WO2015063960A1 - Glass plate scribing device - Google Patents
Glass plate scribing device Download PDFInfo
- Publication number
- WO2015063960A1 WO2015063960A1 PCT/JP2014/000988 JP2014000988W WO2015063960A1 WO 2015063960 A1 WO2015063960 A1 WO 2015063960A1 JP 2014000988 W JP2014000988 W JP 2014000988W WO 2015063960 A1 WO2015063960 A1 WO 2015063960A1
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- WO
- WIPO (PCT)
- Prior art keywords
- glass plate
- scribe
- cutter wheel
- axis
- scribing
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/04—Cutting or splitting in curves, especially for making spectacle lenses
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/027—Scoring tool holders; Driving mechanisms therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2249/00—Aspects relating to conveying systems for the manufacture of fragile sheets
- B65G2249/04—Arrangements of vacuum systems or suction cups
Definitions
- the present invention relates to a scribing device for a glass plate that forms a scribe line on a glass plate surface by a cutter wheel in order to cut out and form an opening in an inner region of the glass plate.
- the present invention relates to a scribing apparatus for forming a scribe line in a step of forming a closed-curved scribe line on a glass plate surface and then extracting an inner region surrounded by the scribe line to form an opening.
- the present invention is a method of moving a plane coordinate system by numerically controlling a cutter wheel and a glass plate, or a cutter wheel or a glass plate, and forming a contour shape of a closed curve such as a rectangle or an ellipse on the glass plate surface. It is related with the scribing apparatus of the glass plate which forms the scribe line.
- a scribe line having an outer shape of the opening is formed. It relates to a suitable scribing device.
- Patent Document 1 discloses that the formation of an opening in a glass plate for an automobile is performed by clipping with a pressurized water jet.
- Patent Document 2 discloses a scribing method using a cutter wheel in a method of cutting out a glass substrate for a magnetic disk or optical disk from a glass plate.
- the scribing method disclosed in Patent Document 2 uses a cutter wheel having different left and right blade angles with respect to the wheel ridgeline as the cutter wheel, moves in a state of being perpendicular to the glass plate surface, and is relative to the thickness direction of the glass plate.
- a cutter wheel having the same left and right blade angles with respect to the wheel ridge line is used, and the wheel ridge line is inclined with respect to the glass plate surface.
- a scribe groove inclined with respect to the thickness direction of the glass plate is formed by a cutter wheel on the glass plate surface, and then the glass plate surface Is heated, the glass plate is deformed, and a draft is formed under the scribe line.
- Patent Document 1 In the technique disclosed in Patent Document 1 in which the opening on the glass plate is cut out by a pressurized water jet, the cutting speed of the glass plate is slow, and it takes a very long time to complete the cutting, and the processing is very low efficiency. Work.
- Patent Document 2 discloses that a scribe line is formed by inclining a cutter wheel, and a scribe groove that is inclined in a thickness direction is formed in a glass plate when the scribe line is inclined to incline the cutter wheel. The structure of the scribing device set in such a manner is not disclosed.
- an object of the present invention is to set a cutter wheel by inclining it, scribe a deformed shape such as a rectangle or an ellipse that is a closed curve, and wrap the entire circumference of the scribe line. Accordingly, an object of the present invention is to provide a scribing device for a glass plate that forms a scribe groove inclined under the scribe line in the thickness direction of the glass plate.
- the present invention relates to the blade surface of the cutter wheel by controlling the angle of the cutter wheel and the glass plate or by controlling the angle of the cutter wheel around an axis perpendicular to the planar coordinate system while moving the contour line of the cutter wheel in the planar coordinate system.
- a scribing device that always scribes the glass plate in the normal direction of the contour line, and further, the cutter wheel is set to be inclined with respect to the glass plate surface in the normal direction, and the thickness of the glass plate
- a scribing device for a glass plate in which a scribe groove inclined with respect to a direction is formed.
- the present invention also provides a scribe head having a cutter wheel at the lower end, a scribe table that supports a glass plate on the upper surface and moves in the Y-axis, an X-axis means installed above the scribe table, An X-axis moving table that moves the X-axis in the X-axis means, a bearing device that is attached to the X-axis moving table corresponding to the scribe table, and is rotatably held by the bearing device, and the axis line is the scribe head.
- the eve head is attached to the bracket body with an inclination to the glass plate surface on the scribe table immediately below the rotating shaft, and the cutter wheel is attached to the glass plate surface by the inclined attachment of the scribe head. It is a glass plate scribing device that is inclined and set.
- the present invention relates to the blade surface of the cutter wheel by controlling the angle of the cutter wheel and the glass plate or by controlling the angle of the cutter wheel around an axis perpendicular to the planar coordinate system while moving the contour line of the cutter wheel in the planar coordinate system.
- a scribing device that always moves toward the normal direction of the contour line and scribes the glass plate, and the cutter wheel is inclined with respect to the glass plate surface in the normal direction,
- a contour line such as a closed curve rectangle or ellipse
- a scribe groove inclined along the inclination angle of the cutter wheel in the thickness direction of the glass plate is formed under the scribe line over the entire circumference of the scribe line. It is formed.
- a draft is formed under the scribe line by advancing the scribe groove to the lower surface of the glass plate by a method such as pressure push impact which becomes a bending stress on the glass plate.
- the inner region and the outer region can be easily divided by lifting the inner region of the scribe line with respect to the outer region or lifting the outer region with respect to the inner region. That is, an opening such as a rectangle or an ellipse can be easily formed in the outer region glass plate as a product.
- the opening can be formed in the glass plate in the outer region that is the product.
- a scribing head with a cutter wheel at the lower end is supported by a bearing device that moves in the X-axis so that the axis is orthogonal to the glass plate surface, far above the scribe table that supports the glass plate on the upper surface and moves in the Y-axis. Since the angle-controlled rotating shaft is mounted directly below the rotating shaft via a bracket, the scribe head can be mounted at an inclination by aligning the cutter wheel on the axis of the rotating shaft. In addition, since the height distance between the lower end of the rotating shaft and the glass plate on the scribe table is sufficiently secured, the scribe head can be inclined and attached to the glass plate surface so that the angle can be changed.
- the cutter wheel is tilted and set, and a closed curve such as a rectangle or an ellipse is scribed, and the entire circumference of the scribe line is placed below the scribe line in the thickness direction of the glass plate. It is possible to provide a scribing device for a glass plate that forms a scribe groove that is inclined.
- FIG. 1 is a plan view of a glass plate (product) in which an opening is formed.
- FIG. 2 is a plan view of a glass plate on which scribe lines for forming openings are formed.
- FIG. 3 is an explanatory view of the posture of the cutter wheel during scribing.
- FIG. 4 is a cross-sectional view of a glass plate showing an inclined state of a vertical crack under the scribe line.
- FIG. 5 is an explanatory diagram showing the extraction direction of the inner region of the scribe line along the inclined vertical crack (draft gradient).
- FIG. 6 is an explanatory view showing a state in which the inner region of the scribe line is extracted from the glass plate.
- FIG. 7 is a cross-sectional view of the scribe position during the scribe line forming operation.
- FIG. 1 is a plan view of a glass plate (product) in which an opening is formed.
- FIG. 2 is a plan view of a glass plate on which scribe lines for forming openings are formed
- FIG. 8 is an explanatory view showing the transport state of the glass plate at the scribe position in cross section.
- FIG. 9 is a front view of a scribing device for the present glass plate.
- FIG. 10 is an explanatory diagram of the extraction operation at the extraction position as viewed from the front.
- FIG. 11 is a front view of the glass plate transfer device.
- FIG. 12 is an explanatory view of the extraction operation at the extraction position as seen from the cross section.
- the scribing device 1 includes a glass plate 2 inset position 8, scribe position 9, extraction position 10, and extraction position 11 in series from the right side in the X-axis direction.
- a conveying device 12 for the glass plate 2 is installed above the entrance position 8, above the scribe position 9, above the extraction position 10, and above the extraction position 11.
- the scribing device 1 includes a numerical control device (CNC), and each of the scribing position 9, the extraction position 10, and the glass plate conveying device 12 is numerically controlled and performs each operation.
- CNC numerical control device
- the left-right direction of the front is the X-axis direction
- the direction shown in FIG. 7 is the Y-axis direction.
- the scribe position 9 is a position where the scribe line 5 is formed on the glass plate 2 in order to provide the opening 3 in the inner region 4 of the glass plate 2.
- the scribe position 9 includes a scribe head 14 that has a cutter wheel 13 at the lower end and moves in the X axis, and a scribe table 15 that supports the glass plate 2 on the upper surface and moves in the Y axis on the upper surface.
