WO2014041693A1 - Hand, robot, and processing system - Google Patents

Hand, robot, and processing system Download PDF

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Publication number
WO2014041693A1
WO2014041693A1 PCT/JP2012/073701 JP2012073701W WO2014041693A1 WO 2014041693 A1 WO2014041693 A1 WO 2014041693A1 JP 2012073701 W JP2012073701 W JP 2012073701W WO 2014041693 A1 WO2014041693 A1 WO 2014041693A1
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Prior art keywords
tape
sheet
piece
drawer
hand
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PCT/JP2012/073701
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French (fr)
Japanese (ja)
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文明 古澤
辰之 工藤
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株式会社安川電機
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Application filed by 株式会社安川電機 filed Critical 株式会社安川電機
Priority to PCT/JP2012/073701 priority Critical patent/WO2014041693A1/en
Priority to CN201280074854.3A priority patent/CN104487214A/en
Priority to JP2014535335A priority patent/JP6016140B2/en
Publication of WO2014041693A1 publication Critical patent/WO2014041693A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0013Article or web delivery apparatus incorporating cutting or line-perforating devices and applying the article or the web by adhesive to a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2555/00Actuating means
    • B65H2555/30Multi-axis

Definitions

  • the present invention relates to a hand, a robot, and a processing system.
  • Japanese Patent No. 4017131 describes a method for producing a polyester decorative plywood.
  • the polyester decorative plywood is produced by the following steps: i) a step of attaching decorative paper to a plate-like substrate, ii) a step of applying a resin liquid mainly composed of an unsaturated polyester resin to the surface of the decorative paper, iii) Coating the coated surface with a polyethylene terephthalate film for decorative surface finishing stretched by a fusing means on a metal frame coated with a polyvinyl chloride sheet, and defoaming; iv) an unsaturated polyester resin After curing, it is based on the step of peeling the polyethylene terephthalate film from the cured surface.
  • the present invention aims to provide a hand, a robot, and a processing system for attaching a tape piece to an object.
  • a table unit on which an object is placed First and second robots each having a hand and moving in the longitudinal direction of the object,
  • the hand includes a tape holder that rotatably holds a tape wound in a roll, and A drawer for pulling out an end of the tape held by the tape holder; A holding part for pressing the proximal end side of the tape drawn out to the drawer; A cutter unit for cutting the tape pressed by the holding unit;
  • a processing system having an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the object is applied.
  • a guide unit for guiding the sheet;
  • a first tape sticking mechanism for sticking a tape piece to the surface on one side of the sheet;
  • a second tape application mechanism that is provided on the opposite side of the first tape application mechanism across the guide portion, and that applies a tape piece to the other surface of the sheet;
  • Each of the first and second tape applying mechanisms includes a tape holder that rotatably holds a tape wound in a roll shape, and A drawer for pulling out an end of the tape held by the tape holder;
  • a holding part for pressing the proximal end side of the tape drawn out to the drawer;
  • a cutter unit for cutting the tape pressed by the holding unit;
  • a robot hand having an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the sheet is applied.
  • a tape holder that rotatably holds a tape wound in a roll, and A drawer for pulling out an end of the tape held by the tape holder; A holding part for pressing the proximal end side of the tape drawn out to the drawer; A cutter unit for cutting the tape pressed by the holding unit; A robot hand provided with an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to an object is applied.
  • a guide part for guiding a sheet, a first tape application mechanism for attaching a tape piece to a surface on one side of the sheet, and the first tape application across the guide part A hand provided with a second tape application mechanism that is provided on the opposite side of the mechanism and attaches a tape piece to the surface of the other side of the sheet;
  • Each of the first and second tape applying mechanisms includes a tape holder that rotatably holds a tape wound in a roll shape, and A drawer for pulling out an end of the tape held by the tape holder; A holding part for pressing the proximal end side of the tape drawn out to the drawer; A cutter unit for cutting the tape pressed by the holding unit; A robot having an adsorber that adsorbs a surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the sheet is applied.
  • a tape holder that rotatably holds a tape wound in a roll, and A drawer for pulling out an end of the tape held by the tape holder; A holding part for pressing the proximal end side of the tape drawn out to the drawer; A cutter unit for cutting the tape pressed by the holding unit; A robot including a hand having an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to an object is applied.
  • a tape piece can be attached to an object.
  • FIG. 3A It is a top view of the processing system concerning one example of the present invention. It is a side view of the processing system. It is a front view of the processing system. It is explanatory drawing of the decorative board for interiors manufactured using the sheet
  • a processing system (see FIGS. 1A, 1B, and 1C) 10 is a sheet S (see FIG. 3A) used to manufacture a decorative board P for interior of a building shown in FIG. And a tape piece TP, a hole H is formed, and a spelling needle STP is hit.
  • the interior decorative board P shown in FIG. 2 applies a polyester resin on the base material 20 on which decorative paper and plywood are bonded, and after applying the sheet S, extends the applied polyester resin using a roll. This is a plate material cured as the polyester resin layer 22. On the surface of the polyester resin layer 22, irregularities are formed in order to enhance the texture as the interior decorative board P. Since the sheet S is used as a part of the mold 28 (see FIGS. 3A and 3B) for forming the unevenness, minute unevenness (not shown) is formed on the surface.
  • the sheet S has a rectangular shape, for example.
  • the sheet S is formed of a PET (Polyethylene terephthalate) material.
  • the dimension in the width direction of the sheet S is, for example, 1000 to 1500 mm.
  • the dimension in the length direction of the sheet S is, for example, 1900 to 2700 mm.
  • the thickness of the sheet S is, for example, 70 to 400 ⁇ m.
  • the sheet S (an example of an object) is attached to a hook 34 provided inside a rectangular metal frame 32 via a rubber body 29 and configured as a mold 28. Therefore, a reinforcing tape piece TP is affixed to the sheet S.
  • the tape S is stuck to both surfaces of the sheet S by the processing system 10 at intervals along each side.
  • the tape piece TP is attached to, for example, 50 to 92 locations.
  • the sheet S is provided with a hole H at the center of the tape piece TP together with the tape piece TP. Further, the sheet S is reinforced by hitting a spell STP on the side opposite to the end of the sheet S across the hole H from above the stuck tape piece TP.
  • the processing system 10 includes a table unit 30, a first robot 40a, and a second robot 40b.
  • the table unit 30 includes an upper table 30a and a lower table 30b on which the sheet S is placed.
  • a positioning mechanism (not shown) for positioning the sheet S placed via the attachment 302 is mounted on each table 30a, 30b.
  • the positioned sheet S is fixed to each table 30a, 30b by a magnet (not shown).
  • the upper table 30a is provided on a mount 306 (see FIG. 1C) placed on a rail 304a extending along the longitudinal direction of the sheet S, and can move in the direction of the arrow shown in FIGS. 1A and 1B.
  • the lower table 30b can move on a rail 304b installed inside the rail 304a.
  • the lower table 30b has dimensions in the width direction and height direction that are smaller than the dimensions in the width direction and height direction of the gantry 306, respectively, and can enter the lower side of the upper table 30a. It has become.
  • the worker WM is at the preparation position P2. Since the sheet S to be processed next can be placed on this table, the tact time is shortened.
  • the first robot 40a and the second robot 40b are, for example, 6-axis vertical articulated industrial robots.
  • the first robot 40a and the second robot 40b can move independently on the rail 402a and the rail 402b arranged along the rail 304a outside the rail 304a, respectively.
  • the first robot 40a performs processing on one side when the sheet S is divided into two at the center line in the width direction while moving on the rail 402a.
  • the second robot 40b performs processing on the other side when the sheet S is divided into two at the center line in the width direction while moving on the rail 402b.
  • the first robot 40a performs processing on the short side portion on one side and the long side portion on one side of the sheet S while moving on the rail 402a, and the second robot 40b moves on the rail While moving on 402b, the short side portion on the other side and the long side portion on the other side of the sheet S may be processed.
  • the first robot 40a has a hand 404 shown in FIG. 4 at the tip of the arm. In FIGS. 1A to 1C, the hand of the first robot 40a is not shown. Since the hand 404 is provided at the tip of the arm of the first robot 40a, the hand 404 can take any position and posture. Hereinafter, the hand 404 will be described based on the posture of the hand 404 when the sheet S is processed (see FIG. 4).
  • the guide portion 410, the first and second tape application mechanisms 430a and 430b for applying the tape piece TP to the sheet S, and the tape piece TP attached to the sheet S are attached to the sheet S.
  • a punching punch 510 for opening the hole H, and a stapler 520 for further fastening the tape piece TP attached to the sheet S to the sheet S with a spelling needle STP are provided.
  • the guide unit 410 can guide the inserted sheet S (see arrows shown in FIGS. 4 and 5) and regulate the position of the sheet S in the vertical direction.
