WO2013178047A1 - 一种灯体及led灯泡 - Google Patents

一种灯体及led灯泡 Download PDF

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Publication number
WO2013178047A1
WO2013178047A1 PCT/CN2013/076298 CN2013076298W WO2013178047A1 WO 2013178047 A1 WO2013178047 A1 WO 2013178047A1 CN 2013076298 W CN2013076298 W CN 2013076298W WO 2013178047 A1 WO2013178047 A1 WO 2013178047A1
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WO
WIPO (PCT)
Prior art keywords
heat
lamp body
lamp
plastic
sleeve
Prior art date
Application number
PCT/CN2013/076298
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English (en)
French (fr)
Inventor
李飞
Original Assignee
深圳市万家照明有限公司
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Publication date
Application filed by 深圳市万家照明有限公司 filed Critical 深圳市万家照明有限公司
Publication of WO2013178047A1 publication Critical patent/WO2013178047A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/87Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238Arrangement or mounting of circuit elements integrated in the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/006Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate being distinct from the light source holder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/71Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
    • F21V29/713Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements in direct thermal and mechanical contact of each other to form a single system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/83Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V25/00Safety devices structurally associated with lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to a lighting device, in particular to a lamp body and an LED bulb
  • LED lamps are used more and more in human daily life due to their energy saving and long service life. As the power of the LED lamp becomes larger and larger, the brightness of the LED increases, and the amount of heat emitted by the LED lamp increases.
  • the current LED bulb directly uses the outer casing of the lamp to dissipate heat, which causes the lamp casing to be hot. In people's lives, when changing, trying, repairing the light bulb, etc., it is essential to touch the lamp housing, which may burn the skin, or because of human instinctive reaction, it will loosen when getting hot items. It is also possible to break the bulb.
  • the object of the present invention is to provide a lamp body and an LED bulb, which solves the problem that the bulb casing is hot in the prior art.
  • the present invention is achieved by a lamp body for supporting an LED module, the lamp body comprising a plastic case and a heat sink mounted in the plastic case to absorb heat generated by the LED module.
  • the plastic housing is provided with a heat dissipation hole for radiating heat absorbed by the heat sink.
  • the plastic casing has a sleeve therein, and an accommodation space is formed between the sleeve and the plastic casing.
  • the heat sink includes a heat sink inserted into the accommodating space and a heat absorbing body connected to the top of the heat sink and covering the top of the heat sink.
  • a heat dissipation rib is arranged on the periphery of the heat sink of the heat sink and spaced apart along the axial direction of the sleeve, and a groove is formed between adjacent heat dissipation ribs. The position of the heat sink hole corresponds.
  • the plastic housing bottom has a mounting body that is gradually expanded from the mounting body toward the top of the plastic housing, the accommodating space from the bottom of the plastic housing to the top of the plastic housing Gradually expanding, the height of the heat dissipation rib relative to the periphery of the heat sink is gradually increased from the bottom of the plastic housing to the top of the plastic housing.
  • the plastic shell has a plurality of ribs protruding toward the inner portion thereof, the ribs extending along an axial direction of the sleeve, and the heat dissipation ribs are provided with a groove, and the ribs are correspondingly received into the A heat dissipation channel is formed in the groove and between the rib and the groove.
  • the heat dissipation hole is an elongated hole from the bottom of the heat sink to the top of the heat sink along the sleeve axis direction.
  • the sleeve is provided with at least one mounting post extending along the axial direction of the sleeve, and the heat absorbing body is provided with a mounting hole corresponding to the position of the mounting post, and the heat absorbing body is further opened. There are wire holes.
  • an inner side of the sleeve is provided with a power fixing column for a driving power supply.
  • Another object of the present invention is to provide an LED light bulb, comprising a lamp cap, an LED module, a driving power source, and a lamp cover.
  • the LED light bulb further includes the above-mentioned lamp body, and the lamp cap is fixedly mounted on the bottom of the lamp body.
  • the driving power supply is installed in the lamp body and electrically connected to the LED module, the LED module is fixed on the top of the lamp body, the lamp cover is mounted on the top of the lamp body and the LED die is covered group.
  • the lamp body casing is made of plastic, and a heat dissipation hole is added to the casing, and a heat sink is added in the casing, so that the heat generated by the lamp can be diffused and diffused through the radiator, and passed through The heat dissipation hole exchanges heat with the outside to effectively ensure heat dissipation of the bulb, and the temperature on the outer casing is not high, so that the person does not feel hot when the person touches the lamp housing.
