WO2014125553A1 - Floor panel and method for producing same - Google Patents
Floor panel and method for producing same Download PDFInfo
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- WO2014125553A1 WO2014125553A1 PCT/JP2013/007662 JP2013007662W WO2014125553A1 WO 2014125553 A1 WO2014125553 A1 WO 2014125553A1 JP 2013007662 W JP2013007662 W JP 2013007662W WO 2014125553 A1 WO2014125553 A1 WO 2014125553A1
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- Prior art keywords
- floor panel
- frame
- concrete
- plate
- frame body
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02177—Floor elements for use at a specific location
- E04F15/02188—Floor elements for use at a specific location for use in wet rooms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02194—Flooring consisting of a number of elements carried by a non-rollable common support plate or grid
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
- E04F15/082—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material
Definitions
- the present invention relates to a floor panel suitably used for a floor in a water area such as a bathroom, a shower room, a toilet room, and a washroom, and a manufacturing method thereof.
- JP-A-1-105874 describes that the floor of a unit bath is composed of a precast concrete plate (PC version).
- the PC plate edge When the PC plate is transported or installed on site, if the PC plate edge hits another PC plate or another object (for example, a wall of a building, a steel frame or a column), the PC plate edge is easily damaged. Conventionally, when a PC plate is manufactured, a formwork is necessary, and the degree of freedom in design is limited.
- An object of the present invention is to provide a floor panel in which peripheral damage is prevented. Moreover, an object of this invention is to provide the manufacturing method of the floor panel which can manufacture this floor panel easily. Furthermore, an object of the present invention is to provide a floor panel that can be easily transported and installed.
- the floor panel of the present invention is integrated with the frame by placing a frame-shaped frame body and a frame having reinforcing bars crossing the frame of the frame body, and placing concrete inside the frame body. And a formed concrete plate.
- a drainage gradient is provided on at least a part of the upper surface of the concrete plate in a state where the frame body is horizontal. Moreover, it is preferable that the drainage member is integrally provided in the concrete plate.
- tiles may be stretched on the upper surface of the concrete plate.
- the frame body may be provided with a hanging portion made of an eyebolt or the like.
- the method for producing a floor panel according to the present invention is a method for producing the floor panel according to the present invention, wherein the frame is placed on a base plate, and concrete is placed on the inside of the frame to be cured, Forming a concrete plate.
- tiled floor panels are manufactured by arranging tiles on a base plate.
- a base part is provided on the upper surface of the base plate, and at least a part of the upper surface of the base part is an inclined surface.
- a floor panel having a drainage gradient is manufactured by installing the frame on the base plate so that the upper surface of the peripheral portion of the base plate surrounding the shaped portion is a horizontal plane and the frame body surrounds the base-like portion.
- the upper surface of the base plate is inclined, and the floor panel having a drainage gradient is provided by installing the frame on the inclined upper surface of the base plate. To manufacture.
- the floor panel of the present invention has a concrete plate and a frame main body that surrounds the periphery of the concrete plate, and the outer periphery is constituted by the frame main body. Will not be damaged.
- This concrete plate is reinforced with reinforcing bars such as reinforcing bars, and has high strength.
- the reinforcing bars are connected to the frame body by welding or the like, and the concrete plate is firmly integrated with the frame body.
- the floor drainage characteristics are improved by providing a gradient on the top surface of the concrete plate. By laying tiles on the upper surface of the concrete plate, the aesthetics are improved and the waterproofness of the concrete plate is also improved.
- the floor panel of the present invention can be easily manufactured by installing the frame on the base plate and placing concrete inside the frame body. Further, in this production, the molding form as in the conventional method for producing a PC plate is not required, so that the degree of freedom in design is high.
- the tiled floor panel can be efficiently manufactured by arranging the tiles on the base plate.
- a base plate is provided on the top surface of the base plate, and at least a part of the top surface of the base plate portion is formed as an inclined surface.
- FIG. 2 is a sectional view taken along line II-II in FIG. It is an enlarged view of the III part of FIG.
