WO2014206154A1 - Method and apparatus for utilizing waste heat of high-temperature flue gas - Google Patents

Method and apparatus for utilizing waste heat of high-temperature flue gas Download PDF

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Publication number
WO2014206154A1
WO2014206154A1 PCT/CN2014/077769 CN2014077769W WO2014206154A1 WO 2014206154 A1 WO2014206154 A1 WO 2014206154A1 CN 2014077769 W CN2014077769 W CN 2014077769W WO 2014206154 A1 WO2014206154 A1 WO 2014206154A1
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Prior art keywords
steam
flue gas
water
waste heat
outlet
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PCT/CN2014/077769
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French (fr)
Chinese (zh)
Inventor
张大伟
Original Assignee
密西西比国际水务有限公司
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Publication of WO2014206154A1 publication Critical patent/WO2014206154A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • F22B1/02Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
    • F22B1/028Steam generation using heat accumulators
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/312Preparation
    • C01B32/336Preparation characterised by gaseous activating agents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/02Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
    • F01K23/06Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
    • F01K23/10Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle with exhaust fluid of one cycle heating the fluid in another cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Definitions

  • the invention belongs to the technical field of energy reuse, and particularly relates to a method for utilizing high temperature flue gas residual heat generated in an active coke manufacturing process.
  • the invention also relates to an apparatus for implementing the above method. Background technique
  • the maximum temperature can reach above 900 °C, so the temperature of the flue gas discharged from the active coke preparation equipment is also very high, up to 700 °C.
  • the active coke temperature discharged from the activated coke manufacturing equipment is above 600 °C.
  • an activation gas is required to be activated in the final activation stage.
  • the activating gas is usually a mixture of steam, carbon dioxide or steam and carbon dioxide, and the steam must be heated above 400 °C to effectively carry out the activation reaction.
  • active coke contains a large amount of heat energy in the manufacturing process, high-temperature flue gas and high-temperature activated coke. If it is not recycled, it will cause a great loss of heat energy and cause environmental damage. Thermal pollution; on the other hand, in the final activation stage of active coke production, steam is required to be input and steam is heated, and heat generation is required to produce steam and heat the steam. .
  • the present invention provides a device for utilizing high temperature flue gas waste heat, comprising: a steam heating device, wherein a steam heating tube bundle is installed in a flue gas chamber of the steam heating device, and one end of the steam heating tube bundle is connected to the steam inlet, and the steam The inlet is connected to the steam outlet of the heat storage tank through a pipe, the electric steam valve is installed on the connecting pipe, the other end of the steam heating pipe bundle is connected with the high temperature steam outlet, and the high temperature steam outlet is connected with the high temperature steam inlet of the activated gas mixer; the steam heating device
  • the flue gas chamber is provided with a flue gas inlet and a flue gas outlet, and the flue gas inlet is connected with the flue gas outlet of the active coke preparation unit, and the flue gas outlet is connected with the flue gas inlet of the flue gas waste heat steam generator; an activated gas mixer, One
  • a flue gas waste heat steam generator is provided with a flue gas inlet, a water supply port and a steam outlet, the flue gas inlet is connected with the flue gas outlet of the steam heating device, the water supply port is connected with the water outlet of the make-up water pump, and the steam outlet is connected through the pipeline. Steam inlet of the hot tank;
  • An active coke waste heat recovery device which is internally provided with a water cooling chamber, the water inlet of the water cooling chamber is connected to the water outlet of a circulating water pump, the water outlet of the water cooling chamber is connected to the circulating water inlet of the heat insulating water tank; the water inlet of the circulating water pump and the circulating water of the heat insulating water tank An outlet connection; a feed port of the activated coke waste heat recovery device is connected to a discharge port of the active coke preparation unit;
  • the insulated water tank is provided with a water inlet and is connected with the water outlet of the water treatment equipment;
  • a control cabinet through a pressure sensor, a temperature sensor, a steam pressure balance valve, a steam flow meter, a water level sensor to control a flue gas waste heat steam generator, an active coke waste heat recovery device, a heat preservation water tank, a heat storage tank, a steam heating device, and an activation gas mixture
  • the temperature, pressure, and flow of the pump, the water pump, and the circulating water pump control the start and stop of the above equipment.
  • the device wherein the metal inner casing of the flue gas chamber of the steam heating device and the metal outer casing of the steam heating device are heat insulating materials.
  • the device wherein the activated gas mixer is internally provided with a steam pressure balancing valve and steam Warm material.
  • the activated coke prepares the high-temperature flue gas generated during the operation of the unit, enters the flue gas chamber of the steam heating device, and heats the steam to heat the steam in the tube bundle;
  • the hot flue gas flowing out of the steam heating device is heated by the flue gas residual heat steam generator to generate steam, which is sent to the heat storage tank, and the cooled flue gas is exhausted by the flue gas of the flue gas residual heat steam generator.
  • the steam in the regenerator tank enters the steam heating tube bundle in the steam heating device, heats the steam to high temperature steam and delivers it to the activated gas mixer, and the high temperature flue gas in the activated coke preparation unit After mixing, the activated gas outlet of the activated gas mixer is sent to the active coke preparation unit to complete the activation process;
  • the produced activated coke enters the cooling pipe of the active coke waste heat recovery device, heats the water in the water cooling chamber of the active coke waste heat recovery device, and the heated water is sent to the heat preservation water tank to heat the water in the heat preservation water tank; the heat preservation water tank The hot water in the middle is sent to the flue gas waste heat steam generator to generate steam.
  • the method for utilizing high temperature flue gas waste heat wherein the hot water in the heat preservation water tank is sent to the flue gas waste heat steam generator to generate steam through the make-up water pump.
  • the method for utilizing high temperature flue gas waste heat wherein the water in the heat preservation water tank is sent to the water cooling chamber of the active coke waste heat recovery device through the circulating water pump.
  • the invention uses the waste heat of the high-temperature flue gas in the preparation process of the active coke to produce the steam required for the activation process, and heats the steam with the high-temperature flue gas; and uses the heat generated in the high-temperature active coke to heat the flue gas waste heat steam generator The hydration required for the production of steam, thereby achieving the full recovery and utilization of waste heat in the preparation process of activated coke, saving energy and reducing the preparation cost of activated coke.
  • Figure 1 is a schematic flow chart of the present invention.
  • FIG. 2 is a schematic view of an activated gas mixer of the present invention.
  • Figure 3 is a schematic view of the insulated water tank of the present invention; wherein (A) is a front view and (B) is a top view.
  • Figure 4 is a schematic view of a steam heater of the present invention; wherein (A) is a front view, (B) is Section view along line BB, (C) Section view along line AA.
  • Figure 5 is a schematic view of the flue gas waste heat steam generator of the present invention.
  • Figure 6 is a schematic view of the active coke waste heat recovery apparatus of the present invention.
  • the method for utilizing high temperature flue gas waste heat of the invention utilizes the heat energy contained in the high temperature flue gas and the high temperature activated coke in the process of producing activated coke, converts it into steam collection and stores, and activates in the active coke manufacturing stage.
  • the stored steam is used as the steam required for activation, and the steam is heated by the discharged high-temperature flue gas to meet the steam temperature requirement of the activation reaction, thereby saving energy, reducing the manufacturing cost of the activated coke, and avoiding high-temperature smoke.
  • the surrounding environment causes thermal pollution.
  • the heat contained in the discharged high-temperature flue gas is converted into a steam collection, storage, utilization device, a flue gas waste heat steam generator, an active coke waste heat recovery device, a heat preservation water tank, a heat storage tank, and a steam heating device. It consists of activated gas mixer, control cabinet, make-up water pump, circulating water pump and active coke preparation unit.
  • a steam heating tube bundle is installed in the flue gas chamber; a heat insulating material is arranged between the metal inner shell of the flue gas chamber and the metal outer shell of the steam heating device; and the flue gas chamber has a flue gas inlet and a flue gas outlet; One end of the steam heating tube bundle is connected to the steam inlet, and the other end is connected to the high temperature steam outlet; the steam heating device flue gas inlet is connected with the flue gas outlet of the active coke preparation unit; The flue gas outlet of the hot device is connected with the flue gas inlet of the flue gas waste heat steam generator; the steam inlet of the steam heating device is connected to the steam outlet of the regenerator tank through a pipeline, and the connecting pipeline is equipped with an electric steam valve. The steam outlet of the steam heating unit is connected to the high temperature steam inlet of the activated gas mixer.