  • the sheets S processed by the first robot 40a and the second robot 40b are moved by the robots 40a and 40b moving the arms 404 by moving the arms, or by the first robot 40a itself and the second robot 40b.
  • the robot 40b is sent along the guide unit 420 when viewed from the hand 404.
  • the guide portion 410 includes an upper guide member 410U and a lower guide member 410L that are positioned on the upper surface side and the lower surface side of the sheet S, respectively.
  • the upper guide member 410U and the lower guide member 410L are disposed to face each other with a space therebetween.
  • the lower guide member 410L is longer than the upper guide member 410U.
  • the end portions of the upper guide member 410U and the lower guide member 410L are warped on opposite sides.
  • a hole (not shown) through which the tape piece TP passes is formed at the center of the upper guide member 410U and the lower guide member 410L.
  • ejection portions 412a and 412b for ejecting air toward the lower guide member 410L are provided.
  • the ejection portions 412a and 412b eject air toward the sheet S placed on the lower guide member 410L, warpage (vertical distortion) of the sheet S guided by the guide portion 410 is suppressed.
  • FIG. 4 shows a first tape application mechanism 430a for applying the tape piece TP to the surface on one side of the sheet S and a second tape application mechanism 430b for applying the tape piece TP to the other surface of the sheet S.
  • the guide portions 410 are provided on opposite sides of each other.
  • Each tape sticking mechanism 430a, 430b has a tape holder 440, a drawer 450, a holding part 460, a cutter part 470, and an adsorber 490.
  • the tape holder 440 can hold the tape 442 wound in a roll shape so as to be rotatable around the central axis J1.
  • the tape 442 is, for example, a gum tape.
  • the drawer 450 is arranged in the drawing direction of the tape 442 when the hand 404 is viewed from the front.
  • the drawer 450 has a chuck 452 whose tip can be opened and closed, and a cylinder 454 for moving the chuck 452 back and forth.
  • the drawer 450 can pull out the tape 442 by retracting the chuck 452 after gripping the end of the tape 442 held by the tape holder 440 by the chuck 452.
  • the holding part 460 can press the proximal end side of the tape 442 drawn out by the drawer 450.
  • the holding unit 460 is disposed between the tape holder 440 and the drawer 450.
  • the holding unit 460 includes a rod 462 and a roller 464, and can sandwich the tape 442.
  • the rod 462 extends in the vertical direction.
  • the rod 462 can advance and retract in the vertical direction.
  • a contact member 466 that contacts the roller 464 is provided at the tip of the rod 462.
  • the roller 464 is disposed below the contact member 466 of the rod 462.
  • the roller 464 can freely rotate around the rotation axis J2.
  • the cutter unit 470 can cut the held tape 442 after holding the tape 442.
  • the cutter unit 470 is directed toward the tape 442 held by the pair of holding members 472a and 472b holding the tip side of the tape 442 pressed by the holding unit 460 and the holding members 472a and 472b. And an advanced blade 474.
  • the holding members 472a and 472b open and close at the distal end portions as the base end portions rotate about axes J3a and J3b (see FIG. 9A) extending in the direction in which the tape 442 is pulled out. That is, each holding member 472a, 472b extends upward and downward from the base 476 in the open state.
  • Each holding member 472a, 472b extends in a direction crossing the direction in which the tape 442 extends in the closed state.
  • the blade 474 is provided on the holding member 472b, and can rotate together with the holding member 472b.
  • the blade 474 moves to a cutting position below the adhesive surface of the tape 442 when the tips of the holding members 472a and 472b are closed to hold the tape 442 (see arrow A shown in FIG. 9B).
  • the blade 474 moved to the cutting position can cut the tape 442 by advancing upward (see arrow B shown in FIG. 9B).
  • the blade 474 is provided at a position closer to the drawer 450 than the holding member 472b when the hand 404 is viewed from the front, and in the vicinity of, for example, 1 to 5 mm away from the holding member 472b. Since the blade 474 can be cut at the tape position near the portions held by the holding members 472a and 472b, the tape 442 is stably cut.
  • the adsorber 490 (see FIG. 4) can adsorb the tape 442 held by the holding members 472a and 472b (see FIGS. 9A and 9B) of the cutter unit 470. Further, the adsorber 490 can adsorb the air on the surface opposite to the adhesive surface of the tape piece TP cut by the blade 474 of the cutter unit 470 and attach the adsorbed tape piece TP to the sheet S.
  • the suction device 490 includes a rod 494 having four suction pads 492 provided at the distal end portion 493 and an air cylinder 496 for moving the rod 494 forward and backward.
  • An air tube 495 that generates a negative pressure is connected to the surface of the tip portion 493 of the suction device 490 opposite to the surface on which the suction pad 492 is provided.
  • the suction unit 490 can press the tape piece TP against the opposing member (see FIG. 9B) 478 provided on the holding members 472a and 472b of the cutter unit 470, and can suck the tape piece TP with air.
  • the shape of the suction pad 492 is circular as seen from the distal end side of the rod 494, as shown in FIG. 10B.
  • the adsorber may have the following configuration as a modification.
  • a round suction port leading to the air tube 495 can be provided on the flat bottom surface of the tip portion 493.
  • the suction pad in this first modification is not provided with a suction pad 492.
  • a plate-like pad having the same shape as the bottom surface of the distal end portion 493 can be fixed to the suction port shown as the configuration of the first modified example.
  • a hole communicating with the air tube 495 is formed at a position corresponding to the suction port.
  • the hole punch 510 shown in FIG. 4 can open holes H in the sheet S from above the tape piece TP affixed to the sheet S.
  • the perforating punch 510 is arranged behind the suction unit 490 that attaches the tape piece TP to the sheet S in a plan view in the traveling direction of the hand 404 of the first robot 40a, that is, on the tape holder 440 side. ing.
  • the stapler 520 shown in FIG. 4 can fasten the tape piece TP affixed to the sheet S to the sheet S with the loaded spelling needle STP.
  • the stapler 520 is arranged on the rear side of the punching punch 510, that is, on the tape holder 440 side in the traveling direction of the hand 404 of the first robot 40a.
  • Step SA1 When the first robot 40 a moves the hand 404 shown in FIG. 4, the short side portion of the sheet S is inserted into the guide portion 410. The warp of the sheet S is suppressed by the air supplied from the ejection parts 412a and 412b. As shown in FIG. 11A, the rod 462 of the holding portion 460 advances to hold the tape 442 with the roller 464. The chuck 452 of the drawer 450 advances and grips the end of the tape 442.
  • Step SA2 As shown in FIG. 11B, the rod 462 of the holding part 460 moves backward.
  • the chuck 452 of the drawer 450 is retracted, and the gripped tape 442 is pulled out.
  • Step SA3 As shown in FIG. 11C, the rod 462 of the holding part 460 advances and presses the tape 442.
  • Step SA4 As shown in FIG. 11D, the holding members 472a and 472b of the cutter unit 470 are closed, and the tape 442 is held. As the holding member 472b closes, the opposing member 478 also moves to a cutting position below the tape 442. After the rod 494 of the adsorber 490 advances downward and presses the tape 442 against the opposing member 478, the tape 442 is adsorbed by air.
  • Step SA5 The blade 474 of the cutter unit 470 advances upward and cuts the tape 442. As shown in FIG. 11E, after the tape 442 is cut, the chuck 452 of the drawer 450 is opened to release the end of the tape piece TP. The tape piece TP is held only by the adsorber 490. The rod 494 of the suction device 490 is temporarily retracted upward, and the tape piece TP is retracted upward.
  • Step SA6 The holding members 472a and 472b of the cutter unit 470 are opened.
  • Step SA7 As shown in FIG. 11F, the rod 494 of the adsorber 490 advances downward, and the tape piece TP is stuck to the sheet S at the sticking position Pp through the hole formed in the upper guide member 410U. After the tape piece TP is affixed, the rod 494 of the adsorber 490 moves backward as shown in FIG. 11G.
  • Step SB1 After step SA7 is executed, the first robot 40a shown in FIGS. 1A, 1B, and 1C moves the hand 404. That is, when viewed from the hand 404, the sheet S inserted into the guide unit 410 is sent. The tape piece TP affixed to the sheet S is sent to the punching position. The punching punch 510 (see FIG. 4) punches the sheet S from above the tape piece TP.
  • Step SB2 The first robot 40a shown in FIGS. 1A, 1B, and 1C moves the hand 404. That is, when viewed from the hand 404, the sheet S inserted into the guide unit 410 is sent. The tape piece TP in which the hole is opened in the previous step SB1 is sent to the fastening position. The stapler 520 (see FIG. 4) hits the spelling needle STP on the tape piece TP. The tape piece TP is fastened to the sheet S by the spelling needle STP. That is, the tape piece TP is fixed to the sheet S by the spelling needle STP in addition to its own adhesive force.
  • Step SB1 and Step SB2 are being executed for the first tape piece TP.
  • Steps SA1 to SA6 are executed in parallel.
