WO2014000774A1 - Flexible facility for assembling different sheet metal elements - Google Patents

Flexible facility for assembling different sheet metal elements Download PDF

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Publication number
WO2014000774A1
WO2014000774A1 PCT/EP2012/062377 EP2012062377W WO2014000774A1 WO 2014000774 A1 WO2014000774 A1 WO 2014000774A1 EP 2012062377 W EP2012062377 W EP 2012062377W WO 2014000774 A1 WO2014000774 A1 WO 2014000774A1
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WO
WIPO (PCT)
Prior art keywords
tool
assembly
station
sheet metal
carriage
Prior art date
Application number
PCT/EP2012/062377
Other languages
French (fr)
Inventor
Bernard Negre
Original Assignee
Abb Technology Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Abb Technology Ag filed Critical Abb Technology Ag
Priority to PCT/EP2012/062377 priority Critical patent/WO2014000774A1/en
Publication of WO2014000774A1 publication Critical patent/WO2014000774A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/022Transferring or handling sub-units or components, e.g. in work stations or between workstations and transportation systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50Other automobile vehicle parts, i.e. manufactured in assembly lines

Definitions

  • the invention relates to a flexible robotized assembly line of sheet metal elements, for example by welding, different sheet metal parts to each other. It fits into the context of automated lines where handling and assembly are provided by robots in the form of articulated arms whose operations and movements are coordinated and controlled by a centralized unit.
  • the invention relates to the assembly of motor vehicle sheet metal elements such as body sides, openings such as hoods, side doors or rags, or subsets of floors, which typically require to assemble, for example by welding, a skin and a lining to form a rigid assembly.
  • the different types of the same element correspond for example to different versions of the same vehicle such as coupe, sedan or estate.
  • the ragged type coupe, sedan type or break type is not the same for the same model of vehicle.
  • the production line is designed to be completely flexible to accommodate demand throughout the life of the vehicle production line. Such a line can also be used to assemble the doors of different vehicle models, so as to adapt to the demand for the vehicles in question which is also not predictable.
  • the object of the invention is to provide a standard sheet metal assembly line arrangement which has a reduced cost and is fully flexible for any type of vehicle subassemblies.
  • the object of the invention is a flexible installation for assembling sheet metal parts in order to constitute sheet metal elements of several types, each sheet metal element resulting from a succession of separate assembly operations performed on this installation. , this installation comprising:
  • each station comprising one or more assembly robots for assembling sheet metal parts installed in a tool ;
  • one or more handling robots for moving each assembly of sheet metal parts from one station to another;
  • each transverse structure each associated with an assembly station, each transverse structure bearing several tools each adapted to the assembly of a type of element, and means for moving each tool at least transversely between a remote waiting position. laterally to the station, and a service location located in the assembly station.
  • the invention also relates to an installation as defined above, comprising at least one transverse structure integrating at least one loading station positioned to allow the loading of pieces of sheet metal to be assembled in a tool immobilized at at least one waiting location .
  • the invention also relates to an installation as defined above, comprising at least one transverse structure provided with waiting places located on either side of the alignment of the assembly stations and integrating at least two positions of loading located on either side of the alignment of the assembly stations.
  • the invention also relates to an installation as defined above, further comprising a loading station equipped with robotic means for loading pieces of sheet metal to be assembled in each tool immobilized in a waiting location.
  • each transverse structure comprises a tool change rail and waiting locations along the tool change rail, and wherein the means for moving each The tool between the service location and each standby location includes a carriage carried by the tool change rail, which carriage is provided with means for laterally loading and unloading a tool at a standby location.
  • the invention also relates to an installation as defined above, wherein the waiting locations along the tool change rail are located on either side of the tool change rail.
  • the invention also relates to an installation as defined above, in which the carriage comprises at least one element movable transversely with respect to the direction of movement of this carriage, each movable element carrying a gripping member adapted to mate with a complementary member of a tool edge, so as to move a tool transversely between a waiting location along the tool change rail and the upper face of the carriage, or vice versa.
  • the invention also relates to an installation as defined above, wherein the tool change rail carries a second carriage controlled to place the next tool to be used at a waiting location near the service location while the other carriage is immobilized at the service location during an assembly operation
  • the invention also relates to an installation as defined above, comprising waiting locations located on either side of the assembly station and on both sides of the tool change rail, and in wherein the tool change rail carries two trolleys each suitable for performing tool change operations.
  • Figure 1 is a top view schematically showing a first embodiment of an installation according to the invention
  • Figure 2 is a top view of a transverse structure associated with an assembly station shown in isolation;
  • Figure 3 is a top view schematically showing a second embodiment of an installation according to the invention
  • Figure 4 is a top view of the carriage of the second embodiment rolling on the rail carrying it while carrying a tool to be unloaded on a waiting location;
  • Figure 5 is a top view showing the carriage of the second embodiment carrying the tool to be unloaded and when it is approaching another tool to be loaded;
  • Figure 6 is a top view of the carriage of the second embodiment carrying the tool to be discharged while being accosted to the tool to be loaded;
  • Figure 7 is a top view of the carriage when it jointly finishes placing the tool to be unloaded on its standby and load the tool to use;
  • Figure 8 is a side view showing the gripping member of the carriage
  • Figure 9 is a front view of the gripping member of the carriage.
  • Figure 10 is a top view of a transverse structure according to a third embodiment of the invention. DETAILED DESCRIPTION OF THE INVENTION
  • the idea underlying the invention is an installation in which the sheet metal parts are assembled step by step while being moved from one assembly station to another, these stations being aligned in a longitudinal direction, but in which transverse structures have been provided at each station to use different tools so as to benefit from flexibility to manufacture different types of sheet metal on the same installation.
  • the assembly line comprises a head station 1 followed by four other stations 2-5, for assembling sheet metal parts in order to constitute a sheet metal element such that a front of a motor vehicle body, during various successive assembly operations performed on each station.
  • Each of the stations 1 to 5 is provided with four robot assemblies in the form of robotic articulated arms, these arms carrying here at their ends welding tongs, or any other means of assembly, so as to assemble with each other sheet metal parts by making welding points.
  • the sheet metal parts to be assembled are presented in a tool which is brought to the service location of the station, so that these robotic arms perform the assembly while the parts are held in position in the tool.
  • transverse tool change structure is associated with each of the stations 2 to 5, these structures respectively indicated by 16 to 19 in FIG. 1 being oriented perpendicularly to the longitudinal direction.
  • Each tool corresponds to a type of sheet metal element to be manufactured, so that the line of Figure 1 allows to flexibly manufacture three types of sheet metal elements, in this case three types of central floors.
  • the transverse structure of the station 2 comprises three motorized trucks that are movable individually between six locations marked 21 to 26, these locations being distributed transversely and contiguous.
  • the locations 21 and 22 are so-called waiting locations to the left of the location 23 which is the service location.
  • Locations 24 to 26 are also waiting locations, but are located to the right of service location 23.
  • the transverse structure 16 comprises three tools, marked by 27,
  • the transverse structure also includes a loading station 31 which is located opposite the three waiting locations 24-26.
  • This loading station 31 is here occupied by an operator to install sheet metal parts on a tool immobilized on a waiting location. In the situation of FIG. 2, the operator is thus able to load the tool 29 with sheet metal parts with a view to the subsequent assembly of these parts by the robotic arms of the assembly station 2.
  • Each motorized carriage that is to say each tool 27, 28, 29 is movable transversely from one location to another, having its movements controlled by a central unit not shown.
  • welding operations at station 2 make it possible to weld sheet metal parts installed in tool 28, these sheet metal parts having been put in place beforehand. by the operator when the tool 28 was immobilized at its waiting location 25.
  • the handling system constituted by the robot 7 and its rail grasps the assembly of parts to place it on a corresponding tool located at the location service station of the following assembly station, namely substation 3.
  • the tool station 3 in which the robot 7 installs the assembly of parts from the station 2 already includes additional sheet metal parts previously installed in this tool by the operator of the transverse structure associated with station 3. These pieces of Additional sheet metal was installed in the tool of the station 3, during a previous step where the tool in question was immobilized at its waiting position vis-à-vis the loading station.
  • each supply station is a tool supply station that is manual: it requires a loading operator to manually grab the sheet metal elements to load them into the machine. immobilized tool at its location of waiting. But it is also possible to provide a supply robot or a mechanism that loads each tool at its waiting location with pieces of sheet metal to be welded.
  • the assembly of several parts on a station can be provided in accordance with the method described in patent FR2874190.
  • a first step of producing several welding points is then provided when the parts are installed in the tool, after which the partially assembled parts are lifted by the robotic arms of the station to carry out the other points of welding in height. During this time, the tool is removed transversely from the service location to be returned to its standby position, while a new coin loaded tool is returned to the service location.
  • the tools are motorized in isolation, but it may also be envisaged that these tools are coupled to each other to be moved together during operation of the installation.
  • the associated structure ensures the supply of major bulk metal parts, so that this structure is substantially different from the transverse structures associated with the stations 2 to 5, both functionally as structurally.
  • each transverse structure comprises a central rail carrying a mobile cart which serves a store with up to six waiting positions, but these waiting locations are located on either side of the central rail.
  • This other installation comprises here three assembly stations, marked 41, 42, and 43, aligned in a longitudinal direction, and rails carrying handling robots, marked by 45, 46, 47, 48 and 49, respectively are placed upstream of 41, between 41 and 42, between 42 and 43, and downstream from 43.
  • Each assembly station 41 -43 is equipped with five robotic arms, provided for example with welding tongs for welding sheet metal parts presented in a tool immobilized at the service location corresponding to the central region of the station extending between the robotic arms.
  • the robotic arms of the station 41 which surround the service location of this station are marked 50, 51, 52, 53 and 54.
