WO2014141737A1 - Cible de pulvérisation - Google Patents
Cible de pulvérisation Download PDFInfo
- Publication number
- WO2014141737A1 WO2014141737A1 PCT/JP2014/050980 JP2014050980W WO2014141737A1 WO 2014141737 A1 WO2014141737 A1 WO 2014141737A1 JP 2014050980 W JP2014050980 W JP 2014050980W WO 2014141737 A1 WO2014141737 A1 WO 2014141737A1
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- WIPO (PCT)
- Prior art keywords
- oxide
- phase
- powder
- sputtering
- sputtering target
- Prior art date
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- 238000005477 sputtering target Methods 0.000 title claims abstract description 49
- 239000002184 metal Substances 0.000 claims abstract description 69
- 229910052751 metal Inorganic materials 0.000 claims abstract description 69
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 14
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 14
- 239000000470 constituent Substances 0.000 claims abstract description 9
- 229910052804 chromium Inorganic materials 0.000 claims description 14
- 229910052796 boron Inorganic materials 0.000 claims description 6
- 229910052733 gallium Inorganic materials 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- 229910052715 tantalum Inorganic materials 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 229910052707 ruthenium Inorganic materials 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 3
- 229910052691 Erbium Inorganic materials 0.000 claims description 3
- 229910052693 Europium Inorganic materials 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 3
- 229910052779 Neodymium Inorganic materials 0.000 claims description 3
- 229910052772 Samarium Inorganic materials 0.000 claims description 3
- 229910052771 Terbium Inorganic materials 0.000 claims description 3
- 229910052775 Thulium Inorganic materials 0.000 claims description 3
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 3
- 229910052790 beryllium Inorganic materials 0.000 claims description 3
- 229910052792 caesium Inorganic materials 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 229910052732 germanium Inorganic materials 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052702 rhenium Inorganic materials 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 229910052712 strontium Inorganic materials 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 97
- 238000004544 sputter deposition Methods 0.000 abstract description 51
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000151 deposition Methods 0.000 abstract 1
- 230000008021 deposition Effects 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 94
- 239000000203 mixture Substances 0.000 description 24
- 230000005291 magnetic effect Effects 0.000 description 22
- 239000000758 substrate Substances 0.000 description 20
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 18
- 238000007731 hot pressing Methods 0.000 description 18
- 239000010408 film Substances 0.000 description 15
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- 229910000905 alloy phase Inorganic materials 0.000 description 10
- 238000009826 distribution Methods 0.000 description 10
- 238000010894 electron beam technology Methods 0.000 description 10
- 238000001755 magnetron sputter deposition Methods 0.000 description 10
- 239000011812 mixed powder Substances 0.000 description 10
- 239000000523 sample Substances 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
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- 229910052799 carbon Inorganic materials 0.000 description 9
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- 238000010298 pulverizing process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
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- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910010413 TiO 2 Inorganic materials 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
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- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 229910020707 Co—Pt Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- 239000010419 fine particle Substances 0.000 description 1
- 238000001513 hot isostatic pressing Methods 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
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Images
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/64—Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent
- G11B5/65—Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent characterised by its composition
- G11B5/658—Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent characterised by its composition containing oxygen, e.g. molecular oxygen or magnetic oxide
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
- G11B5/851—Coating a support with a magnetic layer by sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
Definitions
- the present invention relates to a sputtering target used for forming a thin film of a magnetic recording medium.
- the present invention relates to a sputtering target having a structure in which an oxide phase is dispersed in a metal phase containing Co as a main component.
- a ferromagnetic alloy containing Co as a main component is used for the magnetic crystal particles, and an oxide is used for the nonmagnetic material.
- Such a granular structure type magnetic thin film is produced by sputtering a sputtering target having a structure in which an oxide phase is dispersed in a metal phase onto a substrate by a magnetron sputtering apparatus.
- deposits on the thin film forming substrate called particles are a problem in the sputtering process. It is known that many of the particles generated during film formation are oxides in the target. It is considered that abnormal discharge occurs on the sputtering surface of the target during sputtering, and that the oxide falls off from the sputtering surface of the target as a cause of generation of particles. In recent years, as the recording density of hard disk drives has increased, the flying height of the magnetic head has become smaller, so the size and number of particles allowed in magnetic recording media have become increasingly severely limited. .
