WO2014058348A1 - Palette et son procédé de fabrication (et variantes) - Google Patents

Palette et son procédé de fabrication (et variantes) Download PDF

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Publication number
WO2014058348A1
WO2014058348A1 PCT/RU2013/000826 RU2013000826W WO2014058348A1 WO 2014058348 A1 WO2014058348 A1 WO 2014058348A1 RU 2013000826 W RU2013000826 W RU 2013000826W WO 2014058348 A1 WO2014058348 A1 WO 2014058348A1
Authority
WO
WIPO (PCT)
Prior art keywords
flooring
supporting elements
pallet
pallet according
thickness
Prior art date
Application number
PCT/RU2013/000826
Other languages
English (en)
Russian (ru)
Other versions
WO2014058348A4 (fr
Inventor
Сергей Владимирович ВОРОНЦОВ
Original Assignee
Vorontsov Sergei Vladimirovich
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vorontsov Sergei Vladimirovich filed Critical Vorontsov Sergei Vladimirovich
Publication of WO2014058348A1 publication Critical patent/WO2014058348A1/fr
Publication of WO2014058348A4 publication Critical patent/WO2014058348A4/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0006—Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/002—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0024—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0028—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a discrete foot-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00029—Wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00064—Wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00288—Overall construction of the load supporting surface made of one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00323—Overall construction of the base surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00338—Overall construction of the base surface shape of the contact surface of the base contact surface having a discrete foot-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00572—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Definitions