- FIG. 4 is a sectional view taken along line IV-IV in FIG. 1.
- FIG. 5 is a sectional view taken along line VV in FIG. 1. It is a perspective view of a frame. It is sectional drawing which shows the manufacturing method of a floor panel. It is sectional drawing which shows the manufacturing method of a floor panel. It is sectional drawing of a part of floor panel.
- the floor panel 1 includes a frame 2, a concrete plate 3, and a glazed ceramic tile 4 stretched on the upper surface of the concrete plate 3.
- the frame 2 has a frame-shaped frame body 2a and reinforcing bars (rebars in this embodiment) 2b arranged vertically and horizontally in the frame body 2a.
- the frame main body 2a has a rectangular shape in plan view, but may be a square or a shape different from these.
- the frame body 2a is made of iron, but is not limited to this.
- the reinforcing bar 2b extends in two directions parallel to the long side and the short side of the rectangular frame body 2a. Both ends of each reinforcing bar 2b are fixed to the frame body 2a by welding or the like.
- the concrete plate 3 is formed by placing concrete inside the frame body 2 a, and the reinforcing bar 2 b is embedded in the concrete plate 3.
- a sewage pipe 5 made of a synthetic resin such as vinyl chloride and a drain pan 6 are arranged, and these are integrated with the concrete plate 3.
- an eyebolt 8 is attached to the upper surface of the corner portion of the frame body 2a.
- Bolt insertion holes are provided on the upper surface of the frame body 2a, and nuts 9 arranged coaxially with the bolt insertion holes are fixed to the frame body 2a by welding.
- An eye bolt 8 is screwed onto the nut 9.
- a lock nut 9A is screwed into the eyebolt 8.
- the concrete plate 3 of the floor panel 1 according to this embodiment is manufactured by placing concrete using a base plate 10 as shown in FIG.
- a base 11 is provided on the upper surface of the base plate 10, and the upper surface of the base 11 is an inclined surface.
- the upper surface of the base plate peripheral portion 12 around the base portion 11 is a horizontal plane.
- the frame 2 is arranged on the base plate 10 so that the frame body 2a is placed on the base plate peripheral portion 12. Concrete is placed (FIG. 7 (2)).
- illustration is abbreviate
- the floor panel 1 is pulled up from the base plate 10 and turned upside down (FIG. 7 (3)), whereby the tiled floor panel 1 is obtained. Since the upper surface of the trapezoidal portion 11 is inclined, a drainage gradient is formed on the upper surface of the concrete plate 3 of the manufactured floor panel 1 as shown in FIG.
- the floor panel 1 configured in this way has a concrete plate 3 and an iron frame body 2 surrounding the concrete plate 3, and the outer peripheral portion is an iron frame body 2. At this time, even if the peripheral edge hits another object, it is not damaged.
- a unit room can be constructed by standing a wall panel on the frame body 2a.
- This concrete slab 3 is reinforced with reinforcing bars 2b and has high strength. Since the reinforcing bars 2b are connected to the frame main body 2a by welding, the concrete plate 3 is firmly integrated with the frame main body 2a. Moreover, since the eyebolt 8 is provided in this frame main body 2a, a hook can be hooked on this eyebolt 8, and it is easy to hang and carry the floor panel 1 or a unit room.
- the drainage gradient is provided on the upper surface of the concrete plate 3, the drainage characteristics of the floor are improved. Moreover, since the tile 4 is stretched on the upper surface of the concrete plate 3, the aesthetic appearance is improved and the waterproof property of the concrete plate 3 is excellent.
- the floor panel 1 is manufactured as shown in FIG. 7, but the frame 2 is placed on the base plate 13 whose upper surface is inclined as shown in FIG. After the concrete is placed and the concrete is hardened, the floor panel 1 ′ can also be manufactured by separating the base plate 13 of FIG. 8B. Since the upper surface of the base plate 13 is inclined, the upper surface of the concrete plate 3 has a drainage gradient.
