WO2014067246A1 - Continuous waste-rubber cracking process and equipment therefor - Google Patents

Continuous waste-rubber cracking process and equipment therefor Download PDF

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Publication number
WO2014067246A1
WO2014067246A1 PCT/CN2013/071639 CN2013071639W WO2014067246A1 WO 2014067246 A1 WO2014067246 A1 WO 2014067246A1 CN 2013071639 W CN2013071639 W CN 2013071639W WO 2014067246 A1 WO2014067246 A1 WO 2014067246A1
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WIPO (PCT)
Prior art keywords
cracking
chamber
hot air
air chamber
waste rubber
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PCT/CN2013/071639
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French (fr)
Chinese (zh)
Inventor
牛斌
牛晓璐
韩国乾
王新明
于爱丽
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Niu Bin
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Publication of WO2014067246A1 publication Critical patent/WO2014067246A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste

Definitions

  • the invention relates to a continuous cracking process of waste rubber and an apparatus for realizing the same.
  • high temperature cracking is also likely to cause coking inside the equipment, shortening the service life and increasing the production energy consumption; if the cracking temperature is lowered, the cracking is not thorough, and the obtained carbon black has more impurities attached, so that the quality of the carbon black is lowered.
  • the present invention proposes a continuous cracking process and equipment for waste rubber, which adopts two-stage continuous cracking, which not only improves the oil yield but also significantly improves the quality of carbon black.
  • the waste rubber continuous cracking process of the present invention comprises the following process: the waste rubber block is first subjected to primary cracking, and the solid product obtained after the primary cracking is directly entered into the secondary cracking process for secondary cracking, and the primary cracking is produced by cracking. The gas is discharged together with the cracked gas produced by the secondary cracking.
  • the waste rubber is first pretreated by washing, crushing, etc. to form a waste rubber block, which is then sent to the primary cracking process.
  • the scrap rubber block moves under the action of the spiral belt and completes the first stage in the movement.
  • the cracking produces oil and gas as well as solid products.
  • the oil and gas are condensed to form fuel oil and combustible gas.
  • the solid products mainly include carbon black and un-cracked substances and some iron wires.
  • the first-stage cracking temperature adopted by the invention is 380-410 ° C.
  • the first-stage cracking temperature is low, the internal coking of the equipment is avoided, the service life of the equipment is prolonged, and the production energy consumption is reduced.
  • the primary cracking temperature is low, the solid product obtained after the primary cracking completion includes both carbon black and uncleared solid matter, and the surface of the carbon black is also attached with heavy fuel oil, and the quality is poor, so the present invention will pass
  • the solid product after primary cracking directly enters the secondary cracking.
  • the undecomposed material in the primary cracking process is further cracked into oil and gas, which is discharged together with the oil and gas produced by the primary cracking, and is obtained after condensation.
  • Fuel and combustible, secondary cracking temperature is 450-500 °C.
  • the heat source for heating the primary cracking and the secondary cracking generally adopts the recovered hot air, and the temperature is generally about 550-580 °C.
  • the waste rubber block under room temperature can be heated up to 380-410 ° C faster under the heating of the hot air, and the heating efficiency is high. Since the temperature of the primary cracking is 380-410 ° C, the temperature of the solid product produced after the primary cracking is also about 380-410 ° C, when the solid product having this temperature enters the secondary cracking process, at 550-580 Under the action of the external heat source of °C, the temperature of the surface of the solid product can be easily raised to 450-500 ° C, further cracking is completed, the cracking gas is discharged, and energy is saved. In this process, heavy fuel oil on the surface of the carbon black is also cracked, and the quality of the carbon black is also improved.
  • water vapor is introduced into the opposite direction of the movement of the solid product, and the water vapor starts at a temperature of about 120 ° C.
  • the carbon black after the secondary cracking be cooled and discharged, but also react with the sulfur on the surface of the carbon black and remove it.
  • the heavy fuel on the surface of the carbon black can be carried along the moving direction of the water vapor.
  • the cracker is discharged to a certain extent, which not only makes the final oil yield increase, but also ensures that the sulfur content and the oil content in the carbon black discharged after the secondary cracking are lower, and the final result of the invention is obtained.
  • Carbon black oil content is less than 0.5 % (wt%), far superior to 2-3% (wt%) in the prior art; sulfur content also decreased from greater than 1% (wt%) in the prior art to 0.2-0.3% (wt% ).
  • the continuous cracking process of the waste rubber according to the present invention adopts two-stage continuous cracking, which can reduce the combustible gas generated by the cracking while increasing the cracking of the waste rubber, thereby increasing the oil yield and avoiding the oil cracking rate.
  • the internal coking of the equipment prolongs the service life of the equipment and reduces the energy consumption of the production; and the carbon black and the oil content of the carbon black finally produced are low and the quality is high.
  • the present invention also designs corresponding production equipment, including a cracking chamber and a heating mechanism disposed outside the cracking chamber, the cracking chamber is divided into a primary cracking chamber and a secondary cracking chamber, and the first cracking chamber is discharged.
  • a sealing head is connected to one end of the material, a secondary cracking chamber is arranged at the lower part of the sealing head, and a feeding port of the secondary cracking silo is correspondingly disposed under the solid product discharging port of the primary cracking silo.
  • the pre-treated waste rubber block first enters the primary cracking chamber, and the primary cracking is completed by the external heating mechanism.
  • the solid product produced by the primary cracking falls through the solid product outlet of the primary cracking silo. Go to the feed port of the secondary cracking silo and enter the secondary cracking chamber for secondary cracking.
  • the oil and gas produced during the primary cracking process and the oil and gas produced during the secondary cracking process are discharged from the oil and gas outlet on the head.
  • the carbon black produced after the secondary cracking is discharged from the carbon black outlet at the rear of the secondary cracking chamber.
  • the carbon black outlet is provided with a material seal, which can avoid the discharge of carbon black and discharge the oil and gas generated during the secondary cracking process, thereby ensuring that the oil and gas generated in the secondary cracking process can be returned to the first-stage cracking chamber and the oil produced by the same stage cracking together.
  • the discharge of oil and gas also ensures that the cracking chamber is completely isolated from the outside world, avoiding the danger of external gas entering the equipment.
  • the present invention provides a feed screw throughout the primary cracking chamber or at the end of the primary cracking chamber to prevent solid products from building up prior to entering the secondary cracking chamber.
  • the external heating structure adopts a hot air chamber, and the recovered hot air can be used to maximize the utilization of resources. Since the temperature in the primary cracking process and the secondary cracking process are different, the hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first-stage cracking chamber, and a second-stage cracking chamber is provided.
  • the hot air chamber II, the hot air chamber I and the hot air chamber II are connected by a pipeline, and the hot air chamber II and the flue gas outlet on the head are connected through the flue, so that the temperature of the two-stage cracking chamber can be respectively realized by adjusting the intake air volume. control.
  • the end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is arranged at the end to ensure that the water vapor is discharged in the opposite direction to the solid product.
  • the two can be reversely mixed to finally remove the sulfur and oil in the carbon black particles.
  • the purpose of quality The water vapor mixed with the carbon black carries the oily material through the secondary cracking silo feed inlet and the primary cracking silo solid product discharge port, returns to the primary cracking silo and is discharged through the oil and gas outlet, and the solid product is not sufficiently cracked.
  • the secondary cracking is carried out, and the oil and gas is returned to the primary cracking chamber and discharged through the oil and gas outlet.
  • the water vapor inlet is located outside the hot air chamber II, thereby cooling the carbon black to be discharged from the secondary cracking chamber.
  • a pair of horizontal baffles disposed symmetrically on both sides of the secondary cracking chamber along the moving direction of the material, and the end of the horizontal baffle along the moving direction of the material is spaced from the end of the heating mechanism outside. Because the solid material after the primary cracking enters the secondary cracking chamber and always runs in the lower part of the secondary cracking chamber, after the baffles are used, the hot smoke first enters from the lower part of the baffle, along the direction of the baffle The secondary cracking chamber is heated, and finally discharged from the end of the baffle plate and the end of the hot air chamber II to the upper portion of the secondary cracking chamber through the flue, thereby uniformly and fully heating the solid material in the secondary cracking chamber. .