  • the claimed group of inventions relates to devices designed for warehousing, storage and movement by the loader of piece goods, as well as their transportation by various means of transport, in particular to refillable pallets, and to methods for manufacturing pallets from wood material.
  • Known pallet for laying goods on it containing flooring and supporting elements, made as a whole by pressing from a fibrous composition containing osprey and waste paper from corrugated cardboard [1].
  • the supporting elements in this pallet are made hollow conical shape.
  • the disadvantage of this pallet is that the upper part of the pallet contains openings-cells, which reduces the possibility of using such a pallet for loading small parts.
  • the method of manufacturing and molding a fibrous composition from osprey and waste paper from corrugated cardboard is complex, time-consuming and expensive. Such a pallet has low strength and durability.
  • Known plastic pallet for multiple use, containing flooring and supporting elements made by molding into a mold as a whole, where the flooring is made integral, and the supporting elements are hollow rectangular or conical shape [2].
  • the disadvantage of this pallet is the laborious and costly manufacturing process of the pallet, the material of the pallet - polyethylene or polypropylene, tends to deform under prolonged exposure to static loads, pallets made of polyethylene, which are in a state of stress for a long time, can crack.
  • Known wooden flat multi-turn pallets intended for the formation of transport packages in the implementation of mechanized loading, unloading, transport and storage operations [3], of which the closest technical solution to the claimed is a single-deck four-way pallet P4 made of wood, including a deck for cargo, made from several boards parallel to each other, and nine symmetrically arranged checkers, forming a space for gripping the pitchfork and loader, connected to the deck by means of three transverse support planks and nails.
  • the pallet is made of edged lumber.
  • the flooring of the pallet having a thickness of 20 mm, consists of six boards measuring 20 x 100 x 1200 mm.
  • the pallet stands on nine pieces measuring 78 x 100 x 100 mm.
  • the size of the three lower boards is 20 x 100 x 1200 mm.
  • Entrance chamfers are made on all three lower boards, facilitating the entry of runners of the hydraulic trolley, as well as chamfers made at the corners of the pallet.
  • screw nails or rough (with a transverse notch) nails are used 3.5 x 70 (for fastening the lower boards and checkers, 3 pieces per checker), 3.5 x 90 (for fastening the flooring and checkers, 3 pieces each on a checker) and construction nails 2.5 x 55 (for fixing the flooring boards to the supporting boards, 2 pcs. per connection).
  • the disadvantage of this pallet is that all elements of the pallet are made of edged sawn softwood and hardwood, which leads to an increase in the cost of the pallet; the flooring is made of separate boards with gaps of up to 65 mm, which makes it impossible to move and store small parts, and can also be warped; the thickness of the flooring boards is 20 mm, the thickness of the supporting boards is 22 mm, the checkers are made integral78 x 100 x 100 mm, which leads to an increase in the dead weight of the pallet up to 40 kg; wood moisture can reach 24%, wood defects are possible (knots, knot holes, cracks). All elements of the pallet are interconnected using nails, which increases the manufacturing time of the pallet and reduces the strength and durability of the structure.
  • a wooden pallet requires processing wood from pests and fungi.
  • the three lower boards (skis) make it difficult for the forklift to enter on both sides of the pallet. For transportation, a set of 9 pieces of ready-made pallets is formed.
  • the declared pallet contains a floor for stacking goods and supporting elements attached to the floor with the formation of openings for the entry of the load-lifting organs of the vehicle, the floor and supporting elements are made of laminated wood, and the floor is made of solid glued wood wood (plywood), consisting of several layers of peeled veneer with a mutually perpendicular arrangement of wood fibers in adjacent layers of veneer, and the supporting elements are made curved linear shape, from bent glued wood, consisting of several layers of peeled veneer with a longitudinal and mutually perpendicular arrangement of wood fibers in adjacent veneer layers;
  • hi is the thickness of the flooring
  • hi is the thickness of the supporting element
  • the thickness of the flooring is selected from a range of 8-24 mm, and for a flooring with a thickness of 8 mm and 10 mm, a set of packages is made from an even number of sheets and an even number of sheets of veneer;
  • the thickness of the support element is selected from a range of 8-18 mm; own weight of the pallet does not exceed 15 kg, with a load capacity of the pallet 1000 kg; the moisture content of the pallet is at least 8% and does not exceed 10%; the cleanliness of the surface treatment according to GOST 7016 does not exceed 200 microns; the stacking height of at least two pallets does not exceed 270 mm; peeled birch veneer GOST 99-96 with a thickness of 0.5-2 mm and a moisture content of 6 ⁇ 2% are used as the flooring material and supporting elements; which does not require fumigation;
  • the pallet is collapsible, with the possibility of forming separate sets for transportation from decking and supporting elements, and the supporting elements in the set are folded into each other with their bases up or down to form stops so that the curved grooves of the end parts of the supporting elements of adjacent feet smoothly aligned with each other friend.
  • a method of manufacturing a pallet includes the following steps: a flat-glued material is made from several layers of peeled veneer and glue by pressing, and a blank is cut for flooring; bent glued blanks for supporting elements are made by bending with simultaneous bonding in the molds of a given profile;
  • urea-formaldehyde synthetic or natural adhesives are used as adhesives; supporting elements are attached to the floor by means of fasteners.
  • Fig. 1 shows a general view of a pallet (options)
  • Fig. 2 is a view of the supporting elements
  • Fig. 3 is a section B-B (B1-B1)
  • figure 4 - stages of assembly of the pallet (options)
  • figure 5 is a diagram of the transportation sets of the pallet.
  • the pallet contains a deck 1, supporting elements 2 and 3, which are attached to the deck using fasteners 4 (figure 1).
  • the supporting element 2 is made with a curved groove 8 in one of the end parts, and the supporting element 3 with flat end parts (Fig. 2.) Fig.
  • FIG. 3 shows the options for connecting the supporting elements to the flooring: either three supporting elements 3 are connected end to end with flat end parts to each other, or three two supporting elements 2 and one supporting element 3 are overlapped with each other and with the deck 1 so that the flat end parts of the support element 3 are in the curved grooves 8 of the end parts of the support elements 2 and are tightly pressed to the deck 1; at the same time, the supporting elements are attached to the deck parallel to the long side of the deck in 3 rows using fasteners 4 with the formation of openings 6 and 7 of the same width S. for the fork forks to enter (Fig. 4).
  • Flooring 1 is made whole and flat by gluing several layers of peeled veneer using urea-formaldehyde, synthetic or natural glue.
  • the supporting elements 2, 3 are made of peeled veneer by bending with simultaneous gluing in the molds of a given profile, which can be staple with both a semicircular base and a flat base (Fig. 2);
  • the mathematical model of the shaping process is based on a rhombus, truncated along the long diagonal D1 with a semicircle of radius R, with calculated values of the angle of inclination of the walls of the supporting element a and ⁇ (Fig. 5).
  • the pallet is packaged for transportation in unassembled form in separate sets: a set of decks 5, a set of supporting elements 9, (Fig.6). It is assembled on site rather quickly without special devices, in the sequence indicated in FIG. 4 When assembled, the pallet can be transported in packs of 10 to 9 pieces per pack, and unassembled in sets of packages with similar dimensions: flooring - 41 pcs., Supporting elements - by 51 pcs, (Fig.6)., And the supporting elements 2 are folded into each other in the feet 9 bases up or down so that the curved grooves of the end parts of the supporting elements of adjacent feet mated with each other.
  • the flooring of the pallet has a smooth smooth surface, which eliminates the possibility of warping, damage to the cargo;
  • the flooring of the pallet has a continuous flat surface, which makes it possible to store small parts, etc .;
  • the pallet is convenient for storage, ie when storing two pallets into each other, the height will be no more than 270 mm;
  • the pallet is connected by self-tapping screws, which gives it, in contrast to the connection with nails, strength;
  • the pallet has no defects of wood (knots, openings from knots, cracks, wormholes);
  • the cleanliness of the surface treatment according to GOST 7016 is not more than 200 ⁇ m, (wooden pallet - 500 ⁇ m);
  • the moisture content of the pallet is 8-10%, which makes it possible to store dry material on it;
  • the disassembled pallet is convenient for transportation of goods.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

