reinforcing layers 6 that are located on the center side in the tire width direction are set at the same position in the tire circumferential direction, and the tire width direction of these strip members The ends 7b in the longitudinal direction located outside are set at the same position in the tire circumferential direction.
  • the strip material 7 can be stably wound in a spiral shape.
  • the belt reinforcing layer 6 is laminated on the outer side in the tire width direction with respect to the end of the widest belt layer 5a in the tire width direction, if the winding start point of the strip material 7 is set at a position away from the belt layer 5a, the strip material 7 is Although it is difficult to stably wrap, the strip material 7 can be wound very stably in the method illustrated in FIGS. Therefore, it is more advantageous to ensure road noise reduction performance and high-speed durability performance at a high level without deteriorating the uniformity of the pneumatic tire 1.
  • the number of the belt reinforcing layers 6 embedded in the outer peripheral side of the belt layer 5 is one layer, but a plurality of belt reinforcing layers 6 may be embedded in the vertical direction. From the viewpoint of weight reduction of the tire, it is preferable that the number of the belt reinforcing layers 6 embedded in the left end portion and the right end portion of the belt layer 5 in the tire width direction is one.
  • each belt reinforcing layer 6 is a tire from the end in the tire width direction on the side where each belt reinforcing layer 6 of the widest belt layer 5 a is embedded.
  • a configuration that does not protrude outward in the width direction can also be adopted.
  • Example 1 Using two types of test tires (Examples, conventional examples), which are pneumatic tires of the same specification for passenger cars, with different specifications for the embedding of the belt reinforcement layer, RFV (Radial Force Variation), RRO (Radial Run Out) ) And the results are shown in Table 1.
  • Table 1 the measured value of the example is shown as an index with the measured value of the conventional example as 100 as a reference. The smaller the index value, the better the tire uniformity.
  • the distances S1 and S2 in the tire width direction of the belt reinforcing layers are substantially the same in the tire circumferential direction.
  • the longitudinal ends of the left and right strip members located on the center side in the tire width direction are set at substantially the same position in the tire circumferential direction.
  • the tire width direction intervals S ⁇ b> 1 and S ⁇ b> 2 of the belt reinforcing layers of each other changed in the tire circumferential direction.
  • the longitudinal ends of the left and right strip members located on the center side in the tire width direction are set at substantially the same position in the tire circumferential direction.

Abstract

Provided are a pneumatic tire and a method for producing same, whereby high levels of road noise reduction performance and high-speed durability performance can be ensured without compromising uniformity. In a step for layering, over the outer periphery of a belt layer (5) constituting a green tire (G), belt-reinforcing layers (6) for respectively covering the left and right tire-widthwise ends of the belt layer (5), the belt-reinforcing layers (6) being set apart from the outer periphery in the tire width direction, strip materials (7) constituting the belt-reinforcing layers (6) are inclined in the same direction relative to the tire circumferential direction and the materials are wound at least once in a helical formation in the tire circumferential direction, whereby the respective belt-reinforcing layers (6) are formed.

Description

空気入りタイヤおよびその製造方法Pneumatic tire and manufacturing method thereof
 本発明は、空気入りタイヤおよびその製造方法に関し、さらに詳しくは、ユニフォミティを悪化させることなく、ロードノイズ低減性能および高速耐久性能を高い水準で確保できる空気入りタイヤおよびその製造方法に関するものである。 The present invention relates to a pneumatic tire and a manufacturing method thereof, and more particularly to a pneumatic tire and a manufacturing method thereof that can ensure road noise reduction performance and high-speed durability performance at a high level without deteriorating uniformity.
 カーカス層の外周側にベルト層を配置し、このベルト層のタイヤ幅方向両端部を覆うようにしてベルト補強層を配置した空気入りタイヤの構造が知られている(例えば、特許文献1参照)。このタイヤ構造によれば、走行時のベルト層のタイヤ幅方向両端部のタイヤ半径方向の動きがベルト補強層によって抑制されるので、ロードノイズを低減させることができる。さらには、タイヤの高速耐久性も向上させることができる。このベルト補強層をタイヤ幅方向外側に突出させて配置すると、ロードノイズの低減およびタイヤの高速耐久性の向上を一段と期待できる。 A structure of a pneumatic tire is known in which a belt layer is disposed on the outer peripheral side of the carcass layer, and a belt reinforcing layer is disposed so as to cover both ends of the belt layer in the tire width direction (see, for example, Patent Document 1). . According to this tire structure, the movement in the tire radial direction at both ends of the belt layer in the tire width direction during travel is suppressed by the belt reinforcing layer, so that road noise can be reduced. Furthermore, the high-speed durability of the tire can also be improved. If this belt reinforcing layer is disposed so as to protrude outward in the tire width direction, it is possible to further expect to reduce road noise and improve high-speed durability of the tire.
 このベルト補強層6は図8に例示するように、繊維コードを1本または複数本含むストリップ材7がその繊維コードがタイヤ周方向に対して実質的に平行になるように螺旋状に巻き付けられた巻回構造をしている。ベルト補強層6をタイヤ幅方向に離間させてベルト層5のタイヤ幅方向両端部を覆って配置する場合は、図9に例示するように、成形ドラム10上のベルト層5の外周側にストリップ材7を巻き付けて積層する。尚、ベルト層5は成形ドラム10上のカーカス層の外周側に積層されているが、図9ではカーカス層を省略して図示していない。 As illustrated in FIG. 8, the belt reinforcing layer 6 is formed by winding a strip material 7 including one or more fiber cords in a spiral shape so that the fiber cords are substantially parallel to the tire circumferential direction. Has a winding structure. When the belt reinforcing layer 6 is separated in the tire width direction and is disposed so as to cover both ends of the belt layer 5 in the tire width direction, a strip is formed on the outer peripheral side of the belt layer 5 on the forming drum 10 as illustrated in FIG. The material 7 is wound and laminated. Although the belt layer 5 is laminated on the outer peripheral side of the carcass layer on the forming drum 10, the carcass layer is not shown in FIG.
