WO2015043437A1 - 红外线金属蜂窝燃烧板的碰焊模具 - Google Patents

红外线金属蜂窝燃烧板的碰焊模具 Download PDF

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Publication number
WO2015043437A1
WO2015043437A1 PCT/CN2014/087099 CN2014087099W WO2015043437A1 WO 2015043437 A1 WO2015043437 A1 WO 2015043437A1 CN 2014087099 W CN2014087099 W CN 2014087099W WO 2015043437 A1 WO2015043437 A1 WO 2015043437A1
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Prior art keywords
electrode
plate
guide groove
ring
power component
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PCT/CN2014/087099
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English (en)
French (fr)
Inventor
宫鹤
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宫鹤
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Publication date
Application filed by 宫鹤 filed Critical 宫鹤
Priority to CN201480039495.7A priority Critical patent/CN105451925B/zh
Publication of WO2015043437A1 publication Critical patent/WO2015043437A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46—Details, e.g. noise reduction means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/02—Pressure butt welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/30—Features relating to electrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/30—Features relating to electrodes
    • B23K11/31—Electrode holders and actuating devices therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/12—Radiant burners
    • F23D14/14—Radiant burners using screens or perforated plates
    • F23D14/145—Radiant burners using screens or perforated plates combustion being stabilised at a screen or a perforated plate
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46—Details, e.g. noise reduction means
    • F23D14/48—Nozzles
    • F23D14/58—Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/008—Gears
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2203/00—Gaseous fuel burners
    • F23D2203/10—Flame diffusing means
    • F23D2203/104—Grids, e.g. honeycomb grids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2212/00—Burner material specifications
    • F23D2212/10—Burner material specifications ceramic
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2213/00—Burner manufacture specifications

Definitions

  • the invention relates to a welding die for an infrared metal honeycomb burning plate.
  • a gas furnace equipped with an infrared ceramic plate the gas is burned in the combustion hole of the ceramic plate, and the ceramic plate releases a certain wavelength of infrared rays at a high temperature, which is favorable for complete combustion of the gas, improves thermal efficiency, reduces harmful gas emissions, and Environmental pollution; due to the complicated production process of infrared ceramic plates, the stability of matrix materials of ceramic plates is poor, industrial standardization is difficult, and the connection sealing property between infrared ceramic plates and burner shells is poor, and infrared ceramic plates are prone to bursting and weathering, resulting in Tempering has caused adverse effects on the promotion and use of infrared ceramic plates; an infrared metal honeycomb burning plate can solve the defects of ceramic plates, and the infrared metal honeycomb burning plate includes a metal honeycomb plate and a mesh cover, and the metal honeycomb plate is composed of The corrugated ring is sleeved, and the corrugated ring is formed by the ring and the corrugated ring, and the
  • the circular ring and the upper electrode of the welding die are used to open the ring, so that the inner corner of the corrugated ring can be in good contact with the ring, and the ring has a first opening, and the corrugated ring is provided with a first ring.
  • Metal honeycomb burning plate manufacturing an infrared metal honeycomb burning plate requires a welding die of an infrared metal honeycomb burning plate.
  • the object of the present invention is to overcome the deficiencies of the prior art, and provide a welding die for an infrared metal honeycomb burning plate, which is used for manufacturing an infrared metal honeycomb burning plate, improves the thermal efficiency of the gas furnace, prevents blasting of the infrared ceramic plate, and reduces tempering. Burning pollution to the environment.
  • the welding die of the infrared metal honeycomb burning plate comprises an upper die and a lower die;
  • the upper die comprises an upper mounting plate, an insulating plate, an upper guiding groove plate, an upper electrode and an upper plate.
  • the power component and the cone core, the upper mounting plate and the insulating plate are fixedly connected, the insulating plate is fixedly connected with the upper guiding slot plate, and the guiding groove of the upper guiding slot plate is dynamically coupled with the guiding rail of the upper electrode, so that the upper electrode can be connected to the upper guiding
  • the guide groove of the slot plate moves;
  • the upper power component is fixedly connected with the insulating plate, the power head of the power component is connected with the cone core, and the outer conical surface of the cone core is located in the inner conical surface of the upper electrode, and the cone core is The outer conical surface is in contact with the inner conical surface of the upper electrode;
  • a compression spring is disposed between the upper guide plate and the upper electrode, and the compression spring is compressed between the upper
  • the working principle of the welding die of the infrared metal honeycomb burning plate is: when using, the welding die of the infrared metal honeycomb burning plate is mounted on the welding machine, the upper die is connected with the upper pressing plate of the welding machine, the lower die and the welding machine The bottom plate is connected; the upper electrode and the lower electrode are connected to the electrode joint of the welding machine; the upper power component and the lower power component are connected with the air pressure device or the hydraulic device, and the air pressure device or the hydraulic device is provided with the control line and the controller of the welding machine.
