WO2015037135A1 - Dispositif de stratification d'un module à surface incurvée et procédé de stratification - Google Patents

Dispositif de stratification d'un module à surface incurvée et procédé de stratification Download PDF

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Publication number
WO2015037135A1
WO2015037135A1 PCT/JP2013/074886 JP2013074886W WO2015037135A1 WO 2015037135 A1 WO2015037135 A1 WO 2015037135A1 JP 2013074886 W JP2013074886 W JP 2013074886W WO 2015037135 A1 WO2015037135 A1 WO 2015037135A1
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WO
WIPO (PCT)
Prior art keywords
diaphragm
space
box
heating
laminating
Prior art date
Application number
PCT/JP2013/074886
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English (en)
Japanese (ja)
Inventor
末広 熊本
琢磨 古川
亮介 宮林
Original Assignee
株式会社エヌ・ピー・シー
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Priority to PCT/JP2013/074886 priority Critical patent/WO2015037135A1/fr
Publication of WO2015037135A1 publication Critical patent/WO2015037135A1/fr

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/02—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of a flexible element, e.g. diaphragm, urged by fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • B32B2457/12—Photovoltaic modules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/18—Handling of layers or the laminate
    • B32B38/1866—Handling of layers or the laminate conforming the layers or laminate to a convex or concave profile
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present invention relates to a laminating apparatus and laminating method for a curved module having a curved surface, and is particularly suitable for a laminating apparatus and a laminating method for a photovoltaic module having a curved surface.
  • the solar power generation system has attracted attention as a power source for electric vehicles and hybrid cars, and an eco-car that can run while generating electricity has been developed by forming a sunroof as a curved solar cell module.
  • the solar cell module In such an eco-car, it is necessary to manufacture the solar cell module as a curved surface in order to use the sunroof as the solar cell module.
  • a solar cell module is heated and laminated in a laminated body in which a protective glass or a plurality of solar cells connected by a wiring material and a filler are laminated, and pressure is applied to perform lamination.
  • a deformable cushioning material is used to locally apply to the solar cell module. There was a need to avoid stress.
  • Patent Document 1 discloses an invention in which a solar cell module is heated by filling a lower chamber with a heated fluid instead of a hot plate.
  • Patent Document 2 discloses an invention that protects a curved surface by installing a powder-filled frame on a hot plate and deforming the powder according to the shape of the curved surface.
  • Patent Document 3 discloses an invention in which a plurality of support members capable of adjusting the curvature of the installation surface in accordance with the curvature of the solar cell module are arranged in the lower chamber together with the hot plate.
  • the present invention has been made to solve the above-described problems, and is a small and inexpensive laminating apparatus that can realize a simple heating unit structure while ensuring an appropriate pressing force to the solar cell module. And it aims at providing a simple lamination method.
  • the laminating apparatus of the present invention forms a first hermetic space by stretching a stretchable first diaphragm on the lower side and exhausts the first hermetic space.
  • a first box-like member provided with a first exhaust means for performing and a second diaphragm having elasticity are stretched on the upper part to form a second airtight space and exhaust the second airtight space.
  • the third object is formed by these, the first diaphragm and the second diaphragm at the time of engagement, and a laminated object having a three-dimensional shape is formed by laminating a functional element layer, a filler, and a protective layer therein.
  • the space is evacuated, and stacking is performed by pressing the stacking object with the first diaphragm and the second diaphragm.
  • the lamination method according to the present invention is a lamination object having a three-dimensional shape by laminating a functional element layer, a filler, and a protective layer in a space between the first and second diaphragms having elasticity and heat resistance.
  • the object is positioned, and the space between the first and second diaphragms is evacuated under heating, whereby the objects to be stacked are pressed by the first and second diaphragms at atmospheric pressure to form a layer. It is characterized by performing.
  • the laminating apparatus and the laminating method of the present invention it is possible to uniformly apply pressure to the entire object to be laminated by atmospheric pressure using two stretchable diaphragms, and excessive pressure is applied to the module. Uniform lamination can be achieved while preventing this.
  • a jig such as a frame that protects the shape of the module and a support member having a variable shape are not used, a complicated structure of the heating unit and setup change are not required, and the manufacturing cost can be reduced.
