KR20140030057A - A method of preparing epoxy acryl based optical material - Google Patents

A method of preparing epoxy acryl based optical material Download PDF

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KR20140030057A
KR20140030057A KR1020130102101A KR20130102101A KR20140030057A KR 20140030057 A KR20140030057 A KR 20140030057A KR 1020130102101 A KR1020130102101 A KR 1020130102101A KR 20130102101 A KR20130102101 A KR 20130102101A KR 20140030057 A KR20140030057 A KR 20140030057A
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optical material
ethylene oxide
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장동규
노수균
김종효
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주식회사 케이오씨솔루션
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/32Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • C08F220/301Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and one oxygen in the alcohol moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • C08F220/305Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety
    • C08F220/306Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety and polyethylene oxide chain in the alcohol moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/102Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/041Lenses

Abstract

The present invention relates to a method for manufacturing an epoxy acrylic optical material, and more specifically to a method for manufacturing a high-quality optical material having high yield without developing striae, a ring, variable curing, white turbidity, or developing fine bubbles due to imbalanced polymerization, and is colorless, transparent, and changeless. Provided is a method for manufacturing the epoxy acrylic optical material in which a polymerization composition, comprising an epoxy acrylate compound and a reactive dilution agent, is in-mold polymerized, and is characterized in that mixing, defoaming, and injection into a mold are performed within the 5-40°C temperature range. The epoxy acrylic optical material according to the present invention can replace an existing optical material including thiourethane-based optical materials, and be widely used in a variety of industries.

Description

에폭시 아크릴계 광학재료의 제조방법 {A method of preparing epoxy acryl based optical material}A method of preparing epoxy acryl based optical material

본 발명은 에폭시 아크릴계 광학재료의 제조방법에 관한 것으로, 특히 중합불균형으로 인한 맥리, 링 및 가변미경화의 발생 없이 높은 수율로 무색 투명하고 변형이 없는 고품질의 광학재료를 제조하는 방법에 관한 것이다. The present invention relates to a method for producing an epoxy acrylic optical material, and more particularly, to a method for producing a high-quality optical material that is colorless, transparent and without deformation without high occurrence of striae, rings and variable uncuring due to polymerization imbalance.

플라스틱 광학렌즈는 유리렌즈의 문제점인 높은 비중과 낮은 충격성을 보완한 대체품으로 소개되었다. 그 대표적인 것으로 폴리에틸렌글리콜 비스알릴카르보네이트, 폴리메틸메타아크릴레이트, 디알릴프탈레이트 등이 있다. 하지만, 이들 중합체로 제조된 광학렌즈는 주형성, 염색성, 하드코트피막 밀착성, 내충격성 등의 물성 면에서는 우수하나, 굴절률이 1.50(nD)과 1.55(nD) 정도로 낮아서 렌즈가 두꺼워지는 문제점이 있었다. 이에 렌즈의 두께를 줄이기 위해 굴절률이 높은 광학재료의 개발이 여러 가지로 시도되었다. The plastic optical lens was introduced as a substitute for the high specific gravity and low impact properties of the glass lens. Representative examples thereof include polyethylene glycol bisallyl carbonate, polymethylmethacrylate, diallyl phthalate, and the like. However, the optical lens made of these polymers is excellent in physical properties such as main formation, dyeability, hard coat film adhesion and impact resistance, but has a refractive index as low as 1.50 (nD) and 1.55 (nD) . Therefore, various attempts have been made to develop an optical material having a high refractive index in order to reduce the thickness of the lens.

대한민국 등록특허 10-0496911, 10-0498896 등에서 개시하고 있는 에폭시 아크릴계 광학재료용 조성물은, 높은 굴절률을 가지면서도 아베수가 높고, 투명성, 경량성, 내열성 등의 광학 특성이 우수하며, 재료의 가격이 저렴한 장점이 있다. 그런데 조성물을 주형 중합하여 렌즈를 제조할 때에 중합불균형으로 인한 맥리, 링 이나 가변미경화가 발생하여 렌즈의 품질을 저하시키는 경우가 종종 있다. 이러한 맥리, 링 및 가변미경화의 발생은 렌즈의 품질을 저하시키므로 그동안 개선이 요구되어 왔다. 또한 생산비 절감은 최근 렌즈분야의 주요 관심이 되고 있는데, 맥리, 링, 가변미경화의 발생은 렌즈 수율을 낮춰 생산비를 상승시키는 요인이 되므로, 생산비 절감 측면에서도 그 개선이 절실히 요구되고 있었다. The epoxy acrylic optical material composition disclosed in Korean Patent Nos. 10-0496911 and 10-0498896 has a high refractive index, high Abbe number, excellent optical properties such as transparency, light weight, heat resistance, and low cost of materials. There is an advantage. However, when the composition is molded by polymerizing a lens, striae, rings, or variable uncurings due to polymerization imbalance may occur, thereby often degrading the quality of the lens. The occurrence of striae, rings and variable uncured deterioration of the quality of the lens has been required to improve. In addition, the reduction of production cost has become a major concern in the recent lens field, the occurrence of striae, ring, variable uncured is the factor to increase the production cost by lowering the lens yield, the improvement in the production cost reduction is urgently required.

대한민국 등록특허공보 10-0496911Korean Patent Publication No. 10-0496911 대한민국 등록특허공보 10-0498896Republic of Korea Patent Registration 10-0498896

본 발명자들은, 중합성 조성물을 배합하고 탈포 및 주입하는 과정에서의 온도가 최종적으로 얻어지는 렌즈의 맥리, 링 및 가변미경화의 발생에 중요한 상관관계를 갖는 것을 예기치 않게 알게 되었다. 즉, 중합성 조성물을 특정 온도에서 배합, 탈포하고 주형에 주입하여 중합할 경우 최종적으로 수득되는 렌즈에서 맥리, 링 및 가변미경화가 거의 발생되지 않았다. 본 발명은 이점을 확인하고 완성한 것으로서, 본 발명은 맥리, 링 및 가변미경화의 발생을 줄여서 높은 수율로 무색 투명하고 변형이 없는 고품질의 광학재료를 제조하는 방법을 제공하는 것을 목적으로 한다. "맥리"란 조성의 차이 등으로 인해 주위의 정상 굴절율과 국소적으로 다르게 되는 현상을 말하는데, 중합불균형으로 나타날 수 있다. "링"이란 광학렌즈용 수지 조성물의 열경화과정에서 중합 및 경화되어 형성된 광학렌즈가 탈형전에 몰드와 몰드 사이가 분리되어 광학렌즈의 중심부분에 링모양이 나타나는 것을 말한다. "가변미경화"는 광학렌즈용 수지 조성물의 열경화과정에서 중합 및 경화되어 형성된 광학렌즈의 가변에 일부가 미경화되는 현상을 말한다. 맥리, 링 및 가변미경화는 광학재료의 품질과 성능에 나쁜 영향을 준다. The inventors have unexpectedly found that the temperature in the process of blending, defoaming and injecting the polymerizable composition has a significant correlation to the occurrence of striae, rings and variable uncured lenses of the finally obtained lens. That is, when the polymerizable composition was blended, defoamed at a specific temperature, and injected into the mold to polymerize, striae, rings and variable uncured hardly occurred in the finally obtained lens. SUMMARY OF THE INVENTION The present invention has been confirmed and completed, and an object of the present invention is to provide a method for producing a high-quality optical material that is colorless, transparent and free of deformation with high yield by reducing occurrence of striae, rings, and variable uncuring. "Stria" refers to a phenomenon that is locally different from the surrounding normal refractive index due to a difference in composition, etc., may appear as a polymerization imbalance. The term "ring" means that the optical lens formed by polymerization and curing in the thermosetting process of the resin composition for an optical lens is separated between the mold and the mold before demolding so that a ring shape appears in the central portion of the optical lens. "Variable uncured" refers to a phenomenon in which a part of the variable uncured optical lens is polymerized and cured in the thermosetting process of the resin composition for optical lenses. Stria, rings and variable uncured materials adversely affect the quality and performance of optical materials.

