WO2014035121A1 - Polymerization composition for epoxy acrylic optical material and method for manufacturing epoxy acrylic optical material - Google Patents
Polymerization composition for epoxy acrylic optical material and method for manufacturing epoxy acrylic optical material Download PDFInfo
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- WO2014035121A1 WO2014035121A1 PCT/KR2013/007684 KR2013007684W WO2014035121A1 WO 2014035121 A1 WO2014035121 A1 WO 2014035121A1 KR 2013007684 W KR2013007684 W KR 2013007684W WO 2014035121 A1 WO2014035121 A1 WO 2014035121A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F20/32—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F12/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F12/02—Monomers containing only one unsaturated aliphatic radical
- C08F12/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F12/06—Hydrocarbons
- C08F12/08—Styrene
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/06—Hydrocarbons
- C08F212/12—Monomers containing a branched unsaturated aliphatic radical or a ring substituted by an alkyl radical
Definitions
- the present invention relates to a polymerizable composition for an epoxy acrylic optical material and a method for producing an epoxy acrylic optical material.
- an epoxy acrylic optical material capable of obtaining a high-quality optical material without striae or whitening at a high yield by maintaining an appropriate polymerization rate. It relates to a method for producing a polymerizable composition for use and an optical material.
- Plastic optical lenses were introduced as a replacement for the high specific gravity and low impact of glass lenses.
- Representative examples thereof include polyethylene glycol bisallylcarbonate, polymethyl methacrylate, diallyl phthalate, and the like.
- optical lenses made of these polymers are excellent in physical properties such as moldability, dyeability, hard coat coating adhesion, impact resistance, etc., but the refractive index is about 1.50 (nD) and 1.55 (nD), resulting in a problem of thickening the lens. . Therefore, various attempts have been made to develop optical materials having high refractive indexes to reduce the thickness of lenses.
- a polyisocyanate compound and a polythiol compound are thermally cured to obtain a thiourethane optical lens.
- the thiourethane-based optical lens has excellent optical properties such as dyeability, impact resistance, and transparency, but has a problem in that the Abbe number decreases as the refractive index increases.
- the manufacturing process of the lens is expensive because the material is expensive and sensitive to moisture. It is difficult and there is a problem of the center deformation of the lens due to moisture in the air even when the lens is stored.
- Korean Patent Nos. 10-0496911, 10-0498896, etc. unlike such thiourethane-based lenses, have high refractive index and high optical properties such as transparency, light weight, and heat resistance, and have a high refractive index.
- the composition for this is disclosed.
- Such an epoxy acrylic optical material can produce a lens without requiring separate management of moisture in the air even in a high temperature and high humidity region, and there is no central deformation of the lens due to moisture in the air when the lens is stored.
- a reactive diluent to control the viscosity and reaction rate is required.
- Such reactive diluents include conventional styrene, divinylbenzene, alphamethylstyrene, alphamethylstyrenedimer and benzyl. Methaacrylate, chlorostyrene, bromostyrene, methoxy styrene, dibenzyl maleate, etc. have been used alone or in combination of two or more thereof.
- a reactive diluent it is not easy to keep the polymerization rate stable. If the polymerization rate is not maintained, that is, the reaction rate is slow and suddenly accelerates with temperature rise, it may cause stria and whitening.On the contrary, if the polymerization proceeds too soon after mixing, incomplete polymerization results in refractive index, strength, and transparency.
- Patent Document 1 Republic of Korea Patent Publication 10-0496911
- Patent Document 2 Republic of Korea Patent Registration 10-0498896
- alphamethylstyrene dimer has a direct influence on the reaction rate, and then, when alphamethylstyrene dimer is used in a smaller amount than the conventional amount, that is, the former 4-10 weight
- the alpha methyl styrene dimer which has been used in the% range, is used in the range of 0.1 to 2 wt%, which is much smaller than this, the polymerization rate of the epoxy acrylic polymerizable composition is stably maintained in an appropriate range, thereby achieving a high yield of high-quality lenses without striae or whitening. It was unexpectedly found that it can be prepared as.
- the present invention has confirmed and completed the present invention.
- a polymerizable composition for an epoxy acrylic optical material that can obtain a lens having excellent optical properties without high striae, whitening, or the like in high yield. It aims to provide.
- "Stria” refers to a phenomenon that is locally different from the normal refractive index due to a difference in composition, such as striae and whitening may adversely affect the quality and performance of the optical material.
- An object of the present invention is to produce a colorless transparent high quality epoxy acrylic optical material without causing such a striae or whitening during lens manufacturing through the appropriate polymerization rate control of the composition.
- the polymerizable polymer for epoxy acrylic optical material comprising a compound represented by the formula (1)
- the polymerizable polymer for epoxy acrylic optical material characterized in that it comprises alpha methyl styrene dimer in 0.1 to 2% by weight of the total polymerizable composition.
- a composition is provided.
- the polymerizable composition for an epoxy acrylic optical material of the present invention may further include a compound represented by Formula 2 below.
- an alphamethylstyrene dimer is added at 0.1 to 2% by weight of the total weight of the polymerizable composition to maintain an appropriate polymerization rate.
- a method for producing an epoxy acrylic optical material including mixing and molding a polymer.
- the polymerizable composition may further include a compound represented by Chemical Formula 2.
- the optical material obtained by casting-polymerizing the said polymeric composition and the optical lens which consists of this optical material are provided.
- the optical lens in particular comprises an spectacle lens or a polarizing lens.
- the present invention provides a polymerizable composition for an epoxy acrylic optical material that can produce a high quality lens without striae or whitening in a high yield by stably maintaining an appropriate polymerization rate.
- an epoxy acrylic optical material having high refractive index and high Abbe's number and excellent optical properties such as transparency, light weight and heat resistance can be manufactured with high quality without striae or whitening, and lowering production cost by improving yield. Can be.
- the polymerizable composition for epoxy acrylic optical materials of the present invention includes one or two or more compounds represented by the following general formula (1) as a monomer component, and contains 0.1 to 2 wt% of alphamethylstyrene dimer in the total composition.
- the polymerizable composition of the present invention may preferably further include a compound represented by the following Chemical Formula 2.
- N is 0 to 15, R 1 is H or CH 3 , and R 2 is H or Br.
- n is 0-10, More preferably, it is 0-5.
- alpha methyl styrene dimer is included in a small amount of 0.1 to 2% by weight of the total composition to maintain a stable and constant polymerization rate of the composition. If the polymerizable composition does not maintain an appropriate polymerization rate during the polymerization reaction and the reaction rate suddenly increases with temperature rise, stria may occur. On the contrary, if the polymerization reaction proceeds too quickly immediately after the mixing of the composition, incomplete polymerization results in refractive index, Various optical characteristics, such as intensity and transparency, will fall. The rate of polymerization of the composition thus has a significant impact on the quality of the lens finally obtained and will influence the yield of the lens.
- Alphamethylstyrene dimer has conventionally been used as a reactive diluent to control the viscosity of the composition and to control the reaction rate.It was mainly used with other reactive diluents such as styrene, rather than alone, and even when used with styrene, 4 weight percent or more, generally 4-10 weight percent. In other words, there was a conventional recognition that at least 4% by weight or more of alphamethylstyrene dimer was used as a reactive diluent.
- the alpha methyl styrene dimer has the most direct effect on the reaction rate, and when the alpha methyl styrene dimer is used in the range of 0.1 to 2 wt%, which is much lower than the conventional amount, the polymerization rate of the composition is increased. I found that I could keep my schedule more effective.
- Alphamethylstyrene dimer in the epoxy acrylic polymerizable composition of the present invention is included in 0.1 to 2% by weight of the total composition, more preferably 0.2 to 1% by weight.
- alpha methyl styrene dimer contained in a low content of 0.1 to 2% by weight can maintain a constant reaction rate of the composition in a proper range, not too fast or slow, in particular, the rapid rise of the reaction rate according to the temperature rise Since it can suppress, a lens can be manufactured without a stria and whitening.
- the polymerizable composition of the present invention may further contain other reactive diluents in addition to the alphamethylstyrene dimer. It is preferable to further include other reactive diluents for proper viscosity control of the polymerizable composition.
- reactive diluents are preferably styrene, divinylbenzene, alphamethylstyrene, benzyl methacrylate, chlorostyrene, bromostyrene, methoxystyrene, monobenzylmaleate, monobenzyl fumalate, dibenzyl maleate, di Benzyl fumarate, methylbenzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, dipentyl maleate, monopentyl fumarate, dipentyl fumal
- the ratio of the total reactive diluent containing the alpha methyl styrene dimer and another reactive diluent is 30 to 300 based on 100 parts by weight of the total monomer components further comprising the compound represented by the formula (1) or the compound represented by the formula (2).
- the weight part is good. If the reactive diluent is used in less than 30 parts by weight, the viscosity of the composition is not easy to handle, so handling may be poor. On the contrary, when the reactive diluent is used in excess of 300 parts by weight, the viscosity of the composition is too low, which adversely affects the refractive index, This may adversely affect the polymerization reaction.
- the epoxy acrylic polymerizable composition of the present invention preferably has a liquid viscosity of 20 to 1,000 cps at 25 ° C, a liquid refractive index (nE, 20 ° C) of 1.50 to 1.58, and a solid phase refractive index (nE, 20 ° C) of 1.54 to 1.63. If the liquid viscosity is less than 20 cps, the liquid flows out of the mold when the liquid resin composition is injected into a glass mold assembled with a synthetic resin gasket. If the viscosity of the liquid exceeds 1,000 cps, the composition is injected into the mold. There is a difficult problem. More preferable viscosity is 30-500 cps.
- the polymerizable composition of the present invention may further include an internal mold release agent, a heat stabilizer, an ultraviolet absorber, an organic dye, an inorganic pigment, an anti-coloring agent, an antioxidant, a light stabilizer, a catalyst, and the like according to a conventional method.
- a phosphate ester compound, a silicone type surfactant, a fluorine type surfactant, etc. can be used individually or in combination of 2 or more types, Preferably it can be contained in 0.001-10 weight% in a polymeric composition.
- a phosphate ester compound can be used.