 このベルト補強層6の積層工程では、成形ドラム10を周方向一方向に回転させながら、それぞれのストリップ材7を巻き付けヘッド11で保持してベルト層5の外周面に繰り出しつつ、それぞれの巻き付けヘッド11をガイド12に沿って移動させる。この時、左側の巻き付けヘッド11をドラム幅方向中央部側からドラム幅方向左側に移動させ、右側の巻き付けヘッド11をドラム幅方向中央部側からドラム幅方向右側に移動させる。即ち、それぞれのベルト補強層6を構成するストリップ材7を、巻き付け始点となる長手方向の端7aを、巻き付け終点となる長手方向の端7bよりもタイヤ幅方向中央部側に設定して、タイヤ周方向に対して互いに異なる方向に傾斜させて螺旋状にドラム周方向に巻き付ける。そのため、タイヤ幅方向に離間して配置されたベルト補強層6どうしのタイヤ幅方向間隔S1、S2は図8に例示するようにタイヤ周方向で変化することになる(即ち、S1≠S2)。これに起因してタイヤのユニフォ二ティが悪化するという問題が生じる。 In the step of laminating the belt reinforcing layer 6, each winding head is rotated while holding the strip material 7 by the winding head 11 and feeding it to the outer peripheral surface of the belt layer 5 while rotating the forming drum 10 in one circumferential direction. 11 is moved along the guide 12. At this time, the left winding head 11 is moved from the center in the drum width direction to the left in the drum width direction, and the right winding head 11 is moved from the center in the drum width direction to the right in the drum width direction. That is, the strip material 7 constituting each belt reinforcing layer 6 is set so that the end 7a in the longitudinal direction serving as the winding start point is set closer to the center in the tire width direction than the longitudinal end 7b serving as the winding end point. The drum is spirally wound around the drum in the circumferential direction, inclined in different directions. Therefore, the tire width direction intervals S1 and S2 between the belt reinforcing layers 6 spaced apart in the tire width direction change in the tire circumferential direction as illustrated in FIG. 8 (that is, S1 ≠ S2). This causes a problem that tire uniformity deteriorates.
日本国特開2009-56938号公報Japanese Unexamined Patent Publication No. 2009-56938
 本発明の目的は、ユニフォミティを悪化させることなく、ロードノイズ低減性能および高速耐久性能を高い水準で確保できる空気入りタイヤおよびその製造方法を提供することにある。 An object of the present invention is to provide a pneumatic tire that can ensure road noise reduction performance and high-speed durability performance at a high level without deteriorating uniformity, and a method for manufacturing the same.
 上記目的を達成するため本発明の空気入りタイヤは、カーカス層の外周側に埋設されたベルト層と、このベルト層の外周側にベルト層のタイヤ幅方向左端部、右端部をそれぞれ覆って互いにタイヤ幅方向に離間して埋設されたベルト補強層とを備えた空気入りタイヤにおいて、それぞれのベルト補強層が、それぞれの補強層を構成するストリップ材どうしをタイヤ周方向に対して互いに同じ方向に傾斜して螺旋状にタイヤ周方向に少なくとも1周巻き付けることにより形成されていることを特徴とする。 In order to achieve the above object, a pneumatic tire according to the present invention includes a belt layer embedded on the outer circumferential side of the carcass layer, and the belt layer on the outer circumferential side of the belt layer covering the left and right ends in the tire width direction of the belt layer. In a pneumatic tire provided with a belt reinforcing layer that is embedded in the tire width direction so as to be separated from each other, each belt reinforcing layer has a strip material constituting each reinforcing layer arranged in the same direction with respect to the tire circumferential direction. It is formed by inclining and winding at least one round in the tire circumferential direction in a spiral shape.
 本発明の空気入りタイヤの製造方法は、グリーンタイヤを構成する環状に形成されたベルト層の外周側にベルト層のタイヤ幅方向左端部、右端部のそれぞれを覆うベルト補強層をタイヤ幅方向に離間させて積層した構造のグリーンタイヤを成形し、次いで、このグリーンタイヤを加硫する空気入りタイヤの製造方法において、それぞれのベルト補強層を積層する工程では、それぞれのベルト補強層を構成するストリップ材をタイヤ周方向に対して互いに同じ方向に傾斜させて螺旋状にタイヤ周方向に少なくとも1周巻き付けることを特徴とする。 The method for manufacturing a pneumatic tire according to the present invention includes a belt reinforcing layer that covers each of a left end portion and a right end portion in the tire width direction of the belt layer in the tire width direction on the outer peripheral side of the annular belt layer forming the green tire. In the manufacturing method of a pneumatic tire in which a green tire having a structure in which the green tires are stacked apart from each other is formed and then the green tire is vulcanized, in the step of laminating the belt reinforcing layers, strips constituting the belt reinforcing layers The material is inclined in the same direction with respect to the tire circumferential direction and is wound spirally at least once in the tire circumferential direction.
 本発明の空気入りタイヤによれば、ベルト層の外周側でベルト層のタイヤ幅方向左端部、右端部をそれぞれ覆って埋設されたベルト補強層が、ストリップ材を螺旋状にタイヤ周方向に少なくとも1周巻き付けることにより形成されていているので、ストリップ材が強固な環状のベルト補強層を形成する。そのため、走行中のベルト層のタイヤ幅方向両端部のタイヤ半径方向の動きがベルト補強層によって十分に抑制されるので、ロードノイズを高水準で低減させることができる。加えて、タイヤの高速耐久性も高水準で向上させることができる。また、それぞれのベルト補強層を構成するストリップ材どうしがタイヤ周方向に対して互いに同じ方向に傾斜して螺旋状にタイヤ周方向に巻き付けられているので、互いに離間するベルト補強層どうしのタイヤ幅方向間隔がタイヤ周方向で概ね一定になる。そのため、ベルト補強層に起因してタイヤのユニフォミティが悪化するという不具合を回避することができる。 According to the pneumatic tire of the present invention, the belt reinforcing layer embedded on the outer peripheral side of the belt layer so as to cover the left end portion and the right end portion in the tire width direction of the belt layer includes at least the strip material spirally in the tire circumferential direction. Since it is formed by winding one round, the strip material forms a strong annular belt reinforcing layer. Therefore, since the movement in the tire radial direction at both ends of the running belt layer in the tire width direction is sufficiently suppressed by the belt reinforcing layer, road noise can be reduced at a high level. In addition, the high-speed durability of the tire can be improved at a high level. In addition, since the strip materials constituting each belt reinforcing layer are inclined in the same direction relative to the tire circumferential direction and spirally wound in the tire circumferential direction, the tire width between the belt reinforcing layers spaced apart from each other The direction interval is substantially constant in the tire circumferential direction. Therefore, it is possible to avoid the problem that the uniformity of the tire is deteriorated due to the belt reinforcing layer.