  • a transverse tool change structure is associated with each assembly station 41, 42 and 43. these three transverse structures being identified by 56, 57 and 58.
  • the transverse structure associated with the station 41 comprises a tool-changing rail 59 oriented transversely, that is to say perpendicular to the alignment axis of the stations 41, 42 and 43, being entirely situated on the same axis. side of station 41.
  • This transverse structure comprises three waiting positions arranged on one side of the central rail, marked 61 to 63, and three other waiting locations 64 to 66 disposed on the other side of this tool change rail 59
  • This tool change rail 59 carries a movable motorized carriage along the rail between the service location, and opposite each of the standby locations 61 to 66. This carriage can on the one hand unload the tool it carries on a free waiting slot and secondly load a tool resting on another waiting slot to bring it to the service location.
  • This carriage is thus arranged to grasp a tool among the tools that can rest on one or other of the six waiting locations 61 to 66, to load it, and come to be positioned at the service location. Once the tool is installed at the service location between the robotic arms, it is possible to perform assembly operations of sheet metal parts by the arms, these sheet metal parts having been previously installed in the tool in question at the service location, by a handling arm.
  • the transverse structure of this second embodiment is a tool change structure incorporating a magazine with six waiting locations.
  • this transverse structure automatically manages four tools, marked 68 to 71, the tool 68 being at the service location 67 in the configuration of FIG.
  • the transverse structure 57 associated with the station 42 is generally identical to the transverse structure 56 which has just been described with reference to the station 41.
  • the transverse structure 58 associated with the station 43 is of the same type as the structure 56, but it comprises only four waiting places instead of six: its central rail is therefore substantially shorter, as can be seen in FIG.
  • the sheet metal parts are put in place at a supply station identified by 69 which is upstream of the first assembly station 41. These sheet metal parts are then entered by the manipulator robot 45 to be installed in the tool 68 which corresponds to these parts, that is to say to one of the various types of elements that can be assembled on the installation. .
  • the robotic arms When the parts have been installed in the tool 68, the robotic arms assemble these parts together, for example by welding.
  • the manipulator robots 46 located between the station 41 and the station 42 seize the assembly, by means of appropriate grippers, to come and install it on the tool which is immobilized at the service location. of the next assembly station, namely the station 42.
  • another welding parts supply station is located between the posts 41 and 42 being offset laterally with respect to the alignment of these positions, so that the manipulator robots carried by the rail 46 enter parts present on this supply station to install them in the immobilized tool at the service location of the station 41 as well as in the immobilized tool at the service location the assembly station 42.
  • manipulator robot 47 grasps this assembly for installation in the immobilized tool at the service location of the next assembly station, namely the post 43.
  • the motorized carriage which moves on the tool change rail 59, and which is shown in more detail in FIG. 4 and following, where it is marked at 72, has a motorized base 73 for rolling on the rail 59. It further comprises two motorized pulleys 74 and 75 spaced along the direction of travel of the carriage on the rail 59 and which are oriented perpendicular to this direction of travel.
  • the base 73 still carries two systems of pads 78 and 79 located on the upper face of the carriage, and which respectively follow the belt 74 and the belt 75.
  • the belts 74 and 75 each carry a gripping member, these gripping members being respectively identified by 81 and 82.
  • the carriage 72 is located at the service location 67 of the station 41, and carries the tool 68.
  • the tool 69 is located at the standby slot 61, and the standby slot 66 which is located opposite the slot 61, is empty, these two locations being each materialized by two systems of pads of the same type as the systems 78 and 79 carried by the carriage.
  • the tool 68 is supported on the pads 78 and 79, it is held precisely in position on the carriage by additional elements, daggers type or the like, not visible in the figure and carried by the carriage.
  • the gripping members 81 and 82 are engaged in complementary members situated at a longitudinal edge of the lower face of the tool 68.
  • the carriage is first moved from the service location 67 to position it on the rail 59 at the standby locations 61 and 66 located on either side of the rail 59, as shown in Figure 5.
  • the gripping members 81 and 82 which are already taken in the complementary members of the tool 68, are complementary to the complementary members located on the underside of the longitudinal edge of the tool 69 to be loaded.
  • the gripping members 81 and 82 are in the form of baffles, and the complementary members of the tools are in the form of ribs protruding from the underside of the longitudinal edge of each tool.
  • the rib engages in this baffle, so that a motor control 77 to rotate the pulleys 74 and 75 is sufficient to move transversely the tool in question.
  • the carriage 72 which is at the standby locations 61 and 66 carries the tool 68, and its hooking members 81 and 82 are engaged in the complementary members of the tool 68 that it carries, but also in those of the tool 69 that it accosts.
  • one of the longitudinal edges of the tool 68 runs along a corresponding longitudinal edge of the tool 69, and the gripping members 81 and 82 are engaged in the complementary members of the tool.
  • tool 68 and tool 69 which are located on the lower faces of the contiguous edges of these tools.
  • the control of the motor 77 makes it possible to turn the pulleys 74 and 75 to move the gripping members towards the waiting position 66.
  • the tool 68 is placed on the standby slot 66, at the same time as the tool 69 is placed on the carriage 72, in the place previously occupied by the tool
  • the carriage can be controlled to roll again towards the service location 67.
  • the complementary attachment members located on the lower face of the edge of the tool 68 leave the baffles of the gripping members 81 and 82, so that the tool 68 which has just to be unloaded at its waiting location 66 becomes completely detached from the carriage 72.
  • the succession of situations shown in FIGS. 4 to 7 corresponds to a tool change operation in which the same operation of the carriage 72 jointly ensures the unloading of the tool 68 on the location 66 and the loading of the tool 69. Furthermore, when the carriage 72 is at the service location, it is held in position by additional elements forming part of the service element, so that it is possible to actuate the belts of this carriage for change the side of its gripping members 81 and 82 when the future tool change requires such an inversion.
  • the gripping member 81 which is shown in section in FIG. 8 may simply comprise a base 83, rectangular in plan view as in FIG. 9, which is rigidly secured to the belt 74, and this base may simply be provided with two studs or fingers 84, 85 protruding from its upper face being situated at the opposite vertices of the rectangular contour of this base 83.
  • the complementary members located on the underside of the edge of each tool are in the form of ribs 86, 87 having a length substantially shorter than that of the base, and a height sufficient to bear against the studs or fingers 84, 85.
  • the rib 86 of the tool 68 further carries a roller 88 rotating about a vertical axis and bearing on the rib 87 of the tool 69 when these two ribs are taken in the baffle delimited by the studs 84, 85.
  • the transverse structure 56 associated with the station 41 manages four different tools 68-71 by using a motorized carriage 72 cooperating with a service location and six waiting locations.
  • Such a transverse structure may advantageously be equipped with a second carriage 80, of the same type as the carriage 72 and which is also moved on the tool change rail 59, but being operated for a tool storage function during the phases when the carriage 72 is immobilized at the service location.
  • This sorting carriage 80 shown in dashed lines has the same operation as the carriage 72, and it is actuated when the carriage 72 is stationary at the service location, to place the next tool to be used at one or other of the waiting locations closest to the service station 67, namely locations 61 and 66.
  • Such sorting trolley 80 and / or storage on the one hand saves time because when the carriage 72 comes for the next tool, it was previously placed closer to the service station 67, this which reduces its distance of movement. And it allows on the other hand, as illustrated in the figure
  • the transverse structure 56 ' here comprises, on the one hand two holding locations 61' and 62 'located on the same side of the tool change rail 59' but being on either side of the station of assembly 41 ', and two other waiting locations 65' and 66 'which are located on the other side of the tool change rail 59' while being on either side of the assembly station 41 '.
  • the locations 61 'and 66' are opposite one another by being separated by the rail 59 ', and the positions 62' and 65 'are also vis-à-vis one another also being separated by the rail 59'.
  • the tool change rail 59 ' here carries two motorized carriages 72' and 80 'each carry a tool, which may for example be coupled to one another.
  • the carriage 72 ' is at the service location 67' of the station 41 ', the carriage 80' is vis-à-vis the waiting locations 62 'and 65'.
  • a transverse structure is then obtained at four holding locations 61 ', 62', 65 ', 66' and a service location 67 'which makes it possible to manage four different tools.
  • These various tools which are identified by 68 ', 69', 70 'and 90' are carried respectively by the carriage 72 ', the location 61', the location 62 ', and the carriage 80' in the situation of FIG. 10.
  • the other trolley 80' can carry out a tool change by view of the next assembly operation, which offers an additional gain with respect to the cycle time of the installation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention concerns a flexible facility for assembling pieces of sheet metal in order to constitute a plurality of types of sheet metal elements, comprising: • - a series of assembly stations (41-43) aligned longitudinally to carry out the succession of assembly operations, each station (41-43) comprising one or a plurality of assembly robots (50-53) to assemble pieces of sheet metal presented in a tool (68-71); • - one or more handling robots (46, 47) to move each assembly of sheet metal pieces from one station (41-43) to another; • - a plurality of transverse structures (56-58) each associated with an assembly station (41-43), each transverse structure (56-58) carrying a plurality of tools (68-71) each suitable for assembling one type of element and means for moving each tool at least transversely between a service location (67) in the assembly station (41-43) and a waiting location (61-66) laterally offset relative to the station (41-43). It is possible to provide rails and at least one carriage on each structure, laterally loading and unloading the tools at the waiting locations, and/or taking them to the assembly station.

Description

Installation flexible d'assemblage de différents éléments en tôle  Flexible assembly installation of various sheet metal components
L'invention concerne une ligne robotisée flexible d'assemblage d'éléments de tôlerie, par exemple par soudage, de différentes pièces de tôlerie les unes aux autres. Elle s'inscrit dans le contexte des lignes automatisées où la manutention et l'assemblage sont assurés par des robots sous forme de bras articulés dont les opérations et mouvements sont coordonnés et commandés par une unité centralisée. The invention relates to a flexible robotized assembly line of sheet metal elements, for example by welding, different sheet metal parts to each other. It fits into the context of automated lines where handling and assembly are provided by robots in the form of articulated arms whose operations and movements are coordinated and controlled by a centralized unit.