- the phosphate ester compound used as the internal release agent is, for example, polyoxyethylene nonyl phenol ether phosphate (5% by weight of 5 mole of ethylene oxide added, 80% by weight of 4 mole added, 10% by weight of 3 mole added, 1 Molar addition 5% by weight), polyoxyethylenenonylphenylphosphate (5% by weight of 9 moles of ethylene oxide added, 80% by weight of 8 moles of ethylene oxide added, 10 parts by weight of 7 moles of ethylene oxide added) %, 5 wt% of ethylene oxide added up to 6 mol), Polyoxyethylenenonylphenol ether phosphate (3 wt% of 11 mol added ethylene oxide, 80 wt% of 10 mol added, 9 mol added 5 Weight%, 7 mole added 6% by weight, 6 mole added 6% by weight), polyoxyethylene nonylphenol ether phosphate (13 mole added by ethylene oxide 3% by weight, 12 mole added by 80% by weight, 11 mol added 8 wt
- the heat stabilizer may be included in the composition, preferably 0.01 to 5.00% by weight. When the thermal stabilizer is used at less than 0.01% by weight, the thermal stability effect is weak. When the thermal stabilizer is used at more than 5.00%, the polymerization failure rate during curing may be high and the thermal stability of the cured product may be lowered.
- the thermal stabilizer include calcium stearate, barium stearate, zinc stearate, cadmium stearate, lead stearate, magnesium stearate, aluminum stearate, potassium stearate and zinc octoate, which are metal fatty acid salts.
- One or two or more compounds selected from the compounds can be used.
- triphenyl phosphite diphenyldecyl phosphite, phenyl diddecyl phosphite, diphenyl dodecyl phosphite, trinolyl phenyl phosphite, diphenyl isooctyl phosphite, tributyl phosphite, and tripropyl
- phosphite triethyl phosphite, trimethyl phosphite, tris (monodecyl phosphite) and tris (monophenyl) phosphite can be used.
- one or two or more selected from compounds such as lead-based 3PbO.PbSO4.4H 2 O, 2PbO.Pb (C 8 H 4 O 4 ), 3PbO.Pb (C 4 H 2 O 4 ) .H 2 O and the like Also available.
- organotin-based dibutyltin diaurate dibutyltin maleate, dibutyltin bis (isooctyl maleate), dioctyl maleate, dibutyltin bis (monomethyl maleate), dibutyltin bis (la Uryl mercaptide), dibutyl bis (isooxyl mercaptoacetate), monobutyl tin tris (isooctyl mercapto acetate), dimethyl tin bis (isooctyl mercapto acetate), tris (isooctyl mercapto acetate), fertility Tiltin bis (isooctyl mercaptoacetate), dibutyl tin bis (2-mercapto ethyl laurate), monobutyl tin tris (2- mercapto ethyl laurate), dimethyl tin bis (2- mercapto ethylate)
- heat stabilizers from which the series differs among the heat stabilizers illustrated above.
- a phosphorus-based heat stabilizer not only the initial color of the molded lens but also the thermal stability of the optical lens can be greatly improved without deteriorating optical properties such as transparency, impact strength, heat resistance, and polymerization yield.
- the method for producing an epoxy acrylic optical material of the present invention is appropriate polymerization when casting a polymerizable composition comprising an epoxy acrylate compound represented by the formula (1) or a compound represented by the formula (2) as a monomer component.
- a polymerizable composition comprising an epoxy acrylate compound represented by the formula (1) or a compound represented by the formula (2) as a monomer component.
- 0.1 to 2% by weight of the alpha-methylstyrene dimer is added and mixed in the total weight of the polymerizable composition, followed by mold polymerization.
- the purity of all the raw materials is checked to purify low purity compounds and use high purity compounds without purification.
- high purity compounds up to 70-99.99% purity are used.
- the epoxy acrylate compound, the alpha methyl styrene dimer and other reactive diluents are mixed, then the reaction catalyst is added and stirred, and then the polymerizable composition is injected into the mold via vacuum degassing.
- the mold into which the polymerizable composition was injected is placed in a forced circulation oven and gradually heat-cured from 30 ° C. to 100 ° C., and then cooled to about 70 ⁇ 10 ° C. to detach and remove the mold to obtain a lens.
- Component (I) compound is represented by the formula (3).
- Acrylic acid was added to the YD-128 epoxy resin of Kukdo Chemical Co., Ltd., having an equivalent weight of 187, and acrylated (prepared by reaction at 105 ° C. for 20 hours) to prepare a compound having an equivalent weight of 259, and a mixture having an average molecular weight of 518.
- Component (II) compound is represented by the formula (4), and the acrylate was added to the epoxy resin of the equivalent of 187 and acrylated (prepared for 20 hours at 105 °C) to prepare a compound having the equivalent of 273, the average molecular weight This is a mixture which is 546.
- the component (III) compound is shown in the formula (5), and the acrylic acid is added to the YDB-400 epoxy resin of Kukdo Chemical, which has an equivalent weight of 400, to be acrylated (prepared by reacting at 105 DEG C for 20 hours) to give a compound having an equivalent weight of 472. And a mixture having an average molecular weight of 944.
- Component (IV) compound is shown in Chemical Formula 6, and acrylated (prepared by reacting for 20 hours at 105 ° C) by adding methacrylic acid to an epoxy resin having an equivalent weight of 400 to prepare a compound having an equivalent weight of 486. This is a mixture of 972.
- Acrylic acid was added to an alcohol having ethylene oxide added to bisphenol A having an equivalent weight of 175, and then acrylated (prepared by reacting at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 229.
- the mixture has an average molecular weight of 458, and the structural formula is shown in Chemical Formula 7 below.
- Methacrylic acid was added to an alcohol having ethylene oxide added to bisphenol A having an equivalent weight of 175 to acrylate (prepared by reacting at 105 ° C. for 20 hours) to prepare a compound having an equivalent weight of 243.
- the mixture has an average molecular weight of 486, and the structural formula is shown in Chemical Formula 8 below.
- the polymerizable composition for optical lenses thus prepared was stirred for 1 hour, degassed under reduced pressure for 10 minutes, filtered, and then injected into a glass mold assembled with a polyester adhesive tape.
- the glass mold in which the polymerizable composition was injected was heat cured in a forced circulation oven from 35 ° C. to 110 ° C. over 20 hours, and then cooled to 70 ° C. to remove the glass mold to obtain a lens.
- the resulting lens was processed to a diameter of 72 mm and then ultrasonically washed with an alkaline aqueous washing solution, followed by annealing at 120 ° C. for 2 hours.
- the physical properties were measured by the following method, and the results are shown in Table 1 .
- Refractive index and Abbe number It was measured using an Abbe refractometer, a DR-M4 model of Atago.
- Streaks 100 lenses were visually observed under a Mercury Arc Lamp, which is a USHIO USH-10D, and it was determined that a lens having a whistle had a stria, and a stria occurrence rate was calculated.
- Example 2 In the same manner as in Example 1, according to the composition shown in Table 1 , the composition and the optical lens were prepared and tested for physical properties, respectively, and the results are shown in Table 1 .
- component (I) To 15 g of component (I), 30 g of component (IV) and 10 g of component (V) in the epoxy acrylate compound obtained above, 0.05 g of alpha methyl styrene dimer as a polymerization regulator was added, and 40 g of styrene and alpha -methyl styrene, which were reaction diluents, were added. 5 g were added, and 2 g of DPDP, 1 g of TBP, and 1 g of TPP, which were thermal stabilizers, were added and stirred for about 30 minutes.
- 4-PENPP polyoxyethylene nonylphenyl phosphate (5% by weight of 5 mol of ethylene oxide added, 80% by weight of 4 mol of ethylene oxide added, 10% by weight of 3 mol of ethylene oxide added, 5% by weight of 1 mol of ethylene oxide added)
- 8-PENPP polyoxyethylene nonylphenyl phosphate (5% by weight of 9 mol of ethylene oxide added, 80% by weight of 8 mol of ethylene oxide, 10% by weight of 7 mol of ethylene oxide, ethylene oxide 5 mole% added by 6 mol or less)
- 12-PENPP polyoxyethylene nonyl phenol ether phosphate (3% by weight of 13 mol of ethylene oxide added, 80% by weight of 12 mol added, 8% by weight of 11 mol added, 3% by weight 9 mol added , 4 mol added 6 wt%)
- 16-PENPP polyoxyethylene nonylphenol ether phosphate (3% by weight of 17 moles of ethylene oxide added, 79% by weight of 16 moles added, 10% by weight of 15 moles added, 4% by weight 14 moles added) , 13 mol added 4 wt%)
- V65 2,2'-azobis (2,4-dimethylbarrenonitrile) (2,2'-azobis (2,4-dimethylvaleronitrile)
- the epoxy acrylic optical material prepared according to the present invention has excellent optical properties such as high refractive index, high Abbe's number, transparency, light weight and heat resistance, and has excellent quality without striae, whitening, etc. It can be widely used in various fields. In particular, it may be widely used as an eyeglass lens or a camera lens, and specifically, it may be used as a plastic eyeglass lens, a 3D polarizing lens having a polarizing film attached to the spectacle lens, or a recording medium used for a prism, an optical fiber, an optical disk, etc. It can be used in various optical products, such as a substrate, a coloring filter, and an ultraviolet absorption filter.
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Abstract
The present invention relates to a polymerization composition for an epoxy acrylic optical material and a method for manufacturing an epoxy acrylic optical material, and more specifically to a polymerization composition for an epoxy acrylic optical material having high yield without developing striae or white turbidity by maintaining an appropriate polymerization speed, and is colorless, transparent, and changeless. Provided is the polymerization composition for the epoxy acrylic optical material, comprising an epoxy acrylate compound, which comprises 0.1-2 wt. % of alpha methylstyrene dimer with respect to the total polymerization composition. In the present invention the high-quality epoxy acrylic optical material that does not develop striae or white turbidity can be easily manufactured by stably maintaining the appropriate polymerization speed.