  • baffle Since one side of the baffle is connected to the outer wall of the secondary cracking chamber and the other side is connected to the inner wall of the hot air chamber II, when the hot air heats the material in the lower part of the secondary cracking chamber, it can only be from the end of the baffle. The distance between the end of the hot air chamber II and the end of the secondary cracking chamber is discharged through the exhaust port to function as a baffle. In addition, since the baffle is directly connected to the secondary cracking chamber, it can also absorb the heat storage effect, thereby maximizing the utilization of energy.
  • the inventor may, according to actual needs, set a plurality of baffles in the lower part of the secondary cracking chamber and the baffles on both sides to be the same as the baffles on both sides of the second-stage cracking chamber, so that the hot air is on the material at the bottom of the cracking chamber.
  • the heating is more even and uniform.
  • a scraper is disposed above the feed port of the secondary cracking chamber, and the scraper is coupled to a shaft disposed on the head and extending through the head.
  • the scraper includes a rotating arm attached to an outer side wall of the flue and an arm perpendicular to the rotating arm.
  • the inner wall of the cracking chamber is not easy to produce coking, and even if coking occurs, it is easily removed by the rotating arm. Since the waste tire has some extremely soft iron wire in the solid product produced by the primary cracking process, the wire can be transported during the process. Intertwined with each other to enter the secondary cracking process, so the arms can break up the entangled soft iron wire. After the secondary cracking process, the carbon black and its iron wire discharged from the carbon black outlet can be subjected to magnetic separation and the like. Complete separation.
  • the present invention adopts a two-stage continuous cracking process and is supplemented by corresponding equipment, and on the basis of ensuring full cracking of the waste rubber, the cracking reaction temperature is lowered, the oil yield and the quality of the carbon black are remarkably improved, and the product is prolonged.
  • the service life of the equipment reduces the energy consumption of the production and has made significant progress.
  • Figure 1 is a schematic structural view of the present invention
  • Figure 2 is a view taken along line A-A of Figure 1;
  • Figure 3 is a B-B arrow view of Figure 1;
  • Figure 4 is a view taken along line M of Figure 1;
  • a continuous cracking process of waste rubber comprising the following process: the pretreated soft rubber block is firstly subjected to primary cracking at 380 ° C, and the oil and gas produced after the primary cracking is discharged from the oil and gas outlet; the solid product obtained by the primary cracking is directly Entering the secondary cracking process for secondary cracking, the temperature of the secondary cracking is 450 °C, the carbon black after the secondary cracking is discharged from the carbon black outlet, and the oil produced by the secondary cracking is returned to the primary cracking chamber again, and the same level The oil and gas produced during the cracking process are discharged together.
  • the invention discloses a continuous cracking process of waste rubber, comprising the following process: the pretreated soft rubber block is firstly subjected to primary cracking at 410 ° C, and the oil and gas generated after the primary cracking is discharged from the oil and gas outlet; the solid product obtained by the primary cracking is directly Entering the secondary cracking process for secondary cracking, and in the secondary cracking process of the solid product, water vapor is introduced in the opposite direction of the movement of the solid material, the temperature of the secondary cracking is 500 ° C, and the carbon black after the secondary cracking is from the carbon The black outlet is discharged, the oil produced by the secondary cracking, the gas generated by the reaction between the steam and the sulfur in the carbon black, and the oil on the surface of the carbon black are returned to the primary cracking chamber, and the oil and gas generated in the same stage cracking process are discharged together. .
  • the invention discloses a continuous cracking process of waste rubber, which comprises the following process: the pretreated pretreated waste rubber block is firstly subjected to primary cracking at 400 ° C, and the oil and gas generated after the primary cracking is discharged from the oil and gas outlet; the solid product obtained by the primary cracking is directly Entering the secondary cracking process for secondary cracking, and in the secondary cracking process of the solid product, water vapor is introduced in the opposite direction of the movement of the solid material.
  • the temperature of the secondary cracking is 480 ° C, and the carbon black after secondary cracking is carbon.
  • the black outlet is discharged, the gas generated by the secondary cracking, the gas generated by the reaction between the steam and the sulfur in the carbon black, and the oil on the surface of the carbon black are returned to the primary cracking chamber, together with the cracking gas generated in the same stage cracking process. discharge.
  • the invention discloses a continuous cracking process of waste rubber, which comprises the following steps: firstly, the waste rubber is pretreated by washing, crushing, etc. to form a waste rubber block, and then sent to a primary cracking process for primary cracking at 390 °C.
  • the waste rubber block moves under the action of the spiral belt, and completes the primary cracking during the movement to generate oil and gas and solid products.
  • the oil and gas generated after the primary cracking is discharged from the oil and gas outlet, and after the steps such as condensation, Fuel and flammable gas.
  • the solid product obtained by the primary cracking directly enters the secondary cracking process for secondary cracking.
  • the solid product mainly includes carbon black and uncleared material and part of the iron wire.
  • the iron wire in the solid product is broken up. With other materials, it falls into the secondary cracking chamber for secondary cracking.
  • the temperature of the secondary cracking is 460 °C.
  • water vapor is introduced in the opposite direction of the movement of the solid material.
  • the undecomposed material in the primary cracking process is further cracked into oil and gas, and the water vapor reacts with the sulfur in the carbon black to generate gas, and the oil on the surface of the carbon black is removed by water vapor carrying, and the carbon black is cooled.
  • the gas generated by the secondary cracking and the gas generated by the reaction between the steam and the sulfur in the carbon black and the water vapor carrying the oil on the surface of the carbon black are returned to the primary cracking chamber, and the oil and gas generated in the same stage of the cracking process are discharged together.
  • fuel oil and combustible gas are obtained, and the carbon black and the iron wire after the second-stage cracking are cooled and discharged, and are completely separated by magnetic separation and the like to obtain high-quality carbon black.
  • the utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head.
  • the second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo.
  • Other parts of this embodiment employ the prior art.
  • the utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head.
  • the second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo.
  • the utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head.
  • the second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo.
  • the external heating mechanism adopts a hot air chamber.
  • the hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first stage cracking chamber, and a hot air chamber II is disposed outside the second cracking chamber, and the hot air chamber I and the hot air chamber II are connected by a pipeline, and The hot air chamber II is connected to the flue gas outlet on the head through the flue.
  • the utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head.
  • the second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo.
  • the external heating mechanism adopts a hot air chamber.
  • the hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first stage cracking chamber, and a hot air chamber II is disposed outside the second cracking chamber, and the hot air chamber I and the hot air chamber II are connected by a pipeline, and The hot air chamber II is connected to the flue gas outlet on the head through the flue.
  • the end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is provided at the end, and the water vapor inlet is located outside the hot air chamber II.
  • the utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head.
  • the second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo.
  • the external heating mechanism adopts a hot air chamber.
  • the hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first stage cracking chamber, and a hot air chamber II is disposed outside the second cracking chamber, and the hot air chamber I and the hot air chamber II are connected by a pipeline, and The hot air chamber II is connected to the flue gas outlet on the head through the flue.
  • the end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is provided at the end, and the water vapor inlet is located outside the hot air chamber II.
  • a pair of horizontal baffles arranged symmetrically on both sides of the secondary cracking chamber along the moving direction of the material, and the horizontal baffles are spaced apart from the end of the hot air chamber II at the end of the moving direction of the material.
  • the side of the baffle is connected to the outer wall of the secondary cracking chamber, and the other side is connected to the inner wall of the hot air chamber II.
  • the cross-sectional area at the inlet of the hot air chamber II is the same as the cross-sectional area at the spacing.
  • a waste rubber continuous cracking device comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and the first-stage cracking chamber is provided with a feeding spiral at the end of the first-stage cracking chamber.
  • a sealing head is connected at one end, a flue gas outlet and an oil and gas outlet are also arranged on the sealing head; a secondary cracking silo is arranged at the lower part of the sealing head, a carbon black outlet is arranged at the rear part of the secondary cracking silo, and the feeding port of the secondary cracking silo corresponds It is set under the discharge port of the solid product of the primary cracking silo.
  • the external heating mechanism adopts a hot air chamber, which is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is arranged outside the first stage cracking chamber, and a hot air chamber II is arranged outside the second cracking chamber, and the hot air chamber I and the hot air chamber II pass The pipeline is connected, and the hot air chamber II is connected to the flue gas outlet on the head through the flue.
  • the end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is provided at the end, and the water vapor inlet is located outside the hot air chamber II.