  • the first robot 40a sequentially moves the hand 404 to the processing position P1, repeatedly executes the above-described steps SA1 to SA6 and steps SB1 and SB2, sticks the tape piece TP to the sheet S, and punches the sheet S. Then, the spelling needle STP is fastened to the sheet S and the tape piece TP. As a result, the tape pieces TP are sequentially pasted on the short side of the sheet S with an interval. After the short side portion of the sheet S is processed, the first robot 40a moves the long side portion of the sheet S by moving on the rail 402a instead of moving the hand 404. . As a result, the tape pieces TP are also affixed on the long side at intervals.
  • this invention is not limited to the above-mentioned Example, The change in the range which does not change the summary of this invention is possible.
  • a case where the invention is configured by combining some or all of the above-described embodiments and modifications is also included in the technical scope of the present invention.
  • the object is not limited to a sheet of PET material.
  • Other examples of objects include paper and board, and assembled cardboard boxes.
  • the robot is not limited to a vertical articulated industrial robot.
  • the robot hand may include only the first tape applying mechanism or the second tape applying mechanism, and the robot may apply the tape piece only to the surface on one side of the object.
  • the tape pieces TP may be sequentially attached from the long side portion of the sheet S, and subsequently attached to the short side portion.

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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Basic Packing Technique (AREA)
  • Finished Plywoods (AREA)
  • Adhesive Tapes (AREA)

Abstract

A hand (404), robots (40a, 40b) and a processing system (10) for adhering a tape piece (TP) to a subject (S) are provided. This processing system (10) is provided with a table unit (30) on which a subject (S) is placed, and a first and second robot (40a, 40b) each having a hand (404) and each moving in the longitudinal direction of the subject (S). The hand (404) includes a tape holder (440) for rotatably holding tape (442) wound in a roll, a drawing device (450) for drawing out the end of the tape (442) held by the tape holder (440), a holding unit (460) which holds down the base end of the tape (442) drawn out by the drawing device (450), a cutter unit (470) which cuts the tape (442) held down by the holding unit (460), and a suction device (490) which attaches by suction the surface opposite of the adhesive surface of the tape piece (TP) cut by the cutter unit (470) and adheres the tape piece (TP) onto the subject (S).

Description

ハンド、ロボット、及び加工システムHand, robot, and processing system
 本発明は、ハンド、ロボット、及び加工システムに関する。 The present invention relates to a hand, a robot, and a processing system.
 特許第4017131号公報には、ポリエステル化粧合板の製法が記載されている。このポリエステル化粧合板の製法は、i)板状の基材に化粧紙を貼着するステップ、ii)該化粧紙の表面に不飽和ポリエステル樹脂を主成分とする樹脂液を塗布するステップ、iii)表面がポリ塩化ビニルシートで被覆された金属製の枠に融着手段により張設された化粧表面仕上げ用のポリエチレンテレフタレートフィルムで塗布面を被覆し、脱泡するステップ、iv)不飽和ポリエステル樹脂が硬化した後、該ポリエチレンテレフタレートフィルムを硬化面から剥がすステップに基づいている。 Japanese Patent No. 4017131 describes a method for producing a polyester decorative plywood. The polyester decorative plywood is produced by the following steps: i) a step of attaching decorative paper to a plate-like substrate, ii) a step of applying a resin liquid mainly composed of an unsaturated polyester resin to the surface of the decorative paper, iii) Coating the coated surface with a polyethylene terephthalate film for decorative surface finishing stretched by a fusing means on a metal frame coated with a polyvinyl chloride sheet, and defoaming; iv) an unsaturated polyester resin After curing, it is based on the step of peeling the polyethylene terephthalate film from the cured surface.
特許第4017131号公報Japanese Patent No. 4017131
 本発明は、対象物に、テープ片を貼り付けるためのハンド、ロボット、及び加工システムを提供することを目的とする。 The present invention aims to provide a hand, a robot, and a processing system for attaching a tape piece to an object.
 上記課題を解決するため、本発明の一の観点によれば、対象物が載せられるテーブル部と、
 ハンドをそれぞれ有し、前記対象物の長手方向にそれぞれ移動する第1及び第2のロボットと、を備え、
 前記ハンドは、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
 前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
 前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
 前記保持部によって押さえられた前記テープを切断するカッター部と、
 前記カッター部によって切断されたテープ片の粘着面とは反対側の面を吸着し、該テープ片を前記対象物に貼付する吸着器と、を有する加工システムが適用される。
In order to solve the above problems, according to one aspect of the present invention, a table unit on which an object is placed;
First and second robots each having a hand and moving in the longitudinal direction of the object,
The hand includes a tape holder that rotatably holds a tape wound in a roll, and
A drawer for pulling out an end of the tape held by the tape holder;
A holding part for pressing the proximal end side of the tape drawn out to the drawer;
A cutter unit for cutting the tape pressed by the holding unit;
A processing system having an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the object is applied.
 また、他の観点によれば、シートを案内するガイド部と、
 前記シートの一方の側の面にテープ片を貼付する第1のテープ貼付機構と、
 前記ガイド部を挟んで前記第1のテープ貼付機構と反対の側に設けられ、前記シートの他方の側の面にテープ片を貼付する第2のテープ貼付機構と、を備え、
 前記第1及び第2のテープ貼付機構は、それぞれ、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
 前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
 前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
 前記保持部によって押さえられた前記テープを切断するカッター部と、
 前記カッター部によって切断された前記テープ片の粘着面とは反対側の面を吸着し、該テープ片を前記シートに貼付する吸着器と、を有するロボットのハンドが適用される。
According to another aspect, a guide unit for guiding the sheet;
A first tape sticking mechanism for sticking a tape piece to the surface on one side of the sheet;
A second tape application mechanism that is provided on the opposite side of the first tape application mechanism across the guide portion, and that applies a tape piece to the other surface of the sheet;
Each of the first and second tape applying mechanisms includes a tape holder that rotatably holds a tape wound in a roll shape, and
A drawer for pulling out an end of the tape held by the tape holder;
A holding part for pressing the proximal end side of the tape drawn out to the drawer;
A cutter unit for cutting the tape pressed by the holding unit;
A robot hand having an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the sheet is applied.
 また、他の観点によれば、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
 前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
 前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
 前記保持部によって押さえられた前記テープを切断するカッター部と、
 前記カッター部によって切断されたテープ片の粘着面とは反対側の面を吸着し、該テープ片を対象物に貼付する吸着器と、を備えたロボットのハンドが適用される。
According to another aspect, a tape holder that rotatably holds a tape wound in a roll, and
A drawer for pulling out an end of the tape held by the tape holder;
A holding part for pressing the proximal end side of the tape drawn out to the drawer;
A cutter unit for cutting the tape pressed by the holding unit;
A robot hand provided with an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to an object is applied.
 また、他の観点によれば、シートを案内するガイド部、前記シートの一方の側の面にテープ片を貼付する第1のテープ貼付機構、及び前記ガイド部を挟んで前記第1のテープ貼付機構と反対の側に設けられ、前記シートの他方の側の面にテープ片を貼付する第2のテープ貼付機構を有するハンドを備え、
 前記第1及び第2のテープ貼付機構は、それぞれ、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
 前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
 前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
 前記保持部によって押さえられた前記テープを切断するカッター部と、
 前記カッター部によって切断された前記テープ片の粘着面とは反対側の面を吸着し、該テープ片を前記シートに貼付する吸着器と、を有するロボットが適用される。
According to another aspect, a guide part for guiding a sheet, a first tape application mechanism for attaching a tape piece to a surface on one side of the sheet, and the first tape application across the guide part A hand provided with a second tape application mechanism that is provided on the opposite side of the mechanism and attaches a tape piece to the surface of the other side of the sheet;
Each of the first and second tape applying mechanisms includes a tape holder that rotatably holds a tape wound in a roll shape, and
A drawer for pulling out an end of the tape held by the tape holder;
A holding part for pressing the proximal end side of the tape drawn out to the drawer;
A cutter unit for cutting the tape pressed by the holding unit;
A robot having an adsorber that adsorbs a surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the sheet is applied.
 また、他の観点によれば、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
 前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
 前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
 前記保持部によって押さえられた前記テープを切断するカッター部と、
 前記カッター部によって切断されたテープ片の粘着面とは反対側の面を吸着し、該テープ片を対象物に貼付する吸着器と、を有するハンドを備えたロボットが適用される。
According to another aspect, a tape holder that rotatably holds a tape wound in a roll, and
A drawer for pulling out an end of the tape held by the tape holder;
A holding part for pressing the proximal end side of the tape drawn out to the drawer;
A cutter unit for cutting the tape pressed by the holding unit;
A robot including a hand having an adsorber that adsorbs the surface opposite to the adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to an object is applied.
 本発明によれば、対象物に、テープ片を貼り付けることができる。 According to the present invention, a tape piece can be attached to an object.
