WO2014166025A1 - 洗衣机驱动机构 - Google Patents

洗衣机驱动机构 Download PDF

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Publication number
WO2014166025A1
WO2014166025A1 PCT/CN2013/001378 CN2013001378W WO2014166025A1 WO 2014166025 A1 WO2014166025 A1 WO 2014166025A1 CN 2013001378 W CN2013001378 W CN 2013001378W WO 2014166025 A1 WO2014166025 A1 WO 2014166025A1
Authority
WO
WIPO (PCT)
Prior art keywords
gear
shaft
output
input gear
washing machine
Prior art date
Application number
PCT/CN2013/001378
Other languages
English (en)
French (fr)
Inventor
刘晓辉
胡义明
陈昌
Original Assignee
常州至精精机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201310124978.4A external-priority patent/CN103422324B/zh
Application filed by 常州至精精机有限公司 filed Critical 常州至精精机有限公司
Priority to KR1020157032045A priority Critical patent/KR20150144324A/ko
Priority to MX2015014377A priority patent/MX368732B/es
Priority to US14/783,834 priority patent/US9850616B2/en
Publication of WO2014166025A1 publication Critical patent/WO2014166025A1/zh

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/46Systems consisting of a plurality of gear trains each with orbital gears, i.e. systems having three or more central gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H2001/2881Toothed gearings for conveying rotary motion with gears having orbital motion comprising two axially spaced central gears, i.e. ring or sun gear, engaged by at least one common orbital gear wherein one of the central gears is forming the output
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F16H2001/323Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear comprising eccentric crankshafts driving or driven by a gearing

Definitions

  • the invention relates to a drive mechanism with a gear reduction device, in particular to a washing machine drive mechanism. Background technique
  • the motor has many advantages such as high energy conversion efficiency, energy saving, environmental protection, etc., and has been widely used in industrial production and life.
  • equipment such as electric vehicles, electric tricycles, electric vehicles, washing machines, etc.
  • motors are indispensable. Less equipment.
  • the speed of the ordinary motor is high. In order to get the proper output speed, in actual application, the motor needs to be decelerated.
  • the current method is to make the motor transmit to the reducer and decelerate through the first pulley, and set the first stage in the reducer. Or multi-stage gear reduction to achieve a certain speed ratio reduction 3 ⁇ 4 This structure is not only complicated, but also takes up a lot of space.
  • the Chinese invention patent of the publication number CN102142734A discloses an outer rotor motor assembly, which comprises a motor body, a drive shaft and a transmission device, wherein: the drive shaft is fixed on the transmission device, and the motor body is directly driven
  • the drive shaft has a inner diameter space
  • the transmission device is installed in the W-path space of the motor body.
  • the t- of the present invention provides a washing machine drive mechanism that is compact in structure and small in space.
  • the washing machine drive mechanism for achieving the above object includes
  • a shaftless rotating body for generating rotational kinetic energy
  • a gear reduction mechanism mounted on the rotating body for obtaining rotational kinetic energy from the eccentric position of the rotating body - and - decelerating or not decelerating the same;
  • a first drive member coupled to the gear reduction mechanism is configured to supply rotational kinetic energy that has undergone deceleration or no deceleration to a corresponding actuator of the washing machine.
  • the gear reduction mechanism comprises:
  • An input gear shaft mounted at a position away from the axial center of the rotating body for revolving around its axis with the rotation of the rotating body to obtain its rotational kinetic energy
  • An input gear that connects the input gear shaft and rotates relative to the rotating body
  • an output shaft as the first driving component is fixedly connected at the center of the output gear.
  • the washing machine drive mechanism of the present invention further includes a second drive member dedicated to output rotational kinetic energy that does not decelerate, the second drive member being an output sleeve that fits over the output shaft and is axially slidable.
  • the gear reduction mechanism of the present invention further comprises: an intermediate drive gear located outside the rotary body and meshingly coupled with the input gear, the axial center of the intermediate drive gear being fixedly coupled to the output sleeve.
  • an eccentric through hole for mounting the input gear shaft is provided at a position deviated from the shaft center, and the input gear shaft is rotatably mounted in the eccentric through hole.
  • the input gear includes: a first input gear fixedly coupled to one end of the input gear shaft; a second input gear fixedly coupled to the other end of the input gear shaft, the second input gear being meshed with the output gear.
  • one end of the input gear shaft is fixedly coupled or rotationally coupled to a position at which the rotating body is offset from the axis.
  • the input gear includes a first input gear and a second input gear fixedly coupled together; wherein, the axes of the first input gear and the second input gear are respectively rotatably connected or fixedly connected to the other end of the input gear shaft Wherein the second input gear is meshed with the output gear.
  • the intermediate drive gear is an intermediate gear that is meshed with the first input gear and is fitted on the output shaft for rotating the first input gear by interacting with the intermediate gear.
  • the gear reduction mechanism of the present invention further includes a clutching device that is meshed with the intermediate gear.
  • a clutching device that is meshed with the intermediate gear.
  • the rotating body of the present invention is a rotor of an electric machine.
  • the essential technical point of the present invention is that the rotating body of the power source, such as the motor rotor or the pulley, is first proposed as the gear carrier of the gear reduction device, and the connection gear of the gear carrier is connected with the rest of the gear reduction device components. And the output gear of the gear reduction gear is fixedly connected with the output shaft to realize the deceleration of the output shaft.
  • the rotating body of the power source such as the motor rotor or the pulley
  • the connection gear of the gear carrier is connected with the rest of the gear reduction device components.
  • the output gear of the gear reduction gear is fixedly connected with the output shaft to realize the deceleration of the output shaft.
  • the present invention uses the rotating body of the power source as one of the components of the gear reduction device, that is, the integration of the motor and the gear reduction device is truly realized, and the structure of the entire driving component is greatly improved. Degree, reduce the occupied space, especially the axial dimension, and at the same time, due to the compact structure, the consumption of a large number of connectors is avoided, thereby further reducing the production cost.
  • the motor with the gear reduction device or the pulley with the gear reduction device proposed by the present invention is applied to the field of household appliances, and is particularly promising after being applied to the field of washing machines.
  • a rotating body of a power source such as a motor rotor or a pulley
  • a gear carrier of a gear reduction device such as a gear carrier of a gear reduction device
  • FIG. 1 is a schematic diagram of a transmission of a first embodiment of a motor with a gear reduction device according to the present invention
  • FIG. 2 is a schematic diagram of a transmission of a second embodiment of a motor with a gear reduction device according to the present invention
  • the transmission diagram of the third embodiment of the motor with the gear reduction device provided by the present invention is the schematic diagram of the fourth embodiment of the motor with the gear reduction device provided by the present invention
  • FIG. 6 is a schematic diagram of a fifth embodiment of a motor with a gear reduction device according to the present invention
  • FIG. 6 is a schematic diagram of a transmission of a sixth embodiment of a motor with a gear reduction device according to the present invention
  • the present invention provides a transmission diagram of a seventh embodiment of a motor with a gear reduction device.
  • FIG. 8 is a schematic diagram of a transmission of an eighth embodiment of a motor with a gear reduction device according to the present invention.
  • FIG. 10 is provided with the present invention DETAILED DESCRIPTION ninth motor wheel deceleration device is applied to a washing machine art schematic perspective view of the structure of a washing machine drive;
  • FIG. 11 is a cross-sectional view of Figure 10;
  • Figure 12 is an exploded view of the three-dimensional portion of Figure 10;
  • Figure 13 is a perspective view showing the structure of the motor rotor 23 shown in Figures 10, 11, and 12; truth ⁇ A . ⁇ , n m
  • FIG. 13 is a cross-sectional view
  • Figure 15 is an exploded view of the three-dimensional structure of Figure 13.
  • Figure 16 is a perspective view showing a perspective view of a specific embodiment of a pulley with a gear reduction device according to the present invention.
  • Figure 17 is a structural view showing a first embodiment of the washing machine provided by the present invention.
  • Figure 18 is a structural view showing a second embodiment of the washing machine provided by the present invention.
  • Figure 19 is a structural view showing a third embodiment of the washing machine provided by the present invention.
  • Figure 20 is a structural view showing a fourth embodiment of the washing machine provided by the present invention.
  • the core of the present invention is to provide a motor with a gear reduction device which has a small axial dimension, a compact structure and a small footprint.
  • a driver includes a gear reduction device 200 and a power source, wherein: the rotating body of the power source is connected to a power input end of the gear reduction device 200, and the gear reduction device 200 is The power output end is connected to the lower stage load, and other related structures can be referred to any one of the first to ninth embodiments of the motor with the gear reduction device described below.
  • a washing machine driving mechanism includes a gear reduction device 200 and a power source, wherein: the rotating body of the power source is connected to a power input end of the gear reduction device 200, and the gear The power output ends of the speed reducing device 200 are respectively fixedly connected to the washing mechanism and the water holding mechanism.
  • the power input end of the gear reduction device 200 is an input gear shaft of the gear reduction device 200, and the input gear shaft is eccentrically connected to the power.
  • other related structures can be referred to any one of the first to ninth embodiments of the motor with the gear reduction device described below, and other related structures can also be referred to the present invention.
  • a ninth embodiment of a motor with a gear reduction device is described in the field of washing machines as an embodiment of a washing machine drive.
  • the power source is a motor 100, and the rotor 23 of the motor 100 is used as a power source to obtain a motor with a gear reduction device.
  • FIG. 1 shows a first embodiment of a motor with a gear reduction device. the way ' .
  • the machine 100 is an inner rotor motor 100, specifically including a motor casing (not labeled), a motor stator 22 and a motor rotor 23; the motor stator 22 is fixed to the motor casing, and the motor rotor 23 is coaxially mounted inside the motor stator 22, the motor
  • the rotor 23 is provided with a plurality of shaft holes, and the upper and lower ends of the motor rotor 23 are further provided with an upper end cover and a lower end cover; the lower end cover, the motor stator 22 and the upper end cover can be fixed by the locking screws; and the upper end cover is fixed above
  • a mounting plate is attached to which the motor with the gear reduction unit can be mounted on the external device.
  • the motor with the gear reduction device further includes an output shaft 11 disposed coaxially inside the motor rotor 23, and an oil bearing may be disposed between the output shaft 11 and the motor rotor 23, and the output shaft 11 is radially
  • the motor rotor 23 is defined, and relative rotation between the output shaft 11 and the motor rotor 23 is achieved by an oil-impregnated bearing.
  • the motor with a gear reduction device further includes a gear reduction device 200 including an input gear shaft 31, a first gear 321, a second gear 322, an intermediate gear 331 and an output gear 332; and an input gear shaft 31 Inserted in the shaft hole of the motor rotor 23, an oil bearing is disposed between the input gear shaft 31 and the motor rotor 23, and relative rotation can be realized between the input gear shaft 31 and the motor rotor 23 through the oil bearing; the first gear 321 and the The two gears 322 are fixed to both ends of the input gear shaft 31; the first gear 321 and the intermediate gear 331 are meshed, and the second gear 322 and the output gear 332 are meshed.
  • the intermediate gear 331 is set on the output shaft 11 and is not fixed to the output shaft 11; the output gear 332 is fixedly connected to the output shaft 11 and can be fixedly connected by a cylindrical pin; a rolling bearing is also arranged between the output gear 332 and the lower end cover, and the output can be realized.
  • the relative rotation between the gear 332 and the lower end cap while limiting the axial and radial movement of the output gear 332.
  • gear shafts and a first gear and a second gear matched thereto can be inserted into the rotor of the motor 100; the number of shaft holes of the rotor of the motor 100 is preferably 2 to 4, and multiple inputs
  • the arrangement of the gear shafts allows the combination of the motor 100 and the gear reduction device 200 to be more stable during operation; it is of course also possible to insert only one gear shaft and the gears associated therewith only on the rotor of the motor 100.
  • the shaft 11 rotates; since there is a tooth difference relationship between the first gear 321, the second gear 322, the intermediate gear 331, and the output gear 332, a rotational speed difference is generated between the output gear 332 and the motor rotor 23, and the output shaft 11 is driven at a low speed. .
  • the tooth difference relationship between the first gear 321, the second gear 322, the intermediate gear 331, and the output gear 332 can be determined according to the actual required reduction ratio adjustment.
  • the intermediate gear 33 1 and the output gear 332 are both
  • the embodiment shown in Figs. 2 to 10 is an embodiment in which when the power source is the motor 100 and the rotor 23 of the motor 100 is used as a power source, a motor having a gear reduction device is obtained.
