WO2014117163A1 - Improved microalgal flour - Google Patents
Improved microalgal flour Download PDFInfo
- Publication number
- WO2014117163A1 WO2014117163A1 PCT/US2014/013405 US2014013405W WO2014117163A1 WO 2014117163 A1 WO2014117163 A1 WO 2014117163A1 US 2014013405 W US2014013405 W US 2014013405W WO 2014117163 A1 WO2014117163 A1 WO 2014117163A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flour
- methyl
- microalgal
- pyrazine
- dimethyl
- Prior art date
Links
- 235000013312 flour Nutrition 0.000 title claims abstract description 167
- 238000000034 method Methods 0.000 claims abstract description 42
- 235000013305 food Nutrition 0.000 claims abstract description 28
- 150000002632 lipids Chemical class 0.000 claims abstract description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000001301 oxygen Substances 0.000 claims abstract description 22
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 22
- 241000195645 Auxenochlorella protothecoides Species 0.000 claims abstract description 19
- KYQCOXFCLRTKLS-UHFFFAOYSA-N Pyrazine Chemical compound C1=CN=CC=N1 KYQCOXFCLRTKLS-UHFFFAOYSA-N 0.000 claims description 151
- 238000002470 solid-phase micro-extraction Methods 0.000 claims description 108
- 239000000796 flavoring agent Substances 0.000 claims description 88
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 86
- 235000019634 flavors Nutrition 0.000 claims description 77
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- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 64
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 44
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000000092 stir-bar solid-phase extraction Methods 0.000 claims description 30
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- 238000004458 analytical method Methods 0.000 claims description 22
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
Definitions
- the present invention relates to microalgal food products with improved flavor and methods of producing the food products.
- algae have long been looked to as a potential source of food. While certain types of algae, primarily seaweed, do indeed provide important foodstuffs for human consumption, the promise of algae as a foodstuff has not been fully realized.
- Algal powders made with algae grown photosynthetically in outdoor ponds or photobioreactors are commercially available but have a deep green color (from the chlorophyll) and a strong, unpleasant taste. When formulated into food products or as nutritional supplements, these algal powders impart a visually unappealing green color to the food product or nutritional supplement and have unpleasant fish, seaweed or other flavors.
- microalgae such as Spirulina ⁇ Arthrospira platensis
- Spirulina ⁇ Arthrospira platensis are grown commercially in open ponds (photosynthetically) for use as a nutritional supplement or incorporated in small amounts in smoothies or juice drinks (usually less than 0.5% w/w).
- Other microalgae, including some species of Chlorella are popular in Asian countries as a nutritional supplement. Poor flavor is a major factor that has impeded the widespread adoption of microalgae in food.
- WO2010/12093 discloses methods of making and using microalgal biomass as a food. That reference discloses the growth of microalgae in the dark, to produce a microalgal biomass.
- the present invention relates to microalgal food products with acceptable sensory characteristics and methods of producing the food products.
- the flour can be produced by cultivating microalgal cells of a strain of Chlorella protothecoides under conditions of acceptable pH and dissolved oxygen to produce a desired amount of lipid.
- the microalgal cells can be lysed, heat- treated, washed and dried to produce a microalgal flour that can be incorporated into a variety of products.
- a microalgal flour suitable for use in food comprising microalgal cells of Chlorophyta, wherein analysis by SPME according to Example 4 and/or SBSE according to Example 5 or other analytical techniques to determine concentrations of the compounds of Example 6 relative to an internal standard, followed by analysis according to the procedure of Example 9 produces a flavor descriptor that falls within the ellipsoid of Example 8 defining 3 standard deviations relative to the positive flavor cluster corresponding to the closed circles in the graph of Example 7.
- microalgal flour is obtainable in one embodiment of the present invention, by the process of cultivating a broth of cells of Chlorella protothecoides in the dark in the presence of glucose as a fixed carbon source with a starting pH of 6.8, while maintaining the dissolved oxygen level above 30%, subjecting the broth to a high-temperature-short-time process of 75 °C for 1 minute, harvesting the cells by centrifugation with a dilution of 6.4 fold in water, lysis of the cells by milling, adding an antioxidant, and drying using a spray-dry nozzle outputting to a moving belt.