本発明の一実施例に係る加工システムの平面図である。It is a top view of the processing system concerning one example of the present invention. 同加工システムの側面図である。It is a side view of the processing system. 同加工システムの正面図である。It is a front view of the processing system. 同加工システムによって加工されたシートを用いて製造される内装用化粧板の説明図である。It is explanatory drawing of the decorative board for interiors manufactured using the sheet | seat processed by the processing system. 同加工システムによって加工されたシートが型として構成された状態を示す説明図である。It is explanatory drawing which shows the state by which the sheet | seat processed by the same processing system was comprised as a type | mold. 図3AのX部拡大図である。It is the X section enlarged view of Drawing 3A. 同加工システムが有するロボットのハンドを正面から見た模式図である。It is the schematic diagram which looked at the hand of the robot which the processing system has from the front. 同加工システムが有するロボットのハンドに設けられたガイド部の説明図である。It is explanatory drawing of the guide part provided in the hand of the robot which the same processing system has. 同加工システムが有するロボットのハンドに設けられたテープ保持器の説明図である。It is explanatory drawing of the tape holder provided in the hand of the robot which the same processing system has. 同加工システムが有するロボットのハンドに設けられた引き出し器の説明図である。It is explanatory drawing of the drawer provided in the hand of the robot which the same processing system has. 同加工システムが有するロボットのハンドに設けられた保持部の説明図である。It is explanatory drawing of the holding | maintenance part provided in the hand of the robot which the same processing system has. 同加工システムが有するロボットのハンドに設けられたカッター部を正面から見た説明図である。It is explanatory drawing which looked at the cutter part provided in the hand of the robot which the same processing system had from the front. 図9Aの矢視Yである。It is arrow Y of FIG. 9A. 同加工システムが有するロボットのハンドに設けられた吸着器の説明図である。It is explanatory drawing of the suction device provided in the hand of the robot which the same processing system has. 同加工システムが有するロボットのハンドに設けられた吸着器の吸着面の説明図である。It is explanatory drawing of the suction surface of the suction device provided in the hand of the robot which the same processing system has. 同加工システムによるシートの加工方法のステップSA1を示す説明図である。It is explanatory drawing which shows step SA1 of the processing method of the sheet | seat by the same processing system. 同加工システムによるシートの加工方法のステップSA2を示す説明図である。It is explanatory drawing which shows step SA2 of the processing method of the sheet | seat by the same processing system. 同加工システムによるシートの加工方法のステップSA3を示す説明図である。It is explanatory drawing which shows step SA3 of the processing method of the sheet | seat by the same processing system. 同加工システムによるシートの加工方法のステップSA4を示す説明図である。It is explanatory drawing which shows step SA4 of the processing method of the sheet | seat by the same processing system. 同加工システムによるシートの加工方法のステップSA5を示す説明図である。It is explanatory drawing which shows step SA5 of the processing method of the sheet | seat by the same processing system. 同加工システムによるシートの加工方法のステップSA7において、ロッドが進出した状態を示す説明図である。It is explanatory drawing which shows the state which the rod advanced in step SA7 of the sheet processing method by the same processing system. 同加工システムによるシートの加工方法のステップSA7において、ロッドが後退した状態を示す説明図である。It is explanatory drawing which shows the state which the rod retracted | retreated in step SA7 of the sheet processing method by the same processing system. 同加工システムによるシートの加工方法のフローチャートである。It is a flowchart of the processing method of the sheet | seat by the same processing system.
 続いて、添付した図面を参照しつつ、本発明を具体化した実施例につき説明し、本発明の理解に供する。なお、各図において、説明に関連しない部分は図示を省略する場合がある。 Next, embodiments of the present invention will be described with reference to the accompanying drawings to help understand the present invention. In each drawing, portions not related to the description may be omitted.
 本発明の一実施例に係る加工システム(図1A、図1B、及び図1C参照)10は、図2に示す建築用物の内装用化粧板Pを製造するために用いられるシートS(図3A及び図3B参照)に対し、テープ片TPを貼付し、孔Hを開け、つづり針STPを打つ等の加工を行う。
 図2に示す内装用化粧板Pは、化粧紙と合板等を貼り合わせた基材20の上にポリエステル樹脂を塗布し、シートSをかけた後、ロールを用いて塗布されたポリエステル樹脂を延ばしてポリエステル樹脂層22として硬化させた板材である。
 ポリエステル樹脂層22の表面には、内装用化粧板Pとしての質感を高めるために、凹凸が形成されている。シートSは、この凹凸を形成するための型28(図3A及び図3B参照)の一部として使用されるため、表面に微小な凹凸(不図示)が形成されている。
A processing system (see FIGS. 1A, 1B, and 1C) 10 according to an embodiment of the present invention is a sheet S (see FIG. 3A) used to manufacture a decorative board P for interior of a building shown in FIG. And a tape piece TP, a hole H is formed, and a spelling needle STP is hit.
The interior decorative board P shown in FIG. 2 applies a polyester resin on the base material 20 on which decorative paper and plywood are bonded, and after applying the sheet S, extends the applied polyester resin using a roll. This is a plate material cured as the polyester resin layer 22.
On the surface of the polyester resin layer 22, irregularities are formed in order to enhance the texture as the interior decorative board P. Since the sheet S is used as a part of the mold 28 (see FIGS. 3A and 3B) for forming the unevenness, minute unevenness (not shown) is formed on the surface.
 シートSは、例えば矩形状である。シートSはPET(Polyethylene terephthalate)材で形成されている。シートSの幅方向の寸法は、例えば1000~1500mmである。シートSの長さ方向の寸法は、例えば1900~2700mmである。シートSの厚みは、例えば、70~400μmである。 The sheet S has a rectangular shape, for example. The sheet S is formed of a PET (Polyethylene terephthalate) material. The dimension in the width direction of the sheet S is, for example, 1000 to 1500 mm. The dimension in the length direction of the sheet S is, for example, 1900 to 2700 mm. The thickness of the sheet S is, for example, 70 to 400 μm.
 シートS(対象物の一例)は、ゴム体29を介して矩形状の金属枠32の内側に設けられたフック34に取り付けられ、型28として構成される。そのために、シートSには補強用のテープ片TPが貼付される。詳細には、シートSは、加工システム10により、各辺に沿って、間隔を空けてテープ片TPが両面に貼付される。テープ片TPは、例えば50~92箇所に貼付される。また、シートSは、テープ片TPとともに、テープ片TPの中央部にて孔Hが開けられる。更に、シートSは、貼付されたテープ片TPの上から、孔Hを挟んでシートSの端部とは反対の側にてつづり針STPが打たれ、補強される。 The sheet S (an example of an object) is attached to a hook 34 provided inside a rectangular metal frame 32 via a rubber body 29 and configured as a mold 28. Therefore, a reinforcing tape piece TP is affixed to the sheet S. In detail, the tape S is stuck to both surfaces of the sheet S by the processing system 10 at intervals along each side. The tape piece TP is attached to, for example, 50 to 92 locations. In addition, the sheet S is provided with a hole H at the center of the tape piece TP together with the tape piece TP. Further, the sheet S is reinforced by hitting a spell STP on the side opposite to the end of the sheet S across the hole H from above the stuck tape piece TP.
 加工システム10は、図1A、図1B、及び図1Cに示すように、テーブル部30、第1のロボット40a、及び第2のロボット40bを備えている。
 テーブル部30は、それぞれシートSが載せられる上段テーブル30a及び下段テーブル30bを有している。各テーブル30a、30bには、アタッチメント302を介して載せられたシートSを位置決めする位置決め機構(不図示)が搭載されている。位置決めされたシートSは、磁石(不図示)により各テーブル30a、30bに固定される。
As illustrated in FIGS. 1A, 1B, and 1C, the processing system 10 includes a table unit 30, a first robot 40a, and a second robot 40b.
The table unit 30 includes an upper table 30a and a lower table 30b on which the sheet S is placed. A positioning mechanism (not shown) for positioning the sheet S placed via the attachment 302 is mounted on each table 30a, 30b. The positioned sheet S is fixed to each table 30a, 30b by a magnet (not shown).
 上段テーブル30aは、シートSの長手方向に沿って延びるレール304aの上に載った架台306(図1C参照)の上に設けられ、図1A及び図1Bに示す矢印の方向に移動できる。
 下段テーブル30bは、レール304aの内側に設置されたレール304bに乗って移動できる。下段テーブル30bは、図1Cに示すように、幅方向及び高さ方向の寸法が、それぞれ架台306の幅方向及び高さ方向の寸法よりも小さく、上段テーブル30aの下側に潜り込むことが可能となっている。
The upper table 30a is provided on a mount 306 (see FIG. 1C) placed on a rail 304a extending along the longitudinal direction of the sheet S, and can move in the direction of the arrow shown in FIGS. 1A and 1B.
