WO2014154579A1 - Control module for an electric appliance - Google Patents

Control module for an electric appliance Download PDF

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Publication number
WO2014154579A1
WO2014154579A1 PCT/EP2014/055696 EP2014055696W WO2014154579A1 WO 2014154579 A1 WO2014154579 A1 WO 2014154579A1 EP 2014055696 W EP2014055696 W EP 2014055696W WO 2014154579 A1 WO2014154579 A1 WO 2014154579A1
Authority
WO
WIPO (PCT)
Prior art keywords
rod
control module
skirt
module according
orifice
Prior art date
Application number
PCT/EP2014/055696
Other languages
French (fr)
Inventor
Stéphane De Souza
Original Assignee
Valeo Systemes Thermiques
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Valeo Systemes Thermiques filed Critical Valeo Systemes Thermiques
Priority to CN201480024197.0A priority Critical patent/CN105164862B/en
Priority to KR1020157026496A priority patent/KR101746323B1/en
Priority to EP14711759.2A priority patent/EP2979328B1/en
Publication of WO2014154579A1 publication Critical patent/WO2014154579A1/en

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00—Air heaters
    • F24H3/02—Air heaters with forced circulation
    • F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429—For vehicles
    • F24H3/0441—Interfaces between the electrodes of a resistive heating element and the power supply means
    • F24H3/0447—Forms of the electrode terminals, e.g. tongues or clips
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/60—Connections between or with tubular conductors
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/42—Heating elements having the shape of rods or tubes non-flexible
    • H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
    • H05B3/50—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2250/00—Electrical heat generating means
    • F24H2250/02—Resistances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
    • H01R25/16—Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts
    • H01R25/161—Details
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016—Heaters using particular connecting means
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022—Heaters specially adapted for heating gaseous material
    • H05B2203/023—Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system