- Patent Documents 1 to 8, etc. Various techniques are known regarding a sputtering target having a structure in which an oxide phase is dispersed in a metal phase, and a method for producing the sputtering target.
- Patent Document 1 when mixing and pulverizing raw material powder with a ball mill or the like, a primary sintered body powder obtained by mixing, sintering, and pulverizing a part of the raw material powder in advance is mixed to oxidize.
- a method for reducing the generation of particles while minimizing the target structure by suppressing the aggregation of objects is disclosed.
- the oxide when producing a sputtering target in which an oxide phase is dispersed in a metal phase, the oxide may aggregate, and this aggregated oxide may cause particles during sputtering.
- the oxide phase in order to suppress the generation of such particles, the oxide phase is finely dispersed in the metal phase.
- an object of the present invention is to provide a sputtering target that generates less particles during sputtering.
- the present inventors have conducted intensive research, and as a result, by adding Mn to each of the metal phase and the oxide phase, it becomes possible to reduce particle generation more effectively.
- the inventors have found that the yield during film formation can be improved.
- the present invention 1) A sintered sputtering target having a structure in which a metal phase and an oxide phase are uniformly dispersed, wherein the metal phase contains Co, Pt, and Mn as components, and the oxide phase contains at least Mn as a component.
- a sputtering target comprising an oxide 2 The sputtering target according to 1) above, wherein a part of the metal phase is a Pt—Mn phase, 3)
- the oxide phase further includes Al, B, Ba, Be, Bi, Ca, Ce, Co, Cr, Cs, Cu, Dy, Er, Eu, Fe, Ga, Gd, Ge, Hf, Ho, La, From Li, Lu, Mg, Mo, Nb, Nd, Ni, Pr, Sb, Sc, Si, Sm, Sn, Sr, Ta, Tb, Te, Ti, Tm, V, W, Y, Yb, Zn, Zr
- 4) The sputtering target according to any one of 1) to 3) above, wherein the oxide phase is a composite oxide containing Mn as one of the constituent components.
- the sputtering target of the present invention has an excellent effect that the amount of particles generated during sputtering can be reduced and the yield during film formation can be improved.
- the sputtering target of the present invention is a sintered sputtering target having a structure in which a metal phase and an oxide phase are uniformly dispersed, wherein the metal phase contains Co, Pt, and Mn as components, and the oxide phase is at least It contains an oxide containing Mn as a constituent component.
- a Co—Pt alloy is a material that has been known for a long time as a magnetic crystal grain, but it contains Mn in addition to Co and Pt as a component of the metal phase, and the oxide phase is at least Mn. It is important in the present invention to contain an oxide containing as a constituent component.
- Patent Documents 5 to 6 disclose that a sintered body sputtering target made of a ferromagnetic alloy and a nonmetallic inorganic material contains an oxide of Mn as an inorganic material. It does not teach a technique for improving adhesion by containing Mn in both the phase and the oxide phase.
- the sputtering target of the present invention includes a case where a part of the metal phase is a Pt—Mn phase.
- the Pt—Mn phase can improve the adhesion with the oxide phase, and since the Pt—Mn phase is a stable form, the Pt—Mn phase itself does not cause particles. It is effective in suppressing the generation of particles.
- the Mn content ratio in the metal phase it is desirable to adjust the Mn content ratio in the metal phase to 0.5% or more and 20% or less in the atomic ratio in the metal phase.
- the content ratio of Mn in the metal phase is less than 0.5%, the effect of increasing the adhesion with the oxide phase is reduced, and thus the generation of particles may not be sufficiently suppressed.
- it is larger than 20% the toughness of the sputtering target is lowered, and there may be a problem that the target breaks during sputtering.
- composition (100- ⁇ - ⁇ - ⁇ ) Co- ⁇ Pt- ⁇ Mn- ⁇ M (wherein ⁇ is 5 ⁇ ⁇ ⁇ 30, ⁇ is 0.5 ⁇ ⁇ ⁇ 20, and ⁇ is 0.5 ⁇ The condition of ⁇ ⁇ 20 is satisfied.
