WO2014185129A1 - Method for molding glass plate, device for manufacturing glass plate, and method for manufacturing glass plate - Google Patents

Method for molding glass plate, device for manufacturing glass plate, and method for manufacturing glass plate Download PDF

Info

Publication number
WO2014185129A1
WO2014185129A1 PCT/JP2014/056038 JP2014056038W WO2014185129A1 WO 2014185129 A1 WO2014185129 A1 WO 2014185129A1 JP 2014056038 W JP2014056038 W JP 2014056038W WO 2014185129 A1 WO2014185129 A1 WO 2014185129A1
Authority
WO
WIPO (PCT)
Prior art keywords
glass plate
glass ribbon
glass
rotating member
forming
Prior art date
Application number
PCT/JP2014/056038
Other languages
French (fr)
Japanese (ja)
Inventor
海 郡司
信之 伴
Original Assignee
旭硝子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 旭硝子株式会社 filed Critical 旭硝子株式会社
Publication of WO2014185129A1 publication Critical patent/WO2014185129A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/04Changing or regulating the dimensions of the molten glass ribbon
    • C03B18/06Changing or regulating the dimensions of the molten glass ribbon using mechanical means, e.g. restrictor bars, edge rollers

Definitions

  • the present invention relates to a glass plate forming method, a glass plate manufacturing apparatus, and a glass plate manufacturing method.
  • the float method is widely used as a glass plate forming method.
  • the float method is a method in which molten glass introduced on a molten metal (for example, molten tin) accommodated in a bathtub is caused to flow in a predetermined direction to form a strip-shaped glass ribbon.
  • the glass ribbon is gradually cooled in the process of flowing in the horizontal direction, then pulled up from the molten metal by a lift-out roll, and gradually cooled in a slow cooling furnace to become a sheet glass.
  • the plate-like glass is unloaded from the slow cooling furnace and then cut into a predetermined size and shape by a cutting machine to become a glass plate as a product.
  • a fusion method is also known.
  • the molten glass overflowing from the upper left and right edges of the bowl-shaped member is allowed to flow along the left and right sides of the bowl-shaped member, and is joined at the lower edge that is the intersection of the left and right sides.
  • This is a method of forming a plate-like glass ribbon.
  • the glass ribbon is gradually cooled while moving downward in the vertical direction to form a sheet glass.
  • the plate-like glass is cut into a predetermined dimensional shape by a cutting machine to become a glass plate as a product.
  • the glass ribbon in a state thinner than the equilibrium thickness tends to shrink in the width direction. If the shrinkage is excessive, the thickness of the product glass plate becomes thicker than the target thickness.
  • a support roll for supporting the glass ribbon has been used (for example, see Patent Document 1).
  • a plurality of pairs of support rolls are arranged on both sides of the glass ribbon in the width direction, and tension is applied to the glass ribbon in the width direction.
  • the support roll has a rotating member in contact with the surface of the glass ribbon at the tip. As the rotating member rotates, the glass ribbon is sent out in a predetermined direction. The glass ribbon is gradually cooled and hardened while moving in a predetermined direction.
  • the rotating member of the support roll has a disk shape, for example, and has gear-shaped uneven portions on the outer periphery. As the convex portions of the concave and convex portions bite into the glass ribbon, the shrinkage of the glass ribbon is suppressed.
  • the support roll is provided in a float bath forming region (for example, a region where the glass ribbon has a viscosity range of 10 4.5 to 10 7.5 dPa ⁇ s).
  • a float bath forming region for example, a region where the glass ribbon has a viscosity range of 10 4.5 to 10 7.5 dPa ⁇ s.
  • glass plates particularly glass plates for display substrates, are required to have high quality.
  • the glass plate for display substrates is also required to be thin (for example, a thickness of 0.5 mm or less).
  • Conventional rotating members are mainly composed of stainless steel (steel material represented by SUS in Japanese Industrial Standards (JIS)) or carbon steel (steel material represented by SC in Japanese Industrial Standards (JIS)).
  • steel steel represented by SUS in Japanese Industrial Standards (JIS)
  • carbon steel steel
  • the tip of the protrusion that bites into the ribbon is easily deformed.
  • the glass ribbon in the low-temperature region of the float bath (the region where the glass ribbon has a viscosity range of 10 6.7 to 10 7.65 dPa ⁇ s) is hard and difficult to grip with the rotating member. For this reason, the glass ribbon may shrink in the width direction, and a wavy deformation may occur in the glass ribbon.
  • This invention was made in view of the said subject, Comprising: It aims at provision of the shaping
  • a method for forming a glass plate comprising a step of suppressing the shrinkage in the width direction of a belt-like glass ribbon, A support roll for supporting the glass ribbon in a viscosity range of 10 6.7 to 10 7.65 dPa ⁇ s is provided;
  • the support roll has a rotating member in contact with the glass ribbon at the tip,
  • the said rotating member is provided with the main-body part and the some convex part provided along the outer periphery of this main-body part, and the shaping
  • a glass plate forming method that can improve the wave-like deformation of the glass ribbon can be provided.
  • FIG. 1 is a partial cross-sectional view showing a glass sheet forming apparatus according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along line II-II in FIG. It is a front view which shows the support roll by one Embodiment of this invention.
  • FIG. 4 is a partially enlarged view of a cross section taken along line IV-IV in FIG. 3. It is a figure which shows the cross section of the taper-shaped part of the convex part of a rotation member. It is a figure which shows the pitch and height of the convex part of a rotation member.
  • FIG. 1 is a partial cross-sectional view showing a glass sheet forming apparatus according to an embodiment of the present invention.
  • FIG. 2 is a sectional view taken along line II-II in FIG.
  • the forming area of the float bath 20 (the glass ribbon G has a viscosity range of 10 4.5 to 10 7.5 dPa ⁇ s) is A, and the first low temperature area of the float bath 20 (the glass ribbon G is 10).
  • 6.7 to 10 7.65 dPa ⁇ s) and B ′ is the second low temperature region of the float bath 20 (the glass ribbon G has a viscosity range of more than 10 7.5 to 10 7.65 dPa ⁇ s). It shows with.
  • the molding area A and the first low temperature area B partially overlap.
  • the second low temperature region B ′ is included in the first low temperature region B, but does not overlap with the molding region A.
  • the glass plate forming apparatus 10 has a float bath 20.
  • the float bath 20 is connected to the bathtub 22 that houses the molten metal (for example, molten tin) S, the side wall 24 that is installed along the outer peripheral upper edge of the bathtub 22, and the ceiling 26 that covers the upper side of the bathtub 22.
  • the ceiling 26 is provided with a gas supply path 30 for supplying a reducing gas in a space 28 formed between the bathtub 22 and the ceiling 26.
  • a heater 32 as a heating source is inserted into the gas supply path 30, and a heat generating portion 32 a of the heater 32 is disposed above the molten tin S and the glass ribbon G.
  • the forming method using the forming apparatus 10 is a method for forming a ribbon glass ribbon G by causing molten glass introduced on a molten metal (for example, molten tin) S to flow in a predetermined direction.
  • the glass ribbon G is cooled in the process of flowing in a predetermined direction (X direction in FIG. 2), then pulled up from the molten tin S by a lift-out roll, and gradually cooled in a slow cooling furnace to become a sheet glass.
  • the plate-like glass is unloaded from the slow cooling furnace and then cut into a predetermined size and shape by a cutting machine to become a glass plate as a product.
  • the space 28 in the float bath 20 is filled with a reducing gas supplied from the gas supply path 30 in order to prevent the molten tin S from being oxidized.
  • the reducing gas contains, for example, 1 to 15% by volume of hydrogen gas and 85 to 99% by volume of nitrogen gas.
  • the space 28 in the float bath 20 is set to a pressure higher than the atmospheric pressure in order to prevent air from entering through the gaps between the side walls 24 and the like.
  • a plurality of heaters 32 are provided at intervals in the flow direction (X direction) and the width direction (Y direction) of the glass ribbon G, for example, and arranged in a matrix. Yes.
  • the output of the heater 32 is controlled so that the temperature of the glass ribbon G becomes higher toward the upstream side in the flow direction (X direction) of the glass ribbon G.
  • the output of the heater 32 is controlled so that the thickness of the glass ribbon G is uniform in the width direction (Y direction).
  • the glass plate forming apparatus 10 includes a support roll 40 that supports the glass ribbon G in order to suppress the glass ribbon G in the float bath 20 from shrinking in the width direction.
  • a support roll 40 that supports the glass ribbon G in order to suppress the glass ribbon G in the float bath 20 from shrinking in the width direction.
  • a plurality of pairs of support rolls 40 are arranged on both sides in the width direction of the glass ribbon G, and tension is applied to the glass ribbon G in the width direction (Y direction in the figure).
  • the support roll 40 has a rotating member 50 in contact with the glass ribbon G at the tip.
  • the rotating member 50 bites into the upper surface of the glass ribbon G, and supports the end in the width direction of the glass ribbon G so that the glass ribbon G does not contract in the width direction.
  • the glass ribbon G is sent out in a predetermined direction.
  • FIG. 3 is a front view showing a support roll according to an embodiment of the present invention.
  • 4 is a partially enlarged view of a cross section taken along line IV-IV in FIG.
  • FIG. 5 is a view showing a cross section of the tapered portion of the convex portion of the rotating member.
  • FIG. 6 is a diagram showing the pitch and height of the convex portions of the rotating member.
  • the support roll 40 is mainly composed of a rotating member 50, a connecting member 60, and a shaft member 70.
  • the shaft member 70 has a refrigerant flow path therein and is cooled by the refrigerant flowing through the refrigerant flow path, and is made of stainless steel (steel material represented by SUS in Japanese Industrial Standards (JIS)) or carbon steel (Japanese Industrial Standards). It may be formed of a metal material such as (a steel material represented by SC in (JIS)). A heat insulating material or the like may be wound around the outer periphery of the shaft member 70.
  • the shaft member 70 is, for example, a double pipe, and includes an inner pipe and an outer pipe.
  • a refrigerant flow path is constituted by the inner space of the inner tube and the space formed between the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube.
  • the refrigerant a liquid such as water or a gas such as air is used.
  • the refrigerant passes through the inner space of the inner tube, passes through the space formed between the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube, after being supplied to the inner space of the connecting member 60 and the rotating member 50, It is discharged outside.
  • the refrigerant discharged to the outside may be cooled by a cooler and returned to the inner space of the inner pipe again. Note that the flow direction of the refrigerant may be in the opposite direction.
  • the shaft member 70 passes through the side wall 24, and is connected to a drive device 34 constituted by a motor, a speed reducer, and the like outside the float bath 20.
  • a drive device 34 constituted by a motor, a speed reducer, and the like outside the float bath 20.
  • the shaft member 70, the connecting member 60, and the rotating member 50 rotate integrally around the central axis of the shaft member 70.
  • the connecting member 60 is a member that connects the shaft member 70 and the rotating member 50.
  • the connecting member 60 has an inner space communicating with the refrigerant flow path of the shaft member 70 therein.
  • the connecting member 60 is, for example, cylindrical, and the outer diameter and inner diameter of the end of the connecting member 60 on the shaft member 70 side are the same as the outer diameter and inner diameter of the outer tube of the shaft member 70, respectively.
  • the connecting member 60 is abutted against the outer tube of the shaft member 70, and is connected coaxially, for example, by welding.
  • the connecting member 60 is preferably made of a material that can be easily welded to the shaft member 70, and more preferably formed of the same material.
