WO2014098162A1 - Paper slip sheet for glass and glass sheet package - Google Patents
Paper slip sheet for glass and glass sheet package Download PDFInfo
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- WO2014098162A1 WO2014098162A1 PCT/JP2013/083992 JP2013083992W WO2014098162A1 WO 2014098162 A1 WO2014098162 A1 WO 2014098162A1 JP 2013083992 W JP2013083992 W JP 2013083992W WO 2014098162 A1 WO2014098162 A1 WO 2014098162A1
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- WIPO (PCT)
- Prior art keywords
- glass
- interleaving paper
- paper
- pulp
- glass plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/068—Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
- B65G49/069—Means for avoiding damage to stacked plate glass, e.g. by interposing paper or powder spacers in the stack
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/001—Modification of pulp properties
- D21C9/002—Modification of pulp properties by chemical means; preparation of dewatered pulp, e.g. in sheet or bulk form, containing special additives
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/02—Washing ; Displacing cooking or pulp-treating liquors contained in the pulp by fluids, e.g. wash water or other pulp-treating agents
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
Definitions
- the present invention relates to glass interleaving paper and a glass plate package using the glass interleaving paper.
- FPD glass plates such as architectural glass plates, automotive glass plates, plasma display glass plates, and liquid crystal display glass plates have wrinkles on the surface during storage and transportation. Product defects are likely to occur due to contamination with foreign substances.
- FPD glass plates glass substrates
- have fine electrical wiring hereinafter also referred to as wiring
- electrodes electrical circuits
- partition walls and other elements formed on the surface, so that there are slight wrinkles and contamination on the surface. Even if it exists, it causes a defect such as disconnection. Therefore, high surface cleanliness is required for glass plates used in these applications.
- glass plates are stored and transported in a state of being stacked on a packing pallet or the like. In this case, wrinkles on the surface of the glass plate are often generated by rubbing between adjacent glass plates.
- contamination of the surface of the glass plate often occurs when contaminants such as organic substances in the storage atmosphere or the transport atmosphere adhere to the surface of the glass plate. It is difficult to remove this contaminant from the surface of the glass plate only by washing with water. Therefore, the removal of the contaminants needs to be performed using, for example, acid or alkali. However, such cleaning deteriorates the working environment at the time of cleaning, and increases the cost of cleaning and waste liquid treatment. Moreover, even if such cleaning is performed, it is difficult to completely remove the contaminants from the surface of the glass plate.
- the glass interleaving paper and the surface of the glass plate are in direct contact. For this reason, various components such as resin present on the surface of the glass interleaving paper are transferred to the surface of the glass plate and contaminate the surface of the glass plate. Problems).
- Patent Document 1 discloses glass interleaving paper containing 0.1% by weight or more of sodium tripolyphosphate.
- Patent Document 2 discloses glass interleaving paper containing 50 mg / m 2 or more of sodium tetraborate.
- Patent Document 3 discloses a glass plate package in which a glass plate is packed using glass interleaving paper having a higher saturated fatty acid content of 0.08% by mass or less.
- these glass interleaving papers According to these glass interleaving papers, components contained in the glass interleaving paper can be reduced from being transferred to the surface of the glass plate, and transfer stains on the surface of the glass plate can be suppressed.
- these glass interleaving papers are fine due to transfer stains from the glass interleaving paper when used for laminating glass plates such as FPD glass plates, on which elements such as wiring and electrodes are formed on the surface. It is difficult to sufficiently suppress the occurrence of defects such as simple wiring, electrodes, and electric circuits.
- An object of the present invention is to solve the problems of the prior art described above, such as wiring caused by contamination due to transfer from glass interleaving paper when elements such as wiring and electrodes are formed on the surface of a glass plate.
- An object of the present invention is to provide a glass slip sheet capable of greatly suppressing the occurrence of defects and a glass plate package using the glass slip sheet.
- the glass interleaving paper of the present invention is a glass interleaving paper interposed between glass plates when laminating a plurality of glass plates, and is an organic compound having silicon elements (atoms) (
- the glass interleaving paper is characterized by having a content of 3 ppm or less.
- the organic compound contained is exemplified by silicone (organopolysiloxane).
- the raw material for the glass interleaving paper is preferably a pulp having a silicone content of 10 ppm or less.
- the raw material for the glass interleaving paper is preferably at least one selected from the group consisting of chemical pulp, semi-chemical pulp, mechanical pulp, non-wood fiber pulp, and synthetic pulp. Moreover, it is preferable that the raw material of glass interleaving paper is virgin pulp. Further, the thickness of the glass interleaving paper is preferably 0.05 to 0.10 mm.
- the method for producing glass interleaving paper of the present invention includes a step of washing pulp as a raw material of glass interleaving paper with an organic solvent, a step of showering glass interleaving paper with an organic solvent before and / or after drying, and It is preferable to have a step of dissolving and removing at least one organic compound having silicon element adhering to pulp or paper, selected from the group consisting of a step of passing glass interleaving paper into a water tank filled with an organic solvent.
- the organic solvent is preferably an organic solvent capable of dissolving an organic compound containing silicon element, or a solvent obtained by diluting the organic solvent.
- the organic solvent is preferably a hydrocarbon organic solvent.
- the present invention provides a glass plate package formed by laminating a plurality of glass plates with the glass interleaving paper of the present invention interposed therebetween.
- the glass plate is preferably a glass plate for a flat panel display.
- the glass interleaving paper of the present invention when fine wiring or electrodes are formed on the surface of the laminated glass plate with the glass interleaving interposed therebetween, the silicon intercalation containing silicon atoms transferred from the glass interleaving paper is contained. Defects caused by the organic compound to be reduced can be greatly suppressed. Therefore, by using the glass interleaving paper of the present invention, the yield can be improved and the production cost of FPD or the like can be reduced.
- the glass plate is used for storage, transportation, and the like in a state of a glass plate package (glass laminate) in which a plurality of glass plates are laminated with glass interleaving paper interposed therebetween.
- the glass interleaving paper of the present invention is a glass interleaving paper used for laminating such glass plates, and can be used for laminating various glass plates.
- it is preferably used for laminating glass plates on the surface of which elements such as wiring, electrodes, electric circuits, and partition walls are formed.
- glass plates (glass substrates) for FPD such as plasma displays and liquid crystal displays are used.
- it is preferably a glass interleaving paper interposed between glass plates.
- the glass interleaving paper of the present invention is a glass interleaving paper in which the content of the organic compound having a silicon atom (ratio of the mass of the organic compound having a silicon atom to the mass of the glass interleaving paper) is 3 ppm or less.
- the glass interleaving paper of the present invention has such a configuration, so that elements such as wiring, electrodes, electric circuits, and partition walls are formed on the surface of an FPD glass plate laminated using the glass interleaving paper. Defects and the like that occur in the wiring and electrodes can be greatly reduced.
- the present inventors have made extensive studies on this cause. As a result, it was found that the organic compound having silicon atoms transferred from the glass interleaving paper to the glass plate is a major cause of defects such as wiring.
- the FPD has a high spatial resolution, and as a result, the wiring and electrodes formed on the glass plate have become finer.
- it is required to form wiring having a width of about 3 to 5 ⁇ m at intervals (pitch) of about 50 to 200 ⁇ m.
- silicone polysiloxane (organopolysiloxane) that may have an organic functional group
- silicone polysiloxane (organopolysiloxane) that may have an organic functional group
- Wiring and electrode defects are likely to occur, especially when polydimethylsiloxane or the like is transferred to a glass plate among silicones.
- the silicone content of the pulp is preferably 10 ppm or less, more preferably 5 ppm or less, further preferably 3 ppm or less, and particularly preferably 1 ppm or less.
