WO2015043058A1 - 一种非调质钢的生产工艺 - Google Patents
一种非调质钢的生产工艺 Download PDFInfo
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- WO2015043058A1 WO2015043058A1 PCT/CN2013/088378 CN2013088378W WO2015043058A1 WO 2015043058 A1 WO2015043058 A1 WO 2015043058A1 CN 2013088378 W CN2013088378 W CN 2013088378W WO 2015043058 A1 WO2015043058 A1 WO 2015043058A1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0081—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for slabs; for billets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/25—Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten")
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
- C21D1/60—Aqueous agents
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/021—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular fabrication or treatment of ingot or slab
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/006—Making ferrous alloys compositions used for making ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
Definitions
- the invention relates to a production process of non-quenched and tempered steel, belonging to the technical field of steel metallurgy. Background technique
- Non-tempered steel refers to mechanical structural steel that can meet performance requirements without quenching and tempering. The use of such steel to manufacture parts can eliminate the quenching and tempering heat treatment process, and has the advantages of energy saving, materials, and simple process, which can reduce the environment. Pollution, avoid oxidation, decarburization, deformation, cracking.
- non-tempering non-tempered steel The traditional domestic production of non-tempering non-tempered steel is: electric furnace smelting - refining - die casting - controlled rolling and controlled cooling.
- the difficulty in the production of this process is: the control of the low-fold structure of the slab.
- Most domestic and foreign manufacturers have improved the control of low-strength slabs by improving the chemical composition of non-tempered steel.
- studies have shown that it is difficult to achieve performance requirements for non-tempered steels simply by component design.
- Shougang Corporation has proposed a new non-quenched and tempered steel production process, which mainly includes: converter smelting, slag tapping, ladle deoxidation alloying, LF ladle refining, feeding S line, ladle bottom blowing hydrogen protection
- the steps of casting, casting temperature control, controlled cooling, and rolling wherein, in the rolling step, the heating temperature is 1100-1180.
- C the rolling temperature is 1020-1100.
- C the final rolling temperature is 850-920 e C
- the relative deformation is 15-35%, and after cooling, it is cooled to 600 ⁇ and then cooled to room temperature.
- the non-quenched and tempered steel produced by the above process is difficult to ensure the temperature of the core and the surface of the steel tend to be consistent in a short time by the slow 11 cooling method, and the steel sheet is easily caused in a short time.
- the strength and toughness of the surface and the core fluctuate greatly, and the mechanical properties are seriously uneven.
- the above process is used to produce large-size non-quenched and tempered steel (for example, ⁇ 70- ⁇ 145 mm bar), the mechanical properties of the bar surface and the core of the bar are not The phenomenon of uniformity is more obvious. Summary of the invention
- the technical problem to be solved by the present invention is to overcome the defects of the surface mechanical properties and the uneven core force performance of the steel produced by the existing non-tempered steel production process, thereby providing a non-quenched and tempered steel production process to ensure The surface mechanical properties of the finished product and the uniformity of the mechanical properties of the core.
- the present invention provides a production process for non-quenched and tempered steel, comprising a cooling step performed at least after the finishing rolling step, in which the steel material is subjected to at least two stages by alternating strong and weak cooling.
- the water is cooled so that the core temperature of the steel tends to coincide with the surface temperature for a certain period of time.
- the steel material in the cooling step, is cooled by three stages of water passage, wherein the first stage of water cooling is strongly cooled, and the second stage of water cooling is weak. Cold, the third section of the water is cooled by strong cooling.
- the production process of the non-quenched and tempered steel provided by the present invention controls the strength of the cooling by controlling the degree of opening of the valve of the water-passing cooling device in the cooling step.
- the steel material is lowered by 100 e C to 400 in 4-7 seconds after being cooled by water penetration.
- C After the steel is warmed up, cool down again by 50. C ⁇ 200.
- the production process of the non-quenched and tempered steel provided by the invention controls the opening degree of the first stage valve to be 30% to 40%, the opening degree of the second stage valve is 20%, and the opening degree of the third stage valve is 30% - 40% to ensure that the steel surface temperature is lowered by 100 in 4-7 seconds.
