WO2014118996A1 - Electronic parts transport device - Google Patents

Electronic parts transport device Download PDF

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Publication number
WO2014118996A1
WO2014118996A1 PCT/JP2013/052522 JP2013052522W WO2014118996A1 WO 2014118996 A1 WO2014118996 A1 WO 2014118996A1 JP 2013052522 W JP2013052522 W JP 2013052522W WO 2014118996 A1 WO2014118996 A1 WO 2014118996A1
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WO
WIPO (PCT)
Prior art keywords
unit
electronic component
stage
electronic components
suction nozzle
Prior art date
Application number
PCT/JP2013/052522
Other languages
French (fr)
Japanese (ja)
Inventor
潤平 米満
日出夫 南
Original Assignee
上野精機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上野精機株式会社 filed Critical 上野精機株式会社
Priority to PCT/JP2013/052522 priority Critical patent/WO2014118996A1/en
Priority to JP2013548649A priority patent/JP5645291B1/en
Publication of WO2014118996A1 publication Critical patent/WO2014118996A1/en
Priority to PH12015501683A priority patent/PH12015501683A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2893Handling, conveying or loading, e.g. belts, boats, vacuum fingers

Definitions

  • the present invention relates to an electronic component transport apparatus that transports an electronic component by forming a transport path and inspects the electronic component during the transport.
  • Electronic parts are parts used in electrical products.
  • the electronic component include a semiconductor element and resistors and capacitors other than the semiconductor element.
  • the semiconductor element include discrete semiconductors such as transistors, diodes, LEDs, and thyristors, and integrated circuits such as ICs and LSIs.
  • There is an electronic component transport apparatus that performs various processes on the transport of the electronic component and the surrounding points.
  • the conveyance path is formed by a disk-shaped conveyance table provided on the gantry.
  • the transfer table has suction nozzles on the outer periphery.
  • the transfer table is supported at a certain height from the gantry, and a certain accommodation space exists between the transfer table and the upper surface of the gantry.
  • a processing unit that performs various types of processing on electronic components is installed in this accommodation space.
  • the electrical test unit that inspects the electrical characteristics of the electronic components does not fit in the accommodation space between the transfer table and the mount. For this reason, it must be installed outside the gantry, but if it is installed simply, the suction nozzle will not reach the socket that will be the receiving port for the electronic component.
  • various configurations have been proposed in which an electronic test unit is installed on the outside of a gantry and an electronic component is delivered to a socket.
  • a configuration is proposed in which the socket is separated from the unit body, the socket is installed at a position where the suction nozzle can reach, and the unit body and the socket are connected by a cable (see, for example, Patent Document 1). This is because the socket and the board on which the socket is mounted can be accommodated in the accommodation space between the transfer table and the mount.
  • a configuration has been proposed in which a transfer table and an electrical test unit are connected by a shuttle, and an arm is installed between the shuttle and the electrical test unit (see, for example, Patent Document 2).
  • the electronic components are transferred from the transfer table to the shuttle, transported by the shuttle to the immediate vicinity of the electrical test unit, and transferred from the shuttle to the socket by the arm. Further, the electronic component is transferred from the socket to the shuttle by the arm, carried to the vicinity of the transport table by the shuttle, and returned to the transport path formed by the transport table by being held by the suction nozzle.
  • Each method has its own disadvantages. Mainly, one causes a decrease in reliability of inspection and the other causes a decrease in production efficiency of electronic components.
  • the method of connecting the transfer table and the electrical test unit with a shuttle or arm increases the cost due to an increase in the number of parts, and also causes a time for re-loading to the shuttle and a round-trip time for the shuttle. It has been pointed out that the production efficiency of electronic parts declines, such as affecting the production volume per hour. In order to make up for this, it is necessary to increase the transport speed by electronic component transport equipment and shorten the time by parallel operation, etc., and advanced specifications and high-precision operations are required for various parts including motors. Increases equipment cost and requires precise adjustment work.
  • the present invention has been proposed in order to solve the above-described problems of the prior art, and an object thereof is to provide an electronic component transport apparatus capable of achieving both inspection accuracy of electronic components and production efficiency. To do.
  • An electronic component transport device is an electronic component transport device that transports electronic components and performs various processes, and has a base having a certain size, and is installed on the base and is higher than the upper surface of the base
  • the horizontal unit is positioned directly below the overhanging section, and the transfer table and the horizontal unit directly transfer electronic components.
  • the transfer table may include a holding unit that holds an electronic component, and the horizontal unit may be positioned directly below the overhanging section so that the stage is positioned directly below the holding unit.
  • the lateral unit may be an electrical test unit that inspects electrical characteristics of electronic components.
  • a bracket for fixing the lateral unit may be further provided, and the bracket may have a fixing portion with the lateral unit in the vicinity of the overhanging section.
  • the stage may be provided on the bracket separately from the main body of the lateral unit, and the lateral unit may be connected to the stage while being fixed to the bracket.
  • the manufacturing cost of the electronic component transfer device is reduced by reducing the number of components, the production efficiency of the electronic component is improved by reducing the transfer time from the transfer table of the electronic component to the unit, the inspection result of the electronic component Reliability is improved.
  • FIG. 1 is a perspective view of the electronic component transport apparatus 1
  • FIG. 2 is a top view illustrating the overall configuration of the electronic component transport apparatus 1
  • FIG. 3 is a side view illustrating the overall configuration of the electronic component transport apparatus 1. It is.
  • the electronic component transport apparatus 1 arranges a transport path 11 for electronic components on the gantry 14, aligns and transports a plurality of electronic components along the transport path 11, and inspects the electronic components on the transport path 11.
  • the gantry 14 is a rectangular parallelepiped pedestal on which the apparatus is installed, and accommodates a control device such as a computer and a driver, a power source, cables, a vacuum pump, and an air pipe.
  • a supply unit 2 for supplying electronic components to the transport path 11 is provided.
  • a housing unit 3 for housing electronic components is provided.
  • An electric test unit 4, an appearance inspection unit 5, a classification unit 6, and other various processing units are arranged in parallel on the transport path 11 between the supply unit 2 and the storage unit 3.
  • the electrical test unit 4 inspects the electrical characteristics by applying voltage or current injection to the electronic components.
  • the electrical characteristics include the voltage, current, resistance, or frequency of the electronic component for current injection or voltage application to the electronic component, an output signal for a logic signal, and the like.
  • the appearance inspection unit 5 inspects the appearance of the electronic component by photographing and image processing.
  • the classification unit 6 accommodates electronic components that are not worthy of being accommodated in the accommodation unit 3 in accordance with the inspection results of the electrical characteristics and appearance.
  • the conveyance path 11 is formed by a conveyance table 12.
  • the conveyance table 12 is a horizontal plate having suction nozzles 13 on the outer periphery, and has a shape such as a disk or a star that expands radially around one point.
  • the transport table 12 rotates intermittently by a predetermined angle in the circumferential direction.
  • the power source of the transfer table 12 is a direct drive motor 15, and the transfer table 12 is installed on the gantry 14 via the direct drive motor 15.
  • the suction nozzles 13 included in the transport table 12 are holding means for holding and releasing electronic components, and a plurality of suction nozzles 13 are attached to the outer circumference of the horizontal board at equal circumferential positions and at the same distance from the center of the horizontal board.
  • the suction nozzle 13 is hollow inside and has one end opened, and the suction nozzle 13 is installed on a horizontal plate with the open end facing downward.
  • the inside of the suction nozzle 13 communicates with a pneumatic circuit of a negative pressure generator such as a vacuum pump or an ejector. By generating a negative pressure in the pneumatic circuit, the suction nozzle 13 sucks the electronic component at one end of the opening, and releases the electronic component by vacuum break or release to the atmosphere.
  • the direct drive motor 15 is installed on the top surface of the gantry 14.
  • the direct drive motor 15 is controlled to rotate intermittently by one pitch.
  • the pitch is adjusted to be equal to the arrangement interval of the suction nozzles 13. That is, the suction nozzle 13 follows a common movement locus with the intermittent rotation of the transport table 12 and stops at a common stop position. By providing a processing unit at this stop position, processing such as inspection for electronic components can be performed.
  • an advancing / retreating drive device 8 is provided immediately above the transfer table 12.
  • the advance / retreat drive device 8 is a device that lowers the suction nozzle 13 toward the stage of the processing unit.
  • the suction nozzle 13 can be moved up and down by being provided on the transport table 12 via a cylindrical bearing having an axis in the vertical direction, and is always urged upward by a compression spring.
  • the advancing / retreating drive device 8 includes a rod extending toward the head of the suction nozzle 13, and a rotation motor and a cam mechanism that apply axial thrust to the rod.
  • the advancing / retreating drive device 8 generates a thrust by a rotary motor, converts the thrust into a linear thrust along the axis of the suction nozzle 13 by a cam mechanism and a rod, and uses the rod to resist the biasing force of the compression spring.
  • the electronic component held by the suction nozzle 13 is placed on the stage of the processing unit when the suction nozzle 13 is lowered, and receives a process corresponding to the processing unit.
  • the rod releases the suction nozzle 13 the suction nozzle 13 is raised toward the original position by the urging force of the compression spring while holding the electronic component.
  • the electronic component transport device 1 sequentially transports the electronic components supplied from the supply unit 2 to each unit by the transport table 12, and moves the suction nozzle 13 up and down by the advance / retreat drive device 8 immediately above each processing unit. Deliver electronic components to and from the processing unit.
  • the rotary shaft of the direct drive motor 15 extends upward, and the transfer table 12 is pivotally supported by the rotary shaft at the radiation center. That is, the horizontal plate of the transfer table 12 is at a position higher than the upper surface of the gantry 14. Further, the outer diameter of the direct drive motor 15 is smaller than the diameter of the transfer table 12. Therefore, a storage space having a height exists between the bottom surface of the transfer table 12 and the top surface of the gantry 14.
  • the supply unit 2, the appearance inspection unit 5, the classification unit 6, and the storage unit 3 are each embedded in the storage space between the transfer table 12 and the gantry 14 by entering the outer periphery of the transfer table 12 and stopping the suction nozzle 13. Located just below the position.
  • the electrical test unit 4 has a height from the lowermost end such as a leg or a bottom surface to a socket portion 41 that is a stage on which an electronic component is placed, which is higher than the accommodation space.
  • This is a horizontal unit that is arranged side by side with the gantry 14.
  • the conveyance path 11 is an overhanging section A in which a part of the section protrudes from the mount 14. That is, the distance from the center of the conveyance table 12 to the edge E of the gantry 14 is shorter than the radius of the conveyance table 12 in a range of continuous predetermined angles.
  • the conveyance table 12 is not the center of the gantry 14 but is shifted from the center by a predetermined distance and is biased toward the edge E side. Thereby, the conveyance table 12 has an overhanging section A in which a part of the outer periphery protrudes from the edge E of the gantry 14.