본 발명에서는,In the present invention,

아래 화학식 1로 표시되는 화합물과 반응성 희석제를 포함하는 중합성 조성물을 주형중합하는 광학재료의 제조방법에 있어서, 상기 중합성 조성물의 배합, 탈포, 주형에의 주입이 5~40℃의 온도범위에서 이루어지는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법이 제공된다. 상기 중합성 조성물은 아래 화학식 2로 표시되는 화합물을 더 포함할 수 있다. In the method for producing an optical material for molding a polymerizable composition comprising a compound represented by the formula (1) and a reactive diluent, the blending, degassing, and injection of the polymerizable composition in a temperature range of 5 ~ 40 ℃ There is provided a method for producing an epoxy acrylic optical material. The polymerizable composition may further include a compound represented by Formula 2 below.

[화학식 1][Chemical Formula 1]

Figure pat00001
Figure pat00001

(여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 또는 Br이다.)(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)

[화학식 2](2)

Figure pat00002
Figure pat00002

(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
(Wherein R is H or CH 3 , m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)

또한, 본 발명에서는, 상기 제조방법으로 얻은 광학재료와 이 광학재료로 이루어진 광학렌즈가 제공된다. 상기 광학렌즈는 특히 안경렌즈 또는 편광렌즈를 포함한다. Further, in the present invention, an optical material obtained by the above manufacturing method and an optical lens composed of the optical material are provided. The optical lens particularly includes a spectacle lens or a polarizing lens.

본 발명에서는, 중합성 조성물을 특정 온도범위에서 배합, 탈포, 주형 주입함으로써 중합불균형으로 인한 맥리, 링, 가변미경화가 없는 무색투명하고 변형이 없는 고품질의 렌즈를 제조할 수 있으며, 수율 향상으로 생산비 또한 낮출 수 있다.
In the present invention, by blending, defoaming, mold injection of the polymerizable composition in a specific temperature range, it is possible to manufacture a colorless, transparent, high-quality lens without the striae, the ring, and the variable uncured polymer due to the polymerization imbalance, and to improve the production cost. It can also be lowered.

본 발명의 에폭시 아크릴계 광학재료의 제조방법은, 아래 화학식 1로 표시되는 에폭시 아크릴레이트 화합물과 반응성 희석제를 포함하는 중합성 조성물의 배합, 탈포, 주형주입 과정에서 온도를 특정 범위로 유지하여 주형중합한다. 상기 중합성 조성물은, 바람직하게는 아래 화학식 2로 표시되는 화합물을 더 포함할 수 있다. In the method for producing an epoxy acrylic optical material of the present invention, in the process of blending, defoaming, and mold injection of a polymerizable composition including an epoxy acrylate compound represented by Chemical Formula 1 below and a reactive diluent, mold polymerization is carried out. . The polymerizable composition may further include a compound represented by Formula 2 below.

[화학식 1][Chemical Formula 1]

Figure pat00003
Figure pat00003

여기서 n은 0~15 이고, R1은 H 또는 CH3이며, R2는 H 또는 Br이다. 바람직하게는 n은 0~10이며, 더욱 바람직하게는 0~5이다. Wherein n is 0-15, R 1 is H or CH 3 , and R 2 is H or Br. Preferably n is 0-10, More preferably, it is 0-5.

[화학식 2](2)

Figure pat00004
Figure pat00004

(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
(Wherein R is H or CH 3 , m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)

본 발명에서는 중합성 조성물의 배합, 탈포, 주형 주입이 5~40℃에서 이루어진다. 모노머 성분과 반응성희석제, 그리고 필요에 따라 내부이형제를 비롯한 기타 첨가제를 배합하여 중합성 조성물을 만드는 배합과정과, 배합 후의 탈포과정 및 몰드에의 주입과정에서의 온도를 모두 5~40℃를 유지하도록 한다. 온도가 5℃ 미만일 경우 맥리, 링, 가변미경화가 크게 나타나며, 40℃를 초과할 경우에는 수지 조성물의 혼합 및 주입하는 동안 가사시간이 문제되어 점도가 높아져 굳어지는 현상이 나타나게 된다. 본 발명은 중합성 조성물의 배합, 탈포, 주입과정에서의 온도가 렌즈의 맥리, 링, 가변미경화와 중요한 상관관계를 갖고 있음을 처음으로 발견한 것으로서, 이러한 상관관계를 인지하지 못한 기존의 제조방법에서는 다른 공정조건이나 원료성분의 변화 등을 통해 맥리, 링, 가변미경화 발생을 억제하고자 노력하던 것을 온도제어라는 간단한 방법으로 맥리, 링, 가변미경화를 억제하여 투명하고 변형이 없는 고품질의 아크릴계 광학재료를 제조할 수 있다.
In this invention, mix | blending, defoaming, and mold injection of a polymeric composition are performed at 5-40 degreeC. Maintain a temperature of 5 to 40 ° C. in the blending process for making a polymerizable composition by mixing a monomer component, a reactive diluent, and other additives including an internal mold release agent as necessary, and a defoaming process after the blending and an injection into a mold. do. If the temperature is less than 5 ℃, striae, ring, variable uncured appears large, and if it exceeds 40 ℃, the pot life is a problem during mixing and infusion of the resin composition, the viscosity becomes high, the phenomenon appears to be solidified. The present invention is the first to discover that the temperature during the formulation, defoaming, and infusion of the polymerizable composition has a significant correlation with the striae of the lens, the ring, and the variable uncured resin. In the method, efforts to suppress the occurrence of striae, rings, and variable unhardening through different process conditions and raw material changes, etc. are made by the simple method of temperature control. Acrylic optical material can be manufactured.