- the steel material is cooled and cooled by means of spray cooling.
- the production process of the non-quenched and tempered steel provided by the present invention after the cooling and cooling, the steel material is dispersed and placed on a cold bed for air cooling for 10-12 minutes.
- the steel materials are stacked and then subjected to leather cooling.
- the production process of the non-quenched and tempered steel provided by the present invention further comprises a finishing step before the cooling step, in which the temperature at which the steel material enters the finishing rolling step is controlled to be ⁇ 950.
- C at steel temperature is 780.
- Low temperature rolling is carried out under C conditions.
- the production process of the non-quenched and tempered steel provided by the present invention further includes a smelting step before the finishing rolling step, the smelting step comprising an electric furnace smelting step, a ladle furnace smelting step and a refining step which are sequentially performed.
- the production process of the non-quenched and tempered steel provided by the invention adopts full iron smelting in the electric furnace smelting, the end phosphorus content is ⁇ 0.015%, the end carbon content is 0.03% ⁇ 0.10%, and the end temperature is 1620°C - 1700 e C.
- the production process of the non-quenched and tempered steel provided by the present invention is deoxidized by using silicon carbide or ferrosilicon powder in the ladle furnace smelting step and/or the refining step.
- the production process of the non-quenched and tempered steel provided by the present invention ensures that the refining time is not less than 45 minutes in the refining step, and the hydrogen content is controlled to be less than 1.5 ppm.
- the production process of the non-quenched and tempered steel provided by the present invention further includes a continuous casting step after the refining step, in which the superheat degree is controlled at 20 to 35'C, and the pulling speed is controlled at 0.5 m/ Min ⁇ 0.6m/min.
- the production process of the non-quenched and tempered steel provided by the present invention further includes a heating step after the continuous casting step, in which the steel material is placed in a heating furnace for heating, wherein the temperature of the preheating section is controlled at 850 ⁇ 30 .
- the heating section temperature is controlled at 1100 ⁇ 30.
- the temperature of the soaking section is controlled at 1130 ⁇ 30 e C, and the total time of the soaking section is not less than 2 hours.
- the present invention provides a process for producing non-quenched and tempered steel, The process in turn includes the following steps:
- Electric furnace smelting step providing an iron raw material having a desired steel composition, using total iron smelting in the electric furnace smelting, the end phosphorus content is ⁇ 0.015%, the end carbon content is 0.03% - 0.10%, and the end temperature is 1620 - 1700. C ;
- Refining step wherein degassing treatment is carried out to ensure that the refining time is not less than 45 minutes, thereby controlling the hydrogen content to be less than 1.5 ppm;
- Heating step the slab produced by the continuous casting step is placed in a heating furnace for heating, wherein the temperature of the preheating section is controlled at 850 ⁇ 30. C, the heating section temperature is controlled at 1100 ⁇ 30. C, the temperature of the soaking section is controlled at 1130 ⁇ 30 e C, and the total time of the soaking section is not less than 2 hours;
- Cooling step In the cooling step, the steel material is cooled by at least two stages of water passage in a manner of alternating strong and weak cooling so that the core temperature of the steel material tends to coincide with the surface temperature during cooling.
- the production process of the non-quenched and tempered steel changes the manner of cooling before the finish rolling in the production of the non-tempered steel in the past, at least after the finishing rolling step, and the cooling method is changed in the prior art.
- the cooling method with single water cooling or air cooling and strong consistency is used to alternate between strong cooling and weak cooling.
- the strong cooling can ensure the rapid reduction of the surface temperature of the steel.
- the weak cooling can gradually spread the temperature of the core of the steel to the surface, and then strengthen it.
- the combination of strong and weak cold water cooling method makes the temperature of the steel core and the surface temperature in a short time Convergence, ensuring uniformity of mechanical properties of steel and improving Production efficiency.
- the steel material is subjected to three-stage water-cooling, wherein the first stage of water-cooling is cooled by strong cooling, and the second section is cooled by water. Weak cooling is used, and the third section is cooled by water. After the finish rolling, the temperature of the steel is higher.