- the inventors have determined that the content of the organosilicon compound in the glass interleaving paper is 3 ppm or less, resulting in poor wiring due to the organosilicon compound transferred from the glass interleaving paper to the glass plate. It has been found that the occurrence of the above can be greatly reduced. In other words, by using the glass interleaving paper of the present invention, the surface of the glass plate can be made fine without performing high-level cleaning or the like for removing foreign substances composed of organosilicon compounds on the surface of the glass plate for FPD.
- the glass interleaving paper of the present invention is a glass interleaving paper having an organosilicon compound content of 3 ppm or less. If the content of the organosilicon compound exceeds 3 ppm, the transfer of the organosilicon compound from the glass interleaving paper to the glass plate cannot be sufficiently suppressed, and the wiring resulting from the organosilicon compound transferred from the glass interleaving paper to the glass plate The effect of reducing the occurrence of defects cannot be sufficiently obtained.
- the content of the organosilicon compound is preferably 2 ppm or less, more preferably 1 ppm or less, and particularly preferably 0.5 ppm or less. Defects that occur when wiring, electrodes, etc. are formed on the surface of a glass plate for FPD using the glass interleaving paper of the present invention by setting the content of the organosilicon compound in the glass interleaving paper to the above range. Can be more suitably suppressed.
- the content of an organosilicon compound is so preferable that it is small. That is, in the glass interleaving paper of the present invention, there is no limitation on the lower limit of the content of the organosilicon compound. However, it is difficult to completely remove the organosilicon compound from the glass interleaving paper, and the glass interleaving paper having an extremely small content of the organosilicon compound is time-consuming and expensive to manufacture. Considering this point, in the glass interleaving paper of the present invention, the content of the organosilicon compound is preferably 0.05 ppm or more.
- the glass interleaving paper of the present invention is basically a known glass interleaving paper used for laminating glass plates, except that the organosilicon compound content is 3 ppm or less.
- the glass interleaving paper of the present invention includes chemical pulps such as kraft pulp (KP), sulfite pulp (SP), soda pulp (AP), semi-chemical pulp (SCP), semi-chemical pulp such as Chemi-Grandwood pulp (CGP), etc.
- Chemical pulps such as groundwood pulp (GP), thermomechanical pulp (TMP, BCTMP), refiner grandwood pulp (RGP); non-wood fiber pulp made from straw, sanjo, hemp, kenaf, etc .; synthetic pulp; Any known glass interleaf made of various raw materials can be used.
- the glass interleaving paper of the present invention may be a mixture of these materials, or may be a material containing cellulose or the like. These raw materials may be used paper, virgin pulp, or a mixture of used paper and virgin pulp. Among these, virgin pulp is preferable.
- any pulp is a silicone-based antifoaming agent (containing silicone), which causes a major cause of defective wiring and electrodes when transferred to a glass plate. It is preferable to use as a raw material a pulp produced without using an antifoaming agent. Especially, the pulp manufactured without using the antifoamer containing polydimethylsiloxane is used especially suitably as a raw material of the glass interleaving paper of this invention.
- the glass interleaving paper of the present invention can basically be produced using a known glass interleaving papermaking method.
- a manufacturing method for cleaning pulp as a raw material, and manufacturing for performing shower cleaning at least before and during the drying process A method is illustrated.
- FIG. 1 and FIG. 2 conceptually show an example of a glass slip paper manufacturing apparatus (glass slip paper making apparatus) used in the present invention.
- a paper raw material liquid liquid obtained by diluting pulp with water
- the paper raw material liquid supplied to the lower wire 16 is then sandwiched between the lower wire 16 and the upper wire 18 so that the paper raw material liquid is spread to a uniform thickness and dehydrated to become wet paper (paper).
- the lower wire 16 and the upper wire 18 of the wire part 14 are permeable membranes formed in an endless belt shape. Specifically, it is an endless belt made of a net made of plastic or metal material, or made of felt made of natural fiber or synthetic fiber.
- the lower wire 16 and the upper wire 18 are wound around a plurality of rollers, and are rotated at a predetermined speed by transmitting the driving force of a motor (not shown) to the driving rollers in the plurality of rollers. Yes.
- the wet paper formed by the wire part 14 is conveyed to a press part 20 having a press roller, an endless belt-like felt, a press roller pair, etc., where further dewatering and pressing are performed simultaneously.
- the wet paper that has passed through the press part 20 is conveyed to a dryer part 24 composed of a plurality of rollers, and is dried in an atmosphere of, for example, about 120 ° C. while passing through the dryer part 24.
- the paper dried by the dryer part 24 is conveyed to the calendar part 26, and is subjected to a calendar process by nipping and conveying by a calendar roll, so that the front and back surfaces are smoothed. If necessary, a coater part may be provided between the dryer part 24 and the calendar part 26, and a paint or the like may be applied to the smoothed paper surface.
- the paper that has been subjected to the calendar process in the calendar part 26 is wound around a reel 28 as a glass interleaving paper and is rolled (hereinafter referred to as a jumbo roll 30).
- the glass interleaving paper may usually be shipped as it is with the jumbo roll 30.
- the glass interleaving paper is usually cut into a width corresponding to the product, wound up, and has a predetermined length of about 8000 to 10,000 m.
- the glass slip sheet is usually shipped in small portions from the jumbo roll 30.
- the glass slip sheet is fed from the jumbo roll 30, cut to a predetermined width (cut in the longitudinal direction) by the cutter 34, and wound by the winder 36.
- the glass slip sheet fed from the jumbo roll 30 When the glass slip sheet fed from the jumbo roll 30 reaches a predetermined length, it is cut into a predetermined length (cut in the width direction) by the cutter 34, and a long glass slip sheet having a predetermined width is obtained.
- the rolled roll 32 is shipped to a user such as a glass manufacturer.
- the long glass interleaving paper wound around the roll 32 is cut into a cut sheet shape (rectangular shape) of a size according to the glass plate to be laminated at the shipping destination and interposed between the laminated glass plates.
- the glass interleaving paper of the present invention As a method for producing the glass interleaving paper of the present invention, in such an apparatus for producing glass interleaving paper (paper making process), before preparing the paper raw material liquid to be supplied to the head box 12, there is a method of washing the pulp that is the raw material. Illustrated. According to the study by the present inventors, it is considered that the organosilicon compound transferred from the glass interleaving paper to the glass plate is mostly due to impurities adhering to the raw pulp. Therefore, by adding the pulp as a raw material into the solvent, stirring, leaving, etc., the organosilicon compound adhering to the pulp is dissolved with the solvent, and then filtered to remove the pulp with the solvent. Wash.
- a paper raw material liquid is prepared and supplied to the head box 12 to produce a glass interleaving paper.
- the glass interleaving paper of this invention whose organosilicon compound is 3 ppm or less can be manufactured.
- an organic solvent or the like that can dissolve the organosilicon compound that is considered to be attached to the pulp may be appropriately selected.
- aromatic hydrocarbon solvents toluene, xylene, etc.
- the dilution with alcohol or the like is preferably 20 to 80 times, more preferably 40 to 60 times by volume.
- pulp washing conditions such as stirring speed and time, pulp immersion time in the solvent, amount of solvent relative to the amount of pulp, solvent temperature, paper thickness, paper type (raw materials, etc.), organic What is necessary is just to set suitably the conditions which can make the organosilicon compound which a glass interleaving paper contains to 3 ppm or less according to the dissolving power of the solvent with respect to a silicon compound. Moreover, you may perform such washing
- the paper is shower-washed before the dryer part 24 and / or at least one of the dryer parts 24.