Definitions

  • the present invention relates to a control module of an electrical apparatus, and a heating module, in particular for a motor vehicle, comprising such a control module.
  • the invention applies in particular to the technical field of additional electric heating devices for motor vehicles.
  • Such heaters are particularly used in the first minutes of starting a motor vehicle, when the engine is not hot enough to ensure the supply of hot air in the passenger compartment of the vehicle.
  • This heating time is for example between 15 and 20 minutes for a Diesel type engine.
  • An additional heating device generally comprises a support frame on which are mounted parallel heating modules arranged to be traversed by a flow of air to be heated.
  • Each heating module comprises two electrodes between which are placed resistive elements of the positive temperature coefficient (PTC) type. Two opposite heat sinks are attached to the electrodes, so as to increase the exchange surface with the air flow to be heated.
  • PTC positive temperature coefficient
  • Each heating module thus comprises a positive terminal.
  • the positive terminals are electrically connected via the same electrically conductive connecting member to the positive terminal of a battery.
  • the negative terminal of each heating module is electrically connected to the negative terminal of the battery.
  • control module also called "Driver”.
  • the control module is mounted in a housing fixed to the support frame.
  • connection between the rod and the member does not allow the use of large electrical powers and is limited to powers below 1000 Watts because of the reduced contact between the rod and the organ which is only done by the inner surface of the orifice in contact with a corresponding surface of the rod.
  • the invention aims in particular to provide a simple, effective and economical solution to these problems.
  • a control module of an electrical apparatus comprising a connection member made of electrically conductive material and a rod supplying current to the member, one end of the rod being inserted into a hole of the organ, characterized in that the rod is inserted by force into a skirt of the member formed on the periphery of the orifice.
  • the force-fitting of one end of the rod in a skirt formed around the periphery of the orifice makes it possible to increase the contact surface between the rod and the connecting member, which allows the use of electrical appliances of higher power, for example 1200 Watts.
  • the increase of the contact surface allows a good control of the insertion force of the rod in the skirt, which is not possible when the contact surfaces are reduced as in the prior art.
  • connection of the rod to the member also ensures a better mechanical connection of the two parts.
  • the skirt is formed on a face of the member opposite to that from which the rod extends.
  • the free end of the rod is substantially flush with the free edge of the skirt.
  • the stem comprises a radial shoulder abutting on the member thus making it possible to control the positioning in force of the rod in the member.
  • an electrically insulating gasket mechanically holds the rod and the member, the gasket surrounding the end of the rod and extending on either side of the member through openings. of the organ.
  • the rod comprises at least one annular groove in which the electrically insulating lining extends, in order to improve the mechanical connection of the rod to the lining which is integral with the body.
  • the skirt is advantageously formed in one piece with the member which is made for example by a jogging operation.
  • the orifice, the skirt and the stem have a circular section.
  • the skirt has a diameter of the order of 4 mm and a height of between 1.5 mm and 2.5 mm.
  • the invention also relates to a heating device, in particular for a motor vehicle, comprising a module as described above and at least one heating module, one terminal of which is electrically connected to the aforementioned member.
  • the invention also relates to a method for assembling the module described above, characterized in that it comprises the steps of:
  • FIG. 1 is a front view of a heating device according to the prior art
  • FIG. 2 is a perspective view, from the front, of a control module of the heating device of FIG. 1,
  • FIG. 3 is a schematic perspective view in section of the connection of a rod to an electrical conduction member arranged in a module of Figure 2;
  • FIG. 4 is a perspective view of an electrical conduction member intended to be used in a control module according to the invention.
  • FIG. 5 is a schematic perspective view in section of the connection of a rod to an electrical conduction member according to the invention
  • FIG. 1 represents an additional electric heating device 10 according to the invention intended to equip a motor vehicle.
