WO2014015658A1 - 通用型led灯泡的构建方法及卡环透镜式的led灯泡及led灯具 - Google Patents

通用型led灯泡的构建方法及卡环透镜式的led灯泡及led灯具 Download PDF

Info

Publication number
WO2014015658A1
WO2014015658A1 PCT/CN2013/000882 CN2013000882W WO2014015658A1 WO 2014015658 A1 WO2014015658 A1 WO 2014015658A1 CN 2013000882 W CN2013000882 W CN 2013000882W WO 2014015658 A1 WO2014015658 A1 WO 2014015658A1
Authority
WO
WIPO (PCT)
Prior art keywords
led
bracket
heat sink
lamp
bulb
Prior art date
Application number
PCT/CN2013/000882
Other languages
English (en)
French (fr)
Inventor
张继强
张哲源
Original Assignee
贵州光浦森光电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201210253841.4A external-priority patent/CN102818184B/zh
Priority claimed from CN201210253596.7A external-priority patent/CN102777825B/zh
Priority claimed from CN201210255564.0A external-priority patent/CN102777799B/zh
Priority claimed from CN201210253600.XA external-priority patent/CN102818173B/zh
Priority claimed from CN201210253701.7A external-priority patent/CN102818177B/zh
Priority claimed from CN201210253842.9A external-priority patent/CN102798008B/zh
Priority claimed from CN201210253819.XA external-priority patent/CN102777839B/zh
Priority claimed from CN201210253834.4A external-priority patent/CN102777831B/zh
Priority to KR1020157004356A priority Critical patent/KR101778869B1/ko
Priority to EP13823121.2A priority patent/EP2876357A4/en
Priority to RU2015106001A priority patent/RU2627731C2/ru
Application filed by 贵州光浦森光电有限公司 filed Critical 贵州光浦森光电有限公司
Priority to BR112015001550A priority patent/BR112015001550A2/pt
Priority to JP2015523373A priority patent/JP6031601B2/ja
Priority to US14/416,497 priority patent/US9709220B2/en
Publication of WO2014015658A1 publication Critical patent/WO2014015658A1/zh