- Fig. 1 shows a flow diagram depicting a method of producing a food product in accordance with an embodiment of the present invention.
- Fig. 2 shows a PCA clustering analysis with points representing microalgal flour samples with acceptable and inferior flavor.
- DO dissolved oxygen
- microalgal flour is a dry, particulate composition, fit for human consumption, comprising cells of microalgae.
- an "off-flavor” means a flavor that a consumer would not expect and/or is undesired in a food, for example a baked food, such as a cake.
- off-flavors include flavors of cabbages or fish.
- specific flavors may be measured by modern analytical techniques such as Gas Chromatography-Mass Spectrometry (abbreviated as GC-MS), often the most convenient and effective tool for measuring off-flavors is a tasting panel comprised of humans. In connection with human perception of off flavors, these may be determined by a sensory panel of, for example, 10 people, where absence of a flavor or odor is established when 2 or fewer of the 10 people can detect the flavor, or by performing enough tests to establish statistical significance.
- GC-MS Gas Chromatography-Mass Spectrometry
- the present invention is rooted in the discovery that certain strains of microalgae can produce an appetizing biomass in terms of flavor, odor and color, when cultivated and processed under particular conditions.
- the improved flavor is believed to result not just from the absence of off- flavors but from the presence of desirable flavor compounds produced during cultivation and/or processing.
- the microalgae is a strain of Chlorella protothecoides cultivated heterotrophically, in the dark, but could be another species of Chlorella or other species of Chlorophyta, provided that a non-green color can be produced via heterotrophic cultivation and careful processing such as by using the methods given below.
- the product may fall within the newly identified acceptability criterion disclosed here.
- microalgal flour Human sensory panel data on multiple batches of microalgal flour was correlated with data from an extensive analysis of flavor and odor compounds of varying solubility in water to identify a clustering in flavor/odor space as represented by a principal component analysis. Thus, a microalgal flour that falls within the identified cluster has a high probability of being acceptable for human consumption.
- Fig. 1 is a flow diagram of a process for producing microalgal flour having low amounts of off- flavors, in accordance with embodiments of the invention.
- the resulting flour may be incorporated into a variety of foods and beverages.
- Fig. 2 is a plot showing a representative PCA clustering analysis with points representing microalgal flour samples with acceptable and inferior flavor.
- Microalgae are cultured (step 105). It has been found that culturing the microalgae in the dark creates microalgal biomass having lower levels of off-flavors such as mushroom and cabbage or fish flavors; e.g., when microalgal flour dispersed in deionized water at 10% (w/v), and evaluated by a human sensory panel. Thus, in a preferred embodiment, the microalgae are cultured heterotrophically, in the dark on a fixed (i.e. non-C0 2 ) carbon source. While glucose was used in the examples below, other fixed carbon sources such as fructose, sucrose/fructose mixtures, or acetic acid/acetate may produce comparable results. The sugar concentration can be controlled by continuous feeding.
- Suitable genera of microalgae include Chlorella and Protetheca.
- Chlorella protothecoides, Prototheca moriformis or Prototheca zopfii may be used.
- Other species of Chlorella used for human nutrition such as Chlorella
- protothecoides can also be grown and processed as disclosed here. Combinations of microalgal species or strains may also be used.
- the microalgal cells are mutated and a strain selected to be substantially reduced in pigment that may change the color of a food product into which the biomass is incorporated.
- suitable flavor and no observable green color could be obtained from cells of Chlorella protothecoides.
- the flour may comprise less than 200, 20, or 2 ppm of chlorophyll.
- the color was found to be yellow/gold, but could also be, for example, pale-yellow, off- white, or white depending on the strain and cultivation/processing codimnditions used.
- the microalgae are cultured to a desired density and lipid concentration.
- the lipid concentration may be increased by culturing under nutrient-limiting and especially nitrogen-limiting conditions.
