WO2015025398A1 - Système de production d'article, procédé de production d'article et palette - Google Patents

Système de production d'article, procédé de production d'article et palette Download PDF

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Publication number
WO2015025398A1
WO2015025398A1 PCT/JP2013/072393 JP2013072393W WO2015025398A1 WO 2015025398 A1 WO2015025398 A1 WO 2015025398A1 JP 2013072393 W JP2013072393 W JP 2013072393W WO 2015025398 A1 WO2015025398 A1 WO 2015025398A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
work
unit
pallet
robot
Prior art date
Application number
PCT/JP2013/072393
Other languages
English (en)
Japanese (ja)
Inventor
小川 剛史
谷口 憲彦
浩志 高田
Original Assignee
株式会社アシックス
株式会社安川電機
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社アシックス, 株式会社安川電機 filed Critical 株式会社アシックス
Priority to JP2015532649A priority Critical patent/JP6329548B2/ja
Priority to PCT/JP2013/072393 priority patent/WO2015025398A1/fr
Publication of WO2015025398A1 publication Critical patent/WO2015025398A1/fr

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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D117/00Racks for receiving or transporting shoes or shoe parts; Other conveying means
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D111/00Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D119/00Driving or controlling mechanisms of shoe machines; Frames for shoe machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D2200/00Machines or methods characterised by special features
    • A43D2200/10Fully automated machines, i.e. machines working without human intervention
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D2200/00Machines or methods characterised by special features
    • A43D2200/40Multitool machines, e.g. machines with a plurality of tools or working heads