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/60Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00Protecting lighting devices from damage
    • F21V15/01Housings, e.g. material or assembling of housing parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/83Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to a general-purpose LED bulb construction method and a snap ring lens type LED bulb and an LED lamp, and belongs to the technical field of LED illumination.
  • LED semiconductor lighting as a new generation of lighting technology, with high photoelectric conversion rate, easy control of light source direction, easy control of lighting time and mode, high color rendering of light source, high power factor under reasonable design, etc.
  • the five major energy-saving advantages are favored by global investors and strongly supported by governments.
  • the current luminous efficiency of LED lighting lamps can mostly exceed 70LM/W, which is more energy-saving than traditional energy-saving lamps.
  • the efficiency of green LED illumination can be as high as 683LM/W; the theoretical efficiency of white LED can reach 182. 45LM/W, so the space for LED illumination efficiency is huge.
  • LED light module, driving power supply and lamp are integrated, that is, LED light Modules, drive power supplies and lamps and other components must be produced together, forming the so-called "LED with lights without bulbs" situation.
  • LED light Modules, drive power supplies and lamps and other components must be produced together, forming the so-called "LED with lights without bulbs” situation.
  • each product has various products, which are not universal and cannot be interchanged. The third is product failure.
  • the structure is simple and stable, easy to install, can work independently with a radiator, or can be installed on the radiator attached to the lamp, and can be flexibly changed in use.
  • the invention enables the production of LED bulbs, lamps and lighting control products in production. Separately and independently, LED lighting products can greatly reduce production links, increase production batch, and facilitate the industrialization of LED energy-saving lighting products.
  • the technical solution of the invention is: a method for constructing a general-purpose LED bulb, which is characterized in that: a lens retaining ring is used as a supporting body of the bulb, a core component of the LED bulb optical machine is supported, and a light distribution optical lens is used as an auxiliary supporting structure, and the light distribution is performed.
  • the optical lens is also used as a mounting base of the core component of the LED light machine, or is also matched with an inner snap ring as a mounting base of the LED light bulb heat sink; a lens mounting ring is provided on the lens retaining ring for mounting the light bulb;
  • the core component of the optical machine is composed of a heat conducting bracket, a light machine module, an inner snap ring and a light distribution optical lens, wherein the light machine module is provided with an inner cover and a heat conducting branch.
  • the rack is provided with an electrical connector;
  • the optomechanical module is composed of a templating template, an LED chipset and an associated circuit through a solid crystal and a package, or a power supply driving chip is integrated therein.
  • the optomechanical template is a standardized thermal substrate. How to explain the normalization?
  • the diameter of the lens ring is the outer diameter D of the bulb, and the outer diameter D of the bulb is equal to the upper limit of the power of the LED bulb.
  • the installation interface of the LED bulb includes a contact surface and a connection hole on the luminaire with the LED bulb.
  • the light distribution optical lens is provided with a groove, and a step is arranged on the groove, and an integral structure combining the heat conduction bracket and the light machine module is bonded in the step,
  • the optical module is sealed in a sealed waterproof space between the optical lens and the heat-conducting bracket; or the outer periphery of the optical module is surrounded by an inner snap ring, or the groove side and the inner cover of the optical lens
  • An inner ring cover is also disposed between the optical module and the sealed waterproof space between the heat conducting bracket and the groove of the light distribution optical lens; the inner snap ring or the light distribution optical lens is used as the LED light bulb heat sink.
  • the base is mounted, the upper end of the inner snap ring is bonded to the heat conducting bracket, the lower end is provided with a heat sink fixing perforation, and the fixed perforation is provided with a crimping edge for waterproofing, and at the same time preventing the heat sink fixing screw from squeezing the heat conducting bracket;
  • the thickness of the lens and the heat-conducting bracket enables the heat-conducting bracket to closely contact the heat sink when the lens retaining ring is mounted; or the heat-conductive bracket and the optomechanical template are constructed of the same non-metallic heat conductive material One; machine template of the light metal substrate of a metal material, obtained by a printed circuit board PCB art circuit; or a non-metallic material is a thermally conductive substrate, on which a printed silver paste circuit technology adopted fitting circuit.
  • This structure makes the structure of the LED light source chip to the heat sink simpler, and the heat generated by the chip is quickly transmitted to the light machine template for dispersion, which is beneficial to reducing the junction temperature of the LED
  • the heat conducting bracket is provided with a heat sink, and a heat conducting mat is disposed between the heat sink and the heat conducting bracket;
  • the heat sink is a non-metal heat sink assembly, and the non-metal heat sink is always
  • the non-metallic heat sink and the heat-conducting conversion bracket are made of non-metallic heat sink and the heat-conducting conversion bracket, and the ultra-fine non-metal heat conductive material (such as alumina having less than 300 mesh fineness, silicon carbide, etc.) is formed into a mesh shape by low-temperature extrusion molding.
  • the contact surfaces of the two are bonded and integrated into one body, and the heat-conducting conversion bracket is formed into an empty shape.
  • the non-metallic heat sink is mesh-shaped, and the heat-conducting conversion bracket is used to lift the non-metallic radiator. Air can be passed from the thermally conductive conversion bracket into the screen of the non-metallic radiator.
  • the fixing screw hole of the non-metal radiator is filled with rubber sleeve or screw fixing glue for fixing screw connection, and the non-metal radiator is provided with a radiator cover (the radiator cover can be made of metal material stamping or plastic die casting, Beautifying the appearance of the light bulb); or the heat sink is a metal heat sink, and a heat conducting pad is arranged between the metal heat sink and the heat conducting bracket, the metal heat sink adopts a hollow structure, the hollow portion is filled with foam metal, and is injected into the hollow structure Superconducting liquid, hollow structure through the upper and lower plugs, using interference fit press or thread sealant to form a confined space, and the confined space is vacuumed; the radiator fixing screw passes through the fixed perforation on the inner snap ring The heat sink of the metal heat sink or metal heat sink is fixed to the screw hole.
  • the radiator cover can be made of metal material stamping or plastic die casting, Beautifying the appearance of the light bulb
  • the heat sink is a metal heat sink
  • a heat conducting pad is
  • the LED chip on the optical module is sprayed with phosphor and covered with transparent silica gel; or the number of LED chips is arranged according to the ratio of blue red light required by the plant, and the LED chip is soldered.
  • the transparent LED package is only covered by the transparent silicone package; or the LED chip on the optical module is only encapsulated by the transparent silicone, and then the inner cover coated with the phosphor is disposed outside the packaged optical module; or the optical module
  • the LED chip on the group is not sealed, and a concave inner cover with a transparent insulating heat conductive liquid is disposed outside the light machine module, and a transparent insulating heat conductive liquid is provided with a phosphor, and the concave inner cover is elastic of a thin concave structure. Inner cover.
  • the LED chip on the optical module can also be packaged in a traditional packaging scheme, that is, the LED chip is coated with phosphor and covered with transparent silica gel, without using the inner cover; when used for agricultural production lighting, the number of LED chips on the optical module According to the blue-red ratio of the plant, the soldered LED chip covers only the transparent silicone package.
  • the LED chip on the optomechanical module is encapsulated by a transparent silicone, and then an inner cover coated with a phosphor is disposed outside the packaged optomechanical module.
  • the powder is more evenly sprayed on the chip, so that the phosphor is far away from the LED heating chip.
  • the LED chip can operate at a relatively high temperature, which improves the operating condition of the LED, and is effective for reducing the light decay of the LED bulb.
  • the LED chip on the optomechanical module is not sealed, and the concave inner cover with transparent insulating thermal fluid is disposed outside the optomechanical module, transparent insulating thermal fluid
  • the fluorescent inner cover is provided with a fluorescent inner cover which is a thin inner concave structure.
  • the large area is exchanged with the radiator, which avoids the local high heat of the conventional LED chip and the surrounding phosphor, effectively reducing the occurrence of LED light decay, and when transparent insulation
  • the concave inner shroud projecting outwardly concave, increasing the volume of the liquid receiving volume expansion of the liquid to avoid expansion of the inner cover seal failure.
  • a connector male fixing hole is formed in the heat-conducting bracket, and an electrical connector male connector with a pin is inserted into the connector male fixing hole, and the part inserted into the bulb is inserted.
  • the end of the pin is soldered to the templating template in the universal LED bulb, so that a simple electrical interface is formed on the outer surface of the universal LED bulb, and only the electrical connector male and the cable are required for installation.
  • the electrical connector has a four-pin structure, wherein the two pins are for power supply access; the second pin is for control access; the fixed end is for nut fixing or welding ring fixing; when the fixed end is for nut fixing, electrical connection A waterproof rubber ring is added between the plug male head and the heat conducting bracket for waterproofing; to prevent rotation, an anti-slip groove is arranged on the male connector of the electrical connector, and the corresponding protrusion of the heat conducting bracket is provided at the perforation; the electrical connector female head, Set the 3-hole flange, fix it to the radiator of the lamp through the fixing screw, adjust the thickness between the electrical connector female and the heat sink to adjust the thickness,
  • the snap ring lens type LED bulb constructed according to the foregoing method has the following features: a lens snap ring with a mounting flange, and at least a heat conducting bracket, a light machine module and a light distribution optical lens in the lens ring;
  • the optical lens is provided with a groove, and a step is arranged in the groove, a heat conduction bracket is adhered in the step, a light machine module is bonded on the heat conduction bracket, and an electrical connector male head is fixed on the heat conduction bracket, and the optical machine module is fixed
  • An inner cover is disposed outside, an inner ring cover is disposed between the groove side of the light distribution optical lens and the inner cover, and the optical machine module is sealed in a sealed waterproof space between the heat conductive bracket and the light distribution optical lens, and the lens ring is installed
  • the upper surface of the heat-conducting bracket can be closely attached to the heat sink; or the inner ring of the light-emitting module is surrounded by the inner ring, the upper part of the inner snap ring
  • a crimping edge is provided for waterproofing, and at the same time, the heat sink fixing screw is prevented from squeezing the heat conducting bracket; or the heat conducting bracket and the optomechanical template are constructed by using the same non-metal heat conductive material;
  • the light machine template is a metal material heat conductive substrate, and the circuit is obtained by PCB printed circuit board technology; or a non-metal material heat conductive substrate, on which a silver paste printed circuit technology mating circuit is used.
  • the heat conducting bracket is provided with a heat sink;
  • the heat sink is a non-metal heat sink assembly, and the non-metal heat sink assembly comprises a non-metal heat sink and an underside thereof.
  • the heat-conducting conversion bracket, the heat-dissipating screw hole of the non-metal heat sink is filled with a rubber sleeve or a screw fixing glue, and is provided for fixing screws, and a heat-radiating cover is disposed outside the non-metal heat sink; or the heat sink is a metal heat sink, metal heat dissipation
  • a thermal pad is disposed between the device and the heat conducting bracket, the metal heat sink includes a heat sink, and a superconducting liquid cavity is disposed in the middle of the heat sink, the superconducting liquid cavity is filled with foam metal, and superconducting liquid is provided, and the superconducting liquid
  • the upper end of the cavity is provided with an upper plug and a lower plug, and the upper plug or the lower plug is provided with a vacuum suction pipe;
  • the heat sink is further provided with a cable hole for laying the cable and a heat sink fixing screw hole, A heat sink fixing screw that connects the heat sink fixing screw holes passes through the fixing perforations on
  • the illuminating module has only a transparent silicone for packaging outside the LED chip, and all the illuminating module peripherals with transparent silicone are provided with a phosphor coating; or the inner layer of the inner cover is provided with a phosphor coating; or the optical machine
  • the LED chip on the module is not packaged with silicone.
  • the optical module is provided with a concave inner cover with a transparent insulating thermal fluid.
  • the LED chip on the optical module is immersed in a transparent insulating thermal fluid, and the transparent insulating thermal liquid is provided.
  • the concave inner cover is an elastic inner cover of a thin concave structure.
  • the heat-conducting bracket is provided with an electrical connector
  • the electrical connector comprises an electrical connector male
  • the male connector of the electrical connector is provided with a pin
  • the pin tail portion is Pin solder joint and optomechanical module Welding
  • the electrical connector male connector is fixed through the fixing hole of the connector on the universal LED bulb and has a fixed end
  • the electrical connector male connector is connected with the electrical connector female connector with the jack
  • electrical The connector female connector is connected to the cable
  • the electrical connector pin has a four-pin structure, wherein: two pins are power supply access; two pins are control access.
  • the fixed end is a welding ring; or the fixed end is a fixing nut, and the waterproof connector ring is also provided on the male connector of the electrical connector, and the waterproof apron is provided with a waterproof groove.
  • an anti-slip groove is arranged on the male connector of the electrical connector, and the corresponding protrusion of the heat-conducting bracket is provided with a corresponding protrusion;
  • the female connector of the electrical connector is provided with a three-hole flange, and passes through the three-hole flange and the connector female
  • the fixing screw is fixed with the heat transfer conversion plate on the heat sink or the lamp, and a fixed adjusting rubber pad is also arranged between the flange and the heat transfer conversion plate on the heat sink or the lamp to ensure the waterproof surface is tight; or the electrical connector male connector
  • the external thread is fixed on the male connector by the internal thread of the fixing nut on the female connector of the electrical connector provided with the waterproof rubber ring;
  • the female connector of the electrical connector is provided with a groove, and the groove is embedded in the slot Features a waterproof rubber ring.
  • the present invention also provides a plurality of luminaires using the aforementioned LED bulbs.
  • the lamp of the invention has the advantages of simple structure, low cost, quick and cheap installation, use and maintenance, and is not easy to expand and expand, and realizes the independence of the production and use of the lamp, the lamp and the lighting control product of the LED lamp, and greatly reduces the production link.
  • the realization of batch production is conducive to the application of LED energy-saving lighting products and industrial scale.
  • An LED street lamp adopting an installation interface bracket structure, comprising a mounting interface bracket formed by stamping of a metal plate, a mounting interface is arranged on the mounting interface bracket, and an LED bulb with a heat sink is disposed on the installation interface; the mounting interface bracket is mounted on the lamp On the rod; the installation interface bracket is provided with a metal stamping or plastic die-casting lamp housing.
  • the installation interface bracket is an L-shaped bracket, and the installation interface bracket is fixed on the light pole by the mounting fixing bolt through the L-shaped side bracket mounting flange; the installation interface of the installation interface bracket A cable hole is disposed; the wire harness connector is disposed on the mounting interface bracket; and the mounting interface includes a surface on the mounting interface bracket that contacts the LED light bulb and a connecting hole.
  • the installation interface bracket is a straight plate-shaped bracket, and a bracket mounting hole is arranged in a center of the straight plate shape, and the installation interface bracket is mounted on the light pole through the bracket mounting hole and the lamp pole fixing ring;
  • the installation interface of the installation interface bracket is provided with a cable hole;
  • the street lamp adopting the installation interface bracket structure further includes a harness connector for connecting a plurality of LED bulbs to the power source and the control circuit, the harness connector
  • the device is disposed in a light pole connected to the mounting interface bracket;
  • the mounting interface includes a surface on the mounting interface bracket that contacts the LED bulb and a connecting hole.
  • the mounting interface is provided with six flange fixing holes uniformly distributed on the diameter D1, and the diameter D1 is the outer diameter D of the LED bulb minus the diameter of the fixing screw nut and then subtracted from 0. . 8 ⁇ 4mm margin value.
  • the LED street lamp adopting the lamp shell as the installation interface bracket structure comprises a lamp shell stamped and formed by a metal plate; the lamp shell comprises a bracket panel folded into a plurality of blocks, the mounting panel is provided with an installation interface, and the LED light bulb is arranged on the installation interface; The case is fixed to the lamp post by a lamp post fixing member.
  • the foregoing LED street lamp using the lamp housing as the mounting interface bracket structure further includes a harness connector, the harness connector is disposed on the lamp housing, and the harness connector is used for connecting the plurality of LED bulbs to the power source and the control circuit.
  • the lamp housing edge is provided with a flange for increasing the structural strength
  • the installation interface includes a surface and a connection on the lamp housing contacting the LED bulb.
  • the upper part of the lamp pole fixing bracket is a lamp pole fixing hole for connecting the lamp pole.
  • the lamp post fixing member comprises a lamp post fixing bracket, a lamp post fixing bracket bolt and a reinforcing plate, and the lamp pole fixing bracket and the reinforcing plate are disposed on the upper and lower sides of the lamp housing.
  • the lamp housing is fixed on the lamp post through the lamp post fixing bracket and the reinforcing plate;
  • the lamp housing comprises three bracket panels which are folded at an angle, and the lower portion of the lamp post fixing bracket is a plane bracket, the lamp
  • the rod fixing bracket is fixed from the upper side or the lower side of the lamp housing to the bracket panel at the center of the lamp housing; the lamp housing or two bracket panels which are folded at an angle, the lamp post fixing bracket is from the upper side of the lamp housing Or the lower side is fixed on the bracket panel which is disposed at an angle.
  • the lower part of the pole fixing bracket is a triangular bracket, which is inverted "V" or "V" shaped.
  • the installation interface is provided with six flange fixing holes and a radiator interface opening, the flange fixing hole is used for fixing the LED bulb, and the radiator interface is opened.
  • the hole is used to make the LED bulb through the mounting interface;
  • the six flange fixing holes are evenly distributed on the diameter D1, the diameter D1 is the LED bulb outer diameter D minus the fixed screw nut diameter and then subtracted 0. 8 ⁇ 4mm
  • the radiator interface opening diameter D2 is the bulb outer diameter D minus the double fixing screw nut diameter and then subtracting the double margin value of the corresponding D1.
  • An LED street lamp adopting an extruded heat sink as a main structure of the lamp, comprising a metal extruded heat sink and a wire harness connector formed by an extrusion process, and the extruded heat sink is fixed on the light pole;
  • the extruded heat sink The utility model comprises a lamp pole fixing sleeve, a heat sink is arranged on both sides of the lamp pole fixing sleeve, a mounting interface for installing the LED light bulb is arranged on the heat sink; an LED light bulb is mounted on the installation interface; the wire harness connector is arranged on the light pole fixing sleeve, the wire harness The connector is used to connect multiple LED bulbs to the power supply and control circuitry.
  • the heat sink comprises a substrate, and one side of the substrate is provided with fins; the other side of the substrate is provided with a mounting interface for mounting the LED bulb; A wire bracket is provided on the side, and the wire bracket is used to lead the LED bulb out of the wire into the harness connector.
  • the mounting interface includes a surface on the heat sink that is in contact with the LED bulb and a connecting hole.
  • the heat sinks on both sides are disposed at an angle; the lamp post fixing sleeve is provided with a lamp post seal at one end The other end of the lamp post fixing sleeve is fixed to the lamp post by the lamp post fixing screw.
  • the six flange fixing holes on the mounting interface of the heat sink are uniformly distributed on the diameter D 1 , and the diameter D 1 is the outer diameter D of the LED bulb. Reduce the diameter of the fixing screw nut and subtract the value of 0. 1 ⁇ 2 ⁇ .
  • the luminaire of this embodiment has a heat sink and a bulb mounting bracket and a two-in-one extruded radiator, an LED bulb and All other auxiliary parts are all installed on the extruded radiator, which is simple in structure, low in cost, easy to install, use and maintain.
  • all the fins of the heat sink are perpendicular to the ground, and the vertically descending dust does not accumulate on the fins;
  • the heat sink of the invention has a large heat dissipation area, and at the same time, a plurality of LED bulbs are dispersed on the extruded heat sink, and squeezed
  • Each part of the profiled heat sink has a heat source close to it, and the heat dissipation metal utilization efficiency is very high.
  • An LED street light adopting a joint member for installing an interface bracket, comprising a mounting interface bracket assembly member, and an LED bulb with a heat sink disposed on the assembly member of the installation interface bracket, and a metal stamping or plastic die casting outside the mounting interface bracket assembly member a molded lamp housing, the installation interface bracket assembly member is connected to the lamp pole;
  • the installation interface bracket assembly member comprises a connected pipe bracket cut by a standard pipe section, a lamp fixing flange and a lamp shell and a bulb fixing bracket;
  • the lamp fixing bracket is provided with a mounting interface for mounting the LED bulb, the tube bracket is connected to the lamp fixing flange and the lamp housing and the bulb fixing bracket;
  • the bracket assembly member is connected to the lamp pole through the lamp fixing flange.
  • the mounting interface includes a surface on the lamp housing and the bulb fixing bracket that contacts the LED bulb and a connecting hole;
  • the lamp housing and the bulb fixing bracket are Metal stamping forming, lamp housing and bulb fixing bracket central connecting tube bracket, lamp housing and bulb fixing bracket are provided with hollowing around the joint of the tube bracket to facilitate the passage of the cable and the formation of bacon effect in the lamp housing to ensure ventilation and heat dissipation effect;
  • the lamp fixing flange is provided with a cable hole around the pipe bracket connection.
  • the light pole is provided with a blind hole, and the light pole is provided with a bend, and the LED light bulb can be installed in the light pole as a decoration.
  • the mounting interface is provided with six flange fixing holes uniformly distributed on the diameter D1, and the diameter D1 is the outer diameter D of the LED bulb minus the diameter of the fixing screw nut. Subtract the residual value of 0.4 ⁇ .
  • the LED tunnel lamp adopting the lamp shell as the installation interface bracket structure comprises a lamp shell formed by metal stamping or plastic die casting process, the lamp shell comprises a mounting interface bracket plate for mounting the double-sided radiator and fixing the whole LED tunnel lamp for fixing The grounding screw hole; the installation interface bracket plate has more than one rectangular opening for installing the double-sided heat sink, the double-sided heat sink has a mounting interface, and the installation interface is provided with an LED light bulb.
  • the lamp shell is further provided with a protective plate.
  • the double-sided heat sink comprises a substrate, and the two sides of the substrate are provided with fins; and one side of the substrate is provided with a mounting interface for mounting the LED light bulb.
  • the fins around the substrate mounting interface cut a circular or elliptical conical space according to the angle of illumination of the bulb to ensure that the light emitted by the LED bulb is not blocked;
  • the double-sided heat sink (103) has a side of the mounting interface through the rectangle
  • the mounting interface includes a face on the double-sided heat sink that contacts the LED bulb and a connecting hole.
  • the six flange fixing holes on the mounting interface are uniformly distributed on the diameter D1, and the diameter D 1 is the LED bulb outer diameter D minus the fixing screw.
  • the diameter of the nut is further subtracted from the residual value of 0.4 ⁇ .
  • a multi-source LED ceiling lamp comprising a ceiling lamp, the ceiling lamp comprises a ceiling lamp base and a radiator; the base of the ceiling lamp is provided with a base pad, and the base pad is used to ensure sufficient between the ceiling lamp and the ceiling Ventilation distance;
  • the ceiling of the ceiling lamp is provided with a plurality of openings for mounting the radiator, and the opening is provided with a radiator; the lower part of the radiator is provided with a mounting interface for fixing the LED bulb.
  • the ceiling lamp lamp further comprises a ceiling lamp cover, the lamp cover fixing card is provided at the edge of the ceiling lamp cover, and the lamp cover fixing card is used for mounting the ceiling lamp cover on the ceiling lamp base;
  • the interface includes a face on the heat sink that contacts the LED bulb and a connecting hole.
  • the opening edge of the ceiling lamp base is provided with an A vent hole, and in order to prevent mosquitoes from entering, the A vent hole is covered with a gauze;
  • the ceiling lamp cover is provided with B Ventilation holes, in order to prevent mosquitoes from entering, the B ventilation holes are covered with gauze; the external air can enter from the B ventilation holes, and pass through the A ventilation holes to reach the convection heat dissipation effect.
  • the ceiling lamp luminaire further includes an electrical connector assembly;
  • the electrical connector assembly includes an electrical connector female connector, a connector female fixing screw, and an adjusting rubber pad;
  • the head is matched with the male connector of the LED bulb, and the connector female body is provided with a three-hole flange, and is fixed to the heat sink through the three-hole flange and the connector female fixing screw, and is also provided between the flange and the heat sink.
  • the six flange fixing holes on the mounting interface of the heat sink are uniformly distributed on the diameter D1, and the diameter D 1 is the outer diameter D of the LED bulb minus the diameter of the fixing screw nut and then subtracted 0. 8 ⁇ 4mm of the margin value.
  • the utility model relates to an LED candle lamp, which comprises a candle lamp lamp, a candle lamp lamp comprises a heat conduction conversion plate and a heat sink; a heat installation conversion plate is provided with a mounting interface to fix the LED light bulb; the heat conduction conversion plate is bonded, screwed or snapped Connect the candle lamp housing in a way that is placed under the thermal conversion plate.
  • the candle lamp lamp further includes a wire tube and an intermediate connecting member, and the wire tube is fixed to the intermediate connecting member by a wire fixing screw, the middle connecting member passes the thread thereon, or the cap fixing screw Or directly bonding to the heat sink;
