WO2014139217A1 - Lamp heat-dissipation device, and led bulkhead lamp - Google Patents
Lamp heat-dissipation device, and led bulkhead lamp Download PDFInfo
- Publication number
- WO2014139217A1 WO2014139217A1 PCT/CN2013/076340 CN2013076340W WO2014139217A1 WO 2014139217 A1 WO2014139217 A1 WO 2014139217A1 CN 2013076340 W CN2013076340 W CN 2013076340W WO 2014139217 A1 WO2014139217 A1 WO 2014139217A1
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- Prior art keywords
- heat
- lamp
- heat sink
- dissipation
- core
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/71—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
- F21V29/713—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements in direct thermal and mechanical contact of each other to form a single system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/04—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures
- F21S8/06—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures by suspension
- F21S8/061—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures by suspension with a non-rigid pendant, i.e. a cable, wire or chain
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/507—Cooling arrangements characterised by the adaptation for cooling of specific components of means for protecting lighting devices from damage, e.g. housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/77—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
- F21V29/773—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to the field of radiators and industrial and mining lamps, and in particular to a lamp radiator and an LED industrial and mining lamp.
- LED lamps are energy-saving, and there is no long life of LED lamps.
- the life of LED lamps can reach 50,000 hours or more, and can work in a high-speed switching state, and if the energy-saving lamps are Frequent activation or shutdown of the filament will turn black and will soon break.
- the LED lamp can be packaged in a solid state. It is a cold light source type. It is easy to transport and install. It can be installed in any miniature and closed equipment, and it is not afraid of vibration.
- the LED lamp is environmentally friendly and has no harmful substances such as mercury.
- the existing mining lamp also uses LED lights, but the heat sink structure of the mining lamp is a whole structure, which is an integral heat sink.
- the internal space is not connected to each other, resulting in poor internal flow of the heat sink, and the hot air is not easy to spread, resulting in heat dissipation. Poor performance.
- the heat sink structure is a monolithic structure, the heat sink is relatively bulky and wastes material.
- the object of the present invention is to provide a lamp radiator which can better dissipate heat of the industrial and mining lamp and lighter weight, and effectively solve the problem of poor heat dissipation performance and heavy weight of the industrial and mining lamp in the prior art.
- Another object of the present invention is to provide an LED industrial and mining lamp, which has the same A lighter radiator with better performance and lighter weight.
- a heat sink of a lamp comprising a heat conducting plate, a fixing ring, a heat dissipating core, and a plurality of heat dissipating modules, wherein the bottom end of the heat dissipating core and the bottom end of the heat dissipating module are fixed on the heat conducting plate, and the top end of the heat dissipating core and the top end of the heat dissipating module are fixed
- the heat dissipation module has a circular array distributed on the periphery of the heat dissipation core, and has two layers of heat dissipation structures with a gap between the heat dissipation cores; and a gap between the heat dissipation modules.
- the heat dissipation module comprises a small material heat sink, a large material heat sink and a closed flat heat pipe;
- the flat heat pipe has an L shape, and one side of the long portion of the flat heat pipe is welded with the small material heat sink. Fixed, the other side is welded and fixed with the large material heat sink; the bottom surface of the short part of the flat heat pipe and the bottom surface of the large material heat sink are welded on the heat conducting plate.
- the number of the heat dissipation modules is 3-9.
- the number of the heat dissipation modules is six.
- the heat dissipating core is a sun flower shaped heat sink having a cross-sectional shape of a sun between the Y and Y phases.
- the bottom surface of the heat dissipation core is welded to the heat conduction plate.
- the lamp radiator further comprises a over-line waterproof pressure frame and a over-line waterproof rubber ring, and the over-line waterproof pressure frame is sleeved on the over-line waterproof rubber ring and fixed on the heat conduction plate.
- the material of the heat conducting plate and the heat dissipating core is aluminum or copper; the material of the small material heat sink and the large material heat dissipating sheet is aluminum, and the surface thereof may be plated with a layer of nickel; the material of the flat heat conducting tube is aluminum.
- An LED high bay light lamp having the above-mentioned lamp radiator.
- the LED high bay light is provided with a casing that is sleeved around the periphery of the lamp radiator, and the casing is provided with a hollow hole that is filled with itself (ie, the casing itself) for accelerating heat dissipation.
- the lamp radiator and LED high bay light have two layers of heat dissipation structure, and there is a gap between the two layers of heat dissipation structures, and there is also a gap between the heat dissipation modules, which is favorable for the hot air flow to pass and quickly disperse, thereby accelerating heat dissipation.
- the lamp radiator and LED high bay lamp adopt two-layer heat dissipation structure and have gaps, which greatly reduce the weight of the lamp, not only reduce the cost, but also greatly improve the safety when hanging.