  • the rotating member 50 has a disk shape, and the central axis of the rotating member 50 and the central axis of the shaft member 70 are on the same straight line.
  • the rotating member 50 is in contact with the surface of the glass ribbon G (in this embodiment, the upper surface) at the outer periphery. As the rotating member 50 rotates, the glass ribbon G is sent out in a predetermined direction.
  • the rotating member 50 has an inner space 51 as a refrigerant flow path.
  • the inner space 51 communicates with the inner space of the connecting member 60 through an opening formed on the back side of the rotating member 50.
  • the rotating member 50 integrally includes a disk-shaped main body 53 and a plurality of convex portions 54 provided along the outer periphery of the main body 53.
  • the plurality of convex portions 54 are provided at equal intervals in the circumferential direction.
  • each convex portion 54 may be a tapered shape (for example, a quadrangular pyramid shape) so as to easily bite into the glass ribbon G.
  • the angle A or B (see FIG. 5) of the tapered portion of the convex portion 54 with respect to the surface perpendicular to the shaft member 70 is preferably 45 ° or less, more preferably 30 ° or less in consideration of the grip force with respect to the glass ribbon G. More preferably 25 ° or less. In consideration of the strength of the tapered portion, the angle A or B is preferably 15 ° or more.
  • the width C (see FIG. 5) of the tip portion of the tapered portion of the convex portion 54 is preferably 2 mm or less, more preferably 1 mm or less, and further preferably 0.5 mm or less in consideration of the grip force with respect to the glass ribbon G.
  • the tip portion does not necessarily have to be linear, and may have a curved shape or a composite shape.
  • the pitch D of the convex portions 54 is preferably 6.5 mm or less, and more preferably 5.5 mm or less in consideration of the grip force with respect to the glass ribbon G. In consideration of the strength and workability of the tapered portion, the pitch D is preferably 1.5 mm or more, and more preferably 2.5 mm or more.
  • the height E of the convex portion 54 is preferably 4 mm or more, and more preferably 5 mm or more in consideration of the grip force with respect to the glass ribbon G. In consideration of the strength and workability of the tapered portion, the height E is preferably 8 mm or less, and more preferably 7 mm or less.
  • FIG. 3 are formed in two rows (see FIG. 4) in the thickness direction (Y direction in FIG. 1) of the outer periphery of the main body 53, but may be formed in three or more rows. Only rows may be formed.
  • the radius of the rotating member 50 is preferably 100 mm or more, more preferably 150 mm or more, still more preferably 180 mm or more, considering contact prevention between the connecting member 60 and the glass ribbon G and the horizontality of the shaft member 70. Considering position adjustment with the glass ribbon G and fine adjustment of the rotation speed of the rotating member 50, 350 mm or less is preferable, 300 mm or less is more preferable, and 270 mm or less is more preferable.
  • At least the convex portion 54 of the rotating member 50 is formed of tool steel, preferably hot die steel.
  • the main body 53 is also made of tool steel.
  • hot die steel means “hot mold” alloy tool steel among “SKD” described in JIS G4404.
  • the tool steel is not particularly limited, and for example, steel materials represented by SKS, SKD, SKT, and SKH in Japanese Industrial Standard (JIS) can be used.
  • tool steel include SKS4, SKS41, SKS42, SKS43, SKS44, SKS1, SKS11, SKS2, SK21, SKS5, SKS51, SKS7, SKS8, SKS3, SKS31, SKS93, SKD1, SKD11, SKD11, SKD11, SKD11, SKD11 SKD6, SKD61, SKT1, SKT2, SKT3, SKT4, SKT5, SKT6, SKH2, SKH3, SKH4A, SKH4B, SKH40, SKH5, SKH51, SKH52, SKH53, HSK58, S The steel developed by each company improved from these grades can be used.
  • Such a developed steel is mainly composed of Fe, and preferably has a C content of 0.3 to 2.5% by mass, a Si content of 0 to 1.1% by mass, and a Mn content of 0 to 1.1 mass%, Ni content 0-2.0 mass%, Cr content 0-13.5 mass%, Mo content 0-5.0 mass%, V content
  • the content is 0 to 4.0 mass%
  • the W content is 0 to 10.0 mass%
  • the Co content is 0 to 10.0 mass%.
  • the hot die steel is not particularly limited, and SKD61 and improved steel materials of various companies can be used.
  • Such hot die steel has Fe as a main component, preferably C content of 0.3 to 0.5% by mass, Si content of 0.3 to 1.20% by mass, Mn content The amount is 0.4 to 0.9% by mass, the Ni content is 0 to 1.8% by mass, the Cr content is 1.3 to 5.50% by mass, and the Mo content is 0.4 to 2%. 0.7% by mass and the V content is 0.2 to 1.7% by mass.
  • the hot die steel is preferably SKD61.
  • SKD61 is mainly composed of Fe, and has a C content of 0.35 to 0.42 mass% and a Si content of 0.80 to 1.20, as defined in Japanese Industrial Standards (JIS).
  • SKD61 may be expressed as X40CrMoV5-1 in the international standard (ISO 4957: 1999).
  • the deformation of the convex portion 54 that bites into the glass ribbon G can be suppressed, and the durability of the rotating member 50 can be improved.
  • the convex part 54 can be sharpened so that the convex part 54 may bite into the glass ribbon G easily. Therefore, the glass ribbon G is rotated in the first low temperature region B (the glass ribbon G has a viscosity range of 10 6.7 to 10.7.65 dPa ⁇ s) of the float bath 20 that has been difficult to grip. 50 can be gripped, and the occurrence of wavy deformation of the glass ribbon G can be reduced. Therefore, the flatness of the glass plate can be improved.
  • the temperature of the glass ribbon G is represented by the temperature at the center in the width direction of the glass ribbon G.
  • the temperature of the glass ribbon G is measured by, for example, a radiation thermometer.
  • the temperature range corresponding to the viscosity range of 10 6.7 to 10.7.65 dPa ⁇ s is 937 to 1000 ° C.
  • the glass ribbon G is supported in the second low temperature range B ′ (range of 937 ° C. or more and less than 946 ° C. in the case of non-alkali glass) having a viscosity range of more than 10 7.5 to 10 7.65 dPa ⁇ s. It is preferably supported by the roll 40.
  • the glass ribbon G in the present embodiment in the region viscosity is less than 10 6.7 dPa ⁇ s of the glass ribbon G, but is supported by the supporting roll 40 may be supported by a conventional support roll. In a region where the viscosity of the glass ribbon G is less than 10 6.7 dPa ⁇ s, the glass ribbon G can be gripped by a conventional rotating member.
  • Rotating member 50 may have a protective film 55 with excellent corrosion resistance on at least a part of the outer surface, as shown in FIG.
  • a protective film 55 containing chromium nitride or metallic chromium Since chromium nitride and metallic chromium have higher corrosion resistance against the splash and vapor of molten tin S than hot die steel, the tin resistance of the rotating member 50 can be improved.
  • the protective film 55 covers the outer surface of the convex portion 54 and covers a part of the outer surface of the main body portion 53.
  • Examples of the method for forming the protective film 55 include a plating method, a vapor deposition method, a sputtering method, a CVD method, an ion coating method, a thermal spraying method, and the like, which are appropriately selected according to the shape of the convex portion 54 and the like.
  • a dry coating method such as an evaporation method, a sputtering method, or an ion coating method is preferable.
  • Rotating member 50 is integrated with connecting member 60 by welding or the like and supplied as one component. If the parts are stocked in the factory where the molding apparatus 10 is installed, the support roll 40 can be repaired by replacing the parts when the convex portion 54 is deformed. This repair is performed by cutting the welded portion between the connecting member 60 and the shaft member 70 and exchanging the above parts, and then welding the connecting member 60 and the outer tube of the shaft member 70. The shaft member 70 may be reused and repeatedly used when the parts are replaced.
  • the glass plate as a product is not particularly limited, but may be for a flat panel display (FPD) such as a liquid crystal display (LCD), a plasma display (PDP), or an organic EL display.
  • FPD flat panel display
  • LCD liquid crystal display
  • PDP plasma display
  • organic EL display organic EL display
  • thinning of FPDs has progressed, and thinning of glass plates for FPDs has progressed.
  • a glass plate for a display substrate a glass plate of 0.7 mm or less, more preferably 0.3 mm or less, more preferably 0.2 mm or less, particularly preferably 0.1 mm or less is desired. Therefore, the thickness of the glass ribbon G is reduced, the shrinkage force in the width direction of the glass ribbon G is increased, and the molding temperature of the glass ribbon G is increased.
  • the support roll 40 of the present embodiment has a high high-temperature strength of the convex portion 54 that bites into the glass ribbon G, and since the convex portion 54 can be sharpened, it can be used for forming a glass plate for FPD. Is suitable.
  • the kind of glass plate which is a product is not particularly limited.
  • the composition of the glass plate is, for example, expressed by mass% based on oxide, SiO 2 : 50% to 75%, Al 2 O 3 : 0.1 to 24%, B 2 O 3 : 0 to 12%, MgO: 0 to 10%, CaO: 0 to 14.5%, SrO: 0 to 24%, BaO: 0 to 13.5%, Na 2 O: 0 to 20%, K 2 O: 0 to 20%, ZrO 2 : 0-5%, MgO + CaO + SrO + BaO: 5-29.5%, Na 2 O + K 2 O: 0-20%.
  • the glass plate may be formed of non-alkali glass, for example.
  • the alkali-free glass is a glass that does not substantially contain an alkali metal oxide (Na 2 O, K 2 O, Li 2 O).
  • the total content (Na 2 O + K 2 O + Li 2 O) of the alkali metal oxide content in the alkali-free glass may be, for example, 0.1% or less.
  • the alkali-free glass is, for example, expressed in terms of mass percentage based on oxide, SiO 2 : 50 to 73%, preferably 50 to 66%, Al 2 O 3 : 10.5 to 24%, B 2 O 3 : 0 to 12%, MgO: 0 to 10%, preferably 0 to 8%, CaO: 0 to 14.5%, SrO: 0 to 24%, BaO: 0 to 13.5%, ZrO 2 : 0 to 5% MgO + CaO + SrO + BaO: 8 to 29.5%, preferably 9 to 29.5%.
  • the alkali-free glass has a high strain point, and when considering the solubility, it is preferably expressed in terms of mass percentage based on oxide, SiO 2 : 58 to 66%, Al 2 O 3 : 15 to 22%, B 2 O 3 : 5 to 12%, MgO: 0 to 8%, CaO: 0 to 9%, SrO: 3 to 12.5%, BaO: 0 to 2%, MgO + CaO + SrO + BaO: 9 to 18% is there.
  • the alkali-free glass is preferably expressed in terms of mass percentage based on oxide, SiO 2 : 54 to 73%, Al 2 O 3 : 10.5 to 22.5%, B 2 O 3 : 0 to 5.5%, MgO: 0 to 10%, CaO: 0 to 9%, SrO: 0 to 16%, BaO: 0 to 2.5%, MgO + CaO + SrO + BaO: 8 to 26% is there.
  • Example 1 the support roll shown in FIGS. 3 and 4 was brought into contact with the glass ribbon in the float bath, and the presence or absence of deformation of the convex portion that bite into the glass ribbon was examined.
  • SKD61 manufactured by Hitachi Metals, DAC
  • the strength of SKD61 used was a Rockwell hardness (HRC) of 30-40.
  • a chromium nitride protective film was formed on the surface by dry coating.
  • Comparative Example 1 the test was performed under the same conditions as in Example 1 except that the main body portion and the convex portion of the rotating member were composed of S25C instead of SKD61.
  • the support roll 40 of the above embodiment is used in the float method, but may be used in other forming methods, for example, the fusion method.
  • the rotating members of the support roll are columnar or cylindrical, and are used in pairs so as to sandwich the glass ribbon from the front side and the back side.
  • a plurality of pairs of support rolls composed of two support rolls are arranged on both sides of the glass ribbon in the width direction.
  • the glass plate forming apparatus has a bowl-shaped member to which molten glass is continuously supplied.
  • the molten glass overflowing from the upper edges of the left and right sides of the bowl-shaped member flows down along the left and right sides of the bowl-shaped member, and merges at the lower edge where the left and right sides meet, and is integrated with the glass ribbon.
  • the glass ribbon is fed downward while being supported by a plurality of pairs of support rolls.
  • the rotating member 50 of the above embodiment has the protective film 55, but may not have the protective film 55.
  • the inner tube of the shaft member 70 of the above embodiment is arranged inside the outer tube, it may extend to the inside of the connecting member 60 or the inside of the rotating member 50.
  • the flow of the refrigerant in the inner space of the connecting member 60 or the inner space 51 of the rotating member 50 is rectified, and the cooling efficiency of the connecting member 60 and the rotating member 50 is increased.