- the first stage is cooled by water
- the surface temperature of the steel is rapidly lowered. Due to the heat transfer, the heat of the core is gradually transferred to the surface after the surface temperature is lowered.
- a weak cooling method is adopted.
- the heat transfer causes the surface temperature to rise, and the surface is cooled again by the strong cooling method. Thereby, the surface heat is quickly taken away, and at this time, the heat transfer causes the surface temperature and the core temperature to converge, thereby ensuring uniformity of mechanical properties.
- the production process of the non-quenched and tempered steel provided by the present invention, in the cooling step, controlling the strength of the cooling by controlling the degree of opening of the valve of the water-passing cooling device, specifically, controlling the opening degree of the first stage valve to be 30% ⁇ 40%, the second stage valve opening is 20%, the third stage valve opening is 30% - 40%, to ensure that the steel surface temperature is reduced by 100 in 4-7 seconds.
- C - 400 e C by controlling the opening degree of the valve, the water flow can be controlled, and then the degree of water-cooling cooling can be controlled. This kind of control method is very simple. After the valve is opened for a certain length, the steel is penetrated into the water for water treatment. During the water penetration process, the surface of the steel is cooled in all directions, ensuring uniformity of surface cooling.
- the production process of the non-quenched and tempered steel provided by the present invention after the cooling and cooling, the steel material is dispersed and placed on a cold bed for air cooling for 10-12 minutes. After the spray is cooled, the steel is dispersed and placed on a cold bed for air cooling, which can further supplement the spray cooling, so that the surface heat is further lost. 6.
- the production process of the non-quenched and tempered steel provided by the present invention after the air cooling, the steel materials are stacked and then subjected to leather cooling.
- Leather cooling is a way of slow cooling.
- the steel is stacked and then subjected to leather cooling, after cooling by water cooling, spray cooling and air cooling. After the method, the surface temperature of the steel has reached the same level as the core temperature. At this time, the cooling rate is lowered by the method of leather cooling, which is beneficial to improve the microstructure of the steel.
- the production process of the non-quenched and tempered steel ensures that the refining time is not less than 45 minutes in the refining step, and the hydrogen content is controlled to be less than 1.5 ppm, and the refining process effectively controls the hydrogen content, which may be more Good to solve the risk of hydrogen cracking in the subsequent steel; more time to make the composition more uniform; give the inclusions more full floating time, effectively solve the problem of inclusion control, making the finished product more pure.
- the superheat degree is strictly controlled at 20 ⁇ 35 e C
- the pulling speed is controlled at 0.5 m / min ⁇ 0.6 m / min
- the low superheat of continuous casting ensures the quality of the slab.
- the core of the present invention is to improve the quality of the steel by substantially controlling the properties of the steel surface and the core by controlling the rolling and controlling the cooling step after rolling.
- Specific cooling controls include:
- the steel material is cooled by at least two stages of water passage in a manner of alternating strong and weak cooling, so that the core temperature of the steel material tends to coincide with the surface temperature in a specific time, specifically, after the finish rolling
- the steel material is cooled by three stages of water passage, wherein the first section of the water is cooled by strong cooling, the second section is cooled by water, and the third section is cooled by water, and the concrete is cooled by water.
- Control the strength of the cooling by controlling the degree of opening of the valve through the water cooling device.
- the strong cold generally refers to a cooling rate of ⁇ 7 / S.
- the weak cooling refers to cooling with a cooling rate of 2-4 e C/S.
- the cooling control is performed by the above method (especially, water-cooling) to change the manner of cooling before the finish rolling in the production of the conventional non-quenched and tempered steel, at least after the finishing rolling step, and the cooling method is changed.
- a single water-cooling or air-cooling method with uniform strength is used to alternate between strong cooling and weak cooling, and strong cooling can ensure that the surface temperature of the steel is rapidly reduced, and the weak cooling can gradually spread the temperature of the steel core to the surface. Then, the strong cooling is carried out, so that the heat is quickly dissipated. According to the actual needs, the strong cooling and the weak cooling can be alternated several times.