Description
본 발명은 에폭시 아크릴계 광학재료용 중합성 조성물 및 에폭시 아크릴계 광학재료의 제조방법에 관한 것으로, 특히 적절한 중합속도를 유지하여 맥리나 백화가 없는 고품질의 광학재료를 고수율로 얻을 수 있는 에폭시 아크릴계 광학재료용 중합성 조성물과 광학재료의 제조방법에 관한 것이다. The present invention relates to a polymerizable composition for an epoxy acrylic optical material and a method for producing an epoxy acrylic optical material. In particular, an epoxy acrylic optical material capable of obtaining a high-quality optical material without striae or whitening at a high yield by maintaining an appropriate polymerization rate. It relates to a method for producing a polymerizable composition for use and an optical material.
플라스틱 광학렌즈는 유리렌즈의 문제점인 높은 비중과 낮은 충격성을 보완한 대체품으로 소개되었다. 그 대표적인 것으로 폴리에틸렌글리콜 비스알릴카르보네이트, 폴리메틸메타아크릴레이트, 디알릴프탈레이트 등이 있다. 하지만, 이들 중합체로 제조된 광학렌즈는 주형성, 염색성, 하드코트피막 밀착성, 내충격성 등의 물성 면에서는 우수하나, 굴절률이 1.50(nD)과 1.55(nD) 정도로 낮아서 렌즈가 두꺼워지는 문제점이 있었다. 이에 렌즈의 두께를 줄이기 위해 굴절률이 높은 광학재료의 개발이 여러 가지로 시도되었다. Plastic optical lenses were introduced as a replacement for the high specific gravity and low impact of glass lenses. Representative examples thereof include polyethylene glycol bisallylcarbonate, polymethyl methacrylate, diallyl phthalate, and the like. However, optical lenses made of these polymers are excellent in physical properties such as moldability, dyeability, hard coat coating adhesion, impact resistance, etc., but the refractive index is about 1.50 (nD) and 1.55 (nD), resulting in a problem of thickening the lens. . Therefore, various attempts have been made to develop optical materials having high refractive indexes to reduce the thickness of lenses.
대한민국 등록특허 10-0136698, 10-0051275, 10-0051939, 10-0056025, 10-0040546, 10-0113627 등에서는, 폴리이소시아네이트 화합물과 폴리티올 화합물을 열 경화하여 티오우레탄계 광학렌즈를 얻고 있다. 티오우레탄계 광학렌즈는 염색성, 내충격성, 투명성 등의 광학특성은 우수하나, 굴절률이 높아지면서 아베수가 낮아지는 문제점이 있고, 또한 재료의 가격이 비싸고, 습기에 민감하게 반응하기 때문에 렌즈의 제조 공정이 까다로우며, 렌즈의 보관시에도 공기 중 수분에 의한 렌즈의 중심변형 문제가 있다. In Korean Patent Nos. 10-0136698, 10-0051275, 10-0051939, 10-0056025, 10-0040546, 10-0113627, and the like, a polyisocyanate compound and a polythiol compound are thermally cured to obtain a thiourethane optical lens. The thiourethane-based optical lens has excellent optical properties such as dyeability, impact resistance, and transparency, but has a problem in that the Abbe number decreases as the refractive index increases. In addition, the manufacturing process of the lens is expensive because the material is expensive and sensitive to moisture. It is difficult and there is a problem of the center deformation of the lens due to moisture in the air even when the lens is stored.
대한민국 등록특허 10-0496911, 10-0498896 등에서는 이러한 티오우레탄계 렌즈와 달리 높은 굴절률을 가지면서도 아베수가 높고, 투명성, 경량성, 내열성 등의 광학 특성이 우수하며, 재료의 가격이 저렴한 에폭시 아크릴계 광학재료용 조성물을 개시하고 있다. 이러한 에폭시 아크릴계 광학재료는 고온 다습한 지역에서도 공기 중 수분 관리를 별도로 요하지 않고 렌즈의 생산이 가능하며, 렌즈의 보관시 공기 중 수분에 의한 렌즈의 중심변형이 없다. 에폭시 아크릴레이트계 화합물을 중합하여 렌즈를 제조할 때에는, 점도 및 반응 속도를 조절해 줄 반응성 희석제가 필요한데, 이러한 반응성 희석제로는, 종래 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 알파메틸스틸렌다이머, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 디벤질말레이트 등이 단독으로 또는 2종 이상 함께 사용되어 왔다. 그러나 반응성 희석제를 사용하는 경우에도 중합속도를 안정적으로 일정하게 유지하는 것은 쉽지 않다. 적절한 중합속도를 유지하지 못할 경우, 즉 반응속도가 느리다가 온도 상승과 함께 갑자기 빨라지는 경우 맥리, 백화 등이 생길 수 있으며, 반대로 혼합 직후 너무 빠르게 중합이 진행될 경우에는 불완전한 중합으로 굴절률, 강도, 투명성 등의 여러 광학특성이 저하되어 최종적으로 수득되는 렌즈의 품질이 저하되고, 결과적으로 렌즈 수율이 낮아지게 된다. 따라서 중합시 적절한 반응속도를 유지하는 것은 렌즈의 품질에 영향을 미치는 중요한 요소가 되고, 또한 수율에 영향을 미치므로 생산비에도 중요한 요소가 된다. Korean Patent Nos. 10-0496911, 10-0498896, etc., unlike such thiourethane-based lenses, have high refractive index and high optical properties such as transparency, light weight, and heat resistance, and have a high refractive index. The composition for this is disclosed. Such an epoxy acrylic optical material can produce a lens without requiring separate management of moisture in the air even in a high temperature and high humidity region, and there is no central deformation of the lens due to moisture in the air when the lens is stored. When preparing a lens by polymerizing an epoxy acrylate compound, a reactive diluent to control the viscosity and reaction rate is required. Such reactive diluents include conventional styrene, divinylbenzene, alphamethylstyrene, alphamethylstyrenedimer and benzyl. Methaacrylate, chlorostyrene, bromostyrene, methoxy styrene, dibenzyl maleate, etc. have been used alone or in combination of two or more thereof. However, even when using a reactive diluent, it is not easy to keep the polymerization rate stable. If the polymerization rate is not maintained, that is, the reaction rate is slow and suddenly accelerates with temperature rise, it may cause stria and whitening.On the contrary, if the polymerization proceeds too soon after mixing, incomplete polymerization results in refractive index, strength, and transparency. Various optical properties such as such are lowered, and the quality of the lens finally obtained is lowered, resulting in a lower lens yield. Therefore, maintaining an appropriate reaction rate during the polymerization is an important factor affecting the quality of the lens, and also an important factor in the production cost since it affects the yield.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) 대한민국 등록특허공보 10-0496911(Patent Document 1) Republic of Korea Patent Publication 10-0496911
(특허문헌 2) 대한민국 등록특허공보 10-0498896(Patent Document 2) Republic of Korea Patent Registration 10-0498896
본 발명자들은, 종래에 사용되던 여러 반응성 희석제 중에서도 알파메틸스틸렌다이머가 반응속도에 직접적인 영향을 미친다는 것을 알게 되었으며, 이어서 알파메틸스틸렌다이머를 종전 사용량 보다 적은 양으로 사용할 경우, 즉 종전 4~10 중량% 범위로 사용되어온 알파메틸스틸렌다이머를 이보다 훨씬 적은 0.1~2 중량% 범위로 사용할 경우, 에폭시 아크릴계 중합성 조성물의 중합속도를 적절한 범위로 안정적으로 유지시켜 맥리나 백화가 없는 고품질의 렌즈를 고수율로 제조할 수 있음을 예기치 않게 알게 되었다. The inventors have found that, among the various reactive diluents used in the prior art, alphamethylstyrene dimer has a direct influence on the reaction rate, and then, when alphamethylstyrene dimer is used in a smaller amount than the conventional amount, that is, the former 4-10 weight When the alpha methyl styrene dimer, which has been used in the% range, is used in the range of 0.1 to 2 wt%, which is much smaller than this, the polymerization rate of the epoxy acrylic polymerizable composition is stably maintained in an appropriate range, thereby achieving a high yield of high-quality lenses without striae or whitening. It was unexpectedly found that it can be prepared as.
본 발명은 이를 확인하고 완성한 것으로서, 본 발명에서는, 조성물의 중합속도를 적절하게 유지함으로써 맥리, 백화 등이 없고 광학특성이 우수한 렌즈를 고수율로 얻을 수 있는, 에폭시 아크릴계 광학재료용 중합성 조성물을 제공하는 것을 목적으로 한다. "맥리"란 조성의 차이 등으로 인해 주위의 정상 굴절율과 국소적으로 다르게 되는 현상을 말하는데, 맥리나 백화는 광학재료의 품질과 성능에 나쁜 영향을 줄 수 있다. 본 발명은 조성물의 적절한 중합속도 조절을 통해 렌즈 제조시 이러한 맥리나 백화를 발생시키지 않고 무색 투명한 고품질의 에폭시 아크릴계 광학재료를 제조하는 것을 목적으로 한다. The present invention has confirmed and completed the present invention. In the present invention, by maintaining the polymerization rate of the composition appropriately, there is provided a polymerizable composition for an epoxy acrylic optical material that can obtain a lens having excellent optical properties without high striae, whitening, or the like in high yield. It aims to provide. "Stria" refers to a phenomenon that is locally different from the normal refractive index due to a difference in composition, such as striae and whitening may adversely affect the quality and performance of the optical material. An object of the present invention is to produce a colorless transparent high quality epoxy acrylic optical material without causing such a striae or whitening during lens manufacturing through the appropriate polymerization rate control of the composition.
본 발명에서는,In the present invention,
아래 화학식 1로 표시되는 화합물을 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물에 있어서, 전체 중합성 조성물 중 0.1~2 중량%로 알파메틸스틸렌다이머를 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료용 중합성 조성물이 제공된다. 본 발명의 에폭시 아크릴계 광학재료용 중합성 조성물은 아래 화학식 2로 표시되는 화합물을 더 포함할 수 있다. In the polymerizable composition for epoxy acrylic optical material comprising a compound represented by the formula (1), the polymerizable polymer for epoxy acrylic optical material, characterized in that it comprises alpha methyl styrene dimer in 0.1 to 2% by weight of the total polymerizable composition. A composition is provided. The polymerizable composition for an epoxy acrylic optical material of the present invention may further include a compound represented by Formula 2 below.