  • the mounting interface includes a surface of the heat transfer conversion plate that contacts the LED bulb and a connecting hole.
  • the heat sink is a columnar heat sink, and the inside is hollow.
  • the heat sink is provided with a heat sink substrate inwardly at a maximum outer diameter of the cylinder, and is radiated toward the center of the cylinder to form a fin.
  • the heat sink has two or more discontinuous grooves along the closed arc with the thickness of the substrate. When the heat sink is heated, the external air flows into the center of the heat sink through the interrupted groove to form a convection, thereby achieving a cooling effect.
  • the candle-shaped lamp further includes an electrical connector assembly
  • the electrical connector assembly includes an electrical connector female connector, a connector female fixing screw, and a fixed adjusting rubber pad;
  • the connector female connector With LED bulb
  • the upper male connector is connected, the three-hole flange is arranged on the female connector of the electrical connector, and the female fixing screw of the three-hole flange is fixed with the thermal conversion plate, and a fixed adjusting rubber pad is further arranged between the flange and the thermal conversion plate.
  • the electrical connector male connector and the electrical connector female connector are only connected, and then the LED bulb is fixed to realize the electrical connection of the LED bulb; the lead wire led out by the female connector of the electrical connector is led to the cable through the conduit. Power and control circuits.
  • the lead wire drawn from the female connector of the electrical connector is connected to the driving power source, and the driving power source is disposed in the hollow portion of the heat sink.
  • the candle lamp lamp may further be provided with a lamp cover, and the lamp cover is fixed on the intermediate connector by a spring fixing card.
  • the six flange fixing holes on the mounting interface of the heat conduction conversion plate are evenly distributed on the diameter D1, and the diameter D1 is the outer diameter D of the LED bulb minus the diameter of the fixing screw nut and then subtracted 0. 8 ⁇ 4mm of the margin value.
  • the present invention uses the lens retaining ring as the supporting member of the entire bulb, and then supports the inner snap ring in the lens retaining ring, and finally forms the inner snap ring and the optical machine bonded to the inner snap ring.
  • the module and the heat-conducting bracket structure the LED bulb light source body structure, so the structure is extremely stable.
  • the optomechanical module of the present invention is enclosed in a closed section surrounded by the inner snap ring, the heat conducting bracket and the lens, and the waterproof performance of the bulb is greatly improved without the addition of other waterproof members.
  • the use of the snap ring lens type LED bulb of the invention is simple, flexible and changeable, so that the bulb, the lamp and the lighting control product of the LED lamp are independent in production and use, so that the LED lighting product is greatly improved. Reducing production links, increasing production batches, and facilitating the industrialization of LED energy-saving lighting products.
  • the present invention fixes a male connector with a pin in the hole by opening a hole in the LED bulb, and performs line welding and mechanical fixing from the inside of the bulb, and the peripheral structure of the entire general-purpose LED bulb is simple and flat. The cable of the LED bulb is avoided.
  • the male connector of the electrical connector When the bulb is installed, the male connector of the electrical connector is aligned with the male connector of the electrical connector, and then the LED bulb is mechanically fixed, and the general-purpose LED lamp is also realized. Reliable electrical connection. Moreover, the connection between the male connector and the female connector of the present invention can directly achieve a reliable waterproof function with little additional cost, so that the universal LED bulb to which the electrical connector of the present invention is mounted can be used for The room can also be used outdoors, or in an environment that requires explosion protection, which greatly expands the range of use of LED bulbs.
  • Figure 1 Appearance of a non-metallic heat sink with a bulb lens solution of the present invention
  • Figure 2 Appearance diagram of a light bulb convex lens solution with a metal heat sink of the present invention
  • FIG. 3 Appearance diagram of the LED bulb convex lens waterproof connector scheme of the present invention
  • FIG. 4 Schematic diagram of the core structure of the LED bulb optical machine of the present invention.
  • Figure 5 A structural view of a bulb of the present invention
  • FIG. 6 is an external view of a heat conduction conversion bracket according to an embodiment of the present invention.
  • Figure 7 is an outline view of a C-shaped inner snap ring of an embodiment of the present invention.
  • FIG. 8 is a perspective view showing the assembly of the optomechanical module and the heat conducting bracket according to the embodiment of the present invention.
  • Figure 9 is a perspective view showing an assembly of a optomechanical module with a flat inner cover according to an embodiment of the present invention
  • Figure 10 is a perspective view showing the assembly of the heat-conducting bracket and the electrical connector and the inner snap ring and the optical module assembly of the embodiment of the present invention
  • Figure 11 is a cross-sectional view of the concave inner cover of the embodiment of the present invention
  • Figure 12 is a cross-sectional view of a non-metal heat sink according to an embodiment of the present invention.
  • Figure 13 Appearance diagram of a non-metal radiator assembly according to an embodiment of the present invention.
  • Figure 14 is a cross-sectional view of a metal heat sink according to an embodiment of the present invention.
  • Figure 15 is a schematic view showing the internal structure of a metal heat sink according to an embodiment of the present invention.
  • Figure 16 Schematic diagram of the structure of the small-diameter light bulb and the electrical connector assembly of the embodiment of the present invention
  • Figure 17 is a schematic view showing the structure of a large-diameter light bulb and an electrical connector assembly according to an embodiment of the present invention
  • Figure 18 Schematic diagram of the male connector of the fixed end of the sintered ring of the present invention.
  • Figure 19 Schematic diagram 1 of the male connector of the nut fixed end of the present invention.
  • Figure 20 Schematic diagram 2 of the male connector of the nut fixed end of the present invention
  • Figure 21 is a schematic view showing the male connector of the external connector with an external thread
  • Figure 22 Schematic diagram of the pin male structure of the electrical connector of the fixed end of the fusion ring of the present invention
  • Figure 23 Schematic diagram of the pin-type male connector of the nut fixed end of the present invention.
  • Figure 24 Schematic diagram of the female connector of the bent type fixed connection of the present invention.
  • Figure 25 is a schematic view showing the structure of the female connector of the straight type fixed connection of the present invention.
  • Figure 26 is a schematic view showing the structure of the female connector of the straight type non-fixed connection of the present invention.
  • Figure 27 Dimensions and opening patterns of the bulb end mounting interface of the embodiment of the present invention.
  • Figure 28 Appearance diagram of the small-size bulb convex lens scheme of the present invention.
  • Figure 29 is a schematic structural view of Embodiment 1-2 of the present invention.
  • Figure 30 is a view showing the state of use of Embodiment 1-2 of the present invention.
  • Figure 31 is a schematic view showing the structure of a lamp post fixing ring used in Embodiment 1-2 of the present invention.
  • Figure 32 is a view showing a state of use when a lamp post fixing ring is used in Embodiment 1-2 of the present invention.
  • Figure 33 is a view showing an inspection state when a lamp post fixing ring is used in Embodiment 1-2 of the present invention.
  • Figure 34 is a schematic view showing the structure of a tubular lamp housing used in Embodiment 1-2 of the present invention.
  • Figure 35 is a view showing an inspection state when a tubular lamp housing is used in Embodiment 1-2 of the present invention.
  • Figure 36 is a structural diagram of Embodiment 2 of the present invention.
  • FIG. 37 is a schematic view showing a mounting interface of a mounting interface bracket according to Embodiment 2 of the present invention.
  • Figure 38 is a bottom plan view showing a second embodiment of the present invention.
  • Figure 39 is a top plan view showing a second embodiment of the present invention.
  • Figure 40 is a top plan view showing the arrangement of the side bracket panels at the lower angles of the second embodiment of the present invention.
  • Figure 41 is a top plan view showing the use of two bracket panels in Embodiment 2 of the present invention.
  • Figure 42 is a top plan view showing the second embodiment of the present invention when the two bracket panels are angled downward;
  • Figure 43 is a projection view of a lamp post fixing bracket according to Embodiment 2 of the present invention
  • 44 is a projection view of a lamp post fixing bracket when two bracket frames are disposed at a downward angle
  • FIG. 45 is a projection view of a lamp post fixing bracket when two bracket panels are used in Embodiment 2 of the present invention
  • Figure 46 is a perspective view of the lamp holder fixing bracket when the two bracket panels are angled downward;
  • Figure 47 is a schematic structural view of Embodiment 3-2 of the present invention.
  • Figure 48 is a projection view of an extruded heat sink according to Embodiment 3 of the present invention.
  • Figure 49 is another projection view of the extruded heat sink of Embodiment 3 of the present invention.
  • Figure 50 is still another projection view of the extruded heat sink of Embodiment 3 of the present invention.
  • Figure 51 is a bottom plan view of Embodiment 3-2 of the present invention.
  • Figure 52 is a bottom plan view showing the horizontal setting of the heat sink according to Embodiment 3-2 of the present invention.
  • Figure 53 is a bottom plan view showing the lower angle of the heat sink of the embodiment 3-2 of the present invention.
  • Figure 54 is a schematic structural view of Embodiment 4 of the present invention.
  • Figure 55 is a structural view showing a lamp cap of Embodiment 4 of the present invention.
  • Figure 56 is a schematic structural view of a joint member for mounting an interface bracket according to Embodiment 4 of the present invention.
  • Figure 57 is an external view of Embodiment 4 of the present invention.
  • Figure 58 is a perspective view showing a lamp cap of Embodiment 4 of the present invention.
  • Figure 59 is a structural view showing a fifth embodiment of the present invention.
  • Figure 60 is an external view of Embodiment 5 of the present invention.
  • Figure 61 is a structural view showing a multi-LED bulb, a lateral mounting bracket plate and a shield plate according to Embodiment 5 of the present invention
  • Figure 62 is a sectional view showing a double-sided heat sink according to Embodiment 5 of the present invention
  • Figure 63 is a structural view showing the embodiment 5 of the present invention when the protective plate is used;
  • Figure 64 is a structural view showing a case where a multi-LED bulb is used in Embodiment 5 of the present invention.
  • Figure 65 is a structural view showing a multi-LED bulb and a shield plate according to Embodiment 5 of the present invention.
  • Figure 66 is a structural view showing a mounting bracket plate in a lateral direction according to Embodiment 5 of the present invention.
  • Figure 67 is a schematic structural view of Embodiment 6 of the present invention.
  • Figure 68 is a plan view showing Embodiment 6 of the present invention.
  • Figure 69 is a schematic view showing the structure of a ceiling lamp with a ventilating hole according to Embodiment 6 of the present invention.
  • Figure 70 is a schematic view showing the structure of a ceiling lamp cover with a vent hole according to Embodiment 6 of the present invention.
  • Figure 71 is a diagram showing the mounting of an LED bulb according to Embodiment 6 of the present invention.
  • Figure 72 is a schematic structural view of Embodiment 7-1 of the present invention.
  • Figure 73 is a schematic structural view of Embodiment 7-2 of the present invention.
  • Figure 74 is an external view of an embodiment 7-1 of the present invention.
  • Figure 75 is a view showing a state of use when the lamp cover is used in Embodiment 7 of the present invention.
  • Figure 76 is a schematic view showing the manner in which the lamp cover of the embodiment 7 of the present invention adopts a hemispherical shape
  • Figure 77 is a schematic view showing the pattern of the lamp cover of the embodiment 7 of the present invention when a flat lamp cover is used
  • Figure 78 is a schematic view showing the pattern of the lamp cover of the embodiment 7 of the present invention when a lamp cover is used;
  • Figure 79 is a schematic structural view showing the use of the lamp cover in Embodiment 7 of the present invention.
  • Figure 80 is an external view of the seventh embodiment of the present invention when the lamp cover is used;
  • Figure 81 is an LED candle type chandelier formed by a 7-candle lamp according to an embodiment of the present invention.
  • 82 is an LED candle type chandelier formed by a candle type lamp with a lamp cover according to Embodiment 7 of the present invention.
  • Figure 83 is a schematic view of a mounting interface on a luminaire according to an embodiment of the present invention (for a bulb having an outer diameter of 80 mm or more); and Figure 84 is a schematic view of a mounting interface on a luminaire according to an embodiment of the present invention (for a bulb having an outer diameter of 70 mm or more).
  • the markings in the drawing are: 1-thermal conversion bracket, 2-thermal pad, 3-thermal bracket, 4-optic module, 6-inner cover, 7-lighting optical lens, 8-lens snap ring, 9- Bulb cover, 10-electric connector female connector, 10A-waterproof connector with cable, 11-electric connector male connector, 11A-cable fixing head, 12-heatsink fixing screw, 14-lens snap ring fixing screw, 15- Fixed end, 16-waterproof rubber ring, 17-pin, 18-waterproof rubber ring insert, 19-pin solder joint, 22-connector male fixing hole, 23-heat sink fixed perforation, 24-fixing adjustment glue Pad, 25-connector female fixing screw, 26-anti-slip groove, 27-thermal transfer plate, 28-fixing nut, 32-vacuum suction tube, 33-up plug, 34-heat sink, 35-low plug , 36- cable hole, 37-foam metal, 38-heat sink fixing screw hole, 39-top mounting flange, 40-external power
  • the general-purpose LED bulb is constructed by using a lens retaining ring as a supporting body of the bulb, supporting a core component of the LED bulb optical machine, and a light distribution optical lens as an auxiliary supporting structure, and the optical lens is also used as a core component of the LED optical machine.
  • the base is mounted, or the inner snap ring is used as a mounting base of the LED bulb heat sink; a mounting flange is disposed on the lens retaining ring for mounting the light bulb; the core component of the LED light bulb is composed of a heat conducting bracket and a light machine module
  • the group, the inner snap ring and the light distribution optical lens are formed, wherein the light machine module is provided with an inner cover, and the heat conductive bracket is provided with an electrical connector; the light machine module is composed of a light machine template, an LED chip set and related
  • the line consists of a die bond and a package, or a power supply driver chip is integrated therein.
  • the edge value of the LED bulb is on the luminaire, and the diameter D2 of the radiator interface is the outer diameter of the bulb D minus the diameter of the double-fixed screw nut minus the double rim value of the corresponding D1;
  • the installation interface includes a contact surface and a connection hole of the luminaire with the LED light bulb; the light distribution optical lens is provided therein Slot, and it is provided with a stepped recess in the thermally conductive bonding step
  • the integrated structure of the bracket and the optical module is bonded, or the inner ring is surrounded by the optical module, the electrical connector is fixed on the heat conducting bracket, and the inner cover is disposed outside the optical module, and the optical lens is disposed in the optical lens
  • An inner ring cover is disposed between the groove edge and the inner cover to seal the optical module in a sealed waterproof space between the heat conducting bracket and the groove of the light distribution optical lens; the inner
  • the heat conducting bracket is provided with a heat sink, and a heat conducting mat is disposed between the heat sink and the heat conducting bracket;
  • the heat sink is a non-metal heat sink assembly, and the non-metal heat sink assembly comprises a non-metal heat sink and a heat conduction conversion bracket.
  • the non-metallic heat sink and the heat-conducting conversion bracket are obtained by ultra-high-temperature sintering after ultra-high temperature extrusion using ultra-fine non-metal heat-conducting materials (such as alumina, silicon carbide, etc.), and the contact surfaces of the two are bonded by a heat-conductive adhesive.
  • the fixing screw hole of the non-metal radiator is filled with rubber sleeve or screw fixing glue for fixing screw connection
  • the radiator cover is provided outside the non-metal radiator (the radiator cover can be made of metal material stamping or plastic die-casting, beautifying The appearance of the bulb), and the heat-conducting conversion bracket is in the form of a grid, the non-metal radiator is a mesh hole, and the heat-conducting conversion bracket is provided with a non-metal radiator to allow air to enter the screen of the non-metal radiator from the heat-conducting conversion bracket;
  • the heat sink is a metal heat sink, and a heat conductive pad is arranged between the metal heat sink and the heat conductive bracket, and the metal heat sink adopts a hollow structure.
  • the hollow portion is filled with foam metal, and a superconducting liquid is injected into the hollow structure, and the hollow structure is inserted into the closed space by using an interference fit press or screw seal into the closed space, and the closed space is evacuated;
  • the fixing screw is connected to the heat sink fixing screw hole of the non-metal heat sink or the metal heat sink through the fixed through hole on the inner snap ring. Spraying the phosphor on the LED chip and covering the transparent silica gel; or arranging the number of LED chips according to the blue-red light ratio required by the plant, and the soldered LED chip covers only the transparent silicone package; or the LED chip is only encapsulated by transparent silicone.
  • an inner cover coated with a phosphor is disposed outside the packaged LED chip; or the LED chip is not sealed, and a concave inner cover provided with a transparent insulating thermal fluid is disposed outside the LED chip, and the transparent insulating thermal fluid is disposed Phosphor, the concave inner cover is an elastic inner cover of a thin concave structure.
  • a hole is formed in the heat-conducting bracket, and the male connector of the electrical connector with the pin is inserted into the through hole, and the part inserted into the bulb is fixed as a fixed end, and the tail end of the pin and the optomechanical template in the universal LED bulb are fixed. Welding, so that a simple electrical interface is formed on the outer surface of the general-purpose LED bulb.
  • the universal LED bulb When the electrical connector male connector is mated with the electrical connector female connector with the cable, the universal LED bulb is fixed to realize the universal LED bulb. Electrical connection; by eccentricity of the electrical connector male body in the hole on the heat-conducting bracket and the size of the fixed end of the electrical connector male end, the optical template in the LED bulb can meet the arrangement of the LED chip and the driving power chip
  • the electrical connector with the pin is a four-pin structure, wherein the two pins are for power supply access; the second pin is for control access;
  • the fixed end is for nut fixing or welding ring Fixing method;
  • a waterproof rubber ring is added between the electrical connector male head and the heat conducting bracket for waterproofing; to prevent rotation, electrical connection
  • the anti-slip groove is arranged on the male plug of the plug, the guide a corresponding protrusion is arranged at the perforation of the heat bracket; a three-hole flange is arranged on the female connector of the electrical connector, and is fixed on
  • a snap ring lens type LED bulb constructed according to the above method: as shown in FIGS. 4 and 5, comprising a lens retaining ring 8 with a mounting flange, and at least a heat conducting bracket 3 and a optomechanical module 4 are sequentially disposed in the lens retaining ring 8
  • the light distribution optical lens 7 is provided with a groove, and a step is arranged in the groove, the heat conduction bracket 3 is adhered in the step, and the light machine module 4 is bonded to the heat conduction bracket 3 (such as 8), the thermal connector 3 is fixed with an electrical connector male head 11, the optical module 4 is provided with an inner cover 6, an optical lens 7 is disposed between the groove side and the inner cover 6, or an inner ring cover 62 is disposed.
  • the machine module 4 is enclosed in a sealed waterproof space between the heat conducting bracket 3 and the light distribution optical lens 7.
  • the optical module 4 is also surrounded by an inner snap ring 81 (such as a C-shaped inner snap ring in FIG. 7), and the lens snap ring 8 is mounted to ensure that the upper surface of the heat conductive bracket 3 is in close contact with the heat sink 103;
  • the upper end of the ring 81 is bonded to the heat conducting bracket 3, the lower end is provided with a heat sink fixing through hole 23, and the heat sink fixing through hole 23 is provided with a crimping edge for waterproofing, and at the same time preventing the heat sink fixing screw from squeezing the heat conducting bracket; the heat sink fixing screw 12
  • the LED bulb heatsink 103 is fixed to the thermally conductive holder 3 and the light distribution optical lens 7 through the inner perforation 81 and the fixed perforations on the thermally conductive support 3.
  • the optomechanical module 4 is composed of a templating template, an LED chipset and an associated circuit through a die bond and a package, or a power supply driving chip is integrated therein; or the heat conducting bracket 3 and the optomechanical template are the same non-
  • the metal heat conductive material is constructed as one body; the light machine template is a metal material heat conductive substrate, and the circuit is obtained by PCB printed circuit board technology; or a non-metal material heat conductive substrate, on which a silver paste printed circuit technology fitting circuit is used.
  • a heat sink 103 is disposed on the heat conducting bracket 3, and a heat conducting mat 2 is disposed between the heat sink 103 and the heat conducting bracket 3; the heat sink 103 is a non-metal heat sink assembly, and the non-metal heat sink assembly includes a mesh hole shape.
  • the non-metallic radiator see Figure 13, the screen hole 42 can be seen in the cross section, other ventilation can be used, as shown in Figure 6) and the overhead heat transfer conversion bracket 1 below, non-metallic radiator
  • the heat sink fixing screw hole 33 is filled with a rubber sleeve or a screw fixing glue for fixing screws, and a non-metal heat sink is provided with a heat radiator cover 101.
  • the cross section of the non-metal heat sink is as shown in FIG.
  • the heat sink 103 may be a metal heat sink.
  • the heat sink 2 is disposed between the metal heat sink and the heat conductive bracket 3.
  • the metal heat sink includes a heat sink 34.
  • the heat sink 34 A superconducting liquid chamber is arranged in the middle, the superconducting liquid chamber is filled with foam metal 37, and superconducting liquid is provided, and the upper plug 33 and the lower plug 35 are provided at both ends of the superconducting liquid chamber, and the upper plug 33 or the lower
  • the plug 35 is provided with a vacuum suction pipe 32; the heat sink 103 is further provided with a cable hole 36 for piercing the cable and a heat sink fixing screw hole 38.
  • the heat sink fixing screw 12 is fixed to the inner snap ring 81 through the inner snap ring 81 and the heat sink fixing through hole 22 on the heat sink 103.
  • the illuminating module 4 is provided with a transparent silica gel for packaging outside the LED chip, and all the optomechanical modules 4 with transparent silica gel have an inner cover 6 and a phosphor coating on the inner layer of the inner cover 6. 9; or the LED chip on the optomechanical module 4 is not encapsulated with a silica gel, and the optomechanical module 4 is provided with a concave inner cover 61 with a transparent insulating thermal fluid, LED chip Soaked in a transparent insulating thermal fluid, the transparent insulating thermal fluid is provided with a phosphor, and the concave inner cover is a thin inner recessed elastic inner cover as shown in FIG. 9 , as shown in FIG. 11 .
  • the optomechanical module 4 is composed of a tempering template, an LED chipset and related lines through a solid crystal and a package, or a power supply driving chip is further integrated on the optomechanical template.
  • the heat conducting bracket 3 is provided with an electrical connector, and the electrical connector comprises an electrical connector male head 11.
  • the electrical connector male head 11 is provided with a pin 17, a pin solder joint 19 of the tail portion of the pin 17 and
  • the optomechanical module 4 is soldered; the electrical connector male 11 is passed through the connector male fixing hole 22 of the universal LED bulb and is provided with a fixed end 15 for fixing; the electrical connector male 11 and the jack
  • the electrical connector female connector 10 is matedly connected, and the electrical connector female connector 10 is connected to the cable; the electrical connector female connector 10 is disposed on the cable fixing head 11A at the other end of the cable in the waterproof connector 10A with cable.
  • the electrical connector pin has a four-pin structure, wherein: two pins are power supply access; two pins are control access.
  • the fixing end 15 is a welding ring, as shown in FIG. 18 and FIG. 22, wherein the electrical connector male head 11 in FIG. 22 has no protective sleeve; or the fixed end 15 is a fixing nut, and the electrical connector male head 11 is A waterproof rubber ring inserting groove 18 is also provided, and a waterproof rubber ring 16 is disposed in the waterproof rubber ring inserting groove 18, as shown in Figs. 19, 20, 21 and 23, wherein the electrical connector male head 11 in Fig.
  • the electric connector male head 11 is provided with a non-slip groove 26, and the heat conducting bracket 3 is provided with a corresponding protrusion at the perforation;
  • the electrical connector female head 10 is provided with a three-hole flange (as shown in FIG. 24 and FIG. 25). And fixed by the three-hole flange and the connector female fixing screw 25 to the heat sink 103 or the heat-converting conversion plate 27 on the lamp, and the fixing rubber is also provided between the flange and the heat sink 103 or the heat-conducting conversion plate 27 on the lamp.
  • the pad 24 ensures the waterproof surface is tight, as shown in FIG.
  • the electrical connector male head 11 is provided with an external thread, and is fixed by the internal thread of the fixing nut 28 on the electrical connector female head 10 provided with the waterproof rubber ring 16.
  • the female electrical connector 10 is provided with embedded grooves, the groove is embedded with a waterproof rubber ring 16.
  • the female connector of the electrical connector can also be a non-fixed connector female connector as shown in FIG.
  • a ring cover 62 is disposed between the inner cover 6 and the inner snap ring 81, as shown in FIG.
  • Small-diameter light bulb (D ⁇ 70mm) - generally no ring cover 62 or inner cover 6 (may also include ring cover 62), its structure and electrical connector assembly shown in Figure 16; large-diameter light bulb (D > 70mm) The structure and electrical connector assembly are shown in Figure 17;
  • the outer diameter of the bulb D is the upper limit of the power of the LED bulb W.
  • the screw hole distribution circle D1 for fixing the bulb and the opening of the lamp radiator interface (the opening for the passage through the heat sink on the mounting interface)
  • the diameter D2 is affected by the size of the screw used, and the diameter D1 is the bulb outer diameter D minus the fixing screw
  • the diameter of the nut is further reduced by 0. 8 ⁇ 4mm
  • the diameter of the opening of the radiator interface is D2
  • the outer diameter of the bulb is reduced by double, the diameter of the screw is reduced, and the double value of the corresponding D1 is subtracted
  • Hole distance L ie the eccentric position of the electrical connector male on the heat-conducting bracket
  • the outer diameter of the bulb is the outer diameter D
  • the flange screw hole distribution circle diameter Dl, and the radiator outer diameter D3 are manufactured according to the specifications. The relevant dimensions are given in Figure 27 and the following table.
  • the outer diameter of the bulb radiator or cover is D3 ⁇ D2- 1 ;
  • the diameter of the lamp outlet hole ⁇ is determined by the size of the lamp connector (interface) male.
  • Example 1-1 A street lamp adopting an installation interface bracket structure, comprising a mounting interface bracket 103A stamped and formed by a metal plate, a mounting interface is provided on the mounting interface bracket 103A, and an LED bulb 102 with a heat sink is disposed on the installation interface; the mounting interface bracket 103A Mounted on the lamp post 108; the lamp holder 101 is formed by metal stamping or plastic die-casting outside the mounting interface bracket 103A.
  • the mounting interface bracket 103A is an L-shaped bracket, and the mounting interface bracket 103A is fixed on the light pole 108 by a mounting mounting bolt 109 through an L-shaped side bracket mounting flange; a cable hole is disposed on the mounting interface of the mounting interface bracket 103A;