- the M means an additive metal element described later.
- the range of the above composition is a range for improving the magnetic characteristics as the recording layer of the hard disk medium, and is outside this range and has the characteristics as the recording layer, so that the amount of particles generated during sputtering can be reduced. It does not impair the excellent effect.
- the oxide phase further includes Al, B, Ba, Be, Bi, Ca, Ce, Co, Cr, Cs, Cu, Dy, Er, Eu, Fe, Ga, Gd, Ge, Hf, Ho, La, Li, Lu, Mg, Mo, Nb, Nd, Ni, Pr, Sb, Sc, Si, Sm, Sn, Sr, Ta, Tb, Te, Ti, Tm, V, W, Y,
- an oxide containing one or more elements selected from Yb, Zn, and Zr as a constituent component is also included.
- the sputtering target of the present invention includes a case where the oxide phase is a complex oxide having Mn as one of the constituent components. Mn oxides easily form complex oxides with other oxides. In this case, however, the adhesion between the metal phase and the oxide phase will be further improved, so the generation of particles will be more effectively suppressed. can do.
- the metal phase further contains Ag, Au, B, Cr, Cu, Fe, Ga, Ge, Mo, Nb, Ni, Pd, Re, Rh, Ru, Sn, The case where one or more elements selected from Ta, W, V, and Zn are contained is also included. These metal components can be appropriately added according to the desired magnetic properties.
- the sputtering target of the present invention includes a case where the oxide phase is 10% or more and less than 55% by volume in the sputtering target.
- the volume ratio of the oxide phase is 10% or more and less than 55% by volume in the sputtering target.
- the magnetic properties can be further improved in the formed magnetic thin film.
- the volume ratio of the oxide phase is less than 10%, the effect of the oxide blocking the magnetic interaction between the magnetic particles is reduced, and when the volume ratio of the oxide phase is 55% or more, Since the dispersibility of the oxide phase is deteriorated, a problem that the amount of particles increases may occur.
- the volume ratio of the oxide phase can be obtained from the area ratio of the oxide phase at an arbitrary cut surface of the sputtering target.
- the volume ratio of the oxide phase in the sputtering target can be the area ratio at the cut surface.
- the area ratio can be obtained as an average by observing a region of approximately 1 mm 2 or more in order to reduce variation due to the observation place.
- the sputtering target of the present invention can be produced, for example, by the following method.
- Co powder, Pt powder, and Mn powder are prepared as metal powder.
- metal powders preferably have a particle size in the range of 1 to 10 ⁇ m.
- the particle size is 1 to 10 ⁇ m, more uniform mixing is possible, and segregation and coarse crystallization of the sintered target can be prevented.
- the metal powder is larger than 10 ⁇ m, the oxide phase may not be finely dispersed.
- the metal powder is smaller than 1 ⁇ m, the influence of the oxidation of the metal powder may be a problem.
- this particle size range is a preferable range, and that deviating from this range is not a condition for denying the present invention.
- Mn oxide powder and oxide powder composed of other elements as required are prepared.
- Mn 3 O 4 powder or Mn 2 O 3 powder can be used as the Mn oxide powder.
- the average particle size of the oxide powder is larger than 5 ⁇ m, a coarse oxide phase may be formed after sintering, and when smaller than 0.2 ⁇ m, the oxide powder may be aggregated. is there.
- this range is merely a preferable range, and it should be understood that deviating from this range is not a condition for denying the present invention.
- the raw material powder is measured so that it may become a desired composition, and it mixes also using a well-known method, such as a ball mill, also as a grinding
- a well-known method such as a ball mill, also as a grinding
- an inert gas in the pulverization vessel to suppress oxidation of the raw material powder.
- the mixed powder thus obtained is molded and sintered by a hot press method in a vacuum atmosphere or an inert gas atmosphere.
- various pressure sintering methods such as a plasma discharge sintering method can be used.
- the hot isostatic pressing is effective for improving the density of the sintered body.
- the holding temperature for sintering depends on the composition but is often in the range of 700 ° C. to 1100 ° C.
