WO2014129852A1 - Touch panel sensor and method for manufacturing same - Google Patents

Touch panel sensor and method for manufacturing same Download PDF

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Publication number
WO2014129852A1
WO2014129852A1 PCT/KR2014/001446 KR2014001446W WO2014129852A1 WO 2014129852 A1 WO2014129852 A1 WO 2014129852A1 KR 2014001446 W KR2014001446 W KR 2014001446W WO 2014129852 A1 WO2014129852 A1 WO 2014129852A1
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WO
WIPO (PCT)
Prior art keywords
base layer
electrode pattern
wire member
forming
touch panel
Prior art date
Application number
PCT/KR2014/001446
Other languages
French (fr)
Korean (ko)
Inventor
박철
Original Assignee
(주)삼원에스티
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020130018897A external-priority patent/KR101413637B1/en
Priority claimed from KR1020130117313A external-priority patent/KR101525456B1/en
Application filed by (주)삼원에스티 filed Critical (주)삼원에스티
Publication of WO2014129852A1 publication Critical patent/WO2014129852A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0443Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a single layer of sensing electrodes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0445Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0446Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices

Definitions

  • the present invention relates to a touch panel sensor and a method of manufacturing the same, and more particularly, to a touch panel sensor capable of sensing a contact position of an object approaching a display.
  • FIG. 1 is a perspective view illustrating a conventional capacitive touch panel sensor.
  • the lower insulating sheet 10 and the upper insulating sheet 20 are bonded to each other by a predetermined interval.
  • the lower ITO electrode 30 and the upper ITO electrode 40 are vertically arranged on the opposite surfaces of the lower insulating sheet 10 and the upper insulating sheet 20, and specifically, the lower ITO electrode 30 is The upper surface of the lower insulating sheet 10 is oriented from left to right, and the upper ITO electrode 40 is oriented from the upper side to the lower side on the bottom surface of the upper insulating sheet 20.
  • the touch panel sensor has a predetermined capacitance, that is, a capacitance value corresponding to the area of each intersection point, at each intersection point of the lower ITO electrode 30 and the upper ITO electrode 40 disposed to cross each other. If a part is close, the area of the body part is added to the area of the upper ITO electrode 40 disposed thereon, and thus the capacitance value may be changed.
  • a connecting line 48 made of metal is formed from the end of the upper ITO electrode 40 from the upper insulating sheet 20. It extends to the bottom of the), the lower ITO electrode 20 is also connected to the circuit board 50 by a separate connection line.
  • the connecting line 48 which is generally provided as a metal, is shiny with metallic luster and does not pass through the light, so that the connecting line 48 may be visually confirmed on the upper portion of the transparent upper insulating sheet 20. Therefore, in the related art, a separate non-translucent film for window decoration 65 is formed on the bottom of the reinforcing substrate 60 such as glass or translucent reinforced plastic so that the connecting line 48 and the circuit board 50 are not visually checked.
  • the reinforcing substrate 60 is disposed on the upper insulating sheet 20.
  • the present invention can contribute to slimming, and provides a touch panel sensor and a method of manufacturing the same which can improve touch sensitivity.
  • the present invention provides a touch panel sensor and a method of manufacturing the same, which can simplify the manufacturing process and shorten the manufacturing time.
  • the present invention can reduce the defective rate, and provides a touch panel sensor and a manufacturing method that can reduce the manufacturing cost.
  • the present invention also provides a touch panel sensor and a method of manufacturing the same, which can directly transfer a window decoration on a display to visually block an opaque component of the touch panel sensor.
  • the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object, the release film, the base layer formed on the release film Providing a laminated film including an electrode pattern formed on an upper surface of the base layer, and a wire member electrically connected to the electrode pattern; Stacking a glass substrate on the laminated film to cover the top surface of the base layer; Removing the release film from the laminated film and transferring the base layer, the electrode pattern and the wire member to the glass substrate at once; And partially removing the base layer to expose one end of the wire member to the bottom of the base layer.
  • the laminated film may be provided in various structures and manners according to required conditions and design specifications. For reference, only one electrode pattern layer may be provided on the laminated film, or a plurality of electrode pattern layers may be sequentially stacked. Alternatively, it is also possible to laminate a film member on which another electrode pattern is formed on the laminated film on which the electrode pattern is formed.
  • providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first electrode pattern on an upper surface of the first base layer; And forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern, wherein the first base layer is partially removed from a bottom surface of the first base layer.
  • the first through part may be formed in the base layer, and one end of the first wire member may be exposed to the bottom surface of the first base layer through the first through part.
  • providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a second base layer on an upper surface of the first base layer to partially expose the first electrode pattern; Forming a second electrode pattern on an upper surface of the second base layer; And forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern and the second electrode pattern, respectively.
  • the first base layer may be formed from a bottom surface of the first base layer. Partially removed to form a first through portion in the first base layer, one end of the first wire member may be exposed to the bottom surface of the first base layer through the first through portion.
  • the second base layer is formed on the top surface of the first base layer so that the first electrode pattern is partially exposed.
  • the first electrode pattern is partially exposed. It can be understood that it is not covered by the two base layers.
  • the second base layer may be formed to cover the first electrode pattern except for a portion of both ends of the first electrode pattern, both ends of the first electrode pattern may not be covered by the second base layer. May be exposed.
  • a connection pattern electrically connected to the first electrode pattern may be formed together. That is, while the second electrode pattern is patterned, connection patterns electrically connected to the first electrode pattern may be formed at both ends of the first electrode pattern not covered by the second base layer.
  • the second electrode pattern may be configured so that a separate connection pattern is not formed while the second electrode pattern is patterned, but both ends of the first electrode pattern which are not covered by the second base layer when the second electrode pattern is patterned are removed. Since it may be, there is a cumbersome problem of forming a separate pattern for electrically connecting the wire member and the first electrode pattern to be described later by a separate process.
  • the connection pattern may be formed together to cover both ends (exposed portions) of the first electrode pattern not covered by the second base layer. This simplifies the overall manufacturing process.
  • providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern; Forming a second base layer on an upper surface of the first base layer to cover the first electrode pattern as a whole; Forming a second electrode pattern on an upper surface of the second base layer; And forming a second wire member on an upper surface of the first base layer to be electrically connected to the second electrode pattern, wherein the first base layer is partially removed from the bottom surface of the first base layer.
  • Forming a first through portion in the base layer partially removing the first base layer and the second base layer from the bottom of the first base layer, and having one end of the first wire member through the first through portion;
  • the bottom surface of the first base layer may be exposed, and one end of the second wire member may be exposed to the bottom surface of the first base layer through the second through part.
  • the base layer can be formed in a variety of ways depending on the requirements and design specifications.
  • the base layer may be provided by applying a liquid curing agent on the upper surface of the release film and then curing the liquid curing agent.
  • the base layer may be provided using a synthetic resin film of 10 ⁇ 30 ⁇ m thickness.
  • the first through portion (or the second through portion) may be formed in the base layer by ordinary laser, etching, or machining, and the present invention is not limited or limited by the method of forming the first through portion.
  • the first through portion may be provided in the form of a hole, or may be provided in the form of removing a part of the edge of the base layer.
  • the electrode pattern may be variously formed in a square or diamond shape according to required conditions and design specifications.
  • the electrode pattern may be provided in a general line shape or a group shape in which two or more of the lines are electrically connected to each other.
  • the present invention is limited or limited by the shape and structure of the electrode pattern. no.
  • the electrode pattern may be formed of a conductive material and a transparent material, and the present invention is not limited or limited by the material of the electrode pattern.
  • the electrode pattern may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like.
  • the electrode pattern may be formed using a metal fiber such as silver nanofibers.
  • a metal mesh having a thickness of about 10 ⁇ m or less may be applied instead of the electrode pattern.
  • An adhesive layer may be provided to cover the top surface of the laminated film on which the window decoration is formed, and the glass substrate may be laminated to be in close contact with the laminated film through the adhesive layer.
  • the adhesive layer can be provided in a variety of ways depending on the desired conditions and design specifications.
  • the adhesive layer may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film.
  • the base layer By removing the release film from the laminated film, the base layer can be partially removed from the bottom of the base layer to form a first through portion (or a second through portion), and one end of the wire member passes through the first through portion. It may be exposed to the bottom of the, and then the external circuit board and the wire member attached to the bottom of the base layer can be electrically connected.
  • the second electrode pattern after the second electrode pattern is provided on a separate film member, it is also possible to be laminated on the above-mentioned laminated film. That is, the second electrode pattern and the second wire member electrically connected to the second electrode pattern may be formed on the upper surface of the film member, and the film member may be attached to the bottom surface of the laminated film.
  • the film member may be formed by applying a curing agent of the liquid on the release film and then curing, or may be provided using a synthetic resin film.
  • the laminated film may be provided corresponding to at least one glass substrate, the laminated film may be provided cut to a size corresponding to the glass substrate before being laminated to the glass substrate.
  • 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
  • the laminated film may be provided including a laser absorbing layer formed on the upper surface of the base layer, the wire member may be formed on the upper surface of the laser absorbing layer.
  • the first laser absorbing layer various functional layers capable of improving laser processing characteristics can be used.
  • the first laser absorbing layer may be formed using carbon or black printing.
  • the first laser absorbing layer may be formed of a non-conductive material, and the first laser absorbing layer may be removed together when the first through portion is formed in laser processing.
  • the first laser absorbing layer may be formed of a conductive material. In this case, the first laser absorbing layer does not need to be removed.
  • the method for manufacturing a touch panel sensor disposed on the display to sense the contact position of the object, the second electrode pattern and the second wire member electrically connected to the second electrode pattern bottom surface Providing a glass substrate provided in the; Providing a laminated film including a release film, a base layer formed on the release film, a first electrode pattern formed on an upper surface of the base layer, and a first wire member electrically connected to the first electrode pattern; Stacking the glass substrate on the laminated film such that the bottom surface of the glass substrate covers the top surface of the base layer; Removing the release film from the laminated film and transferring the base layer, the first electrode pattern and the first wire member to the glass substrate at once; And partially removing the base layer to expose one end of the first wire member and the second wire member to the bottom surface of the base layer.
  • a circuit board may be attached to be electrically connected between the first wire member and the second wire member between the laminated film and the glass substrate. Penetration can be ruled out. Alternatively, only the second wire member is electrically connected to the circuit board between the laminated film and the glass substrate, and the first wire member is exposed to the bottom of the base layer and then electrically connected to the bottom of the base layer. It is also possible to configure the connection.
  • the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object, the release film, the base layer formed on the release film, the electrode formed on the upper surface of the base layer Providing a laminated film including a pattern and a wire member electrically connected to an electrode pattern and exposed at one end thereof to a bottom surface of the base layer to be electrically connected to an external device on the bottom surface of the base layer; Stacking a glass substrate on the laminated film to cover the top surface of the base layer; And removing the release film from the laminated film to transfer the base layer, the electrode pattern, and the wire member to the glass substrate at one time.
  • the laminated film may be provided in various structures and manners according to required conditions and design specifications. For reference, only one electrode pattern layer may be provided on the laminated film, or a plurality of electrode pattern layers may be sequentially stacked. Alternatively, it is also possible to laminate a film member on which another electrode pattern is formed on the laminated film on which the electrode pattern is formed.
  • providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first through portion in the first base layer; And forming a first wire member electrically connected to the first electrode pattern and having one end exposed to the bottom surface of the first base layer through the first through part.
  • providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a second base layer on an upper surface of the first base layer to partially expose the first electrode pattern; Forming a second electrode pattern on an upper surface of the second base layer; Forming a first through portion in the first base layer; And forming a first wire member electrically connected to the first electrode pattern and the second electrode pattern, respectively, so that one end thereof is exposed to the bottom surface of the first base layer through the first through part.
  • the second base layer is formed on the top surface of the first base layer so that the first electrode pattern is partially exposed.
  • the first electrode pattern is partially exposed.
  • both ends of the first electrode pattern may not be covered by the second base layer.
  • the second base layer may be formed to cover the first electrode pattern except for a portion of both ends of the first electrode pattern, both ends of the first electrode pattern may not be covered by the second base layer. May be exposed.
  • a connection pattern electrically connected to the first electrode pattern may be formed together. That is, while the second electrode pattern is patterned, connection patterns electrically connected to the first electrode pattern may be formed at both ends of the first electrode pattern not covered by the second base layer.
  • the second electrode pattern may be configured so that a separate connection pattern is not formed while the second electrode pattern is patterned, but both ends of the first electrode pattern which are not covered by the second base layer when the second electrode pattern is patterned are removed. Since it may be, there is a cumbersome problem of forming a separate pattern for electrically connecting the wire member and the first electrode pattern to be described later by a separate process.
  • the connection pattern may be formed together to cover both ends (exposed portions) of the first electrode pattern not covered by the second base layer. This simplifies the overall manufacturing process.
  • providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first through portion in the first base layer; Forming a first wire member electrically connected to the first electrode pattern and having one end exposed to the bottom surface of the first base layer through the first through part; Forming a second base layer on an upper surface of the first base layer to cover the first electrode pattern as a whole; Forming a second electrode pattern on an upper surface of the second base layer; Forming a second through portion in the second base layer and the first base layer; And forming a second wire member electrically connected to the second electrode pattern and having one end exposed to the bottom surface of the first base layer through the second through part.
  • the base layer can be formed in a variety of ways depending on the requirements and design specifications.
  • the base layer may be provided by applying a liquid curing agent on the upper surface of the release film and then curing the liquid curing agent.
  • the base layer may be provided using a synthetic resin film of 10 ⁇ 30 ⁇ m thickness.
  • the first through portion (or the second through portion) may be formed in the base layer by a conventional laser, machining or etching process, and the present invention is not limited or limited by the method of forming the first through portion.
  • the first through portion may be provided in the form of a hole, or may be provided in the form of removing a part of the edge of the base layer. In some cases, when the first base layer is formed by a printing or etching method, the first through part may be formed together.
  • the first through portion is formed together, excluding the additional process of forming the first through portion after forming the first base layer, and forming the first base layer.
  • the first through portion is formed together during the printing or etching process.
  • the first base layer is provided by printing (or applying) a liquid curing agent on a release film and then curing the liquid curing agent, wherein the first through part forms a first base layer on an upper surface of the release film. It may be formed together with the first base layer by printing and curing the liquid curing agent except for the first through area.
  • the first base layer having the first through portion may be formed by gravure printing and curing the liquid curing agent on the release film.
  • the electrode pattern may be variously formed in a square or diamond shape according to required conditions and design specifications.
  • the electrode pattern may be provided in a general line shape or a group shape in which two or more of the lines are electrically connected to each other.
  • the present invention is limited or limited by the shape and structure of the electrode pattern. no.
  • the electrode pattern may be formed of a conductive material and a transparent material, and the present invention is not limited or limited by the material of the electrode pattern.
  • the electrode pattern may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like.
  • the electrode pattern may be formed using a metal fiber such as silver nanofibers.
  • a metal mesh having a thickness of about 10 ⁇ m or less may be applied instead of the electrode pattern.
  • the release film a conventional synthetic resin film, a metal thin plate, or a synthetic resin film formed with a metal coating may be used.
  • the release film when a release film made of synthetic resin is used, the release film may be damaged when the first through portion (or the second through portion) is formed by laser processing. When used, damage to the release film due to laser processing can be prevented in advance.
  • a copper foil having a thickness of about 5 ⁇ 100 ⁇ m, and to attach a PET film or the like on the opposite side of the release-coated copper foil.
  • An adhesive layer may be provided to cover the top surface of the laminated film on which the window decoration is formed, and the glass substrate may be laminated to be in close contact with the laminated film through the adhesive layer.
  • the adhesive layer can be provided in a variety of ways depending on the desired conditions and design specifications.
  • the adhesive layer may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film.
  • one end of the wire member may be exposed to the bottom of the base layer, and then the external circuit board and the wire member attached to the bottom of the base layer may be electrically connected.
  • the second electrode pattern after the second electrode pattern is provided on a separate film member, it is also possible to be laminated on the above-mentioned laminated film. That is, the second electrode pattern and the second wire member electrically connected to the second electrode pattern may be formed on the upper surface of the film member, and the film member may be attached to the bottom surface of the laminated film.
  • the film member may be formed by applying a curing agent of the liquid on the release film and then curing, or may be provided using a synthetic resin film.
  • the laminated film may be provided corresponding to at least one glass substrate, the laminated film may be provided cut to a size corresponding to the glass substrate before being laminated to the glass substrate.
  • 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
  • a window decoration is directly provided on an insulating substrate of the touch panel sensor without using a separate reinforcement substrate having a window decoration on the top layer, thereby reducing the thickness of the touch panel sensor. Can be.
  • the thickness of the plastic film used in the conventional touch panel sensor should be maintained at least several hundred ⁇ m. did.
  • the base layer is provided on the release film and the electrode pattern is formed on the base layer, there is no problem in forming the electrode pattern even if the thickness of the base layer is thin.
  • the base layer can be made thinner. Therefore, the thickness of the touch panel sensor can be further reduced, and the sensitivity can be improved to improve the product quality of the product.
  • a circuit board may be attached to the bottom surface of the first base layer in a state in which glass substrates are laminated on the laminated film, space utilization and design freedom between the laminated film and the glass substrate may be maximized.
  • the manufacturing process can be further simplified.
  • the glass substrate is laminated on the laminated film as a nearly finished product can be distributed, the manufacturer can simply complete the product by the process of connecting the circuit board.
  • the manufacturing process can be further simplified.
  • a laminated film corresponding to a plurality of glass substrates by making a laminated film corresponding to a plurality of glass substrates, and can be used by cutting it can be a natural finish in the cutting process. Therefore, it is possible to shorten the time required for finishing the components formed by spin coating, such as a base layer on the release film, an adhesive layer that can be formed on the hard coating layer because no separate finishing treatment is required.
  • the adhesive layer, the window decoration, the first electrode pattern, the first base layer and the like can be transferred on the glass substrate at a time, the process time can be shortened, and it can occur when stacking the components one by one. It is possible to minimize the occurrence of defects due to position errors. In addition, it is possible to minimize the defect of the touch panel sensor due to the bubble generation by not bonding each layer of the touch panel sensor by adhesive.
  • FIG. 1 is a perspective view illustrating a conventional touch panel sensor.
  • FIG. 2 is a view showing a touch panel sensor according to the present invention.
  • 3 to 12 are views for explaining the manufacturing method of the touch panel sensor according to the present invention.
  • FIG. 13 and 14 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention.
  • 15 to 20 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively.
  • 21 is a diagram illustrating a touch panel sensor according to the present invention.
  • 22 to 31 are views for explaining a method of manufacturing a touch panel sensor according to the present invention.
  • 32 and 33 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention.
  • 34 to 36 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively.
  • FIG. 2 is a view showing a touch panel sensor according to the present invention
  • Figures 3 to 12 are views for explaining a manufacturing method of the touch panel sensor according to the present invention.
  • the touch panel sensor according to the present invention may be used to detect a contact position of an object placed on a display and includes a laminated film 100 and a glass substrate 200.
  • the glass substrate 200 Since the glass substrate 200 is directly touched by a body part such as a finger or a touch tool, the glass substrate 200 uses a rigid glass substrate having excellent strength and is not easily refracted, or has a high transparency and a high polycarbonate. Reinforced plastics can be used.
  • the laminated film 100 includes a first base layer 120, a first electrode pattern 130, a second base layer 140, a second electrode pattern 150, and a first wire member 160 sequentially stacked. And window decoration 170.
  • a first through part 122 is formed on the first base layer 120, and an upper surface of the first base layer 120 is electrically connected to the first electrode pattern 130 and the second electrode pattern 150.
  • One end of the first wire member 160 formed on the first base member 120 may be exposed to the bottom surface of the first base layer 120 through the first through part 122, and the external circuit board 300 may be exposed to the first base layer 120.
  • the first wire member 160 may be electrically connected to the first wire member 160 which is mounted on the bottom of the bottom surface and exposed to the bottom of the first base layer 120.
  • the laminated film is described with an example including a first base layer, a first electrode pattern, a second base layer, a second electrode pattern, a first wire member, and a window decoration.
  • the laminated film may include the first base layer and the first electrode pattern without the second base layer and the second electrode pattern.
  • the window decoration is formed on the laminated film, but in some cases, after forming the window decoration on the bottom surface of the glass substrate, laminating the glass substrate on the upper surface of the laminated film It is possible.
  • FIG. 3 is a view for explaining a step of forming a first base layer
  • FIG. 4 is a view for explaining a step of forming a first electrode pattern
  • FIG. 5 is a step for forming a second base layer
  • 6 is a view for explaining a step of forming a second electrode pattern
  • 7 is a view for explaining the step of forming the first wire member
  • FIG. 8 is a view for explaining the step of forming the window decoration
  • Figure 9 is a view for explaining the step of forming the adhesive layer. .
  • Figure 10 is a view for explaining the step of laminating a glass substrate on the laminated film
  • Figure 11 is a view for explaining the step of removing the release film from the laminated film
  • Figure 12 is a step of forming the first through portion A diagram for explaining.
  • a release film 110 is provided and a first base layer 120 is formed on an upper surface of the release film 110.
  • a conventional synthetic resin film may be used as the release film 110.
  • a metal thin plate may be used as the release film, or a synthetic resin film having a metal coating formed on one surface thereof may be used.
  • a release adhesive layer 112 may be formed on an upper surface of the release film 110.
  • the release adhesive layer 112 may be a material such as silicone resin or acrylic resin, it may be coated on a film such as PET film by a process such as roll coating.
  • the first base layer 120 may be formed in various ways according to the required conditions and design specifications.
  • the first base layer 120 may be provided by applying a liquid curing agent on the upper surface of the release film 110 and then curing the liquid curing agent.
  • the first base layer 120 may be formed by applying a liquid curing agent to the upper surface of the release adhesive layer 112 by a conventional spin coating method and curing.
  • the liquid curing agent may be applied by printing or other methods using a roller (roll coating method) or the like, and the present invention is not limited or limited by the application method of the liquid curing agent.
  • an ordinary ultraviolet curing agent is used as the liquid curing agent will be described.
  • a thermosetting agent may be used instead of the ultraviolet curing agent as the liquid curing agent.
  • the first base layer 120 may be provided using a synthetic resin film.
  • the plastic film on which the electrode pattern is formed is provided to have a thickness of about several hundred ⁇ m. The reason is that the thickness of the plastic film should be maintained at least several hundred ⁇ m to lay the electrode layer for the electrode pattern on the plastic film and form the electrode pattern directly on the plastic film through a patterning process such as photolithography.
  • the first base layer 120 since the first base layer 120 is formed on the release film 110 and the first electrode pattern 130 to be described later is formed on the upper surface of the first base layer 120, the first base is formed. Even if the thickness of the layer 120 is thin, there is no problem in forming the first electrode pattern 130.
  • the first base layer 120 may be provided using a synthetic resin film having a thickness of 10 to 30 ⁇ m that does not require a separate heat curing treatment or an ultraviolet curing treatment.
  • a plastic film such as polyethylene (polyethylene), polypropylene (polypropylene), acrylic (acryloyl), polyethylene terephthalate (PET) and the like may be used, and the present invention is limited by the type and properties of the synthetic resin film. It is not limited or restricted.
  • the first electrode pattern 130 is formed on the upper surface of the first base layer 120.
  • the first electrode pattern 130 may be variously formed in a square or diamond shape according to the required conditions and design specifications. In some cases, the first electrode pattern may be provided in a general line shape or a group shape in which two or more upper or lower portions of the line are electrically connected to each other.
  • the present invention relates to a shape and a structure of the first electrode pattern 130. It is not limited or restricted by.
  • the first electrode pattern 130 may be formed using a conductive material and a transparent material, and the present invention is not limited or limited by the material of the first electrode pattern 130.
  • the first electrode pattern 130 may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like.
  • the first electrode pattern may be formed using a metal fiber such as silver nanofiber, and the first electrode pattern formed using the metal fiber solution may be formed of a thin metal fiber even if it is formed very thin. Since the fibers are connected to each other, it is possible to maintain high conductivity and to form a very thin thickness of 1 ⁇ m or less.
  • a metal mesh having a thickness of about 10 ⁇ m or less may be applied instead of the first electrode pattern.
  • the first electrode pattern 130 may pattern the first electrode layer in a predetermined form by a conventional etching method. In some cases, it is also possible to form the first electrode pattern by printing or other methods.
  • the second base layer 140 is formed on the top surface of the first base layer 120 to partially expose the first electrode pattern 130.
  • the partial exposure of the first electrode pattern 130 may be understood as a part of the first electrode pattern 130 is not covered by the second base layer 140.
  • the second base layer 140 may be formed to cover the first electrode pattern 130 except for a part of both ends of the first electrode pattern 130, the second base layer 140 may be formed to cover the first electrode pattern 130. Both ends may be exposed to the outside without being covered by the second base layer 140.
  • the second base layer 140 may be formed by applying a curing agent of the liquid in the same or similar manner as the aforementioned first base layer 120 and then curing, or may be provided using a synthetic resin film, and a detailed description thereof Will be omitted.
  • a second electrode pattern 150 is formed on the upper surface of the second base layer 140.
  • the second electrode pattern 150 may be formed in the same or similar manner by using the same or similar material as the aforementioned first electrode pattern 130.
  • connection pattern 132 electrically connected to the first electrode pattern 130 may be formed together. That is, while the second electrode pattern 150 is patterned, the ends of the first electrode pattern 130 which are not covered by the second base layer 140 are electrically connected to the first electrode pattern 130.
  • the pattern 132 may be formed.
  • the second electrode pattern 150 may be configured such that a separate connection pattern 132 is not formed while the second electrode pattern 150 is patterned.
  • the second electrode layer 150 is patterned by the second base layer 140. Since both end portions of the first electrode pattern 130 which are not covered may be removed, a separate pattern for electrically connecting the wire member and the first electrode pattern 130 to be described later is cumbersome to be formed by a separate process. There is a problem.
  • the connection pattern 132 may be formed together, the overall manufacturing process may be simplified.
  • the first wire member 160 is formed on the top surface of the first base layer 120 to be electrically connected to the first electrode pattern 130 and the second electrode pattern 150.
  • the first wire member 160 may be electrically connected to the first electrode pattern 130 through the above-described connection pattern 132.
  • the first wire member 160 may be formed by a conventional printing process, and in some cases, the first wire member may be formed by a metal thin film deposition or a metal electrode etching process.
  • a window decoration 170 having a frame shape is formed on the upper surface of the laminated film 100.
  • the window decoration 170 serves to cover the non-transparent components disposed below the first wire member 160 and the circuit board 300 disposed at the edge of the laminated film 100. It may be formed by a conventional printing process or the like.
  • the adhesive layer 180 is formed to cover the entire upper surface of the laminated film 100 on which the window decoration 170 is formed.
  • the glass substrate 200 to be described later may be stacked in close contact with the laminated film 100 through the adhesive layer 180.
  • the adhesive layer 180 may be provided in various ways according to required conditions and design specifications.
  • the adhesive layer 180 may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating layer 180, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film.
  • a liquid adhesive for example, an ultraviolet curing agent
  • OCA Optically Clear Adhesive
  • the liquid adhesive layer 182 may be provided by applying a liquid curing agent to the upper surface of the laminated film 100 and curing, and the optical film adhesive layer 184 is laminated in close contact with the upper portion of the liquid adhesive layer 182. Can be.
  • the optical film adhesive layer 184 may be stacked on top of the liquid adhesive layer 182 in a state of being attached to the bottom surface of the glass substrate 200. In some cases, only the liquid adhesive layer may be used alone as the adhesive layer, or only the optical film adhesive layer may be used alone.
  • the glass substrate 200 is stacked on the upper surface of the adhesive layer 180. As described above, the glass substrate 200 may be stacked to be in close contact with the laminated film 100 through the adhesive layer 180.
  • the first base layer 120, the first electrode pattern 130, the second base layer 140, and the second base film 120 are removed.
  • the electrode pattern 150, the first wire member 160, and the window decoration 170 are transferred to the glass substrate 200 at one time.