상기 반응성 희석제는, 바람직하게는 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 알파메틸스틸렌다이머, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트, 디에틸렌글리콜 비스아릴카르보네이트 등이 각각 단독으로 또는 2종 이상 함께 사용될 수 있다. 반응성 희석제는 중합성 조절물의 점도와 중합속도를 적절하게 조절하는 역할을 하게 된다. 반응성 희석제는, 상기 화학식 1로 표시되는 화합물 또는 여기에 화학식 2로 표시되는 화합물을 더 포함하는 총 모노머성분 100 중량부에 대해, 30~300 중량부로 사용되는 것이 좋다. 반응성 희석제를 30 중량부 미만으로 사용할 경우에는 조성물의 점도 조절이 용이하지 않아 핸들링성이 떨어질 수 있으며, 반대로 반응성 희석제를 300 중량부를 초과하여 사용할 경우 조성물의 점도가 너무 낮아져 굴절률에 나쁜 영향을 미치고 맥리 등이 발생할 수 있다. The reactive diluent is preferably styrene, divinylbenzene, alpha methyl styrene, alpha methyl styrene dimer, benzyl methacrylate, chlorostyrene, bromostyrene, methoxy styrene, monobenzyl maleate, monobenzyl fumalate, di Benzyl maleate, dibenzyl fumarate, methyl benzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, dipentyl maleate, monopentyl fumal Rate, dipentyl fumarate, diethylene glycol bisaryl carbonate and the like can be used alone or in combination of two or more thereof. The reactive diluent serves to appropriately control the viscosity and polymerization rate of the polymerizable modulator. The reactive diluent may be used in an amount of 30 to 300 parts by weight based on 100 parts by weight of the total monomer component further comprising the compound represented by Formula 1 or the compound represented by Formula 2 herein. If the reactive diluent is less than 30 parts by weight, the viscosity of the composition may not be easily controlled, and thus handling may be degraded. On the contrary, when the reactive diluent is used in excess of 300 parts by weight, the viscosity of the composition may be too low, which may adversely affect the refractive index and may cause malt. Etc. may occur.

상기 화학식 1로 표시되는 화합물 또는 여기에 화학식 2로 표시되는 화합물을 더 포함하는 모노머성분과 반응성 희석제를 포함하는 상기 중합성 조성물은, 바람직하게는 액상 점도가 25℃에서 20~1,000cps이고, 액상굴절률(nE, 20℃)이 1.50~1.58 이고, 고상굴절률(nE, 20℃)이 1.54~1.63이다. 만약 액상의 점도가 20cps 미만이면 합성수지 가스켓으로 조립된 유리몰드에 액상 수지 조성물을 주입하여 성형할 때 조성물이 몰드 밖으로 흘러나오는 문제점이 있고, 액상의 점도가 1,000cps 를 초과하면 조성물을 몰드에 주입하기가 어려운 문제점이 있다. 더욱 바람직한 점도는 30~500cps이다.
The polymerizable composition comprising a monomer component and a reactive diluent further comprising a compound represented by Formula 1 or a compound represented by Formula 2 herein, preferably has a liquid viscosity of 20 to 1,000 cps at 25 ° C., Refractive index (nE, 20 degreeC) is 1.50-1.58, and solid-state refractive index (nE, 20 degreeC) is 1.54-1.63. If the liquid viscosity is less than 20 cps, the liquid flows out of the mold when the liquid resin composition is injected into a glass mold assembled with a synthetic resin gasket. If the viscosity of the liquid exceeds 1,000 cps, the composition is injected into the mold. There is a difficult problem. More preferable viscosity is 30-500 cps.

상기 중합성 조성물은 이밖에 내부이형제, 열안정제, 자외선 흡수제, 유기염료, 무기안료, 착색방지제, 산화방지제, 광안정제, 촉매 등을 통상의 방법에 따라 더 포함할 수 있다. The polymerizable composition may further include an internal mold release agent, a heat stabilizer, an ultraviolet absorber, an organic dye, an inorganic pigment, an anti-coloring agent, an antioxidant, a light stabilizer, a catalyst, and the like according to a conventional method.

내부 이형제로는 인산에스테르 화합물, 실리콘계 계면활성제, 불소계 계면활성제 등을 각각 단독으로 또는 2종 이상 함께 사용할 수 있으며, 바람직하게는 중합성 조성물 중에 0.001~10 중량%로 포함될 수 있다. 내부이형제로, 바람직하게는, 인산에스테르 화합물을 사용할 수 있다. 내부이형제로 사용되는 인산에스테르 화합물은, 예컨대 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 10몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌 노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르 포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%), 디옥틸산 포스페이트 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물이다. As an internal mold release agent, a phosphate ester compound, a silicone type surfactant, a fluorine type surfactant, etc. can be used individually or in combination of 2 or more types, Preferably it can be contained in 0.001-10 weight% in a polymeric composition. As an internal mold release agent, Preferably, a phosphate ester compound can be used. The phosphate ester compound used as the internal release agent is, for example, polyoxyethylene nonyl phenol ether phosphate (5% by weight of 5 mole of ethylene oxide added, 80% by weight of 4 mole added, 10% by weight of 3 mole added, 1 Molar addition 5% by weight), polyoxyethylenenonylphenylphosphate (5% by weight of 9 moles of ethylene oxide added, 80% by weight of 8 moles of ethylene oxide added, 10 parts by weight of 7 moles of ethylene oxide added) %, 5 wt% of ethylene oxide added up to 6 mol), Polyoxyethylenenonylphenol ether phosphate (3 wt% of 11 mol added ethylene oxide, 80 wt% of 10 mol added, 9 mol added 5 Weight%, 7 mole added 6% by weight, 6 mole added 6% by weight), polyoxyethylene nonylphenol ether phosphate (13 mole added by ethylene oxide 3% by weight, 12 mole added by 80% by weight, 11 mol added 8 wt%, 9 mol added 3 wt%, 4 mol added 6 wt%), polyoxyethylene nonylphenol ether phosphate (17 wt% of ethylene oxide added, 3 wt% of 16 mol added, 79 wt% added, 15 mol added 10 wt%, 14 mol added 4 % By weight, 13 moles added 4% by weight), polyoxyethylene nonylphenol ether phosphate (21% by weight of ethylene oxide added 5%, 20 moles by 78% by weight, 19 moles by 7% by weight) , 18 mole added 6% by weight, 17 mole added 4% by weight), dioctyl acid phosphate and Zelec UN ™ are one or two or more compounds selected from the group consisting of.