  • one end of the activated gas mixer is a high temperature steam inlet, the other end is an activated gas outlet, and the upper part has a flue gas inlet, a pressure sensor, a temperature sensor, a venturi inside, a steam pressure balance valve, and a steam.
  • the flow meter, the venturi tube and the metal casing of the activated gas mixer are insulated.
  • the flue gas inlet is connected to the flue gas duct of the flue gas outlet of the active coke preparation unit through a pipe.
  • the activated gas outlet of the activated gas mixer is connected via a conduit to the activated gas inlet of the active coke preparation unit.
  • the flue gas waste heat steam generator of the present invention is a well-known equipment (such as a flue gas waste heat boiler), wherein the top of the flue gas waste heat steam generator has a safety valve, a steam outlet, a pressure gauge, a temperature gauge, an inspection hole, a pressure sensor, and a temperature sensor. .
  • a water level gauge is installed on the side, and there are a smoke pipe, a front smoke chamber, a rear smoke chamber, and a drum inside.
  • the hot flue gas inlet is connected to the flue gas outlet of the steam heating device, and the flue gas outlet of the flue gas residual heat steam generator is connected to the bacon.
  • the water supply port of the flue gas waste heat steam generator is connected to the water outlet of the make-up water pump through a pipe.
  • the steam outlet of the flue gas waste heat steam generator is connected to the steam inlet of the heat storage tank through a pipe.
  • the active coke waste heat recovery device of the present invention is a well-known device (refer to Patent No. ZL 2007 1 0100241.3, the authorization announcement date is October 6, 2010), and the active coke waste heat recovery device has a cooling pipe, a water cooling chamber, and an external feed.
  • the mouth, the water inlet and the water outlet, the water inlet of the activated coke waste heat recovery equipment is connected with the water outlet of the circulating water pump; the water outlet of the activated coke waste heat recovery device is connected with the circulating water inlet of the heat preservation water tank; the water inlet of the circulating water pump and the circulating water of the heat preservation water tank Export connection
  • the top of the heat preservation water tank has an inspection port, a water level sensor, a circulating water inlet, a circulating water outlet, an overflow port, a sewage outlet, and a water inlet on the side, and an insulation material between the water tank wall and the outer casing.
  • the water inlet of the insulated water tank is connected to the water outlet of the water treatment equipment.
  • the gas mixer 6, the active coke preparation unit 7, the control cabinet 8, the make-up water pump 9, and the circulating water pump 10 are composed of equipment.
  • the steam heating chamber 11 of the steam heating device 5 is provided with a steam heating tube bundle 12; between the metal inner casing 13 of the flue gas chamber 11 and the metal outer casing 14 of the steam heating device 5 is a heat insulating material 15; the flue gas chamber 11 has smoke The gas inlet 16 and the flue gas outlet 17; the steam heating tube bundle 12-end is connected to the steam inlet 18, and the other end is connected to the high-temperature steam outlet 21; the flue gas inlet 16 of the steam heating device 5 and the flue gas outlet 17 of the active coke preparation unit 7
  • the flue gas outlet 17 of the steam heating device 5 is connected to the flue gas inlet 16 of the flue gas residual heat steam generator 1; the steam inlet 18 of the steam heating device 5 is connected to the steam outlet 19 of the regenerator tank 4 through a pipe, and the connecting pipe is installed.
  • the high temperature steam outlet 21 of the steam heating device 5 is connected to the high temperature steam inlet 20 of the activated gas mixer 6.
  • the activated gas mixer 6 is a high temperature steam inlet 20, the other end is an activating gas outlet 24, an upper flue gas inlet 16, a pressure sensor 25, a temperature sensor 26, a venturi 27 inside, a steam pressure balancing valve 28, steam
  • the flow meter 29, between the venturi tube 27 and the metal casing 14 of the activated gas mixer 6, is a heat insulating material 31.
  • the flue gas inlet 16 of the activated gas mixer 6 is connected to the flue gas outlet 17 of the activated coke preparation unit 7 via a pipe.
  • the activating gas outlet 24 of the activating gas mixer 6 is connected to the activating gas inlet 23 of the activated coke producing unit 7 through a pipe.
  • the flue gas waste heat steam generator 1 is a well-known device, and the flue gas waste heat steam generator 1 has a safety valve 32, a steam outlet 19, a pressure gauge 33, a temperature gauge 34, an inspection hole 35, a pressure sensor 25, and a temperature sensor 26 at the top.
  • a water level sensor 50 is mounted on the side, and a smoke pipe 39, a front flue gas chamber 40, a rear flue gas chamber 41, and a drum 42 are disposed inside.
  • the flue gas inlet 16 of the flue gas waste heat steam generator 1 is connected to the flue gas outlet 17 of the steam heating device 5.
  • the water supply port 53 of the flue gas residual heat steam generator 1 is connected to the water outlet 46 of the makeup water pump 9.
  • the steam outlet 19 of the flue gas waste heat steam generator 1 is connected to the steam inlet 18 of the heat storage tank 4 through a pipe.
  • the active coke waste heat recovery device 2 has a cooling pipe 37 and a water cooling chamber 38 therein, and has an external inlet port 36, a water inlet port 45, and a water outlet port 46.
  • the water inlet port 45 of the activated coke waste heat recovery device 2 is connected to the water outlet port 46 of the circulating water pump 10.
  • the water outlet 46 of the activated coke waste heat recovery device 2 is connected to the circulating water inlet 47 of the insulated water tank 3; the water inlet 45 of the circulating water pump 10 is connected to the circulating water outlet 48 of the insulated water tank 3;
  • the top of the insulated water tank 3 has an inspection port 49, a water level sensor 50, a circulating water inlet 47, a circulating water outlet 48 on the side, an overflow port 51, a water inlet 45, and a metal inner casing 13 of the heat insulating water tank 3 and There is a thermal insulation material 15 between the metal outer casings 14.
  • the water inlet 45 of the insulated water tank 3 is connected to the water outlet 46 of the water treatment equipment 43.
  • the high-temperature flue gas discharged from the flue gas outlet 17 during the operation of the active coke preparation unit 7 enters the flue gas chamber 11 of the steam heating device 5 through the flue gas inlet 16 of the steam heating device 5, and heats the steam to heat the steam in the tube bundle 12;
  • the hot flue gas flowing out of the flue gas outlet 17 of the flue gas chamber 11 of the steam heating device 5 enters the front flue gas chamber 40 through the flue gas inlet 16 of the flue gas residual heat steam generator 1, and then enters the rear flue gas chamber 41 through the flue pipe 39.
  • the heat in the hot flue gas is transferred to the water in the drum 42 through the smoke pipe 39 to generate steam, and the steam outlet 19 at the top of the flue gas waste heat steam generator 1 flows out, and is then sent to the steam inlet 18 of the heat storage tank 4 to Inside the heat storage tank 4.
  • the cooled flue gas is sent to the flue 44 through the flue gas outlet 17 of the flue gas residual heat steam generator 1.
  • the control cabinet opens the electric steam valve 22, and the steam in the thermal storage tank 4 passes through the steam outlet 19 of the thermal storage tank 4, the steam inlet 18 of the steam heating device 5, and enters the steam heating device 5
  • the steam heating tube bundle 12 installed in the flue gas chamber 11 heats the steam in the tube bundle 12 by the high temperature flue gas in the flue gas chamber 11 of the steam heating device 5, so that the steam becomes high temperature steam, and the high temperature steam passing through the steam heating device 5
  • the outlet 21, the high temperature steam inlet 20 of the activated gas mixer 6, is delivered to the venturi tube 27 of the activated gas mixer 6, and under the action of the venturi 27, the high temperature flue gas in the activated coke preparation unit 7 is mixed by the activating gas.
  • the flue gas inlet 16 of the device 6 enters the venturi tube 27 and is mixed with the high temperature steam, and then activated by the steam pressure balance valve 28 of the activating gas mixer 6, the steam flow meter 29, the activated gas outlet 24, and the activated coke preparation unit 7.
  • the gas inlet 23 is sent to the active coke preparation unit 7 to complete the activation process.