  • the first base layer 120 is partially removed to expose one end of the first wire member 160 to the bottom surface of the first base layer 120.
  • the first through part 122 may be formed on the first base layer 120 by partially removing the first base layer 120 from the bottom of the first base layer 120. One end of the member 160 may be exposed to the bottom surface of the first base layer 120 through the first through part 122.
  • the first through portion 122 may be formed in the form of a hole in the first base layer 120 by a conventional laser processing, etching or machining, such as seen by the method of forming the first through portion 122
  • the invention is not limited or limited. In some cases, the first through part may be formed by etching or some other method.
  • first through part 122 By forming the first through part 122 in the first base layer 120, one end of the first wire member 160 may be exposed to the bottom surface of the first base layer 120, and then the first base.
  • the external circuit board 300 attached to the bottom of the layer 120 and the first wire member 160 may be electrically connected to each other.
  • the external circuit board 300 may be attached by conventional ACF bonding, and the present invention is not limited or limited by the method of attaching the external circuit board. In some cases, it is also possible to attach the circuit board to the outside after the conductive material is filled in the inner space of the first through part.
  • FIGS. 13 and 14 are views for explaining a method of manufacturing a touch panel sensor according to another exemplary embodiment of the present invention.
  • the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
  • a second electrode pattern is formed together on the laminated film.
  • the second electrode pattern is provided on a separate film member, and then the laminated film is described. It is also possible to be stacked.
  • the laminated film may include a first base layer 1120, a first electrode pattern 1130, a first wire member 1160, and an adhesive layer sequentially provided on the release film (see 110 in FIG. 11). 1180 and the glass substrate 1200, and by removing the release film from the laminated film 1000, the first base layer 1120, the first electrode pattern 1130, and the first wire member.
  • the adhesive layer 1180 may be transferred to the glass substrate 200 at one time.
  • a window decoration 1170 may be formed on the bottom surface of the glass substrate 1200.
  • the bottom surface of the first base layer 1120 may be exposed to the outside, and the first base layer 1120 may be partially removed from the bottom surface of the first base layer 1120.
  • the first through part 1122 one end of the first wire member 1160 may be exposed to the bottom surface of the first base layer 1120 through the first through part 1122.
  • a separate hard coat layer may be formed on the upper surface of the first base layer to protect the first electrode pattern.
  • the hard coat layer may be formed using a liquid curing agent or film according to the required conditions and design specifications.
  • the film member 1140 ′ having the second electrode pattern 1150 ′ and the second wire member 1162 electrically connected to the second electrode pattern 1150 ′ may be provided. Can be.
  • the film member 1140 ′ may be formed by applying a curing agent of a liquid on a release film and curing the same as the above-described laminated film, or may be provided using a synthetic resin film.
  • the film member 1140 ' will be described with an example provided using a synthetic resin film.
  • a second wire member 1162 electrically connected to the second electrode pattern 1150 ' may be printed.
  • the external circuit board 1300 of the outer surface of the film member 1140' is attached.
  • the bottom surface may be electrically connected to the second wire member 1162, and the top surface of the external circuit board 1300 may be exposed to the bottom surface (the bottom surface of the first base layer) of the laminated film 1000.
  • 1160 may be electrically connected.
  • a separate adhesive layer may be provided between the top surface of the film member and the bottom surface of the laminated film.
  • the film member and the external circuit board are first connected, and then, for example, the laminated film is attached on the external circuit board.
  • the film for the external circuit board may be described. Attachment order of the member and the laminated film may be reversed.
  • 15 to 20 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively.
  • the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
  • the laminated film 100 may be provided to correspond to at least one or more glass substrates 200, and the laminated film 100 may be formed on the glass substrate 200 before being laminated to the glass substrate 200. And cut to size corresponding to the size).
  • 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
  • the second base layer when the second base layer and the second electrode pattern are formed on the laminated film, the second base layer is formed to partially cover the first electrode pattern. In some cases, the second base layer may be formed to cover the entire first electrode pattern.
  • the laminated film 100 may include a first base layer 120, a first electrode pattern 130, a first wire member 160, and a second base layer on the release film 110. 140 '), the second electrode pattern 150, the second wire member 162', and the window decoration 170 may be sequentially stacked.
  • the first base layer 120 is formed on the release film 110, and the first electrode pattern 130 is formed on the upper surface of the first base layer 120, and then the first electrode pattern 130 is formed.
  • the first wire member 160 is formed to be electrically connected to the second wire member 160.
  • a second base layer 140 ′ is formed on the top surface of the first base layer 120 to cover the first electrode pattern 130 as a whole, and a second base layer 140 ′ is formed on the top surface of the second base layer 140 ′.
  • the second wire member 162 ′ is formed to be electrically connected to the second electrode pattern 150.
  • the decoration 170 may be transferred onto the glass substrate 200 at one time.
  • first through portion 122 in the first base layer 120
  • one end of the first wire member 160 can be exposed to the bottom surface of the first base layer 120
  • the first By forming the second through portion 142 'in the second base layer 140' and the first base layer 120, one end of the second wire member 162 'is formed on the bottom surface of the first base layer 120. May be exposed.
  • an external circuit board (not shown) mounted on the bottom of the first base layer 120 may be connected to the first base layer 120 through the first through portion 122 and the second through portion 142 ′. It may be electrically connected to the first wire member 160 and the second wire member 162 ′ exposed to the bottom surface.
  • the first through-hole (or the second through-hole) is described as an example in which the hole is processed, but in some cases, the first through-hole (or the second through-hole). ) May be provided in a form in which a part of the edge of the first base layer (or the second base layer) is removed.
  • a first through part 122 ′ is formed in the first base layer 120 and is electrically connected to the first electrode pattern 130 and the second electrode pattern 150.
  • the wire member 160 may be exposed to the bottom surface of the first base layer 120 through the first through part 122 ′, and the first through part 122 ′ may be formed on the first base layer 120. It may be formed in a form in which the edge portion is partially removed.
  • the first through part 122 ′ is formed in the center of the lower edge of the first base layer 120 in the form of a substantially square groove, but the position and the shape of the first through part are required. It may be changed according to conditions and design specifications.
  • the window decoration 170 and the adhesive layer 180 are formed on the first wire member 160, the end portion of the first wire member 160 is decorated with the first through portion by the decoration and adhesive layer 180.
  • the state disposed on the 122 ' can be stably maintained.
  • the external circuit board 300 may be accommodated in the internal space of the first through part 122 ′.
  • the laminated film 100 may include a first laser absorbing layer 125 formed on an upper surface of the first base layer 120, and the first wire member 160 may include the first laser. It may be formed on the upper surface of the absorber layer.
  • the first laser absorbing layer 125 various functional layers capable of improving laser processing characteristics may be used.
  • the first laser absorbing layer 125 may be formed using carbon or black printing.
  • the first laser absorbing layer may be formed of a non-conductive material, and the first laser absorbing layer may be removed together when the first through portion is formed in laser processing.
  • the first laser absorbing layer may be formed of a conductive material. In this case, the first laser absorbing layer does not need to be removed.
  • the first wire member is formed by metal thin film deposition and the first through portion is formed by laser processing, a part of the first wire member adjacent to the first through portion may be removed or damaged during laser processing. When a part of the first wire member is damaged, the electrical characteristics of the first wire member are difficult to be maintained stably.
  • the wire member when the through portion is formed by laser processing, the wire member may be provided in a double structure to prevent damage to the wire member by the laser.
  • an auxiliary wire member 163 may be formed on an upper surface of the first wire member 160 to cover the first wire member 160, and a part of the first wire member 160 may be laser processed. Even if is damaged, the electrical connection state of the first wire member 160 by the conductive auxiliary wire member 163 can be stably maintained without interruption.
  • the auxiliary wire member 163 may be formed of a material having excellent durability against laser processing.
  • the auxiliary wire member 163 may be formed to partially cover a portion of the first wire member 160 by a printing method using silver paste.
  • the touch panel sensor may include a second wire member electrically connected to the second electrode pattern 2150 and the second electrode pattern 2150 (see 160 of FIG. 8).
  • the glass substrate on which the second electrode pattern and the second wire member are provided on the bottom may be provided in various ways according to the required conditions and design specifications.
  • the second wire member is a conventional printing It can be formed by a process.
  • the second electrode pattern may be formed by printing or other methods, and the second wire member may be formed by a metal thin film deposition or a metal electrode etching process.
  • the second wire member may be formed by a metal thin film deposition or a metal electrode etching process.
  • by forming an auxiliary base layer on a separate auxiliary release film and forming a second electrode pattern and a second wire member on the auxiliary base layer by removing the auxiliary release film while being laminated with a glass substrate.
  • the auxiliary base layer, the second electrode pattern, and the second wire member may be transferred to the bottom surface of the glass substrate at one time.
  • a circuit board before laminating the glass substrate on the laminated film, a circuit board may be attached to be electrically connected to the first wire member and the second wire member between the laminated film and the glass substrate.
  • the circuit board since the circuit board may be electrically connected to the first wire member and the second wire member between the laminated film and the glass substrate, the formation of the first through portion and the second through portion may be excluded.
  • the second wire member is electrically connected to the circuit board, and the first wire member is exposed to the bottom of the base layer and then attached to the bottom of the base layer. It is also possible to configure it to be electrically connected.
  • FIG. 21 is a view showing a touch panel sensor according to the present invention
  • Figures 22 to 31 are views for explaining a manufacturing method of the touch panel sensor according to the present invention.
  • a touch panel sensor according to the present invention may be used to detect a contact position of an object placed on a display and includes a laminated film 3100 and a glass substrate 3200.
  • the glass substrate 3200 Since the glass substrate 3200 is directly touched by a body part such as a finger or a touch tool, the glass substrate 3200 uses a rigid glass substrate having high strength and is not easily refracted, or a polycarbonate such as light having excellent strength. Reinforced plastics can be used.
  • the laminated film 3100 may include a first base layer 3120, a first electrode pattern 3130, a second base layer 3140, a second electrode pattern 3150, and a first wire member 3160 that are sequentially stacked. And window decoration 3170.
  • a first through part 3122 is formed on the first base layer 3120, and an upper surface of the first base layer 3120 to be electrically connected to the first electrode pattern 3130 and the second electrode pattern 3150.
  • One end of the first wire member 3160 formed on the first wire member 3160 may be exposed to the bottom surface of the first base layer 3120 through the first through part 3122, and the external circuit board 3300 may be exposed to the first base layer 3120.
  • the first wire member 3160 may be electrically connected to the first wire member 3160 that is mounted on the bottom of the first base layer 3120.
  • the laminated film is described with an example including a first base layer, a first electrode pattern, a second base layer, a second electrode pattern, a first wire member, and a window decoration.
  • the laminated film may include the first base layer and the first electrode pattern without the second base layer and the second electrode pattern.
  • the window decoration is formed on the laminated film, but in some cases, it is possible to configure the window decoration to be formed on the glass substrate or other members.
  • FIG. 22 is a view for explaining a step of forming a first base layer
  • FIG. 23 is a view for explaining a step of forming a first electrode pattern
  • FIG. 24 is a step for forming a second base layer
  • 25 is a view for explaining a step of forming a second electrode pattern.
  • FIG. 26 is a view for explaining a step of forming a first through part
  • FIG. 27 is a view for explaining a step of forming a first wire member
  • FIG. 28 is a view for explaining a step of forming a window decoration.
  • FIG 29 is a view for explaining the step of forming an adhesive layer
  • Figure 30 is a view for explaining the step of laminating a glass substrate on the laminated film
  • Figure 31 is a step of removing the release film from the laminated film It is a figure for demonstrating.
  • a release film 3110 is provided and a first base layer 3120 is formed on an upper surface of the release film 3110.
  • a release adhesive layer 3112 may be formed on an upper surface of the release film 3110.
  • the release adhesive layer 3112 may be provided in a layer state and stacked on the release film 3110 as it is, but in this case, since bubbles may enter or the position may be displaced during the lamination process, the release adhesive layer is preferable.
  • a liquid material for forming the layer 3112 is applied onto the release film 3110, and the release film 3110 is rotated to evenly spread the liquid material on the release film 3110 and then harden it. Can be.
  • the first base layer 3120 may be formed in various ways according to required conditions and design specifications.
  • the first base layer 3120 may be provided by applying a liquid curing agent on the upper surface of the release film 3110 and then curing the liquid curing agent.
  • the first base layer 3120 may be formed by applying a liquid curing agent to the upper surface of the release adhesive layer 3112 by a conventional spin coating method and curing the liquid.
  • the liquid curing agent may be applied in other ways using printing or rollers, and the present invention is not limited or limited by the application method of the liquid curing agent.
  • an ordinary ultraviolet curing agent is used as the liquid curing agent will be described.
  • a thermosetting agent may be used instead of the ultraviolet curing agent as the liquid curing agent.
  • the first base layer 3120 may be provided using a synthetic resin film.
  • the plastic film on which the electrode pattern is formed is provided to have a thickness of about several hundred ⁇ m. The reason is that the thickness of the plastic film should be maintained at least several hundred ⁇ m to lay the electrode layer for the electrode pattern on the plastic film and form the electrode pattern directly on the plastic film through a patterning process such as photolithography.
  • the first base layer 3120 since the first base layer 3120 is formed on the release film 3110, and the first electrode pattern 3130 to be described later is formed on the upper surface of the first base layer 3120, the first base is formed. Even if the thickness of the layer 3120 is thin, there is no problem in forming the first electrode pattern 3130.
  • the first base layer 3120 may be provided using a synthetic resin film having a thickness of 10 to 30 ⁇ m that does not require a separate heat curing treatment or an ultraviolet curing treatment.
  • a plastic film such as polyethylene (polyethylene), polypropylene (polypropylene), acrylic (acryloyl), polyethylene terephthalate (PET) and the like may be used, and the present invention is limited by the type and properties of the synthetic resin film. It is not limited or restricted.
  • a first electrode pattern 3130 is formed on an upper surface of the first base layer 3120.
  • the first electrode pattern 3130 may be variously formed in a square or diamond shape according to a required condition and a design specification. In some cases, the first electrode pattern may be provided in a general line shape or a group shape in which two or more upper or lower portions of the line are electrically connected to each other.
  • the present invention relates to a shape and a structure of the first electrode pattern 3130. It is not limited or restricted by.
  • the first electrode pattern 3130 may be formed using a conductive material and a transparent material, and the present invention is not limited or limited by the material of the first electrode pattern 3130.
  • the first electrode pattern 3130 may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like.
  • the first electrode pattern may be formed using a metal fiber such as silver nanofiber, and the first electrode pattern formed using the metal fiber solution may be formed of a thin metal fiber even if it is formed very thin. Since the fibers are connected to each other, it is possible to maintain high conductivity and to form a very thin thickness of 1 ⁇ m or less.
  • a metal mesh having a thickness of about 10 ⁇ m or less may be applied instead of the first electrode pattern.
  • the first electrode pattern 3130 may pattern the first electrode layer into a predetermined shape by a conventional etching method. In some cases, it is also possible to form the first electrode pattern by printing or other methods.
  • the second base layer 3140 is formed on the top surface of the first base layer 3120 so that the first electrode pattern 3130 is partially exposed.
  • the partial exposure of the first electrode pattern 3130 may be understood as a part of the first electrode pattern 3130 not covered by the second base layer 3140.
  • the second base layer 3140 may be formed to cover the first electrode pattern 3130 except for a part of both ends of the first electrode pattern 3130. Both ends may be exposed to the outside without being covered by the second base layer 3140.
  • the second base layer 3140 may be formed by applying a curing agent of a liquid in the same or similar manner as the first base layer 3120 described above, and then curing the same, or may be provided using a synthetic resin film. Will be omitted.
  • a second electrode pattern 3150 is formed on the top surface of the second base layer 3140.
  • the second electrode pattern 3150 may be formed in the same or similar manner using the same or similar material as that of the first electrode pattern 3130 described above.
  • connection pattern 3132 electrically connected to the first electrode pattern 3130 may be formed together. That is, while the second electrode pattern 3150 is patterned, a connection electrically connected to the first electrode pattern 3130 at both ends of the first electrode pattern 3130 that is not covered by the second base layer 3140. Pattern 3132 may be formed.
  • the second electrode pattern 3150 may be configured so that a separate connection pattern 3132 is not formed while the second electrode pattern 3150 is patterned.
  • the second base layer 3140 is formed. Since both ends of the uncovered first electrode pattern 3130 may be removed, a separate pattern for electrically connecting the wire member and the first electrode pattern 3130, which will be described later, should be formed by a separate process. There is a problem.
  • both ends (exposed portions) of the first electrode pattern 3130 which are not covered by the second base layer 3140 are covered. Since the connection pattern 3132 may be formed together, the overall manufacturing process may be simplified.
  • a first through part 3122 is formed in the first base layer 3120.
  • the first through portion 3122 may be formed in the form of a hole in the first base layer 3120 by a conventional laser or machining, or the present invention is limited by the method of forming the first through portion 3122 It is not limited.
  • the first through part may be formed together.
  • the first through portion is formed together, excluding the additional process of forming the first through portion after forming the first base layer, and forming the first base layer.
  • the first through portion is formed together during the printing or etching process.
  • the first base layer is provided by printing (or applying) a liquid curing agent on a release film and then curing the liquid curing agent, wherein the first through part forms a first base layer on an upper surface of the release film. It may be formed together with the first base layer by printing and curing the liquid curing agent except for the first through area.
  • the first base layer having the first through portion may be formed by gravure printing and curing the liquid curing agent on the release film.
  • the release film 3110 a conventional synthetic resin film may be used, but in some cases, a metal thin plate may be used as the release film.
  • a release film made of synthetic resin the release film may be damaged during laser processing to form the first through part, but a release film made of a metal thin film (or a synthetic resin film made of metal coating) may be used. In this case, damage to the release film due to laser processing can be prevented in advance.
  • the thin metal plate for example, copper thin plate.
  • chromium plating the thin metal plate for example, copper thin plate.
  • the first electrode pattern 3130 and the second electrode pattern 3150 are electrically connected to each other, and one end of the first base layer 3120 is connected to the bottom surface of the first base layer 3120.
  • the first wire member 3160 is formed to be exposed.
  • the first wire member 3160 may be electrically connected to the first electrode pattern 3130 through the above-described connection pattern 3132.
  • the first wire member 3160 may be formed by a conventional printing process, and a raw material of the first wire member 3160 may be formed inside the first through part 3122 during the printing process of the first wire member 3160. Since one side of the first wire member 3160 may be substantially exposed to the bottom surface of the first base layer 3120 through the first through part 3122.
  • the first wire member may be formed by a metal thin film deposition or metal electrode etching process. In this case, a separate electrode printing process connecting the first through part and the metal thin film may be required.
  • a frame-shaped window decoration 3170 is formed on the upper surface of the laminated film 3100.
  • the window decoration 3170 serves to cover the non-transparent component disposed below the first wire member 3160 and the circuit board 3300 disposed at the edge of the laminated film 3100. It may be formed by a conventional printing process or the like.
  • the adhesive layer 3180 is formed to cover the entire upper surface of the laminated film 3100 on which the window decoration 3170 is formed.
  • the glass substrate 3200 to be described later may be stacked in close contact with the laminated film 3100 through the adhesive layer 3180.
  • the adhesive layer 3180 may be provided in various ways according to required conditions and design specifications.
  • the adhesive layer 3180 may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film.
  • a liquid adhesive for example, an ultraviolet curing agent
  • OCA Optically Clear Adhesive
  • the liquid adhesive layer 3318 may be provided by applying a liquid curing agent to the top surface of the laminated film 3100 and curing the optical adhesive layer 3184 to be in close contact with the upper portion of the liquid adhesive layer 3318. Can be.
  • the optical film adhesive layer 3184 may be stacked on top of the liquid adhesive layer 3322 in a state of being attached to the bottom surface of the glass substrate 3200. In some cases, only the liquid adhesive layer may be used alone as the adhesive layer, or only the optical film adhesive layer may be used alone.
  • the glass substrate 3200 is stacked on the upper surface of the adhesive layer 3180. As described above, the glass substrate 3200 may be stacked to be in close contact with the laminated film 3100 through the adhesive layer 3180.
  • the release film 3110 is removed from the laminated film 3100 to thereby form the first base layer 3120, the first electrode pattern 3130, the second base layer 3140, and the second base film 3110.
  • the electrode pattern 3150, the first wire member 3160, and the window decoration 3170 are transferred to the glass substrate 3200 at one time.
  • one end of the first wire member 3160 may be exposed to the bottom surface of the first base layer 3120, and then the first base layer 3120.
  • An external circuit board 3300 and the first wire member 3160 may be electrically connected to the bottom surface of the substrate.
  • FIG. 32 and 33 are views for explaining a method of manufacturing a touch panel sensor according to another exemplary embodiment of the present invention.
  • the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
  • a second electrode pattern is formed together on the laminated film.
  • the second electrode pattern is provided on a separate film member, and then the laminated film is described. It is also possible to be stacked.
  • the laminated film 3100 may include a first base layer 3120, a first electrode pattern 3130, a first wire member 3160, and window decoration that are sequentially provided on the release film 3110. 3170, an adhesive layer 3180, and a glass substrate 3200, and by removing the release film 3110 from the laminated film 3100, the first base layer 3120 and the first electrode pattern.
  • the window decoration 3170 may be transferred to the glass substrate 3200 at one time.
  • one end of the first wire member 3160 may be exposed to the bottom surface of the first base layer 3120.
  • the film member 3140 ′ having the second electrode pattern 3150 ′ and the second wire member 3322 electrically connected to the second electrode pattern 3150 ′ may be provided on the upper surface. Can be.
  • the film member 3140 ′ may be formed by applying a curing agent of a liquid on a release film and curing the same as the above-described laminated film, or may be provided using a synthetic resin film.
  • the film member 3140 ' will be described with an example provided using a synthetic resin film.
  • a second wire member 3152 electrically connected to the second electrode pattern 3150 ' may be printed on the film.
  • the release film 3110 may be removed from the member 3140 ′.
  • the external circuit board 3300 attached to the top surface of the film member 3140 ' may have a bottom surface electrically connected to the second wire member 3322, and the top surface of the external circuit board 3300 may be It may be electrically connected to the first wire member 3160 exposed to the bottom surface (the bottom surface of the first base layer) of the laminated film 3100 of FIG. 32.
  • 34 to 36 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively.
  • the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
  • the laminated film 3100 may be provided to correspond to at least one or more glass substrates 3200, and the laminated film 3100 may be formed on the glass substrate (3200 of FIG. 21) before being laminated to the glass substrate 3200. And cut to size corresponding to the size).
  • 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
  • the second base layer when the second base layer and the second electrode pattern are formed on the laminated film, the second base layer is formed to partially cover the first electrode pattern. In some cases, the second base layer may be formed to cover the entire first electrode pattern.
  • the laminated film 3100 may include a first base layer 3120, a first electrode pattern 3130, a first wire member 3160, and a second base layer on the release film 3110.
  • 3140 ′, the second electrode pattern 3150, the second wire member 3152 ′, and the window decoration 3170 may be sequentially stacked.
  • the first base layer 3120 is formed on the release film 3110, and the first electrode pattern 3130 is formed on the top surface of the first base layer 3120.
  • the first base part 3122 is electrically connected to one end of the first base part through the first through part 3122.
  • the first wire member 3160 is formed to be exposed to the bottom of the layer 3120.
  • a second base layer 3140 ′ is formed on the top surface of the first base layer 3120 to cover the first electrode pattern 3130 as a whole, and then, The second electrode pattern 3150 is formed.
  • a second through portion 3142 ′ is formed in the second base layer 3140 ′ and the first base layer 3120.
  • the second through portion 3142 ′ may be formed in the same or similar manner as the first through portion 3122 described above.
  • a second wire member 3152 ' is formed to be electrically connected to the second electrode pattern 3150 so that one end thereof is exposed to the bottom surface of the first base layer 3120 through the second through part 3314'.
  • the second wire member 3152 ' may be formed by a conventional printing process, and the second wire member 3322 may be formed inside the second through part 3322' during the printing process of the second wire member 3322 '. Since the raw material of ') may be filled, substantially one end of the second wire member 3152' may be exposed to the bottom surface of the first base layer 3120 through the second through portion 3322 '.
  • a frame-shaped window decoration (3170) on the upper surface of the laminated film 3100, and sequentially laminating the adhesive layer 3180 and the glass substrate 3200, and removed from the laminated film 3100,
  • the decoration 3170 may be transferred to the glass substrate 3200 at a time.
  • the first through-hole (or the second through-hole) is described as an example in which the hole is processed, but in some cases, the first through-hole (or the second through-hole). ) May be provided in a form in which a part of the edge of the first base layer (or the second base layer) is removed.
  • a first through part 3122 ′ is formed in the first base layer 3120 and is electrically connected to the first electrode pattern 3130 and the second electrode pattern 3150.
  • the wire member 3160 may be exposed to the bottom surface of the first base layer 3120 through the first through portion 3122 ', and the first through portion 3122' may be exposed to the bottom of the first base layer 3120. It may be formed in a form in which the edge portion is partially removed.
  • the first through part 3122 ' is provided to have a sufficient size, even if the first wire member 3160 is not entirely filled in the inner space of the first through part 3122', the first wire member 3160 ) May be exposed to the bottom surface of the first base layer 3120 through the first through portion 3122 ′.
  • the first through part 3122 ′ is formed in the center of the lower edge of the first base layer 3120 in the form of a substantially square groove, but the position and shape of the first through part are required. It may be changed according to conditions and design specifications.
  • the window decoration 3170 and the adhesive layer 3180 are formed on the upper portion of the first wire member 3160, the end portion of the first wire member 3160 is formed by the decoration and the adhesive layer 3180.
  • the state disposed on 3122 ' may be stably maintained.
  • the external circuit board 3300 may be accommodated in the internal space of the first through part 3122 ′.

Abstract

Disclosed are a touch panel sensor with a structure simplified by a simple manufacturing process and improved reliability, and a method for manufacturing the same. The method for manufacturing a touch panel sensor arranged on the top of a display so as to sense the position of contacting an object includes the steps of: supplying a release film, a base layer formed on the release film, an electrode pattern formed on the top of the base layer, and a deposited film including a wire member electrically connected to the electrode pattern; depositing a glass substrate on the deposited film so as to cover the top of the base layer; removing the release film from the deposited film so as to transfer the base layer, the electrode pattern, and the wire member to the glass substrate simultaneously; and partially removing the base layer so as to expose one end of the wire member to the lower side of the base layer.

Description

터치패널센서 및 그 제조방법Touch panel sensor and manufacturing method
본 발명은 터치패널센서 및 그 제조방법에 관한 것으로서, 보다 자세하게는, 디스플레이 상에 접근하는 대상체의 접촉 위치를 감지할 수 있는 터치패널센서에 관한 것이다.The present invention relates to a touch panel sensor and a method of manufacturing the same, and more particularly, to a touch panel sensor capable of sensing a contact position of an object approaching a display.
도 1은 종래의 정전용량 방식의 터치패널센서를 설명하기 위한 사시도이다. 1 is a perspective view illustrating a conventional capacitive touch panel sensor.
도 1을 참조하면, 종래의 터치패널센서는 하부 절연시트(10) 및 상부 절연시트(20)가 소정 간격 이격되어 접합된다. 하부 절연시트(10) 및 상부 절연시트(20)의 마주보는 면에는 각각 하부 ITO전극(30)과 상부 ITO전극(40)이 상호 수직하게 배열되어 있으며, 구체적으로, 하부 ITO전극(30)은 하부 절연시트(10)의 상면에 좌측에서 우측으로 배향되어 있으며, 상부 ITO전극(40)은 상부 절연시트(20)의 저면에 상측에서 하측으로 배향되어 있다.Referring to FIG. 1, in the conventional touch panel sensor, the lower insulating sheet 10 and the upper insulating sheet 20 are bonded to each other by a predetermined interval. The lower ITO electrode 30 and the upper ITO electrode 40 are vertically arranged on the opposite surfaces of the lower insulating sheet 10 and the upper insulating sheet 20, and specifically, the lower ITO electrode 30 is The upper surface of the lower insulating sheet 10 is oriented from left to right, and the upper ITO electrode 40 is oriented from the upper side to the lower side on the bottom surface of the upper insulating sheet 20.
