WO2014119393A1 - Polyacetal resin composition, and sulfur fuel contact provided with molded article of polyacetal resin composition - Google Patents

Polyacetal resin composition, and sulfur fuel contact provided with molded article of polyacetal resin composition Download PDF

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WO2014119393A1
WO2014119393A1 PCT/JP2014/050835 JP2014050835W WO2014119393A1 WO 2014119393 A1 WO2014119393 A1 WO 2014119393A1 JP 2014050835 W JP2014050835 W JP 2014050835W WO 2014119393 A1 WO2014119393 A1 WO 2014119393A1
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weight
polyacetal
polyacetal resin
resin composition
parts
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PCT/JP2014/050835
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French (fr)
Japanese (ja)
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暁英 霜田
徳美 中田
晃弘 宮崎
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ポリプラスチックス株式会社
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2/00Addition polymers of aldehydes or cyclic oligomers thereof or of ketones; Addition copolymers thereof with less than 50 molar percent of other substances
    • C08G2/10Polymerisation of cyclic oligomers of formaldehyde
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G4/00Condensation polymers of aldehydes or ketones with polyalcohols; Addition polymers of heterocyclic oxygen compounds containing in the ring at least once the grouping —O—C—O—
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34922Melamine; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L59/00Compositions of polyacetals; Compositions of derivatives of polyacetals
    • C08L59/04Copolyoxymethylenes