L'invention concerne l'assemblage d'éléments de tôlerie de véhicule automobile tels que des côtés de caisse, des ouvrants tels que des capots, des portes latérales ou des haillons, ou encore des sous-ensembles de planchers, qui nécessitent typiquement d'assembler, par exemple par soudage, une peau et une doublure pour constituer un ensemble rigide. The invention relates to the assembly of motor vehicle sheet metal elements such as body sides, openings such as hoods, side doors or rags, or subsets of floors, which typically require to assemble, for example by welding, a skin and a lining to form a rigid assembly.
On attend d'une telle installation une flexibilité totale : elle doit permettre de produire différents types d'éléments dans un ordre quelconque, pour des cadences pouvant atteindre jusqu'à 90 véhicules par heure. Such an installation is expected to be fully flexible: it must be able to produce different types of elements in any order, for rates of up to 90 vehicles per hour.
Les différents types d'un même élément correspondent par exemple aux différentes déclinaisons d'un même véhicule comme par exemple coupé, berline ou bien break. Concrètement, le haillon du type coupé, du type berline, ou du type break n'est pas le même pour un même modèle de véhicule. Comme les commandes de véhicules ne sont pas prévisibles, la ligne de production est prévue complètement flexible pour pouvoir s'adapter à la demande, tout au long de la vie de la ligne de production du véhicule. Une telle ligne peut aussi être exploitée pour assembler les ouvrants de différents modèles de véhicules, de manière à s'adapter à la demande pour les véhicules en question qui n'est, elle non plus, pas prévisible. The different types of the same element correspond for example to different versions of the same vehicle such as coupe, sedan or estate. Specifically, the ragged type coupe, sedan type or break type is not the same for the same model of vehicle. Since vehicle controls are not predictable, the production line is designed to be completely flexible to accommodate demand throughout the life of the vehicle production line. Such a line can also be used to assemble the doors of different vehicle models, so as to adapt to the demand for the vehicles in question which is also not predictable.
Le but de l'invention est de proposer un agencement de ligne d'assemblage de tôlerie standard qui ait un coût réduit et qui soit totalement flexible pour tout type de sous-ensembles de véhicules. RESUME DE L'INVENTION The object of the invention is to provide a standard sheet metal assembly line arrangement which has a reduced cost and is fully flexible for any type of vehicle subassemblies. SUMMARY OF THE INVENTION
A cet effet, l'invention a pour objet une installation flexible pour assembler des pièces de tôle afin de constituer des éléments de tôle de plusieurs types, chaque élément de tôle résultant d'une succession d'opérations d'assemblage distinctes réalisées sur cette installation, cette installation comportant : For this purpose, the object of the invention is a flexible installation for assembling sheet metal parts in order to constitute sheet metal elements of several types, each sheet metal element resulting from a succession of separate assembly operations performed on this installation. , this installation comprising:
- une série de postes d'assemblage alignés longitudinalement pour réaliser la succession d'opérations d'assemblage nécessaires à la constitution de chaque élément de tôle, chaque poste comportant un ou plusieurs robots d'assemblage pour assembler des pièces de tôle installées dans un outil ; a series of assembly stations longitudinally aligned to carry out the succession of assembly operations necessary for the constitution of each sheet metal element, each station comprising one or more assembly robots for assembling sheet metal parts installed in a tool ;
- un ou des robots de manutention pour déplacer chaque assemblage de pièces de tôle d'un poste à un autre ; one or more handling robots for moving each assembly of sheet metal parts from one station to another;
- plusieurs structures transversales associées chacune à un poste d'assemblage, chaque structure transversale portant plusieurs outils adaptés chacun à l'assemblage d'un type d'élément ainsi que des moyens pour déplacer chaque outil au moins transversalement entre un emplacement d'attente déporté latéralement par rapport au poste, et un emplacement de service situé dans le poste d'assemblage. several transverse structures each associated with an assembly station, each transverse structure bearing several tools each adapted to the assembly of a type of element, and means for moving each tool at least transversely between a remote waiting position. laterally to the station, and a service location located in the assembly station.
L'invention concerne également une installation telle que définie ci- dessus, comportant au moins une structure transversale intégrant au moins un poste de chargement positionné pour permettre le chargement de pièces de tôle à assembler dans un outil immobilisé à au moins un emplacement d'attente. The invention also relates to an installation as defined above, comprising at least one transverse structure integrating at least one loading station positioned to allow the loading of pieces of sheet metal to be assembled in a tool immobilized at at least one waiting location .
L'invention concerne également une installation telle que définie ci- dessus, comportant au moins une structure transversale pourvue d'emplacements d'attente situés de part et d'autre de l'alignement des postes d'assemblage et intégrant au moins deux postes de chargement situés de part et d'autre de l'alignement des postes d'assemblage. L'invention concerne également une installation telle que définie ci- dessus, comportant en outre un poste de chargement équipé de moyens robotisés pour charger des pièces de tôle à assembler dans chaque outil immobilisé dans un emplacement d'attente. L'invention concerne également une installation telle que définie ci- dessus, dans laquelle chaque structure transversale comporte un rail de changement d'outil et des emplacements d'attente longeant le rail de changement d'outil, et dans laquelle les moyens pour déplacer chaque outil entre l'emplacement de service et chaque emplacement d'attente comportent un chariot porté par le rail de changement d'outil, ce chariot étant pourvu de moyens pour charger et décharger latéralement un outil à un emplacement d'attente. The invention also relates to an installation as defined above, comprising at least one transverse structure provided with waiting places located on either side of the alignment of the assembly stations and integrating at least two positions of loading located on either side of the alignment of the assembly stations. The invention also relates to an installation as defined above, further comprising a loading station equipped with robotic means for loading pieces of sheet metal to be assembled in each tool immobilized in a waiting location. The invention also relates to an installation as defined above, wherein each transverse structure comprises a tool change rail and waiting locations along the tool change rail, and wherein the means for moving each The tool between the service location and each standby location includes a carriage carried by the tool change rail, which carriage is provided with means for laterally loading and unloading a tool at a standby location.
L'invention concerne également une installation telle que définie ci- dessus, dans laquelle les emplacements d'attente qui longent le rail de changement d'outil sont situés de part et d'autre de ce rail de changement d'outil. The invention also relates to an installation as defined above, wherein the waiting locations along the tool change rail are located on either side of the tool change rail.
L'invention concerne également une installation telle que définie ci- dessus, dans laquelle le chariot comporte au moins un élément mobile transversalement par rapport à la direction de déplacement de ce chariot chaque élément mobile portant un organe de préhension apte à s'accoupler avec un organe complémentaire d'un bord d'outil, de manière à déplacer transversalement un outil entre un emplacement d'attente longeant le rail de changement d'outil et la face supérieure du chariot, ou inversement. The invention also relates to an installation as defined above, in which the carriage comprises at least one element movable transversely with respect to the direction of movement of this carriage, each movable element carrying a gripping member adapted to mate with a complementary member of a tool edge, so as to move a tool transversely between a waiting location along the tool change rail and the upper face of the carriage, or vice versa.
L'invention concerne également une installation telle que définie ci- dessus, dans laquelle le rail de changement d'outil porte un second chariot commandé pour placer le prochain outil à utiliser à un emplacement d'attente proche de l'emplacement de service pendant que l'autre chariot est immobilisé à l'emplacement de service durant une opération d'assemblage The invention also relates to an installation as defined above, wherein the tool change rail carries a second carriage controlled to place the next tool to be used at a waiting location near the service location while the other carriage is immobilized at the service location during an assembly operation
L'invention concerne également une installation telle que définie ci- dessus, comportant des emplacements d'attente situés de part et d'autre du poste d'assemblage et de part et d'autre du rail de changement d'outil, et dans lequel le rail de changement d'outil porte deux chariots aptes l'un et l'autre à réaliser des opérations de changement d'outil. The invention also relates to an installation as defined above, comprising waiting locations located on either side of the assembly station and on both sides of the tool change rail, and in wherein the tool change rail carries two trolleys each suitable for performing tool change operations.