  • FIG. 1 shows an example of a module having a curved surface, which is an object to be laminated by the laminating apparatus of the present invention
  • (a) is a plan view
  • (b) is an AA cross-sectional view thereof
  • (c) is a BB cross-sectional view thereof.
  • (A) is a plan view showing a configuration of a second gripping member constituting the upper unit shown in FIG. 2, and
  • (b) is a CC cross-sectional view thereof.
  • It is a top view which shows the detailed structure of the heating part in the lamination apparatus of this invention. It is sectional drawing which looked at the upper unit and lower unit concerning the other Example of the lamination
  • FIG. 1 is a configuration diagram of the entire configuration of a laminating apparatus according to the present invention as viewed from the front, and the main part for laminating shows a cross section.
  • the laminating apparatus 1 is a small batch-type laminating apparatus that manually carries in solar cell modules that are objects to be laminated one by one, performs a laminating operation, and carries out the laminating work.
  • FIG. 1 shows the appearance and internal state of the laminating apparatus 1 during the laminating work, and the imaginary line shows the situation when carrying in and carrying out the work.
  • the laminating apparatus 1 has three main parts: an upper unit 10, a lower unit 20, and a base part 30.
  • the upper unit 10 includes an upper first gripping member 12 and a lower second gripping member 13 that sandwich and support the upper diaphragm 11, and is sandwiched between the first gripping member 12 and the second gripping member 13.
  • a first airtight space 14 is formed on the upper diaphragm 11 between the upper diaphragm 11, the first gripping member 12, and the top plate 15. That is, the 1st holding member 12, the 2nd holding member 13, and the top plate 15 comprise the box-shaped member.
  • each of the first gripping member 12 and the second gripping member 13 is a frame-shaped member. In order to form an airtight space on the first gripping member 12, it is necessary to attach the top plate 15 with an airtight structure.
  • the first gripping member 12 may be formed as a member integrated with the top plate 15. .
  • a reinforcing portion 16 is provided on the top plate 15 to prevent the entire deformation.
  • the reinforcing portion 16 has ribs intersecting each other, and has a rib structure with many cavities as a whole, and an exhaust mechanism (not shown) including an exhaust port installed in the top plate is included therein. A part of is provided.
  • heat insulation members such as a heat-resistant board for building materials
  • the diaphragm 11 it is formed of a sheet made of silicone rubber, the size is 2000 mm ⁇ 3000 mm, the thickness is 3 mm, the shore hardness is A60 ⁇ 5, the heat resistance temperature is 200 ° C. or more, and the tensile strength is 5 It has physical properties such as 0.9 MPa or more, elongation 200% or more, tear strength 10 N / mm, specific gravity 1.23 ⁇ 0.04.
  • a material satisfying such conditions as a diaphragm it is possible to stably perform the stacking following the curved surface of the solar cell module that is the stacking target.
  • a laminated object such as an automobile sunroof having a curved surface with a height difference of about 150 mm and a length of about 1.5 m is laminated. It can be performed.
  • size of 3000 mm or more x 5000 mm or more is also realizable by using a vulcanized rubber joint technique.
  • the lower unit 20 includes an upper third gripping member 22 and a lower fourth gripping member 23 that sandwich and support the lower diaphragm 21.
  • the lower unit 20 is sandwiched between the third gripping member 22 and the fourth gripping member 23.
  • a second airtight space 24 is formed under the lower diaphragm 21 between the lower diaphragm 21, the fourth gripping member 23, the bottom plate 25, and the side member 26.
  • the bottom plate 25 and the side member 26 are divided into two parts for convenience, but they may be integrated.
  • the fourth gripping member 23 can be integrated. That is, the third gripping member 22, the fourth gripping member 23, and the bottom plate 25 form a box-shaped member.
  • a heating unit 28 arranged in a range wider than the bottom area to be laminated.
  • a plurality of columnar supports 29 are erected at a predetermined pitch so as to penetrate the heating unit 28, and the lowest end of the stacked object 50 placed on the lower diaphragm 21 is at a predetermined height position. Thus, the positional relationship between the diaphragm 21 and the stacked object 50 is maintained.
  • a heat insulating member (not shown) is provided on the lower surface of the bottom plate 25 of the lower unit 20, and a reinforcing portion 27 having a rib structure is provided.
  • a base portion 30 is provided as a portion on which the above upper unit 10 and lower unit 20 are placed.
  • the base body 30 since the base body 30 itself does not need to form an airtight space, it has a frame structure, and an opening / closing mechanism of the upper unit 10 to be described later, a moving wheel 36, an installation fixing member in the internal space. 37 etc. are provided.