- culturing is performed under conditions of limiting nitrogen so that the microalgae reach 10-20%, 20-30% 40-50%, 40-60%, 30-70%, 35-75%, 50- 60%, 60-70%, or 70-85% lipid, as measured by dry cell weight.
- the microalgae comprise about 50% lipid. Elevated levels of lipid are especially useful in producing food products with improved fat and cholesterol profiles or improving the mouthfeel of such products.
- the stickiness of the lipid can be an impediment to forming a flour that is measurable and/or flowable.
- cultivation under nitrogen-replete conditions can give a high-protein microalgal flour, such as flour can have, for example 5-20% or 10-18% lipid by dry cell weight. As described below, drying methods have been identified that give a flowable powder while retaining the desirable taste, odor and color characteristics.
- the microalgae may be cultured in an opaque culture vessel.
- the microalgae may be cultured under aerobic conditions. Surprisingly, it has been found that increasing the oxygen level to 30% DO or more during heterotrophic culture of Chlorella protothecoides can result in a microalgal biomass having improved flavor. Variation of +30% in DO (i.e., 30+9%DO) is contemplated.
- elevated oxygen e.g., >40% DO, >50% DO, >60% DO, or 60-70% DO
- whiteness may be measured with a Hunter colorimeter.
- the whiteness is greater than the whiteness of a control sample of microalgal biomass grown at about 30-40% DO.
- the oxygen is elevated to about 60-70% dissolved oxygen. Increased oxygenation can be achieved, for example, by the introduction of purified oxygen.
- the flavor may be improved by culturing the microalgae at a desired pH.
- the pH could be from 4 to 9, or from 5 to 8.
- the pH may be controlled using buffering and/or pH monitoring with titration. If an acidic pH is used, the pH can be neutralized by adjusting to a pH of 6 to 8 or 6.5 to 7.8, or about 7; e.g., prior to drying to avoid astringent flavor.
- the final flour may be characterized by a pH of 5.5-8.5, 6.0-8.0, or 6.5-7.5 for a 1% w/v solution of flour in water.
- the microalgae are inactivated (step 110). Inactivation conditions are chosen to be sufficient to inactivate enzymes that produce off-flavors. These conditions may also kill the microalgae or stop growth of the microalgae and contaminating species, if any. It has been found that rigorous pasteurization (i.e., at high temperature and/or long times) can lead to undesirable flavor/odor, while treatment that is not rigorous enough also can lead to unacceptable flavor/odor. Thus, when pasteurization is used, a delicate balance must be struck. Experiments have shown that a high-temperature-short time pasteurization (“HTST”) treatment regime can be used to produce an acceptable microalgal biomass product.
- HTST high-temperature-short time pasteurization
- the temperature of the treatment may be from 70°C to 95°C, or 72°C to 90°C, for from 10 to 180, 30 to 120, or 45 to 90 seconds.
- microalgae are treated at 75 °C for 1 minute by flowing the cultured microalgal broth through a heat exchanger into a collection vessel. Cooling of the HTST output is preferred to avoid prolonged heating. Similar results should be obtainable by adjustment of both time and temperature. Delay prior to inactivation should be minimized so as to prevent the development of off-flavors, which are believed to be created by enzyme activity.
- the step of inactivating enzymes is performed without delay of a time sufficient to allow production in the microalgae of enzymatically developed off -flavors.
- Culture at an acidic pH may also allow for an even more gentle pasteurization to be used.
- the microalgal cells can be cultured at a pH of from 5 to 6.5, followed by pasteurization at from about 60 to about 70°C for 1 minute, and neutralization prior to drying.
- the microalgal cells may be washed (step 115).
- the washing may remove off-flavors.
- using an inactivation step prior to washing may permeabilize the cells or otherwise promote the removal of unwanted flavors or odors from the microalgal biomass.
- Washing may be performed by centrifugation, filtration, dialysis or other method known in the art.
- the washing is performed with a volume of wash liquid (e.g., water or buffer) that is as great or greater than the volume of the microalgal cells (e.g., as measured by centrifugation).
- the volume of wash liquid may be twice the volume of the cells, or preferably, at least 3 times the volume of the cells.
- the cells are washed with between 3 and 12 volumes of water.