  • the gear reduction device 200 includes a double gear 32, an intermediate gear 331 and an output gear 332; the double gear 32 is fitted on the input gear shaft 3 ,, the intermediate gear 331 and The output gear 332 is respectively meshed with the first stage gear 321 and the second stage gear 322 of the double gear 32; the intermediate gear 331 is fitted on the output shaft 11 and is not fixed to the output shaft 11, and the output gear 332 is fixedly connected with the output shaft 11;
  • the intermediate gear 331 and the output gear 332 are both external gears.
  • the input gear shaft 3 ⁇ is fixedly inserted on the motor rotor 23, and the double gear 32 and the input gear shaft 3 ⁇ are relatively rotatable.
  • the drive motor rotor 23 rotates, the double drive is simultaneously driven.
  • the interlocking gear 32 revolves and rotates. According to the tooth difference relationship between the first stage gear 321 of the double gear 32, the second stage gear 322 and the intermediate gear 331 and the output gear 332, the output shaft 11 can also be output at a low speed.
  • the input gear shaft 3 ⁇ can also be rotatably connected to the motor rotor 23, and the double gear 32 can be fixedly connected to the input gear shaft 3 ,, and the output shaft 11 can also be output at a low speed.
  • the intermediate gear 331 may be an external gear or an inner ring gear
  • the output gear 332 may be an external gear or an inner ring gear.
  • the gear reduction device 200 can have the following different embodiments.
  • the input gear shaft 31 is rotatably inserted into the motor rotor 23, and the first gear 321 and the second gear 322 are fixed at both ends of the input gear shaft 31; wherein, the middle The gear 331 and the output gear 332 are both external gears.
  • the input gear shaft 31 is rotatably inserted into the motor rotor 23, and the first gear 321 and the second gear 322 are fixed at both ends of the input gear shaft 31; wherein, the middle The gear 331 is an internal ring gear, and the output gear 332 is an external gear.
  • the input gear shaft 31 is rotatably inserted into the motor rotor 23, and the first gear 321 and the second gear 322 are fixed at both ends of the input gear shaft 31; wherein, the middle The gear 331 is an external gear, and the output gear 332 is an internal ring gear.
  • the input gear shaft 3 ⁇ is fixedly coupled to the motor rotor 23, the double gear 32 and the input gear shaft 3 ⁇ are relatively rotatable, and the intermediate gear 331 and the output gear 332 are respectively coupled with the double
  • the first stage gear 321 of the interlocking gear 32 meshes with the second stage gear 322; wherein the intermediate gear 331 is an internal ring gear, and the output gear 332 is an external gear.
  • the first stage gear 32 of the double gear 32 can be meshed with the output gear 332, and the second stage gear 322' is meshed with the intermediate gear 331, wherein the intermediate gear 331 V: / 3 l 3 ⁇ 4i circumference, 332, 10,000, ⁇ / corpse does not.
  • the gear reduction device 200 may of course have other specific embodiments. As long as the differential deceleration can be realized, the output shaft and the rotor of the motor 100 can generate a difference in rotation speed. .
  • the motor with the gear reduction device further includes a clutch mechanism 4, and the clutch mechanism 4 is disposed between the gear reduction device 200 and the motor rotor 23 to realize conversion of the low speed output and the high speed output.
  • the clutch mechanism 4 may be an electromagnetic clutch mechanism or a mechanical clutch mechanism.
  • the following uses an electromagnetic clutch mechanism as an example for explanation.
  • the clutch ring of the electromagnetic clutch mechanism can be in the middle
  • the gears 331 are meshed and axially slidably coupled, the mounting plate as an upper engaging member and the rotor as a lower engaging member.
  • the clutch ring gear and the intermediate gear 331 are engaged in any working condition, and no relative rotation can be generated between the two.
  • the clutch ring gear can slide axially upward through the intermediate gear 331 against the elastic force of the spring, so that the clutch ring gear and the mounting plate are engaged.
  • the output shaft can be realized by the gear reduction device 200. 11 low speed output; when the electromagnetic clutch mechanism is powered off, under the resilience of the spring, the clutch ring gear slides axially downward through the intermediate gear 331, so that the clutch ring gear is disengaged from the mounting plate, and the card with the motor rotor 23
  • the gear reduction device 200 is self-locking. At this time, after the motor 100 is energized, the output shaft 11 and the motor rotor 23 rotate at the same speed to realize high-speed output.
  • a planar bearing may be disposed between the motor rotor 23 and the output shaft 11 to slow the motor rotor 23 and the output shaft 11 Rotating friction between them to extend working life.
  • the motor with the gear reduction device further includes an output sleeve 12, the output sleeve 12 is sleeved on the output shaft 11, and an oil bearing can be disposed between the output sleeve 12 and the output shaft 11 to make the output shaft Relative rotation between the sleeve 12 and the output shaft 11 is possible.
  • the gear reduction device 200 includes an input gear shaft 31 that is inserted into the rotor 23 of the motor, a first gear 321 and a second gear 322 that are fixed to both ends of the input gear shaft 31, and a first gear 321 and an intermediate gear. 331 is engaged, the second gear 322 is meshed with the output gear 332; the output gear 332 is fixed to the output shaft 11; the intermediate gear 331 and the output gear 332 are both ring gears.
  • the intermediate gear 331 is fixedly coupled to the output bushing 12 - end; the clutch mechanism 4 is disposed between the output bushing 12 and the motor rotor 23 .
  • the clutch ring gear of the clutch mechanism 4 can be meshed with the intermediate gear 331 and axially slid
  • the connection can also be engaged with the output sleeve 12 by a spline sleeve and axially slidably coupled.
  • the clutch ring is connected to the output sleeve 12 through the intermediate gear 331 or the spline sleeve, and is engaged with the intermediate gear 331 or the spline sleeve and cannot rotate relative to each other under any working condition.
  • the clutch ring gear can be engaged or disconnected from the motor rotor 23 under the action of the clutch mechanism being energized or de-energized.
  • the clutch ring gear When the clutch ring gear is disconnected from the motor rotor 23, the clutch ring gear can be engaged with the fixing member of the motor 100, such as the mounting plate, so that the output bushing 12 connected to the clutch mechanism 4 is in a fixed state, and the gear reduction device is passed through the gear reduction device. 200, the output shaft 11 can achieve low speed output;
  • the clutch ring gear may not be engaged with the fixing member of the motor 100, so that the clutch ring gear is in an unfixed state, and the output bushing 12 connected to the clutch ring gear is also in an unfixed state, and the output shaft 11 is output at a low speed.
  • the output sleeve 12 is also output at a low speed at a certain speed ratio, that is, a composite power output can be realized. It should be noted here that when the output shaft 11 and the output sleeve 12 can be either the same low speed output or the reverse low speed output.
  • the steering of the output shaft 11 and the output sleeve 12 is the same or opposite, depending on the positive and negative values of the gear ratio of the gear reduction device 200. In practical applications, the tooth difference relationship of the gear reduction device 200 can be set as needed.
  • the gear reduction device 200 of the motor with the gear reduction device of the output bushing according to the eighth embodiment may also have other specific embodiments as shown in any of FIGS. 1-7.
  • the intermediate gear 331 and the output gear 332 may also be an internal ring gear or an external gear; the double gear may be used instead of the first gear 321 and the second gear 322 to achieve the same function.
  • the output shaft 1 1 described in the above embodiment may be the washing shaft of the washing machine, and the output sleeve 12 It becomes the dewatering shaft of the washing machine, and realizes the conversion of washing and dehydrating conditions through the clutch mechanism 4, specifically:
  • the clutch ring gear When the clutch ring gear is disconnected from the motor rotor 23, the clutch ring gear can be engaged with the fixing member of the motor 100, such as the mounting plate, and the output bushing 12 connected to the clutch ring gear is in a fixed state, and passes through the gear reduction device 200.
  • the field realizes low-speed output, that is, realizes the single-drive mode of the washing machine; the fixing member of the machine 100 can be engaged, so that the clutch ring gear is in an unfixed state, and the output bushing 12 connected with the clutch ring gear is also in an unfixed state, at the output While the shaft 11 is outputting at a low speed, the output sleeve 12 is also output at a low speed at a certain speed ratio, that is, a composite power output can be realized, that is, a uniform power driving mode of the washing machine is realized, and a washing function is realized.
  • the above embodiments are all inner rotor motor 100 with gear reduction device 200, and the invention may of course also include an embodiment of outer rotor motor 100 with gear reduction device 200, see FIG. 9, and FIG.
  • a transmission diagram of a ninth embodiment of a motor with a gear reduction device is provided.
  • the motor with the gear reduction device includes a motor 100 body, and the motor 100 is an outer rotor motor 100.
  • the motor stator 22 and the motor rotor 23 are disposed coaxially on the outer side of the motor stator 22, and other related structures can be referred to the eighth embodiment, and the gear reduction device 200 can also be the same as the present invention. Any one of the seventh to any one of the embodiments.
  • the ninth embodiment and the embodiment obtained according to any of the first to eighth variations can also be applied to the washing machine field as a washing machine driver, and the output shaft according to the specific embodiment. 11 is the washing shaft 51 of the washing machine, and the output sleeve 12 is the dewatering shaft 52 of the washing machine.
  • the ninth embodiment is taken as an example, and FIG. 10, FIG.
  • the ninth embodiment of the motor with the gear reduction device is applied to the washing machine field as a three-dimensional structure diagram of the washing machine driver;
  • FIG. 11 is a cross-sectional view of FIG. 10;
  • FIG. 12 is an exploded view of the three-dimensional portion of FIG.
  • the motor with the gear reduction device includes a motor 100 body, and the motor 100 is an outer rotor motor 100, specifically including a motor stator 22 and a motor rotor 23;
  • the shaft center is disposed outside the stator 22 of the motor, and the motor rotor 23 is provided with a plurality of shaft holes, and the electric
  • the upper part of the stator 22 is fixedly connected to the mounting plate 26 through the stator mounting plate 221, and the fixed connection may be a screw fastening connection, or other fixed connection manner.
  • the motor with the gear reduction device can be installed through the mounting plate 26.
  • the motor stator 22 can also be fixedly connected directly to the mounting plate 26, and the above-mentioned driver can be mounted on the washing machine through the mounting plate 26.
  • the motor rotor 23 can be seen in Figures 13, 14, and 15, and specifically includes: the motor rotor 23 is an outer rotor, specifically including a rotor housing 231, a yoke 232, and a plurality of permanent magnets 233, wherein: the permanent magnet
  • the magnetic steel 233 is fixedly disposed on the outer side wall of the rotor casing 231 at a uniform interval.
  • the yoke 232 is located outside the permanent magnet steel 233 and is fixedly connected to the rotor casing 231.
  • the extended side 231a, the extended edge 231a facilitates the operation of the sticking process of the permanent magnet magnetic steel;
  • the rotor case 231 is an integrally cast aluminum structure;
  • the rotor There are also a plurality of permanent magnet magnetic steel partitions 234 on the wall.
  • the permanent magnet magnetic steel positioning spacer 234 is integrally formed with the rotor housing at the same time by the cast aluminum; the rotor housing 231 is provided with an input gear shaft of the gear reduction device 200
  • the shaft hole 231c is inserted and matched; the number of the shaft holes 231c is 1-10, preferably 2-5; the radius of curvature of the permanent magnetic steel 233 near the middle of the rotor housing 231 is greater than two
  • the radius of curvature of the end that is, a circular arc-shaped projection is formed in the middle of the side surface of the permanent magnet magnet 233 near the rotor casing 231.
  • the assembly method of the motor rotor 23 of the present embodiment may be: firstly, the permanent magnet magnetic steel 233 is fixedly and uniformly attached to the outer side wall of the rotor case 231; then the yoke 232 is covered on the outside of the permanent magnet steel 233. At the same time, the yoke 232 is fixedly coupled to the rotor housing 231.
  • the rotor housing 231 and the yoke 232 are fixedly coupled by a slot-fitting mechanism. Of course, other fixed connection methods may be employed.
  • the washing shaft 51 of the washing machine is coaxially mounted in the motor rotor 23, and a rotor oil bearing (not shown) is disposed between the washing shaft 51 and the motor rotor 23, the washing shaft 51 radially defines the motor rotor 23, and passes through the rotor oil bearing Relative rotation between the washing shaft 51 and the motor rotor 23 is achieved.
  • the dewatering shaft 52 of the washing machine is set on the washing shaft 51.
  • the washing shaft oil bearing 80 is disposed between the dewatering shaft 52 and the washing shaft 51, so that the dewatering shaft 52 and the washing shaft 51 can be relatively rotated.
  • the washing shaft oil bearing The number of 80 may be plural, and is disposed at different positions, so that the relative rotation of the dewatering shaft 52 and the washing shaft 51 is more stable.