[화학식 1][Formula 1]
(여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 혹은 Br이다.)(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)
[화학식 2][Formula 2]
(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(Where R is H or CH 3 , m = 0-5, n = 0-5, m and n are not zero at the same time, m + n = 1-10)
또한, 본 발명에서는, In the present invention,
상기 화학식 1로 표시되는 화합물을 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물을 주형중합할 때에, 적절한 중합속도 유지를 위해 상기 중합성 조성물 전체 중량 중 0.1~2 중량%로 알파메틸스틸렌다이머를 첨가, 혼합한 후 주형중합하는 것을 포함하는 에폭시 아크릴계 광학재료의 제조방법이 제공된다. 이때 중합성 조성물은 바람직하게는 상기 화학식 2로 표시되는 화합물을 더 포함할 수 있다.When molding the polymerizable polymerizable composition for an epoxy acrylic optical material including the compound represented by Chemical Formula 1, an alphamethylstyrene dimer is added at 0.1 to 2% by weight of the total weight of the polymerizable composition to maintain an appropriate polymerization rate. Provided is a method for producing an epoxy acrylic optical material, including mixing and molding a polymer. In this case, the polymerizable composition may further include a compound represented by Chemical Formula 2.
또한, 본 발명에서는, 상기 중합성 조성물을 주형중합하여 얻은 광학재료와 이 광학재료로 이루어진 광학렌즈가 제공된다. 상기 광학렌즈는 특히 안경렌즈 또는 편광렌즈를 포함한다. Moreover, in this invention, the optical material obtained by casting-polymerizing the said polymeric composition and the optical lens which consists of this optical material are provided. The optical lens in particular comprises an spectacle lens or a polarizing lens.
본 발명에서는, 적절한 중합속도를 안정적으로 유지함으로써 맥리나 백화가 없는 고품질의 렌즈를 높은 수율로 제조할 수 있는 에폭시 아크릴계 광학재료용 중합성 조성물을 제공한다. 본 발명에 의해, 높은 굴절률을 가지면서도 아베수가 높고, 투명성, 경량성, 내열성 등의 광학 특성이 우수한 에폭시 아크릴계 광학재료를 맥리나 백화가 없는 고품질로 제조할 수 있으며, 수율 향상으로 생산비용을 낮출 수 있다. The present invention provides a polymerizable composition for an epoxy acrylic optical material that can produce a high quality lens without striae or whitening in a high yield by stably maintaining an appropriate polymerization rate. According to the present invention, an epoxy acrylic optical material having high refractive index and high Abbe's number and excellent optical properties such as transparency, light weight and heat resistance can be manufactured with high quality without striae or whitening, and lowering production cost by improving yield. Can be.
본 발명의 에폭시 아크릴계 광학재료용 중합성 조성물은, 아래 화학식 1로 표시되는 화합물 1종 혹은 2종 이상을 모노머성분으로 포함하며, 알파메틸스틸렌다이머를 전체 조성물 중 0.1~2 중량%로 포함한다. 본 발명의 중합성 조성물은, 바람직하게는 아래 화학식 2로 표시되는 화합물을 더 포함할 수 있다. The polymerizable composition for epoxy acrylic optical materials of the present invention includes one or two or more compounds represented by the following general formula (1) as a monomer component, and contains 0.1 to 2 wt% of alphamethylstyrene dimer in the total composition. The polymerizable composition of the present invention may preferably further include a compound represented by the following Chemical Formula 2.
[화학식 1][Formula 1]
여기서 n은 0~15 이고, R1은 H 또는 CH3이며, R2는 H 혹은 Br이다. 바람직하게는 n은 0~10이며, 더욱 바람직하게는 0~5이다. N is 0 to 15, R 1 is H or CH 3 , and R 2 is H or Br. Preferably n is 0-10, More preferably, it is 0-5.
[화학식 2][Formula 2]
(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(Where R is H or CH 3 , m = 0-5, n = 0-5, m and n are not zero at the same time, m + n = 1-10)
본 발명의 중합성 조성물에서, 알파메틸스틸렌다이머는 조성물의 중합속도를 안정적으로 일정하게 유지시키기 위해 전체 조성물 중 0.1~2 중량%의 소량으로 포함된다. 중합성 조성물이 중합반응시 적절한 중합속도를 유지하지 못하고 온도 상승과 함께 반응속도가 갑자기 빨라질 경우에는 맥리 등이 생길 수 있으며, 반대로 조성물의 혼합 직후 너무 빠르게 중합반응이 진행될 경우에는 불완전한 중합으로 굴절률, 강도, 투명성 등의 여러 광학특성이 저하되게 된다. 따라서 조성물의 중합속도는 최종적으로 수득되는 렌즈의 품질에 중요한 영향을 미치고 렌즈의 수율을 좌우하게 된다. 알파메틸스틸렌다이머는 종래에도 조성물의 점도를 조절하고 반응속도를 조절하기 위한 반응성희석제로 사용되었는데, 단독보다는 주로 스틸렌 등의 다른 반응성 희석제와 함께 사용되었으며, 스틸렌 등과 함께 사용되는 경우에도 조성물 전체 중량 중 4 중량% 이상, 대체로 4~10 중량%로 사용되었다. 즉, 종래에는 반응성희석제로서 알파메틸스틸렌다이머를 적어도 4 중량% 이상 사용하여야 그 효과가 있을 것이란 인식이 있었다. 그러나 본 발명에서는 여러 반응성 희석제 중에서도 알파메틸스틸렌다이머가 반응속도에 가장 직접적인 영향을 미친다는 것을 알게 되었으며, 알파메틸스틸렌다이머를 종래 사용량 보다 훨씬 낮은 0.1~2 중량% 범위로 사용할 경우 조성물의 중합속도를 더욱 효과적으로 일정하게 유지할 수 있음을 알게 되었다. 본 발명의 에폭시 아크릴계 중합성 조성물에서 알파메틸스틸렌다이머는 전체 조성물 중 0.1~2 중량%로 포함되며, 더욱 바람직하게는 0.2~1 중량%로 포함된다. 조성물 중 알파메틸스틸렌다이머의 함유량이 0.1 중량% 미만일 경우에는 조성물의 중합속도에 거의 영향을 미치지 않기 때문에 중합불량으로 맥리가 발생할 수 있으며, 2 중량%를 넘을 경우 반응속도가 느리다가 갑작스런 온도의 상승으로 반응속도가 빨라져 중합불균일로 인한 맥리나 백화현상이 일어날 수 있다. 반면 0.1~2 중량% 범위의 낮은 함유량으로 포함된 알파메틸스틸렌다이머는, 조성물의 반응속도를 너무 빠르지도 느리지도 않은 적절한 범위로 일정하게 유지킬 수 있고, 특히 온도 상승에 따른 반응속도의 급상승을 억제할 수 있으므로, 맥리나 백화현상 없이 렌즈를 제조할 수 있다. In the polymerizable composition of the present invention, alpha methyl styrene dimer is included in a small amount of 0.1 to 2% by weight of the total composition to maintain a stable and constant polymerization rate of the composition. If the polymerizable composition does not maintain an appropriate polymerization rate during the polymerization reaction and the reaction rate suddenly increases with temperature rise, stria may occur. On the contrary, if the polymerization reaction proceeds too quickly immediately after the mixing of the composition, incomplete polymerization results in refractive index, Various optical characteristics, such as intensity and transparency, will fall. The rate of polymerization of the composition thus has a significant impact on the quality of the lens finally obtained and will influence the yield of the lens. Alphamethylstyrene dimer has conventionally been used as a reactive diluent to control the viscosity of the composition and to control the reaction rate.It was mainly used with other reactive diluents such as styrene, rather than alone, and even when used with styrene, 4 weight percent or more, generally 4-10 weight percent. In other words, there was a conventional recognition that at least 4% by weight or more of alphamethylstyrene dimer was used as a reactive diluent. However, in the present invention, it was found that among the various reactive diluents, the alpha methyl styrene dimer has the most direct effect on the reaction rate, and when the alpha methyl styrene dimer is used in the range of 0.1 to 2 wt%, which is much lower than the conventional amount, the polymerization rate of the composition is increased. I found that I could keep my schedule more effective. Alphamethylstyrene dimer in the epoxy acrylic polymerizable composition of the present invention is included in 0.1 to 2% by weight of the total composition, more preferably 0.2 to 1% by weight. If the content of the alpha methyl styrene dimer in the composition is less than 0.1% by weight has little effect on the polymerization rate of the composition, it may cause stria due to poor polymerization, and if it exceeds 2% by weight, the reaction rate is slow and sudden rise of temperature As a result, the reaction rate is increased, which may cause striae or whitening due to polymerization heterogeneity. On the other hand, alpha methyl styrene dimer contained in a low content of 0.1 to 2% by weight can maintain a constant reaction rate of the composition in a proper range, not too fast or slow, in particular, the rapid rise of the reaction rate according to the temperature rise Since it can suppress, a lens can be manufactured without a stria and whitening.