- the tiled floor panel 1 is obtained by stretching the tile 4 on the top surface of the concrete plate 3 as necessary.
- an L angle 14 may be integrally provided on the inner surface of the frame body 2 a by welding or the like, so that the support strength of the concrete plate 3 by the frame 2 may be increased.
- the present invention may have a configuration other than the above.
- the drainage gradient may be provided only on a part of the concrete plate 3.
- the tile 4 may be stretched only on a part of the concrete plate.
Abstract
[Problem] To provide a floor panel in which the peripheral edges thereof are prevented from getting damaged, and a method for producing the floor panel. [Solution] This floor panel (1) includes: a frame (2); a concrete slab (3); and tiles (4) covering the upper surface of the concrete slab (3). The frame (2) includes: a frame-shaped frame body (2a); and reinforcements (2b) arranged lengthwise and crosswise within the frame body (2a). The floor panel (1) is produced by: arranging the tiles (4) on a stage part (11); then installing the frame (2) on a base plate (10); and pouring concrete.
Description
本発明は、浴室、シャワールーム、トイレルーム、洗面室などの水回りエリアの床に好適に用いられる床パネルと、その製造方法に関する。
The present invention relates to a floor panel suitably used for a floor in a water area such as a bathroom, a shower room, a toilet room, and a washroom, and a manufacturing method thereof.
浴室、シャワールーム、トイレルームなどの床をコンクリートで構築する場合、コンクリートを打設し、必要に応じその上にタイルを張ることが行われているが、工期が長い。
When building floors for bathrooms, shower rooms, toilets, etc. with concrete, concrete is placed and tiles are placed on it as necessary, but the construction period is long.
特開平１－１０５８７４には、ユニットバスの床をプレキャストコンクリート版（ＰＣ版）で構成することが記載されている。
JP-A-1-105874 describes that the floor of a unit bath is composed of a precast concrete plate (PC version).
ＰＣ版を運搬、又は現場にて設置するに際して、ＰＣ版の周縁が他のＰＣ版や他の物体（例えば建物の壁、鉄骨や柱など）に当ると、ＰＣ版の周縁が損壊し易い。また、従来、ＰＣ版を製造するに際しては、型枠が必要であり、設計の自由度に制約があった。
When the PC plate is transported or installed on site, if the PC plate edge hits another PC plate or another object (for example, a wall of a building, a steel frame or a column), the PC plate edge is easily damaged. Conventionally, when a PC plate is manufactured, a formwork is necessary, and the degree of freedom in design is limited.
本発明は、周縁の損壊が防止される床パネルを提供することを目的とする。また、本発明は、この床パネルを容易に製造することができる床パネルの製造方法を提供することを目的とする。さらに、本発明は、その一態様において、運搬及び設置施工が容易な床パネルを提供することを目的とする。
An object of the present invention is to provide a floor panel in which peripheral damage is prevented. Moreover, an object of this invention is to provide the manufacturing method of the floor panel which can manufacture this floor panel easily. Furthermore, an object of the present invention is to provide a floor panel that can be easily transported and installed.
本発明の床パネルは、枠状のフレーム本体及び該フレーム本体の枠内を横断している補強筋を有したフレームと、該フレーム本体の内側にコンクリートを打設することにより該フレームと一体に形成されたコンクリート版とを有する。
The floor panel of the present invention is integrated with the frame by placing a frame-shaped frame body and a frame having reinforcing bars crossing the frame of the frame body, and placing concrete inside the frame body. And a formed concrete plate.
前記フレーム本体を水平にした状態において前記コンクリート版の上面の少なくとも一部に排水勾配が付けられていることが好ましい。また、コンクリート版に排水部材が一体に設けられていることが好ましい。
It is preferable that a drainage gradient is provided on at least a part of the upper surface of the concrete plate in a state where the frame body is horizontal. Moreover, it is preferable that the drainage member is integrally provided in the concrete plate.