Definitions

  • the present invention relates to an article manufacturing system, an article manufacturing method, and a pallet.
  • the assembly line is looped (rectangular ring) by connecting the component supply station and the component assembly station by a roller conveyor. It is configured.
  • an assembly robot is arranged along the assembly line at the parts assembly station. Then, after a plurality of components are placed on the transport pallet at the component supply station, the pallet transported by the roller conveyor is moved to the component assembly station along the loop-shaped (rectangular annular) assembly line. . Then, at the parts assembly station, a plurality of parts are assembled by an assembly robot to form a finished product. Further, the finished product is placed on a conveyor for the next process arranged in the vicinity of the component assembly station having a loop-shaped assembly line (a position away from the component supply station).
  • the assembly apparatus disclosed in Japanese Patent Laid-Open No. 2003-62727 has a problem that the assembly line is relatively large because the assembly line is configured in a loop shape (rectangular ring).
  • the present invention has been made to solve the above-described problems, and one object of the present invention is to provide an article manufacturing system and an article manufacturing method capable of suppressing an increase in installation area. Is to provide.
  • an article manufacturing system is arranged in the vicinity of a carry-in section into which a work is carried in and a carry-out section in which the work is carried out and provided near the carry-in section.
  • a work movement path including a return path provided adjacent to the forward path in which the work path and the carry-out section are provided are configured to reciprocate.
  • the carry-out unit from which the workpiece is carried out is provided in the vicinity of the carry-in unit, and the carry-in unit, the drying unit, the attachment unit, the workpiece moving robot, and the carry-out unit are provided.
  • the work moving path including the forward path provided and the return path provided adjacent to the forward path is configured to reciprocate.
  • the carry-out unit in the vicinity of the carry-in unit, it is possible to improve the work efficiency when the worker performs the carry-in and carry-out operations.
  • the article manufacturing method is provided with a carry-in unit into which a work is carried in, a drying unit, an attachment unit, a robot for moving the work, and a carry-out unit provided in the vicinity of the carry-in unit while carrying out the work.
  • a method of manufacturing an article that is manufactured on a workpiece moving path including a forward path in which a workpiece is reciprocated and a return path provided adjacent to the forward path, wherein the workpiece is dried by a drying section and bonded to the workpiece by an attachment section.
  • the carry-in unit into which the work is carried in the drying unit, the attachment unit, the workpiece moving robot, and the work-out robot provided in the vicinity of the carry-in unit.
  • a work movement path including a return path provided so as to be adjacent to the forward path in which the work reciprocates, and a process of drying the work by the drying unit, and a process of attaching an adhesive to the work by the attachment part Unlike the case where the work moves along a path in which the work is formed in a rectangular ring by performing the process of moving the work by the work moving robot, the forward path and the return path are arranged so as to be adjacent to each other without being separated from each other.
  • goods which can suppress that a workpiece
  • a pallet according to another configuration of the present application is disposed in the vicinity of a carry-in unit into which a work is carried in and a carry-out unit from which the work is carried out, and adheres to a drying unit that dries the work and a work that has been dried by the drying unit.
  • a pallet used in an article manufacturing system having an attachment portion to which an agent is attached, wherein the work includes a pair of first work and second work to be combined after the adhesive is attached.
  • a first pallet main body portion to be placed and a second pallet main body portion having substantially the same shape as the first pallet main body portion to place the second workpiece.
  • FIG. 1 is a diagram illustrating an overall configuration of an article manufacturing system according to an embodiment. It is a front view of the pallet by one Embodiment. It is a perspective view of the pallet by one Embodiment. It is a perspective view of the pallet in the state by which the workpiece
  • the adhesive application drying system 100 is an example of an “article manufacturing system”.
  • the adhesive application drying system 100 includes a loading unit 1 on which a workpiece 200 to be loaded is placed, a drying device 2, a drying device robot 3, and a first workpiece moving robot 4. , An ultraviolet irradiation device 5, a coating robot 6, a roll coater 7, a second workpiece moving robot 8, a transport device 9, and a carry-out unit 10.
  • the application robot 6 and the second workpiece movement robot 8 are respectively composed of one and the other robot arms of the double-arm robot 11.
  • the adhesive coating / drying system 100 is provided with a control panel 12 that controls the overall operation of the adhesive coating / drying system 100.
  • the drying device 2 is an example of a “drying unit”.
  • the drying device robot 3 is an example of a “drying unit robot”.
  • the first workpiece moving robot 4 and the second workpiece moving robot 8 are examples of the “work moving robot”. Further, the application robot 6 and the roll coater 7 are examples of “attachment part”.
  • the transport device 9 is an example of a “transport unit”.
  • the ultraviolet irradiation device 5 is an example of a “treatment agent curing unit”.
  • the workpiece 200 (a first workpiece 200a and a second workpiece 200b to be described later) is configured to reciprocate along a workpiece movement path including the forward path P1 and the backward path P2 in which the unloading unit 10 is provided.