The lower table 30b can move on a rail 304b installed inside the rail 304a. As shown in FIG. 1C, the lower table 30b has dimensions in the width direction and height direction that are smaller than the dimensions in the width direction and height direction of the gantry 306, respectively, and can enter the lower side of the upper table 30a. It has become.
 従って、第1及び第2のロボット40a、40bが、一方のテーブルに載ったシートSを加工位置P1(図1A参照)にて加工している間に、作業者WMが準備位置P2にある他方のテーブルに次に加工するシートSを載せることができるので、タクトタイムが短縮される。 Therefore, while the first and second robots 40a and 40b are processing the sheet S placed on one table at the processing position P1 (see FIG. 1A), the worker WM is at the preparation position P2. Since the sheet S to be processed next can be placed on this table, the tact time is shortened.
 第1のロボット40a及び第2のロボット40bは、例えば6軸の垂直多関節型の産業用ロボットである。
 第1のロボット40a及び第2のロボット40bは、それぞれ、レール304aの外側にて、レール304aに沿って配置されたレール402a及びレール402bの上を独立に移動できる。
The first robot 40a and the second robot 40b are, for example, 6-axis vertical articulated industrial robots.
The first robot 40a and the second robot 40b can move independently on the rail 402a and the rail 402b arranged along the rail 304a outside the rail 304a, respectively.
 第1のロボット40aは、レール402a上を移動しながら、シートSを幅方向の中心線で2つに分けた際の一方の側に対して、加工を行う。第2のロボット40bは、レール402b上を移動しながら、シートSを幅方向の中心線で2つに分けた際の他方の側に対して、加工を行う。 The first robot 40a performs processing on one side when the sheet S is divided into two at the center line in the width direction while moving on the rail 402a. The second robot 40b performs processing on the other side when the sheet S is divided into two at the center line in the width direction while moving on the rail 402b.
 なお、第1のロボット40aが、レール402a上を移動しながら、シートSの一方の側の短辺部分及び一方の側の長辺部分に対して加工を行い、第2のロボット40bが、レール402b上を移動しながら、シートSの他方の側の短辺部分及び他方の側の長辺部分に対して加工を行ってもよい。 The first robot 40a performs processing on the short side portion on one side and the long side portion on one side of the sheet S while moving on the rail 402a, and the second robot 40b moves on the rail While moving on 402b, the short side portion on the other side and the long side portion on the other side of the sheet S may be processed.
 第1のロボット40a及び第2のロボット40bは、それぞれ同じ構成とすることができるので、以下、第2のロボット40bについての説明は省略する。
 第1のロボット40aはアームの先端部に、図4に示すハンド404を有している。なお、図1A~図1Cにおいて、第1のロボット40aのハンドは図示されていない。
 ハンド404は、第1のロボット40aのアームの先端部に設けられているので、任意の位置及び姿勢をとることが可能である。以下、シートSを加工する際のハンド404の姿勢(図4参照)に基いて、ハンド404について説明する。
Since the first robot 40a and the second robot 40b can have the same configuration, the description of the second robot 40b will be omitted below.
The first robot 40a has a hand 404 shown in FIG. 4 at the tip of the arm. In FIGS. 1A to 1C, the hand of the first robot 40a is not shown.
Since the hand 404 is provided at the tip of the arm of the first robot 40a, the hand 404 can take any position and posture. Hereinafter, the hand 404 will be described based on the posture of the hand 404 when the sheet S is processed (see FIG. 4).
 ハンド404のフレーム406には、ガイド部410、シートSにテープ片TPを貼付するための第1及び第2のテープ貼付機構430a、430bと、シートSに貼付されたテープ片TPとともにシートSに孔Hを開ける孔開けパンチ510と、シートSに貼付されたテープ片TPを、つづり針STPにて更にシートSに留めるステープラー520と、が設けられている。 On the frame 406 of the hand 404, the guide portion 410, the first and second tape application mechanisms 430a and 430b for applying the tape piece TP to the sheet S, and the tape piece TP attached to the sheet S are attached to the sheet S. A punching punch 510 for opening the hole H, and a stapler 520 for further fastening the tape piece TP attached to the sheet S to the sheet S with a spelling needle STP are provided.
 ガイド部410は、図5に示すように、挿入されたシートS(図4及び図5に記載の矢印参照)を案内し、シートSの上下方向の位置を規制できる。なお、第1のロボット40a及び第2のロボット40bによってそれぞれ加工されるシートSは、各ロボット40a、40bがアームを動かしてハンド404を移動させることによって、又は第1のロボット40a自身及び第2のロボット40b自身が、それぞれレール402a、レール402b上を移動することによって、ハンド404から見た場合に、ガイド部420に沿って送られる。 As shown in FIG. 5, the guide unit 410 can guide the inserted sheet S (see arrows shown in FIGS. 4 and 5) and regulate the position of the sheet S in the vertical direction. The sheets S processed by the first robot 40a and the second robot 40b are moved by the robots 40a and 40b moving the arms 404 by moving the arms, or by the first robot 40a itself and the second robot 40b. When the robot 40b itself moves on the rail 402a and the rail 402b, respectively, the robot 40b is sent along the guide unit 420 when viewed from the hand 404.
 ガイド部410は、シートSの上面側及び下面側にそれぞれ位置する上側ガイド部材410U及び下側ガイド部材410Lを有している。上側ガイド部材410Uと下側ガイド部材410Lとは、間隔を空けて対向して配置されている。
 下側ガイド部材410Lは、上側ガイド部材410Uよりも長くなっている。上側ガイド部材410U及び下側ガイド部材410Lの端部は、互いに反対の側に反っている。上側ガイド部材410U及び下側ガイド部材410Lの中央部には、テープ片TPが通過する孔(不図示)が形成されている。
The guide portion 410 includes an upper guide member 410U and a lower guide member 410L that are positioned on the upper surface side and the lower surface side of the sheet S, respectively. The upper guide member 410U and the lower guide member 410L are disposed to face each other with a space therebetween.
The lower guide member 410L is longer than the upper guide member 410U. The end portions of the upper guide member 410U and the lower guide member 410L are warped on opposite sides. A hole (not shown) through which the tape piece TP passes is formed at the center of the upper guide member 410U and the lower guide member 410L.
 ガイド部410の両端部には、下側ガイド部材410Lに向かってエアを噴出させる噴出部412a、412bが設けられている。噴出部412a、412bが下側ガイド部材410Lの上に載ったシートSに向かってエアを噴出させることにより、ガイド部410によって案内されるシートSの反り(上下方向の歪み)が抑えられる。 At both ends of the guide portion 410, ejection portions 412a and 412b for ejecting air toward the lower guide member 410L are provided. When the ejection portions 412a and 412b eject air toward the sheet S placed on the lower guide member 410L, warpage (vertical distortion) of the sheet S guided by the guide portion 410 is suppressed.
 シートSの一方の側の面にテープ片TPを貼付する第1のテープ貼付機構430a及びシートSの他方の側の面にテープ片TPを貼付する第2のテープ貼付機構430bは、図4に示すように、ガイド部410を挟んで互いに反対側に設けられている。各テープ貼付機構430a、430bは、テープ保持器440と、引き出し器450と、保持部460と、カッター部470と、吸着器490と、を有している。
 テープ保持器440は、図6に示すように、ロール状に巻かれたテープ442を中心軸J1回りに回転可能に保持できる。テープ442は、例えばガムテープである。
FIG. 4 shows a first tape application mechanism 430a for applying the tape piece TP to the surface on one side of the sheet S and a second tape application mechanism 430b for applying the tape piece TP to the other surface of the sheet S. As shown, the guide portions 410 are provided on opposite sides of each other. Each tape sticking mechanism 430a, 430b has a tape holder 440, a drawer 450, a holding part 460, a cutter part 470, and an adsorber 490.
As shown in FIG. 6, the tape holder 440 can hold the tape 442 wound in a roll shape so as to be rotatable around the central axis J1. The tape 442 is, for example, a gum tape.
 引き出し器450は、図4に示すように、ハンド404を正面視して、テープ442の引き出し方向に配置されている。引き出し器450は、先端部が開閉可能なチャック452及びこのチャック452を進退させるシリンダ454を有している。引き出し器450は、図7に示すように、チャック452によりテープ保持器440に保持されたテープ442の端部を把持した後、チャック452を後退させて、テープ442を引き出すことができる。 As shown in FIG. 4, the drawer 450 is arranged in the drawing direction of the tape 442 when the hand 404 is viewed from the front. The drawer 450 has a chuck 452 whose tip can be opened and closed, and a cylinder 454 for moving the chuck 452 back and forth. As shown in FIG. 7, the drawer 450 can pull out the tape 442 by retracting the chuck 452 after gripping the end of the tape 442 held by the tape holder 440 by the chuck 452.