Definitions

  • the present invention relates to a polyacetal resin composition and a sulfur fuel contact body provided with a molded article of the polyacetal resin composition.
  • polyacetal resin is excellent in chemical resistance
  • molded products made from polyacetal resin are widely used as automobile parts.
  • it is used as a large component such as a fuel transfer unit represented by a fuel pump module or the like that is in direct contact with fuel oil.
  • an injection molded product manufactured from polyacetal resin has residual stress inside the molded product due to cooling during injection molding.
  • cracks are generated at a portion having a large residual stress, which may cause trouble such as fuel leakage. Therefore, for countries where high sulfur fuel is distributed, it is necessary to use a resin material having high resistance to high sulfur fuel as a raw material.
  • polyacetal resin composition having high acid resistance As a polyacetal resin composition having high acid resistance, (A) 100 parts by weight of a polyacetal resin, (B) 0.1 to 3.0 parts by weight of a hindered phenol antioxidant, and (C) a nitrogen-containing compound A polyacetal resin composition containing 001 to 3.0 parts by weight, (D) 0.1 to 3.0 parts by weight of a fatty acid calcium salt, and (E) a lubricant 0.1 to 3.0 parts by weight is proposed. (See Patent Document 1).
  • the present invention provides a polyacetal resin composition capable of suppressing the occurrence of cracks and maintaining a good molded article surface appearance even when a high sulfur fuel is brought into contact with a low sulfur fuel when formed into a molded article.
  • the purpose is to provide.
  • the present inventors have determined that the composition of the polyacetal resin composition is a specific composition, and even if a high-sulfur fuel is brought into contact with the molded product, The inventors have found that the occurrence of this can be suppressed, and have completed the present invention. Specifically, the present invention provides the following.
  • the present invention comprises (A1) 100 parts by weight of a linear polyacetal resin, (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched / crosslinked structure, and (B) a hindered 0.1 to 1.0 parts by weight of a phenolic antioxidant, (C) 0.1 to 2.0 parts by weight of a calcium organic acid salt, and (D) 0.01 to 0.3 parts by weight of a formaldehyde-reactive nitrogen compound Part and (E) a phosphorus-based antioxidant 0.01 to 0.5 part by weight of a polyacetal resin composition.
  • this invention is the polyacetal resin composition as described in (1) whose (A1) linear polyacetal resin is a linear polyacetal copolymer resin.
  • the linear polyacetal copolymer resin may comprise a compound selected from (a) trioxane as a main monomer and (b) a cyclic ether compound having no substituent and a cyclic formal compound.
  • the present invention provides the polyacetal according to any one of (1) to (3), wherein (A2) the polyacetal copolymer resin having a branched structure / or a crosslinked structure is a polyacetal copolymer resin having a branched structure. It is a resin composition.
  • the present invention provides the polyacetal copolymer resin having a branched structure, wherein (a) trioxane, (b) a compound selected from a cyclic ether compound having no substituent and a cyclic formal compound, and (c) The polyacetal resin composition according to (4), which is a copolymer with a monofunctional glycidyl compound having a substituent.
  • this invention is a sulfur fuel contact body provided with the molded article of the polyacetal resin composition in any one of (1) to (5).
  • the polyacetal resin composition of the present invention comprises (A1) 100 parts by weight of a linear polyacetal resin, (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched / crosslinked structure, and (B) 0.1 to 1.0 part by weight of a hindered phenolic antioxidant, (C) 0.1 to 2.0 parts by weight of a calcium organic acid salt, and (D) 0.01 to 0. 3 parts by weight and (E) 0.01 to 0.5 parts by weight of a phosphorus-based antioxidant.
  • component (A1) a linear polyacetal resin is also referred to as component (A1)
  • component (A2) a polyacetal copolymer resin having a branched structure / or a crosslinked structure is also referred to as component (A2)
  • component (B) a hindered phenol antioxidant.
  • component (B) component a linear polyacetal resin
  • component (A2) a polyacetal copolymer resin having a branched structure / or a crosslinked structure
  • component (B) a hindered phenol antioxidant.
  • component (B) component a calcium organic acid salt is also referred to as (C) component
  • (D) formaldehyde-reactive nitrogen compound is also referred to as (D) component
  • E phosphorus antioxidant
  • the (A1) linear polyacetal resin used in the present invention refers to a polymer compound having a linear molecular structure having an oxymethylene group (—CH 2 O—) as a main structural unit, and is a polyacetal homopolymer. Alternatively, it may be a polyacetal copolymer (including a block copolymer) having a small amount of other structural units in addition to the oxymethylene group. Further, if necessary, two or more kinds of polyacetal resins having different characteristics can be blended and used. However, from the viewpoint of moldability, thermal stability, and the like, the (A1) linear polyacetal resin is preferably a linear polyacetal copolymer.
  • the linear polyacetal copolymer includes (a) 99.95 to 80.0% by weight of trioxane and (b) a cyclic ether compound having no substituent and a cyclic formal. Those obtained by copolymerizing 0.05 to 20.0% by weight of a compound selected from the above compounds are preferred, and the above (a) 99.9 to 90.0% by weight and (b) 0.1 to 10% are preferred. What is obtained by copolymerizing 0.0 wt% is more preferable.
  • Examples of the component (b) include ethylene oxide, 1,3-dioxolane, diethylene glycol formal, 1,4-butanediol formal, 1,3-dioxane, propylene oxide and the like, and particularly ethylene oxide, 1,3-dioxolane, Examples thereof include one or more selected from the group consisting of 1,4-butanediol formal and diethylene glycol formal.
  • the preparation method of a component is not specifically limited, It can prepare by a well-known method.
  • the degree of polymerization is not particularly limited, and the degree of polymerization can be adjusted according to the purpose of use and molding means.
  • the melt index (MI) measured at a temperature of 190 ° C. and a load of 2.16 kg is preferably 1 to 50 g / 10 minutes, preferably 5 to 30 g / 10 minutes. More preferably.
  • the polyacetal copolymer resin (A2) having a branched structure / or a crosslinked structure used in the present invention refers to a polymer compound having a branch having an oxymethylene group (—CH 2 O—) as a main structural unit.
  • a monofunctional glycidyl compound having a substituent for example, phenyl glycidyl ether, butyl glycidyl ether, etc.
  • the polyacetal copolymer resin having a crosslinked structure is obtained by further adding (d) a polyfunctional glycidyl ether compound for copolymerization of the component (a) and the component (b).
  • Examples of the component (b) are the same as those described in the description of the component (A1), but from the viewpoint of fuel stability, particularly ethylene oxide, 1,3-dioxolane, 1,4-butanediol formal. And at least one selected from the group consisting of diethylene glycol formal.
  • those having 3 to 4 glycidyl ether groups in one molecule are particularly preferable, and specific examples include trimethylolpropane triglycidyl ether, glycerol triglycidyl ether, and pentaerythritol tetraglycidyl ether. It is done.
  • the component (A2) is preferably a polyacetal copolymer resin having a branched structure.
  • the component (A2) comprises 99.89 to 88.0% by weight of the component (a), 0.1 to 10.0% by weight of the component (b), and 0.01 to 2.0 of the component (c).
  • a copolymer containing% by weight is preferred.
  • the degree of polymerization and the like are not particularly limited, and the degree of polymerization and the like can be adjusted according to the purpose of use and molding means. Therefore, the melt index (MI) measured at a temperature of 190 ° C. and a load of 2.16 kg is preferably 0.1 to 10 g / 10 minutes, more preferably 0.5 to 3 g / 10 minutes.
  • the preparation method of a component is not specifically limited, It can prepare by a well-known method similarly to preparation of (A1) component.
  • the blending amount of the component (A2) is 0.1 to 3% by weight with respect to 100% by weight of the component (A1).
  • the improvement of mechanical properties is insufficient, which is not preferable.
  • a moldability, an impact physical property, etc. will become inferior, and a mechanical characteristic will also become inadequate as a result.
  • Examples of the (B) hindered phenol antioxidant used in the present invention include 2,2′-methylenebis (4-methyl-6-t-butylphenol), hexamethylene glycol-bis (3,5-di-t). -Butyl-4-hydroxyhydrocinnamate), tetrakis [methylene (3,5-di-t-butyl-4-hydroxyhydrocinnamate)] methane, triethylene glycol-bis-3- (3-t-butyl- 4-hydroxy-5-methylphenyl) propionate, 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxy-benzyl) benzene, n-octadecyl-3 -(4'-hydroxy-3 ', 5'-di-tert-butylphenol) propionate, 4,4'-methylenebis (2,6-di-tert-butyl) Ruphenol), 4,4′-butylidene-bis- (6-tert
  • At least one or two or more selected from these antioxidants can be used.
  • the content of the (B) hindered phenol antioxidant is 0.1 to 1.0 part by weight with respect to 100 parts by weight of the component (A1).
  • the blending amount of the antioxidant (B) is small, not only the antioxidant property which is the original purpose becomes insufficient, but also the fuel resistance which is the object of the present invention is inferior.
  • the blending amount of (B) antioxidant is excessive, undesirable effects such as mechanical properties and moldability of the resin composition occur.
  • the organic acid constituting the (C) calcium organic acid salt used in the present invention is preferably a fatty acid such as a saturated fatty acid or an unsaturated fatty acid. Also, those in which some hydrogen atoms are substituted with a substituent such as a hydroxyl group can be used.
  • fatty acids examples include monovalent or divalent fatty acids having 10 or more carbon atoms, such as monovalent saturated fatty acids having 10 or more carbon atoms [capric acid, lauric acid, myristic acid, pentadecylic acid, palmitic acid, stearic acid. C10-34 saturated fatty acids such as arachidic acid, behenic acid, montanic acid, etc.], monovalent unsaturated fatty acids having 10 or more carbon atoms [C such as oleic acid, linoleic acid, linolenic acid, arachidonic acid, erucic acid, etc.
  • monovalent saturated fatty acids having 10 or more carbon atoms [capric acid, lauric acid, myristic acid, pentadecylic acid, palmitic acid, stearic acid.
  • C10-34 saturated fatty acids such as arachidic acid, behenic acid, montanic acid, etc.]
  • the fatty acids also include fatty acids having one or more hydroxyl groups in the molecule (eg, hydroxy saturated C 10-26 fatty acids such as 12-hydroxystearic acid).
  • the amount of (C) calcium organic acid salt added is 0.1 to 2.0 parts by weight per 100 parts by weight of component (A1).
  • the proportion of the component (C) greatly contributes to the improvement of acid resistance.
  • the content of the component (C) is less than 0.1 parts by weight, it is not preferable because the intended fuel resistance cannot be obtained. If the content of component (C) exceeds 2.0 parts by weight, the mechanical properties, hue, etc. are impaired, which is not preferable.
  • (D) Formaldehyde-reactive nitrogen compound examples include melamine and derivatives thereof (including guanamine and derivatives thereof), melamine formaldehyde resins, hydrazide compounds, polyamides and polyacrylamides.
  • melamine and its derivatives include melamine (2,4,6-triamino-sym-triazine), melem, melam, melon, N-butylmelamine, N-phenylmelamine, N, N-diphenylmelamine, N, N Diallyl melamine, N, N ′′, N ′′ -trimethylolmelamine, benzoguanamine (2,4-diamino-6-phenyl-sym-triazine), 2,4-diamino-6-methyl-sym-triazine, 2, , 4-diamino-6-butyl-sym-triazine, 2,4-diamino-6-benzyloxy-sym-triazine, 2,4-diamino-6-butoxy-sym-triazine, 2,4-diamino-6- Cyclohexyl-sym-triazine, 2,4-diamino-6-ch
  • melamine formaldehyde resin a water-insoluble melamine-formaldehyde polycondensate produced from melamine and formaldehyde in a molar ratio of 1: 0.8 to 1: 10.0 is used.
  • hydrazide compound examples include adipic acid hydrazide and sebacic acid hydrazide.
  • the content of the (D) formaldehyde reactive nitrogen compound is 0.01 to 0.3 parts by weight with respect to 100 parts by weight of the (A) polyacetal resin.
  • the fuel resistance which is the objective of this invention will be inferior.
  • the compounding amount of the formaldehyde-reactive nitrogen compound is excessive, undesirable effects such as formaldehyde and unreacted nitrogen compound ooze out from the molded product to the surface.
  • Examples of the (E) phosphorus antioxidant used in the present invention include tris (2,4-di-tert-butylphenyl) phosphite, bis (2,6-di-tert-butyl-4-methylphenyl) Examples include pentaerythritol diphosphite.
  • the content of (E) phosphorus antioxidant in the present invention is 0.01 to 0.5 parts by weight with respect to 100 parts by weight of (A) polyacetal resin.
  • the sulfur fuel contact body of the present invention includes a molded article of the polyacetal resin composition.
  • This molded article is obtained by molding the polyacetal resin composition by a conventional molding method such as injection molding, extrusion molding, compression molding, blow molding, vacuum molding, foam molding, or rotational molding. be able to.
  • the sulfur fuel contact body of the present invention is not limited to low sulfur fuel, and high sulfur fuel may be contacted. Even if the high sulfur fuel is brought into contact, the occurrence of cracks can be suppressed and the good molded article surface appearance can be maintained, so that fuel leakage can be suppressed.
  • low sulfur fuel means a fuel having a sulfur concentration of 50 ppm or less, and examples thereof include Japanese JIS No. 2 diesel oil and European EN590 diesel oil.
  • high sulfur fuel refers to fuel having a sulfur concentration exceeding 50 ppm, and examples thereof include high sulfur diesel fuel distributed in China, India, and the like.
  • (A1) component and (A2) component were prepared by the following method.
  • a paddle was attached using a jacketed continuous mixing reactor having a barrel having a cross-sectional shape in which two circles partially overlap, a rotating shaft with a paddle, and a jacket for passing a heat (cold) medium provided on the outside.
  • Trioxane, 1,3-dioxolane, and trimethylolpropane triglycidyl ether were added in the ratios shown in Table 1 while rotating the two rotating shafts at 150 rpm, respectively, and methylal was continuously supplied as a molecular weight regulator.
  • Bulk polymerization was carried out by continuously adding and feeding boron trifluoride as a catalyst to trioxane.
  • Table 1 also shows the amounts of methylal and boron trifluoride added. While rapidly passing the reaction product discharged from the polymerization machine through a crusher, the reaction product was added to a 60 ° C. aqueous solution containing 0.05 wt% of triethylamine to deactivate the catalyst. Furthermore, after separation, washing and drying, a crude polyacetal resin was obtained.
  • 3% by weight of a 5% by weight aqueous solution of triethylamine and pentaerythrityl-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] are added to 100 parts by weight of the crude polyacetal resin.
  • 0.3 wt% was added and melt kneaded at 210 ° C. with a twin-screw extruder to remove unstable parts to obtain a pellet-like polyacetal resin.
  • the melt index (MI) of component (A1) measured at a temperature of 190 ° C. and a load of 2.16 kg was 9 g / 10 min
  • the melt index (MI) of component (A2) was 1.5 g / 10 min. .
  • Examples and Comparative Examples> (A1) linear polyacetal resin, (A2) branched polyacetal resin, (B) antioxidant, (C) calcium organic acid salt, (D) formaldehyde-reactive nitrogen compound, (E) phosphorus antioxidant Then, magnesium stearate and zinc oxide were added and mixed at a ratio shown in Table 2, and melt-kneaded with a twin-screw extruder to prepare a pellet-shaped composition.
  • an ASTM No. 4 dumbbell test piece having a thickness of 1 mm was produced by injection molding using the pellet.
  • A1 100 parts by weight of a linear polyacetal resin, (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched / crosslinked structure, and (B) a hindered phenol-based antioxidant. 1 to 1.0 parts by weight, (C) calcium organic acid salt 0.1 to 2.0 parts by weight, (D) formaldehyde-reactive nitrogen compound 0.01 to 0.3 parts by weight, and (E) phosphorus It has been confirmed that a resin molded product made from a polyacetal resin composition containing 0.01 to 0.5 parts by weight of an antioxidant is excellent in resistance to high sulfur fuel and can suppress the occurrence of cracks ( Examples 1 to 5). Moreover, since there were few cracks, it was confirmed that it is excellent in tensile strength and tensile strength even after being immersed in high sulfur fuel (same).