  • the produced activated coke enters the cooling pipe 37 of the active coke heat recovery device 2 from the feed port 36, and the activated coke in the cooling pipe 37 conducts heat to the activated coke heat recovery device 2 water-cooling chamber 38 through the pipe wall of the cooling pipe 37.
  • the water in the water-cooling chamber 38 of the activated coke heat recovery device 2 is sent to the insulated water tank 3 by the circulating water pump 10, thereby circulating the water treated by the water treatment device 43 in the heat insulating water tank 3.
  • the hot water in the insulated water tank 3 is sent to the drum 42 by the make-up water pump 9 through the water supply port 53 of the flue gas waste heat steam generator 1.
  • the control cabinet controls the flue gas residual heat steam generator 1, the active coke waste heat recovery device 2, the heat preservation water tank 3, the heat storage tank 4, and the pressure sensor 25, the temperature sensor 26, the steam pressure balance valve 28, the steam flow meter 29, and the water level sensor 50, Steam heating device 5, activated gas mixer 6, The temperature, pressure, and flow rate of the water pump 9, circulating water pump 10, etc., control the start and stop of the above equipment.

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Abstract

Provided is an apparatus and method for utilizing the waste heat of a high-temperature flue gas. An apparatus for utilizing the waste heat of a high-temperature flue gas comprises a steam heating device (5), an activated gas mixer (6), a steam generator from waste heat of the flue gas (1), a recovery device for waste heat of activated coke (2), a heat preservation water tank (3), a heat storage tank (4) and a control cabinet (8). The high-temperature flue gas generated by an activated coke preparing unit (7) enters a flue gas chamber (11) of the steam heating device (5) to heat the steam in a steam heating tube bundle (12); the hot flue gas flowing out of the steam heating device (5) flows through the steam generator from waste heat of the flue gas (1) to heat the water therein, thereby generating steam, the steam being conveyed to the heat storage tank (4), and the cooled flue gas is discharged; the steam in the heat storage tank (4) flows into the steam heating device (5) when the activated coke preparing device (7) enters an activation stage, the saturated steam is heated into a high-temperature steam and delivered into the activated gas mixer (6), where the steam is mixed with the high-temperature flue gas, before being conveyed to the activated coke preparing unit (7) to complete the activation procedure; the prepared activated coke is sent to the recovery device for waste heat of activated coke (2) to heat the water in the cooling pipe thereof, and the heated water is sent to the heat preservation water tank (3), thereby cyclically heating the water in the heat preservation water tank (3).

Description

一种利用高温烟气余热的方法和装置 技术领域  Method and device for utilizing high temperature flue gas waste heat
本发明属于能源再利用技术领域,特别涉及一种利用活性焦制造过程 中产生的高温烟气余热的方法。  The invention belongs to the technical field of energy reuse, and particularly relates to a method for utilizing high temperature flue gas residual heat generated in an active coke manufacturing process.
本发明还涉及用于实现上述方法的装置。 背景技术  The invention also relates to an apparatus for implementing the above method. Background technique
活性焦制造过程中, 最高温度可达 900 °C以上, 因此活性焦制备设备 内排出的烟气温度也非常高, 最高时可达 700°C以上。 从活性焦制造设备 排出的活性焦温度在 600 °C以上。  In the process of producing activated coke, the maximum temperature can reach above 900 °C, so the temperature of the flue gas discharged from the active coke preparation equipment is also very high, up to 700 °C. The active coke temperature discharged from the activated coke manufacturing equipment is above 600 °C.
活性焦制造过程中,在最后的活化阶段需要输入活化气体进行活化反 应, 活化气体通常采用蒸汽、 二氧化碳或蒸汽与二氧化碳混合气体, 而且 蒸汽须加热达到 400°C以上才能够有效地进行活化反应。  In the active coke manufacturing process, an activation gas is required to be activated in the final activation stage. The activating gas is usually a mixture of steam, carbon dioxide or steam and carbon dioxide, and the steam must be heated above 400 °C to effectively carry out the activation reaction.
从活性焦的制造工艺可以看出, 一方面活性焦在制造过程, 高温烟气 和高温活性焦中含大量的热能, 如果不进行回收利用, 一方面造成很大的 热能损失, 同时对环境造成热污染; 另一方面在活性焦制造的最后活化阶 段, 又需要输入蒸汽、对蒸汽进行加热, 而生产蒸汽和对蒸汽进行加热又 需要消耗热量。 .  It can be seen from the manufacturing process of activated coke that on the one hand, active coke contains a large amount of heat energy in the manufacturing process, high-temperature flue gas and high-temperature activated coke. If it is not recycled, it will cause a great loss of heat energy and cause environmental damage. Thermal pollution; on the other hand, in the final activation stage of active coke production, steam is required to be input and steam is heated, and heat generation is required to produce steam and heat the steam. .
能否将活性焦制造过程中排出的高温烟气和高温活性焦中所含的热 量进行回收利用, 将热能转化为蒸汽收集、 蓄存起来, 在活性焦制造的最 后活化阶段, 将蓄存的蒸汽做为活化所需的蒸汽; 用高温烟气对蒸汽进行 加热, 以满足活化反应对蒸汽温度的要求。不但可以节约能源, 降低活性 焦的制造成本, 而且避免高温烟气对周围环境造成热污染。  Can the high-temperature flue gas discharged from the activated coke manufacturing process and the heat contained in the high-temperature activated coke be recycled, and the thermal energy can be converted into steam for collection and storage, and will be stored in the final activation stage of the activated coke manufacturing process. Steam is used as steam for activation; steam is heated with high temperature flue gas to meet the steam temperature requirements of the activation reaction. It not only saves energy, reduces the manufacturing cost of activated coke, but also avoids thermal pollution of high temperature flue gas to the surrounding environment.
然而对活性焦制造过程中,高温烟气和高温活性焦中所含的热能进行 收集、 蓄存、 利用的方法和装置至今未见报道。 发明内容  However, methods and devices for collecting, storing, and utilizing the heat energy contained in high-temperature flue gas and high-temperature activated coke during the production process of activated coke have not been reported so far. Summary of the invention
本发明的目的在于提供一种利用高温烟气余热的装置。  It is an object of the present invention to provide an apparatus that utilizes residual heat of high temperature flue gas.