- the scribe position 9 is formed by rotating the scribe head 14 and the cutter wheel 13 around an axis 16 orthogonal to an XY plane coordinate system to be described later, and the direction of the cutter wheel 13 (the direction of the edge of the cutting edge).
- An angle control means 39 for controlling the angle is provided.
- the angle control means 39 always keeps the blade surface of the cutter wheel 13 that moves in the contour in the normal direction of the contour.
- the angle control means 39 moves the scribe head 14 in the X-axis direction, moves the scribe table 15 in the Y-axis direction, and moves the cutter wheel 13 and the glass plate 2 in the XY plane coordinate system while moving the contour line. 14 and extending the cutter wheel 13 around an axis 16 orthogonal to the XY plane coordinate system to form the scribe line 5 while always aligning the blade surface of the cutter wheel 13 with the normal direction of the contour line. It is supposed to let you.
- the shape of the scribe line 5 is a closed contour line such as a closed curve or a rectangular line along the shape of the opening 3.
- the extraction position 10 is a position where the inner region 6 surrounded by the scribe line 5 formed at the scribe position 9 is extracted to form the opening 3.
- the take-out position 11 is a position for receiving the glass plate 2 in which the opening 3 taken out from the take-out position 10 by the transport device 12 is formed.
- a linear base 25 is installed along the X-axis direction above the scribe table 15 that supports the glass plate 2 and moves in the Y-axis direction.
- the gantry 25 is erected on a portal frame 27 that is erected on the front and rear ends of the machine base 26.
- Two sets of slide rail devices 28 are provided on the front surface of the gantry 25 in parallel along the X-axis direction.
- Each slide rail device 28 includes a rail main body 29 attached to the front surface of the gantry 25 and a block (not shown) that is held by the rail main body 29 and is slidable on the rail main body 29.
- An X-axis moving table 30 is attached across the blocks of the slide rail devices 28 arranged in parallel.
- the X-axis moving table 30 can move directly in the X-axis direction.
- the X-axis moving table 30 is moved in the X-axis direction by a feed screw 31 provided between the slide rail devices 28 and an X-axis control motor connected to the feed screw 31 via a toothed belt and a toothed pulley. 32.
- a bearing device 33 is attached to the front surface of the X-axis moving table 30 so as to correspond to the scribe table 15.
- the bearing device 33 includes a rotating shaft 34 that is vertically inserted and inserted.
- the rotating shaft 34 is rotatably held by a bearing (not shown) in the bearing device 33.
- the rotation axis 34 is incorporated such that its axis (axis) 16 is orthogonal (perpendicular) to the XY plane coordinate system, that is, the glass plate 2 surface.
- the upper and lower portions of the rotating shaft 34 protrude from the bearing device 33.
- An angle control motor 37 is connected via a spur gear 38 to the upper part of the rotary shaft 34 protruding upward from the bearing device 33.
- a rotating shaft 34 is clamped from the side below a rotating shaft 34 that protrudes downward from the bearing device 33, and a clamp bracket 35 attached to the rotating shaft 34 and a bracket attached downward to the clamp bracket 35. And a body 36.
- bracket body 36 is located outside the rotation shaft 34 and protrudes downward from the rotation shaft 34.
- the scribe head 14 is attached to the inside of the bracket body 36 just below the rotating shaft 34.
- the scribe head 14 is attached to the inside of the bracket body 36 in an inclined posture so that the cutter wheel 13 provided at the lower end is inclined with respect to the upper surface of the glass plate 2.
- the attached scribe head 14 is inclined with respect to the upper surface of the glass plate 2, an XY plane coordinate system described later, and the axis 16 described above.
- the scribe head 14 is attached so that the scribe point 47 of the cutter wheel 13 provided at the lower end is positioned on the axis 16 during the scribe operation.
- the scribe point 47 contacting the glass plate 2 is positioned on the axis 16 perpendicular to the surface of the glass plate 2 in a state where the cutter wheel 13 is inclined and pressed against the surface of the glass plate 2.
- the attachment structure of the scribe head 14 to the bracket body 36 can be freely set to change the tilt angle of the cutter wheel 13 with respect to the upper surface of the glass plate 2.
- the range of the set tilt angle of the cutter wheel 13 is 1 ° to 10 ° from the vertical at a blade edge angle of 154 ° to 160 ° in a wheel diameter of 6.5 mm as shown in FIG.
- the optimum is 6.5 °.
- the scribe head 14 includes a spline shaft 40 having a cutter wheel 13 at the lower end, a head main body 41 that holds the spline shaft 40 so as to be freely reciprocated without rotating, and an upper portion of the head main body 41.
- the air cylinder device 42 that elastically presses the cutter wheel 13 against the glass plate 2 and the head body 41 are moved in the X direction. It comprises a base base 43 that is mounted so that its position can be adjusted in the Y direction.
- the scribe head 14 is attached to a bracket body 36 projecting downward just below the rotation shaft 34, and the rotation of the rotation shaft 34 by the angle control motor 37 extends the scribe head 14 and the cutter wheel 13. Is an angle-controlled rotation around the axis 16 of the rotating shaft 34 that is integrated with the rotating shaft 34 directly below the bearing device 33 and is orthogonal (perpendicular) to the upper surface of the glass plate 2. do.
- the cutter wheel 13 is angle-controlled so that the blade surface is always aligned with the normal direction of the contour line while moving the contour line.
- the scribing head 14 When the cutter wheel 13 provided at the lower end is positioned on the axis 16 of the rotating shaft 34, the scribing head 14 is further in a state where the blade surface of the cutter wheel 13 is directed in the normal direction of the contour line.
- the scribe head is attached to the bracket body 36 of the rotating shaft 34 in an inclined posture so that the 13 ridge lines are set to be inclined with respect to the surface of the glass plate 2.
- the inclined posture of the scribe head 14 is a posture inclined with respect to the two surfaces of the glass plate or the axis 16.
- the cutter wheel 13 is set in a posture inclined with respect to the surface of the glass plate 2 by the inclined mounting of the scribe head 14.
- the inclination angle of the cutter wheel 13 from the vertical direction with respect to the surface of the glass plate 2 is in the range of 1 ° to 10 ° as shown in FIG.
- the inclination of the cutter wheel 13 is attached to the bracket body 36 in a posture inclined at the base stand 43.
- the cutter wheel 13 is set in such a manner that the cutting edge ridge line in contact with the glass plate 2 is inclined obliquely toward the outer region 7 from the scribe line 5 by the inclined mounting of the scribe head 14.
- the scribe table 15 is mounted on a slide device 50 disposed on the upper surface of the machine base 26 along the Y-axis direction, as shown in FIGS. 7, 8 and 9.
- the slide device 50 includes a guide rail 51 and a slide block 54 attached to the guide rail 51, and the scribe table 15 is attached to the slide block 54.
- the Y-axis movement of the scribe table 15 is performed by a feed screw 52 provided between the guide rails 51 and a Y-axis control motor 53 connected to the feed screw 52.
- the extraction position 10 includes a horizontal belt conveyor 55 on which the glass plate 2 on which the scribe line 5 having an opening formed from the scribe position 9 is formed, and a glass placed on the upper surface of the belt conveyor 55.
- the pressing means 56 that applies stress to the plate 2 to advance the vertical crack 48 under the scribe line 5
- the pressing means 57 that presses the inner region 6 of the scribe line 5 against the upper surface of the belt conveyor 55, With the region 6 pressed against the upper surface of the belt conveyor 55, a plurality of glass plate adsorption lifting devices 58 that adsorb and lift the outer region 7 outside the scribe line 5 and extract the inner region 6 are provided.
- the pressing means 56 is arranged one by one on both sides of the pressing means 57, and a total of two pressing means 56 are provided.
- Each of the pressing means 56 includes a pusher 59.
- the air cylinder device 60 pushes the glass plate 2 by moving the pusher 59 forward and backward, and presses the air cylinder device 60.
- XY direction moving means 61 for moving the coordinate in the XY plane in the area in charge on both sides of the means 57 is provided.
- the respective pressing means 56 sequentially push the air cylinder device 60 to the required positions of the respective areas in the outer area 7 of the scribe line 5 by the XY direction moving means 61 to perform push pressing. Then, stress is applied to the scribe line 5, and the vertical crack 48 extending from the scribe line 5 to the outer region 7 is advanced to the lower surface of the glass plate 2.
- the pressing means 57 is positioned corresponding to the center of the inner region 6 in the scribe line 5 and is positioned in the center of the plurality of glass plate suction lifting devices 58 disposed corresponding to the outer region 7 of the scribe line 5. It is.
