WO2015002308A1

WO2015002308A1 - Hot-melt adhesive agent composition, and water-absorbable article manufactured using same

Info

Publication number: WO2015002308A1
Application number: PCT/JP2014/067955
Authority: WO
Inventors: 和頼嶋村; 裕貴吉田; 村本　禎
Original assignee: 積水フーラー株式会社
Priority date: 2013-07-05
Filing date: 2014-07-04
Publication date: 2015-01-08
Also published as: CN104411796A; CN104411796B; JP2015028118A; JP5404958B1; CN106753092A; CN106753092B

Abstract

A hot-melt adhesive agent composition according to the present invention is characterized by comprising: 100 parts by weight of a thermoplastic block copolymer (A) that comprises at least one component selected from the group consisting of a styrene-isoprene-styrene block copolymer having a styrene component content of 15 to 35 wt%, a styrene-butadiene-styrene block copolymer having a styrene component content of 15 to 35 wt% and a styrene-butadiene/butylene-styrene block copolymer having a styrene component content of 15 to 35 wt%; 0.05 to 10 parts by weight of a liquid rubber (B) having a carboxyl group and/or a carboxylic acid anhydride group in the molecule; and an adhesiveness-imparting resin (C).

Description

Hot melt adhesive composition and water absorbent article using the same

The present invention relates to a hot melt adhesive composition, and more particularly to a hot melt adhesive composition suitably used for producing a water-absorbing article such as a paper diaper.

Assembly of water-absorbing articles such as paper diapers and sanitary napkins is performed by bonding members such as polyolefin resin films, nonwoven fabrics, tissues, and natural rubber with a hot melt adhesive.

Hot melt adhesives used in water-absorbing articles are mainly rubber hot melt adhesives composed mainly of styrene block copolymers, ethylene-propylene-butene copolymers, and ethylene-vinyl acetate copolymers. An olefinic hot melt adhesive as a component is used. Among these, rubber hot melt adhesives are widely used because they are excellent in adhesiveness, cohesive force, and creep resistance with respect to olefin hot melt adhesives.

When assembling a water-absorbent article, when a porous substrate such as a nonwoven fabric or tissue is bonded with a rubber-based hot melt adhesive, the heat-melted rubber-based hot melt adhesive is bonded to the porous substrate and heated. The melted rubber-based hot melt adhesive is brought into close contact with the porous substrate by its cohesive force (adhesive force), and the heated and melted rubber-based hot melt adhesive is caused to flow into the pores of the porous substrate. Thereafter, the porous base material is bonded by cooling and solidifying the rubber-based hot melt adhesive.

On the other hand, a porous substrate (such as a tissue) made of a natural material such as a cellulosic material or a cotton-based material or a non-woven fabric subjected to a hydrophilization treatment is a hydrophilic porous substrate. Such a hydrophilic porous substrate has a high polarity on the surface, whereas a rubber-based hot melt adhesive has a low polarity, so that the hydrophilic porous substrate and the rubber-based hot melt adhesive Low affinity. For this reason, even when a hot melted rubber-based hot melt adhesive and a hydrophilic porous substrate are pressure-bonded, the rubber-based hot melt adhesive hardly flows into the pores of the hydrophilic porous substrate. Since the contact area between the hot melt adhesive and the hydrophilic porous substrate is reduced, the adhesion action due to intermolecular force or anchor effect is reduced. In such a case, an adhesive strength that can withstand practical use can be obtained when the hydrophilic porous substrate bonded by the rubber-based hot melt adhesive is dry. When the porous porous substrate is wetted with a body fluid such as urine and becomes wet, there arises a problem that the adhesive strength is remarkably lowered. Therefore, it is necessary for rubber-based hot melt adhesives to improve wet adhesion in order to maintain excellent adhesive strength even with a hydrophilic porous substrate in a wet state. ing.

Therefore, Patent Document 1 discloses a hot melt adhesive composition further containing a wax modified with a carboxylic acid and / or a carboxylic acid anhydride in addition to a styrene block copolymer. The wax modified with carboxylic acid and / or carboxylic acid anhydride can impart polarity to the hot melt adhesive composition, and thereby the affinity of the hot melt adhesive composition to the hydrophilic porous substrate. It becomes possible to improve the wet adhesion of the hot melt adhesive composition.

JP 2007-169531 A

However, although the hot melt adhesive composition of the cited document 1 exhibits the excellent fluidity with a low melt viscosity at a high temperature of 150 ° C. or higher due to the addition of the wax described above, the temperature is lower than that. Then, solidification proceeds rapidly, the melt viscosity increases, and the fluidity decreases. Therefore, the hot melt temperature of the hot melt adhesive composition at the time of coating is low, or the time (open time) from application of the hot melt adhesive composition to bonding of the hydrophilic porous substrate is long. If this is the case, the hydrophilic porous substrate is bonded to the hot melt adhesive composition whose solidification has progressed considerably and the fluidity has become low, and the hot melt adhesive composition has a fine structure of the hydrophilic porous substrate. It becomes difficult to flow into the pores, and the contact area between the rubber-based hot melt adhesive and the hydrophilic porous substrate is reduced. For this reason, the hot melt adhesive composition of Patent Document 1 is required to exhibit sufficient adhesive strength to a wet hydrophilic porous substrate even when applied at a low temperature.