本发明的又一目的在于提供一种利用高温烟气余热的方法。 为实现上述目的, 本发明提供的利用高温烟气余热的装置, 包括: 一蒸汽加热装置, 该蒸汽加热装置的烟气室中安装有蒸汽加热管束, 蒸汽加热管束的一端与蒸汽进口连接,蒸汽进口通过管道与蓄热罐的蒸汽 出口连接, 连接管道上安装有电动蒸汽阀门, 蒸汽加热管束的另一端与高 温蒸汽出口连接, 高温蒸汽出口与活化气体混合器的高温蒸汽进口连接; 蒸汽加热装置的烟气室设有烟气进口和烟气出口,烟气进口与活性焦制备 机组的烟气出口连接, 烟气出口与烟气余热蒸汽发生器的烟气进口连接; 一活化气体混合器, 一端为高温蒸汽进口, 另一端为活化气体出口, 活化气体混合器的上部设有烟气进口, 活化气体混合器内部设有文丘里 管; 活化气体混合器的烟气进口连接活性焦制备机组的烟气出口, 活化气 体混合器的活化气体出口连接活性焦制备机组的活化气体进口; It is still another object of the present invention to provide a method of utilizing high temperature flue gas waste heat. In order to achieve the above object, the present invention provides a device for utilizing high temperature flue gas waste heat, comprising: a steam heating device, wherein a steam heating tube bundle is installed in a flue gas chamber of the steam heating device, and one end of the steam heating tube bundle is connected to the steam inlet, and the steam The inlet is connected to the steam outlet of the heat storage tank through a pipe, the electric steam valve is installed on the connecting pipe, the other end of the steam heating pipe bundle is connected with the high temperature steam outlet, and the high temperature steam outlet is connected with the high temperature steam inlet of the activated gas mixer; the steam heating device The flue gas chamber is provided with a flue gas inlet and a flue gas outlet, and the flue gas inlet is connected with the flue gas outlet of the active coke preparation unit, and the flue gas outlet is connected with the flue gas inlet of the flue gas waste heat steam generator; an activated gas mixer, One end is a high temperature steam inlet, the other end is an activated gas outlet, the upper part of the activated gas mixer is provided with a flue gas inlet, and the activated gas mixer is provided with a venturi tube; the flue gas inlet of the activated gas mixer is connected to the active coke preparation unit Flue gas outlet, activated gas outlet connection activity of activated gas mixer Preparation of activated gas inlet unit;
一烟气余热蒸汽发生器, 设有烟气进口、 补水口和蒸汽出口, 烟气进 口与蒸汽加热装置的烟气出口连接, 补水口连接一补水泵的出水口, 蒸汽 出口通过管道连接一蓄热罐的蒸汽进口;  A flue gas waste heat steam generator is provided with a flue gas inlet, a water supply port and a steam outlet, the flue gas inlet is connected with the flue gas outlet of the steam heating device, the water supply port is connected with the water outlet of the make-up water pump, and the steam outlet is connected through the pipeline. Steam inlet of the hot tank;
一活性焦余热回收设备, 内部设有水冷室, 水冷室的进水口连接一循 环水泵的出水口, 水冷室的出水口连接保温水箱的循环水进口; 循环水泵 的进水口与保温水箱的循环水出口连接;活性焦余热回收设备的进料口连 接活性焦制备机组的出料口;  An active coke waste heat recovery device, which is internally provided with a water cooling chamber, the water inlet of the water cooling chamber is connected to the water outlet of a circulating water pump, the water outlet of the water cooling chamber is connected to the circulating water inlet of the heat insulating water tank; the water inlet of the circulating water pump and the circulating water of the heat insulating water tank An outlet connection; a feed port of the activated coke waste heat recovery device is connected to a discharge port of the active coke preparation unit;
保温水箱设有进水口, 与水处理设备的出水口连接;  The insulated water tank is provided with a water inlet and is connected with the water outlet of the water treatment equipment;
一控制柜, 通过压力传感器、 温度传感器、 蒸汽压力平衡阀、 蒸汽流 量计、 水位传感器控制烟气余热蒸汽发生器、 活性焦余热回收设备、保温 水箱、 蓄热罐、 蒸汽加热装置、 活化气体混合器、 补水泵、 循环水泵的温 度、 压力、 流量, 控制上述设备启动和停止。  a control cabinet, through a pressure sensor, a temperature sensor, a steam pressure balance valve, a steam flow meter, a water level sensor to control a flue gas waste heat steam generator, an active coke waste heat recovery device, a heat preservation water tank, a heat storage tank, a steam heating device, and an activation gas mixture The temperature, pressure, and flow of the pump, the water pump, and the circulating water pump control the start and stop of the above equipment.
所述的装置, 其中, 蒸汽加热装置的烟气室的金属内壳与蒸汽加热装 置的金属外壳之间为隔热保温材料。  The device, wherein the metal inner casing of the flue gas chamber of the steam heating device and the metal outer casing of the steam heating device are heat insulating materials.
所述的装置, 其中, 保温水箱的金属内壳与金属外壳之间有隔热保温 材料。  In the device, there is a heat insulating material between the metal inner casing of the heat insulating water tank and the metal outer casing.
所述的装置, 其中, 活化气体混合器内部设有蒸汽压力平衡阀和蒸汽 温材料。 The device, wherein the activated gas mixer is internally provided with a steam pressure balancing valve and steam Warm material.
本发明提供的利用高温烟气余热的方法:  The method for utilizing high temperature flue gas waste heat provided by the invention:
活性焦制备机组运行过程中产生的高温烟气,进入蒸汽加热装置的烟 气室, 加热蒸汽加热管束中的蒸汽;  The activated coke prepares the high-temperature flue gas generated during the operation of the unit, enters the flue gas chamber of the steam heating device, and heats the steam to heat the steam in the tube bundle;
由蒸汽加热装置流出的热烟气,通过烟气余热蒸汽发生器加热里面的 水, 从而产生蒸汽, 蒸汽输送到蓄热罐内, 降温后的烟气由烟气余热蒸汽 发生器的烟气出口通过烟肉排放;  The hot flue gas flowing out of the steam heating device is heated by the flue gas residual heat steam generator to generate steam, which is sent to the heat storage tank, and the cooled flue gas is exhausted by the flue gas of the flue gas residual heat steam generator. Through bacon discharge;
活性焦制备机组进入活化阶段时,蓄热罐中的蒸汽进入蒸汽加热装置 中的蒸汽加热管束, 将蒸汽加热为高温蒸汽并输送到活化气体混合器内, 与活性焦制备机组中的高温烟气混合后,再由活化气体混合器的活化气体 出口输送到活性焦制备机组内完成活化工序;  When the active coke preparation unit enters the activation stage, the steam in the regenerator tank enters the steam heating tube bundle in the steam heating device, heats the steam to high temperature steam and delivers it to the activated gas mixer, and the high temperature flue gas in the activated coke preparation unit After mixing, the activated gas outlet of the activated gas mixer is sent to the active coke preparation unit to complete the activation process;
制成的活性焦进入活性焦余热回收设备的冷却管中,加热活性焦余热 回收设备水冷室中的水, 加热后的水送到保温水箱, 从而对保温水箱中的 水进行循环加热;保温水箱中的热水输送到烟气余热蒸汽发生器内产生蒸 汽。  The produced activated coke enters the cooling pipe of the active coke waste heat recovery device, heats the water in the water cooling chamber of the active coke waste heat recovery device, and the heated water is sent to the heat preservation water tank to heat the water in the heat preservation water tank; the heat preservation water tank The hot water in the middle is sent to the flue gas waste heat steam generator to generate steam.
所述利用高温烟气余热的方法, 其中, 保温水箱中的热水通过补水泵 输送到烟气余热蒸汽发生器内产生蒸汽。  The method for utilizing high temperature flue gas waste heat, wherein the hot water in the heat preservation water tank is sent to the flue gas waste heat steam generator to generate steam through the make-up water pump.
所述利用高温烟气余热的方法, 其中, 保温水箱中的水通过循环水泵 输送到活性焦余热回收设备的水冷室中。  The method for utilizing high temperature flue gas waste heat, wherein the water in the heat preservation water tank is sent to the water cooling chamber of the active coke waste heat recovery device through the circulating water pump.
本发明将活性焦制备过程中高温烟气的余热用于生产活化工序所需 要的蒸汽, 并用高温烟气将蒸汽进行加热; 将生产出的高温活性焦中热量 用于加热烟气余热蒸汽发生器生产蒸汽所需的补水,从而实现了活性焦制 备过程中余热的充分回收和利用, 节约能源, 降低活性焦制备成本。 附图说明  The invention uses the waste heat of the high-temperature flue gas in the preparation process of the active coke to produce the steam required for the activation process, and heats the steam with the high-temperature flue gas; and uses the heat generated in the high-temperature active coke to heat the flue gas waste heat steam generator The hydration required for the production of steam, thereby achieving the full recovery and utilization of waste heat in the preparation process of activated coke, saving energy and reducing the preparation cost of activated coke. DRAWINGS
图 1为本发明的流程图示意图。  Figure 1 is a schematic flow chart of the present invention.
图 2为本发明的活化气体混合器示意图。  2 is a schematic view of an activated gas mixer of the present invention.
图 3为本发明的保温水箱示意图; 其中 (A) 是正面视图, (B) 是俯 视图。  Figure 3 is a schematic view of the insulated water tank of the present invention; wherein (A) is a front view and (B) is a top view.
图 4为本发明的蒸汽加热器示意图; 其中 (A) 是正面视图, (B) 是 沿 B-B线的剖面视图, (C) 沿 A-A线的剖面视图。 Figure 4 is a schematic view of a steam heater of the present invention; wherein (A) is a front view, (B) is Section view along line BB, (C) Section view along line AA.
图 5为本发明的烟气余热蒸汽发生器示意图。  Figure 5 is a schematic view of the flue gas waste heat steam generator of the present invention.
图 6为本发明的活性焦余热回收设备示意图。  Figure 6 is a schematic view of the active coke waste heat recovery apparatus of the present invention.