 本発明の空気入りタイヤの製造方法によれば、グリーンタイヤを構成する環状に形成されたベルト層の外周側に、ベルト層のタイヤ幅方向左端部、右端部のそれぞれを覆うベルト補強層をタイヤ幅方向に離間させて積層する工程では、それぞれのベルト補強層を構成するストリップ材をタイヤ周方向に対して互いに同じ方向に傾斜させて螺旋状にタイヤ周方向に少なくとも1周巻き付けるので、製造されたタイヤにおいては、ストリップ材が強固な環状のベルト補強層を形成する。そのため、走行中のベルト層のタイヤ幅方向両端部のタイヤ半径方向の動きがベルト補強層によって十分に抑制されるので、ロードノイズを高水準で低減させることができる。加えて、タイヤの高速耐久性も高水準で向上させることができる。また、それぞれのベルト補強層を構成するストリップ材どうしがタイヤ周方向に対して互いに同じ方向に傾斜して螺旋状にタイヤ周方向に巻き付けられているので、互いに離間するベルト補強層どうしのタイヤ幅方向間隔がタイヤ周方向で概ね一定になる。そのため、ベルト補強層に起因してタイヤのユニフォミティが悪化するという不具合を回避することができる。 According to the method for manufacturing a pneumatic tire of the present invention, the belt reinforcing layer covering the left end portion and the right end portion in the tire width direction of the belt layer is provided on the outer peripheral side of the annular belt layer constituting the green tire. In the step of laminating the belts separated in the width direction, the strip members constituting each belt reinforcing layer are inclined in the same direction with respect to the tire circumferential direction and wound at least one round in the tire circumferential direction in a spiral manner. In the tire, the strip material forms a strong annular belt reinforcing layer. Therefore, since the movement in the tire radial direction at both ends of the running belt layer in the tire width direction is sufficiently suppressed by the belt reinforcing layer, road noise can be reduced at a high level. In addition, the high-speed durability of the tire can be improved at a high level. In addition, since the strip materials constituting each belt reinforcing layer are inclined in the same direction relative to the tire circumferential direction and spirally wound in the tire circumferential direction, the tire width between the belt reinforcing layers spaced apart from each other The direction interval is substantially constant in the tire circumferential direction. Therefore, it is possible to avoid the problem that the uniformity of the tire is deteriorated due to the belt reinforcing layer.
図1は本発明の空気入りタイヤの内部構造を例示するタイヤ子午線断面図である。FIG. 1 is a tire meridian cross-sectional view illustrating the internal structure of the pneumatic tire of the present invention. 図2は図1のベルト補強層を例示する平面図である。FIG. 2 is a plan view illustrating the belt reinforcing layer of FIG. 図3は図2のベルト補強材をベルト層の外周側に積層する工程を模式的に例示する説明図である。FIG. 3 is an explanatory view schematically illustrating a step of laminating the belt reinforcing material of FIG. 2 on the outer peripheral side of the belt layer. 図4は成形されたグリーンタイヤを例示する断面図である。FIG. 4 is a cross-sectional view illustrating a molded green tire. 図5は図2のタイヤ幅方向左側のベルト補強層をベルト層の外周側に積層する工程を模式的に例示する説明図である。FIG. 5 is an explanatory view schematically illustrating a step of laminating the belt reinforcing layer on the left side in the tire width direction of FIG. 2 on the outer peripheral side of the belt layer. 図6は図2のタイヤ幅方向右側のベルト補強層をベルト層の外周側に積層する工程を模式的に例示する説明図である。FIG. 6 is an explanatory view schematically illustrating a step of laminating the belt reinforcing layer on the right side in the tire width direction of FIG. 2 on the outer peripheral side of the belt layer. 図7は本発明の空気入りタイヤの別の実施形態の内部構造を例示するタイヤ子午線断面図である。FIG. 7 is a tire meridian cross-sectional view illustrating the internal structure of another embodiment of the pneumatic tire of the present invention. 図8は従来のベルト補強層を例示する平面図である。FIG. 8 is a plan view illustrating a conventional belt reinforcing layer. 図9は図8のベルト補強層をベルト層の外周側に積層する工程を模式的に例示する説明図である。FIG. 9 is an explanatory view schematically illustrating a step of laminating the belt reinforcing layer of FIG. 8 on the outer peripheral side of the belt layer.
 以下、本発明の空気入りタイヤおよびその製造方法を図に示した実施形態に基づいて説明する。 Hereinafter, the pneumatic tire of the present invention and the manufacturing method thereof will be described based on the embodiments shown in the drawings.
 図1、図2に例示する本発明の空気入りタイヤ1はラジアルタイヤであり、左右一対のビード部2の間にタイヤ径方向に延在する補強コードをタイヤ周方向に所定の間隔で配置してゴム層に埋設したカーカス層4が延設されている。図中のC矢印方向はタイヤ周方向、W矢印方向はタイヤ幅方向を示し、一点鎖線CLはタイヤ幅方向中心線を示している。カーカス層4のタイヤ幅方向両端部は、ビード部2を構成する環状のビードコア2aの周りにビードフィラー2bを挟み込むようにしてタイヤ幅方向内側から外側に折り返されている。カーカス層4は、最内周層となるインナーライナー3の外周側に配置されている。インナーライナー3は、左右のビード部2まで延在している。 The pneumatic tire 1 of the present invention illustrated in FIGS. 1 and 2 is a radial tire, and reinforcing cords extending in the tire radial direction are disposed at a predetermined interval in the tire circumferential direction between a pair of left and right bead portions 2. A carcass layer 4 embedded in the rubber layer is extended. In the figure, the C arrow direction indicates the tire circumferential direction, the W arrow direction indicates the tire width direction, and the alternate long and short dash line CL indicates the tire width direction center line. Both ends of the carcass layer 4 in the tire width direction are folded back from the inner side to the outer side in the tire width direction so as to sandwich the bead filler 2b around the annular bead core 2a constituting the bead part 2. The carcass layer 4 is disposed on the outer peripheral side of the inner liner 3 serving as the innermost peripheral layer. The inner liner 3 extends to the left and right bead portions 2.
 トレッド部9cには所定パターンが形成されたトレッドゴムが配置され、ショルダ部9bのカーカス層4の外側およびサイド部9aのカーカス層4の外側はゴムにより被覆されている。トレッド部9cのカーカス層4の外周側には、2層のベルト層5(5a、5b)が埋設されている。これらベルト層5a、5bは、補強コードがタイヤ周方向に対して傾斜し、かつ層間で補強コードが互いに交差するように配置されている。外周側のベルト層5bよりも内周側のベルト層5aのほうが、タイヤ幅方向寸法(ベルト幅)が大きくなっている。 A tread rubber having a predetermined pattern is disposed on the tread portion 9c, and the outer side of the carcass layer 4 of the shoulder portion 9b and the outer side of the carcass layer 4 of the side portion 9a are covered with rubber. Two belt layers 5 (5a, 5b) are embedded in the outer peripheral side of the carcass layer 4 of the tread portion 9c. These belt layers 5a and 5b are arranged so that the reinforcing cords are inclined with respect to the tire circumferential direction and the reinforcing cords cross each other between the layers. The inner circumferential belt layer 5a has a larger tire width direction dimension (belt width) than the outer circumferential belt layer 5b.