  • a pair of horizontal baffles arranged symmetrically on both sides of the secondary cracking chamber along the moving direction of the material, and the horizontal baffles are spaced apart from the end of the hot air chamber II at the end of the moving direction of the material.
  • the side of the baffle is connected to the outer wall of the secondary cracking chamber, and the other side is connected to the inner wall of the hot air chamber II.
  • baffles are provided which are identical to the baffles on both sides of the second-stage cracking chamber and are spaced from the end of the hot air chamber II, and the cross-sectional area of the inlet of the hot air chamber II is The cross-sectional area at the spacing is the same size.
  • a waste rubber continuous cracking device comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first cracking chamber 1 and a second cracking chamber 5, and the first cracking chamber 1 is provided with a feeding spiral
  • a discharge head 14 is connected to one end of the discharge, and a flue gas outlet 2 and an oil and gas outlet 3 are further disposed on the seal head 14;
  • a secondary cracking chamber 5 is disposed at a lower portion of the head 14; and a carbon black outlet is disposed at a rear portion of the second cracking chamber 5 6, and the secondary cracking chamber feed port 9 is correspondingly disposed under the primary cracking silo solid product discharge port 15.
  • the external heating mechanism adopts a hot air chamber, and is divided into a hot air chamber I10 and a hot air chamber II11; a hot air chamber I10 is disposed outside the first stage cracking chamber 1, and a hot air chamber II11, a hot air chamber I10 and a hot air chamber are disposed outside the second cracking chamber 5.
  • the II 11 is connected by a line 12, and the hot air chamber II11 and the flue gas outlet 2 on the head 14 are connected by a flue 13.
  • the end of the secondary cracking chamber 2 extends out of the hot air chamber II11, and the water vapor inlet 7 is provided at the end, and the water vapor inlet 7 is located outside the hot air chamber II11.
  • a pair of horizontal baffles 8 disposed symmetrically along the direction of movement of the material on both sides of the secondary cracking chamber 5, and the ends of the horizontal baffles 8 along the direction of movement of the material and the outer end of the hot air chamber II11 are spaced apart.
  • the side of the baffle 8 is connected to the outer wall of the secondary cracking chamber 5, and the other side is connected to the inner wall of the hot air chamber II11.
  • a scraper 4 is disposed above the feed port 9 of the secondary cracking chamber, and the scraper 4 includes a rotating arm attached to the outer side wall of the flue 13 and an arm perpendicular to the rotating arm.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
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  • Processing Of Solid Wastes (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

Provided are a process for continuous cracking of waste rubber and equipment for realizing this process. Firstly, a waste-rubber block is subjected to primary cracking, and then the resulting solid product is directly subjected to secondary cracking, wherein cracking gases generated by the primary cracking and the secondary cracking are vented together. By using the two-stage continuous cracking process and equipment, not only is the yield of oil increased, but the quality of the carbon black is also improved significantly.

Description

一种废旧橡胶连续裂解工艺及其设备  Waste rubber continuous cracking process and equipment thereof 一种废旧橡胶连续裂解工艺及其设备  Waste rubber continuous cracking process and equipment thereof
技术领域Technical field
本发明涉及一种废旧橡胶连续裂解工艺以及实现该工艺的设备。The invention relates to a continuous cracking process of waste rubber and an apparatus for realizing the same.
背景技术Background technique
众所周知,将废旧橡胶裂解后通过进一步加工可以生产出汽油、柴油、炭黑等产品,这不仅处理了现代社会产生的大量废旧橡胶等工业垃圾,减轻了环境污染,而且为解决现在日益严重的能源危机提供了新的途径。目前,虽然有各种与废旧橡胶裂解有关的工艺和设备被报道,但是,大多数为了保证废旧橡胶裂解充分,采用的裂解温度都较高,从而使得最终裂解产生的可燃气体较多,油较少,导致得油率低,虽然人们在提高得油率方面做了诸多努力,但效果未尽人意,因为在废旧橡胶裂解过程中提高1%的得油率都异常艰难。另外,高温裂解还容易造成设备内部结焦,缩短使用寿命,增加生产能耗;若降低裂解温度,则使得裂解不彻底,所得的炭黑上附着杂质较多,使得炭黑品质下降。It is well known that after the cracking of waste rubber, further processing can produce gasoline, diesel, carbon black and other products, which not only handles a large amount of industrial waste such as waste rubber produced by modern society, but also reduces environmental pollution, and solves the increasingly serious energy. The crisis has provided new avenues. At present, although various processes and equipment related to the cracking of waste rubber have been reported, most of them have a high cracking temperature in order to ensure the cracking of the waste rubber, so that the final cracking produces more combustible gas, and the oil is more Less, resulting in low oil yield, although people have made a lot of efforts to improve the oil yield, but the effect is not satisfactory, because it is extremely difficult to increase the oil yield of 1% in the process of waste rubber cracking. In addition, high temperature cracking is also likely to cause coking inside the equipment, shortening the service life and increasing the production energy consumption; if the cracking temperature is lowered, the cracking is not thorough, and the obtained carbon black has more impurities attached, so that the quality of the carbon black is lowered.
发明内容Summary of the invention
针对上述问题,本发明提出了一种废旧橡胶连续裂解工艺及其设备,采用二级连续裂解,不仅提高了得油率,而且显著提高了炭黑质量。In view of the above problems, the present invention proposes a continuous cracking process and equipment for waste rubber, which adopts two-stage continuous cracking, which not only improves the oil yield but also significantly improves the quality of carbon black.
本发明所述的废旧橡胶连续裂解工艺包括下述过程:废旧橡胶块首先经过一级裂解,一级裂解完成后所得的固体产物直接进入二级裂解过程进行二级裂解,一级裂解产生的裂解气与二级裂解产生的裂解气一同排出。The waste rubber continuous cracking process of the present invention comprises the following process: the waste rubber block is first subjected to primary cracking, and the solid product obtained after the primary cracking is directly entered into the secondary cracking process for secondary cracking, and the primary cracking is produced by cracking. The gas is discharged together with the cracked gas produced by the secondary cracking.
在具体生产时,首先将废旧橡胶经过清洗、破碎等预处理,形成废旧橡胶块,然后将其送入一级裂解过程,废旧橡胶块在螺旋带的作用下运动,并在运动中完成一级裂解,产生油气以及固体产物,油气经过冷凝后形成可燃油和可燃气,固体产物主要包括碳黑和未裂解完全的物质以及部分铁丝。In the specific production, the waste rubber is first pretreated by washing, crushing, etc. to form a waste rubber block, which is then sent to the primary cracking process. The scrap rubber block moves under the action of the spiral belt and completes the first stage in the movement. The cracking produces oil and gas as well as solid products. The oil and gas are condensed to form fuel oil and combustible gas. The solid products mainly include carbon black and un-cracked substances and some iron wires.
在现有技术中,废旧橡胶裂解后仍然产生油气和固体产物,但是,由于裂解的温度较高,应该变成油的物质直接变成了气,所以一级裂解后产生的油气经冷凝后,得到的可燃油的比例降低,可燃气的比例增高,导致整个裂解过程的得油率降低。而在本发明中,为了保证这部分物质不会被直接裂解成气而造成浪费,在外部热源持续供热的情况下,降低了一级裂解的温度,由于一级裂解温度较低,该部分物质经过裂解后变成油而不是气,一级裂解后产生的油气经冷凝后,大部分以可燃油的形式排出,少量的以裂解气的形式排出,整个裂解过程的得油率提高。本发明采用的一级裂解温度为380-410℃.另外,由于一级裂解温度较低,避免了设备内部结焦,延长了设备的使用寿命,降低了生产能耗。In the prior art, oil and solid products are still produced after the cracking of the waste rubber, but since the temperature of the cracking is high, the substance that should be turned into oil directly turns into gas, so that the oil produced after the primary cracking is condensed. The proportion of available fuel oil is reduced, and the proportion of combustible gas is increased, resulting in a decrease in the oil yield of the entire cracking process. In the present invention, in order to ensure that this part of the material is not directly cracked into gas and waste, in the case of continuous heating of the external heat source, the temperature of the primary cracking is lowered, and the fraction is lower due to the lower primary cracking temperature. After the substance is cracked, it turns into oil instead of gas. After the first stage cracking, the oil produced by the first stage is condensed, most of which is discharged in the form of fuel oil, and a small amount is discharged in the form of cracked gas, and the oil yield of the whole cracking process is increased. The first-stage cracking temperature adopted by the invention is 380-410 ° C. In addition, since the first-stage cracking temperature is low, the internal coking of the equipment is avoided, the service life of the equipment is prolonged, and the production energy consumption is reduced.