附图中主要组件符号说明: The main component symbols in the figure are:
1-烟气余热蒸汽发生器、 2-活性焦余热回收设备、 3-保温水箱、 4-蓄 热罐、 5-蒸汽加热装置、 6-活化气体混合器、 7-活性焦制备机组、 8-控制 柜、 9-补水泵、 10-循环水泵、 11-烟气室、 12-蒸汽加热管束、 13-金属内壳、 14-金属外壳、 15-隔热保温材料、 16-烟气进口、 17-烟气出口、 18-蒸汽进 口、 19-蒸汽出口、 20-高温蒸汽进口、 21-高温蒸汽出口、 22-电动蒸汽阀 门、 23-活化气体进口、 24-活化气体出口、 25-压力传感器、 26-温度传感 器、 27-文丘里管、 28-蒸汽压力平衡阀、 29-蒸汽流量计、 30-外壳、 31-隔 热保温材料、 32-安全阀、 33-压力表, 34-温度表、 35-检查孔、 36-进料口、 37-冷却管、 38-水冷室、 39-烟管、 40-前烟气室、 41-后烟气室、 42-锅筒、 43-水处理设备、 44-烟囱、 45-进水口、 46-出水口、 47-循环水进口、 48- 循环水出口、 49-检查口、 50-水位传感器、 51-溢流口、 53-补水口。 具体实施方式  1-Fume gas waste heat steam generator, 2-active coke waste heat recovery equipment, 3-insulation water tank, 4-heat storage tank, 5-steam heating device, 6-activated gas mixer, 7-active coke preparation unit, 8- Control cabinet, 9-fill pump, 10-cycle pump, 11-flue chamber, 12-steam heating tube bundle, 13-metal inner casing, 14-metal casing, 15-insulation material, 16-flue gas inlet, 17 - flue gas outlet, 18-steam inlet, 19-steam outlet, 20-high temperature steam inlet, 21-high temperature steam outlet, 22-electric steam valve, 23-activating gas inlet, 24-activating gas outlet, 25-pressure sensor, 26-temperature sensor, 27-venturi tube, 28-vapor pressure balance valve, 29-steam flow meter, 30-shell, 31-insulation material, 32-safety valve, 33-pressure gauge, 34-temperature gauge, 35-check hole, 36-feed port, 37-cooling tube, 38-water cooling chamber, 39-tobacco tube, 40-front flue gas chamber, 41-post flue gas chamber, 42-drum, 43-water treatment equipment , 44-chimney, 45-inlet, 46-outlet, 47-circulating water inlet, 48-circulating water outlet, 49-inspection, 50-water Sensors, an overflow port 51, 53- replenishment port. detailed description
本发明的利用高温烟气余热的方法, 是将活性焦制造过程中, 高温烟 气和高温活性焦中所含的热能进行利用, 转化为蒸汽收集、 蓄存起来, 在 活性焦制造的活化阶段, 将蓄存的蒸汽作为活化所需的蒸汽, 用排出的高 温烟气对蒸汽进行加热,以满足活化反应对蒸汽温度的要求,以节约能源、 降低活性焦的制造成本, 避免高温烟气对周围环境造成热污染。  The method for utilizing high temperature flue gas waste heat of the invention utilizes the heat energy contained in the high temperature flue gas and the high temperature activated coke in the process of producing activated coke, converts it into steam collection and stores, and activates in the active coke manufacturing stage. The stored steam is used as the steam required for activation, and the steam is heated by the discharged high-temperature flue gas to meet the steam temperature requirement of the activation reaction, thereby saving energy, reducing the manufacturing cost of the activated coke, and avoiding high-temperature smoke. The surrounding environment causes thermal pollution.
活性焦制造过程中, 排出的高温烟气所含的热量转化为蒸汽收集、蓄 存、利用装置, 由烟气余热蒸汽发生器、活性焦余热回收设备、保温水箱、 蓄热罐、 蒸汽加热装置、 活化气体混合器、 控制柜、 补水泵、 循环水泵和 活性焦制备机组等设备组成。  In the process of active coke production, the heat contained in the discharged high-temperature flue gas is converted into a steam collection, storage, utilization device, a flue gas waste heat steam generator, an active coke waste heat recovery device, a heat preservation water tank, a heat storage tank, and a steam heating device. It consists of activated gas mixer, control cabinet, make-up water pump, circulating water pump and active coke preparation unit.
本发明的蒸汽加热装置中, 烟气室中安装有蒸汽加热管束; 烟气室金 属内壳与蒸汽加热装置金属外壳之间为隔热保温材料;烟气室有烟气进口 和烟气出口; 蒸汽加热管束一端与蒸汽进口连接, 另一端与高温蒸汽出口 连接; 蒸汽加热装置烟气进口与活性焦制备机组的烟气出口连接; 蒸汽加 热装置烟气出口与烟气余热蒸汽发生器的烟气进口连接;蒸汽加热装置的 蒸汽进口通过管道与蓄热罐的蒸汽出口连接,连接管道安装有电动蒸汽阀 门。 蒸汽加热装置的蒸汽出口与活化气体混合器的高温蒸汽进口连接。 In the steam heating device of the present invention, a steam heating tube bundle is installed in the flue gas chamber; a heat insulating material is arranged between the metal inner shell of the flue gas chamber and the metal outer shell of the steam heating device; and the flue gas chamber has a flue gas inlet and a flue gas outlet; One end of the steam heating tube bundle is connected to the steam inlet, and the other end is connected to the high temperature steam outlet; the steam heating device flue gas inlet is connected with the flue gas outlet of the active coke preparation unit; The flue gas outlet of the hot device is connected with the flue gas inlet of the flue gas waste heat steam generator; the steam inlet of the steam heating device is connected to the steam outlet of the regenerator tank through a pipeline, and the connecting pipeline is equipped with an electric steam valve. The steam outlet of the steam heating unit is connected to the high temperature steam inlet of the activated gas mixer.
本发明的活化气体混合器中, 活化气体混合器一端为高温蒸汽进口, 另一端为活化气体出口, 上部有烟气进口、 压力传感器、 温度传感器, 内 部有文丘里管、 蒸汽压力平衡阀、 蒸汽流量计, 文丘里管与活化气体混合 器的金属外壳之间为隔热保温材料。烟气进口通过管道与活性焦制备机组 的烟气出口的烟气管道连接。活化气体混合器的活化气体出口通过管道与 活性焦制备机组的活化气体进口连接。  In the activated gas mixer of the present invention, one end of the activated gas mixer is a high temperature steam inlet, the other end is an activated gas outlet, and the upper part has a flue gas inlet, a pressure sensor, a temperature sensor, a venturi inside, a steam pressure balance valve, and a steam. The flow meter, the venturi tube and the metal casing of the activated gas mixer are insulated. The flue gas inlet is connected to the flue gas duct of the flue gas outlet of the active coke preparation unit through a pipe. The activated gas outlet of the activated gas mixer is connected via a conduit to the activated gas inlet of the active coke preparation unit.
本发明的烟气余热蒸汽发生器为公知设备 (比如烟气余热锅炉), 其 中, 烟气余热蒸汽发生器顶部有安全阀、 蒸汽出口、 压力表, 温度表、 检 查孔、 压力传感器、 温度传感器。 侧面安装有水位计, 内部有烟管、 前烟 气室、 后烟气室、 锅筒。 热烟气进口与蒸汽加热装置的烟气出口连接, 烟 气余热蒸汽发生器的烟气出口与烟肉连接。烟气余热蒸汽发生器的补水口 与补水泵的出水口通过管道连接。烟气余热蒸汽发生器的蒸汽出口通过管 道与蓄热罐的蒸汽进口连接。  The flue gas waste heat steam generator of the present invention is a well-known equipment (such as a flue gas waste heat boiler), wherein the top of the flue gas waste heat steam generator has a safety valve, a steam outlet, a pressure gauge, a temperature gauge, an inspection hole, a pressure sensor, and a temperature sensor. . A water level gauge is installed on the side, and there are a smoke pipe, a front smoke chamber, a rear smoke chamber, and a drum inside. The hot flue gas inlet is connected to the flue gas outlet of the steam heating device, and the flue gas outlet of the flue gas residual heat steam generator is connected to the bacon. The water supply port of the flue gas waste heat steam generator is connected to the water outlet of the make-up water pump through a pipe. The steam outlet of the flue gas waste heat steam generator is connected to the steam inlet of the heat storage tank through a pipe.
