WO2015062170A1 - 不耗水无垢节能组合冷凝器 - Google Patents
不耗水无垢节能组合冷凝器 Download PDFInfo
- Publication number
- WO2015062170A1 WO2015062170A1 PCT/CN2014/070143 CN2014070143W WO2015062170A1 WO 2015062170 A1 WO2015062170 A1 WO 2015062170A1 CN 2014070143 W CN2014070143 W CN 2014070143W WO 2015062170 A1 WO2015062170 A1 WO 2015062170A1
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- WIPO (PCT)
- Prior art keywords
- valve
- water
- pipe
- tap water
- sealed
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D5/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation
- F28D5/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation in which the evaporating medium flows in a continuous film or trickles freely over the conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B1/00—Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
- F28B1/02—Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using water or other liquid as the cooling medium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/047—Water-cooled condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
Definitions
- the invention relates to a non-water-free and scale-free energy-saving combined condenser for cooling a refrigerant in a refrigeration system.
- the object of the present invention is to provide a non-water-free and scale-free energy-saving combined condenser which is suitable for medium and large-scale power refrigeration systems and which does not consume water and no scale, and is also energy-saving and environmentally friendly.
- the technical proposal of the present invention is: adopting all the parts of the "floating bucket water vapor condensation respirator" (utility model patent number: 201320413316.4; invention patent number: 201310291594.1) applied by the applicant to the Chinese Patent Office on July 12, 2013, including Floating bucket water vapor condensation respirator, hollow cylindrical thermal expansion space, ring base, telescopic sleeve installation ring, floating bucket, heat dissipation wind fin, floating bucket upper bottom, mounting bracket, outer ring, heat-resistant rubber-plastic sealed telescopic sleeve, bundle assembly , large bolt assembly, self-controlled axial flow fan, fan hoist ring, steel rope, card, bolt assembly, pulley frame assembly, fixed pulley assembly, rope groove, heavy hammer, lifting ring, also includes air tap water compensation cooling belt Wind wing series pipe assembly, conical air inlet pipe, tap water inlet pipe and valve, tap water outlet pipe and valve, tap water inlet hose, tap water outlet hose, tap water outlet tee and pipe, atmospheric
- the bottom plate of the atmospheric pressure heat exchanger (3-11) and the atmospheric pressure heat exchanger case (3) The lower four surrounding parts are sealed and welded at the same place; the lower return pipe and the valve (3-5) are sealed and welded on the outside of the lowermost reserved hole on the right side of the atmospheric pressure heat exchanger case (3)
- the self-controlled circulating water pump (6) is installed below the outside of the right side of the atmospheric pressure heat exchanger box (3), and the left side of the self-controlled circulating water pump (6) is sealed with a water pump outlet pipe tee (6-1), three links
- the left pipe (6-3) is connected with the lower return pipe and the valve (3-5); the three-way upper pipe (6-2) is connected with the spray water main pipe and the valve (3-12); three or more
- the spray water branch pipe (3-8) is welded in parallel on the spray water main pipe and the valve (3-12) main pipe, and three or more spray water branch pipes (3-8) are correspondingly passed through the normal
- the uppermost reserved hole on the right side of the box (3) extends into the leftmost side of the atmospheric pressure heat exchanger case (3), and three or more spray water branch pipes (3-8) and atmospheric pressure heat
- the uppermost hole on the right side of the exchanger box (3) is sealed and welded; the upper and lower water pipes and valves (3-4) are sealed and welded on the right side of the atmospheric pressure heat exchanger case (3), from the uppermost part.
- the spray water branch pipe (3-8) is outside the reserved hole below 300 mm. Connect the upper and lower water pipes and valves (3-4) to the upper pipe and the valve (4-1), and then connect them in parallel with one or more fins (4); the upper pipe and the valve (4-1) ) Install 3° or more from left to right.
- the horizontal nut screw plug assembly (3-9) on the outside of the reserved hole on the left side of the atmospheric pressure heat exchanger case (3), and the height and top of the horizontal nut screw plug assembly (3-9).
- the height of the water pipe and the valve (3-4) are the same; the water inlet and the valve (3-6) are hermetically welded to the outside of the uppermost reserved hole on the left side of the atmospheric pressure heat exchanger case (3).