本発明では、コンクリート版の上面にタイルが張られていてもよい。また、フレーム本体にアイボルト等よりなる吊部が設けられてもよい。
In the present invention, tiles may be stretched on the upper surface of the concrete plate. In addition, the frame body may be provided with a hanging portion made of an eyebolt or the like.
本発明の床パネルの製造方法は、上記本発明の床パネルを製造する方法であって、ベース板上に前記フレームを設置する工程と、該フレームの内側にコンクリートを打設して硬化させ、コンクリート版を形成する工程とを有する。
The method for producing a floor panel according to the present invention is a method for producing the floor panel according to the present invention, wherein the frame is placed on a base plate, and concrete is placed on the inside of the frame to be cured, Forming a concrete plate.
この床パネルの製造方法の一態様にあっては、ベース板上にタイルを配列しておくことにより、タイル張り床パネルを製造する。
In one embodiment of this floor panel manufacturing method, tiled floor panels are manufactured by arranging tiles on a base plate.
この床パネルの製造方法の別の一態様にあっては、ベース板の上面に台状部が設けられており、該台状部の上面の少なくとも一部が傾斜面となっており、該台状部を囲むベース板周部の上面が水平面となっており、フレーム本体が該台状部を取り囲むようにフレームを該ベース板上に設置することにより、排水勾配を有する床パネルを製造する。
In another aspect of the method for manufacturing the floor panel, a base part is provided on the upper surface of the base plate, and at least a part of the upper surface of the base part is an inclined surface. A floor panel having a drainage gradient is manufactured by installing the frame on the base plate so that the upper surface of the peripheral portion of the base plate surrounding the shaped portion is a horizontal plane and the frame body surrounds the base-like portion.
この床パネルの製造方法のさらに別の一態様にあっては、前記ベース板の上面が傾斜しており、前記フレームをこの傾斜したベース板上面に設置することにより、排水勾配を有する床パネルを製造する。
In yet another aspect of the method of manufacturing the floor panel, the upper surface of the base plate is inclined, and the floor panel having a drainage gradient is provided by installing the frame on the inclined upper surface of the base plate. To manufacture.
本発明の床パネルは、コンクリート版と、該コンクリート版の周囲を囲むフレーム本体とを有しており、外周囲がフレーム本体にて構成されているので、運搬等に際して周縁が他物体に当っても損壊しない。このコンクリート版は鉄筋などの補強筋で補強されており、強度が高い。この補強筋は、溶接などによりフレーム本体に連結されており、コンクリート版はフレーム本体と強固に一体となっている。
The floor panel of the present invention has a concrete plate and a frame main body that surrounds the periphery of the concrete plate, and the outer periphery is constituted by the frame main body. Will not be damaged. This concrete plate is reinforced with reinforcing bars such as reinforcing bars, and has high strength. The reinforcing bars are connected to the frame body by welding or the like, and the concrete plate is firmly integrated with the frame body.
この床パネルのフレーム本体の上に壁パネルを立設することにより、浴室、トイレルーム、シャワールームなどの部屋を構築することができる。壁パネルをフレーム本体の上に立設することにより、壁パネルの重量がコンクリート版に負荷されることが防止される。
¡By setting up a wall panel on the frame body of this floor panel, rooms such as bathrooms, toilet rooms, shower rooms, etc. can be constructed. By standing the wall panel on the frame body, the weight of the wall panel is prevented from being applied to the concrete plate.
このフレーム本体にアイボルト等の吊部を設けることにより、容易に吊り下げて運搬することができる。また、床パネル上に壁パネルを建て込んでユニットルームを構築した場合、この吊部を利用してユニットルームを吊り下げて運搬することもできる。
It is possible to easily suspend and transport the frame main body by providing a hanging part such as an eyebolt. Moreover, when a unit room is constructed by building a wall panel on a floor panel, the unit room can be suspended and transported using this hanging portion.
コンクリート版の上面に勾配をつけることにより、床の排水特性が良好となる。コンクリート版の上面にタイルを張ることにより、美観が向上すると共に、コンクリート版の防水性も向上する。
The floor drainage characteristics are improved by providing a gradient on the top surface of the concrete plate. By laying tiles on the upper surface of the concrete plate, the aesthetics are improved and the waterproofness of the concrete plate is also improved.
