WO2015052872A1 - Beverage filling method - Google Patents
Beverage filling method Download PDFInfo
- Publication number
- WO2015052872A1 WO2015052872A1 PCT/JP2014/004566 JP2014004566W WO2015052872A1 WO 2015052872 A1 WO2015052872 A1 WO 2015052872A1 JP 2014004566 W JP2014004566 W JP 2014004566W WO 2015052872 A1 WO2015052872 A1 WO 2015052872A1
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- WIPO (PCT)
- Prior art keywords
- filling
- beverage
- valve
- container
- filling valve
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/001—Cleaning of filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/06—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
Definitions
- the present invention relates to a beverage filling method, in particular, a beverage filling a carbonated beverage into a container.
- Rotating liquid filling devices are used as devices for filling drinking water into containers such as PET bottles, glass bottles, and bottle cans.
- This rotary liquid filling device includes a plurality of filling valves on the outer peripheral portion of a rotating circular wheel, and the container rotates from the filling valve to the container while the container is conveyed in the circumferential direction. Fill the interior with liquid. Then, after the filling into the container is completed, the cap is attached to the container by a capper (plugging machine) (for example, Patent Document 1).
- a capper plugging machine
- the liquid filling apparatus of Patent Document 1 includes a filling valve that fills a container with a liquid.
- the filling valve has a supply port through which liquid is supplied in the upper part continuously in the vertical direction, a flow path in which a discharge port for discharging liquid is formed in the lower part, and is movable in the vertical direction within the flow path. It is provided with a rod having a valve portion at the lower end that opens and closes the discharge port.
- the rod is formed with a tapered portion whose outer diameter gradually decreases from the top to the bottom. Further, at the position facing the taper portion, a narrowing portion whose inner diameter is reduced toward the upper side is formed on the inner peripheral surface of the flow path.
- main treatments include washing treatment, pressurized drain treatment, and beverage filling treatment, which are processed in this order.
- cleaning process the inside of the filling valve is cleaned.
- pressure drain process the inside of the filling valve is pressurized to fill the inside of the filling valve with a beverage.
- an object of the present invention is to provide a filling method capable of filling a container with a regular filling amount of a beverage even if bubbles are generated during pressure drain treatment.
- the beverage filling method of the present invention is a method of filling a beverage containing carbonic acid into a container with a filling valve having a beverage outlet and a throttle formed upstream of the outlet.
- a drain treatment, a bubble removal treatment for removing bubbles generated inside the filling valve during the pressure drain treatment after the pressure drain treatment, and a beverage filling treatment for filling the beverage into the container after the bubble removal treatment It is characterized by providing.
- bubble removal process bubbles generated during the pressure drain process can be removed. Therefore, since the beverage can be filled into the container without including the generated bubbles, the set regular filling amount of the beverage can be filled into the container.
- the bubble removal process in the beverage filling method of the present invention preferably closes the tip of the filling valve, pressurizes the inside of the filling valve, and opens the discharge port and throttle, and then opens the tip of the filling valve.
- the throttle it is preferable to open the throttle by a predetermined distance.
- the aperture When the aperture is in the open state, a passage through which bubbles pass is formed, so that the bubbles can be removed.
- the present invention is a filling valve comprising a cylindrical main body and a valve rod that opens and closes a discharge port of the main body and forms a flow path inside the main body, and a throttle is formed upstream of the discharge port.
- a method of filling a container with carbonated beverages wherein the inside of the filling valve is washed and the air inside the filling valve is pressurized and discharged to the outside, and then the beverage is put inside the filling valve.
- the container is filled with a sufficient amount of water by filling the water and filling the shortage with the assumption of the volume of bubbles generated during the pressure drain treatment after the pressure drain treatment.
- a beverage supply process for filling the beverage With such a filling method, the filling amount that is insufficient due to the mixing of bubbles can be compensated, and the container can be filled with a regular filling amount of beverage.
- the present invention it is possible to fill a container with a beverage after removing bubbles generated during pressure drain treatment. Therefore, a regular amount of beverage can be filled in the container.
- the beverage filling facility includes a supply conveyor 01, a transfer wheel 02, a liquid filling device 03, a transfer wheel 04, a capper 05, a discharge wheel 06, and a discharge conveyor 07.
- each of the transfer wheel 02, the liquid filling device 03, the transfer wheel 04, the capper 05, and the discharge wheel 06 has an outer periphery so that the container 3 (for example, a plastic bottle) can be held and conveyed.
- the part is provided with holders at equal intervals along the circumferential direction. Thereby, each of the transfer wheel 02, the liquid filling device 03, the transfer wheel 04, the capper 05, and the discharge wheel 06 is rotated and grips the container 3 to be conveyed and delivered.
- the container 3 conveyed by the supply conveyor 01 is gripped by the holder of the transfer wheel 02 at the position A and conveyed from the position A to the position B.
- the container 3 is transferred from the transfer wheel 02 to the liquid filling device 03, held by the holder of the liquid filling device 03, and conveyed from the position B to the position C.
- the container 3 is filled with the liquid via the filling nozzle provided in the liquid filling device 03.
- the container 3 is moved from the liquid filling device 03 to the transfer wheel 04 at the position C, from the transfer wheel 04 to the capper 05 at the position D, from the capper 05 to the discharge wheel 06 at the position E, and to the discharge wheel 06 at the position F. Is delivered to the discharge conveyor 07 and conveyed. In the capper 05, capping for covering the container 3 is performed.
- the turning table 2 rotates around the turning axis G in a horizontal plane.
- a plurality of filling valves 100 and a plurality of holders 20 are arranged in pairs on the outer peripheral edge of the turning table 2 at equal intervals along the circumferential direction.
- a liquid storage tank 30 is disposed above the swivel table 2.
- the liquid storage tank 30 rotates synchronously with the turning table 2.
- the liquid storage tank 30 and each filling valve 100 are connected by a liquid supply pipe 120.
- a flow path 102 extending in the vertical direction is formed in the central portion of the main body block 101 of the filling valve 100, and a liquid valve (valve portion) 103 is disposed inside the flow path 102.
- a valve seat 102a is formed in the discharge port 102b below the flow path 102.
- the discharge port 102b is closed and the flow of the beverage 31 is blocked.
- the liquid valve 103 moves upward and leaves the valve seat 102a, the beverage 31 is discharged from the discharge port 102b.
- the liquid valve 103 is connected to an air cylinder (drive cylinder) 50 through a valve rod (rod) 104. Then, by driving the air cylinder 50 in the vertical direction, the liquid valve 103 moves in the vertical direction (vertical direction) to be in an open state or a closed state.
- the filling nozzle 15 is disposed at the lower end of the main body block 101, and the beverage 31 flowing down from the flow path 102 through the discharge port 102b is poured into the container 3.
- the holder 20 is fixed to the swivel table 2, holds the container 3, and holds the held container 3 at a position below the filling nozzle 15 of the filling valve 100.
- Beverage 31 such as a beverage to be filled in the container 3 is stored in the liquid storage tank 30. Further, in the interior of the liquid storage tank 30, a gas corresponding to the type of the beverage 31 to be filled is stored in a space above the stored beverage 31 (hereinafter referred to as a gas phase).
- the liquid supply pipe 120 has an upper end communicating with the liquid storage tank 30, and a lower end communicating with the supply port 102 c formed at the upper part of the flow path 102 of the filling valve 100. 100 is connected.
- a counter pipe 37 is provided between the filling valve 100 and the liquid storage tank 30, and a counter valve 35 is provided in the counter pipe 37.
- the counter pipe 37 connects the gas phase of the liquid storage tank 30 and the inside of the filling valve 100 and opens the counter valve 35, whereby the pressure inside the filling valve 100 and the pressure of the gas phase of the liquid storage tank 30 can be made the same.
- a seal member 105 made of a corrugated pipe and extending and contracting in the axial direction is formed on the upper portion of the rod 104.
- An upper flange 105 a is formed on the upper end of the seal member 105 so as to project outward.
- the upper flange 105a is held by being sandwiched between a plurality of members 101A and 101B constituting the main body block 101.
- a lower flange 105b is formed at the lower end portion of the seal member 105 so as to project to the inner peripheral side.
- the lower flange 105b is held by being sandwiched between a plurality of members 104A and 104B constituting the rod 104.
- the seal member 105 expands and contracts as the rod 104 moves up and down by driving the air cylinder 50.
- a rectifying unit 106 that converts the spiral flow of the beverage 31 that has flowed into the flow channel 102 from the liquid supply pipe 120 into a substantially vertically downward flow is provided above the rod 104. Is formed.
- the rectifying unit 106 includes a plurality of recesses 107 formed on the outer peripheral surface of the rod 104 at intervals in the circumferential direction.
- the rod 104 is formed with a taper portion 108 whose outer diameter gradually decreases from above to below the seal member 105.
- Each of the concave portions 107 has a vertically long shape that is long in the vertical direction, and is continuously formed in the vertical direction from a portion above the taper portion 108 to the taper portion 108.
- a flow rate adjusting portion 109 is formed on the inner peripheral surface of the flow path 102 so that the inner diameter gradually decreases from the top to the bottom.
- the concave portion 107 has a width dimension in the circumferential direction of the rod 104 so that the area of the throttle 110 formed between the rod 104 and the flow rate adjusting unit 109 changes when the rod 104 moves up and down as the air cylinder 50 is driven.
- the depth of the rod 104 in the radial direction varies depending on the position of the rod 104 in the vertical direction.
- the liquid filling apparatus 03 described above fills the first container 3 with carbonated beverages by sequentially performing the following steps.
- a stationary cleaning cap 40 (hereinafter referred to as “CIP cap 40”) is attached to the tip of the filling valve 100. Since the CIP cap 40 seals the opening at the tip of the filling valve 100, the cleaning liquid is not discharged from the filling valve 100 to the outside.
- the inside of the filling valve 100 is cleaned by flowing the cleaning liquid into the flow path 102 and circulating the cleaning liquid through the flow path 102.
- the CIP cap 40 is removed and the cleaning liquid is discharged to the outside. Thereafter, the cleaning liquid is washed away and air is blown to discharge the liquid remaining in the channel 102 to the outside.
- a pressure drain process for filling the beverage 31 in the filling valve 100 is performed.
- the inside of the filling valve 100 is pressurized to discharge the air remaining in the cleaning process to the outside of the filling valve 100.
- the beverage 31 is filled into the filling valve 100.