  • the opening / closing mechanism of the upper unit 10 has the following configuration.
  • a hydraulic or pneumatic cylinder 31 is installed in a pin-coupled manner with respect to the top plate 35 of the base portion 30, and the tip of the cylinder slide shaft 32 is pivoted with the upper end connected to the upper unit 10.
  • the link member 33 is connected to the lower end portion of the link member 33 that can rotate around the shaft 34.
  • the stacked object 50 can be loaded and unloaded when the upper unit 10 is open, and can be stacked when the upper unit 10 is closed and the upper unit 10 and the lower unit 20 are in close contact. . Since the tip of the sliding shaft 32 of the cylinder 31 and the link member 34 are only connected by a pin, the angle formed by the cylinder 31 from the horizontal changes as the cylinder 31 expands and contracts.
  • a control device 40 for the operator P to operate the laminating apparatus 1 is provided in the vicinity of the laminating apparatus 1, and has a lever 41 for opening and closing the upper unit 10 by the operation of the cylinder 31. Includes various buttons for controlling time, heating energy, first airtight space 14, second airtight space 24, and third airtight space 51, various buttons for controlling emergency stop, etc., a display screen showing the state of the device, and the like A control panel 42 is provided.
  • the stacked object 50 is configured such that the worker P carries in and out the stacked object 50 between the upper diaphragm 11 and the lower diaphragm 21 for each stacking operation.
  • a conveying means (not shown) for conveying and transferring the stacked object 50 between the diaphragm and the lower diaphragm, automatic loading / unloading becomes possible, and work efficiency can be improved.
  • FIG. 2 is a cross-sectional view showing in detail the structure of the upper unit 10 and the lower unit 20 as viewed from the front of FIG. 1 together with the stacked object 50
  • FIG. 3 is a cross-sectional view showing the structure of the same elements viewed from the side of FIG.
  • It is. 4 is a partially enlarged sectional view showing details of the assembling relation of main members of the upper unit 10 shown in FIG. 3
  • FIG. 5 is a partially enlarged sectional view showing details of the assembling relation of main members of the lower unit 20 shown in FIG. FIG.
  • FIG. 6 shows an example of a stacking target 50 used in the embodiment of the stacking apparatus according to the present invention.
  • the laminated object 50 has a rectangular shape in the plan view of FIG. 6 (a), but has a curved surface in the longitudinal direction passing through its center along the AA cross section and in the vertical direction along the BB cross section.
  • This is a solar cell module having a three-dimensional shape.
  • What is shown here is an example in which the laminated finished body forms a part of a sunroof of an automobile, and the convex surface is attached so as to receive sunlight.
  • the stacked object 50 may have a more complicated curved surface.
  • Lamination is performed by stacking a filler layer and a protective member such as glass or plastic on both sides of such a solar cell module and applying uniform pressure to the whole while heating.
  • the upper unit 10 holds the upper diaphragm 11 and supports the upper first gripping member 12 and the lower second gripping member 13 in the same manner as described in FIG.
  • the lower unit 20 includes an upper third gripping member 22 and a lower fourth gripping member 23 that sandwich and support the lower diaphragm 21.
  • Each gripping member is formed in a frame shape having an inclined surface inside.
  • FIG. 7A is a plan view showing the entire second gripping member 13
  • FIG. 7B is a cross-sectional view taken along the line CC in FIG. 7A.
  • the second gripping member 13 is formed in a frame shape having an inclined surface 131 on the inner side, and a hole 132 for bolting, which will be described later, is formed on the peripheral portion thereof. have.
  • the hole 132 for a bolt stop is a blind hole while it is a screw hole.
  • the first holding member 12 also has a similar frame structure having an inclined surface 121, but this member is a through hole 122 through which a bolt 151 passes for tightening.
  • the bolts are tightened with respect to the side member 26 as will be described later. 222 and 232.
  • a top plate 15 is present on the first grip member 12, and the top plate 15, the first grip member 12, the upper diaphragm 11, and the second grip member.
  • the bolts 151 provided at a relatively short pitch are firmly tightened.
  • the third gripping member 22, the lower diaphragm 21, the fourth gripping member 23, and the side surface member 26 are firmly tightened by bolts 251 provided at a relatively short pitch in order to firmly adhere.
  • an airtight state is formed when the diaphragm 11 is sandwiched between the lower surface of the first gripping member 12 and the upper surface of the second gripping member 13 facing the first gripping member 12.
  • the packing 124 is embedded in the formed groove 123
  • the packing 134 is embedded in the groove 133 formed on the upper surface of the second gripping member 13.