- the lamp radiator and the LED high bay lamp have a heat dissipation module, and the heat dissipation module comprises a small material heat sink, a large material heat sink and a closed flat heat pipe, a bottom surface of a short portion of the flat heat pipe, and a bottom surface of the large material heat sink.
- the heat conducting plate, and the flat heat pipe has a large contact area with the large and small material heat sinks, it is more advantageous for the heat pipe to conduct heat to the large and small material heat sinks, thereby accelerating heat dissipation.
- the lamp radiator and LED high bay lamp have over-line waterproof pressure frame and over-line waterproof rubber ring.
- the over-line waterproof pressure frame is sleeved on the over-line waterproof rubber ring and fixed on the heat-conducting plate to prevent water from penetrating into the heat-conducting plate. Below, the waterproofness is fully considered, making the protection more ideal and easier to maintain.
- Figure 1 is a schematic view of a heat sink of the lamp of the present invention
- Figure 2 is a view of Figure 1;
- Figure 3 is an exploded perspective view of one embodiment of the heat sink of the lamp of the present invention.
- Figure 4 is another exploded perspective view of the embodiment of Figure 3;
- FIG. 5 is a schematic view of a heat dissipation module of the lamp heat sink of the present invention.
- Figure 6 is a view of Figure 5;
- Figure 7 is a schematic view of a heat dissipating core of the lamp heat sink of the present invention.
- Figure 8 is an enlarged schematic view of a portion of Figure 7;
- Figure 9 is a schematic view showing an embodiment of the LED high bay lamp of the present invention.
- the lamp radiator of the present invention comprises a heat conducting plate 1 , a fixing ring 2 , a heat dissipating core 3 , and 6 heat dissipating modules 4 (Because the heat sink of the lamp includes several heat dissipation modules, the number of heat dissipation modules can be designed to be 3-9, and the better effect is 6 pieces.
- the bottom end 301 of the core and the bottom end 401 of the heat dissipation module are fixed on the heat conducting plate 1.
- the top end of the heat dissipating core 302 and the top end 402 of the heat dissipating module are fixed on the fixing ring 2; the six heat dissipating modules 4 are arranged in a circular array on the heat dissipating core. 3 peripheral, and the heat dissipation core 3 is composed of a two-layer heat dissipation structure with a gap 5, and a gap 6 is formed between the heat dissipation modules 4.
- the lamp radiator has two layers of heat dissipation structure, and there is a gap 5 between the two layers of heat dissipation structures, and there is a gap 6 between the heat dissipation modules, which is favorable for the hot air flow to pass and quickly spread to accelerate heat dissipation.
- the heat dissipation module 4 includes a small-sized heat sink 403, a large-sized heat sink 404, and a closed flat heat-conducting tube 405.
- the flat heat-conducting tube 405 can be L-shaped, and one side of the long portion of the flat heat-conducting tube 405 and the small-sized heat sink
- the sheet 403 is welded and fixed, and the other side is welded and fixed to the large-material heat sink 404, that is, the flat heat-conducting tube 405 is fixedly welded between the small-sized heat sink 403 and the large-sized heat sink 404; the bottom surface 4051 of the short portion of the flat heat-transfer tube is large
- the profile fin bottom surface 4041 is welded to the heat conducting plate 1.
- the flat heat pipe 405 is welded to the heat conducting plate 1, the small material heat sink 403, and the large material heat sink 404, and the flat heat pipe 405 is in contact with the heat conducting plate 1, the small material heat sink 403, and the large material heat sink 404.
- the large area is more advantageous for the heat of the heat conducting plate 1 to conduct heat to the small material heat sink 403 and the large material heat sink 404 through the flat heat pipe 405, thereby accelerating heat dissipation.
- the heat sink module 4 can be made small, the small-sized heat sink 403, the large-size heat sink 404 includes a plurality of heat sinks, each of the heat sinks can be made thin, and only about 0.3 times the thickness of the conventional heat sink. This greatly reduces the weight of the radiator of the lamp, that is, the weight of the lamp is reduced, the safety is greatly improved when the suspension is used, and the cost is also reduced.
- the heat dissipating core 3 can be a sun flower shaped radiator, and its cross-sectional shape is 1, Y-phase sun flower, which can be greatly Increase the heat dissipation area and speed up heat dissipation.
- the heat-dissipating core bottom end 301 is fixed on the heat-conducting plate 1 in such a manner that the bottom surface of the heat-dissipating core is welded to the heat-conducting plate 1, so that the fixing and the connection are firm, and the heat transfer and heat dissipation can be accelerated.
- the lamp radiator may further comprise a cross-line waterproof pressure frame 7 and a over-line waterproof rubber ring 8.
