WO2015044503A1 - Dispositif de coupe et procédé pour traiter un poil - Google Patents

Dispositif de coupe et procédé pour traiter un poil Download PDF

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Publication number
WO2015044503A1
WO2015044503A1 PCT/FI2013/050946 FI2013050946W WO2015044503A1 WO 2015044503 A1 WO2015044503 A1 WO 2015044503A1 FI 2013050946 W FI2013050946 W FI 2013050946W WO 2015044503 A1 WO2015044503 A1 WO 2015044503A1
Authority
WO
WIPO (PCT)
Prior art keywords
sawing
cutting device
pile
gripping parts
gripping
Prior art date
Application number
PCT/FI2013/050946
Other languages
English (en)
Inventor
Teppei MORIMOTO
Original Assignee
Motocut Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Motocut Oy filed Critical Motocut Oy
Priority to EP13810968.1A priority Critical patent/EP3052263A1/fr
Priority to CA2963177A priority patent/CA2963177A1/fr
Priority to PCT/FI2013/050946 priority patent/WO2015044503A1/fr
Publication of WO2015044503A1 publication Critical patent/WO2015044503A1/fr
Priority to US15/085,238 priority patent/US20160214188A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/006—Sawing machines or sawing devices with circular saw blades or with friction saw discs with means to attach the sawing device to the workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/12—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes

Definitions

  • the invention relates to a cutting device for cutting piles and to a method for cutting piles. Especially the invention relates to a cutting device for cutting for example concrete piles, said cutting device being connected to a working machine.
  • Piling is a common land reclamation technology and foundation practice to direct heavy load of a structure to solid soil, for example to bedrock.
  • Amount of needed piles in a building site depends naturally on area of the building to be constructed. In bridge or road construction sites are needed approximately 300 piles. For example in a middle size flat building site are needed approximately 150 piles to pile the groundwork. Length of a single concrete pile is 3-15 meters, and if a need arises it can be lengthened. In the end of the piling work the pile standing in ground surface has to be cut to have suitable length in order to continue with other construction site works.
  • Cutting of the pile is operated as separate work process in the construction site, and the cutting is commonly performed by a separate cutting unit, which is ordered to construction sites in order to cut the piles.
  • Cutting of a pile is physically very demanding work, which comprises manual work phases.
  • cutting of the piles is Usually performed by first digging enough ground around the piles so that it is possible to measure cutting height of the piles in order to perform the cutting work of the piles in the next work phase.
  • the cutting is performed by sawing and by wedging them in two, and then an excavator collects upper parts of the piles to carry them away from the construction site. After this ground surface is underdrained and ballasted for upcoming forming of foundry.
  • WO2004070120 Al is presented one of the prior art cutting devices connectable to a working machine in order to cut piles.
  • the cutting device presented in said document comprises a body part connected to a moveable boom, and gripping means are arranged to said body part in order to take a grip to the pile to be cut, and a circulating cross-section wafer in order to cut the pile.
  • gripping means are arranged to said body part in order to take a grip to the pile to be cut, and a circulating cross-section wafer in order to cut the pile.
  • the cutoff tool is not directly connected to the gripping means, and because only one cutoff tool is used to cut the pile, tensions can arise to the pile to be cut during cutting, which tensions may damage the cutoff tool. Furthermore only one grip is accomplished to the gripping means of the cutting device presented in said document, said grip being used to hold on the pile during cutting and to lift the cut pile part away, which may cause tensions to the cutoff tool of the used cutting device damaging the cutoff tool or disturbing the cutoff operation.
  • An object of the present invention is a cutting device which adapts according to a working situation to piles of different diameters and forms in order to handle them easily in cutting or crashing work flows.
  • a cutting device according to the invention for performing work actions to a pile, the cutting device comprising a body part, which comprises means for connecting the cutting device to a working machine, and the cutting device comprising gripping means to obtain a grip of the pile, said gripping means comprising at least two opposite gripping parts to obtain a grip from different sides of the pile, and the cutting device comprising sawing means to perform a sawing action.
  • the cutting device comprises joint points of the opposite gripping parts, a distance between said joint points being alterable, and means for moving said gripping parts by altering the distance between the joint points of the gripping parts to obtain desired contact areas between the gripping parts and the pile.
  • the focus of the invention is also a method for performing work actions to a pile, in which method is connected a cutting device to a working machine, and is obtained a grip of the pile by at least two opposite gripping parts from different sides of the pile. In the method is altered a distance between joint points of the opposite gripping parts in order to move said gripping parts to obtain desired contact areas between the gripping parts and the pile.
  • the invention is based on accomplishing joint points of the opposite gripping parts to the mechanics performing gripping parts movements of a cutting device, and a distance between said joint points being alterable so that the gripping parts can be moved by altering the distance between the joint points of the gripping parts to move contact areas of the gripping parts to desired positions between the gripping parts and the pile.
  • a benefit of the invention is that a contact area accomplished between the gripping parts and the pile can be changed by controlling distance between the gripping parts enabling strong pressing in a base area near the joint point.
  • one pair of gripping parts can be used to move piles by using heads of the gripping parts, and a pile can be caught by middle parts of the gripping parts, and by using the base areas of the gripping parts can be performed a strong, even crushing pressing.
  • cutting and crushing actions can be performed by the cutting device faster and safer than in prior art embodiments.
  • Figure 1 presents structure of an exemplary cutting device.
  • Figure 2 presents structure of an exemplary cutting device.
  • Figure 3 presents first preferred embodiment of the present invention.
  • Figure 4 presents a situation according to the first preferred embodiment of the present invention, in which situation contact surfaces of the gripping parts locate at the most far corners of the pile.
  • Figure 5 presents a situation according to the first preferred embodiment of the present invention, in which situation contact surfaces of the gripping parts locate at the nearest corners of the pile.
  • Figure 6 presents the second preferred embodiment of the present invention.
  • pile can mean many kind of piles used in pilework into ground, for example steel-armoured concrete piles, steel piles, wood piles, micro piles, in situ piles, and other piles used for reformation of soil and for supporting of ground. Length and thickness of said piles can vary, and they can have rectangular, circular, or some other shape in cross section.
  • working machine can mean many kind of working machines used in building or construction sites, such as for example an excavator, a pile-driver, a tractor and different kinds of cranes comprising a lifting and descending boom.
  • Said working machine comprises utensils integrated to the working machine or utensils, which are connected to the working machine.
  • the utensils can be for example a hydraulic unit supplying power to the cutting device according to the present invention to move said boom comprised by the working machine.
  • the cutting device 100 is preferably manufactured of longstanding material, such as for example of steel or iron, to obtain pressure force of the gripping means 104 that is strength enough to lift cut pile part away.
  • the cutting device is so manufactured that total weight of the cutting device makes the cutting device lightweight and easy to handle.
  • a control plate 105 can be accomplished to the body part 102, which control plate is positioned against the pile to be cut, when the cutting device is driven round said pile.
  • the body part 102 can also comprise connecting means 103 to connect the cutting device to a working machine.
  • the connecting means 103 are for example at least one tie rod to connect the cutting device to a boom of the working machine. Shape and size of the connecting means 103 can vary depending on which type of working machine the cutting device is to be connected.
  • the connecting means 103 are arranged to be quickly opened for example by some kind of a quick release fastener arrangement.
  • the connecting means 103 are so arranged that the cutting device 100 can be partly released from the working machine for example by wire rope(s) or cable(s) or by some other suitable means, which enable the cutting device to move freely and also enable the cutting device to be quickly connected back to the working machine from said partly released operation condition.
  • the gripping means 104 are preferably connected to the control plate 105.
  • other parts of the cutting device can be located in the body part 102. These other parts can be for example means for operating the cutting device, such as hydraulic means, pneumatic means and/or electric motor(s).
  • the cutting device according to the invention can be attached to many kind of working machines used in building or construction sites depending on the embodiment, such as for example an excavator, a pile-driver, a tractor and different kinds of cranes comprising a lifting and descending boom. It is apparent to a person skilled in the art that the cutting device can be connected also to other kind of machines or devices comprising a boom to move the cutting device near a pile to be cut and to lift the cut pile part away.
  • the gripping means 104 comprise at least two opposite gripping parts 106 to obtain a grip from the pile to be cut to hold on to the pile so that the pile is between the gripping parts 106.
  • the gripping means can be arranged to obtain a grip from the pile to be cut to hold on to the pile during cutting, to obtain a grip from the pile to lift the cut pile away, and to release the gripping means 104 from the grips.
  • first gripping parts can be arranged to obtain a grip from the pile to be cut to hold on to the pile during cutting