BREVE DESCRIPTION DES FIGURES BRIEF DESCRIPTION OF THE FIGURES
La figure 1 est une vue de dessus représentant schématiquement un premier mode de réalisation d'une installation selon l'invention ; Figure 1 is a top view schematically showing a first embodiment of an installation according to the invention;
La figure 2 est une vue de dessus d'une structure transversale associée à un poste d'assemblage représentée isolément ; Figure 2 is a top view of a transverse structure associated with an assembly station shown in isolation;
La figure 3 est une vue de dessus représentant schématiquement un second mode de réalisation d'une installation selon l'invention ; La figure 4 est une vue de dessus du chariot du second mode de réalisation roulant sur le rail qui le porte tout en portant un outil à décharger sur un emplacement d'attente ; Figure 3 is a top view schematically showing a second embodiment of an installation according to the invention; Figure 4 is a top view of the carriage of the second embodiment rolling on the rail carrying it while carrying a tool to be unloaded on a waiting location;
La figure 5 est une vue de dessus montrant le chariot du second mode de réalisation portant l'outil à décharger et lorsqu'il est à l'approche d'un autre outil à charger ; Figure 5 is a top view showing the carriage of the second embodiment carrying the tool to be unloaded and when it is approaching another tool to be loaded;
La figure 6 est une vue de dessus du chariot du second mode de réalisation portant l'outil à décharger tout en étant accosté à l'outil à charger ; Figure 6 is a top view of the carriage of the second embodiment carrying the tool to be discharged while being accosted to the tool to be loaded;
La figure 7 est une vue de dessus du chariot lorsqu'il termine conjointement de placer l'outil à décharger sur son emplacement d'attente et de charger l'outil à utiliser ; Figure 7 is a top view of the carriage when it jointly finishes placing the tool to be unloaded on its standby and load the tool to use;
La figure 8 est une vue latérale montrant l'organe de préhension du chariot ; Figure 8 is a side view showing the gripping member of the carriage;
La figure 9 est une vue de face de l'organe de préhension du chariot ; Figure 9 is a front view of the gripping member of the carriage;
La figure 10 est une vue de dessus d'une structure transversale conformément à un troisième mode de réalisation de l'invention. DESCRIPTION DETAILLEE DE L'INVENTION Figure 10 is a top view of a transverse structure according to a third embodiment of the invention. DETAILED DESCRIPTION OF THE INVENTION
L'idée à la base de l'invention est une installation dans laquelle les pièces de tôlerie sont assemblées étape par étape en étant déplacées d'un poste d'assemblage à un autre, ces postes étant alignés selon une direction longitudinale, mais dans laquelle on a prévu des structures transversales au niveau de chaque poste pour utiliser différents outils de manière à bénéficier d'une flexibilité permettant de fabriquer différents types d'éléments de tôle sur cette même installation. The idea underlying the invention is an installation in which the sheet metal parts are assembled step by step while being moved from one assembly station to another, these stations being aligned in a longitudinal direction, but in which transverse structures have been provided at each station to use different tools so as to benefit from flexibility to manufacture different types of sheet metal on the same installation.
Selon le premier mode de réalisation de l'invention représenté en figure 1 , la ligne d'assemblage comporte un poste de tête 1 suivi de quatre autres postes 2-5, pour assembler des pièces de tôle afin de constituer un élément de tôlerie tel qu'un avant de caisse de véhicule automobile, au cours de différentes opérations d'assemblage successives réalisées sur chaque poste. According to the first embodiment of the invention shown in FIG. 1, the assembly line comprises a head station 1 followed by four other stations 2-5, for assembling sheet metal parts in order to constitute a sheet metal element such that a front of a motor vehicle body, during various successive assembly operations performed on each station.
Ces différents postes sont alignés selon une direction longitudinale, et des rails longitudinaux portant des robots de manutention sont interposés entre chaque paire de postes contigus le long de la direction longitudinale, en étant repérés respectivement par 6 à 9. These different stations are aligned in a longitudinal direction, and longitudinal rails carrying handling robots are interposed between each pair of adjacent posts along the longitudinal direction, being marked respectively by 6 to 9.
Chacun des postes 1 à 5 est pourvu de quatre robots d'assemblage sous forme de bras articulés robotisés, ces bras portant ici à leurs extrémités des pinces de soudage, ou tout autre moyen d'assemblage, de manière à assembler les unes aux autres des pièces de tôle en réalisant des points de soudage. Each of the stations 1 to 5 is provided with four robot assemblies in the form of robotic articulated arms, these arms carrying here at their ends welding tongs, or any other means of assembly, so as to assemble with each other sheet metal parts by making welding points.
Ces robots qui sont repérés par 1 1 à 14 au niveau du poste d'assemblage 2 qui est représenté seul dans la figure 2, entourent un emplacement de service du poste où ces robots accèdent conjointement pour assembler les pièces de tôle. La configuration des robots d'assemblage sur chacun des autres postes de la figure 1 est identique à celle du poste 2. These robots which are identified by 1 1 to 14 at the assembly station 2 which is shown alone in Figure 2, surround a service location of the station where these robots jointly access to assemble the sheet metal parts. The configuration of the assembly robots on each of the other stations of FIG. 1 is identical to that of station 2.
En fonctionnement, les pièces de tôle à assembler sont présentées dans un outil qui est amené sur l'emplacement de service du poste, pour que ces bras robotisés réalisent l'assemblage pendant que les pièces sont maintenues en position dans l'outil . In operation, the sheet metal parts to be assembled are presented in a tool which is brought to the service location of the station, so that these robotic arms perform the assembly while the parts are held in position in the tool.
Pour offrir à la ligne une flexibilité importante, une structure transversale de changement d'outil est associée à chacun des postes 2 à 5, ces structures repérées respectivement par 16 à 19 dans la figure 1 étant orientées perpendiculairement à la direction longitudinale. In order to provide the line with considerable flexibility, a transverse tool change structure is associated with each of the stations 2 to 5, these structures respectively indicated by 16 to 19 in FIG. 1 being oriented perpendicularly to the longitudinal direction.
Chaque outil correspond à un type d'élément de tôle à fabriquer, de sorte que la ligne de la figure 1 permet de fabriquer de façon flexible trois types d'éléments de tôle, en l'occurrence trois types de planchers centraux. La structure transversale du poste 2, comporte trois chariots motorisés individuellement qui sont mobiles entre six emplacements repérés par 21 à 26, ces emplacements étant répartis transversalement en étant contigus. Les emplacements 21 et 22 sont des emplacements dits d'attente situés à gauche de l'emplacement 23 qui est l'emplacement de service. Les emplacements 24 à 26 sont aussi des emplacements d'attente, mais ils sont situés à droite de l'emplacement de service 23. Each tool corresponds to a type of sheet metal element to be manufactured, so that the line of Figure 1 allows to flexibly manufacture three types of sheet metal elements, in this case three types of central floors. The transverse structure of the station 2 comprises three motorized trucks that are movable individually between six locations marked 21 to 26, these locations being distributed transversely and contiguous. The locations 21 and 22 are so-called waiting locations to the left of the location 23 which is the service location. Locations 24 to 26 are also waiting locations, but are located to the right of service location 23.
La structure transversale 16 comporte trois outillages, repérés par 27,The transverse structure 16 comprises three tools, marked by 27,
28 et 29 qui sont respectivement aux emplacements 22, 23 et 26, dans la situation de la figure 2, en étant portés par leurs chariots motorisés respectifs. Complémentairement, la structure transversale intègre également un poste de chargement 31 qui est situé en vis-à-vis des trois emplacements d'attente 24-26. Ce poste de chargement 31 est ici occupé par un opérateur pour installer des pièces de tôle sur un outil immobilisé sur un emplacement d'attente. Dans la situation de la figure 2, l'opérateur est ainsi en mesure de charger l'outil 29 avec des pièces de tôle en vue de l'assemblage ultérieur de ces pièces par les bras robotisés du poste d'assemblage 2. 28 and 29 which are respectively at the locations 22, 23 and 26, in the situation of Figure 2, being carried by their respective motorized carriages. Complementarily, the transverse structure also includes a loading station 31 which is located opposite the three waiting locations 24-26. This loading station 31 is here occupied by an operator to install sheet metal parts on a tool immobilized on a waiting location. In the situation of FIG. 2, the operator is thus able to load the tool 29 with sheet metal parts with a view to the subsequent assembly of these parts by the robotic arms of the assembly station 2.
Chaque chariot motorisé, c'est-à-dire chaque outil 27, 28, 29 est mobile transversalement d'un emplacement à l'autre, en ayant ses mouvements pilotés par une unité centrale non représentée. Comme on le comprend, dans la situation correspondant à celle illustrée à la figure 2, des opérations de soudage au niveau du poste 2 permettent de souder des pièces de tôle installées dans l'outil 28, ces pièces de tôle ayant été mises en place préalablement par l'opérateur lorsque l'outil 28 était immobilisé à son emplacement d'attente 25. Each motorized carriage, that is to say each tool 27, 28, 29 is movable transversely from one location to another, having its movements controlled by a central unit not shown. As can be understood, in the situation corresponding to that illustrated in FIG. 2, welding operations at station 2 make it possible to weld sheet metal parts installed in tool 28, these sheet metal parts having been put in place beforehand. by the operator when the tool 28 was immobilized at its waiting location 25.
Une fois que les opérations de soudage des pièces de tôle présentées dans l'outil 28 sont terminées, le système de manutention constitué par le robot 7 et son rail saisit l'assemblage de pièces pour le placer sur un outil correspondant situé à l'emplacement de service du poste d'assemblage suivant, à savoir le poste 3. Once the welding operations of the sheet metal parts presented in the tool 28 are completed, the handling system constituted by the robot 7 and its rail grasps the assembly of parts to place it on a corresponding tool located at the location service station of the following assembly station, namely substation 3.
L'outil du poste 3 dans lequel le robot 7 installe l'assemblage de pièces issu du poste 2, comporte déjà des pièces de tôle supplémentaires préalablement installées dans cet outil par l'opérateur de la structure transversale associée à poste 3. Ces pièces de tôle supplémentaires ont été installées dans l'outil du poste 3, au cours d'une étape préalable où l'outil en question était immobilisé à son emplacement d'attente en vis-à-vis du poste de chargement. The tool station 3 in which the robot 7 installs the assembly of parts from the station 2, already includes additional sheet metal parts previously installed in this tool by the operator of the transverse structure associated with station 3. These pieces of Additional sheet metal was installed in the tool of the station 3, during a previous step where the tool in question was immobilized at its waiting position vis-à-vis the loading station.