  • a heating device 10 is especially used in the first minutes of use of the motor vehicle, when the engine is not hot enough to ensure the supply of hot air into the passenger compartment of the vehicle.
  • This device 10 comprises a support frame 12 of parallelepiped shape on which are mounted heating modules 14 parallel and arranged to be traversed by a flow of air A to be heated.
  • the heating modules 14 are controlled by means of a control module 16 (FIG. 2) or "Driver" mounted in a housing 18 fixed to the support frame 12.
  • Each heating module 14 comprises two electrodes 20, 22, one of which corresponds to a positive terminal and the other to a negative terminal, between which resistive elements of the positive temperature coefficient type are placed.
  • Two opposed heat sinks 24 are fixed on the electrodes, so as to increase the exchange surface with the air flow to be heated.
  • the heat sinks 24 are for example formed of folded or corrugated metal ribbons.
  • Each heating module 14 thus comprises a positive terminal electrically connected to the positive terminal of a battery and a negative terminal electrically connected to the negative terminal of the battery via a printed circuit board 26 on which are soldered or mounted various electrical or electronic components 28.
  • the electrical connections between the electronic components 28 of the control module 16, the heating modules 14 and the battery are provided by electrically conductive members.
  • three conductive members 30a, 30b, 30c connect the negative terminals of the heating modules 14 to the printed circuit board 26.
  • Another conductive member 32 connects the positive terminal of the battery to the positive terminals of the various heating modules 14.
  • the various conductive members 30a, 30b, 30c, 32 are mechanically connected to one another and electrically insulated from each other by a plastic-molded over-molded packing 34 which acts as a support so that said conductive members 30a, 30b , 30c, 32 and the liner 34 form a unitary assembly.
  • the liner 34 is fixed on the printed circuit board.
  • the conductive member 32 is connected to the positive terminal of the battery via a metal rod 36, one end of which is inserted and held in an orifice of the member 32 (FIGS. 2 and 3).
  • the rod comprises two annular grooves 40 located on either side of the conductive member 32. Apertures 38 are formed in the thickness of the member 32 so as to allow the passage of the insulating liner 34 through the body. in the grooves 40 of the rod 36.
  • the rod 36 is in contact with the member 32 only by its surface 42 in contact with the inner surface 44 of the orifice, which is insufficient to transmit the electrical energy required for the operation of apparatus high power, especially greater than 1000 Watts.
  • FIG. 4 represents in isolation a conductive member 46 according to the invention which comprises a first 48, a second 50 and a third 52 tabs substantially parallel to each other, each tab being intended to be connected to a positive terminal of a module of FIG. heating 14 described with reference to Figure 1.
  • the first 48, second 50 and third 52 tabs are interconnected by a central portion 54, one end of which carries a fourth tab 56 extending opposite the third leg 52 and substantially perpendicular to it.
  • the fourth leg 56 of the member 46 comprises an orifice 58 whose periphery comprises a skirt 60 of substantially cylindrical shape which extends in the same direction as the first, second and third legs from the fourth leg 56.
  • one end of the rod 59 is force-fitted into the skirt 60 through the orifice 58 (FIGS. 4 and 5), the other end of the rod being intended to be connected to the positive terminal of the drums.
  • the rod 59 extends from the fourth leg 56 in a direction opposite the first 48, second 50 and third 52 tabs.
  • the rod 59 comprises a radial shoulder 62 allowing abutment of the rod 59 on the fourth leg 56 of the member 46, this shoulder 62 being positioned so that the mounting end face of the rod 59 is substantially flush with the free edge of the cylindrical skirt 60.
  • the end of the rod 59 also comprises an annular groove 64 formed to be positioned facing the face of the fourth tab 56 opposite the skirt 60.
  • the fourth leg 56 of the member comprises openings 66 for the passage of a synthetic lining 68 which is molded on either side of the fourth lug 56 and in the groove 64 of the rod.
  • the skirt 60 has a diameter of about 4 mm and a height of between 1.5 mm and 2.5 mm, which does not change the configuration of adjacent parts.
  • the cylindrical skirt 60 is made in one piece with the conductive member 46 by a trimming operation well known to those skilled in the art.
  • the skirt has a frustoconical shape and the end of the rod also has a frustoconical shape adapted to its insertion force into the skirt of the conductive member.