  • the washing machine drive further includes a gear reduction device 200 including an input gear shaft 31, a first gear 321, a second gear 322, an intermediate gear 331 and an output gear 332; the input gear shaft 31 is inserted into the motor rotor In the shaft hole of the shaft 23, an oil bearing (not shown) is disposed between the input gear shaft 31 and the motor rotor 23, and relative rotation between the input gear shaft 31 and the motor rotor 23 is achieved by the oil bearing; the first gear 321 The second gear 322 is fixed to both ends of the input gear shaft 31; the first gear 321 and the intermediate gear 331 are meshed, the second gear 322 and the output gear 332 are meshed, and the intermediate gear 331 and the output gear 332 are both ring gears.
  • the intermediate gear 331 is fixedly connected to one end of the dewatering shaft 52, and the fixed connection manner may be a spline fastening sleeve, a screw fastening connection, or other fixed connection manner; the output gear 332 is fixed to the washing shaft 51.
  • the output gear 332 is an injection molded part, specifically injection molded on the connecting sleeve 90, and the connecting sleeve 90 is further coupled with the washing shaft 51 by a spline fastening, or may be a screw fastening connection, or may be other Fixed connection method.
  • the shaft hole of the rotor of the motor 100 may be set to be multiple, that is, a plurality of input gear shafts and a first gear and a second gear matched thereto may be inserted in the rotor of the motor 100;
  • the arrangement can make the combination of the motor 100 and the gear reduction device 200 more stable during operation, extending the working life.
  • the washing machine drive further includes a clutch mechanism 4 disposed between the dewatering shaft 52 and the motor rotor 23 to effect the switching of the washing and dewatering conditions.
  • the electromagnetic coil mechanism includes an electromagnetic coil 42 and a clutch ring gear 41, and the electromagnetic coil 42 can be located at the clutch ring gear / / / located on the outside, the electromagnetic coil 42 may include a coil, a clutch cover (not specifically shown and labeled), the coil is wound on the wire frame, the wire frame is located on the coil holder, the clutch cover The plate is located above the coil holder, and the clutch cover is fixed to the stator mounting plate 221 after being connected to the coil holder.
  • the clutch ring gear 41 is fitted on the intermediate gear 331, and the clutch ring gear 41 and the intermediate gear 331 are meshed and axially slidably connected.
  • the inner side of the clutch ring gear 41 and the outer side of the intermediate gear 331 are provided with teeth for meshing therebetween, and the clutch ring gear 41 and the intermediate gear 331 are engaged in any working condition, and There is no relative rotation between the two.
  • the coil holder, the clutch cover plate and the clutch ring gear 41 all contain a magnetic conductive material, and a closed magnetic circuit is formed between the three, that is, a magnetic field is formed.
  • the stator mounting plate 221 is a magnetic conductive material
  • the stator mounting plate 221 can simultaneously become a clutch cover plate, and when the stator mounting plate 221 is a magnetic conductive material, the clutch cover plate is fixedly coupled to the stator mounting plate 221.
  • a connection spring (not shown) is fixed to the upper end of the clutch ring gear 41.
  • the clutch ring gear 41 When the electromagnetic clutch mechanism generates a magnetic field after being energized, the clutch ring gear 41 can slide upward along the axial direction of the intermediate gear 331 against the elastic force of the spring, so that the clutch ring gear 41 is disconnected from the motor rotor 23, and after the motor 100 is energized, the gear can be passed through the gear.
  • the speed reduction device 200 realizes a low speed output of the washing shaft 51 to realize a washing function.
  • the normal output and the composite power (also called the uniform power) output can be realized by changing the fixing manner of the clutch mechanism 4.
  • the clutch ring gear 41 when the clutch ring gear 41 is disconnected from the motor rotor 23, the clutch ring gear 41 can be engaged with the stator mounting plate 221, and the intermediate gear 331 and the dewatering shaft 52 connected to the clutch ring gear 41 are in a fixed state. Therefore, in the washing condition, only the low speed output of the washing shaft 51 is a normal washing output, which is also called a single driving mode of the washing machine; when the clutch ring gear 41 is disconnected from the motor rotor 23 and is not fixed, the unfixed here refers to the clutching.
  • the ring gear 41 is not engaged with any member in a fixed state, that is, the intermediate gear 331 and the dewatering shaft 52 connected to the clutch ring gear 41 are also in an unfixed state.
  • the dehydration shaft 52 is also outputted while the washing shaft 51 is output at a low speed.
  • the low-speed output at a certain speed ratio can realize the composite power output, which is also called the washing machine uniform power driving mode.
  • the washing shaft 51 and the dewatering shaft 52 can be outputted at the same time as the low speed output or the reverse direction.
  • the direction of the washing shaft 51 and the dewatering shaft 52 is the same or opposite, depending on the positive and negative values of the gear ratio of the gear reduction mechanism. In practical applications, the tooth difference relationship of the gear reduction mechanism can be set as needed.
  • the pulsator 400 type or agitating type washing machine includes a stirrer (
  • the pulsator 400 is a type of agitator and the inner tub 500, and the washing method is as follows:
  • the agitator and the inner tub 500 are respectively connected to the power output end of the gear reduction device 200, and the washing machine performs washing and dehydrating conditions through the clutch mechanism. During the conversion, the washing condition.
  • the agitator and the inner barrel 500 rotate in both directions.
  • the agitator and the inner barrel 500 rotate in the same direction; in the washing condition, the inner barrel 500 and the agitator randomly determine the rotation speed according to the resistance distribution relationship. Ratio, and in the speed ratio . >>T , ⁇ ⁇
  • the pulsator 400 type or agitating type washing machine includes a stirrer (wave
  • the wheel 400 is a type of agitator and an inner tub 500.
  • the washing method is: the agitator and the inner tub 500 are respectively connected to the power output end of the gear reduction device 200, and the washing machine performs washing and dehydrating conditions through the clutch mechanism 4.
  • the inner tub 500 is fixed, the agitator rotates, and in the dehydration condition, the agitator and the inner tub 500 rotate in the same direction.
  • the drum type washing machine includes a drum 600 and an inner tub 500, and the washing manner thereof is: the drum 600 and the inner tub 500 respectively and the power output end of the gear reduction device 200 Connected, the washing machine performs the washing and dehydrating conditions through the clutch mechanism, and the drum 600 and the inner tub 500 rotate in both directions during the washing condition, and the drum 600 and the inner tub 500 rotate in the same direction in the dehydration condition; in the washing condition, the washing condition
  • the inner tub 500 and the drum 600 randomly determine the rotational speed ratio according to the resistance distribution relationship, and perform bidirectional rotation at the rotational speed ratio, and the rotational speed ratio is changeable.
  • the drum type washing machine includes a drum 600 and an inner tub 500, and the washing manner thereof is: the drum 600 and the inner tub 500 respectively and the power output of the gear reduction device 200
  • the washing machine performs the washing and dehydrating conditions through the clutch mechanism, and in the washing condition, the inner tub 500 is fixed, the drum 600 rotates, and in the dehydrating condition, the drum 600 and the inner tub 500 rotate in the same direction.
  • the stator mounting plate 221 and the motor rotor 23 are respectively provided with an upper slot member (not shown) and a lower slot member (231b) that are fixedly engaged with the upper and lower pins of the clutch ring gear 41. .
  • stator mounting plate 221, the mounting plate 26, and the upper slot of the present invention can also be referred to the prior patent application of the applicant, and the application design number is CN201210084877.
  • the bearing housing or the like may be fixedly mounted on the mounting plate 26 according to actual needs.
  • the invention can also be adapted according to the requirements of the installation structure, and the clutch ring gear 41 can also be splined (specifically The dewatering shaft 52 is engaged and axially slidably coupled, which is substantially identical in function and effect to the above-described clutching wheel 331.
  • the clutch mechanism 4 can also be disposed between the other transmission members of the gear reduction device 200 and the motor rotor 23 or directly between the transmission members of the gear reduction device 200 for engagement or disconnection. Conversion of washing conditions and dewatering conditions; the setting of the clutch mechanism 4 can be achieved as long as the washing and washing conditions of the washing machine can be realized.
  • a plane bearing, a flat washer and a circlip may be disposed between the dewatering shaft 52 and the intermediate gear 331 (Fig. Neither is shown to limit the movement of the dewatering shaft 52 in its axial direction, and at the same time, load-bearing circlips or load-bearing spacers may be provided at different positions of the dewatering shaft 52 to effect the bearing on the dewatering shaft 52.
  • a first bearing 831 is disposed between the dewatering shaft 52 and the mounting plate 26, and between the dewatering shaft 52 and the stator mounting plate 221 is disposed. Second bearing 832.
  • first water seal (not shown), also called a small water seal, is disposed between the washing shaft 51 and the dewatering shaft 52, and a second water seal 60 is disposed between the dewatering shaft 52 and the mounting plate 26, Also called a large water seal, used to prevent washing water from entering the inside of the washing machine drive during the washing machine.
  • the clutch mechanism 4 described in the above embodiments is an electromagnetic clutch mechanism. Of course, it can also be a mechanical clutch mechanism in the common knowledge. It is believed that those skilled in the art can construct the machine without the need of creative labor on the basis of the present invention.
  • the clutch mechanism replaces the electromagnetic clutch mechanism.
  • the bearings, the retaining springs, the gaskets, the circlips, the flat bearings, the washers, the sealing rings and the like are used for realizing the connection, load-bearing, axial and radial limit of each component, and sealing action.
  • the conventional design means of those skilled in the art, the embodiments described in the present invention may not be able to make a complete disclosure of these structures, but it is believed that these are not novel and inventive, and of course, the specific settings may also be directly referred to herein.
  • the textual description of the applicant's prior patent application, application number is CN201210084877. 4.
  • the gear reduction device 200 described in the above embodiments is an NN type small tooth difference gear reduction device 200, which can make the present invention obtain a larger transmission ratio.
  • the gear reduction device 200 can also be used according to actual needs.
  • the NGW gear reduction device 200 may be: the intermediate gear is an internal ring gear, and includes an intermediate gear, an input gear, and an output gear that are sequentially engaged, and the intermediate gear is relatively rotatable on the output shaft, and the input is The gear is an external gear and is fitted on the output gear shaft.
  • the remaining related structures of this embodiment can be referred to any of the remaining embodiments.
  • the pulley 300 with the gear reduction device 200 is obtained, and the gear reduction device is used. i into 300
  • the specific related structure can refer to the ninth embodiment of the motor with the gear reduction device provided by the present invention shown in FIG. It is applied to the field of washing machines as a related embodiment of a washing machine drive.
  • gear reduction device 200 of the present invention can be specifically referred to each embodiment of the motor with the gear reduction device, and will not be further described herein.
  • a washing machine includes an inner tub 500, a pulsator 400, a gear reduction device 200, a power source and a clutch mechanism 4, wherein: the power source is the motor 100, and the output shaft of the gear reduction device 200 is The pulsator 400 is fixedly connected, and the output bushing of the gear reduction device 200 is fixedly connected to the inner tub 500.
  • the rotating body of the rotor of the motor 100 as a power source is connected to the power input end of the gear reduction device 200, and the clutch mechanism 4 is connected.
  • the power transmission or locking between the various components of the gear reduction device 200 is achieved by switching from the combined state, and the remaining related components can be referred to any of the other embodiments.
  • a washing machine includes an inner tub 500, a pulsator 400, a gear reduction device 200, a power source and a clutch mechanism 4, wherein: the power source is a motor 100 outputted by a pulley 300, and the gear reduction device The output shaft of 200 is fixedly connected to the pulsator 400.
  • the output bushing of the gear reduction device 200 is fixedly connected to the inner tub 500, and the pulley 300 connected to the motor 100 serves as a power source and a power input end of the gear reduction device 200.
  • the clutch mechanism 4 realizes power transmission or locking between the components of the gear reduction device 200 by switching from the combined state, and the remaining related components can be referred to any other embodiment.
  • a washing machine includes an inner tub 500, a drum 600, a gear reduction device 200, a power source and a clutch mechanism 4, wherein: the power source is the motor 100, and the output shaft and the drum of the gear reduction device 200 are The output sleeve of the gear reduction device 200 is fixedly connected to the inner tub 500, and the rotating body of the rotor of the motor 100 as a power source is connected to the power input end of the gear reduction device 200, and the clutch mechanism 4 is separated.
  • the in-state switching enables power transmission or locking between the various components of the gear reduction device 200, and the remaining related components can be referred to any of the other embodiments.