  • the harness connector 106 is disposed on the mounting interface bracket 103A; the mounting interface includes a surface on the mounting interface bracket 103A that is in contact with the LED bulb 102 and a connecting hole.
  • the mounting interface bracket 103A is a straight-plate bracket, and a bracket mounting hole is arranged in the center of the straight plate.
  • the mounting interface bracket 103A is mounted on the lamp post 108 through the bracket mounting hole and the lamp post fixing ring 116.
  • the mounting interface of the mounting interface bracket 103A is provided.
  • the cable hole of the installation interface bracket structure further includes a harness connector 106 for connecting the plurality of LED bulbs 102 to the power source and the control circuit, and the harness connector 106 is disposed at the installation interface.
  • the mounting plate 108 is connected to the light pole 108 connected to the bracket 103A; the mounting interface includes a surface on the mounting interface bracket 103A that is in contact with the LED bulb 102 and a connecting hole.
  • the diameter D1 is the LED bulb. 10)
  • the outer diameter D is reduced by the diameter of the fixed screw nut and then the residual value of 0. 8 ⁇ 4mm.
  • the LED bulb 102 is mounted on the mounting interface by the bulb fixing screw 105, and the lamp housing 101 is passed through the lamp housing fixing screw 104 set to mount the interface bracket 103A.
  • Example 1-2 A street lamp adopting a mounting interface bracket structure, as shown in FIG. 29 and FIG. 30, includes a mounting interface bracket 103A stamped and formed by a metal plate, a mounting interface is provided on the mounting interface bracket 103A, and a self-contained radiator is disposed on the mounting interface.
  • LED bulb 102; mounting interface bracket 103A is mounted on the light pole 108;
  • the lamp housing 101 is formed by metal stamping or plastic die casting outside the frame 103A.
  • the mounting interface bracket 103A is an L-shaped bracket, and the mounting interface bracket 103A is fixed on the light pole 108 by a mounting fixing bolt 109 through an L-shaped side bracket mounting flange; a cable hole is arranged on the mounting interface of the mounting interface bracket 103A;
  • the street light using the mounting interface bracket structure further includes a harness connector 106 for connecting the plurality of LED bulbs 102 to the power source and the control circuit, and the harness connector 106 is disposed on the mounting interface bracket 103A;
  • the mounting interface includes a face on the mounting interface bracket 103A that is in contact with the LED bulb 102 and a connecting hole.
  • the mounting interface has six flange fixing holes uniformly distributed on the diameter D1, the diameter D1 is the LED bulb 10) the outer diameter D minus the fixed screw nut diameter and then subtracted 0. 8 ⁇ 4mm of the residual value.
  • the LED bulb 102 is mounted on the mounting interface bracket 103A by the bulb fixing screw 105, and the lamp housing 101 is mounted on the interface bracket 103A by the lamp housing fixing screw 104, and the harness connector 106 is mounted on the interface bracket 103A through the harness connector bracket and the screw 107.
  • the lamp housing 101 can also be a barrel-shaped lamp housing, as shown in Figs. 34 and 35.
  • the mounting interface bracket 103A is a straight-plate bracket, and the bracket-shaped mounting hole is provided in the center of the straight plate shape.
  • the mounting interface bracket 103A is mounted on the lamp post 108 by the lamp post fixing ring 109 by the lamp post fixing ring 109, the harness connector 106 is disposed within the light pole 108 to which the mounting interface bracket (103A) is attached, as shown in Figures 31, 32 and 33. It is not necessary to use the harness connector bracket and screw 107 at this time.
  • the reference numerals of this embodiment have the following meanings: 101-lamp housing, 102-LED bulb, 103A-mounting interface bracket, 104- lamp housing fixing screw set, 105-bulb fixing screw, 106-harness connector, 107-harness connection Bracket and screw, 108-light pole, 109-mounting fixing bolt, 116-light pole fixing ring, 103-heat sink, 301-bulb mounting flange fixing hole, 302-bracket lining rivet hole, 501-bracket lining rivet protrusion , 502-Power or control terminal solder joint hole.
  • the LED street lamp using the lamp housing as the mounting interface bracket structure includes a lamp housing 101 stamped and formed by a metal plate; the lamp housing 101 includes a plurality of bracket panels folded on the bracket panel. An installation interface is provided, and the LED bulb 102 is disposed on the installation interface; the lamp housing 101 is fixed on the lamp post 108 by the lamp post fixing member.
  • the LED street lamp using the lamp housing as the mounting interface bracket structure further includes a harness connector 106, which is disposed on the lamp housing 101, and the harness connector is used to connect the plurality of LED bulbs 102 to the power source and the control circuit.
  • the edge of the lamp housing 101 is provided with a flange for increasing the structural strength.
  • the mounting interface includes a surface on the lamp housing 101 that is in contact with the LED bulb 102 and a connecting hole.
  • the upper portion of the pole fixing bracket 112 is for connecting.
  • the lamp post fixing member includes a lamp post fixing bracket 112, a lamp post fixing bracket bolt 111 and a reinforcing plate 110.
  • the lamp post fixing bracket 112 and the reinforcing plate 110 are disposed on upper and lower sides of the lamp housing 101, and the lamp housing 101 is fixed by the lamp post.
  • the bracket 112 and the reinforcing plate 110 are fixed on the lamp pole 108;
  • the lamp housing 101 includes three bracket panels which are folded at an angle, and the lower portion of the pole fixing bracket 112 is a plane bracket, and the pole fixing bracket 112 is from the lamp.
  • the upper or lower side of the case 101 is fixed to the bracket panel at the center of the lamp housing 101.
  • the flange fixing holes are used to fix the LED bulb 102, and the radiator interface opening is used to make the LED bulb 102 8 ⁇ 4 ⁇ ;
  • the six-sided flange fixing hole is evenly distributed on the diameter D1, the diameter D1 is the outer diameter D of the LED bulb 102 minus the fixed screw nut diameter and then subtracted 0.
  • the opening diameter D2 of the radiator interface is the outer diameter D of the bulb minus the diameter of the double-fixed screw nut minus the double margin of the corresponding D1.
  • the LED bulb 102 is mounted on the mounting interface by the bulb fixing screw 105
  • the harness connector 106 is mounted on the lamp housing 101 via the harness connector bracket and the screw 107
  • the lamp post fixing bracket 112 and the reinforcing plate 110 are fixed by the lamp post fixing bracket bolt 111.
  • the lamp post 108 is connected to the lamp post fixing bracket 112 by a lamp post fixing screw 109.
  • the side bracket panels can also be disposed at an angle downward, as shown in Figs. 40 and 44.
  • the lamp housing 101 includes two bracket panels that are folded upwardly at an angle, and the lower portion of the pole fixing bracket 112 is a triangular bracket at this time, which is in a "V" shape, as shown in FIG. 41 and FIG.
  • the lamp housing 101 includes two bracket panels that are folded downwardly at an angle.
  • the lower portion of the pole fixing bracket 112 is a triangular bracket at this time, and has an inverted "V" shape, as shown in FIG. 42 and FIG. Show.
  • the bulb can be easily accessed and replaced simply by removing the bulb 102 directly from the lamp housing 101, as shown in FIG.
  • the reference numerals of this embodiment have the following meanings: 101-lamp housing, 102-LED bulb, 105-bulb fixing screw, 106- harness connector, 107-harness connector bracket and screw, 108-light pole, 109-light pole Set screw, 110-reinforcing plate, 111-light pole fixing bracket bolt, 112-light pole fixing bracket.
  • Embodiment 3-1 An LED street lamp using an extruded heat sink as a main structure of a lamp, comprising a metal extruded heat sink 103 and a wire harness connector 106 formed by an extrusion process, and the extruded heat sink 103 is fixed at
  • the lamp-shaped heat sink 103 includes a lamp pole fixing sleeve, and the lamp pole fixing sleeve is provided with a heat sink on both sides thereof, and the heat sink is provided with a mounting interface for mounting the LED bulb 102; the LED light bulb 102 is installed on the mounting interface.
  • the harness connector 106 is disposed on the pole mounting sleeve, and the harness connector 106 is used to connect the plurality of LED bulbs 102 to the power source and control circuitry.
  • the heat sink includes a substrate, and one side of the substrate is provided with a fin; the other side of the substrate is provided with a mounting interface for mounting the LED bulb 102; and the other side of the substrate is provided with a wire holder 112 for guiding the LED bulb 102 out of the wire Into the harness connector 106.
  • the mounting interface includes a face on the heat sink that contacts the LED bulb 102 and a connecting hole.
  • the heat sinks on both sides are disposed at an angle; the lamp holder fixing sleeve is provided with a lamp post 101 at one end, and the other end of the lamp rod fixing sleeve is fixed to the lamp post by the lamp post fixing screw 109. 108 on.
  • the six flange fixing holes on the mounting interface of the heat sink are evenly distributed on the diameter D1, and the diameter D1 is the outer diameter of the LED bulb 102.
  • the diameter of the fixed screw nut is reduced by 0.44 ⁇ .
  • Embodiment 3-2 An LED street lamp using an extruded heat sink as a main structure of a lamp, as shown in FIG. 47, FIG. 48, and FIG. 51, including a metal extruded heat sink 103 and a wire harness formed by an extrusion process
  • the connector 106, the extruded heat sink 103 is fixed on the lamp post 108;
  • the extruded heat sink 103 includes a lamp post fixing sleeve, and the lamp post fixing sleeve is provided with a heat sink on both sides, and the heat sink is provided with an LED bulb for mounting
  • the installation interface of 102; the LED bulb 102 is mounted on the installation interface;
  • the harness connector 106 is disposed on the pole holder, and the harness connector 106 is used to connect the plurality of LED bulbs 102 to the power source and the control circuit.
  • the heat sink includes a substrate, and one side of the substrate is provided with fins; and the other side of the substrate is provided for mounting
  • the mounting interface of the LED bulb 102; the other side of the substrate is provided with a wire holder 112 for guiding the LED bulb 102 out of the wire into the harness connector 106.
  • the mounting interface includes a face on the heat sink that contacts the LED bulb 102 and a connecting hole.
  • the heat sinks on both sides are disposed at an angle upward; the lamp holder sleeve is provided with a lamp post 101 at one end, and the other end of the lamp rod fixing sleeve is fixed to the lamp by a lamp post fixing screw 109. On the rod 108.
  • the 8 mm flange fixing holes are arranged on the diameter D1, and the diameter D1 is the outer diameter D of the LED bulb 102 minus the diameter of the fixing screw nut and then the residual value of 0. 8 ⁇ 4 mm.
  • the LED bulb 102 is mounted on the mounting interface by the bulb fixing screw 105, and the harness connector 106 is mounted on the pole fixing sleeve by the harness connector bracket and the fixing screw 107.
  • the heat sink of the extruded heat sink 103 can also be horizontally disposed. In the present invention, as shown in Figs. 49 and 53, the heat sink of the extruded heat sink 103 can also be disposed at an angle downward. This makes the invention more practical.
  • the lamp of the embodiment has the heat sink and the lamp mounting bracket and the two-in-one extruded heat sink, the LED bulb and all other auxiliary components are all installed on the extruded heat sink, the structure is simple, the cost is low, the installation and the use are Easy to maintain.
  • all the fins of the heat sink are perpendicular to the ground, and the vertically descending dust does not accumulate on the fins;
  • the heat sink of the invention has a large heat dissipation area, and at the same time, a plurality of LED bulbs are dispersed on the extruded heat sink, and squeezed
  • Each part of the profiled heat sink has a heat source close to it, and the heat dissipation metal utilization efficiency is very high.
  • the reference numerals of this embodiment have the following meanings: 101-light pole head, 102-LED bulb, 103-extrusion heat sink, 105-bulb fixing screw, 106-harness connector, 107-harness connector bracket and fixing Screw, 108-light pole, 109- light pole fixing screw, 112-wire bracket, 301-bulb mounting flange fixing hole, 302-bracket lining rivet hole, 501-bracket lining riveting projection, 502-power supply or control end welding hole .
  • Example 4 An LED street light adopting a joint member for mounting an interface bracket, as shown in FIG. 1, FIG. 2, FIG. 24, FIG. 25 and FIG. 26, comprising a mounting interface bracket composite member, and the installation interface bracket assembly member is provided with waterproof and anti-proof The dust function and the LED bulb 102 with a radiator, the installation interface bracket assembly member is provided with a metal stamping or plastic die-casting lamp housing 101, and the mounting interface bracket assembly member is connected to the lamp pole 116; the mounting interface bracket assembly member
  • the utility model comprises a connected pipe bracket 108 cut by a standard pipe section, a lamp fixing flange 106 and a lamp shell and a bulb fixing bracket 110; the lamp shell and the bulb fixing bracket 110 are provided with a mounting interface for mounting the LED bulb 102, the tube bracket 108 is connected to the lamp fixing flange 106 and the lamp housing and the lamp fixing bracket 110; the bracket assembly member is connected to the lamp post 116 through the lamp fixing flange 106.
  • the mounting interface includes a surface on the lamp housing and the bulb fixing bracket 110 that is in contact with the LED bulb 102 and a connecting hole.
  • the lamp housing and the bulb fixing bracket 110 are formed by metal stamping, and the lamp housing and the bulb fixing bracket 110 are connected centrally.
  • the tube holder 108, the lamp housing and the bulb fixing bracket 110 are connected at the tube holder 108 There is a hollow around the place to facilitate the ventilation and heat dissipation effect of the cable passing through and forming a bacon effect in the lamp housing; the lamp fixing flange 106 is provided with a cable hole around the joint of the pipe bracket 108.
  • the light pole 116 is provided with a blind hole, and the light pole 116 is provided with a bend, and the LED light bulb can be installed as a decoration in the light pole 116, which can be adapted to a complicated environment such as a garden or a park.
  • the lamp housing 101 is mounted on the lamp housing and the lamp fixing bracket 110 by the lamp housing fixing screw 104, and the LED bulb 102 is mounted on the lamp housing and the bulb fixing bracket 110 by the bulb fixing screw 105.
  • the lamp housing 101 In the event of an accident in the present invention, it is only necessary to remove the lamp housing 101, as shown in Fig. 1 and Fig. 2, the lamp can be easily disassembled and installed, and it is very convenient to repair and replace the bulb.
  • the luminaire of the embodiment adopts the installation interface bracket assembly member as the installation fixing component, and the installation interface bracket assembly member provides the support interface for the LED bulb, the lamp housing and the LED bulb and other auxiliary components are all concentrated on the bracket assembly member, and the structure is simple and the cost is low. Easy to install, use and maintain.
  • the lamp housing and the bulb fixing bracket of the lamp of the invention are provided with a hollow around the joint of the tube bracket, which can facilitate the passage of the cable, and a bacon effect can be formed in the lamp housing to improve the ventilation and heat dissipation effects.
  • the lamp post of the invention is provided with a bend, which can adapt to the complicated installation environment of the park, the garden and the like. When the invention is repaired, the LED bulb or the interface bracket assembly can be repaired by simply removing the lamp housing, and the LED street light is not required to be removed as a whole, and the maintenance is convenient.
  • the meanings of the reference numerals in this embodiment are as follows: 101-light housing, 102-LED bulb, 103-heat sink, 104-lamp fixing screw, 105-bulb fixing screw, 106-lamp fixing flange, 108-tube bracket, 110-lamp or bulb fixing bracket, 116-light pole, 301-bulb mounting flange fixing hole, 302-bracket lining rivet hole, 501-bracket lining riveting protrusion, 502-power or control end solder joint hole.
  • An LED tunnel lamp using a double-sided heat sink and a lamp holder structure includes a lamp housing 101 formed by a metal stamping or plastic die-casting process, and the lamp housing 101 includes a double-sided heat sink 103 for mounting.
  • the installation interface has an LED bulb 102 with waterproof and dustproof functions on the installation interface.
  • the double-sided heat sink 103 includes a substrate, and both sides of the substrate are provided with fins; a mounting interface for mounting the LED bulb 102 is disposed on one side of the substrate, and the fins around the substrate mounting interface are cut into a circle or an elliptical cone according to the angle of illumination of the bulb. The space is limited to ensure that the light emitted by the LED bulb 102 is not blocked, as shown in FIG. 62; the side of the double-sided heat sink (103) having the mounting interface passes through the rectangular opening; the mounting interface includes the heat dissipation on both sides The face of the device 103 that is in contact with the LED bulb 102 and the connected holes.
  • the six flange fixing holes on the mounting interface are evenly distributed on the diameter D1, and the diameter D1 is the outer diameter of the LED bulb 102.
  • D Reduce the diameter of the fixing screw nut and subtract the edge value of 0. 8 ⁇ 4mm.
  • the LED bulb 102 is mounted on the mounting interface by a bulb fixing screw 105 which is mounted on the lamp housing by the lamp housing fixing screw 104.
  • the lamp housing 101 of the present invention is also provided with a shield as shown in FIG.
  • the present invention can also employ a plurality of LED bulbs for use in environments where light intensity is particularly required, as shown in Figures 64 and 65.
  • the present invention can also adopt a lateral mounting bracket plate, such as Figure 66 and Figure 61 show.
  • the lamp of the embodiment adds the function of the original installation interface bracket to the lamp housing, and the double-sided radiator and the LED bulb and other auxiliary components are all installed centrally and fixed on the lamp housing, which embodies the simple and practical LED tunnel lamp.
  • Beautiful features The double-sided heat sink of the present invention is in two different hot working states during operation, and the serious contamination of any single-sided fins does not cause the double-sided heat sink to fail; the double-sided heat sink structure of the tunnel lamp of the present invention dissipates heat The area is large, and each part of the double-sided heat sink has a heat source close to each other.
  • the heat dissipation metal utilization efficiency is very high, almost every gram of metal has become a component of the double-sided heat sink, and the whole metal consumption is compared with the traditional LED tunnel light.
  • the heat sink is only about 50% of the amount, and the consumption of metal materials is greatly reduced.
  • a multi-source LED ceiling lamp as shown in FIG. 67, FIG. 68 and FIG. 71, comprises a ceiling lamp, the ceiling lamp comprises a ceiling lamp base 106 and a radiator 103; and a ceiling pad 1 10 is provided at the edge of the ceiling lamp base 106.
  • the base support pad 10 10 is used to ensure sufficient ventilation distance between the ceiling lamp base 106 and the ceiling;
  • the ceiling lamp base 106 is provided with a plurality of openings for mounting the heat sink, and the heat sink 103 is provided on the opening;
  • the lower portion of the 103 installation interface AZM is used to securely mount the LED bulb 102.
  • the ceiling lamp luminaire further includes a ceiling lamp cover 101.
  • the edge of the ceiling lamp cover 101 is provided with a lamp cover fixing card 109, and the lamp cover fixing card 109 is used for mounting the ceiling lamp cover 101 on the ceiling lamp base 106.
  • the installation interface AZM includes a heat sink. The face on the 103 that is in contact with the LED bulb 102 and the connected holes.
  • the ceiling lamp luminaire further includes an electrical connector assembly; the electrical connector assembly includes an electrical connector female head 10, a connector female fixing screw 25, an adjustment rubber pad 24; and electrical electrical connections on the electrical connector female head 10 and the LED bulb 102
  • the connector male 1 1 is mated, and the connector female 10 is provided with a three-hole flange, and is fixed to the heat sink 103 through the three-hole flange and the connector female fixing screw 25, and the flange and the heat sink 103 are further provided. Fix the adjustment pad 24 to ensure the waterproof surface is tight.
  • the six flange fixing holes on the mounting interface AZM of the heat sink 103 are evenly distributed on the diameter D 1 , and the diameter D 1 is the outer diameter D of the LED bulb 102 minus the diameter of the fixing screw nut minus the residual value of 0. S mm .
  • the heat sink 103 is a sun flower radiator.
  • the heat sink 103 is mounted on the mounting interface by a set screw 104, and the LED bulb 102 is mounted on the bulb mounting interface AZM through the bulb fixing screw 105.
  • the lamp of the embodiment has the ceiling of the ceiling lamp as the core, and the LED bulb and all other auxiliary components are all installed on the base of the ceiling lamp, and the structure is simple, the cost is low, and the installation, use and maintenance are convenient.
  • a venting hole is provided at the edge of the mounting interface hole of the ceiling lamp base, and external air can form a convection longitudinally with the heat sink through the A venting hole to increase the heat dissipation effect, and the A venting hole is covered with a gauze to prevent mosquitoes from entering;
  • B ventilation holes are provided, external air can enter from the A ventilation holes, and the B ventilation holes can be used to enhance the heat dissipation effect, and the B ventilation holes are also covered with gauze to prevent mosquitoes from entering.
  • the lamp of the invention has strong heat dissipation capability, so it is possible to use an LED bulb in a ceiling lamp A lamp that requires a strong heat dissipation capability.
  • the invention adopts a plurality of light sources, and can adapt to various indoor places with high requirements on light.
  • An LED candle lamp as shown in FIG. 72 and FIG. 74, includes a candle lamp lamp, the candle lamp lamp includes a heat conduction conversion plate 27 and a heat sink 103; and the heat transfer conversion plate 27 is provided with a mounting interface AZM to fix the LED bulb.
  • a thermal pad 2 is disposed between the LED bulb 102 and the thermal conversion plate 27; the thermal conversion plate 27 is connected to the candle lamp housing 101 by bonding, screwing or snapping, and the heat sink 103 is disposed under the thermal conversion plate 27.
  • the candle lamp luminaire further includes a conduit 108 and an intermediate connector 110.
  • the conduit 108 is fixed to the intermediate connector 110 by a conduit fixing screw 109, and the intermediate connector 110 is coupled to the radiator 103 by a cap fixing screw 111;
  • the interface includes a face on the thermally conductive conversion plate 27 in contact with the LED bulb 102 and a connected hole.
  • the heat sink 103 is a columnar heat sink, and the inside is hollow.
  • the heat sink 103 is provided with a heat sink substrate inwardly at a maximum outer diameter of the cylinder, and is radiated toward the center of the cylinder to form fins.
  • the column heat sink is along a closed arc.
  • the substrate has two or more discontinuous grooves in thickness.
  • the candle-shaped lamp further includes an electrical connector assembly, the electrical connector assembly including the electrical connector female head 10, the connector female fixing screw 25, and the fixed adjusting rubber pad 24; the connector female head 10 and the LED bulb on the male head 11
  • the electrical connector female head 10 is provided with a three-hole flange, and is fixed by the three-hole flange connector female fixing screw 25 and the heat-converting conversion plate 27, and a fixed adjusting rubber pad is further disposed between the flange and the heat-converting conversion plate 27.
  • the LED bulb 102 only needs to be connected to the electrical connector male head 10 after the electrical connector plug 11 is connected, and then the LED bulb 102 is fixed to realize the electrical connection of the LED bulb; the electrical connector female head 10
  • the lead wire is led to the power supply and control circuit via line pipe 108.
  • the thickness of the outer diameter of the LED bulb 102 is reduced by the diameter of the fixed screw nut and then the diameter of the fixed screw nut is reduced by 0. 8 ⁇ 4mm of the residual value of the edge of the LED bulb 102.
  • the LED bulb 102 is mounted on the mounting interface by the bulb fixing screw 105, and the heat sink 103 is mounted on the heat transfer conversion plate 27 by the fixing screw 104 by the heat sink fixing screw hole 104A.
  • An LED candle lamp as shown in FIG. 73 and FIG. 75, includes a candle lamp lamp, the candle lamp lamp includes a heat conduction conversion plate 27 and a heat sink 103; and the heat transfer conversion plate 27 is provided with a mounting interface AZM to fix the LED bulb.
  • a thermal pad 2 is disposed between the LED bulb 102 and the thermal conversion plate 27; the thermal conversion plate 27 is connected to the candle lamp housing 101 by bonding, screwing or snapping, and the heat sink 103 is disposed under the thermal conversion plate 27.
  • the candle lamp luminaire further includes a conduit 108 and an intermediate connector 110.
  • the conduit 108 is fixed to the intermediate connector 110 by a conduit fixing screw 109, and the intermediate connector 110 is coupled to the radiator 103 by a cap fixing screw 111;
  • the interface includes a face on the thermally conductive conversion plate 27 in contact with the LED bulb 102 and a connected hole.
  • the heat sink 103 is a columnar heat sink, and the inside is hollow.
  • the heat sink 103 is provided with a heat sink substrate inwardly at a maximum outer diameter of the cylinder, and is radiated toward the center of the cylinder to form fins.
  • the column heat sink is along a closed arc.
  • the substrate is thicker than two or more discontinuous grooves.
  • the candle-shaped lamp further includes an electrical connector assembly, the electrical connector assembly including the electrical connector female head 10, the connector female fixing screw 25, and the fixed adjusting rubber pad 24; the connector female head 10 and the LED bulb on the male head 11
  • the electrical connector female head 10 is provided with a three-hole flange, and is fixed by the three-hole flange connector female fixing screw 25 and the heat-converting conversion plate 27, and a fixed adjusting rubber pad is further disposed between the flange and the heat-converting conversion plate 27.
  • the LED bulb 102 only needs to be connected to the electrical connector male head 10 after the electrical connector plug 10 is connected, and then the LED bulb 102 is fixed to realize the electrical connection of the LED bulb; the electrical connector female head 10
  • the lead wire is connected to the driving power source 106 and then led to the power source and control circuit via the line pipe 108, and the driving power source 106 is disposed in the hollow portion of the heat sink 103.
  • the thickness of the outer diameter of the LED bulb 102 is reduced by the diameter of the fixed screw nut and then the diameter of the fixed screw nut is reduced by 0. 8 ⁇ 4mm of the residual value of the edge of the LED bulb 102.
  • the LED bulb 102 is mounted on the mounting interface by the bulb fixing screw 105, and the heat sink 103 is mounted on the heat transfer conversion plate 27 by the fixing screw 104 through the heat sink fixing screw hole 104A.
  • the candle lamp housing 102 may further be provided with a lamp housing 101A, and the lamp housing 101A is fixed to the intermediate connector 110 by a spring fixing card 107, as shown in Figs. 75, 79 and 80.
  • the intermediate connector 110 is connected to the heat sink 103 either by threads thereon or by direct bonding.
  • the LED bulb 102 is fixed on the installation interface of the candle type lamp through the flange and the fixing screw 105 (the installation interface is arranged on the heat conduction conversion board 27 and the LED bulb 102)
  • the connector female 10 is fixed on the heat transfer conversion plate 27), and a plurality of candle lamps can be assembled as a candle type chandelier, as shown in FIG.
  • the component LED candle type chandelier is provided with a lamp cover 101A outside the candle type lamp with the spring fixing card 107 of the present invention, and the LED bulb 102 is fixed on the installation interface of the candle type lamp through the flange and the fixing screw 105 (the installation interface is set at The surface of the thermal conductive conversion plate 27 that is in contact with the LED bulb 102 and the connected hole, the connector female 10 is fixed on the thermal conversion plate 27, and a plurality of candle lamps with the outer cover (101A) can realize the formation of the candle chandelier. , as shown in Figure 82.
  • the lamp housing 101A may be a dome cover 101B, a flat lamp cover 101C or a candle type lamp cover 101D, as shown in Figs. 76, 77 and 78.
  • 101-candle type lamp housing 101A-light cover, 101B-hemispherical lamp cover, 101C-flat lamp cover, 101D-candle type lamp cover, 102-LED bulb, 103-heat sink, 104 - fixing screw, 104A-heatsink fixing screw hole, 105-bulb fixing screw, 106-drive power supply, 107-spring fixing card, 108-line tube, 109- conduit fixing screw, 110-intermediate connector, 111- Connection screw, 301-lamp mounting flange fixing hole.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