- the volume of the space between the upper outlet pipe and the valve (3-4) from the uppermost three groups of spray water branch pipes (3-8) 300 mm plus the volume of the hollow cylindrical thermal expansion space (1-1), It is inside the atmospheric pressure heat exchanger case (3), plus more than one fin (4), the upper and lower water pipes and the valve (3-4), the lower return pipe and the valve (3-5).
- the tap water of the refrigerant compensates the outer side of the left side of the cooling box body (5), and is sealed and welded with the corresponding reserved hole, and then the tap water of the refrigerant is compensated for the lower part of the cooling box body (5) and the atmospheric pressure heat exchanger.
- the bottom plate (3-11) is sealed correspondingly to the four peripheral seals; three or more sets of refrigerant heat exchangers are connected in series with the lower left side of the lower row of tubes (5-1), and more than three tubes are sealed in parallel for liquid cooling.
- the output pipe and the valve (5-3) are connected to the main pipe; the lower tap water inlet pipe and the valve (5-4) are sealed and welded to the refrigerant.
- the tap water inlet pipe and the valve (5-4) are connected with the tap water outlet tee and the right side pipe of the pipe (2-6);
- the tap water outlet pipe and valve (5-5) are sealed and welded on the outside of the reserved hole on the right side of the right side of the tap water compensation cooling box (5) of the refrigerant, and the tap water outlet pipe and valve (5-5) and the warm water tank (8)
- the left inlet pipe and the valve (8-2) are sealed and connected.
- the right inlet pipe of the tank (8) and the valve (8-1) are sealed and connected; the right tap water inlet pipe and valve (7- 1) Connect with the tap water outlet tee and the lower tube seal of the tube (2-6).
- the right lower part of the warm water tank (8) is sealed and welded with an outlet pipe and a valve (8-3).
- the upper left and right sides of the warm water tank (8) are sealed and welded to the left inlet pipe and the valve (8-2) and right.
- Inlet pipe and valve (8-1) the upper left side of the warm water tank (8) is sealed and welded with an overflow pipe (8-4).
- the invention has the beneficial effects that in the process of cooling the refrigerant of the cold refrigeration system, no water is consumed and no scale is generated, and no scale is generated during the compensation and cooling process at 45 ° C, and warm water of about 45 ° C can be obtained.
- the condenser works at normal pressure without danger. It also isolates the air and reduces the corrosive effect of oxygen. It has extended the working life of the condenser several times, and has the functions of energy saving, consumption reduction and emission reduction.
- Fig. 1 is a schematic front view of the present invention
- Fig. 2 is a schematic view showing the installation work of the present invention and a cold storage refrigeration system.
- float water vapor condensing respirator (1) hollow cylindrical thermal expansion space (1-1), ring base (1-1-1), telescopic sleeve mounting ring (1-1-2) , floating bucket (1-2), cooling wind wing (1-2-1), floating bucket upper bottom (1-2-2), mounting bracket (1-2-3), outer ring (1-2-4 ), heat-resistant rubber-plastic sealed telescopic sleeve (1-3), bundled assembly (1-4), large bolt assembly (1-5), self-controlled axial flow fan (1-6), fan suspension ring (1-7) ), steel tether (1-8), card, bolt assembly (1-8-1), pulley frame assembly (1-9), fixed pulley assembly (1-9-1), rope groove (1 -9-2), heavy hammer (1-10), lifting ring (1-10-1); air tap water compensation cooling belt wind wing series pipe assembly (2), conical air inlet tube (2-1) , tap water inlet pipe and valve (2-2), tap water outlet pipe and valve (2-3), tap water inlet hose (2-4), tap water outlet hose (2-5), tap
- the screw plug of the assembled horizontal nut screw plug assembly (3-9) of the present invention is unscrewed, and then the valve of the water inlet and the valve (3-6) is replaced. And all relevant valves are fully opened, and heat exchange water (3-3) is added to the atmospheric pressure heat exchanger case (3), the heat sink (4), etc., and the horizontal nut screw plug assembly (3-9) flows out. Stop the filling when heat exchange water (3-3) and close the water inlet and valve (3-4). Connect the tap water inlet hose (2-4) and the tap water pipe, and seal the gas refrigerant input manifold and valve (3-7) and the gas refrigerant output pipe and valve (15) to the liquid refrigerant.