- the flow rate of the beverage 31 to the filling valve 100 is adjusted by the opening degree of the throttle 110.
- a bubble removal process is performed in order to remove the bubbles generated at the throttle 110.
- the bubble removal process is a characteristic part of this embodiment.
- the inside of the filling valve 100 is increased to a pressure for filling a beverage (hereinafter, filling pressure).
- filling pressure a pressure for filling a beverage
- the CIP cap 40 closed body used in the cleaning process is attached to the tip of the filling valve 100. If it does so, the opening part of the front-end
- the filling pressure is applied to the liquid valve 103 also from the CIP cap 40 side.
- the liquid valve 103 is opened and maintained as it is for a predetermined time.
- the pressure applied to the beverage 31 from the gas phase of the liquid storage tank 30 is equal to the pressure applied from the CIP cap 40 side. That is, since the pressure applied from above to the beverage 31 is equal to the pressure applied from below, the bubbles move up the flow path 102 by their own buoyancy and move to the gas phase of the liquid storage tank 30.
- the predetermined time can be set by holding in advance data that associates the time for removing bubbles with the type of beverage.
- the liquid valve 103 and the counter valve 35 are closed, and then the CIP cap 40 is removed. Then, the filling of the beverage 31 is started.
- bubbles generated in the diaphragm 110 by the pressure drain process can be removed. Then, the beverage 31 can be filled into the container 3 without including the generated bubbles. Therefore, the container 3 can be filled with the set regular filling amount of the beverage 31.
- the bubble removal process according to the present embodiment is particularly effective when filling a carbonated beverage having a low sugar content.
- the size of the generated bubbles is affected by the sugar content, and the lower the sugar content, the larger the bubbles.
- the large bubbles are difficult to dissolve in the beverage 31, they remain as they are.
- the CIP cap 40 attached to the liquid filling device 03 is used in the bubble removal process of this embodiment, it is not necessary to add a new member. Therefore, the bubble removal process can be performed by the existing liquid filling apparatus 03.
- the predetermined distance is a minimum distance through which bubbles can pass.
- bubbles generated in the throttle 110 can be removed, so that the set regular filling amount of the beverage 31 can be filled into the container 3.
- bubbles can be removed only by adjusting the opening of the liquid valve 103 without using other members (for example, the CIP cap 40 in the first embodiment). If it does so, it is not necessary to wash
- the beverage is filled by the following process. Note that processing similar to that in the above embodiment will be described briefly, and differences will be mainly described.
- [Cleaning treatment] A CIP cap 40 is attached to the tip of the filling nozzle 15 and the flow path 102 is cleaned with a cleaning liquid. The CIP cap 40 is removed, the cleaning liquid is washed away, and air is blown to discharge the liquid remaining in the flow path 102 to the outside.
- Pressure drain treatment As with the first embodiment, the pressurized drain pressurizes the inside of the filling valve 100 and discharges the air remaining in the cleaning process to the outside of the filling valve 100. Then, the beverage 31 is filled in the flow path 102. At this time, the liquid valve 103 is closed.
- the beverage filling amount in the present embodiment is set based on a database. For example, as shown in FIG. 5, a database of insufficient filling amounts is created for each type (A, B, C%) Of beverage 31 to be filled. Therefore, when the operator determines the beverage 31 to be filled, the operator presses a button corresponding to the type in a filling amount control device (not shown) for determining the filling amount. If it does so, the drink 31 of the quantity which supplemented the insufficient filling quantity will be filled. This underfill amount can be determined by several methods.
- the volume of bubbles generated in the throttle 110 depends greatly on the content and sugar content of the carbon dioxide gas with respect to the beverage 31, the content of the carbon dioxide gas and the sugar content of the beverage 31 are measured in advance, The volume of bubbles, that is, the insufficient filling amount is calculated. Further, after the weight of the empty container 3 is measured in advance, a predetermined amount of beverage 31 is filled, and the weight of the filled container 3 is measured. Then, an insufficient filling amount is calculated from the difference in weight. The insufficient filling amount calculated in this way is stored in a database as a set value for each type of beverage. And the setting value of a database is set as a drink filling amount. By doing so, the container 3 is filled with a set filling amount, that is, a beverage 31 having a regular filling amount.
- the volume of bubbles mixed in the container 3 is calculated in advance, and an amount corresponding to the volume is added to the regular filling amount for filling. If it does so, the filling amount which is insufficient by mixing of air bubbles can be supplemented, and the beverage 31 of the regular filling amount can be filled in the container 3. Further, since the filling amount based on the database may be set as the set value, no other operation is required. Therefore, it does not take time for filling work.
- the configuration described in the above embodiment can be selected or changed to another configuration without departing from the gist of the present invention. It is.
- the inside of the filling valve 100 can be sealed. Therefore, the effect of the present invention can be enjoyed by providing a member that can seal the tip of the filling valve 100 in addition to the CIP cap 40.
- the insufficient filling amount can be calculated from the relationship between the bubble size and the temperature of the beverage 31 to be filled, and a database can be created.
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Provided is a beverage filling method whereby a container can be filled with a normal filling amount of beverage even when bubbles are formed during a pressurization-draining process. A beverage (31) filling method is a method for filling a container (3) with a carbonated beverage (31) by means of a filling valve (100), which is equipped with a discharge port (102b) through which the beverage is discharged and a throttle (110) that is formed upstream of the discharge port (102b), and is characterized by involving: a cleaning process whereby the inside of the filling valve (100) is cleaned; a pressurization-draining process whereby air inside the filling valve (100) is discharged to the outside by means of pressurization, the inside of the filling valve (100) is completely filled with the beverage (31), and the discharge port (102b) and the throttle (110) are brought to a closed state; a bubble removing process whereby bubbles formed inside the filling valve (100) during the pressurization-draining process are removed after the pressurization-draining process; and a beverage filling process whereby the container (3) is filled with the beverage (31) after the bubble removing process.
Description
本発明は、飲料、特に、炭酸飲料を容器に充填する飲料の充填方法に関する。
The present invention relates to a beverage filling method, in particular, a beverage filling a carbonated beverage into a container.
飲料水をPETボトルやガラス瓶、ボトル缶等の容器に充填するための装置として、回転式の液体充填装置が用いられている。この回転式の液体充填装置は、回転する円形のホイールの外周部に複数の充填バルブを備えており、ホイールがほぼ1回転して容器が周方向に搬送される間に、充填バルブから容器の内部への液体の充填を行う。そして、容器への充填が完了した後、キャッパ(打栓機)により容器へのキャップの装着が行われる(例えば、特許文献1)。
Rotating liquid filling devices are used as devices for filling drinking water into containers such as PET bottles, glass bottles, and bottle cans. This rotary liquid filling device includes a plurality of filling valves on the outer peripheral portion of a rotating circular wheel, and the container rotates from the filling valve to the container while the container is conveyed in the circumferential direction. Fill the interior with liquid. Then, after the filling into the container is completed, the cap is attached to the container by a capper (plugging machine) (for example, Patent Document 1).
特許文献1の液体充填装置は、容器の内部へ液体を充填する充填バルブを備えている。その充填バルブは、上下方向に連続して上部に液体が供給される供給口が形成され、下部に液体を吐出する吐出口が形成された流路と、流路内で上下方向に移動自在に設けられ、吐出口を開閉する弁部を下端部に有したロッドを備えている。そのロッドには、外径が上方から下方に向けて漸次縮小するテーパ部が形成されている。またテーパ部に対向する位置において、流路の内周面には上方に対して下方の内径が縮小する絞り部が形成されている。
このような構成とすることで、供給口から流路内に供給された液体の流れを、ロッドを中心とする旋回流とすることで、充填バルブの洗浄時に液体として洗浄液を流した場合に、流路内の全域を確実に洗浄できるとされている。 The liquid filling apparatus of Patent Document 1 includes a filling valve that fills a container with a liquid. The filling valve has a supply port through which liquid is supplied in the upper part continuously in the vertical direction, a flow path in which a discharge port for discharging liquid is formed in the lower part, and is movable in the vertical direction within the flow path. It is provided with a rod having a valve portion at the lower end that opens and closes the discharge port. The rod is formed with a tapered portion whose outer diameter gradually decreases from the top to the bottom. Further, at the position facing the taper portion, a narrowing portion whose inner diameter is reduced toward the upper side is formed on the inner peripheral surface of the flow path.
By adopting such a configuration, when the flow of the liquid supplied from the supply port into the flow path is a swirling flow centered on the rod, when the cleaning liquid flows as the liquid when cleaning the filling valve, It is said that the entire area in the flow path can be reliably washed.
このような構成とすることで、供給口から流路内に供給された液体の流れを、ロッドを中心とする旋回流とすることで、充填バルブの洗浄時に液体として洗浄液を流した場合に、流路内の全域を確実に洗浄できるとされている。 The liquid filling apparatus of Patent Document 1 includes a filling valve that fills a container with a liquid. The filling valve has a supply port through which liquid is supplied in the upper part continuously in the vertical direction, a flow path in which a discharge port for discharging liquid is formed in the lower part, and is movable in the vertical direction within the flow path. It is provided with a rod having a valve portion at the lower end that opens and closes the discharge port. The rod is formed with a tapered portion whose outer diameter gradually decreases from the top to the bottom. Further, at the position facing the taper portion, a narrowing portion whose inner diameter is reduced toward the upper side is formed on the inner peripheral surface of the flow path.
By adopting such a configuration, when the flow of the liquid supplied from the supply port into the flow path is a swirling flow centered on the rod, when the cleaning liquid flows as the liquid when cleaning the filling valve, It is said that the entire area in the flow path can be reliably washed.
さて、液体充填装置によって炭酸を含む飲料を充填する場合、主な処理として、洗浄処理、加圧ドレン処理および飲料充填処理が挙げられ、この順で処理される。先ず、洗浄処理では、充填バルブの内部を洗浄する。加圧ドレン処理では、充填バルブの内部を昇圧し、充填バルブの内部に飲料を充満させる。
Now, when a beverage containing carbonic acid is filled with a liquid filling device, main treatments include washing treatment, pressurized drain treatment, and beverage filling treatment, which are processed in this order. First, in the cleaning process, the inside of the filling valve is cleaned. In the pressure drain process, the inside of the filling valve is pressurized to fill the inside of the filling valve with a beverage.
