WO2014087984A1 - Organic-inorganic hybrid particles, conductive particles, conductive material and connection structure - Google Patents
Organic-inorganic hybrid particles, conductive particles, conductive material and connection structure Download PDFInfo
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- WO2014087984A1 WO2014087984A1 PCT/JP2013/082422 JP2013082422W WO2014087984A1 WO 2014087984 A1 WO2014087984 A1 WO 2014087984A1 JP 2013082422 W JP2013082422 W JP 2013082422W WO 2014087984 A1 WO2014087984 A1 WO 2014087984A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/16—Non-insulated conductors or conductive bodies characterised by their form comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0206—Materials
- H05K2201/0221—Insulating particles having an electrically conductive coating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/02—Details related to mechanical or acoustic processing, e.g. drilling, punching, cutting, using ultrasound
- H05K2203/0278—Flat pressure, e.g. for connecting terminals with anisotropic conductive adhesive
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
- H05K3/323—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads
Definitions
- the present invention relates to an organic-inorganic hybrid particle that is an aggregate of a plurality of inorganic particles.
- the present invention also relates to conductive particles, conductive materials and connection structures using the organic-inorganic hybrid particles.
- Anisotropic conductive materials such as anisotropic conductive paste and anisotropic conductive film are widely known.
- anisotropic conductive material conductive particles are dispersed in a binder resin.
- the anisotropic conductive material is used to electrically connect electrodes of various connection target members such as a flexible printed circuit (FPC), a glass substrate, and a semiconductor chip to obtain a connection structure.
- connection target members such as a flexible printed circuit (FPC), a glass substrate, and a semiconductor chip to obtain a connection structure.
- connection target members such as a flexible printed circuit (FPC), a glass substrate, and a semiconductor chip.
- conductive particles having resin particles and a conductive layer disposed on the surface of the resin particles may be used as the conductive particles.
- Patent Document 1 discloses polymer particles having a breaking point load of 9.8 mN or less.
- the polymer particles as a preferred embodiment of the polymer particles, (a) inorganic particles formed of metal oxides such as silica, alumina, and titania, metal nitrides, metal sulfides, metal carbides, etc.
- (B) (b) an aspect in which a metalloxane chain (a molecular chain containing a “metal-oxygen-metal” bond) such as (organo) polysiloxane and polytitanoxane is combined with an organic molecule at a molecular level; c)
- the aspect etc. which are organic inorganic polymer particles containing a vinyl polymer frame
- the liquid crystal display element is configured by arranging liquid crystal between two glass substrates.
- a spacer is used as a gap control material in order to keep the distance (gap) between two glass substrates uniform and constant.
- resin particles are generally used as the spacer.
- Patent Document 2 listed below contains a polyfunctional silane compound having a polymerizable unsaturated group in the presence of a surfactant.
- Organic-inorganic hybrid particles obtained by decomposition and polycondensation are disclosed.
- the polyfunctional silane compound is at least one radical polymerizable group-containing first silicon compound selected from a compound represented by the following formula (X) and a derivative thereof.
- R1 represents a hydrogen atom or a methyl group
- R2 represents an optionally substituted divalent organic group having 1 to 20 carbon atoms
- R3 represents a carbon atom having 1 to 5 carbon atoms
- R 4 represents an alkyl group or a phenyl group, and R 4 represents at least one monovalent group selected from the group consisting of a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, and an acyl group having 2 to 5 carbon atoms.
- the breaking load during compression may be low.
- the organic-inorganic hybrid particles are used as spacers for liquid crystal display elements and placed between substrates, or a conductive layer is formed on the surface and used as conductive particles to electrically connect electrodes.
- a conductive layer is formed on the surface and used as conductive particles to electrically connect electrodes.
- An object of the present invention is to provide an organic-inorganic hybrid particle having a high compressive load and a good compressive deformation characteristic, and conductive particles, a conductive material, and a connection structure using the organic-inorganic hybrid particle. is there.
- a plurality of inorganic particles having a first reactive functional group on the surface, and an alkoxy group containing a second reactive functional group capable of reacting with the first reactive functional group Organic-inorganic hybrid particles that are obtained using organopolysiloxane and are aggregates of the inorganic particles are provided.
- the first reactive functional group is a hydroxyl group.
- the alkoxy group-containing organopolysiloxane has an epoxy group or a (meth) acryloyl group as the second reactive functional group.
- the alkoxy group-containing organopolysiloxane has an epoxy group as the second reactive functional group.
- a plurality of the inorganic particles are integrated through a structure derived from the alkoxy group-containing organopolysiloxane to obtain an aggregate of the inorganic particles. ing.
- the alkoxy group-containing organopolysiloxane has a methoxy group as the second reactive functional group.
- the alkoxy group-containing organopolysiloxane has an alkyl group directly bonded to a silicon atom.
- the organic-inorganic hybrid particles according to the present invention are preferably used for obtaining conductive particles having a conductive layer formed on the surface and having the conductive layer, or used as spacers for liquid crystal display elements.
- conductive particles comprising the organic-inorganic hybrid particles described above and a conductive layer disposed on the surface of the organic-inorganic hybrid particles.
- the conductive particles include a binder resin, and the conductive particles include the organic-inorganic hybrid particles described above, and a conductive layer disposed on the surface of the organic-inorganic hybrid particles.
- a conductive material is provided.
- a first connection target member having a first electrode on the surface, a second connection target member having a second electrode on the surface, the first connection target member, and the A connection portion connecting the second connection target member, and the connection portion is formed of conductive particles or formed of a conductive material including the conductive particles and a binder resin.
- the conductive particles include the organic-inorganic hybrid particles described above and a conductive layer disposed on the surface of the organic-inorganic hybrid particles, and the first electrode and the second electrode are the conductive particles.
- the organic-inorganic hybrid particle according to the present invention includes a plurality of inorganic particles having a first reactive functional group on the surface, and an alkoxy group having a second reactive functional group capable of reacting with the first reactive functional group. Since it is an aggregate of the inorganic particles obtained using the organopolysiloxane, the organic-inorganic hybrid particles have high compressive deformation characteristics due to high breaking load during compression.
- FIG. 1 is a cross-sectional view schematically showing organic-inorganic hybrid particles according to the first embodiment of the present invention.
- FIG. 2 is a cross-sectional view schematically showing conductive particles using the organic-inorganic hybrid particles shown in FIG.
- FIG. 3 is a cross-sectional view schematically showing a modification of the conductive particles using the organic-inorganic hybrid particles shown in FIG.
- FIG. 4 is a cross-sectional view schematically showing a connection structure using the conductive particles shown in FIG.
- FIG. 5 is a cross-sectional view schematically showing a liquid crystal display element using the organic-inorganic hybrid particles shown in FIG. 1 as a spacer for a liquid crystal display element.
- the organic-inorganic hybrid particle according to the present invention includes a plurality of inorganic particles having a first reactive functional group on the surface, and an alkoxy group having a second reactive functional group capable of reacting with the first reactive functional group. It is obtained using the containing organopolysiloxane.
- the organic-inorganic hybrid particle according to the present invention is an aggregate of the inorganic particles.
- organic-inorganic hybrid particles according to the present invention have the above-described configuration, organic-inorganic hybrid particles having a high breaking load during compression can be obtained. Since the organic-inorganic hybrid particles have a high breaking load during compression, the organic-inorganic hybrid particles have good compression deformation characteristics. In order to obtain the organic-inorganic hybrid particles according to the present invention, the breaking load is effectively increased by using the alkoxy group-containing organopolysiloxane separately from the inorganic particles. For this reason, when the organic-inorganic hybrid particles are used as spacers for liquid crystal display elements and placed between substrates, or a conductive layer is formed on the surface and used as conductive particles to electrically connect electrodes. When an impact is applied to the liquid crystal display element using the liquid crystal display element spacer and the connection structure using the conductive particles, the liquid crystal display element spacer or the conductive particles are hardly cracked or damaged.
- FIG. 1 is a cross-sectional view schematically showing organic-inorganic hybrid particles according to the first embodiment of the present invention.
- the organic-inorganic hybrid particle 1 shown in FIG. 1 has a plurality of inorganic particles 11 and a structure portion 12 derived from an alkoxy group-containing organopolysiloxane.
- the organic-inorganic hybrid particle 1 is an aggregate of inorganic particles 11.
- the structure part 12 is a substance different from the inorganic particles 11.
- inorganic particles having a first reactive functional group on the surface are used.
- an alkoxy group-containing organopolysiloxane having a second reactive functional group capable of reacting with the first reactive functional group is used.
- the organic-inorganic hybrid particle 1 includes an inorganic particle having a first reactive functional group on its surface, an alkoxy group-containing organopolysiloxane having a second reactive functional group capable of reacting with the first reactive functional group, and Is obtained.
- the structural portion 12 is disposed on the surface of the inorganic particles 11.
- the structure part 12 exists between the plurality of inorganic particles 11.
- the plurality of inorganic particles 11 are preferably integrated via a structure (structure part 12) derived from an alkoxy group-containing organopolysiloxane. It is preferable that the aggregate
- the structure part 12 preferably binds a plurality of inorganic particles 11.
- the inorganic particles include particles formed of metal oxides, metal nitrides, metal sulfides, metal carbides, and composites thereof.
- the metal oxide include silica, alumina, and titania. Especially, it is preferable that the said inorganic particle is a silica particle.
- the main component of the inorganic particles is an inorganic substance. If the said inorganic particle is a small quantity, it may contain the carbon atom.
- the content of carbon atoms in 100% by weight of the inorganic particles is preferably 20% by weight or less, more preferably 10% by weight or less. Particles containing a small amount of carbon atoms are also included in the inorganic particles.
- Examples of the first reactive functional group include a hydroxyl group, an alkoxy group, an epoxy group, a (meth) acryloyl group, an amino group, a mercapto group, and an isocyanate group.
- a hydroxyl group is preferable because functional groups can be easily and massively introduced onto the surface of the inorganic particles.
- the inorganic particles preferably contain a polysiloxane skeleton.
- the inorganic particles are preferably obtained by hydrolyzing and condensing a silane compound.
- the silane compound may have an organic group such as an alkyl group and a vinyl group. Particles obtained using such a silane compound having an organic group are also called inorganic particles if the main component is an inorganic substance.
- the inorganic particles may be formed using organopolysiloxane.
- silane compound examples include a compound represented by the following formula (1) (hereinafter sometimes referred to as compound (1)) and a compound represented by the following formula (2) (hereinafter referred to as compound (2)). And a compound represented by the following formula (3) (hereinafter, a compound represented by the compound (3), etc.)
- the silane compound the compound (1), the compound (2) and the compound It is preferable to use at least one selected from the group consisting of (3) If such a compound is used, the resulting inorganic particles have silanol groups on the surface, so that they have hydroxyl groups.
- Ra represents a (meth) acryloyl group
- Rb represents an optionally substituted divalent organic group having 1 to 20 carbon atoms
- R1 and R2 each represents a hydrogen atom.