  • the carry-in unit 1, the drying device 2, the first workpiece moving robot 4, the coating robot 6, and the roll coater 7 are arranged in the forward path P1.
  • the conveying apparatus 9 and the drying apparatus 2 are arrange
  • the first workpiece 200a and the second workpiece 200b are configured to be dried in the drying device 2 by the same number, and the adhesive is applied to the roll coater 7 and the coating robot 6.
  • the workpiece 200 is configured to move along the X1 direction in the drying device 2 in the forward path P1, and to move along the Y2 direction in the ultraviolet irradiation device 5 and the roll coater 7. Further, the workpiece 200 is configured to move along the Y1 direction in the transport device 9 on the return path P2. That is, the workpiece movement path has an L shape.
  • the detailed configuration of the adhesive application drying system 100 will be described below.
  • the workpiece 200 includes a first workpiece 200 a made of a midsole (a sole member having a cushioning property provided on the outer sole) and an outer sole (a portion in contact with the ground).
  • 2nd work 200b which consists of sole members.
  • the first workpiece 200a and the second workpiece 200b are a set (a pair) of workpieces 200 that are bonded to each other after the adhesive is applied (after being carried out to the carry-out portion 10) to form a constituent part of the shoe.
  • the work 200 that forms the constituent part of the shoe includes a sole member of the shoe such as a midsole, an outer sole, a shank (a sole member that suppresses twisting).
  • a sole member of the shoe such as a midsole, an outer sole, a shank (a sole member that suppresses twisting).
  • the pallet 13 for placing the workpiece 200 (the pallet 13a for placing the first workpiece 200a and the pallet 13b for placing the second workpiece 200b) is made of resin, for example. It has a substantially rectangular shape.
  • the pallet 13a and the pallet 13b are examples of a “first pallet main body” and a “second pallet main body”, respectively.
  • a movement operation from when the work 200 is placed on the pallet 13 to when it is carried into the carry-in unit 1 until it is carried out to the carry-out unit 10 is performed.
  • the drying device robot 3, the first workpiece moving robot 4, and the second workpiece moving robot 8 are configured to move the workpiece 200 by holding and moving the pallet 13. .
  • the pallet on which the first workpiece 200a is placed and the pallet on which the second workpiece 200b is placed have substantially the same shape (substantially rectangular shape) (the same pallet 13).
  • the first workpiece 200a and the second workpiece 200b have asymmetric shapes with respect to the center line C1 of the first workpiece 200a and the second workpiece 200b, respectively.
  • the pallet 13 (the pallet 13a on which the first workpiece 200a is placed and the pallet 13b on which the second workpiece 200b is placed) has a substantially symmetrical shape with respect to the center line C2 of the pallet 13.
  • work 200b) used as the component part of shoes for right feet have a mutually different shape. .
  • the pallet 13 is formed in a substantially rectangular shape, and the pallet 13 is moved on the long side and the short side while holding the pallet 13 on which the workpiece 200 is placed. Engagement that engages with a finger or a claw of a robot (a claw 32 of the drying device robot 3, a finger 42 of the first workpiece moving robot 4, and a finger 82 of the second workpiece moving robot 8) described later.
  • the part 131, the engaging part 132, and the engaging part 133 are provided.
  • a notch-shaped engagement portion 131 that engages with a positioning pin 26 (see FIG. 7) provided on the placement portion 21 of the drying device 2 is provided.
  • Two engaging portions 131 are provided on each of the two short sides of the pallet 13. Further, the engaging portion 131 is configured such that the finger portion 82 (see FIGS. 14 and 15) of the hand 81 of the second workpiece moving robot 8 is engaged (sandwiched from the A direction in which the long side extends). ing.
  • the long side of the pallet 13 is engaged with a finger part 42 (see FIGS. 10 to 12) of the hand 41 of the first workpiece moving robot 4 (sandwiched from the B direction in which the short side extends).
  • a joining portion 132 and an engaging portion 133 are provided.
  • Two engaging portions 132 are provided on each end side of the two long sides of the pallet 13.
  • the engaging portion 132 is configured by a substantially rectangular cutout portion that is cut out in the inner direction (B direction) of the pallet 13 in plan view.
  • one engaging portion 133 is provided in the vicinity of the central portion of the two long sides of the pallet 13.
  • the engaging portion 133 is configured by a substantially triangular cutout portion that is cut out in the inner direction (B direction) of the pallet 13 in plan view.
  • the length L1 of the notch with respect to the pallet 13 of the engaging part 133 in the B direction is larger than the length L2 of the notch with respect to the pallet 13 of the engaging part 132 in the B direction.
  • the finger part 42 of the first workpiece moving robot 4 is engaged with two engaging parts 132 provided on one long side and one engaging part 133 provided on the other long side (FIG. 10 to FIG. 10). (See FIG. 12).
  • the four engaging portions 132 are configured such that the claw portions 32 (see FIGS. 8 and 9) of the hand 31 of the drying device robot 3 are engaged (inserted from below).
  • the pallet 13 a on which the first workpiece 200 a is placed has a fixing pin 134 for fixing the workpiece 200 to the pallet 13 by being inserted into the workpiece 200.
  • a fixing pin 134 for fixing the workpiece 200 to the pallet 13 by being inserted into the workpiece 200.
  • Three fixing pins 134 are provided on the surface of the pallet 13a.
  • a screw groove is provided on the side surface of the fixing pin 134.
  • the three fixing pins 134 are arranged at the apex portion of the triangle in plan view.
  • the fixing pin 134 is set to a length that prevents the fixing pin 134 from penetrating the workpiece 200 in a state where the fixing pin 134 is inserted into the workpiece 200.