ここで、特許文献1の飲料充填装置により炭酸飲料の充填を行うと、加圧ドレン処理の際に、絞り部で気泡が生成する。気泡が生成すると、その後に飲料を充填する際に気泡の体積分だけ、容器への充填量が不足してしまい、正規の充填量を満たさないという問題があった。正規の充填量を満たさない飲料は、市場に流通させることができないので、廃棄されていた。
本発明は、このような課題に基づいてなされたもので、加圧ドレン処理時に気泡が生成しても、正規の充填量の飲料を容器に充填できる充填方法を提供することを目的とする。 Here, when the carbonated beverage is filled by the beverage filling device of Patent Document 1, bubbles are generated at the throttle portion during the pressure drain treatment. When bubbles are generated, there is a problem that when the beverage is subsequently filled, the amount of filling into the container is insufficient by the volume of the bubbles, and the regular filling amount is not satisfied. Beverages that do not meet the regular filling amount have been discarded because they cannot be distributed to the market.
The present invention has been made based on such a problem, and an object of the present invention is to provide a filling method capable of filling a container with a regular filling amount of a beverage even if bubbles are generated during pressure drain treatment.
本発明は、このような課題に基づいてなされたもので、加圧ドレン処理時に気泡が生成しても、正規の充填量の飲料を容器に充填できる充填方法を提供することを目的とする。 Here, when the carbonated beverage is filled by the beverage filling device of Patent Document 1, bubbles are generated at the throttle portion during the pressure drain treatment. When bubbles are generated, there is a problem that when the beverage is subsequently filled, the amount of filling into the container is insufficient by the volume of the bubbles, and the regular filling amount is not satisfied. Beverages that do not meet the regular filling amount have been discarded because they cannot be distributed to the market.
The present invention has been made based on such a problem, and an object of the present invention is to provide a filling method capable of filling a container with a regular filling amount of a beverage even if bubbles are generated during pressure drain treatment.
かかる目的のもと、本発明の飲料充填方法は、飲料の吐出口と、吐出口より上流側に形成される絞りと、を備える充填バルブによって、炭酸を含む飲料を容器へ充填する方法であって、充填バルブの内部を洗浄する洗浄処理と、充填バルブの内部の空気を加圧することで外部に排出し、充填バルブの内部に飲料を充満させ、吐出口および絞りを閉状態とする加圧ドレン処理と、加圧ドレン処理後に、加圧ドレン処理の際に、充填バルブの内部に発生した気泡を除去する気泡除去処理と、気泡除去処理後に、飲料を容器に充填する飲料充填処理と、を備えることを特徴とする。
気泡除去処理を行うことにより、加圧ドレン処理の際に発生した気泡を除去できる。そのため、発生した気泡を含むことなく飲料を容器に充填できるので、設定した正規の充填量の飲料を容器に充填できる。 For this purpose, the beverage filling method of the present invention is a method of filling a beverage containing carbonic acid into a container with a filling valve having a beverage outlet and a throttle formed upstream of the outlet. Cleaning process to clean the inside of the filling valve, and pressurizing the air inside the filling valve to discharge to the outside, filling the inside of the filling valve with beverage, and closing the outlet and throttle A drain treatment, a bubble removal treatment for removing bubbles generated inside the filling valve during the pressure drain treatment after the pressure drain treatment, and a beverage filling treatment for filling the beverage into the container after the bubble removal treatment, It is characterized by providing.
By performing the bubble removal process, bubbles generated during the pressure drain process can be removed. Therefore, since the beverage can be filled into the container without including the generated bubbles, the set regular filling amount of the beverage can be filled into the container.
気泡除去処理を行うことにより、加圧ドレン処理の際に発生した気泡を除去できる。そのため、発生した気泡を含むことなく飲料を容器に充填できるので、設定した正規の充填量の飲料を容器に充填できる。 For this purpose, the beverage filling method of the present invention is a method of filling a beverage containing carbonic acid into a container with a filling valve having a beverage outlet and a throttle formed upstream of the outlet. Cleaning process to clean the inside of the filling valve, and pressurizing the air inside the filling valve to discharge to the outside, filling the inside of the filling valve with beverage, and closing the outlet and throttle A drain treatment, a bubble removal treatment for removing bubbles generated inside the filling valve during the pressure drain treatment after the pressure drain treatment, and a beverage filling treatment for filling the beverage into the container after the bubble removal treatment, It is characterized by providing.
By performing the bubble removal process, bubbles generated during the pressure drain process can be removed. Therefore, since the beverage can be filled into the container without including the generated bubbles, the set regular filling amount of the beverage can be filled into the container.
本発明の飲料充填方法における気泡除去処理は、充填バルブの先端を閉塞し、充填バルブの内部を加圧し、吐出口および絞りを開状態とした後に、充填バルブの先端を開放することが好ましい。
このような気泡除去処理を行うことで絞りから気泡を除去できる。そのため、設定した正規の充填量の飲料を容器に充填できる。 The bubble removal process in the beverage filling method of the present invention preferably closes the tip of the filling valve, pressurizes the inside of the filling valve, and opens the discharge port and throttle, and then opens the tip of the filling valve.
By performing such bubble removal processing, bubbles can be removed from the aperture. Therefore, it is possible to fill a container with a set regular filling amount of beverage.
このような気泡除去処理を行うことで絞りから気泡を除去できる。そのため、設定した正規の充填量の飲料を容器に充填できる。 The bubble removal process in the beverage filling method of the present invention preferably closes the tip of the filling valve, pressurizes the inside of the filling valve, and opens the discharge port and throttle, and then opens the tip of the filling valve.
By performing such bubble removal processing, bubbles can be removed from the aperture. Therefore, it is possible to fill a container with a set regular filling amount of beverage.
本発明の飲料充填方法における気泡除去処理は、絞りを所定の距離だけ開状態とすることが好ましい。
絞りを開状態とすると、気泡が通過する通路が形成されるため、気泡を除去できる。 In the bubble removing process in the beverage filling method of the present invention, it is preferable to open the throttle by a predetermined distance.
When the aperture is in the open state, a passage through which bubbles pass is formed, so that the bubbles can be removed.
絞りを開状態とすると、気泡が通過する通路が形成されるため、気泡を除去できる。 In the bubble removing process in the beverage filling method of the present invention, it is preferable to open the throttle by a predetermined distance.
When the aperture is in the open state, a passage through which bubbles pass is formed, so that the bubbles can be removed.
さらに、本発明は、筒状の本体と、本体の吐出口を開閉し、本体の内部に流路を形成するバルブロッドと、を備え、吐出口より上流側に絞りが形成される充填バルブによって、炭酸を含む飲料を容器へ充填する方法であって、充填バルブの内部を洗浄する洗浄処理と、充填バルブの内部の空気を加圧することで外部に排出させた後、充填バルブの内部に飲料を充満させ、吐出口を閉状態とする加圧ドレン処理と、加圧ドレン処理後に、加圧ドレン処理の際に発生する気泡の体積を想定し、不足充填量を補うことで、飲料を容器に充填する飲料供給処理と、を備えることを特徴とする飲料の充填方法を提供する。
このような充填方法により、気泡の混入により不足する充填量を補うことができ、容器に正規の充填量の飲料を充填できる。 Furthermore, the present invention is a filling valve comprising a cylindrical main body and a valve rod that opens and closes a discharge port of the main body and forms a flow path inside the main body, and a throttle is formed upstream of the discharge port. , A method of filling a container with carbonated beverages, wherein the inside of the filling valve is washed and the air inside the filling valve is pressurized and discharged to the outside, and then the beverage is put inside the filling valve. The container is filled with a sufficient amount of water by filling the water and filling the shortage with the assumption of the volume of bubbles generated during the pressure drain treatment after the pressure drain treatment. And a beverage supply process for filling the beverage.
With such a filling method, the filling amount that is insufficient due to the mixing of bubbles can be compensated, and the container can be filled with a regular filling amount of beverage.
このような充填方法により、気泡の混入により不足する充填量を補うことができ、容器に正規の充填量の飲料を充填できる。 Furthermore, the present invention is a filling valve comprising a cylindrical main body and a valve rod that opens and closes a discharge port of the main body and forms a flow path inside the main body, and a throttle is formed upstream of the discharge port. , A method of filling a container with carbonated beverages, wherein the inside of the filling valve is washed and the air inside the filling valve is pressurized and discharged to the outside, and then the beverage is put inside the filling valve. The container is filled with a sufficient amount of water by filling the water and filling the shortage with the assumption of the volume of bubbles generated during the pressure drain treatment after the pressure drain treatment. And a beverage supply process for filling the beverage.
With such a filling method, the filling amount that is insufficient due to the mixing of bubbles can be compensated, and the container can be filled with a regular filling amount of beverage.
本発明によれば、加圧ドレン処理時に発生する気泡を除去した後、飲料を容器に充填できる。そのため、正規の量の飲料を容器に充填できる。
According to the present invention, it is possible to fill a container with a beverage after removing bubbles generated during pressure drain treatment. Therefore, a regular amount of beverage can be filled in the container.
[第1実施形態]
以下、添付図面に示す実施の形態に基づいてこの発明を詳細に説明する。
図1に示すように、本実施形態に係る飲料充填設備は、供給コンベア01、転送ホイール02、液体充填装置03、転送ホイール04、キャッパ05、排出ホイール06および排出コンベア07を備える。
この飲料充填設備は、容器3(例えばペットボトル)を把持しつつ搬送することができるように、転送ホイール02、液体充填装置03、転送ホイール04、キャッパ05、排出ホイール06のそれぞれには、外周部分に円周方向に沿い等間隔でホルダを備えている。これにより、転送ホイール02、液体充填装置03、転送ホイール04、キャッパ05、排出ホイール06のそれぞれは回転しつつ、容器3を把持して搬送し受け渡しするようになっている。 [First Embodiment]
Hereinafter, the present invention will be described in detail based on embodiments shown in the accompanying drawings.
As shown in FIG. 1, the beverage filling facility according to this embodiment includes a supply conveyor 01, a transfer wheel 02, aliquid filling device 03, a transfer wheel 04, a capper 05, a discharge wheel 06, and a discharge conveyor 07.
In this beverage filling facility, each of the transfer wheel 02, theliquid filling device 03, the transfer wheel 04, the capper 05, and the discharge wheel 06 has an outer periphery so that the container 3 (for example, a plastic bottle) can be held and conveyed. The part is provided with holders at equal intervals along the circumferential direction. Thereby, each of the transfer wheel 02, the liquid filling device 03, the transfer wheel 04, the capper 05, and the discharge wheel 06 is rotated and grips the container 3 to be conveyed and delivered.