- Z represents an alkyl group having 1 to 5 carbon atoms, an acyl group having 2 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms.
- R1, R2 and R3 each represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an acyl group having 2 to 5 carbon atoms.
- Ra represents a methyl group or an ethyl group
- R1, R2, and R3 each represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an acyl group having 2 to 5 carbon atoms.
- the compound (1) has a Ra—O—Rb— group.
- This group has a Ra group as a group containing a polymerizable unsaturated group.
- a radical polymerization reaction By subjecting the polymerizable unsaturated group in the compound (1) to a radical polymerization reaction, an organic polymer skeleton having high flexibility is formed.
- an organic polymer skeleton having sufficiently high flexibility is not formed.
- Ra in the above formula (1) represents a (meth) acryloyl group.
- Rb represents a divalent organic group having 1 to 20 carbon atoms which may have a substituent. Due to the presence of such an organic group, an organic polymer skeleton having high flexibility is formed.
- Examples of the divalent organic group having 1 to 20 carbon atoms in Rb include alkylene groups such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group, and a group in which a substituent is bonded to the alkylene group. And a phenylene group and a group in which a substituent is bonded to the phenylene group, a group in which an alkylene group is bonded through an ether bond, a group in which a phenylene group is bonded through an ether bond, and the like. Of these, a propylene group or a phenylene group is preferable, and a propylene group is more preferable.
- Z represents an alkyl group having 1 to 5 carbon atoms, an acyl group having 2 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms. Since the number of reactive base points increases, Z in the above formula (1) is preferably an alkoxy group having 1 to 5 carbon atoms or an alkyl group having 1 to 3 carbon atoms, and is an alkoxy group having 1 to 5 carbon atoms. It may be an alkyl group having 1 to 3 carbon atoms. When Z in the formula (1) is an alkoxy group, Z is more preferably an alkoxy group having 1 or 2 carbon atoms. When Z in the formula (1) is an alkyl group, Z is more preferably an alkyl group having 1 or 2 carbon atoms, and further preferably a methyl group.
- Ra represents a methyl group or an ethyl group.
- Ra in the formula (3) is preferably a methyl group.
- R1, R2 and R3 each represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or an acyl group having 2 to 5 carbon atoms. These groups are hydrolyzable groups. Since the hydrolysis rate is moderately high, R1, R2 and R3 in the above formulas (1), (2) and (3) are each an alkyl group having 1 to 3 carbon atoms or an acyl group having 2 carbon atoms.
- the alkyl group is preferably an alkyl group having 1 to 3 carbon atoms, more preferably an alkyl group having 1 or 2 carbon atoms, and particularly preferably a methyl group.
- Examples of the compound (1) include 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, and 3-methacryloxypropyltriethoxysilane. Examples include acryloxypropyltriethoxysilane. As for the above-mentioned compound (1), only 1 type may be used and 2 or more types may be used together.
- Examples of the compound (2) include vinyltrimethoxysilane and vinyltriethoxysilane. As for the said compound (2), only 1 type may be used and 2 or more types may be used together.
- Examples of the compound (3) include methyltrimethoxysilane and ethyltrimethoxysilane. As for the said compound (3), only 1 type may be used and 2 or more types may be used together.
- the alkoxy group-containing organopolysiloxane has a second reactive functional group capable of reacting with the first reactive functional group.
- the second reactive functional group is appropriately selected according to the type of the first reactive functional group.
- the second reactive functional group include a hydroxyl group, an alkoxy group, an epoxy group, a (meth) acryloyl group, an amino group, a mercapto group, and an isocyanate group.
- the first reactive functional group is a hydroxyl group
- the hydroxyl group reacts with an alkoxy group, and therefore the alkoxy group in the alkoxy group-containing organopolysiloxane corresponds to the second reactive functional group.
- an epoxy group, a (meth) acryloyl group, a mercapto group, or an alkoxy group is preferable because the reaction with the first reactive functional group in the inorganic particles easily proceeds, and an epoxy group, a (meth) acryloyl group, or An alkoxy group is more preferable.
- the alkoxy group-containing organopolysiloxane preferably has an epoxy group, a (meth) acryloyl group or a mercapto group as the second reactive functional group, and more preferably has an epoxy group or a (meth) acryloyl group.
- an epoxy group or a mercapto group More preferably an epoxy group or a mercapto group, still more preferably an epoxy group, even more preferably a (meth) acryloyl group, further preferably an alkoxy group, an epoxy group, ) It is more preferred to have an acryloyl group or mercapto group and an alkoxy group, more preferably an epoxy group or mercapto group and an alkoxy group, and particularly preferably an epoxy group and an alkoxy group.
- the alkoxy group is preferably a methoxy group or an ethoxy group.
- the alkoxy group-containing organopolysiloxane preferably has an epoxy group, a methoxy group, or an ethoxy group as the second reactive functional group, because much better compression deformation characteristics can be obtained.
- alkoxy-containing organopolysiloxane examples include alkoxy oligomers and the like, and X-41-1053, X-41-1059A (having epoxy groups, methoxy groups, and ethoxy groups) manufactured by Shin-Etsu Chemical Co., Ltd., X-41-1056 (having epoxy group, methoxy group), X-41-1805 (having mercapto group, methoxy group, ethoxy group), X-41-1818 (having mercapto group, ethoxy group), X- 41-1810 (having a mercapto group and a methoxy group), X-41-2651 (having an amino group and a methoxy group), X-40-2655A (having a methacryloyl group and a methoxy group), KR-513 (acryloyl group, Having methoxy group), KC-89S, KR-500, X-40-9225, X-40-9 46, X
- the alkoxy group-containing organopolysiloxane may be a reaction product of a cyclic siloxane and the silane compound having the second reactive functional group.
- the cyclic siloxane is preferably opened.
- the silane compound having the second reactive functional group may be a silane coupling agent.
- the alkoxy group-containing organopolysiloxane preferably has an alkyl group directly bonded to a silicon atom.
- the alkyl group is an organic functional group.
- the inorganic particles have an epoxy group and an alkoxy group as the second reactive functional group. More preferably, the inorganic particles have an epoxy group, a (meth) acryloyl group or a mercapto group, an alkoxy group, and an alkyl group directly bonded to a silicon atom, and an epoxy group or a (meth) acryloyl group, an alkoxy group, and a silicon atom. It is particularly preferable to have an alkyl group directly bonded to the alkyl group, and it is most preferable to have an epoxy group, an alkoxy group, and an alkyl group directly bonded to a silicon atom. Even better compression deformation properties are obtained by the presence of these preferred second reactive functional groups and by the presence of these preferred second reactive functional groups and organic functional groups.
- the weight average molecular weight of the alkoxy group-containing organopolysiloxane is preferably 500 or more, more preferably 1000 or more, preferably 10,000 or less, more preferably 7000 or less.
- the said weight average molecular weight shows the weight average molecular weight in polystyrene conversion calculated
- the organic-inorganic hybrid particles are obtained by reacting the first reactive functional group and the second reactive functional group, because much better compression deformation characteristics can be obtained.
- the organic-inorganic hybrid particles it is preferable that a plurality of the inorganic particles are integrated through a structure derived from the alkoxy group-containing organopolysiloxane because more excellent compression deformation characteristics can be obtained.
- the organic-inorganic hybrid particle is an aggregate of a plurality of the inorganic particles.
- the number of inorganic particles in the aggregate is 2 or more, preferably 5 or more, more preferably 10 or more. In the examples described later, the number of inorganic particles in the aggregate is 10 or more.
- the upper limit of the number of inorganic particles in the aggregate is not particularly limited.
- the particle diameter of each inorganic particle in the aggregate is preferably 0.1 nm or more, more preferably 1 nm or more, still more preferably 3 nm or more, preferably 1000 nm or less, more preferably 500 nm or less, still more preferably. Is 200 nm or less, particularly preferably 100 nm or less. If the particle size of the inorganic particles in the aggregate is not less than the above lower limit, it is difficult to be brittle because there are few grain boundaries, and if it is not more than the above upper limit, it becomes brittle because there are few voids in the organic-inorganic hybrid particles. There is a tendency to become difficult.
- the breaking load of the organic / inorganic hybrid particles is preferably 5 mN or more, more preferably 10 mN or more, and even more preferably 11 mN or more.
- the breaking load is equal to or more than the lower limit, the organic-inorganic hybrid particles are hardly cracked or damaged during compression.
- the breaking load can be measured as follows, for example. Using a micro-compression tester, organic-inorganic hybrid particles are compressed on a smooth indenter end face of a cylinder (diameter 100 ⁇ m, made of diamond) under the conditions of 25 ° C., compression speed of 0.3 mN / second, and maximum test load of 20 mN. The load value (N) and compression displacement (mm) at this time are measured. From the measured value obtained, the compression elastic modulus can be obtained by the following formula. As the micro compression tester, for example, “Fischer Scope H-100” manufactured by Fischer is used.
- the above breaking load represents the load value when the bending point is confirmed in the measurement curve of the load value and the compression displacement.
- the compression recovery rate of the organic / inorganic hybrid particles is preferably 60% or more, more preferably 70% or more, and still more preferably 80% or more.
- the compression recovery rate is equal to or higher than the lower limit, the organic / inorganic hybrid particles are less likely to be damaged, and the organic / inorganic hybrid particles easily follow and deform in response to fluctuations in the distance between substrates or electrodes. . For this reason, it becomes difficult to produce the connection failure between board
- the compression recovery rate can be measured as follows, for example.
- the load speed is 0.33 mN / sec.
- As the micro compression tester for example, “Fischer Scope H-100” manufactured by Fischer is used. *
- Compression recovery rate (%) [(L1 ⁇ L2) / L1] ⁇ 100
- L1 Compression displacement from the load value for the origin when applying the load to the reverse load value
- L2 Inversion when releasing the load
- the particle diameter of the organic-inorganic hybrid particles is preferably 0.1 ⁇ m or more, more preferably 1 ⁇ m or more, still more preferably 1.5 ⁇ m or more, particularly preferably 2 ⁇ m or more, preferably 1000 ⁇ m or less, more preferably 500 ⁇ m or less, even more. It is preferably 300 ⁇ m or less, more preferably 50 ⁇ m or less, particularly preferably 30 ⁇ m or less, and most preferably 5 ⁇ m or less.
- the organic / inorganic hybrid particles indicates the maximum diameter.
- a particle size distribution measuring machine using principles such as laser light scattering, electric resistance value change, and image analysis after imaging can be used.
- the method for producing the organic / inorganic hybrid particles is not particularly limited.
- the method for producing the organic-inorganic hybrid particles preferably includes a hydrolysis and condensation step of hydrolyzing and condensing the silane compound to obtain inorganic particles. According to this method, organic-inorganic hybrid particles having a uniform particle diameter and even better compression deformation characteristics can be obtained.