  • the corrugated ring of the corrugated ring is in contact with the ring, the corrugated ring and the lower ring
  • the electrode is contacted; the operation of the welding machine is pressed, the upper mold follows the upper pressure plate and stops in position, and the upper electrode of the upper mold is pressed into the ring; after the upper electrode is pressed into the ring, the controller controls the upper power element to drive the cone mold.
  • the core is pressed down, the outer conical surface of the cone core is in contact with the inner conical surface of the upper electrode, and the cone core is lowered against the elastic force of the compression spring to push the upper electrode to move horizontally horizontally, so that the upper electrode is close to the inner surface of the ring
  • the power component of the controller controls the lower electrode to move horizontally to the axis of the ring, so that the lower electrode is in close contact with the outer surface of the corrugated ring; the ring and the corrugated ring are clamped by the lower electrode and the upper electrode.
  • the inner corner of the corrugated ring is in close contact with the ring; through time control, the lower electrode and the upper electrode clamp the ring and the corrugated ring, and the controller controls the touch.
  • the welding machine discharges and welds, and the current is returned to the lower electrode by the upper electrode through the corrugated inner corner of the corrugated ring and the ring is in close contact with the ring, and the inner corner of the corrugated ring is welded to the ring;
  • the controller controls the upper power element to drive the cone core to rise to the upper limit position, and the upper electrode is reset under the elastic force of the compression spring; meanwhile, the power element drives the lower electrode to be reset under the control of the controller;
  • the corrugated ring that completes the welding is taken out in the lower mold.
  • the invention has the beneficial effects that the welding mold of the infrared metal honeycomb burning plate uses the welding machine and the welding die to weld the ring and the corrugated ring into a corrugated ring, so that the ring and the corrugated ring are firmly connected.
  • the through hole between the ring and the corrugated ring forms a plurality of combustion holes, which improves the thermal efficiency during combustion, reduces the emission of harmful gases and environmental pollution, and improves the production efficiency of the infrared metal honeycomb combustion plate.
  • 1 is a schematic structural view of an infrared metal honeycomb burning plate
  • FIG. 2 is a schematic structural view of a welding die of an infrared metal honeycomb burning plate
  • Figure 3 is a partial structural view of the upper mold
  • Figure 4 is a schematic view showing the partial structure of the lower mold.
  • FIG. 1 is a schematic view showing the structure of the infrared metal honeycomb burning plate and the structure of the welding die of the infrared metal honeycomb burning plate shown in FIG. 2, and the infrared metal honeycomb burning plate 1 is mounted on the burner opening 2 of the burning furnace;
  • the metal honeycomb burning plate 1 is composed of a metal honeycomb panel 3 and a mesh cover 4, and the metal honeycomb panel 3 is formed by a plurality of corrugated rings 5, and the corrugated ring 5 is formed by the ring 6 and the corrugated ring 7 being welded, and the corrugated circle is formed.
  • the ring 7 is composed of a ring-shaped corrugated strip, and the inner corner 8 of the corrugated ring 7 is welded to the ring 6, the ring 6 is provided with a first opening 9, and the corrugated ring 7 is provided with a second opening 10.
  • the mesh cover 4 is inlaid with the corrugated ring 5; when the infrared metal honeycomb burning plate 1 is manufactured, the ring 6 and the corrugated ring 7 need to be welded to the corrugated ring 8 by a welding machine and a welding die.
  • the welding die of the infrared metal honeycomb burning plate includes an upper die 11 and a lower die 12; the upper die 11 includes an upper mounting plate 13, an insulating plate 14, an upper guide plate 15, an upper electrode 16, an upper power component 17, and a cone
  • the core 18, the upper mounting plate 13 and the insulating plate 14 are fixedly connected, the insulating plate 14 is fixedly connected to the upper guiding plate 15, and the guiding groove of the upper guiding plate 15 is dynamically coupled with the guiding rail of the upper electrode 16, so that the upper electrode 16 can be
  • the upper trough plate 15 is fixedly connected to the insulating plate 14 , the power head of the power element 17 is connected to the cone core 18 , and the outer conical surface 19 of the cone core 18 is located at the upper electrode 16 .
  • the outer conical surface 19 of the cone core 18 within the inner conical surface 20 It is in contact with the inner conical surface 20 of the upper electrode 16; a compression spring 22 is disposed between the upper guide plate 15 and the upper electrode 16, and the compression spring 22 is compressed between the upper guide plate 15 and the upper electrode 16, and the cone core
  • the cone core 18 pushes the upper electrode 16 against the elastic force of the compression spring 22 to clamp and weld the ring 5 to the corrugated ring 6;
  • the lower die 12 includes the lower die plate 24 and the lower guide.
  • the slot plate 25, the lower electrode 26 and the lower power element 27, the lower guide groove plate 25 and the lower die plate 24 are fixedly connected, and the guide rail of the lower electrode 26 is mechanically coupled with the guide groove of the lower guide groove plate 25, and the outer casing of the lower power component 27 is
  • the lower die plate 24 is fixedly coupled, and the power joint of the lower power member 27 is fixedly coupled to the lower electrode 26, and the lower power member 27 is used to push the lower electrode 26 to move, and the ring 5 and the corrugated ring 6 are clamped and welded together.