 外周側のベルト層5bの外周側には、互いにタイヤ幅方向に離間して、ベルト層5のタイヤ幅方向左端部、右端部をそれぞれ覆うベルト補強層6が埋設されている。それぞれのベルト補強層6の仕様は実質的に同じである。この実施形態では、それぞれのベルト補強層6が、ベルト層5のそれぞれのベルト補強層6が配置される側のタイヤ幅方向端よりもタイヤ幅方向外側に突出して埋設されている。即ち、左側のベルト補強層6は、ベルト層5(最も幅広のベルト層5a)のタイヤ幅方向左端よりもタイヤ幅方向左側に突出し、右側のベルト補強層6は、ベルト層5(最も幅広のベルト層5a)のタイヤ幅方向右端よりもタイヤ幅方向右側に突出している。 A belt reinforcement layer 6 is embedded on the outer peripheral side of the belt layer 5b on the outer peripheral side so as to be spaced apart from each other in the tire width direction and cover the left end portion and the right end portion of the belt layer 5 in the tire width direction. The specifications of each belt reinforcing layer 6 are substantially the same. In this embodiment, each belt reinforcing layer 6 is embedded so as to protrude outward in the tire width direction from the end in the tire width direction on the side where the belt reinforcing layer 6 of the belt layer 5 is disposed. That is, the left belt reinforcing layer 6 protrudes to the left in the tire width direction from the left end in the tire width direction of the belt layer 5 (widest belt layer 5a), and the right belt reinforcing layer 6 extends to the belt layer 5 (widest belt layer 5a). The belt layer 5a) protrudes to the right in the tire width direction from the right end in the tire width direction.
 それぞれのベルト補強層6は、ストリップ材7を螺旋状にタイヤ周方向に少なくとも1周巻き付けることにより形成されている。ストリップ材7は、延設された複数本の補強コード8がゴム層に埋設されて構成されていて、その補強コード8の延設方向がストリップ材7の長手方向になる。図2では、ストリップ材7の一部を切り欠いて内部に埋設されている補強コード8を図示している。それぞれのベルト補強層6を構成するストリップ材7どうしがタイヤ周方向に対して(即ち、タイヤ幅方向中心線CLに対して)互いに同じ方向に傾斜して螺旋状にタイヤ周方向に巻き付けられている。ストリップ材7は、隣接する幅方向端どうしが実質的にすき間なく接するように螺旋状に巻き付けられている。 Each belt reinforcing layer 6 is formed by winding the strip material 7 spirally at least once in the tire circumferential direction. The strip material 7 is formed by embedding a plurality of extended reinforcing cords 8 in a rubber layer, and the extending direction of the reinforcing cords 8 is the longitudinal direction of the strip material 7. In FIG. 2, the reinforcing cord 8 embedded in the strip material 7 by cutting out a part of the strip material 7 is illustrated. The strip members 7 constituting each belt reinforcing layer 6 are spirally wound around the tire circumferential direction while being inclined in the same direction with respect to the tire circumferential direction (that is, with respect to the tire width direction center line CL). Yes. The strip material 7 is spirally wound so that adjacent widthwise ends are in contact with each other substantially without gaps.
 ストリップ材7の幅は例えば5mm~20mmである。補強コード8としては、ナイロン繊維コード、ポリエステル繊維コード、ポリケトン繊維コード、リヨセル繊維コード、ポリアミド繊維コード等を用いることができる。 The width of the strip material 7 is, for example, 5 mm to 20 mm. As the reinforcing cord 8, nylon fiber cord, polyester fiber cord, polyketone fiber cord, lyocell fiber cord, polyamide fiber cord, or the like can be used.
 この空気入りタイヤ1では、それぞれのベルト補強層6が、ストリップ材7を螺旋状にタイヤ周方向に少なくとも1周巻き付けることにより形成されていている。これにより、ストリップ材7が強固な環状のベルト補強層6を形成し、走行中のベルト層5のタイヤ幅方向両端部のタイヤ半径方向の動きは、強固なベルト補強層6によって十分に抑制される。それ故、ロードノイズを高水準で低減させることができるとともに、タイヤの高速耐久性も高水準で向上させることができる。この実施形態では、それぞれのベルト補強層6が、ベルト層5aのタイヤ幅方向端よりもタイヤ幅方向外側に突出して埋設されているので、ロードノイズの低減効果およびタイヤの高速耐久性能が一段と向上する。 In this pneumatic tire 1, each belt reinforcing layer 6 is formed by winding the strip material 7 in a spiral manner in at least one turn in the tire circumferential direction. As a result, the strip material 7 forms a strong annular belt reinforcement layer 6, and the movement in the tire radial direction of both ends of the running belt layer 5 in the tire width direction is sufficiently suppressed by the strong belt reinforcement layer 6. The Therefore, road noise can be reduced at a high level, and high-speed durability of the tire can also be improved at a high level. In this embodiment, each belt reinforcing layer 6 is embedded so as to protrude outward in the tire width direction from the end of the belt layer 5a in the tire width direction, so that the road noise reduction effect and the high-speed durability performance of the tire are further improved. To do.
 また、それぞれのストリップ材7どうしがタイヤ周方向に対して互いに同じ方向に傾斜して螺旋状にタイヤ周方向に巻き付けられているので、互いに離間するベルト補強層6どうしのタイヤ幅方向間隔S1、S2がタイヤ周方向で概ね一定になる(S1≒S2)。これにより、空気入りタイヤ1のユニフォミティが向上するので、ベルト補強層6に起因するユニフォミティの悪化を回避することができる。 Further, since the strip members 7 are inclined in the same direction with respect to the tire circumferential direction and spirally wound in the tire circumferential direction, the tire width direction spacing S1 between the belt reinforcing layers 6 that are separated from each other, S2 is substantially constant in the tire circumferential direction (S1≈S2). Thereby, since the uniformity of the pneumatic tire 1 improves, the deterioration of the uniformity resulting from the belt reinforcement layer 6 can be avoided.
 この実施形態では、それぞれのベルト補強層6を構成するストリップ材7のタイヤ幅方向中央部側に位置するそれぞれの長手方向の端7aが互いにタイヤ周方向で実質的に同じ位置に設定されているとともに、この長手方向の端7aよりもタイヤ幅方向外側に位置するそれぞれの長手方向の端7bが互いにタイヤ周方向で実質的に同じ位置に設定されている。この構成により、空気入りタイヤ1のユニフォミティが一段と向上する。ストリップ材7の長手方向のそれぞれの端7a、7bのタイヤ周方向位置も実質的に同じ位置にすると尚よい。 In this embodiment, the respective longitudinal ends 7a of the strip members 7 constituting the respective belt reinforcing layers 6 located on the tire width direction central portion side are set at substantially the same position in the tire circumferential direction. In addition, the respective longitudinal ends 7b located on the outer side in the tire width direction with respect to the longitudinal ends 7a are set at substantially the same position in the tire circumferential direction. With this configuration, the uniformity of the pneumatic tire 1 is further improved. It is more preferable that the positions in the tire circumferential direction of the respective ends 7a, 7b in the longitudinal direction of the strip material 7 are substantially the same.