본 발명의 중합성 조성물에는, 상기 알파메틸스틸렌다이머 외에, 다른 반응성 희석제가 더 포함될 수 있다. 중합성 조성물의 적절한 점도 조절을 위해서는 다른 반응성 희석제를 더 포함하는 것이 바람직하다. 다른 반응성 희석제는, 바람직하게는 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트 및 디에틸렌글리콜 비스아릴카르보네이트로 구성된 군으로부터 선택된 1종 또는 2종 이상의 화합물이다. 알파메틸스틸렌다이머와 다른 반응성 희석제를 포함하는 전체 반응성 희석제의 비율은, 상기 화학식 1로 표시되는 화합물 또는 여기에 화학식 2로 표시되는 화합물을 더 포함하는 총 모노머성분 100 중량부에 대해, 30~300 중량부가 좋다. 반응성 희석제를 30 중량부 미만으로 사용할 경우 조성물의 점도 조절이 용이하지 않아 핸들링성이 떨어질 수 있으며, 반대로 반응성 희석제를 300 중량부를 초과하여 사용할 경우 조성물의 점도가 너무 낮아져 굴절률에 나쁜 영향을 미치고 맥리 등이 발생하는 등 중합반응에 부정적인 영향을 미칠 수 있다. The polymerizable composition of the present invention may further contain other reactive diluents in addition to the alphamethylstyrene dimer. It is preferable to further include other reactive diluents for proper viscosity control of the polymerizable composition. Other reactive diluents are preferably styrene, divinylbenzene, alphamethylstyrene, benzyl methacrylate, chlorostyrene, bromostyrene, methoxystyrene, monobenzylmaleate, monobenzyl fumalate, dibenzyl maleate, di Benzyl fumarate, methylbenzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, dipentyl maleate, monopentyl fumarate, dipentyl fumal One or two or more compounds selected from the group consisting of latex and diethylene glycol bisaryl carbonate. The ratio of the total reactive diluent containing the alpha methyl styrene dimer and another reactive diluent is 30 to 300 based on 100 parts by weight of the total monomer components further comprising the compound represented by the formula (1) or the compound represented by the formula (2). The weight part is good. If the reactive diluent is used in less than 30 parts by weight, the viscosity of the composition is not easy to handle, so handling may be poor. On the contrary, when the reactive diluent is used in excess of 300 parts by weight, the viscosity of the composition is too low, which adversely affects the refractive index, This may adversely affect the polymerization reaction.
본 발명의 에폭시 아크릴계 중합성 조성물은, 바람직하게는 액상 점도가 25℃에서 20~1,000cps이고, 액상굴절률(nE, 20℃)이 1.50~1.58 이고, 고상굴절률(nE, 20℃)이 1.54~1.63이다. 만약 액상의 점도가 20cps 미만이면 합성수지 가스켓으로 조립된 유리몰드에 액상 수지 조성물을 주입하여 성형할 때 조성물이 몰드 밖으로 흘러나오는 문제점이 있고, 액상의 점도가 1,000cps를 초과하면 조성물을 몰드에 주입하기가 어려운 문제점이 있다. 더욱 바람직한 점도는 30~500cps이다. The epoxy acrylic polymerizable composition of the present invention preferably has a liquid viscosity of 20 to 1,000 cps at 25 ° C, a liquid refractive index (nE, 20 ° C) of 1.50 to 1.58, and a solid phase refractive index (nE, 20 ° C) of 1.54 to 1.63. If the liquid viscosity is less than 20 cps, the liquid flows out of the mold when the liquid resin composition is injected into a glass mold assembled with a synthetic resin gasket. If the viscosity of the liquid exceeds 1,000 cps, the composition is injected into the mold. There is a difficult problem. More preferable viscosity is 30-500 cps.
본 발명의 중합성 조성물은 이밖에 내부이형제, 열안정제, 자외선 흡수제, 유기염료, 무기안료, 착색방지제, 산화방지제, 광안정제, 촉매 등을 통상의 방법에 따라 더 포함할 수 있다. In addition, the polymerizable composition of the present invention may further include an internal mold release agent, a heat stabilizer, an ultraviolet absorber, an organic dye, an inorganic pigment, an anti-coloring agent, an antioxidant, a light stabilizer, a catalyst, and the like according to a conventional method.
내부 이형제로는 인산에스테르 화합물, 실리콘계 계면활성제, 불소계 계면활성제 등을 각각 단독으로 또는 2종 이상 함께 사용할 수 있으며, 바람직하게는 중합성 조성물 중에 0.001~10 중량%로 포함될 수 있다. 내부이형제로, 바람직하게는, 인산에스테르 화합물을 사용할 수 있다. 내부이형제로 사용되는 인산에스테르 화합물은, 예컨대 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 10몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌 노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르 포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%), 디옥틸산 포스페이트 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물이다. As an internal mold release agent, a phosphate ester compound, a silicone type surfactant, a fluorine type surfactant, etc. can be used individually or in combination of 2 or more types, Preferably it can be contained in 0.001-10 weight% in a polymeric composition. As an internal mold release agent, Preferably, a phosphate ester compound can be used. The phosphate ester compound used as the internal release agent is, for example, polyoxyethylene nonyl phenol ether phosphate (5% by weight of 5 mole of ethylene oxide added, 80% by weight of 4 mole added, 10% by weight of 3 mole added, 1 Molar addition 5% by weight), polyoxyethylenenonylphenylphosphate (5% by weight of 9 moles of ethylene oxide added, 80% by weight of 8 moles of ethylene oxide added, 10 parts by weight of 7 moles of ethylene oxide added) %, 5 wt% of ethylene oxide added up to 6 mol), Polyoxyethylenenonylphenol ether phosphate (3 wt% of 11 mol added ethylene oxide, 80 wt% of 10 mol added, 9 mol added 5 Weight%, 7 mole added 6% by weight, 6 mole added 6% by weight), polyoxyethylene nonylphenol ether phosphate (13 mole added by ethylene oxide 3% by weight, 12 mole added by 80% by weight, 11 mol added 8 wt%, 9 mol added 3 wt%, 4 mol added 6 wt%), polyoxyethylene nonylphenol ether phosphate (17 wt% of ethylene oxide added, 3 wt% of 16 mol added, 79 wt% added, 15 mol added 10 wt%, 14 mol added 4 % By weight, 13 moles added 4% by weight), polyoxyethylene nonylphenol ether phosphate (21% by weight of ethylene oxide added 5%, 20 moles by 78% by weight, 19 moles by 7% by weight) , 18 mole added 6% by weight, 17 mole added 4% by weight), dioctyl acid phosphate and Zelec UN ™ are one or two or more compounds selected from the group consisting of.
열안정제는, 바람직하게는 조성물 중에 0.01~5.00 중량%로 포함될 수 있다. 열안정제를 0.01 중량% 미만으로 사용할 때에는 열안정성 효과가 약하며, 5.00 중량%를 초과하여 사용할 때에는 경화시 중합불량률이 높고 경화물의 열안정성이 도리어 낮아질 수 있다. 열안정제로는, 예를 들면, 금속 지방산염계인 칼슘 스테아레이트, 바륨 스테아레이트, 아연 스테아레이트, 카드뮴 스테아레이트, 납 스테아레이트, 마그네슘 스테아레이트, 알루미늄 스테아레이트, 칼륨스테아레이트, 아연 옥토에이트 등의 화합물 중에서 선택된 1종 혹은 2종 이상의 화합물을 사용할 수 있다. 바람직하게는, 인계인 트리페닐 포스파이트, 디페닐데실포스파이트, 페닐디데실포스파이트, 디페닐도데실포스파이트, 트리노릴페닐포스파이트, 디페닐이소옥틸포스파이트, 트리부틸포스파이트, 트리프로필포스파이트, 트리에틸포스파이트, 트리메틸포스파이트, 트리스(모노데실포스파이트), 트리스(모노페닐)포스파이트 중에서 선택된 1종 혹은 2종 이상의 화합물을 사용할 수 있다. 또한, 납계인 3PbO.PbSO4.4H2O, 2PbO.Pb(C8H4O4), 3PbO.Pb(C4H2O4).H2O 등의 화합물 중에서 선택된 1종 혹은 2종 이상도 사용 가능하다. 또한, 유기주석계인 디부틸틴 디아우레이트, 디부틸틴말리에이트, 디부틸틴 비스(이소옥틸말리에이트), 디옥틸말리에이트, 디부틸틴 비스(모노메틸말리에이트), 디부틸틴 비스(라우릴메르캅티드), 디부틸 비스(이소옥실메르캅토아세테이트), 모노부틸틴 트리스(이소옥틸메르캅토아세테이트), 디메틸틴비스(이소옥틸메르캅토아세테이트), 트리스(이소옥틸메르캅토아세테이트), 비옥틸틴비스(이소옥틸메르캅토아세테이트), 디부틸틴 비스(2-메르캅토에틸로레이트), 모노부틸틴트리스(2-메르캅토에티로레이트), 디메틸틴 비스(2-메르캅토에틸로이트), 모노메틸틴 트리스(2-메르캅토에틸로레이트) 등의 화합물 중에서 선택된 1종 혹은 2종 이상도 사용 가능하다. 또한, 상기 예시한 열안정제 중 계열이 다른 열안정제를 2종 이상 혼합하여 사용하는 것도 가능하다. 가장 바람직하게는, 인계의 열안정제를 사용함으로써 성형된 렌즈의 초기 색상뿐만 아니라 투명성, 충격강도, 내열성 및 중합수율 등의 광학특성의 저하 없이 광학렌즈의 열안정성을 크게 향상시킬 수 있었다. The heat stabilizer may be included in the composition, preferably 0.01 to 5.00% by weight. When the thermal stabilizer is used at less than 0.01% by weight, the thermal stability effect is weak. When the thermal stabilizer is used at more than 5.00%, the polymerization failure rate during curing may be high and the thermal stability of the cured product may be lowered. Examples of the thermal stabilizer include calcium stearate, barium stearate, zinc stearate, cadmium stearate, lead stearate, magnesium stearate, aluminum stearate, potassium stearate and zinc octoate, which are metal fatty acid salts. One or two or more compounds selected from the compounds can be used. Preferably, triphenyl phosphite, diphenyldecyl phosphite, phenyl diddecyl phosphite, diphenyl dodecyl phosphite, trinolyl phenyl phosphite, diphenyl isooctyl phosphite, tributyl phosphite, and tripropyl One or two or more compounds selected from phosphite, triethyl phosphite, trimethyl phosphite, tris (monodecyl phosphite) and tris (monophenyl) phosphite can be used. In addition, one or two or more selected from compounds such as lead-based 3PbO.PbSO4.4H 2 O, 2PbO.Pb (C 8 H 4 O 4 ), 3PbO.Pb (C 4 H 2 O 4 ) .H 2 O and the like Also available. In addition, organotin-based dibutyltin diaurate, dibutyltin maleate, dibutyltin bis (isooctyl maleate), dioctyl maleate, dibutyltin bis (monomethyl maleate), dibutyltin bis (la Uryl mercaptide), dibutyl bis (isooxyl mercaptoacetate), monobutyl tin tris (isooctyl mercapto acetate), dimethyl tin bis (isooctyl mercapto acetate), tris (isooctyl mercapto acetate), fertility Tiltin bis (isooctyl mercaptoacetate), dibutyl tin bis (2-mercapto ethyl laurate), monobutyl tin tris (2- mercapto ethyl laurate), dimethyl tin bis (2- mercapto ethylate) And 1 type, or 2 or more types selected from compounds, such as a monomethyltin tris (2-mercapto ethyl laurate), can also be used. Moreover, it is also possible to mix and use 2 or more types of heat stabilizers from which the series differs among the heat stabilizers illustrated above. Most preferably, by using a phosphorus-based heat stabilizer, not only the initial color of the molded lens but also the thermal stability of the optical lens can be greatly improved without deteriorating optical properties such as transparency, impact strength, heat resistance, and polymerization yield.