- a method is illustrated. That is, a shower is provided in front of the dryer part 24 (between the press part 20 and the dryer part 24) and at least one of the dryer parts 24, and adheres to the paper at least before and during drying. Wash with a solvent that can dissolve the organosilicon compound that is considered to be present. Thereby, the foreign substance of the organosilicon compound contained in paper is dissolved and removed, and the glass interleaving paper of the present invention in which the organosilicon compound is 3 ppm or less can be produced. Note that a plurality of cleaning showers may be provided in front of the dryer part 24 or in the dryer part 24 in the paper transport direction.
- the solvent used for the shower cleaning may be appropriately selected from an organic solvent that can dissolve the organosilicon compound that is considered to be attached to the paper, as in the case of the previous pulp cleaning.
- the solvent similar to the thing illustrated by washing
- the solvent may be diluted with ethanol or the like as necessary.
- the dilution with ethanol or the like is preferably 20 to 80 times, more preferably 40 to 60 times by volume.
- the conditions for paper shower cleaning, such as the amount of solvent used for shower cleaning and the solvent injection speed, are the paper thickness, paper transport speed and transport path, paper type (raw materials, etc.), and the solvent for the organosilicon compound.
- the conditions under which the organic silicon compound contained in the glass interleaf can be reduced to 3 ppm or less may be appropriately set according to the dissolving power of the glass.
- a water tank filled with a solvent capable of dissolving an organosilicon compound considered to be attached to the paper is provided in front of the dryer part 24 or in the dryer part 24. It is also possible to use a method of dissolving and removing the foreign substance of the organosilicon compound contained in the paper by passing the paper through here.
- Such pulp washing, paper shower washing, and washing using a water tank may be performed in two or more to produce the glass interleaving paper of the present invention. Further, if necessary, the pulp or paper may be washed with clean water such as pure water after washing the pulp or paper using a solvent.
- the glass plate package of the present invention is a glass plate package (glass plate laminate) formed by laminating a plurality of glass plates with the glass interleaving paper of the present invention interposed therebetween.
- FIG. 3 an example of the glass plate package of this invention is shown notionally.
- FIG. 3 is the figure (side view) which looked at the glass plate package from the surface direction of glass.
- a glass plate package 50 shown in FIG. 3 is formed by laminating a plurality of glass plates G on a pallet 52.
- the pallet 52 is a known pallet for packing glass plates.
- the pallet 52 includes a base 54, an inclined base 56 erected on the upper surface of the base 54, and a mounting base 58 placed on the upper surface of the base 54.
- is tilted with respect to the vertical direction hereinafter also referred to as a tilted surface).
- the angle of the inclined surface may be an angle at which the laminated glass plates G can be stably stacked, stored and transported, and is usually 85 ° or less with respect to the horizontal direction, for example, 85 ° to 70 °. preferable.
- the upper surface of the mounting table 58 is inclined so as to descend toward the inclined table 56 with respect to the horizontal direction.
- the upper surface of the mounting table 58 is configured to be 90 ° with respect to the inclined surface of the inclined table 56.
- the glass plate G is placed on the upper surface of the mounting table 58 and stacked in a state of leaning on the inclined surface of the inclined table 56. Further, the above-described glass interleaving paper 60 of the present invention is interposed between the glass plates G.
- the glass interleaf paper 60 is larger than the glass plate G, and is interposed between the glass plates G so as to cover the entire surface of the glass plate G.
- the glass interleaving paper 60 of the present invention may be similarly interposed between the laminated glass plates G and the inclined table 56, and the surface of the foremost glass plate G is similarly used in the present invention. You may cover with the glass interleaving paper 60.
- the glass plate package 50 of the present invention is formed.
- a contact plate may be brought into contact with the foremost glass plate G (glass interleaving paper), and a belt-like body may be stretched over and fixed to the inclined table 56.
- a cover may be hung so as to cover the plate G.
- the glass plate package of this invention is not limited to what laminates
- the glass plate package of the present invention may be one obtained by horizontally laminating glass plates G, such as a plate-shaped body storage container disclosed in Utility Model Registration No. 3165873.
- examples of the glass plate G include various known glass plates. Among them, a glass plate on which elements such as wiring and electrodes as described above are formed on the surface is preferable, and a glass plate for FPD is particularly preferable.
- the present invention is not limited to the above-described examples, and various improvements and modifications are made without departing from the gist of the present invention. Of course, it may be.
- Example 1 Virgin pulp as a raw material was put into toluene diluted 50 times (volume ratio) with ethanol (the ratio of pulp to solvent was 100: 1 by mass ratio) and stirred for 10 hours at room temperature. Filtration was performed to obtain a pulp as a washed raw material. Then, using the washed pulp as a raw material, a glass interleaving paper was produced using an example of an apparatus for producing glass interleaving paper shown in FIGS. The produced glass interleaving paper (thickness 0.08 mm) was cut into about 1 cm square, and components were extracted from the glass interleaving paper using a hexane for about an hour and a half with a Soxhlet extractor.
- the obtained extract was concentrated to dryness on a rotary evaporator and reconstituted with 1 mL of deuterated chloroform to prepare a sample.
- the apparatus was analyzed by NMR spectrum using a Nuclear Magnetic Resonance apparatus (manufactured by Bruker Biospin, AVANCE 500 type) to identify an organosilicon compound. As a result, the content of the organosilicon compound was 2 ppm.
- Example 1 A glass interleaving paper was produced in the same manner as in Example 1 except that the raw material pulp was not washed. When the produced glass interleaving paper (thickness 0.08 mm) was analyzed in the same manner as in Example 1, the content of the organosilicon compound was 4 ppm.
- Example 2 In the general glass interleaf manufacturing apparatus shown in FIGS. 1 and 2, showers for washing the paper were provided at two locations in the dryer part 24. Using such a manufacturing apparatus, using virgin pulp as a raw material, drying is performed while performing shower washing of paper with toluene diluted 50 times (volume ratio) with ethanol in a dryer part 24 to produce glass interleaving paper did.
- Example 2 A glass interleaving paper was produced in the same manner as in Example 2 except that the shower cleaning of the paper in the dryer part 24 was not performed.
- the produced glass interleaving paper thickness 0.08 mm
- the content of the organosilicon compound was 4 ppm.
- a glass plate for FPD having a thickness of 0.5 mm and a size of 1500 ⁇ 1300 mm (the glass for liquid crystal AN100 manufactured by Asahi Glass Co., Ltd.) having a thickness of 0.5 mm and the glass interleaving paper produced in Examples 1 and 2 and Comparative Examples 1 and 2 above.
- the glass plate laminate was loaded on a general glass plate packing pallet to form a glass plate packing.
- the glass plate package thus produced was transported from Taiwan to Japan by ship.
- the glass interleaving paper of the present invention can greatly suppress the occurrence of defects such as wiring due to contamination due to transfer from the glass interleaving paper to the glass plate, reduce the production cost of FPD, etc., and improve the yield It can be used as a glass plate package of a glass plate for FPD.
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Abstract
Description
特に、FPD用のガラス板(ガラス基板)は、表面に微細な電気配線(以下、配線とも言う)、電極、電気回路、隔壁等の素子が形成されるので、表面に僅かな疵や汚染が有っても、断線等の不良の原因となる。そのため、これらの用途に用いられるガラス板には、高い表面の清浄性が要求される。 FPD (Flat Panel Display) glass plates such as architectural glass plates, automotive glass plates, plasma display glass plates, and liquid crystal display glass plates have wrinkles on the surface during storage and transportation. Product defects are likely to occur due to contamination with foreign substances.