  • a washing machine includes an inner tub 500, an agitator 700, a gear reduction device 200, a power source and a clutch mechanism 4, wherein: the power source is the motor 100, and the output shaft of the gear reduction device 200 is The agitator 700 is fixedly connected. The output bushing of the gear reduction device 200 is fixedly connected to the inner tub 500. The rotating body of the rotor of the motor 100 as a power source is connected to the power input end of the gear reduction device 200. The clutch mechanism 4 is connected. The power transmission or locking between the various components of the gear reduction device 200 is achieved by switching from the combined state, and the remaining related components can be referred to any of the other embodiments.
  • the washing machine driving mechanism comprises: a shaftless rotating body 23 for generating rotational kinetic energy; and a gear reduction mechanism 200 mounted on the rotating body 23 for eccentric position from the rotating body 23. Acquiring the rotational kinetic energy and decelerating or not decelerating it; connecting the first drive component of the gear reduction mechanism (for example, the output shaft 11 shown in Figure 1-12) for rotating kinetic energy after deceleration or no deceleration The corresponding actuators supplied to the washing machine. See Figure 1-12 and Figure 17-19.
  • the corresponding execution unit of the above-described washing machine may be the same execution member such as a washing machine drum that can perform washing and dehydrating operations, or may be a pulsator or agitator that performs only the washing operation.
  • the gear reduction mechanism 200 of the present invention includes: an input gear shaft 31 mounted at a position offset from the axial center of the rotating body 23 for revolving around its axis with the rotation of the rotating body 23, thereby acquiring Rotating kinetic energy; a small-diameter input gear that connects the input gear shaft and rotates relative to the rotating body 23; and a large-diameter output gear 332 that is meshed with the input gear.
  • the first drive member of the present invention is an output shaft 11 at the center of the fixed connection output gear 332.
  • the washing machine drive mechanism of the present invention further includes a second drive member dedicated to output non-decreasing rotational kinetic energy, the second drive member being an output sleeve 12 that is fitted over the output shaft 11 and axially slidable.
  • the second driving member is generally used for a washing machine which requires washing and dehydrating separately using two execution portions, for which the first driving member is connected to a pulsator or a stirrer of the washing machine, and the second driving member is connected to the inner cylinder of the washing machine.
  • the gear reduction mechanism of the present invention further includes: an intermediate drive gear located outside the rotary body 23 and meshingly coupled to the input gear.
  • the shaft of the intermediate drive gear 331 is fixedly coupled to the output sleeve 12.
  • the intermediate drive gear 331 has at least two functions. One of the functions is: using the clutching mechanism 4 coupled to the engaging mechanism 4 to engage the rotating body 23, the output sleeve 12 is driven to rotate the washing machine inner cylinder according to the rotating speed of the rotating body 23; the second function is: when engaged with the rotating body When the clutch device 4 is separated from the rotating body 23, the input gear is rotated with respect to the rotating body 23. That is, the intermediate drive gear can force the input gear to rotate relative to the rotating body 23 while the input gear revolves as the input gear shaft 31 revolves.
  • a shaft center through hole for mounting the output shaft 11 is provided at the center of the rotary body 23, and the output shaft 11 is rotatably mounted in the axial through hole of the rotary body 23.
  • an eccentric through hole for mounting the input gear shaft 31 is provided at a position deviated from the axis of the rotary body 23, and the input gear shaft 31 is provided. It is rotatably mounted in the eccentric through hole, and its two ends respectively extend out of the eccentric through hole.
  • the input gear includes: a first input gear 321 fixedly coupled to the input gear shaft 31 - end; and a second input gear 322 fixedly coupled to the other end of the input gear shaft 31, the second input gear 322 and the output gear 332 Engagement connection.
  • the intermediate drive gear is one and the first An input gear 321 is engaged and fitted to the intermediate gear 331 on the output sleeve 12.
  • the working principle is that the intermediate gear 331 is in a state of not revolving around the axis of the rotating body by the axial sliding of the clutch device 4, so that the first input gear 321 revolving around the axis of the rotating body is rotated, and then the input is driven.
  • the gear shaft 31 and the second input gear 322 are rotated.
  • the first input gear 321 revolves around the axis of the rotating body driven by the input gear shaft 31, thereby generating between the meshing intermediate gear 331 and the first input gear 321.
  • the interaction force causes the first input gear 321 to rotate relative to the rotating body, and in turn drives the input gear shaft 31 and the second input gear 322 to rotate.
  • the input gear shaft 31 end of the present invention can also be fixedly coupled to the position of the rotating body 23 from the axis.
  • the input gear includes a first input gear (321) and a second input gear (322) fixedly coupled together, and the first input gear (321) and the second input gear (322) may be double gears.
  • the axes of the first input gear 321 and the second input gear 322 are respectively rotatably connected to the other end of the input gear shaft 31; the second input gear 322 is meshed with the output gear 332. .
  • the gear reduction mechanism of the present invention further includes a clutching device 4 that is meshed with the intermediate gear 311.