- the gas-liquid separator (9), the refrigerant liquid storage device (10), the cold storage refrigeration evaporator (11), and the refrigerant are further disposed.
- the compressor assembly (13) and the buffer tank (14), the vapor-state refrigerant output manifold and the valve (15), the refrigerant delivery pipe and the valve (12) are all sealed and connected according to FIG.
- the assembly (13), the self-controlled axial flow fan (1-6) and the self-controlled circulating water pump (6) are connected to the power supply, and the refrigerant compressor assembly (13) is started.
- the automatic control When the heat exchange water is heated to about 50 °C, the automatic control When the axial flow fan (1-6) and the self-controlled circulating water pump (6) are automatically operated, the heat exchange water (3-3) pumped out by the self-controlled circulating water pump (6) is divided by the water pump outlet tee (6-1). Two ways, one way through the three-way left tube (6-3) into the atmospheric pressure heat exchanger box (3) on the refrigerant heat exchange series Tube (3-1) cools from bottom to top; and the other passes through three-way upper tube (6-2), spray water main pipe and valve (3-12) and spray water branch pipe (3-8), spray heat The exchange water (3-3) cools the uppermost hottest portion of the refrigerant heat exchanger in series with the upper tube (3-1).
- valve of the tap water inlet pipe and the valve (2-2) is opened, and all the valves in the tap water compensation cooling system of the air, the refrigerant, and the heat exchange water are opened, and the flow rate of the tap water (5-6) is determined according to each part.
- the temperature adjustment valve can be opened; the temperature in winter is low, and the tap water inlet pipe and valve (2-2) can be turned down or closed according to the temperature.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