  • the upper mold 11 is attached to the upper platen of the welding machine, and the lower mold 12 is attached to the bottom plate of the welding machine.
  • the upper electrode 16 is composed of a plurality of combinations, each of the upper electrodes 16 is provided with a gap therebetween, and the upper guide groove plate 15 is provided with a plurality of guide grooves of each upper guide groove plate 15 and an upper electrode 16 With the mating connection, the outer side surfaces of the plurality of upper electrodes 16 are combined into a cylindrical surface 28, and the inner side surfaces of the plurality of upper electrodes 16 are combined into a conical surface 29; between each upper electrode 16 and each upper guide groove plate 15 is provided
  • the compression spring 22 when the cone core 18 is pressed down by the conical surface 29 of the upper electrode 16, the plurality of upper electrodes 16 are horizontally moved in the radial direction of the cone core 18; the lower electrode 26 is composed of a plurality of combinations, each of which is A gap is provided between the electrodes 26, and a plurality of lower guide groove plates 25 are provided.
  • the guide groove of each lower guide groove plate 25 is dynamically coupled with the guide rail of one lower electrode 26, and the lower power element 27 is provided with a plurality
  • FIG. 3 is a partial structural view of the upper mold.
  • the upper electrode 16 includes a front upper electrode 30, a rear upper electrode 31, a left upper electrode 32, and a right upper electrode 33.
  • the upper guide plate 15 includes a front upper guide plate 34.
  • the guide groove of the front upper guide groove plate 34 is dynamically coupled with the guide rail of the front upper electrode 30, and the guide groove of the rear upper guide groove plate 35 is
  • the guide rails of the rear upper electrode 31 are dynamically coupled, and the guide grooves of the upper left guide groove plate 36 are dynamically coupled with the guide rails of the upper left electrode 32, and the guide grooves of the upper right guide groove plate 37 are dynamically coupled with the guide rails of the upper right electrode 33;
  • the front upper guide groove Compression is provided between the plate 34 and the front upper electrode 30, between the rear upper guide plate 35 and the rear upper electrode 31, between the upper left guide plate 36 and the left upper electrode 32, and between
  • the lower electrode 26 includes a front lower electrode 38, a rear lower electrode 39, a lower left electrode 40, and a lower right electrode 41.
  • the lower guide groove plate 25 includes a front lower guide groove plate. 42.
  • the component 27 includes a front lower power component 46, a rear lower power component 47, a lower left power component 48, and a lower right power component 49.
  • the guide rails of the front lower electrode 38 are dynamically coupled with the guide grooves of the front lower guide slot plate 42, and the rear lower electrode
  • the guide rail of 39 is dynamically coupled with the guide groove of the rear lower guide groove plate 43
  • the guide rail of the lower left electrode 40 is dynamically coupled with the guide groove of the lower left guide groove plate 44
  • the guide rail of the lower right electrode 41 and the guide of the lower right guide groove plate 45 are guided.
  • the power joint of the front lower power element 46 is connected to the front lower electrode 38
  • the power joint of the rear lower power element 47 is connected to the rear lower electrode 39
  • the power joint of the lower left power element 48 is connected to the lower left electrode 40, right lower side.
  • the power joint of the power element 49 is connected to the lower right electrode 41.
  • the upper electrode 16 is provided with an upper power connector 21 for connection with a welding power connector of the welding machine; the lower electrode 26 is provided with a lower power connector 23 for connection with a welding power connector of the welding machine.
  • the upper power component 17 and the lower power component 27 are cylinders, and the cylinder is provided with a pneumatic device.
  • the pneumatic device is provided with a control line connected to the controller of the welding machine for controlling the operation of the upper power component 17 and the lower power component 27.
  • the upper power component 17 and the lower power component 27 are hydraulic cylinders, the hydraulic cylinders are provided with hydraulic devices, and the hydraulic device is provided with a control line connected to the controller of the welding machine for controlling the upper power components 17 and the lower The operation of the power element 27.
  • the contact area of the upper electrode 16 with the corrugated ring 7 is larger than the inner corner 8 of the corrugated ring 7 and The contact area of the ring 6; the contact area of the lower electrode 26 with the corrugated ring 7 is larger than the contact area between the inner corner 8 of the corrugated ring 7 and the ring 6.
  • the working principle of the welding die 28 of the infrared metal honeycomb burning plate is: when installing, the welding die 28 of the infrared metal honeycomb burning plate is mounted on the welding machine, and the upper die 11 is connected with the upper pressing plate of the welding machine.