- the sputtering target of the present invention can be manufactured.
- the sputtering target manufactured in this way has an excellent effect that the amount of particles generated during sputtering can be reduced and the yield during film formation can be improved.
- Example 1 A Co—Cr—Pt—Mn powder having an average particle diameter of 10 ⁇ m prepared by a gas atomization method was prepared as a metal powder, and an MnO powder having an average particle diameter of 3 ⁇ m and a Y 2 O 3 powder having an average particle diameter of 3 ⁇ m were prepared as oxide powders. And it weighed so that the total weight might be 2000g with the following composition ratios. Weighing composition (number ratio): 65Co-5Cr-15Pt-5Mn-5MnO-5Y 2 O 3
- Each of the weighed powders was enclosed in a ball mill pot having a capacity of 10 liters together with zirconia balls as a grinding medium, and mixed by rotating for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the conditions for hot pressing are a vacuum atmosphere, a heating rate of 300 ° C / hour, and a holding temperature of 100.
- the temperature was 0 ° C. and the holding time was 2 hours, and the pressure was increased from 30 MPa until the end of the heating. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, Pt, and Mn as components.
- an oxide phase was a Mn oxide and a Y oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds. The number of particles adhering to the substrate was measured with a particle counter. The number of particles at this time was 13.
- Each of the weighed powders was enclosed in a ball mill pot having a capacity of 10 liters together with zirconia balls as a grinding medium, and mixed by rotating for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the conditions for hot pressing are a vacuum atmosphere, a heating rate of 300 ° C / hour, and a holding temperature of 100.
- the temperature was 0 ° C. and the holding time was 2 hours, and the pressure was increased from 30 MPa until the end of the heating. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, Pt, and Mn as components. Furthermore, it was confirmed that a part of the metal phase was a Pt—Mn phase.
- the oxide phase was confirmed to be Mn oxide and Y oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds. The number of particles adhering to the substrate was measured with a particle counter. At this time, the number of particles was eight.
- Co powder having an average particle diameter of 3 ⁇ m, Cr powder having an average particle diameter of 5 ⁇ m, and Pt powder having an average particle diameter of 3 ⁇ m were prepared as metal powder, and Y 2 O 3 powder having an average particle diameter of 3 ⁇ m was prepared as oxide powder. And it weighed so that the total weight might be 1850g with the following composition ratios. Weighing composition (number ratio of molecules): 70Co-5Cr-15Pt-10Y 2 O 3
- each weighed powder was enclosed in a ball mill pot with a capacity of 10 liters together with zirconia balls as a grinding medium, and rotated and mixed for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the hot pressing conditions were a vacuum atmosphere, a heating rate of 300 ° C./hour, a holding temperature of 1000 ° C., and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of heating to the end of holding. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, and Pt as components.
- This metal phase was a uniform alloy phase of Co—Cr—Pt.
- an oxide phase was Y oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds.
- the number of particles adhering to the substrate was measured with a particle counter. The number of particles at this time was 52, which was larger than those in Examples 1 and 2.
- each weighed powder was enclosed in a ball mill pot with a capacity of 10 liters together with zirconia balls as a grinding medium, and rotated and mixed for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the hot pressing conditions were a vacuum atmosphere, a heating rate of 300 ° C./hour, a holding temperature of 1000 ° C., and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of heating to the end of holding. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, and Pt as components.
- the oxide phase was confirmed to be Mn oxide and Y oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds.
- the number of particles adhering to the substrate was measured with a particle counter. The number of particles at this time was 27, which was larger than those in Examples 1 and 2.
- each weighed powder was enclosed in a ball mill pot with a capacity of 10 liters together with zirconia balls as a grinding medium, and rotated and mixed for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the hot pressing conditions were a vacuum atmosphere, a heating rate of 300 ° C./hour, a holding temperature of 1000 ° C., and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of heating to the end of holding. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, Pt, and Mn as components.
- an oxide phase was Y oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds.
- the number of particles adhering to the substrate was measured with a particle counter.
- the number of particles at this time was 82, which was larger than those in Examples 1 and 2.