一种使制冷系统中的制冷剂降温的不耗水无垢节能组合冷凝器,包括浮桶水汽冷凝呼吸器(1)、空气的自来水补偿降温带风翅串联排管总成(2)、常压热交换器箱体(3)、喷淋水总管及阀(3-12)、散热片(4)、制冷剂的自来水补偿降温箱体(5)、制冷剂换热串联下排管(5-1)、自控循环水泵(6)、热交换水的自来水补偿降温箱体(7)以及温水箱(8)。该冷凝器的优点在于:在制冷系统的制冷剂降温的过程中,不消耗水也没有水垢产生,还可获得45°C左右的温水;常压工作,无危险;通过隔离空气,降低氧气腐蚀作用,工作年限得以延长,因此,具有节能、降耗、减排的作用。
Description
本发明涉及一种制冷系统中可使制冷剂降温的不耗水无垢节能组合冷凝器。
背景技术
现有的喷淋水冷凝器和蒸发冷凝器等都消耗大量的水,同时还存在着严重的水积垢及多耗能问题。本申请人在2013年3月16日向中国专利局申请的“不耗水气囊呼吸冷凝器(实用新型专利号:201320119100.7;发明专利号:201310083402.8),由于气囊呼吸器存在热交换能力差等缺点,不适合大功率制冷系统中使用。
发明内容
本发明的目的是,提供一种适合中、大型功率制冷系统的制冷剂降温过程既不消耗水无水垢,还节能环保的不耗水无垢节能组合冷凝器。
本发明的技术方案是:采用本申请人在2013年7月12日向中国专利局申请的“浮桶水汽冷凝呼吸器”(实用新型专利号:201320413316.4;发明专利号:201310291594.1)的所有零件,包括浮桶水汽冷凝呼吸器、空心圆柱热膨胀空间、圆环底座、伸缩套安装圈、浮桶、散热风翅、浮桶上底、安装架、外圈、耐热橡塑密封伸缩套、捆绑总成、大螺栓总成、自控轴流风机、风机吊环、钢系绳、卡、螺栓总成、滑轮架总成、定滑轮总成、绳槽、重锤、吊环,还包括空气的自来水补偿降温带风翅串联排管总成、锥形进风筒、自来水进水管及阀、自来水出水管及阀、自来水进水软管、自来水出水软管、自来水出水三通及管、常压热交换器箱体、制冷剂换热串联上排管、上开口、热交换水、上出水管及阀、下回水管及阀、加水口及阀、气态制冷剂输入总管及阀、喷淋水支管、水平螺母螺塞总成、上导流板、常压热交换器下底板、喷淋水总管及阀、散热片、上管及阀、下管及阀、制冷剂的自来水补偿降温箱体、制冷剂换热串联下排管、导流板、液态制冷剂输出总管及阀、下自来水进水管及阀、下自来水出水管及阀、自来水、自控循环水泵、水泵出水管三通、三通上管、三通左管、热交换水的自来水补偿降温箱体、右自来水进水管及阀、右自来水出水管及阀、热交换水串联支管、右导流板、热交换水输出总管及阀、热交换水输入总管及阀、温水箱、右进水管及阀、左进水管及阀、出水管及阀、溢水管组成的不耗水无垢节能组合冷凝器,把常压热交换器箱体(3)的上开口(3-2)加工成比圆环底座(1-1-1)的外径大2毫米~4毫米,然后把组装好的浮桶水汽冷凝呼吸器(1)吊装至上开口(3-2)处,使圆环底座(1-1-1)和上开口(3-2)同心同平面并密封焊接在一起;把三组以上的制冷剂换热串联上排管(3-1)和相对应的上导流板(3-10)焊装在常压热交换器箱体(3)内,并使三组以上的制冷剂换热串联上排管(3-1)的最上部的三个以上管头向左边伸出到常压热交换器箱体(3)相对应孔的左边后,和常压热交换器箱体(3)相对应孔密封焊接好的同时,并联密封焊装在气态制冷剂输入总管及阀(3-7)的总管上;把三组以上的制冷剂换热串联上排管(3-1)的最下部的三个以上的管头,向下边伸出到常压热交换器下底板(3-11)的相对应孔下边后,和常压热交换器下底板(3-11)相对应孔密封焊接好的同时,也把常压热交换器下底板(3-11)和常压热交换器箱体(3)下部四周边相对应处密封焊接好;把下回水管及阀(3-5)密封焊装在常压热交换器箱体(3)右侧的最下边预留孔的外部;把自控循环水泵(6)安装在常压热交换器箱体(3)右侧的外部下方,自控循环水泵(6)的左侧密封安装有水泵出水管三通(6-1),三通左管(6-3)和下回水管及阀(3-5)密封相连接;三通上管(6-2)和喷淋水总管及阀(3-12)密封相连接;三根以上的喷淋水支管(3-8)并联密封焊装在喷淋水总管及阀(3-12)总管上的同时,把三根以上的喷淋水支管(3-8)相对应通过常压热交换器箱体(3)右侧最上边预留孔伸进到常压热交换器箱体(3)内的最左侧,并把三根以上的喷淋水支管(3-8)和常压热交换器箱体(3)右侧最上边预留孔密封焊接好;把上出水管及阀(3-4)密封焊装在常压热交换器箱体(3)的右侧、离最上部的喷淋水支管(3-8)300毫米以下的预留孔的外边。