- the over-line waterproof pressure frame 7 is sleeved on the over-line waterproof rubber ring 8 and fixed on the heat conduction plate 1, so as to prevent the purpose Water penetrates into the underside of the heat conducting plate 1 to make the protection more ideal and easier to maintain.
- the material of the heat conducting plate 1 and the heat dissipating core 3 may be aluminum or copper; the material of the small material heat sink 403 and the large material heat sink 404 may be aluminum, and the surface of the large and small heat sink may be plated with a layer of nickel; The material of the flat heat pipe is aluminum.
- the LED high bay lamp of the present invention has the above-mentioned lamp radiator.
- the LED high bay light can also be provided with a casing 9 which is placed around the periphery of the lamp radiator.
- the casing 9 is provided with an empty hole 901 which is filled with itself for accelerating heat dissipation.
- the LED high bay light mainly comprises a lifting ring 10, a power box cover 11, a lifting ring fastener 12, a power source 13, a power fixing piece 14, a partition plate 15, a lamp radiator, a casing 16, an LED light source plate 17, a PC cover 18, and a reflector.
- the lifting ring 10 is fixed to the power box cover 11 by the lifting ring fastener 12, the power fixing piece 14 is used for pressing the power source 13 and fixing the power source 13 to the power source box cover 11 by the fastener; the heat sink of the lamp is placed on the outer casing In the 16th, the heat conducting plate 1 of the lamp radiator is fixed with the bottom portion 1601 of the casing through the fastener; the outer casing 16, the partition plate 15, the power box cover 11 are superposed and fixed by the fastener; the LED light source plate 17 is fixed to the heat conduction of the lamp radiator
- the board 1 is covered by a PC cover 18, and the reflector 19 is placed over the PC cover 18 and fixed to the bottom portion 1601 of the casing.
- the lamp radiator and the LED high bay lamp of the invention have two layers of heat dissipation structure, can accelerate heat dissipation, and the lamp has light weight, reduces cost, improves safety during use, and fully considers waterproofness, and the protection effect is more ideal, maintenance easier.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
A lamp heat-dissipation device comprises a heat-conducting plate (1), a fixed ring (2), a heat-dissipation core (3), and a plurality of heat-dissipation modules (4), a heat-dissipation core bottom (301) and heat-dissipation module bottoms (401) being fixed on the heat-conducting plate (1), and a heat-dissipation core top (302) and heat-dissipation module tops (402) being fixed on the fixed ring (2); the heat-dissipation modules (4) being evenly distributed on the periphery of the heat-dissipation core (3) in a circular array, and the heat-dissipation modules (4) and the heat-dissipation core (3) forming a two-layer spaced heat-dissipation structure; and the heat-dissipation modules (4) being spaced from each other. An LED bulkhead lamp has the lamp heat-dissipation device. The lamp heat-dissipation device and the LED bulkhead lamp have a two-layer heat-dissipation structure, wherein not only the two-layer heat-dissipation structure is spaced, but also the heat-dissipation modules are spaced from each other, thereby facilitating circulation of hot gas and accelerating the heat dissipation, lightening the lamp, reducing the cost, and improving the security; therefore, the lamp heat-dissipation device and the LED bulkhead lamp can be widely applied to illumination.
Description
一种灯具散热器及 LED工矿灯 Light radiator and LED high bay light
技术领域 本发明属于散热器及工矿灯领域, 具体涉及一种灯具散热器及 LED工矿灯。 TECHNICAL FIELD The present invention relates to the field of radiators and industrial and mining lamps, and in particular to a lamp radiator and an LED industrial and mining lamp.
背景技术 目前市场上的工矿灯, 一般用白炽灯或节能灯, 没有 LED灯节能, 而且没 有 LED灯长寿, LED灯的寿命可达 5万小时以上, 可以工作在高速开关状态, 而 节能灯如果频繁的启动或关断灯丝就会发黑, 很快就坏掉。 LED灯可固态封装, 属于冷光源类型, 方便运输和安装, 可以被安装在任何微型和封闭的设备中, 不怕振动; 另外 LED灯环保, 没有汞等有害物质。 现有工矿灯也有运用 LED灯, 但工矿灯的散热器结构是一个整体结构, 就 是一个整体散热器, 内部空间互不相通, 导致散热器内部流通性不佳, 热空气 不易散开, 导致散热性能不佳。 另外, 由于散热器结构是一个整体结构, 导致 散热器比较笨重, 浪费材料。 BACKGROUND OF THE INVENTION Currently, industrial and mining lamps on the market generally use incandescent lamps or energy-saving lamps, no LED lamps are energy-saving, and there is no long life of LED lamps. The life of LED lamps can reach 50,000 hours or more, and can work in a high-speed switching state, and if the energy-saving lamps are Frequent activation or shutdown of the filament will turn black and will soon break. The LED lamp can be packaged in a solid state. It is a cold light source type. It is easy to transport and install. It can be installed in any miniature and closed equipment, and it is not afraid of vibration. In addition, the LED lamp is environmentally friendly and has no harmful substances such as mercury. The existing mining lamp also uses LED lights, but the heat sink structure of the mining lamp is a whole structure, which is an integral heat sink. The internal space is not connected to each other, resulting in poor internal flow of the heat sink, and the hot air is not easy to spread, resulting in heat dissipation. Poor performance. In addition, since the heat sink structure is a monolithic structure, the heat sink is relatively bulky and wastes material.