Furthermore, the wax modified with carboxylic acid and / or carboxylic anhydride has low compatibility with other components contained in the hot melt adhesive composition. Therefore, by using such a wax, the thermal stability of the hot melt adhesive composition is lowered. If a hot-melt adhesive composition with low thermal stability is left in a heated and melted state for a long time, the hot-melt adhesive composition may be discolored or may be poorly coated due to gelation or carbonization. .

Therefore, the present invention is capable of expressing excellent adhesive strength with respect to a wet hydrophilic porous substrate even at a relatively low temperature, and is a hot melt adhesive composition having excellent thermal stability. The purpose is to provide goods.

The hot-melt adhesive composition of the present invention comprises a styrene-isoprene-styrene block copolymer having a styrene component content of 15 to 35% by weight, and a styrene-butadiene having a styrene component content of 15 to 35% by weight. A styrene block copolymer and a thermoplastic block copolymer containing at least one selected from the group consisting of styrene-butadiene / butylene-styrene block copolymers having a styrene component content of 15 to 35% by weight ( A) 100 parts by weight,
0.05 to 10 parts by weight of a liquid rubber (B) having a carboxyl group and / or a carboxylic anhydride group in the molecule;
A tackifying resin (C);
It is characterized by containing.

[Thermoplastic block copolymer (A)]
Examples of the thermoplastic block copolymer (A) include a styrene-isoprene-styrene block copolymer, a styrene-butadiene-styrene block copolymer, and a styrene-butadiene / butylene-styrene block copolymer. By using these copolymers, it is possible to provide a hot melt adhesive composition capable of expressing excellent adhesive strength to a wet hydrophilic porous substrate. In addition, a thermoplastic block copolymer may be used individually by 1 type, and may use 2 or more types together.

The content of the styrene component in the styrene-isoprene-styrene block copolymer is limited to 15 to 35% by weight, but preferably 20 to 30% by weight. A styrene-isoprene-styrene block copolymer having a styrene component content that is too high may increase the solidification rate of the hot-melt adhesive composition that has been heated and melted, thereby reducing the wet adhesion of the hot-melt adhesive composition. There is. Further, in the case of a styrene-isoprene-styrene block copolymer in which the content of the styrene component is too low, the cohesive force of the hot melt adhesive composition itself is lowered, and the adhesive force may be insufficient.

The content of the styrene component in the styrene-butadiene-styrene block copolymer is limited to 15 to 35% by weight, but preferably 20 to 30% by weight. If the styrene-butadiene-styrene block copolymer has an excessively high styrene content, the solidification rate of the hot-melt adhesive composition heated and melted will increase, and the wet adhesion of the hot-melt adhesive composition may be reduced. There is. In addition, in the case of a styrene-butadiene-styrene block copolymer having a styrene component content that is too low, the cohesive strength of the hot-melt adhesive composition itself may be reduced, and the adhesive strength may be insufficient.

The content of the styrene component in the styrene-butadiene / butylene-styrene block copolymer is limited to 15 to 35% by weight, but preferably 20 to 30% by weight. In the case of a styrene-butadiene / butylene-styrene block copolymer having a styrene component content that is too high, the solidification rate of the hot melt adhesive composition heated and melted is increased, and the wet adhesiveness of the hot melt adhesive composition is reduced. There is a risk of causing it. Further, in a styrene-butadiene / butylene-styrene block copolymer in which the content of the styrene component is too low, the cohesive force of the hot melt adhesive composition itself is lowered, and the adhesive force may be insufficient.

The content of the styrene component in the thermoplastic block copolymer (A) is limited to 15 to 35% by weight with respect to the total amount of the thermoplastic block copolymer (A), but is 20 to 30% by weight. preferable. In the thermoplastic block copolymer (A) in which the content of the styrene component is too high, the solidification rate of the hot melt adhesive composition heated and melted is increased, and the wet adhesiveness of the hot melt adhesive composition may be reduced. There is. Moreover, in the thermoplastic block copolymer (A) in which the content of the styrene component is too low, the cohesive force of the hot melt adhesive composition itself is lowered, and the adhesive force may be insufficient.

The weight average molecular weight (Mw) of the styrene-isoprene-styrene block copolymer is preferably 50,000 to 300,000, more preferably 70,000 to 250,000, and particularly preferably 100,000 to 200,000. If the styrene-isoprene-styrene block copolymer has a weight average molecular weight (Mw) that is too small, the cohesive strength of the hot-melt adhesive composition itself may be reduced and the adhesive strength may be insufficient. Further, in the case of a styrene-isoprene-styrene block copolymer having a weight average molecular weight (Mw) that is too large, the melt viscosity of the hot melt adhesive composition may be too high and the fluidity may be impaired.