  • the lower mold 12 is connected to the bottom plate of the welding machine; the upper electrode 16 and the lower electrode 26 are connected to the electrode joint of the welding machine; the upper power element 17 and the lower power element 27 are connected to the air pressure device or the hydraulic device, and the air pressure device or the hydraulic device is provided.
  • the control line is connected to the controller of the welding machine; when working, the ring 6 and the corrugated ring 7 are placed in the lower mold 12, and at the same time, the ring 6 is placed in the corrugated ring 7, the corrugated ring The inner corner 8 of the corrugation is in contact with the ring 6, and the corrugated ring 7 is in contact with the lower electrode 26; when the welding machine is pressed down, the upper mold 11 follows the upper pressing plate to stop in position, and the upper electrode 16 of the upper mold 11 is pressed.
  • the controller controls the upper power element 17 to push the cone core 18 down, the outer conical surface 19 of the cone core 18 and the inner cone of the upper electrode 16 Face 20 contact, cone core 18 descends against compression bomb
  • the spring 22 elastically pushes the upper electrode 16 to move horizontally horizontally, so that the upper electrode 16 is in close contact with the inner surface of the ring 6.
  • the controller controls the lower power element 27 to move the lower electrode 26 horizontally to the axis of the ring 6, so that the lower electrode 26 Close contact with the outer surface of the corrugated ring 7; the ring 6 and the corrugated ring 7 are clamped between the lower electrode 26 and the upper electrode 16 by the lower electrode 26 and the upper electrode 16, so that the corrugated ring 7
  • the corrugated corner 8 is in close contact with the ring 6; after the time control, the lower electrode 26 and the upper electrode 16 clamp the ring 6 and the corrugated ring 7, the controller controls the welding machine to discharge and weld, and the current is from the upper