把上出水管及阀(3-4)和上管及阀(4-1)密封相连接后,再向下和一片以上的散热片(4)并联相连接;上管及阀(4-1)安装时要自左向右有3°以上坡度。把水平螺母螺塞总成(3-9)密封焊装在常压热交换器箱体(3)左侧的预留孔外边,水平螺母螺塞总成(3-9)的高度和上出水管及阀(3-4)的高度一致;把加水口及阀(3-6)密封焊装在常压热交换器箱体(3)的左侧最上边的预留孔的外边。上出水管及阀(3-4)离最上部的三组以上喷淋水支管(3-8)300毫米之间空间的容积再加上空心圆柱热膨胀空间(1-1)的容积之和,是常压热交换器箱体(3)内、再加上一片以上的散热片(4)内、上出水管及阀(3-4)内、下回水管及阀(3-5)内、上管及阀(4-1)内、下管及阀(4-2)内、自控循环水泵(6)内、水泵出水管三通(6-1)内、三通左管(6-3)内、三通上管(6-2)内、热交换水输入总管及阀(7-6)内、热交换水输出总管及阀(7-5)内、三组以上热交换水串联支管(7-3)内全部加满热交换水(3-3)的体积总和的九分之一以上。把空气的自来水补偿降温带风翅串联排管(2)安装到上大、下小的锥形进风筒(2-1)的上部后,再一块同心安装在浮桶水汽冷凝呼吸器(1)的最上部;在空气的自来水补偿降温带风翅串联排管(2)的左侧和右侧、分别密封连接上自来水出水管及阀(2-3)和自来水进水管及阀(2-2),自来水进水管及阀(2-2)和自来水进水软管(2-4)密封连接;自来水出水管及阀(2-3)和自来水出水软管(2-5)密封连接好后,再向下边和自来水出水三通及管(2-6)密封连接。把三组以上的制冷剂换热串联下排管(5-1)和处在常压热交换器下底板(3-11)下边的三组以上的制冷剂换热串联上排管(3-1)的三个相对的管头相对应密封焊接好后,把在左边下部留好三个以上预留孔的制冷剂的自来水补偿降温箱体(5)套进三组以上的制冷剂换热串联下排管(5-1),并同时把三组以上的制冷剂换热串联下排管(5-1)左侧下边的三个以上的管头通过相对应的预留孔伸出到制冷剂的自来水补偿降温箱体(5)的左侧外边,并和相对应的预留孔密封焊接好,再把制冷剂的自来水补偿降温箱体(5)的上部和常压热交换器下底板(3-11)相对应处四周边密封焊接好;把三组以上的制冷剂换热串联下排管(5-1)的左侧下边三个以上的管头并联密封焊装在液态制冷剂输出总管及阀(5-3)的总管上;把下自来水进水管及阀(5-4)密封焊装在制冷剂的自来水补偿降温箱体(5)左侧下部预留孔的外部后,下自来水进水管及阀(5-4)和自来水出水三通及管(2-6)的右侧管密封相连接;把下自来水出水管及阀(5-5)密封焊装在制冷剂的自来水补偿降温箱体(5)右侧上部预留孔的外部后,下自来水出水管及阀(5-5)和温水箱(8)的左进水管及阀(8-2)密封相连接。下管及阀(4-2)的左侧上边和一片以上的散热片(4)密封连接好后,下管及阀(4-2)的右侧下边和热交换水输入总管及阀(7-6)密封相连接。三组以上的热交换水串联支管(7-3)装入到热交换水的自来水补偿降温箱体(7)里后,三个以上的上、下管头各通过预留孔分别伸出到热交换水的自来水补偿降温箱体(7)右侧的上部外边和左侧下部外边密封焊接好后,三组以上的热交换水串联支管(7-3)的三个以上的上管头并联和热交换水输入总管及阀(7-6)的总管密封连接在一起,三组以上的热交换水串连支管(7-3)的三个以上的下管头并联和热交换水输出总管及阀(7-5)的总管密封连接在一起后,再和自控循环水泵(6)的右侧进水端密封连接在一起;右自来水进水管及阀(7-1)和右自来水出水管及阀(7-2)分别密封焊装在热交换水的自来水补偿降温箱体(7)的右侧和左侧上边预留孔上后,右自来水出水管及阀(7-2)和温水箱(8)的右进水管及阀(8-1)密封相连接;右自来水进水管及阀(7-1)和自来水出水三通及管(2-6)的下部管密封相连接。温水箱(8)的右侧下部密封焊装有出水管及阀(8-3),温水箱(8)的上边左、右两边分别密封焊接上左进水管及阀(8-2)和右进水管及阀(8-1),温水箱(8)的左侧上部密封焊装有溢水管(8-4)。