由于一级裂解温度较低,一级裂解完成后所得的固体产物中既包括炭黑又包括未裂解完全的物质,而且炭黑表面还附着有重质燃油,品质较差,所以本发明将经过一级裂解后的固体产物直接进入二级裂解,在较高的裂解温度下,一级裂解过程中未裂解完全的物质进一步裂解为油气,与一级裂解产生的油气一同排出,经冷凝后得到可燃油和可燃气,二级裂解的温度为450-500℃。Since the primary cracking temperature is low, the solid product obtained after the primary cracking completion includes both carbon black and uncleared solid matter, and the surface of the carbon black is also attached with heavy fuel oil, and the quality is poor, so the present invention will pass The solid product after primary cracking directly enters the secondary cracking. At the higher cracking temperature, the undecomposed material in the primary cracking process is further cracked into oil and gas, which is discharged together with the oil and gas produced by the primary cracking, and is obtained after condensation. Fuel and combustible, secondary cracking temperature is 450-500 °C.
综合上述两级裂解过程,与现有技术的一级高温裂解相比,最终产生的裂解产物中可燃油的比例增大,可燃气的比例降低,得油率提高。In combination with the above two-stage cracking process, compared with the prior art first-stage pyrolysis, the proportion of fuel oil in the final cracked product increases, the proportion of combustible gas decreases, and the oil yield increases.
本发明中,对一级裂解和二级裂解进行供热的热源一般采用回收的热风即可,温度一般在550-580℃左右。处于室温环境下的废旧橡胶块在该热风的加热作用下可以较快的升温至380-410℃,加热效率高。由于一级裂解的温度为380-410℃,所以一级裂解完毕后产生的固体产物的温度也大约为380-410℃,当具有该温度的固体产物进入二级裂解过程时,在550-580℃的外部热源的作用下,该固体产物表面的温度可以很轻易的上升至450-500℃,进一步裂解完全,形成裂解气排出,而且节约能源。在该过程中,炭黑表面的重质燃油也得以裂解,炭黑的品质也得到了提高。In the present invention, the heat source for heating the primary cracking and the secondary cracking generally adopts the recovered hot air, and the temperature is generally about 550-580 °C. The waste rubber block under room temperature can be heated up to 380-410 ° C faster under the heating of the hot air, and the heating efficiency is high. Since the temperature of the primary cracking is 380-410 ° C, the temperature of the solid product produced after the primary cracking is also about 380-410 ° C, when the solid product having this temperature enters the secondary cracking process, at 550-580 Under the action of the external heat source of °C, the temperature of the surface of the solid product can be easily raised to 450-500 ° C, further cracking is completed, the cracking gas is discharged, and energy is saved. In this process, heavy fuel oil on the surface of the carbon black is also cracked, and the quality of the carbon black is also improved.
进一步的,在固体产物的二级裂解过程中向固体产物运动的反方向通入水蒸汽,该水蒸汽起始温度为120℃左右,当其反方向进入二级裂解过程与固体产物进行混合后,不仅可以使得二级裂解后的炭黑被冷却后排出,还可以与炭黑表面的硫发生反应并将其除去,另外,炭黑表面的重质燃油也可以沿着水蒸汽的运动方向被携带出裂解器,一定程度上实现了燃油二次收集,不仅使得最终的得油率提高,而且更加保证了二级裂解后排出的炭黑中含硫量以及含油量都较低,本发明最终所得炭黑含油量小于0.5 %(wt%),远远优于现有技术中的2-3%(wt%);含硫量也从现有技术中的大于1 %(wt%)下降到0.2-0.3 %(wt%)。Further, in the secondary cracking process of the solid product, water vapor is introduced into the opposite direction of the movement of the solid product, and the water vapor starts at a temperature of about 120 ° C. When it enters the secondary cracking process in the opposite direction and is mixed with the solid product, Not only can the carbon black after the secondary cracking be cooled and discharged, but also react with the sulfur on the surface of the carbon black and remove it. In addition, the heavy fuel on the surface of the carbon black can be carried along the moving direction of the water vapor. The cracker is discharged to a certain extent, which not only makes the final oil yield increase, but also ensures that the sulfur content and the oil content in the carbon black discharged after the secondary cracking are lower, and the final result of the invention is obtained. Carbon black oil content is less than 0.5 % (wt%), far superior to 2-3% (wt%) in the prior art; sulfur content also decreased from greater than 1% (wt%) in the prior art to 0.2-0.3% (wt% ).
综上所述,本发明所述的废旧橡胶连续裂解工艺,采用二级连续裂解,在保证废旧橡胶裂解充分的同时,既可以使得裂解产生的可燃气减少,增加了得油率,又避免了设备内部结焦,延长了设备的使用寿命,降低了生产能耗;而且最终生产出的炭黑含硫量以及含油量都较低,品质高。In summary, the continuous cracking process of the waste rubber according to the present invention adopts two-stage continuous cracking, which can reduce the combustible gas generated by the cracking while increasing the cracking of the waste rubber, thereby increasing the oil yield and avoiding the oil cracking rate. The internal coking of the equipment prolongs the service life of the equipment and reduces the energy consumption of the production; and the carbon black and the oil content of the carbon black finally produced are low and the quality is high.
针对上述工艺要求,本发明还设计了相应的生产设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓出料一端连接有封头,封头下部设置有二级裂解仓,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。In view of the above process requirements, the present invention also designs corresponding production equipment, including a cracking chamber and a heating mechanism disposed outside the cracking chamber, the cracking chamber is divided into a primary cracking chamber and a secondary cracking chamber, and the first cracking chamber is discharged. A sealing head is connected to one end of the material, a secondary cracking chamber is arranged at the lower part of the sealing head, and a feeding port of the secondary cracking silo is correspondingly disposed under the solid product discharging port of the primary cracking silo.
正如工艺中所述,预处理后的废旧橡胶块首先进入一级裂解仓,在外部加热机构的作用下完成一级裂解,一级裂解产生的固体产物通过一级裂解仓固体产物出料口下落到二级裂解仓的进料口,进入二级裂解仓进行二级裂解。一级裂解过程中产生的油气以及二级裂解过程中产生的油气均从封头上的油气出口排出,经过二级裂解以后产生的炭黑则从二级裂解仓后部的炭黑出口排出。炭黑出口处设有料封,既可以避免排出炭黑的同时排出二级裂解过程中产生的油气,从而保证二级裂解过程中产生的油气能够返回一级裂解仓同一级裂解产生的油气一同从油气出口排出又保证裂解仓与外界完全隔离,避免外界气体进入设备后引发危险。另外,本发明在整个一级裂解仓内部或者一级裂解仓末端设有送料螺旋,防止固体产物在进入二级裂解仓之前堆积。As described in the process, the pre-treated waste rubber block first enters the primary cracking chamber, and the primary cracking is completed by the external heating mechanism. The solid product produced by the primary cracking falls through the solid product outlet of the primary cracking silo. Go to the feed port of the secondary cracking silo and enter the secondary cracking chamber for secondary cracking. The oil and gas produced during the primary cracking process and the oil and gas produced during the secondary cracking process are discharged from the oil and gas outlet on the head. The carbon black produced after the secondary cracking is discharged from the carbon black outlet at the rear of the secondary cracking chamber. The carbon black outlet is provided with a material seal, which can avoid the discharge of carbon black and discharge the oil and gas generated during the secondary cracking process, thereby ensuring that the oil and gas generated in the secondary cracking process can be returned to the first-stage cracking chamber and the oil produced by the same stage cracking together. The discharge of oil and gas also ensures that the cracking chamber is completely isolated from the outside world, avoiding the danger of external gas entering the equipment. In addition, the present invention provides a feed screw throughout the primary cracking chamber or at the end of the primary cracking chamber to prevent solid products from building up prior to entering the secondary cracking chamber.