The weight average molecular weight (Mw) of the styrene-butadiene-styrene block copolymer is preferably 50,000 to 300,000, more preferably 70,000 to 250,000, and particularly preferably 100,000 to 200,000. If the styrene-butadiene-styrene block copolymer has a weight average molecular weight (Mw) that is too small, the cohesive strength of the hot-melt adhesive composition itself may be reduced and the adhesive strength may be insufficient. Further, in the case of a styrene-butadiene-styrene block copolymer having a weight average molecular weight (Mw) that is too large, the melt viscosity of the hot melt adhesive composition may be too high and the fluidity may be impaired.

The weight average molecular weight (Mw) of the styrene-butadiene / butylene-styrene block copolymer is preferably 50,000 to 300,000, more preferably 70,000 to 250,000, and particularly preferably 100,000 to 200,000. preferable. In the case of a styrene-butadiene / butylene-styrene block copolymer having a weight average molecular weight (Mw) that is too small, the cohesive strength of the hot melt adhesive composition itself may be reduced and the adhesive strength may be insufficient. In addition, in the case of a styrene-butadiene / butylene-styrene block copolymer having an excessively large weight average molecular weight (Mw), the melt viscosity of the hot melt adhesive composition may be too high and the fluidity may be impaired.

The weight average molecular weight (Mw) of the thermoplastic block copolymer (A) is preferably 50,000 to 300,000, more preferably 70,000 to 250,000, and particularly preferably 100,000 to 200,000. In the thermoplastic block copolymer (A) having a weight average molecular weight (Mw) that is too small, the cohesive force of the hot-melt adhesive composition itself may be reduced and the adhesive force may be insufficient. In the thermoplastic block copolymer (A) having a weight average molecular weight (Mw) that is too large, the melt viscosity of the hot melt adhesive composition may be too high and the fluidity may be impaired.

In the present invention, the weight of styrene-isoprene-styrene block copolymer, styrene-butadiene-styrene block copolymer, styrene-butadiene / butylene-styrene block copolymer, and thermoplastic block copolymer (A) An average molecular weight means the measured value obtained by converting each in standard polystyrene using a gel permeation chromatography measuring device.

[Liquid rubber (B)]
The hot melt adhesive composition of the present invention contains a liquid rubber (B) having a polar group in the molecule. Examples of the polar group include a carboxyl group (—COOH) and a carboxylic anhydride group (—CO—O—CO—). The liquid rubber (B) may have one or both of a carboxyl group and a carboxylic anhydride group.

In the present invention, “liquid rubber” means a rubber that exhibits a liquid state at 23 ° C. and 1.01 × 10 ⁵ Pa (1 atm).

Depending on its polar group, the liquid rubber (B) can be applied to a porous porous substrate (such as a tissue) made of a natural material such as a cellulose-based material or a cotton-based material, or a hydrophilic porous substrate such as a nonwoven fabric subjected to a hydrophilic treatment The affinity is improved, and the heat-melted rubber-based hot melt adhesive composition can easily flow into the pores of the hydrophilic porous substrate. Furthermore, even when the hot melt adhesive composition contains the liquid rubber (B), it exhibits a low melt viscosity after heating and melting and exhibits excellent fluidity, and also rapidly solidifies as the temperature decreases. It is highly suppressed that the melt viscosity increases and the fluidity decreases. Therefore, even if the hot-melt adhesive composition has a low heat-melting temperature at the time of coating or a long open time, the temperature of the hot-melt adhesive composition becomes relatively low. The composition maintains excellent fluidity, and the hot melt adhesive composition is bonded to such a hot melt adhesive composition by pressing the hydrophilic porous substrate. By flowing into the pores, the contact area between the hot melt adhesive composition and the hydrophilic porous substrate can be improved. Therefore, the hot melt adhesive composition of the present invention can exhibit excellent adhesive strength to the hydrophilic porous substrate, and the hydrophilic porous substrate wets such excellent adhesive strength. Even if it becomes a state, it can be maintained.

Moreover, according to the liquid rubber (B), it is possible to improve the thermal stability of the hot melt adhesive composition. Therefore, after the hot melt adhesive composition of the present invention is heated and melted, the hot melt adhesive composition can be colored, gelled, or carbonized even when stored in a tank for a long time in the melted state. It is also possible to suppress the occurrence of high.

The liquid rubber (B) has an α-olefin homopolymer, ethylene-α-olefin copolymer, ethylene-propylene copolymer, ethylene-propylene-diene copolymer, ethylene-propylene-diene as the main chain. Hydrogenated copolymer, ethylene-butylene copolymer, polyisoprene, polybutadiene, polypentadiene, polycyclopentadiene, styrene-butadiene block copolymer, acrylonitrile-butadiene copolymer, or acrylonitrile-butadiene copolymer A liquid rubber made of a hydrogenated product and having a polar group at the end or side chain of the main chain may be mentioned. A liquid rubber (B) may be used individually by 1 type, and 2 or more types may be used together.

Among these, the main chain of the liquid rubber (B) is preferably made of polyisoprene, polybutadiene, or styrene-butadiene block copolymer, and more preferably made of polyisoprene. Since such a liquid rubber (B) has excellent compatibility with the above-described thermoplastic block copolymer (A), the fluidity and thermal stability of the hot-melt adhesive composition heated and melted. Not only can be improved, but also wet adhesion can be improved.