通用型LED灯泡(102)的构建方法及卡环透镜式的LED灯泡(102)及灯具。该构建方法包括:以透镜卡环(8)为LED灯泡(102)的支撑主体,支撑LED灯泡光机核心构件;配光光学透镜(7)作为辅助支撑结构,还作为LED光机核心构件的安装基座;配光光学透镜(7)还配合内卡环(81)作为LED灯泡散热器(103)的安装基座;透镜卡环(8)上设有安装法兰用于LED灯泡(102)的安装。该LED灯泡(102)可自带散热器(103)独立工作,也可以安装在灯具附带的散热器(103)上。该LED灯泡(102)使用灵活多变,与灯具和照明控制产品实现在生产上和使用上各自独立,使LED照明产品大幅度地减少生产环节、提高生产批量化、有利于LED节能照明产品的产业化。

Description

通用型 LED灯泡的构建方法及卡环透镜式的 LED灯泡及 LED灯具 技术领域
本发明涉及通用型 LED灯泡的构建方法及卡环透镜式的 LED灯泡及 LED灯具,属于 LED照明技术领域。
背景技术
LED半导体照明作为新一代照明技术, 具有光电转换率高、 光源方向易控、 照明时 段和方式易控、 光源显色性高、 合理设计下具有较高的功率因数等其他现有照明技术无 法比拟的五大节能优势, 受到全球投资者的青睐和各国政府的大力扶持。 当前 LED照明 灯的发光效率大多可超过 70LM/W, 比传统的节能灯更具节能优势。理论上绿光 LED发光 效率可高达 683LM/W; 白光 LED的理论效率也可达 182. 45LM/W, 因此 LED照明效率提升 的空间巨大。
在现行的大功率 LED照明产品设计中, 特别是大功率 LED灯, 由于散热的原因, 组 件一个大功率 LED灯时, 采用 LED光模组、 驱动电源及灯具三者一体化设计, 即 LED光 模组、 驱动电源及灯具等部件必须配套生产, 形成了所谓 " LED有灯无灯泡" 的局面。 这为 LED照明产品带来了制造成本高、 使用不便、 维修困难等一系列的致命问题。 首先 制造上无法实现全国乃至全球的统一标准化生产,导致产品规格多、批次少,价格高昂; 其次是各家的产品各式各样, 互不通用, 更不能互换; 第三是产品故障时需要将 LED光 模组、 驱动电源、 灯具等整体总成取下维修, 维修极为不便, 非常容易形成故障扩大化 和维修拖延、维修费用高昂等缺陷。这些缺陷极大地制约了 LED照明的推广使用,是 LED 照明产品推广中的硬伤。
发明内容
本发明的目的在于,提供通用型 LED灯泡的构建方法及卡环透镜式的 LED灯泡及 LED 灯具。 它自身结构简单稳固, 便于安装, 可以自带散热器独立工作, 也可以安装在灯具 附带的散热器上, 使用上可灵活多变, 本发明使 LED灯泡与灯具和照明控制等产品实现 在生产上和使用上各自独立,使 LED照明产品大幅度地减少生产环节、提高生产批量化、 有利于 LED节能照明产品的产业化。
本发明的技术方案: 通用型 LED灯泡的构建方法, 其特点是: 以透镜卡环为灯泡的 支撑主体, 支撑 LED灯泡光机核心构件, 并以配光光学透镜作为辅助支撑结构, 且配光 光学透镜还作为的 LED光机核心构件的安装基座, 或还配合内卡环作为 LED灯泡散热器 的安装基座; 透镜卡环上设有安装法兰用于灯泡的安装; 所述 LED灯泡光机核心构件由 导热支架、 光机模组、 内卡环和配光光学透镜构成, 其中光机模组外设有内罩, 导热支 架上设有电气接插件; 所述的光机模组由光机模板、 LED芯片组和相关的线路通过固晶 和封装组成, 或其中还集成有供电驱动芯片。 光机模板为规格化的导热基板。 规格化如 何解释?
上述的通用型 LED灯泡的构建方法中, 所述透镜卡环直径为灯泡外径 D, 灯泡外径 D与构成的 LED灯泡功率上限 W成 W=l. 1812e°- °361D 的关系,在 W=l. 1812e°- °361D的关系曲 线上 D取离散的数值进行构建多个固定灯泡外径 D尺寸的 LED灯泡, 以提高 LED灯泡的 互换性和通用性; 在所述灯泡外径 D, 在 W=l. 1812e° °361D的关系曲线上, D以 20mm为下 限, 以 130 为上限, 每 10毫米为 1段, 分成 12段构成有限量的灯泡外径规格, 用少 量的灯泡外径规格来进一步提高 LED灯泡的互换性和通用性; 所述透镜卡环的安装法兰 上的法兰固定孔均布在直径 D1上, 直径 D1为灯泡外径 D减固定螺钉螺帽直径再减去 0. 8~4mm的留边值; 所述的 LED灯泡在灯具上散热器界面开孔直径 D2为灯泡外径 D减 双倍固定螺钉螺帽直径再减去相应 D1的双倍留边值。 所述的 LED灯泡的安装界面包括 灯具上与 LED灯泡的接触面和连接孔。
前述的通用型 LED灯泡的构建方法中, 所述的配光光学透镜内设有凹槽, 且凹槽上 设有台阶, 在台阶内粘结导热支架与光机模组相结合的一体结构, 使光机模组被封存在 配光光学透镜和导热支架之间的密封防水空间内; 或者, 光机模组外环绕还有内卡环, 或者在配光光学透镜的凹槽边与内罩之间还设置内环罩,使光机模组封存在导热支架和 配光光学透镜的凹槽之间的密封的防水空间内; 内卡环或还配合配光光学透镜作为 LED 灯泡散热器的安装基座, 内卡环上端与导热支架粘结, 下端设有散热器固定穿孔, 且固 定穿孔内设有压边用于防水, 同时防止散热器固定螺钉挤坏导热支架; 通过调节配光光 学透镜和导热支架的厚度, 使透镜卡环安装时, 导热支架能紧密贴紧散热器; 或者, 所 述的导热支架与光机模板采用相同非金属导热材料构建为一体; 所述的光机模板为金属 材料导热基板, 通过 PCB印刷电路板技术获得电路; 或为非金属材料导热基板, 其上采 用银浆印刷电路技术嵌合电路。 这个结构使 LED光源芯片到散热器间的结构更加简单, 芯片发热会迅速传导至光机模板上分散, 有利于降低 LED芯片结温, 提高 LED光源的使 用寿命。
前述的通用型 LED灯泡的构建方法中, 所述导热支架上设有散热器, 散热器和导热 支架之间设有导热垫; 所述散热器为非金属散热器总成, 非金属散热器总成包括非金属 散热器和导热转换支架, 非金属散热器和导热转换支架采用超细非金属导热材料(如细 度小于 300目的氧化铝、 碳化硅等)通过低温挤压成型呈筛孔状后高温烧结获得, 二者 接触面通过涂刷导热粘结剂后, 粘结结成一体, 且导热转换支架成架空状, 非金属散热 器为筛孔状, 导热转换支架将非金属散热器架空, 使空气可以从导热转换支架进入非金 属散热器的筛孔内。 非金属散热器的固定螺孔内填充胶套或螺钉固定胶, 供固定螺钉连 接,非金属散热器外设置散热器外罩(散热器外罩可采用金属材料冲压或塑料压铸制成, 美化灯泡外观); 或者所述散热器为金属散热器, 金属散热器和导热支架之间设有导热 垫, 所述金属散热器采用中空结构, 中空部分填充有泡沫金属, 并在中空结构内注入超 导液, 中空结构通过上下堵头, 采用过盈配合压入或螺纹封胶旋入形成密闭空间, 并将 密闭空间抽成真空; 散热器固定螺钉穿过内卡环上的固定穿孔与非金属散热器或金属散 热器的散热器固定螺孔连接。
前述的通用型 LED灯泡的构建方法中,所述光机模组上的 LED芯片上喷涂荧光粉再 覆盖透明硅胶; 或者将 LED芯片数量按植物需要的蓝红光比例配置,焊接好的 LED芯片 仅覆盖透明硅胶封装; 或者, 所述光机模组上的 LED芯片仅由透明硅胶封装, 然后在封 装后的光机模组外设置内侧涂覆荧光粉的内罩;或者所述光机模组上的 LED芯片不封胶, 光机模组外设置装有透明绝缘导热液的凹形内罩, 透明绝缘导热液内设有荧光粉, 所述 凹形内罩为薄型内凹结构的弹性内罩。
所述光机模组上的 LED芯片上喷涂荧光粉再覆盖透明硅胶; 或者将光机模组上 LED 芯片数量按植物需要的蓝红光比例配置, 焊接好的 LED芯片仅覆盖透明硅胶封装; 光机 模组上的 LED芯片还可采用传统的封装方案封装, 即 LED芯片上喷涂荧光粉再覆盖透明 硅胶, 不使用内罩; 用于农业生产照明时, 光机模组上的 LED芯片数量按植物需要的蓝 红光比例配置, 焊接好的 LED芯片仅覆盖透明硅胶封装。
前述的通用型 LED灯泡的构建方法中,所述光机模组上的 LED芯片由透明硅胶封装, 然后在封装后的光机模组外设置内侧涂覆荧光粉的内罩, 这个结构使荧光粉比直接喷涂 在芯片上更加均匀, 让荧光粉远离 LED发热芯片, LED芯片能在承受相对高一点的温度 下运行, 改善了 LED的运行条件, 对降低 LED灯泡光衰很有效, LED出光效果更好, 且 荧光粉用量也不会大幅增加; 或者所述光机模组上的 LED芯片不封胶, 光机模组外设置 装有透明绝缘导热液的凹形内罩, 透明绝缘导热液内设有荧光粉, 所述凹形内罩为薄型 内凹结构的弹性内罩, 这个结构中当 LED通电发热时, 透明绝缘导热液因受热而流动带 走了芯片的发热, 使热量在较大的面积上与散热器交换, 避免了传统方案 LED芯片及周 围荧光粉的局部高热,有效地减少了 LED光衰的发生,且当透明绝缘导热液受热膨胀时, 内凹的凹形内罩向外突出, 增大容积接受液体膨胀的体积, 避免液体膨胀使内罩密封失 效。
前述的通用型 LED灯泡的构建方法中, 所述导热支架上开设接插件公头固定孔, 在 将带插针的电气接插件公头插入接插件公头固定孔, 并以插入灯泡内部的部分为固定端 进行固定, 插针的尾端与通用型 LED灯泡内的光机模板焊接, 使得通用型 LED灯泡外表 面上形成一个简单电气接口, 安装时只需将电气接插件公头与带电缆的电气接插件母头 对接后, 再固定通用型 LED灯泡即实现通用型 LED灯泡的电气连接; 通过对所述电气接 插件公头在导热支架上孔的偏心位置和电气接插件公头固定端尺寸的限定,使 LED灯泡 内的光机模板能满足布置 LED芯片和驱动电源芯片的需要和对位需要; 所述的带插针的 电气接插件为四针结构, 其中,二针为电源接入; 二针为控制接入; 所述固定端, 为螺 母固定方式或熔接环固定方式; 固定端为螺母固定方式时, 在电气接插件公头与导热支 架之间增加防水胶圈进行防水; 为防止旋转, 电气接插件公头上设置防滑槽, 所述的导 热支架穿孔处设置相应凸起; 所述电气接插件母头, 上设置 3孔法兰, 通过固定螺钉固 定于灯具散热器上, 在电气接插件母头和散热器之间设置调节胶垫来调节厚度, 保证防 水面严实; 或在电气接插件公头上设置外螺纹与设有防水胶圈的电气接插件母头上固定 螺母的内螺纹配合固定进行防水; 在电气接插件母头上设置嵌槽, 嵌槽内设置防水胶圈 进行防水。
根据前述方法构建的卡环透镜式的 LED灯泡, 其特点是: 包括带安装法兰的透镜卡 环, 透镜卡环内至少依次设有导热支架、 光机模组和配光光学透镜; 配光光学透镜上设 有凹槽, 且凹槽内设有台阶, 台阶内粘结有导热支架, 导热支架上粘结有光机模组, 导 热支架上固定有电气接插件公头, 光机模组外设置内罩, 配光光学透镜的凹槽边与内罩 之间或还设置内环罩,光机模组封存在导热支架和配光光学透镜之间的密封防水空间内, 且透镜卡环安装时能保证导热支架的上表面紧贴散热器; 或者光机模组外还环绕有内卡 环, 内卡环上部与导热支架粘结, 内卡环下端设有散热器固定穿孔, 且固定穿孔内设有 压边用于防水, 同时防止散热器固定螺钉挤坏导热支架; 或者, 所述的导热支架与光机 模板采用相同非金属导热材料构建为一体; 所述的光机模板为金属材料导热基板, 通过 PCB印刷电路板技术获得电路; 或为非金属材料导热基板, 其上采用银浆印刷电路技术 嵌合电路。
前述的卡环透镜式的 LED灯泡中, 所述导热支架上设有散热器; 所述散热器为非金 属散热器总成, 非金属散热器总成包括非金属散热器和其下方架空状的导热转换支架, 非金属散热器的散热器固定螺孔内填充胶套或螺钉固定胶, 供固定螺钉连接, 非金属散 热器外设置散热器外罩; 或者所述散热器为金属散热器, 金属散热器和导热支架之间设 有导热垫, 所述金属散热器包括散热片, 散热片中间设有超导液腔, 超导液腔内填充有 泡沫金属, 并设有超导液, 超导液腔两端设有上堵头和下堵头, 上堵头或下堵头上设有 真空抽吸管; 所述散热器上还设有用于穿设电缆的电缆孔和散热器固定螺孔, 连接散热 器固定螺孔的散热器固定螺钉穿过内卡环和导热支架上的固定穿孔,使 LED灯泡散热器 固定在导热支架和配光光学透镜上。
所述光机模组上 LED芯片外仅设有封装用的透明硅胶, 且所有带透明硅胶的光机模 组外设内罩, 内罩内层设有荧光粉涂层; 或者所述光机模组上 LED芯片不封装硅胶, 所 述光机模组外设置装有透明绝缘导热液的凹形内罩,光机模组上 LED芯片浸泡在透明绝 缘导热液中,透明绝缘导热液内设有荧光粉,所述凹形内罩为薄型内凹结构的弹性内罩。
前述的卡环透镜式的 LED灯泡中, 所述导热支架上设有电气接插件, 电气接插件包 括电气接插件公头, 所述电气接插件公头上设有插针, 插针尾段的插针焊点与光机模组 焊接; 所述电气接插件公头穿过通用型 LED灯泡上的接插件公头固定孔后设有固定端进 行固定; 电气接插件公头与带插孔的电气接插件母头配合连接, 电气接插件母头与电缆 相连; 所述的电气接插件插针为四针结构, 其中: 二针为电源接入; 二针为控制接入。
前述的卡环透镜式的 LED灯泡中, 所述固定端为熔接环; 或者所述固定端为固定螺 母, 电气接插件公头上还设置防水胶圈嵌槽, 防水胶圈嵌槽内设置防水胶圈; 为防止旋 转,电气接插件公头上设置防滑槽, 所述的导热支架穿孔处设置相应凸起; 所述电气接 插件母头上设有三孔法兰, 并通过三孔法兰和接插件母头固定螺钉与散热器或灯具上的 导热转换板固定, 且法兰和散热器或灯具上的导热转换板之间还设有固定调节胶垫, 保 证防水面严实; 或者所述电气接插件公头设有外螺纹, 通过与设有防水胶圈的电气接插 件母头上固定螺母的内螺纹配合固定在电气接插件公头上; 所述电气接插件母头上设有 嵌槽, 嵌槽内设有防水胶圈。
另一方面, 本发明还提供了多种使用前述的 LED灯泡的灯具。 本发明的灯具结构简 单、造价低、安装、使用、维护快速便宜方便,不易故障扩大化, 实现了 LED灯的灯泡、 灯具和照明控制产品在生产和使用上的独立, 大幅度地减少生产环节、 实现了生产的批 量化、 有利于 LED节能照明产品的应用和产业规模化。
一种采用安装界面支架结构的 LED路灯,包括由金属板材冲压成型的安装界面支架, 安装界面支架上设有安装界面, 安装界面上设有自带散热器的 LED灯泡; 安装界面支架 安装在灯杆上; 安装界面支架外设有金属冲压成型或塑料压铸成型的灯壳。
前述的采用安装界面支架结构的路灯中, 所述安装界面支架为 L形支架, 安装界面 支架通过 L形侧面的支架安装法兰用安装固定螺栓固定在灯杆上; 安装界面支架的安装 界面上设有电缆孔; 所述的线束连接器设置在安装界面支架上; 所述的安装界面, 包括 位于安装界面支架上与 LED灯泡接触的面和连接的孔。
前述的采用安装界面支架结构的路灯中, 所述的安装界面支架或者为直板形支架, 直板形中央设有支架安装孔, 安装界面支架通过支架安装孔和灯杆固定环安装在灯杆上; 安装界面支架的安装界面上设有电缆孔; 所述的采用安装界面支架结构的路灯还包括线 束连接器, 线束连接器用于将多个 LED灯泡接入电源和控制电路, 所述的线束连接器设 置在安装界面支架连接的灯杆内; 所述的安装界面, 包括位于安装界面支架上与 LED灯 泡接触的面和连接的孔。
前述的采用安装界面支架结构的路灯中,所述的安装界面上设有 6个法兰固定孔均 布在直径 D1上, 直径 D1为 LED灯泡外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边 值。
采用灯壳作为安装界面支架结构的 LED路灯, 包括由金属板冲压成型的灯壳; 灯壳 包括折成多块的支架面板, 支架面板上设有安装界面, 安装界面上设有 LED灯泡; 灯壳 通过灯杆固定件固定在灯杆上。 前述的采用灯壳作为安装界面支架结构的 LED路灯, 还包括线束连接器, 线束连接 器设置在灯壳上, 线束连接器用于将多个 LED灯泡接入电源和控制电路。
前述的采用灯壳作为安装界面支架结构的 LED路灯中,所述的灯壳边沿设有增加结 构强度的折边, 所述的安装界面, 包括位于灯壳上与 LED灯泡接触的面和连接的孔; 所 述的灯杆固定支架上部为用于连接灯杆的灯杆固定孔。
前述的采用灯壳作为安装界面支架结构的 LED路灯中,所述的灯杆固定件包括灯杆 固定支架、 灯杆固定支架螺栓和加强板, 灯杆固定支架和加强板设置在灯壳上下两侧, 所述的灯壳通过灯杆固定支架和加强板固定灯杆上; 所述的灯壳包括三块相折呈夹角设 置的支架面板, 所述灯杆固定支架下部为平面支架, 灯杆固定支架从灯壳的上侧或下侧 固定在灯壳中央的支架面板上; 所述的灯壳或者包括两块相折呈夹角设置的支架面板, 灯杆固定支架从灯壳上侧或下侧固定在呈夹角设置的支架面板上,所述的灯杆固定支架 下部为三角形支架, 呈倒 "V"字型, 或呈 "V"字型。
前述的采用灯壳作为安装界面支架结构的 LED路灯中,所述的安装界面上设有 6个 法兰固定孔和散热器界面开孔, 法兰固定孔用于固定 LED灯泡, 散热器界面开孔用于使 LED灯泡贯穿安装界面; 所述的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值; 所述散热器界面开孔直径 D2为 灯泡外径 D减双倍固定螺钉螺帽直径再减去相应 D1的双倍留边值。
一种采用挤压型散热器为灯具主体结构的 LED路灯,包括由挤压工艺成型的金属挤 压型散热器和线束连接器,挤压型散热器固定在灯杆上;挤压型散热器包括灯杆固定套, 灯杆固定套两侧均设有散热器, 散热器上设有用于安装 LED灯泡的安装界面; 安装界面 上安装 LED灯泡; 线束连接器设置在灯杆固定套上, 线束连接器用于多个将 LED灯泡接 入电源和控制电路。
前述的采用挤压型散热器为灯具主体结构的 LED路灯中, 所述的散热器包括基板, 基板一侧设有翅片; 基板另一侧设有用于安装 LED灯泡的安装界面; 基板另一侧设有导 线支架, 导线支架用于将 LED灯泡引出导线接入线束连接器。
前述的采用挤压型散热器为灯具主体结构的 LED路灯中, 所述的安装界面, 包括位 于散热器上与 LED灯泡接触的面和连接的孔。
前述的采用挤压型散热器为灯具主体结构的 LED路灯中, 所述的挤压型散热器中, 两侧的散热器呈夹角设置; 所述的灯杆固定套一端设有灯杆封头, 灯杆固定套另一端由 灯杆固定螺钉固定在灯杆上。
前述的采用挤压型散热器为灯具主体结构的 LED路灯中,所述的散热器的安装界面 上的 6个法兰固定孔均布在直径 D 1上, 直径 D 1为 LED灯泡外径 D减固定螺钉螺帽直径 再减去 0. ½ιπι的留边值。
本实施例的灯具将散热器及灯泡安装支架和二为一成挤压型散热器, LED灯泡以及 其它所有辅助件全部集中安装在挤压型散热器上, 结构简单、 造价低、 安装、 使用、 维 护方便。 本发明工作时, 散热器所有翅片垂直于地面, 垂直下降的尘埃不会积累在翅片 上; 本发明的散热器散热面积大, 同时采用多个 LED灯泡分散在挤压型散热器上, 挤压 型散热器的每一部位均具热源较近, 散热金属利用效率很高, 几乎每一克金属都成为了 挤压型散热器的组成部分, 整个金属用量相比传统 LED路灯的散热器仅约 50%的用量, 金属材料消耗大幅降低。 本发明灯具中的两个散热器可以形成不同的展开角度, 这使得 本发明具有实用性、 美感和个性化的特点。
一种采用安装界面支架组合构件的 LED行道灯, 包括安装界面支架组合构件, 安装 界面支架组合构件上设有自带散热器的 LED灯泡, 安装界面支架组合构件外设有金属冲 压成型或塑料压铸成型的灯壳, 安装界面支架组合构件连接灯杆; 所述的安装界面支架 组合构件包括相连的由标准管材分段切割成的管支架、灯具固定法兰和灯壳及灯泡固定 支架; 灯壳及灯泡固定支架上设有用于安装 LED灯泡的安装界面, 管支架连接灯具固定 法兰和灯壳及灯泡固定支架; 支架组合构件通过灯具固定法兰连接灯杆。
前述的采用安装界面支架组合构件的 LED行道灯中, 所述的安装界面, 包括位于灯 壳及灯泡固定支架上与 LED灯泡接触的面和连接的孔; 所述的灯壳及灯泡固定支架由金 属冲压成型, 灯壳及灯泡固定支架中央连接管支架, 灯壳及灯泡固定支架在管支架连接 处的周围设有镂空, 方便电缆通过及灯壳内形成烟肉效应来保证通风和散热效果; 灯具 固定法兰在管支架连接处周围设有电缆孔。
前述的采用安装界面支架组合构件的 LED行道灯中, 所述的灯杆上设有盲文孔, 灯 杆上设有折弯, 灯杆内可安装 LED灯泡发光作为装饰。
前述的采用安装界面支架组合构件的 LED行道灯中,所述的安装界面上设有 6个法 兰固定孔均布在直径 D1 上, 直径 D1 为 LED灯泡外径 D减固定螺钉螺帽直径再减去 0. 4ΙΜΙ的留边值。
采用灯壳作为安装界面支架结构的 LED隧道灯,包括由金属冲压或塑料压铸工艺成 型的灯壳,灯壳包括用于安装双面散热器的安装界面支架板和用于固定安装整个 LED隧 道灯的地脚螺钉孔; 安装界面支架板上设有一个以上用于安装双面散热器的矩形开孔, 双面散热器上设有安装界面, 安装界面上设有 LED灯泡。
前述的采用双面散热器和灯壳支架结构的 LED隧道灯中,所述的灯壳上还设有防护 板。
前述的采用双面散热器和灯壳支架结构的 LED隧道灯中,所述的双面散热器包括基 板, 基板两侧均设有翅片; 基板一侧设有用于安装 LED灯泡的安装界面, 基板安装界面 周围的翅片根据灯泡出光照射角度切削出圆或椭圆锥形空间, 以保证不遮挡 LED灯泡发 出的光线为限; 双面散热器 (103 ) 设有安装界面的一侧穿过矩形开孔; 所述安装界面 包括位于双面散热器上与 LED灯泡接触的面和连接的孔。 前述的采用双面散热器和灯壳支架结构的 LED隧道灯中,所述的安装界面上的 6个 法兰固定孔均布在直径 D1上, 直径 D 1为 LED灯泡外径 D减固定螺钉螺帽直径再减去 0. 4ΙΜΙ的留边值。
一种多光源 LED吸顶灯, 包括吸顶灯灯具, 吸顶灯灯具包括吸顶灯底座和散热器; 吸顶灯底座边缘设有底座支垫,底座支垫用于保证吸顶灯底座与天花板之间有足够的通 风距离; 吸顶灯底座上设有多个安装散热器的开孔, 开孔上设有散热器; 散热器下部设 置安装界面来固定安装 LED灯泡。
前述的多光源 LED吸顶灯中, 所述的吸顶灯灯具还包括吸顶灯罩, 吸顶灯罩边缘设 有灯罩固定卡, 灯罩固定卡用于将吸顶灯罩安装在顶灯底座上; 所述的安装界面包括位 于散热器上与 LED灯泡接触的面和连接的孔。
前述的多光源 LED吸顶灯中, 所述的吸顶灯底座的开孔边缘设有 A通风孔, 为防止 蚊虫进入, A通风孔用纱网贴覆; 所述的吸顶灯罩四周均设有 B通风孔, 为防止蚊虫进 入, B通风孔用纱网贴覆; 外部空气可以从 B通风孔进入, 从 A通风孔穿出, 到达对流 散热效果。
前述的多光源 LED吸顶灯中, 所述的吸顶灯灯具还包括电气接插件组件; 电气接插 件组件包括电气接插件母头、 接插件母头固定螺钉、 调节胶垫; 所述电气接插件母头与 LED灯泡上的电气接插件公头相配合连接, 接插件母头上设有三孔法兰, 并通过三孔法 兰和接插件母头固定螺钉与散热器固定, 且法兰和散热器之间还设有固定调节胶垫, 保 证防水面严实。
前述的多光源 LED吸顶灯中,所述的散热器的安装界面上的 6个法兰固定孔均布在 直径 D1上, 直径 D 1为 LED灯泡外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。
一种 LED烛型灯, 包括烛型灯灯具, 烛型灯灯具包括导热转换板和散热器; 导热转 换板上设置安装界面来固定安装 LED灯泡; 导热转换板通过粘接、 螺纹连接或卡接方式 连接烛型灯壳, 散热器设置在导热转换板下方。
前述的 LED烛型灯中, 所述的烛型灯灯具还包括线管和中间连接件, 线管通过线管 固定螺钉与中间连接件固定, 中间连接件通过其上的螺纹, 或灯头固定螺钉, 或直接粘 接的方式与散热器连接; 所述的安装界面, 包括导热转换板上与 LED灯泡的接触的面和 连接的孔。
前述的 LED烛型灯中, 所述散热器为柱状散热器, 内部中空, 散热器以圆柱的最大 外径处向内设置散热器基板, 以辐线向圆柱中心发射形成翅片, 所述柱状散热器沿封闭 的圆弧以基板为厚度开出 2层以上间断槽, 当散热器受热后, 外部的空气通过间断槽流 入散热器中心形成对流, 达到冷却效果。
前述的 LED烛型灯中, 所述的烛形灯具还包括电气接插件组件, 电气接插件组件包 括电气接插件母头、 接插件母头固定螺钉、 固定调节胶垫; 所述接插件母头与 LED灯泡 上公头相配合连接, 电气接插件母头上设有三孔法兰, 并通过三孔法兰用接插件母头固 定螺钉与导热转化板固定, 法兰和导热转化板之间还设有固定调节胶垫, 保证防水面严 实, LED灯泡安装时只需将电气接插件公头与电气接插件母头对接后, 再固定 LED灯泡 即实现 LED灯泡的电气连接; 电气接插件母头引出的导线经线管引至电源和控制电路。
前述的 LED烛型灯中, 所述的电气接插件母头引出的导线或者连接到驱动电源, 驱 动电源设置在散热器的中空部分。
前述的 LED烛型灯中, 所述的烛型灯灯具外还可以设有灯外罩, 灯外罩由弹簧固定 卡固定在中间连接件上。
前述的 LED烛型灯中,所述的导热转换板的安装界面上的 6个法兰固定孔均布在直 径 D1上, 直径 D 1为 LED灯泡外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。
与现有技术相比, 本发明以透镜卡环为整个灯泡的支撑部件, 然后在透镜卡环内以 内卡环为辅助支撑,最后形成了内卡环以及与内卡环相粘结的光机模组和导热支架构造 LED灯泡光源体结构, 因此结构极其稳定。 而且本发明的光机模组被封存在内卡环、 导 热支架和透镜围成的封闭区间内,在不外加其它防水件的情况下使灯泡的防水性能大大 提高。 利用本发明的卡环透镜式的 LED灯泡组建灯具简单易行、 灵活多变, 这样让 LED 灯的灯泡、 灯具和照明控制产品实现在生产上和使用上各自独立, 使 LED照明产品大幅 度地减少生产环节、 提高生产批量化、 有利于 LED节能照明产品的产业化。 且本发明通 过在 LED灯泡上以开孔方式将一个带插针的电气接插件公头固定在孔内, 且从灯泡内部 进行线路焊接和机械固定, 整个通用型 LED灯泡的外围结构简洁平整, 避免了 LED灯泡 外带电缆线, 安装灯泡时, 只需在电气接插件公头对准电缆线上的电气接插件母头, 再 对 LED灯泡进行机械固定后, 同时也实现了通用型 LED灯可靠的电气连接。 而且本发明 的电气接插件公头和母头之间的连接在几乎无需增加额外费用的情况下即可直接实现 可靠防水功能, 因此安装了本发明的电气接插件的通用型 LED灯泡即可用于室内也可用 于室外, 也可用于需要防爆的环境, 极大地拓开了 LED灯泡的使用范围。
附图说明
图 1 : 本发明灯泡凸透镜方案带非金属散热器外观图;
图 2 : 本发明灯泡凸透镜方案带金属散热器外观图;
图 3 : 本发明 LED灯泡凸透镜防水接插件方案外观图;
图 4: 本发明 LED灯泡光机核心构件结构示意图;
图 5 : 本发明灯泡结构图;
图 6 : 本发明实施例的一种导热转换支架外形图;
图 7 : 本发明实施例的 C形内卡环外形图;
图 8 : 本发明实施例的光机模组与导热支架装配外观图;
图 9: 本发明实施例带平内罩的光机模组总成外观图; 图 10: 本发明实施例导热支架及电器接插件和内卡环与光机模组总成装配外观图; 图 11 : 本发明实施例凹形内罩剖面图;
图 12: 本发明实施例非金属散热器截面图;
图 13: 本发明实施例非金属散热器总成外观图;
图 14: 本发明实施例金属散热器截面图;
图 15: 本发明实施例金属散热器内部结构示意图;
图 16: 本发明实施例的小口径灯泡的结构及电气接插件装配示意图;
图 17: 本发明实施例的大口径灯泡的结构及电气接插件装配示意图;
图 18: 本发明熔结环固定端电气接插件公头结构示意图;
图 19: 本发明螺母固定端电气接插件公头结构示意图一;
图 20: 本发明螺母固定端电气接插件公头结构示意图二;
图 21 : 本发明带外螺纹的电气接插件公头结构示意图;
图 22: 本发明熔结环固定端电气接插件针式公头结构示意图;
图 23: 本发明螺母固定端电气接插件针式公头结构示意图;
图 24: 本发明弯型固定连接的电气接插件母头结构示意图;
图 25: 本发明直型固定连接的电气接插件母头结构示意图;
图 26: 本发明直型非固定连接的电气接插件母头结构示意图;
图 27: 本发明实施例灯泡端安装界面尺寸及开孔图;;
图 28: 本发明小规格灯泡凸透镜方案外观图;
图 29是本发明实施例 1-2的结构示意图;
图 30是本发明实施例 1-2的使用状态图;
图 31是本发明实施例 1-2中使用灯杆固定环时的结构示意图;
图 32是本发明实施例 1-2中使用灯杆固定环时的使用状态图;
图 33是本发明实施例 1-2中使用灯杆固定环时的检修状态图;
图 34是本发明实施例 1-2中使用筒形灯壳时的结构示意图;
图 35是本发明实施例 1-2中使用筒形灯壳时的检修状态图;
图 36是本发明实施例 2的结构图;
图 37是本发明实施例 2安装界面支架的安装界面示意图;
图 38是本发明实施例 2的仰视外观图;
图 39是本发明实施例 2的俯视外观图;
图 40是本发明实施例 2两侧支架面板向下夹角设置时的俯视外观图;
图 41是本发明实施例 2采用两块支架面板时的俯视外观图;
图 42是本发明实施例 2采用两块支架面板向下夹角时的俯视外观图;
图 43是本发明实施例 2的灯杆固定支架投影图; 图 44是本发明实施例 2两侧支架面板向下夹角设置时的灯杆固定支架投影图; 图 45是本发明实施例 2采用两块支架面板时的灯杆固定支架投影图;
图 46本发明实施例 2采用两块支架面板向下夹角时的灯杆固定支架投影图; 图 47是本发明实施例 3-2的结构示意图;
图 48是本发明实施例 3挤压型散热器的一种投影图;
图 49是本发明实施例 3挤压型散热器的另一种投影图;
图 50是本发明实施例 3挤压型散热器的又一种投影图;
图 51是本发明实施例 3-2的仰视外观图;
图 52是本发明实施例 3-2散热器水平设置时的仰视外观图;
图 53是本发明实施例 3-2散热器向下夹角设置时的仰视示意图;
图 54是本发明实施例 4的结构示意图;
图 55是本发明实施例 4灯头的结构图;
图 56是本发明实施例 4安装界面支架组合构件的结构示意图;
图 57是本发明实施例 4的外观图;
图 58是本发明实施例 4灯头外观图;
图 59是本发明实施例 5的结构图;
图 60是本发明实施例 5的外观图;
图 61是本发明实施例 5采用多 LED灯泡、横向的安装支架板和防护板时的结构图; 图 62是本发明实施例 5双面散热器断面图;
图 63是本发明实施例 5实施 2采用防护板时的结构图;
图 64是本发明实施例 5采用多 LED灯泡时的结构图;
图 65是本发明实施例 5采用多 LED灯泡并采用防护板时的结构图;
图 66是本发明实施例 5采用横向的安装支架板的结构图;
图 67是本发明实施例 6结构示意图;
图 68是本发明实施例 6的俯视图;
图 69是本发明实施例 6采用带通风孔的吸顶灯底座时的结构示意图;
图 70是本发明实施例 6带通风孔的吸顶灯罩的结构示意图;
图 71是本发明实施例 6的 LED灯泡安装图;
图 72是本发明实施例 7-1的结构示意图;
图 73是本发明实施例 7-2的结构示意图;
图 74是本发明实施例 7-1的外观图;
图 75是本发明实施例 7使用灯外罩时的使用状态图;
图 76是本发明实施例 7灯外罩采用半球形时的样式示意图;
图 77是本发明实施例 7灯外罩采用平灯罩时的样式示意图; 图 78是本发明实施例 7灯外罩采用烛型灯罩时的样式示意图;
图 79是本发明实施例 7使用灯外罩时的结构示意图;
图 80是本发明实施例 7使用灯外罩时的外观图;
图 81是本发明实施例 7烛型灯组建的 LED烛型吊灯;
图 82是本发明实施例 7带灯外罩的烛型灯组建的 LED烛型吊灯;
图 83是本发明实施例的灯具上的安装界面示意图 (针对外径 80mm以上的灯泡); 图 84是本发明实施例的灯具上的安装界面示意图 (针对外径 70mm以上的灯泡)。 附图中的标记为: 1-导热转换支架, 2-导热垫, 3-导热支架, 4-光机模组, 6-内罩, 7-配光光学透镜, 8-透镜卡环, 9-灯泡外罩, 10-电气接插件母头, 10A-带电缆的防水 接头, 11-电气接插件公头, 11A-电缆固定头, 12-散热器固定螺钉, 14-透镜卡环固定 螺钉, 15-固定端, 16-防水胶圈, 17-插针, 18-防水胶圈嵌槽, 19-插针焊点, 22-接 插件公头固定孔, 23-散热器固定穿孔, 24-固定调节胶垫, 25-接插件母头固定螺钉, 26-防滑槽, 27-导热转换板, 28-固定螺母, 32-真空抽吸管, 33-上堵头, 34-散热片, 35-下堵头, 36-电缆孔, 37-泡沫金属, 38-散热器固定螺孔, 39-顶装固定法兰, 40-外 置电源盒, 42-筛孔, 61-凹形内罩, 62-内环罩, 81-内卡环, 101-散热器外罩, 102-本 发明 LED灯泡, 103-散热器, 105-灯泡固定螺钉,301-灯泡安装法兰固定孔。
具体实施方式