Le groupe d'inventions faisant l'objet de cette demande concerne des dispositifs destinés à l'entreposage, au stockage et au déplacement des fret unitaire ainsi que pour son transport par différents types de véhicules, notamment des palettes à usage multiple, et des procédés de fabrication de palettes en matériau de bois. Selon l'invention concernant la palette et son procédé de fabrication, la palette comprend un revêtement (1), des éléments d'appui (2) et (3) fixés au revêtement au moyen d'accessoires de fixation (3), le revêtement et les éléments d'appui étant réalisés à partir de bois collé à couches multiples (contreplaqué) constitué de plusieurs couches de bois de plaquage déroulé possédant une disposition mutuellement perpendiculaire du bois de plaquage, et les éléments d'appui présentent une forme curviligne en bois collé par cintrage et sont constitués de plusieurs couches de bois de plaquage avec disposition mutuellement perpendiculaire des filaments de bois dans les couches adjacentes de bois de plaquage.
PCT/RU2013/000826 2012-10-08 2013-09-23 Palette et son procédé de fabrication (et variantes) WO2014058348A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2012142868 2012-10-08
RU2012142868/12A RU2531733C2 (ru) 2012-10-08 2012-10-08 Поддон и способ изготовления поддона

Publications (2)

Publication Number Publication Date
WO2014058348A1 true WO2014058348A1 (fr) 2014-04-17
WO2014058348A4 WO2014058348A4 (fr) 2014-06-19

Family

ID=50477684

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/RU2013/000826 WO2014058348A1 (fr) 2012-10-08 2013-09-23 Palette et son procédé de fabrication (et variantes)

Country Status (2)

Country Link
RU (1) RU2531733C2 (fr)
WO (1) WO2014058348A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2707107C1 (ru) * 2019-02-15 2019-11-22 Общество с ограниченной ответственностью "ТЕХНОДЭК" Поддон для вибропрессования
RU2741161C1 (ru) * 2020-08-24 2021-01-22 Геннадий Васильевич Юрин Грузовой поддон
RU204355U1 (ru) * 2020-08-28 2021-05-21 Сергей Владимирович Воронцов Поддон

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3187688A (en) * 1963-12-30 1965-06-08 Woodkor Corp Pallet
US4507162A (en) * 1983-05-16 1985-03-26 Meinan Machinery Works, Inc. Glued laminated wood and method of manufacturing the same
SU1659191A1 (ru) * 1988-07-20 1991-06-30 Латвийское Научно-Производственное Объединение "Гауя" Способ изготовлени гнуто-клееных деталей
RU2352466C2 (ru) * 2003-12-04 2009-04-20 Армстронг Уорлд Индастриз, Инк. Изделие из фанеры с повышенной стабильностью размеров и стойкостью к короблению и расслоению
US20120204767A1 (en) * 2011-02-16 2012-08-16 Bo-Xin Jian Paper pallet structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3187688A (en) * 1963-12-30 1965-06-08 Woodkor Corp Pallet
US4507162A (en) * 1983-05-16 1985-03-26 Meinan Machinery Works, Inc. Glued laminated wood and method of manufacturing the same
SU1659191A1 (ru) * 1988-07-20 1991-06-30 Латвийское Научно-Производственное Объединение "Гауя" Способ изготовлени гнуто-клееных деталей
RU2352466C2 (ru) * 2003-12-04 2009-04-20 Армстронг Уорлд Индастриз, Инк. Изделие из фанеры с повышенной стабильностью размеров и стойкостью к короблению и расслоению
US20120204767A1 (en) * 2011-02-16 2012-08-16 Bo-Xin Jian Paper pallet structure

Also Published As

Publication number Publication date
WO2014058348A4 (fr) 2014-06-19
RU2531733C2 (ru) 2014-10-27
RU2012142868A (ru) 2014-04-20

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