KR20140029275A - A method of preparing epoxy acryl based optical material - Google Patents

A method of preparing epoxy acryl based optical material Download PDF

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KR20140029275A
KR20140029275A KR1020130102629A KR20130102629A KR20140029275A KR 20140029275 A KR20140029275 A KR 20140029275A KR 1020130102629 A KR1020130102629 A KR 1020130102629A KR 20130102629 A KR20130102629 A KR 20130102629A KR 20140029275 A KR20140029275 A KR 20140029275A
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added
optical material
ethylene oxide
mole
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장동규
노수균
김종효
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주식회사 케이오씨솔루션
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/32Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • C08F220/301Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and one oxygen in the alcohol moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • C08F220/305Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety
    • C08F220/306Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety and polyethylene oxide chain in the alcohol moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/102Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/041Lenses

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  • Optics & Photonics (AREA)
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Abstract

The present invention relates to a polymerization composition for an epoxy acryl optical material and a method for manufacturing an epoxy acryl optical material and, specifically to a method for manufacturing a high quality optical material having high yield without developing striae, white residues, or microbubbles, and is colorless, transparent, and changeless. Provided is a method for manufacturing the epoxy acryl optical material in which a polymerization composition, comprising an epoxy acryl compound as a monomer component, is in-mold polymerized, and is characterized in that the polymerization composition is processed under a specific vacuum condition before being injected into a mold for in-mold polymerization so as to suppress development of striae, white turbidity, or fine bubbles. The epoxy acryl optical material manufactured according to the present invention can replace existing optical materials and be widely used in a variety of industries such as lens of glasses, camera lenses, etc.

Description

에폭시 아크릴계 광학재료의 제조방법 {A method of preparing epoxy acryl based optical material}A method of preparing epoxy acryl based optical material

본 발명은 에폭시 아크릴계 광학재료의 제조방법에 관한 것으로, 특히 맥리나 백화, 미세기포 발생 없이 높은 수율로 무색 투명하고 변형이 없는 고품질의 광학재료를 제조하는 방법에 관한 것이다. The present invention relates to a method for producing an epoxy acrylic optical material, and more particularly, to a method for producing a high-quality optical material that is colorless, transparent, and free of deformation with no high yield without striae, whitening, or microbubbles.

플라스틱 광학렌즈는 유리렌즈의 문제점인 높은 비중과 낮은 충격성을 보완한 대체품으로 소개되었다. 그 대표적인 것으로 폴리에틸렌글리콜 비스알릴카르보네이트, 폴리메틸메타아크릴레이트, 디알릴프탈레이트 등이 있다. 하지만, 이들 중합체로 제조된 광학렌즈는 주형성, 염색성, 하드코트피막 밀착성, 내충격성 등의 물성 면에서는 우수하나, 굴절률이 1.50(nD)과 1.55(nD) 정도로 낮아서 렌즈가 두꺼워지는 문제점이 있었다. 이에 렌즈의 두께를 줄이기 위해 굴절률이 높은 광학재료의 개발이 여러 가지로 시도되었다. The plastic optical lens was introduced as a substitute for the high specific gravity and low impact properties of the glass lens. Representative examples thereof include polyethylene glycol bisallyl carbonate, polymethylmethacrylate, diallyl phthalate, and the like. However, the optical lens made of these polymers is excellent in physical properties such as main formation, dyeability, hard coat film adhesion and impact resistance, but has a refractive index as low as 1.50 (nD) and 1.55 (nD) . Therefore, various attempts have been made to develop an optical material having a high refractive index in order to reduce the thickness of the lens.

대한민국 등록특허 10-0496911, 10-0498896 등에서 개시하고 있는 에폭시 아크릴계 광학재료용 조성물은, 높은 굴절률을 가지면서도 아베수가 높고, 투명성, 경량성, 내열성 등의 광학 특성이 우수하며, 재료의 가격이 저렴한 장점이 있다. 그런데 조성물을 주형 중합하여 렌즈를 제조할 때에 맥리나 백화 또는 미세기포가 발생하여 렌즈의 품질을 저하시키는 경우가 종종 있다. 이러한 맥리나 백화, 미세기포의 발생은 렌즈의 품질을 저하시키므로 그동안 개선이 요구되어 왔다. 또한 생산비 절감은 최근 렌즈분야의 주요 관심이 되고 있는데, 맥리, 백화, 미세기포의 발생은 렌즈 수율을 낮춰 생산비를 상승시키는 요인이 되므로, 생산비 절감 측면에서도 그 개선이 절실히 요구되고 있었다. The epoxy acrylic optical material composition disclosed in Korean Patent Nos. 10-0496911 and 10-0498896 has a high refractive index, high Abbe number, excellent optical properties such as transparency, light weight, heat resistance, and low cost of materials. There is an advantage. By the way, when forming a lens by casting polymerization of the composition, a striae, whitening or microbubbles are often generated to deteriorate the quality of the lens. Such occurrence of striae, whitening, and microbubbles deteriorate the quality of the lens, and thus improvement has been required. In addition, the reduction of production costs has been a major concern in the lens field recently, the occurrence of striae, whitening, microbubbles are a factor to increase the production cost by lowering the lens yield, the improvement in the production cost reduction is urgently required.

대한민국 등록특허공보 10-0496911Korean Patent Publication No. 10-0496911 대한민국 등록특허공보 10-0498896Republic of Korea Patent Registration 10-0498896

본 발명자들은, 모노머 성분을 포함하는 중합성 조성물을 몰드에 주입하기 전에 탈포하는 과정에서의 진공도가 최종적으로 얻어지는 렌즈의 맥리, 백화, 미세기포 발생에 중요한 상관관계를 갖는 것을 예기치 않게 알게 되었다. 즉, 중합성 조성물이 적절한 진공도로 처리될 경우 주형중합을 통해 최종적으로 수득되는 렌즈에서 맥리, 백화, 미세기포가 거의 발생하지 않았다. 본 발명은 이점을 확인하고 완성한 것으로서, 본 발명은 맥리나 백화, 미세기포 발생 없이 높은 수율로 무색 투명하고 변형이 없는 고품질의 광학재료를 제조하는 방법을 제공하는 것을 목적으로 한다. "맥리"란 조성의 차이 등으로 인해 주위의 정상 굴절율과 국소적으로 다르게 되는 현상을 말한다. "백화"와 "백탁"은 렌즈가 뿌옇게 되는 현상을 말하는데, 주로 "백화"는 국소적인 현상을 "백탁"은 전체적으로 탁해지는 현상을 말하나, 본 발명에서 "백화"는 백탁을 포함하는 의미이다. 맥리나 백화, 미세기포는 광학재료의 품질과 성능에 나쁜 영향을 준다.The inventors unexpectedly found that the degree of vacuum during defoaming prior to injecting the polymerizable composition including the monomer component into the mold has a significant correlation to the formation of striae, whitening, and microbubbles of the finally obtained lens. That is, when the polymerizable composition was treated with an appropriate vacuum, striae, whitening, and microbubbles were hardly generated in the lens finally obtained through mold polymerization. The present invention has been confirmed and completed, and an object of the present invention is to provide a method for producing a high-quality optical material that is colorless, transparent and without deformation in a high yield without generating striae, whitening, or microbubbles. "Stria" refers to a phenomenon that is locally different from the surrounding normal refractive index due to a difference in composition. The term "whitening" and "whitening" refers to a phenomenon in which the lens becomes cloudy, mainly "whitening" refers to a local phenomenon and "whitening" refers to a phenomenon of total clouding, but in the present invention, "whitening" is meant to include whitening. Streaks, bleaching and microbubbles adversely affect the quality and performance of optical materials.