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Abstract

 Provided is a polyacetal resin composition which, when made into a molded article, can maintain an excellent surface appearance for the molded article and can suppress the occurrence of cracks not just when brought into contact with a low-sulfur fuel but also when brought into contact with a high-sulfur fuel. The polyacetal resin composition according to the present invention comprises: 100 parts by weight of straight-chain polyacetal resin (A1); 0.1-3.0 parts by weight of a polyacetal copolymer resin (A2) having a branched structure or a cross-linked structure; 0.1-1.0 parts by weight of a hindered phenol oxidation inhibitor (B); 0.1-2.0 parts by weight of a calcium organic acid salt (C); 0.01-0.3 parts by weight of a formaldehyde reactive nitrogen compound (D); and 0.01-0.5 parts by weight of a phosphorus-based antioxidant (E). The polyacetal resin composition according to the present invention can inhibit the number of cracks generated to either "0", "1" or "2" in the figure, even after the molded article has been immersed in a high-sulfur fuel, and thus can suppress the leakage of high-sulfur fuel.

Description

ポリアセタール樹脂組成物、及びこのポリアセタール樹脂組成物の成形品を備える硫黄燃料接触体Polyacetal resin composition and sulfur fuel contact body provided with molded article of polyacetal resin composition
 本発明はポリアセタール樹脂組成物、及びこのポリアセタール樹脂組成物の成形品を備える硫黄燃料接触体に関する。 The present invention relates to a polyacetal resin composition and a sulfur fuel contact body provided with a molded article of the polyacetal resin composition.
 ポリアセタール樹脂は耐薬品性に優れることから、ポリアセタール樹脂を原料とする成形品は自動車部品として広く使用されている。例えば、燃料油と直接接触する燃料ポンプモジュール等に代表される燃料搬送ユニット等の大型部品として用いられる。 Since polyacetal resin is excellent in chemical resistance, molded products made from polyacetal resin are widely used as automobile parts. For example, it is used as a large component such as a fuel transfer unit represented by a fuel pump module or the like that is in direct contact with fuel oil.
 近年、各国の環境規制に対応するため、燃料の低硫黄化が進められている。しかしながら、脱硫設備には多大な費用がかかることから、一部の国では未だ高硫黄燃料が流通している。これらの高硫黄燃料は、低硫黄燃料に比べてポリアセタール樹脂を劣化させやすい傾向がある。 In recent years, in order to comply with the environmental regulations in each country, fuel sulfur has been reduced. However, since desulfurization facilities are very expensive, high sulfur fuel is still in circulation in some countries. These high sulfur fuels tend to deteriorate the polyacetal resin as compared with low sulfur fuels.
 ところで、ポリアセタール樹脂から製造される射出成形品は、射出成形時の冷却により、成形品内部で残留応力を有している。この射出成形品に高硫黄燃料等が接触すると、残留応力の大きな箇所でクラックが発生し、燃料漏れ等のトラブルの原因となり得る。したがって、高硫黄燃料が流通している国々に対しては、高硫黄燃料に対して高い耐性を有する樹脂材料を原料にする必要がある。 By the way, an injection molded product manufactured from polyacetal resin has residual stress inside the molded product due to cooling during injection molding. When high-sulfur fuel or the like comes into contact with this injection molded product, cracks are generated at a portion having a large residual stress, which may cause trouble such as fuel leakage. Therefore, for countries where high sulfur fuel is distributed, it is necessary to use a resin material having high resistance to high sulfur fuel as a raw material.
 高い酸耐性を有するポリアセタール樹脂組成物として、(A)ポリアセタール樹脂100重量部と、(B)ヒンダードフェノール系酸化防止剤0.1~3.0重量部と、(C)含窒素化合物0.001~3.0重量部と、(D)脂肪酸カルシウム塩0.1~3.0重量部と、(E)滑剤0.1~3.0重量部とを含有するポリアセタール樹脂組成物が提案されている(特許文献1参照)。 As a polyacetal resin composition having high acid resistance, (A) 100 parts by weight of a polyacetal resin, (B) 0.1 to 3.0 parts by weight of a hindered phenol antioxidant, and (C) a nitrogen-containing compound A polyacetal resin composition containing 001 to 3.0 parts by weight, (D) 0.1 to 3.0 parts by weight of a fatty acid calcium salt, and (E) a lubricant 0.1 to 3.0 parts by weight is proposed. (See Patent Document 1).
特開2010-031200号公報JP 2010-031200 A
 しかしながら、より高い酸耐性を有するポリアセタール樹脂組成物を提供することが好ましい。 However, it is preferable to provide a polyacetal resin composition having higher acid resistance.
 本発明は、成形品にした際、低硫黄燃料に限らず、高硫黄燃料を接触させたとしてもクラックの発生を抑え、良好な成形品表面外観を保持することの可能なポリアセタール樹脂組成物を提供することを目的とする。 The present invention provides a polyacetal resin composition capable of suppressing the occurrence of cracks and maintaining a good molded article surface appearance even when a high sulfur fuel is brought into contact with a low sulfur fuel when formed into a molded article. The purpose is to provide.
 本発明者らは、上記課題を解決するため鋭意研究を重ねた結果、ポリアセタール樹脂組成物の組成を特定の組成にすることで、成形品にした際、高硫黄燃料を接触させたとしてもクラックの発生を抑えられることを見出し、本発明を完成するに至った。具体的に、本発明は以下のものを提供する。 As a result of intensive research to solve the above problems, the present inventors have determined that the composition of the polyacetal resin composition is a specific composition, and even if a high-sulfur fuel is brought into contact with the molded product, The inventors have found that the occurrence of this can be suppressed, and have completed the present invention. Specifically, the present invention provides the following.
 (1)本発明は、(A1)直鎖状ポリアセタール樹脂100重量部と、(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂0.1~3.0重量部と、(B)ヒンダードフェノール系酸化防止剤0.1~1.0重量部と、(C)カルシウム有機酸塩0.1~2.0重量部と、(D)ホルムアルデヒド反応性窒素化合物0.01~0.3重量部と、(E)リン系酸化防止剤0.01~0.5重量部とを含有するポリアセタール樹脂組成物である。 (1) The present invention comprises (A1) 100 parts by weight of a linear polyacetal resin, (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched / crosslinked structure, and (B) a hindered 0.1 to 1.0 parts by weight of a phenolic antioxidant, (C) 0.1 to 2.0 parts by weight of a calcium organic acid salt, and (D) 0.01 to 0.3 parts by weight of a formaldehyde-reactive nitrogen compound Part and (E) a phosphorus-based antioxidant 0.01 to 0.5 part by weight of a polyacetal resin composition.
 (2)また、本発明は、(A1)直鎖状ポリアセタール樹脂が直鎖状ポリアセタールコポリマー樹脂である、(1)に記載のポリアセタール樹脂組成物である。 (2) Moreover, this invention is the polyacetal resin composition as described in (1) whose (A1) linear polyacetal resin is a linear polyacetal copolymer resin.
 (3)また、本発明は、前記直鎖状ポリアセタールコポリマー樹脂が、(a)トリオキサンを主モノマーとし、(b)置換基を持たない環状エーテル化合物及び環状ホルマール化合物から選ばれた化合物をコモノマーとする共重合体である、(2)に記載のポリアセタール樹脂組成物である。 (3) Further, in the present invention, the linear polyacetal copolymer resin may comprise a compound selected from (a) trioxane as a main monomer and (b) a cyclic ether compound having no substituent and a cyclic formal compound. The polyacetal resin composition according to (2), which is a copolymer.
 (4)また、本発明は、前記(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂が、分岐構造を有するポリアセタールコポリマー樹脂である、(1)から(3)のいずれかに記載のポリアセタール樹脂組成物である。 (4) Moreover, the present invention provides the polyacetal according to any one of (1) to (3), wherein (A2) the polyacetal copolymer resin having a branched structure / or a crosslinked structure is a polyacetal copolymer resin having a branched structure. It is a resin composition.
 (5)また、本発明は、前記分岐構造を有するポリアセタールコポリマー樹脂が、(a)トリオキサンと、(b)置換基を持たない環状エーテル化合物及び環状ホルマール化合物から選ばれた化合物と、(c)置換基を有する単官能グリシジル化合物との共重合体である、(4)に記載のポリアセタール樹脂組成物である。 (5) Moreover, the present invention provides the polyacetal copolymer resin having a branched structure, wherein (a) trioxane, (b) a compound selected from a cyclic ether compound having no substituent and a cyclic formal compound, and (c) The polyacetal resin composition according to (4), which is a copolymer with a monofunctional glycidyl compound having a substituent.
 (6)また、本発明は、(1)から(5)のいずれかに記載のポリアセタール樹脂組成物の成形品を備える硫黄燃料接触体である。 (6) Moreover, this invention is a sulfur fuel contact body provided with the molded article of the polyacetal resin composition in any one of (1) to (5).