- the combination of strong and weak cooling combined with the water cooling method makes the temperature of the steel core in a short time and The temperature of the surface tends to be uniform, thereby ensuring the uniformity of the mechanical properties of the steel and improving the production efficiency.
- the subsequent joint control of spray cooling, air cooling and leather cooling causes the core temperature to continuously scatter to the surface, and the surface temperature is continuously taken away, and the combination of the above cooling methods makes the cooling rate comparison. It is suitable to use leather cold after air cooling, so that the surface temperature of the steel is consistent with the core temperature, the cooling rate is not too fast, and the comprehensive mechanical properties are improved.
- Fig. 1 is a metallographic picture of a non-tempered steel which is produced by the production method of the present invention in place of ordinary quenched and tempered 45 steel at a magnification of 500 times;
- Figure 2 is a photograph reflecting the grain size of a non-quenched and tempered steel produced by the production method of the present invention instead of the ordinary quenched and tempered 45 steel;
- Figure 3 is a photograph showing the inclusion of non-tempered steel instead of ordinary quenched and tempered 45 steel produced by the production method of the present invention;
- Figure 4 is a metallographic picture of a non-tempered steel instead of quenched and tempered 42CrMo steel produced by the production method of the present invention at a magnification of 500 times;
- Figure 5 is a photograph reflecting the grain size of a non-quenched and tempered steel instead of quenched and tempered 42CrMo steel produced by the production method of the present invention
- Fig. 6 is a view showing the inclusion of non-heat treated steel instead of quenched and tempered 42CrMo steel produced by the production method of the present invention. detailed description
- control rolling, controlled cooling, smelting and continuous casting steps of the present invention are described in detail below in connection with the production processes of several specific non-quenched and tempered steels.
- the embodiment provides a production method for replacing the non-quenched and tempered steel for direct-cut 45 steel direct cutting, which comprises a finishing rolling step and a cooling step after finishing rolling, wherein in the finishing rolling step, the control bar enters
- the temperature at the finish rolling step is ⁇ 950.
- C, at bar temperature is 780.
- the water flow rate is controlled by controlling the degree of opening of the valve of the water-passing cooling device, thereby controlling the cooling strength.
- the first section of the valve opening is 30% ⁇ 40%
- the second section of the valve opening is 20%
- the third section of the valve opening is 30% ⁇ 40%, to ensure that the bar surface temperature is reduced within 5s 100'C ⁇ 400.
- C after the bar is returned to temperature, the temperature of the bar is lowered by 50'C ⁇ 200'C by spray cooling, so that the heat is quickly dissipated, and then the bar is opened and placed on a cold bed and cooled by air cooling for 10 minutes.
- the bottom bed will cool the bar.
- the production method of the non-quenched and tempered steel for direct cutting of the ordinary 45 steel is replaced, and the rod is cooled by three stages of water passage, wherein the first section is cooled by water and the second section is watered.
- the cooling is weakly cooled, and the third section is cooled by water.
- the bar temperature is higher, and the first section is cooled by water, so that the surface temperature of the bar is rapidly lowered. Due to the heat transfer, the core heat is gradually turned to the surface after the surface temperature is lowered.
- the weak cooling method in order to transfer the heat of the core to the surface as much as possible, the weak cooling method is adopted in the second stage of water-cooling, so that more time is reserved for heat transfer to the core during the cooling process, after weak cooling, The heat transfer causes the surface temperature to rise, and the surface is quickly cooled by the strong cooling method, so that the surface heat is quickly taken away. At this time, the heat transfer causes the surface temperature and the core temperature to converge, thereby ensuring the mechanical properties. Uniformity.
- the embodiment provides a production method for replacing the non-quenched and tempered steel for direct-cut 45 steel direct cutting, which is a further improvement based on the embodiment 1, and further includes the step of finishing the rolling in comparison with the embodiment 1.
- the smelting step includes an electric furnace smelting step, a ladle furnace smelting step, and a refining step which are sequentially performed.
- deoxidation is carried out using silicon carbide and ferrosilicon powder, and white slag is added by adding lime.
- the white slag is kept for not less than 20 minutes, so that the white slag can completely remove the inclusions.