以下、添付図面に示す実施の形態に基づいてこの発明を詳細に説明する。
図1に示すように、本実施形態に係る飲料充填設備は、供給コンベア01、転送ホイール02、液体充填装置03、転送ホイール04、キャッパ05、排出ホイール06および排出コンベア07を備える。
この飲料充填設備は、容器3(例えばペットボトル)を把持しつつ搬送することができるように、転送ホイール02、液体充填装置03、転送ホイール04、キャッパ05、排出ホイール06のそれぞれには、外周部分に円周方向に沿い等間隔でホルダを備えている。これにより、転送ホイール02、液体充填装置03、転送ホイール04、キャッパ05、排出ホイール06のそれぞれは回転しつつ、容器3を把持して搬送し受け渡しするようになっている。 [First Embodiment]
Hereinafter, the present invention will be described in detail based on embodiments shown in the accompanying drawings.
As shown in FIG. 1, the beverage filling facility according to this embodiment includes a supply conveyor 01, a transfer wheel 02, a
In this beverage filling facility, each of the transfer wheel 02, the
このため、供給コンベア01により搬送されてきた容器3は、位置Aにて転送ホイール02のホルダにより把持されて、位置Aから位置Bにまで搬送される。位置Bでは、容器3は転送ホイール02から液体充填装置03に受け渡され液体充填装置03のホルダで把持されて位置Bから位置Cにまで搬送される。位置Bから位置Cにまで搬送される際に、液体充填装置03に備えた充填ノズルを介して容器3には液体が充填される。
For this reason, the container 3 conveyed by the supply conveyor 01 is gripped by the holder of the transfer wheel 02 at the position A and conveyed from the position A to the position B. At the position B, the container 3 is transferred from the transfer wheel 02 to the liquid filling device 03, held by the holder of the liquid filling device 03, and conveyed from the position B to the position C. When transported from the position B to the position C, the container 3 is filled with the liquid via the filling nozzle provided in the liquid filling device 03.
更に、容器3は位置Cにて液体充填装置03から転送ホイール04に、位置Dにて転送ホイール04からキャッパ05に、位置Eにてキャッパ05から排出ホイール06に、位置Fにて排出ホイール06から排出コンベア07に受け渡されて搬送される。キャッパ05では、容器3に蓋をするキャッピングが行われる。
Further, the container 3 is moved from the liquid filling device 03 to the transfer wheel 04 at the position C, from the transfer wheel 04 to the capper 05 at the position D, from the capper 05 to the discharge wheel 06 at the position E, and to the discharge wheel 06 at the position F. Is delivered to the discharge conveyor 07 and conveyed. In the capper 05, capping for covering the container 3 is performed.
図2に示すように、液体充填装置03では、旋回テーブル2が旋回軸心Gを中心として水平面内で回転する。この旋回テーブル2の外周縁には、周方向に沿って等間隔に、複数の充填バルブ100と複数のホルダ20とが対になって配置されている。
As shown in FIG. 2, in the liquid filling device 03, the turning table 2 rotates around the turning axis G in a horizontal plane. A plurality of filling valves 100 and a plurality of holders 20 are arranged in pairs on the outer peripheral edge of the turning table 2 at equal intervals along the circumferential direction.
旋回テーブル2の上方位置には、貯液タンク30が配置されている。この貯液タンク30は、旋回テーブル2と一体となって同期回転する。この貯液タンク30と各充填バルブ100は、液体供給管120により接続されている。
A liquid storage tank 30 is disposed above the swivel table 2. The liquid storage tank 30 rotates synchronously with the turning table 2. The liquid storage tank 30 and each filling valve 100 are connected by a liquid supply pipe 120.
充填バルブ100の本体ブロック101の中心部分には上下方向に延びる流路102が形成されており、この流路102の内部には液弁(弁部)103が配置されている。流路102の下部の吐出口102bに弁座102aが形成されており、液弁103が下方移動して弁座102aに当接すると吐出口102bを閉じて飲料31の流通を遮断する。液弁103が上方移動して弁座102aから離れると、飲料31が吐出口102bから吐出される。
液弁103はバルブロッド(ロッド)104を介してエアシリンダ(駆動シリンダ)50に連結されている。そして、エアシリンダ50の上下方向の駆動により液弁103が上下方向(垂直方向)に移動し開状態・閉状態とされる。 Aflow path 102 extending in the vertical direction is formed in the central portion of the main body block 101 of the filling valve 100, and a liquid valve (valve portion) 103 is disposed inside the flow path 102. A valve seat 102a is formed in the discharge port 102b below the flow path 102. When the liquid valve 103 moves downward and contacts the valve seat 102a, the discharge port 102b is closed and the flow of the beverage 31 is blocked. When the liquid valve 103 moves upward and leaves the valve seat 102a, the beverage 31 is discharged from the discharge port 102b.
Theliquid valve 103 is connected to an air cylinder (drive cylinder) 50 through a valve rod (rod) 104. Then, by driving the air cylinder 50 in the vertical direction, the liquid valve 103 moves in the vertical direction (vertical direction) to be in an open state or a closed state.
液弁103はバルブロッド(ロッド)104を介してエアシリンダ(駆動シリンダ)50に連結されている。そして、エアシリンダ50の上下方向の駆動により液弁103が上下方向(垂直方向)に移動し開状態・閉状態とされる。 A
The
本体ブロック101の下端には充填ノズル15が配置され、流路102から吐出口102bを経て流下した飲料31を容器3の内部に注ぐ。
The filling nozzle 15 is disposed at the lower end of the main body block 101, and the beverage 31 flowing down from the flow path 102 through the discharge port 102b is poured into the container 3.
ホルダ20は旋回テーブル2に固定されており、容器3を保持し、保持した容器3を充填バルブ100の充填ノズル15の下方位置に保持する。
The holder 20 is fixed to the swivel table 2, holds the container 3, and holds the held container 3 at a position below the filling nozzle 15 of the filling valve 100.
貯液タンク30の内部には、容器3に充填すべき飲料等の飲料31が貯留されている。また貯液タンク30の内部のうち、貯留している飲料31の上側の空間(以下、気相と称する)には、充填する飲料31の種類に応じた気体が貯えられている。
Beverage 31 such as a beverage to be filled in the container 3 is stored in the liquid storage tank 30. Further, in the interior of the liquid storage tank 30, a gas corresponding to the type of the beverage 31 to be filled is stored in a space above the stored beverage 31 (hereinafter referred to as a gas phase).
液体供給管120は、その上端が貯液タンク30に連通しており、その下端が充填バルブ100の流路102の上部に形成された供給口102cに連通して、貯液タンク30と充填バルブ100とを接続している。
また、充填バルブ100と貯液タンク30との間にはカウンタ配管37が設けられており、カウンタ配管37にはカウンタ弁35が設けられている。カウンタ配管37は、貯液タンク30の気相と充填バルブ100の内部を繋ぎ、カウンタ弁35を開くことで、充填バルブ100内圧力と貯液タンク30の気相の圧力を同じにできる。 Theliquid supply pipe 120 has an upper end communicating with the liquid storage tank 30, and a lower end communicating with the supply port 102 c formed at the upper part of the flow path 102 of the filling valve 100. 100 is connected.
Acounter pipe 37 is provided between the filling valve 100 and the liquid storage tank 30, and a counter valve 35 is provided in the counter pipe 37. The counter pipe 37 connects the gas phase of the liquid storage tank 30 and the inside of the filling valve 100 and opens the counter valve 35, whereby the pressure inside the filling valve 100 and the pressure of the gas phase of the liquid storage tank 30 can be made the same.
また、充填バルブ100と貯液タンク30との間にはカウンタ配管37が設けられており、カウンタ配管37にはカウンタ弁35が設けられている。カウンタ配管37は、貯液タンク30の気相と充填バルブ100の内部を繋ぎ、カウンタ弁35を開くことで、充填バルブ100内圧力と貯液タンク30の気相の圧力を同じにできる。 The
A
このような液体充填装置03では、エアシリンダ50により液弁103を上方に移動させると、貯液タンク30内の飲料31が、液体供給管120及び充填バルブ100の流路102を通り、充填ノズル15を介して、ホルダ20で保持された容器3の内部に充填される。このとき電磁流量計(図示しない)にて充填流量を計測し、計測した充填流量が予め決められた規定量になったら、エアシリンダ50により液弁103を弁座102aに突き当たるまで下方に移動させる。
In such a liquid filling device 03, when the liquid valve 103 is moved upward by the air cylinder 50, the beverage 31 in the liquid storage tank 30 passes through the liquid supply pipe 120 and the flow path 102 of the filling valve 100, and the filling nozzle 15, the inside of the container 3 held by the holder 20 is filled. At this time, the filling flow rate is measured by an electromagnetic flow meter (not shown), and when the measured filling flow rate reaches a predetermined specified amount, the liquid valve 103 is moved downward by the air cylinder 50 until it hits the valve seat 102a. .
また、図4に示すように、充填バルブ100の流路102内と、エアシリンダ50の作動空間とを隔てるため、ロッド104の上部には、コルゲート管からなり軸方向に伸縮するシール部材105が設けられている。シール部材105の上端部には、外周側に張り出す上部フランジ105aが形成されている。上部フランジ105aは、本体ブロック101を構成する複数の部材101A、101Bの間に挟み込まれることで保持されている。
また、シール部材105の下端部には、内周側に張り出す下部フランジ105bが形成されている。下部フランジ105bは、ロッド104を構成する複数の部材104A、104Bの間に挟み込まれることで保持されている。
シール部材105は、エアシリンダ50の駆動によりロッド104が昇降するのにともなって伸縮する。 Further, as shown in FIG. 4, in order to separate the inside of theflow path 102 of the filling valve 100 from the working space of the air cylinder 50, a seal member 105 made of a corrugated pipe and extending and contracting in the axial direction is formed on the upper portion of the rod 104. Is provided. An upper flange 105 a is formed on the upper end of the seal member 105 so as to project outward. The upper flange 105a is held by being sandwiched between a plurality of members 101A and 101B constituting the main body block 101.
In addition, alower flange 105b is formed at the lower end portion of the seal member 105 so as to project to the inner peripheral side. The lower flange 105b is held by being sandwiched between a plurality of members 104A and 104B constituting the rod 104.