Abstract

The invention relates to a control module for an electric appliance, comprising a connection body (46) consisting of an electrically conductive material and a rod (59) for the power supply of the body, one end of the rod (59) being inserted into an opening (58) of the body (46), characterised in that the rod (59) is forcibly inserted into a cylindrical skirt of the conductive body, formed on the periphery of the opening (58).

Description

Module de commande d'un appareil électrique  Control module of an electrical appliance
La présente invention concerne un module de commande d'un appareil électrique, ainsi qu'un module de chauffage, notamment pour véhicule automobile, comportant un tel module de commande. The present invention relates to a control module of an electrical apparatus, and a heating module, in particular for a motor vehicle, comprising such a control module.
L'invention s'applique notamment au domaine technique des dispositifs de chauffage électriques additionnels pour véhicules automobiles. De tels dispositifs de chauffage sont notamment utilisés dans les premières minutes de démarrage d'un véhicule automobile, lorsque le moteur n'est pas suffisamment chaud pour assurer l'apport d'air chaud dans l'habitacle du véhicule. Ce temps de chauffe est par exemple compris entre 15 et 20 minutes pour un moteur de type Diesel.  The invention applies in particular to the technical field of additional electric heating devices for motor vehicles. Such heaters are particularly used in the first minutes of starting a motor vehicle, when the engine is not hot enough to ensure the supply of hot air in the passenger compartment of the vehicle. This heating time is for example between 15 and 20 minutes for a Diesel type engine.
Un dispositif de chauffage additionnel comprend en général un cadre support sur lequel sont montés des modules de chauffage parallèles agencés de façon à être traversés par un flux d'air à chauffer.  An additional heating device generally comprises a support frame on which are mounted parallel heating modules arranged to be traversed by a flow of air to be heated.
Chaque module de chauffage comprend deux électrodes entre lesquelles sont placés des éléments résistifs du type à coefficient de température positif (CTP). Deux dissipateurs thermiques opposés sont fixés sur les électrodes, de façon à augmenter la surface d'échange avec le flux d'air à chauffer.  Each heating module comprises two electrodes between which are placed resistive elements of the positive temperature coefficient (PTC) type. Two opposite heat sinks are attached to the electrodes, so as to increase the exchange surface with the air flow to be heated.
Chaque module de chauffage comprend ainsi une borne positive. Les bornes positives sont reliées électriquement par l'intermédiaire d'un même organe de liaison électriquement conducteur à la borne positive d'une batterie. La borne négative de chaque module de chauffage est reliée électriquement à la borne négative de la batterie.  Each heating module thus comprises a positive terminal. The positive terminals are electrically connected via the same electrically conductive connecting member to the positive terminal of a battery. The negative terminal of each heating module is electrically connected to the negative terminal of the battery.
Pour assurer la liaison électrique de cet organe jusqu'à la borne positive de la batterie, il est connu de former un orifice dans l'organe et d'y insérer une extrémité d'une tige métallique conductrice dont l'autre extrémité est mise en contact avec la borne positive de la batterie.  To ensure the electrical connection of this member to the positive terminal of the battery, it is known to form an orifice in the member and to insert one end of a conductive metal rod whose other end is placed in contact with the positive terminal of the battery.
Plus particulièrement, l'organe précité et la tige sont intégrés à un module de commande, également appelé « Driver ». Le module de commande est monté dans un boîtier fixé au cadre support.  More particularly, the aforementioned member and the rod are integrated in a control module, also called "Driver". The control module is mounted in a housing fixed to the support frame.
La liaison entre la tige et l'organe n'autorise pas l'utilisation de puissances électriques importantes et est limitée à des puissances inférieures à 1000 Watts du fait du contact réduit entre la tige et l'organe qui se fait uniquement par la surface interne de l'orifice en contact avec une surface correspondante de la tige. The connection between the rod and the member does not allow the use of large electrical powers and is limited to powers below 1000 Watts because of the reduced contact between the rod and the organ which is only done by the inner surface of the orifice in contact with a corresponding surface of the rod.
De plus, le maintien mécanique de la liaison entre la tige et l'organe s'avère insuffisant.  In addition, the mechanical maintenance of the connection between the rod and the body is insufficient.
L'invention a notamment pour but d'apporter une solution simple, efficace et économique à ces problèmes.  The invention aims in particular to provide a simple, effective and economical solution to these problems.
A cet effet, elle propose un module de commande d'un appareil électrique, comprenant un organe de liaison en matériau électriquement conducteur et une tige d'alimentation en courant de l'organe, une extrémité de la tige étant insérée dans un orifice de l'organe, caractérisé en ce que la tige est insérée à force dans une jupe de l'organe formée sur le pourtour de l'orifice.  For this purpose, it proposes a control module of an electrical apparatus, comprising a connection member made of electrically conductive material and a rod supplying current to the member, one end of the rod being inserted into a hole of the organ, characterized in that the rod is inserted by force into a skirt of the member formed on the periphery of the orifice.
