WO2015060161A1 - Borne de sertissage - Google Patents

Borne de sertissage Download PDF

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Publication number
WO2015060161A1
WO2015060161A1 PCT/JP2014/077330 JP2014077330W WO2015060161A1 WO 2015060161 A1 WO2015060161 A1 WO 2015060161A1 JP 2014077330 W JP2014077330 W JP 2014077330W WO 2015060161 A1 WO2015060161 A1 WO 2015060161A1
Authority
WO
WIPO (PCT)
Prior art keywords
core wire
crimping
crimp terminal
wire
caulking
Prior art date
Application number
PCT/JP2014/077330
Other languages
English (en)
Japanese (ja)
Inventor
洋人 中田
Original Assignee
矢崎総業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 矢崎総業株式会社 filed Critical 矢崎総業株式会社
Publication of WO2015060161A1 publication Critical patent/WO2015060161A1/fr

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors

Definitions

  • the present invention relates to a crimp terminal connected to an electric wire.
  • a conventional crimp terminal is disclosed in Japanese Patent Application Laid-Open No. 2009-123623 (Patent Document 1).
  • the electric wire W connecting the crimp terminal 110 is constituted by a core wire 101 composed of a plurality of strands 101 a and an insulating sheath 102 covering the outer periphery of the core wire 101.
  • the insulating sheath 102 is removed and the core wire 101 is exposed.
  • the crimp terminal 110 has a mating terminal connection portion 111 and a wire connection portion 115.
  • the wire connection portion 115 includes a core wire crimping portion 116 and an outer skin crimping portion 117.
  • the core wire crimping part 116 has a base part 116a and a pair of caulking piece parts 116b extending from both sides of the base part 116a.
  • Three long grooves (serrations) 118 are formed on the inner surfaces of the base portion 116 a and the pair of caulking pieces 116 b of the core wire crimping portion 116.
  • the outer skin crimping part 117 has a base part 117a and a pair of caulking piece parts 117b extending from both sides of the base part 117a.
  • the crimp terminal 110 crimps and crimps the core wire 101 exposed by the core wire crimping portion 116, and crimps and crimps the insulating sheath 102 by the outer skin crimping portion 117.
  • the crimping and crimping uses a wire crimper 120 as shown in FIGS. 3 (a) and 3 (b).
  • the wire crimper 120 has a caulking groove 121 having a final caulking outer peripheral shape on the caulking tip side.
  • FIGS. 4A and 4B the pair of crimping pieces 116b are pressed by the wire crimper 120 and the pair of crimping pieces 116b are plastically deformed.
  • the core wire 101 receives a compressive force from the caulking piece portion 116b. Then, as shown in FIG. 4 (b), the core wire 101 extends in the axial direction (a arrow direction, b arrow direction), and a new surface is exposed on each of the strands 101a.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a crimp terminal that can reliably ensure conduction between the core wires and can reduce the resistance of the entire circuit.
  • the first aspect of the present invention has a base and a crimped piece extending from the side of the base, and a core crimping part for crimping a core consisting of a plurality of strands of the electric wire,
  • the surface of the core wire crimping portion that faces the base portion provides a crimp terminal that is a tapered surface that is inclined in a direction gradually separating from the core wire toward an end in the axial direction of the core wire.
  • the taper surfaces may have a taper boundary at the center of the core wire in the axial direction, and a pair of taper surfaces may be formed from the taper boundary toward both ends.
  • the tapered surface may be formed by gradually reducing the thickness of the core wire crimping portion from the center toward both ends.
  • the core wire when the compressive force from the core wire crimping portion acts on the core wire, the core wire extends in the axial direction by the compressive force, and the core wire is pressed in the axial direction by the tapered surface of the core wire crimping portion. Also, the core wire extends in the axial direction. For this reason, the elongation of each element wire is greatly increased and adhesion occurs, so that the conduction between the element wires of the core wire can be ensured reliably, and the resistance of the entire circuit can be reduced.
  • FIG. 1 It is a perspective view before showing a prior art example and crimping
  • a prior art example is shown, (a) is a front view of a caulking jig, and (b) is a side view of the caulking jig.
  • a conventional example is shown, (a) is a front view showing a caulking process using a caulking jig, and (b) is a side view showing a caulking process using a caulking jig. It is a perspective view before showing an embodiment of the present invention and crimping an electric wire to a crimp terminal.
  • FIG. 6A is a side view of a crimp terminal in which an electric wire is crimped
  • FIG. 6B is a cross-sectional view taken along line AA in FIG. 6A
  • FIG. It is a BB sectional view
  • FIG. 8 shows an embodiment of the present invention, in which (a) is a development view of a core wire crimping portion, and (b) is a side view of the development view of FIG. 7 (a).
  • the electric wire W includes a core wire 1 composed of a plurality of strands 1 a and an insulating sheath 2 that covers the outer periphery of the core wire 1. At the tip end side of the electric wire W, the insulating sheath 2 is removed and the core wire 1 is exposed.