En revenant à nouveau sur le poste 2 et sa structure transversale associée, on comprend que l'outil 28, maintenant vidé des pièces de tôles qu'il portait, est alors déplacé vers la gauche sur la figure, conjointement avec l'outilReturning again to the station 2 and its associated transverse structure, it is understood that the tool 28, now emptied of the pieces of plate it was carrying, is then moved to the left in the figure, together with the tool
27 pour que ces deux outils occupent respectivement les emplacements d'attente 21 et 22. Ce déplacement permet alors à l'outil 29 qui vient d'être chargé en pièces de tôle par l'opérateur, d'être déplacé par le chariot motorisé qui le porte, vers l'emplacement de service 23 qui est désormais libre. Pour accroître la flexibilité, un autre poste de chargement peut être prévu en partie gauche de la structure transversale, à savoir un poste de chargement situé en vis-à-vis des emplacements d'attente 21 et 22, de manière à permettre le chargement de pièces de tôle dans les outils en attente à ces emplacements. Les structures transversales 17-19 qui sont associées aux postes 3-5 sont identiques à la structure transversale 16 qui vient d'être décrite. 27 for these two tools respectively occupy the waiting locations 21 and 22. This movement then allows the tool 29 which has just been loaded with sheet metal by the operator, to be moved by the motorized carriage which the door, to the service location 23 which is now free. To increase flexibility, another loading station may be provided on the left side of the transverse structure, namely a loading station located opposite the waiting locations 21 and 22, so as to allow the loading of Sheet metal parts in the tools waiting at these locations. The transverse structures 17-19 which are associated with the positions 3-5 are identical to the transverse structure 16 which has just been described.
Par ailleurs, dans l'exemple des figures 1 et 2, chaque poste d'approvisionnement est un poste d'approvisionnement des outils qui est manuel : il nécessite qu'un opérateur de chargement saisisse manuellement les éléments de tôle pour les charger dans l'outil immobilisé à son emplacement d'attente. Mais il est également possible de prévoir un robot d'approvisionnement ou un mécanisme qui charge chaque outil à son emplacement d'attente avec des pièces de tôle à souder. Pour gagner du temps et augmenter la valeur ajoutée, l'assemblage de plusieurs pièces sur un poste peut être assuré conformément à la méthode décrite dans le brevet FR2874190. On prévoit alors une première étape de réalisation de plusieurs points de soudage lorsque les pièces sont installées dans l'outil, après quoi les pièces partiellement assemblées sont soulevées par les bras robotisés du poste pour réaliser les autres points de soudage en hauteur. Pendant ce temps, l'outil est retiré transversalement de l'emplacement de service pour être replacé à sa position d'attente, en même temps qu'un nouvel outil chargé de pièces est ramené à l'emplacement de service. Moreover, in the example of FIGS. 1 and 2, each supply station is a tool supply station that is manual: it requires a loading operator to manually grab the sheet metal elements to load them into the machine. immobilized tool at its location of waiting. But it is also possible to provide a supply robot or a mechanism that loads each tool at its waiting location with pieces of sheet metal to be welded. To save time and increase value, the assembly of several parts on a station can be provided in accordance with the method described in patent FR2874190. A first step of producing several welding points is then provided when the parts are installed in the tool, after which the partially assembled parts are lifted by the robotic arms of the station to carry out the other points of welding in height. During this time, the tool is removed transversely from the service location to be returned to its standby position, while a new coin loaded tool is returned to the service location.
Par ailleurs, dans l'exemple des figures 1 et 2, les outils sont motorisés isolément, mais il peut également être envisagé que ces outils soient attelés les uns aux autres, pour être déplacés conjointement en cours de fonctionnement de l'installation. Furthermore, in the example of Figures 1 and 2, the tools are motorized in isolation, but it may also be envisaged that these tools are coupled to each other to be moved together during operation of the installation.
En ce qui concerne le poste de tête qui est repéré par 1 , la structure qui lui est associée assure l'approvisionnement de pièces de tôle volumineuses principales, de sorte que cette structure est sensiblement différente des structures transversale associées aux postes 2 à 5, tant fonctionnellement que structurellement. With regard to the head station which is identified by 1, the associated structure ensures the supply of major bulk metal parts, so that this structure is substantially different from the transverse structures associated with the stations 2 to 5, both functionally as structurally.
Dans le second mode de réalisation de l'invention, qui est représenté en figure 3, les outils ne sont pas portés et liés à des chariots motorisés individuels. Chaque structure transversale comporte un rail central portant un chariot mobile qui dessert un magasin pouvant comporter jusqu'à six emplacements d'attente, mais ces emplacements d'attente sont situés de part et d'autre du rail central . In the second embodiment of the invention, which is shown in Figure 3, the tools are not worn and linked to individual motorized carts. Each transverse structure comprises a central rail carrying a mobile cart which serves a store with up to six waiting positions, but these waiting locations are located on either side of the central rail.
Cette autre installation comporte ici trois postes d'assemblage, repérés par 41 , 42, et 43, alignés selon une direction longitudinale, et des rails portant des robots de manutention, repérés par 45, 46, 47, 48 et 49, sont placés respectivement en amont du poste 41 , entre les postes 41 et 42, entre les postes 42 et 43, ainsi qu'en aval du poste 43. This other installation comprises here three assembly stations, marked 41, 42, and 43, aligned in a longitudinal direction, and rails carrying handling robots, marked by 45, 46, 47, 48 and 49, respectively are placed upstream of 41, between 41 and 42, between 42 and 43, and downstream from 43.
Chaque poste d'assemblage 41 -43 est équipé de cinq bras robotisés, munis par exemple de pinces de soudage pour souder des pièces de tôle présentées dans un outil immobilisé à l'emplacement de service qui correspond à la région centrale du poste s'étendant entre les bras robotisés. Les bras robotisés du poste 41 qui entourent l'emplacement de service de ce poste sont repérés par 50, 51 , 52, 53 et 54. Une structure transversale de changement d'outil est associée à chaque poste d'assemblage 41 , 42 et 43, ces trois structures transversales étant repérées par 56, 57 et 58. Each assembly station 41 -43 is equipped with five robotic arms, provided for example with welding tongs for welding sheet metal parts presented in a tool immobilized at the service location corresponding to the central region of the station extending between the robotic arms. The robotic arms of the station 41 which surround the service location of this station are marked 50, 51, 52, 53 and 54. A transverse tool change structure is associated with each assembly station 41, 42 and 43. these three transverse structures being identified by 56, 57 and 58.
La structure 56 transversale associée au poste 41 comporte un rail de changement d'outil 59 orienté transversalement, c'est-à-dire perpendiculaire à l'axe d'alignement des postes 41 , 42 et 43 en étant entièrement situé d'un même côté du poste 41 . Cette structure transversale comporte trois emplacements d'attente disposés d'un côté du rail central, repérés par 61 à 63, et trois autres emplacements d'attente, 64 à 66 disposés de l'autre côté de ce rail de changement d'outil 59. Ce rail de changement d'outil 59 porte un chariot motorisé mobile le long du rail entre l'emplacement de service, et en vis-à-vis de chacun des emplacements d'attente 61 à 66. Ce chariot peut d'une part décharger l'outil qu'il porte sur un emplacement d'attente libre et d'autre part charger un outil reposant sur un autre emplacement d'attente afin de l'amener à l'emplacement de service. Ce chariot est ainsi agencé pour saisir un outil parmi les outils pouvant reposer sur l'un ou l'autre des six emplacements d'attente 61 à 66, pour le charger, et venir se positionner au niveau de l'emplacement de service. Une fois que l'outil est installé à l'emplacement de service entre les bras robotisés, la réalisation d'opérations d'assemblages de pièces de tôle par les bras est possible, ces pièces de tôle ayant été préalablement installées dans l'outil en question à l'emplacement de service, par un bras de manutention. The transverse structure associated with the station 41 comprises a tool-changing rail 59 oriented transversely, that is to say perpendicular to the alignment axis of the stations 41, 42 and 43, being entirely situated on the same axis. side of station 41. This transverse structure comprises three waiting positions arranged on one side of the central rail, marked 61 to 63, and three other waiting locations 64 to 66 disposed on the other side of this tool change rail 59 This tool change rail 59 carries a movable motorized carriage along the rail between the service location, and opposite each of the standby locations 61 to 66. This carriage can on the one hand unload the tool it carries on a free waiting slot and secondly load a tool resting on another waiting slot to bring it to the service location. This carriage is thus arranged to grasp a tool among the tools that can rest on one or other of the six waiting locations 61 to 66, to load it, and come to be positioned at the service location. Once the tool is installed at the service location between the robotic arms, it is possible to perform assembly operations of sheet metal parts by the arms, these sheet metal parts having been previously installed in the tool in question at the service location, by a handling arm.
La structure transversale de ce second mode de réalisation est une structure de changement d'outil intégrant un magasin comportant six emplacements d'attente. Dans la configuration de la figure 3, cette structure transversale gère de manière automatisée quatre outils, repérés par 68 à 71 , l'outil 68 étant à l'emplacement de service 67 dans la configuration de la figureThe transverse structure of this second embodiment is a tool change structure incorporating a magazine with six waiting locations. In the configuration of FIG. 3, this transverse structure automatically manages four tools, marked 68 to 71, the tool 68 being at the service location 67 in the configuration of FIG.
3. Le chargement de chaque outil avec les pièces de tôle à assembler est ici réalisé lorsque l'outil est à l'emplacement de service, mais la structure pourrait aussi être prévue pour installer les pièces de tôle dans les outils lorsqu'ils sont à un emplacement d'attente comme dans le premier mode de réalisation de l'invention. 3. The loading of each tool with the sheet metal parts to be assembled is here carried out when the tool is at the service location, but the structure could also be provided for installing the sheet metal parts in the tools when they are at a waiting location as in the first embodiment of the invention.
La structure transversale 57 associée au poste 42 est d'une manière générale identique à la structure transversale 56 qui vient d'être décrite en référence au poste 41 . Et la structure transversale 58 associée au poste 43 est du même type que la structure 56, mais elle comporte uniquement quatre emplacements d'attente au lieu de six : son rail central est donc sensiblement plus court, comme visible dans la figure 3. The transverse structure 57 associated with the station 42 is generally identical to the transverse structure 56 which has just been described with reference to the station 41. And the transverse structure 58 associated with the station 43 is of the same type as the structure 56, but it comprises only four waiting places instead of six: its central rail is therefore substantially shorter, as can be seen in FIG.