Abstract

Provided is a method for molding a glass plate that includes a step in which contraction in the width direction of a strip-shaped glass ribbon is minimized, and wherein: a support roller is provided that supports a glass ribbon in an area in which the glass ribbon has a viscosity in the range of 10.6.7-107.65 dPa·s; the support roller comprises a rotating member on the tip section thereof that comes into contact with the glass ribbon; the rotating member is provided with a main body section and a plurality of protruding sections that are arranged along the outer periphery of the main body section; and at least the protruding sections of the rotating member are formed from tool steel.

Description

ガラス板の成形方法、ガラス板の製造装置、およびガラス板の製造方法Glass plate forming method, glass plate manufacturing apparatus, and glass plate manufacturing method
 本発明は、ガラス板の成形方法、ガラス板の製造装置、およびガラス板の製造方法に関する。 The present invention relates to a glass plate forming method, a glass plate manufacturing apparatus, and a glass plate manufacturing method.
 ガラス板の成形方法として、フロート法が広く用いられている。フロート法は、浴槽内に収容される溶融金属(例えば、溶融スズ)上に導入された溶融ガラスを所定方向に流動させ、帯板状のガラスリボンとする方法である。ガラスリボンは、水平方向に流動する過程で徐々に冷却された後、リフトアウトロールによって溶融金属から引き上げられ、徐冷炉内で徐冷され、板状ガラスとなる。板状ガラスは、徐冷炉から搬出された後、切断機によって所定の寸法形状に切断され、製品であるガラス板となる。 The float method is widely used as a glass plate forming method. The float method is a method in which molten glass introduced on a molten metal (for example, molten tin) accommodated in a bathtub is caused to flow in a predetermined direction to form a strip-shaped glass ribbon. The glass ribbon is gradually cooled in the process of flowing in the horizontal direction, then pulled up from the molten metal by a lift-out roll, and gradually cooled in a slow cooling furnace to become a sheet glass. The plate-like glass is unloaded from the slow cooling furnace and then cut into a predetermined size and shape by a cutting machine to become a glass plate as a product.
 別の成形方法として、フュージョン法も知られている。フュージョン法は、樋状部材の左右両側の上縁から溢れ出した溶融ガラスを、樋状部材の左右両側面に沿って流下させ、左右両側面の交線である下縁で合わせることにより、帯板状のガラスリボンとする方法である。ガラスリボンは、鉛直方向下方に移動しながら、徐冷され、板状ガラスとなる。板状ガラスは、切断機によって所定の寸法形状に切断され、製品であるガラス板となる。 As another molding method, a fusion method is also known. In the fusion method, the molten glass overflowing from the upper left and right edges of the bowl-shaped member is allowed to flow along the left and right sides of the bowl-shaped member, and is joined at the lower edge that is the intersection of the left and right sides. This is a method of forming a plate-like glass ribbon. The glass ribbon is gradually cooled while moving downward in the vertical direction to form a sheet glass. The plate-like glass is cut into a predetermined dimensional shape by a cutting machine to become a glass plate as a product.
 ところで、平衡厚さより薄い状態にあるガラスリボンは、幅方向に収縮しようとする。収縮が過大であると、製品であるガラス板の厚さが目標の厚さよりも厚くなってしまう。 By the way, the glass ribbon in a state thinner than the equilibrium thickness tends to shrink in the width direction. If the shrinkage is excessive, the thickness of the product glass plate becomes thicker than the target thickness.
 そこで、従来から、ガラスリボンの幅方向の収縮を抑制するため、ガラスリボンを支持する支持ロールが用いられている(例えば、特許文献1参照)。支持ロールは、ガラスリボンの幅方向両側に複数対配置され、ガラスリボンに対し幅方向に張力を加える。支持ロールは、ガラスリボンの表面と接触する回転部材を先端部に有する。回転部材が回転することによって、ガラスリボンが所定方向に送り出される。ガラスリボンは所定方向に移動しながら、徐々に冷却され固くなる。 Therefore, conventionally, in order to suppress shrinkage in the width direction of the glass ribbon, a support roll for supporting the glass ribbon has been used (for example, see Patent Document 1). A plurality of pairs of support rolls are arranged on both sides of the glass ribbon in the width direction, and tension is applied to the glass ribbon in the width direction. The support roll has a rotating member in contact with the surface of the glass ribbon at the tip. As the rotating member rotates, the glass ribbon is sent out in a predetermined direction. The glass ribbon is gradually cooled and hardened while moving in a predetermined direction.
 支持ロールの回転部材は、例えば円盤状であって、外周に、歯車状の凹凸部を有する。凹凸部の凸部がガラスリボンに食い込むことにより、ガラスリボンの収縮が抑制される。 The rotating member of the support roll has a disk shape, for example, and has gear-shaped uneven portions on the outer periphery. As the convex portions of the concave and convex portions bite into the glass ribbon, the shrinkage of the glass ribbon is suppressed.
特開2011-225386号公報JP 2011-225386 A
 支持ロールは、フロートバスの成形域(例えば、ガラスリボンが104.5~107.5dPa・sの粘度範囲の領域)に設けられている。近年、ガラス板、特にディスプレイ基板用ガラス板は、高品質化が求められている。また、ディスプレイ基板用ガラス板は、薄板化(例えば厚さ0.5mm以下)も求められている。 The support roll is provided in a float bath forming region (for example, a region where the glass ribbon has a viscosity range of 10 4.5 to 10 7.5 dPa · s). In recent years, glass plates, particularly glass plates for display substrates, are required to have high quality. Moreover, the glass plate for display substrates is also required to be thin (for example, a thickness of 0.5 mm or less).
 従来の回転部材は、ステンレス鋼(日本工業規格(JIS)でSUSと表される鋼材)または炭素鋼(日本工業規格(JIS)でSCと表される鋼材)で主に構成されるので、ガラスリボンに食い込む凸部の先端が変形しやすい。 Conventional rotating members are mainly composed of stainless steel (steel material represented by SUS in Japanese Industrial Standards (JIS)) or carbon steel (steel material represented by SC in Japanese Industrial Standards (JIS)). The tip of the protrusion that bites into the ribbon is easily deformed.
 特に、フロートバスの低温域(ガラスリボンが106.7~107.65dPa・sの粘度範囲の領域)のガラスリボンは、固く、回転部材でグリップすることが難しかった。そのため、ガラスリボンが幅方向に縮み、ガラスリボンに波状の変形が発生することがあった。 In particular, the glass ribbon in the low-temperature region of the float bath (the region where the glass ribbon has a viscosity range of 10 6.7 to 10 7.65 dPa · s) is hard and difficult to grip with the rotating member. For this reason, the glass ribbon may shrink in the width direction, and a wavy deformation may occur in the glass ribbon.
 本発明は、上記課題に鑑みてなされたものであって、ガラスリボンの波状の変形を改善できる、ガラス板の成形方法の提供を目的とする。 This invention was made in view of the said subject, Comprising: It aims at provision of the shaping | molding method of a glass plate which can improve the wavy deformation | transformation of a glass ribbon.
 上記課題を解決するため、本発明の一態様によれば、
 帯板状のガラスリボンの幅方向の収縮を抑制する工程を有する、ガラス板の成形方法であって、
 前記ガラスリボンが106.7~107.65dPa・sの粘度範囲の領域で前記ガラスリボンを支持する支持ロールが設けられ、
 該支持ロールは、前記ガラスリボンと接触する回転部材を先端部に有し、
 前記回転部材は、本体部と、該本体部の外周に沿って設けられる複数の凸部とを備え、前記回転部材のうち少なくとも前記凸部が工具鋼で形成される、ガラス板の成形方法が提供される。
In order to solve the above problems, according to one aspect of the present invention,
A method for forming a glass plate, comprising a step of suppressing the shrinkage in the width direction of a belt-like glass ribbon,
A support roll for supporting the glass ribbon in a viscosity range of 10 6.7 to 10 7.65 dPa · s is provided;
The support roll has a rotating member in contact with the glass ribbon at the tip,
The said rotating member is provided with the main-body part and the some convex part provided along the outer periphery of this main-body part, and the shaping | molding method of the glass plate by which at least the said convex part is formed with tool steel among the said rotating members. Provided.
 本発明の一態様によれば、ガラスリボンの波状の変形を改善できる、ガラス板の成形方法が提供できる。 According to one aspect of the present invention, a glass plate forming method that can improve the wave-like deformation of the glass ribbon can be provided.
本発明の一実施形態によるガラス板の成形装置を示す一部断面図である。1 is a partial cross-sectional view showing a glass sheet forming apparatus according to an embodiment of the present invention. 図1のII-II線に沿った断面図である。FIG. 2 is a cross-sectional view taken along line II-II in FIG. 本発明の一実施形態による支持ロールを示す正面図である。It is a front view which shows the support roll by one Embodiment of this invention. 図3のIV-IV線に沿った断面の一部拡大図である。FIG. 4 is a partially enlarged view of a cross section taken along line IV-IV in FIG. 3. 回転部材の凸部の先細り状部分の断面を示す図である。It is a figure which shows the cross section of the taper-shaped part of the convex part of a rotation member. 回転部材の凸部のピッチと高さを示す図である。It is a figure which shows the pitch and height of the convex part of a rotation member.
 以下、本発明の一実施形態について、図面を参照して説明する。以下の図面において、同一のまたは対応する構成には、同一のまたは対応する符号を付して、説明を省略する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the following drawings, the same or corresponding components are denoted by the same or corresponding reference numerals, and description thereof is omitted.
 (ガラス板の成形装置および成形方法)
 図1は、本発明の一実施形態によるガラス板の成形装置を示す一部断面図である。図2は、図1のII-II線に沿った断面図である。図2において、フロートバス20の成形域(ガラスリボンGが104.5~107.5dPa・sの粘度範囲の領域)をA、フロートバス20の第1低温域(ガラスリボンGが106.7~107.65dPa・s)をB、フロートバス20の第2低温域(ガラスリボンGが107.5超~107.65dPa・sの粘度範囲の領域)をB´で示す。成形域Aと第1低温域Bとは一部重なる。第2低温域B´は、第1低温域Bに含まれるが、成形域Aとは重ならない。
(Glass plate molding apparatus and molding method)
FIG. 1 is a partial cross-sectional view showing a glass sheet forming apparatus according to an embodiment of the present invention. FIG. 2 is a sectional view taken along line II-II in FIG. In FIG. 2, the forming area of the float bath 20 (the glass ribbon G has a viscosity range of 10 4.5 to 10 7.5 dPa · s) is A, and the first low temperature area of the float bath 20 (the glass ribbon G is 10). 6.7 to 10 7.65 dPa · s) and B ′ is the second low temperature region of the float bath 20 (the glass ribbon G has a viscosity range of more than 10 7.5 to 10 7.65 dPa · s). It shows with. The molding area A and the first low temperature area B partially overlap. The second low temperature region B ′ is included in the first low temperature region B, but does not overlap with the molding region A.