  • the core wire 1 is composed of a large number of strands 1a made of aluminum or aluminum alloy (hereinafter referred to as aluminum), and the numerous strands 1a are twisted together. That is, the electric wire W is an aluminum electric wire.
  • the crimp terminal 10 is made of a copper alloy, and is formed by bending a plate cut into a predetermined shape.
  • the crimp terminal 10 has a mating terminal connection portion 11 and a wire connection portion 15.
  • the electric wire connecting portion 15 includes a core wire crimping portion 16 and an outer skin crimping portion 17.
  • the core wire crimping part 16 has a base part 16a and a pair of caulking piece parts 16b extending from both sides of the base part 16a.
  • a large number of round groove-like serrations 18 are formed on the surface of the base portion 16a with which the core wire 1 contacts, that is, the inner surface. Serrations 18 are not provided on the surfaces of the pair of caulking pieces 16b that contact the core wire 1, that is, the inner surfaces.
  • the inner surfaces of the pair of caulking piece portions 16b are surfaces facing the base portion 16a when the core wire is crimped.
  • the inner surfaces are formed on a pair of tapered surfaces 19 having a taper boundary A at the center in the axial direction C ⁇ b> 1 of the core wire 1.
  • the pair of tapered surfaces 19 are inclined in a direction gradually separating from the core wire 1 toward both ends from the taper boundary A.
  • the tapered surface 19 is formed by gradually reducing the thickness of the core wire crimping portion 16 from the center toward both ends.
  • the outer skin crimping portion 17 has a base portion 17a and a pair of caulking piece portions 17b extending from both sides of the base portion 17a.
  • the crimp terminal 10 crimps and crimps the core wire 1 exposed by the core wire crimping portion 16, and crimps and crimps the insulating sheath 2 by the outer skin crimping portion 17.
  • the crimp terminal 10 is crimped by a crimping jig 20 shown in FIG.
  • the caulking jig 20 has a caulking groove 21 having a final caulking outer peripheral shape on the caulking tip side.
  • the pair of caulking pieces 16 b are pressed from above by the caulking jig 20, the pair of caulking pieces 16 b are plastically deformed along the caulking groove 21.
  • a compressive force acts on the core wire 1 through the core wire crimping portion 16.
  • the core wire 1 extends in the axial direction C1 by this compressive force.
  • the force which presses the core wire 1 to the axial direction C1 acts by the taper surface 19 of a pair of crimping piece part 16b of the core wire crimping part 16, and the core wire 1 is extended to the axial direction C1 also by this pressing force. Specifically, as shown in FIG.
  • the core wire 1 is in the distal direction (a arrow direction) on the distal end side from the taper boundary A of the core wire crimping portion 16, and the rear end from the taper boundary A of the core wire crimping portion 16.
  • the core wire 1 extends to the rear side (the side with the insulating outer skin 2, the direction of arrow b).
  • the wires 1a are greatly stretched compared to the conventional example and adhesion occurs, so that conduction between the wires 1a of the core wire 1 can be reliably ensured, and the resistance of the entire circuit can be reduced.
  • the taper surfaces 19 are formed on both sides with the taper boundary A as the center in the axial direction C1 of the core wire 1. Accordingly, since the core wire crimping portion 16 extends from the center (taper boundary A) to the front end side and the rear end side (side with the insulating outer skin 2) of the core wire 1, it extends substantially uniformly and smoothly, Promotion can be aimed at.
  • Tapered surfaces 19 are formed on the inner surfaces of the pair of caulking pieces 16b. Therefore, since the elongation of each strand 1a of the core wire 1 can be extended symmetrically in the left-right width direction (the orthogonal direction of the axial direction C1 of the core wire 1), the core wire 1 can be crimped with a good left-right balance.
  • a serration 18 is provided on the inner surface of the core wire crimping portion 16. Since the element wire 1a of the core wire 1 is deformed so as to enter the serration 18, that is, is deformed by extension, a new surface is exposed and adhesion occurs, so that the conduction resistance between the core wire 1 and the core wire crimping portion 16 is reduced. At the same time, the conduction resistance between the strands 1a is reduced. This also makes it possible to reduce the electrical resistance at the pressure point with the electric wire W.
  • Core wire 1 is made of aluminum.
  • the aluminum wire 1a has a harder oxide film on the surface than the copper alloy. For this reason, the aluminum core wire 1 has a problem of an increase in electrical resistance due to the conduction resistance between the strands 1a. However, in the present invention, the conduction resistance between the strands 1a can be reduced by the occurrence of adhesion. Effective for aluminum wires.
  • the center in the axial direction C1 of the core wire 1 of the pair of caulking pieces 16b is the taper boundary A, but the position of the taper boundary A may be a position other than the center of the core wire 1 in the axial direction C1.
  • the serration 18 is a groove, but may be a protrusion, or may be both a groove and a protrusion. That is, in this specification, the serration means a groove or a convex portion formed on the surface.
  • the core wire 1 is made of aluminum, but the present invention can also be applied to a core wire 1 other than aluminum (for example, made of copper alloy).