- measurement of the cell volume is accomplished by dewatering the cells (i.e., removing them from the liquid growth medium).
- the cells may be dewatered by centrifugation or filtration.
- the washing step may be repeated one or more times.
- a preservative may be added (step 120).
- sodium benzoate and/or potassium sorbate may be added as a bacteriostatic and fungistatic agent. Since sodium benzoate is more active under acidic conditions, the pH may be lowered as necessary. In that case, the pH can be raised later in the process to avoid an unwanted acidic flavor.
- the microalgal cells are then lysed (step 125).
- the lysis may be partial, or complete. For example, from 5% to 95% or a majority (>50%) of the cells may be lysed. Lysis may be especially desirable to release lipids in a high-lipid microalgae, where release of the lipids improves the quality or nutritional value of a food product into which the microalgal biomass is incorporated. Lysis may be accomplished with a bead mill, or any other suitable method known in the art.
- a majority of the cells can be lysed. In one embodiment, about 30-75% of the microalgal cells are lysed.
- microalgal cells are lysed and the microalgal cells have about 30-75% lipid by dry cell weight.
- the microalgal cells are 60-90% lysed. This combination of parameters is believed to lead to a microalgal biomass that improves the mouthfeel, air-holding capacity or other functional parameters of a food into which it is integrated, while avoiding difficulties in drying or other processing steps that may be associated with highly lysed cells.
- the cells were lysed to about 80%.
- the biomass may be homogenized (step 130).
- the suspension containing the cells and/or lysed cells may be forced through a narrow channel or orifice at elevated pressure (i.e., use of a high-pressure homogenizer).
- a high-pressure homogenizer i.e., use of a high-pressure homogenizer.
- Other types of homogenizers such as blade or ultrasonic homogenizers may also be employed.
- An antioxidant may be added to enhance the shelf life of the biomass (step 135).
- tocopherols, BHA, BHT, rosemary extract, or other suitable food-grade antioxidants can be used.
- addition of antioxidant at the stage may prevent unwanted oxidation flavors from forming in the drying step.
- addition of a base to raise the pH may prevent astringent flavors associated with a low pH if low pH conditions were used in upstream processes.
- the microalgae Prior to drying (e.g., after homogenization and before or after the optional addition of antioxidant), the microalgae can be held at elevated temperature for a period of time (140).
- this step promotes stability of the flavor, ensures inactivation of enzymes, and may promote the formation of positive flavors.
- a suspension of lysed microalgae can be held at 70-85° for 1-6 minutes.
- Example 3 for which acceptable sensory properties were obtained in the flour produced, this heating step was performed at 77°C for 3 minutes. Comparable results may be obtained, for example, by heating at about 87°C for about 90 seconds or about 67°C for about 6 minutes.
- the biomass is then dried (step 145).
- the biomass in order to form a flour (a powderlike) substance, is spray dried.
- the spray drying may use, for example, a box-dryer, or a tall-form spray-dryer, a fluidized bed dryer, or a moving fluidized bed dryer (e.g., a
- Example 3 describes conditions used for drying with a FilterMat drier.
- the resulting flour may be measureable or flowable, even if high in lipid (e.g, 30-70 or 40-60% lipid by dry cell weight).
- the flour has an aerated density of 0.30 to 0.50, a bulk density of 0.50 to 0.65, an oversize of 15-35% by weight at 2000 ⁇ (i.e., % too large to pass through a 2000 ⁇ sieve), 40-70% at 1400 ⁇ and 1-20% at 800 ⁇ , a wetability of 1-25 mm, and a surface area of 0.1 to 0.7 m7e.
- the aerated bulk density is determined using a conventional method of measuring aerated bulk density, i.e. by measuring the mass of an empty container (g) of known volume, and by measuring the mass of the same container filled with the product to be tested.
- the 100 ml container, the scoop used for filing and the scraper used are supplied with the apparatus sold by the company Hosokawa under the trademark Powder Tester type PTE.
- the product is screened through a sieve with apertures of 2000 ⁇ (sold by SAULAS). The density is measured on the product that is not retained on that screen.