- hydrolysis and condensation step hydrolysis and condensation reactions occur at the contact interface between the silane compound and the aqueous solvent, a polysiloxane skeleton is formed, and inorganic particles are obtained.
- a catalyst is generally used.
- the silane compound is reacted in the presence of a catalyst.
- a catalyst for example, water and an acidic catalyst or a basic catalyst are used.
- the said catalyst only 1 type may be used and 2 or more types may be used together.
- Examples of the acidic catalyst include inorganic acids, organic acids, acid anhydrides of inorganic acids and derivatives thereof, and acid anhydrides of organic acids and derivatives thereof.
- an appropriate organic solvent may be used in addition to water.
- the organic solvent include alcohols, ketones, esters, (cyclo) paraffins, ethers and aromatic hydrocarbons.
- the said organic solvent only 1 type may be used and 2 or more types may be used together.
- reaction temperature in the said hydrolysis and condensation process is not specifically limited, Preferably it is 0 degreeC or more, Preferably it is 100 degrees C or less, More preferably, it is 70 degrees C or less.
- the reaction time in the hydrolysis and condensation step is not particularly limited, but is preferably 30 minutes or more, and preferably 100 hours or less.
- the method for producing the organic-inorganic hybrid particle includes a plurality of inorganic particles having a first reactive functional group on the surface, and an alkoxy group having a second reactive functional group capable of reacting with the first reactive functional group. It is preferable to provide a step of reacting the containing organopolysiloxane to obtain an aggregate of the inorganic particles. In this step, it is preferable to integrate a plurality of the inorganic particles through a structure derived from the alkoxy group-containing organopolysiloxane. It is preferable to obtain an aggregate of inorganic particles by integrating a plurality of inorganic particles via a structure (structure part) derived from an alkoxy group-containing organopolysiloxane.
- the silane compound layer containing the alkoxy group-containing organopolysiloxane are separated in a container, or a layer containing water and the silane compound and a layer containing the alkoxy group-containing organopolysiloxane;
- the silane compound is hydrolyzed and condensed to obtain inorganic particles, and the alkoxy group-containing organopolysiloxane is deposited and deposited on the surface of the obtained inorganic particles to obtain the first reactivity.
- the use of the organic-inorganic hybrid particles is not particularly limited.
- the organic-inorganic hybrid particles are suitably used for various applications that require a high breaking load.
- the organic-inorganic hybrid particles are preferably used for electronic parts.
- the organic-inorganic hybrid particles are preferably organic-inorganic hybrid particles for electronic parts.
- the organic / inorganic hybrid particles are preferably used for obtaining conductive particles having a conductive layer formed on the surface and having the conductive layer, or used as spacers for liquid crystal display elements.
- the organic-inorganic hybrid particles are preferably used for obtaining conductive particles having a conductive layer formed on the surface and having the conductive layer.
- the organic / inorganic hybrid particles are preferably used as spacers for liquid crystal display elements. Since the organic-inorganic hybrid particles have a high breaking load, the organic-inorganic hybrid particles are used as spacers for liquid crystal display elements and disposed between the substrates, or a conductive layer is formed on the surface to be used as conductive particles between the electrodes.
- the spacer for liquid crystal display element or the conductive particles When electrically connected, the spacer for liquid crystal display element or the conductive particles are not easily broken and damaged. In particular, when an impact is applied to the liquid crystal display element using the liquid crystal display element spacer and the connection structure using the conductive particles, the liquid crystal display element spacer and the conductive particles are difficult to break and damage. .
- organic-inorganic hybrid particles are also suitably used as a shock absorber or a vibration absorber.
- the organic-inorganic hybrid particles can be used as an alternative such as rubber or spring.
- FIG. 2 is a cross-sectional view schematically showing conductive particles using the organic-inorganic hybrid particles shown in FIG.
- the conductive particle 21 shown in FIG. 1 has the organic-inorganic hybrid particle 1 and the conductive layer 31A disposed on the surface of the organic-inorganic hybrid particle 1.
- the conductive particle 21 shown in FIG. 1 has the organic-inorganic hybrid particle 1 and the conductive layer 31A disposed on the surface of the organic-inorganic hybrid particle 1.
- the conductive layer 31 ⁇ / b> A covers the surface of the organic-inorganic hybrid particle 1.
- the conductive particles 21 are coated particles in which the surface of the organic-inorganic hybrid particle 1 is coated with a conductive layer 31A.
- FIG. 3 schematically shows a modification of the conductive particles using the organic-inorganic hybrid particles shown in FIG. 1 in a cross-sectional view.
- the 3 includes the organic-inorganic hybrid particle 1, the conductive layer 31B, a plurality of core substances 32, and a plurality of insulating substances 33.
- the conductive layer 31 ⁇ / b> B is disposed on the surface of the organic-inorganic hybrid particle 1.
- the conductive layer 31B includes a first conductive layer 31Ba that is an inner layer and a second conductive layer 31Bb that is an outer layer. On the surface of the organic-inorganic hybrid particle 1, the first conductive layer 31Ba is disposed. A second conductive layer 31Bb is arranged on the surface of the first conductive layer 31Ba.
- the conductive particles 22 have a plurality of protrusions on the conductive surface.
- the conductive layer 31B and the second conductive layer 31Bb have a plurality of protrusions on the outer surface.
- the conductive particles may have protrusions on the conductive surface of the conductive particles, or may have protrusions on the outer surfaces of the conductive layer and the second conductive layer.
- a plurality of core substances 32 are arranged on the surface of the organic-inorganic hybrid particle 1.
- the plurality of core materials 32 are embedded in the conductive layer 31B.
- the core substance 32 is disposed inside the protrusions in the conductive particles 22 and the conductive layer 31B.
- the conductive layer 31 ⁇ / b> B covers a plurality of core materials 32.
- the outer surface of the conductive layer 31B is raised by the plurality of core materials 32, and protrusions are formed.
- the conductive particles 22 have an insulating material 33 disposed on the outer surface of the conductive layer 31B. At least a part of the outer surface of the conductive layer 31 ⁇ / b> B is covered with the insulating material 33.
- the insulating substance 33 is made of an insulating material and is an insulating particle.
- the said electroconductive particle may have the insulating substance arrange
- the metal for forming the conductive layer is not particularly limited.
- the metal include gold, silver, palladium, copper, platinum, zinc, iron, tin, lead, aluminum, cobalt, indium, nickel, chromium, titanium, antimony, bismuth, thallium, germanium, cadmium, silicon, and these. And the like.
- the metal include tin-doped indium oxide (ITO) and solder. Especially, since the connection resistance between electrodes can be made still lower, an alloy containing tin, nickel, palladium, copper or gold is preferable, and nickel or palladium is preferable.
- the conductive layer may be formed of a single layer.
- the conductive layer may be formed of a plurality of layers. That is, the conductive layer may have a stacked structure of two or more layers.
- the outermost layer is preferably a gold layer, a nickel layer, a palladium layer, a copper layer, or an alloy layer containing tin and silver, and is a gold layer. Is more preferable.
- the outermost layer is these preferred conductive layers, the connection resistance between the electrodes is further reduced.
- the outermost layer is a gold layer, the corrosion resistance is further enhanced.
- the method for forming a conductive layer on the surface of the organic-inorganic hybrid particles is not particularly limited.
- a method for forming the conductive layer for example, a method using electroless plating, a method using electroplating, a method using physical vapor deposition, and a metal powder or a paste containing a metal powder and a binder are coated on the surface of the organic-inorganic hybrid particles. Methods and the like.
- the method by electroless plating is preferable.
- Examples of the method by physical vapor deposition include methods such as vacuum vapor deposition, ion plating, and ion sputtering.
- the particle diameter of the conductive particles is preferably 0.1 ⁇ m or more, more preferably 0.5 ⁇ m or more, still more preferably 1 ⁇ m or more, preferably 520 ⁇ m or less, more preferably 500 ⁇ m or less, still more preferably 100 ⁇ m or less, and even more preferably. Is 50 ⁇ m or less, particularly preferably 20 ⁇ m or less.
- the particle diameter of the conductive particles is not less than the above lower limit and not more than the above upper limit, the contact area between the conductive particles and the electrode becomes sufficiently large when the electrodes are connected using the conductive particles, and the conductive layer When forming the conductive particles, it becomes difficult to form aggregated conductive particles.
- interval between the electrodes connected via the electroconductive particle does not become large too much, and it becomes difficult for a conductive layer to peel from the surface of an organic inorganic hybrid particle.
- the particle diameter of the conductive particles is not less than the above lower limit and not more than the above upper limit, the conductive particles can be suitably used for the use of the conductive material.
- the particle diameter of the conductive particles means a diameter when the conductive particles are true spherical, and means a maximum diameter when the conductive particles have a shape other than the true spherical shape.
- the thickness of the conductive layer (when the conductive layer is a multilayer, the total thickness of the conductive layer) is preferably 0.005 ⁇ m or more, more preferably 0.01 ⁇ m or more, preferably 10 ⁇ m or less, more preferably 1 ⁇ m or less, Preferably it is 0.3 micrometer or less.
- the thickness of the conductive layer is not less than the above lower limit and not more than the above upper limit, sufficient conductivity is obtained, and the conductive particles do not become too hard, and the conductive particles are sufficiently deformed when connecting the electrodes. .
- the thickness of the outermost conductive layer is preferably 0.001 ⁇ m or more, more preferably 0.01 ⁇ m or more, preferably 0.5 ⁇ m or less, more preferably 0. .1 ⁇ m or less.
- the thickness of the outermost conductive layer is not less than the above lower limit and not more than the above upper limit, the coating with the outermost conductive layer becomes uniform, the corrosion resistance becomes sufficiently high, and the connection resistance between the electrodes is further increased. Lower. Further, the thinner the gold layer when the outermost layer is a gold layer, the lower the cost.
- the thickness of the conductive layer can be measured by observing the cross section of the conductive particles using, for example, a transmission electron microscope (TEM).
- TEM transmission electron microscope
- the conductive particles may have protrusions on the outer surface of the conductive layer. It is preferable that there are a plurality of the protrusions.
- An oxide film is often formed on the surface of the electrode connected by the conductive particles. When conductive particles having protrusions are used, the oxide film is effectively eliminated by the protrusions by placing the conductive particles between the electrodes and pressing them. For this reason, an electrode and the conductive layer of electroconductive particle can be contacted still more reliably, and the connection resistance between electrodes can be made low.
- the conductive particles are provided with an insulating material on the surface, or when the conductive particles are dispersed in a binder resin and used as a conductive material, the conductive particles and the electrodes are separated by protrusions of the conductive particles. Insulating substances or binder resins in between can be effectively eliminated. For this reason, the conduction
- a method of forming protrusions on the surface of the conductive particles a method of forming a conductive layer by electroless plating after attaching a core substance to the surface of the organic-inorganic hybrid particles, and a method of forming no protrusion on the surface of the organic-inorganic hybrid particles.