  • the installation position of the electrical test unit 4 is directly below this overhanging section A.
  • the electrical test unit 4 can be positioned directly below the suction nozzle 13 by allowing the gantry 14 to enter the outer periphery of the transport table 12 without causing a physical obstacle.
  • the overhanging section A is provided to allow the socket portion 41 of the electrical test unit 4 and the suction nozzle 13 to face each other.
  • the length of the overhanging section A depends on the number of socket portions 41 facing the suction nozzle 13. For example, when there are eight socket portions 41, the overhanging section A includes at least eight stop positions.
  • the socket portion 41 has a terminal disposed therein, and is a board placed vertically on the upper surface of the electrical test unit 4. 42, with the opening facing upward.
  • the board 42 includes a driver circuit, receives electric power and a control signal from the unit main body 4a, generates a current, voltage, or logic signal, inputs the signal to the terminal of the socket unit 41, and returns a test result to the unit main body 4a.
  • the unit body 4a analyzes the test result, determines the quality of the electronic component, and notifies the control device in the gantry 14 inside.
  • Each socket portion 41 corresponds to each stop position of the suction nozzle 13 on a one-to-one basis and is disposed immediately below it. That is, the arrangement interval of each socket part 41 is equal to the arrangement interval of the suction nozzle 13. Further, the arrangement of the socket portions 41 is curved along the transport path 11. Further, each socket portion 41 faces the center of the transport table 12. In other words, the substrates 42 are arranged in a fan shape so as to be orthogonal to the transport path 11. Furthermore, in other words, each board 42 is inserted into a slot 44 (see FIG. 5) provided in the electrical test unit 4, and the slots 44 are arranged in a fan shape so as to be orthogonal to the transport path 11. .
  • this electrical test unit 4 is adjusted by placing it on a height-adjustable installation base 9.
  • the electrical test unit 4 is fixed to the gantry 14 using the bracket 7.
  • the bracket 7 is erected on the upper surface of the gantry 14.
  • the bracket 7 has a fixing portion 72 in the vicinity of the overhanging section A, and fixes the board 42 side on which the socket portion 41 is mounted, not the unit main body 4a. This is because at least the positional relationship between the suction nozzle 13 stopped in the overhanging section A and the socket portion 41 is fixed with high accuracy.
  • the bracket 7 integrally processes a substantially L-shaped reinforcing portion 71 having a depth and a fixing portion 72 that is erected on the reinforcing portion 71 and extends in a horizontal direction so as to protrude from the mount 14.
  • the reinforcing portion 71 is provided so that the bracket 7 does not bend against the weight of the electrical test unit 4.
  • the fixing portion 72 is a U-shaped frame extending along the same horizontal plane, and extends from the gantry 14 so as to surround the protruding section A from three directions. Both ends of the U-shaped frame are bent vertically and connected to both ends of the reinforcing portion 71 in the depth direction.
  • the electrical test unit 4 includes a common docking plate 43 to which the substrates 42 are fixed.
  • the docking plate 43 has a horizontally extending plane, and each substrate 42 is fitted perpendicularly to the plane, and its outer shape has the same dimensions as the outer frame of the fixed portion 72.
  • the bottom surface of the fixing portion 72 and the top surface of the docking plate 43 are overlapped and fastened with bolts or the like so that the socket portion 41 faces the suction nozzle 13 stopped in the overhanging section A.
  • a flat support plate is separately prepared, and the docking plate 43 is sandwiched between the fixing portion 72 and the support plate, thereby realizing a fixed relationship without loosening and the positional relationship between the socket portion 41 and the suction nozzle 13 with high accuracy. You can keep it.
  • the docking plate 43 has the same dimensions as the inner frame of the fixed portion 72.
  • the electrical test unit 4 is fixed by fitting the docking plate 43 into the frame of the fixing portion 72 and fastening it with a bolt or the like from the side.
  • the docking plate 43 may be formed with a recess that matches the frame of the fixed portion 72, and positioning of the docking plate 43 and the fixed portion 72 is facilitated.
  • each substrate 42 may be provided in the bracket 7 in advance, and the substrate 42 and the bracket 7 may be connected to the unit main body 4a. That is, the electrical test unit 4 includes the unit main body 4a and the substrate 42 separately.
  • the unit body 4 a is provided with a slot 44 that is electrically coupled to the substrate 42.
  • the fixing portion 72 of the bracket 7 is a plate that extends horizontally immediately below the overhanging section A, and each substrate 42 on which the socket portion 41 is mounted fits perpendicularly to the plate, and the socket portion 41 is connected to each suction nozzle. It is fixed in advance corresponding to 13 stop positions.
  • the unit main body 4 a is placed immediately below the overhanging section A, and each substrate 42 is inserted into each slot 44. Since the socket portion 41 mounted on the substrate 42 and the stop position of the suction nozzle 13 are associated in advance, the positioning operation for connection does not affect the delivery accuracy of the electronic components.
  • the electronic component transport apparatus 1 even if it is a horizontal unit that has to be connected side by side with the gantry 14 due to size restrictions, it does not have a socket portion 41 that delivers the electronic component to and from the suction nozzle 13. Since the stage can be provided facing the stage, the unit can directly receive the electronic component from the suction nozzle 13. Therefore, there is no need to arrange a shuttle or the like between the unit and the suction nozzle 13, a reduction in the manufacturing cost of the electronic component transport apparatus 1 due to a reduction in the number of components, and a transfer time of the electronic component from the suction nozzle 13 to the unit. This leads to an improvement in the production efficiency of electronic components due to a dramatic decrease in
  • the horizontal unit is the electrical test unit 4
  • a cable connecting the socket part 41 and the unit main body 4a is not necessary, so that the influence on the electrical property inspection caused by the cable can be eliminated and the electrical property of the electronic component can be eliminated. The reliability of the result obtained by the inspection is improved.
  • the unit arranged side by side with the gantry 14 is connected to the gantry 14, and the fixing point between the unit and the bracket 7 is set close to the stop position of the suction nozzle 13. Can be prevented from spreading greatly, and the delivery accuracy of electronic components can be easily improved.
  • simultaneous inspection can be performed as many as the number of socket portions 41 overlapped in the overhanging section A.
  • the simultaneous inspection results in a reduction in the stop time during which the transport table 12 is stopped according to the number of simultaneous operations. That is, after the suction nozzle 13 receives the electronic parts one by one from the supply unit 2 in order, the electronic parts are not inspected until the electronic parts that have not been subjected to the electrical property inspection are arranged immediately above all the sockets 41. Only intermittent rotation of the table 12 is performed.
  • the electronic component transport apparatus 1 performs the electrical property inspection processing of the electronic components and the delivery processing between the suction nozzle 13 and the socket portion 41 at the time before and after that. Do. That is, on average, the time during which the transport table 12 is stopped can be reduced by the time obtained by dividing the time required for the electrical characteristic inspection processing by the number of socket portions 41.
  • the electric test unit 4 is taken as an example of the horizontal unit. However, it can also be applied to an installation mode for various units that must be arranged side by side with the gantry 14 due to the size limit.
  • the overhanging section A may be provided not only at one place but also at a plurality of places, and various units that have to be arranged side by side with the gantry 14 can be installed immediately below the transfer table 12 at the same time.
  • the gantry 14 is formed in a U shape so that a rectangular region including the overhanging section A is cut out, and a horizontal unit may be arranged in the cut out portion of the U shape. it can.
  • one electrical test unit 4 is sandwiched between the two mounts 14.
  • Each of the racks 14 is provided with a transfer table 12, and the overhanging section A is provided on the electrical test unit 4 side.
  • one electrical test unit 4 is installed immediately below the two overhanging sections A.
  • the socket portion 41 may be disposed immediately below each stop position of the suction nozzle 13 existing in the both overhanging sections A.
  • the electrical test unit 4 in the embodiment, a configuration in which the unit main body 4 a and the substrate 42 on which the socket portion 41 is mounted is integrated, or a configuration in which the substrate 42 is integrated by inserting the substrate 42 into the slot 44 is exemplified. However, it is not limited to this.
  • the present invention can also be applied to the electrical test unit 4 in which the unit main body 4a and the board 42 are separately connected by a cable, and the cable length can be shortened by the amount that the unit main body 4a can be brought close to the position directly below the transfer table 12. There is.
  • the electrical test unit 4 includes a unit main body 4a (not shown) and a head box 4b separated from each other.
  • the head box 4b accommodates the substrate 42, and the socket portion 41 is separated from the head box 4b.
  • substrate 42 are connected with the cable.
  • the bracket 7 has a two-stage structure, the socket part 41 is disposed on the lower stage 7b, and the head box 4b is disposed on the upper stage 7a.
  • the lower stage 7 b is attached to the edge of the gantry 14 so that the surface thereof is flush with the upper surface of the gantry 14.
  • the upper stage 7a is fixed to a support frame extending from the lower stage 7b.
  • the upper stage 7a is provided on the outer side of the overhanging section A so as not to be a physical obstacle to the overhanging section A of the transport path 11 while being as close as possible to the lower stage 7b.
  • both the head box 4b and the socket part 41 can be provided in the vicinity of the overhanging section A, the length of the cable connecting the head box 4b and the socket part 41 can be shortened, and a conventional type of electric machine having the head box 4b is provided. Even the test unit 4 can be applied.
  • the electrical test unit 4 is configured so that the socket part 41 is curvedly arranged along the transport path 11, but even in the electrical test unit 4 in which the socket part 41 is arranged on a straight line as in the past, Installation is possible by using a conversion adapter.
  • the conversion adapter is a board in which the socket part 41 is curved along the transport path 11 and arranged on the upper surface. On the back surface of the board, socket portions 41 arranged in a straight line are fitted. Inside the board, wiring is formed to electrically connect the socket part 41 fitted into the socket part 41 arranged on the upper surface.
  • the socket parts 41 are generally arranged on a straight line.
  • the substrates 42 can be accommodated in individual head boxes 4b and arranged along the transport path 11 in units of head boxes 4b.
  • the head box 4b is provided with a socket part 41 exposed on the upper surface, and accommodates a substrate 42 therein.
  • An individual head box 4 b corresponding to each socket part 41 is connected to the unit body 4 a by cable, and the head box 4 b is arranged in a fan shape along the transport path 11.
  • the orientation of the socket portion 41 is directed toward the center of the transfer table 12, but the orientation of the socket portion 41 may be all parallel.
  • a position correction unit for changing the orientation of the electronic component is arranged in the front stage and the rear stage of the electrical test unit 4.
  • the position correction unit is a unit in which a stage is pivotally supported on a motor shaft and the stage is rotated by ⁇ .
  • the front position correction unit changes the orientation of the electronic component in advance in accordance with the orientation of the socket portion 41 on which the electronic component is to be placed.