  • the present invention discloses an LED light bulb using the lamp body, which contacts the outer casing during replacement, trial, maintenance, etc., does not burn the skin, and prevents falling due to hot hands, effectively reducing Lamp repair rate.
  • FIG. 1 is an exploded perspective view of a lamp body according to an embodiment of the present invention
  • Figure 2 is an exploded perspective view of another angle of the lamp body of Figure 1;
  • Figure 3 is a cross-sectional view of the lamp body of Figure 1 taken along line A-A, wherein the plastic housing of the lamp body is in a semi-mounted state with the heat sink;
  • Figure 4 is a cross-sectional view of the lamp body of Figure 1 taken along line B-B, wherein the plastic housing of the lamp body is in a mounted state with the heat sink;
  • Figure 5 is a partial cross-sectional view showing the lamp body of Figure 1 installed
  • Figure 6 is an exploded perspective view of an LED bulb using the lamp body of Figure 1;
  • FIG. 7 is an exploded perspective view of another angle of the LED light bulb of FIG. 6, and provides three example views of the mounting body of the plastic housing.
  • an embodiment of the present invention discloses an LED bulb, comprising a lamp cap 31, a lamp body 100, an LED module 51, a driving power source 41, and a lamp cover 61.
  • the lamp cap 31 is fixedly mounted on the lamp holder 31.
  • the driving power source 41 is mounted in the lamp body 100 and electrically connected to the LED module 51.
  • the LED module 51 is fixed on the top of the lamp body 100, and the lamp cover 61 is mounted.
  • the lamp body 100 includes a plastic case 11 and a heat sink mounted in the plastic case 11 to absorb heat generated by the LED module 51. 21, the plastic housing 11 is provided with a heat dissipation hole 111 for radiating heat absorbed by the heat sink 21.
  • the lamp housing 11 is made of plastic, and the heat dissipation hole 111 is provided on the plastic housing 11, and a heat sink 21 is disposed in the plastic housing 11.
  • the LED module 51 is fixed on the heat sink 21, and the heat sink 21 is made of die-cast aluminum, which can absorb the heat emitted by the LED module 51 and spread out. Other heat conductive materials can also be used.
  • the outer casing is made of plastic, the thermal conductivity is poor, and the heat diffused by the heat sink 21 exchanges heat with the outside through the heat dissipation hole 111, so the plastic outer casing 11
  • the temperature is not high, and the heat dissipation of the LED bulb is effectively ensured, so that the person does not feel hot when the person touches the plastic casing 11, and the LED bulb is exposed during replacement, trial, maintenance, etc.
  • the plastic outer casing 11 does not burn the skin and prevents falling due to hot hands, thereby effectively reducing the maintenance rate of the LED light bulb.
  • the plastic housing 11 has a sleeve 112 therein, and an accommodation space 113 is formed between the sleeve 112 and the plastic housing 11.
  • the sleeve 112 is integrally formed with the plastic outer casing 11, so that the driving power source 41 can be disposed in the sleeve 112, and at the same time, most of the heat emitted by the LED module 51 can be prevented.
  • the holes are dissipated into the interior of the sleeve 112 to affect the service life of the drive power source 41 and the increase in the sleeve 112 can also serve to enhance the strength of the plastic housing 11.
  • the heat sink 21 includes a heat sink 211 inserted into the accommodating space 113 and a heat absorbing body 212 connected to the top of the heat sink 211 and covering the top of the heat sink 211.
  • the LED module 51 can be mounted on the heat absorbing body 212, so that the heat generated by the LED module 51 is better absorbed and diffused by the heat sink 21, thereby improving heat dissipation efficiency.
  • a heat dissipation rib 2111 is arranged on the periphery of the heat dissipation body 211 of the heat sink 21 and spaced apart along the axial direction of the sleeve 112, and a groove 2112 is formed between the adjacent heat dissipation ribs 2111.
  • the groove 2112 corresponds to the position of the heat dissipation hole 111.
  • the bottom of the plastic casing 11 has a mounting body 114, and the plastic casing 11 is gradually expanded from the mounting body 114 toward the top of the plastic casing 11, and the accommodating space 113 is from the bottom of the plastic casing 11.