- the press means 57 is provided with the disc body 62 which planarly presses the center part of the inner side area
- Each of the glass plate suction lifting devices 58 disposed so as to surround the pressing means 57 includes a suction cup 64 that performs suction or suction release of the glass plate 2 at a lower end, and a suction cup vertical movement device 65 that moves the suction cup 64 up and down.
- the pressing means 56, the pressing means 57, and the glass plate suction lifting device 58 are attached to the lower surface of the reciprocating table 71 of the glass plate conveying device 12 via the bracket 66, and move integrally with the reciprocating table 71.
- the glass plate 2A in which the inner region 6 of the scribe line is extracted by the pressing means 56, the pressing means 57 and the glass plate suction lifting device 58 and the opening 3 is formed is sucked and lifted by the glass plate suction lifting device 58. Wait for the next transport process.
- the inner region 6 that has been pressed against the belt conveyor 55 by the pressing means 57 becomes free as the pressing means 57 rises, and is discharged from the belt conveyor 55 as a cullet.
- the glass plate transport device 12 is mounted on a second frame 69 installed in parallel with the frame 25 above the entry position 8, the scribe position 9, the extraction position 10 and the extraction position 11.
- the transfer device 12 is attached to the lower surface of the second frame 69 via a slide mechanism 70, and is a reciprocating table 71 that performs reciprocating linear movement under numerical control, and an entry position 8 and a scribe on the lower surface of the reciprocating table 71.
- a plurality of attached glass plate adsorption lifting devices 58 are provided at each position corresponding to the position 9 and the extraction position 10.
- Each glass plate suction lifting device 58 has a suction cup 64 that performs suction or suction release of the glass plate 2 at the lower end, and a suction cup vertical movement device 65 that attaches the suction cup 64 to the lower end and moves the suction cup 64 up and down.
- the suction cup vertical motion device 65 is attached to the reciprocating motion table 71 via a bracket 66.
- the suction cup vertical movement device 65 is composed of an air cylinder or an electric cylinder device equipped with an advance / retreat rod.
- the slide mechanism 70 for reciprocally attaching the reciprocating base 71 to the lower surface of the second base 69 includes a guide rail 72 provided on the lower surface of the second base 69 and a slide attached to the guide rail 72.
- the reciprocating table 71 is attached to this slide.
- the reciprocating motion of the reciprocating table 71 is driven under NC control by a feed screw 73 provided between the guide rails 72 and a transport control motor 74 connected to the feed screw.
- the glass plate 2 conveying device 12 sucks and holds the glass plate 2 from the upper surface while the glass plate adsorption lifting device 58 corresponding to each position is being processed, and conveys it to the next position.
- the backward movement process is empty and returns to the respective positions 8, 9 and 10.
- the glass plate 2 is conveyed by the above-mentioned position interval distance each time the reciprocating table 71 is reciprocated under NC control and reciprocates.
- the glass plate transport device 12 enters the transport operation as soon as the scribe line 5 is formed at the scribe position 9 and the inner region 6 is extracted from the extraction position 10.
- the new glass plate 2 from the entry position 8 is placed on the scribe table 15 at the scribe position 9, and the glass plate 2 on which the scribe line 5 is formed from the scribe position 9 is placed on the belt conveyor 55 at the next extraction position 10.
- the inner region 6 is extracted, and the glass plate 2 ⁇ / b> A in which the opening 3 is formed is taken out to the take-out position 11.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
A scribing device (1), while moving a cutter wheel (13) on a contour line in a plane coordinate system, controls the angle of the cutter wheel around an axial line that is orthogonal to the plane coordinate system, causes a blade surface of the cutter wheel (13) to be directed in the normal direction of the contour line, and scribes a glass plate (2). The scribing device (1) causes the cutter wheel (13) to incline with respect to the surface of the glass plate (2) in the normal direction and forms a scribe groove that is inclined with respect to the thickness direction of the glass plate (2).
Description
本発明は、ガラス板の内側領域に開口部を切り抜き形成するため、ガラス板面にカッタホイールによりスクライブ線を形成するガラス板のスクライブ装置に関する。
The present invention relates to a scribing device for a glass plate that forms a scribe line on a glass plate surface by a cutter wheel in order to cut out and form an opening in an inner region of the glass plate.
本発明は、ガラス板面に閉曲線のスクライブ線を形成し、次にそのスクライブ線で囲まれた内側領域を抜き取り、開口部を形成する工程において、上記スクライブ線を形成するためのスクライブ装置に関する。
The present invention relates to a scribing apparatus for forming a scribe line in a step of forming a closed-curved scribe line on a glass plate surface and then extracting an inner region surrounded by the scribe line to form an opening.
また、本発明は、カッタホイールとガラス板とを、またはカッタホイールを、またはガラス板を、数値制御して平面座標系移動をさせ、ガラス板面に矩形、楕円形等の閉曲線の輪郭線形状のスクライブ線を形成するガラス板のスクライブ装置に関する。
In addition, the present invention is a method of moving a plane coordinate system by numerically controlling a cutter wheel and a glass plate, or a cutter wheel or a glass plate, and forming a contour shape of a closed curve such as a rectangle or an ellipse on the glass plate surface. It is related with the scribing apparatus of the glass plate which forms the scribe line.
特に、本発明は、自動車におけるフロント窓と天井を兼るフロントガラス板において、その天井域にサンルーフ窓構造を取付ける開口部を切り抜き形成するため、先ず開口部の外形のスクライブ線を形成するのに適したスクライブ装置に係る。
Particularly, in the present invention, in a windshield plate that serves as both a front window and a ceiling in an automobile, an opening for attaching a sunroof window structure is cut out and formed in the ceiling area. Therefore, first, a scribe line having an outer shape of the opening is formed. It relates to a suitable scribing device.
特許文献1には、自動車用のガラス板への開口部の形成が加圧水ジェットによる切り抜きによって行われていることが開示されている。
Patent Document 1 discloses that the formation of an opening in a glass plate for an automobile is performed by clipping with a pressurized water jet.
特許文献2には、磁気ディスクや光ディスク用のガラス基板をガラス板から切り抜く方法における、カッタホイールによるスクライブ方法が開示されている。
Patent Document 2 discloses a scribing method using a cutter wheel in a method of cutting out a glass substrate for a magnetic disk or optical disk from a glass plate.
特許文献2に開示のスクライブ方法は、カッタホイールとして、ホイール稜線に対して左右の刃角が異なるカッタホイールを用い、ガラス板面に垂直に立てた状態で移動し、ガラス板の厚み方向に対して傾斜したスクライブ溝を形成し、また、ホイール稜線に対して左右の刃角が同一のカッタホイールを用い、ホイール稜線をガラス板面に対して傾斜させた状態で移動し、ガラス板の厚み方向に対して傾斜したスクライブ溝を形成するようになっており、いずれの方法も、ガラス板面にカッタホイールによってガラス板の厚み方向に対して傾斜したスクライブ溝を形成し、次いて、ガラス板面を加熱し、ガラス板を変形させ、スクライブ線下に抜き勾配を形成している。
The scribing method disclosed in Patent Document 2 uses a cutter wheel having different left and right blade angles with respect to the wheel ridgeline as the cutter wheel, moves in a state of being perpendicular to the glass plate surface, and is relative to the thickness direction of the glass plate. In the thickness direction of the glass plate, a cutter wheel having the same left and right blade angles with respect to the wheel ridge line is used, and the wheel ridge line is inclined with respect to the glass plate surface. In each method, a scribe groove inclined with respect to the thickness direction of the glass plate is formed by a cutter wheel on the glass plate surface, and then the glass plate surface Is heated, the glass plate is deformed, and a draft is formed under the scribe line.
ガラス板への開口部の形成を、加圧水ジェットにより切り抜き形成する特許文献1に開示の技術では、ガラス板の切断スピードが遅く、切り抜き終了までに非常に時間を要し、非常に低効率な加工作業である。
In the technique disclosed in Patent Document 1 in which the opening on the glass plate is cut out by a pressurized water jet, the cutting speed of the glass plate is slow, and it takes a very long time to complete the cutting, and the processing is very low efficiency. Work.
特許文献2は、カッタホイールを傾斜させてスクライブ線を形成し、カッタホイールを傾斜させてスクライブを行うとガラス板に厚み方向に傾斜したスクライブ溝を形成することのみを開示し、カッタホイールを傾斜させてセットしたスクライブ装置の構造を開示していない。
Patent Document 2 discloses that a scribe line is formed by inclining a cutter wheel, and a scribe groove that is inclined in a thickness direction is formed in a glass plate when the scribe line is inclined to incline the cutter wheel. The structure of the scribing device set in such a manner is not disclosed.