  • the clutching device 4 axially slides the engaging rotating body 23, the output bushing 12 is in the middle.
  • the gear 311 is driven to rotate at the rotational speed of the rotating body 23.
  • the intermediate drive gear is an intermediate gear 331 that is coupled to the first input gear 321 and that is fitted over the output sleeve 12.
  • the intermediate gear 331 can be in a state of not revolving around the axis of the rotating body, thereby rotating the first input gear 321 that revolves around the axis of the rotating body, thereby driving the second The input gear 322 performs rotation.
  • the input gear shaft 31 is rotatably connected to the position where the rotary body is offset from the axis.
  • the input gear includes a double gear having a first input gear 321 and a second input gear 322 fixedly coupled to the other end of the input gear shaft 31; and the second input gear 322 is meshed with the output gear 332.
  • the first input gear 321 is meshed and fitted to the intermediate gear 331, on the output sleeve 12 so that the first input gear first input gear 321 is rotated by interaction with the intermediate gear.
  • the intermediate gear 331 is in a state of not revolving around the axis of the rotating body by the axial sliding of the clutch device 4, so that the first input gear 321 revolving around the axis of the rotating body is rotated, thereby driving the second input.
  • the gear 322 and the input gear shaft 31 are rotated.
  • the intermediate gear 311 is meshed with the clutch device 4, and the clutch device 4 is axially slidably fitted. , ⁇ on the output bushing 12, the clutch device 4 is engaged with the rotating body 23 or disengaged from the rotating body 23 by axial sliding
  • the present invention can axially slide the clutch ring gear 41 of the clutch device 4 that is meshed with the intermediate gear 3 U in the positive direction, so that the clutch ring gear 41 of the clutch device 4 is disengaged from the rotating body 23, thereby The intermediate gear 331 is brought into a state in which it does not revolve around the axis of the rotating body, so that the rotational body rotational kinetic energy is output at a low speed.
  • the intermediate gear 311 enters a state of not revolving around the axis of the rotating body 23 by being separated from the rotating body 23, causing the first input gear to rotate, thereby driving The second gear rotates so that the output shaft 1 1 achieves a low speed output of the rotational momentum of the rotating body.
  • the present invention can also axially slide the clutch ring 41 in the opposite direction by the engagement with the intermediate gear 311, forcing the clutch device 4 to engage the rotating body 23 with the clutch ring gear 41, thereby causing the intermediate gear 331 to revolve around the axis of the rotating body. , in order to output the rotating body kinetic energy at high speed. That is, when the clutch device 4 is engaged with the rotating body 23, the intermediate gear 311 is combined with the rotating body 23, forcing the intermediate gear 311 into a state of being rotated around the axis of the rotating body 23, so that the intermediate gear 311 is lost.
  • the first input gear 321 performs a self-rotating force, causing the first output gear and the second input gear to stop rotating, so that the output shaft 11 realizes a high-speed output of the rotational momentum of the rotating body.

Abstract

一种洗衣机驱动机构,包括:用来产生转动动能的无转轴旋转体(23);安装在所述旋转体(23)上的齿轮减速机构(200),用于从旋转体(23)偏心位置处获取转动动能,并对其进行减速或不减速处理;连接所述齿轮减速机构(200)的第一驱动部件(11),用来把经过减速或不减速处理的转动动能供应给洗衣机的相应执行部件。该旋转体是电机的转子,并取消了转子上的输出转轴,该洗衣机驱动机构具有结构紧凑、占用空间小的技术效果。

Description

说 明 书 洗衣机驱动机构
技术领域
本发明涉及一种带有齿轮减速装置的驱动机构, 特别是一种洗衣机驱动机构。 背景技术
电机具备能量高转换效率高、 节能、 环保等多种优势, 从而在工业生产和生活中得 到了广泛的应用, 在诸如电动车、 电动三轮车、 电动汽车、 洗衣机等设备中, 电机都是 必不可少的设备。 普通电机的转速较高, 为了得到合适的输出转速, 在实际应用中, 需 要对电机进行减速, 目前常采用的方式有使电机传递到减速器通过一级皮带轮减速, 在 减速器里设置一级或多级齿轮减速装置来完成一定速比的减 ¾ 此结构不仅复杂, 而且 占用空间大。 为了解决此技术问题, 目前己有一些关于去除皮带轮, 将电机与减速器进 行直接连接, 由于其电机本体与减速器仍然是相对独立的, 电机本体与减速器均分别需 要占用安装空间, 结构不够紧凑, 体积仍然较大。
为了进一步解决上述技术问题, 公开号为 CN102142734A的中国发明专利 W请公开 了 种外转子电机总成, 包括电机本体,驱动轴,传动装置,其中:驱动轴固定在传动装置 上,电机本体直接驱动驱动轴,电机本体有内径空间,传动装置安装在电机本体 W径空间 中。 此结构虽然在一定程度上进一步减少了占用空间, 而由于其原理 利 在外转子电 机的定子内部圆周空间上通过安装部件将传动装置安装在定子内径空间中, 因此无法在 没有内部空间的内转子电机上进行应用,有一定的局限性,同时其电机本体直接驱动轴, 然后通过安装在电机内径空间内的传动装置对驱动轴进 ί丁减速, 因此也仅为一定程度上 减少了占用空间, 但是结构仍然不够紧凑, 进一步地, 将传动装置为了获得更大传动比 时需要增加体积时, 也必然使得外转子电机增加内径体积才能实现该发明, 显然这并没 有解决实质的技术问题- 因此, 如何设计一种结构紧凑、 占用空间小! ¾i 衣机驱动机构, 是本 域技犬人员 冃前需要解决的技术问题。 发明内容
本发明的 t-的是提供一种结构紧凑、 占用空间小的洗衣机驱动机构。
本发 ¾所1^( 的实现上述目的的洗衣机驱动机构包括
用来产生转动动能的无转轴旋转体; 安装在所述旋转体上的齿轮减速机构, 用于从旋转体偏心位置处获取转动动能—, -并 对其进行减速或不减速处理;
连接所述齿轮减速机构的第一驱动部件, 用来把经过减速或不减速处理的转动动能 供应给洗衣机的相应执行部件。
优选地, 所述齿轮减速机构包括:
安装在所述旋转体偏离轴心位置处的输入齿轮轴, 用来随着旋转体的旋转而围绕其 轴心公转, 从而获取其转动动能;
连接所述输入齿轮轴并相对于所述旋转体自转的输入齿轮; 以及
与所述输入齿轮啮合连接的输出齿轮;
其中, 在所述输出齿轮中心处固定连接作为所述第一驱动部件的输出轴。
优选地, 本发明的洗衣机驱动机构还包括专用于输出不减速的转动动能的第二驱动 部件, 所述第二驱动部件是套装在所述输出轴上并可轴向滑动的输出轴套。
优选地, 本发明的所述齿轮减速机构还包括: 位于所述旋转体之外并与所述输入齿 轮啮合连接的中间驱动齿轮, 该中间驱动齿轮的轴心固定连接所述输出轴套。
在本发明的一个实施例中, 所述旋转体偏离轴心的位置处设有用来安装所述输入齿 轮轴的偏心通孔,所述输入齿轮轴可旋转地安装于所述偏心通孔中。所述输入齿轮包括: 固定连接所述输入齿轮轴一端的第一输入齿轮; 固定连接所述输入齿轮轴另一端的第二 输入齿轮, 该第二输入齿轮与所述输出齿轮啮合连接。
在本发明的另一个实施例中, 所述输入齿轮轴一端固定连接或者转动连接旋转体偏 离轴心的位置处。 所述输入齿轮包括固定连接在一起的第一输入齿轮和第二输入齿轮; 其中, 所述第一输入齿轮和第二输入齿轮的轴心分别与所述输入齿轮轴另一端转动连接 或者固定连接; 其中, 所述第二输入齿轮与所述输出齿轮啮合连接。
优选地, 所述中间驱动齿轮是一个与所述第一输入齿轮啮合连接并套装在所述输出 轴上的中间齿轮, 用于使所述第一输入齿轮通过与中间齿轮相互作用进行自转。
优选地, 本发明的所述齿轮减速机构还包括与所述中间齿轮啮合连接的离合装置, 当离合装置轴向滑动卡合旋转体时, 使输出轴套在中间齿轮驱动下, 按旋转体的旋转速 度进行旋转。
优选地, 本发明的旋转体是电机的转子。
相对现有技术, 本发明的实质技术点在于首次提出将动力源的旋转体, 如电机转子 或皮带轮作为齿轮减速装置的齿轮架, 通过齿轮架上的输入齿轮与其余齿轮减速装置部 件的连接配合, 并通过齿轮减速装置的输出齿轮与输出轴固定连接实现输出轴的减速输 τπ . .. „ -, , , -ρ 13 . ffi , TO T卞^;现 "米用 子 一 , ; 仕丄力 ¾ϊ直西 装置对输出轴进行减速, 结构不够紧凑, 且占用空间大, 尤其为轴向尺寸较大", 本发 明将动力源的旋转体同时作为齿轮减速装置的部件之一, 即真正实现了电机与齿轮减速 装置集的一体化, 大大提高了整个驱动部件的结构紧凑度、 减少占用空间, 尤其为轴向 尺寸, 同时由于结构紧凑, 避免了大量连接件的耗用, 从而进一步降低了生产成本。
还需要特别说明的是,对于各应用电机的领域来说,特别是属于家电的洗衣机领域, 如何提高电机及其减速装置的结构紧凑度以及降低占用空间, 同时又降低生产成本一直 所属领域的技术人员一直长期致力解决的技术问题, 因此本发明提出的带有齿轮减速装 置的电机或带有齿轮减速装置的皮带轮应用于家电领域, 尤其对于应用于洗衣机领域 后, 是具有非常进步意义的。
此外, 根据本发明提出将动力源的旋转体, 如电机转子或皮带轮作为齿轮减速装置 的齿轮架, 本领域的技术人员可以将本发明与现有关于双动力驱动结构的技术进行结合 得到结构更紧凑、 占用空间更小, 尤其为轴向尺寸更小的新型双动力洗衣机驱动结构。
同时, 对于本发明对于各部件上没有进行文字说明的相关结构, 如加强筋结构、 连 接轴承、 限位、 承重等结构等相信均为本领域技术人员的常规选择, 与本发明结合后都 不新颖性和创造性, 在此不再进行一一陈述。 附图说明