상술한 터치패널센서는 상호 교차하도록 배치되는 하부 ITO전극(30) 및 상부 ITO전극(40)의 각 교차지점마다 각 교차지점의 면적에 대응하는 소정의 정전 용량 즉, 커패시턴스 값이 존재하는데, 신체 일부가 근접하면 상부에 배치된 상부 ITO전극(40)의 면적에 신체 일부의 면적이 더해져 커패시턴스 값이 변경될 수 있다. The touch panel sensor has a predetermined capacitance, that is, a capacitance value corresponding to the area of each intersection point, at each intersection point of the lower ITO electrode 30 and the upper ITO electrode 40 disposed to cross each other. If a part is close, the area of the body part is added to the area of the upper ITO electrode 40 disposed thereon, and thus the capacitance value may be changed.
또한, 상부 ITO전극(40)과 외부의 회로기판(50)의 전극(52)을 전기적으로 연결하기 위하여, 금속 재질의 연결선(48)이 상부 ITO전극(40)의 단부로부터 상부 절연시트(20)의 하부까지 연장되어 있으며, 하부 ITO전극(20) 또한 별도의 연결선에 의해서 회로기판(50)과 연결된다.In addition, in order to electrically connect the upper ITO electrode 40 and the electrode 52 of the external circuit board 50, a connecting line 48 made of metal is formed from the end of the upper ITO electrode 40 from the upper insulating sheet 20. It extends to the bottom of the), the lower ITO electrode 20 is also connected to the circuit board 50 by a separate connection line.
이때, 일반적으로 금속으로 제공되는 연결선(48)은 금속 광택으로 반짝이며 빛이 통과하지 않아 투명한 상부 절연시트(20)의 상부에서 육안으로 확인될 수 있다. 이에, 종래에는 연결선(48) 및 회로기판(50)이 육안으로 확인되지 않도록 윈도우 데코레이션(65)을 위한 별도의 비투광성 필름을 별도의 유리나 투광성 강화플라스틱과 같은 강화기판(60) 저면에 형성하고, 강화기판(60)을 상부 절연시트(20) 상부에 배치한다. 상술한 종래의 터치패널센서에 대한 구체적인 내용은 공개특허공보 제10-2011-0137231호(2011.12.22)에 개시되는 터치패널센서를 참고할 수 있다.In this case, the connecting line 48, which is generally provided as a metal, is shiny with metallic luster and does not pass through the light, so that the connecting line 48 may be visually confirmed on the upper portion of the transparent upper insulating sheet 20. Therefore, in the related art, a separate non-translucent film for window decoration 65 is formed on the bottom of the reinforcing substrate 60 such as glass or translucent reinforced plastic so that the connecting line 48 and the circuit board 50 are not visually checked. The reinforcing substrate 60 is disposed on the upper insulating sheet 20. For a detailed description of the above-described conventional touch panel sensor, reference may be made to the touch panel sensor disclosed in Korean Patent Laid-Open Publication No. 10-2011-0137231 (2011.12.22).
다만, 별도의 강화기판(60)을 상부 절연시트(20) 상부에 더 제공하는 것은, 터치패널센서의 두께 증가를 초래하고, 조립 과정이 복잡하다는 단점이 발생하고, 터치패널센서의 두께 증가는 터치패널센서의 투명도 및 선명도를 떨어뜨리는 원인이 될 수 있으며, 터치패널센서의 감도를 떨어뜨릴 수도 있다.However, further providing a separate reinforcing substrate 60 on the upper insulating sheet 20 results in an increase in the thickness of the touch panel sensor, a disadvantage in that the assembly process is complicated, and an increase in the thickness of the touch panel sensor This may cause the transparency and clarity of the touch panel sensor to be degraded, and the sensitivity of the touch panel sensor may be reduced.
이에 따라 최근에는 터치패널센서의 제조 공정을 간소화하고, 두께를 슬림화할 수 있으며, 감도를 향상시키기 위한 다양한 연구가 이루어지고 있다.Accordingly, in recent years, various studies have been conducted to simplify the manufacturing process of the touch panel sensor, reduce the thickness, and improve the sensitivity.
본 발명은 슬림화에 기여할 수 있으며, 터치 감도를 향상시킬 수 있는 터치패널센서 및 그 제조방법을 제공한다.The present invention can contribute to slimming, and provides a touch panel sensor and a method of manufacturing the same which can improve touch sensitivity.
또한, 본 발명은 제조 공정을 간소화할 수 있으며, 제조 시간을 단축할 수 있는 터치패널센서 및 그 제조방법을 제공한다.In addition, the present invention provides a touch panel sensor and a method of manufacturing the same, which can simplify the manufacturing process and shorten the manufacturing time.
또한, 본 발명은 불량률을 감소시킬 수 있으며, 제조 원가를 절감할 수 있는 터치패널센서 및 그 제조방법을 제공한다.In addition, the present invention can reduce the defective rate, and provides a touch panel sensor and a manufacturing method that can reduce the manufacturing cost.
또한, 본 발명은 터치패널센서의 불투명한 구성요소를 시각적으로 차단하기 위한 윈도우 데코레이션을 디스플레이 상에 직접 전사할 수 있는 터치패널센서 및 그 제조방법을 제공한다.The present invention also provides a touch panel sensor and a method of manufacturing the same, which can directly transfer a window decoration on a display to visually block an opaque component of the touch panel sensor.
상술한 본 발명의 목적들을 달성하기 위한 본 발명의 바람직한 실시예에 따르면, 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법은, 이형필름, 이형필름 상에 형성되는 베이스층, 베이스층의 상면에 형성되는 전극패턴, 및 전극패턴과 전기적으로 연결되는 와이어부재를 포함하는 적층필름을 제공하는 단계; 베이스층의 상면을 덮도록 적층필름에 글라스기판을 적층하는 단계; 적층필름으로부터 이형필름을 제거하여, 베이스층, 전극패턴 및 와이어부재를 한번에 글라스기판에 전사하는 단계; 및 베이스층을 부분적으로 제거하여 와이어부재의 일단을 베이스층의 저면으로 노출시키는 단계;를 포함한다.According to a preferred embodiment of the present invention for achieving the above object of the present invention, the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object, the release film, the base layer formed on the release film Providing a laminated film including an electrode pattern formed on an upper surface of the base layer, and a wire member electrically connected to the electrode pattern; Stacking a glass substrate on the laminated film to cover the top surface of the base layer; Removing the release film from the laminated film and transferring the base layer, the electrode pattern and the wire member to the glass substrate at once; And partially removing the base layer to expose one end of the wire member to the bottom of the base layer.
적층필름은 요구되는 조건 및 설계 사양에 따라 다양한 구조 및 방식으로 제공될 수 있다. 참고로, 적층필름 상에는 단 하나의 전극패턴 층이 제공되거나, 복수개의 전극패턴 층이 순차적으로 적층되게 제공될 수 있다. 다르게는 전극패턴이 형성된 적층필름 상에 다른 전극패턴이 형성된 필름부재를 적층하는 것도 가능하다.The laminated film may be provided in various structures and manners according to required conditions and design specifications. For reference, only one electrode pattern layer may be provided on the laminated film, or a plurality of electrode pattern layers may be sequentially stacked. Alternatively, it is also possible to laminate a film member on which another electrode pattern is formed on the laminated film on which the electrode pattern is formed.
일 예로, 적층필름을 제공하는 단계는, 이형필름을 제공하는 단계; 이형필름의 상면에 제1베이스층을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 및 제1전극패턴과 전기적으로 연결되도록 제1베이스층의 상면에 제1와이어부재를 형성하는 단계;를 포함할 수 있으며, 제1베이스층의 저면에서부터 제1베이스층을 부분적으로 제거하여 제1베이스층에 제1관통부를 형성하고, 제1와이어부재의 일단은 제1관통부를 통해 제1베이스층의 저면으로 노출될 수 있다.For example, providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first electrode pattern on an upper surface of the first base layer; And forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern, wherein the first base layer is partially removed from a bottom surface of the first base layer. The first through part may be formed in the base layer, and one end of the first wire member may be exposed to the bottom surface of the first base layer through the first through part.
다른 일 예로, 적층필름을 제공하는 단계는, 이형필름을 제공하는 단계; 이형필름의 상면에 제1베이스층을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 제1전극패턴이 부분적으로 노출되도록 제1베이스층의 상면에 제2베이스층을 형성하는 단계; 제2베이스층의 상면에 제2전극패턴을 형성하는 단계; 및 제1전극패턴 및 제2전극패턴에 각각 전기적으로 연결되도록 제1베이스층의 상면에 제1와이어부재를 형성하는 단계;를 포함할 수 있으며, 제1베이스층의 저면에서부터 제1베이스층을 부분적으로 제거하여 제1베이스층에 제1관통부를 형성하고, 제1와이어부재의 일단은 제1관통부를 통해 제1베이스층의 저면으로 노출될 수 있다. 참고로, 제2베이스층은 제1전극패턴이 부분적으로 노출되도록 제1베이스층의 상면에 형성되는 바, 여기서, 제1전극패턴이 부분적으로 노출된다 함은, 제1전극패턴의 일부가 제2베이스층에 의해 덮혀지지 않은 상태로 이해될 수 있다. 일 예로, 제2베이스층은 제1전극패턴의 양단부 일부를 제외하고, 제1전극패턴을 덮도록 형성될 수 있기 때문에, 제1전극패턴의 양단부는 제2베이스층에 의해 덮혀지지 않고 외부로 노출될 수 있다. 아울러, 제2전극패턴이 패터닝되는 동안에는 제1전극패턴과 전기적으로 연결되는 연결패턴이 함께 형성될 수 있다. 즉, 제2전극패턴이 패터닝되는 동안, 제2베이스층에 의해 덮혀지지 않은 제1전극패턴의 양단부에는 제1전극패턴과 전기적으로 연결되는 연결패턴이 형성될 수 있다. 물론, 제2전극패턴이 패터닝되는 동안 별도의 연결패턴이 형성되지 않도록 구성하는 것도 가능하나, 제2전극패턴이 패터닝될 시 제2베이스층에 의해 덮혀지지 않은 제1전극패턴의 양단부 부위가 제거될 수 있기 때문에, 후술할 와이어부재와 제1전극패턴을 전기적으로 연결하기 위한 별도의 패턴을 별도 공정에 의해 형성해야 하는 번거로운 문제점이 있다. 하지만, 본 발명에서는 별도의 추가 공정없이 제2전극패턴이 패터닝되는 동안, 제2베이스층에 의해 덮혀지지 않은 제1전극패턴의 양단부(노출부)를 덮도록 연결패턴이 함께 형성될 수 있기 때문에, 전체적인 제조 공정을 간소화할 수 있다.As another example, providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a second base layer on an upper surface of the first base layer to partially expose the first electrode pattern; Forming a second electrode pattern on an upper surface of the second base layer; And forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern and the second electrode pattern, respectively. The first base layer may be formed from a bottom surface of the first base layer. Partially removed to form a first through portion in the first base layer, one end of the first wire member may be exposed to the bottom surface of the first base layer through the first through portion. For reference, the second base layer is formed on the top surface of the first base layer so that the first electrode pattern is partially exposed. Here, the first electrode pattern is partially exposed. It can be understood that it is not covered by the two base layers. For example, since the second base layer may be formed to cover the first electrode pattern except for a portion of both ends of the first electrode pattern, both ends of the first electrode pattern may not be covered by the second base layer. May be exposed. In addition, while the second electrode pattern is patterned, a connection pattern electrically connected to the first electrode pattern may be formed together. That is, while the second electrode pattern is patterned, connection patterns electrically connected to the first electrode pattern may be formed at both ends of the first electrode pattern not covered by the second base layer. Of course, the second electrode pattern may be configured so that a separate connection pattern is not formed while the second electrode pattern is patterned, but both ends of the first electrode pattern which are not covered by the second base layer when the second electrode pattern is patterned are removed. Since it may be, there is a cumbersome problem of forming a separate pattern for electrically connecting the wire member and the first electrode pattern to be described later by a separate process. However, in the present invention, while the second electrode pattern is patterned without any additional process, the connection pattern may be formed together to cover both ends (exposed portions) of the first electrode pattern not covered by the second base layer. This simplifies the overall manufacturing process.
다른 일 예로, 적층필름을 제공하는 단계는, 이형필름을 제공하는 단계; 이형필름의 상면에 제1베이스층을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 제1전극패턴과 전기적으로 연결되도록 제1베이스층의 상면에 제1와이어부재를 형성하는 단계; 제1전극패턴을 전체적으로 덮도록 제1베이스층의 상면에 제2베이스층을 형성하는 단계; 제2베이스층의 상면에 제2전극패턴을 형성하는 단계; 및 제2전극패턴과 전기적으로 연결되도록 제1베이스층의 상면에 제2와이어부재를 형성하는 단계;를 포함할 수 있고, 제1베이스층의 저면에서부터 제1베이스층을 부분적으로 제거하여 제1베이스층에 제1관통부를 형성하고, 제1베이스층의 저면에서부터 제1베이스층 및 제2베이스층을 부분적으로 제거하여 제2관통부를 형성하며, 제1와이어부재의 일단은 제1관통부를 통해 제1베이스층의 저면으로 노출되고, 제2와이어부재의 일단은 제2관통부를 통해 제1베이스층의 저면으로 노출될 수 있다.As another example, providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern; Forming a second base layer on an upper surface of the first base layer to cover the first electrode pattern as a whole; Forming a second electrode pattern on an upper surface of the second base layer; And forming a second wire member on an upper surface of the first base layer to be electrically connected to the second electrode pattern, wherein the first base layer is partially removed from the bottom surface of the first base layer. Forming a first through portion in the base layer, partially removing the first base layer and the second base layer from the bottom of the first base layer, and having one end of the first wire member through the first through portion; The bottom surface of the first base layer may be exposed, and one end of the second wire member may be exposed to the bottom surface of the first base layer through the second through part.
베이스층은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 형성될 수 있다. 일 예로, 베이스층은 이형필름의 상면에 액상의 경화제를 도포한 후, 액상의 경화제를 경화하여 제공될 수 있다. 다른 일 예로, 베이스층은 10~30㎛ 두께의 합성수지 필름을 이용하여 제공될 수 있다.The base layer can be formed in a variety of ways depending on the requirements and design specifications. For example, the base layer may be provided by applying a liquid curing agent on the upper surface of the release film and then curing the liquid curing agent. As another example, the base layer may be provided using a synthetic resin film of 10 ~ 30㎛ thickness.
제1관통부(또는 제2관통부)는 통상의 레이저, 에칭 가공 또는 기계 가공 등에 의해 베이스층에 형성될 수 있으며, 제1관통부의 형성 방법에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 아울러 제1관통부는 홀 형태로 제공되거나, 베이스층의 테두리 일부를 제거한 형태로 제공될 수 있다.The first through portion (or the second through portion) may be formed in the base layer by ordinary laser, etching, or machining, and the present invention is not limited or limited by the method of forming the first through portion. In addition, the first through portion may be provided in the form of a hole, or may be provided in the form of removing a part of the edge of the base layer.
전극패턴은 요구되는 조건 및 설계 사양에 따라 사각 또는 다이아몬드 형상 등으로 다양하게 형성될 수 있다. 경우에 따라서는 전극패턴이 일반적인 라인 형상 혹은 상기 라인의 상부나 하부가 연결되어 둘 이상 전기적으로 연결되는 그룹 형상으로 제공될 수도 있으며, 본 발명이 전극패턴의 형상 및 구조에 의해서 제한되거나 한정되는 것은 아니다.The electrode pattern may be variously formed in a square or diamond shape according to required conditions and design specifications. In some cases, the electrode pattern may be provided in a general line shape or a group shape in which two or more of the lines are electrically connected to each other. The present invention is limited or limited by the shape and structure of the electrode pattern. no.
전극패턴은 도전성 재질이면서 투명한 소재를 이용하여 형성될 수 있으며, 전극패턴의 재질에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 일 예로, 전극패턴은 ITO 또는 IZO, ATO, AZO, 탄소나노튜브, 투명한 유기재질 등을 이용하여 형성될 수 있다. 경우에 따라서는 전극패턴이 실버 나노 화이버(silver nano fiber)와 같은 금속섬유를 이용하여 형성되는 것도 가능하다. 다르게는 전극패턴 대신 대략 10㎛ 이하의 두께를 갖는 금속메시(metal mesh)가 적용되는 것도 가능하다.The electrode pattern may be formed of a conductive material and a transparent material, and the present invention is not limited or limited by the material of the electrode pattern. For example, the electrode pattern may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like. In some cases, the electrode pattern may be formed using a metal fiber such as silver nanofibers. Alternatively, a metal mesh having a thickness of about 10 μm or less may be applied instead of the electrode pattern.
윈도우 데코레이션이 형성된 적층필름의 상면을 덮도록 접착층이 제공될 수 있으며, 글라스기판은 접착층을 매개로 적층필름에 밀착되게 적층될 수 있다. 접착층은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 제공될 수 있다. 일 예로, 상기 접착층은 액상의 접착제(예를 들어, 자외선 경화제)를 도포한 후 경화시켜 제공되거나, 광학접착필름 또는 OCA(Optically Clear Adhesive)필름 등을 이용하여 제공될 수 있다.An adhesive layer may be provided to cover the top surface of the laminated film on which the window decoration is formed, and the glass substrate may be laminated to be in close contact with the laminated film through the adhesive layer. The adhesive layer can be provided in a variety of ways depending on the desired conditions and design specifications. For example, the adhesive layer may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film.
적층필름으로부터 이형필름을 제거함으로써, 베이스층의 저면에서부터 베이스층을 부분적으로 제거하여 제1관통부(또는 제2관통부)를 형성할 수 있고, 제1관통부를 통해 와이어부재의 일단이 베이스층의 저면으로 노출될 수 있으며, 그 후 베이스층의 저면에 부착되는 외부의 회로기판과 와이어부재를 전기적으로 연결할 수 있다.By removing the release film from the laminated film, the base layer can be partially removed from the bottom of the base layer to form a first through portion (or a second through portion), and one end of the wire member passes through the first through portion. It may be exposed to the bottom of the, and then the external circuit board and the wire member attached to the bottom of the base layer can be electrically connected.
본 발명의 다른 바람직한 실시예에 따르면, 제2전극패턴이 별도의 필름부재 상에 제공된 후 전술한 적층필름에 적층되는 것도 가능하다. 즉, 필름부재의 상면에는 제2전극패턴 및 제2전극패턴과 전기적으로 연결되는 제2와이어부재가 형성될 수 있으며, 필름부재는 전술한 적층필름의 저면에 부착될 수 있다. 아울러, 필름부재는 이형필름 상에 액상의 경화제를 도포한 후 경화시켜 형성되거나, 합성수지 필름을 이용하여 제공될 수 있다.According to another preferred embodiment of the present invention, after the second electrode pattern is provided on a separate film member, it is also possible to be laminated on the above-mentioned laminated film. That is, the second electrode pattern and the second wire member electrically connected to the second electrode pattern may be formed on the upper surface of the film member, and the film member may be attached to the bottom surface of the laminated film. In addition, the film member may be formed by applying a curing agent of the liquid on the release film and then curing, or may be provided using a synthetic resin film.
본 발명의 다른 바람직한 실시예에 따르면, 적층필름은 적어도 하나 이상의 글라스기판에 대응되게 제공될 수 있으며, 적층필름은 글라스기판에 적층되기 전에 글라스기판에 대응되는 크기로 재단되어 제공될 수 있다. 가령, 요구되는 조건 및 설계 사양에 따라 4*4, 5*5, 6*6, 3*4 등의 배열로 적층필름을 한꺼번에 형성할 수 있으로, 적층필름의 배열 형태에 의해 본 발명이 제한되거나 한정되는 것은 아니다.According to another preferred embodiment of the present invention, the laminated film may be provided corresponding to at least one glass substrate, the laminated film may be provided cut to a size corresponding to the glass substrate before being laminated to the glass substrate. For example, according to the required conditions and design specifications, 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
본 발명의 다른 바람직한 실시예에 따르면, 적층필름은 베이스층의 상면에 형성되는 레이저 흡수층을 포함하여 제공될 수 있으며, 와이어부재는 레이저 흡수층의 상면에 형성될 수 있다. 제1레이저 흡수층으로서는 레이저 가공 특성을 향상시킬 수 있는 다양한 기능성 레이어가 사용될 수 있다. 일 예로, 제1레이저 흡수층은 카본 또는 블랙 인쇄를 이용하여 형성될 수 있다. 참고로, 제1레이저 흡수층은 비도전성 재질로 형성될 수 있으며, 레이저 가공에 제1관통부가 형성될 시 제1레이저 흡수층이 함께 제거될 수 있다. 경우에 따라서는 제1레이저 흡수층이 도전성 재질로 형성될 수 있으며, 이 경우 제1레이저 흡수층은 별도로 제거될 필요가 없다.According to another preferred embodiment of the present invention, the laminated film may be provided including a laser absorbing layer formed on the upper surface of the base layer, the wire member may be formed on the upper surface of the laser absorbing layer. As the first laser absorbing layer, various functional layers capable of improving laser processing characteristics can be used. For example, the first laser absorbing layer may be formed using carbon or black printing. For reference, the first laser absorbing layer may be formed of a non-conductive material, and the first laser absorbing layer may be removed together when the first through portion is formed in laser processing. In some cases, the first laser absorbing layer may be formed of a conductive material. In this case, the first laser absorbing layer does not need to be removed.
본 발명의 다른 바람직한 실시예에 따르면, 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법은, 제2전극패턴 및 제2전극패턴과 전기적으로 연결되는 제2와이어부재가 저면에 제공되는 글라스기판을 제공하는 단계; 이형필름, 이형필름 상에 형성되는 베이스층, 베이스층의 상면에 형성되는 제1전극패턴, 및 제1전극패턴과 전기적으로 연결되는 제1와이어부재를 포함하는 적층필름을 제공하는 단계; 글라스기판의 저면이 베이스층의 상면을 덮도록 적층필름에 글라스기판을 적층하는 단계; 적층필름으로부터 이형필름을 제거하여, 베이스층, 제1전극패턴 및 제1와이어부재를 한번에 글라스기판에 전사하는 단계; 및 베이스층을 부분적으로 제거하여 제1와이어부재 및 제2와이어부재의 일단을 베이스층의 저면으로 노출시키는 단계;를 포함할 수 있다.According to another preferred embodiment of the present invention, the method for manufacturing a touch panel sensor disposed on the display to sense the contact position of the object, the second electrode pattern and the second wire member electrically connected to the second electrode pattern bottom surface Providing a glass substrate provided in the; Providing a laminated film including a release film, a base layer formed on the release film, a first electrode pattern formed on an upper surface of the base layer, and a first wire member electrically connected to the first electrode pattern; Stacking the glass substrate on the laminated film such that the bottom surface of the glass substrate covers the top surface of the base layer; Removing the release film from the laminated film and transferring the base layer, the first electrode pattern and the first wire member to the glass substrate at once; And partially removing the base layer to expose one end of the first wire member and the second wire member to the bottom surface of the base layer.
아울러, 적층필름에 글라스기판을 적층하기 전에, 적층필름과 글라스기판의 사이에서 제1와이어부재 및 제2와이어부재와 전기적으로 연결되도록 회로기판을 부착할 수 있으며, 이 경우 베이스층 상에 별도의 관통부 형성을 배제할 수 있다. 다르게는, 적층필름과 글라스기판의 사이에서 제2와이어부재만이 회로기판과 전기적으로 연결되고, 제1와이어부재는 베이스층의 저면으로 노출된 후 베이스층의 저면에 부착되는 회로기판과 전기적으로 연결되도록 구성하는 것도 가능하다.In addition, before laminating the glass substrate on the laminated film, a circuit board may be attached to be electrically connected between the first wire member and the second wire member between the laminated film and the glass substrate. Penetration can be ruled out. Alternatively, only the second wire member is electrically connected to the circuit board between the laminated film and the glass substrate, and the first wire member is exposed to the bottom of the base layer and then electrically connected to the bottom of the base layer. It is also possible to configure the connection.
본 발명의 다른 바람직한 실시예에 따르면, 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법은, 이형필름, 이형필름 상에 형성되는 베이스층, 베이스층의 상면에 형성되는 전극패턴, 및 전극패턴과 전기적으로 연결되며 일단은 베이스층의 저면에서 외부장치와 전기적으로 연결 가능하도록 베이스층의 저면으로 노출되는 와이어부재를 포함하는 적층필름을 제공하는 단계; 베이스층의 상면을 덮도록 적층필름에 글라스기판을 적층하는 단계; 및 적층필름으로부터 이형필름을 제거하여, 베이스층, 전극패턴 및 와이어부재를 한번에 글라스기판에 전사하는 단계;를 포함한다.According to another preferred embodiment of the present invention, the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object, the release film, the base layer formed on the release film, the electrode formed on the upper surface of the base layer Providing a laminated film including a pattern and a wire member electrically connected to an electrode pattern and exposed at one end thereof to a bottom surface of the base layer to be electrically connected to an external device on the bottom surface of the base layer; Stacking a glass substrate on the laminated film to cover the top surface of the base layer; And removing the release film from the laminated film to transfer the base layer, the electrode pattern, and the wire member to the glass substrate at one time.
적층필름은 요구되는 조건 및 설계 사양에 따라 다양한 구조 및 방식으로 제공될 수 있다. 참고로, 적층필름 상에는 단 하나의 전극패턴 층이 제공되거나, 복수개의 전극패턴 층이 순차적으로 적층되게 제공될 수 있다. 다르게는 전극패턴이 형성된 적층필름 상에 다른 전극패턴이 형성된 필름부재를 적층하는 것도 가능하다.The laminated film may be provided in various structures and manners according to required conditions and design specifications. For reference, only one electrode pattern layer may be provided on the laminated film, or a plurality of electrode pattern layers may be sequentially stacked. Alternatively, it is also possible to laminate a film member on which another electrode pattern is formed on the laminated film on which the electrode pattern is formed.
일 예로, 적층필름을 제공하는 단계는, 이형필름을 제공하는 단계; 이형필름의 상면에 제1베이스층을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 제1베이스층에 제1관통부를 형성하는 단계; 및 제1전극패턴과 전기적으로 연결되며, 제1관통부를 통해 일단이 제1베이스층의 저면으로 노출되도록 제1와이어부재를 형성하는 단계;를 포함할 수 있다.For example, providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first through portion in the first base layer; And forming a first wire member electrically connected to the first electrode pattern and having one end exposed to the bottom surface of the first base layer through the first through part.
