WO2015002360A1 - 누유 감지 조성물 및 이를 적용한 누유 감지센서 - Google Patents
누유 감지 조성물 및 이를 적용한 누유 감지센서 Download PDFInfo
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- WO2015002360A1 WO2015002360A1 PCT/KR2013/011687 KR2013011687W WO2015002360A1 WO 2015002360 A1 WO2015002360 A1 WO 2015002360A1 KR 2013011687 W KR2013011687 W KR 2013011687W WO 2015002360 A1 WO2015002360 A1 WO 2015002360A1
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- oil
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/16—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means
- G01M3/165—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means by means of cables or similar elongated devices, e.g. tapes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
Definitions
- the present invention relates to a leaking oil detecting composition and a leaking oil detecting sensor using the same, and more particularly, to a leaking oil detecting composition and a sensor reacting to leaking working oil, insulating oil, and lubricating oil.
- Applicant is formed in the tape method in the Republic of Korea Patent Publication No. 10-2011-0007501 and can be directly attached to the place where the leakage of oil is expected to be easy to install, and can be easily installed without the need for a separate bracket, sensor tape There has been provided a leak detection device that can cut the length of the desired use.
- Such a leak detection apparatus includes a "base film layer in the form of a tape; a conductive line printed longitudinally on an upper surface of the base film layer; a conductive polymer line attached to the conductive line in parallel with an upper surface of the base film layer; It is attached to the upper surface of the base film layer, the upper protective film layer formed with a plurality of holes at regular intervals in the longitudinal direction; consists of.
- the conductive polymer line is formed by injection molding the conductive polymer to attach to the base film, where the attached conductive polymer line is placed on top of the base film and then pressed by a tool to spread it thinly.
- the adhesive force with the base film is easily peeled off, the conductive polymer line is not uniformly formed, and the biggest problem is that the reaction rate is very slow.
- the rate of oil penetration into the pores of the conductive polymer is very slow, and thus the reaction rate is very slow, and thus there is a problem in that the oil leak sensor does not function as an oil leak sensor that should generate an immediate alarm when leakage occurs.
- An object of the present invention to solve this problem is to provide a leak detection composition and a leak detection sensor in which a conductive line is formed on a base film by a mixture that reacts rapidly when contacted with oils such as hydraulic oil and insulating oil to change resistance values. There is this.
- the carbon nanotube (CNT) dispersion, alkyd resin, and silver flakes are mixed with 70 to 85 parts by weight, 3 to 15 parts by weight, 5 to 15 parts by weight, respectively. It consists of a mixture.
- the leak detection sensor according to an embodiment
- a base film layer in tape form In the leakage sensor formed in the longitudinal direction printed on the upper surface of the base film layer;
- the conductive line is formed by printing on the base film layer as a mixture of carbon nanotube (CNT) dispersion, alkyd resin, and silver flake having 70 to 85 parts by weight, 3 to 15 parts by weight, and 5 to 15 parts by weight, respectively. do.
- CNT carbon nanotube
- oil-leak detection composition according to another embodiment of the present invention, 45 to 55 parts by weight of nonionic surfactant, 45 to 55 parts by weight of aqueous polystyrene, and a wetting agent and ethyl acetate (Ethyl acetate) ) Or a small amount of Celusolve acetate is added.
- the leak detection sensor according to another embodiment
- a base film layer in tape form In the leakage sensor formed in the longitudinal direction printed on the upper surface of the base film layer;
- a mixture of 45 to 55 parts by weight of a nonionic surfactant mixed with 45 to 55 parts by weight of aqueous polystyrene on the upper surface of the conductive line is coated by a printing method.
- the present invention can quickly detect the state of leakage by reacting quickly to the leaked oils, that is, working oil, insulating oil, and lubricating oil, so that the fire, soil or water pollution caused by the leaking oil can be promptly checked, and an appropriate response can be made. There is.
- Figure 1 is an exploded structure of the leak detection sensor according to an embodiment of the present invention.
- Figure 2 is a combination of Figure 1;
- Figure 3 is a view showing the structure of a leak detection sensor according to another embodiment of the present invention.
- FIG. 1 is a diagram illustrating an exploded structure of a sensor for detecting leakage of hydraulic oil and insulating oil according to an exemplary embodiment of the present invention, wherein the base layer 110 is made of PET, PE, PTFE, PVC, or other Teflon-based film material. ) And an upper protective layer 120 stacked on the base layer 110.
- a pair of conductive lines 111 and 112 are spaced apart from each other and arranged in a strip shape in parallel in the longitudinal direction, which is printed on a material whose resistance value changes in response to oils such as hydraulic oil and insulating oil. Formed by the method.
- the upper protective layer 120 is stacked on top of the base layer 110 to protect the conductive lines 111 and 112 from external stimuli.