 保持部460は、引き出し器450によって引き出されたテープ442の基端側を押さえることができる。保持部460は、図4に示すように、テープ保持器440と引き出し器450との間に配置されている。
 保持部460は、図8に示すように、ロッド462及びローラ464を有し、テープ442を挟み込むことができる。
 ロッド462は、上下方向に延びている。ロッド462は、上下方向に進退できる。ロッド462の先端部には、ローラ464に接触する接触部材466が設けられている。
 ローラ464は、ロッド462の接触部材466の下側に配置されている。ローラ464は、回転軸J2回りに自由に回転できる。
The holding part 460 can press the proximal end side of the tape 442 drawn out by the drawer 450. As shown in FIG. 4, the holding unit 460 is disposed between the tape holder 440 and the drawer 450.
As shown in FIG. 8, the holding unit 460 includes a rod 462 and a roller 464, and can sandwich the tape 442.
The rod 462 extends in the vertical direction. The rod 462 can advance and retract in the vertical direction. A contact member 466 that contacts the roller 464 is provided at the tip of the rod 462.
The roller 464 is disposed below the contact member 466 of the rod 462. The roller 464 can freely rotate around the rotation axis J2.
 カッター部470(図4参照)は、テープ442を保持した後に、保持したテープ442を切断できる。
 カッター部470は、図9Aに示すように、保持部460によって押さえられたテープ442の先端側を保持する1対の保持部材472a、472bと、保持部材472a、472bによって保持されたテープ442に向かって進出する刃474と、を有している。
 各保持部材472a、472bは、図9Bに示すように、基端部が、テープ442が引き出される方向に延びる軸J3a、J3b(図9A参照)回りに回転することによって先端部が開閉する。すなわち、各保持部材472a、472bは、開いた状態では、基部476から上方向及び下方向に延びている。各保持部材472a、472bは、閉じた状態では、テープ442が延びる方向と交差する方向に延びている。
The cutter unit 470 (see FIG. 4) can cut the held tape 442 after holding the tape 442.
As shown in FIG. 9A, the cutter unit 470 is directed toward the tape 442 held by the pair of holding members 472a and 472b holding the tip side of the tape 442 pressed by the holding unit 460 and the holding members 472a and 472b. And an advanced blade 474.
As shown in FIG. 9B, the holding members 472a and 472b open and close at the distal end portions as the base end portions rotate about axes J3a and J3b (see FIG. 9A) extending in the direction in which the tape 442 is pulled out. That is, each holding member 472a, 472b extends upward and downward from the base 476 in the open state. Each holding member 472a, 472b extends in a direction crossing the direction in which the tape 442 extends in the closed state.
 刃474は、図9Aに示すように、保持部材472bに設けられ、保持部材472bとともに回転移動できる。刃474は各保持部材472a、472bの先端部が閉じてテープ442を保持すると(図9Bに示した矢印A参照)、テープ442の粘着面の下方の切断位置に移動することになる。切断位置に移動した刃474は、上方向に進出することによってテープ442を切断できる(図9Bに示した矢印B参照)。
 刃474は、ハンド404を正面視して保持部材472bよりも引き出し器450の側の位置であって、保持部材472bよりも例えば1~5mm離れた近傍の位置に設けられている。刃474が、各保持部材472a、472bによって保持された部分の傍らのテープ位置で切断できるので、テープ442は安定して切断される。
As shown in FIG. 9A, the blade 474 is provided on the holding member 472b, and can rotate together with the holding member 472b. The blade 474 moves to a cutting position below the adhesive surface of the tape 442 when the tips of the holding members 472a and 472b are closed to hold the tape 442 (see arrow A shown in FIG. 9B). The blade 474 moved to the cutting position can cut the tape 442 by advancing upward (see arrow B shown in FIG. 9B).
The blade 474 is provided at a position closer to the drawer 450 than the holding member 472b when the hand 404 is viewed from the front, and in the vicinity of, for example, 1 to 5 mm away from the holding member 472b. Since the blade 474 can be cut at the tape position near the portions held by the holding members 472a and 472b, the tape 442 is stably cut.
 吸着器490(図4参照)は、カッター部470の保持部材472a、472b(図9A及び図9B参照)によって保持されたテープ442を吸着できる。また、吸着器490は、カッター部470の刃474によって切断されたテープ片TPの粘着面とは反対側の面をエア吸着し、吸着したテープ片TPをシートSに貼付できる。 The adsorber 490 (see FIG. 4) can adsorb the tape 442 held by the holding members 472a and 472b (see FIGS. 9A and 9B) of the cutter unit 470. Further, the adsorber 490 can adsorb the air on the surface opposite to the adhesive surface of the tape piece TP cut by the blade 474 of the cutter unit 470 and attach the adsorbed tape piece TP to the sheet S.
 吸着器490は、図10A及び図10Bに示すように、先端部493に例えば4つの吸着パッド492が設けられたロッド494及びロッド494を上下方向に進退させるエアシリンダ496を有している。吸着器490の先端部493の、吸着パッド492が設けられている面とは反対の側の面には、負圧を発生するエアチューブ495が接続される。
 吸着器490は、カッター部470の保持部材472a、472bに設けられた対向部材(図9B参照)478にテープ片TPを押し付け、エアによりテープ片TPを吸着できる。
 吸着パッド492の形状は、図10Bに示すように、ロッド494の先端側から見て円形状である。
As shown in FIGS. 10A and 10B, the suction device 490 includes a rod 494 having four suction pads 492 provided at the distal end portion 493 and an air cylinder 496 for moving the rod 494 forward and backward. An air tube 495 that generates a negative pressure is connected to the surface of the tip portion 493 of the suction device 490 opposite to the surface on which the suction pad 492 is provided.
The suction unit 490 can press the tape piece TP against the opposing member (see FIG. 9B) 478 provided on the holding members 472a and 472b of the cutter unit 470, and can suck the tape piece TP with air.
The shape of the suction pad 492 is circular as seen from the distal end side of the rod 494, as shown in FIG. 10B.
 なお、吸着器は、変形例として、次のような構成としてもよい。
 第1の変形例として、先端部493の平坦な底面に、エアチューブ495に通じる丸い形状の吸込口を設けることができる。この第1の変形例における吸着器には、吸着パッド492は設けられていない。
 第2の変形例として、第1の変形例の構成として示した吸込口に、先端部493の底面と同形状の板状のパッドを固着等させて設けることができる。この板状のパッドには、吸込口に対応する位置に、エアチューブ495に通じる孔が形成されている。
The adsorber may have the following configuration as a modification.
As a first modification, a round suction port leading to the air tube 495 can be provided on the flat bottom surface of the tip portion 493. The suction pad in this first modification is not provided with a suction pad 492.
As a second modified example, a plate-like pad having the same shape as the bottom surface of the distal end portion 493 can be fixed to the suction port shown as the configuration of the first modified example. In the plate-like pad, a hole communicating with the air tube 495 is formed at a position corresponding to the suction port.
 図4に示した孔開けパンチ510は、シートSに貼付されたテープ片TPの上からシートSに孔Hを開けることができる。孔開けパンチ510は、第1のロボット40aのハンド404の進行方向において、平面視してテープ片TPをシートSに貼り付ける吸着器490よりも後方側、つまりテープ保持器440の側に配置されている。 The hole punch 510 shown in FIG. 4 can open holes H in the sheet S from above the tape piece TP affixed to the sheet S. The perforating punch 510 is arranged behind the suction unit 490 that attaches the tape piece TP to the sheet S in a plan view in the traveling direction of the hand 404 of the first robot 40a, that is, on the tape holder 440 side. ing.
 図4に示したステープラー520は、シートSに貼付されたテープ片TPを、装填されたつづり針STPにてシートSに留めることができる。ステープラー520は、第1のロボット40aのハンド404の進行方向において、孔開けパンチ510よりも後方側、つまりテープ保持器440の側に配置されている。 The stapler 520 shown in FIG. 4 can fasten the tape piece TP affixed to the sheet S to the sheet S with the loaded spelling needle STP. The stapler 520 is arranged on the rear side of the punching punch 510, that is, on the tape holder 440 side in the traveling direction of the hand 404 of the first robot 40a.
 次に、加工システム10によるシートSの加工方法について説明する。なお、第1のテープ貼付機構430a及び第2のテープ貼付機構430bは、それぞれ同様に動作するので、第2のテープ貼付機構430bについての説明は省略する。 Next, a method for processing the sheet S by the processing system 10 will be described. In addition, since the 1st tape sticking mechanism 430a and the 2nd tape sticking mechanism 430b operate | move similarly, the description about the 2nd tape sticking mechanism 430b is abbreviate | omitted.