  • the rear position correction unit returns the electronic component to the original position so as to face the center of the transport table 12.
  • the advance / retreat drive device 8 can be replaced in various ways.
  • the rod extending toward the head of the suction nozzle 13 is obtained by extending the coil bobbin of the voice coil motor.
  • the thrust of the voice coil motor is not generated, the rod is retracted into the voice coil motor by being defeated by the reaction force received from the suction nozzle 13.
  • the voice coil motor generates a counter thrust or more that antagonizes the reaction force, the rod does not sink into the moving block but pushes the suction nozzle 13.
  • the voice coil motor generates a total thrust obtained by adding a pressing force that presses the electronic component against the socket portion 41 and an opposite thrust that antagonizes the reaction force from the suction nozzle 13.
  • the pressing force planned for the electronic component can be realized with a fine accuracy, and if an excessive force is applied to the electronic component, the rod sinks into the moving block and can absorb the excess amount. it can.
  • a large pressing force pressing the electronic component against the socket portion 41 is required for accurate contact with the terminal of each pin, but rather a delicate and minute pressing force is required.
  • a fragile electronic component such an advancing / retreating drive device 8 with a voice coil motor is effective.
  • the delivery of the electronic components between the transport table 12 and the electrical test unit 4 may be performed by causing the suction nozzle 13 and the socket part 41 to relatively approach or separate from each other. That is, the socket part 41 may be moved toward the suction nozzle 13.
  • the fixing portion 72 and the reinforcing portion 71 of the bracket 7 are connected to the guide shaft by a tension spring or the like, and the advancing / retreating drive device 8 moves the entire fixing portion 72 toward the suction nozzle 13 against the tension spring.
  • the advancing / retreating drive device 8 moves the entire fixing portion 72 toward the suction nozzle 13 against the tension spring.
  • an extremely short cable of about the approach distance between the socket part 41 and the suction nozzle 13 is sufficient, and the electric power depending on the cable length The effect on the accuracy of characteristic inspection is insignificant.
  • the rod tip of the advance / retreat drive device 8 may be connected to the lower portion of the substrate 42 on which the socket portion 41 is mounted, and the substrate 42 may be pushed up.
  • the advance / retreat drive device 8 may be provided for each substrate 42, or a common plate for connecting all the substrates 42 may be provided, and the rod tip of the advance / retreat drive device 8 may be connected to the lower portion of the common plate. Good.
  • the voice coil motor can be used to measure the approaching amount between the suction nozzle 13 and the socket part 41 in advance, and the electronic component.
  • the suction nozzle 13 and the socket part 41 can be brought close to each other according to the measured value.
  • the sinking of the rod into the moving block is detected, and the total rotation angle from the start of the rotation motor of the advance / retreat drive device 8 to the detection timing is measured.
  • the measurement value is input to the control device of the gantry 14 and is reproduced by controlling the relative movement between the suction nozzle 13 and the socket part 41.
  • a step portion serving as a lid is provided on the rod.
  • air is moved to a position where the rod is blocked by the step portion. Make a hole. Further, positive pressure or negative pressure is applied to the air hole, and a pressure sensor is provided in the air pipe communicating with the air hole.
  • the step portion is separated from the air hole, so that the air hole communicates with the atmosphere and a change in pressure occurs in the air pipe. The pressure sensor detects this pressure change, thereby detecting the sinking of the rod into the moving block.
  • the advance / retreat driving device 8 when the advance / retreat driving device 8 is provided for each suction nozzle 13 or for each substrate 42, the approach amount and the load can be adjusted individually. Since the electrical test unit 4 and the mount 14 are fixed by the bracket 7 in the vicinity of the overhanging section A, the positioning accuracy between the suction nozzle 13 and the socket portion 41 is high.
  • the distance between the suction nozzle 13 and the socket part 41 may vary. In this case, it is only necessary to rotate the conveyance table 12 once and intermittently, automatically measure the distance between the two and feed back to the height of the suction nozzle 13 regardless of the manual operation. This improves the production efficiency of electronic parts.
  • suction nozzle 13 has been described as an example of the holding means, an electrostatic suction method, a Bernoulli chuck method, or a chuck mechanism that mechanically holds an electronic component may be provided.
  • various process processing units can be arranged immediately below the transfer table 12. Examples of other process processing units include a position correction unit, a marking unit, and a defective product discharge device.

Abstract

Provided is an electronic parts transport device capable of achieving both inspection precision and production efficiency for electronic parts. An electronic parts transport device (1) has a transport table (12) installed on a stand (14) having a fixed width. The transport table (12) has a horizontal plate in a location higher than the top face of the stand (14) and operates intermittently while retaining electronic parts in the outer circumference of the horizontal plate. A side-attached unit (4) that processes the electronic parts is installed next to the stand (14) so that the height of a stage (41) disposed on the top face of the side-attached unit is set to be between the height of the stand (14) and the horizontal plate. The transport table (12) has a projecting section (A), an outer circumferential portion of which projects from the edge (E) of the stand (14). Electronic parts are directly transferred between a holding means (13) on the transport table (12) and the stage (41) of the side-attached unit (4) by placing the side-attached unit (4) directly underneath the projecting section (A).

Description

電子部品搬送装置Electronic component conveyor
 本発明は、搬送経路を形成して電子部品を搬送し、搬送途中で電子部品の検査を行う電子部品搬送装置に関する。 The present invention relates to an electronic component transport apparatus that transports an electronic component by forming a transport path and inspects the electronic component during the transport.
 電子部品は、電気製品に使用される部品である。電子部品としては、半導体素子、及び半導体素子以外の抵抗やコンデンサ等を挙げることができる。半導体素子としては、トランジスタ、ダイオード、LED、及びサイリスタ等のディスクリート半導体、ICやLSI等の集積回路等を挙げることができる。この電子部品の搬送と周囲の各点で各種処理を行う電子部品搬送装置がある。搬送経路は、架台上に設けられた円盤形状の搬送テーブルにより形成される。搬送テーブルは外周に吸着ノズルを備える。搬送テーブルは架台から一定の高さで支持され、搬送テーブルと架台上面との間には一定の収容スペースが存在する。電子部品に対して各種処理を行う処理ユニットは、原則的には、この収容スペースに設置される。 Electronic parts are parts used in electrical products. Examples of the electronic component include a semiconductor element and resistors and capacitors other than the semiconductor element. Examples of the semiconductor element include discrete semiconductors such as transistors, diodes, LEDs, and thyristors, and integrated circuits such as ICs and LSIs. There is an electronic component transport apparatus that performs various processes on the transport of the electronic component and the surrounding points. The conveyance path is formed by a disk-shaped conveyance table provided on the gantry. The transfer table has suction nozzles on the outer periphery. The transfer table is supported at a certain height from the gantry, and a certain accommodation space exists between the transfer table and the upper surface of the gantry. In principle, a processing unit that performs various types of processing on electronic components is installed in this accommodation space.
 しかしながら、電子部品の電気特性を検査する電気テストユニットは、装置の高さが搬送テーブルと架台との間の収容スペースに収まらない。そのため、架台の外側に設置せざるを得なかったが、単純に設置すると、電子部品の受口となるソケットに吸着ノズルが届かない。そこで、従来から、電気テストユニットを架台の外側に設置しつつも、電子部品をソケットに届ける各種構成が提案されている。 However, the electrical test unit that inspects the electrical characteristics of the electronic components does not fit in the accommodation space between the transfer table and the mount. For this reason, it must be installed outside the gantry, but if it is installed simply, the suction nozzle will not reach the socket that will be the receiving port for the electronic component. Thus, various configurations have been proposed in which an electronic test unit is installed on the outside of a gantry and an electronic component is delivered to a socket.
 例えば、ソケットをユニット本体から切り離し、ソケットは吸着ノズルが届く位置に設置し、ユニット本体とソケットとはケーブルで接続する構成が提案されている(例えば特許文献1参照)。ソケットやソケットを実装する基板のみであれば、搬送テーブルと架台との間の収容スペースに収容可能だからである。 For example, a configuration is proposed in which the socket is separated from the unit body, the socket is installed at a position where the suction nozzle can reach, and the unit body and the socket are connected by a cable (see, for example, Patent Document 1). This is because the socket and the board on which the socket is mounted can be accommodated in the accommodation space between the transfer table and the mount.
 また、例えば、搬送テーブルと電気テストユニットとの間をシャトルで結び、シャトルと電気テストユニットとの間にはアームを設置する構成が提案されている(例えば特許文献2参照)。電子部品は、搬送テーブルからシャトルに移し替えられ、シャトルで電気テストユニットの間近まで運搬され、アームでシャトルからソケットに移し替えられる。また、電子部品は、アームでソケットからシャトルに移し替えられ、シャトルで搬送テーブルの間近まで運ばれ、吸着ノズルによる保持によって搬送テーブルが形成する搬送経路に復帰する。 Also, for example, a configuration has been proposed in which a transfer table and an electrical test unit are connected by a shuttle, and an arm is installed between the shuttle and the electrical test unit (see, for example, Patent Document 2). The electronic components are transferred from the transfer table to the shuttle, transported by the shuttle to the immediate vicinity of the electrical test unit, and transferred from the shuttle to the socket by the arm. Further, the electronic component is transferred from the socket to the shuttle by the arm, carried to the vicinity of the transport table by the shuttle, and returned to the transport path formed by the transport table by being held by the suction nozzle.
特開2010-127740号公報JP 2010-127740 A 特開2010-014632号公報JP 2010-014632 A
 何れの方法もそれぞれのデメリットが存在する。主に、一方は検査に対する信頼性低下、他方は電子部品の生産効率低下を招来する。 Each method has its own disadvantages. Mainly, one causes a decrease in reliability of inspection and the other causes a decrease in production efficiency of electronic components.
 ソケットと電気テストユニットのユニット本体とを切り離す方式では、通常は300~500mm程度のケーブルで両者を接続する必要があり、微小電流の注入やロジック信号に対する応答等、電気特性の検査内容によっては、ケーブル長による信号遅延や減衰等の影響により測定結果が目的精度に満たないおそれがある。目的精度を満たすためには、高度なケーブルやゲイン回路を採用したり、複雑な解析及び補正処理を必要としていた。 In the method of separating the socket and the unit main body of the electrical test unit, it is usually necessary to connect both with a cable of about 300 to 500 mm. Depending on the inspection contents of electrical characteristics such as injection of minute current and response to logic signals, The measurement results may not meet the target accuracy due to the effects of signal delay and attenuation due to the cable length. In order to satisfy the target accuracy, advanced cables and gain circuits were employed, and complicated analysis and correction processing were required.