本発明は、上記諸点に鑑みてなされたものであり、その目的とするところは、カッタホイールを傾斜させてセットし、閉曲線である矩形、楕円形等異形をスクライブし、そのスクライブ線の全周に渡って、スクライブ線下に、ガラス板の厚み方向に向って傾斜したスクライブ溝を形成するガラス板のスクライブ装置を提供することにある。
The present invention has been made in view of the above-described points, and the object of the present invention is to set a cutter wheel by inclining it, scribe a deformed shape such as a rectangle or an ellipse that is a closed curve, and wrap the entire circumference of the scribe line. Accordingly, an object of the present invention is to provide a scribing device for a glass plate that forms a scribe groove inclined under the scribe line in the thickness direction of the glass plate.
本発明は、カッタホイールとガラス板とを、または、カッタホイールを平面座標系において輪郭線移動させながらカッタホイールを上記平面座標系に直交する軸線の回りに角度制御して上記カッタホイールの刃面を、常に上記輪郭線の法線方向に向けてガラス板にスクライブを行うスクライブ装置において、さらに、上記カッタホイールを上記法線方向においてガラス板面に対して傾斜させてセットし、ガラス板の厚み方向に対して傾斜したスクライブ溝を形成させるようにしたガラス板のスクライブ装置である。
The present invention relates to the blade surface of the cutter wheel by controlling the angle of the cutter wheel and the glass plate or by controlling the angle of the cutter wheel around an axis perpendicular to the planar coordinate system while moving the contour line of the cutter wheel in the planar coordinate system. In a scribing device that always scribes the glass plate in the normal direction of the contour line, and further, the cutter wheel is set to be inclined with respect to the glass plate surface in the normal direction, and the thickness of the glass plate A scribing device for a glass plate in which a scribe groove inclined with respect to a direction is formed.
また、本発明は、下端にカッタホイールを備えたスクライブヘッドと、上面にガラス板を平面支持してY軸移動をするスクライブテーブルと、このスクライブテーブルの上方において架設されたX軸手段と、このX軸手段においてX軸移動をするX軸移動台と、このX軸移動台に上記スクライブテーブルに対応して取付けられた軸受装置と、この軸受装置に回転自在に保持され、軸線が上記スクライブヘッドのX軸移動とスクライブテーブルのY軸移動とにより、スクライブヘッドとガラス板とが移動するXY平面座標系に直交してなる回転軸と、この回転軸の上部において、この回転軸を角度制御回動させる角度制御回動の駆動手段と、上記回転軸の下部に取付けられ、上記スクライブヘッドを取付けるブラケット体とを備え、上記スクライブヘッドは、上記回転軸の直下において、上記ブラケット体に、上記スクライブテーブル上のガラス板面に対して傾斜して取付けられ、このスクライブヘッドの傾斜した取付けによってカッタホイールを上記ガラス板面に対して傾斜してセットさせるようにしたガラス板のスクライブ装置である。
The present invention also provides a scribe head having a cutter wheel at the lower end, a scribe table that supports a glass plate on the upper surface and moves in the Y-axis, an X-axis means installed above the scribe table, An X-axis moving table that moves the X-axis in the X-axis means, a bearing device that is attached to the X-axis moving table corresponding to the scribe table, and is rotatably held by the bearing device, and the axis line is the scribe head. By rotating the X axis of the scribe table and the Y axis of the scribe table, a rotation axis orthogonal to the XY plane coordinate system in which the scribe head and the glass plate move, and at the upper part of the rotation axis, the rotation axis is rotated by angle control. Drive means for rotating the angle control to be moved, and a bracket body attached to the lower part of the rotating shaft and to which the scribe head is attached. The eve head is attached to the bracket body with an inclination to the glass plate surface on the scribe table immediately below the rotating shaft, and the cutter wheel is attached to the glass plate surface by the inclined attachment of the scribe head. It is a glass plate scribing device that is inclined and set.
本発明は、カッタホイールとガラス板とを、または、カッタホイールを平面座標系において輪郭線移動させながらカッタホイールを上記平面座標系に直交する軸線の回りに角度制御して上記カッタホイールの刃面を、常に上記輪郭線の法線方向に向けて移動させ、ガラス板にスクライブを行うスクライブ装置であって、上記カッタホイールを、上記法線方向においてガラス板面に対して傾斜させた姿勢で、閉曲線の矩形、楕円形等の輪郭線をスクライブすると、スクライブ線の全周に渡って、そのスクライブ線下に、ガラス板の厚み方向において、上記カッタホイールの傾斜角度に沿って傾斜したスクライブ溝が形成される。
The present invention relates to the blade surface of the cutter wheel by controlling the angle of the cutter wheel and the glass plate or by controlling the angle of the cutter wheel around an axis perpendicular to the planar coordinate system while moving the contour line of the cutter wheel in the planar coordinate system. Is a scribing device that always moves toward the normal direction of the contour line and scribes the glass plate, and the cutter wheel is inclined with respect to the glass plate surface in the normal direction, When scribing a contour line such as a closed curve rectangle or ellipse, a scribe groove inclined along the inclination angle of the cutter wheel in the thickness direction of the glass plate is formed under the scribe line over the entire circumference of the scribe line. It is formed.
次に、上記ガラス板に曲げ応力となる圧力プッシュ衝撃等の方法により、スクライブ溝をガラス板下面まで進展させることにより、スクライブ線下に抜き勾配が形成される。すると、スクライブ線の内側領域を外側領域に対して持上げるか、外側領域を内側領域に対して持上げることにより、内側領域と外側領域とを簡単に分断できる。即ち、製品である外側領域ガラス板に矩形、楕円形等の開口部を簡単に形成することができる。
Next, a draft is formed under the scribe line by advancing the scribe groove to the lower surface of the glass plate by a method such as pressure push impact which becomes a bending stress on the glass plate. Then, the inner region and the outer region can be easily divided by lifting the inner region of the scribe line with respect to the outer region or lifting the outer region with respect to the inner region. That is, an opening such as a rectangle or an ellipse can be easily formed in the outer region glass plate as a product.
スクライブ線の内側領域側に傾斜したカッタホイールにより閉曲線の矩形、楕円形等の輪郭線をスクライブすると、スクライブ線の全周に渡って、そのスクライブ線下に、ガラス板の厚み方向において、外側領域側に傾斜したスクライブ溝が形成される。
When scribing a contour line such as a rectangle or ellipse with a closed curve with a cutter wheel inclined toward the inner area side of the scribe line, the outer area in the thickness direction of the glass plate is placed under the scribe line over the entire circumference of the scribe line. A scribe groove inclined to the side is formed.
次に、上記ガラス板に曲げ応力となる圧力プッシュ衝撃等の方法により、スクライブ線をガラス板下面まで進展させることにより、スクライブ線の内側領域を押えた状態で、同スクライブ線の外側領域を吸着して持上げることにより、製品である外側領域のガラス板に開口部を形成することができる。
Next, by adhering the outer area of the scribe line while holding the inner area of the scribe line by advancing the scribe line to the lower surface of the glass sheet by a method such as pressure push impact that becomes a bending stress on the glass plate. Then, the opening can be formed in the glass plate in the outer region that is the product.
また、逆に、スクライブ線の外側領域側に傾斜したカッタホイールにより閉曲線の矩形、楕円形等の輪郭線をスクライブすると、スクライブ線の全周に渡って、そのスクライブ線下に、ガラス板の厚み方向において、内側領域側に傾斜したスクライブ溝が形成される。
Conversely, when a contour line such as a closed curve rectangle or ellipse is scribed by a cutter wheel inclined to the outer region side of the scribe line, the thickness of the glass plate is placed under the scribe line over the entire circumference of the scribe line. In the direction, a scribe groove inclined toward the inner region is formed.
次に、上記ガラス板に曲げ応力となる圧力プッシュ衝撃等の方法により、スクライブ線をガラス板下面まで進展させることにより、スクライブ線の外側領域を押えた状態で、同スクライブ線の内側領域を吸着して持上げることにより、製品である外側領域のガラス板に開口部が形成される。
Next, by adhering the inner area of the scribe line while holding the outer area of the scribe line by advancing the scribe line to the lower surface of the glass sheet by a method such as pressure push impact that becomes a bending stress on the glass plate. As a result, an opening is formed in the glass plate in the outer region that is the product.