所述的外加热结构采用热风腔,可以采用回收的热风,实现资源最大化利用。由于一级裂解过程和二级裂解过程中温度是有所不同的,所以将热风腔分为热风腔Ⅰ和热风腔II;一级裂解仓外设置有热风腔Ⅰ,二级裂解仓外设置有热风腔Ⅱ,热风腔Ⅰ和热风腔Ⅱ通过管路连接,且热风腔Ⅱ与封头上的烟气出口通过烟道连接,这样可以通过对进风量的调节分别实现对两级裂解仓的温度控制。The external heating structure adopts a hot air chamber, and the recovered hot air can be used to maximize the utilization of resources. Since the temperature in the primary cracking process and the secondary cracking process are different, the hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first-stage cracking chamber, and a second-stage cracking chamber is provided. The hot air chamber II, the hot air chamber I and the hot air chamber II are connected by a pipeline, and the hot air chamber II and the flue gas outlet on the head are connected through the flue, so that the temperature of the two-stage cracking chamber can be respectively realized by adjusting the intake air volume. control.
二级裂解仓末端伸出热风腔Ⅱ,且末端设有水蒸汽进口,可以保证水蒸汽与固体产物排出的方向相反,两者可以进行反向混合,最终达到去除炭黑颗粒中的硫和油质的目的。与炭黑混合后的水蒸汽携带着油质经过二级裂解仓进料口和一级裂解仓固体产物出料口,返回一级裂解仓并且经油气出口排出,固体产物中未充分裂解的物质进行了二级裂解,变成油气返回一级裂解仓并且经油气出口排出。另外,该水蒸汽进口位于热风腔II外部,从而对即将排出二级裂解仓的炭黑具有冷却作用。The end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is arranged at the end to ensure that the water vapor is discharged in the opposite direction to the solid product. The two can be reversely mixed to finally remove the sulfur and oil in the carbon black particles. The purpose of quality. The water vapor mixed with the carbon black carries the oily material through the secondary cracking silo feed inlet and the primary cracking silo solid product discharge port, returns to the primary cracking silo and is discharged through the oil and gas outlet, and the solid product is not sufficiently cracked. The secondary cracking is carried out, and the oil and gas is returned to the primary cracking chamber and discharged through the oil and gas outlet. In addition, the water vapor inlet is located outside the hot air chamber II, thereby cooling the carbon black to be discharged from the secondary cracking chamber.
进一步的,二级裂解仓两侧、沿物料运动方向对称设置的一对水平折流板,且水平折流板沿物料运动方向的末端与外侧的加热机构末端设有间距。因为经过一级裂解后的固体物料进入二级裂解仓以后始终在二级裂解仓的下部运行,因此,采用折流板以后,热烟首先从折流板下部进入,沿着折流板的方向对二级裂解仓进行加热,最后再从折流板末端与热风腔II末端之间的间距绕到二级裂解仓上部通过烟道排出,从而对二级裂解仓内的固体物料实现均匀充分加热。由于所述的折流板一侧与二级裂解仓外壁连接,另一侧与热风腔II的内壁连接,所以当热风对二级裂解仓下部的物料加热完毕后,只能从折流板末端与热风腔II末端之间的间距绕到二级裂解仓上部通过排烟口排出,起到折流作用。另外,由于折流板直接连接到二级裂解仓上,也可以起到吸收储热的效果,从而实现能量的最大化利用。Further, a pair of horizontal baffles disposed symmetrically on both sides of the secondary cracking chamber along the moving direction of the material, and the end of the horizontal baffle along the moving direction of the material is spaced from the end of the heating mechanism outside. Because the solid material after the primary cracking enters the secondary cracking chamber and always runs in the lower part of the secondary cracking chamber, after the baffles are used, the hot smoke first enters from the lower part of the baffle, along the direction of the baffle The secondary cracking chamber is heated, and finally discharged from the end of the baffle plate and the end of the hot air chamber II to the upper portion of the secondary cracking chamber through the flue, thereby uniformly and fully heating the solid material in the secondary cracking chamber. . Since one side of the baffle is connected to the outer wall of the secondary cracking chamber and the other side is connected to the inner wall of the hot air chamber II, when the hot air heats the material in the lower part of the secondary cracking chamber, it can only be from the end of the baffle. The distance between the end of the hot air chamber II and the end of the secondary cracking chamber is discharged through the exhaust port to function as a baffle. In addition, since the baffle is directly connected to the secondary cracking chamber, it can also absorb the heat storage effect, thereby maximizing the utilization of energy.
进一步的,发明人可以根据实际需要,在二级裂解仓及两侧折流板下部设置多个与上述二级裂解仓两侧折流板相同的折流板,使得热风对裂解仓底部的物料加热更近均匀充分。为了保证热风充满整个热风腔II实现对物料的充分均匀加热,优选的将热风腔II的进口处截面积与间距处的截面积设置成相同大小。Further, the inventor may, according to actual needs, set a plurality of baffles in the lower part of the secondary cracking chamber and the baffles on both sides to be the same as the baffles on both sides of the second-stage cracking chamber, so that the hot air is on the material at the bottom of the cracking chamber. The heating is more even and uniform. In order to ensure that the hot air fills the entire hot air chamber II to achieve sufficient uniform heating of the material, it is preferable to set the cross-sectional area at the inlet of the hot air chamber II to the same cross-sectional area at the spacing.
此外,二级裂解仓的进料口上方设置刮刀,刮刀与设置在封头上且贯穿封头的连轴连接。所述的刮刀包括附着于烟道外侧壁上的转臂和与转臂垂直的支臂,在现有技术中,当裂解的烟气运行到与封头靠近的一级裂解仓内壁上时,由于内外温差过大,很容易在此处产生结焦,而本发明中,废旧橡胶进行裂解时,由于对二级裂解加热完毕的热风从烟道经过,所以烟道外侧壁上具有一定的温度,因此此处裂解仓内壁不易产生结焦,即使产生结焦,也很容易被转臂除掉,由于废旧轮胎在一级裂解过程产生的固体产物中会有部分极软的铁丝,铁丝在输送过程中可以相互缠绕在一起进入二级裂解过程,所以,支臂可以将相互缠绕的软铁丝打散,经过二级裂解过程以后,从炭黑出口排出的炭黑及其铁丝再经过磁选等步骤就可以彻底分离。In addition, a scraper is disposed above the feed port of the secondary cracking chamber, and the scraper is coupled to a shaft disposed on the head and extending through the head. The scraper includes a rotating arm attached to an outer side wall of the flue and an arm perpendicular to the rotating arm. In the prior art, when the cracked flue gas runs to the inner wall of the primary cracking chamber adjacent to the sealing head, Since the temperature difference between the inside and the outside is too large, coking is easily generated here, and in the present invention, when the waste rubber is cracked, since the hot air heated by the secondary cracking passes through the flue, the outer side wall of the flue has a certain temperature. Therefore, the inner wall of the cracking chamber is not easy to produce coking, and even if coking occurs, it is easily removed by the rotating arm. Since the waste tire has some extremely soft iron wire in the solid product produced by the primary cracking process, the wire can be transported during the process. Intertwined with each other to enter the secondary cracking process, so the arms can break up the entangled soft iron wire. After the secondary cracking process, the carbon black and its iron wire discharged from the carbon black outlet can be subjected to magnetic separation and the like. Complete separation.
综上所述,本发明采用二级连续裂解工艺并辅以相应的设备,在保证废旧橡胶充分裂解的基础上,降低了裂解反应温度,显著提高了得油率和炭黑的品质,延长了设备的使用寿命,降低了生产能耗,具有显著的进步。In summary, the present invention adopts a two-stage continuous cracking process and is supplemented by corresponding equipment, and on the basis of ensuring full cracking of the waste rubber, the cracking reaction temperature is lowered, the oil yield and the quality of the carbon black are remarkably improved, and the product is prolonged. The service life of the equipment reduces the energy consumption of the production and has made significant progress.
附图说明DRAWINGS
图1为本发明结构示意图;Figure 1 is a schematic structural view of the present invention;
图2为图1的A-A向视图;Figure 2 is a view taken along line A-A of Figure 1;
图3为图1的B-B向视图;Figure 3 is a B-B arrow view of Figure 1;
图4为图1的M向视图;Figure 4 is a view taken along line M of Figure 1;
图中,1、一级裂解仓,2、烟气出口,3、油气出口,4、刮刀,5、二级裂解仓,6、炭黑出口,7、水蒸汽进口,8、折流板,9、二级裂解仓进料口,10、热风腔I,11、热风腔II,12、管路,13、烟道,14、封头,15、一级裂解仓固体产物出料口。In the figure, 1, primary cracking warehouse, 2, flue gas outlet, 3, oil and gas export, 4, scraper, 5, secondary cracking warehouse, 6, carbon black outlet, 7, water vapor inlet, 8, baffle, 9, secondary cracking silo inlet, 10, hot air chamber I, 11, hot air chamber II, 12, pipeline, 13, flue, 14, head, 15, first-stage cracking silo solid product outlet.