 また、シャトルやアームで搬送テーブルと電気テストユニットとの間を接続する方式では、部品点数の増加によるコスト増を伴い、また、シャトルへの載せ替え時間及びシャトルの往復時間が発生し、電子部品の時間当たりの生産量に影響を与えるなど、電子部品の生産効率の低下が指摘されていた。それを補うためには、電子部品搬送装置による搬送速度の高速化や並列動作による時間短縮等が必要となり、モータをはじめとする各種部品に高度なスペック及び高精度な動作が要求されることとなり、装置のコスト増、精密な調整作業を必要とする。 In addition, the method of connecting the transfer table and the electrical test unit with a shuttle or arm increases the cost due to an increase in the number of parts, and also causes a time for re-loading to the shuttle and a round-trip time for the shuttle. It has been pointed out that the production efficiency of electronic parts declines, such as affecting the production volume per hour. In order to make up for this, it is necessary to increase the transport speed by electronic component transport equipment and shorten the time by parallel operation, etc., and advanced specifications and high-precision operations are required for various parts including motors. Increases equipment cost and requires precise adjustment work.
 本発明は、上記のような従来技術の問題点を解決するために提案されたもので、電子部品の検査精度と生産効率の両立を図ることのできる電子部品搬送装置を提供することを目的とする。 The present invention has been proposed in order to solve the above-described problems of the prior art, and an object thereof is to provide an electronic component transport apparatus capable of achieving both inspection accuracy of electronic components and production efficiency. To do.
 本発明に係る電子部品搬送装置は、電子部品の搬送と各種の処理を行う電子部品搬送装置であって、一定の広さを有する架台と、前記架台に設置され、前記架台の上面よりも高い位置に水平盤を有し、その水平盤の外周囲で電子部品を保持しつつ間欠回転する搬送テーブルと、電子部品が載置されるステージを有し、底面から当該ステージまでの高さが前記架台と前記水平盤との間の高さよりも高く、前記ステージで電子部品に対する処理を行う横付けユニットと、を備え、前記搬送テーブルは、前記架台の縁から外周囲の一部が張り出した張り出し区間を有し、前記横付けユニットは、前記張り出し区間の直下に位置させ、前記搬送テーブルと前記横付けユニットとは、電子部品を直接受け渡しすること、を特徴とする。 An electronic component transport device according to the present invention is an electronic component transport device that transports electronic components and performs various processes, and has a base having a certain size, and is installed on the base and is higher than the upper surface of the base A horizontal table at a position, a conveyance table that intermittently rotates while holding electronic components around the outer periphery of the horizontal plate, and a stage on which electronic components are placed, and the height from the bottom to the stage is A horizontal unit that is higher than the height between the gantry and the horizontal plate and performs processing on the electronic component on the stage, and the transfer table has an overhanging section in which a part of the outer periphery projects from the edge of the gantry. The horizontal unit is positioned directly below the overhanging section, and the transfer table and the horizontal unit directly transfer electronic components.
 前記搬送テーブルは、電子部品を保持する保持手段を有し、前記横付けユニットは、前記張り出し区間の直下に位置することで、前記保持手段の直下に前記ステージを位置させるようにしてもよい。 The transfer table may include a holding unit that holds an electronic component, and the horizontal unit may be positioned directly below the overhanging section so that the stage is positioned directly below the holding unit.
 前記横付けユニットは、電子部品の電気特性を検査する電気テストユニットであるようにしてもよい。 The lateral unit may be an electrical test unit that inspects electrical characteristics of electronic components.
 前記横付けユニットを固定するブラケットを更に備え、前記ブラケットは、前記張り出し区間の間近に前記横付けユニットとの固定部を有するようにしてもよい。 A bracket for fixing the lateral unit may be further provided, and the bracket may have a fixing portion with the lateral unit in the vicinity of the overhanging section.
 前記ブラケットに前記ステージが前記横付けユニットの本体と分離して設けられ、前記横付けユニットは、前記ブラケットに固定されつつ、前記ステージと接続されるようにしてもよい。 The stage may be provided on the bracket separately from the main body of the lateral unit, and the lateral unit may be connected to the stage while being fixed to the bracket.
 本発明によれば、部品点数の削減による電子部品搬送装置の製造コストの低下、電子部品の搬送テーブルからユニットへの移載時間の減少による電子部品の生産効率の向上、電子部品の検査結果に対する信頼性が向上する。 According to the present invention, the manufacturing cost of the electronic component transfer device is reduced by reducing the number of components, the production efficiency of the electronic component is improved by reducing the transfer time from the transfer table of the electronic component to the unit, the inspection result of the electronic component Reliability is improved.
電子部品搬送装置の構成を示す斜視図である。It is a perspective view which shows the structure of an electronic component conveying apparatus. 電子部品搬送装置の構成を示す上面図である。It is a top view which shows the structure of an electronic component conveying apparatus. 電子部品搬送装置の構成を示す側面図である。It is a side view which shows the structure of an electronic component conveying apparatus. ブラケットによる横付けユニットの接続の一例を示す拡大斜視図である。It is an expansion perspective view which shows an example of the connection of the horizontal unit by a bracket. ブラケットによる横付けユニットの接続の他の例を示す拡大斜視図である。It is an expansion perspective view which shows the other example of the connection of the horizontal unit by a bracket. ブラケットによる横付けユニットの接続の更に他の例を示す拡大斜視図である。It is an expansion perspective view which shows the further another example of the connection of the horizontal unit by a bracket.
 (電子部品搬送装置)
 以下、本発明に係る電子部品搬送装置の実施形態について図面を参照しつつ詳細に説明する。図1は、電子部品搬送装置1の斜視図であり、図2は、電子部品搬送装置1の全体構成を示す上面図であり、図3は、電子部品搬送装置1の全体構成を示す側面図である。
(Electronic component conveyor)
DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of an electronic component transport device according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a perspective view of the electronic component transport apparatus 1, FIG. 2 is a top view illustrating the overall configuration of the electronic component transport apparatus 1, and FIG. 3 is a side view illustrating the overall configuration of the electronic component transport apparatus 1. It is.
 電子部品搬送装置1は、架台14上に電子部品の搬送経路11を配設し、搬送経路11に沿って複数の電子部品を同時に整列搬送し、搬送経路11上で電子部品の検査を行う。架台14は、装置が設置される直方体の台であり、内部にコンピュータやドライバ等の制御機器、電源、ケーブル類、真空ポンプや空気管を収容している。 The electronic component transport apparatus 1 arranges a transport path 11 for electronic components on the gantry 14, aligns and transports a plurality of electronic components along the transport path 11, and inspects the electronic components on the transport path 11. The gantry 14 is a rectangular parallelepiped pedestal on which the apparatus is installed, and accommodates a control device such as a computer and a driver, a power source, cables, a vacuum pump, and an air pipe.
 電子部品搬送装置1の搬送経路11の始端には、電子部品を搬送経路11に供給する供給ユニット2を備えている。搬送経路11の終端には、電子部品を収容する収容ユニット3を備えている。供給ユニット2と収容ユニット3との間の搬送経路11には、電気テストユニット4、外観検査ユニット5、分類ユニット6、その他各種の処理ユニットを並設している。 At the beginning of the transport path 11 of the electronic component transport apparatus 1, a supply unit 2 for supplying electronic components to the transport path 11 is provided. At the end of the transport path 11, a housing unit 3 for housing electronic components is provided. An electric test unit 4, an appearance inspection unit 5, a classification unit 6, and other various processing units are arranged in parallel on the transport path 11 between the supply unit 2 and the storage unit 3.
 電気テストユニット4は、電子部品に電圧印加又は電流注入を行い、電気特性を検査する。電気特性は、電子部品への電流注入又は電圧印加に対する電子部品の電圧、電流、抵抗、又は周波数、ロジック信号に対する出力信号等である。外観検査ユニット5は、撮影及び画像処理により、電子部品の外観を検査する。分類ユニット6は、電気特性及び外観の検査結果に応じて、収容ユニット3への収容に値しない電子部品を収容する。 The electrical test unit 4 inspects the electrical characteristics by applying voltage or current injection to the electronic components. The electrical characteristics include the voltage, current, resistance, or frequency of the electronic component for current injection or voltage application to the electronic component, an output signal for a logic signal, and the like. The appearance inspection unit 5 inspects the appearance of the electronic component by photographing and image processing. The classification unit 6 accommodates electronic components that are not worthy of being accommodated in the accommodation unit 3 in accordance with the inspection results of the electrical characteristics and appearance.
 搬送経路11は、搬送テーブル12により形成される。搬送テーブル12は、吸着ノズル13を外周に有する水平盤であり、一点を中心にして放射状に拡がる円盤又は星形等の形状を有する。この搬送テーブル12は、周方向に間欠的に所定角度ずつ回転する。搬送テーブル12の動力源は、ダイレクトドライブモータ15であり、搬送テーブル12は、ダイレクトドライブモータ15を介して架台14に設置される。 The conveyance path 11 is formed by a conveyance table 12. The conveyance table 12 is a horizontal plate having suction nozzles 13 on the outer periphery, and has a shape such as a disk or a star that expands radially around one point. The transport table 12 rotates intermittently by a predetermined angle in the circumferential direction. The power source of the transfer table 12 is a direct drive motor 15, and the transfer table 12 is installed on the gantry 14 via the direct drive motor 15.
 搬送テーブル12が備える吸着ノズル13は、電子部品を保持及び離脱させる保持手段であり、水平盤の外周に円周等配位置で、且つ水平盤の中心から同一距離に複数取り付けられている。吸着ノズル13は内部が中空で一端が開口しており、開口端を下向きにして水平盤に設置される。吸着ノズル13の内部は真空ポンプやエジェクタ等の負圧発生装置の空気圧回路と連通している。空気圧回路に負圧を発生させることにより、吸着ノズル13は開口一端で電子部品を吸着し、真空破壊や大気解放によって電子部品を離脱させる。 The suction nozzles 13 included in the transport table 12 are holding means for holding and releasing electronic components, and a plurality of suction nozzles 13 are attached to the outer circumference of the horizontal board at equal circumferential positions and at the same distance from the center of the horizontal board. The suction nozzle 13 is hollow inside and has one end opened, and the suction nozzle 13 is installed on a horizontal plate with the open end facing downward. The inside of the suction nozzle 13 communicates with a pneumatic circuit of a negative pressure generator such as a vacuum pump or an ejector. By generating a negative pressure in the pneumatic circuit, the suction nozzle 13 sucks the electronic component at one end of the opening, and releases the electronic component by vacuum break or release to the atmosphere.
 ダイレクトドライブモータ15は、架台14上面に設置される。ダイレクトドライブモータ15は、1ピッチずつ間欠回転するように制御されている。そのピッチは、吸着ノズル13の配置間隔に等しくなるように調整されている。つまり、吸着ノズル13は、搬送テーブル12の間欠回転に伴って共通の移動軌跡を辿り、共通の停止位置で停止する。この停止位置に処理ユニットを設けることで、電子部品に対する検査等の処理が可能となる。 The direct drive motor 15 is installed on the top surface of the gantry 14. The direct drive motor 15 is controlled to rotate intermittently by one pitch. The pitch is adjusted to be equal to the arrangement interval of the suction nozzles 13. That is, the suction nozzle 13 follows a common movement locus with the intermittent rotation of the transport table 12 and stops at a common stop position. By providing a processing unit at this stop position, processing such as inspection for electronic components can be performed.