  • second gripping parts can be arranged to obtain a grip from the pile to lift the cut pile part away. Then the gripping parts can be arranged within each other or in layers.
  • maximum distance between the gripping parts is controllable on the basis of the pile type or pile size to be cut.
  • Distance between the gripping parts can be changed by using for example mechanical means or hydraulic means to perform necessary movements.
  • This kind of distance control can be performed by control means arranged to the cutting device according to the invention, said control means being for example mechanical or hydraulic means for controlling distance of the gripping parts of the griping means.
  • the control means can be arranged to control distance of the joints between the gripping parts 104 and body part of the cutting device so that said distance becomes suitable to piles of different diameters.
  • sawing parts 108 can be attached to the gripping parts 106 of the gripping means 104.
  • the sawing parts 108 can be arranged below the gripping parts 106, for example 1 cm - 2 cm from a lower edge of the gripping part. This enables sawing means of the sawing parts to perform sawing of a pile very near ground surface.
  • Ground clearance of the cutting device according to the invention is preferably for example 2 cm - 8 cm, and most preferably about 3 cm - 5 cm.
  • Height of the gripping means can vary much depending on the embodiment, but preferably the gripping parts are made high enough for example to enable attachment of rails to the gripping parts, said rails being for the reciprocating movement of the sawing means.
  • Height of the gripping parts can be for example about 5 cm - 45 cm, and preferably about 20 cm - 25 cm, which enables for example fastening of the rails to the gripping parts.
  • Height of the pile to be cut is to be at least for example about 2 cm - 7 cm, and preferably at least about 3 cm - 5 cm, so that the gripping parts of the device according to the present invention obtain a tight grip of the pile to be cut, and the pile can be cut.
  • the sawing part 110 is arranged to move substantially longitudinally back and forth as to the gripping parts of the gripping means when the sawing part 108 is in a sawing position.
  • said movements are arranged by rails 112 and a screwing rod 118 by control of which the sawing part is arranged to the reciprocating motion in the sawing position along a lower part of the gripping means for example by a hydraulic motor or by an electric motor.
  • the movements of the sawing part can be arranged also by other means such as instead of the rails can be used bearing-mounted wheels and an open channel section, which is opened on one side, said arrangement thus accomplishing a rail like structure enabling the sawing part to move longitudinally.
  • the screwing rod to move the sawing part can be replaced for example by cable operated or chain driven operation or by using hydraulic or pneumatic cylinders.
  • the sawing means 110 are preferably arranged to the sawing part by a sprung rebound rod so that that the sawing part 108 protects the sawing means 110 for example by covers 109 located on upper and/or below side of the sawing part 108, said covers preventing other objects from getting in touch with the sawing means.
  • the sawing means can be all possible means to saw steel or reinforced concrete such as for example a diamond wheel, a chain saw with diamond segments, water cutting methods, chipping drilling cutting and a hard burr. Especially cutting of circular steel pipe piles is preferably performed by the hard burr similar as the sawing means, because it does not cause sparkles during the cutting.
  • the sawing part is arranged to the reciprocating motion in the sawing position for example along a gripping part 106 of the gripping means 104.
  • the sawing means are activated at the same time.
  • the cutting device can comprise for example a hydraulic or a pneumatic motor to supply the use of the sawing means 110. It is apparent to a person skilled in the art that also other kinds of suitable means can be used to provide the operation of the sawing means.
  • the motor used by the sawing means 110 is preferably attached to the sawing part 108.
  • elastic means 114 which prevent powerful pressing or hit force from directing to the sawing means and thus prevent the sawing means from damaging.
  • the elastic means 114 are adapted to the sawing means so that they allow the sawing means to move away as to the gripping means, which means in one embodiment of the invention into the sawing part 108, and the elastic means 114 return the sawing means to sawing position, when force targeted to the sawing means is less than for example about 50 N - 150 N, and preferably about 70 N - 100 N. Then cutting of the pile is performed only by
  • the sawing means can vary depending on the embodiment, but preferably can be used a pushing and/or pulling mechanical spring or gas spring. It is apparent for a person skilled in the art, that as elastic means can be used also some other suitable means.
  • the gripping means is further arranged inductive detectors and/or according to another embodiment to the body part is further arranged a detector, and on the basis of said detectors can be detected, when the sawing means have reached maximum depth in the pile to be cut, and the sawing can be stopped. Also to the sawing means can be arranged detectors to detect extreme positions of the sawing means so that they will not get in touch.
  • FIG 3 is presented a first embodiment according to the present invention, in which the cutting device comprises joint points 132 of the opposite gripping parts 106, a distance between said joint points being alterable, and means 112 for moving said gripping parts 106 by altering the distance between the joint points 132 of the gripping parts so that contact surfaces of the gripping parts are moved to desired locations between the gripping part sand the pile.
  • desired locations can be for example accomplishing a tight grip by large contact surfaces in sawing or lifting operations of the pile or accomplishing a crushing grip by small contact surfaces to corner areas of an angulated pile to perform crushing operation of the pile.
  • the means 112 are a pair of gears 112a positioned eccentrictly as to the joint points of the gripping parts 106, said pair of gears being arranged in a structure 140 of at least one layer, preferably in a structure 140 of two layers. Movement control of the pair of gears 112a of the opposite gripping parts is performed preferably by at least one hydraulic cylinder 138 to a rotation circle turning a centre axis of the gear.
  • figure 4 is presented a situation according to the first embodiment of the invention, in which situation the contact surfaces of the gripping parts 106 are in the most far corners of the pile.
  • figure 5 is presented a situation according to the present invention, in which situation the contact surfaces of the gripping parts 106 locate at the nearest corners of the pile in bases of the gripping parts 106 near the joint points 132.
  • the means 112 for moving said gripping parts 106 by altering the distance between the joint points 132 of the gripping parts are rails 112b on which movements are performed, and at least one cylinder 138 to control said movements. Movement control of the opposite gripping parts along rails 112 is performed preferably by at least one hydraulic cylinder 138, but also a two headed cylinder can be used.
  • elastic means 114 can be utilized also elastic means 114 to determine an optimal pushing force between the sawing means and the pile to be cut both in order to adapt to forces, which arises during the sawing movement of the sawing means 110, and to accomplish sawing movement which also deviates from the longitudinal sawing movement.
  • the elastic means 114 are arranged to adapt to forces, which arises during the sawing movement of the sawing means 110 in order to prevent the sawing means from damaging. Especially in an essentially stationary sawing operation the elastic means 114 control pushing force of the sawing means 110 towards sawing surface, and can accomplish sawing movement which deviates from the longitudinal direction.
  • the cutting device 100 can comprise also measurement means integrated to the cutting device for determining diameter of the pile and to change distance between the gripping parts 106 suitable for the determined diameter of the pile. Said measurement means can be accomplished for example by optical measurement sensors.
  • grip force which is accomplished to the pile by the contact surfaces of the gripping parts, can be regulated for example according to the pile part to be lifted or to be crushed.
  • the regulation can be arranged to be performed by the user, where the user determines the needed grip force, or the regulation can be arranged automatically for example by sensor and control arrangement in the device.
  • in the device can be also second gripping means and their gripping parts in order to make sure the grip especially to a long pile.
  • Embodiments according to the invention can be accomplished also by other technical structures than presented above.
  • the means 112 for moving said gripping parts 106 by altering the distance between the joint points 132 of the gripping parts 106 can be accomplished also by some other means.
  • the control means can be used some other means than the above presented cylinder embodiments.
  • the control means such as for example the at least one cylinder 138, can be controlled for example via a wired or wireless control connection for example from a control stick in a cab of the working machine.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