(ステップSA1)
 第1のロボット40aが、図4に示すハンド404を移動させることによって、ガイド部410にシートSの短辺部が挿入される。シートSは、噴出部412a、412bから供給されるエアによって、反りが抑制される。
 図11Aに示すように、保持部460のロッド462が進出し、ローラ464との間でテープ442を保持する。
 引き出し器450のチャック452が進出し、テープ442の端部を把持する。
(Step SA1)
When the first robot 40 a moves the hand 404 shown in FIG. 4, the short side portion of the sheet S is inserted into the guide portion 410. The warp of the sheet S is suppressed by the air supplied from the ejection parts 412a and 412b.
As shown in FIG. 11A, the rod 462 of the holding portion 460 advances to hold the tape 442 with the roller 464.
The chuck 452 of the drawer 450 advances and grips the end of the tape 442.
(ステップSA2)
 図11Bに示すように、保持部460のロッド462が後退する。引き出し器450のチャック452が後退し、把持したテープ442を引き出す。
(Step SA2)
As shown in FIG. 11B, the rod 462 of the holding part 460 moves backward. The chuck 452 of the drawer 450 is retracted, and the gripped tape 442 is pulled out.
(ステップSA3)
 図11Cに示すように、保持部460のロッド462が進出し、テープ442を押さえる。
(Step SA3)
As shown in FIG. 11C, the rod 462 of the holding part 460 advances and presses the tape 442.
(ステップSA4)
 図11Dに示すように、カッター部470の各保持部材472a、472bが閉じ、テープ442を保持する。保持部材472bが閉じるとともに対向部材478もテープ442の下方の切断位置に移動する。
 吸着器490のロッド494が下方向に進出し、対向部材478にテープ442を押し付けた後、テープ442をエア吸着する。
(Step SA4)
As shown in FIG. 11D, the holding members 472a and 472b of the cutter unit 470 are closed, and the tape 442 is held. As the holding member 472b closes, the opposing member 478 also moves to a cutting position below the tape 442.
After the rod 494 of the adsorber 490 advances downward and presses the tape 442 against the opposing member 478, the tape 442 is adsorbed by air.
(ステップSA5)
 カッター部470の刃474が上方向に進出し、テープ442を切断する。図11Eに示すように、テープ442が切断された後、引き出し器450のチャック452が開き、テープ片TPの端部を解放する。テープ片TPは、吸着器490のみによって保持される。
 吸着器490のロッド494が一旦上方向に後退し、テープ片TPを上方に退避させる。
(Step SA5)
The blade 474 of the cutter unit 470 advances upward and cuts the tape 442. As shown in FIG. 11E, after the tape 442 is cut, the chuck 452 of the drawer 450 is opened to release the end of the tape piece TP. The tape piece TP is held only by the adsorber 490.
The rod 494 of the suction device 490 is temporarily retracted upward, and the tape piece TP is retracted upward.
(ステップSA6)
 カッター部470の各保持部材472a、472bが開く。
(Step SA6)
The holding members 472a and 472b of the cutter unit 470 are opened.
(ステップSA7)
 図11Fに示すように、吸着器490のロッド494が下方に進出し、上側ガイド部材410Uに形成された孔を通って貼付位置PpにてシートSにテープ片TPが貼付される。
 テープ片TPが貼付された後、図11Gに示すように、吸着器490のロッド494が後退する。
(Step SA7)
As shown in FIG. 11F, the rod 494 of the adsorber 490 advances downward, and the tape piece TP is stuck to the sheet S at the sticking position Pp through the hole formed in the upper guide member 410U.
After the tape piece TP is affixed, the rod 494 of the adsorber 490 moves backward as shown in FIG. 11G.
(ステップSB1)
 ステップSA7が実行された後、図1A、図1B、及び図1Cに示す第1のロボット40aがハンド404を移動させる。つまり、ハンド404から見ると、ガイド部410に挿入されたシートSが送られる。シートSに貼付されたテープ片TPは、孔開け位置に送られる。孔開けパンチ510(図4参照)は、テープ片TPの上から、シートSに穿孔する。
(Step SB1)
After step SA7 is executed, the first robot 40a shown in FIGS. 1A, 1B, and 1C moves the hand 404. That is, when viewed from the hand 404, the sheet S inserted into the guide unit 410 is sent. The tape piece TP affixed to the sheet S is sent to the punching position. The punching punch 510 (see FIG. 4) punches the sheet S from above the tape piece TP.
(ステップSB2)
 図1A、図1B、及び図1Cに示す第1のロボット40aがハンド404を移動させる。つまり、ハンド404から見ると、ガイド部410に挿入されたシートSが送られる。前ステップSB1にて孔が開けられたテープ片TPは、留め位置に送られる。ステープラー520(図4参照)は、テープ片TPにつづり針STPを打つ。テープ片TPは、つづり針STPによって、シートSに留められる。つまり、テープ片TPは、自身の粘着力に加え、つづり針STPによって、シートSに固定される。
(Step SB2)
The first robot 40a shown in FIGS. 1A, 1B, and 1C moves the hand 404. That is, when viewed from the hand 404, the sheet S inserted into the guide unit 410 is sent. The tape piece TP in which the hole is opened in the previous step SB1 is sent to the fastening position. The stapler 520 (see FIG. 4) hits the spelling needle STP on the tape piece TP. The tape piece TP is fastened to the sheet S by the spelling needle STP. That is, the tape piece TP is fixed to the sheet S by the spelling needle STP in addition to its own adhesive force.
 なお、タクトタイムを短縮する観点から、図12に示すように、1枚目のテープ片TPについてステップSB1及びステップSB2が実行されている間に、後続する2枚目のテープ片TPを準備するためのステップSA1~SA6が並行して実行される。 From the viewpoint of reducing the tact time, as shown in FIG. 12, the subsequent second tape piece TP is prepared while Step SB1 and Step SB2 are being executed for the first tape piece TP. Steps SA1 to SA6 are executed in parallel.
 第1のロボット40aは、順次、ハンド404を加工位置P1へ移動させて、前述のステップSA1~SA6並びにステップSB1、SB2を繰り返し実行し、テープ片TPをシートSに貼付し、シートSに穿孔し、シートS及びテープ片TPにつづり針STPを留める。その結果、テープ片TPは順次、シートSの短辺上に間隔を空けて貼付される。
 シートSの短辺の部分について加工がなされた後、第1のロボット40aは、ハンド404を移動させる代わりに、自身がレール402a上を移動することによって、シートSの長辺の部分を加工する。その結果、長辺上にもテープ片TPが間隔を空けて貼付される。
The first robot 40a sequentially moves the hand 404 to the processing position P1, repeatedly executes the above-described steps SA1 to SA6 and steps SB1 and SB2, sticks the tape piece TP to the sheet S, and punches the sheet S. Then, the spelling needle STP is fastened to the sheet S and the tape piece TP. As a result, the tape pieces TP are sequentially pasted on the short side of the sheet S with an interval.
After the short side portion of the sheet S is processed, the first robot 40a moves the long side portion of the sheet S by moving on the rail 402a instead of moving the hand 404. . As a result, the tape pieces TP are also affixed on the long side at intervals.
 なお、本発明は、前述の実施例に限定されるものではなく、本発明の要旨を変更しない範囲での変更は可能である。例えば、前述の実施例や変形例の一部又は全部を組み合わせて発明を構成する場合も本発明の技術的範囲に含まれる。 In addition, this invention is not limited to the above-mentioned Example, The change in the range which does not change the summary of this invention is possible. For example, a case where the invention is configured by combining some or all of the above-described embodiments and modifications is also included in the technical scope of the present invention.
 対象物は、PET材のシートに限定されるものではない。対象物の他の例として、紙や板、及び組み立てられたダンボール箱が挙げられる。
 ロボットは、垂直多関節型の産業用ロボットに限定されるものではない。
 ロボットのハンドが、第1のテープ貼付機構又は第2のテープ貼付機構のみを備え、ロボットが、対象物の一方の側の面にのみテープ片を貼付してもよい。
 テープ片TPは、シートSの長辺の部分から順次貼付され、続いて短辺の部分に貼付されてもよい。
The object is not limited to a sheet of PET material. Other examples of objects include paper and board, and assembled cardboard boxes.
The robot is not limited to a vertical articulated industrial robot.
The robot hand may include only the first tape applying mechanism or the second tape applying mechanism, and the robot may apply the tape piece only to the surface on one side of the object.
The tape pieces TP may be sequentially attached from the long side portion of the sheet S, and subsequently attached to the short side portion.