Selon l'invention, le montage à force d'une extrémité de la tige dans une jupe formée sur le pourtour de l'orifice permet d'augmenter la surface de contact entre la tige et l'organe de liaison, ce qui autorise l'utilisation d'appareils électriques de plus forte puissance, par exemple de 1200 Watts.  According to the invention, the force-fitting of one end of the rod in a skirt formed around the periphery of the orifice makes it possible to increase the contact surface between the rod and the connecting member, which allows the use of electrical appliances of higher power, for example 1200 Watts.
De plus, l'augmentation de la surface de contact permet un bon contrôle de l'insertion en force de la tige dans la jupe, ce qui n'est pas possible lorsque les surfaces en contact sont réduites comme dans la technique antérieure.  In addition, the increase of the contact surface allows a good control of the insertion force of the rod in the skirt, which is not possible when the contact surfaces are reduced as in the prior art.
Enfin, la liaison de la tige à l'organe assure également une meilleure liaison mécanique des deux pièces.  Finally, the connection of the rod to the member also ensures a better mechanical connection of the two parts.
De préférence, la jupe est formée sur une face de l'organe opposée à celle depuis laquelle s'étend la tige.  Preferably, the skirt is formed on a face of the member opposite to that from which the rod extends.
Selon une autre caractéristique de l'invention, l'extrémité libre de la tige affleure sensiblement le bord libre de la jupe.  According to another characteristic of the invention, the free end of the rod is substantially flush with the free edge of the skirt.
Préférentiellement, la tige comprend un épaulement radial venant en butée sur l'organe permettant ainsi de contrôler le positionnement en force de la tige dans l'organe.  Preferably, the stem comprises a radial shoulder abutting on the member thus making it possible to control the positioning in force of the rod in the member.
Selon une autre caractéristique de l'invention, une garniture électriquement isolante maintient mécaniquement la tige et l'organe, la garniture entourant l'extrémité de la tige et s'étendant de part et d'autre de l'organe au travers d'ouvertures de l'organe.  According to another characteristic of the invention, an electrically insulating gasket mechanically holds the rod and the member, the gasket surrounding the end of the rod and extending on either side of the member through openings. of the organ.
Préférentiellement, la tige comprend au moins une gorge annulaire dans laquelle s'étend la garniture électriquement isolante, afin d'améliorer la liaison mécanique de la tige à la garniture qui est solidaire de l'organe. La jupe est avantageusement formée d'une seule pièce avec l'organe qui est réalisé par exemple par une opération de soyage. Preferably, the rod comprises at least one annular groove in which the electrically insulating lining extends, in order to improve the mechanical connection of the rod to the lining which is integral with the body. The skirt is advantageously formed in one piece with the member which is made for example by a jogging operation.
Dans une réalisation pratique de l'invention, l'orifice, la jupe et la tige ont une section circulaire. La jupe a un diamètre de l'ordre de 4 mm et une hauteur comprise entre 1 ,5 mm et 2,5 mm.  In a practical embodiment of the invention, the orifice, the skirt and the stem have a circular section. The skirt has a diameter of the order of 4 mm and a height of between 1.5 mm and 2.5 mm.
L'invention concerne également un dispositif de chauffage, notamment pour véhicule automobile, comportant un module tel que décrit précédemment et au moins un module de chauffage dont une borne est reliée électriquement à l'organe précité.  The invention also relates to a heating device, in particular for a motor vehicle, comprising a module as described above and at least one heating module, one terminal of which is electrically connected to the aforementioned member.
L'invention concerne encore un procédé d'assemblage du module décrit ci-dessus, caractérisé en ce qu'il comprend les étapes consistant à :  The invention also relates to a method for assembling the module described above, characterized in that it comprises the steps of:
- insérer une extrémité de la tige à force dans la jupe au travers de l'orifice jusqu'à ce que ladite extrémité affleure sensiblement le bord libre de la jupe ; puis à  inserting one end of the rod into the skirt forcefully through the orifice until said end is substantially flush with the free edge of the skirt; then to
- réaliser un contre-poinçonnage de la face d'extrémité de la tige insérée dans la jupe.  - Counter-punching the end face of the rod inserted into the skirt.
D'autres avantages et caractéristiques de l'invention apparaîtront à la lecture de la description suivante faite à titre d'exemple non limitatif et en référence aux dessins annexés dans lesquels :  Other advantages and characteristics of the invention will appear on reading the following description given by way of nonlimiting example and with reference to the appended drawings in which:
- la figure 1 est une vue de face d'un dispositif de chauffage selon la technique antérieure ;  - Figure 1 is a front view of a heating device according to the prior art;
- la figure 2 est une vue en perspective, de l'avant, d'un module de commande du dispositif de chauffage de la figure 1 ,  FIG. 2 is a perspective view, from the front, of a control module of the heating device of FIG. 1,
- la figure 3 est une vue schématique en perspective et en coupe de la liaison d'une tige à un organe de conduction électrique agencé dans un module de la figure 2 ;  - Figure 3 is a schematic perspective view in section of the connection of a rod to an electrical conduction member arranged in a module of Figure 2;
- la figure 4 est une vue en perspective d'un organe de conduction électrique destiné à être utilisé dans un module de commande selon l'invention ;  FIG. 4 is a perspective view of an electrical conduction member intended to be used in a control module according to the invention;