 処理ユニットを設けた各停止位置には、搬送テーブル12の直上に進退駆動装置8を備えている。進退駆動装置8は、吸着ノズル13を処理ユニットのステージに向けて下降させる装置である。例えば、吸着ノズル13は、上下方向に軸線を有する筒状の軸受けを介して搬送テーブル12に設けられることにより昇降可能となっており、圧縮バネにより上方へ常に付勢されている。また、進退駆動装置8は、吸着ノズル13の頭部に向けて延びるロッドと、このロッドに対して軸線方向の推力を与える回転モータ及びカム機構を備える。 At each stop position where the processing unit is provided, an advancing / retreating drive device 8 is provided immediately above the transfer table 12. The advance / retreat drive device 8 is a device that lowers the suction nozzle 13 toward the stage of the processing unit. For example, the suction nozzle 13 can be moved up and down by being provided on the transport table 12 via a cylindrical bearing having an axis in the vertical direction, and is always urged upward by a compression spring. Further, the advancing / retreating drive device 8 includes a rod extending toward the head of the suction nozzle 13, and a rotation motor and a cam mechanism that apply axial thrust to the rod.
 進退駆動装置8は、回転モータにより推力を発生させ、その推力をカム機構及びロッドにより吸着ノズル13の軸線に沿った直線推力に変換し、ロッドで圧縮バネの付勢力に抗するように吸着ノズル13を押し込む。吸着ノズル13が保持した電子部品は、吸着ノズル13の下降によって処理ユニットのステージに載置され、その処理ユニットに応じた処理を受ける。ロッドが吸着ノズル13を解放すると、吸着ノズル13は、電子部品を保持しつつ、圧縮バネの付勢力により元の位置に向けて上昇する。 The advancing / retreating drive device 8 generates a thrust by a rotary motor, converts the thrust into a linear thrust along the axis of the suction nozzle 13 by a cam mechanism and a rod, and uses the rod to resist the biasing force of the compression spring. Push 13 in. The electronic component held by the suction nozzle 13 is placed on the stage of the processing unit when the suction nozzle 13 is lowered, and receives a process corresponding to the processing unit. When the rod releases the suction nozzle 13, the suction nozzle 13 is raised toward the original position by the urging force of the compression spring while holding the electronic component.
 これにより、電子部品搬送装置1は、供給ユニット2から供給された電子部品を、搬送テーブル12で各ユニットに順次搬送し、各処理ユニット直上では、進退駆動装置8で吸着ノズル13を昇降させて電子部品を処理ユニットとの間で受け渡す。 As a result, the electronic component transport device 1 sequentially transports the electronic components supplied from the supply unit 2 to each unit by the transport table 12, and moves the suction nozzle 13 up and down by the advance / retreat drive device 8 immediately above each processing unit. Deliver electronic components to and from the processing unit.
 ここで、ダイレクトドライブモータ15の回転軸は上方に延び、搬送テーブル12は放射中心で回転軸に軸支される。つまり、搬送テーブル12の水平盤は、架台14の上面よりも高い位置にある。また、ダイレクトドライブモータ15の外径は、搬送テーブル12の径より小さい。そのため、搬送テーブル12の底面と架台14の上面との間には、高さを有する収容スペースが存在する。 Here, the rotary shaft of the direct drive motor 15 extends upward, and the transfer table 12 is pivotally supported by the rotary shaft at the radiation center. That is, the horizontal plate of the transfer table 12 is at a position higher than the upper surface of the gantry 14. Further, the outer diameter of the direct drive motor 15 is smaller than the diameter of the transfer table 12. Therefore, a storage space having a height exists between the bottom surface of the transfer table 12 and the top surface of the gantry 14.
 供給ユニット2、外観検査ユニット5、分類ユニット6、及び収容ユニット3は、それぞれ、搬送テーブル12の外周に潜り込んで、搬送テーブル12と架台14の間の収容スペースに設置され、吸着ノズル13の停止位置直下に位置する。 The supply unit 2, the appearance inspection unit 5, the classification unit 6, and the storage unit 3 are each embedded in the storage space between the transfer table 12 and the gantry 14 by entering the outer periphery of the transfer table 12 and stopping the suction nozzle 13. Located just below the position.
 一方、電気テストユニット4は、脚や底面等の最下端から、電子部品が載置されるステージであるソケット部41までの高さが、収容スペースよりも高くなっており、その大きさの制限により架台14と横並びにされる横付けユニットである。但し、搬送経路11は、一部区間が架台14からはみ出した張り出し区間Aとなっている。すなわち、搬送テーブル12の中心から架台14の縁Eまでの距離は、連続する所定角度の範囲において、搬送テーブル12の半径よりも短くなっている。 On the other hand, the electrical test unit 4 has a height from the lowermost end such as a leg or a bottom surface to a socket portion 41 that is a stage on which an electronic component is placed, which is higher than the accommodation space. This is a horizontal unit that is arranged side by side with the gantry 14. However, the conveyance path 11 is an overhanging section A in which a part of the section protrudes from the mount 14. That is, the distance from the center of the conveyance table 12 to the edge E of the gantry 14 is shorter than the radius of the conveyance table 12 in a range of continuous predetermined angles.
 具体的には、搬送テーブル12は、架台14の中心ではなく、その中心から所定距離ずらされて縁E側に偏って設置されている。これにより、搬送テーブル12は、架台14の縁Eから外周囲の一部が張り出した張り出し区間Aを有することになる。 Specifically, the conveyance table 12 is not the center of the gantry 14 but is shifted from the center by a predetermined distance and is biased toward the edge E side. Thereby, the conveyance table 12 has an overhanging section A in which a part of the outer periphery protrudes from the edge E of the gantry 14.
 電気テストユニット4の設置位置は、この張り出し区間Aの直下である。これにより、電気テストユニット4は、架台14が物理的障害となることはなく、搬送テーブル12の外周に潜り込ませ、吸着ノズル13の直下に位置することができる。 The installation position of the electrical test unit 4 is directly below this overhanging section A. As a result, the electrical test unit 4 can be positioned directly below the suction nozzle 13 by allowing the gantry 14 to enter the outer periphery of the transport table 12 without causing a physical obstacle.
 すなわち、張り出し区間Aは、電気テストユニット4のソケット部41と吸着ノズル13とを対面させるために設けられる。張り出し区間Aの長さは、吸着ノズル13と対面させるソケット部41の数に応じる。例えば、ソケット部41が8個存在する場合、張り出し区間Aは、少なくとも8箇所の停止位置を包含する。 That is, the overhanging section A is provided to allow the socket portion 41 of the electrical test unit 4 and the suction nozzle 13 to face each other. The length of the overhanging section A depends on the number of socket portions 41 facing the suction nozzle 13. For example, when there are eight socket portions 41, the overhanging section A includes at least eight stop positions.
 図4に示すように、このような搬送テーブル12の直下に配置可能な電気テストユニット4において、ソケット部41は、内部に端子を配設し、電気テストユニット4の上面に縦置きされた基板42に搭載され、開口を上方に向けている。基板42は、ドライバ回路を含み、ユニット本体4aから電力や制御信号を受けて、電流、電圧、又はロジック信号を生成してソケット部41の端子に入力し、試験結果をユニット本体4aへ返す。ユニット本体4aは、試験結果を解析して電子部品の良否判定を行い、架台14内部の制御機器に通知する。 As shown in FIG. 4, in such an electrical test unit 4 that can be placed directly under the transfer table 12, the socket portion 41 has a terminal disposed therein, and is a board placed vertically on the upper surface of the electrical test unit 4. 42, with the opening facing upward. The board 42 includes a driver circuit, receives electric power and a control signal from the unit main body 4a, generates a current, voltage, or logic signal, inputs the signal to the terminal of the socket unit 41, and returns a test result to the unit main body 4a. The unit body 4a analyzes the test result, determines the quality of the electronic component, and notifies the control device in the gantry 14 inside.
 各ソケット部41は、吸着ノズル13の各停止位置に1対1で対応して、その直下に配置される。すなわち、各ソケット部41の配置間隔は、吸着ノズル13の配置間隔と等しい。また、ソケット部41の配列は、搬送経路11に沿って湾曲している。更に、各ソケット部41は、搬送テーブル12の中心に向いている。換言すると、各基板42は、搬送経路11に対して直交するように扇形状に配列されている。更に、換言すると、各基板42は、電気テストユニット4が備えるスロット44(図5参照)に挿入されるが、このスロット44が搬送経路11に対して直交するように扇形形状に配列されている。 Each socket portion 41 corresponds to each stop position of the suction nozzle 13 on a one-to-one basis and is disposed immediately below it. That is, the arrangement interval of each socket part 41 is equal to the arrangement interval of the suction nozzle 13. Further, the arrangement of the socket portions 41 is curved along the transport path 11. Further, each socket portion 41 faces the center of the transport table 12. In other words, the substrates 42 are arranged in a fan shape so as to be orthogonal to the transport path 11. Furthermore, in other words, each board 42 is inserted into a slot 44 (see FIG. 5) provided in the electrical test unit 4, and the slots 44 are arranged in a fan shape so as to be orthogonal to the transport path 11. .
 この電気テストユニット4は、高さ調整可能な設置台9に載せることで高さ調整される。また、この電気テストユニット4は、ブラケット7を用いて架台14に固定される。図4に示すように、ブラケット7は、架台14の上面に立設される。ブラケット7は、張り出し区間Aの間近に固定部72を有し、ユニット本体4aではなく、ソケット部41を搭載する基板42側を固定する。少なくとも、張り出し区間Aに停止した吸着ノズル13とソケット部41との位置関係を精度良く固定するためである。 The height of this electrical test unit 4 is adjusted by placing it on a height-adjustable installation base 9. The electrical test unit 4 is fixed to the gantry 14 using the bracket 7. As shown in FIG. 4, the bracket 7 is erected on the upper surface of the gantry 14. The bracket 7 has a fixing portion 72 in the vicinity of the overhanging section A, and fixes the board 42 side on which the socket portion 41 is mounted, not the unit main body 4a. This is because at least the positional relationship between the suction nozzle 13 stopped in the overhanging section A and the socket portion 41 is fixed with high accuracy.