본 발명에서는,In the present invention,

아래 화학식 1로 표시되는 화합물을 모노머성분으로 포함하는 중합성 조성물을 주형중합하는 광학재료의 제조방법에 있어서, 맥리, 백화 및 미세기포의 발생을 억제하기 위해 상기 주형중합에 앞서 중합성 조성물을 아래 식 1에서 X값이 0.02~2.5 가 되는 조건으로 진공 처리한 후 몰드에 주입하여 주형중합하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법이 제공된다. 상기 중합성 조성물은 아래 화학식 2로 표시되는 화합물을 더 포함할 수 있다. In the method for producing an optical material for polymerizing a polymerizable composition comprising a compound represented by the formula (1) as a monomer component, in order to suppress the occurrence of striae, whitening and micro-bubble, the polymerizable composition prior to the mold polymerization Provided is a method for producing an epoxy acrylic optical material, characterized in that the mold polymerization by injecting into a mold after vacuum treatment under the condition that the X value in the formula 1 is 0.02 ~ 2.5. The polymerizable composition may further include a compound represented by Formula 2 below.

[화학식 1][Chemical Formula 1]

Figure pat00001
Figure pat00001

(여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 또는 Br이다.)(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)

[식 1][Formula 1]

X = T × 1/tX = T × 1 / t

(T는 torr로 표시되는 진공도이며, t는 진공처리하는 시간(분, min)이고, T는 0.05~300 범위이다.) (T is the degree of vacuum expressed in torr, t is the time to vacuum (min, min), and T is in the range of 0.05 to 300.)

[화학식 2](2)

Figure pat00002
Figure pat00002

(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
(Wherein R is H or CH 3 , m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)

또한, 본 발명에서는, 상기 제조방법으로 얻은 광학재료와 이 광학재료로 이루어진 광학렌즈가 제공된다. 상기 광학렌즈는 특히 안경렌즈 또는 편광렌즈를 포함한다. Further, in the present invention, an optical material obtained by the above manufacturing method and an optical lens composed of the optical material are provided. The optical lens particularly includes a spectacle lens or a polarizing lens.

본 발명에서는, 중합성 조성물을 주형중합 하기 전에 적절한 진공도로 처리함으로써 맥리, 백화, 미세기포가 없는 무색투명하고 변형이 없는 고품질의 렌즈를 제조할 수 있으며, 수율 향상으로 생산비 또한 낮출 수 있다.
In the present invention, by treating the polymerizable composition with an appropriate vacuum prior to the polymerization of the mold, it is possible to produce a colorless, transparent, high-quality lens free of striae, whitening, and microbubbles, and to lower the production cost by improving yield.

본 발명의 에폭시 아크릴계 광학재료의 제조방법은, 아래 화학식 1로 표시되는 에폭시 아크릴레이트 화합물을 모노머성분으로 포함하는 중합성 조성물을 아래 식 1에서 X값이 0.02~2.5 가 되는 조건으로 진공 처리한 후 몰드에 주입하여 주형중합한다. 상기 중합성 조성물은, 바람직하게는 아래 화학식 2로 표시되는 화합물을 더 포함할 수 있다. Method for producing an epoxy acrylic optical material of the present invention, after the vacuum treatment of a polymerizable composition comprising an epoxy acrylate compound represented by the formula (1) as a monomer component under the condition that the X value in the formula 1 below 0.02 ~ 2.5 It is injected into a mold and polymerized with a mold. The polymerizable composition may further include a compound represented by Formula 2 below.

[화학식 1][Chemical Formula 1]

Figure pat00003
Figure pat00003

여기서 n은 0~15 이고, R1은 H 또는 CH3이며, R2는 H 또는 Br이다. 바람직하게는 n은 0~10이며, 더욱 바람직하게는 0~5이다. Wherein n is 0-15, R 1 is H or CH 3 , and R 2 is H or Br. Preferably n is 0-10, More preferably, it is 0-5.

[식 1][Formula 1]

X = T × 1/tX = T × 1 / t

(T는 torr로 표시되는 진공도이며, t는 진공처리하는 시간(분, min)이고, T는 0.05~300 범위이다.) (T is the degree of vacuum expressed in torr, t is the time to vacuum (min, min), and T is in the range of 0.05 to 300.)

[화학식 2](2)

Figure pat00004
Figure pat00004

(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
(Wherein R is H or CH 3 , m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)

에폭시 아크릴계 광학재료의 제조는, 통상 모노머 성분과 반응성희석제, 내부이형제를 비롯한 기타 첨가제를 혼합하여 중합성 조성물을 얻은 후, 몰드에 주입하여 주형중합하는데, 종전에도 통상 중합 전에 탈포하는 과정을 거쳐 조성물을 몰드에 주입하였다. 그러나 종전의 탈포과정은 중합시의 기포발생을 최대한 억제하기 위한 것으로만 인식되었으며, 이러한 탈포과정을 거쳐도 미세기포가 발생되는 경우가 있었다. 본 발명에서는 탈포과정에서의 진공도가 미세기포는 물론 렌즈의 맥리 및 백화에도 중요한 상관관계를 갖고 있음을 처음으로 발견하고 확인하였다. 본 발명에서는 중합 전에 조성물을 상기 특정 진공도, 즉 상기 식 1에서 X값이 0.02~2.5 가 되는 조건으로 진공 처리함으로써 최종적으로 얻어지는 렌즈의 맥리, 백화, 미세기포 발생을 억제하여 맥리, 백화, 미세기포가 없는 에폭시 아크릴계 광학재료를 제조한다. 상기 식 1에서 T는 처음 진공조건을 만들어 줄 때의 초기 압력(torr)으로 정의된다.
In the production of epoxy acrylic optical materials, a monomer component, a reactive diluent, an internal mold release agent and other additives are usually mixed to obtain a polymerizable composition, and then injected into a mold to polymerize the mold. Was injected into the mold. However, the conventional defoaming process was recognized only to suppress the bubble generation during the polymerization as much as possible, there was a case in which microbubbles are generated even through such a defoaming process. In the present invention, for the first time it was found and confirmed that the degree of vacuum in the defoaming process has an important correlation not only to microbubbles but also to the striae and whitening of the lens. In the present invention, before the polymerization, the composition is evacuated to a specific vacuum degree, i.e., the condition that the X value is 0.02 to 2.5 in Equation 1, thereby suppressing the occurrence of striae, whitening, and microbubbles of the finally obtained lens. To produce an epoxy acrylic optical material. In Equation 1, T is defined as the initial pressure (torr) when the first vacuum condition is created.