本发明的活性焦余热回收设备为一公知设备 (可以参考专利号 ZL 2007 1 0100241.3 , 授权公告日 2010年 10月 6日), 活性焦余热回收设备 内部有冷却管、 水冷室, 外部有进料口、 进水口、 出水口, 活性焦余热回 收设备进水口与循环水泵的出水口连接;活性焦余热回收设备出水口与保 温水箱的循环水进口连接;循环水泵的进水口与保温水箱的循环水出口连 接;  The active coke waste heat recovery device of the present invention is a well-known device (refer to Patent No. ZL 2007 1 0100241.3, the authorization announcement date is October 6, 2010), and the active coke waste heat recovery device has a cooling pipe, a water cooling chamber, and an external feed. The mouth, the water inlet and the water outlet, the water inlet of the activated coke waste heat recovery equipment is connected with the water outlet of the circulating water pump; the water outlet of the activated coke waste heat recovery device is connected with the circulating water inlet of the heat preservation water tank; the water inlet of the circulating water pump and the circulating water of the heat preservation water tank Export connection
本发明的保温水箱中, 保温水箱顶部有检查口、 水位传感器、循环水 进口, 侧面有循环水出口、 溢流口、 排污口、 进水口, 水箱壁与外壳之间 有保温材料。 保温水箱的进水口与水处理设备出水口连接。  In the insulated water tank of the present invention, the top of the heat preservation water tank has an inspection port, a water level sensor, a circulating water inlet, a circulating water outlet, an overflow port, a sewage outlet, and a water inlet on the side, and an insulation material between the water tank wall and the outer casing. The water inlet of the insulated water tank is connected to the water outlet of the water treatment equipment.
下面结合附图作详细说明。  The details will be described below with reference to the accompanying drawings.
本发明的活性焦制备过程中的高温烟气余热利用的方法和装置,由烟 气余热蒸汽发生器 1、 活性焦余热回收设备 2、 保温水箱 3、 蓄热罐 4、 蒸 汽加热装置 5、 活化气体混合器 6、 活性焦制备机组 7、 控制柜 8、 补水泵 9和循环水泵 10等设备组成。 蒸汽加热装置 5的烟气室 11 中安装有蒸汽加热管束 12; 烟气室 11 的金属内壳 13与蒸汽加热装置 5的金属外壳 14之间为隔热保温材料 15 ; 烟气室 11有烟气进口 16和烟气出口 17 ; 蒸汽加热管束 12—端与蒸汽进 口 18连接, 另一端与高温蒸汽出口 21连接; 蒸汽加热装置 5的烟气进口 16与活性焦制备机组 7的烟气出口 17连接; 蒸汽加热装置 5的烟气出口 17与烟气余热蒸汽发生器 1的烟气进口 16连接; 蒸汽加热装置 5的蒸汽 进口 18通过管道与蓄热罐 4的蒸汽出口 19连接,连接管道安装有电动蒸 汽阀门 22。 蒸汽加热装置 5的高温蒸汽出口 21与活化气体混合器 6的高 温蒸汽进口 20连接。 The method and device for utilizing the high temperature flue gas waste heat in the preparation process of the active coke of the invention, the flue gas waste heat steam generator 1, the active coke waste heat recovery device 2, the heat preservation water tank 3, the heat storage tank 4, the steam heating device 5, the activation The gas mixer 6, the active coke preparation unit 7, the control cabinet 8, the make-up water pump 9, and the circulating water pump 10 are composed of equipment. The steam heating chamber 11 of the steam heating device 5 is provided with a steam heating tube bundle 12; between the metal inner casing 13 of the flue gas chamber 11 and the metal outer casing 14 of the steam heating device 5 is a heat insulating material 15; the flue gas chamber 11 has smoke The gas inlet 16 and the flue gas outlet 17; the steam heating tube bundle 12-end is connected to the steam inlet 18, and the other end is connected to the high-temperature steam outlet 21; the flue gas inlet 16 of the steam heating device 5 and the flue gas outlet 17 of the active coke preparation unit 7 The flue gas outlet 17 of the steam heating device 5 is connected to the flue gas inlet 16 of the flue gas residual heat steam generator 1; the steam inlet 18 of the steam heating device 5 is connected to the steam outlet 19 of the regenerator tank 4 through a pipe, and the connecting pipe is installed. There is an electric steam valve 22. The high temperature steam outlet 21 of the steam heating device 5 is connected to the high temperature steam inlet 20 of the activated gas mixer 6.
活化气体混合器 6—端为高温蒸汽进口 20, 另一端为活化气体出口 24, 上部有烟气进口 16、 压力传感器 25、 温度传感器 26, 内部有文丘里 管 27、 蒸汽压力平衡阀 28、 蒸汽流量计 29, 文丘里管 27与活化气体混 合器 6的金属外壳 14之间为隔热保温材料 31。 活化气体混合器 6的烟气 进口 16通过管道与活性焦制备机组 7的烟气出口 17连接。活化气体混合 器 6的活化气体出口 24通过管道与活性焦制备机组 7的活化气体进口 23 连接。  The activated gas mixer 6 is a high temperature steam inlet 20, the other end is an activating gas outlet 24, an upper flue gas inlet 16, a pressure sensor 25, a temperature sensor 26, a venturi 27 inside, a steam pressure balancing valve 28, steam The flow meter 29, between the venturi tube 27 and the metal casing 14 of the activated gas mixer 6, is a heat insulating material 31. The flue gas inlet 16 of the activated gas mixer 6 is connected to the flue gas outlet 17 of the activated coke preparation unit 7 via a pipe. The activating gas outlet 24 of the activating gas mixer 6 is connected to the activating gas inlet 23 of the activated coke producing unit 7 through a pipe.
烟气余热蒸汽发生器 1为公知设备,烟气余热蒸汽发生器 1顶部有安 全阀 32、 蒸汽出口 19、 压力表 33, 温度表 34、 检查孔 35、 压力传感器 25、 温度传感器 26。 侧面安装有水位传感器 50, 内部有烟管 39、 前烟气 室 40、 后烟气室 41、 锅筒 42。 烟气余热蒸汽发生器 1的烟气进口 16与 蒸汽加热装置 5的烟气出口 17连接。烟气余热蒸汽发生器 1的补水口 53 与补水泵 9的出水口 46连接。烟气余热蒸汽发生器 1的蒸汽出口 19通过 管道与蓄热罐 4的蒸汽进口 18连接。  The flue gas waste heat steam generator 1 is a well-known device, and the flue gas waste heat steam generator 1 has a safety valve 32, a steam outlet 19, a pressure gauge 33, a temperature gauge 34, an inspection hole 35, a pressure sensor 25, and a temperature sensor 26 at the top. A water level sensor 50 is mounted on the side, and a smoke pipe 39, a front flue gas chamber 40, a rear flue gas chamber 41, and a drum 42 are disposed inside. The flue gas inlet 16 of the flue gas waste heat steam generator 1 is connected to the flue gas outlet 17 of the steam heating device 5. The water supply port 53 of the flue gas residual heat steam generator 1 is connected to the water outlet 46 of the makeup water pump 9. The steam outlet 19 of the flue gas waste heat steam generator 1 is connected to the steam inlet 18 of the heat storage tank 4 through a pipe.
活性焦余热回收设备 2内部有冷却管 37、 水冷室 38, 外部有进料口 36、进水口 45、 出水口 46, 活性焦余热回收设备 2的进水口 45与循环水 泵 10的出水口 46连接; 活性焦余热回收设备 2的出水口 46与保温水箱 3的循环水进口 47连接; 循环水泵 10的进水口 45与保温水箱 3的循环 水出口 48连接;  The active coke waste heat recovery device 2 has a cooling pipe 37 and a water cooling chamber 38 therein, and has an external inlet port 36, a water inlet port 45, and a water outlet port 46. The water inlet port 45 of the activated coke waste heat recovery device 2 is connected to the water outlet port 46 of the circulating water pump 10. The water outlet 46 of the activated coke waste heat recovery device 2 is connected to the circulating water inlet 47 of the insulated water tank 3; the water inlet 45 of the circulating water pump 10 is connected to the circulating water outlet 48 of the insulated water tank 3;
保温水箱 3顶部有检查口 49、 水位传感器 50、 循环水进口 47, 侧面 有循环水出口 48、 溢流口 51、 进水口 45, 保温水箱 3的金属内壳 13与 金属外壳 14之间有隔热保温材料 15。 保温水箱 3的进水口 45与水处理 设备 43的出水口 46连接。 The top of the insulated water tank 3 has an inspection port 49, a water level sensor 50, a circulating water inlet 47, a circulating water outlet 48 on the side, an overflow port 51, a water inlet 45, and a metal inner casing 13 of the heat insulating water tank 3 and There is a thermal insulation material 15 between the metal outer casings 14. The water inlet 45 of the insulated water tank 3 is connected to the water outlet 46 of the water treatment equipment 43.