  • the electrode 16 is returned to the lower electrode 26 via the corrugated inner corner 8 of the corrugated ring 7 in close contact with the ring 6, and the corrugated inner corner 8 of the corrugated ring 7 is welded to the ring 6; After the machine discharges the welding, the controller controls the upper power element 17 to drive the cone core 18 to rise to the upper limit stop, and the upper electrode 16 is

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Resistance Welding (AREA)

Abstract

红外线金属蜂窝燃烧板的碰焊模具包括有上模以及下模；上模包括有上安装板、绝缘板、上导槽板、上电极、上动力元件以及锥体模芯，上安装板与绝缘板固定连接，绝缘板与上导槽板固定连接，上导槽板的导槽与上电极的导轨动配合连接，使上电极可以于上导槽板的导槽移动；上动力元件与绝缘板固定连接，动力元件的动力头与锥体模芯连接，锥体模芯的外圆锥面位于上电极的内圆锥面内，锥体模芯的外圆锥面与上电极的内圆锥面接触；上导槽板与上电极之间设有压缩弹簧，压缩弹簧被压缩于上导槽板与上电极之间，锥体模芯向下移动时，锥体模芯克服压缩弹簧的弹力推上电极移动，将圆环与瓦楞形圆环夹紧焊接在一起。

Description

红外线金属蜂窝燃烧板的碰焊模具 技术领域
本发明涉及一种红外线金属蜂窝燃烧板的碰焊模具。
背景技术
目前，设置了红外线陶瓷板的燃气炉，燃气在陶瓷板燃烧孔内燃烧，陶瓷板在高温下释放一定波长的红外线，有利于气体的完全燃烧，提高了热效率，减少了有害气体的排放以及对环境的污染；由于红外线陶瓷板的生产工艺复杂，陶瓷板的基质材料稳定性差，工业标准化难度高，同时，红外线陶瓷板与炉头外壳的连接密封性差，以及红外线陶瓷板容易爆裂和风化，造成回火，对红外线陶瓷板的推广使用造成了不良的影响；一种红外线金属蜂窝燃烧板可以解决陶瓷板的缺陷，红外线金属蜂窝燃烧板包括有金属蜂窝板与网孔罩，金属蜂窝板由多个瓦楞环套接构成，瓦楞环由圆环与瓦楞形圆环碰焊构成，瓦楞形圆环由环形的瓦楞板条构成，瓦楞形圆环的瓦楞内尖角与圆环碰焊连接，为了使瓦楞形圆环以及圆环的外径可以变化，利用碰焊模具的下电极压缩瓦楞形圆环以及利用碰焊模具的上电极张开圆环，使瓦楞形圆环的瓦楞内尖角与圆环碰焊时可以良好接触，圆环设有第一开口，瓦楞形圆环设有第二开口；制造红外线金属蜂窝燃烧板，需要利用碰焊机以及碰焊模具将圆环以及瓦楞形圆环碰焊成为瓦楞环，再利用组合设备将不同规格的瓦楞环与网孔罩组合成为红外线金属蜂窝燃烧板；制造一种红外线金属蜂窝燃烧板，需要一种红外线金属蜂窝燃烧板的碰焊模具。
发明内容
本发明的目的是克服现有技术的不足，提供一种红外线金属蜂窝燃烧板的碰焊模具，用于制造红外线金属蜂窝燃烧板，提高燃气炉的热效率，防止红外线陶瓷板爆裂造成回火，减少燃烧对环境的污染。
本发明所采用的技术方案是：红外线金属蜂窝燃烧板的碰焊模具包括有上模以及下模；上模包括有上安装板、绝缘板、上导槽板、上电极、上 动力元件以及锥体模芯，上安装板与绝缘板固定连接，绝缘板与上导槽板固定连接，上导槽板的导槽与上电极的导轨动配合连接，使上电极可以于上导槽板的导槽移动；上动力元件与绝缘板固定连接，动力元件的动力头与锥体模芯连接，锥体模芯的外圆锥面位于上电极的内圆锥面内，锥体模芯的外圆锥面与上电极的内圆锥面接触；上导槽板与上电极之间设有压缩弹簧，压缩弹簧被压缩于上导槽板与上电极之间，锥体模芯向下移动时，锥体模芯克服压缩弹簧的弹力推上电极移动，将圆环与瓦楞形圆环夹紧焊接在一起；下模包括有下模板、下导槽板、下电极与下动力元件，下导槽板与下模板固定连接，下电极的导轨与下导槽板的导槽动配合连接，下动力元件的外壳与下模板固定连接，下动力元件的动力接头与下电极固定连接，利用下动力元件推下电极移动，将圆环与瓦楞形圆环夹紧焊接在一起；使用时，将上模安装于碰焊机的上压板，下模安装于碰焊机的底板。
红外线金属蜂窝燃烧板的碰焊模具工作原理是：使用时，将红外线金属蜂窝燃烧板的碰焊模具安装于碰焊机上，上模与碰焊机的上压板连接，下模与碰焊机的底板连接；上电极以及下电极与碰焊机的电极接头连接；上动力元件以及下动力元件与气压装置或者液压装置连接，气压装置或者液压装置设有控制线与碰焊机的控制器连接；工作时，将圆环以及瓦楞形圆环放入下模内，同时，使圆环位于瓦楞形圆环内，瓦楞形圆环的瓦楞内尖角与圆环接触，瓦楞形圆环与下电极接触；操作碰焊机下压，上模跟随上压板下降到位停止，将上模的上电极压入到圆环；上电极压入到圆环后，控制器控制上动力元件带动锥体模芯下压，锥体模芯的外圆锥面与上电极的内圆锥面接触，锥体模芯下降克服压缩弹簧弹力推动上电极径向水平移动，使上电极与圆环内表面紧密接触；同时，控制器控制下动力元件带动下电极向圆环轴线水平移动，使下电极与瓦楞形圆环的外表面紧密接触；利用下电极以及上电极将圆环以及瓦楞形圆环夹紧于下电极与上电极之间，使瓦楞形圆环的瓦楞内尖角与圆环紧密接触；通过时间控制，下电极以及上电极将圆环以及瓦楞形圆环夹紧后，控制器控制碰焊机放电碰焊，电流由上电极经瓦楞形圆环的瓦楞内尖角与圆环紧密接触位置回到下电极，将瓦楞形圆环的瓦楞内尖角与圆环碰焊在一起；碰焊机放电碰焊后，控制器控制上动力元件带动锥体模芯上升到上限位停止，上电极在压缩弹簧的弹力作用下复位；同时，控制器控制下动力元件带动下电极复位；将 完成碰焊的瓦楞环于下模取出。