  • the top of the plastic housing 11 is gradually expanded, and the height of the heat dissipation rib 2111 relative to the periphery of the heat sink 211 is gradually increased from the bottom of the plastic housing 11 to the top of the plastic housing 11.
  • the mounting body 114 can be better connected to the lamp cap 31. According to different lamp caps 31, the mounting body 114 can be made into a corresponding mating mounting structure. For example, according to the currently used E27 and E14 caps, the mounting body 114 can be correspondingly made.
  • the diverging of the accommodating space 113 and the increase of the height of the heat dissipating ribs 2111 can increase the heat dissipating area and the heat exchange area, and the LED module 51 is mounted on the heat absorbing body 212 at the top of the heat sink 21, so that The heat sink 211 has a higher temperature toward the top, and the heat dissipation area and the heat exchange area are designed to be more effective in heat dissipation from the top surface of the heat sink 211.
  • the plastic housing 11 is convexly disposed with a plurality of ribs 115 extending toward the inner portion thereof, the ribs 115 extending along the axial direction of the sleeve 112, and the heat dissipation ribs 2111 are provided with grooves 2113, the protrusions
  • the rib 115 is correspondingly received in the groove 2113 and a heat dissipation channel 2114 is formed between the rib 115 and the groove 2113.
  • the structural strength of the plastic outer casing 11 can be increased by providing the ribs 115, and the recesses 2113 corresponding to the ribs 115 can be better fixed on the heat dissipation ribs 2111.
  • the heat dissipation channel 2114 is formed between the rib 115 and the groove 2113 to further enhance heat dissipation efficiency.
  • the heat dissipation hole 111 is an elongated hole from the bottom of the heat dissipation body 211 to the top of the heat dissipation body 211 along the axial direction of the sleeve 112.
  • the heat exchange area of the heat sink 211 and the outside can be made larger by the elongated arrangement, and the heat dissipation is better.
  • the sleeve 112 is provided with at least one mounting post 116 extending along the axial direction of the sleeve 112.
  • the heat absorbing body 212 is provided with a mounting hole 2122 at a position corresponding to the mounting post 116.
  • a wire hole 2121 is provided in the body 212.
  • a power fixing post 117 for a driving power source 41 is disposed inside the sleeve 112.
  • the power supply fixing post 117 can be used to fix the driving power source 41 to prevent the power supply from being damaged due to the shaking of the power source, which may damage the power source or the electrical connection.
  • the driving power source 41 is fixed to the inner side of the sleeve 112 through the power fixing column 117, so that the driving power source 41 is physically isolated from the outside, which greatly enhances the safety of personnel use.
  • an LED bulb disclosed in an embodiment of the present invention includes a lamp cap 31 , an LED module 51 , a driving power source 41 , and a lamp cover 61 .
  • the LED bulb further includes the above-mentioned lamp body 100 , the lamp cap
  • the driving power source 41 is fixedly mounted in the lamp body 100 and electrically connected to the LED module 51.
  • the LED module 51 is fixed to the lamp body 100.
  • the lamp cover 61 is mounted on the top of the lamp body 100 and covers the LED module 51.
  • the bulb contacts the plastic casing 11 during replacement, trial, maintenance, etc., does not burn the skin, and prevents falling due to hot hands, thereby effectively reducing the maintenance rate of the bulb.
  • the driving power source 41 is provided with an electrical connection terminal 411, and the driving power source 41 is fixed on the power fixing column 117; the LED module 51 is provided with a terminal hole 511 corresponding to the wire hole 2121 and The LED module 51 is fixed to the mounting post 116 in the plastic housing 11 through the through hole 512 and the mounting hole 2122 through the through hole 512 corresponding to the mounting hole 2122.
  • the connecting buckle 5111 is inserted through the terminal hole 511 and the wire hole 2121 to the electrical connection terminal 411 of the driving power source 41, so that the installation is simple and convenient.
  • a heat conducting plate 71 is further disposed between the LED module 51 and the heat absorbing body 212, and the heat conducting plate 71 is provided with an opening 711 and a supply point for the electrical connecting buckle 5111 to pass through.
  • the LED module 51 and the heat absorbing body 212 can also be used in this embodiment. Apply thermal silica gel directly between them.
  • the mounting body 114 on the plastic casing 11 is mounted in the cap 31.