 本発明によると、成形品にした際、低硫黄燃料に限らず、高硫黄燃料を接触させたとしてもクラックの発生を抑え、良好な成形品表面外観を保持することができる。 According to the present invention, when formed into a molded product, not only low sulfur fuel but also high sulfur fuel can be brought into contact with each other to suppress the generation of cracks and maintain a good molded product surface appearance.
実施例及び比較例に係る試験片を高硫黄燃料に浸漬した後、試験片の表面状態を評価するときの評価基準を示す図である。It is a figure which shows the evaluation criteria when evaluating the surface state of a test piece, after immersing the test piece which concerns on an Example and a comparative example in a high sulfur fuel.
 以下、本発明の具体的な実施形態について、詳細に説明するが、本発明は、以下の実施形態に何ら限定されるものではなく、本発明の目的の範囲内において、適宜変更を加えて実施することができる。 Hereinafter, specific embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments, and may be implemented with appropriate modifications within the scope of the object of the present invention. can do.
<ポリアセタール樹脂組成物>
 本発明のポリアセタール樹脂組成物は、(A1)直鎖状ポリアセタール樹脂100重量部と、(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂0.1~3.0重量部と、(B)ヒンダードフェノール系酸化防止剤0.1~1.0重量部と、(C)カルシウム有機酸塩0.1~2.0重量部と、(D)ホルムアルデヒド反応性窒素化合物0.01~0.3重量部と、(E)リン系酸化防止剤0.01~0.5重量部とを含有する。以下、(A1)直鎖状ポリアセタール樹脂を(A1)成分ともいい、(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂を(A2)成分ともいい、(B)ヒンダードフェノール系酸化防止剤を(B)成分ともいい、(C)カルシウム有機酸塩を(C)成分ともいい、(D)ホルムアルデヒド反応性窒素化合物を(D)成分ともいい、(E)リン系酸化防止剤を(E)成分ともいう。
<Polyacetal resin composition>
The polyacetal resin composition of the present invention comprises (A1) 100 parts by weight of a linear polyacetal resin, (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched / crosslinked structure, and (B) 0.1 to 1.0 part by weight of a hindered phenolic antioxidant, (C) 0.1 to 2.0 parts by weight of a calcium organic acid salt, and (D) 0.01 to 0. 3 parts by weight and (E) 0.01 to 0.5 parts by weight of a phosphorus-based antioxidant. Hereinafter, (A1) a linear polyacetal resin is also referred to as component (A1), (A2) a polyacetal copolymer resin having a branched structure / or a crosslinked structure is also referred to as component (A2), and (B) a hindered phenol antioxidant. Is also referred to as (B) component, (C) calcium organic acid salt is also referred to as (C) component, (D) formaldehyde-reactive nitrogen compound is also referred to as (D) component, and (E) phosphorus antioxidant (E ) Also called ingredient.
[(A1)直鎖状ポリアセタール樹脂]
 本発明で用いられる(A1)直鎖状ポリアセタール樹脂とは、オキシメチレン基(-CHO-)を主たる構成単位とする直鎖の分子構造を有する高分子化合物をいい、ポリアセタールホモポリマーであってもよいし、オキシメチレン基以外に他の構成単位を少量有するポリアセタールコポリマー(ブロックコポリマーを含む)であってもよい。また、必要に応じ二種以上の特性の異なるポリアセタール樹脂をブレンドして使用することもできる。しかしながら、成形性、熱安定性等の観点から、(A1)直鎖状ポリアセタール樹脂は、直鎖状ポリアセタールコポリマーであることが好ましい。
[(A1) linear polyacetal resin]
The (A1) linear polyacetal resin used in the present invention refers to a polymer compound having a linear molecular structure having an oxymethylene group (—CH 2 O—) as a main structural unit, and is a polyacetal homopolymer. Alternatively, it may be a polyacetal copolymer (including a block copolymer) having a small amount of other structural units in addition to the oxymethylene group. Further, if necessary, two or more kinds of polyacetal resins having different characteristics can be blended and used. However, from the viewpoint of moldability, thermal stability, and the like, the (A1) linear polyacetal resin is preferably a linear polyacetal copolymer.
 (A1)成分が直鎖状ポリアセタールコポリマーである場合、直鎖状ポリアセタールコポリマーとしては、(a)トリオキサン99.95~80.0重量%と(b)置換基を持たない環状エーテル化合物及び環状ホルマール化合物から選ばれた化合物0.05~20.0重量%とを共重合して得られるものが好ましく、上記(a)99.9~90.0重量%と上記(b)0.1~10.0重量%とを共重合して得られるものがより好ましい。 When the component (A1) is a linear polyacetal copolymer, the linear polyacetal copolymer includes (a) 99.95 to 80.0% by weight of trioxane and (b) a cyclic ether compound having no substituent and a cyclic formal. Those obtained by copolymerizing 0.05 to 20.0% by weight of a compound selected from the above compounds are preferred, and the above (a) 99.9 to 90.0% by weight and (b) 0.1 to 10% are preferred. What is obtained by copolymerizing 0.0 wt% is more preferable.
 上記(b)成分として、例えば、エチレンオキシド、1,3-ジオキソラン、ジエチレングリコールホルマール、1,4-ブタンジオールホルマール、1,3-ジオキサン、プロピレンオキシド等が挙げられ、特にエチレンオキシド、1,3-ジオキソラン、1,4-ブタンジオールホルマール及びジエチレングリコールホルマールからなる群から選ばれる1種又は2種以上が挙げられる。(A1)成分の調製法は特に限定されるものではなく、公知の方法で調製することができる。 Examples of the component (b) include ethylene oxide, 1,3-dioxolane, diethylene glycol formal, 1,4-butanediol formal, 1,3-dioxane, propylene oxide and the like, and particularly ethylene oxide, 1,3-dioxolane, Examples thereof include one or more selected from the group consisting of 1,4-butanediol formal and diethylene glycol formal. (A1) The preparation method of a component is not specifically limited, It can prepare by a well-known method.
 上記のような(A1)直鎖状ポリアセタール樹脂、特に直鎖状ポリアセタールコポリマーにおいて、その重合度等については特に制約はなく、その使用目的や成形手段に応じた重合度等の調整が可能であるが、耐酸性と成形性の両立の観点から、温度190℃、荷重2.16kgにおいて測定されるメルトインデックス(MI)が1~50g/10分であることが好ましく、5~30g/10分であることがより好ましい。 In the above-described (A1) linear polyacetal resin, particularly linear polyacetal copolymer, the degree of polymerization is not particularly limited, and the degree of polymerization can be adjusted according to the purpose of use and molding means. However, from the viewpoint of achieving both acid resistance and moldability, the melt index (MI) measured at a temperature of 190 ° C. and a load of 2.16 kg is preferably 1 to 50 g / 10 minutes, preferably 5 to 30 g / 10 minutes. More preferably.
[(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂]
 本発明で用いられる(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂とは、オキシメチレン基(-CHO-)を主たる構成単位とする分岐を有する高分子化合物をいう。
[(A2) Polyacetal Copolymer Resin Having Branched Structure / or Crosslinked Structure]
The polyacetal copolymer resin (A2) having a branched structure / or a crosslinked structure used in the present invention refers to a polymer compound having a branch having an oxymethylene group (—CH 2 O—) as a main structural unit.
 分岐構造を有するポリアセタールコポリマー樹脂は、上記(a)成分と上記(b)成分とを共重合させるにあたり、(c)置換基を有する単官能グリシジル化合物(例えば、フェニルグリシジルエーテル、ブチルグリシジルエーテル等)を更に加えて共重合することによって得られる。 When the polyacetal copolymer resin having a branched structure is copolymerized with the component (a) and the component (b), (c) a monofunctional glycidyl compound having a substituent (for example, phenyl glycidyl ether, butyl glycidyl ether, etc.) Is further obtained by copolymerization.
 架橋構造を有するポリアセタールコポリマー樹脂は、上記(a)成分と上記(b)成分とを共重合させるにあたり、(d)多官能グリシジルエーテル化合物を更に加えて共重合することによって得られる。 The polyacetal copolymer resin having a crosslinked structure is obtained by further adding (d) a polyfunctional glycidyl ether compound for copolymerization of the component (a) and the component (b).
 上記(b)成分としては、(A1)成分の説明で記載したものと同じものが挙げられるが、耐燃料安定性の観点から、特にエチレンオキシド、1,3-ジオキソラン、1,4-ブタンジオールホルマール及びジエチレングリコールホルマールからなる群から選ばれる1種又は2種以上であることが好ましい。 Examples of the component (b) are the same as those described in the description of the component (A1), but from the viewpoint of fuel stability, particularly ethylene oxide, 1,3-dioxolane, 1,4-butanediol formal. And at least one selected from the group consisting of diethylene glycol formal.
 上記(c)成分としては、1分子中に3乃至4個のグリシジルエーテル基を有するものが特に好ましく、具体的にはトリメチロールプロパントリグリシジルエーテル、グリセロールトリグリシジルエーテル及びペンタエリスリトールテトラグリシジルエーテルが挙げられる。 As the component (c), those having 3 to 4 glycidyl ether groups in one molecule are particularly preferable, and specific examples include trimethylolpropane triglycidyl ether, glycerol triglycidyl ether, and pentaerythritol tetraglycidyl ether. It is done.