- degassing is carried out to ensure that the hydrogen content is controlled below 1.5 ppm, and the refining time is not less than 45 minutes.
- the present embodiment provides a production method for replacing non-heat treated steel for direct cutting of normal 45 steel, which is a further improvement based on Embodiment 1 or 2.
- the continuous casting step and the heating step For improvement, both the continuous casting step and the heating step are located after the refining step and before the rolling step and the water-through cooling step.
- the molten iron in the tundish is introduced into the crystallizer through the intrusive nozzle, thereby avoiding the problem of easy introduction of air when introduced through the conventional nozzle, and argon gas is blown at the joint of the immersion nozzle and the tundish to avoid
- the air enters the tundish the superheat is strictly controlled at 20 ⁇ 35, and the pulling speed is controlled at 0.5m/min - 0.6m/min.
- the low superheat and continuous pulling speed of continuous casting ensure the quality of the slab.
- the temperature at which the cut is made during continuous casting is controlled to be ⁇ 820. C. After cutting, the surface of the slab should be inspected manually to ensure that there are no obvious defects.
- the slab is taken at a low magnification to ensure that the slab has no cracks, no shrinkage holes, and the center looseness is no more than 3 grades. This requirement is to ensure subsequent rolling out.
- the preheating section is 850 ⁇ 30 e C
- the heating section is 1100 ⁇ 30 e C
- the soaking section is 1130 ⁇ 30'C.
- the total temperature of the soaking section is not less than 2 hours.
- the metallographic structure of the non-quenched and tempered steel for direct cutting of ordinary tempered 45 steel which is produced by the production method provided in this embodiment is ferrite and pearlite (as shown in Fig. 1), and the actual crystal is obtained.
- the embodiment provides a production method for replacing non-quenched and tempered steel for direct cutting of tempered 42CrMo steel, which comprises a finishing rolling step and a cooling step after finish rolling, wherein In the rolling step, the temperature at which the control bar enters the finishing rolling step is ⁇ 900. C, at bar temperature is at 800. C ⁇ 900. Low-temperature rolling under C conditions; after rolling, the steel is subjected to three-stage water-cooling through a professionally controllable water-cooling equipment. The first stage of water-cooling uses strong cooling, and the second stage of water-cooling uses weak cooling. Three sections of water cooling are strongly cooled.
- the water flow rate is controlled by controlling the degree of opening of the valve of the water-passing cooling device, thereby controlling the cooling strength.
- the first section of the valve opening is 30% ⁇ 40%
- the second section of the valve opening is 30%
- the third section of the valve opening is 30% ⁇ 40%, to ensure that the bar surface temperature is reduced within 5s Reduce the temperature from 150 °C to 400 °C, then reduce the temperature of the bar by 80 e C ⁇ 200 e C after the bar is returned to the temperature, then spread the heat quickly, then spread the bar to place it.
- the cold bed is cooled by air cooling for 10 minutes, and finally the cold bed is used to cool the bar.
- the method for producing non-quenched and tempered steel for direct cutting steel is subjected to three-stage water-cooling, wherein the first section of the water-cooling adopts strong cooling, and the second The section water cooling uses weak cooling, and the third stage water cooling uses strong cooling.
- the bar temperature is higher, and the first section is cooled by water, so that the surface temperature of the bar is rapidly lowered. Due to the heat transfer, the core heat is gradually turned to the surface after the surface temperature is lowered.
- the weak cooling method in order to transfer the heat of the core to the surface as much as possible, the weak cooling method is adopted in the second stage of water-cooling, so that more time is reserved for heat transfer to the core during the cooling process, after weak cooling, The heat transfer causes the surface temperature to rise, and the surface is quickly cooled by the strong cooling method, so that the surface heat is quickly taken away. At this time, the heat transfer causes the surface temperature and the core temperature to converge, thereby ensuring the mechanical properties. Uniformity.
- the present embodiment provides a production method for replacing non-quenched and tempered steel for direct cutting of quenched and tempered 42CrMo steel, which is a further improvement based on the embodiment 1, and further includes, prior to the finish rolling step, with respect to the embodiment 1 Smelting step, the smelting step includes sequentially The electric furnace smelting step, the ladle furnace smelting step and the refining step.