  • the protruding height h1 of the fixing pin 134a located near the center of the pallet 13 from the pallet 13 is the protruding height h1 of the other two fixing pins 134b and 134c from the pallet 13. Greater than h2.
  • the fixing pin 134 is an example of a “fixing member”.
  • the carry-in unit 1 is arranged on the X2 direction side of the drying device 2.
  • a workpiece 200 first workpiece 200 a and second workpiece 200 b to which a treatment agent (liquid applied to improve the adhesiveness of the surface of the adherend: primer) is previously applied to the pallet 13.
  • a treatment agent liquid applied to improve the adhesiveness of the surface of the adherend: primer
  • work 200b are comprised so that it may mount in the carrying-in part 1 in a set state.
  • the carrying-in part 1 is arrange
  • the drying device 2 is disposed in the vicinity (X1 direction side) of the carry-in unit 1 into which the workpiece 200 is carried in and the carry-out unit 10 into which the workpiece 200 is carried out.
  • the drying device 2 is configured to dry the treatment agent previously applied to the first workpiece 200a and the second workpiece 200b.
  • the drying apparatus 2 includes a placement unit 21 on which the workpiece 200 placed on the pallet 13 being dried is placed, and a plurality of placement units 21 disposed above the placement unit 21. Heat source 22. As shown in FIG.
  • lanes 23 (lanes 23 a, 23 b, 23 c, and 23 d) are placed on the placement unit 21 so as to be adjacent to the direction (Y direction) orthogonal to the moving direction (X direction) of the workpiece 200. ) Is provided.
  • the lanes 23a to 23d are arranged adjacent to each other in this order in the Y2 direction.
  • each of the lanes 23a to 23d is formed in a frame shape having an opening 24, and a protruding portion 25 protruding inside the opening 24 is provided.
  • the protruding portion 25 is provided with a positioning pin 26 so as to extend upward. Then, the four positioning pins 26 engage with the four engaging portions 131 of the pallet 13 so that the pallet 13 is placed on the lane 23.
  • the first work 200a moved from the carry-in unit 1 is placed on the lane 23a.
  • the second work 200b moved from the carry-in unit 1 is placed on the lane 23b.
  • work 200a moved to the carrying-out part 10 is mounted in the lane 23c.
  • the second work 200b to be moved to the carry-out unit 10 is placed on the lane 23d.
  • the drying device robot 3 is movably disposed below the placement unit 21. Specifically, the drying device robot 3 is installed on a gantry 27, and the drying device robot 3 is configured to be movable on the gantry 27 along the X direction. Further, the drying device robot 3 moves below the placement unit 21 to place the first workpiece 200a and the second workpiece 200b carried into the carry-in unit 1 in a set (one set). The first work 200a and the second work 200b after drying are taken out from the drying apparatus 2 in a set and are carried out to the carry-out unit 10.
  • the drying device robot 3 sequentially moves the first work 200a and the second work 200b carried into the carrying-in unit 1 into the drying device 2 in a set state, and after a predetermined time has passed (processing agent and adhesive). After the agent is dried), the first work 200a and the second work 200b are sequentially taken out from the drying device 2 in a set state.
  • the drying time in the drying device 2 is substantially the same in the forward path P1 (drying of the treatment agent) and the backward path P2 (drying of the adhesive).
  • the drying device robot 3 is composed of a vertical articulated robot, and a hand 31 is provided at the tip of the drying device robot 3.
  • the hand 31 is provided with a claw portion 32 that engages with the engagement portion 132 of the pallet 13.
  • Eight claw portions 32 are provided so as to engage with four engaging portions 132 provided on each of the two pallets 13.
  • the claw portion 32 is an example of a “holding portion”.
  • the drying device robot 3 moves below the placement unit 21 of the drying device 2 to engage the pallet 13 placed on the carry-in unit 1 (or the workpiece placement table 14).
  • the claw portion 32 is engaged with the portion 132 from below to hold the two pallets 13 (a set of the first workpiece 200a and the second workpiece 200b).
  • the drying device robot 3 moves below the placement portion 21 of the drying device 2 and also engages the engaging portion 131 of the pallet 13 with the positioning pin 26 of the lane 23 of the drying device 2.
  • the two pallets 13 (a set of the first work 200a and the second work 200b) are placed at desired positions on the placement portion 21.
  • a work mounting table 14 is disposed on the X1 direction side of the drying device 2.
  • the workpiece mounting table 14 is configured such that the first workpiece 200a and the second workpiece 200b after the treatment agent is dried by the drying device 2 are placed by the drying device robot 3 in a set state.
  • the workpiece mounting table 14 is configured such that the first workpiece 200a and the second workpiece 200b after the adhesive is applied are individually mounted by the first workpiece moving robot 4.
  • the workpiece mounting table 14 is provided with positioning pins 14 a (see FIG. 12) that engage with the engaging portions 131 of the pallet 13.
  • the first workpiece moving robot 4 is disposed between the drying device 2, the roll coater 7, and the coating robot 6. Specifically, the first workpiece moving robot 4 is located in a region between the workpiece mounting table 14 disposed on the X1 direction side of the drying device 2 and the roll coater 7 (ultraviolet irradiation device 5, transport device 9). Has been placed.
  • the first workpiece moving robot 4 is a vertical articulated robot, and a hand 41 is provided at the tip of the first workpiece moving robot 4. It has been.
  • the hand 41 is provided with a total of three finger portions 42 that engage with two engaging portions 132 provided on the pallet 13 and one engaging portion 133.
  • the finger portion 42 is configured to hold the pallet 13 by sandwiching the pallet 13 from the B direction (direction along the short side) of the pallet 13.
  • the finger part 42 is an example of a “holding part”.