- the specific surface area is determined over the whole of the particle size distribution of the microalgal flour granules, e.g., by means of a Quantachrome specific surface area analyzer based on a test for absorption of nitrogen onto the surface of the product subjected to the analysis, carried out on a S A3100 apparatus from Beekmann Coulter, according to the technique described in the article BET Surface Area by Nitrogen Absorption by S. BRUNAUER et al. (Journal of American Chemical Society, 60, 309, 1938).
- the microalgal flour is tested for acceptable flavor, color odor, and/or mouthfeel (step 150).
- a human sensory panel may be employed and/or analytical technology such as headspace GC-MS, SPME, or SBSE.
- the flavor may be evaluated to determine if it is grouped with or falls within boundaries associated with acceptable flavor determined by a prior sensory panel and/or analytical testing.
- the groupings/boundaries may be determined with the use of principal component analysis (PCA) (see Examples below). An acceptable lot may then be selected for packaging and future use.
- PCA principal component analysis
- the biomass may undergo any further processing or packaging (step 155) needed to make a microalgal flour or a food product that incorporates the biomass.
- the biomass may be agitated or passed through a screen.
- the microalgal flour may also be mixed with other ingredients to make a soup, sauce, dough, cake, cookie, dry baked-good mix, etc. Testing can also be performed according to Examples 4, 5 and 8, below.
- any two or more of the above-mentioned techniques can be combined to reach a heretofore unprecedented flavor in a microalgal biomass product, such as microalgal flour.
- a microalgal biomass product such as microalgal flour.
- HTST treatment followed by washing with liquid as described above can produce microalgal flour having low off-flavor. Oxygenation during cultivation and other steps as described above may further improve the flavor.
- microalgal biomass or flour made from the biomass having acceptable sensory characteristics may result.
- the microalgal flour may be non-green and have undetectable levels of fish, mushroom or cabbage flavors or odors when diluted in water at a ratio (by volume) of 1:2, 1:5, 1: 10, 1 :20, 1 :30, or 1:40.
- off flavors of fish and cabbage are undetectable when diluted 1:20 by volume in water, as detected by a tasting panel.
- flavor/odor compounds were determined by the methods of Examples 4 or 5 and are believed to correlate with acceptable sensory testing: undecalactone (400-1800ppb), 3- methyl butanal (0-l l,000ppb), pentanal (160-10,700ppb), 2-methyl butanal (0-2500ppb), 2- pentanone (39-10,600ppb), 3-pentene-2-one (0-1500ppb). Acceptable samples also had less than threshold amounts of pyrrole, pyrazine, or pyridines- containing compounds, while these compounds were found in the sample of Chlorella vulgaris obtained from www.nuts.com, which was green and unacceptable in flavor and odor.
- the microalgal flour produced by the methods described above retain the low amounts of off-flavors mentioned for at least 2 weeks, 1 month, 3 months or 6 months when stored in the dark at room temperature in moisture and oxygen impermeable packaging (e.g. a Mylar® food storage bag).
- larger particles, granules or pellets can be made from the dried microalgal material.
- the flour can be agglomerated, granulated, extruded, or pelletized using a variety of methods known in the art.
- Example 1 Production of microalgal flour at low pH and using a low-pigment strain.
- Chlorella protothecoides Multiple fermentations of Chlorella protothecoides were performed at scales ranging from 7 L to 1000 L.
- Two strains of Chlorella protothecoides were used: strain A, and strain B, a low- pigment mutant. Fermentation was performed in the dark on glucose as a fixed carbon source at a pH of about 5 to 6. After fermentation, the fermentation broth containing the microalgae was heat treated to inactivate the microalgae, immediately diluted with excess water, centrifuged to wash and concentrate the microalgae, the cells were lysed by milling, then spray-dried to make a microalgal flour. The microalgal flour made from Strain A was light yellow in color and the microalgal flour made from strain B was tan in color. A fermentation of strain B was also performed at about neutral pH.
- Example 2 Low-color flour using high oxygen conditions.
- Strain B was cultivated in at high (about 60 -70 ) and low levels (about 30-40%) of dissolved oxygen and treated as in Example 1 to form microalgal flour.