In particular, FPD glass plates (glass substrates) have fine electrical wiring (hereinafter also referred to as wiring), electrodes, electrical circuits, partition walls, and other elements formed on the surface, so that there are slight wrinkles and contamination on the surface. Even if it exists, it causes a defect such as disconnection. Therefore, high surface cleanliness is required for glass plates used in these applications.
この汚染物質は、水洗のみでガラス板の表面から除去することは困難である。そのため、汚染物質の除去は、例えば、酸やアルカリを用いた洗浄を行う必要が有る。しかしながら、このような洗浄は、洗浄時の作業環境を悪化させると共に、洗浄および廃液処理のコストも増大させる。しかも、このような洗浄を行っても、汚染物質をガラス板の表面から完全に除去するのは、困難である。 Further, contamination of the surface of the glass plate often occurs when contaminants such as organic substances in the storage atmosphere or the transport atmosphere adhere to the surface of the glass plate.
It is difficult to remove this contaminant from the surface of the glass plate only by washing with water. Therefore, the removal of the contaminants needs to be performed using, for example, acid or alkali. However, such cleaning deteriorates the working environment at the time of cleaning, and increases the cost of cleaning and waste liquid treatment. Moreover, even if such cleaning is performed, it is difficult to completely remove the contaminants from the surface of the glass plate.
また、特許文献2には、四硼酸ナトリウムを50mg/m2以上含有するガラス合紙が開示されている。
さらに、特許文献3には、高級飽和脂肪酸の含有率を0.08質量%以下としたガラス合紙を用いて、ガラス板を梱包したガラス板梱包体が開示されている。 As a method for solving such a problem, for example, Patent Document 1 discloses glass interleaving paper containing 0.1% by weight or more of sodium tripolyphosphate.
Patent Document 2 discloses glass interleaving paper containing 50 mg / m 2 or more of sodium tetraborate.
Furthermore, Patent Document 3 discloses a glass plate package in which a glass plate is packed using glass interleaving paper having a higher saturated fatty acid content of 0.08% by mass or less.
しかしながら、これらのガラス合紙では、FPD用のガラス板など、表面に配線や電極等の素子が形成されるガラス板の積層に用いた際に、ガラス合紙からの転写汚れに起因する、微細な配線、電極、電気回路等の不良の発生を十分に抑制するのは、困難である。 According to these glass interleaving papers, components contained in the glass interleaving paper can be reduced from being transferred to the surface of the glass plate, and transfer stains on the surface of the glass plate can be suppressed.
However, these glass interleaving papers are fine due to transfer stains from the glass interleaving paper when used for laminating glass plates such as FPD glass plates, on which elements such as wiring and electrodes are formed on the surface. It is difficult to sufficiently suppress the occurrence of defects such as simple wiring, electrodes, and electric circuits.
このような本発明のガラス合紙において、含有する前記有機化合物としては、シリコーン(オルガノポリシロキサン)が例示される。
前記ガラス合紙の原料が、シリコーン含有量が10ppm以下のパルプであるのが好ましい。ガラス合紙の原料としては、化学パルプ、半化学パルプ、機械パルプ、非木材繊維パルプ、および合成パルプからなる群から選ばれる少なくとも1種が好ましい。
また、ガラス合紙の原料は、バージンパルプであることが好ましい。
さらに、ガラス合紙の厚さは、0.05~0.10mmが好ましい。 In order to achieve the above object, the glass interleaving paper of the present invention is a glass interleaving paper interposed between glass plates when laminating a plurality of glass plates, and is an organic compound having silicon elements (atoms) ( The glass interleaving paper is characterized by having a content of 3 ppm or less.
In the glass interleaving paper of the present invention, the organic compound contained is exemplified by silicone (organopolysiloxane).
The raw material for the glass interleaving paper is preferably a pulp having a silicone content of 10 ppm or less. The raw material for the glass interleaving paper is preferably at least one selected from the group consisting of chemical pulp, semi-chemical pulp, mechanical pulp, non-wood fiber pulp, and synthetic pulp.
Moreover, it is preferable that the raw material of glass interleaving paper is virgin pulp.
Further, the thickness of the glass interleaving paper is preferably 0.05 to 0.10 mm.
前記有機溶剤が、ケイ素元素を有する有機化合物を溶解可能な有機溶剤、または該有機溶剤を希釈した溶剤であるのが好ましい。
有機溶剤としては、炭化水素系有機溶剤であるのが好ましい。 The method for producing glass interleaving paper of the present invention includes a step of washing pulp as a raw material of glass interleaving paper with an organic solvent, a step of showering glass interleaving paper with an organic solvent before and / or after drying, and It is preferable to have a step of dissolving and removing at least one organic compound having silicon element adhering to pulp or paper, selected from the group consisting of a step of passing glass interleaving paper into a water tank filled with an organic solvent. .
The organic solvent is preferably an organic solvent capable of dissolving an organic compound containing silicon element, or a solvent obtained by diluting the organic solvent.
The organic solvent is preferably a hydrocarbon organic solvent.
本発明のガラス合紙は、このようなガラス板の積層に用いられるガラス合紙であって、各種のガラス板の積層に利用可能である。中でも、表面に、配線、電極、電気回路、隔壁等の素子を形成されるガラス板の積層に用いられるのが好ましく、特に、プラズマディスプレイや液晶ディスプレイなどのFPD用のガラス板(ガラス基板)を積層する際に、ガラス板の間に介在されるガラス合紙であるのが好ましい。 As described above, the glass plate is used for storage, transportation, and the like in a state of a glass plate package (glass laminate) in which a plurality of glass plates are laminated with glass interleaving paper interposed therebetween.
The glass interleaving paper of the present invention is a glass interleaving paper used for laminating such glass plates, and can be used for laminating various glass plates. In particular, it is preferably used for laminating glass plates on the surface of which elements such as wiring, electrodes, electric circuits, and partition walls are formed. In particular, glass plates (glass substrates) for FPD such as plasma displays and liquid crystal displays are used. When laminating, it is preferably a glass interleaving paper interposed between glass plates.
本発明のガラス合紙は、このような構成を有することにより、このガラス合紙を用いて積層されたFPD用のガラス板などの表面に、配線、電極、電気回路、隔壁等の素子を形成した際に配線や電極に生じる不良等を、大幅に低減できる。 The glass interleaving paper of the present invention is a glass interleaving paper in which the content of the organic compound having a silicon atom (ratio of the mass of the organic compound having a silicon atom to the mass of the glass interleaving paper) is 3 ppm or less.
The glass interleaving paper of the present invention has such a configuration, so that elements such as wiring, electrodes, electric circuits, and partition walls are formed on the surface of an FPD glass plate laminated using the glass interleaving paper. Defects and the like that occur in the wiring and electrodes can be greatly reduced.
しかしながら、本発明者らの検討によれば、FPD用のガラス板などの、表面に配線や電極等の素子を形成されるガラス板では、ガラス合紙からガラス板への転写汚れを抑制しても、表面に配線や電極等を形成した際に、配線等の不良が、決して低くはない確率で発生する。 As described above, various proposals have conventionally been made regarding the suppression of transfer stains from glass slip sheets to glass plates.
However, according to the study by the present inventors, a glass plate in which elements such as wiring and electrodes are formed on the surface, such as an FPD glass plate, suppresses transfer contamination from the glass interleaf to the glass plate. However, when a wiring, an electrode, or the like is formed on the surface, defects in the wiring or the like occur with a probability that is not low.