本发明的有益效果是：红外线金属蜂窝燃烧板的碰焊模具，利用碰焊机以及碰焊模具将圆环以及瓦楞形圆环碰焊成为瓦楞环，使圆环与瓦楞形圆环牢固地连接在一起，利用圆环与瓦楞形圆环之间的通孔构成多个燃烧孔，燃烧时提高了热效率，减少了有害气体的排放以及对环境的污染；提高了红外线金属蜂窝燃烧板生产效率。
附图说明
图1是红外线金属蜂窝燃烧板的结构示意图；
图2是红外线金属蜂窝燃烧板的碰焊模具结构示意图；
图3是上模局部结构示意图；
图4是下模局部结构示意图。
具体实施方式
下面结合附图对本发明进行进一步的说明：
图1所示的红外线金属蜂窝燃烧板的结构示意图以及图2所示红外线金属蜂窝燃烧板的碰焊模具结构示意图，红外线金属蜂窝燃烧板1用于安装于燃烧炉的炉头口2上；红外线金属蜂窝燃烧板1由金属蜂窝板3与网孔罩4，金属蜂窝板3由多个瓦楞环5套接构成，瓦楞环5由圆环6与瓦楞形圆环7碰焊构成，瓦楞形圆环7由环形的瓦楞板条构成，瓦楞形圆环7的瓦楞内尖角8与圆环6碰焊连接，圆环6设有第一开口9，瓦楞形圆环7设有第二开口10；网孔罩4与瓦楞环5镶嵌连接；制造红外线金属蜂窝燃烧板1时，需要利用碰焊机以及碰焊模具将圆环6以及瓦楞形圆环7碰焊成为瓦楞环8。
红外线金属蜂窝燃烧板的碰焊模具包括有上模11以及下模12；上模11包括有上安装板13、绝缘板14、上导槽板15、上电极16、上动力元件17以及锥体模芯18，上安装板13与绝缘板14固定连接，绝缘板14与上导槽板15固定连接，上导槽板15的导槽与上电极16的导轨动配合连接，使上电极16可以于上导槽板15的导槽移动，上动力元件17与绝缘板14固定连接，动力元件17的动力头与锥体模芯18连接，锥体模芯18的外圆锥面19位于上电极16的内圆锥面20内，锥体模芯18的外圆锥面19 与上电极16的内圆锥面20接触；上导槽板15与上电极16之间设有压缩弹簧22，压缩弹簧22被压缩于上导槽板15与上电极16之间，锥体模芯18向下移动时，锥体模芯18克服压缩弹簧22的弹力推上电极16移动，将圆环5与瓦楞形圆环6夹紧焊接在一起；下模12包括有下模板24、下导槽板25、下电极26与下动力元件27，下导槽板25与下模板24固定连接，下电极26的导轨与下导槽板25的导槽动配合连接，下动力元件27的外壳与下模板24固定连接，下动力元件27的动力接头与下电极26固定连接，利用下动力元件27推下电极26移动，将圆环5与瓦楞形圆环6夹紧焊接在一起。使用时，将上模11安装于碰焊机的上压板，下模12安装于碰焊机的底板。
所述的上电极16由多个组合构成，每个上电极16之间设间隙，上导槽板15设有多个，每个上导槽板15的导槽与一个上电极16的导轨动配合连接，多个上电极16组合后的外侧面为圆柱面28，多个上电极16组合后的内侧面为圆锥面29；每个上电极16与每个上导槽板15之间设有压缩弹簧22，锥体模芯18向上电极16的圆锥面29下压时，多个上电极16沿锥体模芯18的径向方向水平移动；下电极26由多个组合构成，每个下电极26之间设间隙，下导槽板25设有多个，每个下导槽板25的导槽与一个下电极26的导轨动配合连接，下动力元件27设有多个，每个下动力元件27与一个下电极26连接。
图3所示的上模局部结构示意图，所述的上电极16包括有前上电极30、后上电极31、左上电极32以及右上电极33，上导槽板15包括有前上导槽板34、后上导槽板35、左上导槽板36以及右上导槽板37；前上导槽板34的导槽与前上电极30的导轨动配合连接，后上导槽板35的导槽与后上电极31的导轨动配合连接，左上导槽板36的导槽与左上电极32的导轨动配合连接，右上导槽板37的导槽与右上电极33的导轨动配合连接；前上导槽板34与前上电极30之间、后上导槽板35与后上电极31之间、左上导槽板36与左上电极32之间以及右上导槽板37与右上电极33之间设有压缩弹簧22。
图4所示的下模局部结构示意图，所述的下电极26包括有前下电极38、后下电极39、左下电极40以及右下电极41，下导槽板25包括有前下导槽板42、后下导槽板43、左下导槽板44以及右下导槽板45，下动力 元件27包括有前下动力元件46、后下动力元件47、左下动力元件48以及右下动力元件49；前下电极38的导轨与前下导槽板42的导槽动配合连接，后下电极39的导轨与后下导槽板43的导槽动配合连接，左下电极40的导轨与左下导槽板44的导槽动配合连接，右下电极41的导轨与右下导槽板45的导槽动配合连接，前下动力元件46的动力接头与前下电极38连接，后下动力元件47的动力接头与后下电极39连接，左下动力元件48的动力接头与左下电极40连接，右下动力元件49的动力接头与右下电极41连接。
所述的上电极16设有上电源连接头21，用于与碰焊机的焊接电源接头连接；下电极26设有下电源连接头23，用于与碰焊机的焊接电源接头连接。