  • the first workpiece moving robot 4 is taken out from the drying device 2 and placed on the workpiece placing table 14.
  • the workpieces 200b are individually held, and in the first forward path P11 (the forward path where the ultraviolet irradiation device 5 and the coating robot 6 are disposed, see FIG. 1) and the second forward path P12 (the forward path where the roll coater 7 is disposed). It is configured to be moved separately to the coating robot 6 and the roll coater 7 side.
  • the ultraviolet irradiation device 5 is disposed between the drying device 2 and the coating robot 6 (Y2 direction side of the first workpiece moving robot 4).
  • the ultraviolet irradiation device 5 is configured to cure the treatment agent applied in advance to the first workpiece 200a moved to the first forward path P11.
  • the ultraviolet irradiation device 5 is configured to cure the treatment agent while moving the first workpiece 200a in the Y2 direction.
  • the coating robot 6 (one robot arm of the double-arm robot 11) is disposed on the Y2 direction side of the ultraviolet irradiation device 5.
  • the application robot 6 is configured to apply an adhesive to the first workpiece 200a that moves on the first forward path P11.
  • the application robot 6 is a vertical articulated robot, and is provided with a spray gun 61 for applying an adhesive.
  • the spray gun 61 is an example of an “end effector”.
  • the application robot 6 adheres to the first work 200a by moving the spray gun 61 of the application robot 6 so as to follow the shape of the first work 200a (the shape of the surface to which the adhesive is applied). It is comprised so that an agent may be apply
  • the adhesive is sprayed in the form of a mist by the spray gun 61 and applied to the surface of the first workpiece 200a.
  • the roll coater 7 is arranged on the Y2 direction side of the first workpiece moving robot 4.
  • the roll coater 7 is configured to apply the adhesive to the second work 200b moved to the second forward path P12 by the roll 71 applied with the adhesive.
  • the roll coater 7 is configured to apply an adhesive while moving the second workpiece 200b in the Y2 direction.
  • the second workpiece moving robot 8 (the other robot arm of the double-arm robot 11) is disposed in the vicinity of a region that turns back from the forward path P1 (the first forward path P11 and the second forward path P12) to the return path P2. ing. Specifically, the second workpiece moving robot 8 is disposed on the Y2 direction side of the roll coater 7, the transfer device 9, and the ultraviolet irradiation device 5.
  • the second workpiece moving robot 8 includes the first workpiece 200a applied with the adhesive by the application robot 6 in the first outward path P11 and the second workpiece applied with the adhesive by the roll coater 7 in the second outward path P12.
  • Each of the workpieces 200b is individually held and moved so as to be merged into a set of states again on the transfer device 9.
  • the second workpiece moving robot 8 is a vertical articulated robot, and a hand 81 is provided at the tip of the second workpiece moving robot 8. .
  • the hand 81 is provided with a total of four finger portions 82 that engage with the four engaging portions 131 provided on the pallet 13.
  • the finger part 82 is configured to hold the pallet 13 by sandwiching the pallet 13 from the A direction (the direction along the long side) of the pallet 13.
  • the finger part 82 is an example of a “holding part”.
  • the transport device 9 is disposed on a return path P ⁇ b> 2 between the ultraviolet irradiation device 5 (first forward path P ⁇ b> 11) and the roll coater 7 (second forward path P ⁇ b> 12).
  • the transfer device 9 dries the first workpiece 200a and the second workpiece 200b, which are joined together by the second workpiece moving robot 8 again, from the second workpiece moving robot 8 side. It is configured to transfer to the apparatus 2 side (near the first workpiece moving robot 4).
  • the transport device 9 is provided with a moving unit 91 that moves along the Y direction.
  • the moving unit 91 moves in the Y direction in a state where the set of the first work 200a and the second work 200b is placed on the surface of the moving unit 91, whereby the set of the first work 200a and the second work 200b.
  • the workpiece 200b is configured to be conveyed.
  • the carry-out unit 10 is arranged on the X2 direction side of the drying device 2 and adjacent to the vicinity of the carry-in unit 1. Further, the carry-out unit 10 is configured such that the first workpiece 200a and the second workpiece 200b after the adhesive is dried by the drying device 2 are moved in a set.
  • the first work 200a and the second work 200b to which the processing agent has been applied in advance are carried into the carry-in section 1 by a worker, for example, in a set state.
  • the drying device robot 3 moves the first workpiece 200a and the second workpiece 200b from the carry-in unit 1 to the drying device 2 in a set state, and dries the treatment agent. Thereafter, the drying device robot 3 places the first workpiece 200a and the second workpiece 200b on the workpiece mounting table 14 in a set.
  • the first work moving robot 4 moves the first work 200a and the second work 200b separately in a first forward path P11 and a second forward path P12, respectively.
  • the processing agent previously apply
  • work 200a is hardened
  • an adhesive is applied to the first workpiece 200 a by the application robot 6. Further, in parallel with the irradiation of the ultraviolet rays and the application of the adhesive to the first work 200a, the adhesive is applied to the second work 200b by the roll coater 7 in the second forward path P12.
  • the second work moving robot 8 sets the first work 200a and the second work 200b again in the return path P2 (the moving unit 91 of the transfer device 9) adjacent to the first forward path P11 and the second forward path P12. It will be in the state of. Thereafter, the moving part 91 is moved in the direction opposite to the first forward path P11 and the second forward path P12 (Y1 direction), so that the first work 200a and the second work 200b move in the vicinity of the first work movement robot 4. Is done.