 すなわち、ブラケット7は、奥行きを有する概略L字型の補強部71と、補強部71に立設されて架台14から張り出すように水平方向に延びた固定部72とを一体的に加工して成る。補強部71は、ブラケット7が電気テストユニット4の重量に負けて曲がらないように設けられる。固定部72は、同一水平面上に沿って延びるコの字状の枠であり、張り出し区間Aを3方向から囲むように架台14から張り出している。コの字状の枠の両端は、垂直に折れ曲がり、補強部71の奥行き方向両端に接続している。 That is, the bracket 7 integrally processes a substantially L-shaped reinforcing portion 71 having a depth and a fixing portion 72 that is erected on the reinforcing portion 71 and extends in a horizontal direction so as to protrude from the mount 14. Become. The reinforcing portion 71 is provided so that the bracket 7 does not bend against the weight of the electrical test unit 4. The fixing portion 72 is a U-shaped frame extending along the same horizontal plane, and extends from the gantry 14 so as to surround the protruding section A from three directions. Both ends of the U-shaped frame are bent vertically and connected to both ends of the reinforcing portion 71 in the depth direction.
 一方、電気テストユニット4は、各基板42を固定した共通のドッキングプレート43を備える。ドッキングプレート43は、水平に拡がる平面を有し、各基板42を平面に対して垂直に嵌合し、その外形は固定部72の外枠と同一寸法を有する。張り出し区間Aで停止した吸着ノズル13にソケット部41を対面させるように、固定部72の底面とドッキングプレート43の上面とを重ね合わせ、ボルト等により締結する。また、平板状の支持プレートを別途用意し、固定部72と支持プレートでドッキングプレート43を挟み込むことで、緩みのない固定関係を実現し、ソケット部41と吸着ノズル13との位置関係を精度良く保つこともできる。 On the other hand, the electrical test unit 4 includes a common docking plate 43 to which the substrates 42 are fixed. The docking plate 43 has a horizontally extending plane, and each substrate 42 is fitted perpendicularly to the plane, and its outer shape has the same dimensions as the outer frame of the fixed portion 72. The bottom surface of the fixing portion 72 and the top surface of the docking plate 43 are overlapped and fastened with bolts or the like so that the socket portion 41 faces the suction nozzle 13 stopped in the overhanging section A. In addition, a flat support plate is separately prepared, and the docking plate 43 is sandwiched between the fixing portion 72 and the support plate, thereby realizing a fixed relationship without loosening and the positional relationship between the socket portion 41 and the suction nozzle 13 with high accuracy. You can keep it.
 或いは、ドッキングプレート43は固定部72の内枠と同一寸法を有する。この場合、電気テストユニット4は、固定部72の枠内にドッキングプレート43を嵌め込み、側方からボルト等で締結することで固定される。ドッキングプレート43に固定部72の枠に合わせた窪みを形成してもよく、ドッキングプレート43と固定部72の位置決めも容易となる。 Alternatively, the docking plate 43 has the same dimensions as the inner frame of the fixed portion 72. In this case, the electrical test unit 4 is fixed by fitting the docking plate 43 into the frame of the fixing portion 72 and fastening it with a bolt or the like from the side. The docking plate 43 may be formed with a recess that matches the frame of the fixed portion 72, and positioning of the docking plate 43 and the fixed portion 72 is facilitated.
 また、図5に示すように、ブラケット7に各基板42を予め備え付けておき、ユニット本体4aに対して基板42とブラケット7とをそれぞれを接続するようにしてもよい。すなわち、電気テストユニット4は、ユニット本体4aと基板42とを分離して備える。ユニット本体4aには、基板42と電気的に結合するスロット44が設けられている。ブラケット7の固定部72は、張り出し区間Aの直下で水平に延びた板であり、ソケット部41が実装された各基板42が板に対して垂直に嵌合し、ソケット部41を各吸着ノズル13の停止位置に対応して予め固定している。 Further, as shown in FIG. 5, each substrate 42 may be provided in the bracket 7 in advance, and the substrate 42 and the bracket 7 may be connected to the unit main body 4a. That is, the electrical test unit 4 includes the unit main body 4a and the substrate 42 separately. The unit body 4 a is provided with a slot 44 that is electrically coupled to the substrate 42. The fixing portion 72 of the bracket 7 is a plate that extends horizontally immediately below the overhanging section A, and each substrate 42 on which the socket portion 41 is mounted fits perpendicularly to the plate, and the socket portion 41 is connected to each suction nozzle. It is fixed in advance corresponding to 13 stop positions.
 このような電気テストユニット4の連接態様では、ユニット本体4aを張り出し区間Aの直下におき、各基板42を各スロット44に挿入する。基板42に実装したソケット部41と吸着ノズル13の停止位置とは予め対応がとれているので、連接のための位置決め作業が電子部品の受け渡し精度に影響することはなくなる。 In such a connection mode of the electrical test units 4, the unit main body 4 a is placed immediately below the overhanging section A, and each substrate 42 is inserted into each slot 44. Since the socket portion 41 mounted on the substrate 42 and the stop position of the suction nozzle 13 are associated in advance, the positioning operation for connection does not affect the delivery accuracy of the electronic components.
 以上のような電子部品搬送装置1では、大きさの制限により架台14と横並びで接続せざるを得ない横付けユニットであっても、吸着ノズル13と電子部品の受け渡しをするソケット部41のようなステージとを対面して設けることができるため、そのユニットは、吸着ノズル13から電子部品を直接受け取ることができる。そのため、ユニットと吸着ノズル13との間にシャトル等を配置する必要がなくなり、部品点数の削減による電子部品搬送装置1の製造コストの低下、及び電子部品の吸着ノズル13からユニットへの移載時間の劇的減少による電子部品の生産効率の向上をもたらす。 In the electronic component transport apparatus 1 as described above, even if it is a horizontal unit that has to be connected side by side with the gantry 14 due to size restrictions, it does not have a socket portion 41 that delivers the electronic component to and from the suction nozzle 13. Since the stage can be provided facing the stage, the unit can directly receive the electronic component from the suction nozzle 13. Therefore, there is no need to arrange a shuttle or the like between the unit and the suction nozzle 13, a reduction in the manufacturing cost of the electronic component transport apparatus 1 due to a reduction in the number of components, and a transfer time of the electronic component from the suction nozzle 13 to the unit. This leads to an improvement in the production efficiency of electronic components due to a dramatic decrease in
 また、横付けユニットが電気テストユニット4である場合には、ソケット部41とユニット本体4aとを繋ぐケーブルが不要となるため、ケーブルがもたらす電気特性検査への影響を排除でき、電子部品の電気特性検査により得られた結果に対する信頼性が向上する。 Further, when the horizontal unit is the electrical test unit 4, a cable connecting the socket part 41 and the unit main body 4a is not necessary, so that the influence on the electrical property inspection caused by the cable can be eliminated and the electrical property of the electronic component can be eliminated. The reliability of the result obtained by the inspection is improved.
 さらに、架台14と横並びさせるユニットは、架台14に連接させ、そのユニットとブラケット7との固定点を吸着ノズル13の停止位置の間近とすることにより、位置決めや固定の誤差が吸着ノズル13とユニットとの受け渡しに大きく波及することを防止でき、電子部品の受け渡し精度を容易に向上させることができる。 Further, the unit arranged side by side with the gantry 14 is connected to the gantry 14, and the fixing point between the unit and the bracket 7 is set close to the stop position of the suction nozzle 13. Can be prevented from spreading greatly, and the delivery accuracy of electronic components can be easily improved.
 また、この電子部品搬送装置1では、張り出し区間Aに重複させたソケット部41の数だけ同時検査が可能となる。同時検査は、同時数に応じて搬送テーブル12が停止している停止時間の削減をもたらす。すなわち、吸着ノズル13が供給ユニット2から順番に電子部品を一個ずつ受け取った後、全てのソケット部41直上に電気特性検査未実施の電子部品が揃うまで、電子部品の検査を行わずに、搬送テーブル12の間欠回転のみを行う。そして、全てのソケット部41直上に電子部品が揃うと、電子部品搬送装置1は、電子部品の電気特性検査処理、及びその前後時間での吸着ノズル13とソケット部41との間の受渡処理を行う。つまり、搬送テーブル12が停止している時間は、平均して、電気特性検査処理の所要時間をソケット部41の数で除した時間分だけ削減できる。 Moreover, in this electronic component transport apparatus 1, simultaneous inspection can be performed as many as the number of socket portions 41 overlapped in the overhanging section A. The simultaneous inspection results in a reduction in the stop time during which the transport table 12 is stopped according to the number of simultaneous operations. That is, after the suction nozzle 13 receives the electronic parts one by one from the supply unit 2 in order, the electronic parts are not inspected until the electronic parts that have not been subjected to the electrical property inspection are arranged immediately above all the sockets 41. Only intermittent rotation of the table 12 is performed. When the electronic components are aligned immediately above all the socket portions 41, the electronic component transport apparatus 1 performs the electrical property inspection processing of the electronic components and the delivery processing between the suction nozzle 13 and the socket portion 41 at the time before and after that. Do. That is, on average, the time during which the transport table 12 is stopped can be reduced by the time obtained by dividing the time required for the electrical characteristic inspection processing by the number of socket portions 41.
 (変形例)
 (横付けユニット)
 以上の実施形態では、横付けユニットとして電気テストユニット4を例に挙げたが、その他、その大きさの制限により架台14と横並びせざるを得ない各種ユニットに対する設置態様にも適用できる。
(Modification)
(Horizontal unit)
In the above embodiment, the electric test unit 4 is taken as an example of the horizontal unit. However, it can also be applied to an installation mode for various units that must be arranged side by side with the gantry 14 due to the size limit.
 (張り出し区間)
 また、張り出し区間Aについても、1箇所のみならず、複数箇所設けるようにしてもよく、架台14と横並びさせざるを得ない各種ユニットを同時に搬送テーブル12の直下に設置することもできる。また、架台14は、張り出し区間Aを含む矩形領域が切り欠かれるようにして、コの字状に形成され、そのコの字状の其の切り欠かれた部分に横付けユニットを配置することもできる。
(Overhang section)
In addition, the overhanging section A may be provided not only at one place but also at a plurality of places, and various units that have to be arranged side by side with the gantry 14 can be installed immediately below the transfer table 12 at the same time. Further, the gantry 14 is formed in a U shape so that a rectangular region including the overhanging section A is cut out, and a horizontal unit may be arranged in the cut out portion of the U shape. it can.
 また、2台の搬送テーブル12で1台の電気テストユニット4を共有することで、2経路の搬送経路を実現することもできる。すなわち、この電子部品搬送装置1は、2台の架台14で1台の電気テストユニット4を挟み込む。両架台14には各々搬送テーブル12が設置され、張り出し区間Aは、電気テストユニット4側に各々設ける。これにより、2つの張り出し区間Aの直下に1台の電気テストユニット4が設置されることとなる。挟み込まれた電気テストユニット4には、両張り出し区間Aに存在する吸着ノズル13の各停止位置の直下にソケット部41を配置すればよい。 In addition, by sharing one electrical test unit 4 between the two transfer tables 12, two transfer paths can be realized. That is, in the electronic component transport apparatus 1, one electrical test unit 4 is sandwiched between the two mounts 14. Each of the racks 14 is provided with a transfer table 12, and the overhanging section A is provided on the electrical test unit 4 side. As a result, one electrical test unit 4 is installed immediately below the two overhanging sections A. In the sandwiched electrical test unit 4, the socket portion 41 may be disposed immediately below each stop position of the suction nozzle 13 existing in the both overhanging sections A.