发明内容 Summary of the invention
针对上述缺点, 本发明的目的在于提供一种可使工矿灯散热性能更佳、 重 量更轻的灯具散热器, 有效地解决现有技术中工矿灯散热性能不佳、 重量笨重 的问题。 In view of the above disadvantages, the object of the present invention is to provide a lamp radiator which can better dissipate heat of the industrial and mining lamp and lighter weight, and effectively solve the problem of poor heat dissipation performance and heavy weight of the industrial and mining lamp in the prior art.
本发明的另一目的在于提供一种 LED工矿灯, 该 LED工矿灯具有使其散热
性能更佳、 重量更轻的灯具散热器。 Another object of the present invention is to provide an LED industrial and mining lamp, which has the same A lighter radiator with better performance and lighter weight.
为解决上述技术问题, 本发明是通过以下技术方案实现的: In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
一种灯具散热器, 包括导热板、 固定圈、 散热芯、 若干个散热模组, 所述 散热芯底端、 散热模组底端固定于导热板上, 散热芯顶端、 散热模组顶端固定 于固定圈上; 所述散热模组呈圆形阵列均布于散热芯外围, 并与散热芯组成有 间隙的两层散热结构; 所述散热模组之间有间隙。 A heat sink of a lamp, comprising a heat conducting plate, a fixing ring, a heat dissipating core, and a plurality of heat dissipating modules, wherein the bottom end of the heat dissipating core and the bottom end of the heat dissipating module are fixed on the heat conducting plate, and the top end of the heat dissipating core and the top end of the heat dissipating module are fixed The heat dissipation module has a circular array distributed on the periphery of the heat dissipation core, and has two layers of heat dissipation structures with a gap between the heat dissipation cores; and a gap between the heat dissipation modules.
优选地, 所述散热模组包括小型材散热片、 大型材散热片和封闭的扁平导 热管; 所述扁平导热管形状为 L形, 扁平导热管长的部分的一侧与小型材散热片 焊接固定, 另一侧与大型材散热片焊接固定; 扁平导热管短的部分的底面、 大 型材散热片底面焊接在导热板上。 Preferably, the heat dissipation module comprises a small material heat sink, a large material heat sink and a closed flat heat pipe; the flat heat pipe has an L shape, and one side of the long portion of the flat heat pipe is welded with the small material heat sink. Fixed, the other side is welded and fixed with the large material heat sink; the bottom surface of the short part of the flat heat pipe and the bottom surface of the large material heat sink are welded on the heat conducting plate.
优选地, 所述散热模组个数为 3-9个。 Preferably, the number of the heat dissipation modules is 3-9.
优选地, 所述散热模组个数为 6个。 Preferably, the number of the heat dissipation modules is six.
优选地, 所述散热芯是太阳花形散热器, 其横截面形状为 1、 Y相间的太阳 花。 Preferably, the heat dissipating core is a sun flower shaped heat sink having a cross-sectional shape of a sun between the Y and Y phases.
优选地, 所述散热芯底面焊接在导热板上。 Preferably, the bottom surface of the heat dissipation core is welded to the heat conduction plate.
优选地, 所述灯具散热器还包括过线防水压框、 过线防水胶圈, 所述过线 防水压框套在过线防水胶圈上并固定于导热板上。 Preferably, the lamp radiator further comprises a over-line waterproof pressure frame and a over-line waterproof rubber ring, and the over-line waterproof pressure frame is sleeved on the over-line waterproof rubber ring and fixed on the heat conduction plate.
优选地, 所述导热板、 散热芯的材料是铝或铜; 小型材散热片、 大型材散 热片的材料是铝, 其表面还可镀有一层镍; 扁平导热管的材料是铝。 Preferably, the material of the heat conducting plate and the heat dissipating core is aluminum or copper; the material of the small material heat sink and the large material heat dissipating sheet is aluminum, and the surface thereof may be plated with a layer of nickel; the material of the flat heat conducting tube is aluminum.
一种 LED工矿灯, 具有上述灯具散热器。 An LED high bay light lamp having the above-mentioned lamp radiator.