- high oxygen experiment reduced yellow color was noted in the broth, centrifuged biomass and in the final flour as compared to the microalgae produced at lower oxygen.
- Example 3 Production of improved microalgal flour.
- a seed culture of Chlorella protothecoides was added to a defined medium broth to give 9,000 L of culture.
- Heat-sterilized glucose (55% w/w) was used as a carbon source.
- Dissolved oxygen was held to a minimum of 30% by controlling aeration, backpressure and agitation in the fermentor.
- the cultivation temperature was 28°C.
- the pH of the broth was 6.8 at the start of cultivation and dropped to about 6 over the course of cultivation.
- Glucose was fed to a concentration of 3-10 g/L concentration. Growth was continued over 4-5 days to the mid-log- phase as measured by OD750.
- the resulting product had a dry cell weight (DCW) of 18.5% w/v.
- DCW dry cell weight
- the nitrogen level in the growth medium was limiting to force the microalgae to accumulate approximately 50% lipid as a result of extended sugar feeding.
- the broth was then heat-treated by online HTST at 75°C for 1 min and cooled to 6.2°C, then stored at 7°C.
- the HTST-treated broth was then washed by 6.4-fold dilution in decarbonated water and centrifuged using an Alfa Laval FEUX 510 centrifuge.
- the pH was lowered to pH to 4.1 with 75% phosphoric acid and 500 ppm sodium benzoate /lOOOppm potassium sorbate (on dry basis) were added as a preservative.
- the material was then stored under agitation below 10°C.
- Lysis was accomplished by milling in a NETZSCH LME500 bead mill using 0.5 mm zirconium silicate beads to give 88% cell disruption. The outlet was cooled to 6°C.
- Ascorbic acid 150 ppm on a dry basis
- mixed tocopherols 500 ppm on a dry basis
- Potassium hydroxide was added to neutralize the pH.
- the material was then heated to 77°C for 3 minutes.
- Drying was accomplished on a Filtermat FMD125 drier with a cyclone.
- the nozzle pressure was 160-170bar.
- Samples (500 mg) plus 3 mL distilled water plus lgm NaCl plus 5 uL 0.022 ug/uL 2-undecanone in ethanol internal standard were incubated at 50°C for 10 min and then extracted by SPME at 50°C for 20 min while stirring with the orbital shaker of the Gerstel MPS2.
- the SPME fiber used was DVB/CAR/PDMS (Divinylbenzene/Carboxen/ Polydimethylsiloxane), df 50/30 ⁇ .
- the fiber was desorbed at 260°C in the Agilent split/splitless injector for 3 min.
- Example 6 Flavor/Odor Data for Acceptable Sample of Example 3
- Example 3 The sample produced in Example 3 was tested by sensory panel and analyzed by SPME and SBSE as in Examples 4 and 5. The results are reported in the table below in units of parts per billion, determined relative to the 2-undecanone internal standard. In the tables below, a is used to represent alpha, d for delta, g for gamma. CAS numbers for the compounds are listed in Example 7.
- Chlorella protothecoides microalgal flour were produced according to methods given above.
- a commercial sample of Chlorella powder was obtained from nuts.com; the product information as of the date of filing, http://www.nuts.com/ assigns the flour to a Korean source, with heterotrophic production.
- sensory testing was done using a panel of volunteers.
- Scaled principal component analysis (using a correlation matrix) was performed with R software version 2.15.1 (The R project for Statistical Computing, www.r-proj ect . org) using the prcomp function.
- Three principal components were found that well characterize the variation in flavor/odor compounds.
- Vectors defining the three principal components are listed in the table below as PCI, PC2, and PC3 along with the method used for determining each compound.
- a cluster of samples was found in this reduced-dimensional space that correlated with the samples having acceptable sensory characteristics.
- Fig. 2 shows the PCA analysis clustering.
- Each plotted point represents a microalgal powder sample plotted in a space defined by the principal components PCI, PC2, and PC3 (diml, dim2 and dim3 respectively).