Theseal member 105 expands and contracts as the rod 104 moves up and down by driving the air cylinder 50.
また、シール部材105の下端部には、内周側に張り出す下部フランジ105bが形成されている。下部フランジ105bは、ロッド104を構成する複数の部材104A、104Bの間に挟み込まれることで保持されている。
シール部材105は、エアシリンダ50の駆動によりロッド104が昇降するのにともなって伸縮する。 Further, as shown in FIG. 4, in order to separate the inside of the
In addition, a
The
さて、本実施形態の充填バルブ100において、ロッド104の上部には、液体供給管120から流路102内に流れ込んだ飲料31の螺旋状の流れをほぼ鉛直下向きの流れに変換する整流部106が形成されている。
整流部106は、ロッド104の外周面に周方向に間隔を隔てて形成された複数の凹部107から構成されている。
ロッド104には、シール部材105の下方において、その外径が上方から下方に向けて漸次縮小するテーパ部108が形成されている。前記の各凹部107は、上下方向に長い縦長形状で、テーパ部108よりも上方の部分からテーパ部108にかけて、上下方向に連続して形成されている。 In the fillingvalve 100 of the present embodiment, a rectifying unit 106 that converts the spiral flow of the beverage 31 that has flowed into the flow channel 102 from the liquid supply pipe 120 into a substantially vertically downward flow is provided above the rod 104. Is formed.
The rectifyingunit 106 includes a plurality of recesses 107 formed on the outer peripheral surface of the rod 104 at intervals in the circumferential direction.
Therod 104 is formed with a taper portion 108 whose outer diameter gradually decreases from above to below the seal member 105. Each of the concave portions 107 has a vertically long shape that is long in the vertical direction, and is continuously formed in the vertical direction from a portion above the taper portion 108 to the taper portion 108.
整流部106は、ロッド104の外周面に周方向に間隔を隔てて形成された複数の凹部107から構成されている。
ロッド104には、シール部材105の下方において、その外径が上方から下方に向けて漸次縮小するテーパ部108が形成されている。前記の各凹部107は、上下方向に長い縦長形状で、テーパ部108よりも上方の部分からテーパ部108にかけて、上下方向に連続して形成されている。 In the filling
The rectifying
The
一方、ロッド104のテーパ部108に対向する位置において、流路102の内周面には上方から下方に向けて内径が漸次縮小する流量調整部109が形成されている。
凹部107は、ロッド104がエアシリンダ50の駆動に伴って昇降したときに、流量調整部109との間に形成される絞り110の面積が変化するように、ロッド104の周方向の幅寸法、およびロッド104の径方向の深さが、ロッド104の上下方向の位置によって異なる。 On the other hand, at a position facing thetaper portion 108 of the rod 104, a flow rate adjusting portion 109 is formed on the inner peripheral surface of the flow path 102 so that the inner diameter gradually decreases from the top to the bottom.
Theconcave portion 107 has a width dimension in the circumferential direction of the rod 104 so that the area of the throttle 110 formed between the rod 104 and the flow rate adjusting unit 109 changes when the rod 104 moves up and down as the air cylinder 50 is driven. The depth of the rod 104 in the radial direction varies depending on the position of the rod 104 in the vertical direction.
凹部107は、ロッド104がエアシリンダ50の駆動に伴って昇降したときに、流量調整部109との間に形成される絞り110の面積が変化するように、ロッド104の周方向の幅寸法、およびロッド104の径方向の深さが、ロッド104の上下方向の位置によって異なる。 On the other hand, at a position facing the
The
以上説明した液体充填装置03は、1本目の容器3に、次の工程を順番に行うことにより炭酸飲料を充填する。
[洗浄処理]
初めに、洗浄液を流路102内に循環させるために、充填バルブ100の先端に定置洗浄用キャップ40(Clean In Place:以下、CIPキャップ40とよぶ)を装着する。CIPキャップ40は、充填バルブ100の先端の開口部を封止するため、充填バルブ100からは洗浄液が外部に排出されない。
洗浄液を流路102に流し込み、流路102に洗浄液を循環させることで、充填バルブ100の内部を洗浄する。定められた洗浄液の循環を終えたら、CIPキャップ40を外し、洗浄液を外部に排出する。その後、洗浄液を洗い流し、空気を吹き込むことで流路102に残存する液体を外部に排出させる。 Theliquid filling apparatus 03 described above fills the first container 3 with carbonated beverages by sequentially performing the following steps.
[Cleaning treatment]
First, in order to circulate the cleaning liquid in theflow path 102, a stationary cleaning cap 40 (hereinafter referred to as “CIP cap 40”) is attached to the tip of the filling valve 100. Since the CIP cap 40 seals the opening at the tip of the filling valve 100, the cleaning liquid is not discharged from the filling valve 100 to the outside.
The inside of the fillingvalve 100 is cleaned by flowing the cleaning liquid into the flow path 102 and circulating the cleaning liquid through the flow path 102. When the circulation of the predetermined cleaning liquid is finished, the CIP cap 40 is removed and the cleaning liquid is discharged to the outside. Thereafter, the cleaning liquid is washed away and air is blown to discharge the liquid remaining in the channel 102 to the outside.
[洗浄処理]
初めに、洗浄液を流路102内に循環させるために、充填バルブ100の先端に定置洗浄用キャップ40(Clean In Place:以下、CIPキャップ40とよぶ)を装着する。CIPキャップ40は、充填バルブ100の先端の開口部を封止するため、充填バルブ100からは洗浄液が外部に排出されない。
洗浄液を流路102に流し込み、流路102に洗浄液を循環させることで、充填バルブ100の内部を洗浄する。定められた洗浄液の循環を終えたら、CIPキャップ40を外し、洗浄液を外部に排出する。その後、洗浄液を洗い流し、空気を吹き込むことで流路102に残存する液体を外部に排出させる。 The
[Cleaning treatment]
First, in order to circulate the cleaning liquid in the
The inside of the filling
[加圧ドレン処理]
続いて、充填バルブ100の内部に飲料31を充満させる加圧ドレン処理を行う。
加圧ドレン処理は、先ず、充填バルブ100の内部を加圧することで、洗浄処理で残存する空気を充填バルブ100の外部に排出する。そして、液弁103を閉じてから、飲料31を充填バルブ100の内部に充満させる。充填バルブ100への飲料31の流量は、絞り110の開度により調整される。
飲料31を充填バルブ100の内部に充満させる際、絞り110で飲料31が通過する流路が一旦狭くなるため、多数の気泡が発生する。この発生した気泡は、絞り110付近に停滞する。
なお、加圧ドレン処理は、飲料31の炭酸ガス含有量に応じた飽和蒸気圧で行う。 [Pressure drain treatment]
Subsequently, a pressure drain process for filling thebeverage 31 in the filling valve 100 is performed.
In the pressure drain process, first, the inside of the fillingvalve 100 is pressurized to discharge the air remaining in the cleaning process to the outside of the filling valve 100. Then, after the liquid valve 103 is closed, the beverage 31 is filled into the filling valve 100. The flow rate of the beverage 31 to the filling valve 100 is adjusted by the opening degree of the throttle 110.
When filling the inside of the fillingvalve 100 with the beverage 31, the flow path through which the beverage 31 passes through the throttle 110 is once narrowed, and thus a large number of bubbles are generated. The generated bubbles stagnate in the vicinity of the diaphragm 110.
The pressurized drain process is performed at a saturated vapor pressure corresponding to the carbon dioxide content of thebeverage 31.
続いて、充填バルブ100の内部に飲料31を充満させる加圧ドレン処理を行う。
加圧ドレン処理は、先ず、充填バルブ100の内部を加圧することで、洗浄処理で残存する空気を充填バルブ100の外部に排出する。そして、液弁103を閉じてから、飲料31を充填バルブ100の内部に充満させる。充填バルブ100への飲料31の流量は、絞り110の開度により調整される。
飲料31を充填バルブ100の内部に充満させる際、絞り110で飲料31が通過する流路が一旦狭くなるため、多数の気泡が発生する。この発生した気泡は、絞り110付近に停滞する。
なお、加圧ドレン処理は、飲料31の炭酸ガス含有量に応じた飽和蒸気圧で行う。 [Pressure drain treatment]
Subsequently, a pressure drain process for filling the
In the pressure drain process, first, the inside of the filling
When filling the inside of the filling
The pressurized drain process is performed at a saturated vapor pressure corresponding to the carbon dioxide content of the
[気泡除去処理]
加圧ドレン処理後、絞り110で発生した気泡を除去するために、気泡除去処理を行う。気泡除去処理が、本実施形態の特徴部分である。
気泡除去処理では、まず、充填バルブ100の内部を、飲料を充填する圧力(以下、充填圧力)まで昇圧する。次に、図3に示すように、洗浄処理で使用するCIPキャップ40(閉塞体)を充填バルブ100の先端に装着する。そうすると、CIPキャップ40で充填バルブ100の先端の開口部が閉塞され、充填バルブ100(流路102)の内部が密閉される。
そして、カウンタ弁35を開く。そうすると、貯液タンク30の気相の圧力と充填バルブ100の内部の圧力が同じになるため、液弁103にはCIPキャップ40側からも充填圧力がかかる。
続いて、液弁103を開き、そのまま所定の時間だけ維持する。液弁103を開くと、飲料31に対して、貯液タンク30の気相からかかる圧力と、CIPキャップ40側からかかる圧力とが等しくなる。つまり、飲料31に対して上からかかる圧力と下方からかかる圧力が等しくなるため、気泡は自身の浮力により流路102を上昇し、貯液タンク30の気相まで移動する。液弁103を開いたままにする時間、つまり、気泡を除去する時間は、飲料の種類によって相違する。そのため、気泡を除去する時間と飲料の種類を対応させたデータを予め保持しておくことで、所定の時間を設定することができる。
所定の時間が経過したら、液弁103とカウンタ弁35を閉じてから、CIPキャップ40を外す。そして、飲料31の充填を開始する。 [Bubble removal processing]
After the pressure drain process, a bubble removal process is performed in order to remove the bubbles generated at thethrottle 110. The bubble removal process is a characteristic part of this embodiment.