다른 일 예로, 적층필름을 제공하는 단계는, 이형필름을 제공하는 단계; 이형필름의 상면에 제1베이스층을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 제1전극패턴이 부분적으로 노출되도록 제1베이스층의 상면에 제2베이스층을 형성하는 단계; 제2베이스층의 상면에 제2전극패턴을 형성하는 단계; 제1베이스층에 제1관통부를 형성하는 단계; 및 제1전극패턴 및 제2전극패턴에 각각 전기적으로 연결되며, 제1관통부를 통해 일단이 제1베이스층의 저면으로 노출되도록 제1와이어부재를 형성하는 단계;를 포함할 수 있다. 참고로, 제2베이스층은 제1전극패턴이 부분적으로 노출되도록 제1베이스층의 상면에 형성되는 바, 여기서, 제1전극패턴이 부분적으로 노출된다 함은, 제1전극패턴의 일부가 제2베이스층에 의해 덮혀지지 않은 상태로 이해될 수 있다. 일 예로, 제2베이스층은 제1전극패턴의 양단부 일부를 제외하고, 제1전극패턴을 덮도록 형성될 수 있기 때문에, 제1전극패턴의 양단부는 제2베이스층에 의해 덮혀지지 않고 외부로 노출될 수 있다. 아울러, 제2전극패턴이 패터닝되는 동안에는 제1전극패턴과 전기적으로 연결되는 연결패턴이 함께 형성될 수 있다. 즉, 제2전극패턴이 패터닝되는 동안, 제2베이스층에 의해 덮혀지지 않은 제1전극패턴의 양단부에는 제1전극패턴과 전기적으로 연결되는 연결패턴이 형성될 수 있다. 물론, 제2전극패턴이 패터닝되는 동안 별도의 연결패턴이 형성되지 않도록 구성하는 것도 가능하나, 제2전극패턴이 패터닝될 시 제2베이스층에 의해 덮혀지지 않은 제1전극패턴의 양단부 부위가 제거될 수 있기 때문에, 후술할 와이어부재와 제1전극패턴을 전기적으로 연결하기 위한 별도의 패턴을 별도 공정에 의해 형성해야 하는 번거로운 문제점이 있다. 하지만, 본 발명에서는 별도의 추가 공정없이 제2전극패턴이 패터닝되는 동안, 제2베이스층에 의해 덮혀지지 않은 제1전극패턴의 양단부(노출부)를 덮도록 연결패턴이 함께 형성될 수 있기 때문에, 전체적인 제조 공정을 간소화할 수 있다.As another example, providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a second base layer on an upper surface of the first base layer to partially expose the first electrode pattern; Forming a second electrode pattern on an upper surface of the second base layer; Forming a first through portion in the first base layer; And forming a first wire member electrically connected to the first electrode pattern and the second electrode pattern, respectively, so that one end thereof is exposed to the bottom surface of the first base layer through the first through part. For reference, the second base layer is formed on the top surface of the first base layer so that the first electrode pattern is partially exposed. Here, the first electrode pattern is partially exposed. It can be understood that it is not covered by the two base layers. For example, since the second base layer may be formed to cover the first electrode pattern except for a portion of both ends of the first electrode pattern, both ends of the first electrode pattern may not be covered by the second base layer. May be exposed. In addition, while the second electrode pattern is patterned, a connection pattern electrically connected to the first electrode pattern may be formed together. That is, while the second electrode pattern is patterned, connection patterns electrically connected to the first electrode pattern may be formed at both ends of the first electrode pattern not covered by the second base layer. Of course, the second electrode pattern may be configured so that a separate connection pattern is not formed while the second electrode pattern is patterned, but both ends of the first electrode pattern which are not covered by the second base layer when the second electrode pattern is patterned are removed. Since it may be, there is a cumbersome problem of forming a separate pattern for electrically connecting the wire member and the first electrode pattern to be described later by a separate process. However, in the present invention, while the second electrode pattern is patterned without any additional process, the connection pattern may be formed together to cover both ends (exposed portions) of the first electrode pattern not covered by the second base layer. This simplifies the overall manufacturing process.
다른 일 예로, 적층필름을 제공하는 단계는, 이형필름을 제공하는 단계; 이형필름의 상면에 제1베이스층을 형성하는 단계; 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 제1베이스층에 제1관통부를 형성하는 단계; 제1전극패턴과 전기적으로 연결되며, 제1관통부를 통해 일단이 제1베이스층의 저면으로 노출되도록 제1와이어부재를 형성하는 단계; 제1전극패턴을 전체적으로 덮도록 제1베이스층의 상면에 제2베이스층을 형성하는 단계; 제2베이스층의 상면에 제2전극패턴을 형성하는 단계; 제2베이스층 및 제1베이스층에 제2관통부를 형성하는 단계; 및 제2전극패턴과 전기적으로 연결되며, 제2관통부를 통해 일단이 제1베이스층의 저면으로 노출되도록 제2와이어부재를 형성하는 단계;를 포함할 수 있다.As another example, providing a laminated film may include providing a release film; Forming a first base layer on an upper surface of the release film; Forming a first electrode pattern on an upper surface of the first base layer; Forming a first through portion in the first base layer; Forming a first wire member electrically connected to the first electrode pattern and having one end exposed to the bottom surface of the first base layer through the first through part; Forming a second base layer on an upper surface of the first base layer to cover the first electrode pattern as a whole; Forming a second electrode pattern on an upper surface of the second base layer; Forming a second through portion in the second base layer and the first base layer; And forming a second wire member electrically connected to the second electrode pattern and having one end exposed to the bottom surface of the first base layer through the second through part.
베이스층은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 형성될 수 있다. 일 예로, 베이스층은 이형필름의 상면에 액상의 경화제를 도포한 후, 액상의 경화제를 경화하여 제공될 수 있다. 다른 일 예로, 베이스층은 10~30㎛ 두께의 합성수지 필름을 이용하여 제공될 수 있다.The base layer can be formed in a variety of ways depending on the requirements and design specifications. For example, the base layer may be provided by applying a liquid curing agent on the upper surface of the release film and then curing the liquid curing agent. As another example, the base layer may be provided using a synthetic resin film of 10 ~ 30㎛ thickness.
제1관통부(또는 제2관통부)는 통상의 레이저, 기계 가공 또는 에칭 가공 등에 의해 베이스층에 형성될 수 있으며, 제1관통부의 형성 방법에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 아울러 제1관통부는 홀 형태로 제공되거나, 베이스층의 테두리 일부를 제거한 형태로 제공될 수 있다. 경우에 따라서는 제1베이스층이 인쇄 또는 식각 방법 등에 의해 형성될 시 제1관통부가 함께 형성되도록 구성하는 것도 가능하다.The first through portion (or the second through portion) may be formed in the base layer by a conventional laser, machining or etching process, and the present invention is not limited or limited by the method of forming the first through portion. In addition, the first through portion may be provided in the form of a hole, or may be provided in the form of removing a part of the edge of the base layer. In some cases, when the first base layer is formed by a printing or etching method, the first through part may be formed together.
여기서, 제1베이스층이 형성될 시 제1관통부가 함께 형성된다 함은, 제1베이스층을 형성한 후 제1관통부를 형성하기 위한 추가적인 별도의 공정을 배제하고, 제1베이스층을 형성하기 위한 인쇄 또는 식각 공정 중에 함께 제1관통부가 형성되는 것으로 이해될 수 있다. 일 예로, 제1베이스층은 액상의 경화제를 이형필름 상에 인쇄(또는 도포)한 후, 액상의 경화제를 경화하여 제공되되, 제1관통부는 이형필름의 상면에 제1베이스층을 형성할 시 제1관통부 영역을 제외하고 액상의 경화제를 인쇄한 후 경화시킴에 따라 제1베이스층과 함께 형성될 수 있다. 가령, 제1관통부를 갖는 제1베이스층은 이형필름 상에 액상의 경화제를 그라비아 인쇄(Gravure printing)한 후 경화함으로써 형성될 수 있다. Here, when the first base layer is formed, the first through portion is formed together, excluding the additional process of forming the first through portion after forming the first base layer, and forming the first base layer. It can be understood that the first through portion is formed together during the printing or etching process. For example, the first base layer is provided by printing (or applying) a liquid curing agent on a release film and then curing the liquid curing agent, wherein the first through part forms a first base layer on an upper surface of the release film. It may be formed together with the first base layer by printing and curing the liquid curing agent except for the first through area. For example, the first base layer having the first through portion may be formed by gravure printing and curing the liquid curing agent on the release film.
전극패턴은 요구되는 조건 및 설계 사양에 따라 사각 또는 다이아몬드 형상 등으로 다양하게 형성될 수 있다. 경우에 따라서는 전극패턴이 일반적인 라인 형상 혹은 상기 라인의 상부나 하부가 연결되어 둘 이상 전기적으로 연결되는 그룹 형상으로 제공될 수도 있으며, 본 발명이 전극패턴의 형상 및 구조에 의해서 제한되거나 한정되는 것은 아니다.The electrode pattern may be variously formed in a square or diamond shape according to required conditions and design specifications. In some cases, the electrode pattern may be provided in a general line shape or a group shape in which two or more of the lines are electrically connected to each other. The present invention is limited or limited by the shape and structure of the electrode pattern. no.
전극패턴은 도전성 재질이면서 투명한 소재를 이용하여 형성될 수 있으며, 전극패턴의 재질에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 일 예로, 전극패턴은 ITO 또는 IZO, ATO, AZO, 탄소나노튜브, 투명한 유기재질 등을 이용하여 형성될 수 있다. 경우에 따라서는 전극패턴이 실버 나노 화이버(silver nano fiber)와 같은 금속섬유를 이용하여 형성되는 것도 가능하다. 다르게는 전극패턴 대신 대략 10㎛ 이하의 두께를 갖는 금속메시(metal mesh)가 적용되는 것도 가능하다.The electrode pattern may be formed of a conductive material and a transparent material, and the present invention is not limited or limited by the material of the electrode pattern. For example, the electrode pattern may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like. In some cases, the electrode pattern may be formed using a metal fiber such as silver nanofibers. Alternatively, a metal mesh having a thickness of about 10 μm or less may be applied instead of the electrode pattern.
한편, 이형필름으로서는 통상의 합성수지 필름, 금속박판 또는 금속코팅이 형성된 합성수지필름이 사용될 수 있다. 참고로, 합성수지 재질의 이형필름이 사용될 경우에는, 레이저 가공에 의해 제1관통부(또는 제2관통부)가 형성될 시 이형필름에 손상이 발생될 우려가 있으나, 금속박판 재질의 이형필름이 사용될 경우에는 레이저 가공에 의한 이형필름의 손상을 미연에 방지할 수 있다. 또한, 금속박판(예를 들어, 구리박판)에 크롬 도금을 하여 레이저 저항성을 증대시키는 것도 가능하다. 다르게는 금속박판의 유연성을 증가시키기 위해, 5~100㎛ 정도의 두께를 갖는 구리포일을 사용하고, 이형코팅이 된 구리포일의 반대면에 PET 필름 등을 부착하여 사용하는 것도 가능하다.Meanwhile, as the release film, a conventional synthetic resin film, a metal thin plate, or a synthetic resin film formed with a metal coating may be used. For reference, when a release film made of synthetic resin is used, the release film may be damaged when the first through portion (or the second through portion) is formed by laser processing. When used, damage to the release film due to laser processing can be prevented in advance. In addition, it is also possible to increase the laser resistance by chromium plating the thin metal plate (for example, copper thin plate). Alternatively, in order to increase the flexibility of the thin metal plate, it is possible to use a copper foil having a thickness of about 5 ~ 100㎛, and to attach a PET film or the like on the opposite side of the release-coated copper foil.
윈도우 데코레이션이 형성된 적층필름의 상면을 덮도록 접착층이 제공될 수 있으며, 글라스기판은 접착층을 매개로 적층필름에 밀착되게 적층될 수 있다. 접착층은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 제공될 수 있다. 일 예로, 상기 접착층은 액상의 접착제(예를 들어, 자외선 경화제)를 도포한 후 경화시켜 제공되거나, 광학접착필름 또는 OCA(Optically Clear Adhesive)필름 등을 이용하여 제공될 수 있다.An adhesive layer may be provided to cover the top surface of the laminated film on which the window decoration is formed, and the glass substrate may be laminated to be in close contact with the laminated film through the adhesive layer. The adhesive layer can be provided in a variety of ways depending on the desired conditions and design specifications. For example, the adhesive layer may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film.
적층필름으로부터 이형필름을 제거함으로써, 와이어부재의 일단이 베이스층의 저면으로 노출될 수 있으며, 그 후 베이스층의 저면에 부착되는 외부의 회로기판과 와이어부재를 전기적으로 연결할 수 있다.By removing the release film from the laminated film, one end of the wire member may be exposed to the bottom of the base layer, and then the external circuit board and the wire member attached to the bottom of the base layer may be electrically connected.
본 발명의 다른 바람직한 실시예에 따르면, 제2전극패턴이 별도의 필름부재 상에 제공된 후 전술한 적층필름에 적층되는 것도 가능하다. 즉, 필름부재의 상면에는 제2전극패턴 및 제2전극패턴과 전기적으로 연결되는 제2와이어부재가 형성될 수 있으며, 필름부재는 전술한 적층필름의 저면에 부착될 수 있다. 아울러, 필름부재는 이형필름 상에 액상의 경화제를 도포한 후 경화시켜 형성되거나, 합성수지 필름을 이용하여 제공될 수 있다.According to another preferred embodiment of the present invention, after the second electrode pattern is provided on a separate film member, it is also possible to be laminated on the above-mentioned laminated film. That is, the second electrode pattern and the second wire member electrically connected to the second electrode pattern may be formed on the upper surface of the film member, and the film member may be attached to the bottom surface of the laminated film. In addition, the film member may be formed by applying a curing agent of the liquid on the release film and then curing, or may be provided using a synthetic resin film.
본 발명의 다른 바람직한 실시예에 따르면, 적층필름은 적어도 하나 이상의 글라스기판에 대응되게 제공될 수 있으며, 적층필름은 글라스기판에 적층되기 전에 글라스기판에 대응되는 크기로 재단되어 제공될 수 있다. 가령, 요구되는 조건 및 설계 사양에 따라 4*4, 5*5, 6*6, 3*4 등의 배열로 적층필름을 한꺼번에 형성할 수 있으로, 적층필름의 배열 형태에 의해 본 발명이 제한되거나 한정되는 것은 아니다.According to another preferred embodiment of the present invention, the laminated film may be provided corresponding to at least one glass substrate, the laminated film may be provided cut to a size corresponding to the glass substrate before being laminated to the glass substrate. For example, according to the required conditions and design specifications, 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
본 발명에 따른 터치패널센서 및 그 제조방법에 의하면, 최상층에 윈도우 데코레이션을 갖는 별도의 강화기판을 사용하지 않고, 터치패널센서의 절연기판 상에 직접 윈도우 데코레이션을 제공하여 터치패널센서의 두께를 줄일 수 있다.According to the touch panel sensor according to the present invention and a method of manufacturing the same, a window decoration is directly provided on an insulating substrate of the touch panel sensor without using a separate reinforcement substrate having a window decoration on the top layer, thereby reducing the thickness of the touch panel sensor. Can be.
또한, 종래에는 전극패턴을 위한 전극층을 깔고 사진식각 공정과 같은 패터닝 과정을 통해서 플라스틱 필름 상에 직접 전극패턴을 형성하기 때문에 종래의 터치패널센서에 사용되는 플라스틱 필름의 두께는 적어도 수백 ㎛는 유지되어야 했다. 하지만, 본 발명에 따른 터치패널센서 및 그 제조방법에서는 이형필름 상에 베이스층을 제공하고, 베이스층 위에 전극패턴을 형성하기 때문에 베이스층의 두께가 얇아도 전극패턴을 형성하는데 전혀 문제가 없으며, 베이스층을 보다 얇게 제작이 가능하다. 따라서, 터치패널센서의 두께를 보다 저감시킬 수 있으며, 감도 향상으로 제품의 상품성을 높이는데 기여할 수 있다.In addition, since the electrode layer for the electrode pattern is conventionally formed and the electrode pattern is directly formed on the plastic film through a patterning process such as a photolithography process, the thickness of the plastic film used in the conventional touch panel sensor should be maintained at least several hundred μm. did. However, in the touch panel sensor and the manufacturing method according to the present invention, since the base layer is provided on the release film and the electrode pattern is formed on the base layer, there is no problem in forming the electrode pattern even if the thickness of the base layer is thin. The base layer can be made thinner. Therefore, the thickness of the touch panel sensor can be further reduced, and the sensitivity can be improved to improve the product quality of the product.
또한, 본 발명에 따르면 적층필름에 글라스기판이 적층된 상태에서 제1베이스층의 저면에 회로기판이 부착될 수 있기 때문에, 적층필름과 글라스기판 사이의 공간활용성 및 설계자유도를 극대화할 수 있으며, 제조공정을 보다 간소화할 수 있다. 더욱이, 적층필름에 글라스기판이 적층된 거의 완제품 상태로 유통될 수 있으며, 제조업체에서는 간단히 회로기판을 연결시키는 공정으로 제품을 완성할 수 있다.In addition, according to the present invention, since a circuit board may be attached to the bottom surface of the first base layer in a state in which glass substrates are laminated on the laminated film, space utilization and design freedom between the laminated film and the glass substrate may be maximized. The manufacturing process can be further simplified. Moreover, the glass substrate is laminated on the laminated film as a nearly finished product can be distributed, the manufacturer can simply complete the product by the process of connecting the circuit board.
또한, 본 발명에 따르면 제1전극패턴 및 제2전극패턴과 각각 전기적으로 연결되는 와이어부재를 단 한번의 공정에 의해 형성할 수 있기 때문에, 제조 공정을 보다 간소화할 수 있다.In addition, according to the present invention, since the wire member electrically connected to each of the first electrode pattern and the second electrode pattern can be formed by a single step, the manufacturing process can be further simplified.
또한, 본 발명에 따르면 여러 장의 글라스기판에 대응하는 적층필름을 만들어 놓고, 이를 재단하여 사용할 수 있기 때문에 재단 과정에서 자연스런 마감 처리가 이루어질 수 있다. 따라서, 별도의 마감 처리가 필요 없어 이형필름 상의 베이스층, 하드 코팅층 상에 형성될 수 있는 접착층 등과 같이 스핀 코팅되어 형성되는 구성요소의 마감처리에 소요되는 시간을 단축할 수 있다.In addition, according to the present invention, by making a laminated film corresponding to a plurality of glass substrates, and can be used by cutting it can be a natural finish in the cutting process. Therefore, it is possible to shorten the time required for finishing the components formed by spin coating, such as a base layer on the release film, an adhesive layer that can be formed on the hard coating layer because no separate finishing treatment is required.
또한, 본 발명에 따르면 접착층, 윈도우 데코레이션, 제1전극패턴, 제1베이스층 등이 글라스기판 상에 한번에 전사될 수 있기 때문에 공정시간의 단축은 물론 각 구성요소를 한층씩 쌓아 올릴 때 발생할 수 있는 위치 오류에 의한 불량 발생을 최소화시킬 수 있다. 또한, 터치패널센서의 각 층간을 점착으로 접합하지 않아서 기포 발생에 의한 터치패널센서의 불량을 최소화할 수 있다.In addition, according to the present invention, since the adhesive layer, the window decoration, the first electrode pattern, the first base layer and the like can be transferred on the glass substrate at a time, the process time can be shortened, and it can occur when stacking the components one by one. It is possible to minimize the occurrence of defects due to position errors. In addition, it is possible to minimize the defect of the touch panel sensor due to the bubble generation by not bonding each layer of the touch panel sensor by adhesive.
도 1은 종래의 터치패널센서를 설명하기 위한 사시도이다.1 is a perspective view illustrating a conventional touch panel sensor.
도 2는 본 발명에 따른 터치패널센서를 도시한 도면이다.2 is a view showing a touch panel sensor according to the present invention.
도 3 내지 도 12는 본 발명에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다.3 to 12 are views for explaining the manufacturing method of the touch panel sensor according to the present invention.
도 13 및 도 14는 본 발명의 다른 실시예에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다.13 and 14 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention.
도 15 내지 도 20은 본 발명의 또 다른 실시예에 따른 터치패널센서의 제조방법을 각각 설명하기 위한 도면이다.15 to 20 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively.
도 21은 본 발명에 따른 터치패널센서를 도시한 도면이다.21 is a diagram illustrating a touch panel sensor according to the present invention.
도 22 내지 도 31은 본 발명에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다.22 to 31 are views for explaining a method of manufacturing a touch panel sensor according to the present invention.
도 32 및 도 33은 본 발명의 다른 실시예에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다.32 and 33 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention.
도 34 내지 도 36은 본 발명의 또 다른 실시예에 따른 터치패널센서의 제조방법을 각각 설명하기 위한 도면이다.34 to 36 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively.
이하 첨부된 도면들을 참조하여 본 발명의 바람직한 실시예를 상세하게 설명하지만, 본 발명이 실시예에 의해 제한되거나 한정되는 것은 아니다. 참고로, 본 설명에서 동일한 번호는 실질적으로 동일한 요소를 지칭하며, 이러한 규칙 하에서 다른 도면에 기재된 내용을 인용하여 설명할 수 있고, 당업자에게 자명하다고 판단되거나 반복되는 내용은 생략될 수 있다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, but the present invention is not limited or limited by the embodiments. For reference, in the present description, the same numbers refer to substantially the same elements, and may be described by referring to the contents described in the other drawings under these rules, and the contents determined to be obvious to those skilled in the art or repeated may be omitted.
도 2는 본 발명에 따른 터치패널센서를 도시한 도면이고, 도 3 내지 도 12는 본 발명에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다.2 is a view showing a touch panel sensor according to the present invention, Figures 3 to 12 are views for explaining a manufacturing method of the touch panel sensor according to the present invention.
도 2 내지 도 12를 참조하면, 본 발명에 따른 터치패널센서는 디스플레이 상에 놓여 대상체의 접촉 위치를 감지하기 위해 사용될 수 있으며, 적층필름(100) 및 글라스기판(200)을 포함한다.2 to 12, the touch panel sensor according to the present invention may be used to detect a contact position of an object placed on a display and includes a laminated film 100 and a glass substrate 200.
상기 글라스기판(200)은 손가락과 같은 신체 일부 또는 터치도구가 직접 터치되는 관계로, 강도가 뛰어나 쉽게 굴절되지 않는 강성 유리 기판을 사용하거나, 투광성을 가지면서 강도가 뛰어난 폴리카보네이트(polycarbonate)와 같은 강화플라스틱을 사용할 수 있다.Since the glass substrate 200 is directly touched by a body part such as a finger or a touch tool, the glass substrate 200 uses a rigid glass substrate having excellent strength and is not easily refracted, or has a high transparency and a high polycarbonate. Reinforced plastics can be used.
상기 적층필름(100)은 순차적으로 적층되는 제1베이스층(120), 제1전극패턴(130), 제2베이스층(140), 제2전극패턴(150), 제1와이어부재(160) 및 윈도우 데코레이션(170)을 포함하여 구성될 수 있다.The laminated film 100 includes a first base layer 120, a first electrode pattern 130, a second base layer 140, a second electrode pattern 150, and a first wire member 160 sequentially stacked. And window decoration 170.
상기 제1베이스층(120)에는 제1관통부(122)가 형성되며, 상기 제1전극패턴(130) 및 제2전극패턴(150)과 전기적으로 연결되도록 제1베이스층(120)의 상면에 형성되는 제1와이어부재(160)의 일단은 제1관통부(122)를 통해 제1베이스층(120)의 저면으로 노출될 수 있으며, 외부 회로기판(300)은 제1베이스층(120)의 저면에 장착되어 제1베이스층(120)의 저면으로 노출되는 제1와이어부재(160)와 전기적으로 연결될 수 있다.A first through part 122 is formed on the first base layer 120, and an upper surface of the first base layer 120 is electrically connected to the first electrode pattern 130 and the second electrode pattern 150. One end of the first wire member 160 formed on the first base member 120 may be exposed to the bottom surface of the first base layer 120 through the first through part 122, and the external circuit board 300 may be exposed to the first base layer 120. The first wire member 160 may be electrically connected to the first wire member 160 which is mounted on the bottom of the bottom surface and exposed to the bottom of the first base layer 120.
참고로, 본 발명의 실시예에서는 적층필름이 제1베이스층, 제1전극패턴, 제2베이스층, 제2전극패턴, 제1와이어부재 및 윈도우 데코레이션을 포함하여 구성된 예를 들어 설명하고 있지만, 경우에 따라서는 적층필름이 제2베이스층 및 제2전극패턴을 배제하고, 제1베이스층 및 제1전극패턴만을 포함하여 구성될 수 있다.For reference, in the exemplary embodiment of the present invention, the laminated film is described with an example including a first base layer, a first electrode pattern, a second base layer, a second electrode pattern, a first wire member, and a window decoration. In some cases, the laminated film may include the first base layer and the first electrode pattern without the second base layer and the second electrode pattern.
또한, 본 발명의 실시예에서는 윈도우 데코레이션이 적층필름 상에 형성된 예를 들어 설명하고 있지만, 경우에 따라서는 글라스기판의 저면에 윈도우 데코레이션을 형성한 후, 적층필름의 상면에 글라스기판을 적층하는 것도 가능하다.In addition, in the embodiment of the present invention, for example, the window decoration is formed on the laminated film, but in some cases, after forming the window decoration on the bottom surface of the glass substrate, laminating the glass substrate on the upper surface of the laminated film It is possible.
이하에서는 도 3 내지 도 12를 참조하여 본 발명에 따른 터치패널센서의 제조방법을 설명하기로 한다. 참고로, 도 3은 제1베이스층을 형성하는 단계를 설명하기 위한 도면이고, 도 4는 제1전극패턴을 형성하는 단계를 설명하기 위한 도면이며, 도 5는 제2베이스층을 형성하는 단계를 설명하기 위한 도면이고, 도 6은 제2전극패턴을 형성하는 단계를 설명하기 위한 도면이다. 또한, 도 7은 제1와이어부재를 형성하는 단계를 설명하기 위한 도면이며, 도 8은 윈도우 데코레이션을 형성하는 단계를 설명하기 위한 도면이고, 도 9는 접착층을 형성하는 단계를 설명하기 위한 도면이다. 또한, 도 10은 적층필름에 글라스기판을 적층하는 단계를 설명하기 위한 도면이고, 도 11은 적층필름으로부터 이형필름을 제거하는 단계를 설명하기 위한 도면이며, 도 12는 제1관통부를 형성하는 단계를 설명하기 위한 도면이다.Hereinafter, a method of manufacturing a touch panel sensor according to the present invention will be described with reference to FIGS. 3 to 12. For reference, FIG. 3 is a view for explaining a step of forming a first base layer, FIG. 4 is a view for explaining a step of forming a first electrode pattern, and FIG. 5 is a step for forming a second base layer. 6 is a view for explaining a step of forming a second electrode pattern. 7 is a view for explaining the step of forming the first wire member, FIG. 8 is a view for explaining the step of forming the window decoration, Figure 9 is a view for explaining the step of forming the adhesive layer. . In addition, Figure 10 is a view for explaining the step of laminating a glass substrate on the laminated film, Figure 11 is a view for explaining the step of removing the release film from the laminated film, Figure 12 is a step of forming the first through portion A diagram for explaining.
도 3을 참조하면, 먼저 이형필름(110)을 제공하고, 상기 이형필름(110)의 상면에 제1베이스층(120)을 형성한다.Referring to FIG. 3, first, a release film 110 is provided and a first base layer 120 is formed on an upper surface of the release film 110.
상기 이형필름(110)으로서는 통상의 합성수지 필름이 사용될 수 있다. 경우에 따라서는 이형필름으로서 금속박판이 사용되거나, 일면에 금속코팅이 형성된 합성수지필름이 사용될 수도 있다.As the release film 110, a conventional synthetic resin film may be used. In some cases, a metal thin plate may be used as the release film, or a synthetic resin film having a metal coating formed on one surface thereof may be used.
참고로, 상기 이형필름(110)의 상면에는 이형점착층(112)(또는 이형코팅층)이 형성될 수 있다. 상기 이형점착층(112)(또는 이형코팅층)은 실리콘 수지계 또는 아크릴계 수지 등의 소재를 사용할 수 있으며, 롤 코팅 등의 공정으로 PET 필름 등의 필름에 코팅될 수 있다.For reference, a release adhesive layer 112 (or a release coating layer) may be formed on an upper surface of the release film 110. The release adhesive layer 112 (or release coating layer) may be a material such as silicone resin or acrylic resin, it may be coated on a film such as PET film by a process such as roll coating.
상기 제1베이스층(120)은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 형성될 수 있다.The first base layer 120 may be formed in various ways according to the required conditions and design specifications.