The number average molecular weight (Mn) of the liquid rubber (B) is preferably 1,000 to 150,000, and more preferably 10,000 to 100,000. When the number average molecular weight (Mn) is too small, the liquid rubber (B) may reduce the cohesive strength of the hot melt adhesive composition and may result in insufficient wet adhesion. Further, in the case of the liquid rubber (B) having a number average molecular weight (Mn) that is too large, the melt viscosity of the hot melt adhesive composition may be excessively increased and the fluidity may be lowered.

In addition, in this invention, the number average molecular weight (Mn) of liquid rubber (B) means the measured value obtained by converting with standard polystyrene using a gel permeation chromatography measuring apparatus.

Moreover, a commercial item can be used as liquid rubber (B) which has a polar group in a molecule | numerator. For example, examples of liquid polyisoprene having a carboxyl group include a product name “Kuraprene LIR-410” manufactured by Kuraray Co., Ltd. Examples of the liquid polyisoprene having a carboxylic anhydride group include a product name “Kuraprene LIR-403” manufactured by Kuraray Co., Ltd. Examples of the liquid acrylonitrile butadiene copolymer having a carboxyl group include a product name “CTBN 1300 × 8” manufactured by BF Goodrich.

The content of the liquid rubber (B) in the hot melt adhesive composition is limited to 0.05 to 10 parts by weight with respect to 100 parts by weight of the thermoplastic block copolymer (A). 10 parts by weight is preferable, and 3 to 10 parts by weight is more preferable. In the hot melt adhesive composition in which the content of the liquid rubber (B) is too low, the wet adhesiveness may be low. Moreover, in the hot melt adhesive composition in which the content of the liquid rubber (B) is too high, the thermal stability may be low.

[Tackifying resin (C)]
The hot melt adhesive composition of the present invention contains a tackifying resin (C). Tackifying resins (C) include natural rosin, modified rosin, hydrogenated rosin, natural rosin glycerol ester, modified rosin glycerol ester, natural rosin pentaerythritol ester, modified rosin pentaerythritol ester, hydrogenated rosin penta Erythritol ester, natural terpene copolymer, three-dimensional polymer of natural terpene, hydrogenated derivative of hydrogenated terpene copolymer, polyterpene resin, hydrogenated derivative of phenolic modified terpene resin, aliphatic petroleum hydrocarbon resin, fat Hydrogenated derivatives of aromatic petroleum hydrocarbon resins, aromatic petroleum hydrocarbon resins, hydrogenated derivatives of aromatic petroleum hydrocarbon resins, cycloaliphatic petroleum hydrocarbon resins, hydrogenated derivatives of cycloaliphatic petroleum hydrocarbon resins. . Of these, hydrogenated derivatives of aliphatic petroleum hydrocarbon resins are preferred.

The softening point of the tackifier resin (C) is preferably 80 to 120 ° C, more preferably 100 to 120 ° C. According to the tackifying resin (C) whose softening point is within the above range, the wet adhesiveness of the hot melt adhesive can be further improved.

In the present invention, the softening point of the tackifier resin (C) is a value measured by a method according to JIS K6863.

The content of the tackifying resin (C) in the hot melt adhesive composition is preferably 10 to 500 parts by weight, more preferably 40 to 400 parts by weight, per 100 parts by weight of the thermoplastic block copolymer (A). Preferably, 150 to 300 parts by weight are most preferable. In the hot melt adhesive composition in which the content of the tackifying resin (C) is too low, the adhesive force may be low. Moreover, since the hot melt adhesive composition having a too high content of the tackifier resin (C) becomes a hard and brittle cured product after curing, there is a possibility that the low-temperature adhesiveness of the hot melt adhesive composition is lowered. .

The hot melt adhesive composition of the present invention may contain other additives in addition to the thermoplastic block copolymer (A), the liquid rubber (B) and the tackifying resin (C). Examples of other additives include a plasticizer (D), an antioxidant, an ultraviolet absorber, and a filler.

[Plasticizer (D)]
Examples of the plasticizer (D) include paraffinic process oil, naphthenic process oil, and aromatic process oil. Of these, paraffinic process oil and naphthenic process oil are more preferable, and paraffinic process oil is particularly preferable. According to these plasticizers, a hot melt adhesive composition having excellent wet adhesive strength can be provided. In addition, these plasticizers may be used independently and 2 or more types may be used together.

Paraffinic process oil contains aliphatic chain hydrocarbons. The carbon number of the aliphatic chain hydrocarbon contained in the paraffinic process oil is not particularly limited, but is preferably 16 to 40, more preferably 20 to 30.

The number average molecular weight (Mn) of the paraffinic process oil is preferably 100 to 1500, and more preferably 250 to 1000. If the number average molecular weight (Mn) is too small, the paraffinic process oil may reduce the cohesive strength of the hot-melt adhesive composition, resulting in insufficient wet adhesion. Moreover, in the case of a paraffinic process oil having a number average molecular weight (Mn) that is too large, the melt viscosity of the hot melt adhesive composition may be excessively increased and the coatability may be reduced.