  • the mounting body 114 can be made into different sizes and shapes, and can be respectively mounted in the E27 base 312, the E14 base 311 and the common buckle base 313; further, the mounting body 114 can be made into other shapes. It can be installed in plug-in type lamp heads, such as G5.3, G10 lamp holders, or other lamp holders.
  • the lamp body 100 of the embodiment of the present invention when used for an LED bulb, can diffuse heat emitted by the lamp through the heat sink and exchange heat with the outside through the heat dissipation hole 111, which is effective.
  • the heat dissipation of the LED bulb is ensured, and the temperature on the plastic casing 11 is not high, so that no hot feeling is felt when a person touches the plastic envelope 11 of the LED bulb.
  • the LED bulb of the lamp body 100 is used, and the bulb contacts the plastic casing during replacement, trial, maintenance, etc., does not burn the skin, and prevents falling due to hot hands, thereby effectively reducing the maintenance rate of the bulb.
  • the outer casing 11 has a sleeve 112 therein, which forms a double-layer structure, so that the user can flexibly replace the radiators 21 of different weights according to different needs and technologies, thereby greatly reducing the waste of metal aluminum, realizing resource saving and being more intuitive.
  • the concept of energy saving and environmental protection of LED lights is embodied.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

一种灯体(100),用于支撑LED模组(51),包括塑料外壳(11)和安装于塑料外壳(11)内的,用于吸收LED模组(51)所产生的热量的散热器(21),在塑料外壳(11)上开设有散发散热器(21)所吸收的热量的散热孔(111)。灯体能使灯发出的热量通过散热器扩散,并通过塑料外壳上的散热孔与外界进行热交换,在保证散热的同时,使外壳温度不高,人接触外壳时不会感到烫手。一种使用灯体的LED灯泡也被公开。在更换、使用、维修时接触到LED灯泡的外壳,不会因烫而摔坏灯泡,能有效降低灯泡的维修率。

Description

一种灯体及LED灯泡 技术领域
本发明涉及照明设备,尤其涉及一种灯体及LED灯泡
背景技术
LED灯由于其节能性和使用寿命长的特点,在人类日常生活中的使用越来越多。随着LED灯功率越来越大,发光亮度的增加,LED灯散出的热量也越多,目前的LED灯泡是直接利用灯的外壳进行散热,这样就造成了灯外壳很烫。而在人们生活中,更换、试用、维修灯泡等时候必不可少的要接触到所述的灯外壳,就有可能烫伤皮肤,或者由于人本能反应,在拿到较烫的物品时会松手,也可能摔坏灯泡。
技术问题
本发明的目的在于提供一种灯体及LED灯泡,解决了现有技术中灯泡外壳烫手的问题。