En pratique, les pièces de tôles sont mises en place au niveau d'un poste d'approvisionnement repéré par 69 qui est en amont du premier poste d'assemblage 41 . Ces pièces de tôle sont alors saisies par le robot manipulateur 45 pour être installées dans l'outil 68 qui correspond à ces pièces, c'est-à-dire à l'un des différents types d'éléments pouvant être assemblés sur l'installation. In practice, the sheet metal parts are put in place at a supply station identified by 69 which is upstream of the first assembly station 41. These sheet metal parts are then entered by the manipulator robot 45 to be installed in the tool 68 which corresponds to these parts, that is to say to one of the various types of elements that can be assembled on the installation. .
Lorsque les pièces ont été installées dans l'outil 68, les bras robotisés réalisent l'assemblage de ces pièces les unes aux autres, par exemple par soudage. Une fois que cet assemblage est terminé, les robots manipulateurs 46 situés entre le poste 41 et le poste 42 saisissent l'assemblage, au moyen de préhenseurs appropriés, pour venir l'installer sur l'outil qui est immobilisé à l'emplacement de service du poste d'assemblage suivant, à savoir le poste 42. Complémentairement, un autre poste d'approvisionnement en pièces de tôle à souder est situé entre les postes 41 et 42 en étant déporté latéralement par rapport à l'alignement de ces postes, de sorte que les robots manipulateurs portés par le rail 46 saisissent des pièces présentes sur ce poste d'approvisionnement pour les installer dans l'outil immobilisé à l'emplacement de service du poste 41 ainsi que dans l'outil immobilisé à l'emplacement de service du poste d'assemblage 42. When the parts have been installed in the tool 68, the robotic arms assemble these parts together, for example by welding. Once this assembly is completed, the manipulator robots 46 located between the station 41 and the station 42 seize the assembly, by means of appropriate grippers, to come and install it on the tool which is immobilized at the service location. of the next assembly station, namely the station 42. Additionally, another welding parts supply station is located between the posts 41 and 42 being offset laterally with respect to the alignment of these positions, so that the manipulator robots carried by the rail 46 enter parts present on this supply station to install them in the immobilized tool at the service location of the station 41 as well as in the immobilized tool at the service location the assembly station 42.
De manière analogue, une fois que l'assemblage a été terminé au niveau du poste 42, le robot manipulateur 47 saisit cet assemblage pour l'installer dans l'outil immobilisé à l'emplacement de service du poste d'assemblage suivant, à savoir le poste 43. Similarly, once assembly has been completed at station 42, manipulator robot 47 grasps this assembly for installation in the immobilized tool at the service location of the next assembly station, namely the post 43.
En cours de fonctionnement, l'installation est également commandée pour réaliser sur chaque poste des changements d'outil, au moyen des structures transversales et de leurs chariots motorisés, de manière à assurer une production complètement flexible. Le chariot motorisé qui se déplace sur le rail de changement d'outil 59, et qui est représenté de manière plus détaillée dans les figures 4 et suivantes, où il est repéré par 72, comporte une embase 73 motorisée pour rouler sur le rail 59. Il comporte encore deux poulies motorisées 74 et 75 espacées le long de la direction de déplacement du chariot roulant sur le rail 59 et qui sont orientées perpendiculairement à cette direction de déplacement. During operation, the plant is also commissioned to carry out tool changes on each station, using transverse structures and their motorized trucks, in order to ensure a completely flexible production. The motorized carriage which moves on the tool change rail 59, and which is shown in more detail in FIG. 4 and following, where it is marked at 72, has a motorized base 73 for rolling on the rail 59. It further comprises two motorized pulleys 74 and 75 spaced along the direction of travel of the carriage on the rail 59 and which are oriented perpendicular to this direction of travel.
Ces deux poulies sont motorisées et synchronisées par une barre motrice 76 s'étendant parallèlement à la direction de déplacement du chariot, et qui est entraînée par un moteur indépendant 77 porté par l'embase 73, de sorte que le mouvement de ces deux poulies est identique lorsque le moteur 77 qui les actionne est commandé. Complémentairement, l'embase 73 porte encore deux systèmes de patins 78 et 79 situés en face supérieure du chariot, et qui longent respectivement la courroie 74 et la courroie 75. These two pulleys are motorized and synchronized by a drive bar 76 extending parallel to the direction of movement of the carriage, and which is driven by an independent motor 77 carried by the base 73, so that the movement of these two pulleys is identical when the motor 77 which actuates them is controlled. Complementarily, the base 73 still carries two systems of pads 78 and 79 located on the upper face of the carriage, and which respectively follow the belt 74 and the belt 75.
Les courroies 74 et 75 portent chacune un organe de préhension, ces organes de préhension étant respectivement repérés par 81 et 82. Dans la configuration de la figure 4, le chariot 72 est situé à l'emplacement de service 67 du poste 41 , et il porte l'outil 68. L'outil 69 est situé à l'emplacement d'attente 61 , et l'emplacement d'attente 66 qui est situé en vis-à-vis de l'emplacement 61 , est vide, ces deux emplacement étant matérialisés chacun par deux systèmes de patins du même type que les systèmes 78 et 79 portés par le chariot. The belts 74 and 75 each carry a gripping member, these gripping members being respectively identified by 81 and 82. In the configuration of FIG. 4, the carriage 72 is located at the service location 67 of the station 41, and carries the tool 68. The tool 69 is located at the standby slot 61, and the standby slot 66 which is located opposite the slot 61, is empty, these two locations being each materialized by two systems of pads of the same type as the systems 78 and 79 carried by the carriage.
En pratique, l'outil 68 est en appui sur les patins 78 et 79, il est maintenu précisément en position sur le chariot par des éléments supplémentaires, de type poignards ou analogues, non visibles dans la figure et portés par le chariot. Complémentairement, les organes de préhension 81 et 82 sont engagés dans des organes complémentaires situés au niveau d'un bord longitudinal de la face inférieure de l'outil 68. In practice, the tool 68 is supported on the pads 78 and 79, it is held precisely in position on the carriage by additional elements, daggers type or the like, not visible in the figure and carried by the carriage. Complementarily, the gripping members 81 and 82 are engaged in complementary members situated at a longitudinal edge of the lower face of the tool 68.
Pour décharger l'outil 68 sur l'emplacement d'attente 66, et charger l'outil 69 depuis l'emplacement d'attente 61 , le chariot est d'abord déplacé depuis l'emplacement de service 67 jusqu'à le positionner sur le rail 59 au niveau des emplacements d'attente 61 et 66 situés de part et d'autre de ce rail 59, comme illustré à la figure 5. To unload the tool 68 on the standby slot 66, and load the tool 69 from the standby slot 61, the carriage is first moved from the service location 67 to position it on the rail 59 at the standby locations 61 and 66 located on either side of the rail 59, as shown in Figure 5.
Lors de la dernière phase de ce mouvement, qui correspond à la transition entre la situation de la figure 5 et celle de la figure 6, les organes de préhension 81 et 82 qui sont déjà pris dans les organes complémentaires de l'outil 68, s'engagent complémentairement dans les organes complémentaires situés en face inférieure du bord longitudinal de l'outil 69 devant être chargé. During the last phase of this movement, which corresponds to the transition between the situation of FIG. 5 and that of FIG. 6, the gripping members 81 and 82 which are already taken in the complementary members of the tool 68, are complementary to the complementary members located on the underside of the longitudinal edge of the tool 69 to be loaded.
D'une manière générale, les organes de préhension 81 et 82 se présentent sous forme de chicanes, et les organes complémentaires des outils se présentent sous forme de nervures dépassant de la face inférieure du bord longitudinal de chaque outil. Lorsqu'une chicane arrive à hauteur d'une nervure d'un outil immobilisé à son emplacement d'attente, la nervure s'engage dans cette chicane, de sorte qu'une commande du moteur 77 pour faire tourner les poulies 74 et 75 suffit à faire déplacer transversalement l'outil en question. In general, the gripping members 81 and 82 are in the form of baffles, and the complementary members of the tools are in the form of ribs protruding from the underside of the longitudinal edge of each tool. When a baffle arrives at a rib of a tool immobilized at its waiting location, the rib engages in this baffle, so that a motor control 77 to rotate the pulleys 74 and 75 is sufficient to move transversely the tool in question.
Ainsi, dans la situation de la figure 6, le chariot 72 qui est au niveau des emplacements d'attente 61 et 66 porte l'outil 68, et ses organes d'accrochage 81 et 82 sont engagés dans les organes complémentaires de l'outil 68 qu'il porte, mais également dans ceux de l'outil 69 qu'il accoste. Thus, in the situation of FIG. 6, the carriage 72 which is at the standby locations 61 and 66 carries the tool 68, and its hooking members 81 and 82 are engaged in the complementary members of the tool 68 that it carries, but also in those of the tool 69 that it accosts.
Comme visible à la figure 6, dans cette situation, l'un des bords longitudinaux de l'outil 68 longe un bord longitudinal correspondant de l'outil 69, et les organes de préhension 81 et 82 sont engagés dans les organes complémentaires de l'outil 68 et de l'outil 69 qui sont situés aux faces inférieures des bords contigus de ces outils. As can be seen in FIG. 6, in this situation, one of the longitudinal edges of the tool 68 runs along a corresponding longitudinal edge of the tool 69, and the gripping members 81 and 82 are engaged in the complementary members of the tool. tool 68 and tool 69 which are located on the lower faces of the contiguous edges of these tools.