 ガラス板の成形装置10は、フロートバス20を有する。フロートバス20は、溶融金属(例えば、溶融スズ)Sを収容する浴槽22、浴槽22の外周上縁に沿って設置される側壁24、および側壁24に連結され、浴槽22の上方を覆う天井26などで構成される。天井26には、浴槽22と天井26との間に形成される空間28に、還元性ガスを供給するガス供給路30が設けられている。また、ガス供給路30には、加熱源としてのヒータ32が挿通されており、ヒータ32の発熱部32aが溶融スズSおよびガラスリボンGの上方に配置されている。 The glass plate forming apparatus 10 has a float bath 20. The float bath 20 is connected to the bathtub 22 that houses the molten metal (for example, molten tin) S, the side wall 24 that is installed along the outer peripheral upper edge of the bathtub 22, and the ceiling 26 that covers the upper side of the bathtub 22. Etc. The ceiling 26 is provided with a gas supply path 30 for supplying a reducing gas in a space 28 formed between the bathtub 22 and the ceiling 26. Further, a heater 32 as a heating source is inserted into the gas supply path 30, and a heat generating portion 32 a of the heater 32 is disposed above the molten tin S and the glass ribbon G.
 上記成形装置10を用いた成形方法は、溶融金属(例えば、溶融スズ)S上に導入された溶融ガラスを所定方向に流動させることにより、帯板状のガラスリボンGとする方法である。ガラスリボンGは、所定方向(図2中、X方向)に流動する過程で冷却された後、リフトアウトロールによって溶融スズSから引き上げられ、徐冷炉内で徐冷され、板状ガラスとなる。板状ガラスは、徐冷炉から搬出された後、切断機によって所定の寸法形状に切断され、製品であるガラス板となる。 The forming method using the forming apparatus 10 is a method for forming a ribbon glass ribbon G by causing molten glass introduced on a molten metal (for example, molten tin) S to flow in a predetermined direction. The glass ribbon G is cooled in the process of flowing in a predetermined direction (X direction in FIG. 2), then pulled up from the molten tin S by a lift-out roll, and gradually cooled in a slow cooling furnace to become a sheet glass. The plate-like glass is unloaded from the slow cooling furnace and then cut into a predetermined size and shape by a cutting machine to become a glass plate as a product.
 フロートバス20内の空間28は、溶融スズSの酸化を防止するため、ガス供給路30から供給される還元性ガスで満たされている。還元性ガスは、例えば、水素ガスを1~15体積%、窒素ガスを85~99体積%含んでいる。フロートバス20内の空間28は、側壁24の隙間などから大気が混入するのを防止するため、大気圧よりも高い気圧に設定されている。 The space 28 in the float bath 20 is filled with a reducing gas supplied from the gas supply path 30 in order to prevent the molten tin S from being oxidized. The reducing gas contains, for example, 1 to 15% by volume of hydrogen gas and 85 to 99% by volume of nitrogen gas. The space 28 in the float bath 20 is set to a pressure higher than the atmospheric pressure in order to prevent air from entering through the gaps between the side walls 24 and the like.
 フロートバス20内の温度分布を調節するため、ヒータ32は、例えば、ガラスリボンGの流動方向(X方向)および幅方向(Y方向)に間隔をおいて複数設けられ、マトリックス状に配置されている。ヒータ32の出力は、ガラスリボンGの流動方向(X方向)上流側ほど、ガラスリボンGの温度が高くなるように制御される。また、ヒータ32の出力は、ガラスリボンGの厚さが幅方向(Y方向)に均一になるように制御される。 In order to adjust the temperature distribution in the float bath 20, a plurality of heaters 32 are provided at intervals in the flow direction (X direction) and the width direction (Y direction) of the glass ribbon G, for example, and arranged in a matrix. Yes. The output of the heater 32 is controlled so that the temperature of the glass ribbon G becomes higher toward the upstream side in the flow direction (X direction) of the glass ribbon G. The output of the heater 32 is controlled so that the thickness of the glass ribbon G is uniform in the width direction (Y direction).
 また、ガラス板の成形装置10は、フロートバス20内のガラスリボンGが幅方向に収縮するのを抑制するため、ガラスリボンGを支持する支持ロール40を有する。支持ロール40は、図2に示すように、ガラスリボンGの幅方向両側に複数対配置され、ガラスリボンGに対し幅方向(図中、Y方向)に張力を加える。 Also, the glass plate forming apparatus 10 includes a support roll 40 that supports the glass ribbon G in order to suppress the glass ribbon G in the float bath 20 from shrinking in the width direction. As shown in FIG. 2, a plurality of pairs of support rolls 40 are arranged on both sides in the width direction of the glass ribbon G, and tension is applied to the glass ribbon G in the width direction (Y direction in the figure).
 支持ロール40は、ガラスリボンGと接触する回転部材50を先端部に有する。回転部材50は、ガラスリボンGの上面に食い込み、ガラスリボンGが幅方向に収縮しないように、ガラスリボンGの幅方向端部を支持する。回転部材50が回転することによって、ガラスリボンGが所定方向に送り出される。 The support roll 40 has a rotating member 50 in contact with the glass ribbon G at the tip. The rotating member 50 bites into the upper surface of the glass ribbon G, and supports the end in the width direction of the glass ribbon G so that the glass ribbon G does not contract in the width direction. As the rotating member 50 rotates, the glass ribbon G is sent out in a predetermined direction.
 (支持ロール)
 図3は、本発明の一実施形態による支持ロールを示す正面図である。図4は、図3のIV-IV線に沿った断面の一部拡大図である。図5は、回転部材の凸部の先細り状部分の断面を示す図である。図6は、回転部材の凸部のピッチと高さを示す図である。
(Support roll)
FIG. 3 is a front view showing a support roll according to an embodiment of the present invention. 4 is a partially enlarged view of a cross section taken along line IV-IV in FIG. FIG. 5 is a view showing a cross section of the tapered portion of the convex portion of the rotating member. FIG. 6 is a diagram showing the pitch and height of the convex portions of the rotating member.
 支持ロール40は、主に、回転部材50と、連結部材60と、軸部材70とで構成される。 The support roll 40 is mainly composed of a rotating member 50, a connecting member 60, and a shaft member 70.
 軸部材70は、冷媒流路を内部に有しており、冷媒流路を流れる冷媒によって冷却され、ステンレス鋼(日本工業規格(JIS)でSUSと表される鋼材)や炭素鋼(日本工業規格(JIS)でSCと表される鋼材)などの金属材料で形成されてよい。軸部材70の外周には、断熱材等を巻き付けてもよい。 The shaft member 70 has a refrigerant flow path therein and is cooled by the refrigerant flowing through the refrigerant flow path, and is made of stainless steel (steel material represented by SUS in Japanese Industrial Standards (JIS)) or carbon steel (Japanese Industrial Standards). It may be formed of a metal material such as (a steel material represented by SC in (JIS)). A heat insulating material or the like may be wound around the outer periphery of the shaft member 70.
 軸部材70は、例えば、2重管であって、内管および外管で構成される。内管の内側空間と、内管の外周面と外管の内周面との間に形成される空間とで冷媒流路が構成される。 The shaft member 70 is, for example, a double pipe, and includes an inner pipe and an outer pipe. A refrigerant flow path is constituted by the inner space of the inner tube and the space formed between the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube.
 冷媒としては、水などの液体、または、空気などの気体が用いられる。冷媒は、内管の内側空間を通り、連結部材60および回転部材50の内側空間に供給された後、内管の外周面と外管の内周面との間に形成される空間を通り、外部に排出される。外部に排出された冷媒は、冷却器で冷却され、再び、内管の内側空間に還流されてもよい。なお、冷媒の流れ方向は逆方向であってもよい。 As the refrigerant, a liquid such as water or a gas such as air is used. The refrigerant passes through the inner space of the inner tube, passes through the space formed between the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube, after being supplied to the inner space of the connecting member 60 and the rotating member 50, It is discharged outside. The refrigerant discharged to the outside may be cooled by a cooler and returned to the inner space of the inner pipe again. Note that the flow direction of the refrigerant may be in the opposite direction.
 軸部材70は、図1に示すように、側壁24を貫通しており、フロートバス20の外部において、モータや減速機などで構成される駆動装置34に接続されている。駆動装置34が作動することによって、軸部材70の中心軸線を中心に、軸部材70、連結部材60、および回転部材50が一体的に回転する。 As shown in FIG. 1, the shaft member 70 passes through the side wall 24, and is connected to a drive device 34 constituted by a motor, a speed reducer, and the like outside the float bath 20. When the driving device 34 is operated, the shaft member 70, the connecting member 60, and the rotating member 50 rotate integrally around the central axis of the shaft member 70.
 連結部材60は、軸部材70と回転部材50を連結する部材である。連結部材60は、軸部材70の冷媒流路と連通する内側空間を内部に有している。連結部材60は、例えば筒状であって、連結部材60の軸部材70側の端部の外径および内径が、それぞれ、軸部材70の外管の外径および内径と同じである。連結部材60は、軸部材70の外管と突き合わされ、例えば溶接によって、同軸的に連結されている。連結部材60は軸部材70と溶接が容易な材質であることが好ましく、同一材料で形成されることがより好ましい。 The connecting member 60 is a member that connects the shaft member 70 and the rotating member 50. The connecting member 60 has an inner space communicating with the refrigerant flow path of the shaft member 70 therein. The connecting member 60 is, for example, cylindrical, and the outer diameter and inner diameter of the end of the connecting member 60 on the shaft member 70 side are the same as the outer diameter and inner diameter of the outer tube of the shaft member 70, respectively. The connecting member 60 is abutted against the outer tube of the shaft member 70, and is connected coaxially, for example, by welding. The connecting member 60 is preferably made of a material that can be easily welded to the shaft member 70, and more preferably formed of the same material.
 (回転部材)
 回転部材50は、図3に示すように、円盤状であって、回転部材50の中心軸線と軸部材70の中心軸線とは同一直線上にある。
(Rotating member)
As shown in FIG. 3, the rotating member 50 has a disk shape, and the central axis of the rotating member 50 and the central axis of the shaft member 70 are on the same straight line.
 回転部材50は、図1に示すように、外周にて、ガラスリボンGの表面(本実施形態では、上面)と接触する。回転部材50が回転することによって、ガラスリボンGが所定方向に送り出される。 As shown in FIG. 1, the rotating member 50 is in contact with the surface of the glass ribbon G (in this embodiment, the upper surface) at the outer periphery. As the rotating member 50 rotates, the glass ribbon G is sent out in a predetermined direction.
 回転部材50は、図4に示すように、内部に、冷媒流路としての内側空間51を有する。この内側空間51は、回転部材50の背面側に形成される開口部を介して、連結部材60の内側空間と連通している。 As shown in FIG. 4, the rotating member 50 has an inner space 51 as a refrigerant flow path. The inner space 51 communicates with the inner space of the connecting member 60 through an opening formed on the back side of the rotating member 50.
 回転部材50は、図3に示すように、円盤状の本体部53と、本体部53の外周に沿って設けられる複数の凸部54とを一体的に有する。複数の凸部54は、周方向に等間隔で設けられている。 As shown in FIG. 3, the rotating member 50 integrally includes a disk-shaped main body 53 and a plurality of convex portions 54 provided along the outer periphery of the main body 53. The plurality of convex portions 54 are provided at equal intervals in the circumferential direction.
 各凸部54の形状は、ガラスリボンGに食い込みやすいように、先細り状(例えば、四角錐状)であってよい。 The shape of each convex portion 54 may be a tapered shape (for example, a quadrangular pyramid shape) so as to easily bite into the glass ribbon G.
 凸部54の前記先細り状部分の軸部材70に垂直な面に対する角度AまたはB(図5参照)は、ガラスリボンGに対するグリップ力を考慮すると45°以下が好ましく、30°以下がより好ましく、25°以下がさらに好ましい。また前記先細り状部分の強度を考慮すると、角度A又はBは15°以上が好ましい。 The angle A or B (see FIG. 5) of the tapered portion of the convex portion 54 with respect to the surface perpendicular to the shaft member 70 is preferably 45 ° or less, more preferably 30 ° or less in consideration of the grip force with respect to the glass ribbon G. More preferably 25 ° or less. In consideration of the strength of the tapered portion, the angle A or B is preferably 15 ° or more.