本発明の床パネルは、フレームをベース板上に設置し、フレーム本体の内側にコンクリートを打設することにより容易に製造することができる。また、この製造に際し、従来のＰＣ版の製造方法のような成形用型枠は不要であるので、設計の自由度が高い。
The floor panel of the present invention can be easily manufactured by installing the frame on the base plate and placing concrete inside the frame body. Further, in this production, the molding form as in the conventional method for producing a PC plate is not required, so that the degree of freedom in design is high.
この床パネルを製造するに際し、ベース板上にタイルを配列しておくことにより、タイル張り床パネルを効率良く製造することができる。
When manufacturing this floor panel, the tiled floor panel can be efficiently manufactured by arranging the tiles on the base plate.
ベース板の上面に台状部を設け、この台状部の上面の少なくとも一部を傾斜面としておき、この台状部をフレーム本体が囲むようにフレームをベース板上に設置してコンクリートを打設することにより、排水勾配を有した床パネルを容易に製造することができる。上面が傾斜したベース板の上にフレームを設置してコンクリートを打設することによっても、排水勾配を有した床パネルを容易に製造することができる。
A base plate is provided on the top surface of the base plate, and at least a part of the top surface of the base plate portion is formed as an inclined surface. By installing, a floor panel having a drainage gradient can be easily manufactured. A floor panel having a drainage gradient can also be easily manufactured by placing a frame on a base plate having an inclined upper surface and placing concrete.
以下、図面を参照して実施の形態について説明する。
Hereinafter, embodiments will be described with reference to the drawings.
図１～５の通り、床パネル１は、フレーム２と、コンクリート版３と、コンクリート版３の上面に張られた施釉陶磁器製タイル４とを有する。
1 to 5, the floor panel 1 includes a frame 2, a concrete plate 3, and a glazed ceramic tile 4 stretched on the upper surface of the concrete plate 3.
図６の通り、フレーム２は枠状のフレーム本体２ａと、フレーム本体２ａ内に縦横に配列された補強筋（この実施の形態では鉄筋）２ｂとを有する。この実施の形態では、フレーム本体２ａは、平面視形状が長方形であるが、正方形であってもよく、またこれらとは異なる形状であってもよい。この実施の形態では、フレーム本体２ａは鉄製であるが、これに限定されない。
As shown in FIG. 6, the frame 2 has a frame-shaped frame body 2a and reinforcing bars (rebars in this embodiment) 2b arranged vertically and horizontally in the frame body 2a. In this embodiment, the frame main body 2a has a rectangular shape in plan view, but may be a square or a shape different from these. In this embodiment, the frame body 2a is made of iron, but is not limited to this.
鉄筋２ｂは、方形のフレーム本体２ａの長辺及び短辺と平行な２方向に延在している。各鉄筋２ｂの両端はフレーム本体２ａに対し溶接などにより固着されている。コンクリート版３は、このフレーム本体２ａの内側にコンクリートを打設することにより形成されたものであり、鉄筋２ｂはコンクリート版３内に埋設されている。コンクリートを打設するに際して、塩化ビニルなどの合成樹脂製の汚水管５、排水目皿６を配置しておき、これらをコンクリート版３と一体とする。
The reinforcing bar 2b extends in two directions parallel to the long side and the short side of the rectangular frame body 2a. Both ends of each reinforcing bar 2b are fixed to the frame body 2a by welding or the like. The concrete plate 3 is formed by placing concrete inside the frame body 2 a, and the reinforcing bar 2 b is embedded in the concrete plate 3. When placing concrete, a sewage pipe 5 made of a synthetic resin such as vinyl chloride and a drain pan 6 are arranged, and these are integrated with the concrete plate 3.