本发明的有益效果是:在冷制冷系统的制冷剂降温的过程中,不消耗水也没有水垢产生,在45℃时的补偿降温过程中也没有水垢产生,还可获得45℃左右的温水,冷凝器常压工作无危险,还隔离了空气降低氧气腐蚀作用而数倍延长了冷凝器的工作年限,具有节能、降耗、减排的作用。
附图说明
图1是本发明的示意主视图,图2是本发明和冷库制冷系统的安装工作示意图。
图中零件序号如下所示:浮桶水汽冷凝呼吸器(1),空心圆柱热膨胀空间(1-1),圆环底座(1-1-1),伸缩套安装圈(1-1-2),浮桶(1-2),散热风翅(1-2-1),浮桶上底(1-2-2),安装架(1-2-3),外圈(1-2-4),耐热橡塑密封伸缩套(1-3),捆绑总成(1-4),大螺栓总成(1-5),自控轴流风机(1-6),风机吊环(1-7),钢系绳(1-8),卡、螺栓总成(1-8-1),滑轮架总成(1-9),定滑轮总成(1-9-1),绳槽(1-9-2),重锤(1-10),吊环(1-10-1);空气的自来水补偿降温带风翅串联排管总成(2),锥形进风筒(2-1),自来水进水管及阀(2-2),自来水出水管及阀(2-3),自来水进水软管(2-4),自来水出水软管(2-5),自来水出水三通及管(2-6);常压热交换器箱体(3),制冷剂换热串联上排管(3-1),上开口(3-2)热交换水(3-3),上出水管及阀(3-4),下回水管及阀(3-5),加水口及阀(3-6),气态制冷剂输入总管及阀(3-7),喷淋水支管(3-8),水平螺母螺塞总成(3-9),上导流板(3-10),常压热交换器下底板(3-11),喷淋水总管及阀(3-12);散热片(4),上管及阀(4-1),下管及阀(4-2);制冷剂的自来水补偿降温箱体(5),制冷剂换热串联下排管(5-1),导流板(5-2),液态制冷剂输出总管及阀(5-3),下自来水进水管及阀(5-4)下自来水出水管及阀(5-5),自来水(5-6),自控循环水泵(6),水泵出水管三通(6-1),三通上管(6-2),三通左管(6-3);热交换水的自来水补偿降温箱体(7),右自来水进水管及阀(7-1),右自来水出水管及阀(7-2),热交换水串联支管(7-3),右导流板(7-4),热交换水输出总管及阀(7-5),热交换水输入总管及阀(7-6);温水箱(8),右进水管及阀(8-1),左进水管及阀(8-2),出水管及阀(8-3),溢水管(8-4);气液分离器(9);制冷剂储液装置(10);冷库制冷蒸发器(11);制冷剂输送管及阀(12);制冷剂压缩机总成(13);缓冲罐(14);气态制冷剂输出管及阀(15)。
具体实施例
如图1、图2所示实施例中,把组装好的本发明的水平螺母螺塞总成(3-9)的螺塞拧下后,再把加水口及阀(3-6)的阀门以及所有相关阀门全部打开,向常压热交换器箱体(3)、散热片(4)等内加上热交换水(3-3),待水平螺母螺塞总成(3-9)流出热交换水(3-3)时停止加注并关闭加水口及阀门(3-4)。把自来水进水软管(2-4)和自来水管道接通,并把气态制冷剂输入总管及阀(3-7)和气态制冷剂输出管及阀(15)密封连接好,把液态制冷剂输出总管及阀(5-3)和气液分离器(9)密封连接好后,再把气液分离器(9)、制冷剂储液装置(10),冷库制冷蒸发器(11)、制冷剂压缩机总成(13)以及缓冲罐(14)、汽态制冷剂输出总管及阀(15)、用制冷剂输送管及阀(12)依照图2全部密封连接好后,把制冷剂压缩机总成(13)、自控轴流风机(1-6)和自控循环水泵(6)都接上电源,开动制冷剂压缩机总成(13),等到热交换水升温至50℃左右时,自控轴流风机(1-6)和自控循环水泵(6)自动工作时,自控循环水泵(6)的泵出的热交换水(3-3)经水泵出水管三通(6-1)分为两路,一路经三通左管(6-3)进入到常压热交换器箱体(3)对制冷剂换热串联上排管(3-1)自下而上冷却;而另一路经三通上管(6-2)、喷淋水总管及阀(3-12)和喷淋水支管(3-8)、喷洒热交换水(3-3)对制冷剂换热串联上排管(3-1)的上部最热部分进行冷却。另外把自来水进水管及阀(2-2)的阀门打开的同时,把空气、制冷剂、热交换水的自来水补偿降温系统中的所有阀门打开,自来水(5-6)流量大小,根据各部的温度调节阀门的开启大小即可;冬天气温低,可根据气温情况酌情调小或关闭自来水进水管及阀(2-2)。