A ce stade, la commande du moteur 77 permet de faire tourner les poulies 74 et 75 pour déplacer les organes de préhension vers l'emplacement d'attente 66. Durant ce mouvement synchronisé de ces deux poulies, l'outil 68 vient se placer sur l'emplacement d'attente 66, en même temps que l'outil 69 vient se placer sur le chariot 72, à la place précédemment occupée par l'outilAt this stage, the control of the motor 77 makes it possible to turn the pulleys 74 and 75 to move the gripping members towards the waiting position 66. During this synchronized movement of these two pulleys, the tool 68 is placed on the standby slot 66, at the same time as the tool 69 is placed on the carriage 72, in the place previously occupied by the tool
68. 68.
Une fois que le mouvement transversal des poulies est terminé, ce qui correspond à la situation de la figure 7, le chariot peut être commandé pour rouler à nouveau en direction de l'emplacement de service 67. Comme on l'aura compris, lors du début du déplacement du chariot 72 le long du rail, les organes complémentaires d'accrochage situés en face inférieure du bord de l'outil 68 quittent les chicanes des organes de préhension 81 et 82, de sorte que l'outil 68 qui vient d'être déchargé à son emplacement d'attente 66 devient complètement désolidarisé du chariot 72. Once the transverse movement of the pulleys is completed, which corresponds to the situation of FIG. 7, the carriage can be controlled to roll again towards the service location 67. As will have been understood, during the beginning of the movement of the carriage 72 along the rail, the complementary attachment members located on the lower face of the edge of the tool 68 leave the baffles of the gripping members 81 and 82, so that the tool 68 which has just to be unloaded at its waiting location 66 becomes completely detached from the carriage 72.
Une fois que le chariot 72 a atteint l'emplacement de service, les opérations de chargement de pièces dans cet outil, et/ou d'assemblage de ces pièces les unes aux autres peuvent débuter. La succession des situations représentées sur les figures 4 à 7 correspond à une opération de changement d'outil dans laquelle une même manœuvre du chariot 72 assure conjointement le déchargement de l'outil 68 sur l'emplacement 66 et le chargement de l'outil 69. Par ailleurs, lorsque le chariot 72 est à l'emplacement de service, il est maintenu en position par des éléments supplémentaires faisant partie de l'élément de service, de sorte qu'il est possible d'actionner les courroies de ce chariot pour faire changer de côté ses organes de préhension 81 et 82 lorsque le changement d'outil à venir nécessite une telle inversion. L'organe de préhension 81 qui est représenté en coupe à la figure 8 peut comporter simplement une embase 83, rectangulaire en vue de dessus comme dans la figure 9, qui est rigidement solidarisé à la courroie 74, et cette embase peut être simplement pourvue de deux plots ou doigts 84, 85 dépassant de sa face supérieure en étant situés aux sommets opposés du contour rectangulaire de cette embase 83. Once the carriage 72 has reached the service location, the loading operations of parts into this tool, and / or assembly of these parts to each other can begin. The succession of situations shown in FIGS. 4 to 7 corresponds to a tool change operation in which the same operation of the carriage 72 jointly ensures the unloading of the tool 68 on the location 66 and the loading of the tool 69. Furthermore, when the carriage 72 is at the service location, it is held in position by additional elements forming part of the service element, so that it is possible to actuate the belts of this carriage for change the side of its gripping members 81 and 82 when the future tool change requires such an inversion. The gripping member 81 which is shown in section in FIG. 8 may simply comprise a base 83, rectangular in plan view as in FIG. 9, which is rigidly secured to the belt 74, and this base may simply be provided with two studs or fingers 84, 85 protruding from its upper face being situated at the opposite vertices of the rectangular contour of this base 83.
Dans ce cas, les organes complémentaires situés en face inférieure du bord de chaque outil se présentent sous forme de nervures 86, 87 ayant une longueur sensiblement inférieure à celle de l'embase, et une hauteur suffisante pour venir en appui contre les plots ou doigts 84, 85. Dans l'exemple illustré aux figures 8 et 9, la nervure 86 de l'outil 68 porte en outre un galet 88 tournant autour d'un axe vertical et venant en appui sur la nervure 87 de l'outil 69 lorsque ces deux nervures sont prises dans la chicane délimitée par les plots 84, 85. In this case, the complementary members located on the underside of the edge of each tool are in the form of ribs 86, 87 having a length substantially shorter than that of the base, and a height sufficient to bear against the studs or fingers 84, 85. In the example illustrated in Figures 8 and 9, the rib 86 of the tool 68 further carries a roller 88 rotating about a vertical axis and bearing on the rib 87 of the tool 69 when these two ribs are taken in the baffle delimited by the studs 84, 85.
La structure transversale 56 associée au poste 41 gère quatre outils différents 68-71 en utilisant un chariot motorisé 72 coopérant avec un emplacement de service et six emplacements d'attente. The transverse structure 56 associated with the station 41 manages four different tools 68-71 by using a motorized carriage 72 cooperating with a service location and six waiting locations.
Mais une telle structure transversale peut avantageusement être équipée d'un second chariot 80, du même type que le chariot 72 et qui est également déplacé sur le rail de changement d'outil 59, mais en étant exploité pour une fonction de rangement des outils durant les phases où le chariot 72 est immobilisé à l'emplacement de service. But such a transverse structure may advantageously be equipped with a second carriage 80, of the same type as the carriage 72 and which is also moved on the tool change rail 59, but being operated for a tool storage function during the phases when the carriage 72 is immobilized at the service location.
Ce chariot de tri 80 représenté en pointillés a le même fonctionnement que le chariot 72, et il est actionné lorsque le chariot 72 est immobilisé à l'emplacement de service, pour placer le prochain outil à utiliser à l'un ou l'autre des emplacements d'attente les plus proches du poste de service 67, à savoir les emplacements 61 et 66. This sorting carriage 80 shown in dashed lines has the same operation as the carriage 72, and it is actuated when the carriage 72 is stationary at the service location, to place the next tool to be used at one or other of the waiting locations closest to the service station 67, namely locations 61 and 66.
Un tel chariot 80 de tri et/ou de rangement permet d'une part de gagner du temps du fait que lorsque le chariot 72 vient chercher le prochain outil, celui- ci a été préalablement placé au plus près du poste de service 67, ce qui réduit sa distance de déplacement. Et il permet d'autre part, comme illustré à la figureSuch sorting trolley 80 and / or storage on the one hand saves time because when the carriage 72 comes for the next tool, it was previously placed closer to the service station 67, this which reduces its distance of movement. And it allows on the other hand, as illustrated in the figure
3, d'exploiter non pas quatre mais cinq outils différents sur une même structure transversale équipée de six emplacements d'attente et d'un emplacement de service, car ce chariot de tri porte continuellement un outil supplémentaire 90. Dans un autre mode de réalisation de l'invention illustré à la figure 10 on utilise deux chariots du même type que celui des figures 4 à 9, mais qui jouent conjointement les mêmes rôles au lieu d'avoir un chariot dédié aux opérations de changement d'outils et un autre dédié à leur rangement. 3, to operate not four but five different tools on the same transverse structure with six waiting places and a service location, because this sorting carriage continually carries an additional tool 90. In another embodiment of the invention illustrated in Figure 10 is used two carriages of the same type as that of Figures 4 to 9, but which play the same roles instead of having a dedicated dolly for tool change operations and another dedicated to their storage.
Cette autre structure transversale qui est repérée par 56' comporte un rail de changement d'outil 59' qui est là aussi orienté transversalement par rapport à la direction longitudinale de l'installation, mais qui s'étend de part et d'autre de son poste d'assemblage 41 ' qui comprend, comme dans le mode de réalisation de la figure 3, un emplacement de service entouré par plusieurs robots d'assemblage 51 '-53'. La structure transversale 56' comporte ici, d'une part deux emplacements d'attente 61 ' et 62' situés d'un même côté du rail de changement d'outil 59' mais en étant de part et d'autre du poste d'assemblage 41 ', et deux autres emplacements d'attente 65' et 66' qui sont situés de l'autre côté du rail de changement d'outil 59' en étant de part et d'autre du poste d'assemblage 41 '. Les emplacements 61 ' et 66' sont en vis-à-vis l'un de l'autre en étant séparés par le rail 59', et les postes 62' et 65' sont aussi en vis-à-vis l'un de l'autre en étant aussi séparés par le rail 59'. This other transverse structure which is marked by 56 'includes a tool change rail 59' which is also oriented transversely to the longitudinal direction of the installation, but which extends on either side of its assembly station 41 'which comprises, as in the embodiment of Figure 3, a service location surrounded by a plurality of assembly robots 51' -53 '. The transverse structure 56 'here comprises, on the one hand two holding locations 61' and 62 'located on the same side of the tool change rail 59' but being on either side of the station of assembly 41 ', and two other waiting locations 65' and 66 'which are located on the other side of the tool change rail 59' while being on either side of the assembly station 41 '. The locations 61 'and 66' are opposite one another by being separated by the rail 59 ', and the positions 62' and 65 'are also vis-à-vis one another also being separated by the rail 59'.
Le rail 59' de changement d'outil porte ici deux chariots motorisés 72' et 80' portent chacun continuellement un outil, et qui peuvent par exemple être attelés l'un à l'autre. Lorsque le chariot 72' est à l'emplacement de service 67' du poste 41 ', le chariot 80' est en vis-à-vis des emplacements d'attente 62' et 65'. The tool change rail 59 'here carries two motorized carriages 72' and 80 'each carry a tool, which may for example be coupled to one another. When the carriage 72 'is at the service location 67' of the station 41 ', the carriage 80' is vis-à-vis the waiting locations 62 'and 65'.
Comme on le comprend, on obtient alors une structure transversale à quatre emplacements d'attente 61 ', 62', 65', 66' et un emplacement de service 67' qui permet gérer quatre outils différents. Ces différents outils qui sont repérés par 68', 69', 70' et 90' sont portés respectivement par le chariot 72', l'emplacement 61 ', l'emplacement 62', et le chariot 80' dans la situation de la figure 10. As will be understood, a transverse structure is then obtained at four holding locations 61 ', 62', 65 ', 66' and a service location 67 'which makes it possible to manage four different tools. These various tools which are identified by 68 ', 69', 70 'and 90' are carried respectively by the carriage 72 ', the location 61', the location 62 ', and the carriage 80' in the situation of FIG. 10.