일 예로, 상기 제1베이스층(120)은 이형필름(110)의 상면에 액상의 경화제를 도포한 후, 상기 액상의 경화제를 경화하여 제공될 수 있다. 상기 제1베이스층(120)은 액상의 경화제를 통상의 스핀코팅 방식으로 이형점착층(112)의 상면에 도포한 후 경화시켜 형성될 수 있다. 경우에 따라서는 액상의 경화제가 인쇄 또는 롤러(롤 코팅 방법) 등을 이용한 여타 다른 방식으로 도포될 수 있으며, 액상의 경화제의 도포 방식에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 이하에서는 상기 액상의 경화제로서는 통상의 자외선 경화제가 사용된 예를 들어 설명하기로 한다. 경우에 따라서는 액상의 경화제로서 자외선 경화제 대신 열경화제 등이 사용될 수도 있다. 다르게는 제1베이스층이 인쇄, 식각 등과 같은 다른 방식으로 형성되는 것도 가능하다.For example, the first base layer 120 may be provided by applying a liquid curing agent on the upper surface of the release film 110 and then curing the liquid curing agent. The first base layer 120 may be formed by applying a liquid curing agent to the upper surface of the release adhesive layer 112 by a conventional spin coating method and curing. In some cases, the liquid curing agent may be applied by printing or other methods using a roller (roll coating method) or the like, and the present invention is not limited or limited by the application method of the liquid curing agent. Hereinafter, an example in which an ordinary ultraviolet curing agent is used as the liquid curing agent will be described. In some cases, a thermosetting agent may be used instead of the ultraviolet curing agent as the liquid curing agent. Alternatively, it is also possible for the first base layer to be formed in other ways such as printing, etching and the like.
다른 일 예로, 상기 제1베이스층(120)은 합성수지 필름을 이용하여 제공될 수 있다. 참고로, 일반적으로 전극패턴이 형성되는 플라스틱 필름은 대략 수백㎛ 정도의 두께를 갖도록 제공된다. 그 이유는 플라스틱 필름 상에 전극패턴을 위한 전극층을 깔고 사진 식각과 같은 패터닝 공정을 통해서 플라스틱 필름 상에 직접 전극패턴을 형성하기 위해서는 플라스틱 필름의 두께가 적어도 수백㎛로 유지될 수 있어야 한다. 하지만, 본 발명에서는 이형필름(110) 상에 제1베이스층(120)을 형성하고, 제1베이스층(120)의 상면에 후술할 제1전극패턴(130)을 형성하기 때문에, 제1베이스층(120)의 두께가 얇아도 제1전극패턴(130)을 형성하는데 전혀 문제가 없다. 일 예로, 제1베이스층(120)은 별도의 열 경화처리나 자외선 경화처리가 필요없는 10~30㎛ 두께의 합성수지 필름을 이용하여 제공될 수 있다.As another example, the first base layer 120 may be provided using a synthetic resin film. For reference, in general, the plastic film on which the electrode pattern is formed is provided to have a thickness of about several hundred μm. The reason is that the thickness of the plastic film should be maintained at least several hundred μm to lay the electrode layer for the electrode pattern on the plastic film and form the electrode pattern directly on the plastic film through a patterning process such as photolithography. However, in the present invention, since the first base layer 120 is formed on the release film 110 and the first electrode pattern 130 to be described later is formed on the upper surface of the first base layer 120, the first base is formed. Even if the thickness of the layer 120 is thin, there is no problem in forming the first electrode pattern 130. For example, the first base layer 120 may be provided using a synthetic resin film having a thickness of 10 to 30 μm that does not require a separate heat curing treatment or an ultraviolet curing treatment.
상기 합성수지 필름으로서는 투광성을 갖는 폴리에틸렌(polyethylene), 폴리프로필렌(polypropylene), 아크릴(acryloyl), 폴리에틸렌 테레프탈레이트(PET) 등의 플라스틱 필름이 사용될 수 있으며, 합성수지 필름의 종류 및 특성에 의해 본 발명이 제한되거나 한정되는 것은 아니다.As the synthetic resin film, a plastic film such as polyethylene (polyethylene), polypropylene (polypropylene), acrylic (acryloyl), polyethylene terephthalate (PET) and the like may be used, and the present invention is limited by the type and properties of the synthetic resin film. It is not limited or restricted.
다음, 도 4와 같이, 상기 제1베이스층(120)의 상면에 제1전극패턴(130)을 형성한다.Next, as shown in FIG. 4, the first electrode pattern 130 is formed on the upper surface of the first base layer 120.
상기 제1전극패턴(130)은 요구되는 조건 및 설계 사양에 따라 사각 또는 다이아몬드 형상 등으로 다양하게 형성될 수 있다. 경우에 따라서는 제1전극패턴이 일반적인 라인 형상 혹은 상기 라인의 상부나 하부가 연결되어 둘 이상 전기적으로 연결되는 그룹 형상으로 제공될 수도 있으며, 본 발명이 제1전극패턴(130)의 형상 및 구조에 의해서 제한되거나 한정되는 것은 아니다.The first electrode pattern 130 may be variously formed in a square or diamond shape according to the required conditions and design specifications. In some cases, the first electrode pattern may be provided in a general line shape or a group shape in which two or more upper or lower portions of the line are electrically connected to each other. The present invention relates to a shape and a structure of the first electrode pattern 130. It is not limited or restricted by.
상기 제1전극패턴(130)은 도전성 재질이면서 투명한 소재를 이용하여 형성될 수 있으며, 제1전극패턴(130)의 재질에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 일 예로, 상기 제1전극패턴(130)은 ITO 또는 IZO, ATO, AZO, 탄소나노튜브, 투명한 유기재질 등을 이용하여 형성될 수 있다. 경우에 따라서는 제1전극패턴이 실버 나노 화이버(silver nano fiber)와 같은 금속섬유를 이용하여 형성되는 것도 가능하며, 금속섬유용액을 이용하여 형성되는 제1전극패턴은 매우 얇게 형성하더라도 섬유상의 금속섬유가 서로 연결이 되기 때문에 높은 전도성을 유지할 수 있고, 1㎛ 이하의 매우 얇은 두께로 형성하는 것도 가능하다. 다르게는 제1전극패턴 대신 대략 10㎛ 이하의 두께를 갖는 금속메시(metal mesh)가 적용되는 것도 가능하다.The first electrode pattern 130 may be formed using a conductive material and a transparent material, and the present invention is not limited or limited by the material of the first electrode pattern 130. For example, the first electrode pattern 130 may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like. In some cases, the first electrode pattern may be formed using a metal fiber such as silver nanofiber, and the first electrode pattern formed using the metal fiber solution may be formed of a thin metal fiber even if it is formed very thin. Since the fibers are connected to each other, it is possible to maintain high conductivity and to form a very thin thickness of 1 μm or less. Alternatively, a metal mesh having a thickness of about 10 μm or less may be applied instead of the first electrode pattern.
상기 제1전극패턴(130)은 제1베이스층(120)의 상면에 전체적으로 제1전극층(미도시)을 형성한 후, 통상의 에칭 방법에 의해 제1전극층을 소정 형태로 패터닝할 수 있다. 경우에 따라서는 인쇄 또는 여타 다른 방식으로 제1전극패턴을 형성하는 것도 가능하다.After forming the first electrode layer (not shown) on the upper surface of the first base layer 120 as a whole, the first electrode pattern 130 may pattern the first electrode layer in a predetermined form by a conventional etching method. In some cases, it is also possible to form the first electrode pattern by printing or other methods.
다음, 도 5와 같이, 상기 제1전극패턴(130)이 부분적으로 노출되도록 제1베이스층(120)의 상면에 제2베이스층(140)을 형성한다.Next, as shown in FIG. 5, the second base layer 140 is formed on the top surface of the first base layer 120 to partially expose the first electrode pattern 130.
여기서, 상기 제1전극패턴(130)이 부분적으로 노출된다 함은, 제1전극패턴(130)의 일부가 제2베이스층(140)에 의해 덮혀지지 않은 상태로 이해될 수 있다. 일 예로, 상기 제2베이스층(140)은 제1전극패턴(130)의 양단부 일부를 제외하고, 제1전극패턴(130)을 덮도록 형성될 수 있기 때문에, 제1전극패턴(130)의 양단부는 제2베이스층(140)에 의해 덮혀지지 않고 외부로 노출될 수 있다.Here, the partial exposure of the first electrode pattern 130 may be understood as a part of the first electrode pattern 130 is not covered by the second base layer 140. For example, since the second base layer 140 may be formed to cover the first electrode pattern 130 except for a part of both ends of the first electrode pattern 130, the second base layer 140 may be formed to cover the first electrode pattern 130. Both ends may be exposed to the outside without being covered by the second base layer 140.
상기 제2베이스층(140)은 전술한 제1베이스층(120)과 동일 또는 유사한 방식으로 액상의 경화제를 도포한 후 경화시켜 형성되거나, 합성수지 필름을 이용하여 제공될 수 있으며, 그에 대한 상세한 설명은 생략하기로 한다.The second base layer 140 may be formed by applying a curing agent of the liquid in the same or similar manner as the aforementioned first base layer 120 and then curing, or may be provided using a synthetic resin film, and a detailed description thereof Will be omitted.
다음, 도 6과 같이, 상기 제2베이스층(140)의 상면에 제2전극패턴(150)을 형성한다. 상기 제2전극패턴(150)은 전술한 제1전극패턴(130)과 동일 또는 유사한 재질을 이용하여 동일 또는 유사한 방식으로 형성될 수 있다.Next, as shown in FIG. 6, a second electrode pattern 150 is formed on the upper surface of the second base layer 140. The second electrode pattern 150 may be formed in the same or similar manner by using the same or similar material as the aforementioned first electrode pattern 130.
또한, 상기 제2전극패턴(150)이 패터닝되는 동안 제1전극패턴(130)과 전기적으로 연결되는 연결패턴(132)이 함께 형성될 수 있다. 즉, 상기 제2전극패턴(150)이 패터닝되는 동안, 제2베이스층(140)에 의해 덮혀지지 않은 제1전극패턴(130)의 양단부에는 제1전극패턴(130)과 전기적으로 연결되는 연결패턴(132)이 형성될 수 있다.In addition, while the second electrode pattern 150 is patterned, a connection pattern 132 electrically connected to the first electrode pattern 130 may be formed together. That is, while the second electrode pattern 150 is patterned, the ends of the first electrode pattern 130 which are not covered by the second base layer 140 are electrically connected to the first electrode pattern 130. The pattern 132 may be formed.
물론, 제2전극패턴(150)이 패터닝되는 동안 별도의 연결패턴(132)이 형성되지 않도록 구성하는 것도 가능하나, 제2전극패턴(150)이 패터닝될 시 제2베이스층(140)에 의해 덮혀지지 않은 제1전극패턴(130)의 양단부 부위가 제거될 수 있기 때문에, 후술할 와이어부재와 제1전극패턴(130)을 전기적으로 연결하기 위한 별도의 패턴을 별도 공정에 의해 형성해야 하는 번거로운 문제점이 있다. 하지만, 본 발명에서는 별도의 추가 공정없이 제2전극패턴(150)이 패터닝되는 동안, 제2베이스층(140)에 의해 덮혀지지 않은 제1전극패턴(130)의 양단부(노출부)를 덮도록 연결패턴(132)이 함께 형성될 수 있기 때문에, 전체적인 제조 공정을 간소화할 수 있다.Of course, the second electrode pattern 150 may be configured such that a separate connection pattern 132 is not formed while the second electrode pattern 150 is patterned. However, when the second electrode pattern 150 is patterned, the second electrode layer 150 is patterned by the second base layer 140. Since both end portions of the first electrode pattern 130 which are not covered may be removed, a separate pattern for electrically connecting the wire member and the first electrode pattern 130 to be described later is cumbersome to be formed by a separate process. There is a problem. However, in the present invention, while the second electrode pattern 150 is patterned without any additional process, both ends (exposed portions) of the first electrode pattern 130 which are not covered by the second base layer 140 are covered. Since the connection pattern 132 may be formed together, the overall manufacturing process may be simplified.
다음, 도 7과 같이, 상기 제1전극패턴(130) 및 제2전극패턴(150)과 전기적으로 연결되도록 제1베이스층(120)의 상면에 제1와이어부재(160)를 형성한다. 아울러, 상기 제1와이어부재(160)는 전술한 연결패턴(132)을 통해 제1전극패턴(130)과 전기적으로 연결될 수 있다.Next, as shown in FIG. 7, the first wire member 160 is formed on the top surface of the first base layer 120 to be electrically connected to the first electrode pattern 130 and the second electrode pattern 150. In addition, the first wire member 160 may be electrically connected to the first electrode pattern 130 through the above-described connection pattern 132.
상기 제1와이어부재(160)는 통상의 인쇄 공정에 의해 형성될 수 있으며, 경우에 따라서는 금속 박막 증착 또는 금속 전극 에칭 공정에 의해 제1와이어부재를 형성하는 것도 가능하다.The first wire member 160 may be formed by a conventional printing process, and in some cases, the first wire member may be formed by a metal thin film deposition or a metal electrode etching process.
다음, 도 8과 같이, 상기 적층필름(100)의 상면에 액자 형상의 윈도우 데코레이션(170)을 형성한다.Next, as illustrated in FIG. 8, a window decoration 170 having a frame shape is formed on the upper surface of the laminated film 100.
상기 윈도우 데코레이션(170)은 그 하부에 배치되는 투명하지 못한 구성요소, 예를 들어, 적층필름(100)의 가장자리에 배치되는 제1와이어부재(160) 및 회로기판(300)을 가리는 용도로서 제공될 수 있으며, 통상의 인쇄 공정 등에 의해 형성될 수 있다.The window decoration 170 serves to cover the non-transparent components disposed below the first wire member 160 and the circuit board 300 disposed at the edge of the laminated film 100. It may be formed by a conventional printing process or the like.
다음, 도 9와 같이, 상기 윈도우 데코레이션(170)이 형성된 적층필름(100)의 상면을 전체적으로 덮도록 접착층(180)을 형성한다. 아울러, 후술할 글라스기판(200)은 상기 접착층(180)을 매개로 적층필름(100)에 밀착되게 적층될 수 있다.Next, as shown in FIG. 9, the adhesive layer 180 is formed to cover the entire upper surface of the laminated film 100 on which the window decoration 170 is formed. In addition, the glass substrate 200 to be described later may be stacked in close contact with the laminated film 100 through the adhesive layer 180.
상기 접착층(180)은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 제공될 수 있다. 일 예로, 상기 접착층(180)은 액상의 접착제(예를 들어, 자외선 경화제)를 도포한 후 경화시켜 제공되거나, 광학접착필름 또는 OCA(Optically Clear Adhesive)필름 등을 이용하여 제공될 수 있다. 이하에서는 상기 접착층(180)이 액상점착층(182) 및 광학필름점착층(184)을 포함하여 구성된 예를 들어 설명하기로 한다.The adhesive layer 180 may be provided in various ways according to required conditions and design specifications. For example, the adhesive layer 180 may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating layer 180, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film. Hereinafter, the adhesive layer 180 will be described with an example including a liquid adhesive layer 182 and an optical film adhesive layer 184.
상기 액상점착층(182)은 액상의 경화제를 적층필름(100)의 상면에 도포한 후 경화시켜 제공될 수 있고, 광학필름점착층(184)은 액상점착층(182)의 상부에 밀착되게 적층될 수 있다. 참고로, 상기 광학필름점착층(184)은 글라스기판(200)의 저면에 부착된 상태로 액상점착층(182)의 상부에 적층되는 것도 가능하다. 경우에 따라서는 접착층으로서 액상점착층 만이 단독으로 사용되거나, 광학필름점착층 만이 단독으로 사용되는 것도 가능하다.The liquid adhesive layer 182 may be provided by applying a liquid curing agent to the upper surface of the laminated film 100 and curing, and the optical film adhesive layer 184 is laminated in close contact with the upper portion of the liquid adhesive layer 182. Can be. For reference, the optical film adhesive layer 184 may be stacked on top of the liquid adhesive layer 182 in a state of being attached to the bottom surface of the glass substrate 200. In some cases, only the liquid adhesive layer may be used alone as the adhesive layer, or only the optical film adhesive layer may be used alone.
다음, 도 10과 같이, 접착층(180)의 상면에 글라스기판(200)을 적층한다. 전술한 바와 같이, 상기 글라스기판(200)은 접착층(180)을 매개로 적층필름(100)에 밀착되게 적층될 수 있다.Next, as shown in FIG. 10, the glass substrate 200 is stacked on the upper surface of the adhesive layer 180. As described above, the glass substrate 200 may be stacked to be in close contact with the laminated film 100 through the adhesive layer 180.
다음, 도 11과 같이, 상기 적층필름(100)으로부터 이형필름(110)을 제거함으로써, 상기 제1베이스층(120), 제1전극패턴(130), 제2베이스층(140), 제2전극패턴(150), 제1와이어부재(160) 및 윈도우 데코레이션(170)을 한번에 글라스기판(200)에 전사시킨다.Next, as shown in FIG. 11, by removing the release film 110 from the laminated film 100, the first base layer 120, the first electrode pattern 130, the second base layer 140, and the second base film 120 are removed. The electrode pattern 150, the first wire member 160, and the window decoration 170 are transferred to the glass substrate 200 at one time.
다음, 도 12와 같이, 상기 제1베이스층(120)을 부분적으로 제거하여 제1와이어부재(160)의 일단을 제1베이스층(120)의 저면으로 노출시킨다.Next, as shown in FIG. 12, the first base layer 120 is partially removed to expose one end of the first wire member 160 to the bottom surface of the first base layer 120.
일 예로, 제1베이스층(120)의 저면에서부터 제1베이스층(120)을 부분적으로 제거하여 제1베이스층(120)에 제1관통부(122)를 형성할 수 있으며, 상기 제1와이어부재(160)의 일단은 제1관통부(122)를 통해 제1베이스층(120)의 저면으로 노출될 수 있다.For example, the first through part 122 may be formed on the first base layer 120 by partially removing the first base layer 120 from the bottom of the first base layer 120. One end of the member 160 may be exposed to the bottom surface of the first base layer 120 through the first through part 122.
상기 제1관통부(122)는 통상의 레이저 가공, 에칭 가공 또는 기계 가공 등에 의해 제1베이스층(120)에 홀 형태로 형성될 수 있으며, 제1관통부(122)의 형성 방법에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 경우에 따라서는 식각 또는 여타 다른 방법에 의해 제1관통부가 형성되도록 구성하는 것도 가능하다.The first through portion 122 may be formed in the form of a hole in the first base layer 120 by a conventional laser processing, etching or machining, such as seen by the method of forming the first through portion 122 The invention is not limited or limited. In some cases, the first through part may be formed by etching or some other method.
상기 제1베이스층(120)에 제1관통부(122)를 형성함으로써, 제1와이어부재(160)의 일단이 제1베이스층(120)의 저면으로 노출될 수 있으며, 그 후 제1베이스층(120)의 저면에 부착되는 외부의 회로기판(300)과 제1와이어부재(160)가 전기적으로 연결될 수 있다. 참고로, 외부의 회로기판(300)은 통상의 ACF 본딩에 의해 부착될 수 있으며, 외부의 회로기판의 부착 방법에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 또한, 경우에 따라서는 제1관통부의 내부 공간에 도전성 물질을 충진한 후, 외부로 회로기판을 부착하는 것도 가능하다.By forming the first through part 122 in the first base layer 120, one end of the first wire member 160 may be exposed to the bottom surface of the first base layer 120, and then the first base. The external circuit board 300 attached to the bottom of the layer 120 and the first wire member 160 may be electrically connected to each other. For reference, the external circuit board 300 may be attached by conventional ACF bonding, and the present invention is not limited or limited by the method of attaching the external circuit board. In some cases, it is also possible to attach the circuit board to the outside after the conductive material is filled in the inner space of the first through part.
한편, 도 13 및 도 14는 본 발명의 다른 실시예에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다. 아울러, 전술한 구성과 동일 및 동일 상당 부분에 대해서는 동일 또는 동일 상당한 참조 부호를 부여하고, 그에 대한 상세한 설명은 생략하기로 한다.Meanwhile, FIGS. 13 and 14 are views for explaining a method of manufacturing a touch panel sensor according to another exemplary embodiment of the present invention. In addition, the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
전술 및 도시한 본 발명의 실시예에서는 적층필름 상에 제2전극패턴이 함께 형성된 예를 들어 설명하고 있지만, 경우에 따라서는 제2전극패턴이 별도의 필름부재 상에 제공된 후 전술한 적층필름에 적층되는 것도 가능하다.In the above-described and illustrated embodiments of the present invention, a second electrode pattern is formed together on the laminated film. For example, in some cases, the second electrode pattern is provided on a separate film member, and then the laminated film is described. It is also possible to be stacked.
도 13을 참조하면, 적층필름은 이형필름(도 11의 110 참조)의 상부에 순차적으로 제공되는 제1베이스층(1120), 제1전극패턴(1130), 제1와이어부재(1160), 접착층(1180) 및 글라스기판(1200)을 포함하여 구성될 수 있으며, 적층필름(1000)으로부터 이형필름을 제거함으로써, 상기 제1베이스층(1120), 제1전극패턴(1130), 제1와이어부재(1160), 접착층(1180)을 한번에 글라스기판(200)에 전사시킬 수 있다. 아울러, 상기 글라스기판(1200)이 접착층(1180)의 상면에 적층하기 전에, 상기 글라스기판(1200)의 저면에는 윈도우 데코레이션(1170)이 형성될 수 있다.Referring to FIG. 13, the laminated film may include a first base layer 1120, a first electrode pattern 1130, a first wire member 1160, and an adhesive layer sequentially provided on the release film (see 110 in FIG. 11). 1180 and the glass substrate 1200, and by removing the release film from the laminated film 1000, the first base layer 1120, the first electrode pattern 1130, and the first wire member. The adhesive layer 1180 may be transferred to the glass substrate 200 at one time. In addition, before the glass substrate 1200 is stacked on the upper surface of the adhesive layer 1180, a window decoration 1170 may be formed on the bottom surface of the glass substrate 1200.
아울러, 상기 이형필름을 제거함에 따라 제1베이스층(1120)의 저면이 외부로 노출될 수 있고, 상기 제1베이스층(1120)의 저면에서부터 제1베이스층(1120)을 부분적으로 제거하여 제1관통부(1122)를 형성함으로써, 제1와이어부재(1160)의 일단이 제1관통부(1122)를 통해 제1베이스층(1120)의 저면으로 노출될 수 있다.In addition, as the release film is removed, the bottom surface of the first base layer 1120 may be exposed to the outside, and the first base layer 1120 may be partially removed from the bottom surface of the first base layer 1120. By forming the first through part 1122, one end of the first wire member 1160 may be exposed to the bottom surface of the first base layer 1120 through the first through part 1122.
또한, 상기 제1베이스층의 상면에는 제1전극패턴을 보호하기 위한 별도의 하드코팅층이 형성될 수도 있다. 하드코팅층은 요구되는 조건 및 설계 사양에 따라 액상의 경화제 또는 필름 등을 이용하여 형성될 수 있다.In addition, a separate hard coat layer may be formed on the upper surface of the first base layer to protect the first electrode pattern. The hard coat layer may be formed using a liquid curing agent or film according to the required conditions and design specifications.
다음, 도 14를 참조하면, 상면에 제2전극패턴(1150') 및 제2전극패턴(1150')과 전기적으로 연결되는 제2와이어부재(1162)가 형성된 필름부재(1140')를 제공할 수 있다.Next, referring to FIG. 14, the film member 1140 ′ having the second electrode pattern 1150 ′ and the second wire member 1162 electrically connected to the second electrode pattern 1150 ′ may be provided. Can be.
상기 필름부재(1140')는 전술한 적층필름과 같이 이형필름 상에 액상의 경화제를 도포한 후 경화시켜 형성되거나, 합성수지 필름을 이용하여 제공될 수 있다. 이하에서는 필름부재(1140')가 합성수지 필름을 이용하여 제공된 예를 들어 설명하기로 한다.The film member 1140 ′ may be formed by applying a curing agent of a liquid on a release film and curing the same as the above-described laminated film, or may be provided using a synthetic resin film. Hereinafter, the film member 1140 'will be described with an example provided using a synthetic resin film.
상기 필름부재(1140')의 상면에는 제2전극패턴(1150')이 패터닝된 후, 제2전극패턴(1150')과 전기적으로 연결되는 제2와이어부재(1162)가 인쇄될 수 있다.After the second electrode pattern 1150 'is patterned on the top surface of the film member 1140', a second wire member 1162 electrically connected to the second electrode pattern 1150 'may be printed.
그 후, 상기 적층필름(1000)과 필름부재(1140')의 사이에 외부의 회로기판(1300)을 부착함으로써, 상기 필름부재(1140')의 상면에 부착되는 외부의 회로기판(1300)의 저면은 제2와이어부재(1162)와 전기적으로 연결될 수 있고, 상기 외부의 회로기판(1300)의 상면은 적층필름(1000)의 저면(제1베이스층의 저면)으로 노출되는 제1와이어부재(1160)와 전기적으로 연결될 수 있다. 아울러, 상기 필름부재의 상면과 적층필름의 저면 사이에는 별도의 접착층이 제공될 수 있다.After that, by attaching an external circuit board 1300 between the laminated film 1000 and the film member 1140 ', the external circuit board 1300 of the outer surface of the film member 1140' is attached. The bottom surface may be electrically connected to the second wire member 1162, and the top surface of the external circuit board 1300 may be exposed to the bottom surface (the bottom surface of the first base layer) of the laminated film 1000. 1160 may be electrically connected. In addition, a separate adhesive layer may be provided between the top surface of the film member and the bottom surface of the laminated film.
참고로, 본 발명의 실시예에서는 필름부재와 외부의 회로기판이 먼저 연결된 후, 외부의 회로기판 상부에 적층필름이 부착된 예를 들어 설명하고 있지만, 경우에 따라서는 외부의 회로기판에 대한 필름부재 및 적층필름의 부착 순서가 반대로 이루어질 수 있다.For reference, in the exemplary embodiment of the present invention, the film member and the external circuit board are first connected, and then, for example, the laminated film is attached on the external circuit board. However, in some cases, the film for the external circuit board may be described. Attachment order of the member and the laminated film may be reversed.
또한, 도 15 내지 도 20은 본 발명의 또 다른 실시예에 따른 터치패널센서의 제조방법을 각각 설명하기 위한 도면이다. 아울러, 전술한 구성과 동일 및 동일 상당 부분에 대해서는 동일 또는 동일 상당한 참조 부호를 부여하고, 그에 대한 상세한 설명은 생략하기로 한다.15 to 20 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively. In addition, the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
도 15를 참조하면, 적층필름(100)은 적어도 하나 이상의 글라스기판(200)에 대응되게 제공될 수 있으며, 적층필름(100)은 글라스기판(200)에 적층되기 전에 글라스기판(도 2의 200 참조)에 대응되는 크기로 재단되어 제공될 수 있다. 가령, 요구되는 조건 및 설계 사양에 따라 4*4, 5*5, 6*6, 3*4 등의 배열로 적층필름을 한꺼번에 형성할 수 있으로, 적층필름의 배열 형태에 의해 본 발명이 제한되거나 한정되는 것은 아니다.Referring to FIG. 15, the laminated film 100 may be provided to correspond to at least one or more glass substrates 200, and the laminated film 100 may be formed on the glass substrate 200 before being laminated to the glass substrate 200. And cut to size corresponding to the size). For example, according to the required conditions and design specifications, 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
전술 및 도시한 본 발명의 실시예에서는 적층필름 상에 제2베이스층 및 제2전극패턴이 형성될 경우, 제2베이스층이 제1전극패턴을 부분적으로 덮도록 형성된 예를 들어 설명하고 있지만, 경우에 따라서는 제2베이스층이 제1전극패턴을 전체적으로 덮도록 형성하는 것도 가능하다.In the above-described and illustrated embodiments of the present invention, when the second base layer and the second electrode pattern are formed on the laminated film, the second base layer is formed to partially cover the first electrode pattern. In some cases, the second base layer may be formed to cover the entire first electrode pattern.
즉, 도 16을 참조하면, 적층필름(100)은 이형필름(110) 상에 제1베이스층(120), 제1전극패턴(130), 제1와이어부재(160), 제2베이스층(140'), 제2전극패턴(150), 제2와이어부재(162') 및 윈도우 데코레이션(170)이 순차적으로 적층되어 제공될 수 있다.That is, referring to FIG. 16, the laminated film 100 may include a first base layer 120, a first electrode pattern 130, a first wire member 160, and a second base layer on the release film 110. 140 '), the second electrode pattern 150, the second wire member 162', and the window decoration 170 may be sequentially stacked.