 機械物性向上の観点から、(A2)成分は、分岐構造を有するポリアセタールコポリマー樹脂であることが好ましい。(A2)成分は、上記(a)成分99.89~88.0重量%と、上記(b)成分0.1~10.0重量%と、上記(c)成分0.01~2.0重量%とを含む共重合体であることが好ましい。そして、上記(a)99.28~96.50重量%と、上記(b)成分0.7~3.0重量%と、上記(c)成分0.02~0.5重量%とを含む共重合体であることがより好ましい。 From the viewpoint of improving mechanical properties, the component (A2) is preferably a polyacetal copolymer resin having a branched structure. The component (A2) comprises 99.89 to 88.0% by weight of the component (a), 0.1 to 10.0% by weight of the component (b), and 0.01 to 2.0 of the component (c). A copolymer containing% by weight is preferred. And (a) 99.28 to 96.50% by weight, (b) component 0.7 to 3.0% by weight, and (c) component 0.02 to 0.5% by weight. More preferably, it is a copolymer.
 上記のような(A2)成分において、その重合度等については特に制約はなく、その使用目的や成形手段に応じた重合度等の調整が可能であるが、耐酸性と成形性の両立の観点から、温度190℃、荷重2.16kgにおいて測定されるメルトインデックス(MI)が0.1~10g/10分であることが好ましく、0.5~3g/10分であることがより好ましい。 In the above component (A2), the degree of polymerization and the like are not particularly limited, and the degree of polymerization and the like can be adjusted according to the purpose of use and molding means. Therefore, the melt index (MI) measured at a temperature of 190 ° C. and a load of 2.16 kg is preferably 0.1 to 10 g / 10 minutes, more preferably 0.5 to 3 g / 10 minutes.
 (A2)成分の調製法は特に限定されるものではなく、(A1)成分の調製と同様に、公知の方法で調製することができる。 (A2) The preparation method of a component is not specifically limited, It can prepare by a well-known method similarly to preparation of (A1) component.
 (A2)成分の配合量は、(A1)成分100重量%に対し0.1~3重量%である。(A2)成分の配合量が少ないと機械的特性の改善が不十分なものとなり、好ましくない。また、(A2)成分の配合量が多すぎると、成形加工性、衝撃物性等が劣るものとなり、結果として機械的特性も不十分なものとなる。 The blending amount of the component (A2) is 0.1 to 3% by weight with respect to 100% by weight of the component (A1). When the blending amount of the component (A2) is small, the improvement of mechanical properties is insufficient, which is not preferable. Moreover, when there are too many compounding quantities of (A2) component, a moldability, an impact physical property, etc. will become inferior, and a mechanical characteristic will also become inadequate as a result.
[(B)ヒンダードフェノール系酸化防止剤] [(B) hindered phenolic antioxidant]
 本発明において使用される(B)ヒンダードフェノール系酸化防止剤としては、2,2’-メチレンビス(4-メチル-6-t-ブチルフェノール)、ヘキサメチレングリコール-ビス(3,5-ジ-t-ブチル-4-ヒドロキシヒドロシンナメート)、テトラキス〔メチレン(3,5-ジ-t-ブチル-4-ヒドロキシヒドロシンナメート)〕メタン、トリエチレングリコール-ビス-3-(3-t-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオネート、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ヒドロキシ-ベンジル)ベンゼン、n-オクタデシル-3-(4’-ヒドロキシ-3’,5’-ジ-t-ブチルフェノール)プロピオネート、4,4’-メチレンビス(2,6-ジ-t-ブチルフェノール)、4,4’-ブチリデン-ビス-(6-t-ブチル-3-メチル-フェノール)、ジ-ステアリル-3,5-ジ-t-ブチル-4-ヒドロキシベンジルホスホネート、2-t-ブチル-6-(3-t-ブチル-5-メチル-2-ヒドロキシベンジル)-4-メチルフェニルアクリレート、3,9-ビス{2-〔3-(3-t-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニルオキシ〕-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ〔5,5〕ウンデカン等が例示される。 Examples of the (B) hindered phenol antioxidant used in the present invention include 2,2′-methylenebis (4-methyl-6-t-butylphenol), hexamethylene glycol-bis (3,5-di-t). -Butyl-4-hydroxyhydrocinnamate), tetrakis [methylene (3,5-di-t-butyl-4-hydroxyhydrocinnamate)] methane, triethylene glycol-bis-3- (3-t-butyl- 4-hydroxy-5-methylphenyl) propionate, 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxy-benzyl) benzene, n-octadecyl-3 -(4'-hydroxy-3 ', 5'-di-tert-butylphenol) propionate, 4,4'-methylenebis (2,6-di-tert-butyl) Ruphenol), 4,4′-butylidene-bis- (6-tert-butyl-3-methyl-phenol), di-stearyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, 2-t -Butyl-6- (3-t-butyl-5-methyl-2-hydroxybenzyl) -4-methylphenyl acrylate, 3,9-bis {2- [3- (3-t-butyl-4-hydroxy- And 5-methylphenyl) propionyloxy] -1,1-dimethylethyl} -2,4,8,10-tetraoxaspiro [5,5] undecane.
 本発明においては、これらの酸化防止剤から選ばれた少なくとも一種又は二種以上を使用することができる。 In the present invention, at least one or two or more selected from these antioxidants can be used.
 本発明における(B)ヒンダードフェノール系酸化防止剤の含有量は、(A1)成分100重量部に対し、0.1~1.0重量部である。(B)酸化防止剤の配合量が少ないと、本来の目的である酸化防止特性が不十分になるだけでなく、本発明の目的である耐燃料性も劣るものとなる。(B)酸化防止剤の配合量が過剰の場合は、樹脂組成物の機械特性や成形性等の好ましくない影響が生じる。 In the present invention, the content of the (B) hindered phenol antioxidant is 0.1 to 1.0 part by weight with respect to 100 parts by weight of the component (A1). When the blending amount of the antioxidant (B) is small, not only the antioxidant property which is the original purpose becomes insufficient, but also the fuel resistance which is the object of the present invention is inferior. When the blending amount of (B) antioxidant is excessive, undesirable effects such as mechanical properties and moldability of the resin composition occur.
[(C)カルシウム有機酸塩]
 本発明において使用される(C)カルシウム有機酸塩を構成する有機酸は、飽和脂肪酸や不飽和脂肪酸等の脂肪酸であることが好ましい。また、一部の水素原子がヒドロキシル基等の置換基で置換されたものも使用できる。
[(C) Calcium organic acid salt]
The organic acid constituting the (C) calcium organic acid salt used in the present invention is preferably a fatty acid such as a saturated fatty acid or an unsaturated fatty acid. Also, those in which some hydrogen atoms are substituted with a substituent such as a hydroxyl group can be used.
 このような脂肪酸としては、炭素数10以上の1価又は2価の脂肪酸、例えば、炭素数10以上の1価の飽和脂肪酸[カプリン酸、ラウリン酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、ステアリン酸、アラキン酸、べヘン酸、モンタン酸等のC10-34飽和脂肪酸等]、炭素数10以上の1価の不飽和脂肪酸[オレイン酸、リノール酸、リノレン酸、アラキドン酸、エルカ酸等のC10-34不飽和脂肪酸等]、炭素数10以上の2価の脂肪酸(二塩基性脂肪酸)[セバシン酸、ドデカン酸、テトラデカン酸、タプシア酸等の2価のC10-30飽和脂肪酸、デセン二酸、ドデセン二酸等の2価のC10-30不飽和脂肪酸等]が例示できる。前記脂肪酸には、1つ又は複数のヒドロキシル基を分子内に有する脂肪酸(例えば、12-ヒドロキシステアリン酸等のヒドロキシ飽和C10-26脂肪酸等)も含まれる。 Examples of such fatty acids include monovalent or divalent fatty acids having 10 or more carbon atoms, such as monovalent saturated fatty acids having 10 or more carbon atoms [capric acid, lauric acid, myristic acid, pentadecylic acid, palmitic acid, stearic acid. C10-34 saturated fatty acids such as arachidic acid, behenic acid, montanic acid, etc.], monovalent unsaturated fatty acids having 10 or more carbon atoms [C such as oleic acid, linoleic acid, linolenic acid, arachidonic acid, erucic acid, etc. 10-34 unsaturated fatty acids, etc.], divalent fatty acids having 10 or more carbon atoms (dibasic fatty acids) [divalent C 10-30 saturated fatty acids such as sebacic acid, dodecanoic acid, tetradecanoic acid, and tapsia acid, And divalent C 10-30 unsaturated fatty acid such as acid and dodecenedioic acid]. The fatty acids also include fatty acids having one or more hydroxyl groups in the molecule (eg, hydroxy saturated C 10-26 fatty acids such as 12-hydroxystearic acid).
 本発明において、(C)カルシウム有機酸塩の添加量は、(A1)成分100重量部に対して0.1~2.0重量部である。(C)成分の割合は、耐酸性の向上に大きく寄与するものである。(C)成分の含有量が0.1重量部よりも少ないと、目的とする耐燃料性を得ることができない点で好ましくない。(C)成分の含有量が2.0重量部を超えると、機械的特性、色相等を損ねることになるため、好ましくない。 In the present invention, the amount of (C) calcium organic acid salt added is 0.1 to 2.0 parts by weight per 100 parts by weight of component (A1). The proportion of the component (C) greatly contributes to the improvement of acid resistance. When the content of the component (C) is less than 0.1 parts by weight, it is not preferable because the intended fuel resistance cannot be obtained. If the content of component (C) exceeds 2.0 parts by weight, the mechanical properties, hue, etc. are impaired, which is not preferable.
[(D)ホルムアルデヒド反応性窒素化合物]
 本発明において使用される(D)ホルムアルデヒド反応性窒素化合物としては、メラミン及びその誘導体(グアナミン及びその誘導体も含む)、メラミンホルムアルデヒド樹脂、ヒドラジド化合物、ポリアミド及びポリアクリルアミド等が挙げられる。
[(D) Formaldehyde-reactive nitrogen compound]
Examples of (D) formaldehyde-reactive nitrogen compounds used in the present invention include melamine and derivatives thereof (including guanamine and derivatives thereof), melamine formaldehyde resins, hydrazide compounds, polyamides and polyacrylamides.