优选地, 所述 LED工矿灯设有套在所述灯具散热器外围的外壳, 该外壳设有 布满自身 (即外壳本身) 的用于加快散热的镂空的孔。 Preferably, the LED high bay light is provided with a casing that is sleeved around the periphery of the lamp radiator, and the casing is provided with a hollow hole that is filled with itself (ie, the casing itself) for accelerating heat dissipation.
本发明与现有技术相比具有以下有益效果:
1 ) 该灯具散热器、 LED工矿灯具有两层散热结构, 而且两层散热结构间有 间隙, 另外散热模组之间也有间隙, 利于热气流通并快速散开, 加快散热。 Compared with the prior art, the invention has the following beneficial effects: 1) The lamp radiator and LED high bay light have two layers of heat dissipation structure, and there is a gap between the two layers of heat dissipation structures, and there is also a gap between the heat dissipation modules, which is favorable for the hot air flow to pass and quickly disperse, thereby accelerating heat dissipation.
2 ) 该灯具散热器、 LED工矿灯采用两层散热结构, 而且有间隙, 大大减轻 了灯具重量, 不仅降低了成本, 而且悬挂使用时安全性大大提高。 2) The lamp radiator and LED high bay lamp adopt two-layer heat dissipation structure and have gaps, which greatly reduce the weight of the lamp, not only reduce the cost, but also greatly improve the safety when hanging.
3 )该灯具散热器、 LED工矿灯具有散热模组, 散热模组包括小型材散热片、 大型材散热片和封闭的扁平导热管, 扁平导热管短的部分的底面、 大型材散热 片底面焊接在导热板上, 而且扁平导热管与大、 小型材散热片接触的面积很大, 更加有利于导热管把热量传导到大、 小型材散热片上, 从而加快散热。 3) The lamp radiator and the LED high bay lamp have a heat dissipation module, and the heat dissipation module comprises a small material heat sink, a large material heat sink and a closed flat heat pipe, a bottom surface of a short portion of the flat heat pipe, and a bottom surface of the large material heat sink. On the heat conducting plate, and the flat heat pipe has a large contact area with the large and small material heat sinks, it is more advantageous for the heat pipe to conduct heat to the large and small material heat sinks, thereby accelerating heat dissipation.
4) 该灯具散热器、 LED 工矿灯具有过线防水压框、 过线防水胶圈, 过线防 水压框套在过线防水胶圈上并固定于导热板上, 可防止水渗入到导热板的下面, 充分考虑了防水性, 使防护效果更理想, 维护更轻松。 4) The lamp radiator and LED high bay lamp have over-line waterproof pressure frame and over-line waterproof rubber ring. The over-line waterproof pressure frame is sleeved on the over-line waterproof rubber ring and fixed on the heat-conducting plate to prevent water from penetrating into the heat-conducting plate. Below, the waterproofness is fully considered, making the protection more ideal and easier to maintain.
附图说明 DRAWINGS
图 1是本发明灯具散热器的示意图; Figure 1 is a schematic view of a heat sink of the lamp of the present invention;
图 2是图 1的一个视图; Figure 2 is a view of Figure 1;
图 3是本发明灯具散热器的一个实施例的分解示意图; Figure 3 is an exploded perspective view of one embodiment of the heat sink of the lamp of the present invention;
图 4是图 3实施例的另一个分解示意图; Figure 4 is another exploded perspective view of the embodiment of Figure 3;
图 5是本发明灯具散热器的散热模组的示意图; 5 is a schematic view of a heat dissipation module of the lamp heat sink of the present invention;
图 6是图 5的一个视图; Figure 6 is a view of Figure 5;
图 7是本发明灯具散热器的散热芯的示意图; Figure 7 is a schematic view of a heat dissipating core of the lamp heat sink of the present invention;
图 8是图 7的一部分放大的示意图; Figure 8 is an enlarged schematic view of a portion of Figure 7;
图 9是本发明 LED工矿灯的一个实施例的示意图; Figure 9 is a schematic view showing an embodiment of the LED high bay lamp of the present invention;
图 10是图 9的分解示意图。 具体实鮮式 为了更好地理解本发明, 下面结合附图和具体实施例对本发明作进一步地 描述。