 次に、この空気入りタイヤ1を製造する方法を説明する。 Next, a method for manufacturing the pneumatic tire 1 will be described.
 図3に例示する成形ドラム10上には、環状に形成されたインナーライナー3やカーカス層4等からなる積層体を巻き付けて配置しておく。図3では図面を見易くするため、これらの部材を省略して図示していない。この積層体の外周側に環状のベルト層5(5a、5b)、ベルト補強層6、トレッドゴム等が積層された状態になってグリーンタイヤGが成形される。或いは、成形ドラム10の外周面にベルト層5(5a、5b)を巻き付けて環状に形成し、次いで、このベルト層5の外周側にベルト補強層6を積層し、次いで、それぞれのベルト補強層6の外周側にトレッド部9cを構成するトレッドゴム等の他のタイヤ構成部材を積層して他方の積層体を成形することもできる。この場合、この他方の積層体とは別に、環状に形成されたインナーライナー3やカーカス層4等からなる一方の積層体を成形し、この一方の積層体の外周側に他方の積層体を積層してグリーンタイヤGを成形する。即ち、本発明の空気入りタイヤの製造方法では、種々の手順でグリーンタイヤGを成形できるが、ベルト補強層6を積層する際に後述する特徴を有している。 3A and 3B are wound and disposed on the forming drum 10 illustrated in FIG. 3 as a laminated body including an inner liner 3 and a carcass layer 4 formed in an annular shape. In FIG. 3, these members are not shown in order to make the drawing easier to see. The green tire G is formed in a state in which the annular belt layer 5 (5a, 5b), the belt reinforcing layer 6, tread rubber, and the like are laminated on the outer peripheral side of the laminated body. Alternatively, the belt layer 5 (5a, 5b) is wound around the outer peripheral surface of the forming drum 10 to form an annular shape, and then the belt reinforcing layer 6 is laminated on the outer peripheral side of the belt layer 5, and then each belt reinforcing layer is laminated. The other laminated body can also be formed by laminating other tire constituent members such as tread rubber constituting the tread portion 9c on the outer peripheral side of 6. In this case, separately from the other laminate, one laminate composed of the annular inner liner 3 and the carcass layer 4 is formed, and the other laminate is laminated on the outer peripheral side of the one laminate. Then, the green tire G is formed. That is, in the method for manufacturing a pneumatic tire according to the present invention, the green tire G can be formed by various procedures, but has the characteristics described later when the belt reinforcing layer 6 is laminated.
 それぞれのベルト補強層6の積層工程では、それぞれのベルト補強層6を構成するストリップ材7をタイヤ周方向に対して互いに同じ方向に傾斜させて螺旋状にドラム周方向に少なくとも1周巻き付ける。この際に、図3に例示するように、成形中のグリーンタイヤGを構成する環状のベルト層5を周方向一方向に回転させつつ、ベルト層5のタイヤ幅方向左端部を覆うベルト補強層6を構成する一方のストリップ材7を、その巻き付け始点となる長手方向の端7aをタイヤ幅方向中央部側に設定し、巻き付け終点となる長手方向の端7bを、その巻き付け始点よりもタイヤ幅方向外側に設定して螺旋状にタイヤ周方向に少なくとも1周巻き付ける。具体的には、成形ドラム10を周方向一方向に回転させながら、ストリップ材7を巻き付けヘッド11で保持してベルト層5の外周面に繰り出しつつ、巻き付けヘッド11をガイド12に沿ってタイヤ幅方向中央部側からタイヤ幅方向左側に移動させてストリップ材7を螺旋状に巻き付ける。 In the step of laminating each belt reinforcing layer 6, the strip material 7 constituting each belt reinforcing layer 6 is inclined in the same direction with respect to the tire circumferential direction and wound spirally in the drum circumferential direction at least once. At this time, as illustrated in FIG. 3, the belt reinforcing layer that covers the left end portion in the tire width direction of the belt layer 5 while rotating the annular belt layer 5 constituting the green tire G being molded in one circumferential direction. 6, the longitudinal end 7 a serving as the winding start point of the strip material 7 is set at the center in the tire width direction, and the longitudinal end 7 b serving as the winding end point is set to the tire width from the winding start point. It is set at the outer side in the direction and wound at least once in the tire circumferential direction in a spiral manner. Specifically, while rotating the forming drum 10 in one circumferential direction, the strip material 7 is held by the winding head 11 and fed to the outer peripheral surface of the belt layer 5, and the winding head 11 is moved along the guide 12 along the tire width. The strip material 7 is wound spirally by moving from the center in the direction to the left in the tire width direction.
 また、ベルト層5のタイヤ幅方向右端部を覆うベルト補強層6を構成する他方のストリップ材7は、成形中のグリーンタイヤGを構成する環状のベルト層5を、左側のストリップ材7を巻き付けた場合の周方向一方向と同じ方向に回転させつつ、その巻き付け始点となる長手方向の端7bをタイヤ幅方向外側に設定し、巻き付け終点となる長手方向の端7aをその巻き付け始点よりもタイヤ幅方向中央部側に設定して螺旋状にタイヤ周方向に少なくとも1周巻き付ける。具体的には、成形ドラム10を周方向一方向に回転させながら、ストリップ材7を巻き付けヘッド11で保持してベルト層5の外周面に繰り出しつつ、巻き付けヘッド11をガイド12に沿ってタイヤ幅方向右側からタイヤ幅方向中央部側に移動させてストリップ材7を螺旋状に巻き付ける。この積層工程によれば、左右のストリップ材7の巻き付け作業を同時に行える利点がある。 The other strip material 7 constituting the belt reinforcing layer 6 covering the right end of the belt layer 5 in the tire width direction is wound around the annular belt layer 5 constituting the green tire G being molded and the left strip material 7 is wound. The longitudinal end 7b as the winding start point is set on the outer side in the tire width direction while rotating in the same direction as the circumferential direction in the case of the tire, and the longitudinal end 7a as the winding end point is set to the tire from the winding start point. It is set at the center in the width direction and wound at least once in the tire circumferential direction in a spiral shape. Specifically, while rotating the forming drum 10 in one circumferential direction, the strip material 7 is held by the winding head 11 and fed to the outer peripheral surface of the belt layer 5, and the winding head 11 is moved along the guide 12 along the tire width. The strip material 7 is wound spirally by moving from the right side in the direction to the center in the tire width direction. According to this laminating process, there is an advantage that the right and left strip members 7 can be wound simultaneously.