具体实施方式detailed description
工艺实施例1Process Example 1
一种废旧橡胶连续裂解工艺,包括下述过程:经过预处理的废旧橡胶块首先于380℃经过一级裂解,一级裂解完成后产生的油气从油气出口排出;一级裂解所得的固体产物直接进入二级裂解过程进行二级裂解,二级裂解的温度为450℃,经过二级裂解后的炭黑从炭黑出口排出,二级裂解产生的油气再次返回一级裂解仓中,并同一级裂解过程中产生的油气一同排出。A continuous cracking process of waste rubber, comprising the following process: the pretreated soft rubber block is firstly subjected to primary cracking at 380 ° C, and the oil and gas produced after the primary cracking is discharged from the oil and gas outlet; the solid product obtained by the primary cracking is directly Entering the secondary cracking process for secondary cracking, the temperature of the secondary cracking is 450 °C, the carbon black after the secondary cracking is discharged from the carbon black outlet, and the oil produced by the secondary cracking is returned to the primary cracking chamber again, and the same level The oil and gas produced during the cracking process are discharged together.
工艺实施例2Process Example 2
一种废旧橡胶连续裂解工艺,包括下述过程:经过预处理的废旧橡胶块首先于410℃经过一级裂解,一级裂解完成后产生的油气从油气出口排出;一级裂解所得的固体产物直接进入二级裂解过程进行二级裂解,并且在固体产物的二级裂解过程中沿固体物料运动的反方向通入水蒸汽,二级裂解的温度为500℃,经过二级裂解后的炭黑从炭黑出口排出,二级裂解产生的油气、水蒸汽与炭黑中的硫发生反应产生的气体以及炭黑表面的油质均返回一级裂解仓中,并同一级裂解过程中产生的油气一同排出。The invention discloses a continuous cracking process of waste rubber, comprising the following process: the pretreated soft rubber block is firstly subjected to primary cracking at 410 ° C, and the oil and gas generated after the primary cracking is discharged from the oil and gas outlet; the solid product obtained by the primary cracking is directly Entering the secondary cracking process for secondary cracking, and in the secondary cracking process of the solid product, water vapor is introduced in the opposite direction of the movement of the solid material, the temperature of the secondary cracking is 500 ° C, and the carbon black after the secondary cracking is from the carbon The black outlet is discharged, the oil produced by the secondary cracking, the gas generated by the reaction between the steam and the sulfur in the carbon black, and the oil on the surface of the carbon black are returned to the primary cracking chamber, and the oil and gas generated in the same stage cracking process are discharged together. .
工艺实施例3Process Example 3
一种废旧橡胶连续裂解工艺,包括下述过程:经过预处理的废旧橡胶块首先于400℃经过一级裂解,一级裂解完成后产生的油气从油气出口排出;一级裂解所得的固体产物直接进入二级裂解过程进行二级裂解,并且在固体产物的二级裂解过程中沿固体物料运动的反方向通入水蒸汽,二级裂解的温度为480℃,经过二级裂解后的炭黑从炭黑出口排出,二级裂解产生的油气、水蒸汽与炭黑中的硫发生反应产生的气体以及炭黑表面的油质均返回一级裂解仓中,并同一级裂解过程中产生的裂解气一同排出。The invention discloses a continuous cracking process of waste rubber, which comprises the following process: the pretreated pretreated waste rubber block is firstly subjected to primary cracking at 400 ° C, and the oil and gas generated after the primary cracking is discharged from the oil and gas outlet; the solid product obtained by the primary cracking is directly Entering the secondary cracking process for secondary cracking, and in the secondary cracking process of the solid product, water vapor is introduced in the opposite direction of the movement of the solid material. The temperature of the secondary cracking is 480 ° C, and the carbon black after secondary cracking is carbon. The black outlet is discharged, the gas generated by the secondary cracking, the gas generated by the reaction between the steam and the sulfur in the carbon black, and the oil on the surface of the carbon black are returned to the primary cracking chamber, together with the cracking gas generated in the same stage cracking process. discharge.
工艺实施例4Process Example 4
一种废旧橡胶连续裂解工艺,包括下述过程:首先将废旧橡胶经过清洗、破碎等预处理,形成废旧橡胶块,然后将其送入一级裂解过程,于390℃进行一级裂解。该过程中,废旧橡胶块在螺旋带的作用下运动,并在运动中完成一级裂解,产生油气以及固体产物,一级裂解完成后产生的油气从油气出口排出,经冷凝等步骤后得到可燃油和可燃气。The invention discloses a continuous cracking process of waste rubber, which comprises the following steps: firstly, the waste rubber is pretreated by washing, crushing, etc. to form a waste rubber block, and then sent to a primary cracking process for primary cracking at 390 °C. In this process, the waste rubber block moves under the action of the spiral belt, and completes the primary cracking during the movement to generate oil and gas and solid products. The oil and gas generated after the primary cracking is discharged from the oil and gas outlet, and after the steps such as condensation, Fuel and flammable gas.
一级裂解所得的固体产物直接进入二级裂解过程进行二级裂解,固体产物主要包括碳黑和未裂解完全的物质以及部分铁丝,在进入二级裂解过程时,固体产物中的铁丝被打散,与其他物料一起落入二级裂解仓进行二级裂解,二级裂解的温度为460℃,另外,在固体产物的二级裂解过程中沿固体物料运动的反方向通入水蒸汽,在整个二级裂解过程中,一级裂解过程中未裂解完全的物质进一步裂解为油气,水蒸汽与炭黑中的硫发生反应产生气体,炭黑表面的油质经水蒸气携带脱除,炭黑被冷却。二级裂解产生的油气、水蒸汽与炭黑中的硫发生反应产生的气体以及携带炭黑表面油质的水蒸气均返回一级裂解仓中,并同一级裂解过程中产生的油气一同排出,并经冷凝等步骤后得到可燃油和可燃气,二级裂解后的炭黑以及铁丝被冷却后排出,经磁选等步骤彻底分离,得高品质炭黑。The solid product obtained by the primary cracking directly enters the secondary cracking process for secondary cracking. The solid product mainly includes carbon black and uncleared material and part of the iron wire. When entering the secondary cracking process, the iron wire in the solid product is broken up. With other materials, it falls into the secondary cracking chamber for secondary cracking. The temperature of the secondary cracking is 460 °C. In addition, in the secondary cracking process of the solid product, water vapor is introduced in the opposite direction of the movement of the solid material. During the stage cracking process, the undecomposed material in the primary cracking process is further cracked into oil and gas, and the water vapor reacts with the sulfur in the carbon black to generate gas, and the oil on the surface of the carbon black is removed by water vapor carrying, and the carbon black is cooled. . The gas generated by the secondary cracking and the gas generated by the reaction between the steam and the sulfur in the carbon black and the water vapor carrying the oil on the surface of the carbon black are returned to the primary cracking chamber, and the oil and gas generated in the same stage of the cracking process are discharged together. After the steps of condensation and the like, fuel oil and combustible gas are obtained, and the carbon black and the iron wire after the second-stage cracking are cooled and discharged, and are completely separated by magnetic separation and the like to obtain high-quality carbon black.
设备实施例1Equipment Example 1
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓出料一端连接有封头,封头下部设置有二级裂解仓,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。本实施例的其他部分采用现有技术。The utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head. The second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo. Other parts of this embodiment employ the prior art.
设备实施例2Equipment Example 2
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓出料一端连接有封头,封头下部设置有二级裂解仓,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。封头上还设有烟气出口和油气出口;二级裂解仓后部设有炭黑出口。The utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head. The second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo. There is also a flue gas outlet and an oil and gas outlet on the head; a carbon black outlet is arranged at the rear of the secondary cracking silo.