下端にカッタホイールを備えたスクライブヘッドは、上面にガラス板を支持してY軸移動するスクライブテーブルのはるか上方において、X軸移動する軸受装置に、軸線が上記ガラス板面に直交して保持され、角度制御され回動をする回転軸の直下において、該回転軸にブラケットを介して取付けられているため、回転軸の軸線上にカッタホイールを合せてスクライブヘッドの傾斜取付けができる。また、回転軸の下端とスクライブテーブル上のガラス板との高さ距離が十分に確保されているため、スクライブヘッドをガラス板面に対して角度変更自在に傾斜取付けできる。さらに、スクライブ線の内側領域の側に向って傾斜させるか、外側領域の側に向って傾斜させるか自由に傾斜取付けできる。従って、スクライブヘッドの下端に備えたカッタホイールのガラス板面に対する傾斜角度の変更、調節、また傾斜方向の変換が簡単に行える。また、上記の如く、回転軸の下端とガラス板面との高さ距離が確保されているため、縦長のスクライブヘッドを取付けることができ、カッタホイールを傾斜方向に沿ってガラス板面に直線押圧でき、スクライブ溝を精確に形成できる。
A scribing head with a cutter wheel at the lower end is supported by a bearing device that moves in the X-axis so that the axis is orthogonal to the glass plate surface, far above the scribe table that supports the glass plate on the upper surface and moves in the Y-axis. Since the angle-controlled rotating shaft is mounted directly below the rotating shaft via a bracket, the scribe head can be mounted at an inclination by aligning the cutter wheel on the axis of the rotating shaft. In addition, since the height distance between the lower end of the rotating shaft and the glass plate on the scribe table is sufficiently secured, the scribe head can be inclined and attached to the glass plate surface so that the angle can be changed. Further, it can be tilted toward the inner region side of the scribe line, inclined toward the outer region side, or can be freely tilted. Therefore, it is possible to easily change and adjust the inclination angle of the cutter wheel provided at the lower end of the scribe head, to adjust the inclination direction, and to change the inclination direction. In addition, as described above, since the height distance between the lower end of the rotating shaft and the glass plate surface is secured, a vertically long scribe head can be attached, and the cutter wheel is linearly pressed against the glass plate surface along the tilt direction. And scribe grooves can be accurately formed.
本発明によれば、カッタホイールを傾斜させてセットし、閉曲線である矩形、楕円形等異形をスクライブし、そのスクライブ線の全周に渡って、スクライブ線下に、ガラス板の厚み方向に向って傾斜したスクライブ溝を形成するガラス板のスクライブ装置を提供することができる。
According to the present invention, the cutter wheel is tilted and set, and a closed curve such as a rectangle or an ellipse is scribed, and the entire circumference of the scribe line is placed below the scribe line in the thickness direction of the glass plate. It is possible to provide a scribing device for a glass plate that forms a scribe groove that is inclined.
本発明の1実施例を図面を参照して説明する。
An embodiment of the present invention will be described with reference to the drawings.
以下、抜き取りポジション及びガラス板の搬送装置を備え付けたスクライブ装置1について説明する。
Hereinafter, the scribing device 1 equipped with the extraction position and the glass plate transfer device will be described.
スクライブ装置1は、図7から図12に示すように、X軸方向における右側から、ガラス板2の入込みポジション8、スクライブポジション9、抜き取りポジション10、取出しポジション11を直列して備えている。
As shown in FIGS. 7 to 12, the scribing device 1 includes a glass plate 2 inset position 8, scribe position 9, extraction position 10, and extraction position 11 in series from the right side in the X-axis direction.
入込みポジション8の上方、スクライブポジション9の上方、抜き取りポジション10の上方及び取出しポジション11の上方を貫いて、ガラス板2の搬送装置12が架設されている。
A conveying device 12 for the glass plate 2 is installed above the entrance position 8, above the scribe position 9, above the extraction position 10, and above the extraction position 11.
スクライブ装置1は、数値制御装置(CNC)を備えており、スクライブポジション9、抜き取りポジション10及びガラス板の搬送装置12のそれぞれは、数値制御されてそれぞれの動作を行う。
The scribing device 1 includes a numerical control device (CNC), and each of the scribing position 9, the extraction position 10, and the glass plate conveying device 12 is numerically controlled and performs each operation.
図9、図10及び図11に示すスクライブ装置1において、正面の左右方向がX軸方向、図7に示す方向がY軸方向である。
In the scribing apparatus 1 shown in FIGS. 9, 10, and 11, the left-right direction of the front is the X-axis direction, and the direction shown in FIG. 7 is the Y-axis direction.
スクライブポジション9は、ガラス板2の内側領域4に開口部3を設けるため、そのガラス板2にスクライブ線5を形成するポジションである。このスクライブポジション9は、下端にカッタホイール13を備えてX軸移動するスクライブヘッド14と、上面にガラス板2を平面支持してY軸移動するスクライブテーブル15とを備える。
The scribe position 9 is a position where the scribe line 5 is formed on the glass plate 2 in order to provide the opening 3 in the inner region 4 of the glass plate 2. The scribe position 9 includes a scribe head 14 that has a cutter wheel 13 at the lower end and moves in the X axis, and a scribe table 15 that supports the glass plate 2 on the upper surface and moves in the Y axis on the upper surface.
さらに、スクライブポジション9は、スクライブヘッド14、延いては、カッタホイール13を、後述のXY平面座標系に直交する軸線16の回りに回動させて、カッタホイール13の向き(刃先稜線の向き)を角度制御する角度制御手段39を備える。
Further, the scribe position 9 is formed by rotating the scribe head 14 and the cutter wheel 13 around an axis 16 orthogonal to an XY plane coordinate system to be described later, and the direction of the cutter wheel 13 (the direction of the edge of the cutting edge). An angle control means 39 for controlling the angle is provided.
角度制御手段39は、輪郭移動するカッタホイール13の刃面を、常に輪郭線の法線方向に向けるようにしている。
The angle control means 39 always keeps the blade surface of the cutter wheel 13 that moves in the contour in the normal direction of the contour.
角度制御手段39は、スクライブヘッド14をX軸方向に移動させ、スクライブテーブル15をY軸移動させて、カッタホイール13とガラス板2とをXY平面座標系において、輪郭線移動させながら、スクライブヘッド14延いてはカッタホイール13を、XY平面座標系に直交した軸線16の回りに角度制御して、カッタホイール13の刃面を、常に輪郭線の法線方向に合わせながら、スクライブ線5を形成させるようになっている。
The angle control means 39 moves the scribe head 14 in the X-axis direction, moves the scribe table 15 in the Y-axis direction, and moves the cutter wheel 13 and the glass plate 2 in the XY plane coordinate system while moving the contour line. 14 and extending the cutter wheel 13 around an axis 16 orthogonal to the XY plane coordinate system to form the scribe line 5 while always aligning the blade surface of the cutter wheel 13 with the normal direction of the contour line. It is supposed to let you.
スクライブ線5の形状は、開口部3の形状に沿った閉曲線、矩形線等閉じた輪郭線である。
The shape of the scribe line 5 is a closed contour line such as a closed curve or a rectangular line along the shape of the opening 3.
抜き取りポジション10は、スクライブポジション9において形成されたスクライブ線5により囲まれた内側領域6を抜き取りして、開口部3を形成するポジションである。
The extraction position 10 is a position where the inner region 6 surrounded by the scribe line 5 formed at the scribe position 9 is extracted to form the opening 3.
取出しポジション11は、抜き取りポジション10から搬送装置12によって取り出された開口部3が形成されたガラス板2を受け置きするポジションである。
The take-out position 11 is a position for receiving the glass plate 2 in which the opening 3 taken out from the take-out position 10 by the transport device 12 is formed.
次に、スクライブポジション9について、図7から図11に基づいて構造、動作を詳述する。
Next, the structure and operation of the scribe position 9 will be described in detail with reference to FIGS.
ガラス板2を支持してY軸方向に移動するスクライブテーブル15の上方に、直線状の架台25が、X軸方向に沿って架設されている。
A linear base 25 is installed along the X-axis direction above the scribe table 15 that supports the glass plate 2 and moves in the Y-axis direction.
この架台25は、機台26の前後端において立設された門型の枠台27に架設されている。
The gantry 25 is erected on a portal frame 27 that is erected on the front and rear ends of the machine base 26.
架台25の前面には、2組のスライドレール装置28が、X軸方向に沿って、並行して設けられている。
Two sets of slide rail devices 28 are provided on the front surface of the gantry 25 in parallel along the X-axis direction.
それぞれのスライドレール装置28は、架台25の前面に取付け配設したレール本体29と、このレール本体29に保持され、レール本体29上をスライド移動自在なブロック(図示せず)とからなる。
Each slide rail device 28 includes a rail main body 29 attached to the front surface of the gantry 25 and a block (not shown) that is held by the rail main body 29 and is slidable on the rail main body 29.
並行に配設したそれぞれのスライドレール装置28のブロックにまたがってX軸移動台30が取付けられている。
An X-axis moving table 30 is attached across the blocks of the slide rail devices 28 arranged in parallel.