通常、パルプやガラス合紙の製造工程で使用された、これらの薬剤は、洗浄によって除去される。しかしながら、有機ケイ素化合物は、多くの物が、ある程度の粘度を有するため、完全に除去することは困難で、製造したガラス合紙に残存してしまう。
そのため、ガラス合紙を介在させてガラス板を積層した際に、ガラス合紙に残存する有機ケイ素化合物が、ガラス板に転写されて異物となってしまう。 As is well known, in the production of paper pulp, which is the raw material for glass interleaving paper, in various processes such as the cooking process and bleaching process in the production of chemical pulp, and the deinking process in the production of waste paper pulp, cooking aids and scales are used. Various agents such as an inhibitor, a deinking agent, an antifoaming agent, a surfactant, and a bleaching agent are used as necessary. Also, in the process of making glass interleaving paper (paper making process), various materials such as cleaning agents, emulsifiers and dispersants as additives for cleaning, etc. are used for cleaning members that come into contact with glass interleaving paper (wet paper / paper) Drugs are used as needed. Some of these drugs contain organosilicon compounds.
Usually, these chemicals used in the manufacturing process of pulp and glass interleaving paper are removed by washing. However, since many organic silicon compounds have a certain degree of viscosity, it is difficult to completely remove them, and they remain in the produced glass interleaving paper.
Therefore, when the glass plate is laminated with the glass interleaving paper interposed therebetween, the organosilicon compound remaining on the glass interleaving paper is transferred to the glass plate and becomes a foreign object.
また、液晶ディスプレイでは、ガラス板の表面に僅かな有機ケイ素化合物が存在しても、カラーフィルタのブラックマトリックスにムラが生じてしまう。
そのため、ガラス合紙からガラス板に有機ケイ素化合物が転写などにより移動すると、転写された有機ケイ素化合物が異物となって、ガラス板に配線や電極などの素子や、カラーフィルタ等を形成した際の不良発生の大きな要因となる。
上記の有機ケイ素化合物は、種々のものがあるが、中でも、消泡剤に含有されることが多いシリコーン(有機官能基を有することのあるポリシロキサン(オルガノポリシロキサン)がガラス板に転写されると、配線や電極の不良等が発生し易い。シリコーンの中でも特に、ポリジメチルシロキサンなどがガラス板に転写されると、より配線や電極の不良等が発生し易くなる。
なお、抄紙工程において、ガラス合紙に含有するシリコーンの量を少なくさせることは可能であるが、パルプの段階で消泡剤などの残渣が少ない方が無論好ましい。パルプのシリコーン含有量は、10ppm以下が好ましく、5ppm以下がより好ましく、3ppm以下がさらに好ましく、特に、1ppm以下が好ましい。 However, according to the study by the present inventors, when forming such a fine wiring or the like, a metal thin film (metal compound) that becomes a wiring even if a slight organosilicon compound exists on the surface of the glass plate. Film) and patterning by etching.
Further, in the liquid crystal display, even if a slight amount of an organosilicon compound is present on the surface of the glass plate, unevenness occurs in the black matrix of the color filter.
Therefore, when the organosilicon compound moves from the glass interleaving paper to the glass plate by transfer or the like, the transferred organosilicon compound becomes a foreign substance, and when an element such as a wiring or an electrode, a color filter or the like is formed on the glass plate This is a major cause of defects.
There are various types of the above-mentioned organosilicon compounds. Among them, silicone (polysiloxane (organopolysiloxane) that may have an organic functional group) often contained in an antifoaming agent is transferred to a glass plate. Wiring and electrode defects are likely to occur, especially when polydimethylsiloxane or the like is transferred to a glass plate among silicones.
In the paper making process, it is possible to reduce the amount of silicone contained in the glass interleaving paper, but it is of course preferable that there is little residue such as an antifoaming agent at the pulp stage. The silicone content of the pulp is preferably 10 ppm or less, more preferably 5 ppm or less, further preferably 3 ppm or less, and particularly preferably 1 ppm or less.
すなわち、本発明のガラス合紙を用いることにより、FPD用のガラス板などの表面の有機ケイ素化合物からなる異物を除去するための高度な洗浄等を行わなくても、ガラス板の表面に微細な配線、電極、電気回路、隔壁などの素子や、カラーフィルタのブラックマトリックス等を形成した際に、有機ケイ素化合物に起因する断線等の配線などの素子の不良や、ブラックマトリックスのムラの発生を、大幅に抑制できる。従って、本発明のガラス合紙を用いることにより、FPDなどの生産コストを低減し、歩留りを向上できる。 As a result of further investigations, the inventors have determined that the content of the organosilicon compound in the glass interleaving paper is 3 ppm or less, resulting in poor wiring due to the organosilicon compound transferred from the glass interleaving paper to the glass plate. It has been found that the occurrence of the above can be greatly reduced.
In other words, by using the glass interleaving paper of the present invention, the surface of the glass plate can be made fine without performing high-level cleaning or the like for removing foreign substances composed of organosilicon compounds on the surface of the glass plate for FPD. When forming elements such as wiring, electrodes, electrical circuits, partition walls, black matrix of color filters, etc., defective elements such as wiring such as disconnection due to organosilicon compounds, and occurrence of black matrix unevenness, It can be greatly suppressed. Therefore, by using the glass interleaving paper of the present invention, the production cost of FPD or the like can be reduced and the yield can be improved.
有機ケイ素化合物の含有量が3ppmを超えると、ガラス合紙からガラス板への有機ケイ素化合物の転写を、十分に抑制できず、ガラス合紙からガラス板に転写された有機ケイ素化合物に起因する配線の不良発生等の低減効果を十分に得られない。 As described above, the glass interleaving paper of the present invention is a glass interleaving paper having an organosilicon compound content of 3 ppm or less.
If the content of the organosilicon compound exceeds 3 ppm, the transfer of the organosilicon compound from the glass interleaving paper to the glass plate cannot be sufficiently suppressed, and the wiring resulting from the organosilicon compound transferred from the glass interleaving paper to the glass plate The effect of reducing the occurrence of defects cannot be sufficiently obtained.
ガラス合紙における有機ケイ素化合物の含有量を、上記の範囲にすることにより、本発明のガラス合紙を用いたFPD用ガラス板などの表面に、配線や電極等を形成した際に発生する不良を、より好適に抑制することができる。 In the glass interleaving paper of the present invention, the content of the organosilicon compound is preferably 2 ppm or less, more preferably 1 ppm or less, and particularly preferably 0.5 ppm or less.
Defects that occur when wiring, electrodes, etc. are formed on the surface of a glass plate for FPD using the glass interleaving paper of the present invention by setting the content of the organosilicon compound in the glass interleaving paper to the above range. Can be more suitably suppressed.
しかしながら、ガラス合紙から有機ケイ素化合物を完全に取り除くのは、困難であり、有機ケイ素化合物の含有量が極端に少ないガラス合紙は、製造に手間やコストがかかる。この点を考慮すると、本発明のガラス合紙において、有機ケイ素化合物の含有量は、0.05ppm以上であるのが好ましい。 In addition, in the glass interleaving paper of this invention, the content of an organosilicon compound is so preferable that it is small. That is, in the glass interleaving paper of the present invention, there is no limitation on the lower limit of the content of the organosilicon compound.
However, it is difficult to completely remove the organosilicon compound from the glass interleaving paper, and the glass interleaving paper having an extremely small content of the organosilicon compound is time-consuming and expensive to manufacture. Considering this point, in the glass interleaving paper of the present invention, the content of the organosilicon compound is preferably 0.05 ppm or more.