 まず、メラミン及びその誘導体としては、メラミン(2,4,6-トリアミノ-sym-トリアジン)、メレム、メラム、メロン、N-ブチルメラミン、N-フェニルメラミン、N,N-ジフェニルメラミン、N,N-ジアリルメラミン、N,N’’,N’’-トリメチロールメラミン、ベンゾグアナミン(2,4-ジアミノ-6-フェニル-sym-トリアジン)、2,4-ジアミノ-6-メチル-sym-トリアジン、2,4-ジアミノ-6-ブチル-sym-トリアジン、2,4-ジアミノ-6-ベンジルオキシ-sym-トリアジン、2,4-ジアミノ-6-ブトキシ-sym-トリアジン、2,4-ジアミノ-6-シクロヘキシル-sym-トリアジン、2,4-ジアミノ-6-クロロ-sym-トリアジン、2,4-ジアミノ-6-メルカプト-sym-トリアジン、2,4-ジオキシ-6-メルカプト-sym-トリアジン、2,4-ジオキシ-6-アミノ-sym-トリアジン(アメライド)、2-オキシ-4,6-ジアミノ-sym-トリアジン(アメリン)、N,N,N’,N’-テトラシアノエチルベンゾグアナミン等が使用される。 First, melamine and its derivatives include melamine (2,4,6-triamino-sym-triazine), melem, melam, melon, N-butylmelamine, N-phenylmelamine, N, N-diphenylmelamine, N, N Diallyl melamine, N, N ″, N ″ -trimethylolmelamine, benzoguanamine (2,4-diamino-6-phenyl-sym-triazine), 2,4-diamino-6-methyl-sym-triazine, 2, , 4-diamino-6-butyl-sym-triazine, 2,4-diamino-6-benzyloxy-sym-triazine, 2,4-diamino-6-butoxy-sym-triazine, 2,4-diamino-6- Cyclohexyl-sym-triazine, 2,4-diamino-6-chloro-sym-triazine, 2,4-diamino 6-mercapto-sym-triazine, 2,4-dioxy-6-mercapto-sym-triazine, 2,4-dioxy-6-amino-sym-triazine (Amelide), 2-oxy-4,6-diamino-sym -Triazine (Ameline), N, N, N ', N'-tetracyanoethylbenzoguanamine and the like are used.
 メラミンホルムアルデヒド樹脂としては、メラミンとホルムアルデヒドとから1:0.8~1:10.0のモル比で製造され、水に不溶性のメラミン-ホルムアルデヒド重縮合物が使用される。 As the melamine formaldehyde resin, a water-insoluble melamine-formaldehyde polycondensate produced from melamine and formaldehyde in a molar ratio of 1: 0.8 to 1: 10.0 is used.
 ヒドラジド化合物としては、アジピン酸ヒドラジド、セバシン酸ヒドラジド等が挙げられる。 Examples of the hydrazide compound include adipic acid hydrazide and sebacic acid hydrazide.
 本発明における(D)ホルムアルデヒド反応性窒素化合物の含有量は、(A)ポリアセタール樹脂100重量部に対し、0.01~0.3重量部である。(D)ホルムアルデヒド反応性窒素化合物の配合量が少ないと、本発明の目的である耐燃料性が劣るものとなる。(D)ホルムアルデヒド反応性窒素化合物の配合量が過剰の場合は、ホルムアルデヒドと未反応の窒素化合物が成形品から表面に染み出す等好ましくない影響が生じる。 In the present invention, the content of the (D) formaldehyde reactive nitrogen compound is 0.01 to 0.3 parts by weight with respect to 100 parts by weight of the (A) polyacetal resin. (D) When there are few compounding quantities of a formaldehyde reactive nitrogen compound, the fuel resistance which is the objective of this invention will be inferior. (D) When the compounding amount of the formaldehyde-reactive nitrogen compound is excessive, undesirable effects such as formaldehyde and unreacted nitrogen compound ooze out from the molded product to the surface.
[(E)リン系酸化防止剤]
 本発明において使用される(E)リン系酸化防止剤としては、トリス(2,4‐ジ‐tert‐ブチルフェニル)フォスファイト、ビス(2,6-ジ-t-ブチル-4-メチルフェニル)ペンタエリスリトールジフォスファイト等が挙げられる。
[(E) Phosphorous antioxidant]
Examples of the (E) phosphorus antioxidant used in the present invention include tris (2,4-di-tert-butylphenyl) phosphite, bis (2,6-di-tert-butyl-4-methylphenyl) Examples include pentaerythritol diphosphite.
 本発明における(E)リン系酸化防止剤の含有量は、(A)ポリアセタール樹脂100重量部に対し、0.01~0.5重量部である。(E)リン系酸化防止剤の配合量が少ないと、本発明の目的である耐燃料性が劣るものとなる。(E)リン系酸化防止剤の配合量が過剰の場合は、ホルムアルデヒド樹脂の分解を促進し、発生ガスが増加する等好ましくない影響が生じる。 The content of (E) phosphorus antioxidant in the present invention is 0.01 to 0.5 parts by weight with respect to 100 parts by weight of (A) polyacetal resin. (E) When there are few compounding quantities of phosphorus antioxidant, the fuel resistance which is the objective of this invention will be inferior. (E) When the amount of the phosphorus antioxidant is excessive, undesirable effects such as acceleration of decomposition of the formaldehyde resin and increase of the generated gas occur.
<硫黄燃料接触体>
 本発明の硫黄燃料接触体は、上記ポリアセタール樹脂組成物の成形品を備える。この成形品は、上記ポリアセタール樹脂組成物を用いて、慣用の成形方法、例えば、射出成形、押出成形、圧縮成形、ブロー成形、真空成形、発泡成形、回転成形等の方法で成形することにより得ることができる。
<Sulfur fuel contact body>
The sulfur fuel contact body of the present invention includes a molded article of the polyacetal resin composition. This molded article is obtained by molding the polyacetal resin composition by a conventional molding method such as injection molding, extrusion molding, compression molding, blow molding, vacuum molding, foam molding, or rotational molding. be able to.
 本発明の硫黄燃料接触体は、低硫黄燃料に限らず、高硫黄燃料を接触させてもよい。高硫黄燃料を接触させたとしても、クラックの発生を抑え、良好な成形品表面外観を保持できるため、燃料の漏出を抑えることができる。なお、本明細書において、「低硫黄燃料」とは、硫黄の濃度が50ppm以下の燃料をいい、例えば、日本のJIS2号軽油、欧州のEN590軽油等が挙げられる。一方、「高硫黄燃料」とは、硫黄の濃度が50ppmを超える燃料をいい、中国、インド等で流通している高硫黄ディーゼル燃料等が挙げられる。 The sulfur fuel contact body of the present invention is not limited to low sulfur fuel, and high sulfur fuel may be contacted. Even if the high sulfur fuel is brought into contact, the occurrence of cracks can be suppressed and the good molded article surface appearance can be maintained, so that fuel leakage can be suppressed. In the present specification, “low sulfur fuel” means a fuel having a sulfur concentration of 50 ppm or less, and examples thereof include Japanese JIS No. 2 diesel oil and European EN590 diesel oil. On the other hand, “high sulfur fuel” refers to fuel having a sulfur concentration exceeding 50 ppm, and examples thereof include high sulfur diesel fuel distributed in China, India, and the like.
 以下、実施例により本発明を具体的に説明するが、本発明はこれらに限定されるもので
はない。
EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto.
<(A1)成分及び(A2)成分の調製> <Preparation of (A1) component and (A2) component>
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 (A1)成分及び(A2)成分は、次の方法により調製した。2つの円が一部重なる断面形状を有するバレルと、パドル付き回転軸と、外側に設けられた熱(冷)媒を通すジャケットとを備えるジャケット付き連続式混合反応機を用い、パドルを付した2本の回転軸をそれぞれ150rpmで回転させながら、トリオキサン、1,3-ジオキソラン、及びトリメチロールプロパントリグリシジルエーテルを表1に示す割合で加え、更に分子量調整剤としてメチラールを連続的に供給し、触媒の三フッ化ホウ素をトリオキサンに対して、連続的に添加供給し塊状重合を行った。メチラール、三フッ化ホウ素の添加量についても表1に示す。重合機から排出された反応生成物は速やかに破砕機に通しながら、トリエチルアミンを0.05wt%含有する60℃の水溶液に加え触媒を失活した。さらに、分離、洗浄、乾燥後、粗ポリアセタール樹脂を得た。 (A1) component and (A2) component were prepared by the following method. A paddle was attached using a jacketed continuous mixing reactor having a barrel having a cross-sectional shape in which two circles partially overlap, a rotating shaft with a paddle, and a jacket for passing a heat (cold) medium provided on the outside. Trioxane, 1,3-dioxolane, and trimethylolpropane triglycidyl ether were added in the ratios shown in Table 1 while rotating the two rotating shafts at 150 rpm, respectively, and methylal was continuously supplied as a molecular weight regulator. Bulk polymerization was carried out by continuously adding and feeding boron trifluoride as a catalyst to trioxane. Table 1 also shows the amounts of methylal and boron trifluoride added. While rapidly passing the reaction product discharged from the polymerization machine through a crusher, the reaction product was added to a 60 ° C. aqueous solution containing 0.05 wt% of triethylamine to deactivate the catalyst. Furthermore, after separation, washing and drying, a crude polyacetal resin was obtained.
 次いで、この粗ポリアセタール樹脂100重量部に対して、トリエチルアミン5重量%水溶液を3重量%、ペンタエリスリチル-テトラキス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕を0.3重量%添加し、2軸押出機にて210℃で溶融混練し不安定部分を除去し、ペレット状のポリアセタール樹脂を得た。温度190℃、荷重2.16kgにおいて測定される(A1)成分のメルトインデックス(MI)は9g/10分であり、(A2)成分のメルトインデックス(MI)は1.5g/10分であった。 Next, 3% by weight of a 5% by weight aqueous solution of triethylamine and pentaerythrityl-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] are added to 100 parts by weight of the crude polyacetal resin. 0.3 wt% was added and melt kneaded at 210 ° C. with a twin-screw extruder to remove unstable parts to obtain a pellet-like polyacetal resin. The melt index (MI) of component (A1) measured at a temperature of 190 ° C. and a load of 2.16 kg was 9 g / 10 min, and the melt index (MI) of component (A2) was 1.5 g / 10 min. .
<実施例及び比較例>
Figure JPOXMLDOC01-appb-T000002
<Examples and Comparative Examples>
Figure JPOXMLDOC01-appb-T000002
 表2における各種成分は次のとおりである。
(A1)直鎖状ポリアセタール樹脂
 上記<(A1)成分及び(A2)成分の調製>で得た樹脂
(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂
 上記<(A1)成分及び(A2)成分の調製>で得た樹脂
(B)ヒンダードフェノール系酸化防止剤
 トリエチレングリコール-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](製品名:Irganox245,BASF社製)
(C)カルシウム有機酸塩
 ステアリン酸カルシウム(製品名:SAK-CS-G,品川化工社製)
(D)ホルムアルデヒド反応性窒素化合物
 メラミン(三井化学社製)
(E)リン系酸化防止剤
 トリス(2,4‐ジ‐tert‐ブチルフェニル)フォスファイト(製品名:Irgafos168,BASF社製)
 