X軸移動台30は、X軸方向に直動自在である。
The X-axis moving table 30 can move directly in the X-axis direction.
X軸移動台30のX軸方向の移動は、スライドレール装置28の間に設けられた送りねじ31と、この送りねじ31に歯付ベルト、歯付プーリを介して連結されたX軸制御モータ32とにより駆動される。
The X-axis moving table 30 is moved in the X-axis direction by a feed screw 31 provided between the slide rail devices 28 and an X-axis control motor connected to the feed screw 31 via a toothed belt and a toothed pulley. 32.
スライドレール装置28、X軸移動台30、X軸移動台30をX軸方向に移動させる送りねじ31、歯付ベルト、歯付プーリ及びX軸制御モータ32を全体としてX軸方向移動手段19と称する。
The slide rail device 28, the X-axis moving table 30, the feed screw 31 that moves the X-axis moving table 30 in the X-axis direction, the toothed belt, the toothed pulley, and the X-axis control motor 32 as a whole with the X-axis direction moving means 19 Called.
X軸移動台30の前面には、スクライブテーブル15に対応して、軸受装置33が取付けられている。
A bearing device 33 is attached to the front surface of the X-axis moving table 30 so as to correspond to the scribe table 15.
軸受装置33は、上下に貫通して内挿された回転軸34を備えている。回転軸34は軸受装置33においてベアリング(図示せず)により回転自在に保持されている。
The bearing device 33 includes a rotating shaft 34 that is vertically inserted and inserted. The rotating shaft 34 is rotatably held by a bearing (not shown) in the bearing device 33.
この回転軸34は、その軸線(軸心)16が、XY平面座標系、つまりガラス板2面に対して直交(垂直)して組込みされている。
The rotation axis 34 is incorporated such that its axis (axis) 16 is orthogonal (perpendicular) to the XY plane coordinate system, that is, the glass plate 2 surface.
回転軸34は、上部及び下部が軸受装置33から突出している。
The upper and lower portions of the rotating shaft 34 protrude from the bearing device 33.
軸受装置33から上に突出した回転軸34の上部には、角度制御モータ37が平歯車38を介して連結されている。
An angle control motor 37 is connected via a spur gear 38 to the upper part of the rotary shaft 34 protruding upward from the bearing device 33.
軸受装置33から下に突出した回転軸34の下部には、回転軸34を横からクランプして、この回転軸34に取付けられたクランプブラケット35とクランプブラケット35に下向して取付けられたブラケット体36とを備える。
A rotating shaft 34 is clamped from the side below a rotating shaft 34 that protrudes downward from the bearing device 33, and a clamp bracket 35 attached to the rotating shaft 34 and a bracket attached downward to the clamp bracket 35. And a body 36.
ブラケット体36は、図7に示すように、回転軸34の外側に位置して回転軸34から下向に突設されている。
As shown in FIG. 7, the bracket body 36 is located outside the rotation shaft 34 and protrudes downward from the rotation shaft 34.
回転軸34の直下において、スクライブヘッド14が、ブラケット体36の内側に取付けられている。
The scribe head 14 is attached to the inside of the bracket body 36 just below the rotating shaft 34.
スクライブヘッド14は、下端に備えたカッタホイール13が、ガラス板2の上面に対して傾いた姿勢となるように、傾いた姿勢でブラケット体36の内側に取付けられている。
The scribe head 14 is attached to the inside of the bracket body 36 in an inclined posture so that the cutter wheel 13 provided at the lower end is inclined with respect to the upper surface of the glass plate 2.
取付けられたスクライブヘッド14は、ガラス板2の上面、後述XY平面座標系、前述の軸線16に対して傾いた姿勢となっている。
The attached scribe head 14 is inclined with respect to the upper surface of the glass plate 2, an XY plane coordinate system described later, and the axis 16 described above.
スクライブヘッド14は、スクライブ動作時、下端に備えたカッタホイール13のスクライブポイント47が軸線16上に位置するように取付けられている。
The scribe head 14 is attached so that the scribe point 47 of the cutter wheel 13 provided at the lower end is positioned on the axis 16 during the scribe operation.
カッタホイール13は、ガラス板2の面に傾いて押し当てられた状態で、ガラス板2に接し当ったスクライブポイント47がガラス板2の面に直交する軸線16上に位置している。
The scribe point 47 contacting the glass plate 2 is positioned on the axis 16 perpendicular to the surface of the glass plate 2 in a state where the cutter wheel 13 is inclined and pressed against the surface of the glass plate 2.
スクライブヘッド14のブラケット体36への取付け構造は、カッタホイール13のガラス板2の上面に対しての傾き角度の変更設定が自由にできるようになっている。
The attachment structure of the scribe head 14 to the bracket body 36 can be freely set to change the tilt angle of the cutter wheel 13 with respect to the upper surface of the glass plate 2.
カッタホイール13の設定傾き角度の範囲は、図3に示すように、ホイール直径6.5mm中、刃先角度154°~160°において、垂直から1°~10°である。最適は6.5°である。
The range of the set tilt angle of the cutter wheel 13 is 1 ° to 10 ° from the vertical at a blade edge angle of 154 ° to 160 ° in a wheel diameter of 6.5 mm as shown in FIG. The optimum is 6.5 °.
スクライブヘッド14は、下端にカッタホイール13を備えたスプラインシャフト40と、このスプラインシャフト40を回転させないで往復直動自在に保持するヘッド本体41と、このヘッド本体41の上部に取付けられ、スプラインシャフト40を往復直動させてカッタホイール13を昇降し、かつ、ガラス板2にスクライブを行うとき、カッタホイール13をガラス板2にエアー弾性押圧するエアーシリンダ装置42と、ヘッド本体41をX方向及びY方向に位置を調整自在に取付けたベース台43とからなる。
The scribe head 14 includes a spline shaft 40 having a cutter wheel 13 at the lower end, a head main body 41 that holds the spline shaft 40 so as to be freely reciprocated without rotating, and an upper portion of the head main body 41. When the cutter wheel 13 is moved up and down and the glass plate 2 is scribed, the air cylinder device 42 that elastically presses the cutter wheel 13 against the glass plate 2 and the head body 41 are moved in the X direction. It comprises a base base 43 that is mounted so that its position can be adjusted in the Y direction.
スクライブヘッド14が、回転軸34の直下において、下向に突設されたブラケット体36に取付けられることにより、角度制御モータ37による回転軸34の回動によって、スクライブヘッド14延いてはカッタホイール13は、軸受装置33の直下で、回転軸34と一体となって、XY平面座標系、またガラス板2の上面に直交(垂直)した回転軸34の軸線16の回りを角度制御された回動をする。
The scribe head 14 is attached to a bracket body 36 projecting downward just below the rotation shaft 34, and the rotation of the rotation shaft 34 by the angle control motor 37 extends the scribe head 14 and the cutter wheel 13. Is an angle-controlled rotation around the axis 16 of the rotating shaft 34 that is integrated with the rotating shaft 34 directly below the bearing device 33 and is orthogonal (perpendicular) to the upper surface of the glass plate 2. do.
カッタホイール13は、輪郭線移動しながら刃面が常にその輪郭線の法線方向に合わされるように角度制御される。
The cutter wheel 13 is angle-controlled so that the blade surface is always aligned with the normal direction of the contour line while moving the contour line.
スクライブヘッド14は、下端に備えたカッタホイール13を回転軸34の軸線16上に位置させた状態において、さらにカッタホイール13の刃面が、輪郭線の法線方向に向いた状態で、カッタホイール13の稜線がガラス板2面に対して傾斜してセットされるように、スクライブヘッドが回転軸34のブラケット体36に傾斜した姿勢で取付けられている。
When the cutter wheel 13 provided at the lower end is positioned on the axis 16 of the rotating shaft 34, the scribing head 14 is further in a state where the blade surface of the cutter wheel 13 is directed in the normal direction of the contour line. The scribe head is attached to the bracket body 36 of the rotating shaft 34 in an inclined posture so that the 13 ridge lines are set to be inclined with respect to the surface of the glass plate 2. *
スクライブヘッド14の傾斜した姿勢とは、ガラス板2面、または軸線16に対して傾斜した姿勢である。
The inclined posture of the scribe head 14 is a posture inclined with respect to the two surfaces of the glass plate or the axis 16.
スクライブヘッド14の傾斜取付けによって、カッタホイール13はガラス板2の面に対して傾斜した姿勢にセットされる。
The cutter wheel 13 is set in a posture inclined with respect to the surface of the glass plate 2 by the inclined mounting of the scribe head 14.