图 1为本发明所提供带有齿轮减速装置的电机第一种具体实施方式的传动示意图; 图 2为本发明所提供带有齿轮减速装置的电机第二种具体实施方式的传动示意图; 图 3为本发明所提供带有齿轮减速装置的电机第三种具体实施方式的传动示意图; 图 4为本发明所提供带有齿轮减速装置的电机第四种具^实^方式的传动示意图; 图 5为本发明所提供带有齿轮减速装置的电机第五种具 实 ΐ方式的传动示意图; 图 6为本发明所提供带有齿轮减速装置的电机第六种具体实施方式的传动示意图; 图 7为本发明所提供带有齿轮减速装置的电机第七种具体实施方式的传动示意图; 图 8为本发明所提供带有齿轮减速装置的电机第八种具体实施方式的传动示意图; 图 9为本发明所提供带有齿轮减速装置的电机第九种具体实施方式的传动示意图; 图 10为本发明所提供带有齿轮减速装置的电机第九种具体实施方式应用于洗衣机 领域作为洗衣机驱动器的立体结构示意图; - 图 11为图 10的剖视图;
图 12为图 10的立体部分爆炸图;
图 13为图 10、 11、 12所示的电机转子 23的立体结构示意图; „ ^ A. ^ ,n m
m 14 ^/图 13的剖视图;
图 15为图 13的立体结构爆炸图。
图 16为本发明所提供带有齿轮减速装置的皮带轮的一种具体实施方式的立体结构 示意图;
图 17为本发明所提供的洗衣机的第一种具体实施方式的结构图;
图 18为本发明所提供的洗衣机的第二种具体实施方式的结构图;
图 19为本发明所提供的洗衣机的第三种具体实施方式的结构图;
图 20为本发明所提供的洗衣机的第四种具体实施方式的结构图。
具体实施方式
本发明的核心是提供一种带有齿轮减速装置的电机, 轴向尺寸小、 结构紧凑、 占用 空间小。
为了使本技术领域的人员更好地理解本发明方案, 下面结合附图和具体实施方式对 本发明作进一步的详细说明。
需要指出的是, 本文中涉及的上、 下等方位词是以图 1至图 15中零部件位于图中 及零部件相互之间的位置来定义的, 只是为了表述技术方案的清楚及方便。 应当理解, 本文所采用的方位词不应限制本申请文件请求保护的范围。
需要指出的是, 本发明各实施方式中功能相同或相通的结构或构件在图中用相同的 标记进行标示。
可参考图 1至图 9, 一种驱动器, 包括齿轮减速装置 200、 动力源, 其中: 所述的 动力源的旋转体与齿轮减速装置 200的动力输入端连接, 所述的齿轮减速装置 200的动 力输出端与下级负载连接, 其它相关结构可参见下文所述的带有齿轮减速装置的电机的 第一种至第九种具体实施方式的任意一种实施方式。
同样, 可参考图 1至图 9, 一种洗衣机驱动机构, 包括齿轮减速装置 200、 动力源, 其中: 所述的动力源的旋转体与齿轮减速装置 200的动力输入端连接, 所述的齿轮减速 装置 200的动力输出端分别与洗涤机构和盛水机构固定连接, 所述的齿轮减速装置 200 的动力输入端为齿轮减速装置 200的输入齿轮轴, 所述的输入齿轮轴偏心地连接在动力 源的旋转体上, 其它相关结构可参见下文所述的带有齿轮减速装置的电机的第一种至第 九种具体实施方式的任意一种实施方式, 其它相关结构也可参见本发明所提供带有齿轮 减速装置的电机第九种具体实施方式应用于洗衣机领域作为洗衣机驱动器的实施方式 描述。
参考图 1, 所述的动力源为电机 100, 电机 100的转子 23作为动力源的旋转体得 到带有齿轮减速装置的电机, 图 1示出了带有齿轮减速装置的电机第一种具体实施方式 ' 。 , , 机 100为内转子电机 100,具体包括电机外壳(图未标记)、 电机定子 22和电机转子 23 ; 电机定子 22固定于电机外壳上, 电机转子 23同轴安装于电机定子 22内侧, 电机转子 23上设置有多个轴孔, 电机转子 23的上下两端还设置有上端盖和下端盖; 可以通过锁 紧螺钉将下端盖、 电机定子 22和上端盖固定; 在上端盖的上方还固定连接有安装板, 通过安装板可以将带有齿轮减速装置的电机安装在外接设备上。
所述带有齿轮减速装置的电机还包括输出轴 11, 输出轴 11同轴心设置于所述电机 转子 23的内部, 输出轴 11和电机转子 23之间可以设置含油轴承, 输出轴 11径向限定 电机转子 23, 并通过含油轴承实现输出轴 11和电机转子 23之间的相对旋转。
所述带有齿轮减速装置的电机还包括齿轮减速装置 200, 所述齿轮减速装置 200包 括输入齿轮轴 31、 第一齿轮 321、 第二齿轮 322、 中间齿轮 331和输出齿轮 332; 输入 齿轮轴 31插装于电机转子 23的轴孔内,输入齿轮轴 31和电机转子 23之间设置有含油 轴承,通过含油轴承输入齿轮轴 31和电机转子 23之间可以实现相对旋转;第一齿轮 321 和第二齿轮 322固装在输入齿轮轴 31的两端; 第一齿轮 321和中间齿轮 331啮合, 第 二齿轮 322和输出齿轮 332啮合。
中间齿轮 331套装在输出轴 11上, 与输出轴 11不固定; 输出齿轮 332与输出轴 11 固接, 可以通过圆柱销固定连接; 输出齿轮 332和下端盖之间还设置有滚动轴承, 可以 实现输出齿轮 332和下端盖之间的相对旋转,且同时限制输出齿轮 332的轴向和径向移 动。
这里需要说明的是, 可以在电机 100转子内插装多个输入齿轮轴和与之配合的第一 齿轮和第二齿轮; 电机 100转子的轴孔个数优选为 2~4个, 多个输入齿轮轴的布置可以 使得电机 100和齿轮减速装置 200的组合在工作时更加稳定; 当然也可以只在电机 100 转子上插装一个齿轮轴和与之配合的齿轮。
本实施方式工作时, 电机 100通电后, 驱动电机转子 23转动, 同时驱动与电机转 子 23连接的输入齿轮轴 31及与输入齿轮轴 31固装的第一齿轮 321和第二齿轮 322公 转, 由于中间齿轮 331与第一齿轮 321啮合且存在齿差, 可同时驱动输入齿轮轴 31 自 转, 通过第二齿轮 322与输出齿轮 332的啮合驱动输出齿轮 332转动, 最后驱动与输出 齿轮 332固接的输出轴 11转动; 由于第一齿轮 321、 第二齿轮 322、 中间齿轮 331和输 出齿轮 332之间存在齿差关系, 所以输出齿轮 332和电机转子 23之间会产生转速差, 驱动输出轴 11低速输出。
这里需要说明的是, 第一齿轮 321、 第二齿轮 322、 中间齿轮 331和输出齿轮 332 之间的齿差关系可以根据实际所需减速比调节确定。 体实施方式中, 中间齿轮 33 1和输出齿轮 332均
图 2至图 10所示的实施方式均为当所述的动力源为电机 100, 电机 100的转子 23 作为动力源的旋转体得到带有齿轮减速装置的电机时的实施方式。
参考图 2, 在第二种具体实施方式中, 所述齿轮减速装置 200包括双联齿轮 32、 中 间齿轮 331和输出齿轮 332; 双联齿轮 32套装在输入齿轮轴 3 Γ 上, 中间齿轮 331和 输出齿轮 332分别与双联齿轮 32的第一级齿轮 321和第二级齿轮 322啮合; 中间齿轮 331套装在输出轴 11上, 与输出轴 11不固定, 输出齿轮 332与输出轴 11固定连接; 其 中, 中间齿轮 331和输出齿轮 332均为外齿轮。
在第二种具体实施方式中, 输入齿轮轴 3 Γ 固定插装在电机转子 23上, 双联齿轮 32和输入齿轮轴 3 Γ 之间可以相对旋转, 当驱动电机转子 23转动时, 同时驱动双联齿 轮 32公转且自转,根据双联齿轮 32的第一级齿轮 321、第二级齿轮 322与中间齿轮 331、 输出齿轮 332之间的齿差关系同样可以达到输出轴 11低速输出的目的。
当然,也可以将输入齿轮轴 3 Γ 与电机转子 23转动连接,双联齿轮 32与输入齿轮 轴 3 Γ 固定连接, 同样可以实现输出轴 11低速输出。
在第二种具体实施方式或前述第一种具体实施方式中, 所述中间齿轮 331可以为外 齿轮, 也可以为内齿圈, 所述输出齿轮 332可以为外齿轮, 也可以为内齿圈, 从而使所 述齿轮减速装置 200可以有以下几种不同的实施方式。
参考图 3, 在第三种实施方式中, 输入齿轮轴 31转动插装于电机转子 23内, 第一 齿轮 321和第二齿轮 322固装在输入齿轮轴 31 的两端; 其中, 所述中间齿轮 331和所 述输出齿轮 332均为外齿轮。
参考图 4, 在第四种实施方式中, 输入齿轮轴 31转动插装于电机转子 23内, 第一 齿轮 321和第二齿轮 322固装在输入齿轮轴 31的两端; 其中, 所述中间齿轮 331为内 齿圈, 所述输出齿轮 332为外齿轮。
参考图 5, 在第五种实施方式中, 输入齿轮轴 31转动插装于电机转子 23内, 第一 齿轮 321和第二齿轮 322固装在输入齿轮轴 31的两端; 其中, 所述中间齿轮 331为外 齿轮, 所述输出齿轮 332为内齿圈。
参考图 6, 在第六种实施方式中, 输入齿轮轴 3 Γ 与电机转子 23固定连接, 双联 齿轮 32和输入齿轮轴 3 Γ 之间可以相对旋转, 中间齿轮 331和输出齿轮 332分别与双 联齿轮 32的第一级齿轮 321和第二级齿轮 322啮合; 其中, 所述中间齿轮 331为内齿 圈, 所述输出齿轮 332为外齿轮。
由于双联齿轮 32 两级齿轮的齿数不同, 所以还可以将双联齿轮 32 的第一级齿轮 32Γ 与输出齿轮 332啮合, 第二级齿轮 322 ' 与中间齿轮 331啮合, 其中中间齿轮 331 V:/ 3 l ¾i围, 332 , 万 , ^ /尸丌不。
上述几种实施方式在工作过程中与第一种具体实施方式的传动原理相同,这里不再 赘述。
需要指出的是, 所述齿轮减速装置 200除了上述几种具体实施方式外, 当然还可以 有其他的具体实施方式, 只要可以实现差动减速, 使输出轴和电机 100转子可以产生转 速差即可。
实际使用中, 有些外接设备在不同的工况下要求输出轴有不同的转速, 如洗衣机, 在洗涤工况下需要输出轴低速输出, 在脱水工况下需要输出轴可以高速输出, 使得洗涤 物可以完全被脱水。 为了实现外接设备不同工况的需求, 可以对上述带有齿轮减速装置 的电机做出进一步的改进。
进一步地, 所述带有齿轮减速装置的电机还包括离合机构 4, 离合机构 4设置于齿 轮减速装置 200和电机转子 23之间, 以便实现低速输出和高速输出的转换。
所述离合机构 4可以为电磁离合机构, 也可以为机械离合机构。 下面以电磁离合机 构为例进行说明。
具体的电磁离合机构可以参见本申请人的在先申请公开的电磁离合机构, 申请号为 CN201210084877. 4 , 同时电磁离合机构与其他部件的连接关系可以为: 电磁离合机构的 离合齿圈可以与中间齿轮 331啮合且轴向滑动连接, 安装板作为上啮合部件, 转子作为 下啮合部件。
这里需要说明的是, 离合齿圈和中间齿轮 331在任何工况下均处于啮合状态, 且两 者之间不能产生相对旋转。 当电磁离合机构通电后, 离合齿圈可以克服弹簧的弹力通过 中间齿轮 331轴向向上滑动, 使得离合齿圈和安装板卡合, 此时电机 100通电后, 可以 通过齿轮减速装置 200实现输出轴 11低速输出; 当电磁离合机构断电后, 在弹簧的回 复弹力作用下,离合齿圈通过中间齿轮 331轴向向下滑动,使得离合齿圈与安装板脱开, 同时与电机转子 23的卡合, 齿轮减速装置 200自锁, 此时电机 100通电后, 输出轴 11 和电机转子 23同速转动, 实现高速输出。
在工作过程中, 电机转子 23和输出轴 11转动时, 不可避免地会产生摩擦, 为了减 少摩擦, 可以在电机转子 23和输出轴 11之间设置平面轴承, 以减缓电机转子 23和输 出轴 11之间的转动摩擦, 延长工作寿命。
还可以对上述带有齿轮减速装置的电机做出更进一步的改进。
进一步地, 所述带有齿轮减速装置的电机还包括输出轴套 12, 所述输出轴套 12套 装在输出轴 11上, 输出轴套 12和输出轴 11之间可以设置含油轴承, 使输出轴套 12和 输出轴 11之间可以实现相对旋转。 八种实施方式中, 齿轮减速装置 200包括插装于电机转子 23内的输入齿轮轴 31, 固装 在输入齿轮轴 31两端的第一齿轮 321和第二齿轮 322, 第一齿轮 321与中间齿轮 331 啮合, 第二齿轮 322与输出齿轮 332啮合; 输出齿轮 332与输出轴 11固接; 中间齿轮 331和输出齿轮 332均为内齿圈。
中间齿轮 331与在输出轴套 12—端固定连接; 离合机构 4设置在输出轴套 12和电 机转子 23之间, 具体地, 离合机构 4的离合齿圈可以与中间齿轮 331啮合且轴向滑动 连接, 也可以通过花键套与输出轴套 12啮合且轴向滑动连接。 需要说明的是, 离合齿 圈不管是通过中间齿轮 331还是花键套与输出轴套 12连接, 在任何工况下, 均与中间 齿轮 331或花键套啮合且不能相对旋转。 在离合机构通电或断电作用下, 所述离合齿圈 可以与电机转子 23卡合或断开连接。
当离合齿圈与电机转子 23卡合时, 中间齿轮 331与电机转子 23锁死, 使齿轮减速 装置 200自锁,输出轴 11、齿轮减速装置 200、输出轴套 12和电机转子 23同转速输出。
当离合齿圈与电机转子 23断开连接时, 可以使离合齿圈与电机 100的固定件, 如 安装板卡合, 使得与离合机构 4连接的输出轴套 12处于固定状态, 通过齿轮减速装置 200, 输出轴 11可以实现低速输出;
此时,也可以使离合齿圈不与电机 100的固定件卡合,使离合齿圈处于不固定状态, 与离合齿圈连接的输出轴套 12也处于不固定状态, 在输出轴 11低速输出的同时, 输出 轴套 12也以一定的速比低速输出, 即可以实现复合动力输出。 这里需要说明的是, 当 输出轴 11 和输出轴套 12既可以是同向低速输出, 也可以是反向低速输出。 输出轴 11 和输出轴套 12的转向相同或相反, 取决于齿轮减速装置 200齿差比值的正负值, 在实 际应用中, 可以根据需要设定齿轮减速装置 200的齿差关系。
这里还需要说明的是, 本第八种实施方式所述的输出轴套的带有齿轮减速装置的电 机的齿轮减速装置 200同样可以有其他如图 1-7任意所示的具体实施方式, 具体如中间 齿轮 331和输出齿轮 332同样可以为内齿圈, 也可以为外齿轮; 也可以用双联齿轮来替 换第一齿轮 321和第二齿轮 322实现相同的功能。