- Examples include a method of forming a conductive layer by electrolytic plating, attaching a core substance, and further forming a conductive layer by electroless plating.
- the core material may not be used to form the protrusion.
- the conductive particles may include an insulating material disposed on the outer surface of the conductive layer.
- an insulating material disposed on the outer surface of the conductive layer.
- an insulating material is present between the plurality of electrodes, so that it is possible to prevent a short circuit between electrodes adjacent in the lateral direction instead of between the upper and lower electrodes.
- the insulating substance between the conductive layer of an electroconductive particle and an electrode can be easily excluded by pressurizing electroconductive particle with two electrodes in the case of the connection between electrodes.
- the insulating substance is preferably an insulating resin layer or insulating particles, and more preferably insulating particles.
- the insulating particles are preferably insulating resin particles.
- the conductive material includes the conductive particles described above and a binder resin.
- the conductive particles are preferably dispersed in a binder resin and used as a conductive material.
- the conductive material is preferably an anisotropic conductive material.
- the conductive material is preferably a conductive material for circuit connection.
- the binder resin is not particularly limited.
- a known insulating resin is used.
- the binder resin include vinyl resins, thermoplastic resins, curable resins, thermoplastic block copolymers, and elastomers.
- the said binder resin only 1 type may be used and 2 or more types may be used together.
- Examples of the vinyl resin include vinyl acetate resin, acrylic resin, and styrene resin.
- examples of the thermoplastic resin include polyolefin resin, ethylene-vinyl acetate copolymer, and polyamide resin.
- examples of the curable resin include an epoxy resin, a urethane resin, a polyimide resin, and an unsaturated polyester resin.
- the curable resin may be a room temperature curable resin, a thermosetting resin, a photocurable resin, or a moisture curable resin.
- the curable resin may be used in combination with a curing agent.
- thermoplastic block copolymer examples include a styrene-butadiene-styrene block copolymer, a styrene-isoprene-styrene block copolymer, a hydrogenated product of a styrene-butadiene-styrene block copolymer, and a styrene-isoprene. -Hydrogenated products of styrene block copolymers.
- the elastomer examples include styrene-butadiene copolymer rubber and acrylonitrile-styrene block copolymer rubber.
- the conductive material includes, for example, a filler, an extender, a softener, a plasticizer, a polymerization catalyst, a curing catalyst, a colorant, an antioxidant, a heat stabilizer, and a light stabilizer.
- a filler for example, a filler, an extender, a softener, a plasticizer, a polymerization catalyst, a curing catalyst, a colorant, an antioxidant, a heat stabilizer, and a light stabilizer.
- Various additives such as an agent, an ultraviolet absorber, a lubricant, an antistatic agent and a flame retardant may be contained.
- the method for dispersing the conductive particles in the binder resin is not particularly limited, and a conventionally known dispersion method can be used.
- Examples of a method for dispersing the conductive particles in the binder resin include a method in which the conductive particles are added to the binder resin and then kneaded and dispersed with a planetary mixer or the like. The conductive particles are dispersed in water. Alternatively, after uniformly dispersing in an organic solvent using a homogenizer or the like, it is added to the binder resin and kneaded with a planetary mixer or the like, and the binder resin is diluted with water or an organic solvent. Then, the method of adding the said electroconductive particle, kneading with a planetary mixer etc. and disperse
- distributing is mentioned.
- the conductive material can be used as a conductive paste and a conductive film.
- a film not including conductive particles may be laminated on the conductive film including the conductive particles.
- the conductive paste is preferably an anisotropic conductive paste.
- the conductive film is preferably an anisotropic conductive film.
- the content of the binder resin is preferably 10% by weight or more, more preferably 30% by weight or more, still more preferably 50% by weight or more, particularly preferably 70% by weight or more, preferably 99.% or more. It is 99 weight% or less, More preferably, it is 99.9 weight% or less.
- the content of the binder resin is not less than the above lower limit and not more than the above upper limit, the conductive particles are efficiently arranged between the electrodes, and the connection reliability of the connection target member connected by the conductive material is further increased.
- the content of the conductive particles is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, preferably 40% by weight or less, more preferably 20% by weight or less, More preferably, it is 10 weight% or less.
- the content of the conductive particles is not less than the above lower limit and not more than the above upper limit, the conduction reliability between the electrodes is further enhanced.
- connection structure can be obtained by connecting the connection target members using the conductive particles described above or using a conductive material including the conductive particles described above and a binder resin.
- connection structure includes a first connection target member, a second connection target member, and a connection portion connecting the first connection target member and the second connection target member, and the connection portion.
- connection portion connecting the first connection target member and the second connection target member, and the connection portion.
- the connection part is the conductive particles. That is, the first and second connection target members are connected by the conductive particles.
- the conductive material used for obtaining the connection structure is preferably an anisotropic conductive material.
- the first connection object member preferably has a first electrode on the surface.
- the second connection target member preferably has a second electrode on the surface. It is preferable that the first electrode and the second electrode are electrically connected by the conductive particles.
- FIG. 4 is a cross-sectional view schematically showing a connection structure using the conductive particles 21 shown in FIG.
- connection structure 51 shown in FIG. 4 is a connection that connects the first connection target member 52, the second connection target member 53, and the first connection target member 52 and the second connection target member 53.
- the connection part 54 is formed of a conductive material including the conductive particles 21 and a binder resin.
- the conductive particles 21 are schematically illustrated for convenience of illustration. Instead of the conductive particles 21, other conductive particles such as the conductive particles 22 may be used.
- the first connection target member 52 has a plurality of first electrodes 52a on the surface (upper surface).
- the second connection target member 53 has a plurality of second electrodes 53a on the surface (lower surface).
- the first electrode 52 a and the second electrode 53 a are electrically connected by one or a plurality of conductive particles 1. Accordingly, the first and second connection target members 52 and 53 are electrically connected by the conductive particles 21.
- the manufacturing method of the connection structure is not particularly limited.
- a method of manufacturing a connection structure a method of placing the conductive material between a first connection target member and a second connection target member to obtain a laminate, and then heating and pressurizing the laminate Etc.
- the pressurizing pressure is about 9.8 ⁇ 10 4 to 4.9 ⁇ 10 6 Pa.
- the heating temperature is about 120 to 220 ° C.
- the pressure applied to connect the electrode of the flexible printed board, the electrode disposed on the resin film, and the electrode of the touch panel is about 9.8 ⁇ 10 4 to 1.0 ⁇ 10 6 Pa.
- connection target member examples include electronic components such as semiconductor chips, capacitors, and diodes, and electronic components such as printed boards, flexible printed boards, glass epoxy boards, and glass boards.
- the conductive material is preferably a conductive material for connecting electronic components.
- the conductive paste is a paste-like conductive material, and is preferably applied on the connection target member in a paste-like state.
- connection target member is preferably a flexible printed circuit board or a connection target member in which an electrode is disposed on the surface of a resin film.
- the connection target member is preferably a flexible printed board, and is preferably a connection target member in which an electrode is disposed on the surface of the resin film.
- the flexible printed board generally has electrodes on the surface.
- the electrode provided on the connection target member examples include metal electrodes such as a gold electrode, a nickel electrode, a tin electrode, an aluminum electrode, a copper electrode, a molybdenum electrode, and a tungsten electrode.
- the electrode is preferably a gold electrode, a nickel electrode, a tin electrode, or a copper electrode.
- the connection target member is a glass substrate, the electrode is preferably an aluminum electrode, a copper electrode, a molybdenum electrode, or a tungsten electrode.
- the electrode formed only with aluminum may be sufficient and the electrode by which the aluminum layer was laminated
- the material for the metal oxide layer include indium oxide doped with a trivalent metal element and zinc oxide doped with a trivalent metal element. Examples of the trivalent metal element include Sn, Al, and Ga.
- the organic-inorganic hybrid particles are preferably used as a spacer for a liquid crystal display element. That is, the organic / inorganic hybrid particle includes a pair of substrates constituting a liquid crystal cell, a liquid crystal sealed between the pair of substrates, and a liquid crystal display element spacer disposed between the pair of substrates. It is suitably used for obtaining an element.
- FIG. 5 is a cross-sectional view of a liquid crystal display element using organic / inorganic hybrid particles according to an embodiment of the present invention as a spacer for a liquid crystal display element.
- a liquid crystal display element 81 shown in FIG. 5 has a pair of transparent glass substrates 82.
- the transparent glass substrate 82 has an insulating film (not shown) on the opposing surface. Examples of the material for the insulating film include SiO 2 .
- a transparent electrode 83 is formed on the insulating film in the transparent glass substrate 82. Examples of the material of the transparent electrode 83 include ITO.
- the transparent electrode 83 can be formed by patterning, for example, by photolithography.
- An alignment film 84 is formed on the transparent electrode 83 on the surface of the transparent glass substrate 82. Examples of the material of the alignment film 84 include polyimide.
- a liquid crystal 85 is sealed between the pair of transparent glass substrates 82.
- a plurality of organic-inorganic hybrid particles 1 are disposed between the pair of transparent glass substrates 82.
- the organic-inorganic hybrid particle 1 is used as a spacer for a liquid crystal display element.
- the space between the pair of transparent glass substrates 82 is regulated by the plurality of organic-inorganic hybrid particles 1.
- a sealing agent 86 is disposed between the edges of the pair of transparent glass substrates 82. Outflow of the liquid crystal 85 to the outside is prevented by the sealing agent 86.
- the organic-inorganic hybrid particle 1 is schematically shown for convenience of illustration. Instead of the organic / inorganic hybrid particles 1, other organic / inorganic hybrid particles may be used.
- the arrangement density of spacers for liquid crystal display elements per 1 mm 2 is preferably 10 pieces / mm 2 or more, and preferably 1000 pieces / mm 2 or less.
- the arrangement density is 10 pieces / mm 2 or more, the cell gap becomes even more uniform.
- the arrangement density is 1000 / mm 2 or less, the contrast of the liquid crystal display element is further improved.
- Example 1 In a 500 mL reaction vessel equipped with a stirrer and a thermometer, 300 g of a 0.13% by weight aqueous ammonia solution was placed. Next, 4.1 g of methyltrimethoxysilane, 19.2 g of vinyltrimethoxysilane, silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd., methoxy group, A mixture of 0.7 g of weight average molecular weight (about 1600) having an ethoxy group, an epoxy group and an alkyl group directly bonded to a silicon atom was slowly added.
- X-41-1053 manufactured by Shin-Etsu Chemical Co., Ltd.
- organic-inorganic hybrid particles After the hydrolysis and condensation reaction proceeded with stirring, 2.4 mL of a 25 wt% aqueous ammonia solution was added, and then the particles were isolated from the aqueous ammonia solution, and the resulting particles were subjected to an oxygen partial pressure of 10 ⁇ 17 atm, Firing at 400 ° C. for 2 hours gave organic-inorganic hybrid particles.