  • the first workpiece moving robot 4 places the first workpiece 200a and the second workpiece 200b on the workpiece mounting table 14. Thereafter, the drying device robot 3 moves the first workpiece 200a and the second workpiece 200b to the drying device 2 in a set state. Then, after the adhesive is dried, the drying device robot 3 moves the first workpiece 200a and the second workpiece 200b to a carry-out portion 10 disposed in the vicinity of the carry-in portion 1 in a set state.
  • first work 200a and the second work 200b are bonded to each other by a crimping machine (not shown), thereby forming (completion) a shoe component.
  • the carry-out unit 10 from which the workpiece 200 is carried out is provided in the vicinity of the carry-in unit 1, and the carry-in unit 1, the drying device 2, the first workpiece moving robot 4, and the coating
  • the workpiece 200 reciprocates on a workpiece moving path including a forward path P1 provided with the robot 6, a roll coater 7, a second workpiece moving robot 8, and an unloading unit 10 and a return path P2 provided adjacent to the outgoing path P1.
  • the forward path P1 and the return path P2 are arranged so as to be adjacent to each other without being separated from each other. An increase in the installation area of the adhesive application drying system 100 can be suppressed.
  • the first workpiece moving robot 4 uses the drying device 2 to apply the coating robot 6.
  • the workpiece 200 is moved in the direction opposite to the forward path P1 and moved to the drying device 2 while being moved to the roll coater 7 side and applying the adhesive.
  • the adhesive is moved to the carry-out unit 10 disposed in the vicinity of the carry-in unit 1.
  • the workpiece 200 includes a pair of the first workpiece 200a and the second workpiece 200b that are bonded to each other after the application of the adhesive, and the first workpiece 200a and the second workpiece 200b in the forward path P1.
  • the first workpiece moving robot 4 divides the workpieces 200b into the first forward path P11 and the second forward path P12 constituting the forward path P1. It is moved from the drying device 2 to the coating robot 6 and the roll coater 7 to apply the adhesive.
  • the first work 200a and the second work 200b are again set in a pair, and are in the opposite direction to the first forward path P11 and the second forward path P12. It is configured to move to the unloading unit 10 disposed in the vicinity of the carry-in unit 1 after being moved to the drying device 2 and being dried. As a result, the first work 200a and the second work 200b are divided into the first forward path P11 and the second forward path P12 and moved to the application robot 6 and the roll coater 7 side, so the first work 200a and the second work 200b. Different processes can be performed in parallel. As a result, the tact time of the adhesive application drying system 100 can be shortened.
  • the same number of the first workpieces 200a and the second workpieces 200b are dried by the drying device 2 and the adhesive is applied by the coating robot 6 and the roll coater 7. Configure as follows. Accordingly, it is possible to prevent one of the first workpiece 200a and the second workpiece 200b from being wasted due to the remaining one of the first workpiece 200a and the second workpiece 200b being bonded to each other. Can do.
  • the first workpiece 200a and the second workpiece 200b are moved from the carry-in unit 1 to the drying device 2 in a set state, and the first workpiece 200a and the second workpiece 200b are moved together.
  • a drying device robot 3 is provided to be taken out from the drying device 2 in a set state.
  • the drying device robot 3 is sequentially placed in the drying device 2 with the first work 200a and the second work 200b carried into the carry-in unit 1 as a set (one set).
  • the first work 200a and the second work 200b are sequentially taken out from the drying apparatus 2 in a set after a predetermined time has passed.
  • the drying device 2 includes the placement unit 21 for placing the workpiece 200 being dried, and the drying device robot 3 moves below the placement unit 21.
  • the drying device robot 3 is moved below the placement unit 21 and the first workpiece 200a and the second workpiece 200b are placed at a desired position on the placement unit 21 in a set.
  • the first work 200a and the second work 200b after drying are taken out from the drying device 2 in a set.
  • the drying device robot 3 can be disposed at a position separated from the heat source 22 disposed above the drying device 2, so that the drying device robot 3 is erroneously caused by the heat from the heat source 22. It can suppress operating.
  • a pair of the first workpiece 200a and the second workpiece 200b after being taken out from the drying device 2 between the drying device 2, the roll coater 7, and the coating robot 6 are used.
  • a first workpiece moving robot 4 is provided for moving to the roll coater 7 and the coating robot 6 side separately in the first forward path P11 and the second forward path P12.
  • the first work 200a and the second work 200b are individually held, so that the first work 200a and the second work 200b can be easily divided into the first forward path P11 and the second forward path P12. It can be moved to the 6 side and the roll coater 7 side.
  • the roll coater 7 that applies the adhesive by the roll 71 to which the adhesive is applied is provided on the second work 200b that moves on the second forward path P12.
  • an adhesive agent can be easily apply
  • the application robot 6 for applying the adhesive to the first work 200a moving on the first forward path P11 is provided. Therefore, even when the part of the first workpiece 200a to which the adhesive is applied has a three-dimensional shape, the application robot 6 can easily apply the adhesive.
  • the application robot 6 is provided with the spray gun 61 for applying an adhesive so that the application robot 6 follows the shape of the first workpiece 200a.
  • the spray gun 61 of the application robot 6 is moved to apply the adhesive to the first workpiece 200a.
  • the adhesive can be applied substantially uniformly to the surface of the first workpiece 200a.
  • a second workpiece moving robot 8 is provided that holds each of the two workpieces 200b individually and moves them to join a set of states again.