请参阅图 1、 图 2、 图 3、 图 4、 图 5、 图 6、 图 7和图 8, 本发明的灯具散热器 包括导热板 1, 固定圈 2, 散热芯 3, 6个散热模组 4 (由于灯具散热器包括若干个 散热模组, 散热模组个数可设计为有 3-9个, 比较佳的效果是个数为 6个, 实施 例以 6个散热模组为例), 散热芯底端 301、 散热模组底端 401固定于导热板 1上, 散热芯顶端 302、 散热模组顶端 402固定于固定圈 2上; 6个散热模组 4呈圆形阵列 均布于散热芯 3外围, 并与散热芯 3组成有间隙 5的两层散热结构, 散热模组 4之 间有间隙 6。 该灯具散热器具有两层散热结构, 两层散热结构间有间隙 5, 而且 散热模组之间有间隙 6, 有利于热气流通并快速散开, 加快散热。 Figure 10 is an exploded perspective view of Figure 9. DETAILED DESCRIPTION OF THE INVENTION In order to better understand the present invention, the present invention will be further described with reference to the accompanying drawings and specific embodiments. Referring to FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , FIG. 5 , FIG. 6 , FIG. 7 and FIG. 8 , the lamp radiator of the present invention comprises a heat conducting plate 1 , a fixing ring 2 , a heat dissipating core 3 , and 6 heat dissipating modules 4 (Because the heat sink of the lamp includes several heat dissipation modules, the number of heat dissipation modules can be designed to be 3-9, and the better effect is 6 pieces. For example, 6 heat dissipation modules are used as an example) The bottom end 301 of the core and the bottom end 401 of the heat dissipation module are fixed on the heat conducting plate 1. The top end of the heat dissipating core 302 and the top end 402 of the heat dissipating module are fixed on the fixing ring 2; the six heat dissipating modules 4 are arranged in a circular array on the heat dissipating core. 3 peripheral, and the heat dissipation core 3 is composed of a two-layer heat dissipation structure with a gap 5, and a gap 6 is formed between the heat dissipation modules 4. The lamp radiator has two layers of heat dissipation structure, and there is a gap 5 between the two layers of heat dissipation structures, and there is a gap 6 between the heat dissipation modules, which is favorable for the hot air flow to pass and quickly spread to accelerate heat dissipation.
该散热模组 4包括小型材散热片 403、 大型材散热片 404和封闭的扁平导热管 405; 该扁平导热管 405形状可为 L形, 扁平导热管 405长的部分的一侧与小型材 散热片 403焊接固定, 另一侧与大型材散热片 404焊接固定, 即扁平导热管 405固 定焊接于小型材散热片 403、 大型材散热片 404之间; 扁平导热管短的部分的底 面 4051、 大型材散热片底面 4041焊接在导热板 1上。 由于扁平导热管 405与导热 板 1、 小型材散热片 403、 大型材散热片 404之间是焊接的, 而且扁平导热管 405 与导热板 1、 小型材散热片 403、 大型材散热片 404接触的面积很大, 更加有利于 导热板 1的热量通过扁平导热管 405把热量传导到小型材散热片 403、 大型材散热 片 404上, 从而加快散热。 The heat dissipation module 4 includes a small-sized heat sink 403, a large-sized heat sink 404, and a closed flat heat-conducting tube 405. The flat heat-conducting tube 405 can be L-shaped, and one side of the long portion of the flat heat-conducting tube 405 and the small-sized heat sink The sheet 403 is welded and fixed, and the other side is welded and fixed to the large-material heat sink 404, that is, the flat heat-conducting tube 405 is fixedly welded between the small-sized heat sink 403 and the large-sized heat sink 404; the bottom surface 4051 of the short portion of the flat heat-transfer tube is large The profile fin bottom surface 4041 is welded to the heat conducting plate 1. Since the flat heat pipe 405 is welded to the heat conducting plate 1, the small material heat sink 403, and the large material heat sink 404, and the flat heat pipe 405 is in contact with the heat conducting plate 1, the small material heat sink 403, and the large material heat sink 404. The large area is more advantageous for the heat of the heat conducting plate 1 to conduct heat to the small material heat sink 403 and the large material heat sink 404 through the flat heat pipe 405, thereby accelerating heat dissipation.
散热模组 4可以做得很小, 小型材散热片 403、 大型材散热片 404包括多个散 热片, 每个散热片可以做得很薄, 可以只有常规散热片 0. 3倍左右的厚度, 这样 大大减轻了灯具散热器重量, 即减轻了灯具重量, 悬挂使用时安全性大大提高, 同时也降低了成本。 The heat sink module 4 can be made small, the small-sized heat sink 403, the large-size heat sink 404 includes a plurality of heat sinks, each of the heat sinks can be made thin, and only about 0.3 times the thickness of the conventional heat sink. This greatly reduces the weight of the radiator of the lamp, that is, the weight of the lamp is reduced, the safety is greatly improved when the suspension is used, and the cost is also reduced.
散热芯 3可为太阳花形散热器, 其横截面形状为 1、 Y相间的太阳花, 可大大
增加散热面积, 加快散热。 The heat dissipating core 3 can be a sun flower shaped radiator, and its cross-sectional shape is 1, Y-phase sun flower, which can be greatly Increase the heat dissipation area and speed up heat dissipation.