상기 중합성 조성물은 반응성 희석제를 더 포함할 수 있다. 바람직하게는 상기 화학식 1로 표시되는 화합물 또는 여기에 화학식 2로 표시되는 화합물을 더 포함하는 모노머성분 100 중량부에 대해 반응성 희석제 30~300 중량부를 포함한다. 반응성 희석제로는, 예컨대, 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 알파메틸스틸렌다이머, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트, 디에틸렌글리콜 비스아릴카르보네이트 등이 각각 단독으로 또는 2종 이상 함께 사용될 수 있다. 반응성 희석제는 중합성 조절물의 점도와 중합속도를 적절하게 조절하는 역할을 하게 된다. 반응성 희석제를 30 중량부 미만으로 사용할 경우에는 조성물의 점도 조절이 용이하지 않아 핸들링성이 떨어질 수 있으며, 반대로 반응성 희석제를 300 중량부를 초과하여 사용할 경우에는 조성물의 점도가 너무 낮아져 굴절률에 나쁜 영향을 미치고 맥리 등이 발생할 수 있다. 반응성 희석제를 포함하는 본 발명의 중합성 조성물은, 바람직하게는 액상 점도가 25℃에서 20~1,000cps이고, 액상굴절률(nE, 20℃)이 1.50~1.58 이고, 고상굴절률(nE, 20℃)이 1.54~1.63이다. 만약 액상의 점도가 20cps 미만이면 합성수지 가스켓으로 조립된 유리몰드에 액상 수지 조성물을 주입하여 성형할 때 조성물이 몰드 밖으로 흘러나오는 문제점이 있고, 액상의 점도가 1,000cps를 초과하면 조성물을 몰드에 주입하기가 어려운 문제점이 있다. 더욱 바람직한 점도는 30~500cps이다.
The polymerizable composition may further include a reactive diluent. Preferably it comprises 30 to 300 parts by weight of the reactive diluent with respect to 100 parts by weight of the compound represented by the formula (1) or further comprising a compound represented by the formula (2). As the reactive diluent, for example, styrene, divinylbenzene, alpha methyl styrene, alpha methyl styrene dimer, benzyl methacrylate, chlorostyrene, bromostyrene, methoxy styrene, monobenzyl maleate, monobenzyl fumalate, dibenzyl Maleate, dibenzyl fumarate, methylbenzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, dipentyl maleate, monopentyl fumarate , Dipentyl fumarate, diethylene glycol bisaryl carbonate, and the like may be used alone or in combination of two or more thereof. The reactive diluent serves to appropriately control the viscosity and polymerization rate of the polymerizable modulator. When the reactive diluent is used in less than 30 parts by weight, the viscosity of the composition is not easy to handle, so handling is poor. On the contrary, when the reactive diluent is used in excess of 300 parts by weight, the viscosity of the composition is too low, which adversely affects the refractive index. Streaking may occur. The polymerizable composition of the present invention comprising a reactive diluent preferably has a liquid viscosity of 20 to 1,000 cps at 25 ° C, a liquid refractive index (nE, 20 ° C) of 1.50 to 1.58, and a solid phase refractive index (nE, 20 ° C). This is 1.54-1.63. If the liquid viscosity is less than 20 cps, the liquid flows out of the mold when the liquid resin composition is injected into a glass mold assembled with a synthetic resin gasket. If the viscosity of the liquid exceeds 1,000 cps, the composition is injected into the mold. There is a difficult problem. More preferable viscosity is 30-500 cps.

본 발명의 중합성 조성물은 이밖에 내부이형제, 열안정제, 자외선 흡수제, 유기염료, 무기안료, 착색방지제, 산화방지제, 광안정제, 촉매 등을 통상의 방법에 따라 더 포함할 수 있다. In addition, the polymerizable composition of the present invention may further include an internal mold release agent, a heat stabilizer, an ultraviolet absorber, an organic dye, an inorganic pigment, an anti-coloring agent, an antioxidant, a light stabilizer, a catalyst, and the like according to a conventional method.

내부 이형제로는 인산에스테르 화합물, 실리콘계 계면활성제, 불소계 계면활성제 등을 각각 단독으로 또는 2종 이상 함께 사용할 수 있으며, 바람직하게는 중합성 조성물 중에 0.001~10 중량%로 포함될 수 있다. 내부이형제로, 바람직하게는, 인산에스테르 화합물을 사용할 수 있다. 내부이형제로 사용되는 인산에스테르 화합물은, 예컨대 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 10몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌 노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르 포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%), 디옥틸산 포스페이트 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물이다. As an internal mold release agent, a phosphate ester compound, a silicone type surfactant, a fluorine type surfactant, etc. can be used individually or in combination of 2 or more types, Preferably it can be contained in 0.001-10 weight% in a polymeric composition. As an internal mold release agent, Preferably, a phosphate ester compound can be used. The phosphate ester compound used as the internal release agent is, for example, polyoxyethylene nonyl phenol ether phosphate (5% by weight of 5 mole of ethylene oxide added, 80% by weight of 4 mole added, 10% by weight of 3 mole added, 1 Molar addition 5% by weight), polyoxyethylenenonylphenylphosphate (5% by weight of 9 moles of ethylene oxide added, 80% by weight of 8 moles of ethylene oxide added, 10 parts by weight of 7 moles of ethylene oxide added) %, 5 wt% of ethylene oxide added up to 6 mol), Polyoxyethylenenonylphenol ether phosphate (3 wt% of 11 mol added ethylene oxide, 80 wt% of 10 mol added, 9 mol added 5 Weight%, 7 mole added 6% by weight, 6 mole added 6% by weight), polyoxyethylene nonylphenol ether phosphate (13 mole added by ethylene oxide 3% by weight, 12 mole added by 80% by weight, 11 mol added 8 wt%, 9 mol added 3 wt%, 4 mol added 6 wt%), polyoxyethylene nonylphenol ether phosphate (17 wt% of ethylene oxide added, 3 wt% of 16 mol added, 79 wt% added, 15 mol added 10 wt%, 14 mol added 4 % By weight, 13 moles added 4% by weight), polyoxyethylene nonylphenol ether phosphate (21% by weight of ethylene oxide added 5%, 20 moles by 78% by weight, 19 moles by 7% by weight) , 18 mole added 6% by weight, 17 mole added 4% by weight), dioctyl acid phosphate and Zelec UN ™ are one or two or more compounds selected from the group consisting of.