- the particle diameters of the obtained organic-inorganic hybrid particles are shown in Table 1 below.
- Example 2 Silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.), alkoxy oligomer (“KR-500” manufactured by Shin-Etsu Chemical Co., Ltd.), having a methoxy group and an alkyl group directly bonded to a silicon atom, weight average Organic-inorganic hybrid particles were obtained in the same manner as in Example 1 except that the molecular weight was changed to 3000 to 10,000.
- Example 3 Silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.), silicone oligomer (“X-41-1805” manufactured by Shin-Etsu Chemical Co., Ltd.), weight average molecular weight having methoxy group, ethoxy group and mercapto group : About 1800), except that the organic-inorganic hybrid particles were obtained in the same manner as in Example 1.
- Example 4 In a 500 mL reaction vessel equipped with a stirrer and a thermometer, 300 g of a 0.13% by weight aqueous ammonia solution was placed. Next, a mixture of 4.1 g of methyltrimethoxysilane and 19.2 g of vinyltrimethoxysilane was slowly stirred into the aqueous ammonia solution in the reaction vessel. After the hydrolysis and condensation reaction proceeds with stirring, a silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd., having an alkyl group directly bonded to a methoxy group, an ethoxy group, an epoxy group, and a silicon atom) ) 0.7g was added and stirred slowly.
- X-41-1053 manufactured by Shin-Etsu Chemical Co., Ltd., having an alkyl group directly bonded to a methoxy group, an ethoxy group, an epoxy group, and a silicon atom
- Example 5 In a 500 mL reaction vessel equipped with a stirrer and a thermometer, 300 g of a 0.13% by weight aqueous ammonia solution was placed. Next, 1.9 g of 3-methacryloxypropyltrimethoxysilane, 4.1 g of methyltrimethoxysilane, 17.3 g of vinyltrimethoxysilane, silicone alkoxy oligomer (Shin-Etsu Chemical Co., Ltd.) were added to the aqueous ammonia solution in the reaction vessel.
- Example 6 Cyclopentasiloxane (“KF-995” manufactured by Shin-Etsu Chemical Co., Ltd.), a cyclic siloxane, and 3-glycidoxypropyltrimethoxysilane (“KBM-403” manufactured by Shin-Etsu Chemical Co., Ltd.), an epoxy silane coupling agent, To obtain an alkoxy group-containing organopolysiloxane A (having an epoxy group and an alkoxy group, and a weight average molecular weight of about 1500).
- Organic-inorganic hybrid particles were obtained in the same manner as in Example 4 except that the silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.) was changed to an alkoxy group-containing organopolysiloxane A.
- Example 7 Cyclopentasiloxane (“KF-995” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a cyclic siloxane, and 3-acryloxypropyltrimethoxysilane (“KBM-5103” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silane coupling agent having an acryloyl group. ) To obtain an alkoxy group-containing organopolysiloxane B (having an acryloyl group and an alkoxy group, weight average molecular weight: about 1300).
- Organic-inorganic hybrid particles were obtained in the same manner as in Example 4 except that the silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.) was changed to an alkoxy group-containing organopolysiloxane B.
- Example 8 Cyclopentasiloxane (“KF-995” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a cyclic siloxane, and 3-methacryloxypropyltrimethoxysilane (“KBM-503” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silane coupling agent having a methacryloyl group.
- KBM-503 manufactured by Shin-Etsu Chemical Co., Ltd.
- methacryloxy group-containing organopolysiloxane C having a methacryloyl group and an alkoxy group, weight average molecular weight: about 2000).
- Organic-inorganic hybrid particles were obtained in the same manner as in Example 4 except that the silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.) was changed to an alkoxy group-containing organopolysiloxane C.
- Example 9 Palladium adhesion process
- the organic-inorganic hybrid particles obtained in Example 4 were prepared.
- the organic / inorganic hybrid particles were etched and washed with water.
- organic-inorganic hybrid particles were added to 100 mL of a palladium-catalyzed solution containing 8% by weight of a palladium catalyst and stirred. Then, it filtered and wash
- Organic / inorganic hybrid particles were added to 0.5 wt% dimethylamine borane solution at pH 6 to obtain organic / inorganic hybrid particles to which palladium was attached.
- the nickel layer was formed on the surface of the organic inorganic hybrid particle to which the core substance was adhered, and the electroconductive particle was produced.
- the nickel layer had a thickness of 0.1 ⁇ m.
- Example 10 (1) Preparation of insulating particles Into a 1000 mL separable flask equipped with a four-neck separable cover, stirring blade, three-way cock, cooling tube and temperature probe, 100 mmol of methyl methacrylate and N, N, N-trimethyl Ion-exchanged water containing a monomer composition containing 1 mmol of —N-2-methacryloyloxyethylammonium chloride and 1 mmol of 2,2′-azobis (2-amidinopropane) dihydrochloride so that the solid content is 5% by weight. Then, the mixture was stirred at 200 rpm and polymerized at 70 ° C. for 24 hours under a nitrogen atmosphere. After completion of the reaction, it was freeze-dried to obtain insulating particles having an ammonium group on the surface, an average particle size of 220 nm, and a CV value of 10%.
- the insulating particles were dispersed in ion exchange water under ultrasonic irradiation to obtain a 10 wt% aqueous dispersion of insulating particles.
- the particle diameter of each inorganic particle (per inorganic particle) in the aggregate is X-ray small angle scattering (Powder X, manufactured by Rigaku Corporation). Measurement was performed by a transmission method using a line diffractometer SmartLab (parallel beam method). The average size obtained using the analysis software NANO-Solver was adopted. In the model of the analysis software NANO-Solver, the scatterer model was a sphere, the particles were SiO 2 , and the matrix was Air.
- the particle diameter of each inorganic particle in the aggregate was 1 to 500 nm.
- connection structure 10 parts by weight of bisphenol A type epoxy resin (“Epicoat 1009” manufactured by Mitsubishi Chemical Corporation), 40 parts by weight of acrylic rubber (weight average molecular weight of about 800,000), 200 parts by weight of methyl ethyl ketone, and a microcapsule type curing agent (Asahi Kasei E-material) 50 parts by weight of “HX3941HP” manufactured by KK And dispersed to obtain a resin composition.
- Bisphenol A type epoxy resin (“Epicoat 1009” manufactured by Mitsubishi Chemical Corporation)
- acrylic rubber weight average molecular weight of about 800,000
- methyl ethyl ketone 200 parts by weight of methyl ethyl ketone
- microcapsule type curing agent Asahi Kasei E-material 50 parts by weight of “HX3941HP” manufactured by KK And dispersed to obtain a resin composition.
- the obtained resin composition was applied to a 50 ⁇ m-thick PET (polyethylene terephthalate) film whose one surface was release-treated, and dried with hot air at 70 ° C. for 5 minutes to produce an anisotropic conductive film.
- the thickness of the obtained anisotropic conductive film was 12 ⁇ m.
- the obtained anisotropic conductive film was cut into a size of 5 mm ⁇ 5 mm.
- PET substrate width 3 cm, length 3 cm
- the two-layer flexible printed circuit board width 2cm, length 1cm
- a laminate of the PET substrate and the two-layer flexible printed circuit board was thermocompression bonded under pressure bonding conditions of 10 N, 180 ° C., and 20 seconds to obtain a connection structure.
- the two-layer flexible printed board by which the copper electrode was formed in the polyimide film and the copper electrode surface was Au-plated was used.
- connection resistance between the opposing electrodes of the obtained connection structure was measured by the 4-terminal method. Connection resistance was determined according to the following criteria.
- connection resistance is 3.0 ⁇ or less ⁇ : Connection resistance exceeds 3.0, 4.0 ⁇ or less ⁇ : Connection resistance exceeds 4.0, 5.0 ⁇ or less ⁇ : Connection resistance exceeds 5.0 ⁇
- Example of use as spacer for liquid crystal display element Production of STN type liquid crystal display element In a dispersion medium containing 70 parts by weight of isopropyl alcohol and 30 parts by weight of water, the spacers (organic-inorganic hybrid particles) for liquid crystal display elements of Examples 1 to 8 in 100% by weight of the obtained spacer dispersion liquid had a solid content concentration of 2 It added so that it might become weight%, and stirred, and the spacer dispersion liquid for liquid crystal display elements was obtained.
- An SiO 2 film was deposited on one surface of a pair of transparent glass plates (length 50 mm, width 50 mm, thickness 0.4 mm) by a CVD method, and then an ITO film was formed on the entire surface of the SiO 2 film by sputtering.
- a polyimide alignment film composition (SE3510, manufactured by Nissan Chemical Industries, Ltd.) was applied to the obtained glass substrate with an ITO film by spin coating, and baked at 280 ° C. for 90 minutes to form a polyimide alignment film. After the rubbing treatment for the alignment film, the liquid crystal display element spacers were wet-sprayed on the alignment film side of one substrate so that the number of spacers for a liquid crystal display element was 100 to 200 per 1 mm 2 .
- this substrate and the substrate on which the spacers were spread were placed opposite to each other so that the rubbing direction was 90 °, and both were bonded together. Then, it processed at 160 degreeC for 90 minute (s), the sealing agent was hardened, and the empty cell (screen which does not contain a liquid crystal) was obtained. An STN type liquid crystal containing a chiral agent (made by DIC) was injected into the obtained empty cell, and then the injection port was closed with a sealant, followed by heat treatment at 120 ° C. for 30 minutes to produce an STN type liquid crystal display element. Obtained.
- the distance between the substrates was well regulated by the liquid crystal display element spacers of Examples 1 to 8. Moreover, the liquid crystal display element showed favorable display quality.
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Abstract
Description
本発明に係る有機無機ハイブリッド粒子は、第1の反応性官能基を表面に有する複数の無機粒子と、上記第1の反応性官能基と反応可能な第2の反応性官能基を有するアルコキシ基含有オルガノポリシロキサンとを用いて得られる。本発明に係る有機無機ハイブリッド粒子は、上記無機粒子の集合体である。 (Organic inorganic hybrid particles)
The organic-inorganic hybrid particle according to the present invention includes a plurality of inorganic particles having a first reactive functional group on the surface, and an alkoxy group having a second reactive functional group capable of reacting with the first reactive functional group. It is obtained using the containing organopolysiloxane. The organic-inorganic hybrid particle according to the present invention is an aggregate of the inorganic particles.
有機無機ハイブリッド粒子の損傷をより一層抑制する観点からは、上記有機無機ハイブリッド粒子の破壊荷重は、好ましくは5mN以上、より好ましくは10mN以上、更に好ましくは11mN以上である。上記破壊荷重が上記下限以上であると、圧縮時に上記有機無機ハイブリッド粒子が割れたり、損傷したりし難くなる。
From the viewpoint of further suppressing damage to the organic / inorganic hybrid particles, the breaking load of the organic / inorganic hybrid particles is preferably 5 mN or more, more preferably 10 mN or more, and even more preferably 11 mN or more. When the breaking load is equal to or more than the lower limit, the organic-inorganic hybrid particles are hardly cracked or damaged during compression.