技术解决方案
本发明是这样实现的,一种灯体,用于支撑LED模组,所述灯体包括塑料外壳及安装于所述塑料外壳内以吸收所述LED模组所产生的热量的散热器,所述塑料外壳外开设有以散发所述散热器所吸收的热量的散热孔。
进一步地,所述塑料外壳内具有套筒,所述套筒与所述塑料外壳之间形成有容置空间。
具体地,所述散热器包括插装入所述容置空间内的散热体及连接于所述散热体顶部并覆盖所述散热体顶部的吸热体。
更具体地,所述散热器的散热体的外围凸设有若干间隔排列且沿所述套筒的轴线方向延伸的散热肋,相邻散热肋之间形成有沟槽,所述沟槽与所述散热孔位置对应。
再进一步地,所述塑料外壳底部具有安装体,所述塑料外壳由所述安装体朝向所述塑料外壳顶部渐扩,所述容置空间由所述塑料外壳的底部至所述塑料外壳的顶部逐渐扩张,所述散热肋相对于所述散热体外围的高度由所述塑料外壳的底部至所述塑料外壳的顶部逐渐增加。
具体地,所述塑料外壳朝向其内部凸设有若干凸筋,所述凸筋沿着所述套筒的轴线方向延伸,所述散热肋开设有凹槽,所述凸筋对应容入所述凹槽内并于所述凸筋与所述凹槽之间形成有散热通道。
进一步地,所述散热孔为沿着所述套筒轴线方向从所述散热体底部至所述散热体顶部的长条状孔。
进一步地,所述套筒上设置有沿所述套筒的轴线方向延伸的至少一安装柱,所述吸热体上对应所述安装柱位置设有安装孔,所述吸热体上还开设有导线孔。
进一步地,所述套筒的内侧设置有用于供一驱动电源卡设的电源固定柱。
本发明的另一目的在于提供一种LED灯泡,包括灯头,LED模组,驱动电源,灯罩,所述LED灯泡还包括上述的灯体,所述灯头固定安装于所述灯体的底部,所述驱动电源安装于所述灯体内并与所述LED模组电连接,所述LED模组固定于所述灯体的顶部,所述灯罩安装于所述灯体顶部且罩设所述LED模组。
有益效果
本发明具有下列技术效果:
1)将灯体外壳用塑料制成,并且在所述外壳上加有散热孔,同时在所述外壳内加有散热器,这样就能使灯发出的热量通过散热器扩散散出,并通过所述散热孔与外界进行热交换,有效保证了灯泡的散热,而所述外壳上的温度并不高,这样在人触碰到灯外壳时不会感觉到烫手。
2)本发明公开了一种使用所述灯体的LED灯泡,这种灯泡在更换、试用、维修等时候接触到所述的外壳,不会烫伤皮肤,及防止因烫手而摔落,有效降低灯泡的维修率。
附图说明
图1为本发明实施例灯体的立体分解图;
图2是图1的灯体的另一角度的立体分解图;
图3是图1的灯体沿线A-A的剖视图,其中所述灯体的塑料外壳与所述散热器处于半安装状态;
图4是图1的灯体沿线B-B的剖视图,其中所述灯体的塑料外壳与所述散热器处于安装状态;
图5是图1的灯体安装完成的局部剖视图;
图6是使用图1所述灯体的LED灯泡的立体分解图;
图7是图6的LED灯泡的另一角度的立体分解图,并提供了所述塑料外壳的安装体安装的灯头的三个实例图。
本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
请一并参见附图1至图7,本发明实施例公开了一种LED灯泡,包括灯头31,灯体100,LED模组51,驱动电源41,灯罩61,所述灯头31固定安装于所述灯体100底部,所述驱动电源41安装于所述灯体100内并与所述LED模组51电连接,所述LED模组51固定于所述灯体100顶部,所述灯罩61安装于所述灯体100顶部且罩设所述LED模组51,所述灯体100包括塑料外壳11及安装于所述塑料外壳11内以吸收所述LED模组51所产生的热量的散热器21,所述塑料外壳11外开设有以散发所述散热器21所吸收的热量的散热孔111。
将所述灯体外壳11用塑料制成,并且在所述塑料外壳11上设有所述散热孔111,同时在所述塑料外壳11内设有散热器21。所述LED模组51固定于所述散热器21上,所述散热器21是用压铸铝制成,能起到很好地吸收LED模组51散发的热量并扩散开,也可用其他导热材料制造,如:车铝、陶瓷等;所述外壳为塑料制成,导热性差,而所述散热器21扩散开的热量则通过所述散热孔111与外界交换热量,故所述塑料外壳11上的温度并不高,同时有效保证了所述LED灯泡的散热,这样在人触碰到所述塑料外壳11时不会感觉到烫手,同时所述LED灯泡在更换、试用、维修等时候接触到所述塑料外壳11,不会烫伤皮肤,及防止因烫手而摔落,有效降低所述LED灯泡的维修率。
进一步地,所述塑料外壳11内具有套筒112,所述套筒112与所述塑料外壳11之间形成有容置空间113。本发明实施例的灯体100中,所述套筒112与所塑料外壳11一体成型,这样所述套筒112内可安置所述驱动电源41,同时可防止LED模组51散发的大部分热量孔散发到所述套筒112内部而影响驱动电源41使用寿命及可增加套筒112也能起到增强所述塑料外壳11强度的作用。