 凸部54の前記先細り状部分の先端部の幅C(図5参照)は、ガラスリボンGに対するグリップ力を考慮すると2mm以下が好ましく、1mm以下がより好ましく、0.5mm以下がさらに好ましい。前記先端部は必ずしも直線状である必要はなく、曲線状あるいは複合形状を呈していてもよい。 The width C (see FIG. 5) of the tip portion of the tapered portion of the convex portion 54 is preferably 2 mm or less, more preferably 1 mm or less, and further preferably 0.5 mm or less in consideration of the grip force with respect to the glass ribbon G. The tip portion does not necessarily have to be linear, and may have a curved shape or a composite shape.
 凸部54のピッチD(図6参照)は、ガラスリボンGに対するグリップ力を考慮すると6.5mm以下が好ましく、5.5mm以下がより好ましい。また前記先細り状部分の強度や加工性を考慮すると、ピッチDは1.5mm以上が好ましく、2.5mm以上がより好ましい。 The pitch D of the convex portions 54 (see FIG. 6) is preferably 6.5 mm or less, and more preferably 5.5 mm or less in consideration of the grip force with respect to the glass ribbon G. In consideration of the strength and workability of the tapered portion, the pitch D is preferably 1.5 mm or more, and more preferably 2.5 mm or more.
 凸部54の高さE(図6参照)は、ガラスリボンGに対するグリップ力を考慮すると4mm以上が好ましく、5mm以上がより好ましい。また前記先細り状部分の強度や加工性を考慮すると、高さEは8mm以下が好ましく、7mm以下がより好ましい。 The height E of the convex portion 54 (see FIG. 6) is preferably 4 mm or more, and more preferably 5 mm or more in consideration of the grip force with respect to the glass ribbon G. In consideration of the strength and workability of the tapered portion, the height E is preferably 8 mm or less, and more preferably 7 mm or less.
 図3に示す凸部54は、本体部53の外周の厚さ方向(図1のY方向)に2列(図4参照)形成されているが、3列以上形成されてもよいし、1列のみ形成されてもよい。 3 are formed in two rows (see FIG. 4) in the thickness direction (Y direction in FIG. 1) of the outer periphery of the main body 53, but may be formed in three or more rows. Only rows may be formed.
 回転部材50の半径は、連結部材60とガラスリボンGとの接触防止や軸部材70の水平性を考慮すると、100mm以上が好ましく、150mm以上がより好ましく、180mm以上がさらに好ましく、回転部材50とガラスリボンGとの位置調整や回転部材50の回転速度の微調整を考慮すると350mm以下が好ましく、300mm以下がより好ましく、270mm以下がさらに好ましい。 The radius of the rotating member 50 is preferably 100 mm or more, more preferably 150 mm or more, still more preferably 180 mm or more, considering contact prevention between the connecting member 60 and the glass ribbon G and the horizontality of the shaft member 70. Considering position adjustment with the glass ribbon G and fine adjustment of the rotation speed of the rotating member 50, 350 mm or less is preferable, 300 mm or less is more preferable, and 270 mm or less is more preferable.
 回転部材50のうち少なくとも凸部54が工具鋼、好ましくは熱間ダイス鋼で形成される。なお、本実施形態では、本体部53も工具鋼で形成されている。 At least the convex portion 54 of the rotating member 50 is formed of tool steel, preferably hot die steel. In the present embodiment, the main body 53 is also made of tool steel.
 ここで、「熱間ダイス鋼」とは、JIS G4404に記載の「SKD」のうち、「熱間金型用」の合金工具鋼を意味する。 Here, “hot die steel” means “hot mold” alloy tool steel among “SKD” described in JIS G4404.
 工具鋼としては、特に限定はなく、例えば日本工業規格(JIS)でSKS、SKD、SKT、SKHと表される鋼材等を使用できる。工具鋼には、例えばSKS4、SKS41、SKS42、SKS43、SKS44、SKS1、SKS11、SKS2、SK21、SKS5、SKS51、SKS7、SKS8、SKS3、SKS31、SKS93、SKD1、SKD11、SKD12、SKD2、SKD4、SKD5、SKD6、SKD61、SKT1、SKT2、SKT3、SKT4、SKT5、SKT6、SKH2、SKH3,SKH4A、SKH4B、SKH40、SKH5、SKH51、SKH52、SKH53、SKH54、SKH55,SKH56、SKH57、SKH58、SKH59、SKH10等やこれらの材種から改良された各社の開発鋼が使用できる。このような開発鋼は、Feを主成分とし、好ましくはCの含有量が0.3~2.5質量%、Siの含有量が0~1.1質量%、Mnの含有量が0~1.1質量%、Niの含有量が0~2.0質量%、Crの含有量が0~13.5質量%、Moの含有量が0~5.0質量%、Vの含有量が0~4.0質量%、Wの含有量が0~10.0質量%、Coの含有量が0~10.0質量%である。熱間ダイス鋼としては、特に限定されなく、SKD61や各社の改良鋼材が使用できる。このような熱間ダイス鋼は、Feを主成分とし、好ましくはCの含有量が0.3~0.5質量%、Siの含有量が0.3~1.20質量%、Mnの含有量が0.4~0.9質量%、Niの含有量が0~1.8質量%、Crの含有量が1.3~5.50質量%、Moの含有量が0.4~2.7質量%、Vの含有量が0.2~1.7質量である。加工性やコストの観点から、熱間ダイス鋼はSKD61であることが好ましい。SKD61は、Feを主成分とし、日本工業規格(JIS)に規定されているように、Cの含有量が0.35~0.42質量%、Siの含有量が0.80~1.20質量%、Mnの含有量が0.25~0.50質量%、Pの含有量が0~0.030質量%、Sの含有量が0~0.020質量%、Crの含有量が4.80~5.50質量%、Moの含有量が1.00~1.50質量%、Vの含有量が0.80~1.15質量%の鋼材であり、不可避的に含有される不純物を更に含んでも良い。SKD61は、国際規格(ISO 4957:1999)においてX40CrMoV5-1と表されることもある。 The tool steel is not particularly limited, and for example, steel materials represented by SKS, SKD, SKT, and SKH in Japanese Industrial Standard (JIS) can be used. Examples of tool steel include SKS4, SKS41, SKS42, SKS43, SKS44, SKS1, SKS11, SKS2, SK21, SKS5, SKS51, SKS7, SKS8, SKS3, SKS31, SKS93, SKD1, SKD11, SKD11, SKD11, SKD11, SKD11 SKD6, SKD61, SKT1, SKT2, SKT3, SKT4, SKT5, SKT6, SKH2, SKH3, SKH4A, SKH4B, SKH40, SKH5, SKH51, SKH52, SKH53, HSK58, S The steel developed by each company improved from these grades can be used. Such a developed steel is mainly composed of Fe, and preferably has a C content of 0.3 to 2.5% by mass, a Si content of 0 to 1.1% by mass, and a Mn content of 0 to 1.1 mass%, Ni content 0-2.0 mass%, Cr content 0-13.5 mass%, Mo content 0-5.0 mass%, V content The content is 0 to 4.0 mass%, the W content is 0 to 10.0 mass%, and the Co content is 0 to 10.0 mass%. The hot die steel is not particularly limited, and SKD61 and improved steel materials of various companies can be used. Such hot die steel has Fe as a main component, preferably C content of 0.3 to 0.5% by mass, Si content of 0.3 to 1.20% by mass, Mn content The amount is 0.4 to 0.9% by mass, the Ni content is 0 to 1.8% by mass, the Cr content is 1.3 to 5.50% by mass, and the Mo content is 0.4 to 2%. 0.7% by mass and the V content is 0.2 to 1.7% by mass. From the viewpoint of workability and cost, the hot die steel is preferably SKD61. SKD61 is mainly composed of Fe, and has a C content of 0.35 to 0.42 mass% and a Si content of 0.80 to 1.20, as defined in Japanese Industrial Standards (JIS). Mass%, Mn content 0.25 to 0.50 mass%, P content 0 to 0.030 mass%, S content 0 to 0.020 mass%, Cr content 4 .80 to 5.50 mass%, steel content of Mo 1.00 to 1.50 mass%, V content 0.80 to 1.15 mass%, inevitably contained impurities May further be included. SKD61 may be expressed as X40CrMoV5-1 in the international standard (ISO 4957: 1999).
 工具鋼は、SUSやSCなどの従来の材料に比べて、高温強度が高いので、ガラスリボンGに食い込む凸部54の変形を抑制でき、回転部材50の耐久性を向上できる。また、工具鋼は、SUSやSCなどの従来の材料に比べて、高温強度が高いので、凸部54がガラスリボンGに食い込みやすくなるよう、凸部54を尖鋭化できる。よって、従来グリップすることが困難であったフロートバス20の第1低温域B(ガラスリボンGが106.7~107.65dPa・sの粘度範囲の領域)でガラスリボンGを回転部材50がグリップでき、ガラスリボンGの波状の変形の発生が低減できる。よって、ガラス板の平坦度が改善できる。 Since tool steel has high temperature strength compared to conventional materials such as SUS and SC, the deformation of the convex portion 54 that bites into the glass ribbon G can be suppressed, and the durability of the rotating member 50 can be improved. Moreover, since tool steel has high temperature strength compared with conventional materials, such as SUS and SC, the convex part 54 can be sharpened so that the convex part 54 may bite into the glass ribbon G easily. Therefore, the glass ribbon G is rotated in the first low temperature region B (the glass ribbon G has a viscosity range of 10 6.7 to 10.7.65 dPa · s) of the float bath 20 that has been difficult to grip. 50 can be gripped, and the occurrence of wavy deformation of the glass ribbon G can be reduced. Therefore, the flatness of the glass plate can be improved.
 ここで、ガラスリボンGの温度は、ガラスリボンGの幅方向中央の温度で代表する。ガラスリボンGの温度は、例えば放射温度計により測定する。ガラスの種類が無アルカリガラスの場合、106.7~107.65dPa・sの粘度範囲に相当する温度範囲は937~1000℃である。 Here, the temperature of the glass ribbon G is represented by the temperature at the center in the width direction of the glass ribbon G. The temperature of the glass ribbon G is measured by, for example, a radiation thermometer. When the glass type is alkali-free glass, the temperature range corresponding to the viscosity range of 10 6.7 to 10.7.65 dPa · s is 937 to 1000 ° C.
 ガラスリボンGは、107.5超~107.65dPa・sの粘度範囲の第2低温域B´(無アルカリガラスの場合、937℃以上946℃未満の温度範囲の領域)で、支持ロール40によって支持されることが好ましい。 The glass ribbon G is supported in the second low temperature range B ′ (range of 937 ° C. or more and less than 946 ° C. in the case of non-alkali glass) having a viscosity range of more than 10 7.5 to 10 7.65 dPa · s. It is preferably supported by the roll 40.
 尚、本実施形態のガラスリボンGは、ガラスリボンGの粘度が106.7dPa・s未満の領域において、支持ロール40で支持されるが、従来の支持ロールによって支持されてもよい。ガラスリボンGの粘度が106.7dPa・s未満の領域では、従来の回転部材でガラスリボンGをグリップできる。 The glass ribbon G in the present embodiment, in the region viscosity is less than 10 6.7 dPa · s of the glass ribbon G, but is supported by the supporting roll 40 may be supported by a conventional support roll. In a region where the viscosity of the glass ribbon G is less than 10 6.7 dPa · s, the glass ribbon G can be gripped by a conventional rotating member.
 回転部材50は、図4に示すように、外表面の少なくとも一部に、耐食性に優れた保護膜55を有してもよい。特にクロム窒化物または金属クロムを含む保護膜55を有することが好ましい。クロム窒化物および金属クロムは、溶融スズSの飛沫や蒸気に対する耐食性が熱間ダイス鋼よりも高いので、回転部材50の耐スズ性を向上できる。 Rotating member 50 may have a protective film 55 with excellent corrosion resistance on at least a part of the outer surface, as shown in FIG. In particular, it is preferable to have a protective film 55 containing chromium nitride or metallic chromium. Since chromium nitride and metallic chromium have higher corrosion resistance against the splash and vapor of molten tin S than hot die steel, the tin resistance of the rotating member 50 can be improved.
 保護膜55は、凸部54の外表面を覆っており、本体部53の外表面の一部を覆っている。 The protective film 55 covers the outer surface of the convex portion 54 and covers a part of the outer surface of the main body portion 53.
 保護膜55の成膜方法としては、例えば、メッキ法、蒸着法、スパッタリング法、CVD法、イオンコーティング法、溶射法などがあり、凸部54の形状などに応じて適宜選択される。例えば、凸部54を尖鋭化する場合、蒸着法やスパッタリング法やイオンコーティング法などのドライコーティング法が好ましい。 Examples of the method for forming the protective film 55 include a plating method, a vapor deposition method, a sputtering method, a CVD method, an ion coating method, a thermal spraying method, and the like, which are appropriately selected according to the shape of the convex portion 54 and the like. For example, when sharpening the convex portion 54, a dry coating method such as an evaporation method, a sputtering method, or an ion coating method is preferable.