カッタホイール13のガラス板2面に対する垂直からの傾き角度は、図3に示すように1°~10°の範囲で、実施結果から6.5°が好適であった。
The inclination angle of the cutter wheel 13 from the vertical direction with respect to the surface of the glass plate 2 is in the range of 1 ° to 10 ° as shown in FIG.
カッタホイール13の傾斜は、ベース台43においてブラケット体36に傾斜した姿勢で取付けられている。
The inclination of the cutter wheel 13 is attached to the bracket body 36 in a posture inclined at the base stand 43.
カッタホイール13は、スクライブヘッド14の傾いた取付でガラス板2に接した刃先稜線がスクライブ線5からの外側領域7に向かって斜め方向に傾斜させてセットされた状態となっている。
The cutter wheel 13 is set in such a manner that the cutting edge ridge line in contact with the glass plate 2 is inclined obliquely toward the outer region 7 from the scribe line 5 by the inclined mounting of the scribe head 14.
内側領域6側に傾いたカッタホイール13の移動により、閉曲線、矩形ラインに沿ってカッタホイール13がスクライブするとき、傾斜したスクライブ溝が形成され、当然ながら垂直クラック48の方向が常にスクライブ線5の外側領域7に向かって斜め下方向に傾斜して形成される。
When the cutter wheel 13 is scribed along the closed curve and the rectangular line due to the movement of the cutter wheel 13 inclined to the inner region 6 side, an inclined scribe groove is formed, and the direction of the vertical crack 48 is always the scribe line 5 of course. It is formed to be inclined obliquely downward toward the outer region 7.
スクライブテーブル15は、図7、図8及び図9に示すように、機台26の上面にY軸方向に沿って配設されたスライド装置50に載設されている。そして、これらスライド装置50は、ガイドレール51とこのガイドレール51に取付けられたスライドブロック54を備え、スクライブテーブル15は、これらスライドブロック54に取付けられている。
The scribe table 15 is mounted on a slide device 50 disposed on the upper surface of the machine base 26 along the Y-axis direction, as shown in FIGS. 7, 8 and 9. The slide device 50 includes a guide rail 51 and a slide block 54 attached to the guide rail 51, and the scribe table 15 is attached to the slide block 54.
スクライブテーブル15のY軸移動は、ガイドレール51の間に設けられた送りねじ52と送りねじ52に連結されたY軸制御モータ53とによって行われる。
The Y-axis movement of the scribe table 15 is performed by a feed screw 52 provided between the guide rails 51 and a Y-axis control motor 53 connected to the feed screw 52.
抜き取りポジション10は、スクライブポジション9から搬送されてきた開口部形成のスクライブ線5が形成されたガラス板2を載置する水平のベルトコンベア55と、このベルトコンベア55の上面に載置されたガラス板2に応力を加え、スクライブ線5下の垂直クラック48を進行させるプレス手段56と、スクライブ線5の内側領域6をベルトコンベア55の上面に押え付ける押圧手段57と、この押圧手段57により内側領域6をベルトコンベア55の上面に押し付した状態で、スクライブ線5の外側の外側領域7を吸着して持上げし、内側領域6を抜き取る複数基のガラス板吸着持上げ装置58とを備える。
The extraction position 10 includes a horizontal belt conveyor 55 on which the glass plate 2 on which the scribe line 5 having an opening formed from the scribe position 9 is formed, and a glass placed on the upper surface of the belt conveyor 55. The pressing means 56 that applies stress to the plate 2 to advance the vertical crack 48 under the scribe line 5, the pressing means 57 that presses the inner region 6 of the scribe line 5 against the upper surface of the belt conveyor 55, With the region 6 pressed against the upper surface of the belt conveyor 55, a plurality of glass plate adsorption lifting devices 58 that adsorb and lift the outer region 7 outside the scribe line 5 and extract the inner region 6 are provided.
プレス手段56は、押圧手段57の両側領域に一基ずつ配置され、計2基備えられている。そしてプレス手段56のそれぞれは、プッシャー59を備え、このプッシャー59をガラス板2に対して進退動作させてガラス板2のプッシュ押えを行うところのエアーシリンダ装置60と、このエアーシリンダ装置60を押圧手段57の両側担当領域においてXY平面座標移動をさせるXY方向移動手段61とを備える。
The pressing means 56 is arranged one by one on both sides of the pressing means 57, and a total of two pressing means 56 are provided. Each of the pressing means 56 includes a pusher 59. The air cylinder device 60 pushes the glass plate 2 by moving the pusher 59 forward and backward, and presses the air cylinder device 60. XY direction moving means 61 for moving the coordinate in the XY plane in the area in charge on both sides of the means 57 is provided.
それぞれのプレス手段56は、プログラムされた移動情報に基づき、XY方向移動手段61によって、スクライブ線5の外側領域7のそれぞれ担当領域の必要位置へエアーシリンダ装置60を順次移動させてプッシュ押えを行い、スクライブ線5に応力を加えてゆき、スクライブ線5から外側領域7へ傾斜して伸びた垂直クラック48をガラス板2の下面まで進行させる。押圧手段57は、スクライブ線5内の内側領域6の中心に対応して位置し、且つスクライブ線5の外側領域7に対応して配置された複数のガラス板吸着持上げ装置58の中央に位置させてある。そして、押圧手段57は、ガラス板2の内側領域6の中央部を平面的に押圧する円板体62と、この円板体62を上下動させる上下動装置63とを備える。
Based on the programmed movement information, the respective pressing means 56 sequentially push the air cylinder device 60 to the required positions of the respective areas in the outer area 7 of the scribe line 5 by the XY direction moving means 61 to perform push pressing. Then, stress is applied to the scribe line 5, and the vertical crack 48 extending from the scribe line 5 to the outer region 7 is advanced to the lower surface of the glass plate 2. The pressing means 57 is positioned corresponding to the center of the inner region 6 in the scribe line 5 and is positioned in the center of the plurality of glass plate suction lifting devices 58 disposed corresponding to the outer region 7 of the scribe line 5. It is. And the press means 57 is provided with the disc body 62 which planarly presses the center part of the inner side area | region 6 of the glass plate 2, and the vertical movement apparatus 63 which moves this disc body 62 up and down.
押圧手段57を囲んで配置されたガラス板吸着持上げ装置58のそれぞれは、下端にガラス板2の吸着または吸着解放を行う吸盤64と、吸盤64を上下動させる吸盤上下動装置65とを備える。
Each of the glass plate suction lifting devices 58 disposed so as to surround the pressing means 57 includes a suction cup 64 that performs suction or suction release of the glass plate 2 at a lower end, and a suction cup vertical movement device 65 that moves the suction cup 64 up and down.
プレス手段56、押圧手段57及びガラス板吸着持上げ装置58はブラケット66を介してガラス板搬送装置12の往復動台71の下面に取付けられ、往復動台71と一体として移動する。
The pressing means 56, the pressing means 57, and the glass plate suction lifting device 58 are attached to the lower surface of the reciprocating table 71 of the glass plate conveying device 12 via the bracket 66, and move integrally with the reciprocating table 71.
プレス手段56、押圧手段57及びガラス板吸着持上げ装置58によりスクライブ線の内側領域6が抜き取られて開口部3が形成されたガラス板2Aは、ガラス板吸着持上げ装置58に吸着持上げされた状態で、次の搬送工程を待つ。そして、押圧手段57によりベルトコンベア55に押圧されていた内側領域6は、押圧手段57の上昇によりフリーとなり、ベルトコンベア55よりカレットとして排出される。
The glass plate 2A in which the inner region 6 of the scribe line is extracted by the pressing means 56, the pressing means 57 and the glass plate suction lifting device 58 and the opening 3 is formed is sucked and lifted by the glass plate suction lifting device 58. Wait for the next transport process. The inner region 6 that has been pressed against the belt conveyor 55 by the pressing means 57 becomes free as the pressing means 57 rises, and is discharged from the belt conveyor 55 as a cullet.
ガラス板の搬送装置12は、入込みポジション8、スクライブポジション9、抜き取りポジション10及び取出しポジション11の上方において、架台25と平行して架設された第2架台69に装置されている。
The glass plate transport device 12 is mounted on a second frame 69 installed in parallel with the frame 25 above the entry position 8, the scribe position 9, the extraction position 10 and the extraction position 11.
搬送装置12は、第2架台69の下面にスライド機構70を介して取付けられ、数値制御されて往復直動を行う往復動台71と、この往復動台71の下面に、入込みポジション8、スクライブポジション9及び抜き取りポジション10に対応したそれぞれの位置に、取付けられたそれぞれ複数基のガラス板吸着持ち上げ装置58とを備える。
The transfer device 12 is attached to the lower surface of the second frame 69 via a slide mechanism 70, and is a reciprocating table 71 that performs reciprocating linear movement under numerical control, and an entry position 8 and a scribe on the lower surface of the reciprocating table 71. At each position corresponding to the position 9 and the extraction position 10, a plurality of attached glass plate adsorption lifting devices 58 are provided.