열안정제는, 바람직하게는 조성물 중에 0.01~5.00 중량%로 포함될 수 있다. 열안정제를 0.01 중량% 미만으로 사용할 때에는 열안정성 효과가 약하며, 5.00 중량%를 초과하여 사용할 때에는 경화시 중합불량률이 높고 경화물의 열안정성이 도리어 낮아질 수 있다. 열안정제로는, 예를 들면, 금속 지방산염계인 칼슘 스테아레이트, 바륨 스테아레이트, 아연 스테아레이트, 카드뮴 스테아레이트, 납 스테아레이트, 마그네슘 스테아레이트, 알루미늄 스테아레이트, 칼륨스테아레이트, 아연 옥토에이트 등의 화합물 중에서 선택된 1종 혹은 2종 이상의 화합물을 사용할 수 있다. 바람직하게는, 인계인 트리페닐 포스파이트, 디페닐데실포스파이트, 페닐디데실포스파이트, 디페닐도데실포스파이트, 트리노릴페닐포스파이트, 디페닐이소옥틸포스파이트, 트리부틸포스파이트, 트리프로필포스파이트, 트리에틸포스파이트, 트리메틸포스파이트, 트리스(모노데실포스파이트), 트리스(모노페닐)포스파이트 중에서 선택된 1종 혹은 2종 이상의 화합물을 사용할 수 있다. 또한, 납계인 3PbO.PbSO4.4H2O, 2PbO.Pb(C8H4O4), 3PbO.Pb(C4H2O4).H2O 등의 화합물 중에서 선택된 1종 혹은 2종 이상도 사용 가능하다. 또한, 유기주석계인 디부틸틴 디아우레이트, 디부틸틴말리에이트, 디부틸틴 비스(이소옥틸말리에이트), 디옥틸말리에이트, 디부틸틴 비스(모노메틸말리에이트), 디부틸틴 비스(라우릴메르캅티드), 디부틸 비스(이소옥실메르캅토아세테이트), 모노부틸틴 트리스(이소옥틸메르캅토아세테이트), 디메틸틴비스(이소옥틸메르캅토아세테이트), 트리스(이소옥틸메르캅토아세테이트), 비옥틸틴비스(이소옥틸메르캅토아세테이트), 디부틸틴 비스(2-메르캅토에틸로레이트), 모노부틸틴트리스(2-메르캅토에티로레이트), 디메틸틴 비스(2-메르캅토에틸로이트), 모노메틸틴 트리스(2-메르캅토에틸로레이트) 등의 화합물 중에서 선택된 1종 혹은 2종 이상도 사용 가능하다. 또한, 상기 예시한 열안정제 중 계열이 다른 열안정제를 2종 이상 혼합하여 사용하는 것도 가능하다. 가장 바람직하게는, 인계의 열안정제를 사용함으로써 성형된 렌즈의 초기 색상뿐만 아니라 투명성, 충격강도, 내열성 및 중합수율 등의 광학특성의 저하 없이 광학렌즈의 열안정성을 크게 향상시킬 수 있었다.
The heat stabilizer may be included in the composition, preferably 0.01 to 5.00% by weight. When the thermal stabilizer is used at less than 0.01% by weight, the thermal stability effect is weak. When the thermal stabilizer is used at more than 5.00%, the polymerization failure rate during curing may be high and the thermal stability of the cured product may be lowered. Examples of the thermal stabilizer include calcium stearate, barium stearate, zinc stearate, cadmium stearate, lead stearate, magnesium stearate, aluminum stearate, potassium stearate and zinc octoate, which are metal fatty acid salts. One or two or more compounds selected from the compounds can be used. Preferably, triphenyl phosphite, diphenyldecyl phosphite, phenyl diddecyl phosphite, diphenyl dodecyl phosphite, trinolyl phenyl phosphite, diphenyl isooctyl phosphite, tributyl phosphite, and tripropyl One or two or more compounds selected from phosphite, triethyl phosphite, trimethyl phosphite, tris (monodecyl phosphite) and tris (monophenyl) phosphite can be used. In addition, one or two or more selected from compounds such as lead-based 3PbO.PbSO4.4H 2 O, 2PbO.Pb (C 8 H 4 O 4 ), 3PbO.Pb (C 4 H 2 O 4 ) .H 2 O and the like Also available. In addition, organotin-based dibutyltin diaurate, dibutyltin maleate, dibutyltin bis (isooctyl maleate), dioctyl maleate, dibutyltin bis (monomethyl maleate), dibutyltin bis (la Uryl mercaptide), dibutyl bis (isooxyl mercaptoacetate), monobutyl tin tris (isooctyl mercapto acetate), dimethyl tin bis (isooctyl mercapto acetate), tris (isooctyl mercapto acetate), fertility Tiltin bis (isooctyl mercaptoacetate), dibutyl tin bis (2-mercapto ethyl laurate), monobutyl tin tris (2- mercapto ethyl laurate), dimethyl tin bis (2- mercapto ethylate) And 1 type, or 2 or more types selected from compounds, such as a monomethyltin tris (2-mercapto ethyl laurate), can also be used. Moreover, it is also possible to mix and use 2 or more types of heat stabilizers from which the series differs among the heat stabilizers illustrated above. Most preferably, by using a phosphorus-based heat stabilizer, not only the initial color of the molded lens but also the thermal stability of the optical lens can be greatly improved without deteriorating optical properties such as transparency, impact strength, heat resistance, and polymerization yield.

바람직한 실시예에 따르면, 중합성 조성물을 몰드에 주입한 후에는 몰드를 강제순환식 오븐에 넣고 30℃에서 100℃까지 서서히 가열경화시킨 후, 70±10℃ 정도로 냉각하여 몰드를 탈착하여 렌즈를 얻는다.
According to a preferred embodiment, after injecting the polymerizable composition into the mold, the mold is placed in a forced circulation oven and gradually heat-cured from 30 ° C. to 100 ° C., and then cooled to about 70 ± 10 ° C. to remove the mold to obtain a lens. .

본 발명에서 모든 원재료는 바람직하게는, 순도 70~99.99% 까지의 고순도 화합물을 사용한다. 바람직하게는, 모든 원재료의 순도를 확인하여 순도가 낮은 화합물은 정제하고 순도가 높은 화합물은 정제 없이 사용한다.
All raw materials in the present invention preferably use high purity compounds up to 70-99.99% purity. Preferably, the purity of all raw materials is checked to purify low purity compounds and use high purity compounds without purification.

[[ 실시예Example ]]

이하 구체적인 실시예를 통해 본 발명을 보다 상세히 설명한다. 그러나 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 의해 한정되는 것은 아니다.
Hereinafter, the present invention will be described in more detail with reference to specific examples. However, these embodiments are only for describing the present invention more specifically, and the scope of the present invention is not limited by these embodiments.

에폭시 Epoxy 아크릴레이트계Acrylate series 화합물 compound

1) 성분(I) 화합물의 합성1) Synthesis of Component (I) Compound

성분(I) 화합물은 화학식 3과 같다. 당량이 187인 국도화학의 YD-128 에폭시 수지에 아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 259인 화합물을 제조하였으며, 평균 분자량이 518인 혼합물이다. Component (I) compound is represented by the formula (3). Acrylic acid was added to the YD-128 epoxy resin of Kukdo Chemical Co., Ltd., having an equivalent weight of 187, and acrylated (prepared by reaction at 105 ° C. for 20 hours) to prepare a compound having an equivalent weight of 259, and a mixture having an average molecular weight of 518.