- the solid circles represent Chlorella protothecoides flour samples that has acceptable flavor.
- the open circles represent Chlorella protothecoides flour samples with inferior flavor.
- the open square represent the Chlorella vulgaris obtained from Nuts.com.
- Example 8 Determination of bounds for acceptable flavor Based on the PCA analysis of Example 7, the FactomineR package v. 1.2.1 (Husson, et al.) was used to statistically define the cluster of samples that correlated with the acceptable sensory testing.
- the result of the FactomineR analysis was 3 ellipsoids in the three dimensions of PCI, PC2 and PC3; the ellipsoids characterize 1 , 2, and 3 standard deviations from center point of the cluster associated with the positive human sensory analysis (solid circles from the graph of Example 7).
- Ax 2 +Bxy+Cy 2 +Dx+Ey+F 0 using the data in the table below for the values of A, B, C, D, E, and F.
- the ellipsoids of Example 8 can be used to determine if a sample falls within the cluster associated with positive flavor. For example, a quality-control experiment can be performed on a batch of microalgal flour produced according to the methods given above. The flour is analyzed by SPME and SBSE as in Examples 4 and 5 and then one determines if the data falls within one or more of the ellipsoids of Example 8.
- Furfural 34.5 1 19.51 15057 0, .145349572 0.003673658 0.010721336
- Oxazole..trimethyl 64 221 .7025034 0, .145349572 0.003673658 0.010721336
- a microalgal flour suitable for use in food comprising microalgal cells of Chlorophyta, wherein analysis by SPME according to Example 4 and/or SBSE according to Example 5 to determine concentrations of the compounds of Example 6 relative to an internal standard, followed by analysis according to the procedure of Example 9 produces a flavor descriptor that falls within the ellipsoid of Example 8 defining 3 standard deviations relative to the positive flavor cluster corresponding to the closed circles in the graph of Example 7 (i.e., Figure 2).
- a microalgal flour of embodiment 1 wherein the flavor descriptor falls within the ellipsoid of Example 8 defining 2 standard deviations relative to the positive flavor cluster corresponding to the closed circles in the graph of Example 7 (i.e., Figure 2).
- a microalgal flour of any of the preceding embodiments obtainable by the process of: cultivating a broth of cells of Chlorella protothecoides in the dark in the presence of glucose as a fixed carbon source with a starting pH of 6.8, while maintaining the dissolved oxygen level above 30%, subjecting the broth to a high-temperature- short- time process of 75 °C for 1 minute, harvesting the cells by centrifugation with a dilution of 6.4 fold in water, adding an antioxidant, lysis of the cells by milling, and drying using a spray-dry nozzle outputting to a moving belt.
- a microalgal flour of any of the preceding embodiments comprising undecalactone (400-1800ppb), 3-methyl butanal (0-l l,000ppb), pentanal (160-10,700ppb), 2-methyl butanal (0- 2500ppb), 2-pentanone (39-10,600ppb), and/ or 3-pentene-2-one (0-1500ppb) as determined by SPME or SBSE.
- a microalgal flour of any of the preceding embodiments having an undetectable fish or cabbage flavor when the flour is dispersed in deionized water at 10% (w/v), as detected by a tasting panel.
- a microalgal flour of any of the preceding embodiments having a flowability characterized by an oversize of 15-35% by weight at 2000 ⁇ .
- microalgal flour according to any of the preceding embodiments wherein the flour is white, pale yellow or yellow in color.
- a microalgal flour according to any of the preceding embodiments comprising no apparent green color.
- a microalgal flour according to any of the preceding embodiments wherein the pH of the flour when dissolved in water at 1% (w/v) is between 5.5 and 8.5.
- a microalgal flour according to any of the preceding embodiments wherein the pH of the flour when dissolved in water at 1% (w/v) is between 6.5 and 7.5.
- a microalgal flour according to any of the preceding embodiments having less than 2 ppm of chlorophyll. 17. A microalgal flour according to any of the preceding embodiments, further comprising an added antioxidant.
- a microalgal flour according to any of the preceding embodiments wherein the majority of the cells in the flour are lysed and optionally between 50 and 90% of the cells are lysed.