 回転部材50は、連結部材60と溶接などで一体化され、1つの部品として供給される。成形装置10が設置される工場において、上記部品をストックしておけば、凸部54が変形したとき、上記部品の交換によって、支持ロール40の修理が可能である。この修理は、連結部材60と軸部材70との溶接部分を切断し、上記部品を交換した後、連結部材60と軸部材70の外管とを溶接して行われる。上記部品の交換時に、軸部材70は再利用され、繰り返し用いられてよい。 Rotating member 50 is integrated with connecting member 60 by welding or the like and supplied as one component. If the parts are stocked in the factory where the molding apparatus 10 is installed, the support roll 40 can be repaired by replacing the parts when the convex portion 54 is deformed. This repair is performed by cutting the welded portion between the connecting member 60 and the shaft member 70 and exchanging the above parts, and then welding the connecting member 60 and the outer tube of the shaft member 70. The shaft member 70 may be reused and repeatedly used when the parts are replaced.
 製品であるガラス板は、特に限定されないが、例えば液晶ディスプレイ(LCD)やプラズマディスプレイ(PDP)、有機ELディスプレイなどのフラットパネルディスプレイ(FPD)用であってよい。近年、FPDの薄型化が進行しており、FPD用のガラス板の薄板化が進行している。特にディスプレイ基板用ガラス板の場合、好ましくは0.7mm以下、より好ましくは0.3mm以下、さらに好ましくは0.2mm以下、特に好ましくは0.1mm以下のガラス板が要望されている。そのため、ガラスリボンGの厚さが薄くなっており、ガラスリボンGの幅方向の収縮力が強くなると共に、ガラスリボンGの成形温度が高くなっている。本実施形態の支持ロール40は、上述の如く、ガラスリボンGに食い込む凸部54の高温強度が高いので、また、凸部54の尖鋭化が可能であるので、FPD用のガラス板の成形に適している。 The glass plate as a product is not particularly limited, but may be for a flat panel display (FPD) such as a liquid crystal display (LCD), a plasma display (PDP), or an organic EL display. In recent years, thinning of FPDs has progressed, and thinning of glass plates for FPDs has progressed. In particular, in the case of a glass plate for a display substrate, a glass plate of 0.7 mm or less, more preferably 0.3 mm or less, more preferably 0.2 mm or less, particularly preferably 0.1 mm or less is desired. Therefore, the thickness of the glass ribbon G is reduced, the shrinkage force in the width direction of the glass ribbon G is increased, and the molding temperature of the glass ribbon G is increased. As described above, the support roll 40 of the present embodiment has a high high-temperature strength of the convex portion 54 that bites into the glass ribbon G, and since the convex portion 54 can be sharpened, it can be used for forming a glass plate for FPD. Is suitable.
 製品であるガラス板の種類は、特に限定されない。ガラス板の組成は、例えば、酸化物基準の質量%表示で、SiO:50%~75%、Al:0.1~24%、B:0~12%、MgO:0~10%、CaO:0~14.5%、SrO:0~24%、BaO:0~13.5%、NaO:0~20%、KO:0~20%、ZrO:0~5%、MgO+CaO+SrO+BaO:5~29.5%、NaO+KO:0~20%を含有する。 The kind of glass plate which is a product is not particularly limited. The composition of the glass plate is, for example, expressed by mass% based on oxide, SiO 2 : 50% to 75%, Al 2 O 3 : 0.1 to 24%, B 2 O 3 : 0 to 12%, MgO: 0 to 10%, CaO: 0 to 14.5%, SrO: 0 to 24%, BaO: 0 to 13.5%, Na 2 O: 0 to 20%, K 2 O: 0 to 20%, ZrO 2 : 0-5%, MgO + CaO + SrO + BaO: 5-29.5%, Na 2 O + K 2 O: 0-20%.
 ガラス板は、例えば、無アルカリガラスで形成されてよい。無アルカリガラスは、アルカリ金属酸化物(NaO、KO、LiO)を実質的に含有しないガラスである。無アルカリガラス中のアルカリ金属酸化物の含有量の合量(NaO+KO+LiO)は、例えば0.1%以下であってよい。 The glass plate may be formed of non-alkali glass, for example. The alkali-free glass is a glass that does not substantially contain an alkali metal oxide (Na 2 O, K 2 O, Li 2 O). The total content (Na 2 O + K 2 O + Li 2 O) of the alkali metal oxide content in the alkali-free glass may be, for example, 0.1% or less.
 無アルカリガラスは、例えば、酸化物基準の質量百分率表示で、SiO:50~73%、好ましくは50~66%、Al:10.5~24%、B:0~12%、MgO:0~10%、好ましくは0~8%、CaO:0~14.5%、SrO:0~24%、BaO:0~13.5%、ZrO:0~5%を含有し、MgO+CaO+SrO+BaO:8~29.5%、好ましくは9~29.5%を含有するものである。 The alkali-free glass is, for example, expressed in terms of mass percentage based on oxide, SiO 2 : 50 to 73%, preferably 50 to 66%, Al 2 O 3 : 10.5 to 24%, B 2 O 3 : 0 to 12%, MgO: 0 to 10%, preferably 0 to 8%, CaO: 0 to 14.5%, SrO: 0 to 24%, BaO: 0 to 13.5%, ZrO 2 : 0 to 5% MgO + CaO + SrO + BaO: 8 to 29.5%, preferably 9 to 29.5%.
 無アルカリガラスは、歪点が高く溶解性を考慮する場合は好ましくは、酸化物基準の質量百分率表示で、SiO:58~66%、Al:15~22%、B:5~12%、MgO:0~8%、CaO:0~9%、SrO:3~12.5%、BaO:0~2%を含有し、MgO+CaO+SrO+BaO:9~18%を含有するものである。 The alkali-free glass has a high strain point, and when considering the solubility, it is preferably expressed in terms of mass percentage based on oxide, SiO 2 : 58 to 66%, Al 2 O 3 : 15 to 22%, B 2 O 3 : 5 to 12%, MgO: 0 to 8%, CaO: 0 to 9%, SrO: 3 to 12.5%, BaO: 0 to 2%, MgO + CaO + SrO + BaO: 9 to 18% is there.
 無アルカリガラスは、高歪点を考慮する場合は好ましくは、酸化物基準の質量百分率表示で、SiO:54~73%、Al:10.5~22.5%、B:0~5.5%、MgO:0~10%、CaO:0~9%、SrO:0~16%、BaO:0~2.5%、MgO+CaO+SrO+BaO:8~26%を含有するものである。 When considering the high strain point, the alkali-free glass is preferably expressed in terms of mass percentage based on oxide, SiO 2 : 54 to 73%, Al 2 O 3 : 10.5 to 22.5%, B 2 O 3 : 0 to 5.5%, MgO: 0 to 10%, CaO: 0 to 9%, SrO: 0 to 16%, BaO: 0 to 2.5%, MgO + CaO + SrO + BaO: 8 to 26% is there.
 実施例1では、図3および図4に示す支持ロールを、フロートバス内のガラスリボンに接触させ、ガラスリボンに食い込む凸部の変形の有無を調べた。 In Example 1, the support roll shown in FIGS. 3 and 4 was brought into contact with the glass ribbon in the float bath, and the presence or absence of deformation of the convex portion that bite into the glass ribbon was examined.
 支持ロールの回転部材としては、本体部および凸部がSKD61(日立金属社製、DAC)で構成されるものを用いた。SKD61の強度はロックウェル硬さ(HRC)が30~40のものを使用した。表面にはドライコーティング法により、クロム窒化物の保護膜が成膜された。 As the rotating member of the support roll, a main body part and a convex part having SKD61 (manufactured by Hitachi Metals, DAC) were used. The strength of SKD61 used was a Rockwell hardness (HRC) of 30-40. A chromium nitride protective film was formed on the surface by dry coating.
 凸部の変形の有無は、10dPa・sの粘度に相当する温度(980℃)でガラスリボンと回転部材を連続的に100時間接触させた後、目視により確認した。その結果、実施例1では、凸部の変形が認められなかった。 The presence or absence of the deformation of the convex portion was visually confirmed after the glass ribbon and the rotating member were continuously contacted for 100 hours at a temperature (980 ° C.) corresponding to a viscosity of 10 7 dPa · s. As a result, in Example 1, no deformation of the convex portion was observed.
 一方、比較例1では、回転部材の本体部および凸部が、SKD61の代わりに、S25Cで構成される他は、実施例1と同様の条件下で試験を行った。 On the other hand, in Comparative Example 1, the test was performed under the same conditions as in Example 1 except that the main body portion and the convex portion of the rotating member were composed of S25C instead of SKD61.
 試験の結果、比較例1では、凸部の先端が曲がっており、凸部の変形が認められた。 As a result of the test, in Comparative Example 1, the tip of the convex portion was bent, and deformation of the convex portion was recognized.
 これにより、実施例1によれば、耐久性に優れた支持ロールを提供できることが確認された。 Thereby, according to Example 1, it was confirmed that the support roll excellent in durability can be provided.
 以上、ガラス板の製造方法およびガラス板の製造装置の実施形態等を説明したが、本発明は上記実施形態に限定されない。本発明は、特許請求の範囲に記載された趣旨の範囲で変形や改良が可能である。 As mentioned above, although embodiment of the manufacturing method of a glass plate and the manufacturing apparatus of a glass plate was demonstrated, this invention is not limited to the said embodiment. The present invention can be modified and improved within the scope of the gist of the claims.
 例えば、上記実施形態の支持ロール40は、フロート法で用いられるが、他の成形方法で用いられてもよく、例えばフュージョン法で用いられてもよい。 For example, the support roll 40 of the above embodiment is used in the float method, but may be used in other forming methods, for example, the fusion method.
 フュージョン法の場合、支持ロールの回転部材は、円柱状または円筒状であって、ガラスリボンを表側および裏側から挟持するように2つ1組で用いられる。2つの支持ロールからなる支持ロール群がガラスリボンの幅方向両側に複数対配置される。 In the fusion method, the rotating members of the support roll are columnar or cylindrical, and are used in pairs so as to sandwich the glass ribbon from the front side and the back side. A plurality of pairs of support rolls composed of two support rolls are arranged on both sides of the glass ribbon in the width direction.
 フュージョン法の場合、ガラス板の成形装置は、溶融ガラスが連続的に供給される樋状部材を有する。樋状部材の左右両側の上縁から溢れ出した溶融ガラスは、樋状部材の左右両側面に沿って流下し、左右両側面が交わる下縁で合流し、一体化することにより、ガラスリボンとなる。ガラスリボンは、複数対の支持ロール群によって支持されながら、下方に送り出される。 In the case of the fusion method, the glass plate forming apparatus has a bowl-shaped member to which molten glass is continuously supplied. The molten glass overflowing from the upper edges of the left and right sides of the bowl-shaped member flows down along the left and right sides of the bowl-shaped member, and merges at the lower edge where the left and right sides meet, and is integrated with the glass ribbon. Become. The glass ribbon is fed downward while being supported by a plurality of pairs of support rolls.
 上記実施形態の回転部材50は、保護膜55を有するが、保護膜55を有していなくてもよい。 The rotating member 50 of the above embodiment has the protective film 55, but may not have the protective film 55.
 上記実施形態の軸部材70の内管は、外管の内側に配置されているが、連結部材60の内側または回転部材50の内側まで延びていてもよい。延びていると、連結部材60の内側空間または回転部材50の内側空間51における冷媒の流れが整流され、連結部材60や回転部材50の冷却効率が高まる。 Although the inner tube of the shaft member 70 of the above embodiment is arranged inside the outer tube, it may extend to the inside of the connecting member 60 or the inside of the rotating member 50. When extended, the flow of the refrigerant in the inner space of the connecting member 60 or the inner space 51 of the rotating member 50 is rectified, and the cooling efficiency of the connecting member 60 and the rotating member 50 is increased.
 本出願は、2013年5月16日に日本国特許庁に出願された特願2013-104381号に基づく優先権を主張するものであり、特願2013-104381号の全内容を本出願に援用する。 This application claims priority based on Japanese Patent Application No. 2013-104381 filed with the Japan Patent Office on May 16, 2013. The entire contents of Japanese Patent Application No. 2013-104381 are incorporated herein by reference. To do.
10 ガラス板の成形装置
20 フロートバス
40 支持ロール
50 回転部材
53 本体部
54 凸部
55 保護膜
G  ガラスリボン
DESCRIPTION OF SYMBOLS 10 Glass plate shaping | molding apparatus 20 Float bath 40 Support roll 50 Rotating member 53 Main-body part 54 Convex part 55 Protective film G Glass ribbon