In the bubble removal process, first, the inside of the fillingvalve 100 is increased to a pressure for filling a beverage (hereinafter, filling pressure). Next, as shown in FIG. 3, the CIP cap 40 (closed body) used in the cleaning process is attached to the tip of the filling valve 100. If it does so, the opening part of the front-end | tip of the filling valve 100 will be obstruct | occluded with the CIP cap 40, and the inside of the filling valve 100 (flow path 102) will be sealed.
Then, the counter valve 35 is opened. Then, since the pressure in the gas phase in theliquid storage tank 30 and the pressure in the filling valve 100 become the same, the filling pressure is applied to the liquid valve 103 also from the CIP cap 40 side.
Subsequently, theliquid valve 103 is opened and maintained as it is for a predetermined time. When the liquid valve 103 is opened, the pressure applied to the beverage 31 from the gas phase of the liquid storage tank 30 is equal to the pressure applied from the CIP cap 40 side. That is, since the pressure applied from above to the beverage 31 is equal to the pressure applied from below, the bubbles move up the flow path 102 by their own buoyancy and move to the gas phase of the liquid storage tank 30. The time for which the liquid valve 103 is kept open, that is, the time for removing bubbles is different depending on the type of beverage. Therefore, the predetermined time can be set by holding in advance data that associates the time for removing bubbles with the type of beverage.
When the predetermined time has elapsed, theliquid valve 103 and the counter valve 35 are closed, and then the CIP cap 40 is removed. Then, the filling of the beverage 31 is started.
加圧ドレン処理後、絞り110で発生した気泡を除去するために、気泡除去処理を行う。気泡除去処理が、本実施形態の特徴部分である。
気泡除去処理では、まず、充填バルブ100の内部を、飲料を充填する圧力(以下、充填圧力)まで昇圧する。次に、図3に示すように、洗浄処理で使用するCIPキャップ40(閉塞体)を充填バルブ100の先端に装着する。そうすると、CIPキャップ40で充填バルブ100の先端の開口部が閉塞され、充填バルブ100(流路102)の内部が密閉される。
そして、カウンタ弁35を開く。そうすると、貯液タンク30の気相の圧力と充填バルブ100の内部の圧力が同じになるため、液弁103にはCIPキャップ40側からも充填圧力がかかる。
続いて、液弁103を開き、そのまま所定の時間だけ維持する。液弁103を開くと、飲料31に対して、貯液タンク30の気相からかかる圧力と、CIPキャップ40側からかかる圧力とが等しくなる。つまり、飲料31に対して上からかかる圧力と下方からかかる圧力が等しくなるため、気泡は自身の浮力により流路102を上昇し、貯液タンク30の気相まで移動する。液弁103を開いたままにする時間、つまり、気泡を除去する時間は、飲料の種類によって相違する。そのため、気泡を除去する時間と飲料の種類を対応させたデータを予め保持しておくことで、所定の時間を設定することができる。
所定の時間が経過したら、液弁103とカウンタ弁35を閉じてから、CIPキャップ40を外す。そして、飲料31の充填を開始する。 [Bubble removal processing]
After the pressure drain process, a bubble removal process is performed in order to remove the bubbles generated at the
In the bubble removal process, first, the inside of the filling
Then, the counter valve 35 is opened. Then, since the pressure in the gas phase in the
Subsequently, the
When the predetermined time has elapsed, the
[飲料充填処理]
飲料の充填に先立って、容器3を充填バルブ100の先端に取り付ける。カウンタ弁35を開き、容器3の内部を貯液タンク30の気相と同圧にする。同圧とすることで、飲料31が充填された際に気泡が形成されることを防ぐことができる。
そして、液弁103を再び開くと、充填ノズル15を介して飲料31が容器3に充填される。
なお、充填量は予め充填バルブの流量制御部(図示しない)で設定しておくことができる。 [Beverage filling process]
Prior to filling the beverage, thecontainer 3 is attached to the tip of the filling valve 100. The counter valve 35 is opened to make the inside of the container 3 have the same pressure as the gas phase of the liquid storage tank 30. By setting the same pressure, it is possible to prevent bubbles from being formed when the beverage 31 is filled.
When theliquid valve 103 is opened again, the beverage 31 is filled into the container 3 via the filling nozzle 15.
The filling amount can be set in advance by a flow rate control unit (not shown) of the filling valve.
飲料の充填に先立って、容器3を充填バルブ100の先端に取り付ける。カウンタ弁35を開き、容器3の内部を貯液タンク30の気相と同圧にする。同圧とすることで、飲料31が充填された際に気泡が形成されることを防ぐことができる。
そして、液弁103を再び開くと、充填ノズル15を介して飲料31が容器3に充填される。
なお、充填量は予め充填バルブの流量制御部(図示しない)で設定しておくことができる。 [Beverage filling process]
Prior to filling the beverage, the
When the
The filling amount can be set in advance by a flow rate control unit (not shown) of the filling valve.
本実施形態の気泡除去処理において、加圧ドレン処理で絞り110に発生した気泡を除去できる。そうすると、発生した気泡を含むことなく飲料31を容器3に充填できる。したがって、設定した正規の充填量の飲料31を容器3に充填できる。
In the bubble removal process of the present embodiment, bubbles generated in the diaphragm 110 by the pressure drain process can be removed. Then, the beverage 31 can be filled into the container 3 without including the generated bubbles. Therefore, the container 3 can be filled with the set regular filling amount of the beverage 31.
また、本実施形態に係る気泡除去処理は、特に糖度が低い炭酸飲料を充填する際に有効である。発生する気泡の大きさは糖度の影響を受け、糖度が低いほど気泡は大きくなるが、大きい気泡は、飲料31に溶解しにくいために、そのまま残留するからである。
Moreover, the bubble removal process according to the present embodiment is particularly effective when filling a carbonated beverage having a low sugar content. The size of the generated bubbles is affected by the sugar content, and the lower the sugar content, the larger the bubbles. However, since the large bubbles are difficult to dissolve in the beverage 31, they remain as they are.
さらに、本実施形態の気泡除去処理では、液体充填装置03に付属しているCIPキャップ40を使用するため、新たに部材を追加する必要がない。そのため、既存の液体充填装置03により気泡除去処理を行うことができる。
Furthermore, since the CIP cap 40 attached to the liquid filling device 03 is used in the bubble removal process of this embodiment, it is not necessary to add a new member. Therefore, the bubble removal process can be performed by the existing liquid filling apparatus 03.
[第2実施形態]
第1実施形態では、加圧ドレン処理後にCIPキャップ40を使用することで、気泡を除去する方法について説明した。
本実施形態では、絞り110の開度(液弁103の開度)を調整することにより、絞り110に発生した気泡を除去する。 [Second Embodiment]
In 1st Embodiment, the method of removing a bubble was demonstrated by using theCIP cap 40 after a pressure drain process.
In the present embodiment, bubbles generated in thethrottle 110 are removed by adjusting the opening of the throttle 110 (the opening of the liquid valve 103).
第1実施形態では、加圧ドレン処理後にCIPキャップ40を使用することで、気泡を除去する方法について説明した。
本実施形態では、絞り110の開度(液弁103の開度)を調整することにより、絞り110に発生した気泡を除去する。 [Second Embodiment]
In 1st Embodiment, the method of removing a bubble was demonstrated by using the
In the present embodiment, bubbles generated in the
以下、本実施形態における飲料充填方法を説明する。第1実施形態と同様の処理は簡潔に説明し、相違点を中心に説明する。
[洗浄処理]
充填バルブ100の先端にCIPキャップ40を装着し、洗浄液により流路102を洗浄する。そして、CIPキャップ40を外し、洗浄液を洗い流し、空気を吹き込むことで流路102に残存する液体を外部に排出させる。
[加圧ドレン処理]
加圧ドレンは、第1実施形態と同様に、充填バルブ100の内部を加圧し、洗浄処理で残存する空気を充填バルブ100の外部に排出する。そして、流路102を通じて、飲料を充填バルブ100(流路102)の内部に充満させる。この際、液弁103は閉じている。 Hereinafter, the beverage filling method in the present embodiment will be described. Processing similar to that of the first embodiment will be described briefly, and differences will be mainly described.
[Cleaning treatment]
ACIP cap 40 is attached to the tip of the filling valve 100, and the flow path 102 is cleaned with a cleaning liquid. Then, the CIP cap 40 is removed, the cleaning liquid is washed away, and air is blown to discharge the liquid remaining in the flow path 102 to the outside.
[Pressure drain treatment]
As with the first embodiment, the pressurized drain pressurizes the inside of the fillingvalve 100 and discharges air remaining in the cleaning process to the outside of the filling valve 100. Then, the beverage is filled into the filling valve 100 (flow path 102) through the flow path 102. At this time, the liquid valve 103 is closed.
[洗浄処理]
充填バルブ100の先端にCIPキャップ40を装着し、洗浄液により流路102を洗浄する。そして、CIPキャップ40を外し、洗浄液を洗い流し、空気を吹き込むことで流路102に残存する液体を外部に排出させる。
[加圧ドレン処理]
加圧ドレンは、第1実施形態と同様に、充填バルブ100の内部を加圧し、洗浄処理で残存する空気を充填バルブ100の外部に排出する。そして、流路102を通じて、飲料を充填バルブ100(流路102)の内部に充満させる。この際、液弁103は閉じている。 Hereinafter, the beverage filling method in the present embodiment will be described. Processing similar to that of the first embodiment will be described briefly, and differences will be mainly described.
[Cleaning treatment]
A
[Pressure drain treatment]
As with the first embodiment, the pressurized drain pressurizes the inside of the filling
[気泡除去処理]
次に、本実施形態の特徴部分である、気泡除去処理を、図4を参照して、説明する。
加圧ドレン処理後、液弁103は閉じているため、領域R1もほぼ密閉されている。そのため、気泡はテーパ部108と流路102の間に停滞する。
ここで、ロッド104を上方向Xに所定の距離だけ引き上げ、液弁103を開く。そうすると、流量調整部109とテーパ部108の間の領域R2に空隙Pが形成される。気泡は浮力によりこの空隙Pを矢印Hの方向に上昇し、貯液タンク30の気相まで移動する。そのため、発生した気泡は絞り110から除去される。
つまり、ロッド104を所定の距離だけ引き上げることで、気泡の通路が形成され、気泡が除去される。
そして、ロッド104を引き上げた状態を所定の時間維持し、飲料充填処理に移る。
なお、所定の距離は、気泡が通過できる最低限の距離とする。 [Bubble removal processing]
Next, the bubble removal process, which is a characteristic part of the present embodiment, will be described with reference to FIG.