- a microalgal flour obtainable by the process of: cultivating a broth of cells of Chlorella protothecoides in the dark in the presence of glucose as a fixed carbon source with a starting pH of 6.8, while maintaining the dissolved oxygen level above 30%, subjecting the broth to a high-temperature- short- time process of 75 °C for 1 minute, harvesting the cells by centrifugation with a dilution of 6.4 fold in water, lysis of the cells by milling, adding an antioxidant, and drying using a spray-dry nozzle outputting to a moving belt.
- a microalgal flour suitable for use in food comprising microalgal cells of Chlorophyta and characterized by a flavor descriptor falling within an ellipsoid in a flavor- description space having dimensions of PCI, PC2 and PC3, the flavor descriptor produced by using SPME and/or SBSE analysis to determine concentrations of the following compounds:
- the falling within the ellipsoid is determined by the procedure of: for each compound, determining relative concentrations; for each compound, subtracting center factors according to the table below; for each compound, dividing by the scale factors according to the table below; taking the dot product of the scaled and centered data to yield values for PC 1 , PC2 and
- Oxazole..trimethyl 64 221 .7025034 0.145349572 0.003673658 0.010721336
- Geranyl. acetone.1 880.2922516 3049.42181 1 0.145349572 0.003673658 0.010721336 a.lonone 335.0475951 1 160.638915 0.145349572 0.003673658 0.010721336
- a microalgal flour of any of embodiments 20-23 comprising undecalactone (400- 1800ppb), 3-methyl butanal (0-l l,000ppb), pentanal (160-10,700ppb), 2-methyl butanal (0- 2500ppb), 2-pentanone (39-10,600ppb), and/ or 3-pentene-2-one (0-1500ppb) as determined by
- a microalgal flour of any of embodiments 20-24 having an undetectable fish or cabbage flavor when the flour is dispersed in deionized water at 10% (w/v), as detected by a tasting panel.
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Abstract
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BR112015017811A BR112015017811A2 (en) | 2013-01-28 | 2014-01-28 | microalgae flour suitable for food use |
CA2899003A CA2899003A1 (en) | 2013-01-28 | 2014-01-28 | Improved microalgal flour |
KR1020157023017A KR20150110752A (en) | 2013-01-28 | 2014-01-28 | Improved microalgal flour |
AU2014209015A AU2014209015A1 (en) | 2013-01-28 | 2014-01-28 | Improved microalgal flour |
EP14742729.8A EP2948001B9 (en) | 2013-01-28 | 2014-01-28 | Improved microalgal flour |
CN201480006446.3A CN105007755B (en) | 2013-01-28 | 2014-01-28 | Improved microalgal flour |
MX2015009656A MX2015009656A (en) | 2013-01-28 | 2014-01-28 | Improved microalgal flour. |
JP2015555414A JP2016510215A (en) | 2013-01-28 | 2014-01-28 | Improved microalgae powder |
AU2017272211A AU2017272211A1 (en) | 2013-01-28 | 2017-12-06 | Improved Microalgal Flour |
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US20140234479A1 (en) | 2014-08-21 |
KR20150110752A (en) | 2015-10-02 |
US20140212570A1 (en) | 2014-07-31 |
EP2948001B9 (en) | 2022-03-23 |
US20190297928A1 (en) | 2019-10-03 |
EP2948001A1 (en) | 2015-12-02 |
JP2018143255A (en) | 2018-09-20 |
CN105007755B (en) | 2020-03-03 |
BR112015017811A2 (en) | 2017-07-11 |
JP2016510215A (en) | 2016-04-07 |
US10264809B2 (en) | 2019-04-23 |
EP2948001A4 (en) | 2016-10-19 |
AU2017272211A1 (en) | 2018-01-04 |
CN105007755A (en) | 2015-10-28 |
CA2899003A1 (en) | 2014-07-31 |
MX2015009656A (en) | 2016-03-31 |
EP2948001B1 (en) | 2021-09-29 |
US10098371B2 (en) | 2018-10-16 |
AU2014209015A1 (en) | 2015-08-20 |
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