Claims (11)

  1.  帯板状のガラスリボンの幅方向の収縮を抑制する工程を有する、ガラス板の成形方法であって、
     前記ガラスリボンが106.7~107.65dPa・sの粘度範囲の領域で前記ガラスリボンを支持する支持ロールが設けられ、
     該支持ロールは、前記ガラスリボンと接触する回転部材を先端部に有し、
     前記回転部材は、本体部と、該本体部の外周に沿って設けられる複数の凸部とを備え、前記回転部材のうち少なくとも前記凸部が工具鋼で形成される、ガラス板の成形方法。
    A method for forming a glass plate, comprising a step of suppressing the shrinkage in the width direction of a belt-like glass ribbon,
    A support roll for supporting the glass ribbon in a viscosity range of 10 6.7 to 10 7.65 dPa · s is provided;
    The support roll has a rotating member in contact with the glass ribbon at the tip,
    The said rotation member is provided with the main-body part and the some convex part provided along the outer periphery of this main-body part, The molding method of the glass plate by which at least the said convex part is formed with tool steel among the said rotation members.
  2.  前記工具鋼が熱間ダイス鋼である、請求項1に記載のガラス板の成形方法。 The method for forming a glass sheet according to claim 1, wherein the tool steel is hot die steel.
  3.  前記熱間ダイス鋼がSKD61である、請求項2に記載のガラス板の成形方法。 The method for forming a glass plate according to claim 2, wherein the hot die steel is SKD61.
  4.  前記回転部材は、外表面の少なくとも一部に、クロム窒化物または金属クロムを含む保護膜を有する、請求項3に記載のガラス板の成形方法。 The method of forming a glass plate according to claim 3, wherein the rotating member has a protective film containing chromium nitride or metallic chromium on at least a part of the outer surface.
  5.  前記回転部材の形状は、円盤状である、請求項1~4のいずれか一項に記載のガラス板の成形方法。 The method for forming a glass plate according to any one of claims 1 to 4, wherein the shape of the rotating member is a disk shape.
  6.  帯板状のガラスリボンが106.7~107.65dPa・sの粘度範囲の領域で前記ガラスリボンを支持する支持ロールを備え、
     該支持ロールは、前記ガラスリボンと接触する回転部材を先端部に有し、
     前記回転部材は、本体部と、該本体部の外周に沿って設けられる複数の凸部とを備え、前記回転部材のうち少なくとも前記凸部が工具鋼で形成される、ガラス板の成形装置。
    A belt-shaped glass ribbon comprising a support roll that supports the glass ribbon in a viscosity range of 10 6.7 to 10 7.65 dPa · s;
    The support roll has a rotating member in contact with the glass ribbon at the tip,
    The said rotation member is provided with the main-body part and the some convex part provided along the outer periphery of this main-body part, The shaping | molding apparatus of the glass plate by which at least the said convex part is formed with tool steel among the said rotation members.
  7.  前記工具鋼が熱間ダイス鋼である、請求項6に記載のガラス板の成形装置。 The glass plate forming apparatus according to claim 6, wherein the tool steel is hot die steel.
  8.  前記熱間ダイス鋼がSKD61である、請求項7に記載のガラス板の成形装置。 The glass plate forming apparatus according to claim 7, wherein the hot die steel is SKD61.
  9.  前記回転部材は、外表面の少なくとも一部に、クロム窒化物または金属クロムを含む保護膜を有する、請求項8に記載のガラス板の成形装置。 The said rotation member is a glass plate shaping | molding apparatus of Claim 8 which has a protective film containing chromium nitride or metal chromium in at least one part of an outer surface.
  10.  前記回転部材の形状は、円盤状である、請求項6~9のいずれか一項に記載のガラス板の成形装置。 The glass plate forming apparatus according to any one of claims 6 to 9, wherein a shape of the rotating member is a disk shape.
  11.  請求項1~5のいずれか一項に記載のガラス板の成形方法により得られる帯状のガラスリボンを徐冷し、切断する工程を有する、ガラス板の製造方法。 A method for producing a glass plate, comprising a step of gradually cooling and cutting a band-shaped glass ribbon obtained by the method for forming a glass plate according to any one of claims 1 to 5.
PCT/JP2014/056038 2013-05-16 2014-03-07 Method for molding glass plate, device for manufacturing glass plate, and method for manufacturing glass plate WO2014185129A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013-104381 2013-05-16
JP2013104381A JP2016135716A (en) 2013-05-16 2013-05-16 Molding method of plate glass, and manufacturing apparatus of plate glass