Un objet de la présente invention est un dispositif de coupe destiné à accomplir des actions de travail sur un poil, le dispositif de coupe comprenant une partie corps (102), laquelle comprend des moyens (103) pour relier le dispositif de coupe à une machine de travail. Le dispositif de coupe (100) comprend des moyens de préhension (104) destinés à réaliser une préhension du poil, lesdits moyens de préhension (104) comprenant au moins deux pièces de préhension (106) opposées afin de réaliser une préhension depuis des côtés différents du poil, et le dispositif de coupe (100) comprenant des moyens de sciage (110) destinés à accomplir une action de sciage. Le dispositif de coupe comprend des points de jonction (132) des pièces de préhension (106) opposées, une distance entre lesdits points de jonction étant modifiable, et des moyens (112) pour déplacer lesdites pièces de préhension (106) en modifiant la distance entre les points de jonction (132) des pièces de préhension afin d'obtenir les zones de contact souhaitées entre les pièces de préhension et le poil.
PCT/FI2013/050946 2013-09-30 2013-09-30 Dispositif de coupe et procédé pour traiter un poil WO2015044503A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP13810968.1A EP3052263A1 (fr) 2013-09-30 2013-09-30 Dispositif de coupe et procédé pour traiter un poil
CA2963177A CA2963177A1 (fr) 2013-09-30 2013-09-30 Dispositif de coupe et procede pour traiter un poil
PCT/FI2013/050946 WO2015044503A1 (fr) 2013-09-30 2013-09-30 Dispositif de coupe et procédé pour traiter un poil
US15/085,238 US20160214188A1 (en) 2013-09-30 2016-03-30 Cutting device and a method for treating a pile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/FI2013/050946 WO2015044503A1 (fr) 2013-09-30 2013-09-30 Dispositif de coupe et procédé pour traiter un poil

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US15/085,238 Continuation US20160214188A1 (en) 2013-09-30 2016-03-30 Cutting device and a method for treating a pile

Publications (1)

Publication Number Publication Date
WO2015044503A1 true WO2015044503A1 (fr) 2015-04-02

Family

ID=49816933

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/FI2013/050946 WO2015044503A1 (fr) 2013-09-30 2013-09-30 Dispositif de coupe et procédé pour traiter un poil

Country Status (4)

Country Link
US (1) US20160214188A1 (fr)
EP (1) EP3052263A1 (fr)
CA (1) CA2963177A1 (fr)
WO (1) WO2015044503A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176927A (zh) * 2018-11-07 2019-01-11 杜红东 一种建筑施工用墙面切槽装置

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Also Published As

Publication number Publication date
CA2963177A1 (fr) 2015-04-02
EP3052263A1 (fr) 2016-08-10
US20160214188A1 (en) 2016-07-28

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