열안정제는, 바람직하게는 조성물 중에 0.01~5.00 중량%로 포함될 수 있다. 열안정제를 0.01 중량% 미만으로 사용할 때에는 열안정성 효과가 약하며, 5.00 중량%를 초과하여 사용할 때에는 경화시 중합불량률이 높고 경화물의 열안정성이 도리어 낮아질 수 있다. 열안정제로는, 예를 들면, 금속 지방산염계인 칼슘 스테아레이트, 바륨 스테아레이트, 아연 스테아레이트, 카드뮴 스테아레이트, 납 스테아레이트, 마그네슘 스테아레이트, 알루미늄 스테아레이트, 칼륨스테아레이트, 아연 옥토에이트 등의 화합물 중에서 선택된 1종 혹은 2종 이상의 화합물을 사용할 수 있다. 바람직하게는, 인계인 트리페닐 포스파이트, 디페닐데실포스파이트, 페닐디데실포스파이트, 디페닐도데실포스파이트, 트리노릴페닐포스파이트, 디페닐이소옥틸포스파이트, 트리부틸포스파이트, 트리프로필포스파이트, 트리에틸포스파이트, 트리메틸포스파이트, 트리스(모노데실포스파이트), 트리스(모노페닐)포스파이트 중에서 선택된 1종 혹은 2종 이상의 화합물을 사용할 수 있다. 또한, 납계인 3PbO.PbSO4.4H2O, 2PbO.Pb(C8H4O4), 3PbO.Pb(C4H2O4).H2O 등의 화합물 중에서 선택된 1종 혹은 2종 이상도 사용 가능하다. 또한, 유기주석계인 디부틸틴 디아우레이트, 디부틸틴말리에이트, 디부틸틴 비스(이소옥틸말리에이트), 디옥틸말리에이트, 디부틸틴 비스(모노메틸말리에이트), 디부틸틴 비스(라우릴메르캅티드), 디부틸 비스(이소옥실메르캅토아세테이트), 모노부틸틴 트리스(이소옥틸메르캅토아세테이트), 디메틸틴비스(이소옥틸메르캅토아세테이트), 트리스(이소옥틸메르캅토아세테이트), 비옥틸틴비스(이소옥틸메르캅토아세테이트), 디부틸틴 비스(2-메르캅토에틸로레이트), 모노부틸틴트리스(2-메르캅토에티로레이트), 디메틸틴 비스(2-메르캅토에틸로이트), 모노메틸틴 트리스(2-메르캅토에틸로레이트) 등의 화합물 중에서 선택된 1종 혹은 2종 이상도 사용 가능하다. 또한, 상기 예시한 열안정제 중 계열이 다른 열안정제를 2종 이상 혼합하여 사용하는 것도 가능하다. 가장 바람직하게는, 인계의 열안정제를 사용함으로써 성형된 렌즈의 초기 색상뿐만 아니라 투명성, 충격강도, 내열성 및 중합수율 등의 광학특성의 저하 없이 광학렌즈의 열안정성을 크게 향상시킬 수 있었다.
The heat stabilizer may be included in the composition, preferably 0.01 to 5.00% by weight. When the thermal stabilizer is used at less than 0.01% by weight, the thermal stability effect is weak. When the thermal stabilizer is used at more than 5.00%, the polymerization failure rate during curing may be high and the thermal stability of the cured product may be lowered. Examples of the thermal stabilizer include calcium stearate, barium stearate, zinc stearate, cadmium stearate, lead stearate, magnesium stearate, aluminum stearate, potassium stearate and zinc octoate, which are metal fatty acid salts. One or two or more compounds selected from the compounds can be used. Preferably, triphenyl phosphite, diphenyldecyl phosphite, phenyl diddecyl phosphite, diphenyl dodecyl phosphite, trinolyl phenyl phosphite, diphenyl isooctyl phosphite, tributyl phosphite, and tripropyl One or two or more compounds selected from phosphite, triethyl phosphite, trimethyl phosphite, tris (monodecyl phosphite) and tris (monophenyl) phosphite can be used. In addition, one or two or more selected from compounds such as lead-based 3PbO.PbSO4.4H 2 O, 2PbO.Pb (C 8 H 4 O 4 ), 3PbO.Pb (C 4 H 2 O 4 ) .H 2 O and the like Also available. In addition, organotin-based dibutyltin diaurate, dibutyltin maleate, dibutyltin bis (isooctyl maleate), dioctyl maleate, dibutyltin bis (monomethyl maleate), dibutyltin bis (la Uryl mercaptide), dibutyl bis (isooxyl mercaptoacetate), monobutyl tin tris (isooctyl mercapto acetate), dimethyl tin bis (isooctyl mercapto acetate), tris (isooctyl mercapto acetate), fertility Tiltin bis (isooctyl mercaptoacetate), dibutyl tin bis (2-mercapto ethyl laurate), monobutyl tin tris (2- mercapto ethyl laurate), dimethyl tin bis (2- mercapto ethylate) And 1 type, or 2 or more types selected from compounds, such as a monomethyltin tris (2-mercapto ethyl laurate), can also be used. Moreover, it is also possible to mix and use 2 or more types of heat stabilizers from which the series differs among the heat stabilizers illustrated above. Most preferably, by using a phosphorus-based heat stabilizer, not only the initial color of the molded lens but also the thermal stability of the optical lens can be greatly improved without deteriorating optical properties such as transparency, impact strength, heat resistance, and polymerization yield.

바람직한 일 실시예에 따르면, 중합성 조성물을 몰드에 주입한 후에는 몰드를 강제순환식 오븐에 넣고 30℃에서 100℃까지 서서히 가열경화시킨 후, 70±10℃ 정도로 냉각하여 몰드를 탈착하여 렌즈를 얻는다.
According to a preferred embodiment, after injecting the polymerizable composition into the mold, the mold is placed in a forced circulation oven and gradually heat-cured from 30 ° C. to 100 ° C., and then cooled to about 70 ± 10 ° C. to detach and remove the lens. Get

본 발명에서 모든 원재료는 바람직하게는, 순도 70~99.99% 까지의 고순도 화합물을 사용한다. 바람직하게는, 모든 원재료의 순도를 확인하여 순도가 낮은 화합물은 정제하고 순도가 높은 화합물은 정제 없이 사용한다.
All raw materials in the present invention preferably use high purity compounds up to 70-99.99% purity. Preferably, the purity of all raw materials is checked to purify low purity compounds and use high purity compounds without purification.