所述的上动力元件17以及下动力元件27为气缸，气缸设有气压装置，气压装置设有控制线与碰焊机的控制器连接，用于控制上动力元件17以及下动力元件27的工作；或者，所述的上动力元件17以及下动力元件27为液压缸，液压缸设有液压装置，液压装置设有控制线与碰焊机的控制器连接，用于控制上动力元件17以及下动力元件27的工作。
为了实施瓦楞形圆环7的瓦楞内尖角8与圆环6的碰焊连接，所述的上电极16与瓦楞形圆环7的接触面积大于瓦楞形圆环7的瓦楞内尖角8与圆环6接触面积；下电极26与瓦楞形圆环7的接触面积大于瓦楞形圆环7的瓦楞内尖角8与圆环6接触面积。
所述的红外线金属蜂窝燃烧板的碰焊模具28工作原理是：安装时，将红外线金属蜂窝燃烧板的碰焊模具28安装于碰焊机上，上模11与碰焊机的上压板连接，下模12与碰焊机的底板连接；上电极16以及下电极26与碰焊机的电极接头连接；上动力元件17以及下动力元件27与气压装置或者液压装置连接，气压装置或者液压装置设有控制线与碰焊机的控制器连接；工作时，将圆环6以及瓦楞形圆环7放入下模12内，同时，使圆环6位于瓦楞形圆环7内，瓦楞形圆环7的瓦楞内尖角8与圆环6接触，瓦楞形圆环7与下电极26接触；操作碰焊机下压，上模11跟随上压板下降到位停止，将上模11的上电极16压入到圆环6；上电极16压入到圆环6后，控制器控制上动力元件17带动锥体模芯18下压，锥体模芯18的外圆锥面19与上电极16的内圆锥面20接触，锥体模芯18下降克服压缩弹 簧22弹力推动上电极16径向水平移动，使上电极16与圆环6内表面紧密接触；同时，控制器控制下动力元件27带动下电极26向圆环6轴线水平移动，使下电极26与瓦楞形圆环7的外表面紧密接触；利用下电极26以及上电极16将圆环6以及瓦楞形圆环7夹紧于下电极26与上电极16之间，使瓦楞形圆环7的瓦楞内尖角8与圆环6紧密接触；通过时间控制，下电极26以及上电极16将圆环6以及瓦楞形圆环7夹紧后，控制器控制碰焊机放电碰焊，电流由上电极16经瓦楞形圆环7的瓦楞内尖角8与圆环6紧密接触位置回到下电极26，将瓦楞形圆环7的瓦楞内尖角8与圆环6碰焊在一起；碰焊机放电碰焊后，控制器控制上动力元件17带动锥体模芯18上升到上限位停止，上电极16在压缩弹簧22的弹力作用下复位；同时，控制器控制下动力元件27带动下电极26复位；将完成碰焊的瓦楞环5于下模12取出；如此不断循环。

Claims (9)

  1. 红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的红外线金属蜂窝燃烧板的碰焊模具包括有上模(11)以及下模(12)；上模(11)包括有上安装板(13)、绝缘板(14)、上导槽板(15)、上电极(16)、上动力元件(17)以及锥体模芯(18)，上安装板(13)与绝缘板(14)固定连接，绝缘板(14)与上导槽板(15)固定连接，上导槽板(15)的导槽与上电极(16)的导轨动配合连接，使上电极(16)可以于上导槽板(15)的导槽移动，上动力元件(17)与绝缘板(14)固定连接，动力元件(17)的动力头与锥体模芯(18)连接，锥体模芯(18)的外圆锥面(19)位于上电极(16)的内圆锥面(20)内，锥体模芯(18)的外圆锥面(19)与上电极(16)的内圆锥面(20)接触；上导槽板(15)与上电极(16)之间设有压缩弹簧(22)，压缩弹簧(22)被压缩于上导槽板(15)与上电极(16)之间，锥体模芯(18)向下移动时，锥体模芯(18)克服压缩弹簧(22)的弹力推上电极(16)移动，将圆环(5)与瓦楞形圆环(6)夹紧焊接在一起；下模(12)包括有下模板(24)、下导槽板(25)、下电极(26)与下动力元件(27)，下导槽板(25)与下模板(24)固定连接，下电极(26)的导轨与下导槽板(25)的导槽动配合连接，下动力元件(27)的外壳与下模板(24)固定连接，下动力元件(27)的动力接头与下电极(26)固定连接，利用下动力元件(27)推下电极(26)移动，将圆环(5)与瓦楞形圆环(6)夹紧焊接在一起。使用时，将上模(11)安装于碰焊机的上压板，下模(12)安装于碰焊机的底板。
  2. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的上电极(16)由多个组合构成，每个上电极(16)之间设间隙，上导槽板(15)设有多个，每个上导槽板(15)的导槽与一个上电极(16)的导轨动配合连接，多个上电极(16)组合后的外侧面为圆柱面(28)，多个上电极(16)组合后的内侧面为圆锥面(29)；每个上电极(16)与每个上导槽板(15)之间设有压缩弹簧(22)，锥体模芯(18)向上电极(16)的圆锥面(29)下压时，多个上电极(16)沿锥体模芯(18)的径向方向水平移动；下电极(26)由多个组合构成，每个下电极(26)之间设间隙，下导槽板(25)设有多个，每个下导槽板(25)的导槽与一个下 电极(26)的导轨动配合连接，下动力元件(27)设有多个，每个下动力元件(27)与一个下电极(26)连接。