- the whole iron smelting is adopted, and the phosphorus content before tapping is strictly controlled.
- deoxidation is carried out using silicon carbide and ferrosilicon powder, and white slag is added by adding lime.
- the white slag is kept for not less than 20 minutes, so that the white slag can completely remove the inclusions.
- degassing is carried out to ensure that the hydrogen content is controlled below 1.5 ppm, and the refining time is not less than 45 minutes.
- the present embodiment provides a production method for replacing non-quenched and tempered steel for direct cutting of quenched and tempered 42CrMo steel, which is a further improvement based on Embodiment 1 or 2.
- the continuous casting step and the heating step are performed.
- the improvement, the continuous casting step and the heating step are both after the refining step and before the rolling step and the water-through cooling step.
- the molten iron in the tundish is introduced into the crystallizer through the intrusive nozzle, thereby avoiding the problem of easy introduction of air when introduced through the conventional nozzle, and argon gas is blown at the joint of the immersion nozzle and the tundish to avoid
- the air enters the tundish the superheat is strictly controlled at 23 ⁇ 35, and the pulling speed is controlled at 0.5m/min - 0.6m/min.
- the low superheat and continuous drawing speed of continuous casting ensure the quality of the slab.
- the temperature at which the cut is made during continuous casting is controlled to be ⁇ 820. C. After cutting, the surface of the slab should be inspected manually to ensure that there are no obvious defects.
- the slab is taken at a low magnification to ensure that the slab has no cracks, no shrinkage holes, and the center looseness is no more than 3 grades. This requirement is to ensure subsequent rolling out.
- the preheating section is 850 ⁇ 30 e C
- the heating section is 1100 ⁇ 30 e C
- the soaking section is 1130 ⁇ 30'C. Ensure that the total heating period is not less than 2 hours.
- the metallographic structure of the non-quenched and tempered steel for direct cutting of the quenched and tempered 42CrMo steel produced by the production method provided by the present embodiment is ferrite and pearlite (shown in FIG. 3), and the actual grain size is obtained.
- This embodiment provides a versatile non-modulated steel production process which begins with a smelting step comprising an electric furnace smelting step, a ladle furnace smelting step, and a refining step which are sequentially performed.
- a smelting step comprising an electric furnace smelting step, a ladle furnace smelting step, and a refining step which are sequentially performed.
- the electric furnace smelting step the whole iron smelting is adopted, and the phosphorus content before the steel is strictly controlled ⁇ 0.015%, the end carbon content is 0.03% - 0.10%, and the end temperature is 1620.
- C - 1700 ⁇ electric furnace smelting can better control the slag operation than traditional converter smelting.
- the smelting step of the ladle furnace silicon carbide and ferrosilicon powder are used for deoxidation, lime is added to make white slag, and the white slag is kept for not less than 20 minutes, so that the white slag can thoroughly remove inclusions.
- the refining furnace (VD furnace) smelting step degassing is carried out to ensure that the hydrogen content is controlled below 1.5 ppm, and the refining time is not less than 45 minutes.
- a continuous casting step is carried out after the refining step, in which the molten iron in the tundish is introduced into the crystallizer through the intrusive nozzle, thereby avoiding the introduction through the conventional nozzle
- the problem of introducing air, in addition, argon gas is blown at the joint of the immersion nozzle and the tundish to prevent air from entering the tundish, and the superheat is strictly controlled at 20 to 35.
- the pulling speed is controlled from 0.5m/min to 0.6m/min.
- the low superheat and continuous drawing speed of continuous casting ensure the quality of the slab.
- the temperature at which the cut is made during continuous casting is controlled to be ⁇ 820.
- the slab is taken at a low magnification to ensure that the slab has no cracks, no shrinkage holes, and the center looseness is no more than 3 grades. This requirement is to ensure subsequent rolling out.
- the slab is sent to the heating furnace for heating, and the preheating section is 850 ⁇ 30. C, heating section 1100 ⁇ 30. C, the soaking section is 1130 ⁇ 30. C, to ensure that the total heating period is not less than 2 hours.