Commercially available products can be used as the paraffinic process oil. Commercially available products include, for example, the product name “NA Solvent” manufactured by Nippon Oil and Fats, the product name “PW-380” manufactured by Idemitsu Kosan Co., Ltd., the product name “Diana Fresia S32” manufactured by Idemitsu Kosan Co., Ltd., and the product name “PS-32” manufactured by Idemitsu Kosan Co., Ltd. ", Trade name" IP-Solvent 2835 "manufactured by Idemitsu Petrochemical Co., Ltd., trade name" Neothiozole "manufactured by Sanko Chemical Co., Ltd., and the like.

The naphthenic process oil is not particularly limited as long as it contains an aliphatic cyclic hydrocarbon, but the aliphatic cyclic hydrocarbon contained in the naphthenic process oil preferably has 3 or more carbon atoms. More preferably.

The number average molecular weight (Mn) of the naphthenic process oil is preferably 100 to 1500, and more preferably 250 to 1000. A naphthenic process oil having a number average molecular weight (Mn) that is too small may reduce the cohesive strength of the hot melt adhesive composition, resulting in insufficient wet adhesion. Moreover, in the case of a naphthenic process oil having a number average molecular weight (Mn) that is too large, there is a possibility that the melt viscosity of the hot melt adhesive composition is excessively increased and the coatability is lowered.

Commercial products can be used as naphthenic process oil. Examples of commercially available products include “Diana Fresia N28” manufactured by Idemitsu Kosan Co., Ltd., “Diana Fresia U46” manufactured by Idemitsu Kosan Co., Ltd., and “Diana Process Oil NR” manufactured by Idemitsu Kosan Co., Ltd.

In the present invention, the number average molecular weight (Mn) of the paraffinic process oil and the naphthenic process oil is a measured value obtained by conversion with standard polystyrene using a gel permeation chromatography measuring device, respectively. Means that.

The content of the plasticizer (D) in the hot melt adhesive composition is preferably 25 to 250 parts by weight, more preferably 50 to 150 parts by weight with respect to 100 parts by weight of the thermoplastic block copolymer (A). preferable. In a hot melt adhesive composition in which the content of the plasticizer (D) is too high, there is a possibility that the creep resistance is lowered, or the cohesive force is lowered and the wet adhesiveness is lowered. Moreover, in the hot melt adhesive composition in which the content of the plasticizer (D) is too low, the solidification rate after heating and melting becomes too high, and the adhesiveness, particularly wet adhesiveness, may be lowered.

[Antioxidant]
Antioxidants include 2,6-di-t-butyl-4-methylphenol, n-octadecyl-3- (4′-hydroxy-3 ′, 5′-di-t-butylphenyl) propionate, 2, 2′-methylenebis (4-methyl-6-tert-butylphenol), 2,2′-methylenebis (4-ethyl-6-tert-butylphenol), 2,4-bis (octylthiomethyl) -o-cresol, 2 -T-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2,4-di-t-amyl-6- [1- (3,5 -Di-t-amyl-2-hydroxyphenyl) ethyl] phenyl acrylate, 2- [1- (2-hydroxy-3,5-di-tert-pentylphenyl)] acrylate, tetrakis [methylene-3- ( , 5-di-t-butyl-4-hydroxyphenyl) propionate] hindered phenolic antioxidants such as methane; dilauryl thiodipropionate, lauryl stearyl thiodipropionate, pentaerythritol tetrakis (3-lauryl thiopro Sulfur-based antioxidants such as Pionate; and phosphorus-based antioxidants such as Tris (nonylphenyl) phosphite and Tris (2,4-di-t-butylphenyl) phosphite. An antioxidant may be used individually by 1 type and may use 2 or more types together.

[Ultraviolet absorber]
Examples of the ultraviolet absorber include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-t-butylphenyl) benzotriazole, 2- (2 ′ -Hydroxy-3 ', 5'-di-t-butylphenyl) -5-chlorobenzotriazole and other benzotriazole ultraviolet absorbers; 2-hydroxy-4-methoxybenzophenone and other benzophenone ultraviolet absorbers; salicylic acid ester Examples include ultraviolet absorbers, cyanoacrylate ultraviolet absorbers; hindered amine light stabilizers. An ultraviolet absorber may be used individually by 1 type, and may use 2 or more types together.

[filler]
Examples of the filler include mica, calcium carbonate, kaolin, talc, titanium oxide, diatomaceous earth, urea resin, styrene beads, calcined clay, and starch.

[Water-absorbing articles]
The hot melt adhesive composition of the present invention is used for bonding various members such as a woven fabric, a nonwoven fabric, a tissue, an elastic member, and a polyolefin resin film. As described above, the hot melt adhesive composition of the present invention has a hydrophilic property such as a porous base material (such as a tissue) made of a natural material such as a cellulose-based material or a cotton-based material, and a nonwoven fabric subjected to a hydrophilization treatment. Since it can exhibit excellent wet adhesion even to a porous substrate, it is suitably used for adhering constituent members in the production of water-absorbent articles.

Although the water absorbent article is not particularly limited, it has a first constituent member, a second constituent member, and the hot melt adhesive composition of the present invention. The first constituent member is bonded and integrated with the second constituent member by the hot melt adhesive composition. And it is preferable that at least one is a hydrophilic porous base material among a 1st structural member and a 2nd structural member.