この実施の形態では、図１，４の通り、フレーム本体２ａのコーナー部上面にアイボルト８が取り付けられている。フレーム本体２ａの上面にボルト挿通孔が設けられ、このボルト挿通孔と同軸に配置されたナット９が溶接によりフレーム本体２ａに固定されている。このナット９にアイボルト８が螺合している。アイボルト８にはロックナット９Ａが螺合している。
In this embodiment, as shown in FIGS. 1 and 4, an eyebolt 8 is attached to the upper surface of the corner portion of the frame body 2a. Bolt insertion holes are provided on the upper surface of the frame body 2a, and nuts 9 arranged coaxially with the bolt insertion holes are fixed to the frame body 2a by welding. An eye bolt 8 is screwed onto the nut 9. A lock nut 9A is screwed into the eyebolt 8.
この実施の形態に係る床パネル１のコンクリート版３は、図７のように、ベース板１０を用いてコンクリートを打設することにより製造されたものである。
The concrete plate 3 of the floor panel 1 according to this embodiment is manufactured by placing concrete using a base plate 10 as shown in FIG.
ベース板１０の上面には台状部１１が設けられ、該台状部１１の上面は傾斜面となっている。台状部１１の周囲のベース板周部１２の上面は水平面となっている。図７（１）の通り、タイル４を台状部１１上に配列した後、フレーム２を、そのフレーム本体２ａをこのベース板周部１２上に載せるようにしてベース板１０上に配置し、コンクリートを打設する（図７（２））。なお、図示は省略するが、台状部１１の上面に、タイル寸法に応じた目地枠を設けておくのが好ましい。
A base 11 is provided on the upper surface of the base plate 10, and the upper surface of the base 11 is an inclined surface. The upper surface of the base plate peripheral portion 12 around the base portion 11 is a horizontal plane. As shown in FIG. 7 (1), after the tiles 4 are arranged on the base portion 11, the frame 2 is arranged on the base plate 10 so that the frame body 2a is placed on the base plate peripheral portion 12. Concrete is placed (FIG. 7 (2)). In addition, although illustration is abbreviate | omitted, it is preferable to provide the joint frame according to a tile dimension in the upper surface of the base-shaped part 11. FIG.
コンクリートが硬化した後、床パネル１をベース板１０から引き上げ、上下反転する(図７（３）)ことによりタイル張り床パネル１が得られる。台状部１１の上面が傾斜しているため、図７（３）の通り、製造された床パネル１のコンクリート版３の上面には排水勾配が形成される。
After the concrete has hardened, the floor panel 1 is pulled up from the base plate 10 and turned upside down (FIG. 7 (3)), whereby the tiled floor panel 1 is obtained. Since the upper surface of the trapezoidal portion 11 is inclined, a drainage gradient is formed on the upper surface of the concrete plate 3 of the manufactured floor panel 1 as shown in FIG.
このように構成された床パネル１は、コンクリート版３と、該コンクリート版３の周囲を囲む鉄製フレーム本体２とを有しており、外周部が鉄製フレーム本体２となっているので、運搬等に際して周縁が他物体に当っても損壊しない。また、このフレーム本体２ａの上に壁パネルを立設してユニットルームを構築することができる。
The floor panel 1 configured in this way has a concrete plate 3 and an iron frame body 2 surrounding the concrete plate 3, and the outer peripheral portion is an iron frame body 2. At this time, even if the peripheral edge hits another object, it is not damaged. A unit room can be constructed by standing a wall panel on the frame body 2a.
このコンクリート版３は鉄筋２ｂで補強されており、強度が高い。この鉄筋２ｂは、溶接によりフレーム本体２ａに連結されているので、コンクリート版３はフレーム本体２ａと強固に一体となっている。また、このフレーム本体２ａにアイボルト８を設けているので、このアイボルト８にフックを掛けることができ、床パネル１やユニットルームを吊り下げて運搬することが容易である。
This concrete slab 3 is reinforced with reinforcing bars 2b and has high strength. Since the reinforcing bars 2b are connected to the frame main body 2a by welding, the concrete plate 3 is firmly integrated with the frame main body 2a. Moreover, since the eyebolt 8 is provided in this frame main body 2a, a hook can be hooked on this eyebolt 8, and it is easy to hang and carry the floor panel 1 or a unit room.