Since theliquid valve 103 is closed after the pressure drain process, the region R1 is also almost sealed. Therefore, the bubbles are stagnated between the tapered portion 108 and the flow path 102.
Here, therod 104 is pulled upward by a predetermined distance, and the liquid valve 103 is opened. As a result, a gap P is formed in a region R2 between the flow rate adjusting portion 109 and the tapered portion 108. Bubbles rise in this gap P in the direction of arrow H due to buoyancy and move to the gas phase of the liquid storage tank 30. Therefore, the generated bubbles are removed from the diaphragm 110.
That is, by pulling up therod 104 by a predetermined distance, a bubble passage is formed and the bubbles are removed.
And the state which pulled up therod 104 is maintained for a predetermined time, and it transfers to a drink filling process.
The predetermined distance is a minimum distance through which bubbles can pass.
次に、本実施形態の特徴部分である、気泡除去処理を、図4を参照して、説明する。
加圧ドレン処理後、液弁103は閉じているため、領域R1もほぼ密閉されている。そのため、気泡はテーパ部108と流路102の間に停滞する。
ここで、ロッド104を上方向Xに所定の距離だけ引き上げ、液弁103を開く。そうすると、流量調整部109とテーパ部108の間の領域R2に空隙Pが形成される。気泡は浮力によりこの空隙Pを矢印Hの方向に上昇し、貯液タンク30の気相まで移動する。そのため、発生した気泡は絞り110から除去される。
つまり、ロッド104を所定の距離だけ引き上げることで、気泡の通路が形成され、気泡が除去される。
そして、ロッド104を引き上げた状態を所定の時間維持し、飲料充填処理に移る。
なお、所定の距離は、気泡が通過できる最低限の距離とする。 [Bubble removal processing]
Next, the bubble removal process, which is a characteristic part of the present embodiment, will be described with reference to FIG.
Since the
Here, the
That is, by pulling up the
And the state which pulled up the
The predetermined distance is a minimum distance through which bubbles can pass.
[飲料充填処理]
容器3を充填バルブ100の先端に取り付ける。カウンタ弁35を開き、容器3の内部を貯液タンク30の気相と同じ圧力とする。そして、液弁103の開度をさらに大きくすることで、充填ノズル15を介して飲料31を容器3に充填する。 [Beverage filling process]
Thecontainer 3 is attached to the tip of the filling valve 100. The counter valve 35 is opened, and the inside of the container 3 is set to the same pressure as the gas phase of the liquid storage tank 30. Then, the beverage 31 is filled into the container 3 via the filling nozzle 15 by further increasing the opening of the liquid valve 103.
容器3を充填バルブ100の先端に取り付ける。カウンタ弁35を開き、容器3の内部を貯液タンク30の気相と同じ圧力とする。そして、液弁103の開度をさらに大きくすることで、充填ノズル15を介して飲料31を容器3に充填する。 [Beverage filling process]
The
本実施形態の充填方法では、気泡除去処理において、絞り110に発生した気泡を除去できるため、設定した正規の充填量の飲料31を容器3に充填できる。
本実施形態では、他の部材(例えば第1実施形態におけるCIPキャップ40)を使用せず、液弁103の開度の調整のみで気泡を除去できる。そうすると、飲料充填を終了した後に、他の部材を洗浄する必要がない。そのため、作業の手間を省くことができる。 In the filling method of the present embodiment, in the bubble removal process, bubbles generated in thethrottle 110 can be removed, so that the set regular filling amount of the beverage 31 can be filled into the container 3.
In this embodiment, bubbles can be removed only by adjusting the opening of theliquid valve 103 without using other members (for example, the CIP cap 40 in the first embodiment). If it does so, it is not necessary to wash | clean another member after complete | finishing drink filling. Therefore, it is possible to save labor.
本実施形態では、他の部材(例えば第1実施形態におけるCIPキャップ40)を使用せず、液弁103の開度の調整のみで気泡を除去できる。そうすると、飲料充填を終了した後に、他の部材を洗浄する必要がない。そのため、作業の手間を省くことができる。 In the filling method of the present embodiment, in the bubble removal process, bubbles generated in the
In this embodiment, bubbles can be removed only by adjusting the opening of the
[第3実施形態]
上記実施形態では、気泡除去処理を行うことで、正規の充填量の飲料31を充填する方法について説明した。本実施形態では、気泡除去処理を行わずに正規の充填量の飲料31を充填する方法について説明する。 [Third Embodiment]
In the said embodiment, the method of filling thedrink 31 of the regular filling amount by performing bubble removal processing was demonstrated. In the present embodiment, a method of filling the regular filling amount of the beverage 31 without performing the bubble removing process will be described.
上記実施形態では、気泡除去処理を行うことで、正規の充填量の飲料31を充填する方法について説明した。本実施形態では、気泡除去処理を行わずに正規の充填量の飲料31を充填する方法について説明する。 [Third Embodiment]
In the said embodiment, the method of filling the
本実施形態では、以下の処理により飲料を充填する。なお、上記実施形態と同様の処理は簡潔に説明し、相違点を中心に説明する。
[洗浄処理]
充填ノズル15の先端にCIPキャップ40を装着し、洗浄液により流路102を洗浄する。CIPキャップ40を外し、洗浄液を洗い流し、空気を吹き込むことで流路102に残存する液体を外部に排出させる。
[加圧ドレン処理]
加圧ドレンは、第1実施形態と同様に、充填バルブ100の内部を加圧し、洗浄処理で残存した空気を充填バルブ100の外部に排出する。そして、飲料31を流路102内に充満させる。この際、液弁103は閉じている。 In the present embodiment, the beverage is filled by the following process. Note that processing similar to that in the above embodiment will be described briefly, and differences will be mainly described.
[Cleaning treatment]
ACIP cap 40 is attached to the tip of the filling nozzle 15 and the flow path 102 is cleaned with a cleaning liquid. The CIP cap 40 is removed, the cleaning liquid is washed away, and air is blown to discharge the liquid remaining in the flow path 102 to the outside.
[Pressure drain treatment]
As with the first embodiment, the pressurized drain pressurizes the inside of the fillingvalve 100 and discharges the air remaining in the cleaning process to the outside of the filling valve 100. Then, the beverage 31 is filled in the flow path 102. At this time, the liquid valve 103 is closed.
[洗浄処理]
充填ノズル15の先端にCIPキャップ40を装着し、洗浄液により流路102を洗浄する。CIPキャップ40を外し、洗浄液を洗い流し、空気を吹き込むことで流路102に残存する液体を外部に排出させる。
[加圧ドレン処理]
加圧ドレンは、第1実施形態と同様に、充填バルブ100の内部を加圧し、洗浄処理で残存した空気を充填バルブ100の外部に排出する。そして、飲料31を流路102内に充満させる。この際、液弁103は閉じている。 In the present embodiment, the beverage is filled by the following process. Note that processing similar to that in the above embodiment will be described briefly, and differences will be mainly described.
[Cleaning treatment]
A
[Pressure drain treatment]
As with the first embodiment, the pressurized drain pressurizes the inside of the filling
[飲料充填処理]
加圧ドレン後、容器3を充填バルブ100の先端に装着させ、充填ノズル15を介して飲料充填を行う。本実施形態における飲料充填量は、データベースに基づいて設定される。
例えば図5に示すように、充填する飲料31の種類(A,B,C・・・)ごとに、不足充填量のデータベースを作成しておく。
そのため、作業者は充填する飲料31を決定したら、充填量を決定する充填量制御装置(図示しない)においてその種類に対応するボタンを押す。そうすると、不足充填量を補った量の飲料31が充填される。
この不足充填量は、いくつかの方法により決定できる。
例えば、絞り110に発生する気泡の体積は、飲料31に対する炭酸ガスの含有量と糖度に大きく依存することが判っているため、飲料31の炭酸ガスの含有量と糖度の値を予め測定し、気泡の体積、つまり不足充填量を算出する。
また、空の容器3の重量を予め測定した後に、所定量の飲料31を充填し、充填後の容器3の重量を測定する。そして、その重量の差から、不足充填量を算出する。
このように算出した不足充填量を、飲料の種類ごとの設定値としてデータベース化しておく。そして、データベースの設定値を飲料充填量として設定する。そうすることで、容器3には設定された充填量、つまり、正規の充填量の飲料31が充填される。 [Beverage filling process]
After the pressure drain, thecontainer 3 is attached to the tip of the filling valve 100 and the beverage is filled through the filling nozzle 15. The beverage filling amount in the present embodiment is set based on a database.
For example, as shown in FIG. 5, a database of insufficient filling amounts is created for each type (A, B, C...) Ofbeverage 31 to be filled.
Therefore, when the operator determines thebeverage 31 to be filled, the operator presses a button corresponding to the type in a filling amount control device (not shown) for determining the filling amount. If it does so, the drink 31 of the quantity which supplemented the insufficient filling quantity will be filled.
This underfill amount can be determined by several methods.
For example, since it is known that the volume of bubbles generated in thethrottle 110 depends greatly on the content and sugar content of the carbon dioxide gas with respect to the beverage 31, the content of the carbon dioxide gas and the sugar content of the beverage 31 are measured in advance, The volume of bubbles, that is, the insufficient filling amount is calculated.
Further, after the weight of theempty container 3 is measured in advance, a predetermined amount of beverage 31 is filled, and the weight of the filled container 3 is measured. Then, an insufficient filling amount is calculated from the difference in weight.
The insufficient filling amount calculated in this way is stored in a database as a set value for each type of beverage. And the setting value of a database is set as a drink filling amount. By doing so, thecontainer 3 is filled with a set filling amount, that is, a beverage 31 having a regular filling amount.