上記破壊荷重は、例えば、以下のようにして測定できる。微小圧縮試験機を用いて、円柱(直径100μm、ダイヤモンド製)の平滑圧子端面で、25℃、圧縮速度0.3mN/秒、及び最大試験荷重20mNの条件下で有機無機ハイブリッド粒子を圧縮する。このときの荷重値(N)及び圧縮変位(mm)を測定する。得られた測定値から、上記圧縮弾性率を下記式により求めることができる。上記微小圧縮試験機として、例えば、フィッシャー社製「フィッシャースコープH-100」等が用いられる。
The breaking load can be measured as follows, for example. Using a micro-compression tester, organic-inorganic hybrid particles are compressed on a smooth indenter end face of a cylinder (diameter 100 μm, made of diamond) under the conditions of 25 ° C., compression speed of 0.3 mN / second, and maximum test load of 20 mN. The load value (N) and compression displacement (mm) at this time are measured. From the measured value obtained, the compression elastic modulus can be obtained by the following formula. As the micro compression tester, for example, “Fischer Scope H-100” manufactured by Fischer is used.
Compression recovery rate (%) = [(L1−L2) / L1] × 100 L1: Compression displacement from the load value for the origin when applying the load to the reverse load value L2: Inversion when releasing the load Unloading displacement from the load value to the load value for origin
上記有機無機ハイブリッド粒子の粒子径は、好ましくは0.1μm以上、より好ましくは1μm以上、更に好ましくは1.5μm以上、特に好ましくは2μm以上、好ましくは1000μm以下、より好ましくは500μm以下、より一層好ましくは300μm以下、更に好ましくは50μm以下、特に好ましくは30μm以下、最も好ましくは5μm以下である。上記有機無機ハイブリッド粒子の粒子径が上記下限以上及び上記上限以下であると、上記有機無機ハイブリッド粒子を電子部品用途に好適に用いることができる。上記有機無機ハイブリッド粒子の粒子径は最大径を示す。
The particle diameter of the organic-inorganic hybrid particles is preferably 0.1 μm or more, more preferably 1 μm or more, still more preferably 1.5 μm or more, particularly preferably 2 μm or more, preferably 1000 μm or less, more preferably 500 μm or less, even more. It is preferably 300 μm or less, more preferably 50 μm or less, particularly preferably 30 μm or less, and most preferably 5 μm or less. When the particle diameter of the organic / inorganic hybrid particles is not less than the lower limit and not more than the upper limit, the organic / inorganic hybrid particles can be suitably used for electronic parts. The particle diameter of the organic-inorganic hybrid particles indicates the maximum diameter.
上記有機無機ハイブリッド粒子の粒子径を測定するために、例えば、レーザー光散乱、電気抵抗値変化、撮像後の画像解析などの原理を用いた粒度分布測定機が利用できる。
In order to measure the particle diameter of the organic-inorganic hybrid particles, for example, a particle size distribution measuring machine using principles such as laser light scattering, electric resistance value change, and image analysis after imaging can be used.
(有機無機ハイブリッド粒子の製造方法)
上記有機無機ハイブリッド粒子の製造方法は特に限定されない。上記有機無機ハイブリッド粒子の製造方法は、シラン化合物を加水分解及び縮合させて、無機粒子を得る加水分解及び縮合工程を備えることが好ましい。この方法では、均一な粒子径を有し、かつ、より一層良好な圧縮変形特性を有する有機無機ハイブリッド粒子が得られる。上記加水分解及び縮合工程では、シラン化合物と水溶媒との接触界面にて、加水分解及び縮合反応が起こり、ポリシロキサン骨格が形成され、無機粒子が得られる。
(Method for producing organic-inorganic hybrid particles)
The method for producing the organic / inorganic hybrid particles is not particularly limited. The method for producing the organic-inorganic hybrid particles preferably includes a hydrolysis and condensation step of hydrolyzing and condensing the silane compound to obtain inorganic particles. According to this method, organic-inorganic hybrid particles having a uniform particle diameter and even better compression deformation characteristics can be obtained. In the hydrolysis and condensation step, hydrolysis and condensation reactions occur at the contact interface between the silane compound and the aqueous solvent, a polysiloxane skeleton is formed, and inorganic particles are obtained.
上記加水分解及び縮合工程では、一般に触媒が用いられる。触媒の存在下で、上記シラン化合物が反応される。上記加水分解及び縮合工程では、具体的には、例えば、水と酸性触媒又は塩基性触媒とが用いられる。上記触媒は、1種のみが用いられてもよく、2種以上が併用されてもよい。
In the hydrolysis and condensation step, a catalyst is generally used. The silane compound is reacted in the presence of a catalyst. Specifically, in the hydrolysis and condensation step, for example, water and an acidic catalyst or a basic catalyst are used. As for the said catalyst, only 1 type may be used and 2 or more types may be used together.
上記酸性触媒としては、例えば、無機酸、有機酸、無機酸の酸無水物及びその誘導体、並びに有機酸の酸無水物及びその誘導体が挙げられる。
Examples of the acidic catalyst include inorganic acids, organic acids, acid anhydrides of inorganic acids and derivatives thereof, and acid anhydrides of organic acids and derivatives thereof.
上記加水分解及び縮合工程では、水のほかに、適宜の有機溶剤を用いてもよい。該有機溶剤の具体例としては、アルコール類、ケトン類、エステル類、(シクロ)パラフィン類、エーテル類及び芳香族炭化水素等が挙げられる。上記有機溶剤は1種のみが用いられてもよく、2種以上が併用されてもよい。
In the hydrolysis and condensation step, an appropriate organic solvent may be used in addition to water. Specific examples of the organic solvent include alcohols, ketones, esters, (cyclo) paraffins, ethers and aromatic hydrocarbons. As for the said organic solvent, only 1 type may be used and 2 or more types may be used together.
上記加水分解及び縮合工程における反応温度は特に限定されないが、好ましくは0℃以上、好ましくは100℃以下、より好ましくは70℃以下である。上記加水分解及び縮合工程における反応時間は特に限定されないが、好ましくは30分以上、好ましくは100時間以下である。
Although the reaction temperature in the said hydrolysis and condensation process is not specifically limited, Preferably it is 0 degreeC or more, Preferably it is 100 degrees C or less, More preferably, it is 70 degrees C or less. The reaction time in the hydrolysis and condensation step is not particularly limited, but is preferably 30 minutes or more, and preferably 100 hours or less.
上記有機無機ハイブリッド粒子の用途は特に限定されない。上記有機無機ハイブリッド粒子は、破壊荷重が高いことが求められる様々な用途に好適に用いられる。上記有機無機ハイブリッド粒子は、電子部品に用いられることが好ましい。上記有機無機ハイブリッド粒子は、電子部品用有機無機ハイブリッド粒子であることが好ましい。 (Use of organic-inorganic hybrid particles)
The use of the organic-inorganic hybrid particles is not particularly limited. The organic-inorganic hybrid particles are suitably used for various applications that require a high breaking load. The organic-inorganic hybrid particles are preferably used for electronic parts. The organic-inorganic hybrid particles are preferably organic-inorganic hybrid particles for electronic parts.
上記導電材料は、上述した導電性粒子と、バインダー樹脂とを含む。上記導電性粒子は、バインダー樹脂中に分散され、導電材料として用いられることが好ましい。上記導電材料は、異方性導電材料であることが好ましい。上記導電材料は、回路接続用導電材料であることが好ましい。 (Conductive material)
The conductive material includes the conductive particles described above and a binder resin. The conductive particles are preferably dispersed in a binder resin and used as a conductive material. The conductive material is preferably an anisotropic conductive material. The conductive material is preferably a conductive material for circuit connection.
上述した導電性粒子を用いて、又は上述した導電性粒子とバインダー樹脂とを含む導電材料を用いて、接続対象部材を接続することにより、接続構造体を得ることができる。 (Connection structure and liquid crystal display element)
A connection structure can be obtained by connecting the connection target members using the conductive particles described above or using a conductive material including the conductive particles described above and a binder resin.
攪拌機及び温度計が取り付けられた500mLの反応容器内に、0.13重量%のアンモニア水溶液300gを入れた。次に、反応容器内のアンモニア水溶液中に、メチルトリメトキシシラン4.1gと、ビニルトリメトキシシラン19.2gと、シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」、メトキシ基とエトキシ基とエポキシ基と珪素原子に直接結合したアルキル基とを有する、重量平均分子量:約1600)0.7gとの混合物をゆっくりと添加した。撹拌しながら、加水分解及び縮合反応を進行させた後、25重量%アンモニア水溶液2.4mL添加した後、アンモニア水溶液中から粒子を単離して、得られた粒子を酸素分圧10-17atm、400℃で2時間焼成して、有機無機ハイブリッド粒子を得た。得られた有機無機ハイブリッド粒子の粒子径を下記の表1に示した。 (Example 1)
In a 500 mL reaction vessel equipped with a stirrer and a thermometer, 300 g of a 0.13% by weight aqueous ammonia solution was placed. Next, 4.1 g of methyltrimethoxysilane, 19.2 g of vinyltrimethoxysilane, silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd., methoxy group, A mixture of 0.7 g of weight average molecular weight (about 1600) having an ethoxy group, an epoxy group and an alkyl group directly bonded to a silicon atom was slowly added. After the hydrolysis and condensation reaction proceeded with stirring, 2.4 mL of a 25 wt% aqueous ammonia solution was added, and then the particles were isolated from the aqueous ammonia solution, and the resulting particles were subjected to an oxygen partial pressure of 10 −17 atm, Firing at 400 ° C. for 2 hours gave organic-inorganic hybrid particles. The particle diameters of the obtained organic-inorganic hybrid particles are shown in Table 1 below.
シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」)を、アルコキシオリゴマー(信越化学工業社製「KR-500」、メトキシ基と珪素原子に直接結合したアルキル基とを有する、重量平均分子量:3000~10000)に変更したこと以外は実施例1と同様にして、有機無機ハイブリッド粒子を得た。 (Example 2)
Silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.), alkoxy oligomer (“KR-500” manufactured by Shin-Etsu Chemical Co., Ltd.), having a methoxy group and an alkyl group directly bonded to a silicon atom, weight average Organic-inorganic hybrid particles were obtained in the same manner as in Example 1 except that the molecular weight was changed to 3000 to 10,000.
シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」)を、シリコーンオリゴマー(信越化学工業社製「X-41-1805」、メトキシ基とエトキシ基とメルカプト基とを有する、重量平均分子量:約1800)に変更したこと以外は実施例1と同様にして、有機無機ハイブリッド粒子を得た。 (Example 3)
Silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.), silicone oligomer (“X-41-1805” manufactured by Shin-Etsu Chemical Co., Ltd.), weight average molecular weight having methoxy group, ethoxy group and mercapto group : About 1800), except that the organic-inorganic hybrid particles were obtained in the same manner as in Example 1.