En fonctionnement, lorsque l'un des chariots, par exemple le chariot 72', est à l'emplacement de service et que des opérations d'assemblage sont en cours, l'autre chariot 80' peut procéder à un changement d'outil en vue de la prochaine opération d'assemblage, ce qui offre un gain supplémentaire vis-à-vis du temps de cycle de l'installation. In operation, when one of the trolleys, for example the trolley 72 ', is at the service location and assembly operations are in progress, the other trolley 80' can carry out a tool change by view of the next assembly operation, which offers an additional gain with respect to the cycle time of the installation.

Claims

REVENDICATIONS
1 . Installation flexible pour assembler des pièces de tôle afin de constituer des éléments de tôle de plusieurs types, chaque élément de tôle résultant d'une succession d'opérations d'assemblage distinctes réalisées sur cette installation, cette installation comportant : 1. Flexible installation for assembling sheet metal parts to form sheet metal elements of several types, each sheet metal element resulting from a succession of separate assembly operations performed on this installation, this installation comprising:
- une série de postes d'assemblage (2-5 ; 41 -43 ; 41 ') alignés longitudinalement pour réaliser la succession d'opérations d'assemblage nécessaires à la constitution de chaque élément de tôle, chaque poste (2-5 ;a series of assembly stations (2-5; 41 -43; 41 ') aligned longitudinally to carry out the succession of assembly operations necessary for the constitution of each sheet metal element, each station (2-5;
41 -43 ; 41 ') comportant un ou plusieurs robots d'assemblage (1 1 -13 ; 50-53 ; 51 '-53') pour assembler des pièces de tôle installées dans un outil (27-29 ; 68-41-43; 41 ') having one or more assembly robots (1 1 -13; 50-53; 51' -53 ') for assembling sheet metal parts installed in a tool (27-29;
71 , 90 ; 68'-70', 90') ; 71, 90; 68'-70 ', 90');
- un ou des robots de manutention (6-9 ; 46, 47) pour déplacer chaque assemblage de pièces de tôle d'un poste (2-5 ; 41 -43 ; 41 ') à un autre ; one or more handling robots (6-9; 46,47) for moving each sheet metal assembly of one station (2-5; 41 -43; 41 ') to another;
- plusieurs structures transversales (16-19 ; 56-58 ; 56') associées chacune à un poste d'assemblage (2-5 ; 41 -43 ; 41 '), chaque structure transversale (16-19 ; 56-58 ; 56') portant plusieurs outils (27-29 ; 68-71 , 90 ; 68'-70', 90') adaptés chacun à l'assemblage d'un type d'élément ainsi que des moyens pour déplacer chaque outil au moins transversalement entre un emplacement d'attente (21 , 22, 24-26 ; 61 -66 ; 61 ', 62', 65', 66') déporté latéralement par rapport au poste (2-5 ; 41 -43 ; 41 '), et un emplacement de service (23 ; 67 ; 67') situé dans le poste d'assemblage (2-5 ; 41 -43 ; 41 '). several transverse structures (16-19, 56-58, 56 ') each associated with an assembly station (2-5; 41 -43; 41'), each transverse structure (16-19; 56-58; ') carrying a plurality of tools (27-29; 68-71, 90; 68'-70', 90 ') each adapted to the assembly of one type of element and means for moving each tool at least transversely between a waiting position (21, 22, 24-26; 61-66; 61 ', 62', 65 ', 66') offset laterally with respect to the station (2-5; 41 -43; 41 '), and a service location (23; 67; 67 ') located in the assembly station (2-5; 41 -43; 41').
2. Installation selon la revendication 1 , comportant au moins une structure transversale (16-19) intégrant au moins un poste de chargement (31 ) positionné pour permettre le chargement de pièces de tôle à assembler dans un outil (28) immobilisé à au moins un emplacement d'attente (24-26). 2. Installation according to claim 1, comprising at least one transverse structure (16-19) incorporating at least one loading station (31) positioned to allow the loading of sheet metal parts to be assembled in a tool (28) immobilized at least a waiting area (24-26).
3. Installation selon la revendication 2, comportant au moins une structure transversale (16-19) pourvue d'emplacements d'attente situés de part et d'autre de l'alignement des postes d'assemblage (2-5) et intégrant au moins deux postes de chargement situés de part et d'autre de l'alignement des postes d'assemblage (2-5). 3. Installation according to claim 2, comprising at least one transverse structure (16-19) provided with waiting locations located from and other of the alignment of the assembly stations (2-5) and incorporating at least two loading stations located on either side of the alignment of the assembly stations (2-5).
4. Installation selon la revendication 2 ou 3, comportant en outre un poste de chargement (31 ) équipé de moyens robotisés pour charger des pièces de tôle à assembler dans chaque outil (28) immobilisé dans un emplacement d'attente. 4. Installation according to claim 2 or 3, further comprising a loading station (31) equipped with robotic means for loading sheet metal parts to be assembled in each tool (28) immobilized in a holding position.
5. Installation selon la revendication 1 , dans laquelle chaque structure transversale comporte un rail de changement d'outil (59 ; 59') et des emplacements d'attente (61 -66 ; 61 ', 62', 65', 66') longeant le rail de changement d'outil (59 ; 59'), et dans laquelle les moyens pour déplacer chaque outil entre l'emplacement de service (67 ; 67') et chaque emplacement d'attente (61 -66 ; 61 ', 62', 65', 66') comportent un chariot (72 ; 72') porté par le rail de changement d'outil (59 ; 59'), ce chariot (72 ; 72') étant pourvu de moyens pour charger et décharger latéralement un outil à un emplacement d'attente. An installation according to claim 1, wherein each transverse structure comprises a tool change rail (59; 59 ') and holding locations (61-66; 61', 62 ', 65', 66 '). along the tool change rail (59; 59 '), and wherein the means for moving each tool between the service location (67; 67') and each standby location (61-66; 61 '); 62 ', 65', 66 ') comprise a carriage (72; 72') carried by the tool change rail (59; 59 '), which carriage (72; 72') is provided with means for loading and unloading laterally a tool at a waiting location.
6. Installation selon la revendication 5, dans laquelle les emplacements d'attente (61 -66 ; 61 ', 62', 65', 66') qui longent le rail de changement d'outil (59 ; 59') sont situés de part et d'autre de ce rail de changement d'outil (59 ; 59'). An installation according to claim 5, wherein the waiting locations (61-66; 61 ', 62', 65 ', 66') which run along the tool change rail (59; 59 ') are located both sides of this tool change rail (59; 59 ').
7. Installation selon la revendication 5 ou 6, dans laquelle le chariot (72) comporte au moins un élément (74, 75) mobile transversalement par rapport à la direction de déplacement de ce chariot (72) chaque élément (74, 75) mobile portant un organe de préhension (81 , 82) apte à s'accoupler avec un organe complémentaire (86, 87) d'un bord d'outil, de manière à déplacer transversalement un outil entre un emplacement d'attente longeant le rail de changement d'outil (59) et la face supérieure du chariot (72), ou inversement. 7. Installation according to claim 5 or 6, wherein the carriage (72) comprises at least one element (74, 75) movable transversely relative to the direction of movement of the carriage (72) each element (74, 75) movable carrying a gripping member (81, 82) adapted to mate with a complementary member (86, 87) of a tool edge, so as to transversely move a tool between a waiting location along the change rail tool (59) and the upper face of the carriage (72), or vice versa.
8. Installation selon l'une des revendications 5 à 7, dans laquelle le rail de changement d'outil (59) porte un second chariot (80) commandé pour placer le prochain outil à utiliser à un emplacement d'attente proche de l'emplacement de service (67) pendant que l'autre chariot (72) est immobilisé à l'emplacement de service (67) durant une opération d'assemblage 8. Installation according to one of claims 5 to 7, wherein the tool change rail (59) carries a second carriage (80) controlled to place the next tool to use at a waiting location close to the service location (67) while the other carriage (72) is stationary at the service location (67) during an assembly operation
9. Installation selon l'une des revendications 5 à 7, comportant des emplacements d'attente (61 ', 62', 65', 66') situés de part et d'autre du poste d'assemblage (41 ') et de part et d'autre du rail de changement d'outil (59'), et dans lequel le rail de changement d'outil (59') porte deux chariots (72', 80') aptes l'un et l'autre à réaliser des opérations de changement d'outil. 9. Installation according to one of claims 5 to 7, comprising holding locations (61 ', 62', 65 ', 66') located on either side of the assembly station (41 ') and of on both sides of the tool change rail (59 '), and in which the tool change rail (59') carries two carriages (72 ', 80') each adapted to perform tool change operations.
PCT/EP2012/062377 2012-06-26 2012-06-26 Flexible facility for assembling different sheet metal elements WO2014000774A1 (en)

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CN110039226A (en) * 2019-05-09 2019-07-23 广州丰桥智能装备有限公司 A kind of automobile rear floor assembly welder
US11716424B2 (en) 2019-05-10 2023-08-01 Hyperconnect Inc. Video call mediation method

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EP0800436B1 (en) * 1994-12-29 1998-05-27 Abb Preciflex Systems Assembly center for sheet metal parts
EP0848681B1 (en) * 1995-09-07 2002-05-29 Unova U.K. Limited Improved gate change facility
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CN110039226A (en) * 2019-05-09 2019-07-23 广州丰桥智能装备有限公司 A kind of automobile rear floor assembly welder
US11716424B2 (en) 2019-05-10 2023-08-01 Hyperconnect Inc. Video call mediation method

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