また、これらの原料は、古紙であっても、バージンパルプ(Virgin pulp)であっても、古紙とバージンパルプとの混合物であってもよい。中でも、バージンパルプが好ましい。 Accordingly, the glass interleaving paper of the present invention includes chemical pulps such as kraft pulp (KP), sulfite pulp (SP), soda pulp (AP), semi-chemical pulp (SCP), semi-chemical pulp such as Chemi-Grandwood pulp (CGP), etc. Chemical pulps; mechanical pulps such as groundwood pulp (GP), thermomechanical pulp (TMP, BCTMP), refiner grandwood pulp (RGP); non-wood fiber pulp made from straw, sanjo, hemp, kenaf, etc .; synthetic pulp; Any known glass interleaf made of various raw materials can be used. Furthermore, the glass interleaving paper of the present invention may be a mixture of these materials, or may be a material containing cellulose or the like.
These raw materials may be used paper, virgin pulp, or a mixture of used paper and virgin pulp. Among these, virgin pulp is preferable.
中でも、ポリジメチルシロキサンを含有する消泡剤を使用しないで製造したパルプが、本発明のガラス合紙の原料として、特に好適に用いられる。 Here, in the glass interleaving paper of the present invention, any pulp is a silicone-based antifoaming agent (containing silicone), which causes a major cause of defective wiring and electrodes when transferred to a glass plate. It is preferable to use as a raw material a pulp produced without using an antifoaming agent.
Especially, the pulp manufactured without using the antifoamer containing polydimethylsiloxane is used especially suitably as a raw material of the glass interleaving paper of this invention.
好適な一例として、ガラス合紙の製紙工程において、紙原料液を調製する前に、原料となるパルプの洗浄を行う製造方法、および、乾燥工程の前および途中の少なくとも一方でシャワー洗浄を行う製造方法が例示される。 The glass interleaving paper of the present invention can basically be produced using a known glass interleaving papermaking method.
As a suitable example, in the paper making process of glass interleaving paper, before preparing the paper raw material liquid, a manufacturing method for cleaning pulp as a raw material, and manufacturing for performing shower cleaning at least before and during the drying process A method is illustrated.
図1に示すように、紙原料液(パルプを水で希釈した液体)は、ヘッドボックス12から、ワイヤパート14に設置された下ワイヤ16の上に、シート状に供給される。下ワイヤ16に供給された紙原料液は、次いで、下ワイヤ16と上ワイヤ18とによって挟み込まれることにより、均一の厚さに広げられると共に、脱水されて、湿紙(紙)となる。 FIG. 1 and FIG. 2 conceptually show an example of a glass slip paper manufacturing apparatus (glass slip paper making apparatus) used in the present invention.
As shown in FIG. 1, a paper raw material liquid (liquid obtained by diluting pulp with water) is supplied in a sheet form from a
下ワイヤ16および上ワイヤ18は、複数のローラに掛け渡されて、図示を省略するモータの駆動力を、複数のローラの中の駆動ローラに伝達することにより、所定の速度で周回移動されている。 The
The
プレスパート20を通過した湿紙は、複数本のローラで構成されるドライヤパート24に搬送され、ドライヤパート24を通過中に、例えば約120℃の雰囲気で乾燥される。 The wet paper formed by the
The wet paper that has passed through the
カレンダパート26においてカレンダ処理を施された紙は、ガラス合紙としてリール28に巻き取られ、ロール状(以下、ジャンボロール30とする)にされる。 The paper dried by the
The paper that has been subjected to the calendar process in the
具体的には、図2に概念的に示すように、ガラス合紙は、ジャンボロール30から送り出され、カッタ34によって所定幅に切断(長手方向に切断)され、ワインダ36によって巻き取られる。ジャンボロール30から送り出したガラス合紙が、所定の長さになった時点で、カッタ34によって所定長さに切断(幅方向に切断)されて、所定の幅で、長尺なガラス合紙を巻回してなるロール32とされて、ユーザーである、ガラスメーカー等に出荷される。 The glass interleaving paper may usually be shipped as it is with the
Specifically, as conceptually shown in FIG. 2, the glass slip sheet is fed from the
なお、このカットシートへの切断は、ガラス合紙の製造者で行ってもよい。 The long glass interleaving paper wound around the
In addition, you may perform the cutting | disconnection to this cut sheet by the manufacturer of glass interleaving paper.
本発明者らの検討によれば、ガラス合紙からガラス板に転写される有機ケイ素化合物は、原料となるパルプに付着している不純物に起因する物が多いと考えられる。そのため、溶剤の中に原料となるパルプを投入して、攪拌や放置等を行うことにより、パルプに付着している有機ケイ素化合物を溶剤で溶解し、その後、濾過することにより、パルプを溶剤で洗浄する。
このように、溶剤で洗浄したパルプを用いて、紙原料液を調製して、ヘッドボックス12に供給して、ガラス合紙を製造する。これにより、有機ケイ素化合物が3ppm以下である、本発明のガラス合紙を製造することができる。 As a method for producing the glass interleaving paper of the present invention, in such an apparatus for producing glass interleaving paper (paper making process), before preparing the paper raw material liquid to be supplied to the
According to the study by the present inventors, it is considered that the organosilicon compound transferred from the glass interleaving paper to the glass plate is mostly due to impurities adhering to the raw pulp. Therefore, by adding the pulp as a raw material into the solvent, stirring, leaving, etc., the organosilicon compound adhering to the pulp is dissolved with the solvent, and then filtered to remove the pulp with the solvent. Wash.
Thus, using the pulp washed with the solvent, a paper raw material liquid is prepared and supplied to the
一例として、芳香族炭化水素系溶剤(トルエン、キシレンなど)等が例示される。なお、溶剤は、必要に応じて、エタノール等のアルコールで希釈して用いてもよい。アルコール等での希釈は、体積比で、好ましくは20~80倍、より好ましくは40~60倍とするのが好適である。 As the solvent used for washing, an organic solvent or the like that can dissolve the organosilicon compound that is considered to be attached to the pulp may be appropriately selected.
As an example, aromatic hydrocarbon solvents (toluene, xylene, etc.) are exemplified. In addition, you may dilute and use a solvent with alcohol, such as ethanol, as needed. The dilution with alcohol or the like is preferably 20 to 80 times, more preferably 40 to 60 times by volume.
また、このようなパルプの洗浄は、複数回、行ってもよい。 In addition, pulp washing conditions such as stirring speed and time, pulp immersion time in the solvent, amount of solvent relative to the amount of pulp, solvent temperature, paper thickness, paper type (raw materials, etc.), organic What is necessary is just to set suitably the conditions which can make the organosilicon compound which a glass interleaving paper contains to 3 ppm or less according to the dissolving power of the solvent with respect to a silicon compound.
Moreover, you may perform such washing | cleaning of a pulp in multiple times.
すなわち、ドライヤパート24の前(プレスパート20とドライヤパート24との間)、およびドライヤパート24の中の少なくとも一方に、シャワーを設け、乾燥前および乾燥中の少なくとも一方において、紙に付着していると考えられる有機ケイ素化合物を溶解可能な溶剤でシャワー洗浄する。これにより、紙に含まれる有機ケイ素化合物の異物を溶解して除去して、有機ケイ素化合物が3ppm以下である、本発明のガラス合紙を製造することができる。
なお、ドライヤパート24の前やドライヤパート24の中の洗浄用シャワーは、紙の搬送方向に、複数箇所、設けてもよい。 As another method for producing the glass interleaving paper of the present invention, in such an apparatus for producing glass interleaving paper, the paper is shower-washed before the
That is, a shower is provided in front of the dryer part 24 (between the
Note that a plurality of cleaning showers may be provided in front of the
また、シャワー洗浄に用いる溶剤の量、溶剤の噴射速度など、紙のシャワー洗浄の条件は、紙の厚さ、紙の搬送速度や搬送経路、紙の種類(原料等)、有機ケイ素化合物に対する溶剤の溶解力等に応じて、ガラス合紙が含有する有機ケイ素化合物を3ppm以下にできる条件を、適宜、設定すればよい。 The solvent used for the shower cleaning may be appropriately selected from an organic solvent that can dissolve the organosilicon compound that is considered to be attached to the paper, as in the case of the previous pulp cleaning. As an example, the solvent similar to the thing illustrated by washing | cleaning of a pulp previously is illustrated. Similarly to the above, the solvent may be diluted with ethanol or the like as necessary. The dilution with ethanol or the like is preferably 20 to 80 times, more preferably 40 to 60 times by volume.