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。 实施例。 通用型 LED灯泡的构建方法, 以透镜卡环为灯泡的支撑主体, 支撑 LED灯 泡光机核心构件, 并配光光学透镜作为辅助支撑结构, 且配光光学透镜还作为的 LED光 机核心构件的安装基座, 或还配合内卡环作为 LED灯泡散热器的安装基座; 透镜卡环上 设有安装法兰用于灯泡的安装; 所述 LED灯泡光机核心构件由导热支架、 光机模组、 内 卡环和配光光学透镜构成, 其中光机模组外设有内罩, 导热支架上设有电气接插件; 所 述的光机模组由光机模板、 LED芯片组和相关的线路通过固晶和封装组成, 或其中还集 成有供电驱动芯片。 所述透镜卡环直径为灯泡外径 D, 灯泡外径 D与构成的 LED灯泡功 率上限 W成 W=l. 1812e°' °361D 的关系, 在 W=l. 1812e°' °361D的关系曲线上 D取离散的数值 进行构建多个固定灯泡外径 D尺寸的 LED灯泡, 以提高 LED灯泡的互换性和通用性; 在 所述灯泡外径 D,在 W=l. 1812e° °361D的关系曲线上, D以 20隱为下限, 以 130隱为上限, 每 10毫米为 1段, 分成 12段构成有限量的灯泡外径规格, 用少量的灯泡外径规格来进 一步提高 LED灯泡的互换性和通用性; 所述透镜卡环的安装法兰上的法兰固定孔均布在 直径 D1上, 直径 D1为灯泡外径 D减固定螺钉螺帽直径再减去 0. 8~4mm的留边值; 所述 的 LED灯泡在灯具上散热器界面开孔直径 D2为灯泡外径 D减双倍固定螺钉螺帽直径再 减去相应 D1的双倍留边值; 所述的 LED灯泡的安装界面包括灯具上与 LED灯泡的接触 面和连接孔; 所述的配光光学透镜内设有凹槽, 且凹槽上设有台阶, 在台阶内粘结导热 支架与光机模组相粘结的一体结构, 或者光机模组外还环绕有内卡环, 电气接插件固定 在导热支架上, 光机模组外设置内罩, 在配光光学透镜的凹槽边与内罩之间或还设置内 环罩, 使光机模组封存在导热支架和配光光学透镜的凹槽之间的密封的防水空间内; 内 卡环或还配合配光光学透镜作为 LED灯泡散热器的安装基座, 内卡环上端与导热支架粘 结, 下端设有散热器固定穿孔, 且固定穿孔内设有压边用于防水, 同时防止散热器固定 螺钉挤坏导热支架; 通过调节配光光学透镜、 内卡环和导热支架的厚度, 使透镜卡环安 装时, 导热支架能紧密贴紧散热器; 所述的导热支架与光机模板或采用相同非金属导热 材料构建为一体;; 所述的光机模板为金属材料导热基板, 通过 PCB印刷电路板技术获 得电路; 或为非金属材料导热基板, 其上采用银浆印刷电路技术嵌合电路。 所述导热支 架上设有散热器,散热器和导热支架之间设有导热垫;所述散热器为非金属散热器总成, 非金属散热器总成包括非金属散热器和导热转换支架, 非金属散热器和导热转换支架采 用超细非金属导热材料(如氧化铝、 碳化硅等)通过低温挤压成型后高温烧结获得, 二 者接触面通过涂刷导热粘结剂后, 粘结结成一体, 非金属散热器的固定螺孔内填充胶套 或螺钉固定胶, 供固定螺钉连接, 非金属散热器外设置散热器外罩 (散热器外罩可采用 金属材料冲压或塑料压铸制成, 美化灯泡外观), 且导热转换支架成架空状, 非金属散 热器为筛孔状, 导热转换支架将非金属散热器架空, 使空气可以从导热转换支架进入非 金属散热器的筛孔内; 或者所述散热器为金属散热器, 金属散热器和导热支架之间设有 导热垫, 所述金属散热器采用中空结构, 中空部分填充有泡沫金属, 并在中空结构内注 入超导液, 中空结构通过上下堵头, 采用过盈配合压入或螺纹封胶旋入形成密闭空间, 并将密闭空间抽成真空; 散热器固定螺钉穿过内卡环上的固定穿孔与非金属散热器或金 属散热器的散热器固定螺孔连接。述 LED芯片上喷涂荧光粉再覆盖透明硅胶;或者将 LED 芯片数量按植物需要的蓝红光比例配置,焊接好的 LED芯片仅覆盖透明硅胶封装;或者, 所述 LED芯片仅由透明硅胶封装,然后在封装后的 LED芯片外设置内侧涂覆荧光粉的内 罩; 或者所述 LED芯片不封胶, LED芯片外设置装有透明绝缘导热液的凹形内罩, 透明 绝缘导热液内设有荧光粉, 所述凹形内罩为薄型内凹结构的弹性内罩。 所述导热支架上 开设穿孔, 在将带插针的电气接插件公头插入穿孔, 并以插入灯泡内部的部分为固定端 进行固定, 插针的尾端与通用型 LED灯泡内的光机模板焊接, 使得通用型 LED灯泡外表 面上形成一个简单电气接口, 安装时只需将电气接插件公头与带电缆的电气接插件母头 对接后, 再固定通用型 LED灯泡即实现通用型 LED灯泡的电气连接; 通过对所述电气接 插件公头在导热支架上孔的偏心位置和电气接插件公头固定端尺寸的限定,使 LED灯泡 内的光机模板能满足布置 LED芯片和驱动电源芯片的需要和对位需要; 所述的带插针的 电气接插件为四针结构, 其中,二针为电源接入; 二针为控制接入; 所述固定端, 为螺 母固定方式或熔接环固定方式; 固定端为螺母固定方式时, 在电气接插件公头与导热支 架之间增加防水胶圈进行防水; 为防止旋转, 电气接插件公头上设置防滑槽, 所述的导 热支架穿孔处设置相应凸起; 所述电气接插件母头, 上设置 3孔法兰, 通过固定螺钉固 定于灯具散热器上, 在电气接插件母头和散热器之间设置调节胶垫来调节厚度, 保证防 水面严实; 或在电气接插件公头上设置外螺纹与设有防水胶圈的电气接插件母头上固定 螺母的内螺纹配合固定进行防水; 在电气接插件母头上设置嵌槽, 嵌槽内设置防水胶圈 进行防水。
根据上述方法构建的卡环透镜式的 LED灯泡: 如图 4和 5所示, 包括带安装法兰的 透镜卡环 8, 透镜卡环 8内至少依次设有导热支架 3、光机模组 4和配光光学透镜 7, 配 光光学透镜 7上设有凹槽, 且凹槽内设有台阶, 台阶内内粘结有导热支架 3, 导热支架 3上粘结有光机模组 4 (如图 8), 导热支架 3上固定有电气接插件公头 11, 光机模组 4 外设置内罩 6, 配光光学透镜 7凹槽边与内罩 6之间或还设置内环罩 62, 光机模组 4封 存在导热支架 3和配光光学透镜 7之间的密封防水空间内。光机模组 4外还环绕有内卡 环 81 (如图 7中 C字型的内卡环), 且透镜卡环 8安装时能保证导热支架 3的上表面紧 贴散热器 103; 内卡环 81上端与导热支架 3粘结, 下端设有散热器固定穿孔 23, 且散 热器固定穿孔 23 内设有压边用于防水, 同时防止散热器固定螺钉挤坏导热支架; 散热 器固定螺钉 12穿过内卡环 81和导热支架 3上的固定穿孔,使 LED灯泡散热器 103固定 在导热支架 3和配光光学透镜 7上。 即 LED灯泡规格较小, 无需装散热器时, 内卡环 81 可以省去。所述光机模组 4由光机模板、 LED芯片组和相关的线路通过固晶和封装组成, 或者其中还集成有供电驱动芯片; 或者, 所述的导热支架 3与光机模板采用相同非金属 导热材料构建为一体; 所述的光机模板为金属材料导热基板, 通过 PCB印刷电路板技术 获得电路; 或为非金属材料导热基板, 其上采用银浆印刷电路技术嵌合电路。 所述导热 支架 3上设有散热器 103,散热器 103和导热支架 3之间设有导热垫 2;所述散热器 103 为非金属散热器总成, 非金属散热器总成包括筛孔状的非金属散热器(如图 13, 截面上 可看到筛孔 42, 也可采用其它可以提供通风的结构, 如图 6所示)和其下方架空状的导 热转换支架 1,非金属散热器的散热器固定螺孔 33内填充胶套或螺钉固定胶,供固定螺 钉连接, 非金属散热器外设置散热器外罩 101, 非金属散热器的截面如图 12所示。或者 所述散热器 103还可以为金属散热器, 金属散热器和导热支架 3之间设有导热垫 2, 所 述金属散热器包括散热片 34, 如图 14和图 15所示, 散热片 34中间设有超导液腔, 超 导液腔内填充有泡沫金属 37,并设有超导液,超导液腔两端设有上堵头 33和下堵头 35, 上堵头 33或下堵头 35上设有真空抽吸管 32;所述散热器 103上还设有用于穿设电缆的 电缆孔 36和散热器固定螺孔 38。 散热器固定螺钉 12内穿过内卡环 81和散热器 103上 的散热器固定穿孔 22对散热器 103进行固定到内卡环 81。
所述光机模组 4上 LED芯片外设有封装用的透明硅胶, 且所有带透明硅胶的光机模 组 4外设内罩 6, 内罩 6内层设有荧光粉涂层,如图 9所示;或者所述光机模组 4上 LED 芯片不封装硅胶, 所述光机模组 4外设置装有透明绝缘导热液的凹形内罩 61, LED芯片 浸泡在透明绝缘导热液中, 透明绝缘导热液内设有荧光粉, 所述凹形内罩为截面如图 9 所示的薄型内凹结构的弹性内罩, 如图 11所示。所述光机模组 4由光机模板、 LED芯片 组和相关的线路通过固晶和封装组成, 或者光机模板上还集成有供电驱动芯片。
所述导热支架 3上设有电气接插件, 电气接插件包括电气接插件公头 11,所述电气 接插件公头 11上设有插针 17, 插针 17尾段的插针焊点 19与光机模组 4焊接; 所述电 气接插件公头 11穿过通用型 LED灯泡上的接插件公头固定孔 22后设有固定端 15进行 固定; 电气接插件公头 11与带插孔的电气接插件母头 10配合连接, 电气接插件母头 10 与电缆相连; 电气接插件母头 10设在带电缆的防水接头 10A中电缆另一端的电缆固定 头 11A 上。所述的电气接插件插针为四针结构, 其中: 二针为电源接入; 二针为控制接 入。所述固定端 15为熔接环, 如图 18和图 22所示, 其中图 22中的电气接插件公头 11 无保护套; 或者所述固定端 15为固定螺母, 电气接插件公头 11上还设置防水胶圈嵌槽 18, 防水胶圈嵌槽 18内设置防水胶圈 16, 如图 19、 20、 21和 23所示, 其中图 23中的 电气接插件公头 11无保护套; 为防止旋转,电气接插件公头 11上设置防滑槽 26, 所述 的导热支架 3穿孔处设置相应凸起; 所述电气接插件母头 10上设有三孔法兰 (如图 24 和图 25所示), 并通过三孔法兰和接插件母头固定螺钉 25与散热器 103或灯具上的导 热转换板 27固定, 且法兰和散热器 103或灯具上的导热转换板 27之间还设有固定调节 胶垫 24, 保证防水面严实, 如图 16; 或者所述电气接插件公头 11设有外螺纹, 通过与 设有防水胶圈 16的电气接插件母头 10上固定螺母 28的内螺纹配合固定在电气接插件 公头 11上, 如图 17; 所述电气接插件母头 10上设有嵌槽, 嵌槽内设有防水胶圈 16。 其中电气接插件母头也可采用如图 26所示的, 非固定式的接插件母头。 同时为遮蔽电 气接插件固定端和供电元件等, 为保证灯泡的美观, 内罩 6与内卡环 81之间设置环罩 62, 如图 10所示。 小口径灯泡(D≤70mm) —般可不设环罩 62或内罩 6 (也可包括环罩 62), 其结构及电气接插件装配示意如图 16所示; 大口径灯泡 (D〉70mm) 结构及电气接 插件装配示意如图 17所示;
灯泡外径 D 与构成的 LED 灯泡功率 W 上限成 W=l. 1812e Q' Q361D 的关系, 在 W=l. 1812e°- °361D的关系曲线上 D取离散的数值进行构建多个固定灯泡外径 D尺寸的 LED 灯泡, 以提高 LED灯泡的互换性和通用性。 在 W=l. 1812e° °361D的关系曲线上, D以 20mm 为下限, 以 130mm为上限, 每 10毫米为 1段, 分成 12段构成有限量的灯泡外径规格, 用少量的灯泡外径规格来进一步提高 LED灯泡的互换性和通用性。固定灯泡用的螺孔分 布圆 D1和灯具散热器界面开孔(安装界面上用于穿过散热器的开孔)直径 D2受所使用 螺钉大小的影响,直径 D1为灯泡外径 D减固定螺钉螺帽直径再减去 0. 8〜4mm的留边值; 散热器界面开孔直径 D2为灯泡外径 D减双倍固定螺钉螺帽直径再减去相应 D1的双倍留 边值; 灯泡出线孔距离 L (即电气接插件公头在导热支架上的偏心位置) 按下表取值。 图 1、 图 2、 图 3和图 28中灯泡外形尺寸外径 D, 法兰螺钉孔分布圆直径 Dl, 散热器外 径 D3按规定的制造, 相关尺寸由如图 27及下表给出。
Figure imgf000018_0001
注 1 : 灯泡散热器或外罩外径 D3≤D2- 1 ;
注 2 : 灯泡出线孔直径 Φ根据灯泡接插件 (接口) 公头尺寸确定。
实施例 1-1。 一种采用安装界面支架结构的路灯, 包括由金属板材冲压成型的安装 界面支架 103A,安装界面支架 103A上设有安装界面,安装界面上设有自带散热器的 LED 灯泡 102; 安装界面支架 103A安装在灯杆 108上; 安装界面支架 103A外设有金属冲压 成型或塑料压铸成型的灯壳 101。 安装界面支架 103A为 L形支架, 安装界面支架 103A 通过 L形侧面的支架安装法兰用安装固定螺栓 109固定在灯杆 108上; 安装界面支架 103A的安装界面上设有电缆孔; 所述的线束连接器 106设置在安装界面支架 103A上; 所述的安装界面,包括位于安装界面支架 103A上与 LED灯泡 102接触的面和连接的孔。 安装界面支架 103A或者为直板形支架,直板形中央设有支架安装孔,安装界面支架 103A 通过支架安装孔和灯杆固定环 116安装在灯杆 108上; 安装界面支架 103A的安装界面 上设有电缆孔; 所述的采用安装界面支架结构的路灯还包括线束连接器 106, 线束连接 器 106用于将多个 LED灯泡 102接入电源和控制电路,所述的线束连接器 106设置在安 装界面支架 103A连接的灯杆 108内; 所述的安装界面, 包括位于安装界面支架 103A上 与 LED灯泡 102接触的面和连接的孔。 安装界面上设有 6个法兰固定孔均布在直径 D1 上, 直径 D1为 LED灯泡 10)外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。 LED 灯泡 102通过灯泡固定螺钉 105安装在安装界面上,灯壳 101通过灯壳固定螺钉 104组 安装界面支架 103A上。
实施例 1-2。 一种采用安装界面支架结构的路灯, 如图 29和图 30所示, 包括由金 属板材冲压成型的安装界面支架 103A, 安装界面支架 103A上设有安装界面, 安装界面 上设有自带散热器的 LED灯泡 102; 安装界面支架 103A安装在灯杆 108上; 安装界面支 架 103A外设有金属冲压成型或塑料压铸成型的灯壳 101。 安装界面支架 103A为 L形支 架, 安装界面支架 103A通过 L形侧面的支架安装法兰用安装固定螺栓 109固定在灯杆 108上; 安装界面支架 103A的安装界面上设有电缆孔;所述的采用安装界面支架结构的 路灯还包括线束连接器 106, 线束连接器 106用于将多个 LED灯泡 102接入电源和控制 电路, 所述的线束连接器 106设置在安装界面支架 103A上; 所述的安装界面, 包括位 于安装界面支架 103A上与 LED灯泡 102接触的面和连接的孔。 安装界面上设有 6个法 兰固定孔均布在直径 D1上,直径 D1为 LED灯泡 10)外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。 LED灯泡 102通过灯泡固定螺钉 105安装在安装界面支架 103A上, 灯壳 101通过灯壳固定螺钉 104安装界面支架 103A上, 线束连接器 106通过线束连接 器支架和螺钉 107安装界面支架 103A上。
本发明维修时, 只需拆下灯壳 101, 就可方便地拆卸和安装灯泡, 检修、 更换灯泡 非常方便。
本实施例中, 灯壳 101也可以采用桶形灯壳, 如图 34和图 35所示。
本实施例中,安装界面支架 103A或者为直板形支架,直板形中央设有支架安装孔, 安装界面支架 103A通过灯杆固定环 116利用路灯安装固定螺栓 109安装在灯杆 108上, 线束连接器 106设置在安装界面支架 (103A) 连接的灯杆 108内, 如图 31、 图 32和图 33所示。 此时无需使用线束连接器支架和螺钉 107。
本实施例的附图标记含义如下: 101-灯壳, 102-LED灯泡, 103A-安装界面支架, 104- 灯壳固定螺钉组, 105-灯泡固定螺钉, 106-线束连接器, 107-线束连接器支架和螺钉, 108-灯杆, 109-安装固定螺栓, 116-灯杆固定环, 103-散热器, 301-灯泡安装法兰固定 孔, 302-支架衬铆接孔, 501-支架衬铆接突起, 502-电源或控制端焊点孔。
实施例 2。 采用灯壳作为安装界面支架结构的 LED路灯, 如图 36、 图 38和图 39所 示, 包括由金属板冲压成型的灯壳 101 ; 灯壳 101包括折成多块的支架面板, 支架面板 上设有安装界面, 安装界面上设有 LED灯泡 102; 灯壳 101通过灯杆固定件固定在灯杆 108上。 采用灯壳作为安装界面支架结构的 LED路灯, 还包括线束连接器 106, 线束连 接器 106设置在灯壳 101上,线束连接器用于将多个 LED灯泡 102接入电源和控制电路。 灯壳 101边沿设有增加结构强度的折边, 所述的安装界面, 包括位于灯壳 101上与 LED 灯泡 102接触的面和连接的孔; 所述的灯杆固定支架 112上部为用于连接灯杆 108的灯 杆固定孔。 灯杆固定件包括灯杆固定支架 112、 灯杆固定支架螺栓 111和加强板 110, 灯杆固定支架 112和加强板 110设置在灯壳 101上下两侧,所述的灯壳 101通过灯杆固 定支架 112和加强板 110固定灯杆 108上; 所述的灯壳 101包括三块相折呈夹角设置的 支架面板, 所述灯杆固定支架 112下部为平面支架, 灯杆固定支架 112从灯壳 101的上 侧或下侧固定在灯壳 101中央的支架面板上。安装界面上设有 6个法兰固定孔和散热器 界面开孔, 法兰固定孔用于固定 LED灯泡 102, 散热器界面开孔用于使 LED灯泡 102贯 穿安装界面; 所述的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 102外径 D 减固定螺钉螺帽直径再减去 0. 8^4mm的留边值; 所述散热器界面开孔直径 D2为灯泡外 径 D减双倍固定螺钉螺帽直径再减去相应 D1的双倍留边值。 LED灯泡 102通过灯泡固定 螺钉 105安装在安装界面上, 线束连接器 106通过线束连接器支架和螺钉 107安装在灯 壳 101上, 灯杆固定支架 112和加强板 110通过灯杆固定支架螺栓 111固定在灯壳 101 上, 灯杆 108通过灯杆固定螺钉 109与灯杆固定支架 112相连。
本实施例中, 两侧支架面板还可以向下夹角设置, 如图 40和图 44所示。
本实施例中, 灯壳 101或者包括两块相折向上夹角设置的支架面板, 灯杆固定支架 112下部此时为三角形支架, 呈 " V"字型, 如图 41和图 45所示。
本实施例中, 灯壳 101或者包括两块相折向下夹角设置的支架面板, 灯杆固定支架 112下部此时为三角形支架, 呈倒 " V"字型, 如图 42和图 46所示。
本发明发生事故时,, 只需直接从灯壳 101上卸下灯泡 102即可方便地检修和更换 灯泡, 如图 36所示。
本实施例的附图标记含义如下: 101-灯壳, 102-LED灯泡, 105-灯泡固定螺钉, 106- 线束连接器, 107-线束连接器支架和螺钉, 108-灯杆, 109-灯杆固定螺钉, 110-加强板, 111-灯杆固定支架螺栓, 112-灯杆固定支架。
实施例 3-1.—种采用挤压型散热器为灯具主体结构的 LED路灯,包括由挤压工艺成 型的金属挤压型散热器 103和线束连接器 106, 挤压型散热器 103固定在灯杆 108上; 挤压型散热器 103包括灯杆固定套, 灯杆固定套两侧均设有散热器, 散热器上设有用于 安装 LED灯泡 102的安装界面; 安装界面上安装 LED灯泡 102; 线束连接器 106设置在 灯杆固定套上, 线束连接器 106用于将多个 LED灯泡 102接入电源和控制电路。 散热器 包括基板, 基板一侧设有翅片; 基板另一侧设有用于安装 LED灯泡 102的安装界面; 基 板另一侧设有导线支架 112, 导线支架 112用于将 LED灯泡 102引出导线接入线束连接 器 106。 安装界面, 包括位于散热器上与 LED灯泡 102接触的面和连接的孔。 挤压型散 热器 103中, 两侧的散热器呈夹角设置; 所述的灯杆固定套一端设有灯杆封头 101, 灯 杆固定套另一端由灯杆固定螺钉 109固定在灯杆 108上。散热器的安装界面上的 6个法 兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 102外径 D减固定螺钉螺帽直径再减去 0. 4ΙΜΙ的留边值。
实施例 3-2.—种采用挤压型散热器为灯具主体结构的 LED路灯, 如图 47、 图 48、 图 51所示,包括由挤压工艺成型的金属挤压型散热器 103和线束连接器 106,挤压型散 热器 103固定在灯杆 108上; 挤压型散热器 103包括灯杆固定套, 灯杆固定套两侧均设 有散热器, 散热器上设有用于安装 LED灯泡 102的安装界面; 安装界面上安装 LED灯泡 102; 线束连接器 106设置在灯杆固定套上, 线束连接器 106用于将多个 LED灯泡 102 接入电源和控制电路。 散热器包括基板, 基板一侧设有翅片; 基板另一侧设有用于安装 LED灯泡 102的安装界面; 基板另一侧设有导线支架 112, 导线支架 112用于将 LED灯 泡 102引出导线接入线束连接器 106。 安装界面, 包括位于散热器上与 LED灯泡 102接 触的面和连接的孔。 挤压型散热器 103中, 两侧的散热器向上呈夹角设置; 所述的灯杆 固定套一端设有灯杆封头 101, 灯杆固定套另一端由灯杆固定螺钉 109固定在灯杆 108 上。 散热器的安装界面上的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 102 外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。 LED灯泡 102通过灯泡固定螺钉 105安装在安装界面上, 线束连接器 106通过线束连接器支架及固定螺钉 107安装在灯 杆固定套上。
本发明中, 如图 50、 图 52所示, 挤压型散热器 103的散热器还可以水平设置。 本 发明中, 如图 49图、 53所示, 挤压型散热器 103的散热器还可以向下夹角设置。 这使 得本发明更具有实用性。
路灯事故时, 只需直接从挤压型散热器 103上卸下灯泡 102, 如图 52所示。
本实施例的灯具将散热器及灯泡安装支架和二为一成挤压型散热器, LED灯泡以及 其它所有辅助件全部集中安装在挤压型散热器上, 结构简单、 造价低、 安装、 使用、 维 护方便。 本发明工作时, 散热器所有翅片垂直于地面, 垂直下降的尘埃不会积累在翅片 上; 本发明的散热器散热面积大, 同时采用多个 LED灯泡分散在挤压型散热器上, 挤压 型散热器的每一部位均具热源较近, 散热金属利用效率很高, 几乎每一克金属都成为了 挤压型散热器的组成部分, 整个金属用量相比传统 LED路灯的散热器仅约 50%的用量, 金属材料消耗大幅降低。 本发明灯具中的两个散热器可以形成不同的展开角度, 这使得 本发明具有实用性、 美感和个性化的特点。
本实施例的附图标记含义如下: 101-灯杆封头, 102-LED灯泡, 103-挤压型散热器, 105-灯泡固定螺钉, 106-线束连接器, 107-线束连接器支架及固定螺钉, 108-灯杆, 109- 灯杆固定螺钉, 112-导线支架, 301-灯泡安装法兰固定孔, 302-支架衬铆接孔, 501-支 架衬铆接突起, 502-电源或控制端焊接孔。
实施例 4。 一种采用安装界面支架组合构件的 LED行道灯, 如图 1、 图 2、 图 24、 图 25和图 26所示,包括安装界面支架组合构件,安装界面支架组合构件上设有具防水、 防尘功能及自带散热器的 LED灯泡 102, 安装界面支架组合构件外设有金属冲压成型或 塑料压铸成型的灯壳 101, 安装界面支架组合构件连接灯杆 116; 所述的安装界面支架 组合构件包括相连的由标准管材分段切割成的管支架 108、 灯具固定法兰 106和灯壳及 灯泡固定支架 110;灯壳及灯泡固定支架 110上设有用于安装 LED灯泡 102的安装界面, 管支架 108连接灯具固定法兰 106和灯壳及灯泡固定支架 110; 支架组合构件通过灯具 固定法兰 106连接灯杆 116。: 安装界面, 包括位于灯壳及灯泡固定支架 110上与 LED 灯泡 102接触的面和连接的孔; 所述的灯壳及灯泡固定支架 110由金属冲压成型, 灯壳 及灯泡固定支架 110中央连接管支架 108, 灯壳及灯泡固定支架 110在管支架 108连接 处的周围设有镂空, 方便电缆通过及灯壳内形成烟肉效应来保证通风和散热效果; 灯具 固定法兰 106在管支架 108连接处周围设有电缆孔。 灯杆 116上设有盲文孔, 灯杆 116 上设有折弯, 灯杆 116内可安装 LED灯泡发光作为装饰, 可以适应园林、 公园等安装条 件复杂的环境。灯壳 101通过灯壳固定螺钉 104安装在灯壳及灯泡固定支架 110上, LED 灯泡 102通过灯泡固定螺钉 105安装在灯壳及灯泡固定支架 110上。
本发明发生事故时,只需拆下灯壳 101,如图 1、图 2,就可方便地拆卸和安装灯泡, 检修、 更换灯泡非常方便。
本实施例的灯具采用安装界面支架组合构件作为安装固定部件, 安装界面支架组合 构件为 LED灯泡提供支撑界面,灯壳和 LED灯泡以及其它辅助件全部集中在支架组合构 件上, 结构简单、 造价低, 安装、 使用、 维护方便。 本发明灯具的灯壳及灯泡固定支架 在管支架连接处的周围设有镂空, 可方便电缆通过, 且灯壳内可形成烟肉效应来提高通 风和散热效果。本发明的灯杆上设有折弯,可以适应公园,园林等安装条件复杂的环境。 本发明维修时, 只需取下灯壳, 即可对 LED灯泡或者安装界面支架组合构件进行维修, 无需将 LED行道灯整体取下, 维修方便。
本实施例的附图标记含义如下: 101-灯壳, 102-LED灯泡, 103-散热器, 104-灯壳 固定螺钉, 105-灯泡固定螺钉, 106-灯具固定法兰, 108-管支架, 110-灯壳或灯泡固定 支架, 116-灯杆, 301-灯泡安装法兰固定孔, 302-支架衬铆接孔, 501-支架衬铆接突起, 502-电源或控制端焊点孔。
实施例 5。 采用双面散热器和灯壳支架结构的 LED隧道灯, 如图 59和图 60所示, 包括由金属冲压或塑料压铸工艺成型的灯壳 101,灯壳 101包括用于安装双面散热器 103 的安装界面支架板和用于固定安装整个 LED隧道灯的地脚螺钉孔; 安装界面支架板上设 有一个以上用于安装双面散热器 103的矩形开孔, 双面散热器 103上设有安装界面, 安 装界面上设有具防水、 防尘功能的 LED灯泡 102。 双面散热器 103包括基板, 基板两侧 均设有翅片; 基板一侧设有用于安装 LED灯泡 102的安装界面, 基板安装界面周围的翅 片根据灯泡出光照射角度切削出圆或椭圆锥形空间, 以保证不遮挡 LED灯泡 102发出的 光线为限, 如图 62所示; 双面散热器 (103 ) 设有安装界面的一侧穿过矩形开孔; 所述 安装界面包括位于双面散热器 103上与 LED灯泡 102接触的面和连接的孔。安装界面上 的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 102外径 D减固定螺钉螺帽直 径再减去 0. 8^4mm的留边值。 LED灯泡 102通过灯泡固定螺钉 105安装在安装界面上, 双面散热器 103通过灯壳固定螺钉 104安装在灯壳上。
针对环境特别严酷的使用环境, 本发明的灯壳 101还设置防护板, 如图 63所示。 针对对于光强有特别要求的使用环境, 本发明还可采用多个 LED灯泡, 如图 64和 图 65所示。
针对对于垂直通风有特别要求的使用环境, 本发明还可采用横向的安装支架板, 如 图 66和图 61所示。
本实施例的灯具将灯壳增加了原有的安装界面支架的功能,双面散热器和 LED灯泡 以及其它辅助件全部集中安装、 固定在灯壳上, 体现了本 LED隧道灯简单、 实用、 美观 的特点。 本发明的双面散热器在工作时上下翅片处于二种不同热工作状态, 任何单面的 翅片的严重污染不会造成双面散热器失效; 本发明隧道灯的双面散热器结构散热面积大, 同时双面散热器的每一部位均具热源较近, 散热金属利用效率很高, 几乎每一克金属都 成为了双面散热器的组成部分, 整个金属用量相比传统 LED隧道灯的散热器仅约 50%的 用量, 金属材料消耗大幅降低。
本实施例附图标记含义如下: 101-灯壳, 102-LED灯泡, 103-双面散热器, 104-灯 壳固定螺钉, 105-灯泡固定螺钉, 301-灯泡安装法兰固定孔, 302-支架衬铆接孔, 501- 支架衬铆接突起, 502-电源或控制端焊接孔。
实施例 6。一种多光源 LED吸顶灯,如图 67、图 68和图 71所示,包括吸顶灯灯具, 吸顶灯灯具包括吸顶灯底座 106和散热器 103 ;吸顶灯底座 106边缘设有底座支垫 1 10, 底座支垫 1 10用于保证吸顶灯底座 106与天花板之间有足够的通风距离;吸顶灯底座 106 上设有多个安装散热器的开孔, 开孔上设有散热器 103 ; 散热器 103下部设置安装界面 AZM来固定安装 LED灯泡 102。吸顶灯灯具还包括吸顶灯罩 101, 吸顶灯罩 101边缘设有 灯罩固定卡 109, 灯罩固定卡 109用于将吸顶灯罩 101安装在顶灯底座 106上; 所述的 安装界面 AZM包括位于散热器 103上与 LED灯泡 102接触的面和连接的孔。吸顶灯灯具 还包括电气接插件组件; 电气接插件组件包括电气接插件母头 10、接插件母头固定螺钉 25、调节胶垫 24 ;所述电气接插件母头 10与 LED灯泡 102上的电气接插件公头 1 1相配 合连接, 接插件母头 10上设有三孔法兰, 并通过三孔法兰和接插件母头固定螺钉 25与 散热器 103固定, 且法兰和散热器 103之间还设有固定调节胶垫 24, 保证防水面严实。 散热器 103的安装界面 AZM上的 6个法兰固定孔均布在直径 D 1上, 直径 D 1为 LED灯泡 102外径 D减固定螺钉螺帽直径再减去 0. S mm的留边值。散热器 103为太阳花散热器。 散热器 103通过固定螺钉 104安装在安装界面上, LED灯泡 102通过灯泡固定螺钉 105 安装在灯泡安装界面 AZM上。
本发明维修时,只需打开吸顶灯罩 101,通过拆除固定螺钉 105来更换 LED灯泡 102, 延长了吸顶灯的使用寿命, 降低了用户照明费用的投资费用预期。
本实施例的灯具以吸顶灯底座为核心, LED灯泡以及其它所有辅助件全部集中安装 在吸顶灯底座上, 结构简单、 造价低、 安装、 使用、 维护方便。 吸顶灯底座的安装界面 孔边缘设有 A通风孔, 外部空气可以通过 A通风孔与散热器纵向形成对流, 增加散热效 果, 并且 A通风孔用纱网贴覆, 防止蚊虫进入; 吸顶灯罩上设有 B通风孔, 外部空气可 以从 A通风孔进入, 从 B通风孔穿出, 加强了散热效果, 并且 B通风孔也用纱网贴覆, 防止蚊虫进入。 本发明的灯具具有强大的散热能力, 所以能够使用 LED灯泡在吸顶灯这 种需要很强散热能力的灯中。 本发明采用多个光源, 能够适应各种对光要求较高的室内 场所。
本实施例附图标记含义如下: 101-吸顶灯罩, 102-LED灯泡, 103-散热器, 104-固 定螺钉, 105-灯泡固定螺钉, 106-吸顶灯底座, 109-灯罩固定卡, 110-底座支垫, 301- 灯泡安装法兰固定孔。
实施例 7-1。 一种 LED烛型灯, 如图 72、 图 74所示, 包括烛型灯灯具, 烛型灯灯 具包括导热转换板 27和散热器 103;导热转换板 27上设置安装界面 AZM来固定安装 LED 灯泡 102, LED灯泡 102与导热转换板 27之间设有导热垫 2; 导热转换板 27通过粘接、 螺纹连接或卡接方式连接烛型灯壳 101,散热器 103设置在导热转换板 27下方。烛型灯 灯具还包括线管 108和中间连接件 110, 线管 108通过线管固定螺钉 109与中间连接件 110固定,中间连接件 110通过灯头固定螺钉 111与散热器 103连接;所述的安装界面, 包括导热转换板 27上与 LED灯泡 102的接触的面和连接的孔。 散热器 103为柱状散热 器, 内部中空, 散热器 103以圆柱的最大外径处向内设置散热器基板, 以辐线向圆柱中 心发射形成翅片, 所述柱状散热器沿封闭的圆弧以基板为厚度开出 2层以上间断槽, 当 散热器受热后, 外部的空气通过间断槽流入散热器中心形成对流, 达到冷却效果。 烛形 灯具还包括电气接插件组件, 电气接插件组件包括电气接插件母头 10、接插件母头固定 螺钉 25、 固定调节胶垫 24; 所述接插件母头 10与 LED灯泡上公头 11相配合连接, 电 气接插件母头 10上设有三孔法兰, 并通过三孔法兰用接插件母头固定螺钉 25与导热转 化板 27固定,法兰和导热转化板 27之间还设有固定调节胶垫 24,保证防水面严实, LED 灯泡 102安装时只需将电气接插件公头 11与电气接插件母头 10对接后, 再固定 LED灯 泡 102即实现 LED灯泡的电气连接; 电气接插件母头 10引出的导线经线管 108引至电 源和控制电路。 导热转换板 27的安装界面 AZM上的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 102外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。 LED灯泡 102通过灯泡固定螺钉 105安装在安装界面上, 散热器 103通过其上的散热器固定螺孔 104A利用固定螺钉 104安装在导热转换板 27上。
实施例 7-2。 一种 LED烛型灯, 如图 73、 图 75所示, 包括烛型灯灯具, 烛型灯灯 具包括导热转换板 27和散热器 103;导热转换板 27上设置安装界面 AZM来固定安装 LED 灯泡 102, LED灯泡 102与导热转换板 27之间设有导热垫 2; 导热转换板 27通过粘接、 螺纹连接或卡接方式连接烛型灯壳 101,散热器 103设置在导热转换板 27下方。烛型灯 灯具还包括线管 108和中间连接件 110, 线管 108通过线管固定螺钉 109与中间连接件 110固定,中间连接件 110通过灯头固定螺钉 111与散热器 103连接;所述的安装界面, 包括导热转换板 27上与 LED灯泡 102的接触的面和连接的孔。 散热器 103为柱状散热 器, 内部中空, 散热器 103以圆柱的最大外径处向内设置散热器基板, 以辐线向圆柱中 心发射形成翅片, 所述柱状散热器沿封闭的圆弧以基板为厚度开出 2层以上间断槽, 当 散热器受热后, 外部的空气通过间断槽流入散热器中心形成对流, 达到冷却效果。 烛形 灯具还包括电气接插件组件, 电气接插件组件包括电气接插件母头 10、接插件母头固定 螺钉 25、 固定调节胶垫 24; 所述接插件母头 10与 LED灯泡上公头 11相配合连接, 电 气接插件母头 10上设有三孔法兰, 并通过三孔法兰用接插件母头固定螺钉 25与导热转 化板 27固定,法兰和导热转化板 27之间还设有固定调节胶垫 24,保证防水面严实, LED 灯泡 102安装时只需将电气接插件公头 11与电气接插件母头 10对接后, 再固定 LED灯 泡 102即实现 LED灯泡的电气连接;电气接插件母头 10引出的导线连接到驱动电源 106, 然后经线管 108引至电源和控制电路, 驱动电源 106设置在散热器 103的中空部分。 导 热转换板 27的安装界面 AZM上的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯 泡 102外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。 LED灯泡 102通过灯泡固 定螺钉 105安装在安装界面上, 散热器 103通过其上的散热器固定螺孔 104A利用固定 螺钉 104安装在导热转换板 27上。
本发明实施例中, 烛型灯壳 102还可以设有灯外罩 101A, 灯外罩 101A通过弹簧固 定卡 107固定在中间连接件 110上, 如图 75、 图 79和图 80所示。
本实施例中,中间连接件 110或者通过其上的螺纹,或直接粘接的方式与散热器 103 连接。
应用本发明的烛型灯结构构方式的 LED烛型吊灯,将 LED灯泡 102通过法兰和固定 螺钉 105固定在烛型灯具上的安装界面上(安装界面设在导热转换板 27与 LED灯泡 102 接触的面和连接的孔上, 接插件母头 10固定在导热转换板 27上), 多个烛型灯即可组 件烛型吊灯, 如图 22所示; 应用本发明的烛型灯结构方式的组件 LED烛型吊灯, 在本 发明带弹簧固定卡 107的烛型灯具外设置灯外罩 101A, LED灯泡 102通过法兰和固定螺 钉 105固定在烛型灯具上的安装界面上 (安装界面设在导热转换板 27与 LED灯泡 102 接触的面和连接的孔上,接插件母头 10固定在导热转换板 27上),多个带外罩(101A) 的烛型灯即可实现烛型吊灯的组建, 如图 82所示。
本发明实施例中, 灯外罩 101A可以是半球形灯罩 101B, 平灯罩 101C或烛型灯罩 101D, 如图 76、 图 77和图 78所示。
本实施例的附图标记含义如下: 101-烛型灯壳, 101A-灯外罩, 101B-半球形灯罩, 101C-平灯罩, 101D-烛型灯罩, 102-LED灯泡, 103-散热器, 104-固定螺钉, 104A-散热 器固定螺孔, 105-灯泡固定螺钉, 106-驱动电源器, 107-弹簧固定卡, 108-线管, 109- 线管固定螺钉, 110-中间连接件, 111-连接螺钉, 301-灯泡安装法兰固定孔。