进一步地, 当本第八种实施方式所提供带有齿轮减速装置的电机应用于洗衣机领域 作为洗衣机驱动器时, 可以将以上实施方式所述的输出轴 1 1 成为洗衣机的洗涤轴, 输 出轴套 12成为洗衣机的脱水轴, 并通过离合机构 4实现洗涤和脱水工况的转换, 具体 为:
当离合齿圈与电机转子 23断开连接时, 可以使离合齿圈与电机 100的固定件, 如 安装板卡合, 与离合齿圈连接的输出轴套 12处于固定状态, 通过齿轮减速装置 200, 输 田 实现低速输出, 即实现洗衣机的单驱动方式; 可以 ¾机 100 的固定件卡合, 使离合齿圈处于不固定状态, 与离合齿圈连接的输出轴套 12也处于不 固定状态, 在输出轴 11低速输出的同时, 输出轴套 12也以一定的速比低速输出, 即可 以实现复合动力输出, 即实现洗衣机的匀动力驱动方式, 实现洗涤功能。
当离合机构 4的离合齿圈与电机转子 23卡合时,中间齿轮 331与电机转子 23锁死, 使齿轮减速装置 200自锁, 输出轴 11、 齿轮减速装置 200、 输出轴套 12和电机转子 23 同转速输出, 实现脱水功能。
进一步地, 上述实施方式均为带有齿轮减速装置 200的内转子电机 100, 本发明当 然还可以包括带有齿轮减速装置 200的外转子电机 100的实施方式, 参见图 9, 图 9为 本发明所提供带有齿轮减速装置的电机第九种具体实施方式的传动示意图, 在该种实施 方式中, 该带有齿轮减速装置的电机包括电机 100本体, 所述电机 100本体为外转子电 机 100, 具体包括电机定子 22和电机转子 23, 电机转子 23同轴心设置于电机定子 22 外侧, 其它相关结构可参见第八种实施方式, 同时其所述的齿轮减速装置 200也可同本 发明中第一种至第七种中的任意一种实施方式。
进一步地, 本第九种具体实施方式以及根据第一种至第八种任意所述变化后得到的 实施方式同样也可以应用于洗衣机领域作为洗衣机驱动器, 同样是将具体实施方式所述 的输出轴 11成为洗衣机的洗涤轴 51, 输出轴套 12成为洗衣机的脱水轴 52 ; 同样以本 第九种具体实施方式为例, 具体可以参见图 10、 11、 12, 其中图 10为本发明所提供带 有齿轮减速装置的电机第九种具体实施方式应用于洗衣机领域作为洗衣机驱动器的立 体结构示意图; 图 1 1为图 10的剖视图; 图 12为图 10的立体部分爆炸图 (即为部件只 进行了不完全爆炸), 在该种实施方式中, 该带有齿轮减速装置的电机包括电机 100本 体, 所述电机 100本体为外转子电机 100, 具体包括电机定子 22和电机转子 23 ; 电机 转子 23同轴心设置于电机定子 22外侧, 电机转子 23上设置有多个轴孔, 电机定子 22 的上方通过定子安装盘 221与安装板 26固定连接, 固定连接的方式可以为螺钉紧固连 接, 当然也可以是其他固定连接方式, 通过安装板 26可以将带有齿轮减速装置的电机 安装在洗衣机上, 也可以将电机定子 22直接与安装板 26固定连接, 再通过安装板 26 将上述驱动器安装在洗衣机上。
电机转子 23可参见图 13、 14、 15, 具体包括: 所述的电机转子 23为外转子, 具体 包括转子壳体 231、 磁轭 232和若干永磁磁钢 233, 其中: 所述的永磁磁钢 233均匀间 隔地固定设置在转子壳体 231外侧壁上, 所述的磁轭 232位于永磁磁钢 233外部且与转 子壳体 231 固定连接; 所述的转子壳体 231侧面一端包括外延边 231a, 所述的外延边 231a便于永磁磁钢的粘贴工序操作;所述的转子壳体 231为一体铸铝结构;所述的转子 壁上还一体设有若干永磁磁钢 隔 234,
壳体 231上的均匀间隔分布, 所述的永磁磁钢定位间隔件 234通过铸铝与转子壳体同时 一体形成; 所述的转子壳体 231上设有与齿轮减速装置 200的输入齿轮轴 31进行插装 配合的轴孔 231c; 所述的轴孔 231c的数量为 1-10个, 优选为 2-5个; 所述的永磁磁钢 233靠近转子壳体 231侧面中部曲率半径大于两端的曲率半径, 即在永磁磁钢 233靠近 转子壳体 231侧面中部形成一圆弧形凸起。 本实施方式所述的电机转子 23的装配方法 可以是: 先将永磁磁钢 233均匀间隔地固定粘贴在转子壳体 231外侧壁上; 然后将磁轭 232覆盖在永磁磁钢 233外部,同时将磁轭 232与转子壳体 231固定连接。转子壳体 231 与磁轭 232通过槽榫配合机构实现两者的固定连接,当然也可以采用其他固定连接方式。
洗衣机的洗涤轴 51同轴安装于电机转子 23内, 洗涤轴 51和电机转子 23之间设置 有转子含油轴承(图未示出), 洗涤轴 51径向限定电机转子 23, 并通过转子含油轴承实 现洗涤轴 51和电机转子 23之间的相对旋转。
洗衣机的脱水轴 52套装在洗涤轴 51上, 脱水轴 52和所述洗涤轴 51之间设置有洗 漆轴含油轴承 80, 使脱水轴 52和洗涤轴 51可以相对旋转, 所述洗涤轴含油轴承 80的 数量可以为多个, 设置在不同位置, 使得脱水轴 52和洗涤轴 51的相对旋转更为稳定。
所述洗衣机驱动器还包括齿轮减速装置 200, 所述齿轮减速装置 200包括输入齿轮 轴 31、 第一齿轮 321、 第二齿轮 322、 中间齿轮 331和输出齿轮 332; 输入齿轮轴 31插 装于电机转子 23的轴孔内, 输入齿轮轴 31和电机转子 23之间设置有含油轴承 (图未 示出), 通过含油轴承使得输入齿轮轴 31和电机转子 23之间可以实现相对旋转; 第一 齿轮 321和第二齿轮 322固装在输入齿轮轴 31的两端; 第一齿轮 321和中间齿轮 331 啮合, 第二齿轮 322和输出齿轮 332啮合, 中间齿轮 331和输出齿轮 332均为内齿圈。
中间齿轮 331与所述脱水轴 52的一端固定连接, 固定连接方式可以是花键紧固套 接, 也可以是螺钉紧固连接, 也可以是其他固定连接方式; 输出齿轮 332与洗涤轴 51 固定连接, 优选地, 输出齿轮 332为注塑件, 具体在连接套 90上进行注塑得到, 连接 套 90又与洗涤轴 51通过花键紧固套接, 也可以是螺钉紧固连接, 也可以是其他固定连 接方式。
这里需要说明的是, 电机 100转子的轴孔可以设置为多个, 即可以在电机 100转子 内插装多个输入齿轮轴和与之配合的第一齿轮和第二齿轮; 多个输入齿轮轴的布置可以 使得电机 100和齿轮减速装置 200的组合在工作时更加稳定, 延长工作寿命。
所述洗衣机驱动器还包括离合机构 4,所述离合机构 4设置在脱水轴 52和电机转子 23之间, 以便实现洗涤工况和脱水工况的转换。
所述的电磁线圈机构包括电磁线圈 42和离合齿圈 41,电磁线圈 42可位于离合齿圈 , ! /以位于其外侧, 所述的电磁线圈 42可包括线圈、 、 离 合器盖板 (图均未具体示出和标记), 线圈绕设在线架上, 线架位于线圈保持架上, 离 合器盖板位于线圈保持架上方, 离合器盖板与线圈保持架连接后固定在定子安装盘 221 上, 离合齿圈 41套装在中间齿轮 331上, 离合齿圈 41和中间齿轮 331啮合且轴向滑动 连接。 这里需要说明的是, 离合齿圈 41 的内侧和中间齿轮 331 的外侧均设有用于两者 之间进行啮合的齿, 离合齿圈 41和中间齿轮 331在任何工况下均处于啮合状态, 且两 者之间不能产生相对旋转。 所述的线圈保持架、 离合器盖板、 离合齿圈 41 均含有导磁 材料, 三者之间形成一个闭合磁路, 即构成磁场。 进一步地, 当定子安装盘 221为导磁 材料时, 定子安装盘 221可以同时成为离合器盖板, 当定子安装盘 221为导磁材料时, 离合器盖板固定连接在定子安装盘 221上。 优选地, 在离合齿圈 41上端部固定连接弹 簧 (图未示出)。
当电磁离合机构通电后产生磁场,离合齿圈 41可以克服弹簧的弹力沿中间齿轮 331 轴向向上滑动, 使得离合齿圈 41与电机转子 23断开连接, 此时电机 100通电后, 可以 通过齿轮减速装置 200实现洗涤轴 51低速输出, 实现洗涤功能。
需要指出的是, 可以通过改变离合机构 4的固定方式实现普通输出和复合动力 (也 叫匀动力) 输出。
具体地, 当离合齿圈 41与电机转子 23断开连接时, 可使离合齿圈 41与定子安装 盘 221卡合, 此时与离合齿圈 41连接的中间齿轮 331和脱水轴 52处于固定状态, 从而 在洗涤工况时只有洗涤轴 51低速输出为普通洗涤输出, 也称为洗衣机单驱动方式,; 当 离合齿圈 41与电机转子 23断开连接且不固定, 这里的不固定是指离合齿圈 41不与任 何处于固定状态的部件卡合, 即与离合齿圈 41连接的中间齿轮 331和脱水轴 52也处于 不固定状态, 此时在洗涤轴 51低速输出的同时, 脱水轴 52也按一定的速比低速输出, 即可以实现复合动力输出, 也称为洗衣机匀动力驱动方式, 这里需要说明的是, 洗涤轴 51和脱水轴 52既可以同转向低速输出, 也可以反向输出。 洗涤轴 51和脱水轴 52的转 向相同或相反, 取决于齿轮减速机构齿差比值的正负值, 在实际应用中, 可以根据需要 设定齿轮减速机构的齿差关系。
进一步具体地, 在离合齿圈 41 在洗涤工况时不进行固定时, 且当应用的洗衣机为 波轮 400式或搅拌式洗衣机时,所述的波轮 400式或搅拌式洗衣机包括搅拌器 (波轮 400 为搅拌器的一种) 和内桶 500, 其洗涤方式为: Ί述的搅拌器与内桶 500分别与齿轮减 速装置 200的动力输出端连接, 洗衣机通过离合机构进行洗涤和脱水工况的转换, 洗涤 工况时. 搅拌器和内桶 500双向旋转, 脱水工况时, 搅拌器和内桶 500同向旋转; 洗涤 工况时, 所述的内桶 500与搅拌器随机根据阻力分配关系即时确定转速比, 并在转速比 . > >T , ~ ι
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进一步具体地, 在离合齿圈 41在洗涤工况时进行固定时, 且当应用的洗衣机为波 轮 400式或搅拌式洗衣机时, 所述的波轮 400式或搅拌式洗衣机包括搅拌器 (波轮 400 为搅拌器的一种) 和内桶 500, 其洗涤方式为: 所述的搅拌器与内桶 500分别与齿轮减 速装置 200的动力输出端连接, 洗衣机通过离合机构 4进行洗涤和脱水工况的转换, 洗 涤工况时, 内桶 500固定不动, 搅拌器旋转, 脱水工况时, 搅拌器和内桶 500同向旋转。
如上所述, 当应用的洗衣机为滚筒式洗衣机时, 所述的滚筒式洗衣机包括滚筒 600 和内桶 500, 其洗涤方式为: 所述的滚筒 600与内桶 500分别与齿轮减速装置 200的动 力输出端连接,洗衣机通过离合机构进行洗涤和脱水工况的转换,洗涤工况时,滚筒 600 和内桶 500双向旋转, 脱水工况时, 滚筒 600和内桶 500同向旋转; 洗涤工况时, 所述 的内桶 500与滚筒 600随机根据阻力分配关系即时确定转速比, 并在转速比进行双向旋 转, 所述的转速比是可变化的。
同样如上所述, 当应用的洗衣机为滚筒式洗衣机时, 所述的滚筒式洗衣机包括滚筒 600和内桶 500, 其洗涤方式为: 所述的滚筒 600与内桶 500分别与齿轮减速装置 200 的动力输出端连接, 洗衣机通过离合机构进行洗涤和脱水工况的转换, 洗涤工况时, 内 桶 500固定不动, 滚筒 600旋转, 脱水工况时, 滚筒 600和内桶 500同向旋转。
当电磁离合机构断电后, 磁场消失, 在弹簧的弹力作用下, 离合齿圈 41 沿中间齿 轮 331轴向向下滑动, 使得离合齿圈 41与电机转子 23卡合, 由于离合齿圈 41与中间 齿轮 331之间不产生相对旋转, 所以此时中间齿轮 331以及与中间齿轮 331连接的脱水 轴 52和电机转子 23锁死, 从而导致齿轮减速装置 200自锁, 洗涤轴 51、齿轮减速装置 200、 脱水轴 52和电机转子 23同转速转动, 实现脱水功能。
所述的离合齿圈 41的具体结构说明参见本申请人的在先专利申请, 申请号为 CN201210084877. 4中关于离合齿圈的相关文字说明。
所述的定子安装盘 221和电机转子 23上分别设有与离合齿圈 41的上插齿和下插齿 固定卡合的上插槽部件 (图未示出) 和下插槽部件 (231b)。
这里还需要说明的是, 将电机定子 22直接与安装板 26固定连接时, 上述的电磁离 合机构与定子安装盘 21 的连接关系则全部替换为电磁离合机构与安装板 26 的连接关 系。
同时需要说明的是, 本发明所述的定子安装盘 221、 安装板 26、 以及上插槽等结构 也同样可以参见本申请人的在先专利申请, 申请号为 CN201210084877. 4的结构设计, 同样可以根据实际需要, 也可以在安装板 26上固定设置轴承壳体等。
本发明也可以根据安装结构需求, 所述的离合齿圈 41 也可以通过花键 (具体可以 脱水轴 52啮合且轴向滑动连接, 其与上述的离合 」 轮 331 的功能与效果实质上是完全相同的。
这里还需要说明的是, 也可以将离合机构 4设置在齿轮减速装置 200的其他传动件 与电机转子 23之间或直接设置在齿轮减速装置 200的传动件之间进行卡合或断开连接 来实现洗涤工况和脱水工况的转换; 离合机构 4的设置只要可以实现洗衣机洗涤工况和 脱水工况的转换即可。
由于在脱水工况时, 脱水轴 52要承受洗涤衣物的重量, 为了限制脱水轴 52的轴向 移动, 可以在脱水轴 52和中间齿轮 331之间设置平面轴承、 平垫和弹性挡圈 (图均未 示出)来限制脱水轴 52在其轴线方向的移动, 同时还可以在脱水轴 52不同位置上设置 承重卡簧或承重垫片实现对脱水轴 52的承重作用。
为了使洗涤轴 51和脱水轴 52在脱水工况时能够更稳定地转动, 在脱水轴 52和安 装板 26之间设置有第一轴承 831, 在脱水轴 52和定子安装盘 221之间设置有第二轴承 832。
进一步地, 在洗涤轴 51和脱水轴 52之间设置有第一水封 (图未示出), 也叫小水 封, 在脱水轴 52和安装板 26之间设置有第二水封 60, 也叫大水封, 用于防止洗衣机工 作过程中洗涤水进入洗衣机驱动器内部。
以上具体实施方式所述的离合机构 4均为电磁离合机构, 当然地, 也可以是公知常 识中的机械离合机构, 相信本领域的技术人员在本发明基础上, 不需要花费创造性劳动 地将机械离合机构替代电磁离合机构。