 (電気テストユニット)
 また、電気テストユニット4に関しても、実施形態では、ユニット本体4aとソケット部41を実装した基板42とが一体である構成、若しくは基板42をスロット44に挿入することにより一体的となる構成について例示したが、これに限られるものではない。ユニット本体4aと基板42とが別体でケーブルにより接続してなる電気テストユニット4についても適用可能であり、ユニット本体4aを搬送テーブル12の直下まで近づけることができる分だけケーブル長を短縮できる利点がある。
(Electrical test unit)
Further, regarding the electrical test unit 4, in the embodiment, a configuration in which the unit main body 4 a and the substrate 42 on which the socket portion 41 is mounted is integrated, or a configuration in which the substrate 42 is integrated by inserting the substrate 42 into the slot 44 is exemplified. However, it is not limited to this. The present invention can also be applied to the electrical test unit 4 in which the unit main body 4a and the board 42 are separately connected by a cable, and the cable length can be shortened by the amount that the unit main body 4a can be brought close to the position directly below the transfer table 12. There is.
 例えば、図6に示すように、電気テストユニット4は、ユニット本体4a(不図示)とヘッドボックス4bとを分離させて備える。ヘッドボックス4bは基板42を収容しており、ソケット部41は、ヘッドボックス4bから分離されている。ソケット部41と基板42とはケーブルで接続されている。ブラケット7は、2段構造を有し、下段7bにはソケット部41が配設され、上段7aにはヘッドボックス4bが配設される。下段7bは、表面が架台14の上面と面一になるように、架台14の縁に取り付けられる。上段7aは、下段7bから延ばした支柱フレームに固定されている。この上段7aは、下段7bに極力近づきつつも、搬送経路11の張り出し区間Aと物理的障害とならないように、張り出し区間Aよりも更に外側に設けられる。 For example, as shown in FIG. 6, the electrical test unit 4 includes a unit main body 4a (not shown) and a head box 4b separated from each other. The head box 4b accommodates the substrate 42, and the socket portion 41 is separated from the head box 4b. The socket part 41 and the board | substrate 42 are connected with the cable. The bracket 7 has a two-stage structure, the socket part 41 is disposed on the lower stage 7b, and the head box 4b is disposed on the upper stage 7a. The lower stage 7 b is attached to the edge of the gantry 14 so that the surface thereof is flush with the upper surface of the gantry 14. The upper stage 7a is fixed to a support frame extending from the lower stage 7b. The upper stage 7a is provided on the outer side of the overhanging section A so as not to be a physical obstacle to the overhanging section A of the transport path 11 while being as close as possible to the lower stage 7b.
 これにより、ヘッドボックス4bとソケット部41とは共に張り出し区間Aの近傍に設けることができるため、ヘッドボックス4bとソケット部41とを繋ぐケーブル長も短縮でき、ヘッドボックス4bを備える従来タイプの電気テストユニット4であっても適用可能となる。 Thereby, since both the head box 4b and the socket part 41 can be provided in the vicinity of the overhanging section A, the length of the cable connecting the head box 4b and the socket part 41 can be shortened, and a conventional type of electric machine having the head box 4b is provided. Even the test unit 4 can be applied.
 また、電気テストユニット4は、ソケット部41を搬送経路11に沿って湾曲配置させる構成としたが、従来のように直線上にソケット部41が配置される電気テストユニット4でであっても、変換アダプタを用いることで設置が可能となる。変換アダプタは、ソケット部41を搬送経路11に沿って湾曲して上面に並べたボードである。ボードの裏面には、直線上に配列されたソケット部41が嵌め込まれる。ボードの内部は、嵌め込まれたソケット部41と上面に並べられたソケット部41とを電気的に繋ぐ配線が形成されている。従来型の電気テストユニット4は、ソケット部41が直線上に配列されているのが一般的である。この電気テストユニット4に変換アダプタを被せることで、簡便にソケット部41を搬送経路11に沿って並べる態様に変換できる。 In addition, the electrical test unit 4 is configured so that the socket part 41 is curvedly arranged along the transport path 11, but even in the electrical test unit 4 in which the socket part 41 is arranged on a straight line as in the past, Installation is possible by using a conversion adapter. The conversion adapter is a board in which the socket part 41 is curved along the transport path 11 and arranged on the upper surface. On the back surface of the board, socket portions 41 arranged in a straight line are fitted. Inside the board, wiring is formed to electrically connect the socket part 41 fitted into the socket part 41 arranged on the upper surface. In the conventional electrical test unit 4, the socket parts 41 are generally arranged on a straight line. By covering the electrical test unit 4 with a conversion adapter, the socket part 41 can be easily converted into a mode in which the socket part 41 is arranged along the transport path 11.
 また、基板42単位で分割するのではなく、基板42を個別のヘッドボックス4bに収容し、ヘッドボックス4b単位で搬送経路11に沿って並べることもできる。このヘッドボックス4bは、上面にソケット部41を露出させて備え、内部に基板42を収容している。ユニット本体4aに、各ソケット部41に対応した個別のヘッドボックス4bをケーブル接続し、ヘッドボックス4bは、搬送経路11に沿って扇形に配置する。 Further, instead of dividing the substrate 42 in units, the substrates 42 can be accommodated in individual head boxes 4b and arranged along the transport path 11 in units of head boxes 4b. The head box 4b is provided with a socket part 41 exposed on the upper surface, and accommodates a substrate 42 therein. An individual head box 4 b corresponding to each socket part 41 is connected to the unit body 4 a by cable, and the head box 4 b is arranged in a fan shape along the transport path 11.
 更に、実施形態では、ソケット部41の向きを搬送テーブル12の中心に向けるようにしたが、ソケット部41の向きが全て平行であってもよい。この場合は、電気テストユニット4の前段及び後段に、電子部品の向きを変化させる位置補正ユニットを配置する。位置補正ユニットは、ステージをモータ軸に軸支して配置し、ステージをθ回転させるユニットである。前段の位置補正ユニットは、電子部品が載置される予定のソケット部41の向きに合わせて予め電子部品の向きを変更しておく。後段の位置補正ユニットは、電子部品の向きを搬送テーブル12の中心に向くように元に戻す。 Furthermore, in the embodiment, the orientation of the socket portion 41 is directed toward the center of the transfer table 12, but the orientation of the socket portion 41 may be all parallel. In this case, a position correction unit for changing the orientation of the electronic component is arranged in the front stage and the rear stage of the electrical test unit 4. The position correction unit is a unit in which a stage is pivotally supported on a motor shaft and the stage is rotated by θ. The front position correction unit changes the orientation of the electronic component in advance in accordance with the orientation of the socket portion 41 on which the electronic component is to be placed. The rear position correction unit returns the electronic component to the original position so as to face the center of the transport table 12.
 (進退駆動装置)
 また、進退駆動装置8も各種置き換えが可能である。例えば、進退駆動装置8において、吸着ノズル13の頭部に向けて延びるロッドはボイスコイルモータのコイルボビンが延長されたものとする。ロッドは、ボイスコイルモータの推力未発生状態では、吸着ノズル13から受ける反力に押し負けてボイスコイルモータ内部に退入する。一方、ボイスコイルモータが反力と拮抗する対抗推力以上を発生させると、ロッドは移動ブロックに沈み込まず、吸着ノズル13を押し込む。ボイスコイルモータは、電子部品をソケット部41に押し付ける押圧力と、吸着ノズル13からの反力と拮抗する反対推力とを加えた合計推力を発生させる。
(Advance / retreat drive)
The advance / retreat drive device 8 can be replaced in various ways. For example, in the advancing / retreating drive device 8, it is assumed that the rod extending toward the head of the suction nozzle 13 is obtained by extending the coil bobbin of the voice coil motor. When the thrust of the voice coil motor is not generated, the rod is retracted into the voice coil motor by being defeated by the reaction force received from the suction nozzle 13. On the other hand, when the voice coil motor generates a counter thrust or more that antagonizes the reaction force, the rod does not sink into the moving block but pushes the suction nozzle 13. The voice coil motor generates a total thrust obtained by adding a pressing force that presses the electronic component against the socket portion 41 and an opposite thrust that antagonizes the reaction force from the suction nozzle 13.
 これにより、電子部品に予定している押圧力を微細な精度で実現でき、且つ過大な力が電子部品にかかろうとすれば、ロッドが移動ブロックに沈み込んで、過剰分を吸収することができる。多ピン電極を有する電子部品の電気特性検査では、各ピンの端子への正確な接触のために電子部品をソケット部41に押し付ける大きな押圧力が必要だが、寧ろ繊細且つ微小な押圧力を必要とする例えば脆い電子部品に対しては、このようなボイスコイルモータ付きの進退駆動装置8が有効である。 As a result, the pressing force planned for the electronic component can be realized with a fine accuracy, and if an excessive force is applied to the electronic component, the rod sinks into the moving block and can absorb the excess amount. it can. In the electrical characteristic inspection of an electronic component having a multi-pin electrode, a large pressing force pressing the electronic component against the socket portion 41 is required for accurate contact with the terminal of each pin, but rather a delicate and minute pressing force is required. For example, for a fragile electronic component, such an advancing / retreating drive device 8 with a voice coil motor is effective.
 搬送テーブル12と電気テストユニット4との間の電子部品の受け渡しは、吸着ノズル13とソケット部41とを相対的に接近又は離反させればよい。つまり、ソケット部41を吸着ノズル13に向けて移動させるようにしてもよい。この場合、ブラケット7の固定部72と補強部71とは、ガイドシャフトと引張りバネ等で連結し、進退駆動装置8により引張りバネに抗して固定部72全体を吸着ノズル13を向けて移動させるようにする。この移動態様では、基板42とユニット本体4aとを分離し、ケーブルで接続する必要があるが、ソケット部41と吸着ノズル13との接近距離程度の極短いケーブルで十分であり、ケーブル長による電気特性検査の精度への影響は微少である。 The delivery of the electronic components between the transport table 12 and the electrical test unit 4 may be performed by causing the suction nozzle 13 and the socket part 41 to relatively approach or separate from each other. That is, the socket part 41 may be moved toward the suction nozzle 13. In this case, the fixing portion 72 and the reinforcing portion 71 of the bracket 7 are connected to the guide shaft by a tension spring or the like, and the advancing / retreating drive device 8 moves the entire fixing portion 72 toward the suction nozzle 13 against the tension spring. Like that. In this moving mode, it is necessary to separate the board 42 and the unit main body 4a and connect them with a cable. However, an extremely short cable of about the approach distance between the socket part 41 and the suction nozzle 13 is sufficient, and the electric power depending on the cable length The effect on the accuracy of characteristic inspection is insignificant.