  3. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的上电极(16)包括有前上电极(30)、后上电极(31)、左上电极(32)以及右上电极(33)，上导槽板(15)包括有前上导槽板(34)、后上导槽板(35)、左上导槽板(36)以及右上导槽板(37)；前上导槽板(34)的导槽与前上电极(30)的导轨动配合连接，后上导槽板(35)的导槽与后上电极(31)的导轨动配合连接，左上导槽板(36)的导槽与左上电极(32)的导轨动配合连接，右上导槽板(37)的导槽与右上电极(33)的导轨动配合连接；前上导槽板(34)与前上电极(30)之间、后上导槽板(35)与后上电极(31)之间、左上导槽板(36)与左上电极(32)之间以及右上导槽板(37)与右上电极(33)之间设有压缩弹簧(22)。
  4. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的下电极(26)包括有前下电极(38)、后下电极(39)、左下电极(40)以及右下电极(41)，下导槽板(25)包括有前下导槽板(42)、后下导槽板(43)、左下导槽板(44)以及右下导槽板(45)，下动力元件(27)包括有前下动力元件(46)、后下动力元件(47)、左下动力元件(48)以及右下动力元件(49)；前下电极(38)的导轨与前下导槽板(42)的导槽动配合连接，后下电极(39)的导轨与后下导槽板(43)的导槽动配合连接，左下电极(40)的导轨与左下导槽板(44)的导槽动配合连接，右下电极(41)的导轨与右下导槽板(45)的导槽动配合连接，前下动力元件(46)的动力接头与前下电极(38)连接，后下动力元件(47)的动力接头与后下电极(39)连接，左下动力元件(48)的动力接头与左下电极(40)连接，右下动力元件(49)的动力接头与右下电极(41)连接。
  5. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的上电极(16)设有上电源连接头(21)，用于与碰焊机的焊接电源接头连接；下电极(26)设有下电源连接头(23)，用于与碰焊机的焊接电源接头连接。
  6. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的上动力元件(17)以及下动力元件(27)为气缸，气缸设有气压装置，气压装置设有控制线与碰焊机的控制器连接，用于控制上动力 元件(17)以及下动力元件(27)的工作。
  7. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的上动力元件(17)以及下动力元件(27)为液压缸，液压缸设有液压装置，液压装置设有控制线与碰焊机的控制器连接，用于控制上动力元件(17)以及下动力元件(27)的工作。
  8. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的上电极(16)与瓦楞形圆环(7)的接触面积大于瓦楞形圆环(7)的瓦楞内尖角(8)与圆环(6)接触面积；下电极(26)与瓦楞形圆环(7)的接触面积大于瓦楞形圆环(7)的瓦楞内尖角(8)与圆环(6)接触面积。
  9. 根据权利要求1所述的红外线金属蜂窝燃烧板的碰焊模具，其特征在于：所述的红外线金属蜂窝燃烧板的碰焊模具(28)工作原理是：安装时，将红外线金属蜂窝燃烧板的碰焊模具(28)安装于碰焊机上，上模(11)与碰焊机的上压板连接，下模(12)与碰焊机的底板连接；上电极(16)以及下电极(26)与碰焊机的电极接头连接；上动力元件(17)以及下动力元件(27)与气压装置或者液压装置连接，气压装置或者液压装置设有控制线与碰焊机的控制器连接；工作时，将圆环(6)以及瓦楞形圆环(7)放入下模(12)内，同时，使圆环(6)位于瓦楞形圆环(7)内，瓦楞形圆环(7)的瓦楞内尖角(8)与圆环(6)接触，瓦楞形圆环(7)与下电极(26)接触；操作碰焊机下压，上模(11)跟随上压板下降到位停止，将上模(11)的上电极(16)压入到圆环(6)；上电极(16)压入到圆环(6)后，控制器控制上动力元件(17)带动锥体模芯(18)下压，锥体模芯(18)的外圆锥面(19)与上电极(16)的内圆锥面(20)接触，锥体模芯(18)下降克服压缩弹簧(22)弹力推动上电极(16)径向水平移动，使上电极(16)与圆环(6)内表面紧密接触；同时，控制器控制下动力元件(27)带动下电极(26)向圆环(6)轴线水平移动，使下电极(26)与瓦楞形圆环(7)的外表面紧密接触；利用下电极(26)以及上电极(16)将圆环(6)以及瓦楞形圆环(7)夹紧于下电极(26)与上电极(16)之间，使瓦楞形圆环(7)的瓦楞内尖角(8)与圆环(6)紧密接触；通过时间控制，下电极(26)以及上电极(16)将圆环(6)以及瓦楞形圆环(7)夹紧后，控制器控制碰焊机放电碰焊，电流由上电极(16) 经瓦楞形圆环(7)的瓦楞内尖角(8)与圆环(6)紧密接触位置回到下电极(26)，将瓦楞形圆环(7)的瓦楞内尖角(8)与圆环(6)碰焊在一起；碰焊机放电碰焊后，控制器控制上动力元件(17)带动锥体模芯(18)上升到上限位停止，上电极(16)在压缩弹簧(22)的弹力作用下复位；同时，控制器控制下动力元件(27)带动下电极(26)复位；将完成碰焊的瓦楞环(5)于下模(12)取出。
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