The first constituent member and the second constituent member may be constituent members used in water-absorbent articles, for example, elastic members such as rubber, woven fabric, non-woven fabric, paper, polyolefin resin film, and A hydrophilic porous substrate is mentioned. These structural members may be used individually by 1 type, and may use 2 or more types together. Examples of the hydrophilic porous substrate include a porous substrate made of cellulose or cotton and a porous substrate subjected to a hydrophilic treatment. Examples of the porous substrate made of cellulose or cotton include tissue. Examples of the porous substrate subjected to the hydrophilic treatment include nonwoven fabrics and woven fabrics subjected to the hydrophilic treatment.

Water-absorbent articles are intended to absorb body fluids such as blood, urine, sweat, pus, gastric juice, saliva, nasal secretion mucus, and other fluids. Other liquids include water, beverages, and waste liquids. Examples of water-absorbing articles include disposable diapers, sanitary napkins, panty liners, incontinence pads, portable toilets, portable waste disposal bags, animal waste disposal sheets, hospital gowns, surgical lab coats, wound dressings, first aids Examples include adhesive bandages and freshness-preserving materials such as meat and fish. Among these, a paper diaper is preferable.

A paper diaper is basically composed of a liquid-impermeable back sheet made of a polyolefin resin film or the like, a liquid-permeable top sheet made of a nonwoven fabric or the like, and an absorbent body disposed therebetween. In order to suppress the occurrence of stickiness after the absorber absorbs urine or the like, the absorber is used with its surface covered with a water-absorbing paper such as a tissue. Further, the water-absorbent article employs a structure that prevents excrement from leaking out by fitting an elastic member such as rubber in a stretchable manner to fit around the wearer's legs and waist. In the production of such a paper diaper, the hot-melt adhesive of the present invention is used to bond and integrate hydrophilic porous substrates such as tissues together with other hydrophilic porous substrates such as tissue and non-woven fabrics. It is suitably used for bonding and integrating the porous base material, or for bonding and integrating the hydrophilic porous base material such as tissue and other constituent members such as a polyolefin resin film and an elastic member.

The method for bonding and integrating the constituent members with the hot melt adhesive composition of the present invention is not particularly limited, and a known method can be used. For example, a method in which a hot-melt adhesive composition heated and melted is applied to one constituent member, the other constituent member is superimposed on the applied hot-melt adhesive composition, and then the components are pressure-bonded. Is used.

The heating and melting temperature of the hot melt adhesive composition is preferably 135 to 180 ° C. In the conventional hot melt adhesive composition, in order to obtain a sufficient fluidity by lowering the melt viscosity, the heating and melting temperature is generally set to 150 ° C. or higher. However, when the temperature of the hot melt adhesive composition is lowered to less than 150 ° C., the melt viscosity of the hot melt adhesive composition is rapidly increased and the fluidity is lowered. When it becomes difficult, or when the hot melt temperature of the hot melt adhesive composition during coating becomes low or the open time becomes long, the applied hot melt adhesive composition becomes hydrophilic such as nonwoven fabric or tissue. In some cases, it becomes difficult to flow into the pores of the porous substrate, and sufficient wet adhesion cannot be obtained with respect to the hydrophilic porous substrate.

However, the hot melt adhesive composition of the present invention can be easily applied with a low melt viscosity even at a relatively low temperature of 150.degree. Furthermore, the hot melt adhesive composition of the present invention is suppressed from rapidly solidifying with a decrease in temperature, and can maintain excellent fluidity even at a relatively low temperature. Therefore, even if the hot melt temperature of the hot melt adhesive composition during coating is less than 150 ° C., particularly 135 to 145 ° C. or the open time after coating is long, the hot melt adhesive composition The material flows into the pores of the hydrophilic porous substrate, and a sufficient contact area between the hot melt adhesive composition and the hydrophilic porous substrate is obtained. In contrast, excellent adhesive strength can be maintained.

The coating method of the hot melt adhesive composition that has been heated and melted is not particularly limited, and a known method is used. For example, slot coater coating, roll coater coating, spiral coating for spiral coating, omega coating for wave coating and control seam coating, slot spray coating and curtain spray coating for surface coating And dot coating that can be applied in the form of dots.

The hot melt adhesive composition of the present invention can be gradually solidified with a decrease in temperature after heating and melting. Therefore, even if the hot melt temperature of the hot melt adhesive composition is low or the time until the adherend is bonded to the coated hot melt adhesive composition becomes long, The adhesive composition can maintain excellent fluidity, and can easily flow into the pores of the compressed hydrophilic porous substrate.

In such a water-absorbent article using the hot melt adhesive composition of the present invention, even if the constituent members are wetted by body fluids such as urine and blood, the constituent members of the hot melt adhesive composition are excellent. Adhesive strength can be maintained. Therefore, when the hot melt adhesive composition of the present invention is used for a water-absorbing article such as a paper diaper, leakage of urine and the like to the outside can be highly suppressed.

Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited thereto.

In the examples and comparative examples described later, the thermoplastic block copolymers (A1) to (A11), liquid rubbers (B1) to (B4), wax, and tackifying resin used in the production of the hot melt adhesive composition ( A detailed description of each of C1) to (C3), the plasticizers (D1) to (D2), and the antioxidant is given below.