设备实施例3Equipment Example 3
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓出料一端连接有封头,封头下部设置有二级裂解仓,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。封头上还设有烟气出口和油气出口;二级裂解仓后部设有炭黑出口,炭黑出口处设有料封。所述的外加热机构采用热风腔。所述的热风腔分为热风腔Ⅰ和热风腔II;一级裂解仓外设置有热风腔Ⅰ,二级裂解仓外设置有热风腔Ⅱ,热风腔Ⅰ和热风腔Ⅱ通过管路连接,且热风腔Ⅱ与封头上的烟气出口通过烟道连接。The utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head. The second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo. There is also a flue gas outlet and an oil and gas outlet on the head; a carbon black outlet is arranged at the rear of the secondary cracking silo, and a material seal is provided at the carbon black outlet. The external heating mechanism adopts a hot air chamber. The hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first stage cracking chamber, and a hot air chamber II is disposed outside the second cracking chamber, and the hot air chamber I and the hot air chamber II are connected by a pipeline, and The hot air chamber II is connected to the flue gas outlet on the head through the flue.
设备实施例4Equipment Example 4
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓出料一端连接有封头,封头下部设置有二级裂解仓,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。封头上还设有烟气出口和油气出口;二级裂解仓后部设有炭黑出口。所述的外加热机构采用热风腔。所述的热风腔分为热风腔Ⅰ和热风腔II;一级裂解仓外设置有热风腔Ⅰ,二级裂解仓外设置有热风腔Ⅱ,热风腔Ⅰ和热风腔Ⅱ通过管路连接,且热风腔Ⅱ与封头上的烟气出口通过烟道连接。二级裂解仓末端伸出热风腔Ⅱ,且末端设有水蒸汽进口,该水蒸汽进口位于热风腔II外部。The utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head. The second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo. There is also a flue gas outlet and an oil and gas outlet on the head; a carbon black outlet is arranged at the rear of the secondary cracking silo. The external heating mechanism adopts a hot air chamber. The hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first stage cracking chamber, and a hot air chamber II is disposed outside the second cracking chamber, and the hot air chamber I and the hot air chamber II are connected by a pipeline, and The hot air chamber II is connected to the flue gas outlet on the head through the flue. The end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is provided at the end, and the water vapor inlet is located outside the hot air chamber II.
设备实施例5Equipment Example 5
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓出料一端连接有封头,封头下部设置有二级裂解仓,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。封头上还设有烟气出口和油气出口;二级裂解仓后部设有炭黑出口。所述的外加热机构采用热风腔。所述的热风腔分为热风腔Ⅰ和热风腔II;一级裂解仓外设置有热风腔Ⅰ,二级裂解仓外设置有热风腔Ⅱ,热风腔Ⅰ和热风腔Ⅱ通过管路连接,且热风腔Ⅱ与封头上的烟气出口通过烟道连接。二级裂解仓末端伸出热风腔Ⅱ,且末端设有水蒸汽进口,该水蒸汽进口位于热风腔II外部。二级裂解仓两侧、沿物料运动方向对称设置的一对水平折流板,且水平折流板沿物料运动方向的末端与外侧的热风腔Ⅱ末端设有间距。所述的折流板一侧与二级裂解仓外壁连接,另一侧与热风腔Ⅱ的内壁连接。热风腔Ⅱ的进口处截面积与间距处的截面积大小相同。The utility model relates to a waste rubber continuous cracking device, which comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and one end of the first-stage cracking chamber is connected with a head. The second part of the head is provided with a secondary cracking silo, and the inlet of the secondary cracking silo is correspondingly arranged under the discharge port of the solid product of the primary cracking silo. There is also a flue gas outlet and an oil and gas outlet on the head; a carbon black outlet is arranged at the rear of the secondary cracking silo. The external heating mechanism adopts a hot air chamber. The hot air chamber is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is disposed outside the first stage cracking chamber, and a hot air chamber II is disposed outside the second cracking chamber, and the hot air chamber I and the hot air chamber II are connected by a pipeline, and The hot air chamber II is connected to the flue gas outlet on the head through the flue. The end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is provided at the end, and the water vapor inlet is located outside the hot air chamber II. A pair of horizontal baffles arranged symmetrically on both sides of the secondary cracking chamber along the moving direction of the material, and the horizontal baffles are spaced apart from the end of the hot air chamber II at the end of the moving direction of the material. The side of the baffle is connected to the outer wall of the secondary cracking chamber, and the other side is connected to the inner wall of the hot air chamber II. The cross-sectional area at the inlet of the hot air chamber II is the same as the cross-sectional area at the spacing.
设备实施例6Equipment Example 6
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓和二级裂解仓,一级裂解仓末端设有送料螺旋,出料一端连接有封头,封头上还设有烟气出口和油气出口;封头下部设置有二级裂解仓,二级裂解仓后部设有炭黑出口,且二级裂解仓进料口对应设置在一级裂解仓固体产物出料口下。A waste rubber continuous cracking device comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first-stage cracking chamber and a second-stage cracking chamber, and the first-stage cracking chamber is provided with a feeding spiral at the end of the first-stage cracking chamber. A sealing head is connected at one end, a flue gas outlet and an oil and gas outlet are also arranged on the sealing head; a secondary cracking silo is arranged at the lower part of the sealing head, a carbon black outlet is arranged at the rear part of the secondary cracking silo, and the feeding port of the secondary cracking silo corresponds It is set under the discharge port of the solid product of the primary cracking silo.
所述的外加热机构采用热风腔,分为热风腔Ⅰ和热风腔II;一级裂解仓外设置有热风腔Ⅰ,二级裂解仓外设置有热风腔Ⅱ,热风腔Ⅰ和热风腔Ⅱ通过管路连接,且热风腔Ⅱ与封头上的烟气出口通过烟道连接。The external heating mechanism adopts a hot air chamber, which is divided into a hot air chamber I and a hot air chamber II; a hot air chamber I is arranged outside the first stage cracking chamber, and a hot air chamber II is arranged outside the second cracking chamber, and the hot air chamber I and the hot air chamber II pass The pipeline is connected, and the hot air chamber II is connected to the flue gas outlet on the head through the flue.
二级裂解仓末端伸出热风腔Ⅱ,且末端设有水蒸汽进口,该水蒸汽进口位于热风腔II外部。二级裂解仓两侧、沿物料运动方向对称设置的一对水平折流板,且水平折流板沿物料运动方向的末端与外侧的热风腔Ⅱ末端设有间距。所述的折流板一侧与二级裂解仓外壁连接,另一侧与热风腔Ⅱ的内壁连接。在二级裂解仓及两侧折流板下部设置三个与上述二级裂解仓两侧折流板相同的折流板且与热风腔II末端设有间距,热风腔II的进口处截面积与间距处的截面积大小相同。The end of the secondary cracking chamber protrudes from the hot air chamber II, and the water vapor inlet is provided at the end, and the water vapor inlet is located outside the hot air chamber II. A pair of horizontal baffles arranged symmetrically on both sides of the secondary cracking chamber along the moving direction of the material, and the horizontal baffles are spaced apart from the end of the hot air chamber II at the end of the moving direction of the material. The side of the baffle is connected to the outer wall of the secondary cracking chamber, and the other side is connected to the inner wall of the hot air chamber II. In the second-stage cracking chamber and the lower part of the baffles on both sides, three baffles are provided which are identical to the baffles on both sides of the second-stage cracking chamber and are spaced from the end of the hot air chamber II, and the cross-sectional area of the inlet of the hot air chamber II is The cross-sectional area at the spacing is the same size.
设备实施例7Equipment Example 7
一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,所述的裂解仓分为一级裂解仓1和二级裂解仓5,一级裂解仓1末端设有送料螺旋,出料一端连接有封头14,封头14上还设有烟气出口2和油气出口3;封头14下部设置有二级裂解仓5,二级裂解仓5后部设有炭黑出口6,且二级裂解仓进料口9对应设置在一级裂解仓固体产物出料口15下。A waste rubber continuous cracking device comprises a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a first cracking chamber 1 and a second cracking chamber 5, and the first cracking chamber 1 is provided with a feeding spiral A discharge head 14 is connected to one end of the discharge, and a flue gas outlet 2 and an oil and gas outlet 3 are further disposed on the seal head 14; a secondary cracking chamber 5 is disposed at a lower portion of the head 14; and a carbon black outlet is disposed at a rear portion of the second cracking chamber 5 6, and the secondary cracking chamber feed port 9 is correspondingly disposed under the primary cracking silo solid product discharge port 15.