この実施の形態では、コンクリート版３の上面に排水勾配をつけているので、床の排水特性が良好となる。また、コンクリート版３の上面にタイル４を張っているので、美観が向上すると共に、コンクリート版３の防水性にも優れる。
In this embodiment, since the drainage gradient is provided on the upper surface of the concrete plate 3, the drainage characteristics of the floor are improved. Moreover, since the tile 4 is stretched on the upper surface of the concrete plate 3, the aesthetic appearance is improved and the waterproof property of the concrete plate 3 is excellent.
上記実施の形態では図７のようにして床パネル１を製造しているが、図８（ａ）のように上面が傾斜したベース板１３の上にフレーム２を載せ、フレーム本体２ａの内側にコンクリートを打設し、コンクリートが硬化した後、図８（ｂ）のベース板１３を分離することによっても床パネル１’を製造することができる。ベース板１３の上面が傾斜しているので、コンクリート版３の上面は排水勾配を有したものとなる。
In the above embodiment, the floor panel 1 is manufactured as shown in FIG. 7, but the frame 2 is placed on the base plate 13 whose upper surface is inclined as shown in FIG. After the concrete is placed and the concrete is hardened, the floor panel 1 ′ can also be manufactured by separating the base plate 13 of FIG. 8B. Since the upper surface of the base plate 13 is inclined, the upper surface of the concrete plate 3 has a drainage gradient.
図８のようにしてコンクリート版３を形成した後、必要に応じタイル４をコンクリート版３の上面に張ることにより、タイル張り床パネル１が得られる。
After forming the concrete plate 3 as shown in FIG. 8, the tiled floor panel 1 is obtained by stretching the tile 4 on the top surface of the concrete plate 3 as necessary.
本発明では、図９のように、フレーム本体２ａの内側面にＬアングル１４を溶接等により一体に設け、フレーム２によるコンクリート版３の支承強度を高くするようにしてもよい。
In the present invention, as shown in FIG. 9, an L angle 14 may be integrally provided on the inner surface of the frame body 2 a by welding or the like, so that the support strength of the concrete plate 3 by the frame 2 may be increased.
上記説明は本発明の一例であり、本発明は上記以外の構成とされてもよい。例えば、排水勾配はコンクリート版３の一部にのみ設けられてもよい。タイル４はコンクリート版の一部にのみ張られてもよい。
The above description is an example of the present invention, and the present invention may have a configuration other than the above. For example, the drainage gradient may be provided only on a part of the concrete plate 3. The tile 4 may be stretched only on a part of the concrete plate.
１，１’ 床パネル
２ フレーム
２ａ フレーム本体
２ｂ 鉄筋
３ コンクリート版
４ タイル
１０，１３ ベース板
１１ 台状部
１２ ベース板周部
1, 1 'Floor panel 2 Frame 2a Frame body 2b Reinforcement 3 Concrete plate 4 Tile 10, 13 Base plate 11 Platform 12 Perimeter of base plate
２ フレーム
２ａ フレーム本体
２ｂ 鉄筋
３ コンクリート版
４ タイル
１０，１３ ベース板
１１ 台状部
１２ ベース板周部
1, 1 '
Claims (9)
- 枠状のフレーム本体及び該フレーム本体の枠内を横断している補強筋を有したフレームと、
該フレーム本体の内側にコンクリートを打設することにより該フレームと一体に形成されたコンクリート版とを有する床パネル。 A frame having a frame-shaped frame body and a reinforcing bar crossing the frame body;
A floor panel having a concrete plate formed integrally with the frame by placing concrete inside the frame body. - 請求項１において、前記フレーム本体を水平にした状態において前記コンクリート版の上面の少なくとも一部に排水勾配が付けられている床パネル。 The floor panel according to claim 1, wherein a drainage gradient is provided on at least a part of the upper surface of the concrete plate in a state where the frame body is horizontal.