Thermoplastic block copolymer (A):
Styrene-isoprene-styrene block copolymer (A1) [no polar group, styrene component content 16% by weight, weight average molecular weight (Mw) 171,000, manufactured by Nippon Zeon Co., Ltd., product name “Quintac 3433N”]
Styrene-isoprene-styrene block copolymer (A2) [no polar group, styrene component content 25% by weight, weight average molecular weight (Mw) 125,000, manufactured by Nippon Zeon Co., Ltd., product name “Quintac 3280”]
Styrene-isoprene-styrene block copolymer (A3) [no polar group, styrene component content 14% by weight, weight average molecular weight (Mw) 125,000, manufactured by Nippon Zeon Co., Ltd., product name “Quintac 3421”]
Styrene-isoprene-styrene block copolymer (A4) [no polar group, styrene component content 48 wt%, weight average molecular weight (Mw) 100,000, manufactured by Nippon Zeon Co., Ltd., product name “Quintac 3390”]
Styrene-butadiene-styrene block copolymer (A5) [no polar group, styrene component content 30% by weight, weight average molecular weight (Mw) 122,300, manufactured by Asahi Kasei Chemicals Corporation, product name “Asaprene T-436”]

Styrene-butadiene-styrene block copolymer (A6) [no polar group, styrene component content 35 wt%, weight average molecular weight (Mw) 100,000, product name “Asaprene T-438”, manufactured by Asahi Kasei Chemicals Corporation]
Styrene-butadiene-styrene block copolymer (A7) [no polar group, styrene component content 45 wt%, weight average molecular weight (Mw) 70,000, manufactured by Asahi Kasei Chemicals Corporation, product name “Asaprene T-439”]
Styrene-butadiene / butylene-styrene block copolymer (A8) [no polar group, styrene content 30% by weight, weight average molecular weight (Mw) 100,000, manufactured by Asahi Kasei Chemicals, product name “Tuftec P1500”]
Styrene-butadiene / butylene-styrene block copolymer (A9) [no polar group, styrene content 67 wt%, weight average molecular weight (Mw) 100,000, product name “Tuftec P2000” manufactured by Asahi Kasei Chemicals Corporation]
Styrene-ethylene / propylene-styrene block copolymer (A10) [no polar group, styrene content 30% by weight, weight average molecular weight (Mw) 55,000, manufactured by Kuraray Co., Ltd., product name “Septon 2002”]
Styrene-ethylene / butylene-styrene block copolymer (A11) [No polar group, styrene content 30% by weight, weight average molecular weight (Mw) 200,000, manufactured by Asahi Kasei Chemicals Corporation, product name “Tuftec H1041”]

In Tables 1 and 2, the styrene-isoprene-styrene block copolymer is simply described as “SIS copolymer”, and the styrene-butadiene-styrene block copolymer is simply described as “SBS copolymer”. The styrene-butadiene / butylene-styrene block copolymer is simply described as “SBBS copolymer”, the styrene-ethylene / propylene-styrene block copolymer is simply described as “SEPS copolymer”, and styrene-ethylene / The butylene-styrene block copolymer was described simply as “SEBS copolymer”.

Liquid rubber (B):
Liquid polyisoprene (B1) having a carboxyl group [Liquid rubber having a main chain made of polyisoprene and having a carboxyl group at the end or side chain of the main chain: number average molecular weight (Mn) 30,000, 23 ° C., 1. Liquid at 01 × 10 ⁵ Pa (1 atm), melting point 0 ° C. or less, manufactured by Kuraray Co., Ltd., product name “Kuraprene LIR-410”]
-Liquid polyisoprene (B2) having a carboxylic acid anhydride group [liquid rubber having a main chain made of polyisoprene and having a carboxylic acid anhydride group at the end or side chain of the main chain: number average molecular weight (Mn) 34,000 Liquid at 23 ° C., 1.01 × 10 ⁵ Pa (1 atm), melting point 0 ° C. or less, manufactured by Kuraray Co., Ltd., product name “Kuraprene LIR-403”]
Liquid polybutadiene (B3) having a carboxylic acid anhydride group [Liquid rubber having a main chain made of polybutadiene and having a carboxylic acid anhydride group at the end or side chain of the main chain: Number average molecular weight (Mn) 31,000, 23 C., liquid at 1.01 × 10 ⁵ Pa (1 atm), melting point 0 ° C. or less, manufactured by Clay Valley, product name “Ricon 130MA20”]
・ Liquid polyisoprene (B4) [No polar group: Number average molecular weight (Mn) 54,000, liquid at 23 ° C., 1.01 × 10 ⁵ Pa (1 atm), melting point 0 ° C. or less, manufactured by Kuraray Claprene LIR-50 "]

wax:
Polyethylene (PE) wax having a carboxylic acid anhydride group [number average molecular weight (Mn) 1,400, solid at 23 ° C., 1.01 × 10 ⁵ Pa (1 atm), melting point 104 ° C., manufactured by Innospec, Product name “Viscowax 261”]