Claims

权 利 要 求 书
1.通用型 LED灯泡的构建方法, 其特征在于: 以透镜卡环为灯泡的支撑主体, 支撑 LED灯泡光机核心构件, 并以配光光学透镜作为辅助支撑结构, 且配光光学透镜还作为 的 LED光机核心构件的安装基座, 或还配合内卡环作为 LED灯泡散热器的安装基座; 透 镜卡环上设有安装法兰用于灯泡的安装; 所述 LED灯泡光机核心构件由导热支架、 光机 模组、 内卡环和配光光学透镜构成, 其中光机模组外设有内罩, 导热支架上设有电气接 插件; 所述的光机模组由光机模板、 LED芯片组和相关的线路通过固晶和封装组成, 或 其中还集成有供电驱动芯片。
2.根据权利要求 1所述的通用型 LED灯泡的构建方法, 其特征在于: 所述透镜卡环 直径为灯泡外径 D, 灯泡外径 D与构成的 LED灯泡功率上限 W成 W=l. 1812e。'。361D 的关 系,在 W=l. 1812e°- °361D的关系曲线上 D取离散的数值进行构建多个固定灯泡外径 D尺寸 的 LED灯泡,以提高 LED灯泡的互换性和通用性;在所述灯泡外径 D,在 W=l. 1812e°- °361D 的关系曲线上, D以 20隱为下限, 以 130隱为上限, 每 10毫米为 1段, 分成 12段构成 有限量的灯泡外径规格,用少量的灯泡外径规格来进一步提高 LED灯泡的互换性和通用 性; 所述透镜卡环的安装法兰上的法兰固定孔均布在直径 D1上, 直径 D1为灯泡外径 D 减固定螺钉螺帽直径再减去 0. 8~4mm的留边值;所述的 LED灯泡在灯具上散热器界面开 孔直径 D2为灯泡外径 D减双倍固定螺钉螺帽直径再减去相应 D1的双倍留边值; 所述的 LED灯泡的安装界面包括灯具上与 LED灯泡的接触面和连接孔。
3.根据权利要求 1所述的通用型 LED灯泡的构建方法, 其特征在于: 所述的配光光 学透镜内设有凹槽, 且凹槽上设有台阶, 在台阶内粘结导热支架与光机模组相结合的一 体结构, 或者, 光机模组外还环绕有内卡环, 在配光光学透镜的凹槽边与内罩之间或还 设置内环罩,使光机模组封存在导热支架和配光光学透镜的凹槽之间的密封的防水空间 内; 内卡环或还配合配光光学透镜作为 LED灯泡散热器的安装基座, 内卡环上端与导热 支架粘结, 下端设有散热器固定穿孔, 且固定穿孔内设有压边用于防水, 同时防止散热 器固定螺钉挤坏导热支架; 通过调节配光光学透镜和导热支架的厚度, 使透镜卡环安装 时, 导热支架能紧密贴紧散热器; 或者, 所述的导热支架与光机模板采用相同非金属导 热材料构建为一体; 所述的光机模板为金属材料导热基板, 通过 PCB印刷电路板技术获 得电路;或所述光机模板为非金属材料导热基板,其上采用银浆印刷电路技术嵌合电路。
4.根据权利要求 1所述的通用型 LED灯泡的构建方法, 其特征在于: 所述导热支架 上设有散热器, 散热器和导热支架之间设有导热垫; 所述散热器为非金属散热器总成, 非金属散热器总成包括非金属散热器和导热转换支架, 非金属散热器和导热转换支架采 用超细非金属导热材料通过低温挤压成型后高温烧结得到, 二者接触面通过涂刷导热粘 结剂后, 粘结结成一体; 非金属散热器的固定螺孔内填充胶套或螺钉固定胶, 供固定螺 钉连接, 非金属散热器外设置散热器外罩; 导热转换支架成架空状, 非金属散热器为筛 孔状结构, 导热转换支架将非金属散热器架空, 使空气可以从导热转换支架进入非金属 散热器的筛孔内; 或者所述散热器为金属散热器, 所述金属散热器采用中空结构, 中空 部分填充有泡沫金属, 并在中空结构内注入超导液, 中空结构通过上下堵头, 采用过盈 配合压入或螺纹封胶旋入形成密闭空间, 并将密闭空间抽成真空; 散热器固定螺钉穿过 内卡环上的固定穿孔与非金属散热器或金属散热器的散热器固定螺孔连接。
5.根据权利要求 1所述的通用型 LED灯泡的构建方法, 其特征在于: 所述光机模组 上的 LED芯片上喷涂荧光粉再覆盖透明硅胶;或者将 LED芯片数量按植物需要的蓝红光 比例配置, 焊接好的 LED芯片仅覆盖透明硅胶封装; 或者, 所述光机模组上的 LED芯片 仅由透明硅胶封装, 然后在封装后的光机模组外设置内侧涂覆荧光粉的内罩; 或者所述 光机模组上的 LED芯片不封胶, 光机模组外设置装有透明绝缘导热液的凹形内罩, 透明 绝缘导热液内设有荧光粉, 所述凹形内罩为薄型内凹结构的弹性内罩。
6.根据权利要求 1所述的通用型 LED灯泡的构建方法, 其特征在于: 所述导热支架 上开设接插件公头固定孔, 在将带插针的电气接插件公头插入接插件公头固定孔, 并以 插入灯泡内部的部分为固定端进行固定,插针的尾端与通用型 LED灯泡内的光机模板焊 接, 使得通用型 LED灯泡外表面上形成一个简单电气接口, 安装时只需将电气接插件公 头与带电缆的电气接插件母头对接后, 再固定通用型 LED灯泡即实现通用型 LED灯泡的 电气连接; 通过对所述电气接插件公头在导热支架上孔的偏心位置和电气接插件公头固 定端尺寸的限定,使 LED灯泡内的光机模板能满足布置 LED芯片和驱动电源芯片的需要 和对位需要; 所述的带插针的电气接插件为四针结构, 其中,二针为电源接入; 二针为 控制接入;所述固定端,为螺母固定方式或熔接环固定方式;固定端为螺母固定方式时, 在电气接插件公头与导热支架之间增加防水胶圈进行防水; 为防止旋转, 电气接插件公 头上设置防滑槽, 所述的导热支架穿孔处设置相应凸起; 所述电气接插件母头, 上设置 3孔法兰, 通过固定螺钉固定于灯具散热器上, 在电气接插件母头和散热器之间设置调 节胶垫来调节厚度, 保证防水面严实; 或在电气接插件公头上设置外螺纹与设有防水胶 圈的电气接插件母头上固定螺母的内螺纹配合固定进行防水; 在电气接插件母头上设置 嵌槽, 嵌槽内设置防水胶圈进行防水。
7.根据权利要求 1至 6任一权利要求所述方法构建的卡环透镜式的 LED灯泡,其特 征在于:包括带安装法兰的透镜卡环(8),透镜卡环(8 )内至少依次设有导热支架(3)、 光机模组 (4) 和配光光学透镜 (7 ); 配光光学透镜 (7 ) 上设有凹槽, 且凹槽内设有台 阶, 台阶内粘结有导热支架(3), 导热支架(3 )上粘结有光机模组(4), 导热支架(3 ) 上固定有电气接插件公头 (11 ), 光机模组 (4 ) 外设置内罩 (6), 配光光学透镜 (7 ) 凹槽边与内罩 (6 ) 之间或还设置内环罩 (62), 光机模组 (4) 封存在导热支架 (3) 和 配光光学透镜(7)之间的密封防水空间内,且透镜卡环(8)安装时能保证导热支架(3) 的上表面紧贴散热器(103); 或者光机模组(4)外还环绕有内卡环(81 ), 内卡环(81 ) 上部与导热支架 (3) 粘结, 内卡环 (81 ) 下端设有散热器固定穿孔 (23), 且散热器固 定穿孔 (23) 内设有压边用于防水, 同时防止散热器固定螺钉挤坏导热支架; 所述光机 模组(4) 由光机模板、 LED芯片组和相关的线路通过固晶和封装组成, 或者其中还集成 有供电驱动芯片; 或者, 所述的导热支架 (3 ) 与光机模板采用相同非金属导热材料构 建为一体; 所述的光机模板为金属材料导热基板, 通过 PCB印刷电路板技术获得电路; 或为非金属材料导热基板, 其上采用银浆印刷电路技术嵌合电路。
8.根据权利要求 7所述的卡环透镜式的 LED灯泡,其特征在于:所述导热支架(3) 上设有散热器 (103), 散热器 (103) 和导热支架 (3) 之间设有导热垫 (2); 所述散热 器 (103 ) 为非金属散热器总成, 非金属散热器总成包括筛孔状的非金属散热器和其下 方架空状的导热转换支架 (1 ), 非金属散热器的散热器固定螺孔 (33) 内填充胶套或螺 钉固定胶, 供固定螺钉连接, 非金属散热器外设置散热器外罩 (101 ); 或者所述散热器
( 103) 为金属散热器, 所述金属散热器包括散热片 (34), 散热片 (34) 中间设有超导 液腔,超导液腔内填充有泡沫金属(37),并设有超导液,超导液腔两端设有上堵头(33) 和下堵头(35),上堵头(33)或下堵头(35)上设有真空抽吸管(32);所述散热器(103) 上还设有用于穿设电缆的电缆孔 (36 ) 和散热器固定螺孔 (38), 连接散热器固定螺孔
( 38)的散热器固定螺钉(12)穿过内卡环(81 )和导热支架(3)上的固定穿孔,使 LED 灯泡散热器 (103) 固定在导热支架 (3) 和配光光学透镜 (7) 上。
9.根据权利要求 7所述的卡环透镜式的 LED灯泡,其特征在于:所述光机模组(4) 上 LED芯片外仅设有封装用的透明硅胶, 且所有带透明硅胶的光机模组 (4) 外设内罩
(6), 内罩(6)内层设有荧光粉涂层; 或者所述光机模组(4)上 LED芯片不封装硅胶, 所述光机模组(4)外设置装有透明绝缘导热液的凹形内罩(61 ), 光机模组(4)上 LED 芯片浸泡在透明绝缘导热液中, 透明绝缘导热液内设有荧光粉, 所述凹形内罩为薄型内 凹结构的弹性内罩。
10.根据权利要求 7所述的卡环透镜式的 LED灯泡,其特征在于:所述导热支架(3) 上设有电气接插件, 电气接插件包括电气接插件公头(11 ), 所述电气接插件公头(11 ) 上设有插针 (17), 插针 (17) 尾段的插针焊点 (19) 与光机模组 (4) 焊接; 所述电气 接插件公头(11 )穿过通用型 LED灯泡上的接插件公头固定孔(22)后设有固定端(15) 进行固定; 电气接插件公头 (11 ) 与带插孔的电气接插件母头 (10)配合连接, 电气接 插件母头 (10) 与电缆相连; 所述的电气接插件插针为四针结构, 其中: 二针为电源接 入; 二针为控制接入。
11.根据权利要求 10所述的卡环透镜式的 LED灯泡,其特征在于:所述固定端(15) 为熔接环; 或者所述固定端 (15) 为固定螺母, 电气接插件公头(11)上还设置防水胶圈 嵌槽(18), 防水胶圈嵌槽(18)内设置防水胶圈(16); 为防止旋转,电气接插件公头(11) 上设置防滑槽 (26), 所述的导热支架 (3) 穿孔处设置相应凸起; 所述电气接插件母头
(10)上设有三孔法兰, 并通过三孔法兰和接插件母头固定螺钉(25)与散热器(103) 或灯具上的导热转换板(27)固定,且法兰和散热器( 103)或灯具上的导热转换板(27) 之间还设有固定调节胶垫 (24), 保证防水面严实; 或者所述电气接插件公头 (11) 设 有外螺纹, 通过与设有防水胶圈 (16) 的电气接插件母头 (10) 上固定螺母 (28) 的内 螺纹配合固定在电气接插件公头 (11) 上; 所述电气接插件母头 (10) 上设有嵌槽, 嵌 槽内设有防水胶圈 (16)。
11.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的 LED路灯,其特 征在于: 包括由金属板材冲压成型的安装界面支架 (103A), 安装界面支架 (103A) 上 设有安装界面, 安装界面上设有自带散热器的 LED灯泡 (102); 安装界面支架 (103A) 安装在灯杆 (108) 上; 安装界面支架 (103A) 外设有金属冲压成型或塑料压铸成型的 灯壳 (101)。
12. 根据权利要求 11所述的 LED路灯, 其特征在于: 所述安装界面支架 (103A) 为 L形支架,安装界面支架( 103A)通过 L形侧面的支架安装法兰用安装固定螺栓( 109) 固定在灯杆 (108) 上; 安装界面支架 (103A) 的安装界面上设有电缆孔; 所述的采用 安装界面支架结构的路灯还包括线束连接器(106), 线束连接器(106)用于将多个 LED 灯泡( 102)接入电源和控制电路;所述的线束连接器( 106)设置在安装界面支架( 103A) 上; 所述的安装界面, 包括位于安装界面支架 (103A) 上与 LED灯泡 (102) 接触的面 和连接的孔。
13. 根据权利要求 11所述的 LED路灯,其特征在于:所述的安装界面支架(103A) 或者为直板形支架, 直板形中央设有支架安装孔, 安装界面支架 (103A)通过支架安装 孔和灯杆固定环 (116) 安装在灯杆 (108) 上; 安装界面支架 (103A) 的安装界面上设 有电缆孔; 所述的采用安装界面支架结构的路灯还包括线束连接器(106), 线束连接器
(106) 用于将多个 LED灯泡 (102) 接入电源和控制电路, 所述的线束连接器 (106) 设置在安装界面支架 (103A) 连接的灯杆 (108) 内; 所述的安装界面, 包括位于安装 界面支架 (103A) 上与 LED灯泡 (102) 接触的面和连接的孔。
14. 根据权利要求 11所述的 LED路灯, 其特征在于: 所述的安装界面上设有 6个 法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102) 外径 D减固定螺钉螺帽直径 再减去 0. ½ιπι的留边值。
15.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的 LED路灯,其特 征在于: 采用灯壳作为安装界面支架结构的包括由金属板冲压成型的灯壳(101); 灯壳
(101) 包括折成多块的支架面板, 支架面板上设有安装界面, 安装界面上设有 LED灯 泡 (102); 灯壳 (101) 通过灯杆固定件固定在灯杆 (108) 上。
16. 根据权利要求 15所述的 LED路灯, 其特征在于: 还包括线束连接器 (106), 线束连接器 (106) 设置在灯壳 (101) 上, 线束连接器用于将多个 LED灯泡 (102) 接 入电源和控制电路。
17. 根据权利要求 15所述的 LED路灯, 其特征在于: 所述的灯壳(101)边沿设有 增加结构强度的折边, 所述的安装界面, 包括位于灯壳 (101) 上与 LED灯泡 (102)接 触的面和连接的孔; 所述的灯杆固定支架 (112) 上部为用于连接灯杆 (108) 的灯杆固 定孔。
18. 根据权利要求 15所述的 LED路灯, 其特征在于: 所述的灯杆固定件包括灯杆 固定支架 (112)、 灯杆固定支架螺栓 (111) 和加强板 (110), 灯杆固定支架 (112) 和 加强板(110)设置在灯壳(101)上下两侧,所述的灯壳(101)通过灯杆固定支架(112) 和加强板 (110) 固定灯杆 (108) 上; 所述的灯壳 (101) 包括三块相折呈夹角设置的 支架面板,所述灯杆固定支架(112)下部为平面支架,灯杆固定支架(112)从灯壳(101) 的上侧或下侧固定在灯壳 (101) 中央的支架面板上; 所述的灯壳 (101) 或者包括两块 相折呈夹角设置的支架面板, 灯杆固定支架 (112) 从灯壳 (101) 上侧或下侧固定在呈 夹角设置的支架面板上, 所述的灯杆固定支架 (112) 下部为三角形支架, 呈倒 "V"字 型, 或呈 "V"字型。
19. 根据权利要求 15所述的 LED路灯, 其特征在于: 所述的安装界面上设有 6个 法兰固定孔和散热器界面开孔, 法兰固定孔用于固定 LED灯泡 (102), 散热器界面开孔 用于使 LED灯泡 (102) 贯穿安装界面; 所述的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102) 外径 D减固定螺钉螺帽直径再减去 Ο. ½ιπι的留边值; 所述散热 器界面开孔直径 D2为灯泡外径 D减双倍固定螺钉螺帽直径再减去相应 D1的双倍留边值。
20.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的 LED路灯,其特 征在于: 采用挤压型散热器为灯具主体结构的, 包括由挤压工艺成型的金属挤压型散热 器 (103) 和线束连接器 (106), 挤压型散热器 (103) 固定在灯杆 (108) 上; 挤压型 散热器 (103) 包括灯杆固定套, 灯杆固定套两侧均设有散热器, 散热器上设有用于安 装 LED灯泡 (102) 的安装界面; 安装界面上安装 LED灯泡 (102); 线束连接器 (106) 设置在灯杆固定套上, 线束连接器 (106)用于将多个 LED灯泡 (102)接入电源和控制 电路。
21. 根据权利要求 20所述的 LED路灯, 其特征在于: 所述的散热器包括基板, 基 板一侧设有翅片; 基板另一侧设有用于安装 LED灯泡 (102) 的安装界面; 基板另一侧 设有导线支架 (112), 导线支架 (112)用于将 LED灯泡 (102) 引出导线接入线束连接 器 (106)。
22. 根据权利要求 20所述的 LED路灯, 其特征在于: 所述的安装界面, 包括位于 散热器上与 LED灯泡 (102) 接触的面和连接的孔。
23. 根据权利要求 20所述的 LED路灯, 其特征在于: 所述的挤压型散热器 (103 ) 中, 两侧的散热器呈夹角设置; 所述的灯杆固定套一端设有灯杆封头 (101 ), 灯杆固定 套另一端由灯杆固定螺钉 (109) 固定在灯杆 (108 ) 上。
24. 根据权利要求 20所述的 LED路灯, 其特征在于: 所述的散热器的安装界面上 的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102 ) 外径 D减固定螺钉螺 帽直径再减去 0. 8^4mm的留边值。
25.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的 LED行道灯,其 特征在于:包括安装界面支架组合构件,安装界面支架组合构件上设有自带散热器的 LED 灯泡(102),安装界面支架组合构件外设有金属冲压成型或塑料压铸成型的灯壳(101 ), 安装界面支架组合构件连接灯杆(116 ); 所述的安装界面支架组合构件包括相连的由标 准管材分段切割成的管支架(108)、灯具固定法兰( 106 )和灯壳及灯泡固定支架(110); 灯壳及灯泡固定支架(110)上设有用于安装 LED灯泡(102 )的安装界面,管支架(108 ) 连接灯具固定法兰 (106 ) 和灯壳及灯泡固定支架 (110); 支架组合构件通过灯具固定 法兰 (106 ) 连接灯杆 (116)。
26. 根据权利要求 25所述的 LED行道灯, 其特征在于: 所述的安装界面, 包括位 于灯壳及灯泡固定支架 (110) 上与 LED灯泡 (102 )接触的面和连接的孔; 所述的灯壳 及灯泡固定支架 (110) 由金属冲压成型, 灯壳及灯泡固定支架 (110) 中央连接管支架
( 108), 灯壳及灯泡固定支架 (110)在管支架 (108 )连接处的周围设有镂空, 方便电 缆通过及灯壳内形成烟肉效应来保证通风和散热效果; 灯具固定法兰 (106 ) 在管支架 ( 108 ) 连接处设有电缆孔。
27. 根据权利要求 25所述的 LED行道灯, 其特征在于: 所述的灯杆(116 )上设有 盲文孔, 灯杆 (116 ) 上设有折弯, 灯杆 (116 ) 内可安装 LED灯泡发光作为装饰。
28 根据权利要求 25所述的 LED行道灯, 其特征在于: 所述的安装界面上设有 6个 法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102 ) 外径 D减固定螺钉螺帽直径 再减去 0. ½ιπι的留边值。
29.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的 LED隧道灯,其 特征在于: 包括由金属冲压或塑料压铸工艺成型的灯壳 (101 ), 灯壳 (101 ) 包括用于 安装双面散热器 (103 ) 的安装界面支架板和用于固定安装整个 LED隧道灯的地脚螺钉 孔; 安装界面支架板上设有一个以上用于安装双面散热器 (103 ) 的矩形开孔, 双面散 热器 (103 ) 上设有安装界面, 安装界面上设有 LED灯泡 (102)。
30. 根据权利要求 29所述的的 LED隧道灯, 其特征在于: 所述的灯壳(101 )上还 设有防护板。
31. 根据权利要求 29所述的的 LED隧道灯,其特征在于:所述的双面散热器( 103 ) 包括基板, 基板两侧均设有翅片; 基板一侧设有用于安装 LED灯泡(102 )的安装界面, 基板安装界面周围的翅片根据灯泡出光照射角度切削出圆或椭圆锥形空间, 以保证不遮 挡 LED灯泡 (102)发出的光线为限; 双面散热器 (103) 设有安装界面的一侧穿过矩形 开孔; 所述安装界面包括位于双面散热器 (103) 上与 LED灯泡 (102)接触的面和连接 的孔。
32. 根据权利要求 29所述的 LED隧道灯, 其特征在于: 所述的安装界面上的 6个 法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102) 外径 D减固定螺钉螺帽直径 再减去 0. ½ιπι的留边值。
33.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的多光源 LED吸顶 灯,其特征在于:包括吸顶灯灯具,吸顶灯灯具包括吸顶灯底座(106)和散热器(103); 吸顶灯底座( 106)边缘设有底座支垫(110),底座支垫( 110)用于保证吸顶灯底座( 106) 与天花板之间有足够的通风距离; 吸顶灯底座 (106) 上设有多个安装散热器的开孔, 开孔上设有散热器 (103); 散热器 (103) 下部设置安装界面 (AZM) 来固定安装 LED灯 泡 (102)。
34. 根据权利要求 33所述的多光源 LED吸顶灯, 其特征在于: 所述的吸顶灯灯具 还包括吸顶灯罩(101),吸顶灯罩(101)边缘设有灯罩固定卡(109),灯罩固定卡(109) 用于将吸顶灯罩 (101) 安装在顶灯底座 (106) 上; 所述的安装界面 (AZM) 包括位于 散热器 (103) 上与 LED灯泡 (102) 接触的面和连接的孔。
35. 根据权利要求 33所述的多光源 LED吸顶灯, 其特征在于: 所述的吸顶灯底座 (106) 的开孔边缘设有 A通风孔, 为防止蚊虫进入, A通风孔用纱网 (29)贴覆; 所述 的吸顶灯罩(101)四周均设有 B通风孔,为防止蚊虫进入, B通风孔用纱网(29)贴覆; 外部空气可以从 B通风孔进入, 从 A通风孔穿出, 到达对流散热效果。
36. 根据权利要求 34所述的多光源 LED吸顶灯, 其特征在于: 所述的吸顶灯灯具 还包括电气接插件组件; 电气接插件组件包括电气接插件母头 (10)、 接插件母头固定 螺钉 (25)、 调节胶垫 (24); 所述电气接插件母头 (10) 与 LED灯泡 (102) 上的电气 接插件公头 (11)相配合连接, 接插件母头 (10) 上设有三孔法兰, 并通过三孔法兰和 接插件母头固定螺钉 (25) 与散热器 (103) 固定, 且法兰和散热器 (103) 之间还设有 固定调节胶垫 (24), 保证防水面严实。
37. 根据权利要求 34所述的多光源 LED吸顶灯,其特征在于:所述的散热器( 103) 的安装界面 (AZM) 上的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102) 外径 D减固定螺钉螺帽直径再减去 0.8^4mm的留边值。
38.一种使用权利要求 7至 10任一权利要求所述的 LED灯泡构建的 LED烛型灯,其 特征在于: 包括烛型灯灯具, 烛型灯灯具包括导热转换板 (27)和散热器 (103); 导热 转换板 (27) 上设置安装界面 (AZM) 来固定安装 LED灯泡 (102); 导热转换板 (27) 通过粘接、 螺纹连接或卡接方式连接烛型灯壳 (101), 散热器 (103) 设置在导热转换 板 (27) 下方。
39. 根据权利要求 38所述的 LED烛型灯, 其特征在于: 所述的烛型灯灯具还包括 线管 (108) 和中间连接件 (110), 线管 (108 ) 通过线管固定螺钉 (109) 与中间连接 件 (110) 固定, 中间连接件 (110) 通过其上的螺纹, 或灯头固定螺钉 (111 ), 或直接 粘接的方式与散热器 (103 ) 连接; 所述的安装界面, 包括导热转换板 (27 ) 上与 LED 灯泡 (102) 的接触的面和连接的孔。
40. 根据权利要求 39所述的 LED烛型灯, 其特征在于: 所述散热器(103) 为柱状 散热器, 内部中空, 散热器 (103) 以圆柱的最大外径处向内设置散热器基板, 以辐线 向圆柱中心发射形成翅片,所述柱状散热器沿封闭的圆弧以基板为厚度开出 2层以上间 断槽, 当散热器受热后, 外部的空气通过间断槽流入散热器中心形成对流, 达到冷却效 果。
41. 根据权利要求 39所述的 LED烛型灯, 其特征在于: 所述的烛形灯具还包括电 气接插件组件, 电气接插件组件包括电气接插件母头(10)、接插件母头固定螺钉(25)、 固定调节胶垫 (24); 所述接插件母头 (10) 与 LED灯泡上公头 (11 ) 相配合连接, 电 气接插件母头 (10) 上设有三孔法兰, 并通过三孔法兰用接插件母头固定螺钉 (25) 与 导热转化板 (27) 固定, 法兰和导热转化板 (27) 之间还设有固定调节胶垫 (24), 保 证防水面严实, LED灯泡(102 )安装时只需将电气接插件公头(11 )与电气接插件母头
( 10) 对接后, 再固定 LED灯泡 (102) 即实现 LED灯泡的电气连接; 电气接插件母头 ( 10) 引出的导线经线管 (108) 引至电源和控制电路。
41.根据权利要求 41所述的 LED烛型灯,其特征在于:所述的电气接插件母头( 10) 引出的导线或者连接到驱动电源 (106), 驱动电源 (106) 设置在散热器 (103) 的中空 部分。
42. 根据权利要求 38所述的 LED烛型灯, 其特征在于: 所述的烛型灯灯具外还可 以设有灯外罩(101A), 灯外罩(101A) 由弹簧固定卡(107) 固定在中间连接件(110) 上。
43. 根据权利要求 39所述的 LED烛型灯, 其特征在于: 所述的导热转换板 (27) 的安装界面 (AZM) 上的 6个法兰固定孔均布在直径 D1上, 直径 D1为 LED灯泡 (102) 外径 D减固定螺钉螺帽直径再减去 0. 8^4mm的留边值。
PCT/CN2013/000882 2012-07-23 2013-07-23 通用型led灯泡的构建方法及卡环透镜式的led灯泡及led灯具 WO2014015658A1 (zh)