- a finishing rolling step and a cooling step are performed after the heating step; in the finishing rolling step, the temperature at which the rod is controlled to enter the finishing rolling step is ⁇ 950.
- C, at the bar temperature is 780.
- the water flow rate is controlled by controlling the degree of opening of the valve of the water-passing cooling device, thereby controlling the cooling strength.
- the opening degree of the first stage valve is 30% - 40%
- the second stage The valve opening is 20%
- the third valve opening is 30% ⁇ 40%, which can reduce the surface temperature of the bar by 100% within 5s.
- C after the bar is returned to temperature, the temperature of the bar is reduced by 50 by means of spray cooling.
- C ⁇ 200. C the heat is quickly dissipated, and then the bar is dispersed and placed on a cold bed to be cooled by air cooling for 10 minutes, and finally the lower bed is cooled by the superimposed bar.
- the rod is subjected to three-stage water-cooling, wherein the first section of the water is cooled by strong cooling, the second section is cooled by water, and the third section is cooled by water. Strong cold.
- the bar temperature is higher, and the first section is cooled by water, so that the surface temperature of the bar is rapidly lowered. Due to the heat transfer, the core heat is gradually turned to the surface after the surface temperature is lowered. Transfer, in order to transfer the core heat to the surface as much as possible, in the second stage of water cooling, use weak cooling to make cooling During the process, more time is reserved for the heat transfer of the core.
- the heat transfer causes the surface temperature to rise, and the surface is quickly cooled by the strong cooling method, so that the surface heat is quickly taken away.
- the heat transfer aligns the surface temperature and the core temperature to ensure uniformity of mechanical properties.
Abstract
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EP13894277.6A EP3050992A4 (en) | 2013-09-26 | 2013-12-03 | Production process for non-quenched and tempered steel |
JP2016516515A JP2016540108A (ja) | 2013-09-26 | 2013-12-03 | 非調質鋼の製造方法 |
US15/023,523 US20160208357A1 (en) | 2013-09-26 | 2013-12-03 | Process for producing non quenched and tempered steel |
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EP (1) | EP3050992A4 (zh) |
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CN105855299B (zh) * | 2014-12-22 | 2019-03-15 | 苏州苏信特钢有限公司 | 一种钢的轧制方法及使用该方法获得的钢 |
CN105463318B (zh) * | 2015-11-27 | 2017-11-03 | 苏州苏信特钢有限公司 | 非调质钢、其生产方法及利用其制造的涨断连杆 |
CZ201786A3 (cs) * | 2017-02-15 | 2019-01-30 | Západočeská Univerzita V Plzni | Způsob výroby součástí z ocelí |
CN109234627B (zh) * | 2018-10-17 | 2020-12-18 | 南京钢铁股份有限公司 | 一种高强高韧性非调质圆钢及制备方法 |
CZ308471B6 (cs) * | 2019-08-19 | 2020-09-02 | Západočeská Univerzita V Plzni | Způsob výroby ocelových dílů z AHS oceli řízeným lokálním ochlazováním médiem, využívající tvorbu vícefázové struktury s přerušovaným chlazením na požadované teplotě |
CN110669991B (zh) * | 2019-10-09 | 2022-01-21 | 石家庄钢铁有限责任公司 | 一种液压活塞杆用20MnV6钢及其制备方法 |
CN113976646B (zh) * | 2021-10-25 | 2023-01-10 | 钢铁研究总院 | 一种热轧特厚板的超快冷方法 |
CN114934151A (zh) * | 2022-06-24 | 2022-08-23 | 山东工业职业学院 | 一种降低lf精炼电耗集成操作的方法 |
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- 2013-12-03 JP JP2016516515A patent/JP2016540108A/ja active Pending
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EP3050992A1 (en) | 2016-08-03 |
CN104043660B (zh) | 2015-09-30 |
US20160208357A1 (en) | 2016-07-21 |
JP2016540108A (ja) | 2016-12-22 |
CN104043660A (zh) | 2014-09-17 |
EP3050992A4 (en) | 2017-10-11 |
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