- each weighed powder was enclosed in a ball mill pot with a capacity of 10 liters together with zirconia balls as a grinding medium, and rotated and mixed for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the hot pressing conditions were a vacuum atmosphere, a heating rate of 300 ° C./hour, a holding temperature of 1000 ° C., and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of heating to the end of holding. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, Pt, and Mn as components. Furthermore, it was confirmed that a part of the metal phase was a Pt—Mn phase. Further, it was confirmed that the oxide phase was a complex oxide containing Si and Mn and Si oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds. The number of particles adhering to the substrate was measured with a particle counter. The number of particles at this time was 12.
- Example 4 Co powder having an average particle size of 3 ⁇ m, Cr powder having an average particle size of 5 ⁇ m, Pt powder having an average particle size of 3 ⁇ m, Mn powder having an average particle size of 20 ⁇ m, and Ru powder having an average particle size of 10 ⁇ m are used as the oxide powder. Mn 2 O 3 powder having a diameter of 3 ⁇ m and TiO 2 powder having an average particle diameter of 1 ⁇ m were prepared. And it weighed so that the total weight might become 2100g with the following composition ratios. Weighing composition (ratio of the number of molecules): 62.5Co-5Cr-15Pt-5Mn-5Ru-2.5Mn 2 O 3 -5TiO 2
- each weighed powder was enclosed in a ball mill pot with a capacity of 10 liters together with zirconia balls as a grinding medium, and rotated and mixed for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the hot pressing conditions were a vacuum atmosphere, a heating rate of 300 ° C./hour, a holding temperature of 1000 ° C., and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of heating to the end of holding. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, Pt, Mn, and Ru as components. Furthermore, it was confirmed that a part of the metal phase was a Pt—Mn phase. It was also confirmed that the oxide phase was a complex oxide containing Mn and Ti as components.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds. The number of particles adhering to the substrate was measured with a particle counter. At this time, the number of particles was seven.
- the cut surface of the sintered body was polished, and the area ratio of the oxide phase when observed on the polished surface in the range of 1 mm 2 was 21%. That is, the volume ratio of the oxide phase in the target was 21%.
- Co powder with an average particle size of 3 ⁇ m, Cr powder with an average particle size of 5 ⁇ m, Pt powder with an average particle size of 3 ⁇ m, Mn powder with an average particle size of 20 ⁇ m, Ru powder with an average particle size of 10 ⁇ m as the metal powder are used as oxide powders.
- Mn 2 O 3 powder having a diameter of 3 ⁇ m and TiO 2 powder having an average particle diameter of 1 ⁇ m were prepared. And it weighed so that the total weight might be 1650g with the following composition ratios. Weighing composition (ratio of molecular number): 37.5Co-5Cr-15Pt-5Mn-5Ru-2.5Mn 2 O 3 -30TiO 2
- each weighed powder was enclosed in a ball mill pot with a capacity of 10 liters together with zirconia balls as a grinding medium, and rotated and mixed for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the hot pressing conditions were a vacuum atmosphere, a heating rate of 300 ° C./hour, a holding temperature of 1000 ° C., and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of heating to the end of holding. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Cr, Pt, Mn, and Ru as components. Furthermore, it was confirmed that a part of the metal phase was a Pt—Mn phase. It was also confirmed that the oxide phase was a complex oxide and Ti oxide containing Mn and Ti as components.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds. The number of particles adhering to the substrate was measured with a particle counter. The number of particles at this time was 82.
- the cut surface of the sintered body was polished, and the area ratio of the oxide phase when observed on the polished surface in the range of 1 mm 2 was 57%. That is, the volume ratio of the oxide phase in the target was 57%. Compared with Example 4 in which the volume ratio of the oxide phase was 21%, it was confirmed that the particles increased significantly.
- Example 5 A Co—Pt—Mn powder having an average particle diameter of 10 ⁇ m prepared by a gas atomization method was prepared as a metal powder, and a MnO powder having an average particle diameter of 3 ⁇ m and a Ta 2 O 5 powder having an average particle diameter of 3 ⁇ m were prepared as oxide powders. And it weighed so that the total weight might be 2300g with the following composition ratios. Weighing composition (number ratio): 65Co-20Pt-5Mn-5MnO-5Ta 2 O 5
- Each of the weighed powders was enclosed in a ball mill pot having a capacity of 10 liters together with zirconia balls as a grinding medium, and mixed by rotating for 8 hours.