[[ 실시예Example ]]

이하 구체적인 실시예를 통해 본 발명을 보다 상세히 설명한다. 그러나 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 의해 한정되는 것은 아니다.
Hereinafter, the present invention will be described in more detail with reference to specific examples. However, these embodiments are only for describing the present invention more specifically, and the scope of the present invention is not limited by these embodiments.

에폭시 Epoxy 아크릴레이트계Acrylate series 화합물 compound

1) 성분(I) 화합물의 합성1) Synthesis of Component (I) Compound

성분(I) 화합물은 화학식 3과 같다. 당량이 187인 국도화학의 YD-128 에폭시 수지에 아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함) 당량 259인 화합물을 제조하였으며, 평균 분자량이 518인 혼합물이다. Component (I) compound is represented by the formula (3). A compound having an equivalent weight of 259 was prepared by adding acrylic acid to the YD-128 epoxy resin of Kukdo Chemical having an equivalent weight of 187 (prepared by reacting at 105 ° C. for 20 hours), and having an average molecular weight of 518.

[화학식 3](3)

Figure pat00005
Figure pat00005

(n = 0~15)
(n = 0 to 15)

2) 성분(Ⅱ) 화합물2) Component (II) Compound

성분(Ⅱ) 화합물은 화학식 4와 같다. 당량이 187인 에폭시 수지에 메타아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 273인 화합물을 제조하였으며, 평균 분자량이 546인 혼합물이다. Component (II) compound is represented by the formula (4). Methacrylic acid was added to an epoxy resin having an equivalent weight of 187 and acrylated (prepared by reacting at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 273, which was a mixture having an average molecular weight of 546.

[화학식 4] [Chemical Formula 4]

Figure pat00006
Figure pat00006

(n = 0~15)
(n = 0 to 15)

3) 성분(Ⅲ) 화합물3) Component (III) Compound

성분(Ⅲ) 화합물은 화학식 5와 같다. 당량이 400인 국도화학의 YDB-400 에폭시 수지에 아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 472인 화합물을 제조하였으며, 평균 분자량이 944인 혼합물이다. Component (III) compound is represented by the formula (5). Acrylic acid was added to the YDB-400 epoxy resin of Kukdo Chemical Co., Ltd. having an equivalent weight of 400 to prepare an acrylate compound.

[화학식 5][Chemical Formula 5]

Figure pat00007
Figure pat00007

(n = 0~15)
(n = 0 to 15)

4) 성분(Ⅳ) 화합물4) Component (IV) Compound

성분(Ⅳ) 화합물은 화학식 6과 같다. 당량이 400인 에폭시 수지에 메타아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 486인 화합물을 제조하였으며, 평균 분자량이 972인 혼합물이다. Component (IV) compound is represented by the formula (6). Methacrylic acid was added to an epoxy resin having an equivalent weight of 400 to acrylate (prepared by reacting at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 486, and a mixture having an average molecular weight of 972.

[화학식 6][Chemical Formula 6]

Figure pat00008
Figure pat00008

(n = 0~15)
(n = 0 to 15)

5) 성분(Ⅴ) 화합물5) Component (V) Compound

당량이 175인 비스페놀 A에 에틸렌옥사이드가 첨가된 알코올에 아크릴산을 첨가하여 아크릴레이트화 (105℃에서 20시간 반응시켜서 제조함)하여 당량 229인 화합물을 제조하였다. 평균 분자량이 458인 혼합물이고, 구조식은 아래 화학식 7과 같다. Acrylic acid was added to an alcohol in which ethylene oxide was added to bisphenol A having an equivalent weight of 175 and acrylated (reaction was carried out at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 229. [ Average molecular weight of 458, and the structural formula thereof is shown in the following chemical formula (7).

[화학식 7] [Formula 7]

Figure pat00009
Figure pat00009

(m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(m = 0 ~ 5, n = 0 ~ 5, m and n are not 0 at the same time, m + n = 1 ~ 10)

6) 성분(Ⅵ) 화합물6) Component (VI) Compound

당량이 175인 비스페놀 A에 에틸렌옥사이드가 첨가된 알코올에 메타아크릴산을 첨가하여 아크릴레이트화 (105℃에서 20시간 반응시켜서 제조함)하여 당량 243인 화합물을 제조하였다. 평균 분자량이 486인 혼합물이고, 구조식은 아래 화학식 8과 같다. A compound having an equivalent weight of 243 was prepared by adding methacrylic acid to an alcohol in which ethylene oxide was added to bisphenol A having an equivalent weight of 175 and acrylating (reacting at 105 DEG C for 20 hours). Average molecular weight of 486, and the structural formula thereof is shown in the following formula (8).

[화학식 8] [Formula 8]

Figure pat00010
Figure pat00010

(m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
(m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)

실시예Example 1  One

(1) 위에서 얻은 에폭시 아크릴레이트계 화합물 중 성분(I) 15g, 성분(Ⅲ) 30g 및 성분(V) 10g에 중합조절제인 알파메틸스틸렌다이머 0.5g, 반응희석제인 스틸렌 40g 및 알파메틸스틸렌 5g, 열안정제인 DPDP 2g, DOP 1g 및 TPP 1g을 첨가하고, 약 30분간 교반하였다. 이후 0.45㎛이하의 여과지로 여과하고, 여기에 촉매로 V65 0.05g, 3-M 0.13g을 첨가하고, 내부 이형제로 4-PENPP 0.05g 및 8-PENPP 0.2g을 혼합하고 교반하여 광학렌즈용 중합성 조성물을 만들었다. (1) 15 g of component (I) and 30 g of component (III) in the epoxy acrylate compound obtained above 0.5 g of alpha methyl styrene dimer as a polymerization regulator, 40 g of styrene and 5 m of alpha methyl styrene as a reaction diluent, 5 g of DPDP as a heat stabilizer, 1 g of DOP and 1 g of TPP were added to 10 g of component (V) and stirred for about 30 minutes. Thereafter, the resultant was filtered with a filter paper of 0.45 μm or less, and V65 0.05g and 3-M 0.13g were added thereto as a catalyst, and 4-PENPP 0.05g and 8-PENPP 0.2g were mixed and stirred as an internal mold release agent to polymerize the optical lens. A sex composition was made.