 また、比較成分として(C)カルシウム有機酸塩の代わりにステアリン酸マグネシウム(製品名:マグネシウムステアレ-トG,日油社製)又は酸化亜鉛(製品名:酸化亜鉛1種,三井金属鉱業社製)を用いた。
The various components in Table 2 are as follows.
(A1) Linear polyacetal resin Resin obtained in the above <Preparation of (A1) component and (A2) component> (A2) Polyacetal copolymer resin having a branched structure / or a crosslinked structure Above <(A1) component and (A2) Preparation of Ingredients> Resin (B) hindered phenol antioxidant triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] (Product name: Irganox 245 (Made by BASF)
(C) Calcium organic acid salt Calcium stearate (Product name: SAK-CS-G, manufactured by Shinagawa Chemical Industries)
(D) Formaldehyde-reactive nitrogen compound Melamine (Mitsui Chemicals)
(E) Phosphorus antioxidant Tris (2,4-di-tert-butylphenyl) phosphite (Product name: Irgafos 168, manufactured by BASF)

As a comparative component, (C) magnesium stearate (product name: magnesium stearate G, manufactured by NOF Corporation) or zinc oxide (product name: one type of zinc oxide, Mitsui Mining & Smelting Co., Ltd.) instead of calcium organic acid salt Made).
<実施例及び比較例>
 (A1)直鎖状ポリアセタール樹脂に、(A2)分岐状ポリアセタール樹脂、(B)酸化防止剤、(C)カルシウム有機酸塩、(D)ホルムアルデヒド反応性窒素化合物、(E)リン系酸化防止剤、ステアリン酸マグネシウム及び酸化亜鉛を表2に示す割合で添加混合し、二軸の押出機で溶融混練してペレット状の組成物を調製した。
<Examples and Comparative Examples>
(A1) linear polyacetal resin, (A2) branched polyacetal resin, (B) antioxidant, (C) calcium organic acid salt, (D) formaldehyde-reactive nitrogen compound, (E) phosphorus antioxidant Then, magnesium stearate and zinc oxide were added and mixed at a ratio shown in Table 2, and melt-kneaded with a twin-screw extruder to prepare a pellet-shaped composition.
 次いで、このペレットを用いて射出成形により厚さ1mmのASTM 4号ダンベル試験片を作製した。 Next, an ASTM No. 4 dumbbell test piece having a thickness of 1 mm was produced by injection molding using the pellet.
<評価>
 ポリアセタール樹脂組成物の耐燃料性を評価するため、上記ダンベル試験片を高硫黄燃料に浸漬し、その後の表面状態、引張強さ及び引張伸びを評価した。
<Evaluation>
In order to evaluate the fuel resistance of the polyacetal resin composition, the dumbbell test piece was immersed in a high sulfur fuel, and the subsequent surface condition, tensile strength and tensile elongation were evaluated.
[表面状態]
 上記ダンベル試験片を110℃の軽油(硫黄含有量:300ppm、酸価:0.04mgKOH/g)中に浸漬し、500時間経過後に試験片を取り出し、試験片の表面の外観を目視観察した。評価基準は次のとおりとした。
 クラックが認められなかった場合:“0”
 周辺にわずかにクラックが認められた場合:“1”
 周辺にくまなくクラックが認められた場合:“2”
 試験片内部にまでクラックが認められた場合:“3”
 試験片の全面にクラックが認められるが、試験片の光沢が残っていた場合:“4”
 試験片の全面にクラックが認められるが、試験片の光沢が残っていない場合:“5”
 