- the mixed powder taken out from the ball mill was filled in a carbon mold having a diameter of 190 mm and sintered by hot pressing.
- the conditions for hot pressing are a vacuum atmosphere, a heating rate of 300 ° C./hour, and a holding temperature of 110.
- the temperature was 0 ° C. and the holding time was 2 hours, and the pressure was increased from 30 MPa until the end of the heating. After completion of the holding, it was naturally cooled in the chamber.
- the metal phase was an alloy phase containing Co, Pt and Mn as components.
- the oxide phase was confirmed to be Mn oxide and Ta oxide.
- the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm with a lathe to produce a disk-shaped target.
- This was attached to a magnetron sputtering apparatus (C-3010 sputtering system manufactured by Canon Anelva) and sputtering was performed.
- the sputtering conditions were an input power of 1 kW and an Ar gas pressure of 1.7 Pa.
- a film was formed on a 4-inch diameter silicon substrate for 20 seconds. The number of particles adhering to the substrate was measured with a particle counter. The number of particles at this time was 16.
- the amount of particles generated during sputtering can be reduced, and Mn present in the metal phase and the oxidation phase plays a very important role in improving the yield during film formation. It was found to have
- the sputtering target of the present invention has an excellent effect that the amount of particles generated at the time of sputtering can be reduced and the yield at the time of film formation can be improved. Therefore, it is useful as a sputtering target for forming a granular structure type magnetic thin film.
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- Chemical & Material Sciences (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Vapour Deposition (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Magnetic Record Carriers (AREA)
Abstract
L'invention concerne une cible de pulvérisation frittée dotée d'une structure dans laquelle des phases de métal et des phases d'oxyde sont dispersées de façon homogène, la cible de pulvérisation étant caractérisée en ce que les phases de métal contiennent Co, Pt et Mn comme composants et les phases d'oxyde contiennent un oxyde ayant au moins Mn comme constituant. La cible de pulvérisation a pour effet de réduire la quantité de particules générées pendant la pulvérisation et d'améliorer le rendement pendant le dépôt de film.
Priority Applications (2)
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JP2014533302A JP5801496B2 (ja) | 2013-03-12 | 2014-01-20 | スパッタリングターゲット |
SG11201501365WA SG11201501365WA (en) | 2013-03-12 | 2014-01-20 | Sputtering target |
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JP2013-049130 | 2013-03-12 | ||
JP2013049130 | 2013-03-12 |
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WO2014141737A1 true WO2014141737A1 (fr) | 2014-09-18 |
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PCT/JP2014/050980 WO2014141737A1 (fr) | 2013-03-12 | 2014-01-20 | Cible de pulvérisation |
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JP (1) | JP5801496B2 (fr) |
MY (1) | MY170314A (fr) |
SG (1) | SG11201501365WA (fr) |
TW (1) | TWI608113B (fr) |
WO (1) | WO2014141737A1 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6027699B1 (ja) * | 2016-02-19 | 2016-11-16 | デクセリアルズ株式会社 | Mn−Zn−W−O系スパッタリングターゲット及びその製造方法 |
WO2020031460A1 (fr) * | 2018-08-09 | 2020-02-13 | Jx金属株式会社 | Cible de pulvérisation, film magnétique et support d'enregistrement magnétique perpendiculaire |