Claims (9)
- 一种不耗水无垢节能组合冷凝器,包括浮桶水汽冷凝呼吸器、空心圆柱热膨胀空间、圆环底座、伸缩套安装圈、浮桶、散热风翅、浮桶上底、安装架、外圈、耐热橡塑密封伸缩套、捆绑总成、大螺栓总成、自控轴流风机、风机吊环、钢系绳、卡、螺栓总成、滑轮架总成、定滑轮总成、绳槽、重锤、吊环、空气的自来水补偿降温带风翅串联排管总成、锥形进风筒、自来水进水管及阀、自来水出水管及阀、自来水进水软管、自来水出水软管、自来水出水三通及管、常压热交换器箱体、制冷剂换热串联上排管、上开口、热交换水、上出水管及阀、下回水管及阀、加水口及阀、气态制冷剂输入总管及阀、喷淋水支管、水平螺母螺塞总成、上导流板、常压热交换器下底板、喷淋水总管及阀、散热片、上管及阀、下管及阀、制冷剂的自来水补偿降温箱体、制冷剂换热串联下排管、导流板、液态制冷剂输出总管及阀、下自来水进水管及阀、下自来水出水管及阀、自来水、自控循环水泵、水泵出水管三通、三通上管、三通左管、热交换水的自来水补偿降温箱体、右自来水进水管及阀、右自来水出水管及阀、热交换水串联支管、右导流板、热交换水输出总管及阀、热交换水输入总管及阀、温水箱、右进水管及阀、左进水管及阀、出水管及阀、溢水管,其特征是:把常压热交换器箱体(3)的上开口(3-2)加工成比圆环底座(1-1-1)的外径大2毫米~4毫米,然后把组装好的浮桶水汽冷凝呼吸器(1)吊装至上开口(3-2)处,使圆环底座(1-1-1)和上开口(3-2)同心同平面并密封焊接在一起;把三组以上的制冷剂换热串联上排管(3-1)和相对应的上导流板(3-10)焊装在常压热交换器箱体(3)内,并使三组以上的制冷剂换热串联上排管(3-1)的最上部的三个以上管头向左边伸出到常压热交换器箱体(3)相对应孔的左边后,和常压热交换器箱体(3)相对应孔密封焊接好的同时,并联密封焊装在气态制冷剂输入总管及阀(3-7)的总管上;把三组以上的制冷剂换热串联上排管(3-1)的最下部的三个以上的管头,向下边伸出到常压热交换器下底板(3-11)的相对应孔下边后,和常压热交换器下底板(3-11)相对应孔密封焊接好的同时,也把常压热交换器下底板(3-11)和常压热交换器箱体(3)下部四周边相对应处密封焊接好;把下回水管及阀(3-5)密封焊装在常压热交换器箱体(3)右侧的最下边预留孔的外部;把自控循环水泵(6)安装在常压热交换器箱体(3)右侧的外部下方,自控循环水泵(6)的左侧密封安装有水泵出水管三通(6-1),三通左管(6-3)和下回水管及阀(3-5)密封相连接;三通上管(6-2)和喷淋水总管及阀(3-12)密封相连接;三根以上的喷淋水支管(3-8)并联密封焊装在喷淋水总管及阀(3-12)总管上的同时,把三根以上的喷淋水支管(3-8)相对应通过常压热交换器箱体(3)右侧最上边预留孔伸进到常压热交换器箱体(3)内的最左侧,并把三根以上的喷淋水支管(3-8)和常压热交换器箱体(3)右侧最上边预留孔密封焊接好;把上出水管及阀(3-4)密封焊装在常压热交换器箱体(3)的右侧、离最上部的喷淋水支管(3-8)300毫米以下的预留孔的外边。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:把上出水管及阀(3-4)和上管及阀(4-1)密封相连接后,再向下和一片以上的散热片(4)并联相连接;上管及阀(4-1)安装时要自左向右有3°以上坡度。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:把水平螺母螺塞总成(3-9)密封焊装在常压热交换器箱体(3)左侧的预留孔外边,水平螺母螺塞总成(3-9)的高度和上出水管及阀(3-4)的高度一致;把加水口及阀(3-6)密封焊装在常压热交换器箱体(3)的左侧最上边的预留孔的外边。