[화학식 3](3)

Figure pat00005
Figure pat00005

(n = 0~15)
(n = 0 to 15)

2) 성분(Ⅱ) 화합물2) Component (II) Compound

성분(Ⅱ) 화합물은 화학식 4와 같다. 당량이 187인 에폭시 수지에 메타아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 273인 화합물을 제조하였으며, 평균 분자량이 546인 혼합물이다. Component (II) compound is represented by the formula (4). Methacrylic acid was added to an epoxy resin having an equivalent weight of 187 and acrylated (prepared by reacting at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 273, which was a mixture having an average molecular weight of 546.

[화학식 4] [Chemical Formula 4]

Figure pat00006
Figure pat00006

(n = 0~15)
(n = 0 to 15)

3) 성분(Ⅲ) 화합물3) Component (III) Compound

성분(Ⅲ) 화합물은 화학식 5와 같다. 당량이 400인 국도화학의 YDB-400 에폭시 수지에 아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 472인 화합물을 제조하였으며, 평균 분자량이 944인 혼합물이다. Component (III) compound is represented by the formula (5). Acrylic acid was added to the YDB-400 epoxy resin of Kukdo Chemical Co., Ltd. having an equivalent weight of 400 to prepare an acrylate compound.

[화학식 5][Chemical Formula 5]

Figure pat00007
Figure pat00007

(n = 0~15)
(n = 0 to 15)

4) 성분(Ⅳ) 화합물4) Component (IV) Compound

성분(Ⅳ) 화합물은 화학식 6과 같다. 당량이 400인 에폭시 수지에 메타아크릴산을 첨가하여 아크릴레이트화하여(105℃에서 20시간 반응시켜서 제조함), 당량 486인 화합물을 제조하였으며, 평균 분자량이 972인 혼합물이다. Component (IV) compound is represented by the formula (6). Methacrylic acid was added to an epoxy resin having an equivalent weight of 400 to acrylate (prepared by reacting at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 486, and a mixture having an average molecular weight of 972.

[화학식 6][Chemical Formula 6]

Figure pat00008
Figure pat00008

(n = 0~15)
(n = 0 to 15)

5) 성분(Ⅴ) 화합물5) Component (V) Compound

당량이 175인 비스페놀 A에 에틸렌옥사이드가 첨가된 알코올에 아크릴산을 첨가하여 아크릴레이트화 (105℃에서 20시간 반응시켜서 제조함)하여 당량 229인 화합물을 제조하였다. 평균 분자량이 458인 혼합물이고, 구조식은 아래 화학식 7과 같다. Acrylic acid was added to an alcohol in which ethylene oxide was added to bisphenol A having an equivalent weight of 175 and acrylated (reaction was carried out at 105 DEG C for 20 hours) to prepare a compound having an equivalent weight of 229. [ Average molecular weight of 458, and the structural formula thereof is shown in the following chemical formula (7).

[화학식 7] [Formula 7]

Figure pat00009
Figure pat00009

(m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)(m = 0 ~ 5, n = 0 ~ 5, m and n are not 0 at the same time, m + n = 1 ~ 10)

6) 성분(Ⅵ) 화합물6) Component (VI) Compound

당량이 175인 비스페놀 A에 에틸렌옥사이드가 첨가된 알코올에 메타아크릴산을 첨가하여 아크릴레이트화 (105℃에서 20시간 반응시켜서 제조함)하여 당량 243인 화합물을 제조하였다. 평균 분자량이 486인 혼합물이고, 구조식은 아래 화학식 8과 같다. A compound having an equivalent weight of 243 was prepared by adding methacrylic acid to an alcohol in which ethylene oxide was added to bisphenol A having an equivalent weight of 175 and acrylating (reacting at 105 DEG C for 20 hours). Average molecular weight of 486, and the structural formula thereof is shown in the following formula (8).

[화학식 8] [Formula 8]

Figure pat00010
Figure pat00010

(m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
(m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)

실시예Example 1  One

(1) 온도를 15℃로 유지하면서 위에서 얻은 에폭시 아크릴레이트계 화합물 중 성분(I) 15g, 성분(Ⅲ) 30g 및 성분(V) 10g에 반응석희석제인 스틸렌 40g, 알파메틸스틸렌 2g, 알파메틸스틸렌다이머 1g 및 디벤질말레이트 5g을 첨가하고, 열안정제인 DPDP 2g, DOP 1g 및 TTP 1g을 첨가하고 약 30분간 교반하였다. 이후 상기 범위로 온도를 유지하면서 0.45㎛이하의 여과지로 여과하고, 여기에 촉매로 V65 0.05g, 3-M 0.13g을 첨가하고, 내부 이형제로 4-PENPP 0.05g 및 8-PENPP 0.2g을 혼합하고 교반하여 광학렌즈용 중합성 조성물을 만들었다. (1) 15 g of component (I), 30 g of component (III) and 10 g of component (V) in the epoxy acrylate compound obtained above while maintaining the temperature at 15 ° C., styrene 40 g, dimethyl methyl styrene 2 g, alpha methyl 1 g of styrene dimer and 5 g of dibenzyl maleate were added, and 2 g of DPDP, 1 g of DOP, and 1 g of TTP, which were thermal stabilizers, were added and stirred for about 30 minutes. Thereafter, the filter was filtered with a filter paper of 0.45 µm or less while maintaining the temperature in the above range, and V65 0.05g and 3-M 0.13g were added thereto as a catalyst, and 4-PENPP 0.05g and 8-PENPP 0.2g were mixed as an internal release agent. And stirring to make a polymerizable composition for an optical lens.

(2) (1)에서 얻은 광학렌즈용 중합성 조성물을 15℃ 조건에서 10분간 감압탈포하고 여과한 다음, 폴리에스테르 점착테이프로 조립된 유리몰드에 수지조성물의 주입온도를 15℃를 유지하면서 주입하였다. (2) The polymerizable composition for an optical lens obtained in (1) was degassed under reduced pressure for 10 minutes at 15 ° C. and filtered, and then injected into a glass mold made of polyester adhesive tape while maintaining the injection temperature of the resin composition at 15 ° C. It was.

(3) 상기 조성물이 주입된 유리 몰드를 강제 순환식 오븐에서 35℃에서 110℃까지 20시간에 걸쳐서 가열 경화시킨 후, 70℃로 냉각하여 유리몰드를 탈착하여 렌즈를 얻었다. 얻어진 렌즈는 지름 72㎜로 가공한 후 알카리 수성 세척액에 초음파 세척한 다음, 120℃에서 2시간 어닐링 처리하였다. 아래와 같은 방법으로 물성을 측정하여 그 결과를 표 1에 나타내었다.
(3) The glass mold into which the composition was injected was heat-cured in a forced circulation oven from 35 ° C. to 110 ° C. over 20 hours, and then cooled to 70 ° C. to remove the glass mold to obtain a lens. The obtained lens was processed to a diameter of 72 mm, ultrasonically washed with an aqueous alkaline washing solution, and annealed at 120 ° C for 2 hours. The physical properties were measured by the following method, and the results are shown in Table 1 .