 この実施形態では、それぞれのベルト補強層6を、最も広幅のベルト層5aのそれぞれのベルト補強層6を積層する側のタイヤ幅方向端よりもタイヤ幅方向外側に突出させて積層する。また、それぞれのベルト補強層6を構成するストリップ材7のタイヤ幅方向中央部側に位置する長手方向の端7aを、互いにタイヤ周方向で同じ位置に設定するとともに、これらストリップ材のタイヤ幅方向外側に位置する長手方向の端7bを互いにドラム周方向で同じ位置に設定する。 In this embodiment, the respective belt reinforcing layers 6 are laminated so as to protrude outward in the tire width direction from the end in the tire width direction on the side where the belt reinforcing layers 6 of the widest belt layer 5a are laminated. Further, the longitudinal ends 7a of the strip members 7 constituting the respective belt reinforcing layers 6 that are located on the center side in the tire width direction are set at the same position in the tire circumferential direction, and the tire width direction of these strip members The longitudinal ends 7b located outside are set at the same position in the drum circumferential direction.
 このようにしてベルト補強層6を積層した後、それぞれのベルト補強層6の外周側にトレッド部9cを構成するトレッドゴム等の他のタイヤ構成部材を積層して図4に例示するようなグリーンタイヤGを成形する。次いで、このグリーンタイヤGを加硫することにより、図1に例示した空気入りタイヤ1が製造される。 After laminating the belt reinforcing layers 6 in this manner, another tire constituent member such as a tread rubber constituting the tread portion 9c is laminated on the outer peripheral side of each belt reinforcing layer 6 and green as illustrated in FIG. The tire G is molded. Next, by vulcanizing the green tire G, the pneumatic tire 1 illustrated in FIG. 1 is manufactured.
 それぞれのベルト補強層6は、図5、6に例示する別の方法によって積層することもできる。図5、6に例示する成形ドラム10の外周面にはベルト層5が環状に巻き付けられている。 Each belt reinforcing layer 6 can be laminated by another method illustrated in FIGS. The belt layer 5 is wound around the outer peripheral surface of the forming drum 10 illustrated in FIGS.
 この方法では、図5に例示するように、成形中のグリーンタイヤGを構成する環状のベルト層5を周方向一方向に回転させつつ、ベルト層5のタイヤ幅方向左端部を覆うベルト補強層6を構成する一方のストリップ材7を、その巻き付け始点となる長手方向の端7aを、ベルト層5の左端よりもタイヤ幅方向中央部側に設定し、巻き付け終点となる長手方向の端7bをその巻き付け始点よりもタイヤ幅方向外側に設定して螺旋状にタイヤ周方向に少なくとも1周巻き付ける。具体的には、成形ドラム10を周方向一方向に回転させながら、ストリップ材7を巻き付けヘッド11で保持してベルト層5の外周面に繰り出しつつ、巻き付けヘッド11をガイド12に沿ってタイヤ幅方向中央部側からタイヤ幅方向左側に移動させてストリップ材7を螺旋状に巻き付ける。 In this method, as illustrated in FIG. 5, a belt reinforcing layer that covers the left end of the belt layer 5 in the tire width direction while rotating the annular belt layer 5 constituting the green tire G being molded in one circumferential direction. 6, the longitudinal end 7 a serving as the winding start point of the strip material 7 is set closer to the center in the tire width direction than the left end of the belt layer 5, and the longitudinal end 7 b serving as the winding end point is defined. It is set on the outer side in the tire width direction from the winding start point, and is wound at least one round in the tire circumferential direction in a spiral shape. Specifically, while rotating the forming drum 10 in one circumferential direction, the strip material 7 is held by the winding head 11 and fed to the outer peripheral surface of the belt layer 5, and the winding head 11 is moved along the guide 12 along the tire width. The strip material 7 is wound spirally by moving from the center in the direction to the left in the tire width direction.
 また、ベルト層5のタイヤ幅方向右端部を覆うベルト補強層6を構成する他方のストリップ材7は、図6に例示するように、成形中のグリーンタイヤGを構成する環状のベルト層5を周方向一方向とは反対方向に回転させつつ、その巻き付け始点となる長手方向の端7aをベルト層5の右端よりもタイヤ幅方向中央部側に設定し、巻き付け終点となる長手方向の端7bを巻き付け始点よりもタイヤ幅方向外側に設定して螺旋状にタイヤ周方向に少なくとも1周巻き付ける。具体的には、成形ドラム10を、左側のストリップ材7を巻き付けた場合の周方向一方向とは反対方向に回転させながら、ストリップ材7を巻き付けヘッド11で保持してベルト層5の外周面に繰り出しつつ、巻き付けヘッド11をガイド12に沿ってタイヤ幅方向中央部側からタイヤ幅方向右側に移動させてストリップ材7を螺旋状に巻き付ける。 Further, the other strip material 7 constituting the belt reinforcing layer 6 covering the right end portion of the belt layer 5 in the tire width direction is an annular belt layer 5 constituting the green tire G being molded as illustrated in FIG. While rotating in a direction opposite to one circumferential direction, the longitudinal end 7a serving as the winding start point is set closer to the center in the tire width direction than the right end of the belt layer 5, and the longitudinal end 7b serving as the winding end point is set. Is set on the outer side in the tire width direction from the winding start point and wound at least one round in the tire circumferential direction in a spiral shape. Specifically, the outer peripheral surface of the belt layer 5 is held by the winding head 11 while the molding drum 10 is rotated in a direction opposite to the one circumferential direction when the left strip member 7 is wound. The strip 11 is spirally wound by moving the winding head 11 along the guide 12 from the center in the tire width direction to the right in the tire width direction.
 この実施形態では、それぞれのベルト補強層6を、最も広幅のベルト層5aのそれぞれのベルト補強層6を積層する側のタイヤ幅方向端よりもタイヤ幅方向外側に突出させて積層する。また、それぞれのベルト補強層6を構成するストリップ材7のタイヤ幅方向中央部側に位置する長手方向の端7aを、互いにタイヤ周方向で同じ位置に設定するとともに、これらストリップ材のタイヤ幅方向外側に位置する長手方向の端7bを互いにタイヤ周方向で同じ位置に設定する。 In this embodiment, the respective belt reinforcing layers 6 are laminated so as to protrude outward in the tire width direction from the end in the tire width direction on the side where the belt reinforcing layers 6 of the widest belt layer 5a are laminated. Further, the longitudinal ends 7a of the strip members 7 constituting the respective belt reinforcing layers 6 that are located on the center side in the tire width direction are set at the same position in the tire circumferential direction, and the tire width direction of these strip members The ends 7b in the longitudinal direction located outside are set at the same position in the tire circumferential direction.