(2) 위에서 얻은 광학렌즈용 중합성 조성물을 5 torr에서 2분 동안 감압탈포하고 여과한 다음, 폴리에스테르 점착테이프로 조립된 유리몰드에 주입하였다. (2) The polymerizable composition for an optical lens was degassed under reduced pressure at 5 torr for 2 minutes, filtered, and then poured into a glass mold assembled with a polyester adhesive tape.

(3) 상기 조성물이 주입된 유리 몰드를 강제 순환식 오븐에서 35℃에서 110℃까지 20시간에 걸쳐서 가열 경화시킨 후, 70℃로 냉각하여 유리몰드를 탈착하여 렌즈를 얻었다. 얻어진 렌즈는 지름 72㎜로 가공한 후 알카리 수성 세척액에 초음파 세척한 다음, 120℃에서 2시간 어닐링 처리하였다. 아래와 같은 방법으로 물성을 측정하여 그 결과를 표 1에 나타내었다.
(3) The glass mold into which the composition was injected was heat-cured in a forced circulation oven from 35 ° C. to 110 ° C. over 20 hours, and then cooled to 70 ° C. to remove the glass mold to obtain a lens. The obtained lens was processed to a diameter of 72 mm, ultrasonically washed with an aqueous alkaline washing solution, and annealed at 120 ° C for 2 hours. The physical properties were measured by the following method, and the results are shown in Table 1 .

물성 실험방법Physical properties test method

1) 굴절률 및 아베수: Atago 사의 DR-M4 모델인 아베 굴절계를 사용하여 측정하였다.1) Refractive index and Abbe number: It was measured using an Abbe refractometer, a DR-M4 model of Atago.

2) 비중: 분석저울을 이용하고, 수중치환법에 의해 측정하였다.2) Specific gravity: An analytical balance was used and measured by an underwater substitution method.

3) 이형성: 광학렌즈 제조시 에폭시 아크릴계 수지 조성물을 열경화시키고 70℃에서 탈형시 광학렌즈와 몰드의 분리시 렌즈 혹은 몰드의 파손에 따라 "○" 및 "×"로 표시하였다. "○"는 100개의 광학렌즈와 몰드의 분리과정에서 렌즈 혹은 몰드가 전혀 파손되지 않거나 1개가 파손된 경우, "×"는 100개의 광학렌즈와 몰드의 분리과정에서 렌즈 혹은 몰드가 4개 이상이 파손된 경우로 나타내었다.3) Release property: The epoxy acrylic resin composition was thermally cured when the optical lens was manufactured, and was marked with “○” and “×” according to the breakage of the lens or the mold when the optical lens and the mold were separated when demolded at 70 ° C. "○" means that the lens or mold is not broken at all or one is broken during the separation of 100 optical lenses and the mold, and "x" means that 4 or more lenses or molds are removed during the separation of 100 optical lenses and the mold. It is shown as a broken case.

4) 열안정성: 경화된 광학렌즈를 100℃에서 10시간 동안 유지하고, 색상변화의 측정에서 APHA 값이 2이상 변하지 않으면 "○"로 표시하였고, APHA 값이 2이상 변하면 "×"로 표시하였다.4) Thermal Stability: The cured optical lens was maintained at 100 ° C. for 10 hours, and when the APHA value did not change by more than 2 in the measurement of color change, it was indicated by “○”, and when the APHA value changed by 2 or more, it was indicated by “×”. .

5) 맥리: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 호상이 확인된 렌즈는 맥리가 있는 것으로 판정하여, 맥리 발생율을 산출하였다. 5) Streaks: 100 lenses were visually observed under a Mercury Arc Lamp, which is a USHIO USH-10D, and it was determined that a lens having a whistle had a stria, and a stria occurrence rate was calculated.

6) 백화: 중합 후 탈형한 다음 면가공하지 않은 상태로 조도 1800LUX 이상으로 조사하여 중합불균일로 국소적으로 뿌연 현상이 육안관찰되는 수량을 백분율로 산출하였다.6) Whitening: After demolding, it was demolded and irradiated with roughness of 1800LUX or more without any surface processing to calculate the percentage of visual observation of cloudy phenomenon locally due to polymerization heterogeneity.

7) 미세기포: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 미세기포가 육안관찰되는 수량을 백분율로 산출하였다.
7) Microbubbles: 100 lenses were visually observed under a Mercury Arc Lamp, a USHIO USH-10D, and the number of microbubbles visually observed was calculated as a percentage.

실시예Example 2~6 2 to 6

실시예 1과 같은 방법으로 표 1에 기재된 조성에 따라 각각 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다.
In the same manner as in Example 1, according to the composition shown in Table 1 , the composition and the optical lens were prepared and tested for physical properties, respectively, and the results are shown in Table 1 .

비교예Comparative Example 1  One

에폭시 아크릴레이트계 화합물 중 성분(I) 15g, 성분(Ⅲ) 30g 및 성분(V) 10g에 중합조절제인 알파메틸스틸렌다이머 0.5g, 반응희석제인 스틸렌 40g 및 알파메틸스티렌 5g을 첨가하고, 그리고 열안정제인 DPDP 2g, TPP 1g을 첨가한 후 약 30분간 교반하였다. 이후 0.45㎛이하의 여과지로 여과하고, 여기에 촉매로 V65 0.05g, 3-M 0.13g을 첨가하고, 내부이형제로 8-PENPP 0.1g 및 12-PENPP 0.1g을 혼합하여 실시예 1과 같은 방법으로 광학렌즈용 수지 조성물을 만들고, 0.03 torr에서 2분간 탈포하고, 여과한 후 유리몰드에 수지조성물을 주입하여 광학 렌즈를 제조하였다. 실시예 1과 같은 방법으로 렌즈 제조 및 렌즈의 물성을 측정하여, 그 결과를 표 1에 나타내었다.
To 15 g of component (I), 30 g of component (III) and 10 g of component (V) in the epoxy acrylate compound, 0.5 g of alpha methyl styrene dimer, 40 g of styrene as a reaction diluent and 5 g of alpha methyl styrene were added, and heat After adding 2 g of DPDP and 1 g of TPP as stabilizers, the mixture was stirred for about 30 minutes. Then, filtered with a filter paper of 0.45㎛ or less, V65 0.05g, 3-M 0.13g was added to the catalyst, and 8-PENPP 0.1g and 12-PENPP 0.1g was mixed with the internal mold release agent as in Example 1 To prepare a resin composition for an optical lens, defoaming at 0.03 torr for 2 minutes, and filtered and then a resin composition was injected into the glass mold to prepare an optical lens. Lens production and physical properties of the lens were measured in the same manner as in Example 1, and the results are shown in Table 1 .