Priority Applications (6)

Application Number Priority Date Filing Date Title
RU2015106001A RU2627731C2 (ru) 2012-07-23 2013-07-23 Способ выполнения универсальной светодиодной лампочки и светодиодная лампочка линзового типа со стопорным кольцом и светодиодная лампа
US14/416,497 US9709220B2 (en) 2012-07-23 2013-07-23 Method for constructing universal LED bulb and snap ring lens type LED bulb and LED lamp
JP2015523373A JP6031601B2 (ja) 2012-07-23 2013-07-23 汎用型ledバルブの構成方法、スナップリングレンズ式のledバルブおよびled灯具
KR1020157004356A KR101778869B1 (ko) 2012-07-23 2013-07-23 통용성 led 벌브 구성 방법과 스냅 링 렌즈 타입 led 벌브 및 led 램프
BR112015001550A BR112015001550A2 (pt) 2012-07-23 2013-07-23 método de construção de um bulbo led universal, bulbo led do tipo anel de engate de lente e lâmpada led
EP13823121.2A EP2876357A4 (en) 2012-07-23 2013-07-23 METHOD FOR PRODUCING A UNIVERSAL LED LIGHTING LAMP, LED LIGHTING LAMP WITH A SNAPPING LENS AND LED LIGHT

Applications Claiming Priority (16)

Application Number Priority Date Filing Date Title
CN201210253701.7A CN102818177B (zh) 2012-07-23 2012-07-23 一种采用安装界面支架结构的路灯
CN201210253834.4A CN102777831B (zh) 2012-07-23 2012-07-23 一种采用挤压型散热器为灯具主体结构的led路灯
CN201210253596.7A CN102777825B (zh) 2012-07-23 2012-07-23 一种采用安装界面支架组合构件的led行道灯
CN201210253819.XA CN102777839B (zh) 2012-07-23 2012-07-23 一种多光源led吸顶灯
CN201210253600.X 2012-07-23
CN201210253841.4A CN102818184B (zh) 2012-07-23 2012-07-23 采用双面散热器和灯壳支架结构的led隧道灯
CN201210253819.X 2012-07-23
CN201210255564.0 2012-07-23
CN201210253842.9A CN102798008B (zh) 2012-07-23 2012-07-23 一种led烛型灯
CN201210253600.XA CN102818173B (zh) 2012-07-23 2012-07-23 采用灯壳作为安装界面支架结构的led路灯
CN201210253596.7 2012-07-23
CN201210253841.4 2012-07-23
CN201210255564.0A CN102777799B (zh) 2012-07-23 2012-07-23 通用型led灯泡的构建方法及卡环透镜式的led灯泡
CN201210253701.7 2012-07-23
CN201210253834.4 2012-07-23
CN201210253842.9 2012-07-23

Publications (1)

Publication Number Publication Date
WO2014015658A1 true WO2014015658A1 (zh) 2014-01-30

Family

ID=49996551

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2013/000882 WO2014015658A1 (zh) 2012-07-23 2013-07-23 通用型led灯泡的构建方法及卡环透镜式的led灯泡及led灯具

Country Status (7)

Country Link
US (1) US9709220B2 (zh)
EP (1) EP2876357A4 (zh)
JP (1) JP6031601B2 (zh)
KR (1) KR101778869B1 (zh)
BR (1) BR112015001550A2 (zh)
RU (1) RU2627731C2 (zh)
WO (1) WO2014015658A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111271659A (zh) * 2020-03-20 2020-06-12 深圳市海洋王照明工程有限公司 平台灯

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206988932U (zh) * 2017-05-10 2018-02-09 湖州明朔光电科技有限公司 石墨烯散热led灯
US10211549B2 (en) * 2017-05-25 2019-02-19 Lotes Co., Ltd Electrical connector
CN106969301B (zh) * 2017-05-27 2019-07-02 中山市乐销照明科技有限公司 一种新型吸顶灯的转角扣
KR102009877B1 (ko) * 2018-02-09 2019-10-21 주식회사 매일엘이디 실리콘렌즈를 구비한 led 조명장치
CN108343893A (zh) * 2018-03-20 2018-07-31 深圳市冠科科技有限公司 一种led植物灯及培植系统
US10539302B1 (en) * 2018-07-03 2020-01-21 Adision Lighting (HK) Co., Limited Lamp and assembling technology thereof
KR102166808B1 (ko) * 2019-05-10 2020-10-16 시그마엘이디 주식회사 밀착고정형 원형 led 조명
JP7390820B2 (ja) * 2019-08-08 2023-12-04 三菱電機株式会社 照明器具
CN112709950B (zh) * 2020-12-28 2021-11-23 燕山大学 一种景观草坪灯防水装置
EP4413294A1 (en) * 2021-10-05 2024-08-14 Signify Holding B.V. Crossarm retrofit system
CN114087563B (zh) * 2021-11-15 2024-03-26 江门市思坎普科技有限公司 一种带有侧向引流散热通道的灯具

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201582681U (zh) * 2010-01-20 2010-09-15 中山市盈点光电科技有限公司 一种led射灯
CN201582630U (zh) * 2010-01-20 2010-09-15 中山市盈点光电科技有限公司 一种led照明灯泡
KR20110003510U (ko) * 2009-10-01 2011-04-07 김성기 결합형 엘이디 조명기기
JP2012133964A (ja) * 2010-12-21 2012-07-12 Panasonic Corp Ledユニットおよびそれを用いた照明器具
CN102777825A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 一种采用安装界面支架组合构件的led行道灯
CN102777799A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 通用型led灯泡的构建方法及卡环透镜式的led灯泡
CN102777839A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 一种多光源led吸顶灯
CN102777831A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 一种采用挤压型散热器为灯具主体结构的led路灯
CN102798008A (zh) * 2012-07-23 2012-11-28 贵州光浦森光电有限公司 一种led烛型灯
CN102818173A (zh) * 2012-07-23 2012-12-12 贵州光浦森光电有限公司 采用灯壳作为安装界面支架结构的led路灯
CN102818184A (zh) * 2012-07-23 2012-12-12 贵州光浦森光电有限公司 采用双面散热器和灯壳支架结构的led隧道灯
CN102818177A (zh) * 2012-07-23 2012-12-12 贵州光浦森光电有限公司 一种采用安装界面支架结构的路灯

Family Cites Families (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0326065U (zh) * 1989-07-21 1991-03-18
JPH09303979A (ja) * 1996-05-09 1997-11-28 Fujikura Ltd ヒートパイプ
JPH10149861A (ja) * 1996-11-19 1998-06-02 Alps Electric Co Ltd 端子付きコネクタの取付構造
JP4735794B2 (ja) * 2003-06-30 2011-07-27 信越半導体株式会社 発光モジュール
JP2006156187A (ja) * 2004-11-30 2006-06-15 Mitsubishi Electric Corp Led光源装置及びled電球
US20070200133A1 (en) * 2005-04-01 2007-08-30 Akira Hashimoto Led assembly and manufacturing method
US8172434B1 (en) * 2007-02-23 2012-05-08 DeepSea Power and Light, Inc. Submersible multi-color LED illumination system
JP2009048920A (ja) * 2007-08-22 2009-03-05 Tokai Kogaku Kk 照明装置
RU70050U1 (ru) * 2007-08-30 2008-01-10 Закрытое акционерное общество "Связь Инжиниринг П" Светодиодная лампа
JP5060357B2 (ja) * 2008-03-25 2012-10-31 スタンレー電気株式会社 車両用前照灯
EP2105659A1 (en) * 2008-03-27 2009-09-30 Wen-Long Chyn LED lamp having higher efficiency
WO2010128419A1 (en) * 2009-05-04 2010-11-11 Koninklijke Philips Electronics N.V. Light source comprising a light emitter arranged inside a translucent outer envelope
JP5483537B2 (ja) * 2009-08-09 2014-05-07 神保電器株式会社 Ledダウンライト照明装置
EA019873B1 (ru) * 2009-12-03 2014-06-30 Общество с ограниченной ответственностью "ДиС ПЛЮС" Способ изготовления светодиодной лампы, светодиодная лампа, изготовленная этим способом, и радиатор для этой лампы
RU95180U1 (ru) * 2010-01-25 2010-06-10 Дмитрий Сергеевич Гвоздев Светодиодная лампа
JP2011165704A (ja) * 2010-02-04 2011-08-25 Stanley Electric Co Ltd ヒートシンクおよび発光素子ユニット
US8562161B2 (en) * 2010-03-03 2013-10-22 Cree, Inc. LED based pedestal-type lighting structure
KR101781424B1 (ko) * 2010-11-26 2017-09-26 서울반도체 주식회사 엘이디 조명기구
JP2012133963A (ja) * 2010-12-21 2012-07-12 Panasonic Corp Ledユニットおよびそれを用いた照明器具
JP5760174B2 (ja) * 2011-02-28 2015-08-05 パナソニックIpマネジメント株式会社 Ledユニットおよびそれを用いた照明器具

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110003510U (ko) * 2009-10-01 2011-04-07 김성기 결합형 엘이디 조명기기
CN201582681U (zh) * 2010-01-20 2010-09-15 中山市盈点光电科技有限公司 一种led射灯
CN201582630U (zh) * 2010-01-20 2010-09-15 中山市盈点光电科技有限公司 一种led照明灯泡
JP2012133964A (ja) * 2010-12-21 2012-07-12 Panasonic Corp Ledユニットおよびそれを用いた照明器具
CN102777825A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 一种采用安装界面支架组合构件的led行道灯
CN102777799A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 通用型led灯泡的构建方法及卡环透镜式的led灯泡
CN102777839A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 一种多光源led吸顶灯
CN102777831A (zh) * 2012-07-23 2012-11-14 贵州光浦森光电有限公司 一种采用挤压型散热器为灯具主体结构的led路灯
CN102798008A (zh) * 2012-07-23 2012-11-28 贵州光浦森光电有限公司 一种led烛型灯
CN102818173A (zh) * 2012-07-23 2012-12-12 贵州光浦森光电有限公司 采用灯壳作为安装界面支架结构的led路灯
CN102818184A (zh) * 2012-07-23 2012-12-12 贵州光浦森光电有限公司 采用双面散热器和灯壳支架结构的led隧道灯
CN102818177A (zh) * 2012-07-23 2012-12-12 贵州光浦森光电有限公司 一种采用安装界面支架结构的路灯

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2876357A4 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111271659A (zh) * 2020-03-20 2020-06-12 深圳市海洋王照明工程有限公司 平台灯

Also Published As

Publication number Publication date
US20150192253A1 (en) 2015-07-09
KR20150086226A (ko) 2015-07-27
JP6031601B2 (ja) 2016-11-24
KR101778869B1 (ko) 2017-09-14
BR112015001550A2 (pt) 2017-08-08
RU2627731C2 (ru) 2017-08-11
US9709220B2 (en) 2017-07-18
JP2015526856A (ja) 2015-09-10
EP2876357A4 (en) 2016-06-22
EP2876357A1 (en) 2015-05-27
RU2015106001A (ru) 2016-09-10

Similar Documents

Publication Publication Date Title
WO2014015656A1 (zh) 通用型led灯泡的构建方法及卡环结构方式的led灯泡及led灯具
WO2014015658A1 (zh) 通用型led灯泡的构建方法及卡环透镜式的led灯泡及led灯具
WO2014015654A1 (zh) 通用型led灯泡的构建方法及法兰内卡环式的led灯泡及灯具
KR101796654B1 (ko) 호환성과 범용성이 강한 led 전구 구성방법 및 플랜지형 서포트 led 전구 및 led 조명기구
JP6007325B2 (ja) 汎用型led電球の構築方法及びフランジスナップリング式のled電球及びled灯具
WO2014015653A1 (zh) 互换性和通用性强的led灯泡构成方法及一体式led灯泡及灯具
CN102777830B (zh) 采用灯壳支架作为安装界面支架结构的led投光灯
CN102777829B (zh) 一种采用灯壳支架作为安装界面支架结构的led投光灯
CN202032396U (zh) Led道路照明灯具模组
CN102777826B (zh) 采用多功能灯壳作为安装界面支架结构的led路灯
CN102777831B (zh) 一种采用挤压型散热器为灯具主体结构的led路灯
CN202056580U (zh) Led泛光照明灯具模组
CN202647350U (zh) 液态荧光的led灯泡
CN102777827B (zh) 一种采用多功能灯壳作为安装界面支架结构的led路灯
CN202769433U (zh) 采用双面散热器和灯壳支架结构的led隧道灯
CN202708723U (zh) 法兰式支架led灯泡
CN202647507U (zh) 一种多光源led吸顶灯
CN102818181B (zh) 采用挤压型散热器的led投光灯
CN102777828B (zh) 采用挤压型双面散热器为灯具主体结构的led路灯
CN202691708U (zh) 一种矩形多光源led筒灯
CN209213603U (zh) 一种节能型led灯壳体
CN202647482U (zh) 采用挤压型散热器的led投光灯
CN102818184B (zh) 采用双面散热器和灯壳支架结构的led隧道灯
CN202647485U (zh) 采用挤压型双面散热器为灯具主体结构的led路灯
CN202813037U (zh) 采用灯壳作为安装界面支架结构的led隧道灯

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13823121

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 14416497

Country of ref document: US

ENP Entry into the national phase

Ref document number: 2015523373

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20157004356

Country of ref document: KR

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 2013823121

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2015106001

Country of ref document: RU

Kind code of ref document: A

REG Reference to national code

Ref country code: BR

Ref legal event code: B01A

Ref document number: 112015001550

Country of ref document: BR

ENP Entry into the national phase

Ref document number: 112015001550

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20150123