- PET, PE, PTFE, PVC or other Teflon It is formed of a series of materials, and configured to penetrate the sensing holes 121 and 122 at predetermined intervals at positions corresponding to the conductive lines 111 and 112.
- the composition constituting the conductive lines 111 and 112 is a mixture of carbon nanotube (CNT) dispersion, alkyd resin, and silver flake having 70 to 85 parts by weight, 3 to 15 parts by weight, and 5 to 15 parts by weight, respectively.
- the mixture is added with a wetting agent to lower the surface tension of the conductive line and a small amount of ethyl acetate or celusolve acetate to volatilize the solvent during printing. Are mixed.
- the CNT dispersion is composed of 1 to 5 parts by weight of CNT powder, 90 to 98 parts by weight of ethyl cellulsolve solvent, and 1 to 5 parts by weight of nonionic surfactant based dispersant.
- Systemic dispersants stabilize the structure of the carbon nanonubs (CNTs) and make the particles even.
- Alkyd resin is a material that dissolves in response to oils such as working oil and insulating oil
- silver flake is a material for increasing conductivity when installing the oil leakage sensor of the present invention at a long distance of 50 to 100 m.
- Xing agent is to reduce the surface tension when forming the conductive lines (111, 112) in the base layer 110 by the printing method using the composition of the present invention, if the surface tension is high, the spreading of the conductive lines (111, 112) is printed. Without the agglomeration, the adhesion to the base layer 110 is lowered, and electrical conductivity is not uniform.
- a small amount of volatile ethyl acetate or celusolve acetate is added, which volatilizes the solvent when printing the conductive lines 111 and 112 to have an accurate conductivity and adhesion.
- the mixture is printed on the upper surface of the base layer 110 in the form of a strip to form conductive lines 111 and 112, and the upper protective layer 120 having the sensing holes 121 and 122 is laminated thereon and attached.
- the remote controller is provided with the change of the resistance value in the conduction state so that it can check whether there is leakage.
- Figure 3 is a view showing a sensor for detecting leakage, such as lubricating oil according to another embodiment of the present invention, a base layer 210 made of PET, PE, PTFE, PVC or other Teflon-based film material, and the base
- the upper protective layer 220 is laminated on the layer 210.
- a pair of conductive lines 211 and 212 are spaced apart from each other and arranged in a strip shape in parallel in the longitudinal direction, and the conductive lines 211 and 212 are printed by a silver compound conductive ink. Is formed.
- a coating layer 220 is formed on the upper surface of the conductive lines 211 and 212 or the entire upper surface of the base layer 210 in response to oil such as lubricating oil by a printing method.
- the composition constituting the conductive lines 211 and 212 is composed of a mixture of 45 to 55 parts by weight of nonionic surfactant in 45 to 55 parts by weight of aqueous polystyrene, and the surface tension of the conductive line is lowered in the mixture.
- a wetting agent, ethanol for volatilizing the solvent during printing, and a small amount of graphene, which is a carbon nanotube, are added and mixed.
- Aqueous polystyrene is a material that is weakly soluble in acid, and a nonionic surfactant is a material that reacts with lubricating oil, and is a composition that easily dissolves when lubricating oil comes into contact with the coating layer 120.
- the xing agent is to lower the surface tension when the coating layer 220 is formed by the printing method using the composition of the present invention. If the surface tension is high, the base layer 210 does not spread when the coating layer 220 is printed. ) Or the adhesion force to the conductive lines 211 and 212 falls.
- the mixture is applied to the entire upper surface of the base layer 210 on which the conductive lines 211 and 212 are formed by the printing method to form the coating layer 220 or to form the coating layer 220 only by the conductive lines 211 and 212. do.
- the coating layer 220 is dissolved at the position where leakage oil is generated, and the conductive lines 211 and 212 are exposed, and the two conductive lines 211 and 212 are shorted by the oil so that the controller It is possible to check the leakage state by the conductive state.
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- General Physics & Mathematics (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Description
Claims (10)
- CNT(Carbon Nano Tube) 분산액과 알키드 수지, 그리고 은 플레이크가 각각 70~85 중량부, 3~15 중량부, 5~15 중량부를 가지고 혼합된 혼합물로 구성된 누유 감지 조성물.
- 제1항에 있어서, 상기 혼합물에는 x팅 에이전트(Wetting agent)와 에틸 아세테이트(Ethyl acetate) 또는 셀루솔브 아세테이트(Celusolve acetate)가 소량 더 첨가된 것을 특징으로 하는 누유 감지 조성물.
- 제1항에 있어서 CNT 분산액은 CNT 파우더 1~5 중량부, 에틸 셀루솔브 용매 90~98 중량부, 그리고 비이온계면활성계 분산제 1~5 중량부가 혼합되어 구성된 것을 특징으로 하는 누유 감지 조성물.