먼저, 이형필름(110) 상에 제1베이스층(120)을 형성하고, 상기 제1베이스층(120)의 상면에 제1전극패턴(130)을 형성한 후, 상기 제1전극패턴(130)과 전기적으로 연결되도록 제1와이어부재(160)를 형성한다.First, the first base layer 120 is formed on the release film 110, and the first electrode pattern 130 is formed on the upper surface of the first base layer 120, and then the first electrode pattern 130 is formed. The first wire member 160 is formed to be electrically connected to the second wire member 160.
다음, 상기 제1전극패턴(130)을 전체적으로 덮도록 제1베이스층(120)의 상면에 제2베이스층(140')을 형성하고, 상기 제2베이스층(140')의 상면에 제2전극패턴(150)을 형성한 후, 상기 제2전극패턴(150)과 전기적으로 연결되도록 제2와이어부재(162')를 형성한다.Next, a second base layer 140 ′ is formed on the top surface of the first base layer 120 to cover the first electrode pattern 130 as a whole, and a second base layer 140 ′ is formed on the top surface of the second base layer 140 ′. After forming the electrode pattern 150, the second wire member 162 ′ is formed to be electrically connected to the second electrode pattern 150.
다음, 상기 적층필름(100)의 상면에 액자 형상의 윈도우 데코레이션(170)을 형성하고, 접착층(180) 및 글라스기판(200)을 순차적으로 적층한 후, 이형필름(110)을 제거함으로써, 제1베이스층(120), 제1전극패턴(130), 제1와이어부재(160), 제2베이스층(140'), 제2전극패턴(150), 제2와이어부재(162') 및 윈도우 데코레이션(170)을 한번에 글라스기판(200)에 전사시킬 수 있다.Next, by forming a frame-shaped window decoration 170 on the upper surface of the laminated film 100, sequentially laminating the adhesive layer 180 and the glass substrate 200, by removing the release film 110, The first base layer 120, the first electrode pattern 130, the first wire member 160, the second base layer 140 ', the second electrode pattern 150, the second wire member 162' and the window The decoration 170 may be transferred onto the glass substrate 200 at one time.
다음, 상기 제1베이스층(120)에 제1관통부(122)를 형성함으로써, 상기 제1와이어부재(160)의 일단이 제1베이스층(120)의 저면으로 노출될 수 있고, 상기 제2베이스층(140') 및 제1베이스층(120)에 제2관통부(142')를 형성함으로써, 상기 제2와이어부재(162')의 일단이 제1베이스층(120)의 저면으로 노출될 수 있다.Next, by forming the first through portion 122 in the first base layer 120, one end of the first wire member 160 can be exposed to the bottom surface of the first base layer 120, the first By forming the second through portion 142 'in the second base layer 140' and the first base layer 120, one end of the second wire member 162 'is formed on the bottom surface of the first base layer 120. May be exposed.
그 후, 상기 제1베이스층(120)의 저면에 장착되는 외부 회로기판(미도시)은 제1관통부(122) 및 제2관통부(142')를 통해 제1베이스층(120)의 저면으로 노출되는 제1와이어부재(160) 및 제2와이어부재(162')와 전기적으로 연결될 수 있다.Subsequently, an external circuit board (not shown) mounted on the bottom of the first base layer 120 may be connected to the first base layer 120 through the first through portion 122 and the second through portion 142 ′. It may be electrically connected to the first wire member 160 and the second wire member 162 ′ exposed to the bottom surface.
한편, 전술 및 도시한 본 발명의 실시예에서 제1관통부(또는 제2관통부)가 홀 형태로 가공된 예를 들어 설명하고 있지만, 경우에 따라서는 제1관통부(또는 제2관통부)가 제1베이스층(또는 제2베이스층)의 테두리 일부를 제거한 형태로 제공되는 것도 가능하다.On the other hand, in the above-described and illustrated embodiments of the present invention, the first through-hole (or the second through-hole) is described as an example in which the hole is processed, but in some cases, the first through-hole (or the second through-hole). ) May be provided in a form in which a part of the edge of the first base layer (or the second base layer) is removed.
즉, 도 17을 참조하면, 제1베이스층(120)에는 제1관통부(122')가 형성되고, 제1전극패턴(130) 및 제2전극패턴(150)과 전기적으로 연결되는 제1와이어부재(160)는 제1관통부(122')를 통해 제1베이스층(120)의 저면으로 노출될 수 있는 바, 상기 제1관통부(122')는 제1베이스층(120)의 테두리 부위를 부분적으로 제거한 형태로 형성될 수 있다.That is, referring to FIG. 17, a first through part 122 ′ is formed in the first base layer 120 and is electrically connected to the first electrode pattern 130 and the second electrode pattern 150. The wire member 160 may be exposed to the bottom surface of the first base layer 120 through the first through part 122 ′, and the first through part 122 ′ may be formed on the first base layer 120. It may be formed in a form in which the edge portion is partially removed.
본 발명의 실시예에서는 제1베이스층(120)의 하단 테두리 중앙부에 대략 사각홈 형태로 제1관통부(122')가 형성된 예를 들어 설명하고 있지만, 제1관통부의 위치 및 형상은 요구되는 조건 및 설계 사양에 따라 적절히 변경될 수 있다.In the exemplary embodiment of the present invention, the first through part 122 ′ is formed in the center of the lower edge of the first base layer 120 in the form of a substantially square groove, but the position and the shape of the first through part are required. It may be changed according to conditions and design specifications.
아울러, 상기 제1와이어부재(160)의 상부에는 윈도우 데코레이션(170) 및 접착층(180)이 형성되기 때문에, 제1와이어부재(160)의 단부는 데코레이션 및 접착층(180)에 의해 제1관통부(122') 상에 배치된 상태가 안정적으로 유지될 수 있다. 또한, 상기 제1관통부(122')의 내부 공간에 외부 회로기판(300)이 수용되도록 구성하는 것도 가능하다.In addition, since the window decoration 170 and the adhesive layer 180 are formed on the first wire member 160, the end portion of the first wire member 160 is decorated with the first through portion by the decoration and adhesive layer 180. The state disposed on the 122 'can be stably maintained. In addition, the external circuit board 300 may be accommodated in the internal space of the first through part 122 ′.
한편, 전술한 관통부가 레이저 가공에 의해 형성될 경우, 레이저에 의한 가공 특성을 보다 향상시키기 위한 기능성 레이어가 제공될 수 있다.On the other hand, when the above-described penetrating portion is formed by laser processing, a functional layer for further improving the processing characteristics by the laser can be provided.
도 18을 참조하면, 적층필름(100)은 제1베이스층(120)의 상면에 형성되는 제1레이저 흡수층(125)을 포함하여 제공될 수 있고, 제1와이어부재(160)는 제1레이저 흡수층의 상면에 형성될 수 있다.Referring to FIG. 18, the laminated film 100 may include a first laser absorbing layer 125 formed on an upper surface of the first base layer 120, and the first wire member 160 may include the first laser. It may be formed on the upper surface of the absorber layer.
상기 제1레이저 흡수층(125)으로서는 레이저 가공 특성을 향상시킬 수 있는 다양한 기능성 레이어가 사용될 수 있다. 일 예로, 상기 제1레이저 흡수층(125)은 카본 또는 블랙 인쇄를 이용하여 형성될 수 있다.As the first laser absorbing layer 125, various functional layers capable of improving laser processing characteristics may be used. For example, the first laser absorbing layer 125 may be formed using carbon or black printing.
참고로, 제1레이저 흡수층은 비도전성 재질로 형성될 수 있으며, 레이저 가공에 제1관통부가 형성될 시 제1레이저 흡수층이 함께 제거될 수 있다. 경우에 따라서는 제1레이저 흡수층이 도전성 재질로 형성될 수 있으며, 이 경우 제1레이저 흡수층은 별도로 제거될 필요가 없다.For reference, the first laser absorbing layer may be formed of a non-conductive material, and the first laser absorbing layer may be removed together when the first through portion is formed in laser processing. In some cases, the first laser absorbing layer may be formed of a conductive material. In this case, the first laser absorbing layer does not need to be removed.
한편, 제1와이어부재가 금속 박막 증착에 의해 형성되고, 레이저 가공에 의해 제1관통부가 형성될 경우, 레이저 가공 시 제1관통부에 인접한 제1와이어부재의 일부가 제거되거나 손상될 우려가 있으며, 제1와이어부재의 일부가 손상될 경우에는 제1와이어부재의 전기적인 특성이 안정적으로 유지되기 어려운 문제점이 있다. On the other hand, when the first wire member is formed by metal thin film deposition and the first through portion is formed by laser processing, a part of the first wire member adjacent to the first through portion may be removed or damaged during laser processing. When a part of the first wire member is damaged, the electrical characteristics of the first wire member are difficult to be maintained stably.
이를 위해, 관통부가 레이저 가공에 의해 형성될 경우, 레이저에 의한 와이어부재의 손상을 방지하기 위해 와이어부재가 2중 구조로 제공될 수 있다.To this end, when the through portion is formed by laser processing, the wire member may be provided in a double structure to prevent damage to the wire member by the laser.
도 19를 참조하면, 제1와이어부재(160)의 상면에는 제1와이어부재(160)를 덮도록 보조와이어부재(163)가 형성될 수 있으며, 레이저 가공시 제1와이어부재(160)의 일부가 손상되더라도 도전성 보조와이어부재(163)에 의해 제1와이어부재(160)의 전기적인 연결 상태가 끊김없이 안정적으로 유지될 수 있다. 바람직하게 상기 보조와이어부재(163)는 레이저 가공에 대한 내구성이 우수한 재질로 형성될 수 있다. 일 예로, 상기 보조와이어부재(163)는 실버 페이스트를 이용한 인쇄 방법에 의해 제1와이어부재(160)의 일부를 부분적으로 덮도록 형성될 수 있다.Referring to FIG. 19, an auxiliary wire member 163 may be formed on an upper surface of the first wire member 160 to cover the first wire member 160, and a part of the first wire member 160 may be laser processed. Even if is damaged, the electrical connection state of the first wire member 160 by the conductive auxiliary wire member 163 can be stably maintained without interruption. Preferably, the auxiliary wire member 163 may be formed of a material having excellent durability against laser processing. For example, the auxiliary wire member 163 may be formed to partially cover a portion of the first wire member 160 by a printing method using silver paste.
도 20을 참조하면, 본 발명의 다른 바람직한 실시예에 따르면, 터치패널센서는 제2전극패턴(2150) 및 제2전극패턴(2150)과 전기적으로 연결되는 제2와이어부재(도 8의 160 참조)가 저면에 제공되는 글라스기판(2200)을 제공하는 단계; 이형필름(2110), 상기 이형필름(2110) 상에 형성되는 베이스층(2120), 상기 베이스층(2120)의 상면에 형성되는 제1전극패턴(2130), 및 상기 제1전극패턴(2130)과 전기적으로 연결되는 제1와이어부재(2160)를 포함하는 적층필름을 제공하는 단계; 상기 글라스기판(2200)의 저면이 베이스층(2120)의 상면을 덮도록 적층필름에 글라스기판(2200)을 적층하는 단계; 상기 적층필름으로부터 이형필름(2110)을 제거하여, 베이스층(2120), 제1전극패턴(2130) 및 제1와이어부재(2160)를 한번에 글라스기판(2200)에 전사하는 단계; 및 상기 베이스층(2120)을 부분적으로 제거하여 제1와이어부재(2160) 및 제2와이어부재의 일단을 베이스층(2120)의 저면으로 노출시키는 단계;에 의해 제공될 수 있다.Referring to FIG. 20, according to another exemplary embodiment of the present disclosure, the touch panel sensor may include a second wire member electrically connected to the second electrode pattern 2150 and the second electrode pattern 2150 (see 160 of FIG. 8). Providing a glass substrate 2200 having a bottom surface; A release film 2110, a base layer 2120 formed on the release film 2110, a first electrode pattern 2130 formed on an upper surface of the base layer 2120, and the first electrode pattern 2130. Providing a laminated film including a first wire member 2160 electrically connected to the first wire member 2160; Stacking the glass substrate 2200 on the laminated film such that the bottom surface of the glass substrate 2200 covers the top surface of the base layer 2120; Removing the release film 2110 from the laminated film and transferring the base layer 2120, the first electrode pattern 2130, and the first wire member 2160 to the glass substrate 2200 at one time; And partially removing the base layer 2120 to expose one end of the first wire member 2160 and the second wire member to the bottom surface of the base layer 2120.
참로로, 저면에 제2전극패턴 및 제2와이어부재가 제공되는 글라스기판은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 제공될 수 있다.Indeed, the glass substrate on which the second electrode pattern and the second wire member are provided on the bottom may be provided in various ways according to the required conditions and design specifications.
일 예로, 글라스기판의 저면에 전체적으로 전극층(미도시)을 형성한 후, 통상의 에칭 방법에 의해 전극층을 소정 형태로 패터닝하여 제2전극패턴을 형성할 수 있으며, 제2와이어부재는 통상의 인쇄 공정에 의해 형성될 수 있다. 경우에 따라서는 인쇄 또는 여타 다른 방식으로 제2전극패턴을 형성하는 것도 가능하고, 금속 박막 증착 또는 금속 전극 에칭 공정 등에 의해 제2와이어부재를 형성하는 것이 가능하다. 다른 일 예로, 별도의 보조이형필름 상에 보조베이스층을 형성하고 보조베이스층 상에 제2전극패턴 및 제2와이어부재를 형성한 후, 글라스기판과 적층시킨 상태에서, 보조이형필름을 제거함으로써 보조베이스층과 제2전극패턴 및 제2와이어부재를 한번에 글라스기판의 저면에 전사할 수 있다. 또 다른 일 예로, 별도의 보조이형필름을 이용하여 글라스기판의 저면에 별도의 보조베이스층을 전사한 후, 보조베이스층의 저면에 제2전극패턴 및 제2와이어부재를 형성하는 것도 가능하다.For example, after forming the electrode layer (not shown) on the bottom surface of the glass substrate as a whole, by patterning the electrode layer in a predetermined form by a conventional etching method to form a second electrode pattern, the second wire member is a conventional printing It can be formed by a process. In some cases, the second electrode pattern may be formed by printing or other methods, and the second wire member may be formed by a metal thin film deposition or a metal electrode etching process. As another example, by forming an auxiliary base layer on a separate auxiliary release film and forming a second electrode pattern and a second wire member on the auxiliary base layer, by removing the auxiliary release film while being laminated with a glass substrate. The auxiliary base layer, the second electrode pattern, and the second wire member may be transferred to the bottom surface of the glass substrate at one time. As another example, it is also possible to form a second electrode pattern and a second wire member on the bottom of the auxiliary base layer after transferring a separate auxiliary base layer to the bottom of the glass substrate using a separate auxiliary release film.
또한, 본 발명의 다른 실시예에 따르면 적층필름에 글라스기판을 적층하기 전에, 적층필름과 글라스기판의 사이에서 제1와이어부재 및 제2와이어부재와 전기적으로 연결되도록 회로기판을 부착할 수 있다. 이 경우, 회로기판은 적층필름과 글라스기판의 사이에서 제1와이어부재 및 제2와이어부재와 전기적으로 연결될 수 있기 때문에, 전술한 제1관통부 및 제2관통부의 형성을 배제할 수 있다. 또, 다르게는, 적층필름과 글라스기판의 사이에서 제2와이어부재만이 회로기판과 전기적으로 연결되고, 제1와이어부재는 베이스층의 저면으로 노출된 후 베이스층의 저면에 부착되는 회로기판과 전기적으로 연결되도록 구성하는 것도 가능하다.In addition, according to another embodiment of the present invention, before laminating the glass substrate on the laminated film, a circuit board may be attached to be electrically connected to the first wire member and the second wire member between the laminated film and the glass substrate. In this case, since the circuit board may be electrically connected to the first wire member and the second wire member between the laminated film and the glass substrate, the formation of the first through portion and the second through portion may be excluded. Alternatively, between the laminated film and the glass substrate, only the second wire member is electrically connected to the circuit board, and the first wire member is exposed to the bottom of the base layer and then attached to the bottom of the base layer. It is also possible to configure it to be electrically connected.
이하에서는 본 발명의 또 다른 실시예에 따른 터치패널센서 및 그 제조방법을 설명하기로 한다. 도 21은 본 발명에 따른 터치패널센서를 도시한 도면이고, 도 22 내지 도 31은 본 발명에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다.Hereinafter, a touch panel sensor and a manufacturing method thereof according to another embodiment of the present invention will be described. 21 is a view showing a touch panel sensor according to the present invention, Figures 22 to 31 are views for explaining a manufacturing method of the touch panel sensor according to the present invention.
도 21 내지 도 31을 참조하면, 본 발명에 따른 터치패널센서는 디스플레이 상에 놓여 대상체의 접촉 위치를 감지하기 위해 사용될 수 있으며, 적층필름(3100) 및 글라스기판(3200)을 포함한다.21 to 31, a touch panel sensor according to the present invention may be used to detect a contact position of an object placed on a display and includes a laminated film 3100 and a glass substrate 3200.
상기 글라스기판(3200)은 손가락과 같은 신체 일부 또는 터치도구가 직접 터치되는 관계로, 강도가 뛰어나 쉽게 굴절되지 않는 강성 유리 기판을 사용하거나, 투광성을 가지면서 강도가 뛰어난 폴리카보네이트(polycarbonate)와 같은 강화플라스틱을 사용할 수 있다.Since the glass substrate 3200 is directly touched by a body part such as a finger or a touch tool, the glass substrate 3200 uses a rigid glass substrate having high strength and is not easily refracted, or a polycarbonate such as light having excellent strength. Reinforced plastics can be used.
상기 적층필름(3100)은 순차적으로 적층되는 제1베이스층(3120), 제1전극패턴(3130), 제2베이스층(3140), 제2전극패턴(3150), 제1와이어부재(3160) 및 윈도우 데코레이션(3170)을 포함하여 구성될 수 있다.The laminated film 3100 may include a first base layer 3120, a first electrode pattern 3130, a second base layer 3140, a second electrode pattern 3150, and a first wire member 3160 that are sequentially stacked. And window decoration 3170.
상기 제1베이스층(3120)에는 제1관통부(3122)가 형성되며, 상기 제1전극패턴(3130) 및 제2전극패턴(3150)과 전기적으로 연결되도록 제1베이스층(3120)의 상면에 형성되는 제1와이어부재(3160)의 일단은 제1관통부(3122)를 통해 제1베이스층(3120)의 저면으로 노출될 수 있으며, 외부 회로기판(3300)은 제1베이스층(3120)의 저면에 장착되어 제1베이스층(3120)의 저면으로 노출되는 제1와이어부재(3160)와 전기적으로 연결될 수 있다.A first through part 3122 is formed on the first base layer 3120, and an upper surface of the first base layer 3120 to be electrically connected to the first electrode pattern 3130 and the second electrode pattern 3150. One end of the first wire member 3160 formed on the first wire member 3160 may be exposed to the bottom surface of the first base layer 3120 through the first through part 3122, and the external circuit board 3300 may be exposed to the first base layer 3120. The first wire member 3160 may be electrically connected to the first wire member 3160 that is mounted on the bottom of the first base layer 3120.
참고로, 본 발명의 실시예에서는 적층필름이 제1베이스층, 제1전극패턴, 제2베이스층, 제2전극패턴, 제1와이어부재 및 윈도우 데코레이션을 포함하여 구성된 예를 들어 설명하고 있지만, 경우에 따라서는 적층필름이 제2베이스층 및 제2전극패턴을 배제하고, 제1베이스층 및 제1전극패턴만을 포함하여 구성될 수 있다. 또한, 본 발명의 실시예에서는 윈도우 데코레이션이 적층필름 상에 형성된 예를 들어 있지만, 경우에 따라서는 윈도우 데코레이션이 글라스기판 또는 여타 다른 부재에 형성되도록 구성하는 것도 가능하다.For reference, in the exemplary embodiment of the present invention, the laminated film is described with an example including a first base layer, a first electrode pattern, a second base layer, a second electrode pattern, a first wire member, and a window decoration. In some cases, the laminated film may include the first base layer and the first electrode pattern without the second base layer and the second electrode pattern. In addition, in the embodiment of the present invention, for example, the window decoration is formed on the laminated film, but in some cases, it is possible to configure the window decoration to be formed on the glass substrate or other members.
이하에서는 도 22 내지 도 31을 참조하여 본 발명에 따른 터치패널센서의 제조방법을 설명하기로 한다. 참고로, 도 22는 제1베이스층을 형성하는 단계를 설명하기 위한 도면이고, 도 23은 제1전극패턴을 형성하는 단계를 설명하기 위한 도면이며, 도 24는 제2베이스층을 형성하는 단계를 설명하기 위한 도면이고, 도 25는 제2전극패턴을 형성하는 단계를 설명하기 위한 도면이다. 또한, 도 26은 제1관통부를 형성하는 단계를 설명하기 위한 도면이고, 도 27은 제1와이어부재를 형성하는 단계를 설명하기 위한 도면이며, 도 28은 윈도우 데코레이션을 형성하는 단계를 설명하기 위한 도면이고, 도 29는 접착층을 형성하는 단계를 설명하기 위한 도면이며, 도 30은 적층필름에 글라스기판을 적층하는 단계를 설명하기 위한 도면이고, 도 31은 적층필름으로부터 이형필름을 제거하는 단계를 설명하기 위한 도면이다.Hereinafter, a method of manufacturing a touch panel sensor according to the present invention will be described with reference to FIGS. 22 to 31. For reference, FIG. 22 is a view for explaining a step of forming a first base layer, FIG. 23 is a view for explaining a step of forming a first electrode pattern, and FIG. 24 is a step for forming a second base layer. 25 is a view for explaining a step of forming a second electrode pattern. FIG. 26 is a view for explaining a step of forming a first through part, FIG. 27 is a view for explaining a step of forming a first wire member, and FIG. 28 is a view for explaining a step of forming a window decoration. 29 is a view for explaining the step of forming an adhesive layer, Figure 30 is a view for explaining the step of laminating a glass substrate on the laminated film, Figure 31 is a step of removing the release film from the laminated film It is a figure for demonstrating.
도 22를 참조하면, 먼저 이형필름(3110)을 제공하고, 상기 이형필름(3110)의 상면에 제1베이스층(3120)을 형성한다.Referring to FIG. 22, first, a release film 3110 is provided and a first base layer 3120 is formed on an upper surface of the release film 3110.
참고로, 상기 이형필름(3110)의 상면에는 이형점착층(3112)이 형성될 수 있다. 상기 이형점착층(3112)은 레이어(layer) 상태로 마련되어 이형필름(3110) 상에 그대로 적층될 수도 있으나, 이 경우 적층 과정에서 기포가 들어가거나 위치가 틀어질 수 있기 때문에, 바람직하게는 이형점착층(3112)을 형성하기 위한 액상의 재료를 이형필름(3110) 상에 도포하고, 이형필름(3110)을 회전시켜 액상의 재료가 이형필름(3110) 상에 고르게 펼쳐지게 한 후 이를 경화시켜 형성할 수 있다.For reference, a release adhesive layer 3112 may be formed on an upper surface of the release film 3110. The release adhesive layer 3112 may be provided in a layer state and stacked on the release film 3110 as it is, but in this case, since bubbles may enter or the position may be displaced during the lamination process, the release adhesive layer is preferable. A liquid material for forming the layer 3112 is applied onto the release film 3110, and the release film 3110 is rotated to evenly spread the liquid material on the release film 3110 and then harden it. Can be.
상기 제1베이스층(3120)은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 형성될 수 있다.The first base layer 3120 may be formed in various ways according to required conditions and design specifications.
일 예로, 상기 제1베이스층(3120)은 이형필름(3110)의 상면에 액상의 경화제를 도포한 후, 상기 액상의 경화제를 경화하여 제공될 수 있다. 상기 제1베이스층(3120)은 액상의 경화제를 통상의 스핀코팅 방식으로 이형점착층(3112)의 상면에 도포한 후 경화시켜 형성될 수 있다. 경우에 따라서는 액상의 경화제가 인쇄 또는 롤러 등을 이용한 여타 다른 방식으로 도포될 수 있으며, 액상의 경화제의 도포 방식에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 이하에서는 상기 액상의 경화제로서는 통상의 자외선 경화제가 사용된 예를 들어 설명하기로 한다. 경우에 따라서는 액상의 경화제로서 자외선 경화제 대신 열경화제 등이 사용될 수도 있다. 다르게는 제1베이스층이 인쇄, 식각 등과 같은 다른 방식으로 형성되는 것도 가능하다.For example, the first base layer 3120 may be provided by applying a liquid curing agent on the upper surface of the release film 3110 and then curing the liquid curing agent. The first base layer 3120 may be formed by applying a liquid curing agent to the upper surface of the release adhesive layer 3112 by a conventional spin coating method and curing the liquid. In some cases, the liquid curing agent may be applied in other ways using printing or rollers, and the present invention is not limited or limited by the application method of the liquid curing agent. Hereinafter, an example in which an ordinary ultraviolet curing agent is used as the liquid curing agent will be described. In some cases, a thermosetting agent may be used instead of the ultraviolet curing agent as the liquid curing agent. Alternatively, it is also possible for the first base layer to be formed in other ways such as printing, etching and the like.
다른 일 예로, 상기 제1베이스층(3120)은 합성수지 필름을 이용하여 제공될 수 있다. 참고로, 일반적으로 전극패턴이 형성되는 플라스틱 필름은 대략 수백㎛ 정도의 두께를 갖도록 제공된다. 그 이유는 플라스틱 필름 상에 전극패턴을 위한 전극층을 깔고 사진 식각과 같은 패터닝 공정을 통해서 플라스틱 필름 상에 직접 전극패턴을 형성하기 위해서는 플라스틱 필름의 두께가 적어도 수백㎛로 유지될 수 있어야 한다. 하지만, 본 발명에서는 이형필름(3110) 상에 제1베이스층(3120)을 형성하고, 제1베이스층(3120)의 상면에 후술할 제1전극패턴(3130)을 형성하기 때문에, 제1베이스층(3120)의 두께가 얇아도 제1전극패턴(3130)을 형성하는데 전혀 문제가 없다. 일 예로, 제1베이스층(3120)은 별도의 열 경화처리나 자외선 경화처리가 필요없는 10~30㎛ 두께의 합성수지 필름을 이용하여 제공될 수 있다.As another example, the first base layer 3120 may be provided using a synthetic resin film. For reference, in general, the plastic film on which the electrode pattern is formed is provided to have a thickness of about several hundred μm. The reason is that the thickness of the plastic film should be maintained at least several hundred μm to lay the electrode layer for the electrode pattern on the plastic film and form the electrode pattern directly on the plastic film through a patterning process such as photolithography. However, in the present invention, since the first base layer 3120 is formed on the release film 3110, and the first electrode pattern 3130 to be described later is formed on the upper surface of the first base layer 3120, the first base is formed. Even if the thickness of the layer 3120 is thin, there is no problem in forming the first electrode pattern 3130. For example, the first base layer 3120 may be provided using a synthetic resin film having a thickness of 10 to 30 μm that does not require a separate heat curing treatment or an ultraviolet curing treatment.
상기 합성수지 필름으로서는 투광성을 갖는 폴리에틸렌(polyethylene), 폴리프로필렌(polypropylene), 아크릴(acryloyl), 폴리에틸렌 테레프탈레이트(PET) 등의 플라스틱 필름이 사용될 수 있으며, 합성수지 필름의 종류 및 특성에 의해 본 발명이 제한되거나 한정되는 것은 아니다.As the synthetic resin film, a plastic film such as polyethylene (polyethylene), polypropylene (polypropylene), acrylic (acryloyl), polyethylene terephthalate (PET) and the like may be used, and the present invention is limited by the type and properties of the synthetic resin film. It is not limited or restricted.
다음, 도 23과 같이, 상기 제1베이스층(3120)의 상면에 제1전극패턴(3130)을 형성한다.Next, as shown in FIG. 23, a first electrode pattern 3130 is formed on an upper surface of the first base layer 3120.