The conditions for paper shower cleaning, such as the amount of solvent used for shower cleaning and the solvent injection speed, are the paper thickness, paper transport speed and transport path, paper type (raw materials, etc.), and the solvent for the organosilicon compound. The conditions under which the organic silicon compound contained in the glass interleaf can be reduced to 3 ppm or less may be appropriately set according to the dissolving power of the glass.
また、必要に応じて、溶剤を用いたパルプや紙の洗浄を行った後、純水等の清浄な水で、パルプや紙の洗浄を行っても良い。 Such pulp washing, paper shower washing, and washing using a water tank may be performed in two or more to produce the glass interleaving paper of the present invention.
Further, if necessary, the pulp or paper may be washed with clean water such as pure water after washing the pulp or paper using a solvent.
図3に示すガラス板梱包体50は、パレット52に、複数枚のガラス板Gを積層してなるものである。パレット52は、公知のガラス板梱包用のパレットであり、基台54と、基台54の上面に立設された傾斜台56と、基台54の上面に載置された載置台58とを有する。
傾斜台56の水平方向の一面(ガラス板Gとの接触面=背面)は、鉛直方向に対して傾斜している(以下、傾斜面とも言う)。この傾斜面の角度は、積層されたガラス板Gが安定して積載、保管および搬送できる角度であればよく、通常、水平方向に対して85°以下であり、例えば、85°~70°が好ましい。
また、載置台58の上面は、水平方向に対して傾斜台56に向かって下降するように傾斜する。図示例においては、一例として、載置台58の上面は、傾斜台56の傾斜面に対して90°となるように構成される。 In FIG. 3, an example of the glass plate package of this invention is shown notionally. In addition, FIG. 3 is the figure (side view) which looked at the glass plate package from the surface direction of glass.
A
One surface of the tilting table 56 in the horizontal direction (contact surface with the glass plate G = back surface) is tilted with respect to the vertical direction (hereinafter also referred to as a tilted surface). The angle of the inclined surface may be an angle at which the laminated glass plates G can be stably stacked, stored and transported, and is usually 85 ° or less with respect to the horizontal direction, for example, 85 ° to 70 °. preferable.
Further, the upper surface of the mounting table 58 is inclined so as to descend toward the inclined table 56 with respect to the horizontal direction. In the illustrated example, as an example, the upper surface of the mounting table 58 is configured to be 90 ° with respect to the inclined surface of the inclined table 56.
また、ガラス板Gの間には、前述の本発明のガラス合紙60が介在される。ガラス合紙60は、ガラス板Gよりも大きなサイズであり、ガラス板Gの全面を覆うように、ガラス板Gの間に介在される。
なお、積層されたガラス板Gと傾斜台56との間にも、同様に本発明のガラス合紙60を介在させてもよく、また、最前面のガラス板Gの表面を同様に本発明のガラス合紙60で覆ってもよい。 In the
Further, the above-described
In addition, the
なお、本発明のガラス板梱包体は、図3に示すガラス板梱包体50のようにガラス板Gを立て掛けて積層するものに限定はされない。本発明のガラス板梱包体は、例えば実用新案登録第3165973号公報に示される板状体収納容器のように、ガラス板Gを水平に積層したものであってもよい。 As described above, the
In addition, the glass plate package of this invention is not limited to what laminates | stacks the glass plate G upright like the
原料となるバージンパルプを、エタノールで50倍(体積比)に希釈したトルエンに投入(パルプと溶剤の比は、質量比で100:1)して、10時間、室温で攪拌した後、溶剤を濾過して、洗浄済の原料となるパルプを得た。
次いで、洗浄したパルプを原料として、図1および図2に示す、一例のガラス合紙の製造装置を用いて、ガラス合紙を作製した。
作製したガラス合紙(厚さ0.08mm)を約1cm四方に切断し、ヘキサンを用いて約時間半ソックスレー抽出機によってガラス合紙から成分を抽出した。得られた抽出液をロータリーエバポレーターにて濃縮乾固し、重クロロホルム1mLに再容解させ試料とした。装置は核磁気共鳴分析(Nuclear Magnetic Resonance)装置(ブルカーバイオスピン製、AVANCE500型)を用いて、NMRスペクトルで分析し、有機ケイ素化合物を特定した。その結果、有機ケイ素化合物の含有量は2ppmであった。 [Example 1]
Virgin pulp as a raw material was put into toluene diluted 50 times (volume ratio) with ethanol (the ratio of pulp to solvent was 100: 1 by mass ratio) and stirred for 10 hours at room temperature. Filtration was performed to obtain a pulp as a washed raw material.
Then, using the washed pulp as a raw material, a glass interleaving paper was produced using an example of an apparatus for producing glass interleaving paper shown in FIGS.
The produced glass interleaving paper (thickness 0.08 mm) was cut into about 1 cm square, and components were extracted from the glass interleaving paper using a hexane for about an hour and a half with a Soxhlet extractor. The obtained extract was concentrated to dryness on a rotary evaporator and reconstituted with 1 mL of deuterated chloroform to prepare a sample. The apparatus was analyzed by NMR spectrum using a Nuclear Magnetic Resonance apparatus (manufactured by Bruker Biospin, AVANCE 500 type) to identify an organosilicon compound. As a result, the content of the organosilicon compound was 2 ppm.
原料となるパルプの洗浄を行わない以外は、実施例1と同様にして、ガラス合紙を作製した。作製したガラス合紙(厚さ0.08mm)を、実施例1と同様に分析したところ、有機ケイ素化合物の含有量は4ppmであった。 [Comparative Example 1]
A glass interleaving paper was produced in the same manner as in Example 1 except that the raw material pulp was not washed. When the produced glass interleaving paper (thickness 0.08 mm) was analyzed in the same manner as in Example 1, the content of the organosilicon compound was 4 ppm.
図1および図2に示す、一般的なガラス合紙の製造装置において、ドライヤパート24の途中2箇所に、紙を洗浄するためのシャワーを設けた。
このような製造装置を用い、原料としてバージンパルプを用いて、ドライヤパート24において、エタノールで50倍(体積比)に希釈したトルエンによって紙のシャワー洗浄を行いつつ乾燥を行い、ガラス合紙を作製した。 [Example 2]
In the general glass interleaf manufacturing apparatus shown in FIGS. 1 and 2, showers for washing the paper were provided at two locations in the
Using such a manufacturing apparatus, using virgin pulp as a raw material, drying is performed while performing shower washing of paper with toluene diluted 50 times (volume ratio) with ethanol in a
ドライヤパート24における紙のシャワー洗浄を行わない以外は、実施例2と同様にして、ガラス合紙を作製した。
作製したガラス合紙(厚さ0.08mm)を、実施例1と同様に分析したところ、有機ケイ素化合物の含有量は4ppmであった。 [Comparative Example 2]
A glass interleaving paper was produced in the same manner as in Example 2 except that the shower cleaning of the paper in the
When the produced glass interleaving paper (thickness 0.08 mm) was analyzed in the same manner as in Example 1, the content of the organosilicon compound was 4 ppm.