- 테이프 형태로 된 베이스 필름층; 상기 베이스 필름층의 상부면에 길이방향으로 인쇄된 도전 라인;으로 형성된 누유 감지센서에 있어서,상기 도전 라인은 CNT(Carbon Nano Tube) 분산액과 알키드 수지, 그리고 은 플레이크가 각각 70~85 중량부, 3~15 중량부, 5~15 중량부를 가지고 혼합된 혼합물로 베이스 필름층에 인쇄방식으로 형성된 것을 특징으로 하는 누유 감지센서.
- 제4항에 있어서, 상기 혼합물에는 도전 라인의 표면 장력을 낮추기 위해 x팅 에이전트(Wetting agent)와, 인쇄시 용제를 휘발시키기 위한 에틸 아세테이트(Ethyl acetate) 또는 셀루솔브 아세테이트(Celusolve acetate)가 소량 더 첨가된 것을 특징으로 하는 누유 감지센서.
- 제4항에 있어서 CNT 분산액은 CNT 파우더 1~5 중량부, 에틸 셀루솔브 용매 90~98 중량부, 그리고 비이온계면활성계 분산제 1~5 중량부가 혼합되어 구성된 것을 특징으로 하는 누유 감지센서.
- 수성 폴리스타이렌(Polystyrene) 45~55 중량부에 비이온계면활성제 45~55 중량부가 혼합된 혼합물로 구성된 누유 감지 조성물.
- 제7항에 있어서, 상기 혼합물에는 x팅 에이전트(Wetting agent)와 에탄올(ethanol), 그리고 그레이핀(graphene)이 소량 더 첨가된 것을 특징으로 하는 누유 감지 조성물.
- 테이프 형태로 된 베이스 필름층; 상기 베이스 필름층의 상부면에 길이방향으로 인쇄된 도전 라인;으로 형성된 누유 감지센서에 있어서,상기 도전 라인의 상부면에 수성 폴리스타이렌(Polystyrene) 45~55 중량부에 비이온계면활성제 45~55 중량부가 혼합된 혼합물이 인쇄방식에 의해 코팅되어 구성된 것을 특징으로 하는 누유 감지센서.
- 제9항에 있어서, 상기 혼합물에는 도전 라인의 표면 장력을 낮추기 위해 x팅 에이전트(Wetting agent)와, 인쇄시 용제를 휘발시키기 위한 에탄올(ethanol), 그리고 카본 종류인 그레이핀(graphene)이 소량 더 첨가된 것을 특징으로 하는 누유 감지센서.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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US14/233,077 US20150219520A1 (en) | 2013-07-02 | 2013-12-17 | Oil Leakage Sensing Composition and Oil Leakage Sensor Comprising the Same |
CN201380002242.8A CN104412331A (zh) | 2013-07-02 | 2013-12-17 | 漏油感应组成物及利用该组成物的漏油传感器 |
JP2015525380A JP5904386B2 (ja) | 2013-07-02 | 2013-12-17 | 漏油感知組成物及びこれを適用した漏油感知センサー |
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KR10-2013-0077127 | 2013-07-02 | ||
KR10-2013-0077157 | 2013-07-02 | ||
KR20130077127 | 2013-07-02 | ||
KR20130077157 | 2013-07-02 | ||
KR10-2013-0152835 | 2013-12-10 | ||
KR20130152835A KR20150004242A (ko) | 2013-07-02 | 2013-12-10 | 누유 감지 조성물 및 이를 적용한 누유 감지센서 |
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Cited By (2)
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US11143610B2 (en) | 2013-10-15 | 2021-10-12 | Direct-C Limited | Sensing element compositions and sensor system for detecting and monitoring structures for hydrocarbons |
CN114127548A (zh) * | 2019-07-12 | 2022-03-01 | 株式会社恩西提 | 有害化学物质的检测装置 |
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Patent Citations (5)
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JPH083788A (ja) * | 1994-06-20 | 1996-01-09 | Daido Steel Co Ltd | 電着塗装方法及び装置 |
JP2003511676A (ja) * | 1999-10-06 | 2003-03-25 | アイオワ、ステイト、ユニバーシティー、リサーチ、ファウンデーション、インコーポレイテッド | 化学センサ及び当該化学センサ用のコーティング |
WO2005088288A1 (ja) * | 2004-03-10 | 2005-09-22 | National Institute Of Advanced Industrial Science And Technology | カーボンナノチューブバイオセンサ |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US11143610B2 (en) | 2013-10-15 | 2021-10-12 | Direct-C Limited | Sensing element compositions and sensor system for detecting and monitoring structures for hydrocarbons |
CN114127548A (zh) * | 2019-07-12 | 2022-03-01 | 株式会社恩西提 | 有害化学物质的检测装置 |
CN114127548B (zh) * | 2019-07-12 | 2023-12-26 | 株式会社恩西提 | 有害化学物质的检测装置 |
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