물성 실험방법Physical properties test method

이하의 물성 실험방법으로 제조된 광학렌즈의 물성을 측정하여 그 결과를 아래 표 1에 기록하였다.The physical properties of the optical lenses manufactured by the following physical property test methods were measured and the results are reported in Table 1 below.

1) 굴절률 및 아베수 : Atago 사의 DR-M4 모델인 아베 굴절계를 사용하여 측정하였다.1) Refractive index and Abbe number: Measured using an Abbe refractometer, a model of Atago's DR-M4.

2) 비중: 분석저울을 이용하고, 수중치환법에 의해 측정하였다.2) Specific gravity: An analytical balance was used and measured by an underwater substitution method.

3) 이형성: 광학렌즈 제조시 에폭시 아크릴계 수지 조성물을 열경화시키고 70℃에서 탈형시 광학렌즈와 몰드의 분리시 렌즈 혹은 몰드의 파손에 따라 "○" 및 "×"로 표시하였다. "○"는 100개의 광학렌즈와 몰드의 분리과정에서 렌즈 혹은 몰드가 전혀 파손되지 않거나 1개가 파손된 경우, "×"는 100개의 광학렌즈와 몰드의 분리과정에서 렌즈 혹은 몰드가 4개 이상이 파손된 경우로 나타내었다.3) Release property: The epoxy acrylic resin composition was thermally cured when the optical lens was manufactured, and was marked with “○” and “×” according to the breakage of the lens or the mold when the optical lens and the mold were separated when demolded at 70 ° C. "○" means that the lens or mold is not broken at all or one is broken during the separation of 100 optical lenses and the mold, and "x" means that 4 or more lenses or molds are removed during the separation of 100 optical lenses and the mold. It is shown as a broken case.

4) 맥리: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 호상이 확인된 렌즈는 맥리가 있는 것으로 판정하여, 0~1개는 "◎"로, 2~3개는 "○"로, 4개 이상은 "×"로 표시하였다. 4) McTree: 100 lenses were visually inspected under a Mercury Arc Lamp, a USHIO USH-10D, and the lenses identified as arcs were judged to be striae, with 0 to 1 being "◎". , 2-3 are indicated by "○" and four or more by "x".

5) 링: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 국소적 및 여러 곳이 뿌옇게(탁함) 확인된 렌즈는 링이 있는 것으로 판정하여, 0~1개는 "◎"로, 2~3개는 "○"로, 4개 이상은 "×"로 표시하였다. 5) Ring: 100 lenses were visually observed under a Mercury Arc Lamp, a USHIO USH-10D, and the lens was identified as having a ring, which was identified locally and in several places. -1 is represented by "(◎)", 2-3 are represented by "(circle)", and 4 or more are represented by "x".

5) 가변미경화: 100매의 렌즈를 몰드로부터 탈형시, 광학렌즈의 가변이 미경화되어 끈적이는 렌즈를 미경화렌즈로 판정하여, 0~1개는 "◎"로, 2~3개는 "○"로, 4개 이상은 "×"로 표시하였다.
5) Variable uncured: When 100 lenses were demoulded from the mold, the variable of the optical lens was uncured and the sticky lens was determined as the uncured lens, with 0 to 1 being "◎" and 2 to 3 being ""4" and four or more were represented by "x".

실시예Example 2~20 2 ~ 20

실시예 1과 같은 방법으로 표 1에 기재된 조성에 따라 각각 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다.
In the same manner as in Example 1, according to the composition shown in Table 1 , the composition and the optical lens were prepared and tested for physical properties, respectively, and the results are shown in Table 1 .

비교예Comparative Example 1  One

온도 2℃를 유지하면서, 에폭시 아크릴레이트계 화합물 중 성분(I) 15g, 성분(Ⅳ) 30g 및 성분(V) 10g에 반응희석제인 스틸렌 40g, 알파메틸스티렌 2g, 알파메틸스틸렌다이머 1g, 벤질말레이트(DB) 5g을 첨가하고, 그리고 열안정제인 DPDP 2g, TBP 1g 및 TPP 1g을 첨가한 후 약 30분간 교반 하였다. 이후 0.45㎛이하의 여과지로 여과하고, 여기에 촉매로 V65 0.05g, 3-M 0.13g을 첨가하고, 내부 이형제로 8-PENPP 0.1g 및 12-PENPP 0.1g을 혼합하여 실시예 1과 같은 방법으로 광학렌즈용 수지 조성물을 만들었다. 이 조성물로 광학 렌즈를 제조하고 렌즈의 물성을 측정하여, 그 결과를 표 1에 나타내었다.
While maintaining the temperature of 2 ° C., styrene 40g, alphamethylstyrene 2g, alphamethylstyrene-dimer 1g, and benzyl malt were reacted with 15 g of component (I), 30 g of component (IV) and 10 g of component (V) in the epoxy acrylate compound. 5 g of the rate (DB) was added, and 1 g of DPDP, 1 g of TBP, and 1 g of TPP, which were thermal stabilizers, were added, followed by stirring for about 30 minutes. Then, filtered with a filter paper of 0.45㎛ or less, V65 0.05g, 3-M 0.13g was added to the catalyst, and 8-PENPP 0.1g and 12-PENPP 0.1g was mixed with the internal release agent as in Example 1 An optical resin composition was prepared. An optical lens was produced from this composition, and the physical properties of the lens were measured, and the results are shown in Table 1 .

비교예Comparative Example 2 2

비교예 1과 같은 방법으로 표 1에 기재된 조성에 따라 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다.The composition and the optical lens were prepared according to the composition shown in Table 1 in the same manner as in Comparative Example 1, and the physical properties were tested, and the results are shown in Table 1 .