비교예Comparative Example 2 2

비교예 1과 같은 방법으로 표 1 기재된 조성에 따라 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다. Table 1 in the same manner as in Comparative Example 1 Compositions and optical lenses were prepared and tested for physical properties according to the described compositions, and the results are shown in Table 1 .

구분division
실시예Example 비교예Comparative Example
1One 22 33 44 55 66 1One 22 진공도(torr),
시간(분, min.)
Torr,
Time (minutes, min.)
5 torr, 2min.5 torr, 2 min. 0.05 torr, 1min.0.05 torr, 1 min. 20 torr, 20min.20 torr, 20 min. 50 torr, 40min.50 torr, 40 min. 80 torr, 90min.80 torr, 90 min. 100 torr, 120min.100 torr, 120 min. 0.03 torr, 2min.0.03 torr, 2 min. 310 torr, 120min.310 torr, 120 min.
기본
수지
(g)
basic
Suzy
(g)
성분ⅠComponent I 1515 1515 1515 1515 1515
성분ⅡComponent II 1515 1515 1515 성분ⅢComponent III 3030 3030 3030 3030 3030 성분ⅣComponent IV 3030 3030 3030 성분ⅤComponent V 1010 1010 1010 1010 성분ⅥComponent VI 1010 1010 1010 1010 희석제
(g)
diluent
(g)
알파메틸스틸렌다이머Alphamethylstyrene Dimer 0.50.5 1One 1.51.5 0.30.3 22 0.80.8 0.50.5 1.51.5
스틸렌Styrene 4040 4040 4040 4040 4040 4040 4040 4040 알파-메틸스틸렌Alpha-methylstyrene 55 55 55 55 55 55 55 55 열안정제
(g)
Heat stabilizer
(g)
DPDPDPDP 22 22 22 22 22 22 22 22
DOPDOP 1One 1One 0.50.5 0.30.3 0.50.5 1One TBPTBP 1One 0.50.5 0.50.5 DBTMDBTM 1One TPPTPP 1One 1One 1One 1One DPPDPP 1One 1One 1One 내부
이형제
(g)
inside
Release agent
(g)
4-PENPP4-PENPP 0.050.05 0.10.1 0.150.15 0.10.1
8-PENPP8-PENPP 0.20.2 0.20.2 0.10.1 0.10.1 12-PENPP12-PENPP 0.20.2 0.10.1 0.10.1 16-PENPP16-PENPP 0.050.05 0.20.2 0.10.1 라디칼개시제
(g)
Radical initiator
(g)
V65V65 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05
3-M3-M 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 렌즈
물성
lens
Properties
굴절율(nE, 20℃)Refractive index (nE, 20 DEG C) 1.59721.5972 1.59711.5971 1.59701.5970 1.59701.5970 1.59691.5969 1.59721.5972 1.59721.5972 1.59701.5970
아베수Abe number 3232 3232 3232 3232 3232 3232 3232 3232 비중importance 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 이형성Dysplasia ×× 열안정성Thermal stability 맥리McLee 33 33 1One 33 66 88 3030 5151 백화all sorts of flowers 22 33 22 22 22 33 2020 3838 미세기포Microbubbles 1One 22 22 1One 22 22 22 1010

[약어][Abbreviation]

내부이형제Inside brother

4-PENPP: 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 5몰 부가된 것 5 중량%, 에틸렌옥사이드가 4몰 부가된 것 80중량%, 에틸렌옥사이드가 3몰 부가된 것 10중량%, 에틸렌옥사이드가 1몰 부가된 것 5 중량%)4-PENPP: polyoxyethylene nonylphenyl phosphate (5% by weight of 5 mol of ethylene oxide added, 80% by weight of 4 mol of ethylene oxide added, 10% by weight of 3 moles of ethylene oxide added, 5% by weight of 1 mole of ethylene oxide added)

8-PENPP: 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%)8-PENPP: polyoxyethylene nonylphenyl phosphate (5 mol% of ethylene oxide, 9 mol% of ethylene oxide, 80 mol% of ethylene oxide, 10 mol% of ethylene oxide, 7 mol of ethylene oxide, 5 mol% or less added thereto)

12-PENPP: 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 13몰 부가된 것 3 중량%, 12몰 부가된 것 80 중량%, 11몰 부가된 것 8 중량%, 9몰 부가된 것 3 중량%, 4몰 부가된 것 6 중량%)12-PENPP: polyoxyethylene nonyl phenol ether phosphate (3% by weight of 13 mol of ethylene oxide added, 80% by weight of 12 mol added, 8% by weight of 11 mol added, 3% by weight 9 mol added , 4 mol added 6 wt%)

16-PENPP: 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3 중량%, 16몰 부가된 것 79 중량%, 15몰 부가된 것 10 중량%, 14몰 부가된 것 4 중량%, 13몰 부가된 것 4 중량%)
16-PENPP: polyoxyethylene nonylphenol ether phosphate (3% by weight of 17 moles of ethylene oxide added, 79% by weight of 16 moles added, 10% by weight of 15 moles added, 4% by weight 14 moles added) , 13 mol added 4 wt%)

열안정제Heat stabilizer

DPDP: 디페닐도데실포스파이트 (diphenyldodecyl phosphate)DPDP: diphenyldodecyl phosphate

DOP: 디옥틸산 포스페이트 (dioctyl acid phosphate)DOP: dioctyl acid phosphate

TBP: 트리부틸포스파이트 (tributylphosphite)TBP: tributylphosphite

DBTM: 디부틸틴말리에이트 (dibutyltinmaleate)DBTM: dibutyltinmaleate

TPP: 트리페닐포스파이트 (triphenylphosphite)TPP: triphenylphosphite

DPP: 디페닐이소데실포스파이트 (diphenylisodecylphosphite)
DPP: diphenylisodecylphosphite

중합개시제Polymerization initiator

V65: 2,2'-아조비스(2,4-디메틸바레노니트릴) (2,2'-azobis(2,4-dimethylvaleronitrile)V65: 2,2'-azobis (2,4-dimethylbarrenonitrile) (2,2'-azobis (2,4-dimethylvaleronitrile)

3-M: 1,1-비스(t-부틸퍼록시)-3,3-5-트리메틸 사이클로헥산 (1,1-bis(t-butylperoxy)-3,3,5-trimethyl cyclohexane)
3-M: 1,1-bis (t-butylperoxy) -3,3-5-trimethyl cyclohexane (1,1-bis (t-butylperoxy) -3,3,5-trimethyl cyclohexane)