  • the first workpiece 200a and the second workpiece 200b that are moved separately in the first forward path P11 and the second forward path P12 can be easily joined by the second workpiece moving robot 8.
  • the second workpiece moving robot 8 is arranged in the vicinity of the region where the second work moving robot 8 turns back from the forward path P1 to the return path P2. Accordingly, the first work 200a and the second work 200b can be easily merged in the return path P2 by being moved separately into the first forward path P11 and the second forward path P12.
  • the first work 200a and the second work 200b which have been joined together again, are transported from the second work moving robot 8 side to the drying apparatus 2 side.
  • a transport device 9 is provided.
  • the first work is disposed between the drying device 2, the roll coater 7, and the coating robot 6, and is moved separately in the first forward path P11 and the second forward path P12.
  • An ultraviolet irradiation device 5 for curing the treatment agent applied in advance to 200a is provided.
  • the first work 200a and the second work 200b carried out from the carry-out unit 10 are bonded to each other to form a constituent part of the shoe.
  • the component part of shoes can be formed, suppressing that the installation range of the adhesive application
  • the pallet 13 for placing the work 200 is provided, and the work 200 is placed on the pallet 13 and then carried into the carry-in unit 1 and then carried out.
  • the first workpiece moving robot 4 and the second workpiece moving robot 8 are moved while holding the pallet 13 so that the workpiece 200 is moved.
  • the operations of the first workpiece moving robot 4 and the second workpiece moving robot 8 can be controlled on the basis of the size of the pallet 13, and therefore the size of the workpiece 200 is different for each workpiece 200.
  • the control of the first workpiece moving robot 4 and the second workpiece moving robot 8 can be simplified.
  • the workpiece 200 includes a pair of the first workpiece 200a and the second workpiece 200b that are combined after application of the adhesive, and the pallet 13 on which the first workpiece 200a is placed.
  • the pallet 13 on which the second workpiece 200b is placed is configured to have substantially the same shape. Thereby, even when the first workpiece 200a and the second workpiece 200b have different shapes, the first workpiece 200a and the second workpiece 200b can be placed on the pallet 13 having substantially the same shape. The trouble of preparing the pallet 13 having a different shape for each time can be saved.
  • the first workpiece 200a and the second workpiece 200b are configured to have asymmetric shapes with respect to the center line C1 of the first workpiece 200a and the second workpiece 200b, respectively.
  • the pallet 13 (13a, 13b) is configured to have a substantially symmetric shape with respect to the center line C2 of the pallet 13.
  • a plurality of fixing pins 134 for fixing the first workpiece 200a to the pallet 13a are provided. Thereby, it can suppress easily that the 1st workpiece
  • the pallet 13 is formed in a substantially rectangular shape, and the pallet 13 with the workpiece 200 placed thereon is moved on the long side and the short side of the pallet 13 and moved.
  • Engaging portions 131, 132, and 133 that engage with the claw portion 32 of the drying device robot 3, the finger portion 42 of the first workpiece moving robot 4, or the finger portion 82 of the second workpiece moving robot 8. .
  • deviates with respect to a nail
  • the adhesive application drying system is applied as the article manufacturing system.
  • the article manufacturing system may be applied to a system other than the adhesive application drying system.
  • the treatment agent is dried and the adhesive is applied in the forward path, and the adhesive is dried in the return path.
  • the adhesive may be applied and dried.
  • the workpiece includes two types of the first workpiece and the second workpiece.
  • the number of workpieces may be one or three or more.
  • first work and the second work are divided into the first forward path and the second forward path, respectively, and the adhesive is applied in the forward path.
  • the robot for dryers showed the example which moves a 1st workpiece
  • work were separately shown for the dryer robot. You may comprise so that it may move.
  • the robot for dryers showed the example which moves a 1st workpiece
  • the adhesive is applied to the workpiece by the roll coater and the application robot.
  • the adhesive is applied (attached) to the workpiece by an apparatus other than the roll coater and the application robot. Also good.
  • the pallet on which the first workpiece is placed and the pallet on which the second workpiece is placed have substantially the same shape in the above embodiment, the first workpiece is placed.
  • the pallet and the pallet on which the second workpiece is placed may have different shapes.
  • the workpiece may be fixed by a member other than the fixing pin such as an adhesive sheet.
  • the treatment agent is cured by the ultraviolet irradiation device.
  • the treatment agent may be cured by a device other than the ultraviolet irradiation device.
  • the adhesive may be applied to the workpiece by an apparatus other than the roll coater and the application robot.
  • the application robot and the second workpiece movement robot are each configured by one and the other robot arms of a double-arm robot.
  • the second workpiece moving robot may be individually arranged as a separate robot.
  • route showed the example which has L shape
  • a drying apparatus the 1st workpiece movement robot, A roll coater, a conveying device, an ultraviolet irradiation device, a coating robot, and a second workpiece moving robot may be arranged along the X direction so that the workpiece moving path is linear.
  • the adhesive application drying system 101 is an example of an “article manufacturing system”.
  • the engaging portion is provided on both the long side and the short side of the pallet.
  • the engaging portion may be provided on one of the long side and the short side of the pallet.