活性焦制备机组 7运行过程中由烟气出口 17排出的高温烟气, 通过 蒸汽加热装置 5的烟气进口 16进入蒸汽加热装置 5的烟气室 11, 加热蒸 汽加热管束 12中的蒸汽; 由蒸汽加热装置 5烟气室 11的烟气出口 17流 出的热烟气,通过烟气余热蒸汽发生器 1的烟气进口 16进入前烟气室 40, 再通过烟管 39进入后烟气室 41, 热烟气中的热量通过烟管 39传递到锅 筒 42中的水里从而产生蒸汽, 烟气余热蒸汽发生器 1顶部的蒸汽出口 19 流出, 再由蓄热罐 4的蒸汽进口 18输送到蓄热罐 4内。 降温后的烟气通 过烟气余热蒸汽发生器 1的烟气出口 17输送到烟肉 44排放。  The high-temperature flue gas discharged from the flue gas outlet 17 during the operation of the active coke preparation unit 7 enters the flue gas chamber 11 of the steam heating device 5 through the flue gas inlet 16 of the steam heating device 5, and heats the steam to heat the steam in the tube bundle 12; The hot flue gas flowing out of the flue gas outlet 17 of the flue gas chamber 11 of the steam heating device 5 enters the front flue gas chamber 40 through the flue gas inlet 16 of the flue gas residual heat steam generator 1, and then enters the rear flue gas chamber 41 through the flue pipe 39. The heat in the hot flue gas is transferred to the water in the drum 42 through the smoke pipe 39 to generate steam, and the steam outlet 19 at the top of the flue gas waste heat steam generator 1 flows out, and is then sent to the steam inlet 18 of the heat storage tank 4 to Inside the heat storage tank 4. The cooled flue gas is sent to the flue 44 through the flue gas outlet 17 of the flue gas residual heat steam generator 1.
当活性焦制备机组 7进入活化阶段时, 控制柜将电动蒸汽阀门 22开 启, 蓄热罐 4中的蒸汽通过蓄热罐 4的蒸汽出口 19、 蒸汽加热装置 5的 蒸汽进口 18进入蒸汽加热装置 5的烟气室 11中安装的蒸汽加热管束 12, 由蒸汽加热装置 5烟气室 11 中的高温烟气加热蒸汽加热管束 12中的蒸 汽, 使蒸汽成为高温蒸汽, 通过蒸汽加热装置 5的高温蒸汽出口 21、 活 化气体混合器 6的高温蒸汽进口 20输送到活化气体混合器 6的文丘里管 27内, 在文丘里管 27的作用下, 活性焦制备机组 7中的高温烟气由活化 气体混合器 6的烟气进口 16进入文丘里管 27内与高温蒸汽混合后,再由 活化气体混合器 6的蒸汽压力平衡阀 28、 蒸汽流量计 29、 活化气体出口 24、 活性焦制备机组 7的活化气体进口 23输送到活性焦制备机组 7内完 成活化工序。  When the active coke preparation unit 7 enters the activation phase, the control cabinet opens the electric steam valve 22, and the steam in the thermal storage tank 4 passes through the steam outlet 19 of the thermal storage tank 4, the steam inlet 18 of the steam heating device 5, and enters the steam heating device 5 The steam heating tube bundle 12 installed in the flue gas chamber 11 heats the steam in the tube bundle 12 by the high temperature flue gas in the flue gas chamber 11 of the steam heating device 5, so that the steam becomes high temperature steam, and the high temperature steam passing through the steam heating device 5 The outlet 21, the high temperature steam inlet 20 of the activated gas mixer 6, is delivered to the venturi tube 27 of the activated gas mixer 6, and under the action of the venturi 27, the high temperature flue gas in the activated coke preparation unit 7 is mixed by the activating gas. The flue gas inlet 16 of the device 6 enters the venturi tube 27 and is mixed with the high temperature steam, and then activated by the steam pressure balance valve 28 of the activating gas mixer 6, the steam flow meter 29, the activated gas outlet 24, and the activated coke preparation unit 7. The gas inlet 23 is sent to the active coke preparation unit 7 to complete the activation process.
制成的活性焦从进料口 36进入活性焦余热回收设备 2 的冷却管 37 中,冷却管 37中的活性焦通过冷却管 37的管壁将热量传导给活性焦余热 回收设备 2水冷室 38的水中,活性焦余热回收设备 2水冷室 38中的水由 循环水泵 10输送到保温水箱 3, 从而对保温水箱 3中经过水处理设备 43 处理后的水进行循环加热。保温水箱 3中的热水由补水泵 9通过烟气余热 蒸汽发生器 1的补水口 53输送到锅筒 42内。  The produced activated coke enters the cooling pipe 37 of the active coke heat recovery device 2 from the feed port 36, and the activated coke in the cooling pipe 37 conducts heat to the activated coke heat recovery device 2 water-cooling chamber 38 through the pipe wall of the cooling pipe 37. In the water, the water in the water-cooling chamber 38 of the activated coke heat recovery device 2 is sent to the insulated water tank 3 by the circulating water pump 10, thereby circulating the water treated by the water treatment device 43 in the heat insulating water tank 3. The hot water in the insulated water tank 3 is sent to the drum 42 by the make-up water pump 9 through the water supply port 53 of the flue gas waste heat steam generator 1.
控制柜通过压力传感器 25、 温度传感器 26、 蒸汽压力平衡阀 28、 蒸 汽流量计 29、 水位传感器 50控制烟气余热蒸汽发生器 1、 活性焦余热回 收设备 2、 保温水箱 3、 蓄热罐 4、 蒸汽加热装置 5、 活化气体混合器 6、 补水泵 9、 循环水泵 10等设备的温度、 压力、 流量, 控制上述设备启动 和停止。 The control cabinet controls the flue gas residual heat steam generator 1, the active coke waste heat recovery device 2, the heat preservation water tank 3, the heat storage tank 4, and the pressure sensor 25, the temperature sensor 26, the steam pressure balance valve 28, the steam flow meter 29, and the water level sensor 50, Steam heating device 5, activated gas mixer 6, The temperature, pressure, and flow rate of the water pump 9, circulating water pump 10, etc., control the start and stop of the above equipment.