所述的外加热机构采用热风腔,分为热风腔Ⅰ10和热风腔II11;一级裂解仓1外设置有热风腔Ⅰ10,二级裂解仓5外设置有热风腔Ⅱ11,热风腔Ⅰ10和热风腔Ⅱ11通过管路12连接,且热风腔Ⅱ11与封头14上的烟气出口2通过烟道13连接。The external heating mechanism adopts a hot air chamber, and is divided into a hot air chamber I10 and a hot air chamber II11; a hot air chamber I10 is disposed outside the first stage cracking chamber 1, and a hot air chamber II11, a hot air chamber I10 and a hot air chamber are disposed outside the second cracking chamber 5. The II 11 is connected by a line 12, and the hot air chamber II11 and the flue gas outlet 2 on the head 14 are connected by a flue 13.
二级裂解仓2末端伸出热风腔Ⅱ11,且末端设有水蒸汽进口7,该水蒸汽进口7位于热风腔II11外部。二级裂解仓5两侧、沿物料运动方向对称设置的一对水平折流板8,且水平折流板8沿物料运动方向的末端与外侧的热风腔Ⅱ11末端设有间距。所述的折流板8一侧与二级裂解仓5外壁连接,另一侧与热风腔Ⅱ11的内壁连接。The end of the secondary cracking chamber 2 extends out of the hot air chamber II11, and the water vapor inlet 7 is provided at the end, and the water vapor inlet 7 is located outside the hot air chamber II11. A pair of horizontal baffles 8 disposed symmetrically along the direction of movement of the material on both sides of the secondary cracking chamber 5, and the ends of the horizontal baffles 8 along the direction of movement of the material and the outer end of the hot air chamber II11 are spaced apart. The side of the baffle 8 is connected to the outer wall of the secondary cracking chamber 5, and the other side is connected to the inner wall of the hot air chamber II11.
二级裂解仓进料口9上方设有刮刀4,所述的刮刀4包括附着于烟道13外侧壁上的转臂和与转臂垂直的支臂。A scraper 4 is disposed above the feed port 9 of the secondary cracking chamber, and the scraper 4 includes a rotating arm attached to the outer side wall of the flue 13 and an arm perpendicular to the rotating arm.

Claims (13)

1、一种废旧橡胶连续裂解工艺,其特征在于:它包括下述过程:废旧橡胶块首先经过一级裂解,一级裂解完成后所得的固体产物直接进入二级裂解过程进行二级裂解,一级裂解产生的裂解气与二级裂解产生的裂解气一同排出。 1. A continuous cracking process for waste rubber, characterized in that it comprises the following process: the waste rubber block is first subjected to primary cracking, and the solid product obtained after the primary cracking is directly introduced into the secondary cracking process for secondary cracking, The cracked gas produced by the stage cracking is discharged together with the cracked gas produced by the secondary cracking.
2、根据权利要求1所述的废旧橡胶连续裂解工艺,其特征在于:在固体产物的二级裂解过程中向固体产物运动的反方向通入水蒸汽。2. The continuous cracking process of waste rubber according to claim 1, characterized in that water vapor is introduced into the opposite direction of the movement of the solid product during the secondary cracking of the solid product.
3、根据权利要求1或2所述的废旧橡胶连续裂解工艺,其特征在于:一级裂解的温度为380-410℃。3. The continuous cracking process of waste rubber according to claim 1 or 2, characterized in that the temperature of the primary cracking is 380-410 °C.
4、根据权利要求1或2所述的废旧橡胶连续裂解工艺,其特征在于:二级裂解的温度为450-500℃。The waste rubber continuous cracking process according to claim 1 or 2, characterized in that the temperature of the secondary cracking is 450-500 °C.
5、一种废旧橡胶连续裂解设备,包括裂解仓和设置在裂解仓外侧的加热机构,其特征在于:所述的裂解仓分为一级裂解仓(1)和二级裂解仓(5),一级裂解仓(1)出料一端连接有封头(14),封头(14)下部设置有二级裂解仓(5),且二级裂解仓进料口(9)对应设置在一级裂解仓固体产物出料口(15)下。5. A waste rubber continuous cracking apparatus comprising a cracking chamber and a heating mechanism disposed outside the cracking chamber, wherein the cracking chamber is divided into a primary cracking chamber (1) and a secondary cracking chamber (5). The first-stage cracking silo (1) is connected with a head (14) at one end of the discharge, a secondary cracking chamber (5) is arranged at the lower part of the head (14), and the feed port (9) of the secondary cracking chamber is correspondingly set at the first stage. The cleavage silo solid product discharge port (15).
6、根据权利要求5所述的一种废旧橡胶连续裂解设备,其特征在于:封头(14)上还设有烟气出口(2)和油气出口(3);二级裂解仓(5)后部设有炭黑出口(6)。6. A waste rubber continuous cracking apparatus according to claim 5, characterized in that: the head (14) is further provided with a flue gas outlet (2) and an oil and gas outlet (3); and a secondary cracking chamber (5) A carbon black outlet (6) is provided at the rear.
7、根据权利要求5所述的一种废旧橡胶连续裂解设备,其特征在于:所述的外加热机构采用热风腔。7. A waste rubber continuous cracking apparatus according to claim 5, wherein said external heating mechanism employs a hot air chamber.
8、根据权利要求7所述的一种废旧橡胶连续裂解设备,其特征在于:所述的热风腔分为热风腔Ⅰ(10)和热风腔II(11);一级裂解仓(1)外设置有热风腔Ⅰ(10),二级裂解仓(5)外设置有热风腔Ⅱ(11),热风腔Ⅰ(10)和热风腔Ⅱ(11)通过管路(12)连接,且热风腔Ⅱ(11)与封头(14)上的烟气出口(2)通过烟道(13)连接。8. A waste rubber continuous cracking apparatus according to claim 7, wherein said hot air chamber is divided into a hot air chamber I (10) and a hot air chamber II (11); and a primary cracking chamber (1) The hot air chamber I (10) is arranged, and the hot air chamber II (11) is arranged outside the second cracking chamber (5), and the hot air chamber I (10) and the hot air chamber II (11) are connected through the pipeline (12), and the hot air chamber The flue gas outlet (2) on II (11) and the head (14) is connected by a flue (13).
9、根据权利要求8所述的一种废旧橡胶连续裂解设备,其特征在于:二级裂解仓(5)末端设有热风腔Ⅱ(11),且末端设有水蒸汽进口(7),该水蒸汽进口(7)位于热风腔II(11)外部。A waste rubber continuous cracking apparatus according to claim 8, characterized in that: the second cracking chamber (5) is provided with a hot air chamber II (11) at the end, and a water vapor inlet (7) is provided at the end, The water vapor inlet (7) is located outside the hot air chamber II (11).
10、根据权利要求8所述的一种废旧橡胶连续裂解设备,其特征在于:二级裂解仓(5)两侧、沿物料运动方向对称设置的一对水平折流板(8),且水平折流板(8)沿物料运动方向的末端与外侧的热风腔II(11)末端设有间距。10. A waste rubber continuous cracking apparatus according to claim 8, characterized in that: a pair of horizontal baffles (8) symmetrically arranged on both sides of the secondary cracking chamber (5) along the direction of movement of the material, and horizontal The end of the baffle (8) along the direction of movement of the material is spaced from the end of the outer portion of the hot air chamber II (11).
11、根据权利要求10所述的一种废旧橡胶连续裂解设备,其特征在于:所述的折流板(8)一侧与二级裂解仓(5)外壁连接,另一侧与热风腔II(11)的内壁连接。11. A waste rubber continuous cracking apparatus according to claim 10, wherein one side of said baffle (8) is connected to the outer wall of the secondary cracking chamber (5), and the other side is connected to the hot air chamber II. (11) The inner wall is connected.
12、根据权利要求5所述的一种废旧橡胶连续裂解设备,其特征在于:二级裂解仓进料口(9)上方设有刮刀(4)。12. A waste rubber continuous cracking apparatus according to claim 5, characterized in that a scraper (4) is arranged above the feed port (9) of the secondary cracking chamber.
13、根据权利要求12所述的一种废旧橡胶连续裂解设备,其特征在于:所述的刮刀(4)包括附着于烟道(13)外侧壁上的转臂和与转臂垂直的支臂。13. A waste rubber continuous cracking apparatus according to claim 12, wherein said scraper (4) comprises a rotating arm attached to an outer side wall of the flue (13) and an arm perpendicular to the rotating arm .
PCT/CN2013/071639 2012-10-31 2013-02-18 Continuous waste-rubber cracking process and equipment therefor WO2014067246A1 (en)

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