본 발명에 따르면 맥리, 백화, 미세기포가 없는 품질이 우수한 에폭시 아크릴계 광학재료를 용이하게 제조할 수 있다. 본 발명에 따라 제조된 에폭시 아크릴계 광학재료는 티오우레탄계 광학재료를 비롯한 기존의 광학재료를 대체하여 다양한 분야에서 널리 이용될 수 있다. 구체적으로 플라스틱 안경렌즈, 안경렌즈에 편광필름을 장착한 3D 편광렌즈, 카메라 렌즈 등으로 이용될 수 있으며, 이외에도 프리즘, 광섬유, 광디스크 등에 사용되는 기록 매체기판이나 착색필터와 자외선 흡수 필터 등의 다양한 광학제품에 이용될 수 있다.
According to the present invention, it is possible to easily manufacture epoxy acrylic optical materials having excellent quality without striae, whitening, and microbubbles. The epoxy acrylic optical material prepared according to the present invention can be widely used in various fields in place of conventional optical materials including thiourethane based optical materials. Specifically, it can be used as a plastic glasses lens, a 3D polarizing lens equipped with a polarizing film on the spectacle lens, a camera lens, etc. In addition to a variety of optical, such as recording media substrates, color filters and ultraviolet absorption filters used in prisms, optical fibers, optical disks, etc. Can be used in the product.

Claims (9)

아래 화학식 1로 표시되는 화합물을 모노머성분으로 포함하는 중합성 조성물을 주형중합하는 광학재료의 제조방법에 있어서, 맥리, 백화 및 미세기포의 발생을 억제하기 위해 상기 주형중합에 앞서 중합성 조성물을 아래 식 1에서 X값이 0.02~2.5가 되는 조건으로 진공 처리한 후 몰드에 주입하여 주형중합하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.
[화학식 1]
Figure pat00011

(여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 또는 Br이다.)
[식 1]
X = T × 1/t
(T는 torr로 표시되는 진공도이며, t는 진공처리하는 시간(분, min)이고, T는 0.05~300 범위이다.)
In the method for producing an optical material for polymerizing a polymerizable composition comprising a compound represented by the formula (1) as a monomer component, in order to suppress the occurrence of striae, whitening and micro-bubble, the polymerizable composition prior to the mold polymerization Equation 1 is a method for producing an epoxy acrylic optical material, characterized in that the mold polymerization by injecting into a mold after vacuum treatment under the condition that the X value is 0.02 ~ 2.5.
[Chemical Formula 1]
Figure pat00011

(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)
[Formula 1]
X = T × 1 / t
(T is the degree of vacuum expressed in torr, t is the time to vacuum (min, min), and T is in the range of 0.05 to 300.)
제1항에 있어서, 상기 중합성 조성물은 모노머성분으로 아래 화학식 2로 표시되는 화합물을 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.
[화학식 2]
Figure pat00012

(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
The method of claim 1, wherein the polymerizable composition further comprises a compound represented by Formula 2 as a monomer component.
(2)
Figure pat00012

(Wherein R is H or CH 3 , m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)
제1항 또는 제2항에 있어서, 상기 중합성 조성물은 모노머성분 100 중량부에 대해 반응성 희석제를 30~300 중량부로 더 포함하며, 상기 반응성 희석제는 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 알파메틸스틸렌다이머, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트 및 디에틸렌글리콜 비스아릴카르보네이트로 구성된 군으로부터 선택된 1종 혹은 2종 이상의 화합물인 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.According to claim 1 or 2, wherein the polymerizable composition further comprises a reactive diluent 30 to 300 parts by weight based on 100 parts by weight of the monomer component, the reactive diluent is styrene, divinylbenzene, alpha methyl styrene, alpha methyl Styrenedimer, benzyl methacrylate, chlorostyrene, bromostyrene, methoxy styrene, monobenzyl maleate, monobenzyl fumarate, dibenzyl maleate, dibenzyl fumalate, methyl benzyl maleate, dimethyl maleate, diethyl Selected from the group consisting of maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, dipentyl maleate, monopentyl fumarate, dipentyl fumarate and diethylene glycol bisaryl carbonate It is 1 type, or 2 or more types of compound, The manufacturing method of the epoxy acrylic optical material characterized by the above-mentioned. 제1항 또는 제2항에 있어서, 상기 중합성 조성물은 내부이형제로 인산에스테르 화합물을 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method for producing an epoxy acrylic optical material according to claim 1 or 2, wherein the polymerizable composition further comprises a phosphate ester compound as an internal mold release agent. 제4항에 있어서, 상기 인산에스테르 화합물은, 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 10몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%), 디옥틸산 포스페이트 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물인 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 4, wherein the phosphate ester compound, polyoxyethylene nonyl phenol ether phosphate (5% by weight of 5 mol ethylene oxide added, 80% by weight 4 mol added, 10% by weight 3 mol added, 1 mole added 5% by weight), polyoxyethylene nonylphenyl phosphate (9 mole added by 9 moles of ethylene oxide, 8 mole added by 8 moles of ethylene oxide, 7 mole added by ethylene oxide 10 % By weight, up to 6 moles of ethylene oxide added 5% by weight), polyoxyethylene nonylphenol ether phosphate (with 11 moles of ethylene oxide added 3% by weight, 10 moles added 80% by weight, 9 moles added) 5 weight%, 7 mol added 6 weight%, 6 mol added 6 weight%), polyoxyethylene nonyl phenol ether phosphate (13 mol added ethylene oxide 3 weight%, 12 mol added 80 weight% , 11 mole added 8% by weight, 9 mole added 3% by weight, 4 mole added 6% by weight) , Polyoxyethylene nonylphenol ether phosphate (3% by weight of 17 mole added ethylene oxide, 79% by weight added 16 mole, 10% by weight added 15 mole, 4% by weight 14 mole added, 13 moles 4 weight% added), polyoxyethylene nonylphenol ether phosphate (5 weight% with 21 mol of ethylene oxide added, 20 weight added 78 weight percent, 19 weight added 7 weight percent, 18 mol added 6% by weight, 17% by weight added 4% by weight), dioctyl acid phosphate and Zelec UN ™ is one or two or more compounds selected from the group consisting of epoxy acrylic optical material Manufacturing method. 제1항 또는 제2항에 있어서, 상기 중합성 조성물은 전체 중합성 조성물 중 0.01~5.00 중량%로 열안정제를 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 1 or 2, wherein the polymerizable composition further comprises a heat stabilizer in an amount of 0.01 to 5.00% by weight of the total polymerizable composition. 제1항 또는 제2항의 제조방법으로 제조된 광학재료.An optical material manufactured by the manufacturing method of claim 1. 제7항의 광학재료로 이루어진 광학렌즈.An optical lens made of the optical material of claim 7. 제8항에 있어서, 상기 광학렌즈는 안경렌즈 또는 편광렌즈인 광학렌즈.The optical lens of claim 8, wherein the optical lens is an eyeglass lens or a polarizing lens.
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