 また、固定部72ごと吸着ノズル13へ向けて移動させるのではなく、ソケット部41を搭載した基板42の下部に進退駆動装置8のロッド先端を連結し、基板42を押し上げるようにしてもよい。この場合、基板42ごとに進退駆動装置8を設けてもよいし、全基板42を連結する共通板を設けて、その共通板の下部に進退駆動装置8のロッド先端を連結するようにしてもよい。 Also, instead of moving the fixed portion 72 toward the suction nozzle 13, the rod tip of the advance / retreat drive device 8 may be connected to the lower portion of the substrate 42 on which the socket portion 41 is mounted, and the substrate 42 may be pushed up. In this case, the advance / retreat drive device 8 may be provided for each substrate 42, or a common plate for connecting all the substrates 42 may be provided, and the rod tip of the advance / retreat drive device 8 may be connected to the lower portion of the common plate. Good.
 各吸着ノズル13またはソケット部41毎に進退駆動装置8を設けると、ボイスコイルモータは、吸着ノズル13とソケット部41との接近量を予め計測しておくために利用することもでき、電子部品搬送装置1の稼動時には、その計測値に従って吸着ノズル13とソケット部41とを接近させることもできる。 If the advancing / retreating drive device 8 is provided for each suction nozzle 13 or socket part 41, the voice coil motor can be used to measure the approaching amount between the suction nozzle 13 and the socket part 41 in advance, and the electronic component. When the transport device 1 is in operation, the suction nozzle 13 and the socket part 41 can be brought close to each other according to the measured value.
 すなわち、ロッドの移動ブロックへの沈み込みを検出し、進退駆動装置8の回転モータが駆動を開始してから検出タイミングまでの合計回転角度を計測する。計測値は、架台14の制御機器に入力され、吸着ノズル13とソケット部41との相対移動の制御で再現される。 That is, the sinking of the rod into the moving block is detected, and the total rotation angle from the start of the rotation motor of the advance / retreat drive device 8 to the detection timing is measured. The measurement value is input to the control device of the gantry 14 and is reproduced by controlling the relative movement between the suction nozzle 13 and the socket part 41.
 ロッドの移動ブロックへの沈み込みは、ロッドに蓋の役割を果たす段部を設けておき、一方、移動ブロックには、ロッドが移動ブロックから進出していると段部で塞がれる位置に空気穴を設けておく。また、空気穴には正圧又は負圧をかけておき、空気穴の連通する空気管に圧力センサを設けておく。ロッドが移動ブロックへ沈み込むと、段部が空気穴から離れるため、空気穴が大気と連通し、空気管内に圧力の変化が発生する。圧力センサがこの圧力変化を検出することで、ロッドの移動ブロックへの沈み込みを検出する。 In order to sink the rod into the moving block, a step portion serving as a lid is provided on the rod. On the other hand, when the rod is advanced from the moving block, air is moved to a position where the rod is blocked by the step portion. Make a hole. Further, positive pressure or negative pressure is applied to the air hole, and a pressure sensor is provided in the air pipe communicating with the air hole. When the rod sinks into the moving block, the step portion is separated from the air hole, so that the air hole communicates with the atmosphere and a change in pressure occurs in the air pipe. The pressure sensor detects this pressure change, thereby detecting the sinking of the rod into the moving block.
 このように、吸着ノズル13ごと、または基板42ごとに進退駆動装置8を設けると、個別に接近量や荷重調整が可能となる。電気テストユニット4と架台14とは、張り出し区間Aの近傍でブラケット7により固定されているため、吸着ノズル13とソケット部41との位置決め精度は高い。 Thus, when the advance / retreat driving device 8 is provided for each suction nozzle 13 or for each substrate 42, the approach amount and the load can be adjusted individually. Since the electrical test unit 4 and the mount 14 are fixed by the bracket 7 in the vicinity of the overhanging section A, the positioning accuracy between the suction nozzle 13 and the socket portion 41 is high.
 但し、ブラケット7の歪み誤差とドッキングプレート43の厚みの均一性誤差との累積誤差によっては、吸着ノズル13とソケット部41の距離にバラつきが発生する場合がある。この場合、人手によらず、搬送テーブル12を一周間欠回転させ、両者の距離を自動測定し、吸着ノズル13の高さにフィードバックさせればよいので、メンテナンスコストの削減、またメンテナンス所要時間の削減による電子部品の生産効率の向上をもたらす。 However, depending on the accumulated error between the distortion error of the bracket 7 and the uniformity error of the thickness of the docking plate 43, the distance between the suction nozzle 13 and the socket part 41 may vary. In this case, it is only necessary to rotate the conveyance table 12 once and intermittently, automatically measure the distance between the two and feed back to the height of the suction nozzle 13 regardless of the manual operation. This improves the production efficiency of electronic parts.
 (その他)
 また、保持手段として吸着ノズル13を例に採り説明したが、静電吸着方式、ベルヌーイチャック方式、又は電子部品を機械的に挟持するチャック機構を配してもよい。また、搬送テーブル12の直下には、電気テストユニット4の他にも各種の工程処理ユニットを配置することができる。他の工程処理ユニットとしては、位置補正ユニット、マーキングユニット、不良品排出装置等を挙げることができる。
(Other)
Further, although the suction nozzle 13 has been described as an example of the holding means, an electrostatic suction method, a Bernoulli chuck method, or a chuck mechanism that mechanically holds an electronic component may be provided. In addition to the electrical test unit 4, various process processing units can be arranged immediately below the transfer table 12. Examples of other process processing units include a position correction unit, a marking unit, and a defective product discharge device.
 以上のように本発明の実施形態を説明したが、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。そして、この実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 Although the embodiments of the present invention have been described above, various omissions, replacements, and changes can be made without departing from the spirit of the invention. And this embodiment and its deformation | transformation are included in the invention described in the claim, and its equivalent range while being included in the range and summary of invention.
1 電子部品搬送装置
12 搬送テーブル
13 吸着ノズル
14 架台
15 ダイレクトドライブモータ
2 供給ユニット
3 収容ユニット
4 電気テストユニット
4a ユニット本体
4b ヘッドボックス
41 ソケット部
42 基板
43 ドッキングプレート
44 スロット
5 外観検査ユニット
6 分類ユニット
7 ブラケット
71 補強部
72 固定部
7a 上段
7b 下段
8 進退駆動装置
9 設置台
A 張り出し区間
E 縁
DESCRIPTION OF SYMBOLS 1 Electronic component conveying apparatus 12 Conveyance table 13 Suction nozzle 14 Base 15 Direct drive motor 2 Supply unit 3 Housing unit 4 Electrical test unit 4a Unit main body 4b Head box 41 Socket part 42 Board | substrate 43 Docking plate 44 Slot 5 Appearance inspection unit 6 Classification unit 7 Bracket 71 Reinforcement part 72 Fixing part 7a Upper stage 7b Lower stage 8 Advance / retreat drive device 9 Installation base A Overhang section E Edge

Claims (5)

  1.  電子部品の搬送と各種の処理を行う電子部品搬送装置であって、
     一定の広さを有する架台と、
     前記架台に設置され、前記架台の上面よりも高い位置に水平盤を有し、その水平盤の外周囲で電子部品を保持しつつ間欠回転する搬送テーブルと、
     電子部品が載置されるステージを有し、底面から当該ステージまでの高さが前記架台と前記水平盤との間の高さよりも高く、前記ステージで電子部品に対する処理を行う横付けユニットと、
     を備え、
     前記搬送テーブルは、前記架台の縁から外周囲の一部が張り出した張り出し区間を有し、
     前記横付けユニットは、前記張り出し区間の直下に位置させ、
     前記搬送テーブルと前記横付けユニットとは、電子部品を直接受け渡しすること、
     を特徴とする電子部品搬送装置。
    An electronic component transport apparatus for transporting electronic components and various processes,
    A frame having a certain size;
    A transport table installed on the gantry, having a horizontal plate at a position higher than the upper surface of the gantry, and intermittently rotating while holding electronic components on the outer periphery of the horizontal plate;
    A horizontal unit that has a stage on which electronic components are placed, the height from the bottom surface to the stage is higher than the height between the gantry and the horizontal plate, and performs processing on the electronic components on the stage;
    With
    The transfer table has an overhanging section in which a part of the outer periphery protrudes from an edge of the frame,
    The lateral unit is located immediately below the overhanging section,
    The transfer table and the horizontal unit directly transfer electronic components;
    An electronic component conveying device characterized by the above.
  2.  前記搬送テーブルは、電子部品を保持する保持手段を有し、
     前記横付けユニットは、前記張り出し区間の直下に位置することで、前記保持手段の直下に前記ステージを位置させること、
     を特徴とする請求項1記載の電子部品搬送装置。
    The transport table has holding means for holding electronic components,
    The horizontal unit is located directly below the overhanging section, thereby positioning the stage directly below the holding means;
    The electronic component conveying apparatus according to claim 1.
  3.  前記横付けユニットは、電子部品の電気特性を検査する電気テストユニットであること、
     を特徴とする請求項1又は2記載の電子部品搬送装置。
    The lateral unit is an electrical test unit for inspecting electrical characteristics of electronic components;
    The electronic component carrying device according to claim 1 or 2.
  4.  前記横付けユニットを固定するブラケットを更に備え、
     前記ブラケットは、前記張り出し区間の間近に前記横付けユニットとの固定部を有すること、
     を特徴とする請求項1乃至3の何れかに記載の電子部品搬送装置。
    A bracket for fixing the lateral unit;
    The bracket has a fixing portion with the lateral unit in the vicinity of the overhanging section;
    The electronic component conveying apparatus according to claim 1, wherein
  5.  前記ブラケットに前記ステージが前記横付けユニットの本体と分離して設けられ、
     前記横付けユニットは、前記ブラケットに固定されつつ、前記ステージと接続されること、
     を特徴とする請求項4記載の電子部品搬送装置。
    The bracket is provided with the stage separately from the body of the lateral unit,
    The lateral unit is connected to the stage while being fixed to the bracket;
    The electronic component carrying device according to claim 4.
PCT/JP2013/052522 2013-02-04 2013-02-04 Electronic parts transport device WO2014118996A1 (en)

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* Cited by examiner, † Cited by third party
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CN113030836A (en) * 2021-02-09 2021-06-25 浙江万胜智能科技股份有限公司 Ammeter detection assembly line
CN113030836B (en) * 2021-02-09 2022-02-22 浙江万胜智能科技股份有限公司 Ammeter detection assembly line

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