以上の実施例1および2、ならびに、比較例1および2で作製したガラス合紙を、厚さが0.5mmで、1500×1300mmサイズのFPD用のガラス板(旭硝子社製 液晶用ガラスAN100)の間に介在させて、複数枚のガラス板を積層したガラス板積層体にした。
このガラス板積層体を、実施例1および2、ならびに、比較例1および2の各ガラス合紙毎に、5パレット分(ガラス板2000枚)、作製した。
このガラス板積層体を、一般的なガラス板梱包用のパレットに積載して、ガラス板梱包体にした。
このようにして作製したガラス板梱包体を、台湾から日本まで船で搬送した。 [Performance evaluation]
A glass plate for FPD having a thickness of 0.5 mm and a size of 1500 × 1300 mm (the glass for liquid crystal AN100 manufactured by Asahi Glass Co., Ltd.) having a thickness of 0.5 mm and the glass interleaving paper produced in Examples 1 and 2 and Comparative Examples 1 and 2 above. A glass plate laminate in which a plurality of glass plates are laminated.
This glass plate laminate was prepared for 5 pallets (2000 glass plates) for each of the glass slip sheets of Examples 1 and 2 and Comparative Examples 1 and 2.
The glass plate laminate was loaded on a general glass plate packing pallet to form a glass plate packing.
The glass plate package thus produced was transported from Taiwan to Japan by ship.
次いで、選択した全てのガラス板の表面に、既存の手法により、幅が5μmの直線状の配線を、80μmの間隔で形成した。 From the glass plate package conveyed to Japan, 100 glass plates were randomly selected for each glass plate laminate.
Next, linear wiring having a width of 5 μm was formed on the surfaces of all the selected glass plates at intervals of 80 μm by an existing method.
その結果、実施例1および2のガラス合紙を用いて積層したガラス板では、全てのガラス板で、配線に断線は認められなかった。
これに対し、比較例1および2のガラス合紙を用いて積層したガラス板では、全てのガラス板で、配線に断線が確認された。
以上の結果より、本発明のガラス合紙は、汚染に起因する断線などの不良抑制に効果を有することが明らかとなった。 The disconnection situation of the formed wiring was confirmed.
As a result, in the glass plates laminated using the glass interleaving papers of Examples 1 and 2, no disconnection was observed in the wiring in all the glass plates.
On the other hand, in the glass plate laminated | stacked using the glass interleaving paper of the comparative examples 1 and 2, the disconnection was confirmed by wiring by all the glass plates.
From the above results, it has been clarified that the glass interleaving paper of the present invention is effective in suppressing defects such as disconnection caused by contamination.
14 ワイヤパート
16 下ワイヤ
18 上ワイヤ
20 プレスパート
24 ドライヤパート
26 カレンダパート
28 リール
30 ジャンボロール
32 ロール
34 カッタ
36 ワインダ 12
52 パレット
54 基台
56 傾斜台
58 載置台
60 ガラス合紙
G ガラス板 50
Claims (10)
- 複数枚のガラス板を積層する際に、ガラス板間に介在させるガラス合紙であって、ケイ素元素を有する有機化合物の含有量が3ppm以下であることを特徴とするガラス合紙。 A glass interleaving paper interposed between glass plates when laminating a plurality of glass plates, wherein the content of the organic compound having a silicon element is 3 ppm or less.
- 前記有機化合物がシリコーン(オルガノポリシロキサン)を含有する請求項1に記載のガラス合紙。 The glass interleaving paper according to claim 1, wherein the organic compound contains silicone (organopolysiloxane).
- 前記ガラス合紙の原料が、シリコーン含有量が10ppm以下のパルプである請求項1または2に記載のガラス合紙。 The glass interleaving paper according to claim 1 or 2, wherein a raw material of the glass interleaving paper is a pulp having a silicone content of 10 ppm or less.
- 前記ガラス合紙の原料が、化学パルプ、半化学パルプ、機械パルプ、非木材繊維パルプ、および合成パルプからなる群から選ばれる少なくとも1種である請求項1~3のいずれかに記載のガラス合紙。 The glass composite according to any one of claims 1 to 3, wherein a raw material of the glass interleaving paper is at least one selected from the group consisting of chemical pulp, semi-chemical pulp, mechanical pulp, non-wood fiber pulp, and synthetic pulp. paper.
- 紙の厚さが、0.05~0.10mmである請求項1~4のいずれかに記載のガラス合紙。 The glass interleaving paper according to any one of claims 1 to 4, wherein the thickness of the paper is 0.05 to 0.10 mm.
- 請求項1~5のいずれかに記載のガラス合紙の製紙方法であって、ガラス合紙の原料となるパルプを有機溶剤により洗浄を行う工程、乾燥前および/またはその後に、ガラス合紙を有機溶剤でシャワー洗浄を行う工程、ならびに有機溶剤を充填した水槽にガラス合紙を通紙する工程からなる群から選ばれる少なくとも1つの、パルプまたは紙に付着しているケイ素元素を有する有機化合物を溶解、除去する工程を有することを特徴とする製紙方法。 A method for producing glass interleaving paper according to any one of claims 1 to 5, wherein the pulp used as the raw material of the glass interleaving paper is washed with an organic solvent, before and / or after drying. An organic compound having an elemental silicon adhering to pulp or paper selected from the group consisting of a step of performing shower cleaning with an organic solvent, and a step of passing glass interleaving paper into a water tank filled with the organic solvent. A papermaking method comprising a step of dissolving and removing.
- 前記有機溶剤が、ケイ素元素を有する有機化合物を溶解可能な有機溶剤、または該有機溶剤を希釈した溶剤である請求項6に記載の製紙方法。 The papermaking method according to claim 6, wherein the organic solvent is an organic solvent capable of dissolving an organic compound containing silicon element, or a solvent obtained by diluting the organic solvent.
- 前記有機溶剤が、芳香族炭化水素系有機溶剤である請求項7に記載の製紙方法。 The papermaking method according to claim 7, wherein the organic solvent is an aromatic hydrocarbon organic solvent.
- 複数枚のガラス板の間に、請求項1~5のいずれかに記載のガラス合紙を介在させて積層してなるガラス板梱包体。 A glass plate package formed by laminating a plurality of glass plates with the glass interleaving paper according to any one of claims 1 to 5 interposed therebetween.
- 前記ガラス板が、フラットパネルディスプレイ用のガラス板である請求項9に記載のガラス板梱包体。 The glass plate package according to claim 9, wherein the glass plate is a glass plate for a flat panel display.
Priority Applications (3)
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CN201380061587.0A CN104812959A (en) | 2012-12-21 | 2013-12-18 | Paper slip sheet for glass and glass sheet package |
JP2014553192A JPWO2014098162A1 (en) | 2012-12-21 | 2013-12-18 | Glass interleaving paper and glass plate packaging |
KR1020157010890A KR20150096374A (en) | 2012-12-21 | 2013-12-18 | Paper slip sheet for glass and glass sheet package |
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KR (1) | KR20150096374A (en) |
CN (1) | CN104812959A (en) |
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JPWO2019188974A1 (en) * | 2018-03-29 | 2021-02-12 | 特種東海製紙株式会社 | Insertion paper for glass plates and its manufacturing method |
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TW201429905A (en) | 2014-08-01 |
KR20150096374A (en) | 2015-08-24 |
JPWO2014098162A1 (en) | 2017-01-12 |
TWI535675B (en) | 2016-06-01 |
CN104812959A (en) | 2015-07-29 |
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