 この方法では、それぞれのストリップ材7の巻き付け始点となる長手方向の端7aがベルト層5の外周面になるので、巻き付け始点をベルト層5に強固に固定できる。それ故、ストリップ材7を安定して螺旋状に巻き付けることができる。ベルト補強層6を、最も広幅のベルト層5aのタイヤ幅方向端よりもタイヤ幅方向外側に積層する場合に、ストリップ材7の巻き付け始点をベルト層5aから外れた位置にすると、ストリップ材7を安定して巻き付けることが困難になるが、図5、6に例示する方法では、非常に安定してストリップ材7を巻き付けることができる。それ故、空気入りタイヤ1のユニフォミティを悪化させることなく、ロードノイズ低減性能および高速耐久性能を高い水準で確保するには一段と有利になる。 In this method, since the end 7a in the longitudinal direction, which is the winding start point of each strip material 7, becomes the outer peripheral surface of the belt layer 5, the winding start point can be firmly fixed to the belt layer 5. Therefore, the strip material 7 can be stably wound in a spiral shape. When the belt reinforcing layer 6 is laminated on the outer side in the tire width direction with respect to the end of the widest belt layer 5a in the tire width direction, if the winding start point of the strip material 7 is set at a position away from the belt layer 5a, the strip material 7 is Although it is difficult to stably wrap, the strip material 7 can be wound very stably in the method illustrated in FIGS. Therefore, it is more advantageous to ensure road noise reduction performance and high-speed durability performance at a high level without deteriorating the uniformity of the pneumatic tire 1.
 既述した実施形態では、ベルト層5の外周側に埋設されるベルト補強層6の数は1層であるが、複数のベルト補強層6を上下に重ねて埋設することもできる。タイヤの軽量化の観点からは、ベルト層5のタイヤ幅方向左端部、右端部に埋設されるベルト補強層6の埋設数はそれぞれ1層にすることが好ましい。 In the embodiment described above, the number of the belt reinforcing layers 6 embedded in the outer peripheral side of the belt layer 5 is one layer, but a plurality of belt reinforcing layers 6 may be embedded in the vertical direction. From the viewpoint of weight reduction of the tire, it is preferable that the number of the belt reinforcing layers 6 embedded in the left end portion and the right end portion of the belt layer 5 in the tire width direction is one.
 本発明の空気入りタイヤ1は、図7に例示するような、それぞれのベルト補強層6が、最も広幅のベルト層5aのそれぞれのベルト補強層6が埋設された側のタイヤ幅方向端からタイヤ幅方向外側に突出しない構成にすることもできる。 In the pneumatic tire 1 of the present invention, as illustrated in FIG. 7, each belt reinforcing layer 6 is a tire from the end in the tire width direction on the side where each belt reinforcing layer 6 of the widest belt layer 5 a is embedded. A configuration that does not protrude outward in the width direction can also be adopted.
 乗用車用の同じ仕様の空気入りタイヤで、ベルト補強層の埋設仕様のみを異ならせた2種類の試験タイヤ(実施例、従来例)を用いて、RFV(Radial Force Variation)、RRO(Radial Run Out)を測定し、その結果を表1に示す。表1では従来例の測定値を基準の100として実施例の測定値を指数で示した。指数の数値が小さい程、タイヤのユニフォミティが優れることを示す。 Using two types of test tires (Examples, conventional examples), which are pneumatic tires of the same specification for passenger cars, with different specifications for the embedding of the belt reinforcement layer, RFV (Radial Force Variation), RRO (Radial Run Out) ) And the results are shown in Table 1. In Table 1, the measured value of the example is shown as an index with the measured value of the conventional example as 100 as a reference. The smaller the index value, the better the tire uniformity.
 実施例のベルト補強層は図2に例示したように互いのベルト補強層のタイヤ幅方向間隔S1、S2がタイヤ周方向で実質的に同じであった。左右のストリップ材のタイヤ幅方向中央部側に位置する長手方向の端は互いにタイヤ周方向で実質的に同じ位置に設定されていた。従来例のベルト補強層は図8に例示したように互いのベルト補強層のタイヤ幅方向間隔S1、S2がタイヤ周方向で変化していた。左右のストリップ材のタイヤ幅方向中央部側に位置する長手方向の端は互いにタイヤ周方向で実質的に同じ位置に設定されていた。 In the belt reinforcing layer of the example, as illustrated in FIG. 2, the distances S1 and S2 in the tire width direction of the belt reinforcing layers are substantially the same in the tire circumferential direction. The longitudinal ends of the left and right strip members located on the center side in the tire width direction are set at substantially the same position in the tire circumferential direction. In the belt reinforcing layer of the conventional example, as illustrated in FIG. 8, the tire width direction intervals S <b> 1 and S <b> 2 of the belt reinforcing layers of each other changed in the tire circumferential direction. The longitudinal ends of the left and right strip members located on the center side in the tire width direction are set at substantially the same position in the tire circumferential direction.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1の結果から、実施例は比較例に比してRFVおよびRROが改善してユニフォミティに優れていることが分かる。 From the results in Table 1, it can be seen that the examples are improved in RFV and RRO and superior in uniformity as compared with the comparative example.
 1 空気入りタイヤ
 2  ビード部
 2a ビードコア
 2b ビードフィラー
 3 インナーライナー
 4 カーカス層
 5 ベルト層
 6 ベルト補強層
 7 ストリップ材
 7a 長手方向の端(タイヤ幅方向内側に位置する端)
 7b 長手方向の端(タイヤ幅方向外側に位置する端)
 8 補強コード
 9a サイド部
 9b ショルダ部
 9c トレッド部材
 10 成形ドラム
 11 巻き付けヘッド
 12 ガイド
 G グリーンタイヤ
DESCRIPTION OF SYMBOLS 1 Pneumatic tire 2 Bead part 2a Bead core 2b Bead filler 3 Inner liner 4 Carcass layer 5 Belt layer 6 Belt reinforcement layer 7 Strip material 7a End in the longitudinal direction (end located on the inner side in the tire width direction)
7b End in the longitudinal direction (end located on the outer side in the tire width direction)
8 Reinforcing cord 9a Side portion 9b Shoulder portion 9c Tread member 10 Molding drum 11 Winding head 12 Guide G Green tire

Claims (9)

  1.  カーカス層の外周側に埋設されたベルト層と、このベルト層の外周側にベルト層のタイヤ幅方向左端部、右端部をそれぞれ覆って互いにタイヤ幅方向に離間して埋設されたベルト補強層とを備えた空気入りタイヤにおいて、それぞれのベルト補強層が、それぞれの補強層を構成するストリップ材どうしをタイヤ周方向に対して互いに同じ方向に傾斜して螺旋状にタイヤ周方向に少なくとも1周巻き付けることにより形成されていることを特徴とする空気入りタイヤ。 A belt layer embedded on the outer peripheral side of the carcass layer, and a belt reinforcing layer embedded on the outer peripheral side of the belt layer so as to cover the left end portion and the right end portion in the tire width direction of the belt layer and are spaced apart from each other in the tire width direction. In each of the pneumatic tires including the above, each belt reinforcing layer is spirally wound at least one round in the tire circumferential direction by inclining the strip members constituting the respective reinforcing layers in the same direction with respect to the tire circumferential direction. A pneumatic tire characterized by being formed.