구분
division
실시예Example 비교예Comparative Example
1One 22 33 44 55 66 1One 22 주입온도(℃)Injection temperature (℃) 1515 88 2020 2525 3030 3535 22 4545 기본
수지
(g)
basic
Suzy
(g)
성분ⅠComponent I 1515 2020 1515 1515 1515 1515
성분ⅡComponent II 1515 2020 성분ⅢComponent III 3030 2929 3232 성분ⅣComponent IV 3535 2929 3636 3030 3030 성분ⅤComponent V 1010 1010 1010 성분ⅥComponent VI 1010 1010 1010 희석제
(g)
diluent
(g)
스틸렌Styrene 4040 4040 4040 4040 4040 4040 4040 4040
알파메틸스틸렌Alpha methyl styrene 22 22 22 22 22 22 22 22 알파메틸스틸렌다이머Alphamethylstyrene Dimer 1One 1One 1One 1One 1One 1One 1One 1One 디벤질말레이트Dibenzylmaleate 55 55 66 66 44 33 55 55 열안정제
(g)
Heat stabilizer
(g)
DPDPDPDP 22 22 22 22 22 22 22 22
DOPDOP 1One 1One 0.50.5 0.30.3 0.50.5 1One TBPTBP 1One 0.50.5 0.50.5 1One DBTMDBTM 1One TPPTPP 1One 1One 1One 1One DPPDPP 1One 1One 1One 내부
이형제
(g)
inside
Release agent
(g)
4-PENPP4-PENPP 0.050.05 0.10.1 0.150.15 0.10.1
8-PENPP8-PENPP 0.20.2 0.20.2 0.10.1 0.10.1 12-PENPP12-PENPP 0.20.2 0.10.1 0.10.1 16-PENPP16-PENPP 0.050.05 0.20.2 0.10.1 라디칼개시제
(g)
Radical initiator
(g)
V65V65 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05 0.050.05
3-M3-M 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 0.130.13 렌즈
물성
lens
Properties
굴절율(nE, 20℃)Refractive index (nE, 20 DEG C) 1.59721.5972 1.59711.5971 1.59701.5970 1.59711.5971 1.59701.5970 1.59721.5972 1.59711.5971 1.59701.5970
아베수Abe number 3232 3232 3232 3232 3232 3232 3232 3232 비중importance 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 1.291.29 이형성Dysplasia 맥리McLee ×× ×× ring ×× 가변미경화Variable Uncured ××

표 1로부터, 중합성 조성물의 배합, 탈포, 주형에의 주입이 5~40℃의 온도범위에서 이루어진 실시예 1~6에 의해 제조된 렌즈들은 비교예와 비교할 때 중합불균형인 맥리, 링, 가변미경화 등이 좋았다. 반면 안경렌즈용 수지조성물의 주입온도가 상기 범위보다 낮은 비교예 1에서는 맥리, 링, 가변미경화 발생이 크게 나타났으며, 주입온도가 상기 범위보다 높은 비교예 2에서는 맥리가 많이 발생하였다. 이로써 안경렌즈 제조시 유리 몰드에 주입하는 주입온도 등을 조절함으로 맥리, 링, 가변미경화를 억제하여 투명하고 변형이 없는 고품질의 아크릴계 광학재료를 제조할 수 있음을 확인할 수 있었다.
From Table 1, the lenses produced by Examples 1 to 6, in which the blending, defoaming, and injection of the polymerizable composition were carried out at a temperature range of 5 to 40 ° C., showed that the polymers had unbalanced striae, rings, and variances as compared with the comparative examples. Uncured was good. On the other hand, in Comparative Example 1 in which the injection temperature of the resin composition for the spectacle lens was lower than the above range, the occurrence of stria, rings, and variable uncuring was large, and in Comparative Example 2 in which the injection temperature was above the above range, a lot of stria occurred. As a result, it was confirmed that high quality acrylic optical materials without transparency and deformation could be prepared by controlling the injection temperature, such as the injection into the glass mold, during the manufacture of the spectacle lens, by suppressing the striae, the ring, and the uncured uncured resin.

[약어][Abbreviation]

내부이형제Inside brother

4-PENPP: 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 5몰 부가된 것 5 중량%, 에틸렌옥사이드가 4몰 부가된 것 80중량%, 에틸렌옥사이드가 3몰 부가된 것 10중량%, 에틸렌옥사이드가 1몰 부가된 것 5 중량%)4-PENPP: polyoxyethylene nonylphenyl phosphate (5% by weight of 5 mol of ethylene oxide added, 80% by weight of 4 mol of ethylene oxide added, 10% by weight of 3 moles of ethylene oxide added, 5% by weight of 1 mole of ethylene oxide added)

8-PENPP: 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%)8-PENPP: polyoxyethylene nonylphenyl phosphate (5 mol% of ethylene oxide, 9 mol% of ethylene oxide, 80 mol% of ethylene oxide, 10 mol% of ethylene oxide, 7 mol of ethylene oxide, 5 mol% or less added thereto)

12-PENPP: 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 13몰 부가된 것 3 중량%, 12몰 부가된 것 80 중량%, 11몰 부가된 것 8 중량%, 9몰 부가된 것 3 중량%, 4몰 부가된 것 6 중량%)12-PENPP: polyoxyethylene nonyl phenol ether phosphate (3% by weight of 13 mol of ethylene oxide added, 80% by weight of 12 mol added, 8% by weight of 11 mol added, 3% by weight 9 mol added , 4 mol added 6 wt%)

16-PENPP: 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3 중량%, 16몰 부가된 것 79 중량%, 15몰 부가된 것 10 중량%, 14몰 부가된 것 4 중량%, 13몰 부가된 것 4 중량%)
16-PENPP: polyoxyethylene nonylphenol ether phosphate (3% by weight of 17 moles of ethylene oxide added, 79% by weight of 16 moles added, 10% by weight of 15 moles added, 4% by weight 14 moles added) , 13 mol added 4 wt%)

열안정제Heat stabilizer

DPDP: 디페닐도데실포스페이트 (diphenyldodecylphosphate)DPDP: diphenyldodecylphosphate

DOP: 디옥틸산 포스페이트 (dioctylacid phosphate)DOP: dioctylacid phosphate

TBP: 트리부틸포스파이트 (tributylphosphite)TBP: tributylphosphite

DBTM: 디부틸틴말리에이트 (dibutyltinmaleate)DBTM: dibutyltinmaleate

TPP: 트리페닐포스파이트 (triphenylphosphite)TPP: triphenylphosphite

DPP: 디페닐이소데실포스파이트 (diphenylisodecylphosphite)
DPP: diphenylisodecylphosphite

중합개시제Polymerization initiator

V65: 2,2'-아조비스(2,4-디메틸바레노니트릴) (2,2'-azobis(2,4-dimethylvaleronitrile)V65: 2,2'-azobis (2,4-dimethylbarrenonitrile) (2,2'-azobis (2,4-dimethylvaleronitrile)

3-M: 1,1-비스(t-부틸퍼록시)-3,3-5-트리메틸 사이클로헥산 (1,1-bis(t-butylperoxy)-3,3,5-trimethyl cyclohexane)
3-M: 1,1-bis (t-butylperoxy) -3,3-5-trimethyl cyclohexane (1,1-bis (t-butylperoxy) -3,3,5-trimethyl cyclohexane)

본 발명에 따르면 맥리, 백화, 링 및 가변미경화가 없는 품질이 우수한 에폭시 아크릴계 광학재료를 용이하게 제조할 수 있으며, 본 발명에 따라 제조된 에폭시 아크릴계 광학재료는 티오우레탄계 광학재료를 비롯한 기존 광학재료를 대체하여 다양한 분야에서 널리 이용될 수 있다. 구체적으로 플라스틱 안경렌즈, 안경렌즈에 편광필름을 장착한 3D 편광렌즈, 카메라 렌즈 등으로 이용될 수 있으며, 이외에도 프리즘, 광섬유, 광디스크 등에 사용되는 기록 매체기판이나 착색필터와 자외선 흡수 필터 등의 다양한 광학제품에 이용될 수 있다.
According to the present invention, an epoxy acrylic optical material having excellent quality without striae, whitening, ring, and variable uncured resin can be easily manufactured, and the epoxy acrylic optical material prepared according to the present invention can be prepared using conventional optical materials including thiourethane optical materials. Alternatively, it can be widely used in various fields. Specifically, it can be used as a plastic glasses lens, a 3D polarizing lens equipped with a polarizing film on the spectacle lens, a camera lens, etc. In addition to a variety of optical, such as recording media substrates, color filters and ultraviolet absorption filters used in prisms, optical fibers, optical disks, etc. Can be used in the product.