往復動台の下面における、入込みポジション8、スクライブポジション9及び抜き取りポジション10に対応する位置のそれぞれにおいて、複数基のガラス板吸着持上げ装置58は、下向姿勢で必要な配置で取付けられている。また、それぞれのガラス板吸着持上げ装置58は、下端に、ガラス板2の吸着または吸着開放を行う吸盤64と、この吸盤64を下端に取付け、この吸盤64を上下動させる吸盤上下動装置65とを備え、この吸盤上下動装置65において、ブラケット66を介して往復動台71に取付けられている。
At each of the positions corresponding to the entry position 8, the scribe position 9 and the extraction position 10 on the lower surface of the reciprocating table, a plurality of glass plate adsorption lifting devices 58 are attached in a required position in a downward posture. Each glass plate suction lifting device 58 has a suction cup 64 that performs suction or suction release of the glass plate 2 at the lower end, and a suction cup vertical movement device 65 that attaches the suction cup 64 to the lower end and moves the suction cup 64 up and down. The suction cup vertical motion device 65 is attached to the reciprocating motion table 71 via a bracket 66.
吸盤上下動装置65は、エアーシリンダまたは進退ロッドを備えた電動シリンダ装置等よりなる。
The suction cup vertical movement device 65 is composed of an air cylinder or an electric cylinder device equipped with an advance / retreat rod.
往復動台71を第2架台69の下面に往復直動自在に取付けているスライド機構70は、第2架台69の下面に設けたガイドレール72と、このガイドレール72に取付けられたスライドとからなり、このスライドに往復動台71が取付られている。往復動台71の往復運動は、ガイドレール72間に設けた送りねじ73とこの送りねじに連結された搬送制御モータ74とにより、NC制御されて駆動される。
The slide mechanism 70 for reciprocally attaching the reciprocating base 71 to the lower surface of the second base 69 includes a guide rail 72 provided on the lower surface of the second base 69 and a slide attached to the guide rail 72. The reciprocating table 71 is attached to this slide. The reciprocating motion of the reciprocating table 71 is driven under NC control by a feed screw 73 provided between the guide rails 72 and a transport control motor 74 connected to the feed screw.
ガラス板2の搬送装置12は、往復動台71が往復工程のとき、各ポジションに対応のガラス板吸着持上げ装置58が加工中、ガラス板2を上面から吸着持上げ、保持して次ポジションに搬送し、復動工程は空で、各ポジション8、9及び10へ復帰する。
When the reciprocating table 71 is in the reciprocating process, the glass plate 2 conveying device 12 sucks and holds the glass plate 2 from the upper surface while the glass plate adsorption lifting device 58 corresponding to each position is being processed, and conveys it to the next position. However, the backward movement process is empty and returns to the respective positions 8, 9 and 10.
ガラス板2は、往復動台71が、NC制御された往復移動の繰返しにおいてその往動の度、上記ポジション間隔距離ずつ搬送される。
The glass plate 2 is conveyed by the above-mentioned position interval distance each time the reciprocating table 71 is reciprocated under NC control and reciprocates.
ガラス板の搬送装置12は、スクライブポジション9におけるスクライブ線5の形成の終了、及び抜き取りポジション10における内側領域6の抜き取り動作の終了次第、搬送動作に入る。入込みポジション8から新しいガラス板2をスクライブポジション9のスクライブテーブル15上に、スクライブポジション9からスクライブ線5の形成されたガラス板2を、次の抜き取りポジション10のベルトコンベア55上に、抜き取りポジション10において、内側領域6が抜き取りされ、開口部3の形成されたガラス板2Aを取出しポジション11へ搬出する。
The glass plate transport device 12 enters the transport operation as soon as the scribe line 5 is formed at the scribe position 9 and the inner region 6 is extracted from the extraction position 10. The new glass plate 2 from the entry position 8 is placed on the scribe table 15 at the scribe position 9, and the glass plate 2 on which the scribe line 5 is formed from the scribe position 9 is placed on the belt conveyor 55 at the next extraction position 10. , The inner region 6 is extracted, and the glass plate 2 </ b> A in which the opening 3 is formed is taken out to the take-out position 11.
1 スクライブ装置
2 ガラス板
5 スクライブ線
13 カッタホイール 1Scribing device 2 Glass plate 5 Scribe wire 13 Cutter wheel
2 ガラス板
5 スクライブ線
13 カッタホイール 1
Claims (3)
- カッタホイールとガラス板とを、または、カッタホイールを平面座標系において輪郭線移動させながらカッタホイールを上記平面座標系に直交する軸線の回りに角度制御して上記カッタホイールの刃面を、常に上記輪郭線の法線方向に向けてガラス板にスクライブを行うスクライブ装置において、上記カッタホイールを上記法線方向においてガラス板面に対して傾斜させてセットし、ガラス板の厚み方向に対して傾斜したスクラブ溝を形成させるようにしたガラス板のスクライブ装置。 The blade surface of the cutter wheel is always controlled by controlling the angle of the cutter wheel and the glass plate or the axis of the cutter wheel while moving the contour line in the plane coordinate system around the axis perpendicular to the plane coordinate system. In the scribing apparatus that scribes the glass plate in the normal direction of the contour line, the cutter wheel is set to be inclined with respect to the glass plate surface in the normal direction, and is inclined with respect to the thickness direction of the glass plate. A scribing device for a glass plate in which a scrub groove is formed.
- 下端にカッタホイールを備えたスクライブヘッドと、上面にガラス板を平面支持してY軸移動をするスクライブテーブルと、このスクライブテーブルの上方において架設されたX軸手段と、このX軸手段においてX軸移動するX軸移動台と、このX軸移動台に、上記スクライブテーブルに対応して取付けられた軸受装置と、この軸受装置に回転自在に保持され、軸線が上記スクライブヘッドのX軸移動とスクライブテーブルのY軸移動とにより、スクライブヘッドとガラス板とが移動するXY平面座標系に直交してなる回転軸と、この回転軸の上部において、この回転軸を角度制御する角度制御回動の駆動手段と、上記回転軸の下部に取付けられ、上記スクライブヘッドを取付けるブラケット体とを備え、上記スクライブヘッドは、上記回転軸の直下において、上記ブラケット体に、上記スクライブテーブル上のガラス板面に対して傾斜して取付けられ、このスクラブヘッドの傾斜した取付けによってカッタホイールを上記ガラス板面に対して傾斜してセットさせるようにしたガラス板のスクライブ装置。 A scribe head having a cutter wheel at the lower end, a scribe table that supports a glass plate on the upper surface and moves in the Y-axis, an X-axis means installed above the scribe table, and an X-axis in the X-axis means A moving X-axis moving table, a bearing device attached to the X-axis moving table corresponding to the scribe table, and a bearing device rotatably held by the bearing device. A rotation axis that is orthogonal to the XY plane coordinate system in which the scribe head and the glass plate move by moving the Y axis of the table, and an angle control rotation drive that controls the angle of the rotation axis above the rotation axis. Means and a bracket body attached to the lower part of the rotating shaft and to which the scribe head is attached. Immediately below the shaft, the bracket body is attached to be inclined with respect to the glass plate surface on the scribe table and the cutter wheel is set to be inclined with respect to the glass plate surface by the inclined attachment of the scrub head. A glass plate scribing device.
- カッタホイールとガラス板とを、または、カッタホイールを平面座標系において輪郭線移動させながらカッタホイールを上記平面座標系に直交する軸線の回りに角度制御して上記カッタホイールの刃面を、常に上記輪郭線の法線方向に向けてガラス板にスクライブを行うスクライブ装置において、上記角度制御させる回転軸の下部にスクライブヘッドを傾斜して取付け、カッタホイールをガラス板に対して傾斜させたスクライブ装置。 The blade surface of the cutter wheel is always controlled by controlling the angle of the cutter wheel and the glass plate or the axis of the cutter wheel while moving the contour line in the plane coordinate system around the axis perpendicular to the plane coordinate system. A scribing apparatus for scribing a glass plate in a direction normal to a contour line, wherein the scribing head is inclined and attached to a lower part of the rotation shaft to be angle-controlled, and a cutter wheel is inclined with respect to the glass plate.
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JP2017047546A (en) * | 2015-08-31 | 2017-03-09 | 三星ダイヤモンド工業株式会社 | Method for formation of inclination crack in brittle material substrate and method for segmentation of brittle material substrate |
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