- 請求項１又は２において、前記コンクリート版に排水部材が一体に設けられている床パネル。 The floor panel according to claim 1 or 2, wherein a drainage member is integrally provided on the concrete plate.
- 請求項１ないし３のいずれか１項において、前記コンクリート版の上面にタイルが張られている床パネル。 The floor panel according to any one of claims 1 to 3, wherein a tile is stretched on an upper surface of the concrete plate.
- 請求項１ないし４のいずれか１項において、前記フレーム本体に吊部が設けられている床パネル。 The floor panel according to any one of claims 1 to 4, wherein a suspended portion is provided on the frame body.
- 請求項１ないし５のいずれか１項の床パネルを製造する方法であって、
ベース板上に前記フレームを設置する工程と、
該フレームの内側にコンクリートを打設して硬化させ、コンクリート版を形成する工程とを有する床パネルの製造方法。 A method for manufacturing a floor panel according to any one of claims 1 to 5,
Installing the frame on a base plate;
A method for producing a floor panel, comprising: placing concrete inside the frame and curing the concrete to form a concrete plate. - 請求項６において、ベース板上にタイルを配列した後、コンクリートを打設する床パネルの製造方法。 7. The method of manufacturing a floor panel according to claim 6, wherein the concrete is placed after the tiles are arranged on the base plate.
- 請求項６又は７において、ベース板の上面に台状部が設けられており、
該台状部の上面の少なくとも一部が傾斜面となっており、
該台状部を囲むベース板周部の上面が水平面となっており、
フレーム本体が該台状部を取り囲むようにフレームを該ベース板上に設置した後、コンクリートを打設する床パネルの製造方法。 In Claim 6 or 7, the base part is provided in the upper surface of the base board,
At least a part of the upper surface of the trapezoidal portion is an inclined surface,
The upper surface of the periphery of the base plate surrounding the trapezoidal portion is a horizontal plane,
A floor panel manufacturing method in which concrete is placed after a frame is placed on the base plate so that a frame body surrounds the platform. - 請求項６において、前記ベース板の上面が傾斜しており、
前記フレームをこの傾斜した該ベース板上面に設置した後、コンクリートを打設する床パネルの製造方法。
In claim 6, the upper surface of the base plate is inclined,
A method of manufacturing a floor panel, in which concrete is placed after the frame is installed on the inclined upper surface of the base plate.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013026876A JP2014156702A (en) | 2013-02-14 | 2013-02-14 | Floor panel and method of manufacturing the same |
| JP2013-026876 | 2013-02-14 |
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| WO2014125553A1 true WO2014125553A1 (en) | 2014-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2013/007662 WO2014125553A1 (en) | 2013-02-14 | 2013-12-27 | Floor panel and method for producing same |
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| WO (1) | WO2014125553A1 (en) |
Cited By (3)
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| US20160290659A1 (en) * | 2013-11-12 | 2016-10-06 | Yugang ZHONG | Modular flooring |
| WO2019230827A1 (en) * | 2018-05-31 | 2019-12-05 | 横浜ゴム株式会社 | Floor structure for aircraft lavatory compartment unit |
| EP4050169A1 (en) * | 2021-02-26 | 2022-08-31 | Lehto Group OYJ | Method for building a modular unit and a prefabricated floor slab |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6781471B2 (en) * | 2017-12-26 | 2020-11-04 | 日ポリ化工株式会社 | Floor structure and its manufacturing method |
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| US10101039B2 (en) * | 2013-11-12 | 2018-10-16 | Yugang ZHONG | Modular flooring |
| WO2019230827A1 (en) * | 2018-05-31 | 2019-12-05 | 横浜ゴム株式会社 | Floor structure for aircraft lavatory compartment unit |
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| EP4050169A1 (en) * | 2021-02-26 | 2022-08-31 | Lehto Group OYJ | Method for building a modular unit and a prefabricated floor slab |
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| JP2014156702A (en) | 2014-08-28 |
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