  • a sealing material 126 is embedded in the groove 125 and faces the upper surface of the third gripping member 22 of the lower unit 20.
  • a sealing material 136 is embedded in a groove 135 formed on the lower surface of the second gripping member 13.
  • a packing 224 is embedded in the formed groove 223, and a packing 234 is formed in a groove 233 formed on the upper surface of the fourth gripping member 23 that sandwiches the lower diaphragm 21 between the lower surface of the third gripping member 22 that faces the groove 223.
  • a sealing material 236 is embedded in a groove 235 that is embedded and formed in the lower surface of the fourth gripping member 23 that faces the upper surface of the side member 26. Further, a sealing material 263 is embedded in a groove 262 formed on the lower surface of the side member 26 facing the bottom plate 25.
  • grooves 123, 125, 133, 135, 223, 225, 233, 235, 262 are all formed in a circular shape on each surface, and packings 124, 134, 136, 224, 234 embedded in the grooves Since the seal materials 126, 136, 226, 236, and 263 are all made of silicone rubber and have a string shape with a substantially circular cross section, when the bolts are tightened with the diaphragm sandwiched between the gripping members, It collapses due to pressure and exerts a sealing effect, completely blocking the inner space from the outer space.
  • the first airtight space 14 is formed by the first gripping member 12, the top plate 15, and the upper diaphragm 11, and the second airtight space 24 is formed by the fourth gripping member 23, the lower diaphragm 21, the side plate 26, and the bottom plate 25.
  • the first airtight space 51 is formed by the first diaphragm 11, the second gripping member 13, the third gripping member 22, and the second diaphragm 21.
  • the exhaust mechanism for evacuation is composed of a vacuum pump, a pipe connected to the vacuum pump, and an exhaust port connected to the pipe and communicating with a space for exhausting.
  • FIGS. 3 and 5 only the exhaust port is shown. This configuration is not shown.
  • Two exhaust ports 17 are provided in the central region of the top plate 15 of the upper unit 10 so as to penetrate the top plate 15 and communicate with the first airtight space 14.
  • An exhaust port 39 is provided so as to communicate with the 20 second airtight space 24, and an exhaust port 38 is provided on the third gripping member 22 so as to communicate with the third airtight space 51.
  • the degree of vacuum and the time for evacuation of the space evacuated by these exhaust ports can be individually controlled by connecting to different vacuum pumps.
  • the first hermetic space 14 and the second hermetic space 24 described above are adapted to introduce air during the laminating process, but the object to be laminated is large, or the curved surface has a large height difference. It is also possible to increase the pressure applied by the diaphragm by sending pressurized air to these airtight spaces.
  • the distance H from the inner upper surface of the upper unit shown in FIG. 3 to the upper surface of the lower diaphragm 21 is set to be equal to or greater than the height difference of the shape of the stacked object 50. Is desirable.
  • a heating unit 28 arranged in a range wider than the bottom area to be laminated is provided.
  • FIG. 9 is a plan view seen from above.
  • the heating unit 28 is formed by arranging a plurality of rectangular heating members 281 having a length L1 at equal intervals over the width W1, and the heating member 281 is as shown in FIG.
  • a far-infrared lamp which is a heating body is arranged in a line at equal intervals.
  • a highly heat-insulating material such as a silicone rubber diaphragm
  • the heat is transferred to and absorbed by a material such as a laminate in contact with the material. Therefore, it is optimal for achieving the object of the present invention.
  • any heating means can be used as long as it can perform uniform heating even at a certain distance, and the sheathed heater as a heating element is made of metal. You can use things embedded in the block.
  • the heating unit 28 is provided in the lower unit 20, but it may be provided in the upper unit 10 or in both units.
  • the heating element In order to perform lamination, it is necessary to obtain a temperature of about 200 ° C. above the heating member 281, and the size and volume of the object to be laminated, the necessary supply energy, the heat generation efficiency and heat generation of the heating element.
  • the heating element is designed in consideration of the amount.
  • the heating ranges L1 and W1 formed by the heating member are wider than the stacking target ranges L2 and W2, and the temperature is made uniform within the stacking target range.
  • the heating member can control the heat generation operation for each heating element as necessary, and can reduce the temperature unevenness within the stacking target range as much as possible.
  • a plurality of columnar supports 29 are arranged at predetermined intervals in the width direction and the length direction within the range of the heating member.
  • the support 29 is at a position where the height of the tip is higher than the upper surface of the heating member. For this reason, the stacked object 50 directly collides with the heating unit and is damaged, or is too close to the heating unit. This is to prevent excessive heating.