- la figure 5 est une vue schématique en perspective et en coupe de la liaison d'une tige à un organe de conduction électrique selon l'invention ;  - Figure 5 is a schematic perspective view in section of the connection of a rod to an electrical conduction member according to the invention;
La figure 1 représente un dispositif de chauffage électrique additionnel 10 selon l'invention, destiné à équiper un véhicule automobile. Un tel dispositif de chauffage 10 est notamment utilisé dans les premières minutes d'utilisation du véhicule automobile, lorsque le moteur n'est pas suffisamment chaud pour assurer l'apport d'air chaud dans l'habitacle du véhicule. FIG. 1 represents an additional electric heating device 10 according to the invention intended to equip a motor vehicle. Such a heating device 10 is especially used in the first minutes of use of the motor vehicle, when the engine is not hot enough to ensure the supply of hot air into the passenger compartment of the vehicle.
Ce dispositif 10 comprend un cadre support 12 de forme parallélépipédique sur lequel sont montés des modules de chauffage 14 parallèles et agencés de façon à être traversés par un flux d'air A à chauffer. Les modules de chauffage 14 sont commandés à l'aide d'un module de commande 16 (figure 2) ou « Driver » monté dans un boîtier 18 fixé au cadre support 12.  This device 10 comprises a support frame 12 of parallelepiped shape on which are mounted heating modules 14 parallel and arranged to be traversed by a flow of air A to be heated. The heating modules 14 are controlled by means of a control module 16 (FIG. 2) or "Driver" mounted in a housing 18 fixed to the support frame 12.
Chaque module de chauffage 14 comprend deux électrodes 20, 22 dont l'une correspond à une borne positive et l'autre à une borne négative, entre lesquelles sont placées des éléments résistifs du type à coefficient de température positif. Deux dissipateurs thermiques 24 opposés sont fixés sur les électrodes, de façon à augmenter la surface d'échange avec le flux d'air à chauffer. Les dissipateurs thermiques 24 sont par exemple formés de rubans métalliques plissés ou ondulés.  Each heating module 14 comprises two electrodes 20, 22, one of which corresponds to a positive terminal and the other to a negative terminal, between which resistive elements of the positive temperature coefficient type are placed. Two opposed heat sinks 24 are fixed on the electrodes, so as to increase the exchange surface with the air flow to be heated. The heat sinks 24 are for example formed of folded or corrugated metal ribbons.
Chaque module de chauffage 14 comprend ainsi une borne positive reliée électriquement à la borne positive d'une batterie et une borne négative reliée électriquement à la borne négative de la batterie par l'intermédiaire d'une carte de circuit imprimé 26 sur laquelle sont soudés ou montés différents composants électriques ou électroniques 28.  Each heating module 14 thus comprises a positive terminal electrically connected to the positive terminal of a battery and a negative terminal electrically connected to the negative terminal of the battery via a printed circuit board 26 on which are soldered or mounted various electrical or electronic components 28.
Les liaisons électriques entre les composants électroniques 28 du module de commande 16, les modules de chauffage 14 et la batterie sont assurées par des organes électriquement conducteurs.  The electrical connections between the electronic components 28 of the control module 16, the heating modules 14 and the battery are provided by electrically conductive members.
Plus particulièrement, trois organes conducteurs 30a, 30b, 30c relient les bornes négatives des modules de chauffage 14 à la carte de circuit imprimé 26.  More particularly, three conductive members 30a, 30b, 30c connect the negative terminals of the heating modules 14 to the printed circuit board 26.
Un autre organe conducteur 32 relie la borne positive de la batterie aux bornes positives des différents modules de chauffage 14.  Another conductive member 32 connects the positive terminal of the battery to the positive terminals of the various heating modules 14.
Les différents organes conducteurs 30a, 30b, 30c, 32 sont reliés mécaniquement les uns aux autres et isolés électriquement les uns des autres par une garniture 34 surmoulée en matériau synthétique et jouant le rôle de support de façon à ce que lesdits organes conducteurs 30a, 30b, 30c, 32 et la garniture 34 forment un ensemble unitaire. La garniture 34 est fixée sur la carte de circuit imprimé. L'organe conducteur 32 est relié à la borne positive de la batterie par l'intermédiaire d'une tige métallique 36 dont une extrémité est insérée et maintenue dans un orifice de l'organe 32 (figures 2 et 3). La tige comprend deux rainures annulaires 40 situées de part et d'autre de l'organe conducteur 32. Des ouvertures 38 sont formées dans l'épaisseur de l'organe 32 de manière à permettre le passage de la garniture isolante 34 au travers de l'organe et dans les rainures 40 de la tige 36. The various conductive members 30a, 30b, 30c, 32 are mechanically connected to one another and electrically insulated from each other by a plastic-molded over-molded packing 34 which acts as a support so that said conductive members 30a, 30b , 30c, 32 and the liner 34 form a unitary assembly. The liner 34 is fixed on the printed circuit board. The conductive member 32 is connected to the positive terminal of the battery via a metal rod 36, one end of which is inserted and held in an orifice of the member 32 (FIGS. 2 and 3). The rod comprises two annular grooves 40 located on either side of the conductive member 32. Apertures 38 are formed in the thickness of the member 32 so as to allow the passage of the insulating liner 34 through the body. in the grooves 40 of the rod 36.