Tackifying resin (C):
-Hydrogenated derivative of aliphatic petroleum hydrocarbon resin (C1) [softening point 100 ° C, manufactured by Arakawa Chemical, product name "Arkon M-100"]
-Hydrogenated derivative of aliphatic petroleum hydrocarbon resin (C2) [softening point 80 ° C, manufactured by General, product name "E5380"]
-Hydrogenated derivative of aliphatic petroleum hydrocarbon resin (C3) [Softening point 120 ° C, manufactured by Idemitsu Kosan Co., Ltd., product name "Imabe P120"]

Plasticizer (D):
Paraffinic process oil (D1) (number average molecular weight (Mn) 980, manufactured by Idemitsu Oil Co., Ltd., product name “Diana Process Oil PW-90”)
・ Naphthenic process oil (D2) (number average molecular weight (Mn) 100-1500, manufactured by Shell Chemical Co., Ltd., product name “Shelf Rex371N”)

Antioxidant:
Phenol-based antioxidant (product name “IRGANOX1010” manufactured by BASF)

(Examples 1 to 14 and Comparative Examples 1 to 9)
Thermoplastic block copolymers (A1) to (A11), liquid rubbers (B1) to (B4), waxes, tackifying resins (C1) to (C3), plasticizers (D1) to (D2), and After adding the antioxidant in the mixing amounts shown in Tables 1 and 2 into a stirring kneader equipped with a heating device, kneading while heating at 150 ° C. for 1 hour, hot melt adhesion An agent composition was produced.

(Evaluation)
About the hot-melt-adhesive composition produced by the Example and the comparative example, according to the point shown below, wet adhesive strength and thermal stability were evaluated. These results are shown in Tables 1 and 2.

(Wet adhesive strength: Tissue-Tissue)
After the hot melt adhesive composition is melted by heating to 140 ° C., a coating amount of 3 g / m ² is applied to one surface of a tissue paper (basis weight 18 to 21 g / m ² , thickness 70 to 90 μm) by spiral spraying. 1 second after application, another tissue paper was laminated on the surface of the tissue paper to which the hot melt adhesive composition was applied. Thereafter, these were pressed and pressed for 0.01 seconds at 23 ° C. and a pressure of 50 gf / cm ² to obtain a laminate. By cutting this laminate, a strip-shaped test piece having a width of 20 mm and a length of 150 mm was obtained.

Next, the test piece was stored for 24 hours in an atmosphere of 23 ° C. and 50% relative humidity, and immersed in water at 23 ° C. for 1 minute. Then, the test piece was taken out from water and the wet test piece was obtained by wiping off water. And about the test piece of the wet state, based on JISK6854, the T-type peeling test was done at the tensile rate of 100 mm / min, and adhesive strength (x10 ^<-2 > N / 20mm) was measured. The obtained adhesive strength is shown in the column of “Wet adhesive strength” in Tables 1 and 2.

(Thermal stability 1)
After the hot melt adhesive composition is melted by heating to 140 ° C., the degree of coloration of the hot melt adhesive composition before the heating test conforms to the color test method for chemical products specified in JIS K0071. The Gardner color number was measured. Next, 20 g of the hot melt adhesive composition is put in a glass bottle, put in a 190 ° C. hot air dryer without covering the glass bottle, and left for 72 hours, and then the degree of coloring of the hot melt adhesive composition The number of Gardner colors was measured according to the color test method for chemical products specified in JIS K0071. Tables 1 and 2 show the difference in Gardner color number before and after heating at 190 ° C.

(Thermal stability 2)
50 g of the hot-melt adhesive composition dissolved by heating the hot-melt adhesive composition to 140 ° C. is put in a glass jar and put in a 190 ° C. hot air dryer without covering the glass jar for one week. Then, the hot melt adhesive composition after the heating test was visually confirmed to check for the occurrence of gelation and carbonization. In Tables 1 and 2, “good” and “bad” are as follows.
“Good”: Neither gelation nor carbonization occurred.
“Bad”: Gelation or carbonization occurred.

(Cross-reference of related applications)
This application claims priority based on Japanese Patent Application No. 2013-142181 filed on July 5, 2013 and Japanese Patent Application No. 2013-158480 filed on July 31, 2013. The disclosure of this application is hereby incorporated by reference in its entirety.

The hot melt adhesive composition of the present invention is suitably used for water-absorbing articles for absorbing body fluids such as blood, urine, sweat, pus, gastric juice, saliva, and nasal secretion mucus.

Claims

A styrene-isoprene-styrene block copolymer having a styrene component content of 15 to 35% by weight, a styrene-butadiene-styrene block copolymer having a styrene component content of 15 to 35% by weight, and a styrene component 100 parts by weight of a thermoplastic block copolymer (A) containing at least one selected from the group consisting of styrene-butadiene / butylene-styrene block copolymers having a content of 15 to 35% by weight;
0.05 to 10 parts by weight of a liquid rubber (B) having a carboxyl group and / or a carboxylic anhydride group in the molecule;
A tackifying resin (C);
A hot melt adhesive composition comprising:
The hot melt adhesive composition according to claim 1, wherein the tackifying resin (C) has a softening point of 80 to 120 ° C.
A water-absorbing article comprising the adhesive composition according to claim 1.