  • the support 29 is arranged so that it can be supported at a position close to the center when the radius of curvature is small, and at the same time close to the periphery when the radius of curvature is large in consideration of the curvature radius of the curved surface of the solar cell module. Is done.
  • the elastic buffer member 291 such as silicone rubber can be provided at the tip of the support 29 so that the laminated object 50 and the diaphragm 21 are not damaged even when the laminated object 50 comes into contact.
  • the first gripping member 12 and the top plate 15 of the top plate 15 are shown as the upper diaphragm 11a in FIG.
  • the upper diaphragm 11a does not become an obstacle when the stacked object 50 is placed or taken out.
  • the lower diaphragm 21 is moved between the third gripping member 22 and the fourth gripping member 23 as indicated by a two-dot chain line. It is clamped almost horizontally.
  • the lower diaphragm 21 is lowered by the weight and becomes indicated by 21a. Supported by a support 29.
  • the heating unit 28 Prior to placing the stacked object 50, the heating unit 28 is energized, and when the stacked object 50 is placed, the lower diaphragm 21 is sufficiently heated.
  • the link member 33 is rotated around the rotation shaft 34, whereby the upper unit 10 is lowered to the horizontal position. Return and engage with the lower unit 20. Since both the upper unit and the lower unit have a heat insulating box structure, the internal temperature and the temperature of the stacked object 50 are increased. For example, when the set temperature of the heating unit 28 is set to 180 ° C., the heat is transmitted through the lower diaphragm 21 and the stacked object 50 is heated to 150 ° C.
  • FIGS. show a state where the upper unit 10 is lowered and engaged with the lower unit 20 after the stacked object 50 is placed on the lower diaphragm 21.
  • the solar cell module which is the stacked object 50 having a convex curved surface has the convex curved surface as the lower diaphragm 21. It is placed in contact with the top.
  • the elastic buffer member 291 is provided at the tip of the support, local stress is not applied to the laminated object 50 or damage is not caused.
  • the exhaust mechanism is driven so that the exhaust of the third airtight space 51 between the upper diaphragm 11 and the lower diaphragm 21 passes through the exhaust port 38 and the exhaust of the second airtight space 24 between the lower diaphragm 21 and the bottom plate 25.
  • the exhaust port 39 By performing through the exhaust port 39, the second airtight space and the third airtight space are exhausted simultaneously.
  • the first to third airtight spaces are all in a vacuum state, and the bubbles contained in the stacked object 50 are removed.
  • capacitance of the 3rd airtight space is the smallest, when exhausting with the same capability, the degree of vacuum becomes the highest.
  • the exhaust to the first airtight space 14 and the second airtight space 24 is stopped, and the atmosphere is introduced into these airtight spaces.
  • the third hermetic space 51 is in a decompressed state, so that the diaphragm 11 and the diaphragm 21 descend and rise as shown by 11b and 21b in FIGS. 2 and 3, respectively, on both surfaces of the stacked object 50.
  • the diaphragms are in close contact with each other over almost the entire surface of the diaphragm so that the existence of the third airtight space cannot be recognized.
  • both the diaphragms 11 and 21 apply a strong pressure to the stacked object 50 by the atmosphere introduced into the first hermetic space 14 and the second hermetic space 24 outside the both diaphragms. Since the filler for the stacking target is already melted by the heating by the heating unit 28, the module and the protective layer are integrated by pressure, and the stacking target 50 is stacked.
  • the exhaust operation through the exhaust port 38 is stopped, and the third airtight space between the upper diaphragm 11 and the lower diaphragm 21 is stopped. Atmosphere is introduced. Thereby, the application of pressure to the stacked object 50 by the upper diaphragm 11 and the lower diaphragm 21 is stopped.
  • the stacked object 50 that has been stacked can be taken out.
  • the diaphragms 11 and 21 return to the original flat state due to their restoring properties.
  • air is introduced into the first hermetic space 14 of the upper unit 10 and the second hermetic space 24 of the lower unit 20 at the time of stacking in which only the third hermetic space 51 is evacuated.
  • pressurized air may be introduced into the first airtight space 14 and the second airtight space 24.
  • FIG. 10 shows an embodiment of the lower unit 20 in which the height of the support 29 is changed in accordance with the shape of the laminated object 50 in order to adapt to the laminated object 50 having a more complicated three-dimensional shape. is there.
  • this support is prepared by integrating a required number of columnar supports having a required length, and is combined with a heating means to form laminated objects having various three-dimensional shapes. 50 can be accommodated.