Comme indiqué précédemment, la tige 36 est en contact avec l'organe 32 uniquement par sa surface 42 en contact avec la surface interne 44 de l'orifice, ce qui s'avère insuffisant pour transmettre l'énergie électrique nécessaire au fonctionnement d'appareils électriques de grande puissance, notamment supérieure à 1000 Watts.  As indicated above, the rod 36 is in contact with the member 32 only by its surface 42 in contact with the inner surface 44 of the orifice, which is insufficient to transmit the electrical energy required for the operation of apparatus high power, especially greater than 1000 Watts.
La figure 4 représente isolément un organe conducteur 46 selon l'invention lequel comprend une première 48, une deuxième 50 et une troisième 52 pattes sensiblement parallèles les unes aux autres, chaque patte étant destinée à être reliée à une borne positive d'un module de chauffage 14 décrit en référence à la figure 1. Les première 48, seconde 50 et troisième 52 pattes sont reliées entre elles par une partie centrale 54 dont une extrémité porte une quatrième patte 56 s'étendant à l'opposé de la troisième patte 52 et sensiblement perpendiculairement à celle-ci.  FIG. 4 represents in isolation a conductive member 46 according to the invention which comprises a first 48, a second 50 and a third 52 tabs substantially parallel to each other, each tab being intended to be connected to a positive terminal of a module of FIG. heating 14 described with reference to Figure 1. The first 48, second 50 and third 52 tabs are interconnected by a central portion 54, one end of which carries a fourth tab 56 extending opposite the third leg 52 and substantially perpendicular to it.
La quatrième patte 56 de l'organe 46 comprend un orifice 58 dont le pourtour comprend une jupe 60 de forme sensiblement cylindrique qui s'étend dans le même sens que les première, seconde et troisième pattes depuis la quatrième patte 56.  The fourth leg 56 of the member 46 comprises an orifice 58 whose periphery comprises a skirt 60 of substantially cylindrical shape which extends in the same direction as the first, second and third legs from the fourth leg 56.
Selon l'invention, une extrémité de la tige 59 est insérée à force dans la jupe 60 à travers l'orifice 58 (figures 4 et 5), l'autre extrémité de la tige étant destinée à être reliée à la borne positive de la batterie. Ainsi, la tige 59 s'étend depuis la quatrième patte 56 dans un sens opposé aux première 48, seconde 50 et troisième 52 pattes.  According to the invention, one end of the rod 59 is force-fitted into the skirt 60 through the orifice 58 (FIGS. 4 and 5), the other end of the rod being intended to be connected to the positive terminal of the drums. Thus, the rod 59 extends from the fourth leg 56 in a direction opposite the first 48, second 50 and third 52 tabs.
La tige 59 comprend un épaulement radial 62 permettant un montage en butée de la tige 59 sur la quatrième patte 56 de l'organe 46, cet épaulement 62 étant positionné de manière à ce qu'au montage la face d'extrémité de la tige 59 affleure sensiblement le bord libre de la jupe cylindrique 60. Après insertion de la tige 59 à l'intérieur de la jupe, une opération de contre poinçonnage est réalisée sur la face d'extrémité de la tige 59 pour réaliser une compression locale de la matière de la tige 59 sur la face interne de la jupe 60, ce qui permet de garantir une bonne tenue mécanique de la tige 59 sur l'organe 46 ainsi qu'un meilleur contact avec la jupe 60 pour une bonne transmission de l'énergie électrique. The rod 59 comprises a radial shoulder 62 allowing abutment of the rod 59 on the fourth leg 56 of the member 46, this shoulder 62 being positioned so that the mounting end face of the rod 59 is substantially flush with the free edge of the cylindrical skirt 60. After insertion of the rod 59 inside the skirt, a counter-punching operation is performed on the end face of the rod 59 to locally compress the material of the rod 59 on the inner face of the skirt 60, which ensures a good mechanical strength of the rod 59 on the member 46 and a better contact with the skirt 60 for good transmission of electrical energy.
L'extrémité de la tige 59 comprend également une rainure annulaire 64 formée de manière à être positionnée en regard de la face de la quatrième patte 56 opposée à la jupe 60. De manière similaire à ce qui a été décrit en référence à la figure 3, la quatrième patte 56 de l'organe comprend des ouvertures 66 pour le passage d'une garniture synthétique 68 venant se loger au moulage de part et d'autre de la quatrième patte 56 et dans la rainure 64 de la tige.  The end of the rod 59 also comprises an annular groove 64 formed to be positioned facing the face of the fourth tab 56 opposite the skirt 60. In a manner similar to that described with reference to FIG. , the fourth leg 56 of the member comprises openings 66 for the passage of a synthetic lining 68 which is molded on either side of the fourth lug 56 and in the groove 64 of the rod.
Dans une réalisation pratique de l'invention, la jupe 60 a un diamètre de l'ordre de 4 mm et une hauteur comprise entre 1 ,5 mm et 2,5 mm, ce qui ne modifie pas la configuration des pièces adjacentes.  In a practical embodiment of the invention, the skirt 60 has a diameter of about 4 mm and a height of between 1.5 mm and 2.5 mm, which does not change the configuration of adjacent parts.
La jupe cylindrique 60 est réalisée d'une seule pièce avec l'organe conducteur 46 par une opération de soyage bien connue de l'homme du métier.  The cylindrical skirt 60 is made in one piece with the conductive member 46 by a trimming operation well known to those skilled in the art.
Dans une variante de réalisation de l'invention non représentée, la jupe a une forme tronconique et l'extrémité de la tige a également une forme tronconique adaptée à son insertion à force dans la jupe de l'organe conducteur.  In an alternative embodiment of the invention not shown, the skirt has a frustoconical shape and the end of the rod also has a frustoconical shape adapted to its insertion force into the skirt of the conductive member.