본 발명의 에폭시 아크릴계 광학재료의 제조방법은 상기 화학식 1로 표시되는 또는 여기에 화학식 2로 표시되는 화합물을 더 포함시킨 에폭시 아크릴레이트 화합물을 모노머 성분으로 하는 중합성 조성물을 주형중합할 때에, 적절한 중합속도 유지를 위해, 상기 중합성 조성물 전체 중량 중 0.1~2 중량%로 알파메틸스틸렌다이머를 첨가, 혼합한 후 주형중합한다. 바람직한 실시예에 따르면, 주형중합에 앞서 모든 원재료의 순도를 확인하여 순도가 낮은 화합물은 정제하고 순도가 높은 화합물은 정제 없이 사용한다. 바람직하게는, 순도 70~99.99% 까지의 고순도 화합물을 사용한다. 바람직한 실시예에 따르면, 에폭시 아크릴레이트 화합물과 알파메틸스틸렌다이머 및 다른 반응성 희석제를 혼합한 후 반응 촉매를 첨가하고 교반한 다음 감압탈포를 거쳐 중합성 조성물을 몰드에 주입한다. 중합성 조성물이 주입된 몰드를 강제순환식 오븐에 넣고 30℃에서 100℃까지 서서히 가열경화시킨 후, 70±10℃ 정도로 냉각하여 몰드를 탈착하여 렌즈를 얻는다. The method for producing an epoxy acrylic optical material of the present invention is appropriate polymerization when casting a polymerizable composition comprising an epoxy acrylate compound represented by the formula (1) or a compound represented by the formula (2) as a monomer component. In order to maintain the rate, 0.1 to 2% by weight of the alpha-methylstyrene dimer is added and mixed in the total weight of the polymerizable composition, followed by mold polymerization. According to a preferred embodiment, prior to mold polymerization, the purity of all the raw materials is checked to purify low purity compounds and use high purity compounds without purification. Preferably, high purity compounds up to 70-99.99% purity are used. According to a preferred embodiment, the epoxy acrylate compound, the alpha methyl styrene dimer and other reactive diluents are mixed, then the reaction catalyst is added and stirred, and then the polymerizable composition is injected into the mold via vacuum degassing. The mold into which the polymerizable composition was injected is placed in a forced circulation oven and gradually heat-cured from 30 ° C. to 100 ° C., and then cooled to about 70 ± 10 ° C. to detach and remove the mold to obtain a lens.
[실시예]EXAMPLE
이하 구체적인 실시예를 통해 본 발명을 보다 상세히 설명한다. 그러나 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 의해 한정되는 것은 아니다. Hereinafter, the present invention will be described in more detail with reference to specific examples. However, these examples are only for illustrating the present invention in more detail, the scope of the present invention is not limited by these examples.
에폭시 아크릴레이트계 화합물Epoxy acrylate compound
1) 성분(I) 화합물의 합성1) Synthesis of Component (I) Compound
성분(I) 화합물은 화학식 3과 같다. 당량이 187인 국도화학의 YD-128 에폭시 수지에 아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 259인 화합물을 제조하였으며, 평균 분자량이 518인 혼합물이다. Component (I) compound is represented by the formula (3). Acrylic acid was added to the YD-128 epoxy resin of Kukdo Chemical Co., Ltd., having an equivalent weight of 187, and acrylated (prepared by reaction at 105 ° C. for 20 hours) to prepare a compound having an equivalent weight of 259, and a mixture having an average molecular weight of 518.
[화학식 3][Formula 3]
(n = 0~15)(n = 0-15)
2) 성분(Ⅱ) 화합물 2) Component (II) Compound
성분(Ⅱ) 화합물은 화학식 4에 나타내었고, 당량이 187인 에폭시 수지에 메타아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 273인 화합물을 제조하였으며, 평균 분자량이 546인 혼합물이다. Component (II) compound is represented by the formula (4), and the acrylate was added to the epoxy resin of the equivalent of 187 and acrylated (prepared for 20 hours at 105 ℃) to prepare a compound having the equivalent of 273, the average molecular weight This is a mixture which is 546.
[화학식 4] [Formula 4]
(n = 0 ~ 15)(n = 0 to 15)
3) 성분(Ⅲ) 화합물3) Component (III) Compound
성분(Ⅲ) 화합물은 화학식 5에 나타내었고, 당량이 400인 국도화학의 YDB-400 에폭시 수지에 아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 472인 화합물을 제조하였으며, 평균 분자량이 944인 혼합물이다. The component (III) compound is shown in the formula (5), and the acrylic acid is added to the YDB-400 epoxy resin of Kukdo Chemical, which has an equivalent weight of 400, to be acrylated (prepared by reacting at 105 DEG C for 20 hours) to give a compound having an equivalent weight of 472. And a mixture having an average molecular weight of 944.
[화학식 5][Formula 5]
(n = 0 ~ 15)(n = 0 to 15)
4) 성분(Ⅳ) 화합물4) Component (IV) Compound
성분(Ⅳ) 화합물은 화학식 6에 나타내었고, 당량이 400인 에폭시 수지에 메타아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 486인 화합물을 제조하였으며, 평균 분자량이 972인 혼합물이다. Component (IV) compound is shown in Chemical Formula 6, and acrylated (prepared by reacting for 20 hours at 105 ° C) by adding methacrylic acid to an epoxy resin having an equivalent weight of 400 to prepare a compound having an equivalent weight of 486. This is a mixture of 972.
[화학식 6][Formula 6]
(n = 0 ~ 15)(n = 0 to 15)
5) 성분(Ⅴ) 화합물5) Component (V) Compound
당량이 175인 비스페놀 A에 에틸렌옥사이드가 첨가된 알코올에 아크릴산을 첨가하여 아크릴레이트화 (105℃에서 20시간 반응시켜서 제조함)하여 당량 229인 화합물을 제조하였다. 평균 분자량이 458인 혼합물이고, 구조식은 아래 화학식 7과 같다. Acrylic acid was added to an alcohol having ethylene oxide added to bisphenol A having an equivalent weight of 175, and then acrylated (prepared by reacting at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 229. The mixture has an average molecular weight of 458, and the structural formula is shown in Chemical Formula 7 below.
[화학식 7] [Formula 7]
(m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(m = 0 ~ 5, n = 0 ~ 5, m and n are not 0 at the same time, m + n = 1 ~ 10)
6) 성분(Ⅵ) 화합물6) Component (VI) Compound
당량이 175인 비스페놀 A에 에틸렌옥사이드가 첨가된 알코올에 메타아크릴산을 첨가하여 아크릴레이트화 (105℃에서 20시간 반응시켜서 제조함)하여 당량 243인 화합물을 제조하였다. 평균 분자량이 486인 혼합물이고, 구조식은 아래 화학식 8과 같다. Methacrylic acid was added to an alcohol having ethylene oxide added to bisphenol A having an equivalent weight of 175 to acrylate (prepared by reacting at 105 ° C. for 20 hours) to prepare a compound having an equivalent weight of 243. The mixture has an average molecular weight of 486, and the structural formula is shown in Chemical Formula 8 below.
[화학식 8] [Formula 8]
(m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(m = 0 ~ 5, n = 0 ~ 5, m and n are not 0 at the same time, m + n = 1 ~ 10)
실시예 1 Example 1
위에서 얻은 에폭시 아크릴레이트계 화합물 중 성분(I) 15g, 성분(Ⅲ) 30g 및 성분(V) 10g에 중합조절제인 알파메틸스틸렌다이머 0.5g을 첨가하고, 반응희석제인 스틸렌 40g 및 알파-메틸스틸렌 5g을 첨가하고, 그리고 열안정제인 DPDP 2g, DOP 1g 및 TPP 1g을 첨가하고, 약 30분간 교반하였다. 이후 0.45㎛이하의 여과지로 여과하고, 여기에 촉매로 V65 0.05g, 3-M 0.12g을 첨가하고, 내부이형제인 4-PENPP 0.05g 및 8-PENPP 0.2g을 첨가하고, 혼합하여 중합성 조성물을 만들었다. 이렇게 제조된 광학렌즈용 중합성 조성물을 1 시간 교반한 후, 10분간 감압탈포하고 여과한 다음, 폴리에스테르 점착테이프로 조립된 유리몰드에 주입하였다. 중합성 조성물이 주입된 유리 몰드를 강제 순환식 오븐에서 35℃에서 110℃까지 20 시간에 걸쳐서 가열 경화시킨 후, 70℃로 냉각하여 유리몰드를 탈착하여 렌즈를 얻었다. 얻어진 렌즈는 지름 72㎜로 가공한 후 알카리 수성 세척액에 초음파 세척한 다음, 120℃에서 2시간 어닐링 처리하였다. 아래와 같은 방법으로 물성을 측정하여 그 결과를 표 1에 나타내었다.In the epoxy acrylate compound obtained above, 0.5 g of alpha methyl styrene dimer, a polymerization regulator, was added to 15 g of component (I), 30 g of component (III), and 10 g of component (V), and 40 g of styrene and 5 g of alpha-methyl styrene as reaction diluents were added. Then, 2 g of DPDP, 1 g of DOP, and 1 g of TPP, which were thermal stabilizers, were added, followed by stirring for about 30 minutes. Then, filtered with a filter paper of 0.45㎛ or less, V65 0.05g, 3-M 0.12g is added to the catalyst, 4-PENPP 0.05g and 8-PENPP 0.2g as an internal release agent is added and mixed to the polymerizable composition Made. The polymerizable composition for optical lenses thus prepared was stirred for 1 hour, degassed under reduced pressure for 10 minutes, filtered, and then injected into a glass mold assembled with a polyester adhesive tape. The glass mold in which the polymerizable composition was injected was heat cured in a forced circulation oven from 35 ° C. to 110 ° C. over 20 hours, and then cooled to 70 ° C. to remove the glass mold to obtain a lens. The resulting lens was processed to a diameter of 72 mm and then ultrasonically washed with an alkaline aqueous washing solution, followed by annealing at 120 ° C. for 2 hours. The physical properties were measured by the following method, and the results are shown in Table 1 .