US11591688B2 (en) | 2018-08-09 | 2023-02-28 | Jx Nippon Mining & Metals Corporation | Sputtering target, granular film and perpendicular magnetic recording medium |
US11837450B2 (en) | 2016-02-19 | 2023-12-05 | Jx Metals Corporation | Sputtering target for magnetic recording medium, and magnetic thin film |
US11894221B2 (en) | 2018-08-09 | 2024-02-06 | Jx Metals Corporation | Sputtering target and magnetic film |
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JP2011514432A (ja) * | 2007-09-07 | 2011-05-06 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | 銀および少なくとも2種の非銀含有元素を含有する多元素合金粉末 |
WO2012011294A1 (fr) * | 2010-07-20 | 2012-01-26 | Jx日鉱日石金属株式会社 | Cible de pulvérisation de matériau ferromagnétique présentant une faible production de particules |
JP2012117147A (ja) * | 2010-11-12 | 2012-06-21 | Jx Nippon Mining & Metals Corp | コバルト酸化物が残留したスパッタリングターゲット |
Family Cites Families (2)
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---|---|---|---|---|
US20080131735A1 (en) * | 2006-12-05 | 2008-06-05 | Heraeus Incorporated | Ni-X, Ni-Y, and Ni-X-Y alloys with or without oxides as sputter targets for perpendicular magnetic recording |
US20130213802A1 (en) * | 2010-12-22 | 2013-08-22 | Jx Nippon Mining & Metals Corporation | Sintered Compact Sputtering Target |
-
2014
- 2014-01-20 JP JP2014533302A patent/JP5801496B2/ja active Active
- 2014-01-20 WO PCT/JP2014/050980 patent/WO2014141737A1/fr active Application Filing
- 2014-01-20 SG SG11201501365WA patent/SG11201501365WA/en unknown
- 2014-01-20 MY MYPI2015701152A patent/MY170314A/en unknown
- 2014-01-24 TW TW103102624A patent/TWI608113B/zh active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011514432A (ja) * | 2007-09-07 | 2011-05-06 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | 銀および少なくとも2種の非銀含有元素を含有する多元素合金粉末 |
WO2012011294A1 (fr) * | 2010-07-20 | 2012-01-26 | Jx日鉱日石金属株式会社 | Cible de pulvérisation de matériau ferromagnétique présentant une faible production de particules |
JP2012117147A (ja) * | 2010-11-12 | 2012-06-21 | Jx Nippon Mining & Metals Corp | コバルト酸化物が残留したスパッタリングターゲット |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6027699B1 (ja) * | 2016-02-19 | 2016-11-16 | デクセリアルズ株式会社 | Mn−Zn−W−O系スパッタリングターゲット及びその製造方法 |
JP2017145492A (ja) * | 2016-02-19 | 2017-08-24 | デクセリアルズ株式会社 | Mn−Zn−W−O系スパッタリングターゲット及びその製造方法 |
US11837450B2 (en) | 2016-02-19 | 2023-12-05 | Jx Metals Corporation | Sputtering target for magnetic recording medium, and magnetic thin film |
WO2020031460A1 (fr) * | 2018-08-09 | 2020-02-13 | Jx金属株式会社 | Cible de pulvérisation, film magnétique et support d'enregistrement magnétique perpendiculaire |
JPWO2020031460A1 (ja) * | 2018-08-09 | 2021-10-07 | Jx金属株式会社 | スパッタリングターゲット、磁性膜および垂直磁気記録媒体 |
JP7076555B2 (ja) | 2018-08-09 | 2022-05-27 | Jx金属株式会社 | スパッタリングターゲット、磁性膜および垂直磁気記録媒体 |
US11591688B2 (en) | 2018-08-09 | 2023-02-28 | Jx Nippon Mining & Metals Corporation | Sputtering target, granular film and perpendicular magnetic recording medium |
US11618944B2 (en) | 2018-08-09 | 2023-04-04 | Jx Nippon Mining & Metals Corporation | Sputtering target, magnetic film, and perpendicular magnetic recording medium |
US11894221B2 (en) | 2018-08-09 | 2024-02-06 | Jx Metals Corporation | Sputtering target and magnetic film |
US11939663B2 (en) | 2018-08-09 | 2024-03-26 | Jx Metals Corporation | Magnetic film and perpendicular magnetic recording medium |
Also Published As
Publication number | Publication date |
---|---|
TWI608113B (zh) | 2017-12-11 |
MY170314A (en) | 2019-07-17 |
JP5801496B2 (ja) | 2015-10-28 |
TW201443261A (zh) | 2014-11-16 |
SG11201501365WA (en) | 2015-05-28 |
JPWO2014141737A1 (ja) | 2017-02-16 |
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