撹拌機及び温度計が取り付けられた500mLの反応容器内に、0.13重量%のアンモニア水溶液300gを入れた。次に、反応容器内のアンモニア水溶液中に、メチルトリメトキシシラン4.1gと、ビニルトリメトキシシラン19.2gとの混合物をゆっくりと撹拌した。撹拌しながら加水分解及び縮合反応を進行させた後、シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」、メトキシ基とエトキシ基とエポキシ基と珪素原子に直接結合したアルキル基を有する)0.7gを加えて、ゆっくりと撹拌した。シリコーンアルコキシオリゴマーが消失した後、25重量%アンモニア水溶液2.4mL添加した後、アンモニア水溶液から粒子を単離して、得られた粒子を酸素分圧10-17atm、400℃で2時間焼成して、有機無機ハイブリッド粒子を得た。 Example 4
In a 500 mL reaction vessel equipped with a stirrer and a thermometer, 300 g of a 0.13% by weight aqueous ammonia solution was placed. Next, a mixture of 4.1 g of methyltrimethoxysilane and 19.2 g of vinyltrimethoxysilane was slowly stirred into the aqueous ammonia solution in the reaction vessel. After the hydrolysis and condensation reaction proceeds with stirring, a silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd., having an alkyl group directly bonded to a methoxy group, an ethoxy group, an epoxy group, and a silicon atom) ) 0.7g was added and stirred slowly. After the disappearance of the silicone alkoxy oligomer, 2.4 mL of 25 wt% aqueous ammonia solution was added, and then the particles were isolated from the aqueous ammonia solution, and the obtained particles were calcined at 400 ° C. for 2 hours at an oxygen partial pressure of 10 −17 atm. Organic / inorganic hybrid particles were obtained.
攪拌機及び温度計が取り付けられた500mLの反応容器内に、0.13重量%のアンモニア水溶液300gを入れた。次に、反応容器内のアンモニア水溶液中に、3-メタクリロキシプロピルトリメトキシシラン1.9gと、メチルトリメトキシシラン4.1gと、ビニルトリメトキシシラン17.3gと、シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」、メトキシ基とエトキシ基とエポキシ基と珪素原子に直接結合したアルキル基とを有する)0.7gとの混合物をゆっくりと添加した。撹拌しながら、加水分解及び縮合反応を進行させた後、25重量%アンモニア水溶液2.4mL添加した後、アンモニア水溶液中から粒子を単離して、得られた粒子を酸素分圧10-17atm、400℃で2時間焼成して、有機無機ハイブリッド粒子を得た。 (Example 5)
In a 500 mL reaction vessel equipped with a stirrer and a thermometer, 300 g of a 0.13% by weight aqueous ammonia solution was placed. Next, 1.9 g of 3-methacryloxypropyltrimethoxysilane, 4.1 g of methyltrimethoxysilane, 17.3 g of vinyltrimethoxysilane, silicone alkoxy oligomer (Shin-Etsu Chemical Co., Ltd.) were added to the aqueous ammonia solution in the reaction vessel. A mixture of 0.7 g of “X-41-1053” (having a methoxy group, an ethoxy group, an epoxy group, and an alkyl group directly bonded to a silicon atom) was slowly added. After the hydrolysis and condensation reaction proceeded with stirring, 2.4 mL of a 25 wt% aqueous ammonia solution was added, and then the particles were isolated from the aqueous ammonia solution, and the resulting particles were subjected to an oxygen partial pressure of 10 −17 atm, Firing at 400 ° C. for 2 hours gave organic-inorganic hybrid particles.
環状シロキサンであるシクロペンタシロキサン(信越化学工業社製「KF-995」)と、エポキシシランカップリング剤である3-グリシドキシプロピルトリメトキシシラン(信越化学工業社製「KBM-403」)とを反応させて、アルコキシ基含有オルガノポリシロキサンA(エポキシ基とアルコキシ基とを有する、重量平均分子量約1500)を得た。 (Example 6)
Cyclopentasiloxane (“KF-995” manufactured by Shin-Etsu Chemical Co., Ltd.), a cyclic siloxane, and 3-glycidoxypropyltrimethoxysilane (“KBM-403” manufactured by Shin-Etsu Chemical Co., Ltd.), an epoxy silane coupling agent, To obtain an alkoxy group-containing organopolysiloxane A (having an epoxy group and an alkoxy group, and a weight average molecular weight of about 1500).
環状シロキサンであるシクロペンタシロキサン(信越化学工業社製「KF-995」)と、アクリロイル基を有するシランカップリング剤である3-アクリロキシプロピルトリメトキシシラン(信越化学工業社製「KBM-5103」)とを反応させて、アルコキシ基含有オルガノポリシロキサンB(アクリロイル基とアルコキシ基とを有する、重量平均分子量:約1300)を得た。 (Example 7)
Cyclopentasiloxane (“KF-995” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a cyclic siloxane, and 3-acryloxypropyltrimethoxysilane (“KBM-5103” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silane coupling agent having an acryloyl group. ) To obtain an alkoxy group-containing organopolysiloxane B (having an acryloyl group and an alkoxy group, weight average molecular weight: about 1300).
環状シロキサンであるシクロペンタシロキサン(信越化学工業社製「KF-995」)と、メタクリロイル基を有するシランカップリング剤である3-メタクリロキシプロピルトリメトキシシラン(信越化学工業社製「KBM-503」)とを反応させて、メタクリロキシ基含有オルガノポリシロキサンC(メタクリロイル基とアルコキシ基とを有する、重量平均分子量:約2000)を得た。 (Example 8)
Cyclopentasiloxane (“KF-995” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a cyclic siloxane, and 3-methacryloxypropyltrimethoxysilane (“KBM-503” manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silane coupling agent having a methacryloyl group. And methacryloxy group-containing organopolysiloxane C (having a methacryloyl group and an alkoxy group, weight average molecular weight: about 2000).
(1)パラジウム付着工程
実施例4で得られた有機無機ハイブリッド粒子を用意した。有機無機ハイブリッド粒子をエッチングし、水洗した。次に、パラジウム触媒を8重量%含むパラジウム触媒化液100mL中に有機無機ハイブリッド粒子を添加し、攪拌した。その後、ろ過し、洗浄した。pH6の0.5重量%ジメチルアミンボラン液に有機無機ハイブリッド粒子を添加し、パラジウムが付着された有機無機ハイブリッド粒子を得た。 Example 9
(1) Palladium adhesion process The organic-inorganic hybrid particles obtained in Example 4 were prepared. The organic / inorganic hybrid particles were etched and washed with water. Next, organic-inorganic hybrid particles were added to 100 mL of a palladium-catalyzed solution containing 8% by weight of a palladium catalyst and stirred. Then, it filtered and wash | cleaned. Organic / inorganic hybrid particles were added to 0.5 wt% dimethylamine borane solution at pH 6 to obtain organic / inorganic hybrid particles to which palladium was attached.
パラジウムが付着された有機無機ハイブリッド粒子をイオン交換水300mL中で3分間攪拌し、分散させ、分散液を得た。次に、金属ニッケル粒子スラリー(平均粒径100nm)1gを3分間かけて上記分散液に添加し、芯物質が付着された有機無機ハイブリッド粒子を得た。 (2) Core substance adhering step The organic-inorganic hybrid particles to which palladium was attached were stirred and dispersed in 300 mL of ion-exchanged water for 3 minutes to obtain a dispersion. Next, 1 g of metallic nickel particle slurry (average particle size 100 nm) was added to the dispersion over 3 minutes to obtain organic-inorganic hybrid particles to which the core material was adhered.
無電解めっき法により、芯物質が付着された有機無機ハイブリッド粒子の表面上に、ニッケル層を形成し、導電性粒子を作製した。なお、ニッケル層の厚さは0.1μmであった。 (3) Electroless nickel plating process By the electroless plating method, the nickel layer was formed on the surface of the organic inorganic hybrid particle to which the core substance was adhered, and the electroconductive particle was produced. The nickel layer had a thickness of 0.1 μm.
(1)絶縁性粒子の作製
4ツ口セパラブルカバー、攪拌翼、三方コック、冷却管及び温度プローブが取り付けられた1000mLのセパラブルフラスコに、メタクリル酸メチル100mmolと、N,N,N-トリメチル-N-2-メタクリロイルオキシエチルアンモニウムクロライド1mmolと、2,2’-アゾビス(2-アミジノプロパン)二塩酸塩1mmolとを含むモノマー組成物を固形分率が5重量%となるようにイオン交換水に秤取した後、200rpmで攪拌し、窒素雰囲気下70℃で24時間重合を行った。反応終了後、凍結乾燥して、表面にアンモニウム基を有し、平均粒径220nm及びCV値10%の絶縁性粒子を得た。 (Example 10)
(1) Preparation of insulating particles Into a 1000 mL separable flask equipped with a four-neck separable cover, stirring blade, three-way cock, cooling tube and temperature probe, 100 mmol of methyl methacrylate and N, N, N-trimethyl Ion-exchanged water containing a monomer composition containing 1 mmol of —N-2-methacryloyloxyethylammonium chloride and 1 mmol of 2,2′-azobis (2-amidinopropane) dihydrochloride so that the solid content is 5% by weight. Then, the mixture was stirred at 200 rpm and polymerized at 70 ° C. for 24 hours under a nitrogen atmosphere. After completion of the reaction, it was freeze-dried to obtain insulating particles having an ammonium group on the surface, an average particle size of 220 nm, and a CV value of 10%.
実施例9で得られた導電性粒子10gをイオン交換水500mLに分散させ、絶縁性粒子の水分散液4gを添加し、室温で6時間攪拌した。3μmのメッシュフィルターでろ過した後、更にメタノールで洗浄し、乾燥し、絶縁性粒子が付着した導電性粒子を得た。 (2) Production of conductive particles with insulating particles 10 g of the conductive particles obtained in Example 9 were dispersed in 500 mL of ion-exchanged water, 4 g of an aqueous dispersion of insulating particles was added, and the mixture was stirred at room temperature for 6 hours. . After filtration through a 3 μm mesh filter, the particles were further washed with methanol and dried to obtain conductive particles having insulating particles attached thereto.
シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」)を用いなかったこと以外は実施例1と同様にして、有機無機ハイブリッド粒子を得た。 (Comparative Example 1)
Organic-inorganic hybrid particles were obtained in the same manner as in Example 1 except that the silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.) was not used.
シリコーンアルコキシオリゴマー(信越化学工業社製「X-41-1053」)を、反応性を有さないメチルフェニルシリコーンオイル(信越化学工業社製「KF-56A」)に変更したこと以外は実施例1と同様にして、有機無機ハイブリッド粒子を得た。 (Comparative Example 2)
Example 1 except that the silicone alkoxy oligomer (“X-41-1053” manufactured by Shin-Etsu Chemical Co., Ltd.) was changed to a non-reactive methylphenyl silicone oil (“KF-56A” manufactured by Shin-Etsu Chemical Co., Ltd.) In the same manner, organic-inorganic hybrid particles were obtained.