10:加工システム、20:基材、22:ポリエステル樹脂層、28:型、29:ゴム体、30:テーブル部、30a:上段テーブル、30b:下段テーブル、32:金属枠、34:フック、302:アタッチメント、304a、304b:レール、306:架台、40a:第1のロボット、40b:第2のロボット、402a、402b:レール、404:ハンド、406:フレーム、410:ガイド部、410L:下側ガイド部材、410U:上側ガイド部材、412a、412b:噴出部、430a:第1のテープ貼付機構、430b:第2のテープ貼付機構、440:テープ保持器、442:テープ、450:引き出し器、452:チャック、454:シリンダ、460:保持部、462:ロッド、464:ローラ、466:接触部材、470:カッター部、472a、472b:保持部材、474:刃、476:基部、478:対向部材、490:吸着器、492:吸着パッド、493:先端部、494:ロッド、495:エアチューブ、496:エアシリンダ、510:孔開けパンチ、520:ステープラー、H:孔、P:内装用化粧板、S:シート、STP:つづり針、TP:テープ片、WM:作業者 10: Processing system, 20: Base material, 22: Polyester resin layer, 28: Mold, 29: Rubber body, 30: Table part, 30a: Upper table, 30b: Lower table, 32: Metal frame, 34: Hook, 302 : Attachment, 304a, 304b: Rail, 306: Mount, 40a: First robot, 40b: Second robot, 402a, 402b: Rail, 404: Hand, 406: Frame, 410: Guide part, 410L: Lower side Guide member, 410U: upper guide member, 412a, 412b: ejection portion, 430a: first tape application mechanism, 430b: second tape application mechanism, 440: tape holder, 442: tape, 450: drawer, 452 : Chuck, 454: Cylinder, 460: Holding part, 462: Rod, 464: Roller, 466: Contact part 470: Cutter part, 472a, 472b: Holding member, 474: Blade, 476: Base part, 478: Opposing member, 490: Suction device, 492: Suction pad, 493: Tip part, 494: Rod, 495: Air tube, 496: Air cylinder, 510: Hole punch, 520: Stapler, H: Hole, P: Interior decorative board, S: Sheet, STP: Spelling needle, TP: Tape piece, WM: Worker

Claims (9)

  1.  対象物が載せられるテーブル部と、
     ハンドをそれぞれ有し、前記対象物の長手方向にそれぞれ移動する第1及び第2のロボットと、を備え、
     前記ハンドは、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
     前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
     前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
     前記保持部によって押さえられた前記テープを切断するカッター部と、
     前記カッター部によって切断されたテープ片の粘着面とは反対側の面を吸着し、該テープ片を前記対象物に貼付する吸着器と、を有する加工システム。
    A table portion on which an object is placed;
    First and second robots each having a hand and moving in the longitudinal direction of the object,
    The hand includes a tape holder that rotatably holds a tape wound in a roll, and
    A drawer for pulling out an end of the tape held by the tape holder;
    A holding part for pressing the proximal end side of the tape drawn out to the drawer;
    A cutter unit for cutting the tape pressed by the holding unit;
    A processing system comprising: an adsorber that adsorbs a surface opposite to an adhesive surface of a tape piece cut by the cutter unit and attaches the tape piece to the object.
  2.  請求項1記載の加工システムにおいて、
     前記カッター部は、前記保持部によって押さえられた前記テープの先端側を保持する1対の保持部材と、
     前記保持部材によって保持された前記テープを切断する刃と、を有している加工システム。
    The processing system according to claim 1,
    The cutter unit is a pair of holding members that hold the tip side of the tape pressed by the holding unit;
    And a blade for cutting the tape held by the holding member.
  3.  請求項2記載の加工システムにおいて、
     前記対象物はシートであり、
     前記ハンドが、前記シートの歪みを抑えるためのエアを該シートに噴出する噴出部を更に有している加工システム。
    The processing system according to claim 2,
    The object is a sheet;
    The processing system in which the hand further has an ejection portion that ejects air for suppressing distortion of the sheet to the sheet.
  4.  請求項3記載の加工システムにおいて、
     前記シートに貼付された前記テープ片に孔を開ける孔開けパンチと、
     装填されたつづり針にて、前記シートに貼付された前記テープ片を前記シートに留めるステープラーと、を更に備えた加工システム。
    The processing system according to claim 3, wherein
    A perforating punch for perforating the tape piece affixed to the sheet;
    A processing system further comprising a stapler that holds the tape piece attached to the sheet to the sheet with a loaded spelling needle.
  5.  請求項1~4のいずれか1項に記載の加工システムにおいて、
     前記テーブル部は、移動可能な上段テーブルと、
     前記上段テーブルの下側に潜り込むことが可能な下段テーブルと、を有する加工システム。
    The processing system according to any one of claims 1 to 4,
    The table section includes a movable upper table,
    And a lower table that can sink into the lower side of the upper table.
  6.  シートを案内するガイド部と、
     前記シートの一方の側の面にテープ片を貼付する第1のテープ貼付機構と、
     前記ガイド部を挟んで前記第1のテープ貼付機構と反対の側に設けられ、前記シートの他方の側の面にテープ片を貼付する第2のテープ貼付機構と、を備え、
     前記第1及び第2のテープ貼付機構は、それぞれ、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
     前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
     前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
     前記保持部によって押さえられた前記テープを切断するカッター部と、
     前記カッター部によって切断された前記テープ片の粘着面とは反対側の面を吸着し、該テープ片を前記シートに貼付する吸着器と、を有するロボットのハンド。
    A guide for guiding the seat
    A first tape sticking mechanism for sticking a tape piece to the surface on one side of the sheet;
    A second tape application mechanism that is provided on the opposite side of the first tape application mechanism across the guide portion, and that applies a tape piece to the other surface of the sheet;
    Each of the first and second tape applying mechanisms includes a tape holder that rotatably holds a tape wound in a roll shape, and
    A drawer for pulling out an end of the tape held by the tape holder;
    A holding part for pressing the proximal end side of the tape drawn out to the drawer;
    A cutter unit for cutting the tape pressed by the holding unit;
    A robot hand comprising: an adsorber that adsorbs a surface opposite to an adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the sheet.
  7.  ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
     前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
     前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
     前記保持部によって押さえられた前記テープを切断するカッター部と、
     前記カッター部によって切断されたテープ片の粘着面とは反対側の面を吸着し、該テープ片を対象物に貼付する吸着器と、を備えたロボットのハンド。
    A tape holder that rotatably holds the tape wound in a roll, and
    A drawer for pulling out an end of the tape held by the tape holder;
    A holding part for pressing the proximal end side of the tape drawn out to the drawer;
    A cutter unit for cutting the tape pressed by the holding unit;
    A robot hand comprising: an adsorber that adsorbs a surface opposite to an adhesive surface of a tape piece cut by the cutter unit and attaches the tape piece to an object.
  8.  シートを案内するガイド部、前記シートの一方の側の面にテープ片を貼付する第1のテープ貼付機構、及び前記ガイド部を挟んで前記第1のテープ貼付機構と反対の側に設けられ、前記シートの他方の側の面にテープ片を貼付する第2のテープ貼付機構を有するハンドを備え、
     前記第1及び第2のテープ貼付機構は、それぞれ、ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
     前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
     前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
     前記保持部によって押さえられた前記テープを切断するカッター部と、
     前記カッター部によって切断された前記テープ片の粘着面とは反対側の面を吸着し、該テープ片を前記シートに貼付する吸着器と、を有するロボット。
    A guide part for guiding a sheet, a first tape application mechanism for attaching a tape piece to a surface on one side of the sheet, and a side opposite to the first tape application mechanism across the guide part; A hand having a second tape applying mechanism for attaching a tape piece to the other surface of the sheet;
    Each of the first and second tape applying mechanisms includes a tape holder that rotatably holds a tape wound in a roll shape, and
    A drawer for pulling out an end of the tape held by the tape holder;
    A holding part for pressing the proximal end side of the tape drawn out to the drawer;
    A cutter unit for cutting the tape pressed by the holding unit;
    A robot having an adsorber that adsorbs a surface opposite to an adhesive surface of the tape piece cut by the cutter unit and attaches the tape piece to the sheet.
  9.  ロール状に巻かれたテープを回転可能に保持するテープ保持器と、
     前記テープ保持器に保持された前記テープの端部を引き出す引き出し器と、
     前記引き出し器に引き出された前記テープの基端側を押さえる保持部と、
     前記保持部によって押さえられた前記テープを切断するカッター部と、
     前記カッター部によって切断されたテープ片の粘着面とは反対側の面を吸着し、該テープ片を対象物に貼付する吸着器と、を有するハンドを備えたロボット。
    A tape holder that rotatably holds the tape wound in a roll, and
    A drawer for pulling out an end of the tape held by the tape holder;
    A holding part for pressing the proximal end side of the tape drawn out to the drawer;
    A cutter unit for cutting the tape pressed by the holding unit;
    A robot comprising a hand having an adsorber that adsorbs a surface opposite to an adhesive surface of a tape piece cut by the cutter unit and affixes the tape piece to an object.
PCT/JP2012/073701 2012-09-14 2012-09-14 Hand, robot, and processing system WO2014041693A1 (en)

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CN105856350A (en) * 2016-05-24 2016-08-17 安徽东平木业股份有限公司 Simple auxiliary device for repairing plates

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JP2001162603A (en) * 1999-12-09 2001-06-19 Aica Kogyo Co Ltd Method for manufacturing decorative plywood
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