 結果を表3に示す。なお、図1は、評価基準を図示したものである。
[Surface condition]
The dumbbell test piece was immersed in light oil of 110 ° C. (sulfur content: 300 ppm, acid value: 0.04 mg KOH / g), the test piece was taken out after 500 hours, and the appearance of the surface of the test piece was visually observed. The evaluation criteria were as follows.
If no crack was found: “0”
If there are slight cracks in the vicinity: “1”
When cracks are observed all around: “2”
When cracks are found inside the test piece: “3”
When cracks are observed on the entire surface of the test piece, but the gloss of the test piece remains: "4"
When cracks are observed on the entire surface of the test piece, but no gloss remains on the test piece: “5”

The results are shown in Table 3. FIG. 1 illustrates the evaluation criteria.
[引張強さ及び引張伸び]
 表面状態を観察した後の試験片について、23℃、50%RHの条件下で48時間放置し、ASTM D638に準じた引張試験を行い、引張強さ、引張伸びを測定した。引張試験機としてテンシロンRTM-100(オリエンテック社製)を用い、引張速度は50mm/minとした。結果を表3に示す。
[Tensile strength and tensile elongation]
About the test piece after observing the surface state, it was left to stand at 23 ° C. and 50% RH for 48 hours, and a tensile test according to ASTM D638 was performed to measure the tensile strength and the tensile elongation. Tensilon RTM-100 (manufactured by Orientec Co., Ltd.) was used as the tensile tester, and the tensile speed was 50 mm / min. The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 (A1)直鎖状ポリアセタール樹脂100重量部と、(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂0.1~3.0重量部と、(B)ヒンダードフェノール系酸化防止剤0.1~1.0重量部と、(C)カルシウム有機酸塩0.1~2.0重量部と、(D)ホルムアルデヒド反応性窒素化合物0.01~0.3重量部と、(E)リン系酸化防止剤0.01~0.5重量部とを含有するポリアセタール樹脂組成物を原料とする樹脂成形品は、高硫黄燃料に対する耐性に優れ、クラックの発生を抑えられることが確認された(実施例1~5)。また、クラックが少ないため、高硫黄燃料に浸漬した後であっても、引張強さ及び引張強さに優れることが確認された(同)。 (A1) 100 parts by weight of a linear polyacetal resin, (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched / crosslinked structure, and (B) a hindered phenol-based antioxidant. 1 to 1.0 parts by weight, (C) calcium organic acid salt 0.1 to 2.0 parts by weight, (D) formaldehyde-reactive nitrogen compound 0.01 to 0.3 parts by weight, and (E) phosphorus It has been confirmed that a resin molded product made from a polyacetal resin composition containing 0.01 to 0.5 parts by weight of an antioxidant is excellent in resistance to high sulfur fuel and can suppress the occurrence of cracks ( Examples 1 to 5). Moreover, since there were few cracks, it was confirmed that it is excellent in tensile strength and tensile strength even after being immersed in high sulfur fuel (same).
 一方、上記(A2)成分から(E)成分のいずれか一種でも含まない場合、高硫黄燃料の浸漬により試験片表層から劣化が始まり、表面に多数のクラックが発生することが確認された(比較例1~7)。クラックが多い場合、引張伸び及び引張強さについても良好な結果が得られなかった。 On the other hand, when any one of the above components (A2) to (E) is not included, it was confirmed that deterioration started from the surface layer of the test piece due to immersion of the high sulfur fuel and a large number of cracks were generated on the surface (comparison) Examples 1-7). When there were many cracks, good results were not obtained for tensile elongation and tensile strength.

Claims (6)

  1.  (A1)直鎖状ポリアセタール樹脂100重量部と、
     (A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂0.1~3.0重量部と、
     (B)ヒンダードフェノール系酸化防止剤0.1~1.0重量部と、
     (C)カルシウム有機酸塩0.1~2.0重量部と、
     (D)ホルムアルデヒド反応性窒素化合物0.01~0.3重量部と、
     (E)リン系酸化防止剤0.01~0.5重量部とを含有するポリアセタール樹脂組成物。
    (A1) 100 parts by weight of a linear polyacetal resin;
    (A2) 0.1 to 3.0 parts by weight of a polyacetal copolymer resin having a branched structure / or a crosslinked structure;
    (B) 0.1 to 1.0 part by weight of a hindered phenol antioxidant,
    (C) 0.1 to 2.0 parts by weight of calcium organic acid salt;
    (D) 0.01 to 0.3 parts by weight of a formaldehyde-reactive nitrogen compound;
    (E) A polyacetal resin composition containing 0.01 to 0.5 parts by weight of a phosphorus-based antioxidant.
  2.  (A1)直鎖状ポリアセタール樹脂が直鎖状ポリアセタールコポリマー樹脂である、請求項1に記載のポリアセタール樹脂組成物。 (A1) The polyacetal resin composition according to claim 1, wherein the linear polyacetal resin is a linear polyacetal copolymer resin.
  3.  前記直鎖状ポリアセタールコポリマー樹脂は、(a)トリオキサンを主モノマーとし、(b)置換基を持たない環状エーテル化合物及び環状ホルマール化合物から選ばれた化合物をコモノマーとする共重合体である、請求項2に記載のポリアセタール樹脂組成物。 The linear polyacetal copolymer resin is a copolymer having (a) trioxane as a main monomer and (b) a compound selected from a cyclic ether compound having no substituent and a cyclic formal compound as a comonomer. 2. The polyacetal resin composition according to 2.
  4.  前記(A2)分岐構造/又は架橋構造を有するポリアセタールコポリマー樹脂は、分岐構造を有するポリアセタールコポリマー樹脂である、請求項1から3のいずれかに記載のポリアセタール樹脂組成物。 The polyacetal resin composition according to any one of claims 1 to 3, wherein the polyacetal copolymer resin (A2) having a branched structure / or a crosslinked structure is a polyacetal copolymer resin having a branched structure.
  5.  前記分岐構造を有するポリアセタールコポリマー樹脂は、(a)トリオキサンと、(b)置換基を持たない環状エーテル化合物及び環状ホルマール化合物から選ばれた化合物と、(c)置換基を有する単官能グリシジル化合物との共重合体である、請求項4に記載のポリアセタール樹脂組成物。 The polyacetal copolymer resin having a branched structure includes (a) trioxane, (b) a compound selected from a cyclic ether compound having no substituent and a cyclic formal compound, and (c) a monofunctional glycidyl compound having a substituent. The polyacetal resin composition of Claim 4 which is a copolymer of these.
  6.  請求項1から5のいずれかに記載のポリアセタール樹脂組成物の成形品を備える硫黄燃料接触体。 A sulfur fuel contact body comprising a molded article of the polyacetal resin composition according to any one of claims 1 to 5.
PCT/JP2014/050835 2013-02-01 2014-01-17 Polyacetal resin composition, and sulfur fuel contact provided with molded article of polyacetal resin composition WO2014119393A1 (en)

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JP6888613B2 (en) * 2016-03-30 2021-06-16 三菱瓦斯化学株式会社 Polyacetal resin composition and its molded article
JP6798806B2 (en) * 2016-06-30 2020-12-09 ポリプラスチックス株式会社 Polyacetal resin composition for molding plate-shaped molded products, plate-shaped molded products, and carrier plates for wind regulators.
JP7177690B2 (en) * 2018-12-26 2022-11-24 旭化成株式会社 Resin composition and molded article thereof

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