물성 실험방법Property test method
이하의 물성 실험방법으로 제조된 광학렌즈의 물성을 측정하고 그 결과를 아래 표 1에 기록하였다.The physical properties of the optical lenses manufactured by the following physical property test methods were measured and the results are reported in Table 1 below.
1) 굴절률 및 아베수 : Atago 사의 DR-M4 모델인 아베 굴절계를 사용하여 측정하였다.1) Refractive index and Abbe number: It was measured using an Abbe refractometer, a DR-M4 model of Atago.
2) 비중: 분석저울을 이용하고, 수중치환법에 의해 측정하였다.2) Specific gravity: It was measured by an underwater substitution method using an analytical balance.
3) 이형성: 광학렌즈 제조시 에폭시 아크릴계 수지 조성물을 열경화시키고 70℃에서 탈형시 광학렌즈와 몰드의 분리시 렌즈 혹은 몰드의 파손에 따라 "○" 및 "×"로 표시하였다. "○"는 100개의 광학렌즈와 몰드의 분리과정에서 렌즈 혹은 몰드가 전혀 파손되지 않거나 1개가 파손된 경우, "×"는 100개의 광학렌즈와 몰드의 분리과정에서 렌즈 혹은 몰드가 4개 이상이 파손된 경우로 나타내었다.3) Release property: The epoxy acrylic resin composition was thermally cured when the optical lens was manufactured, and was marked with “○” and “×” according to the breakage of the lens or the mold when the optical lens and the mold were separated when demolded at 70 ° C. "○" means that the lens or mold is not broken at all or one is broken during the separation of 100 optical lenses and the mold, and "x" means that 4 or more lenses or molds are removed during the separation of 100 optical lenses and the mold. It is shown as a broken case.
4) 열안정성: 경화된 광학렌즈를 100℃에서 10시간 동안 유지하고, 색상변화의 측정에서 APHA 값이 2 미만으로 변하면 "○" 로 표시하였고, APHA 값이 2이상으로 변하면 "×"로 표시하였다.4) Thermal stability: The cured optical lens is kept at 100 ° C for 10 hours, and when the APHA value changes to less than 2 in the measurement of color change, it is indicated by "○", and when the APHA value changes to 2 or more, it is indicated by "×" It was.
5) 맥리: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 호상이 확인된 렌즈는 맥리가 있는 것으로 판정하여, 맥리 발생율을 산출하였다. 5) Streaks: 100 lenses were visually observed under a Mercury Arc Lamp, which is a USHIO USH-10D, and it was determined that a lens having a whistle had a stria, and a stria occurrence rate was calculated.
6) 백화: 중합 후 탈형한 다음 면가공하지 않은 상태로 조도 1800LUX 이상으로 조사하여 렌즈의 일부분 혹은 여러 부분에서 뿌연 탁한 현상이 육안관찰되는 수량을 백분율로 산출하였다.6) Whitening: After the polymerization, demolding, and then irradiated with roughness of 1800LUX or more without surface treatment, the percentage of visual observation of cloudy appearance in some or several parts of the lens was calculated.
실시예 2~6Examples 2-6
실시예 1과 같은 방법으로 표 1에 기재된 조성에 따라 각각 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다.In the same manner as in Example 1, according to the composition shown in Table 1 , the composition and the optical lens were prepared and tested for physical properties, respectively, and the results are shown in Table 1 .
비교예 1 Comparative Example 1
위에서 얻은 에폭시 아크릴레이트계 화합물 중 성분(I) 15g, 성분(Ⅳ) 30g 및 성분(V) 10 g에 중합조절제인 알파메틸스틸렌다이머 0.05g을 첨가하고, 반응희석제인 스틸렌 40g 및 알파-메틸스틸렌 5g을 첨가하고, 그리고 열안정제인 DPDP 2g, TBP 1g 및 TPP 1g을 첨가하고, 약 30분간 교반하였다. 이후 0.45㎛이하의 여과지로 여과하고, 여기에 촉매로 V65 0.05g 및 3-M 0.13g을 첨가하고, 내부 이형제로 8-PENPP 0.1g 및 12-PENPP 0.1g을 혼합하여 광학렌즈용 수지 조성물을 만든 후 아래와 같은 방법으로 광학 렌즈를 제조하고 렌즈의 물성을 측정하여, 그 결과를 표 1에 나타내었다.To 15 g of component (I), 30 g of component (IV) and 10 g of component (V) in the epoxy acrylate compound obtained above, 0.05 g of alpha methyl styrene dimer as a polymerization regulator was added, and 40 g of styrene and alpha -methyl styrene, which were reaction diluents, were added. 5 g were added, and 2 g of DPDP, 1 g of TBP, and 1 g of TPP, which were thermal stabilizers, were added and stirred for about 30 minutes. Thereafter, the resultant was filtered with a filter paper of 0.45 µm or less, and thereto was added 0.05g of G65 and 0.13g of 3-M as a catalyst, and 8-PENPP 0.1g and 12-PENPP 0.1g were mixed as an internal release agent to prepare a resin composition for an optical lens. After the preparation, an optical lens was manufactured by the following method, and the physical properties of the lens were measured, and the results are shown in Table 1 .
비교예 2Comparative Example 2
비교예 1과 같은 방법으로 표 1에 기재된 조성에 따라 각각 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다.According to the composition shown in Table 1 in the same manner as in Comparative Example 1, the composition and the optical lens were prepared and tested for physical properties, and the results are shown in Table 1 .
약어Abbreviation
내부이형제Internal release agent
4-PENPP: 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 5몰 부가된 것 5 중량%, 에틸렌옥사이드가 4몰 부가된 것 80중량%, 에틸렌옥사이드가 3몰 부가된 것 10중량%, 에틸렌옥사이드가 1몰 부가된 것 5 중량%)4-PENPP: polyoxyethylene nonylphenyl phosphate (5% by weight of 5 mol of ethylene oxide added, 80% by weight of 4 mol of ethylene oxide added, 10% by weight of 3 mol of ethylene oxide added, 5% by weight of 1 mol of ethylene oxide added)
8-PENPP: 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%)8-PENPP: polyoxyethylene nonylphenyl phosphate (5% by weight of 9 mol of ethylene oxide added, 80% by weight of 8 mol of ethylene oxide, 10% by weight of 7 mol of ethylene oxide, ethylene oxide 5 mole% added by 6 mol or less)
12-PENPP: 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 13몰 부가된 것 3 중량%, 12몰 부가된 것 80 중량%, 11몰 부가된 것 8 중량%, 9몰 부가된 것 3 중량%, 4몰 부가된 것 6 중량%)12-PENPP: polyoxyethylene nonyl phenol ether phosphate (3% by weight of 13 mol of ethylene oxide added, 80% by weight of 12 mol added, 8% by weight of 11 mol added, 3% by weight 9 mol added , 4 mol added 6 wt%)
16-PENPP: 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3 중량%, 16몰 부가된 것 79 중량%, 15몰 부가된 것 10 중량%, 14몰 부가된 것 4 중량%, 13몰 부가된 것 4 중량%)16-PENPP: polyoxyethylene nonylphenol ether phosphate (3% by weight of 17 moles of ethylene oxide added, 79% by weight of 16 moles added, 10% by weight of 15 moles added, 4% by weight 14 moles added) , 13 mol added 4 wt%)
열안정제Heat stabilizer
DPDP: 디페닐도데실포스페이트DPDP: diphenyldodecyl phosphate
DOP: 디옥틸산 포스페이트(dioctyl acid phosphate)DOP: dioctyl acid phosphate
TBP: 트리부틸포스페이트(tributylphosphate)TBP: tributylphosphate
DBTM: 디부틸틴말리에이트(dibutyltinmaleate)DBTM: dibutyltinmaleate
TPP: 트리페닐포스파이트(triphenylphosphite)TPP: triphenylphosphite
DPP: 디페닐이소데실포스파이트(diphenylisodecylphosphite)DPP: diphenylisodecylphosphite
중합개시제Polymerization initiator
V65: 2,2'-아조비스(2,4-디메틸바레노니트릴) (2,2'-azobis(2,4-dimethylvaleronitrile)V65: 2,2'-azobis (2,4-dimethylbarrenonitrile) (2,2'-azobis (2,4-dimethylvaleronitrile)
3-M: 1,1-비스(t-부틸퍼록시)-3,3-5-트리메틸 사이클로헥산, (1,1-bis(t-butylperoxy)-3,3,5-trimethyl cyclohexane)3-M: 1,1-bis (t-butylperoxy) -3,3-5-trimethyl cyclohexane, (1,1-bis (t-butylperoxy) -3,3,5-trimethyl cyclohexane)
본 발명에 따르면 적절한 중합속도를 안정적으로 유지함으로써 낮은 제조비용으로 맥리, 백화 등이 없는 품질이 우수한 에폭시 아크릴계 광학재료를 용이하게 제조할 수 있다. 본 발명에 따라 제조된 에폭시 아크릴계 광학재료는 높은 굴절률과 높은 아베수, 투명성, 경량성, 내열성 등의 우수한 광학 특성을 지니고 있고 맥리, 백화 등이 없이 품질이 우수하므로, 기존의 광학재료를 대체하여 다양한 분야에서 널리 이용될 수 있다. 특히, 안경렌즈나 카메라 렌즈 등으로 널리 이용될 수 있으며, 구체적으로 플라스틱 안경렌즈, 안경렌즈에 편광필름을 장착한 3D 편광렌즈 등으로 이용될 수 있고, 이외에도 프리즘, 광섬유, 광디스크 등에 사용되는 기록 매체기판이나 착색필터와 자외선 흡수 필터 등의 다양한 광학제품에 이용될 수 있다. According to the present invention, by maintaining a suitable polymerization rate stably, it is possible to easily produce an epoxy acrylic optical material having excellent quality without stria, whitening, etc. at a low manufacturing cost. The epoxy acrylic optical material prepared according to the present invention has excellent optical properties such as high refractive index, high Abbe's number, transparency, light weight and heat resistance, and has excellent quality without striae, whitening, etc. It can be widely used in various fields. In particular, it may be widely used as an eyeglass lens or a camera lens, and specifically, it may be used as a plastic eyeglass lens, a 3D polarizing lens having a polarizing film attached to the spectacle lens, or a recording medium used for a prism, an optical fiber, an optical disk, etc. It can be used in various optical products, such as a substrate, a coloring filter, and an ultraviolet absorption filter.