上述所说散热芯底端 301固定于导热板 1上可这样实现: 散热芯底面焊接在 导热板 1上, 这样易于固定且连接牢固, 可加快传热、 散热。 该灯具散热器还可以包括过线防水压框 7、 过线防水胶圈 8, 过线防水压框 7 套在过线防水胶圈 8上并固定于导热板 1上, 这样做的目的可防止水渗入到导热 板 1的下面, 使防护效果更理想, 维护更轻松。 为了加快散热, 导热板 1、 散热芯 3的材料可选铝或铜; 小型材散热片 403、 大型材散热片 404的材料可选铝, 大、 小型材散热片表面还可镀有一层镍; 扁平 导热管的材料是铝。 The heat-dissipating core bottom end 301 is fixed on the heat-conducting plate 1 in such a manner that the bottom surface of the heat-dissipating core is welded to the heat-conducting plate 1, so that the fixing and the connection are firm, and the heat transfer and heat dissipation can be accelerated. The lamp radiator may further comprise a cross-line waterproof pressure frame 7 and a over-line waterproof rubber ring 8. The over-line waterproof pressure frame 7 is sleeved on the over-line waterproof rubber ring 8 and fixed on the heat conduction plate 1, so as to prevent the purpose Water penetrates into the underside of the heat conducting plate 1 to make the protection more ideal and easier to maintain. In order to accelerate heat dissipation, the material of the heat conducting plate 1 and the heat dissipating core 3 may be aluminum or copper; the material of the small material heat sink 403 and the large material heat sink 404 may be aluminum, and the surface of the large and small heat sink may be plated with a layer of nickel; The material of the flat heat pipe is aluminum.
请参阅图 9和图 10, 本发明 LED工矿灯具有上述灯具散热器。 LED工矿灯还可 设有套在灯具散热器外围的外壳 9, 该外壳 9设有布满自身的用于加快散热的镂 空的孔 901。 该 LED工矿灯主要包括吊环 10、 电源盒盖 11、 吊环紧固件 12、 电源 13、 电源固定片 14、 隔板 15、 灯具散热器、 外壳 16、 LED光源板 17、 PC罩 18、 反 光罩 19, 吊环 10通过吊环紧固件 12固定于电源盒盖 11上, 电源固定片 14用 于压住电源 13并通过紧固件使电源 13固定于电源盒盖 11内; 灯具散热器放置 于外壳 16内, 灯具散热器的导热板 1通过紧固件与外壳底部 1601固定; 外壳 16、 隔板 15、 电源盒盖 11叠加并由紧固件固定; LED光源板 17固定于灯具散 热器的导热板 1上并由 PC罩 18罩住, 反光罩 19套在 PC罩 18上并固定于外壳 底部 1601。 Referring to FIG. 9 and FIG. 10, the LED high bay lamp of the present invention has the above-mentioned lamp radiator. The LED high bay light can also be provided with a casing 9 which is placed around the periphery of the lamp radiator. The casing 9 is provided with an empty hole 901 which is filled with itself for accelerating heat dissipation. The LED high bay light mainly comprises a lifting ring 10, a power box cover 11, a lifting ring fastener 12, a power source 13, a power fixing piece 14, a partition plate 15, a lamp radiator, a casing 16, an LED light source plate 17, a PC cover 18, and a reflector. 19, the lifting ring 10 is fixed to the power box cover 11 by the lifting ring fastener 12, the power fixing piece 14 is used for pressing the power source 13 and fixing the power source 13 to the power source box cover 11 by the fastener; the heat sink of the lamp is placed on the outer casing In the 16th, the heat conducting plate 1 of the lamp radiator is fixed with the bottom portion 1601 of the casing through the fastener; the outer casing 16, the partition plate 15, the power box cover 11 are superposed and fixed by the fastener; the LED light source plate 17 is fixed to the heat conduction of the lamp radiator The board 1 is covered by a PC cover 18, and the reflector 19 is placed over the PC cover 18 and fixed to the bottom portion 1601 of the casing.
本发明灯具散热器、 LED工矿灯具有两层散热结构, 能加快散热, 而且灯具 重量轻, 降低了成本, 使用时安全性也得到了提高, 并且充分考虑了防水性, 防护效果更理想, 维护更轻松。 The lamp radiator and the LED high bay lamp of the invention have two layers of heat dissipation structure, can accelerate heat dissipation, and the lamp has light weight, reduces cost, improves safety during use, and fully considers waterproofness, and the protection effect is more ideal, maintenance easier.
以上所述仅为本发明的较佳实施例, 并不用以限制本发明, 应当指出, 对
于本领域的普通技术人员来说, 凡是在本发明的精神和原则之内所作的任何 改、 等同替换或改进等, 均应包含在本发明的保护范围之内。
The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. It should be understood by those skilled in the art that all modifications, equivalents, and improvements made within the spirit and scope of the invention are included in the scope of the invention.