상기 제1전극패턴(3130)은 요구되는 조건 및 설계 사양에 따라 사각 또는 다이아몬드 형상 등으로 다양하게 형성될 수 있다. 경우에 따라서는 제1전극패턴이 일반적인 라인 형상 혹은 상기 라인의 상부나 하부가 연결되어 둘 이상 전기적으로 연결되는 그룹 형상으로 제공될 수도 있으며, 본 발명이 제1전극패턴(3130)의 형상 및 구조에 의해서 제한되거나 한정되는 것은 아니다.The first electrode pattern 3130 may be variously formed in a square or diamond shape according to a required condition and a design specification. In some cases, the first electrode pattern may be provided in a general line shape or a group shape in which two or more upper or lower portions of the line are electrically connected to each other. The present invention relates to a shape and a structure of the first electrode pattern 3130. It is not limited or restricted by.
상기 제1전극패턴(3130)은 도전성 재질이면서 투명한 소재를 이용하여 형성될 수 있으며, 제1전극패턴(3130)의 재질에 의해 본 발명이 제한되거나 한정되는 것은 아니다. 일 예로, 상기 제1전극패턴(3130)은 ITO 또는 IZO, ATO, AZO, 탄소나노튜브, 투명한 유기재질 등을 이용하여 형성될 수 있다. 경우에 따라서는 제1전극패턴이 실버 나노 화이버(silver nano fiber)와 같은 금속섬유를 이용하여 형성되는 것도 가능하며, 금속섬유용액을 이용하여 형성되는 제1전극패턴은 매우 얇게 형성하더라도 섬유상의 금속섬유가 서로 연결이 되기 때문에 높은 전도성을 유지할 수 있고, 1㎛ 이하의 매우 얇은 두께로 형성하는 것도 가능하다. 다르게는 제1전극패턴 대신 대략 10㎛ 이하의 두께를 갖는 금속메시(metal mesh)가 적용되는 것도 가능하다.The first electrode pattern 3130 may be formed using a conductive material and a transparent material, and the present invention is not limited or limited by the material of the first electrode pattern 3130. For example, the first electrode pattern 3130 may be formed using ITO or IZO, ATO, AZO, carbon nanotubes, transparent organic materials, or the like. In some cases, the first electrode pattern may be formed using a metal fiber such as silver nanofiber, and the first electrode pattern formed using the metal fiber solution may be formed of a thin metal fiber even if it is formed very thin. Since the fibers are connected to each other, it is possible to maintain high conductivity and to form a very thin thickness of 1 μm or less. Alternatively, a metal mesh having a thickness of about 10 μm or less may be applied instead of the first electrode pattern.
상기 제1전극패턴(3130)은 제1베이스층(3120)의 상면에 전체적으로 제1전극층(미도시)을 형성한 후, 통상의 에칭 방법에 의해 제1전극층을 소정 형태로 패터닝할 수 있다. 경우에 따라서는 인쇄 또는 여타 다른 방식으로 제1전극패턴을 형성하는 것도 가능하다.After forming the first electrode layer (not shown) on the entire surface of the first base layer 3120, the first electrode pattern 3130 may pattern the first electrode layer into a predetermined shape by a conventional etching method. In some cases, it is also possible to form the first electrode pattern by printing or other methods.
다음, 도 24와 같이, 상기 제1전극패턴(3130)이 부분적으로 노출되도록 제1베이스층(3120)의 상면에 제2베이스층(3140)을 형성한다.Next, as shown in FIG. 24, the second base layer 3140 is formed on the top surface of the first base layer 3120 so that the first electrode pattern 3130 is partially exposed.
여기서, 상기 제1전극패턴(3130)이 부분적으로 노출된다 함은, 제1전극패턴(3130)의 일부가 제2베이스층(3140)에 의해 덮혀지지 않은 상태로 이해될 수 있다. 일 예로, 상기 제2베이스층(3140)은 제1전극패턴(3130)의 양단부 일부를 제외하고, 제1전극패턴(3130)을 덮도록 형성될 수 있기 때문에, 제1전극패턴(3130)의 양단부는 제2베이스층(3140)에 의해 덮혀지지 않고 외부로 노출될 수 있다.Here, the partial exposure of the first electrode pattern 3130 may be understood as a part of the first electrode pattern 3130 not covered by the second base layer 3140. For example, the second base layer 3140 may be formed to cover the first electrode pattern 3130 except for a part of both ends of the first electrode pattern 3130. Both ends may be exposed to the outside without being covered by the second base layer 3140.
상기 제2베이스층(3140)은 전술한 제1베이스층(3120)과 동일 또는 유사한 방식으로 액상의 경화제를 도포한 후 경화시켜 형성되거나, 합성수지 필름을 이용하여 제공될 수 있으며, 그에 대한 상세한 설명은 생략하기로 한다.The second base layer 3140 may be formed by applying a curing agent of a liquid in the same or similar manner as the first base layer 3120 described above, and then curing the same, or may be provided using a synthetic resin film. Will be omitted.
다음, 도 25와 같이, 상기 제2베이스층(3140)의 상면에 제2전극패턴(3150)을 형성한다. 상기 제2전극패턴(3150)은 전술한 제1전극패턴(3130)과 동일 또는 유사한 재질을 이용하여 동일 또는 유사한 방식으로 형성될 수 있다.Next, as shown in FIG. 25, a second electrode pattern 3150 is formed on the top surface of the second base layer 3140. The second electrode pattern 3150 may be formed in the same or similar manner using the same or similar material as that of the first electrode pattern 3130 described above.
또한, 상기 제2전극패턴(3150)이 패터닝되는 동안 제1전극패턴(3130)과 전기적으로 연결되는 연결패턴(3132)이 함께 형성될 수 있다. 즉, 상기 제2전극패턴(3150)이 패터닝되는 동안, 제2베이스층(3140)에 의해 덮혀지지 않은 제1전극패턴(3130)의 양단부에는 제1전극패턴(3130)과 전기적으로 연결되는 연결패턴(3132)이 형성될 수 있다.In addition, while the second electrode pattern 3150 is patterned, a connection pattern 3132 electrically connected to the first electrode pattern 3130 may be formed together. That is, while the second electrode pattern 3150 is patterned, a connection electrically connected to the first electrode pattern 3130 at both ends of the first electrode pattern 3130 that is not covered by the second base layer 3140. Pattern 3132 may be formed.
물론, 제2전극패턴(3150)이 패터닝되는 동안 별도의 연결패턴(3132)이 형성되지 않도록 구성하는 것도 가능하나, 제2전극패턴(3150)이 패터닝될 시 제2베이스층(3140)에 의해 덮혀지지 않은 제1전극패턴(3130)의 양단부 부위가 제거될 수 있기 때문에, 후술할 와이어부재와 제1전극패턴(3130)을 전기적으로 연결하기 위한 별도의 패턴을 별도 공정에 의해 형성해야 하는 번거로운 문제점이 있다. 하지만, 본 발명에서는 별도의 추가 공정없이 제2전극패턴(3150)이 패터닝되는 동안, 제2베이스층(3140)에 의해 덮혀지지 않은 제1전극패턴(3130)의 양단부(노출부)를 덮도록 연결패턴(3132)이 함께 형성될 수 있기 때문에, 전체적인 제조 공정을 간소화할 수 있다.Of course, the second electrode pattern 3150 may be configured so that a separate connection pattern 3132 is not formed while the second electrode pattern 3150 is patterned. However, when the second electrode pattern 3150 is patterned, the second base layer 3140 is formed. Since both ends of the uncovered first electrode pattern 3130 may be removed, a separate pattern for electrically connecting the wire member and the first electrode pattern 3130, which will be described later, should be formed by a separate process. There is a problem. However, in the present invention, while the second electrode pattern 3150 is patterned without any additional process, both ends (exposed portions) of the first electrode pattern 3130 which are not covered by the second base layer 3140 are covered. Since the connection pattern 3132 may be formed together, the overall manufacturing process may be simplified.
다음, 도 26과 같이, 상기 제1베이스층(3120)에 제1관통부(3122)를 형성한다.Next, as shown in FIG. 26, a first through part 3122 is formed in the first base layer 3120.
상기 제1관통부(3122)는 통상의 레이저 또는 기계 가공 등에 의해 제1베이스층(3120)에 홀 형태로 형성될 수 있으며, 제1관통부(3122)의 형성 방법에 의해 본 발명이 제한되거나 한정되는 것은 아니다.The first through portion 3122 may be formed in the form of a hole in the first base layer 3120 by a conventional laser or machining, or the present invention is limited by the method of forming the first through portion 3122 It is not limited.
경우에 따라서는, 제1베이스층이 인쇄 또는 식각 방법 등에 의해 형성될 시 제1관통부가 함께 형성되도록 구성하는 것도 가능하다. 여기서, 제1베이스층이 형성될 시 제1관통부가 함께 형성된다 함은, 제1베이스층을 형성한 후 제1관통부를 형성하기 위한 추가적인 별도의 공정을 배제하고, 제1베이스층을 형성하기 위한 인쇄 또는 식각 공정 중에 함께 제1관통부가 형성되는 것으로 이해될 수 있다. 일 예로, 제1베이스층은 액상의 경화제를 이형필름 상에 인쇄(또는 도포)한 후, 액상의 경화제를 경화하여 제공되되, 제1관통부는 이형필름의 상면에 제1베이스층을 형성할 시 제1관통부 영역을 제외하고 액상의 경화제를 인쇄한 후 경화시킴에 따라 제1베이스층과 함께 형성될 수 있다. 가령, 제1관통부를 갖는 제1베이스층은 이형필름 상에 액상의 경화제를 그라비아 인쇄(Gravure printing)한 후 경화함으로써 형성될 수 있다.In some cases, when the first base layer is formed by a printing or etching method, the first through part may be formed together. Here, when the first base layer is formed, the first through portion is formed together, excluding the additional process of forming the first through portion after forming the first base layer, and forming the first base layer. It can be understood that the first through portion is formed together during the printing or etching process. For example, the first base layer is provided by printing (or applying) a liquid curing agent on a release film and then curing the liquid curing agent, wherein the first through part forms a first base layer on an upper surface of the release film. It may be formed together with the first base layer by printing and curing the liquid curing agent except for the first through area. For example, the first base layer having the first through portion may be formed by gravure printing and curing the liquid curing agent on the release film.
한편, 상기 이형필름(3110)으로서는 통상의 합성수지 필름이 사용될 수 있으나, 경우에 따라서는 이형필름으로서 금속박판이 사용될 수도 있다. 참고로, 합성수지 재질의 이형필름이 사용될 경우에는 제1관통부를 형성하기 위한 레이저 가공시 이형필름에 손상이 발생될 우려가 있으나, 금속박판 재질(또는 금속코팅이 이루어진 합성수지 필름)의 이형필름이 사용될 경우에는 레이저 가공에 따른 이형필름의 손상을 미연에 방지할 수 있다.Meanwhile, as the release film 3110, a conventional synthetic resin film may be used, but in some cases, a metal thin plate may be used as the release film. For reference, when a release film made of synthetic resin is used, the release film may be damaged during laser processing to form the first through part, but a release film made of a metal thin film (or a synthetic resin film made of metal coating) may be used. In this case, damage to the release film due to laser processing can be prevented in advance.
또한, 금속박판(예를 들어, 구리박판)에 크롬 도금을 하여 레이저 저항성을 증대시키는 것도 가능하다. 다르게는 금속박판의 유연성을 증가시키기 위해, 5~100㎛ 정도의 두께를 갖는 구리포일을 사용하고, 이형코팅이 된 구리포일의 반대면에 PET 필름 등을 부착하여 사용하는 것도 가능하다.In addition, it is also possible to increase the laser resistance by chromium plating the thin metal plate (for example, copper thin plate). Alternatively, in order to increase the flexibility of the thin metal plate, it is possible to use a copper foil having a thickness of about 5 ~ 100㎛, and to attach a PET film or the like on the opposite side of the release-coated copper foil.
다음, 도 27과 같이, 상기 제1전극패턴(3130) 및 제2전극패턴(3150)과 전기적으로 연결되며, 제1관통부(3122)를 통해 일단이 제1베이스층(3120)의 저면으로 노출되도록 제1와이어부재(3160)를 형성한다. 아울러, 상기 제1와이어부재(3160)는 전술한 연결패턴(3132)을 통해 제1전극패턴(3130)과 전기적으로 연결될 수 있다.Next, as shown in FIG. 27, the first electrode pattern 3130 and the second electrode pattern 3150 are electrically connected to each other, and one end of the first base layer 3120 is connected to the bottom surface of the first base layer 3120. The first wire member 3160 is formed to be exposed. In addition, the first wire member 3160 may be electrically connected to the first electrode pattern 3130 through the above-described connection pattern 3132.
상기 제1와이어부재(3160)는 통상의 인쇄 공정에 의해 형성될 수 있으며, 제1와이어부재(3160)의 인쇄 공정시 제1관통부(3122)의 내부에는 제1와이어부재(3160)의 원재료가 충진될 수 있기 때문에, 실질적으로 제1와이어부재(3160)의 일단은 제1관통부(3122)를 통해 제1베이스층(3120)의 저면으로 노출될 수 있다. 경우에 따라서는 제1와이어부재가 금속 박막 증착 또는 금속 전극 에칭 공정에 의해 형성되는 것도 가능하며, 이 경우에는 제1관통부와 금속 박막을 연결하는 별도의 전극 인쇄 공정이 필요할 수 있다.The first wire member 3160 may be formed by a conventional printing process, and a raw material of the first wire member 3160 may be formed inside the first through part 3122 during the printing process of the first wire member 3160. Since one side of the first wire member 3160 may be substantially exposed to the bottom surface of the first base layer 3120 through the first through part 3122. In some cases, the first wire member may be formed by a metal thin film deposition or metal electrode etching process. In this case, a separate electrode printing process connecting the first through part and the metal thin film may be required.
다음, 도 28과 같이, 상기 적층필름(3100)의 상면에 액자 형상의 윈도우 데코레이션(3170)을 형성한다.Next, as shown in FIG. 28, a frame-shaped window decoration 3170 is formed on the upper surface of the laminated film 3100.
상기 윈도우 데코레이션(3170)은 그 하부에 배치되는 투명하지 못한 구성요소, 예를 들어, 적층필름(3100)의 가장자리에 배치되는 제1와이어부재(3160) 및 회로기판(3300)을 가리는 용도로서 제공될 수 있으며, 통상의 인쇄 공정 등에 의해 형성될 수 있다.The window decoration 3170 serves to cover the non-transparent component disposed below the first wire member 3160 and the circuit board 3300 disposed at the edge of the laminated film 3100. It may be formed by a conventional printing process or the like.
다음, 도 29와 같이, 상기 윈도우 데코레이션(3170)이 형성된 적층필름(3100)의 상면을 전체적으로 덮도록 접착층(3180)을 형성한다. 아울러, 후술할 글라스기판(3200)은 상기 접착층(3180)을 매개로 적층필름(3100)에 밀착되게 적층될 수 있다.Next, as shown in FIG. 29, the adhesive layer 3180 is formed to cover the entire upper surface of the laminated film 3100 on which the window decoration 3170 is formed. In addition, the glass substrate 3200 to be described later may be stacked in close contact with the laminated film 3100 through the adhesive layer 3180.
상기 접착층(3180)은 요구되는 조건 및 설계 사양에 따라 다양한 방식으로 제공될 수 있다. 일 예로, 상기 접착층(3180)은 액상의 접착제(3예를 들어, 자외선 경화제)를 도포한 후 경화시켜 제공되거나, 광학접착필름 또는 OCA(Optically Clear Adhesive)필름 등을 이용하여 제공될 수 있다. 이하에서는 상기 접착층(3180)이 액상점착층(3182) 및 광학필름점착층(3184)을 포함하여 구성된 예를 들어 설명하기로 한다.The adhesive layer 3180 may be provided in various ways according to required conditions and design specifications. For example, the adhesive layer 3180 may be provided by applying a liquid adhesive (for example, an ultraviolet curing agent) and curing the coating, or may be provided using an optical adhesive film or an OCA (Optically Clear Adhesive) film. Hereinafter, an example in which the adhesive layer 3180 includes the liquid adhesive layer 3322 and the optical film adhesive layer 3184 will be described.
상기 액상점착층(3182)은 액상의 경화제를 적층필름(3100)의 상면에 도포한 후 경화시켜 제공될 수 있고, 광학필름점착층(3184)은 액상점착층(3182)의 상부에 밀착되게 적층될 수 있다. 참고로, 상기 광학필름점착층(3184)은 글라스기판(3200)의 저면에 부착된 상태로 액상점착층(3182)의 상부에 적층되는 것도 가능하다. 경우에 따라서는 접착층으로서 액상점착층 만이 단독으로 사용되거나, 광학필름점착층 만이 단독으로 사용되는 것도 가능하다.The liquid adhesive layer 3318 may be provided by applying a liquid curing agent to the top surface of the laminated film 3100 and curing the optical adhesive layer 3184 to be in close contact with the upper portion of the liquid adhesive layer 3318. Can be. For reference, the optical film adhesive layer 3184 may be stacked on top of the liquid adhesive layer 3322 in a state of being attached to the bottom surface of the glass substrate 3200. In some cases, only the liquid adhesive layer may be used alone as the adhesive layer, or only the optical film adhesive layer may be used alone.
다음, 도 30과 같이, 접착층(3180)의 상면에 글라스기판(3200)을 적층한다. 전술한 바와 같이, 상기 글라스기판(3200)은 접착층(3180)을 매개로 적층필름(3100)에 밀착되게 적층될 수 있다.Next, as illustrated in FIG. 30, the glass substrate 3200 is stacked on the upper surface of the adhesive layer 3180. As described above, the glass substrate 3200 may be stacked to be in close contact with the laminated film 3100 through the adhesive layer 3180.
다음, 도 31과 같이, 상기 적층필름(3100)으로부터 이형필름(3110)을 제거함으로써, 상기 제1베이스층(3120), 제1전극패턴(3130), 제2베이스층(3140), 제2전극패턴(3150), 제1와이어부재(3160) 및 윈도우 데코레이션(3170)을 한번에 글라스기판(3200)에 전사시킨다.Next, as shown in FIG. 31, the release film 3110 is removed from the laminated film 3100 to thereby form the first base layer 3120, the first electrode pattern 3130, the second base layer 3140, and the second base film 3110. The electrode pattern 3150, the first wire member 3160, and the window decoration 3170 are transferred to the glass substrate 3200 at one time.
상기 적층필름(3100)으로부터 이형필름(3110)을 제거함으로써, 제1와이어부재(3160)의 일단이 제1베이스층(3120)의 저면으로 노출될 수 있으며, 그 후 제1베이스층(3120)의 저면에 부착되는 외부의 회로기판(3300)과 제1와이어부재(3160)를 전기적으로 연결할 수 있다.By removing the release film 3110 from the laminated film 3100, one end of the first wire member 3160 may be exposed to the bottom surface of the first base layer 3120, and then the first base layer 3120. An external circuit board 3300 and the first wire member 3160 may be electrically connected to the bottom surface of the substrate.
한편, 도 32 및 도 33은 본 발명의 다른 실시예에 따른 터치패널센서의 제조방법을 설명하기 위한 도면이다. 아울러, 전술한 구성과 동일 및 동일 상당 부분에 대해서는 동일 또는 동일 상당한 참조 부호를 부여하고, 그에 대한 상세한 설명은 생략하기로 한다.32 and 33 are views for explaining a method of manufacturing a touch panel sensor according to another exemplary embodiment of the present invention. In addition, the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
전술 및 도시한 본 발명의 실시예에서는 적층필름 상에 제2전극패턴이 함께 형성된 예를 들어 설명하고 있지만, 경우에 따라서는 제2전극패턴이 별도의 필름부재 상에 제공된 후 전술한 적층필름에 적층되는 것도 가능하다.In the above-described and illustrated embodiments of the present invention, a second electrode pattern is formed together on the laminated film. For example, in some cases, the second electrode pattern is provided on a separate film member, and then the laminated film is described. It is also possible to be stacked.
도 32를 참조하면, 적층필름(3100)은 이형필름(3110)의 상부에 순차적으로 제공되는 제1베이스층(3120), 제1전극패턴(3130), 제1와이어부재(3160), 윈도우 데코레이션(3170), 접착층(3180) 및 글라스기판(3200)을 포함하여 구성될 수 있으며, 적층필름(3100)으로부터 이형필름(3110)을 제거함으로써, 상기 제1베이스층(3120), 제1전극패턴(3130), 윈도우 데코레이션(3170)을 한번에 글라스기판(3200)에 전사시킬 수 있다. 아울러, 적층필름(3100)으로부터 이형필름(3110)을 제거함으로써, 제1와이어부재(3160)의 일단이 제1베이스층(3120)의 저면으로 노출될 수 있다.Referring to FIG. 32, the laminated film 3100 may include a first base layer 3120, a first electrode pattern 3130, a first wire member 3160, and window decoration that are sequentially provided on the release film 3110. 3170, an adhesive layer 3180, and a glass substrate 3200, and by removing the release film 3110 from the laminated film 3100, the first base layer 3120 and the first electrode pattern. The window decoration 3170 may be transferred to the glass substrate 3200 at one time. In addition, by removing the release film 3110 from the laminated film 3100, one end of the first wire member 3160 may be exposed to the bottom surface of the first base layer 3120.
다음, 도 33을 참조하면, 상면에 제2전극패턴(3150') 및 제2전극패턴(3150')과 전기적으로 연결되는 제2와이어부재(3162)가 형성된 필름부재(3140')를 제공할 수 있다.Next, referring to FIG. 33, the film member 3140 ′ having the second electrode pattern 3150 ′ and the second wire member 3322 electrically connected to the second electrode pattern 3150 ′ may be provided on the upper surface. Can be.
상기 필름부재(3140')는 전술한 적층필름과 같이 이형필름 상에 액상의 경화제를 도포한 후 경화시켜 형성되거나, 합성수지 필름을 이용하여 제공될 수 있다. 이하에서는 필름부재(3140')가 합성수지 필름을 이용하여 제공된 예를 들어 설명하기로 한다.The film member 3140 ′ may be formed by applying a curing agent of a liquid on a release film and curing the same as the above-described laminated film, or may be provided using a synthetic resin film. Hereinafter, the film member 3140 'will be described with an example provided using a synthetic resin film.
상기 필름부재(3140')의 상면에는 제2전극패턴(3150')이 패터닝된 후, 제2전극패턴(3150')과 전기적으로 연결되는 제2와이어부재(3162)가 인쇄될 수 있으며, 필름부재(3140')로부터 이형필름(3110)을 제거할 수 있다.After the second electrode pattern 3150 'is patterned on the top surface of the film member 3140', a second wire member 3152 electrically connected to the second electrode pattern 3150 'may be printed on the film. The release film 3110 may be removed from the member 3140 ′.
그 후, 상기 필름부재(3140')의 상면에 부착되는 외부의 회로기판(3300)은 저면은 제2와이어부재(3162)와 전기적으로 연결될 수 있고, 상기 외부의 회로기판(3300)의 상면은 도 32의 적층필름(3100)의 저면(제1베이스층의 저면)으로 노출되는 제1와이어부재(3160)와 전기적으로 연결될 수 있다.Thereafter, the external circuit board 3300 attached to the top surface of the film member 3140 'may have a bottom surface electrically connected to the second wire member 3322, and the top surface of the external circuit board 3300 may be It may be electrically connected to the first wire member 3160 exposed to the bottom surface (the bottom surface of the first base layer) of the laminated film 3100 of FIG. 32.
또한, 도 34 내지 도 36은 본 발명의 또 다른 실시예에 따른 터치패널센서의 제조방법을 각각 설명하기 위한 도면이다. 아울러, 전술한 구성과 동일 및 동일 상당 부분에 대해서는 동일 또는 동일 상당한 참조 부호를 부여하고, 그에 대한 상세한 설명은 생략하기로 한다.34 to 36 are views for explaining a method of manufacturing a touch panel sensor according to another embodiment of the present invention, respectively. In addition, the same or equivalent reference numerals are given to the same or equivalent components as those described above, and detailed description thereof will be omitted.
도 34를 참조하면, 적층필름(3100)은 적어도 하나 이상의 글라스기판(3200)에 대응되게 제공될 수 있으며, 적층필름(3100)은 글라스기판(3200)에 적층되기 전에 글라스기판(도 21의 3200 참조)에 대응되는 크기로 재단되어 제공될 수 있다. 가령, 요구되는 조건 및 설계 사양에 따라 4*4, 5*5, 6*6, 3*4 등의 배열로 적층필름을 한꺼번에 형성할 수 있으로, 적층필름의 배열 형태에 의해 본 발명이 제한되거나 한정되는 것은 아니다.Referring to FIG. 34, the laminated film 3100 may be provided to correspond to at least one or more glass substrates 3200, and the laminated film 3100 may be formed on the glass substrate (3200 of FIG. 21) before being laminated to the glass substrate 3200. And cut to size corresponding to the size). For example, according to the required conditions and design specifications, 4 * 4, 5 * 5, 6 * 6, 3 * 4, etc. can be laminated film formed at once, the present invention is limited by the arrangement of the laminated film It is not limited or restricted.
전술 및 도시한 본 발명의 실시예에서는 적층필름 상에 제2베이스층 및 제2전극패턴이 형성될 경우, 제2베이스층이 제1전극패턴을 부분적으로 덮도록 형성된 예를 들어 설명하고 있지만, 경우에 따라서는 제2베이스층이 제1전극패턴을 전체적으로 덮도록 형성하는 것도 가능하다.In the above-described and illustrated embodiments of the present invention, when the second base layer and the second electrode pattern are formed on the laminated film, the second base layer is formed to partially cover the first electrode pattern. In some cases, the second base layer may be formed to cover the entire first electrode pattern.
즉, 도 35를 참조하면, 적층필름(3100)은 이형필름(3110) 상에 제1베이스층(3120), 제1전극패턴(3130), 제1와이어부재(3160), 제2베이스층(3140'), 제2전극패턴(3150), 제2와이어부재(3162') 및 윈도우 데코레이션(3170)이 순차적으로 적층되어 제공될 수 있다.That is, referring to FIG. 35, the laminated film 3100 may include a first base layer 3120, a first electrode pattern 3130, a first wire member 3160, and a second base layer on the release film 3110. 3140 ′, the second electrode pattern 3150, the second wire member 3152 ′, and the window decoration 3170 may be sequentially stacked.
먼저, 이형필름(3110) 상에 제1베이스층(3120)을 형성하고, 제1베이스층(3120)의 상면에 제1전극패턴(3130)을 형성한다.First, the first base layer 3120 is formed on the release film 3110, and the first electrode pattern 3130 is formed on the top surface of the first base layer 3120.
다음, 상기 제1베이스층(3120)에 제1관통부(3122)를 형성한 후, 상기 제1전극패턴(3130)과 전기적으로 연결되며 제1관통부(3122)를 통해 일단이 제1베이스층(3120)의 저면으로 노출되도록 제1와이어부재(3160)를 형성한다.Next, after the first through part 3122 is formed in the first base layer 3120, the first base part 3122 is electrically connected to one end of the first base part through the first through part 3122. The first wire member 3160 is formed to be exposed to the bottom of the layer 3120.
다음, 상기 제1전극패턴(3130)을 전체적으로 덮도록 제1베이스층(3120)의 상면에 제2베이스층(3140')을 형성한 후, 상기 제2베이스층(3140')의 상면에 제2전극패턴(3150)을 형성한다.Next, a second base layer 3140 ′ is formed on the top surface of the first base layer 3120 to cover the first electrode pattern 3130 as a whole, and then, The second electrode pattern 3150 is formed.
다음, 상기 제2베이스층(3140') 및 제1베이스층(3120)에 제2관통부(3142')를 형성한다. 상기 제2관통부(3142')는 전술한 제1관통부(3122)와 동일 또는 유사한 방식으로 형성될 수 있다.Next, a second through portion 3142 ′ is formed in the second base layer 3140 ′ and the first base layer 3120. The second through portion 3142 ′ may be formed in the same or similar manner as the first through portion 3122 described above.