加圧ドレン後、容器3を充填バルブ100の先端に装着させ、充填ノズル15を介して飲料充填を行う。本実施形態における飲料充填量は、データベースに基づいて設定される。
例えば図5に示すように、充填する飲料31の種類(A,B,C・・・)ごとに、不足充填量のデータベースを作成しておく。
そのため、作業者は充填する飲料31を決定したら、充填量を決定する充填量制御装置(図示しない)においてその種類に対応するボタンを押す。そうすると、不足充填量を補った量の飲料31が充填される。
この不足充填量は、いくつかの方法により決定できる。
例えば、絞り110に発生する気泡の体積は、飲料31に対する炭酸ガスの含有量と糖度に大きく依存することが判っているため、飲料31の炭酸ガスの含有量と糖度の値を予め測定し、気泡の体積、つまり不足充填量を算出する。
また、空の容器3の重量を予め測定した後に、所定量の飲料31を充填し、充填後の容器3の重量を測定する。そして、その重量の差から、不足充填量を算出する。
このように算出した不足充填量を、飲料の種類ごとの設定値としてデータベース化しておく。そして、データベースの設定値を飲料充填量として設定する。そうすることで、容器3には設定された充填量、つまり、正規の充填量の飲料31が充填される。 [Beverage filling process]
After the pressure drain, the
For example, as shown in FIG. 5, a database of insufficient filling amounts is created for each type (A, B, C...) Of
Therefore, when the operator determines the
This underfill amount can be determined by several methods.
For example, since it is known that the volume of bubbles generated in the
Further, after the weight of the
The insufficient filling amount calculated in this way is stored in a database as a set value for each type of beverage. And the setting value of a database is set as a drink filling amount. By doing so, the
本実施形態の充填方法は、容器3に混入する気泡の体積を予め算出し、その体積分に相当する量を正規の充填量に加えて充填する。そうすると、気泡の混入により不足する充填量を補うことができ、容器3に正規の充填量の飲料31を充填できる。
また、データベースに基づく充填量を設定値とすればよいため、他の操作を必要としない。そのため、充填作業に手間がかからない。 In the filling method of this embodiment, the volume of bubbles mixed in thecontainer 3 is calculated in advance, and an amount corresponding to the volume is added to the regular filling amount for filling. If it does so, the filling amount which is insufficient by mixing of air bubbles can be supplemented, and the beverage 31 of the regular filling amount can be filled in the container 3.
Further, since the filling amount based on the database may be set as the set value, no other operation is required. Therefore, it does not take time for filling work.
また、データベースに基づく充填量を設定値とすればよいため、他の操作を必要としない。そのため、充填作業に手間がかからない。 In the filling method of this embodiment, the volume of bubbles mixed in the
Further, since the filling amount based on the database may be set as the set value, no other operation is required. Therefore, it does not take time for filling work.
以上、本発明の実施形態について説明したが、これ以外にも、本発明の主旨を逸脱しない限り、上記実施の形態で挙げた構成を取捨選択したり、他の構成に適宜変更することが可能である。
例えば、第1実施形態では、充填バルブ100の内部を封止できれば足りる。そのため、CIPキャップ40以外にも、充填バルブ100の先端を封止できる部材を設けることにより、本発明の効果を享受できる。
また、第3実施形態では、気泡の大きさと充填する飲料31の温度との関係から不足充填量を算出し、データベースを作成することもできる。 The embodiment of the present invention has been described above. However, other than this, the configuration described in the above embodiment can be selected or changed to another configuration without departing from the gist of the present invention. It is.
For example, in the first embodiment, it is sufficient if the inside of the fillingvalve 100 can be sealed. Therefore, the effect of the present invention can be enjoyed by providing a member that can seal the tip of the filling valve 100 in addition to the CIP cap 40.
Moreover, in 3rd Embodiment, the insufficient filling amount can be calculated from the relationship between the bubble size and the temperature of thebeverage 31 to be filled, and a database can be created.
例えば、第1実施形態では、充填バルブ100の内部を封止できれば足りる。そのため、CIPキャップ40以外にも、充填バルブ100の先端を封止できる部材を設けることにより、本発明の効果を享受できる。
また、第3実施形態では、気泡の大きさと充填する飲料31の温度との関係から不足充填量を算出し、データベースを作成することもできる。 The embodiment of the present invention has been described above. However, other than this, the configuration described in the above embodiment can be selected or changed to another configuration without departing from the gist of the present invention. It is.
For example, in the first embodiment, it is sufficient if the inside of the filling
Moreover, in 3rd Embodiment, the insufficient filling amount can be calculated from the relationship between the bubble size and the temperature of the
01 供給コンベア
02 転送ホイール
03 液体充填装置
04 転送ホイール
05 キャッパ
06 排出ホイール
07 排出コンベア
2 旋回テーブル
3 容器
15 充填ノズル
20 ホルダ
30 貯液タンク
31 液体(飲料)
35 カウンタ弁
37 配管
40 定置洗浄用キャップ(CIPキャップ)
50 エアシリンダ(駆動シリンダ)
100 充填バルブ
101 本体ブロック
101A 部材
102 流路
102a 弁座
102b 吐出口
102c 供給口
103 液弁
104 バルブロッド
104A 部材
105 シール部材
105a 上部フランジ
105b 下部フランジ
109 流量調整部
110 絞り
120 液体供給管
G 旋回軸心
P 空隙
R1,R2 領域
X 上方向 01 Supply conveyor 02Transfer wheel 03 Liquid filling device 04 Transfer wheel 05 Capper 06 Discharge wheel 07 Discharge conveyor 2 Turning table 3 Container 15 Filling nozzle 20 Holder 30 Liquid storage tank 31 Liquid (beverage)
35Counter valve 37 Piping 40 Cap for stationary cleaning (CIP cap)
50 Air cylinder (drive cylinder)
100Filling valve 101 Body block 101A Member 102 Flow path 102a Valve seat 102b Discharge port 102c Supply port 103 Liquid valve 104 Valve rod 104A Member 105 Seal member 105a Upper flange 105b Lower flange 109 Flow rate adjusting unit 110 Restriction 120 Liquid supply pipe G Rotating shaft Center P Space R1, R2 Region X Up
02 転送ホイール
03 液体充填装置
04 転送ホイール
05 キャッパ
06 排出ホイール
07 排出コンベア
2 旋回テーブル
3 容器
15 充填ノズル
20 ホルダ
30 貯液タンク
31 液体(飲料)
35 カウンタ弁
37 配管
40 定置洗浄用キャップ(CIPキャップ)
50 エアシリンダ(駆動シリンダ)
100 充填バルブ
101 本体ブロック
101A 部材
102 流路
102a 弁座
102b 吐出口
102c 供給口
103 液弁
104 バルブロッド
104A 部材
105 シール部材
105a 上部フランジ
105b 下部フランジ
109 流量調整部
110 絞り
120 液体供給管
G 旋回軸心
P 空隙
R1,R2 領域
X 上方向 01 Supply conveyor 02
35
50 Air cylinder (drive cylinder)
100
Claims (4)
- 飲料が吐出される吐出口と、前記吐出口より上流側に形成される絞りと、を備える充填バルブによって、炭酸を含む飲料を容器へ充填する方法であって、
前記充填バルブの内部を洗浄する洗浄処理と、
前記充填バルブの内部の空気を加圧することで外部に排出し、前記充填バルブの内部に前記飲料を充満させ、前記吐出口および前記絞りを閉状態とする加圧ドレン処理と、
前記加圧ドレン処理後に、前記加圧ドレン処理の際に、前記充填バルブの内部に発生した気泡を除去する気泡除去処理と、
前記気泡除去処理後に、前記飲料を前記容器に充填する飲料充填処理と、を備える、
ことを特徴とする飲料の充填方法。 A method of filling a beverage containing carbonic acid into a container by a filling valve comprising a discharge port from which a beverage is discharged and a throttle formed upstream from the discharge port,
A cleaning process for cleaning the inside of the filling valve;
Pressurizing and draining to the outside by pressurizing air inside the filling valve, filling the beverage inside the filling valve, and closing the discharge port and the throttle,
A bubble removal process for removing bubbles generated inside the filling valve during the pressure drain process after the pressure drain process;
A beverage filling process for filling the container with the beverage after the bubble removal process,
A beverage filling method characterized by the above. - 前記気泡除去処理は、前記充填バルブの先端を閉塞し、
前記充填バルブの内部を加圧し、前記吐出口および前記絞りを開状態とした後に、
前記充填バルブの先端を開放する、
請求項1に記載の飲料の充填方法。 The bubble removal process closes the tip of the filling valve,
After pressurizing the inside of the filling valve and opening the discharge port and the throttle,
Opening the tip of the filling valve;
The beverage filling method according to claim 1. - 前記気泡除去処理は、前記絞りを所定の距離だけ開状態とする、
請求項1又は請求項2に記載の飲料の充填方法。 In the bubble removal process, the aperture is opened by a predetermined distance.
The beverage filling method according to claim 1 or 2. - 飲料が吐出される吐出口と、前記吐出口より上流側に形成される絞りと、を備える充填バルブによって、炭酸を含む飲料を容器へ充填する方法であって、
前記充填バルブの内部を洗浄する洗浄処理と、
前記充填バルブの内部の空気を加圧することで外部に排出し、前記充填バルブの内部に前記飲料を充満させ、前記吐出口および絞りを閉状態とする加圧ドレン処理と、
前記加圧ドレン処理後に、前記加圧ドレン処理の際に発生する気泡の体積を想定し、不足充填量を補うことで、前記飲料を前記容器に充填する飲料供給処理と、を備える、
ことを特徴とする飲料の充填方法。 A method of filling a beverage containing carbonic acid into a container by a filling valve comprising a discharge port from which a beverage is discharged and a throttle formed upstream from the discharge port,
A cleaning process for cleaning the inside of the filling valve;
Pressurizing and draining to the outside by pressurizing the air inside the filling valve, filling the beverage inside the filling valve, and closing the discharge port and the throttle,
A beverage supply process for filling the container with the beverage by compensating for the insufficient filling amount assuming the volume of bubbles generated during the pressurized drain treatment after the pressurized drain treatment,
A beverage filling method characterized by the above.
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CN106335864A (en) * | 2016-11-03 | 2017-01-18 | 南京保立隆包装机械有限公司 | Liquid filling valve and operating method thereof |
CN106395717A (en) * | 2016-10-21 | 2017-02-15 | 张家港市万金机械有限公司 | Hot filling valve |
CN108216707A (en) * | 2018-02-06 | 2018-06-29 | 皇氏集团华南乳品有限公司 | A kind of milk for adding particulate matter is filling to use filling head |
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US11221179B2 (en) * | 2018-10-26 | 2022-01-11 | E. & J. Gallo Winery | Low profile design air tunnel system and method for providing uniform air flow in a refractance window dryer |
JP7388990B2 (en) * | 2020-07-13 | 2023-11-29 | 三菱重工機械システム株式会社 | Filling valve device and filling system |
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EP3009394A4 (en) | 2016-05-25 |
EP3009394A1 (en) | 2016-04-20 |
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