Claims

权 利 要 求 Rights request
1、 一种利用高温烟气余热的装置, 包括: 1. A device that utilizes waste heat from high-temperature flue gas, including:
一蒸汽加热装置, 该蒸汽加热装置的烟气室中安装有蒸汽加热管束, 蒸汽加热管束的一端与蒸汽进口连接,蒸汽进口通过管道与蓄热罐的蒸汽 出口连接, 连接管道上安装有电动蒸汽阀门, 蒸汽加热管束的另一端与高 温蒸汽出口连接, 高温蒸汽出口与活化气体混合器的高温蒸汽进口连接; 蒸汽加热装置的烟气室设有烟气进口和烟气出口,烟气进口与活性焦制备 机组的烟气出口连接, 烟气出口与烟气余热蒸汽发生器的烟气进口连接; 一活化气体混合器, 一端为高温蒸汽进口, 另一端为活化气体出口, 活化气体混合器的上部设有烟气进口, 活化气体混合器内部设有文丘里 管; 活化气体混合器的烟气进口连接活性焦制备机组的烟气出口, 活化气 体混合器的活化气体出口连接活性焦制备机组的活化气体进口; A steam heating device. A steam heating tube bundle is installed in the flue gas chamber of the steam heating device. One end of the steam heating tube bundle is connected to the steam inlet. The steam inlet is connected to the steam outlet of the heat storage tank through a pipe. An electric steam heater is installed on the connecting pipe. valve, the other end of the steam heating tube bundle is connected to the high-temperature steam outlet, and the high-temperature steam outlet is connected to the high-temperature steam inlet of the activation gas mixer; the flue gas chamber of the steam heating device is equipped with a flue gas inlet and a flue gas outlet, and the flue gas inlet is connected to the activation gas mixer. The flue gas outlet of the coke preparation unit is connected, and the flue gas outlet is connected to the flue gas inlet of the flue gas waste heat steam generator; an activation gas mixer, one end is a high-temperature steam inlet, the other end is an activation gas outlet, and the upper part of the activation gas mixer A flue gas inlet is provided, and a venturi tube is provided inside the activation gas mixer; the flue gas inlet of the activation gas mixer is connected to the flue gas outlet of the activated coke preparation unit, and the activation gas outlet of the activation gas mixer is connected to the activation gas outlet of the activated coke preparation unit. gas inlet;
一烟气余热蒸汽发生器, 设有烟气进口、 补水口和蒸汽出口, 烟气进 口与蒸汽加热装置的烟气出口连接, 补水口连接一补水泵的出水口, 蒸汽 出口通过管道连接一蓄热罐的蒸汽进口; A flue gas waste heat steam generator is provided with a flue gas inlet, a water replenishing port and a steam outlet. The flue gas inlet is connected to the flue gas outlet of the steam heating device, the water replenishing port is connected to the water outlet of a water replenishing pump, and the steam outlet is connected to a storage tank through a pipeline. Steam inlet for hot tank;
一活性焦余热回收设备, 内部设有水冷室, 水冷室的进水口连接一循 环水泵的出水口, 水冷室的出水口连接保温水箱的循环水进口; 循环水泵 的进水口与保温水箱的循环水出口连接;活性焦余热回收设备的进料口连 接活性焦制备机组的出料口; An activated coke waste heat recovery equipment with a water-cooling chamber inside. The water inlet of the water-cooling chamber is connected to the water outlet of a circulating water pump. The water outlet of the water-cooling chamber is connected to the circulating water inlet of the insulated water tank; the water inlet of the circulating water pump is connected to the circulating water of the insulated water tank. Outlet connection; the feed port of the activated coke waste heat recovery equipment is connected to the discharge port of the activated coke preparation unit;
保温水箱设有进水口, 与水处理设备的出水口连接; The insulated water tank is equipped with a water inlet and is connected to the water outlet of the water treatment equipment;
一控制柜, 通过压力传感器、 温度传感器、 蒸汽压力平衡阀、 蒸汽流 量计、 水位传感器控制烟气余热蒸汽发生器、 活性焦余热回收设备、保温 水箱、 蓄热罐、 蒸汽加热装置、 活化气体混合器、 补水泵、 循环水泵的温 度、 压力、 流量, 控制上述设备启动和停止。 A control cabinet that controls the flue gas waste heat steam generator, activated coke waste heat recovery equipment, thermal insulation water tank, heat storage tank, steam heating device, and activated gas mixing through a pressure sensor, a temperature sensor, a steam pressure balance valve, a steam flow meter, and a water level sensor. The temperature, pressure, and flow rate of the controller, water replenishing pump, and circulating water pump can be controlled to start and stop the above equipment.
2、 根据权利要求 1所述的装置, 其中, 蒸汽加热装置的烟气室的金 属内壳与蒸汽加热装置的金属外壳之间为隔热保温材料。 2. The device according to claim 1, wherein a thermal insulation material is provided between the metal inner shell of the flue gas chamber of the steam heating device and the metal outer shell of the steam heating device.
3、 根据权利要求 1所述的装置, 其中, 保温水箱的金属内壳与金属 外壳之间有隔热保温材料。 3. The device according to claim 1, wherein there is a thermal insulation material between the metal inner shell and the metal outer shell of the thermal insulation water tank.
4、 根据权利要求 1所述的装置, 其中, 活化气体混合器内部设有蒸 汽压力平衡阀和蒸汽流量计。 4. The device according to claim 1, wherein the activation gas mixer is provided with a steam Steam pressure balancing valve and steam flow meter.
5、 根据权利要求 1所述的装置, 其中, 活化气体混合器的壳体与文 丘里管之间为隔热保温材料。 5. The device according to claim 1, wherein a thermal insulation material is used between the shell of the activated gas mixer and the venturi tube.
6、 一种利用高温烟气余热的方法: 6. A method of utilizing the waste heat of high-temperature flue gas:
活性焦制备机组运行过程中产生的高温烟气,进入蒸汽加热装置的烟 气室, 加热蒸汽加热管束中的蒸汽; The high-temperature flue gas generated during the operation of the activated coke preparation unit enters the flue gas chamber of the steam heating device and heats the steam in the steam heating tube bundle;
由蒸汽加热装置流出的热烟气, 通过烟气余热蒸汽发生器, 加热里面 的水, 从而产生蒸汽, 蒸汽输送到蓄热罐内, 降温后的烟气排放; The hot flue gas flowing out from the steam heating device passes through the flue gas waste heat steam generator to heat the water inside, thereby generating steam. The steam is transported to the heat storage tank, and the cooled flue gas is discharged;
活性焦制备机组进入活化阶段时,蓄热罐中的蒸汽进入蒸汽加热装置 中的蒸汽加热管束, 将蒸汽加热为高温蒸汽并输送到活化气体混合器内, 与活性焦制备机组中的高温烟气混合后,再由活化气体混合器的活化气体 出口输送到活性焦制备机组内完成活化工序; When the activated coke preparation unit enters the activation stage, the steam in the regenerator enters the steam heating tube bundle in the steam heating device, heats the steam into high-temperature steam and transports it to the activation gas mixer, and mixes it with the high-temperature flue gas in the activated coke preparation unit. After mixing, the activation gas outlet of the activation gas mixer is transported to the activated coke preparation unit to complete the activation process;
制成的活性焦进入活性焦余热回收设备的冷却管中,加热活性焦余热 回收设备水冷室中的水, 加热后的水送到保温水箱, 从而对保温水箱中的 水进行循环加热;保温水箱中的热水输送到烟气余热蒸汽发生器内产生蒸 汽。 The prepared activated coke enters the cooling tube of the activated coke waste heat recovery equipment to heat the water in the water-cooling chamber of the activated coke waste heat recovery equipment. The heated water is sent to the insulated water tank, thereby cyclically heating the water in the insulated water tank; the insulated water tank The hot water in the flue gas waste heat steam generator is transported to generate steam.
7、 根据权利要求 6所述利用高温烟气余热的方法, 其中, 保温水箱 中的热水通过补水泵输送到烟气余热蒸汽发生器内产生蒸汽。 7. The method of utilizing high-temperature flue gas waste heat according to claim 6, wherein the hot water in the insulation water tank is transported to the flue gas waste heat steam generator through a water replenishing pump to generate steam.
8、 根据权利要求 6所述利用高温烟气余热的方法, 其中, 保温水箱 中的水通过循环水泵输送到活性焦余热回收设备中的水冷室。 8. The method of utilizing high-temperature flue gas waste heat according to claim 6, wherein the water in the insulation water tank is transported to the water-cooling chamber in the activated coke waste heat recovery equipment through a circulating water pump.
PCT/CN2014/077769 2013-06-27 2014-05-19 Method and apparatus for utilizing waste heat of high-temperature flue gas WO2014206154A1 (en)

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CN112174138A (en) * 2020-11-09 2021-01-05 宁夏天福活性炭有限公司 High-yield and high-efficiency activated carbon activation device and activation process
CN114183922A (en) * 2021-11-05 2022-03-15 淮北矿业股份有限公司 Automatic steam concurrent heating device of air energy water tank
CN115615232A (en) * 2022-12-19 2023-01-17 河北汉尧碳科新能科技股份有限公司 Coke oven tail gas waste heat recovery device

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CN105984870A (en) * 2015-02-17 2016-10-05 福建新大陆环保科技有限公司 Honeycomb-shaped activated coke for flue gas purification and production method thereof
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CN112174138A (en) * 2020-11-09 2021-01-05 宁夏天福活性炭有限公司 High-yield and high-efficiency activated carbon activation device and activation process
CN114183922A (en) * 2021-11-05 2022-03-15 淮北矿业股份有限公司 Automatic steam concurrent heating device of air energy water tank
CN115615232A (en) * 2022-12-19 2023-01-17 河北汉尧碳科新能科技股份有限公司 Coke oven tail gas waste heat recovery device

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