(1)有機無機ハイブリッド粒子の粒子径
得られた有機無機ハイブリッド粒子の粒子径に関しては、粒度分布測定装置(ベックマンコールター社製「Multisizer3」)を用いて、約10000個の有機無機ハイブリッド粒子の粒子径を測定した。測定された粒子径の平均値を求め、有機無機ハイブリッド粒子の粒子径とした。 (Evaluation)
(1) Particle size of organic-inorganic hybrid particles Regarding the particle size of the obtained organic-inorganic hybrid particles, about 10,000 organic-inorganic hybrid particle particles were measured using a particle size distribution measuring device ("
得られた有機無機ハイブリッド粒子の上記破壊荷重を、上述した方法により、フィッシャー社製「フィッシャースコープH-100」を用いて測定した。 (2) Breaking Load of Organic / Inorganic Hybrid Particles The breaking load of the obtained organic / inorganic hybrid particles was measured by the above-described method using “Fischer Scope H-100” manufactured by Fisher.
得られた有機無機ハイブリッド粒子において、集合体における各無機粒子の粒子径は、X線小角散乱(リガク社製・粉末X線回折装置SmartLab(平行ビーム法))を用いて、透過法により測定した。解析ソフトウェアNANO-Solverを用いて求めた平均サイズを採用した。解析ソフトウェアNANO-Solverでのモデルは、散乱体モデルを球とし、粒子をSiO2とし、マトリックスをAirとした。 (3) Particle diameter of each inorganic particle (per inorganic particle) in the aggregate In the obtained organic-inorganic hybrid particle, the particle diameter of each inorganic particle in the aggregate is X-ray small angle scattering (Powder X, manufactured by Rigaku Corporation). Measurement was performed by a transmission method using a line diffractometer SmartLab (parallel beam method). The average size obtained using the analysis software NANO-Solver was adopted. In the model of the analysis software NANO-Solver, the scatterer model was a sphere, the particles were SiO 2 , and the matrix was Air.
導電性粒子の作製:
実施例1~8及び比較例1,2で得られた有機無機ハイブリッド粒子を洗浄し、乾燥した。その後、無電解めっき法により、得られた有機無機ハイブリッド粒子の表面上に、ニッケル層を形成し、導電性粒子を作製した。なお、ニッケル層の厚さは0.1μmであった。実施例9及び10では得られた導電性粒子をそのまま使用した。 (4) Connection resistance Production of conductive particles:
The organic / inorganic hybrid particles obtained in Examples 1 to 8 and Comparative Examples 1 and 2 were washed and dried. Then, the nickel layer was formed on the surface of the obtained organic-inorganic hybrid particle | grains by the electroless-plating method, and the electroconductive particle was produced. The nickel layer had a thickness of 0.1 μm. In Examples 9 and 10, the obtained conductive particles were used as they were.
ビスフェノールA型エポキシ樹脂(三菱化学社製「エピコート1009」)10重量部と、アクリルゴム(重量平均分子量約80万)40重量部と、メチルエチルケトン200重量部と、マイクロカプセル型硬化剤(旭化成イーマテリアルズ社製「HX3941HP」)50重量部と、シランカップリング剤(東レダウコーニングシリコーン社製「SH6040」)2重量部とを混合し、導電性粒子を含有量が3重量%となるように添加し、分散させ、樹脂組成物を得た。 Fabrication of connection structure:
10 parts by weight of bisphenol A type epoxy resin (“Epicoat 1009” manufactured by Mitsubishi Chemical Corporation), 40 parts by weight of acrylic rubber (weight average molecular weight of about 800,000), 200 parts by weight of methyl ethyl ketone, and a microcapsule type curing agent (Asahi Kasei E-material) 50 parts by weight of “HX3941HP” manufactured by KK And dispersed to obtain a resin composition.
○○:接続抵抗が3.0Ω以下
○:接続抵抗が3.0を超え、4.0Ω以下
△:接続抵抗が4.0を超え、5.0Ω以下
×:接続抵抗が5.0Ωを超える [Evaluation criteria for connection resistance]
◯: Connection resistance is 3.0Ω or less ○: Connection resistance exceeds 3.0, 4.0Ω or less △: Connection resistance exceeds 4.0, 5.0Ω or less ×: Connection resistance exceeds 5.0Ω
STN型液晶表示素子の作製:
イソプロピルアルコール70重量部と水30重量部とを含む分散媒に、得られるスペーサ分散液100重量%中で実施例1~8の液晶表示素子用スペーサ(有機無機ハイブリッド粒子)を固形分濃度が2重量%となるように添加し、撹拌し、液晶表示素子用スペーサ分散液を得た。 (5) Example of use as spacer for liquid crystal display element Production of STN type liquid crystal display element:
In a dispersion medium containing 70 parts by weight of isopropyl alcohol and 30 parts by weight of water, the spacers (organic-inorganic hybrid particles) for liquid crystal display elements of Examples 1 to 8 in 100% by weight of the obtained spacer dispersion liquid had a solid content concentration of 2 It added so that it might become weight%, and stirred, and the spacer dispersion liquid for liquid crystal display elements was obtained.
11…無機粒子
12…アルコキシ基含有オルガノポリシロキサンに由来する構造部
21,22…導電性粒子
31A,31B…導電層
31Ba…第1の導電層
31Bb…第2の導電層
32…芯物質
33…絶縁性物質
51…接続構造体
52…第1の接続対象部材
52a…第1の電極
53…第2の接続対象部材
53a…第2の電極
54…接続部
81…液晶表示素子
82…透明ガラス基板
83…透明電極
84…配向膜
85…液晶
86…シール剤 DESCRIPTION OF
Claims (11)
- 第1の反応性官能基を表面に有する複数の無機粒子と、前記第1の反応性官能基と反応可能な第2の反応性官能基を有するアルコキシ基含有オルガノポリシロキサンとを用いて得られ、
前記無機粒子の集合体である、有機無機ハイブリッド粒子。 It is obtained by using a plurality of inorganic particles having a first reactive functional group on the surface and an alkoxy group-containing organopolysiloxane having a second reactive functional group capable of reacting with the first reactive functional group. ,
Organic-inorganic hybrid particles, which are aggregates of the inorganic particles. - 前記第1の反応性官能基が水酸基である、請求項1に記載の有機無機ハイブリッド粒子。 The organic-inorganic hybrid particle according to claim 1, wherein the first reactive functional group is a hydroxyl group.
- 前記アルコキシ基含有オルガノポリシロキサンが、前記第2の反応性官能基として、エポキシ基又は(メタ)アクリロイル基を有する、請求項1又は2に記載の有機無機ハイブリッド粒子。 The organic-inorganic hybrid particle according to claim 1 or 2, wherein the alkoxy group-containing organopolysiloxane has an epoxy group or a (meth) acryloyl group as the second reactive functional group.
- 前記アルコキシ基含有オルガノポリシロキサンが、前記第2の反応性官能基として、エポキシ基を有する、請求項3に記載の有機無機ハイブリッド粒子。 The organic-inorganic hybrid particle according to claim 3, wherein the alkoxy group-containing organopolysiloxane has an epoxy group as the second reactive functional group.
- 複数の前記無機粒子が、前記アルコキシ基含有オルガノポリシロキサンに由来する構造を介して、一体化して、前記無機粒子の集合体が得られている、請求項1~4のいずれか1項に記載の有機無機ハイブリッド粒子。 The aggregate of the inorganic particles is obtained by integrating the plurality of the inorganic particles through a structure derived from the alkoxy group-containing organopolysiloxane. Organic-inorganic hybrid particles.
- 前記アルコキシ基含有オルガノポリシロキサンが、前記第2の反応性官能基として、メトキシ基を有する、請求項1~5のいずれか1項に記載の有機無機ハイブリッド粒子。 The organic-inorganic hybrid particle according to any one of claims 1 to 5, wherein the alkoxy group-containing organopolysiloxane has a methoxy group as the second reactive functional group.
- 前記アルコキシ基含有オルガノポリシロキサンが、珪素原子に直接結合したアルキル基を有する、請求項1~6のいずれか1項に記載の有機無機ハイブリッド粒子。 The organic-inorganic hybrid particle according to any one of claims 1 to 6, wherein the alkoxy group-containing organopolysiloxane has an alkyl group directly bonded to a silicon atom.
- 表面上に導電層が形成され、前記導電層を有する導電性粒子を得るために用いられるか、又は液晶表示素子用スペーサとして用いられる、請求項1~7のいずれか1項に記載の有機無機ハイブリッド粒子。 The organic / inorganic material according to any one of claims 1 to 7, wherein a conductive layer is formed on a surface and used to obtain conductive particles having the conductive layer, or used as a spacer for a liquid crystal display element. Hybrid particles.
- 請求項1~8のいずれか1項に記載の有機無機ハイブリッド粒子と、
前記有機無機ハイブリッド粒子の表面上に配置された導電層とを備える、導電性粒子。 Organic-inorganic hybrid particles according to any one of claims 1 to 8,
A conductive particle comprising a conductive layer disposed on a surface of the organic-inorganic hybrid particle. - 導電性粒子と、バインダー樹脂とを含み、
前記導電性粒子が、請求項1~8のいずれか1項に記載の有機無機ハイブリッド粒子と、前記有機無機ハイブリッド粒子の表面上に配置された導電層とを備える、導電材料。 Containing conductive particles and a binder resin,
A conductive material, wherein the conductive particles include the organic-inorganic hybrid particles according to any one of claims 1 to 8, and a conductive layer disposed on a surface of the organic-inorganic hybrid particles. - 第1の電極を表面に有する第1の接続対象部材と、
第2の電極を表面に有する第2の接続対象部材と、
前記第1の接続対象部材と前記第2の接続対象部材とを接続している接続部とを備え、
前記接続部が、導電性粒子により形成されているか、又は前記導電性粒子とバインダー樹脂とを含む導電材料により形成されており、
前記導電性粒子が、請求項1~8のいずれか1項に記載の有機無機ハイブリッド粒子と、前記有機無機ハイブリッド粒子の表面上に配置された導電層とを備え、
前記第1の電極と前記第2の電極とが前記導電性粒子により電気的に接続されている、接続構造体。 A first connection object member having a first electrode on its surface;
A second connection target member having a second electrode on its surface;
A connection portion connecting the first connection target member and the second connection target member;
The connecting portion is formed of conductive particles or formed of a conductive material containing the conductive particles and a binder resin;
The conductive particle comprises the organic-inorganic hybrid particle according to any one of claims 1 to 8, and a conductive layer disposed on a surface of the organic-inorganic hybrid particle,
A connection structure in which the first electrode and the second electrode are electrically connected by the conductive particles.
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