  2.  それぞれのベルト補強層が、前記ベルト層のそれぞれのベルト補強層が埋設された側のタイヤ幅方向端よりもタイヤ幅方向外側に突出して埋設されている請求項1に記載の空気入りタイヤ。 The pneumatic tire according to claim 1, wherein each belt reinforcing layer is embedded so as to protrude outward in the tire width direction from an end in the tire width direction on the side where each belt reinforcing layer of the belt layer is embedded.
  3.  それぞれのベルト補強層を構成するストリップ材のタイヤ幅方向中央部側に位置する長手方向一方端が互いにタイヤ周方向で同じ位置に設定されているとともに、これらストリップ材のタイヤ幅方向外側に位置する長手方向他方端が互いにタイヤ周方向で同じ位置に設定されている請求項1または2に記載の空気入りタイヤ。 The longitudinal ends of the strip materials constituting the respective belt reinforcing layers located on the center side in the tire width direction are set at the same position in the tire circumferential direction, and are located outside the strip width direction of the strip materials. The pneumatic tire according to claim 1 or 2, wherein the other ends in the longitudinal direction are set at the same position in the tire circumferential direction.
  4.  それぞれのベルト補強層の埋設数が1層である請求項1~3のいずれかに記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 3, wherein each belt reinforcing layer is embedded in one layer.
  5.  グリーンタイヤを構成する環状に形成されたベルト層の外周側にベルト層のタイヤ幅方向左端部、右端部のそれぞれを覆うベルト補強層をタイヤ幅方向に離間させて積層した構造のグリーンタイヤを成形し、次いで、このグリーンタイヤを加硫する空気入りタイヤの製造方法において、それぞれのベルト補強層を積層する工程では、それぞれのベルト補強層を構成するストリップ材をタイヤ周方向に対して互いに同じ方向に傾斜させて螺旋状にタイヤ周方向に少なくとも1周巻き付けることを特徴とする空気入りタイヤの製造方法。 Forming a green tire with a structure in which a belt reinforcement layer covering the left and right ends of the belt layer in the tire width direction is laminated on the outer periphery of the belt layer formed in an annular shape that constitutes the green tire and spaced apart in the tire width direction. Then, in the pneumatic tire manufacturing method for vulcanizing the green tire, in the step of laminating each belt reinforcing layer, the strip materials constituting each belt reinforcing layer are in the same direction with respect to the tire circumferential direction. A method of manufacturing a pneumatic tire, wherein the pneumatic tire is wound at least once in the circumferential direction in a spiral manner.
  6.  それぞれのベルト補強層を、前記ベルト層のそれぞれのベルト補強層を積層する側のタイヤ幅方向端よりもタイヤ幅方向外側に突出して積層する請求項5に記載の空気入りタイヤの製造方法。 6. The method for manufacturing a pneumatic tire according to claim 5, wherein each belt reinforcing layer is stacked so as to protrude outward in the tire width direction from an end in the tire width direction on the side where the belt reinforcing layers of the belt layer are stacked.
  7.  それぞれのベルト補強層を構成するストリップ材のタイヤ幅方向中央部側に位置する長手方向一方端を、互いにタイヤ周方向で同じ位置に設定するとともに、これらストリップ材のタイヤ幅方向外側に位置する長手方向他方端を、互いにタイヤ周方向で同じ位置に設定する請求項5または6に記載の空気入りタイヤの製造方法。 The longitudinal ends of the strip members constituting the respective belt reinforcing layers, which are positioned at the center in the tire width direction, are set at the same position in the tire circumferential direction, and the strip members are positioned at the outer sides in the tire width direction. The method for manufacturing a pneumatic tire according to claim 5 or 6, wherein the other ends in the direction are set at the same position in the tire circumferential direction.
  8.  前記環状に形成されたベルト層を周方向一方向に回転させつつ、一方のストリップ材の巻き付け始点を巻き付け終点よりもタイヤ幅方向中央部側に設定してこのストリップ材を螺旋状にタイヤ周方向に少なくとも1周巻き付け、前記環状に形成されたベルト層を前記周方向一方向とは反対方向に回転させつつ、他方のストリップ材の巻き付け始点を巻き付け終点よりもタイヤ幅方向中央部側に設定してこのストリップ材を螺旋状にタイヤ周方向に少なくとも1周巻き付ける請求項5~7のいずれかに記載の空気入りタイヤの製造方法。 While rotating the belt layer formed in the annular shape in one circumferential direction, the winding start point of one strip material is set closer to the center in the tire width direction than the winding end point, and the strip material is spirally formed in the tire circumferential direction. The belt layer formed in an annular shape is rotated in a direction opposite to the one circumferential direction, and the winding start point of the other strip material is set closer to the center in the tire width direction than the winding end point. The method for manufacturing a pneumatic tire according to any one of claims 5 to 7, wherein the strip material is spirally wound at least once in the tire circumferential direction.
  9.  前記環状に形成されたベルト層を周方向一方向に回転させつつ、一方のストリップ材の巻き付け始点を巻き付け終点よりもタイヤ幅方向中央部側に設定してこのストリップ材を螺旋状にタイヤ周方向に少なくとも1周巻き付け、前記環状に形成されたベルト層を前記周方向一方向と同じ方向に回転させつつ、他方のストリップ材の巻き付け始点を巻き付け終点よりもタイヤ幅方向外側に設定してこのストリップ材を螺旋状にタイヤ周方向に少なくとも1周巻き付ける請求項5~7のいずれかに記載の空気入りタイヤの製造方法。 While rotating the belt layer formed in the annular shape in one circumferential direction, the winding start point of one strip material is set closer to the center in the tire width direction than the winding end point, and the strip material is spirally formed in the tire circumferential direction. This strip is formed by winding the annular belt layer in the same direction as the circumferential direction, and setting the winding start point of the other strip material to the outside in the tire width direction from the winding end point. The method for manufacturing a pneumatic tire according to any one of claims 5 to 7, wherein the material is spirally wound at least once in the tire circumferential direction.
PCT/JP2014/083153 2013-12-16 2014-12-15 Pneumatic tire and method for producing same WO2015093440A1 (en)

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DE112014005712.6T DE112014005712T5 (en) 2013-12-16 2014-12-15 Pneumatic tire and method of making same
CN201480065858.4A CN105793067A (en) 2013-12-16 2014-12-15 Pneumatic tire and method for producing same
US15/105,546 US10857835B2 (en) 2013-12-16 2014-12-15 Pneumatic tire and method for manufacturing the same

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US20160318344A1 (en) 2016-11-03
JP6455442B2 (en) 2019-01-23
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DE112014005712T5 (en) 2016-09-01
CN105793067A (en) 2016-07-20

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