Claims
1 . 一种灯具散热器, 其特征在于, 包括导热板、 固定圈、 散热芯、 若干个 散热模组, 所述散热芯底端、 散热模组底端固定于导热板上, 散热芯顶端、 散 热模组顶端固定于固定圈上; 所述散热模组呈圆形阵列均布于散热芯外围, 并 与散热芯组成有间隙的两层散热结构; 所述散热模组之间有间隙。 A heat sink for a lamp, comprising: a heat conducting plate, a fixing ring, a heat dissipating core, and a plurality of heat dissipating modules, wherein the bottom end of the heat dissipating core and the bottom end of the heat dissipating module are fixed on the heat conducting plate, the top of the heat dissipating core, The heat dissipation module has a top end fixed on the fixing ring; the heat dissipation module is arranged in a circular array on the periphery of the heat dissipation core, and forms a two-layer heat dissipation structure with a gap between the heat dissipation core; and the heat dissipation module has a gap therebetween.
2. 根据权利要求 1所述的灯具散热器, 其特征在于, 所述散热模组包括小 型材散热片、 大型材散热片和封闭的扁平导热管; 所述扁平导热管形状为 L形, 扁平导热管长的部分的一侧与小型材散热片焊接固定, 另一侧与大型材散热片 焊接固定; 扁平导热管短的部分的底面、 大型材散热片底面焊接在导热板上。 The heat sink module of claim 1 , wherein the heat dissipation module comprises a small material heat sink, a large material heat sink and a closed flat heat pipe; the flat heat pipe has an L shape and a flat shape. One side of the long part of the heat pipe is welded and fixed to the small material heat sink, and the other side is welded and fixed to the large material heat sink; the bottom surface of the short part of the flat heat pipe and the bottom surface of the large material heat sink are welded on the heat conductive plate.
3 . 根据权利要求 2所述的灯具散热器, 其特征在于, 所述散热模组个数为 3-9个。 The luminaire heat sink according to claim 2, wherein the number of the heat dissipation modules is 3-9.
4. 根据权利要求 2所述的灯具散热器, 其特征在于, 所述散热模组个数为 6 个。 The luminaire heat sink according to claim 2, wherein the number of the heat dissipation modules is six.
5. 根据权利要求 2所述的灯具散热器, 其特征在于, 所述散热芯是太阳花 形散热器, 其横截面形状为 1、 Y相间的太阳花。 The luminaire heat sink according to claim 2, wherein the heat dissipating core is a sun-shaped heat sink having a cross-sectional shape of a sun between the Y and Y phases.
6. 根据权利要求 2所述的灯具散热器, 其特征在于, 所述散热芯底面焊接 在导热板上。 6. The luminaire heat sink according to claim 2, wherein the heat dissipating core bottom surface is welded to the heat conducting plate.
7. 根据权利要求 2所述的灯具散热器, 其特征在于, 所述灯具散热器还包 括过线防水压框、 过线防水胶圈, 所述过线防水压框套在过线防水胶圈上并固 定于导热板上。 The luminaire heat sink according to claim 2, wherein the luminaire heat sink further comprises a over-line waterproof pressure frame and a line waterproof apron, and the over-line waterproof pressure frame is sleeved on the over-line waterproof rubber ring Upper and fixed on the heat conducting plate.
8. 根据权利要求 2所述的灯具散热器, 其特征在于, 所述导热板、 散热芯
的材料是铝或铜; 小型材散热片、 大型材散热片的材料是铝; 扁平导热管的材 料是铝。 The luminaire heat sink according to claim 2, wherein the heat conducting plate and the heat dissipating core The material is aluminum or copper; the small heat sink, the material of the large heat sink is aluminum; the material of the flat heat pipe is aluminum.
9. 一种 LED工矿灯, 其特征在于, 具有权利要求 1-8任一项所述的灯具散热 器。 An LED high bay lamp, characterized by comprising the lamp radiator of any one of claims 1-8.
10. 根据权利要求 9所述的 LED工矿灯, 其特征在于, 所述 LED工矿灯设有 套在所述灯具散热器外围的外壳, 该外壳设有布满自身的用于加快散热的镂空 的孔。
10. The LED high bay lamp according to claim 9, wherein the LED high bay lamp is provided with a casing that is sleeved around a periphery of the lamp radiator, and the casing is provided with a hollowing-out hollow space for accelerating heat dissipation. hole.
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CN103115343B (en) * | 2013-03-11 | 2016-08-17 | 深圳市耀嵘科技有限公司 | A kind of lamp radiator and LED bay light |
CN103307582A (en) * | 2013-06-21 | 2013-09-18 | 深圳市耀嵘科技有限公司 | Lamp radiator and LED lamp for industrial use |
CN204729975U (en) * | 2015-06-03 | 2015-10-28 | 深圳市万景华科技有限公司 | High-power bulkhead lamp capable |
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