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  • Engineering & Computer Science (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Photovoltaic Devices (AREA)

Abstract

L'invention concerne un dispositif de stratification et un procédé de stratification permettant de stratifier de manière stable et simple un module à surface incurvée. Le procédé de stratification de la présente invention comprend le positionnement d'un objet de stratification à surface incurvée dans un espace entre un premier et un second diaphragme élastique résistant à la chaleur, et la ventilation de l'espace entre le premier et le second diaphragme tout en appliquant de la chaleur, réalisant ainsi la stratification à une pression appliquée à pression atmosphérique sur le premier et le second diaphragme. Un dispositif de stratification pour ce procédé comprend : des éléments (10, 20) dans lesquels un premier diaphragme (11) et un second diaphragme (21) sont chacun étendus, un premier espace étanche à l'air (14) et un deuxième espace étanche à l'air (24), et un objet de stratification (50) disposé dans un troisième espace scellé (51) entre les diaphragmes ; un moyen de ventilation pour créer un vide dans les espaces étanches à l'air ; et un moyen de chauffage (28) pour chauffer l'objet de stratification.
PCT/JP2013/074886 2013-09-13 2013-09-13 Dispositif de stratification d'un module à surface incurvée et procédé de stratification WO2015037135A1 (fr)

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PCT/JP2013/074886 WO2015037135A1 (fr) 2013-09-13 2013-09-13 Dispositif de stratification d'un module à surface incurvée et procédé de stratification

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PCT/JP2013/074886 WO2015037135A1 (fr) 2013-09-13 2013-09-13 Dispositif de stratification d'un module à surface incurvée et procédé de stratification

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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JPS63276542A (ja) * 1987-05-08 1988-11-14 Nippon Sheet Glass Co Ltd 積層接着装置
JP3037201U (ja) * 1996-10-25 1997-05-16 株式会社エヌ・ピー・シー ラミネート装置
JP2011255559A (ja) * 2010-06-08 2011-12-22 Npc Inc ラミネート装置
JP2013010330A (ja) * 2011-06-30 2013-01-17 Nisshinbo Mechatronics Inc ラミネート装置用の熱板
JP2013071387A (ja) * 2011-09-29 2013-04-22 Nisshinbo Mechatronics Inc ラミネート方法及びラミネート装置

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Publication number Priority date Publication date Assignee Title
JPS63276542A (ja) * 1987-05-08 1988-11-14 Nippon Sheet Glass Co Ltd 積層接着装置
JP3037201U (ja) * 1996-10-25 1997-05-16 株式会社エヌ・ピー・シー ラミネート装置
JP2011255559A (ja) * 2010-06-08 2011-12-22 Npc Inc ラミネート装置
JP2013010330A (ja) * 2011-06-30 2013-01-17 Nisshinbo Mechatronics Inc ラミネート装置用の熱板
JP2013071387A (ja) * 2011-09-29 2013-04-22 Nisshinbo Mechatronics Inc ラミネート方法及びラミネート装置

Cited By (1)

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Publication number Priority date Publication date Assignee Title
US11420431B2 (en) 2019-11-27 2022-08-23 Nichia Corporation Adhering jig and adhering method

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