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:上出水管及阀(3-4)离最上部的三组以上喷淋水支管(3-8)300毫米之间空间的容积再加上空心圆柱热膨胀空间(1-1)的容积之和,是常压热交换器箱体(3)内、再加上一片以上的散热片(4)内、上出水管及阀(3-4)内、下回水管及阀(3-5)内、上管及阀(4-1)内、下管及阀(4-2)内、自控循环水泵(6)内、水泵出水管三通(6-1)内、三通左管(6-3)内、三通上管(6-2)内、热交换水输入总管及阀(7-6)内、热交换水输出总管及阀(7-5)内、三组以上热交换水串联支管(7-3)内全部加满热交换水(3-3)的体积总和的九分之一以上。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:把空气的自来水补偿降温带风翅串联排管(2)安装到上大、下小的锥形进风筒(2-1)的上部后,再一块同心安装在浮桶水汽冷凝呼吸器(1)的最上部;在空气的自来水补偿降温带风翅串联排管(2)的左侧和右侧、分别密封连接上自来水出水管及阀(2-3)和自来水进水管及阀(2-2),自来水进水管及阀(2-2)和自来水进水软管(2-4)密封连接;自来水出水管及阀(2-3)和自来水出水软管(2-5)密封连接好后,再向下边和自来水出水三通及管(2-6)密封连接。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:把三组以上的制冷剂换热串联下排管(5-1)和处在常压热交换器下底板(3-11)下边的三组以上的制冷剂换热串联上排管(3-1)的三个相对的管头相对应密封焊接好后,把在左边下部留好三个以上预留孔的制冷剂的自来水补偿降温箱体(5)套进三组以上的制冷剂换热串联下排管(5-1),并同时把三组以上的制冷剂换热串联下排管(5-1)左侧下边的三个以上的管头通过相对应的预留孔伸出到制冷剂的自来水补偿降温箱体(5)的左侧外边,并和相对应的预留孔密封焊接好,再把制冷剂的自来水补偿降温箱体(5)的上部和常压热交换器下底板(3-11)相对应处四周边密封焊接好;把三组以上的制冷剂换热串联下排管(5-1)的左侧下边三个以上的管头并联密封焊装在液态制冷剂输出总管及阀(5-3)的总管上;把下自来水进水管及阀(5-4)密封焊装在制冷剂的自来水补偿降温箱体(5)左侧下部预留孔的外部后,下自来水进水管及阀(5-4)和自来水出水三通及管(2-6)的右侧管密封相连接;把下自来水出水管及阀(5-5)密封焊装在制冷剂的自来水补偿降温箱体(5)右侧上部预留孔的外部后,下自来水出水管及阀(5-5)和温水箱(8)的左进水管及阀(8-2)密封相连接。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:下管及阀(4-2)的左侧上边和一片以上的散热片(4)密封连接好后,下管及阀(4-2)的右侧下边和热交换水输入总管及阀(7-6)密封相连接。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:三组以上的热交换水串联支管(7-3)装入到热交换水的自来水补偿降温箱体(7)里后,三个以上的上、下管头各通过预留孔分别伸出到热交换水的自来水补偿降温箱体(7)右侧的上部外边和左侧下部外边密封焊接好后,三组以上的热交换水串联支管(7-3)的三个以上的上管头并联和热交换水输入总管及阀(7-6)的总管密封连接在一起,三组以上的热交换水串连支管(7-3)的三个以上的下管头并联和热交换水输出总管及阀(7-5)的总管密封连接在一起后,再和自控循环水泵(6)的右侧进水端密封连接在一起;右自来水进水管及阀(7-1)和右自来水出水管及阀(7-2)分别密封焊装在热交换水的自来水补偿降温箱体(7)的右侧和左侧上边预留孔上后,右自来水出水管及阀(7-2)和温水箱(8)的右进水管及阀(8-1)密封相连接;右自来水进水管及阀(7-1)和自来水出水三通及管(2-6)的下部管密封相连接。
- 根据权利要求1所述的不耗水无垢节能组合冷凝器,其特征是:温水箱(8)的右侧下部密封焊装有出水管及阀(8-3),温水箱(8)的上边左、右两边分别密封焊接上左进水管及阀(8-2)和右进水管及阀(8-1),温水箱(8)的左侧上部密封焊装有溢水管(8-4)。
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