Claims (9)

아래 화학식 1로 표시되는 화합물과 반응성 희석제를 포함하는 중합성 조성물을 주형중합하는 광학재료의 제조방법에 있어서, 상기 중합성 조성물의 배합, 탈포, 주형에의 주입이 5~40℃의 온도범위에서 이루어지는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.
[화학식 1]
Figure pat00011

(여기서 n = 0~15 이고, R1은 H 또는 CH3이며, R2는 H 또는 Br이다.)
In the method for producing an optical material for molding a polymerizable composition comprising a compound represented by the formula (1) and a reactive diluent, the blending, degassing, and injection of the polymerizable composition in a temperature range of 5 ~ 40 ℃ Method for producing an epoxy acrylic optical material, characterized in that made.
[Chemical Formula 1]
Figure pat00011

(Where n = 0-15, R 1 is H or CH 3 and R 2 is H or Br)
제1항에 있어서, 상기 중합성 조성물은 아래 화학식 2로 표시되는 화합물을 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.
[화학식 2]
Figure pat00012

(여기서 R은 H 또는 CH3이고, m = 0~5, n = 0~5 이고, m과 n은 동시에 0 이 아니며, m+n = 1~10 이다.)
The method of claim 1, wherein the polymerizable composition further comprises a compound represented by Formula 2 below.
(2)
Figure pat00012

(Wherein R is H or CH 3 , m = 0 to 5, n = 0 to 5, m and n are not 0 at the same time, and m + n = 1 to 10.)
제1항 또는 제2항에 있어서, 상기 반응성 희석제는 스틸렌, 디비닐벤젠, 알파메틸스틸렌, 알파메틸스틸렌다이머, 벤질메타아크릴레이트, 클로로스틸렌, 브로모스틸렌, 메톡시스틸렌, 모노벤질말레이트, 모노벤질푸말레이트, 디벤질말레이트, 디벤질푸말레이트, 메틸벤질말레이트, 디메틸말레이트, 디에틸말레이트, 디부틸말레이트, 디부틸푸말레이트, 모노부틸말레이트, 모노펜틸말레이트, 디펜틸말레이트, 모노펜틸푸말레이트, 디펜틸푸말레이트 및 디에틸렌글리콜 비스아릴카르보네이트로 구성된 군으로부터 선택된 1종 혹은 2종 이상의 화합물인 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 1 or 2, wherein the reactive diluent is styrene, divinylbenzene, alpha methyl styrene, alpha methyl styrene dimer, benzyl methacrylate, chlorostyrene, bromostyrene, methoxy styrene, monobenzyl maleate, Monobenzyl fumarate, dibenzyl maleate, dibenzyl fumarate, methylbenzyl maleate, dimethyl maleate, diethyl maleate, dibutyl maleate, dibutyl fumarate, monobutyl maleate, monopentyl maleate, diphene A method for producing an epoxy acrylic optical material, characterized in that one or more compounds selected from the group consisting of tilmaleate, monopentyl fumarate, dipentyl fumarate and diethylene glycol bisaryl carbonate. 제1항 또는 제2항에 있어서, 상기 중합성 조성물은 내부이형제로 인산에스테르 화합물을 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method for producing an epoxy acrylic optical material according to claim 1 or 2, wherein the polymerizable composition further comprises a phosphate ester compound as an internal mold release agent. 제4항에 있어서, 상기 인산에스테르 화합물은, 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 8몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%), 디옥틸산 포스페이트 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물인 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 4, wherein the phosphate ester compound, polyoxyethylene nonyl phenol ether phosphate (5% by weight of 5 mol ethylene oxide added, 80% by weight 4 mol added, 10% by weight 3 mol added, 1 mole added 5% by weight), polyoxyethylene nonylphenyl phosphate (9 mole added by 9 moles of ethylene oxide, 8 mole added by 8 moles of ethylene oxide, 7 mole added by ethylene oxide 10 % By weight, up to 6 moles of ethylene oxide added 5% by weight), polyoxyethylene nonylphenol ether phosphate (3% by weight of 11 moles of ethylene oxide added, 80% by weight of 8 moles added, 9 moles added) 5 weight%, 7 mol added 6 weight%, 6 mol added 6 weight%), polyoxyethylene nonyl phenol ether phosphate (13 mol added ethylene oxide 3 weight%, 12 mol added 80 weight% , 8% by weight of 11 moles added, 3% by weight of 9 moles added, 6% by weight of 4 moles added), Polyoxyethylene nonyl phenol ether phosphate (3% by weight of 17 mole added ethylene oxide, 79% by weight added 16 mole, 10% by weight 15 mole added, 4% by weight 14 mole added, 13 mole added 4% by weight), polyoxyethylenenonylphenol ether phosphate (with 21 moles of ethylene oxide added 5% by weight, 20 moles added 78% by weight, 19 moles added 7% by weight, 18 moles added 6% by weight, 17% by weight added 4% by weight), dioctylic acid phosphate and Zelec UN (TM) is one or more compounds selected from the group consisting of epoxy acrylic optical material characterized in that the production of Way. 제1항 또는 제2항에 있어서, 상기 중합성 조성물은 전체 중합성 조성물 중 0.01~5.00 중량%로 열안정제를 더 포함하는 것을 특징으로 하는 에폭시 아크릴계 광학재료의 제조방법.The method of claim 1 or 2, wherein the polymerizable composition further comprises a heat stabilizer in an amount of 0.01 to 5.00% by weight of the total polymerizable composition. 제1항 또는 제2항의 제조방법으로 제조된 광학재료.An optical material manufactured by the manufacturing method of claim 1. 제7항의 광학재료로 이루어진 광학렌즈.An optical lens made of the optical material of claim 7. 제8항에 있어서, 상기 광학렌즈는 안경렌즈 또는 편광렌즈인 광학렌즈.The optical lens of claim 8, wherein the optical lens is an eyeglass lens or a polarizing lens.
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