Publications (1)

Publication Number Publication Date
WO2014185129A1 true WO2014185129A1 (en) 2014-11-20

Family

ID=51898115

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2014/056038 WO2014185129A1 (en) 2013-05-16 2014-03-07 Method for molding glass plate, device for manufacturing glass plate, and method for manufacturing glass plate

Country Status (2)

Country Link
JP (1) JP2016135716A (en)
WO (1) WO2014185129A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007051028A (en) * 2005-08-18 2007-03-01 Nippon Electric Glass Co Ltd Method of forming plate glass
JP2008189516A (en) * 2007-02-05 2008-08-21 Asahi Glass Co Ltd Method for producing plate glass by float process
WO2010070963A1 (en) * 2008-12-19 2010-06-24 日本電気硝子株式会社 Device for producing glass sheet
WO2010147189A1 (en) * 2009-06-19 2010-12-23 旭硝子株式会社 Top roller, float glass production device, and float glass production method
WO2013073353A1 (en) * 2011-11-17 2013-05-23 旭硝子株式会社 Support roll, molding device for plate glass having support roll, and molding method for plate glass using support roll

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007051028A (en) * 2005-08-18 2007-03-01 Nippon Electric Glass Co Ltd Method of forming plate glass
JP2008189516A (en) * 2007-02-05 2008-08-21 Asahi Glass Co Ltd Method for producing plate glass by float process
WO2010070963A1 (en) * 2008-12-19 2010-06-24 日本電気硝子株式会社 Device for producing glass sheet
WO2010147189A1 (en) * 2009-06-19 2010-12-23 旭硝子株式会社 Top roller, float glass production device, and float glass production method
WO2013073353A1 (en) * 2011-11-17 2013-05-23 旭硝子株式会社 Support roll, molding device for plate glass having support roll, and molding method for plate glass using support roll

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
"Denki Seiko Kenkyukai", TOKUSHUKO BINRAN, RIKOGAKUSHA, 25 May 1969 (1969-05-25), pages 5-12 - 5-13, 5-19 TO 5-21 *
"Kagaku Daijiten Henshu Iinkai", KAGAKU DAIJITEN, 3 REDUCED-SIZE EDITION, 15 September 1963 (1963-09-15), pages 516 *
"Kagaku Daijiten Henshu Iinkai", KAGAKU DAIJITEN, 5 REDUCED-SIZE EDITION, 15 November 1963 (1963-11-15), pages 580 - 581 *

Also Published As

Publication number Publication date
JP2016135716A (en) 2016-07-28

Similar Documents

Publication Publication Date Title
CN103359913A (en) Making method of glass substrate
KR101222759B1 (en) Method for manufacturing float plate glass by float method
JP2015091749A (en) Thin flat glass substrate produced by float glass processing method
KR101211974B1 (en) Method for manufacturing plate glass by float method
TWI582051B (en) A support roll, a forming device having a plate glass for supporting the roll, and a method of forming a plate glass using a support roll
JP6098519B2 (en) Forming method of plate glass using support roll
KR20190003381A (en) Method for manufacturing glass substrate and glass substrate manufacturing apparatus
WO2014185129A1 (en) Method for molding glass plate, device for manufacturing glass plate, and method for manufacturing glass plate
JPWO2013187179A1 (en) Sheet glass manufacturing apparatus and sheet glass manufacturing method
CN103373803B (en) The manufacture method of glass substrate
JP6103048B2 (en) Glass plate manufacturing apparatus and glass plate manufacturing method
WO2013154140A1 (en) Method and device for manufacturing glass plate
JP2016183070A (en) Support roll, glass manufacturing apparatus, and glass manufacturing method
CN102432161A (en) Method for making glass plate by floating method
WO2014185127A1 (en) Method for molding glass plate, device for manufacturing glass plate, and method for manufacturing glass plate
WO2014185130A1 (en) Device for manufacturing glass plate and method for manufacturing glass plate
JP4821148B2 (en) Thin film coating method on metal strip surface and manufacturing method of grain-oriented electrical steel sheet with ceramic coating
JP2015083845A (en) Thermal treatment equipment and thermal treatment method
JP2019108241A (en) Glass substrate for display
JP7302401B2 (en) Sheet glass manufacturing apparatus and sheet glass manufacturing method
JP2024030123A (en) Stainless steel roll, glass manufacturing equipment and glass manufacturing method
JP2014169198A (en) Glass article transport device
JP2011144403A (en) Amorphous film-fitted metallic material, and method for forming amorphous film
CN102432160A (en) Method for making glass plate by floating method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14798040

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14798040

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: JP