Claims (17)
- 아래 화학식 1로 표시되는 화합물을 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물에 있어서, 전체 중합성 조성물 중 0.1~2 중량%로 알파메틸스틸렌다이머를 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료용 중합성 조성물. In the polymerizable composition for epoxy acrylic optical material comprising a compound represented by the formula (1), the polymerizable polymer for epoxy acrylic optical material, characterized in that it comprises alpha methyl styrene dimer in 0.1 to 2% by weight of the total polymerizable composition. Composition.[화학식 1][Formula 1](여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 혹은 Br이다.)(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)
- 제1항에 있어서, 아래 화학식 2로 표시되는 화합물을 더 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물. The polymerizable composition for an epoxy acrylic optical material according to claim 1, further comprising a compound represented by the following Chemical Formula 2.[화학식 2][Formula 2](여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(Where R is H or CH 3 , m = 0-5, n = 0-5, m and n are not zero at the same time, m + n = 1-10)
- 제1항 또는 제2항에 있어서, 상기 알파메틸스틸렌다이머를 0.2~1 중량%로 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료용 중합성 조성물. The polymerizable composition for epoxy acrylic optical material according to claim 1 or 2, wherein the alpha methylstyrene dimer is contained in an amount of 0.2 to 1% by weight.
- 제1항 또는 제2항에 있어서, 상기 중합성 조성물은, 액상 점도가 25℃에서 20~1,000cps이고, 액상굴절률(nE, 20℃)이 1.50~1.58 이고, 고상굴절률(nE, 20℃)이 1.54~1.63인 것을 특징으로 하는 에폭시 아크릴계 광학재료용 중합성 조성물. The polymerizable composition has a liquid phase viscosity of 20 to 1,000 cps at 25 ° C, a liquid refractive index (nE, 20 ° C) of 1.50 to 1.58, and a solid phase refractive index (nE, 20 ° C). It is 1.54-1.63, The polymeric composition for epoxy acrylic optical materials characterized by the above-mentioned.
- 제1항 또는 제2항에 있어서, 상기 알파메틸스틸렌다이머 외에, 반응성 희석제로 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트 및 디에틸렌글리콜 비스아릴카르보네이트로 구성된 군으로부터 선택된 1종 혹은 2종 이상의 화합물을 더 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물. The styrene, divinylbenzene, alphamethyl styrene, benzyl methacrylate, chlorostyrene, bromostyrene, methoxy styrene and monobenzyl maleate according to claim 1 or 2, in addition to the alpha methyl styrene dimer. , Monobenzyl fumarate, dibenzyl maleate, dibenzyl fumarate, methylbenzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, A polymerizable composition for epoxy acrylic optical materials further comprising one or two or more compounds selected from the group consisting of dipentyl maleate, monopentyl fumarate, dipentyl fumarate and diethylene glycol bisaryl carbonate.
- 제5항에 있어서, 상기 화학식 1로 표시되는 화합물, 또는 여기에 화학식 2로 표시되는 화합물을 더 포함하는 모노머성분 100 중량부에 대해, 총 반응성 희석제를 30~300 중량부로 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물. The epoxy acrylic optical material according to claim 5, wherein the epoxy acrylic optical material comprises 30 to 300 parts by weight of the total reactive diluent based on 100 parts by weight of the compound represented by the formula (1) or the monomer component further comprising the compound represented by the formula (2). Polymerizable composition for.
- 제1항 또는 제2항에 있어서, 내부이형제로 인산에스테르 화합물을 더 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물. The polymerizable composition for epoxy acrylic optical material according to claim 1 or 2, further comprising a phosphate ester compound as an internal release agent.
- 제7항에 있어서, 상기 인산에스테르 화합물은, 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 10몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%), 디옥틸산 포스페이트 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물인 에폭시 아크릴계 광학재료용 중합성 조성물. The method of claim 7, wherein the phosphate ester compound, polyoxyethylene nonyl phenol ether phosphate (5% by weight 5 mol ethylene oxide added, 80% by weight 4 mol added, 10% by weight 3 mol added, 1 mole added 5% by weight), polyoxyethylene nonylphenyl phosphate (9 mole added by 9 moles of ethylene oxide, 8 mole added by 8 moles of ethylene oxide, 7 mole added by ethylene oxide 10 % By weight, up to 6 moles of ethylene oxide added 5% by weight), polyoxyethylene nonylphenol ether phosphate (with 11 moles of ethylene oxide added 3% by weight, 10 moles added 80% by weight, 9 moles added) 5 weight%, 7 mol added 6 weight%, 6 mol added 6 weight%), polyoxyethylene nonyl phenol ether phosphate (13 mol added ethylene oxide 3 weight%, 12 mol added 80 weight% , 11 mole added 8% by weight, 9 mole added 3% by weight, 4 mole added 6% by weight) , Polyoxyethylene nonylphenol ether phosphate (3% by weight of 17 mole added ethylene oxide, 79% by weight added 16 mole, 10% by weight added 15 mole, 4% by weight 14 mole added, 13 moles 4 weight% added), polyoxyethylene nonylphenol ether phosphate (5 weight% with 21 mol of ethylene oxide added, 20 weight added 78 weight percent, 19 weight added 7 weight percent, 18 mol added 6% by weight, 17% by weight added 4% by weight), dioctylic acid phosphate and Zelec UN ™ is one or two or more compounds selected from the group consisting of polymerizable composition for epoxy acrylic optical material.
- 제1항 또는 제2항에 있어서, 열안정제를 전체 조성물 중 0.01~5.00 중량%로 더 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물.The polymerizable composition for epoxy acrylic optical material according to claim 1 or 2, further comprising 0.01 to 5.00% by weight of the thermal stabilizer.
- 아래 화학식 1로 표시되는 화합물을 포함하는 에폭시 아크릴계 광학재료용 중합성 조성물을 주형중합할 때에, 적절한 중합속도 유지를 위해 상기 중합성 조성물 전체 중량 중 0.1~2 중량%로 알파메틸스틸렌다이머를 첨가, 혼합한 후 주형중합하는 것을 포함하는 에폭시 아크릴계 광학재료의 제조방법.When molding the polymerizable polymerizable composition for epoxy acrylic optical material comprising the compound represented by the following formula (1), in order to maintain an appropriate polymerization rate, alpha methyl styrene dimer is added at 0.1 to 2% by weight of the total weight of the polymerizable composition, A method for producing an epoxy acrylic optical material comprising molding and mixing after mixing.[화학식 1][Formula 1](여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 혹은 Br이다.)(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)
- 제10항에 있어서, 상기 중합성 조성물은 아래 화학식 2로 표시되는 화합물을 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 10, wherein the polymerizable composition further comprises a compound represented by Chemical Formula 2 below.[화학식 2][Formula 2](여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(Where R is H or CH 3 , m = 0-5, n = 0-5, m and n are not zero at the same time, m + n = 1-10)
- 제10항 또는 제11항에 있어서, 상기 알파메틸스틸렌다이머를 0.2~1 중량%로 첨가, 혼합하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method for producing an epoxy acrylic optical material according to claim 10 or 11, wherein the alphamethylstyrene dimer is added and mixed at 0.2 to 1% by weight.
- 제10항 또는 제11항에 있어서, 상기 알파메틸스틸렌다이머 외에, 반응성 희석제로, 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트, 디에틸렌글리콜 비스아릴카르보네이트로 구성된 군으로부터 선택된 1종 혹은 2종 이상의 화합물을 더 첨가, 혼합한 후 주형중합하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 10 or 11, in addition to the alpha methyl styrene dimer, a reactive diluent, styrene, divinyl benzene, alpha methyl styrene, benzyl methacrylate, chlorostyrene, bromo styrene, methoxy styrene, monobenzyl mal Rate, monobenzyl fumarate, dibenzyl maleate, dibenzyl fumarate, methylbenzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate Epoxy characterized in that the polymerization of the mold after further adding, mixing one or two or more compounds selected from the group consisting of, dipentyl maleate, monopentyl fumarate, dipentyl fumarate, diethylene glycol bisaryl carbonate Method for producing acrylic optical material.
- 제13항에 있어서, 상기 화학식 1로 표시되는 화합물, 또는 여기에 화학식 2로 표시되는 화합물을 더 포함하는 모노머성분 100 중량부에 대해, 총 반응성 희석제를 30~300 중량부로 첨가, 혼합하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.According to claim 13, 30 to 300 parts by weight of the total reactive diluent is added and mixed with respect to 100 parts by weight of the compound represented by the formula (1) or a monomer component further comprising a compound represented by the formula (2). A method for producing an epoxy acrylic optical material.
- 제1항 또는 제2항의 중합성 조성물을 주형중합하여 얻은 광학재료.The optical material obtained by casting-polymerizing the polymerizable composition of Claim 1 or 2.
- 제15항의 광학재료로 이루어진 광학렌즈.An optical lens made of the optical material of claim 15.
- 제16항에 있어서, 상기 광학렌즈는 안경렌즈 또는 편광렌즈인 광학렌즈.The optical lens of claim 16, wherein the optical lens is an eyeglass lens or a polarizing lens.
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