Landscapes

  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Automatic Assembly (AREA)

Abstract

La présente invention concerne un système de production d'article (100) configuré de telle sorte qu'une pièce (200) effectue un mouvement de va-et-vient le long d'un trajet de déplacement de pièce comprenant : un trajet en avant (P1) pourvu d'une unité d'acheminement (1), une unité de séchage (2), une unité de fixation (6, 7), un robot de déplacement de pièce (4, 8), et une unité d'évacuation (10) prévue dans le voisinage de l'unité d'acheminement ; et un trajet de retour (P2) situé de manière adjacente au trajet en avant.
PCT/JP2013/072393 2013-08-22 2013-08-22 Système de production d'article, procédé de production d'article et palette WO2015025398A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2015532649A JP6329548B2 (ja) 2013-08-22 2013-08-22 物品の製造システム、物品の製造方法およびパレット
PCT/JP2013/072393 WO2015025398A1 (fr) 2013-08-22 2013-08-22 Système de production d'article, procédé de production d'article et palette

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2013/072393 WO2015025398A1 (fr) 2013-08-22 2013-08-22 Système de production d'article, procédé de production d'article et palette

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WO2015025398A1 true WO2015025398A1 (fr) 2015-02-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105500358A (zh) * 2016-02-18 2016-04-20 温岭市太平高级职业中学 一种全自动六自由度烘线机
WO2017117374A1 (fr) * 2015-12-29 2017-07-06 Nike Innovate C.V. Équipement de fabrication d'élément de chaussure

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JPS6127822A (ja) * 1984-07-16 1986-02-07 Mitsubishi Electric Corp 搬送加工装置
JPS6142356A (ja) * 1984-08-01 1986-02-28 Hidemasa Nemoto 自動靴塗装装置
JPH01314501A (ja) * 1988-06-15 1989-12-19 Takero Ogawa 靴底接着部への接着剤塗布方法及び接着剤塗布装置
JP2004074333A (ja) * 2002-08-14 2004-03-11 Toyota Motor Corp 搬送ロボットおよび搬送方法
WO2005085332A1 (fr) * 2004-03-05 2005-09-15 Asics Corporation Composite caoutchouc vulcanise-toile et procede de production correspondant

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Publication number Priority date Publication date Assignee Title
JPS6042006B2 (ja) * 1982-09-06 1985-09-19 南機械株式会社 単板の仕組み装置
JPS6359907A (ja) * 1986-11-26 1988-03-15 アキレス株式会社 靴型搬送用保持装置

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JPS6127822A (ja) * 1984-07-16 1986-02-07 Mitsubishi Electric Corp 搬送加工装置
JPS6142356A (ja) * 1984-08-01 1986-02-28 Hidemasa Nemoto 自動靴塗装装置
JPH01314501A (ja) * 1988-06-15 1989-12-19 Takero Ogawa 靴底接着部への接着剤塗布方法及び接着剤塗布装置
JP2004074333A (ja) * 2002-08-14 2004-03-11 Toyota Motor Corp 搬送ロボットおよび搬送方法
WO2005085332A1 (fr) * 2004-03-05 2005-09-15 Asics Corporation Composite caoutchouc vulcanise-toile et procede de production correspondant

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017117374A1 (fr) * 2015-12-29 2017-07-06 Nike Innovate C.V. Équipement de fabrication d'élément de chaussure
US10905200B2 (en) 2015-12-29 2021-02-02 Nike, Inc. Footwear component manufacturing fixture
US11369168B2 (en) 2015-12-29 2022-06-28 Nike, Inc. Footwear component manufacturing fixture
CN105500358A (zh) * 2016-02-18 2016-04-20 温岭市太平高级职业中学 一种全自动六自由度烘线机

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