Claims

REVENDICATIONS
1. Module de commande d'un appareil électrique, comprenant un organe (46) de liaison en matériau électriquement conducteur et une tige (59) d'alimentation en courant de l'organe, une extrémité de la tige (59) étant insérée dans un orifice (58) de l'organe (46), caractérisé en ce que la tige (59) est insérée à force dans une jupe de l'organe conducteur formée sur le pourtour de l'orifice (58). 1. Control module of an electrical apparatus, comprising a connecting member (46) of electrically conductive material and a rod (59) for supplying current to the member, one end of the rod (59) being inserted in an orifice (58) of the member (46), characterized in that the rod (59) is inserted by force into a skirt of the conductive member formed on the periphery of the orifice (58).
2. Module de commande selon la revendication 1 , caractérisé en ce que la jupe (60) est formée sur une face de l'organe (46) opposée à celle depuis laquelle s'étend la tige (59). 2. Control module according to claim 1, characterized in that the skirt (60) is formed on a face of the member (46) opposite to that from which extends the rod (59).
3. Module de commande selon la revendication 2, caractérisé en ce que l'extrémité libre de la tige (59) affleure sensiblement le bord libre de la jupe (60). 3. Control module according to claim 2, characterized in that the free end of the rod (59) is substantially flush with the free edge of the skirt (60).
4. Module de commande selon l'une des revendications précédentes, caractérisé en ce que la tige (59) comprend un épaulement radial venant en butée sur l'organe (46). 4. Control module according to one of the preceding claims, characterized in that the rod (59) comprises a radial shoulder abutting on the member (46).
5. Module de commande selon l'une des revendications précédentes, caractérisé en ce qu'une garniture (68) électriquement isolante maintient mécaniquement la tige et l'organe (46), la garniture (68) entourant l'extrémité de la tige (59) et s'étendant de part et d'autre de l'organe (46) au travers d'ouvertures de l'organe. 5. Control module according to one of the preceding claims, characterized in that an electrically insulating lining (68) mechanically holds the rod and the member (46), the lining (68) surrounding the end of the rod ( 59) and extending on either side of the member (46) through openings of the member.
6. Module de commande selon la revendication 4, caractérisé en ce que la tige (59) comprend au moins une gorge annulaire (64) dans laquelle s'étend la garniture électriquement isolante. 6. Control module according to claim 4, characterized in that the rod (59) comprises at least one annular groove (64) in which extends the electrically insulating gasket.
7. Module de commande selon l'une des revendications précédentes, caractérisé en ce que la jupe (60) est formée d'une seule pièce avec l'organe. 7. Control module according to one of the preceding claims, characterized in that the skirt (60) is formed integrally with the member.
8. Module de commande selon Tune des revendications précédentes, caractérisé en ce que la jupe (60) a un diamètre de Tordre de 4 mm et une hauteur comprise entre 1 ,5 mm et 2,5 mm. 8. Control module according to one of the preceding claims, characterized in that the skirt (60) has a diameter of the order of 4 mm and a height of between 1.5 mm and 2.5 mm.
9. Module de commande selon Tune des revendications précédentes, caractérisé en ce que l'orifice (58), la jupe (60) et la tige (59) ont une section circulaire. 9. Control module according to one of the preceding claims, characterized in that the orifice (58), the skirt (60) and the rod (59) have a circular section.
10. Dispositif de chauffage, notamment pour véhicule automobile, comportant un module de commande selon Tune des revendications précédentes et au moins un module de chauffage dont une borne est reliée électriquement à l'organe précité. 10. Heating device, especially for a motor vehicle, comprising a control module according to one of the preceding claims and at least one heating module, a terminal is electrically connected to the aforementioned member.
1 1. Procédé d'assemblage du module de commande selon Tune des revendications 1 à 8, caractérisé en ce qu'il comprend les étapes: 1 1. A method of assembling the control module according to one of claims 1 to 8, characterized in that it comprises the steps:
insérer à force une extrémité de la tige (59) dans la jupe (60) au travers de l'orifice (58) jusqu'à ce que ladite extrémité affleure sensiblement le bord libre de la jupe (60) ; puis à  forcibly inserting one end of the rod (59) into the skirt (60) through the orifice (58) until said end is substantially flush with the free edge of the skirt (60); then to
réaliser un contre-poinçonnage de la face d'extrémité de la tige (59) insérée dans la jupe (60).  counter-punching the end face of the rod (59) inserted into the skirt (60).
PCT/EP2014/055696 2013-03-26 2014-03-21 Control module for an electric appliance WO2014154579A1 (en)

Priority Applications (3)

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CN201480024197.0A CN105164862B (en) 2013-03-26 2014-03-21 Control module for electric equipment
KR1020157026496A KR101746323B1 (en) 2013-03-26 2014-03-21 Control module for an electric appliance
EP14711759.2A EP2979328B1 (en) 2013-03-26 2014-03-21 Control module, heating device and assembling method of said module

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FR1352739 2013-03-26
FR1352739A FR3004009B1 (en) 2013-03-26 2013-03-26 CONTROL MODULE OF AN ELECTRICAL APPARATUS

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EP2979328A1 (en) 2016-02-03
KR20150123292A (en) 2015-11-03
FR3004009B1 (en) 2017-02-17
EP2979328B1 (en) 2019-04-10
FR3004009A1 (en) 2014-10-03
CN105164862A (en) 2015-12-16
CN105164862B (en) 2018-12-25
KR101746323B1 (en) 2017-06-12

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