由于上述实施方式所述的为实现各部件的连接、 承重、 轴向和径向限位、 密封作用 所用轴承、 卡簧、 垫片、 弹性挡圈、 平面轴承、 垫圈、 密封圈等结构均属于本领域技 术人员的常规设计手段, 本发明所述的实施方式可能存在对这些结构未能够做出完整 披露, 但相信这些是不具备新颖性和创造性的, 当然地, 具体设置也可以直接参见本 申请人的在先专利申请的文字描述, 申请号为 CN201210084877. 4。
同时以上实施方式所述的齿轮减速装置 200均为 NN型少齿差齿轮减速装置 200, 这可以使得本发明获得更大的传动比, 当然地, 根据实际需要所述的齿轮减速装置 200 还可以为 NGW齿轮减速装置 200, 具体可以为: 中间齿轮为内齿圈, 包括依次啮合的 中间齿轮、输入齿轮、输出齿轮,所述的中间齿轮可相对旋转地套装在所述的输出轴上, 输入齿轮为外齿轮并套装在输出齿轮轴上。本实施方式的其余相关结构可以参见其余任 意一种实施方式。
参见图 16, 当所述的动力源为以皮带轮 300输出的电机 100, 所述的皮带轮 300 作为动力源的旋转体, 得到带有齿轮减速装置 200的皮带轮 300, 所述的齿轮减速装置 i 入 可 300
300上, 所述的齿轮减速装置 200的输出齿轮与输出轴固定连接, 其它相关结构可参见 图 1至图 9所示的任意一种实施方式的相关描述。
当图 16所示的带有齿轮减速装置 200的皮带轮 300应用到洗衣机作为洗衣机驱动 器时, 具体相关结构可以参见图 10所示的本发明所提供带有齿轮减速装置的电机第九 种具体实施方式应用于洗衣机领域作为洗衣机驱动器的相关实施方式。
本发明所述的齿轮减速装置 200的具体实施方可以具体参见带有齿轮减速装置的电 机的每一种实施方式, 在此不再一一赘述。
参见图 17, 一种洗衣机, 包括内桶 500、 波轮 400、 齿轮减速装置 200、 动力源和 离合机构 4, 其中: 所述的动力源为电机 100, 所述的齿轮减速装置 200的输出轴与波 轮 400固定连接, 所述的齿轮减速装置 200的输出轴套与内桶 500固定连接, 电机 100 的转子作为动力源的旋转体与齿轮减速装置 200的动力输入端连接, 所述的离合机构 4 通过离与合状态切换实现齿轮减速装置 200的各部件之间的动力传动或锁定, 其余相关 部件可参见其他任意一种实施方式。
参见图 18, 一种洗衣机, 包括内桶 500、 波轮 400、 齿轮减速装置 200、 动力源和 离合机构 4, 其中: 所述的动力源为以皮带轮 300输出的电机 100, 所述的齿轮减速装 置 200的输出轴与波轮 400固定连接, 所述的齿轮减速装置 200的输出轴套与内桶 500 固定连接, 与电机 100连接的皮带轮 300作为动力源的旋转体与齿轮减速装置 200的动 力输入端连接, 所述的离合机构 4通过离与合状态切换实现齿轮减速装置 200的各部件 之间的动力传动或锁定, 其余相关部件可参见其他任意一种实施方式。
参见图 19, 一种洗衣机, 包括内桶 500、 滚筒 600、 齿轮减速装置 200、 动力源和 离合机构 4, 其中: 所述的动力源为电机 100, 所述的齿轮减速装置 200的输出轴与滚 筒 600固定连接, 所述的齿轮减速装置 200的输出轴套与内桶 500固定连接, 电机 100 的转子作为动力源的旋转体与齿轮减速装置 200的动力输入端连接, 所述的离合机构 4 通过离与合状态切换实现齿轮减速装置 200的各部件之间的动力传动或锁定,其余相关 部件可参见其他任意一种实施方式。
参见图 20, 一种洗衣机, 包括内桶 500、 搅拌器 700、 齿轮减速装置 200、 动力源 和离合机构 4, 其中: 所述的动力源为电机 100, 所述的齿轮减速装置 200的输出轴与 搅拌器 700固定连接, 所述的齿轮减速装置 200的输出轴套与内桶 500固定连接, 电机 100的转子作为动力源的旋转体与齿轮减速装置 200的动力输入端连接, 所述的离合机 构 4通过离与合状态切换实现齿轮减速装置 200的各部件之间的动力传动或锁定, 其余 相关部件可参见其他任意一种实施方式。 综上所述, 本发明所提供的一种洗衣机驱动机构包括: 用来产生转动动能的无转轴 旋转体 23 ; 安装在旋转体 23上的齿轮减速机构 200, 用于从旋转体 23偏心位置处获取 转动动能, 并对其进行减速或不减速处理; 连接齿轮减速机构的第一驱动部件 (例如, 图 1-12所示的输出轴 11 ),用来把经过减速或不减速处理的转动动能供应给洗衣机的相 应执行部件。 参见图 1-12及图 17-19。
上述的洗衣机相应执行部件可以是可执行洗涤和脱水作业的同一个执行部件如洗 衣机滚筒, 也可以是仅仅执行洗涤作业的波轮或搅拌器。
参见图 1-12, 本发明的齿轮减速机构 200包括: 安装在旋转体 23偏离轴心位置处 的输入齿轮轴 31,用来随着旋转体 23的旋转而围绕其轴心公转,从而获取其转动动能; 连接输入齿轮轴并相对于旋转体 23 自转的小直径输入齿轮; 以及与输入齿轮啮合连接 的大直径输出齿轮 332。
本发明的第一驱动部件是固定连接输出齿轮 332中心处的输出轴 11。
本发明的洗衣机驱动机构还包括专用于输出不减速转动动能的第二驱动部件, 该第 二驱动部件是套装在输出轴 11上并可轴向滑动的输出轴套 12。 第二驱动部件通常用于 需要采用两个执行部分分别进行洗涤和脱水的洗衣机, 对于这类洗衣机, 第一驱动部件 连接洗衣机的波轮或搅拌器, 第二驱动部件连接洗衣机内筒。
本发明的齿轮减速机构还包括: 位于所述旋转体 23之外并与所述输入齿轮啮合连 接的中间驱动齿轮 331, 该中间驱动齿轮 331的轴心固定连接所述输出轴套 12。 该中间 驱动齿轮 331至少具有两种功能。 功能之一是: 利用与其啮合连接的离合装置 4对旋转 体 23的卡合作用, 使输出轴套 12按旋转体 23的旋转速度驱动洗衣机内筒旋转; 功能 之二是: 当与其啮合连接的离合装置 4脱离旋转体 23时, 使输入齿轮相对于旋转体 23 进行自转。 也就是说, 中间驱动齿轮可以在输入齿轮随着输入齿轮轴 31进行公转而公 转的同时, 迫使输入齿轮相对于旋转体 23进行自转。
参见图 1-12, 旋转体 23轴心处开设有用来安装输出轴 11的轴心通孔, 输出轴 11 可旋转地安装于旋转体 23的轴心通孔中。
参见图 1、 图 3和图 4、 图 5、 图 8和图 9所示的实施例, 旋转体 23偏离轴心的位 置处设有用来安装输入齿轮轴 31的偏心通孔,输入齿轮轴 31可旋转地安装于偏心通孔 中, 并且其两端分别伸出偏心通孔。 在这些实施例中, 输入齿轮包括: 固定连接输入齿 轮轴 31—端的第一输入齿轮 321 ; 以及固定连接输入齿轮轴 31另一端的第二输入齿轮 322 , 该第二输入齿轮 322与输出齿轮 332啮合连接。
参见图 1、 图 3和图 4、 图 5、 图 8和图 9所示的实施例, 中间驱动齿轮是一个与第 一输入齿轮 321啮合连接并套装在输出轴套 12上的中间齿轮 331。其工作原理是,通过 离合装置 4的轴向滑动, 使中间齿轮 331处于不围绕旋转体轴心公转的状态, 从而使围 绕旋转体轴心公转的第一输入齿轮 321进行自转, 并进而带动输入齿轮轴 31和第二输 入齿轮 322进行自转。
更具体地说, 由于中间齿轮 331不进行公转,而第一输入齿轮 321在输入齿轮轴 31 驱动下围绕旋转体轴心公转, 因此在啮合连接的中间齿轮 331与第一输入齿轮 321之间 产生了相互作用力, 从而促使第一输入齿轮 321相对于旋转体自转, 并进而带动输入齿 轮轴 31和第二输入齿轮 322进行自转。
参见图 2、图 6和图 7所示的实施例,本发明的输入齿轮轴 31—端还可以固定连接 旋转体 23偏离轴心的位置处。此时,输入齿轮包括固定连接在一起的第一输入齿轮 ( 321 ) 和第二输入齿轮 (322), 该第一输入齿轮 (321 ) 和第二输入齿轮 (322 ) 可以是双联齿 轮。
此外, 如图 2、 图 6和图 7所示, 第一输入齿轮 321和第二输入齿轮 322的轴心分 别与输入齿轮轴 31另一端转动连接; 第二输入齿轮 322与输出齿轮 332啮合连接。
如图 1-12所示, 本发明的齿轮减速机构还包括与所述中间齿轮 311啮合连接的离 合装置 4, 当离合装置 4轴向滑动卡合旋转体 23时, 使输出轴套 12在中间齿轮 311驱 动下, 按旋转体 23的旋转速度进行旋转。
在图 2、 图 6和图 7所示的实施例中, 中间驱动齿轮是一个与第一输入齿轮 321啮 合连接并套装在输出轴套 12上的中间齿轮 331。
如上所述, 通过离合装置 4的轴向滑动, 可以使中间齿轮 331处于不围绕旋转体轴 心公转的状态, 从而使围绕旋转体轴心公转的第一输入齿轮 321进行自转, 进而带动第 二输入齿轮 322进行自转。
另一方面, 在图 2、 图 6和图 7所示的实施例中, 输入齿轮轴 31—端转动连接旋转 体偏离轴心的位置处。 此时, 输入齿轮包括与输入齿轮轴 31 另一端固定连接的具有第 一输入齿轮 321和第二输入齿轮 322的双联齿轮;并且第二输入齿轮 322与输出齿轮 332 啮合连接。第一输入齿轮 321啮合连接并套装在输出轴套 12上的中间齿轮 331, 以便第 一输入齿轮第一输入齿轮 321通过与中间齿轮相互作用进行自转。
如上所述, 通过离合装置 4的轴向滑动, 使中间齿轮 331处于不围绕旋转体轴心公 转的状态, 从而使围绕旋转体轴心公转的第一输入齿轮 321进行自转, 进而带动第二输 入齿轮 322和输入齿轮轴 31进行自转。
在本发明中, 中间齿轮 311啮合连接离合装置 4, 离合装置 4可以轴向滑动地套装 , ^ 在输出轴套 12上, 通过轴向滑动使离合装置 4卡合旋转体 23或脱离与腚转体 23的卡 合
具体地说, 本发明可以通过推动与中间齿轮 3 U啮合连接的离合装置 4的离合齿圈 41正方向轴向滑动,使离合装置 4的离合齿圈 41脱离与旋转体 23的卡合,从而使中间 齿轮 331进入不围绕旋转体轴心公转的状态,以便低速输出旋转体转动动能。也就是说, 当离合装置 4的离合齿圈 41脱离旋转体 23时, 中间齿轮 311因脱离旋转体 23而进入 不围绕旋转体 23轴心公转的状态, 导致第一输入齿轮得以自转, 进而带动第二齿轮自 转, 从而使输出轴 1 1实现了旋转体转动动能的低速输出。
本发明还可以通过推动与中间齿轮 311啮合连接离合齿圈 41反方向轴向滑动, 迫 使离合装置 4离合齿圈 41卡合旋转体 23, 从而使中间齿轮 331进入围绕旋转体轴心公 转的状态, 以便高速输出旋转体转动动能。 也就是说, 当离合装置 4卡合旋转体 23时, 造成中间齿轮 311与旋转体 23结合在一起, 迫使中间齿轮 311进入围绕旋转体 23轴心 公 ^转的状态, 使中间齿轮 311失去对第一输入齿轮 321进行自转的作用力, 导致第一输 出齿轮和第二输入齿轮均停止自转, 从而使输出轴 11 实现了旋转体转动动能的高速输 出。
以上对本发明进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式 进行了阐述, 以上实施方式的说明只是用于帮助理解本发明的方法及其核心思想。 应当 指出, 对于本技术领域的普通技术人员来说, 在不脱离本发明原理的前提下, 还可以对 本发明进行若干改进和修饰, 这些改进和修饰也落入本发明权利要求的保护范围内。

Claims

1、 一种洗衣机驱动机构, 其特征在于, 包括:
用来产生转动动能的无转轴旋转体;
安装在所述旋转体上的齿轮减速机构, 用于从旋转体偏心位置处获取转动动能, 并 对其进行减速或不减速处理;
连接所述齿轮减速机构的第一驱动部件, 用来把经过减速或不减速处理的转动动能 供应给洗衣机的相应执行部件。
2、 根据权利要求 1所述的洗衣机驱动机构, 其特征在于, 所述齿轮减速机构包括: 安装在所述旋转体偏离轴心位置处的输入齿轮轴, 用来随着旋转体的旋转而围绕其 轴心公转, 从而获取其转动动能;
连接所述输入齿轮轴并相对于所述旋转体自转的输入齿轮; 以及
与所述输入齿轮啮合连接的输出齿轮;
其中, 在所述输出齿轮中心处固定连接作为所述第一驱动部件的输出轴。
3、 根据权利要求 2所述的洗衣机驱动机构, 其特征在于, 还包括专用于输出不减 速的转动动能的第二驱动部件, 所述第二驱动部件是套装在所述输出轴上并可轴向滑动 的输出轴套。
4、 根据权利要求 3所述的洗衣机驱动机构, 其特征在于, 所述齿轮减速机构还包 括: 位于所述旋转体之外并与所述输入齿轮啮合连接的中间驱动齿轮, 该中间驱动齿轮 的轴心固定连接所述输出轴套。
5、 根据权利要求 4所述的洗衣机驱动机构, 其特征在于, 所述旋转体偏离轴心的 位置处设有用来安装所述输入齿轮轴的偏心通孔, 所述输入齿轮轴可旋转地安装于所述 偏心通孔中。
6、 根据权利要求 3或 4所述的洗衣机驱动机构, 其特征在于, 所述输入齿轮包括: 固定连接所述输入齿轮轴一端的第一输入齿轮; 以及
固定连接所述输入齿轮轴另一端的第二输入齿轮, 该第二输入齿轮与所述输出齿轮 啮合连接。
7、 根据权利要求 3或 4所述的洗衣机驱动机构, 其特征在于, 所述输入齿轮轴一 端固定连接或者转动连接旋转体偏离轴心的位置处。
8、 根据权利要求 7所述的洗衣机驱动机构, 其特征在于, 所述输入齿轮包括固定 连接在一起的第一输入齿轮和第二输入齿轮;
其中,所述第一输入齿轮和第二输入齿轮的轴心分别与所述输入齿轮轴另一端转动 连接或者固定连接;
其中, 所述第二输入齿轮与所述输出齿轮啮合连接。
9、 根据权利要求 8所述的洗衣机驱动机构, 其特征在于, 所述中间驱动齿轮是一 个与所述第一输入齿轮啮合连接并套装在所述输出轴上的中间齿轮, 用于使所述第一输 入齿轮通过与中间齿轮相互作用进行自转。
10、 根据权利要求 2或 4所述的洗衣机驱动机构, 其特征在于, 所述齿轮减速机构 还包括与所述中间齿轮啮合连接的离合装置, 当离合装置轴向滑动卡合旋转体时, 使输 出轴套在中间齿轮驱动下, 按旋转体的旋转速度进行旋转。
PCT/CN2013/001378 2013-04-11 2013-11-13 洗衣机驱动机构 WO2014166025A1 (zh)

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KR20150144324A (ko) 2015-12-24
US9850616B2 (en) 2017-12-26

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