다음, 제2전극패턴(3150)과 전기적으로 연결되며, 제2관통부(3142')를 통해 일단이 제1베이스층(3120)의 저면으로 노출되도록 제2와이어부재(3162')를 형성한다. 상기 제2와이어부재(3162')는 통상의 인쇄 공정에 의해 형성될 수 있으며, 제2와이어부재(3162')의 인쇄 공정시 제2관통부(3142')의 내부에는 제2와이어부재(3162')의 원재료가 충진될 수 있기 때문에, 실질적으로 제2와이어부재(3162')의 일단은 제2관통부(3142')를 통해 제1베이스층(3120)의 저면으로 노출될 수 있다.Next, a second wire member 3152 'is formed to be electrically connected to the second electrode pattern 3150 so that one end thereof is exposed to the bottom surface of the first base layer 3120 through the second through part 3314'. . The second wire member 3152 'may be formed by a conventional printing process, and the second wire member 3322 may be formed inside the second through part 3322' during the printing process of the second wire member 3322 '. Since the raw material of ') may be filled, substantially one end of the second wire member 3152' may be exposed to the bottom surface of the first base layer 3120 through the second through portion 3322 '.
다음, 상기 적층필름(3100)의 상면에 액자 형상의 윈도우 데코레이션(3170)을 형성하고, 접착층(3180) 및 글라스기판(3200)을 순차적으로 적층한 후, 적층필름(3100)으로부터 제거함으로써, 제1베이스층(3120), 제1전극패턴(3130), 제1와이어부재(3160), 제2베이스층(3140'), 제2전극패턴(3150), 제2와이어부재(3162') 및 윈도우 데코레이션(3170)을 한번에 글라스기판(3200)에 전사시킬 수 있다.Next, by forming a frame-shaped window decoration (3170) on the upper surface of the laminated film 3100, and sequentially laminating the adhesive layer 3180 and the glass substrate 3200, and removed from the laminated film 3100, The first base layer 3120, the first electrode pattern 3130, the first wire member 3160, the second base layer 3140 ′, the second electrode pattern 3150, the second wire member 3316 ′, and the window The decoration 3170 may be transferred to the glass substrate 3200 at a time.
한편, 전술 및 도시한 본 발명의 실시예에서 제1관통부(또는 제2관통부)가 홀 형태로 가공된 예를 들어 설명하고 있지만, 경우에 따라서는 제1관통부(또는 제2관통부)가 제1베이스층(또는 제2베이스층)의 테두리 일부를 제거한 형태로 제공되는 것도 가능하다.On the other hand, in the above-described and illustrated embodiments of the present invention, the first through-hole (or the second through-hole) is described as an example in which the hole is processed, but in some cases, the first through-hole (or the second through-hole). ) May be provided in a form in which a part of the edge of the first base layer (or the second base layer) is removed.
즉, 도 36을 참조하면, 제1베이스층(3120)에는 제1관통부(3122')가 형성되고, 제1전극패턴(3130) 및 제2전극패턴(3150)과 전기적으로 연결되는 제1와이어부재(3160)는 제1관통부(3122')를 통해 제1베이스층(3120)의 저면으로 노출될 수 있는 바, 상기 제1관통부(3122')는 제1베이스층(3120)의 테두리 부위를 부분적으로 제거한 형태로 형성될 수 있다.That is, referring to FIG. 36, a first through part 3122 ′ is formed in the first base layer 3120 and is electrically connected to the first electrode pattern 3130 and the second electrode pattern 3150. The wire member 3160 may be exposed to the bottom surface of the first base layer 3120 through the first through portion 3122 ', and the first through portion 3122' may be exposed to the bottom of the first base layer 3120. It may be formed in a form in which the edge portion is partially removed.
상기 제1관통부(3122')는 충분한 크기를 가지도록 제공되기 때문에, 상기 제1와이어부재(3160)가 제1관통부(3122')의 내부공간에 전체적으로 채워지지 않더라도 제1와이어부재(3160)의 단부는 제1관통부(3122')를 통해 제1베이스층(3120)의 저면으로 노출될 수 있다.Since the first through part 3122 'is provided to have a sufficient size, even if the first wire member 3160 is not entirely filled in the inner space of the first through part 3122', the first wire member 3160 ) May be exposed to the bottom surface of the first base layer 3120 through the first through portion 3122 ′.
본 발명의 실시예에서는 제1베이스층(3120)의 하단 테두리 중앙부에 대략 사각홈 형태로 제1관통부(3122')가 형성된 예를 들어 설명하고 있지만, 제1관통부의 위치 및 형상은 요구되는 조건 및 설계 사양에 따라 적절히 변경될 수 있다.In the exemplary embodiment of the present invention, the first through part 3122 ′ is formed in the center of the lower edge of the first base layer 3120 in the form of a substantially square groove, but the position and shape of the first through part are required. It may be changed according to conditions and design specifications.
아울러, 상기 제1와이어부재(3160)의 상부에는 윈도우 데코레이션(3170) 및 접착층(3180)이 형성되기 때문에, 제1와이어부재(3160)의 단부는 데코레이션 및 접착층(3180)에 의해 제1관통부(3122') 상에 배치된 상태가 안정적으로 유지될 수 있다. 또한, 상기 제1관통부(3122')의 내부 공간에 외부 회로기판(3300)이 수용되도록 구성하는 것도 가능하다.In addition, since the window decoration 3170 and the adhesive layer 3180 are formed on the upper portion of the first wire member 3160, the end portion of the first wire member 3160 is formed by the decoration and the adhesive layer 3180. The state disposed on 3122 'may be stably maintained. In addition, the external circuit board 3300 may be accommodated in the internal space of the first through part 3122 ′.
상술한 바와 같이, 본 발명의 바람직한 실시예를 참조하여 설명하였지만 해당 기술분야의 숙련된 당업자라면 하기의 청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, although described with reference to the preferred embodiment of the present invention, those skilled in the art various modifications and variations of the present invention without departing from the spirit and scope of the invention described in the claims below I can understand that you can.

Claims (29)

  1. 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법에 있어서,In the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object,
    이형필름, 상기 이형필름 상에 형성되는 베이스층, 상기 베이스층의 상면에 형성되는 전극패턴, 및 상기 전극패턴과 전기적으로 연결되는 와이어부재를 포함하는 적층필름을 제공하는 단계;Providing a laminated film including a release film, a base layer formed on the release film, an electrode pattern formed on an upper surface of the base layer, and a wire member electrically connected to the electrode pattern;
    상기 베이스층의 상면을 덮도록 상기 적층필름에 글라스기판을 적층하는 단계;Stacking a glass substrate on the laminated film to cover the top surface of the base layer;
    상기 적층필름으로부터 상기 이형필름을 제거하여, 상기 베이스층, 상기 전극패턴 및 상기 와이어부재를 한번에 상기 글라스기판에 전사하는 단계; 및Removing the release film from the laminated film and transferring the base layer, the electrode pattern, and the wire member to the glass substrate at once; And
    상기 베이스층을 부분적으로 제거하여 상기 와이어부재의 일단을 상기 베이스층의 저면으로 노출시키는 단계;Partially removing the base layer to expose one end of the wire member to the bottom of the base layer;
    를 포함하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor comprising a.
  2. 제1항에 있어서,The method of claim 1,
    상기 적층필름을 제공하는 단계는,Providing the laminated film,
    상기 이형필름을 제공하는 단계;Providing the release film;
    상기 이형필름의 상면에 제1베이스층을 형성하는 단계;Forming a first base layer on an upper surface of the release film;
    상기 제1베이스층의 상면에 제1전극패턴을 형성하는 단계; 및Forming a first electrode pattern on an upper surface of the first base layer; And
    상기 제1전극패턴과 전기적으로 연결되도록 상기 제1베이스층의 상면에 제1와이어부재를 형성하는 단계;를 포함하고,And forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern.
    상기 제1베이스층의 저면에서부터 상기 제1베이스층을 부분적으로 제거하여 상기 제1베이스층에 제1관통부를 형성하고, 상기 제1와이어부재의 일단은 상기 제1관통부를 통해 상기 제1베이스층의 저면으로 노출되는 것을 특징으로 하는 터치패널센서의 제조방법.Partially removing the first base layer from the bottom of the first base layer to form a first through portion in the first base layer, and one end of the first wire member through the first through portion; Method of manufacturing a touch panel sensor, characterized in that exposed to the bottom of the.
  3. 제2항에 있어서,The method of claim 2,
    상면에 제2전극패턴 및 상기 제2전극패턴과 전기적으로 연결되는 제2와이어부재가 형성된 필름부재를 제공하는 단계; 및Providing a film member having a second electrode pattern and a second wire member electrically connected to the second electrode pattern on an upper surface thereof; And
    상기 필름부재의 상면을 상기 적층필름의 저면에 적층하는 단계;Stacking an upper surface of the film member on a bottom surface of the laminated film;
    를 더 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor further comprises.
  4. 제1항에 있어서,The method of claim 1,
    상기 적층필름을 제공하는 단계는,Providing the laminated film,
    상기 이형필름을 제공하는 단계;Providing the release film;
    상기 이형필름의 상면에 제1베이스층을 형성하는 단계;Forming a first base layer on an upper surface of the release film;
    상기 제1베이스층의 상면에 제1전극패턴을 형성하는 단계;Forming a first electrode pattern on an upper surface of the first base layer;
    상기 제1전극패턴이 부분적으로 노출되도록 상기 제1베이스층의 상면에 제2베이스층을 형성하는 단계;Forming a second base layer on an upper surface of the first base layer to partially expose the first electrode pattern;
    상기 제2베이스층의 상면에 제2전극패턴을 형성하는 단계; 및Forming a second electrode pattern on an upper surface of the second base layer; And
    상기 제1전극패턴 및 상기 제2전극패턴에 각각 전기적으로 연결되도록 상기 제1베이스층의 상면에 제1와이어부재를 형성하는 단계;를 포함하고,Forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern and the second electrode pattern, respectively;
    상기 제1베이스층의 저면에서부터 상기 제1베이스층을 부분적으로 제거하여 상기 제1베이스층에 제1관통부를 형성하고, 상기 제1와이어부재의 일단은 상기 제1관통부를 통해 상기 제1베이스층의 저면으로 노출되는 것을 특징으로 하는 터치패널센서의 제조방법.Partially removing the first base layer from the bottom of the first base layer to form a first through portion in the first base layer, and one end of the first wire member through the first through portion; Method of manufacturing a touch panel sensor, characterized in that exposed to the bottom of the.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 제2전극패턴이 패터닝되는 동안 상기 제1전극패턴과 전기적으로 연결되는 연결패턴이 함께 형성되고, 상기 제1와이어부재는 상기 연결패턴을 통해 상기 제1전극패턴과 전기적으로 연결되는 것을 특징으로 하는 터치패널센서의 제조방법.While the second electrode pattern is patterned, a connection pattern electrically connected to the first electrode pattern is formed together, and the first wire member is electrically connected to the first electrode pattern through the connection pattern. Method of manufacturing a touch panel sensor.
  6. 제1항에 있어서,The method of claim 1,
    상기 적층필름을 제공하는 단계는,Providing the laminated film,
    상기 이형필름을 제공하는 단계;Providing the release film;
    상기 이형필름의 상면에 제1베이스층을 형성하는 단계;Forming a first base layer on an upper surface of the release film;
    상기 제1베이스층의 상면에 제1전극패턴을 형성하는 단계;Forming a first electrode pattern on an upper surface of the first base layer;
    상기 제1전극패턴과 전기적으로 연결되도록 상기 제1베이스층의 상면에 제1와이어부재를 형성하는 단계;Forming a first wire member on an upper surface of the first base layer to be electrically connected to the first electrode pattern;
    상기 제1전극패턴을 전체적으로 덮도록 상기 제1베이스층의 상면에 제2베이스층을 형성하는 단계;Forming a second base layer on an upper surface of the first base layer to cover the first electrode pattern as a whole;
    상기 제2베이스층의 상면에 제2전극패턴을 형성하는 단계; 및Forming a second electrode pattern on an upper surface of the second base layer; And
    상기 제2전극패턴과 전기적으로 연결되도록 상기 제1베이스층의 상면에 제2와이어부재를 형성하는 단계;를 포함하고,And forming a second wire member on an upper surface of the first base layer to be electrically connected to the second electrode pattern.
    상기 제1베이스층의 저면에서부터 상기 제1베이스층을 부분적으로 제거하여 상기 제1베이스층에 제1관통부를 형성하고, 상기 제1베이스층의 저면에서부터 상기 제1베이스층 및 상기 제2베이스층을 부분적으로 제거하여 제2관통부를 형성하며,The first base layer is partially removed from the bottom surface of the first base layer to form a first through portion in the first base layer, and the first base layer and the second base layer from the bottom surface of the first base layer. Is partially removed to form a second penetration portion,
    상기 제1와이어부재의 일단은 상기 제1관통부를 통해 상기 제1베이스층의 저면으로 노출되고, 상기 제2와이어부재의 일단은 상기 제2관통부를 통해 상기 제1베이스층의 저면으로 노출되는 것을 특징으로 하는 터치패널센서의 제조방법.One end of the first wire member is exposed to the bottom surface of the first base layer through the first through portion, and one end of the second wire member is exposed to the bottom surface of the first base layer through the second through portion. Method of manufacturing a touch panel sensor characterized in that.
  7. 제2항에 있어서,The method of claim 2,
    상기 제1관통부는 레이저 가공, 에칭 가공, 기계 가공 중 어느 하나에 의해 형성되는 것을 특징으로 하는 터치패널센서의 제조방법.The first through part is a manufacturing method of the touch panel sensor, characterized in that formed by any one of laser processing, etching processing, machining.
  8. 제2항에 있어서,The method of claim 2,
    상기 제1관통부는 홀 형태로 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.The first through part is a manufacturing method of the touch panel sensor, characterized in that provided in the form of a hole.
  9. 제2항에 있어서,The method of claim 2,
    상기 제1관통부는 상기 제1베이스층의 테두리 일부를 제거한 형태로 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.The first through part is a manufacturing method of the touch panel sensor, characterized in that provided in the form of removing the part of the edge of the first base layer.
  10. 제1항에 있어서,The method of claim 1,
    상기 글라스기판을 적층하기 전에 상기 적층필름의 상면에 윈도우 데코레이션을 형성하는 단계를 더 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Forming a window decoration on the upper surface of the laminated film before laminating the glass substrate further comprising the step of manufacturing a touch panel sensor.
  11. 제1항에 있어서,The method of claim 1,
    상기 글라스기판을 적층하기 전에 상기 글라스기판의 저면에 윈도우 데코레이션을 형성하는 단계를 더 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.And forming a window decoration on the bottom surface of the glass substrate before stacking the glass substrate.
  12. 제2항에 있어서,The method of claim 2,
    상기 글라스 기판을 적층하기 전에 상기 글라스 기판의 저면에 윈도우 데코레이션, 제2전극패턴 및 상기 제2전극패턴과 전기적으로 연결되는 제2와이어부재를 형성하는 단계를 더 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.And forming a window decoration, a second electrode pattern, and a second wire member electrically connected to the second electrode pattern on the bottom surface of the glass substrate before laminating the glass substrate. Manufacturing method.
  13. 제1항에 있어서,The method of claim 1,
    상기 글라스기판은 접착층을 매개로 상기 적층필름에 적층되는 것을 특징으로 하는 터치패널센서의 제조방법.The glass substrate is a method of manufacturing a touch panel sensor, characterized in that laminated on the laminated film via an adhesive layer.
  14. 제13항에 있어서,The method of claim 13,
    상기 접착층은 액상의 접착제를 경화시켜 제공되거나, 접착필름을 이용하여 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.The adhesive layer is provided by curing a liquid adhesive, or a method of manufacturing a touch panel sensor, characterized in that it is provided using an adhesive film.
  15. 제1항에 있어서,The method of claim 1,
    상기 베이스층은 액상의 경화제를 상기 이형필름 상에 도포한 후, 상기 액상의 경화제를 경화하여 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.The base layer is a method of manufacturing a touch panel sensor, characterized in that the liquid curing agent is applied on the release film, and then the curing agent of the liquid is provided.
  16. 제1항에 있어서,The method of claim 1,
    상기 베이스층은 합성수지 필름을 이용하여 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.The base layer is a manufacturing method of the touch panel sensor, characterized in that provided using a synthetic resin film.
  17. 제1항에 있어서,The method of claim 1,
    상기 적층필름은 적어도 하나 이상의 상기 글라스기판에 대응되게 제공되며, 상기 적층필름은 상기 글라스기판에 적층되기 전에 상기 글라스기판에 대응되게 재단되어 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.The laminated film is provided to correspond to at least one glass substrate, the laminated film is a manufacturing method of the touch panel sensor, characterized in that the cut is provided corresponding to the glass substrate before being laminated to the glass substrate.
  18. 제1항에 있어서,The method of claim 1,
    상기 적층필름은 상기 베이스층의 상면에 형성되는 레이저 흡수층을 포함하여 제공되고, 상기 와이어부재는 상기 레이저 흡수층의 상면에 형성되며,The laminated film is provided including a laser absorbing layer formed on the upper surface of the base layer, the wire member is formed on the upper surface of the laser absorbing layer,
    레이저 가공에 의해 상기 베이스층의 저면에서부터 상기 베이스층을 부분적으로 제거하여 상기 베이스층에 관통부를 형성하고, 상기 와이어부재의 일단은 상기 관통부를 통해 상기 베이스층의 저면으로 노출되는 것을 특징으로 하는 터치패널센서의 제조방법.The base layer is partially removed from the bottom of the base layer by laser processing to form a through portion in the base layer, and one end of the wire member is exposed to the bottom surface of the base layer through the through portion. Method of manufacturing panel sensor.
  19. 제18항에 있어서,The method of claim 18,
    상기 레이저 흡수층은 카본 또는 블랙 인쇄를 이용하여 형성되는 것을 특징으로 하는 터치패널센서의 제조방법.The laser absorption layer is a method of manufacturing a touch panel sensor, characterized in that formed using carbon or black printing.
  20. 제1항에 있어서,The method of claim 1,
    레이저 가공에 의해 상기 베이스층의 저면에서부터 상기 베이스층을 부분적으로 제거하여 상기 와이어부재의 일단을 상기 베이스층의 저면으로 노출시키되,By partially removing the base layer from the bottom of the base layer by laser processing, one end of the wire member is exposed to the bottom of the base layer,
    상기 레이저 가공에 의한 상기 와이어부재의 손상을 보상하기 위해, 상기 적층필름은 상기 와이어부재를 부분적으로 덮도록 형성되는 보조와이어부재를 더 포함하여 제공되는 것을 특징으로 하는 터치패널센서의 제조방법.In order to compensate for the damage of the wire member by the laser processing, the laminated film is a manufacturing method of the touch panel sensor, characterized in that it further comprises an auxiliary wire member formed to partially cover the wire member.
  21. 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법에 있어서,In the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object,
    제2전극패턴 및 상기 제2전극패턴과 전기적으로 연결되는 제2와이어부재가 저면에 제공되는 글라스기판을 제공하는 단계;Providing a glass substrate having a second electrode pattern and a second wire member electrically connected to the second electrode pattern on a bottom surface thereof;
    이형필름, 상기 이형필름 상에 형성되는 베이스층, 상기 베이스층의 상면에 형성되는 제1전극패턴, 및 상기 제1전극패턴과 전기적으로 연결되는 제1와이어부재를 포함하는 적층필름을 제공하는 단계;Providing a laminated film including a release film, a base layer formed on the release film, a first electrode pattern formed on an upper surface of the base layer, and a first wire member electrically connected to the first electrode pattern. ;
    상기 글라스기판의 저면이 상기 베이스층의 상면을 덮도록 상기 적층필름에 상기 글라스기판을 적층하는 단계;Stacking the glass substrate on the laminated film such that a bottom surface of the glass substrate covers the top surface of the base layer;
    상기 적층필름으로부터 상기 이형필름을 제거하여, 상기 베이스층, 상기 제1전극패턴 및 상기 제1와이어부재를 한번에 상기 글라스기판에 전사하는 단계; 및Removing the release film from the laminated film and transferring the base layer, the first electrode pattern, and the first wire member to the glass substrate at once; And
    상기 베이스층을 부분적으로 제거하여 상기 제1와이어부재 및 상기 제2와이어부재의 일단을 상기 베이스층의 저면으로 노출시키는 단계;Partially removing the base layer to expose one end of the first wire member and the second wire member to a bottom surface of the base layer;
    를 포함하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor comprising a.
  22. 제21항에 있어서,The method of claim 21,
    상기 적층필름에 상기 글라스기판을 적층하기 전에, 상기 적층필름과 상기 글라스기판의 사이에서 상기 제1와이어부재 및 상기 제2와이어부재와 전기적으로 연결되도록 회로기판을 부착하는 단계를 더 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Before laminating the glass substrate on the laminated film, further comprising attaching a circuit board to be electrically connected between the first wire member and the second wire member between the laminated film and the glass substrate. Method of manufacturing a touch panel sensor.
  23. 제1항 내지 제22항의 제조방법 중 어느 하나의 제조방법에 의해 제조된 터치패널센서.A touch panel sensor manufactured by the manufacturing method of any one of claims 1 to 22.
  24. 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법에 있어서,In the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object,
    이형필름, 상기 이형필름 상에 형성되는 베이스층, 상기 베이스층의 상면에 형성되는 전극패턴, 및 상기 전극패턴과 전기적으로 연결되며 일단은 상기 베이스층의 저면에서 외부장치와 전기적으로 연결 가능하도록 상기 베이스층의 저면으로 노출되는 와이어부재를 포함하는 적층필름을 제공하는 단계;A release film, a base layer formed on the release film, an electrode pattern formed on the upper surface of the base layer, and the electrode pattern is electrically connected to one end of the base layer to be electrically connected to an external device Providing a laminated film including a wire member exposed to the bottom of the base layer;
    상기 베이스층의 상면을 덮도록 상기 적층필름에 글라스기판을 적층하는 단계; 및Stacking a glass substrate on the laminated film to cover the top surface of the base layer; And
    상기 적층필름으로부터 상기 이형필름을 제거하여, 상기 베이스층, 상기 전극패턴 및 상기 와이어부재를 한번에 상기 글라스기판에 전사하는 단계;Removing the release film from the laminated film and transferring the base layer, the electrode pattern, and the wire member to the glass substrate at once;
    를 포함하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor comprising a.
  25. 제24항에 있어서,The method of claim 24,
    상기 베이스층에는 제1관통부가 형성되고, 상기 와이어부재는 상기 제1관통부를 통해 일단이 상기 베이스층의 저면으로 노출되되,A first through portion is formed in the base layer, and one end of the wire member is exposed to the bottom surface of the base layer through the first through portion.
    상기 베이스층은 액상의 경화제를 상기 이형필름 상에 도포한 후, 상기 액상의 경화제를 경화하여 제공되며,The base layer is provided by applying a liquid curing agent on the release film, and then curing the liquid curing agent,
    상기 제1관통부는 상기 이형필름의 상면에 상기 베이스층을 형성할 시 상기 제1관통부 영역을 제외하고 상기 액상의 경화제를 인쇄한 후 경화시킴에 따라 상기 베이스층과 함께 형성되는 것을 특징으로 하는 터치패널센서의 제조방법.The first through portion is formed with the base layer according to the curing after printing the liquid curing agent except for the first through region when forming the base layer on the upper surface of the release film. Method of manufacturing a touch panel sensor.
  26. 제24항에 있어서,The method of claim 24,
    상기 적층필름을 제공하는 단계는,Providing the laminated film,
    상기 이형필름을 제공하는 단계;Providing the release film;
    상기 이형필름의 상면에 제1베이스층을 형성하는 단계;Forming a first base layer on an upper surface of the release film;
    상기 제1베이스층의 상면에 제1전극패턴을 형성하는 단계;Forming a first electrode pattern on an upper surface of the first base layer;
    상기 제1베이스층에 제1관통부를 형성하는 단계; 및Forming a first through portion in the first base layer; And
    상기 제1전극패턴과 전기적으로 연결되며, 상기 제1관통부를 통해 일단이 상기 제1베이스층의 저면으로 노출되도록 제1와이어부재를 형성하는 단계;Forming a first wire member electrically connected to the first electrode pattern and having one end exposed to a bottom surface of the first base layer through the first through part;
    를 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor comprising a.
  27. 제25항에 있어서,The method of claim 25,
    상면에 제2전극패턴 및 상기 제2전극패턴과 전기적으로 연결되는 제2와이어부재가 형성된 필름부재를 제공하는 단계; 및Providing a film member having a second electrode pattern and a second wire member electrically connected to the second electrode pattern on an upper surface thereof; And
    상기 필름부재의 상면을 상기 적층필름의 저면에 적층하는 단계;Stacking an upper surface of the film member on a bottom surface of the laminated film;
    를 더 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor further comprises.
  28. 제24항에 있어서,The method of claim 24,
    상기 적층필름을 제공하는 단계는,Providing the laminated film,
    상기 이형필름을 제공하는 단계;Providing the release film;
    상기 이형필름의 상면에 제1베이스층을 형성하는 단계;Forming a first base layer on an upper surface of the release film;
    상기 제1베이스층의 상면에 제1전극패턴을 형성하는 단계;Forming a first electrode pattern on an upper surface of the first base layer;
    상기 제1전극패턴이 부분적으로 노출되도록 상기 제1베이스층의 상면에 제2베이스층을 형성하는 단계;Forming a second base layer on an upper surface of the first base layer to partially expose the first electrode pattern;
    상기 제2베이스층의 상면에 제2전극패턴을 형성하는 단계;Forming a second electrode pattern on an upper surface of the second base layer;
    상기 제1베이스층에 제1관통부를 형성하는 단계; 및Forming a first through portion in the first base layer; And
    상기 제1전극패턴 및 상기 제2전극패턴에 각각 전기적으로 연결되며, 상기 제1관통부를 통해 일단이 상기 제1베이스층의 저면으로 노출되도록 제1와이어부재를 형성하는 단계;Forming a first wire member electrically connected to the first electrode pattern and the second electrode pattern, and having one end exposed to the bottom surface of the first base layer through the first through part;
    를 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor comprising a.
  29. 제24항에 있어서,The method of claim 24,
    상기 적층필름을 제공하는 단계는,Providing the laminated film,
    상기 이형필름을 제공하는 단계;Providing the release film;
    상기 이형필름의 상면에 제1베이스층을 형성하는 단계;Forming a first base layer on an upper surface of the release film;
    상기 제1베이스층의 상면에 제1전극패턴을 형성하는 단계;Forming a first electrode pattern on an upper surface of the first base layer;
    상기 제1베이스층에 제1관통부를 형성하는 단계;Forming a first through portion in the first base layer;
    상기 제1전극패턴과 전기적으로 연결되며, 상기 제1관통부를 통해 일단이 상기 제1베이스층의 저면으로 노출되도록 제1와이어부재를 형성하는 단계;Forming a first wire member electrically connected to the first electrode pattern and having one end exposed to a bottom surface of the first base layer through the first through part;
    상기 제1전극패턴을 전체적으로 덮도록 상기 제1베이스층의 상면에 제2베이스층을 형성하는 단계;Forming a second base layer on an upper surface of the first base layer to cover the first electrode pattern as a whole;
    상기 제2베이스층의 상면에 제2전극패턴을 형성하는 단계;Forming a second electrode pattern on an upper surface of the second base layer;
    상기 제2베이스층 및 상기 제1베이스층에 제2관통부를 형성하는 단계; 및Forming a second through portion in the second base layer and the first base layer; And
    상기 제2전극패턴과 전기적으로 연결되며, 상기 제2관통부를 통해 일단이 상기 제1베이스층의 저면으로 노출되도록 제2와이어부재를 형성하는 단계;Forming a second wire member electrically connected to the second electrode pattern and having one end exposed to the bottom surface of the first base layer through the second through part;
    를 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.Method of manufacturing a touch panel sensor comprising a.
PCT/KR2014/001446 2013-02-21 2014-02-21 Touch panel sensor and method for manufacturing same WO2014129852A1 (en)

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