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

La présente invention concerne une borne de sertissage (10) qui présente une section de sertissage (16) de fil d'âme présentant une section inférieure (16a) de base et présentant également des sections d'agrafage (16b) qui sont prolongées depuis les côtés de la section inférieure (16a) de base et qui sertissent un fil d'âme (1) comprenant les fils élémentaires (1a) d'un fil électrique (W). Les surfaces de la section de sertissage (16) de fil d'âme, qui sont en regard de la section inférieure (16a) de base, sont formées en tant que surfaces effilées (19) qui se prolongent vers une extrémité du fil d'âme (1) dans sa direction axiale (C1) et sont inclinées de façon à s'écarter progressivement du fil d'âme (1).
PCT/JP2014/077330 2013-10-23 2014-10-14 Borne de sertissage WO2015060161A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013220025A JP2015082419A (ja) 2013-10-23 2013-10-23 圧着端子
JP2013-220025 2013-10-23

Publications (1)

Publication Number Publication Date
WO2015060161A1 true WO2015060161A1 (fr) 2015-04-30

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ID=52992761

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2014/077330 WO2015060161A1 (fr) 2013-10-23 2014-10-14 Borne de sertissage

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JP (1) JP2015082419A (fr)
WO (1) WO2015060161A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3989364A1 (fr) 2020-10-26 2022-04-27 Aptiv Technologies Limited Terminal de sertissage électrique

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003317817A (ja) * 2002-04-22 2003-11-07 Auto Network Gijutsu Kenkyusho:Kk アルミ電線用圧着端子
JP2009123620A (ja) * 2007-11-16 2009-06-04 Yazaki Corp アルミ電線と端子との圧着構造
JP2009176672A (ja) * 2008-01-28 2009-08-06 Yazaki Corp アルミ電線用圧着端子
JP2010055931A (ja) * 2008-08-28 2010-03-11 Autonetworks Technologies Ltd 端子金具及び端子金具付き電線

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003317817A (ja) * 2002-04-22 2003-11-07 Auto Network Gijutsu Kenkyusho:Kk アルミ電線用圧着端子
JP2009123620A (ja) * 2007-11-16 2009-06-04 Yazaki Corp アルミ電線と端子との圧着構造
JP2009176672A (ja) * 2008-01-28 2009-08-06 Yazaki Corp アルミ電線用圧着端子
JP2010055931A (ja) * 2008-08-28 2010-03-11 Autonetworks Technologies Ltd 端子金具及び端子金具付き電線

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3989364A1 (fr) 2020-10-26 2022-04-27 Aptiv Technologies Limited Terminal de sertissage électrique
EP3989363A1 (fr) * 2020-10-26 2022-04-27 Aptiv Technologies Limited Terminal de sertissage électrique
CN114498089A (zh) * 2020-10-26 2022-05-13 Aptiv技术有限公司 电压接端子
US11641068B2 (en) 2020-10-26 2023-05-02 Aptiv Technologies Limited Electrical crimp terminal for electrical wire

Also Published As

Publication number Publication date
JP2015082419A (ja) 2015-04-27

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