具体地,所述散热器21包括插装入所述容置空间113内的散热体211及连接于所述散热体211顶部并覆盖所述散热体211顶部的吸热体212。所述LED模组51可安装在所述吸热体212上,从而使所述LED模组51发出的热量更好地被所述散热器21吸收并扩散出去,提高了散热效率。
更具体地,所述散热器21的散热体211的外围凸设有若干间隔排列且沿所述套筒112的轴线方向延伸的散热肋2111,相邻散热肋2111之间形成有沟槽2112,所述沟槽2112与所述散热孔111位置对应。通过增加所述散热肋2111,扩大了散热面积,而设置于所述散热孔111对应的所述沟槽2112,增加了热交换的面积,散热效果更好。
再进一步地,所述塑料外壳11底部具有安装体114,所述塑料外壳11由所述安装体114朝向所述塑料外壳11顶部渐扩,所述容置空间113由所述塑料外壳11的底部至所述塑料外壳11的顶部逐渐扩张,所述散热肋2111相对于所述散热体211外围的高度由所述塑料外壳11的底部至所述塑料外壳11的顶部逐渐增加。通过安装体114可更好地与灯头31连接,根据不同的灯头31,所述安装体114可制成对应的配合安装结构,如根据目前长用的E27、E14灯头,安装体114可对应制成相应大小,并带外螺纹以便于安装。而所述容置空间113的渐扩和所述散热肋2111高度的增加都可增加散热面积和热交换面积,同时LED模组51安装在所述散热器21顶部的吸热体212上,这样所述散热体211越到顶部温度越高,而通过渐扩设计散热面积和热交换面积也是从越靠所述散热体211顶部面积越大,能更有效果散热。
具体地,所述塑料外壳11朝向其内部凸设有若干凸筋115,所述凸筋115沿着所述套筒112的轴线方向延伸,所述散热肋2111开设有凹槽2113,所述凸筋115对应容入所述凹槽2113内并于所述凸筋115与所述凹槽2113之间形成有散热通道2114。通过设置所述凸筋115可增加所述塑料外壳11的结构强度,同时所述散热肋2111上开设有所述凸筋115对应容入的所述凹槽2113可更好固定所述散热器21,而所述凸筋115与所述凹槽2113之间形成有散热通道2114则进一步增强散热效率。
进一步地,所述散热孔111为沿着所述套筒112轴线方向从所述散热体211底至所述散热体211顶部的长条状孔。通过所述长条状设置可使所述散热体211与外界的热交换面积更大,散热更好。
进一步地,所述套筒112上设置有沿所述套筒112的轴线方向延伸的至少一安装柱116,所述吸热体212上对应安装柱116位置设有安装孔2122,所述吸热体212上设有导线孔2121。这样可用螺钉等零件将LED模组51穿过所述安装孔2122直接固定在所述安装柱116上,可更好固定所述LED模组51,也能起到固定所述散热器21的作用,同时开设所述导线孔2121可方便所述LED模组51与所述驱动电源41进行电连接。
进一步地,所述套筒112内侧设置有用于供一驱动电源41卡设的电源固定柱117。所述的电源固定柱117可用来固定所述驱动电源41,防止电源的晃动产生损坏电源或电连接的接点松动,而影响产品质量。所述驱动电源41通过所述电源固定柱117固定于所述套筒112的内侧,让所述驱动电源41与外界物理隔绝,大大增强了人员使用安全性。
请参见图6-图7,本发明实施例公开的一种LED灯泡,包括灯头31,LED模组51,驱动电源41,灯罩61,所述LED灯泡还包括上述的灯体100,所述灯头31固定安装于所述灯体100的底部,所述驱动电源41安装于所述灯体100内并与所述LED模组51电连接,所述LED模组51固定于所述灯体100的顶部,所述灯罩61安装于所述灯体100顶部且罩设所述LED模组51。这种灯泡在更换、试用、维修等时候接触到所述的塑料外壳11,不会烫伤皮肤,及防止因烫手而摔落,有效降低灯泡的维修率。
所述驱动电源41上设有电连接端子411,所述驱动电源41固定在所述电源固定柱117上;所述LED模组51上开设有与所述导线孔2121对应的接线端子孔511和与所述安装孔2122对应的通孔512,所述LED模组51通过螺钉5121穿过所述通孔512及所述安装孔2122固定在所述塑料外壳11内的安装柱116上,通过电连接卡扣5111穿过所述接线端子孔511和所述导线孔2121卡在所述驱动电源41的电连接端子411上,这样安装简单,方便。优化地,所述LED模组51与所述吸热体212之间还可以加设导热板71,所述导热板71上开设有供所述电连接卡扣5111穿过的开口711及供所述螺钉5121穿过的小孔712,这样可更好地将所述LED模组51散发的热量传导到所述吸热体212上;为进一步增加导热性,可在所述导热板71与所述吸热体212之间涂抹导热硅胶,在所述LED模组51与所述导热板71之间也涂抹导热硅胶;本实施例也可在所述LED模组51与所述吸热体212之间直接涂抹导热硅胶。
请参见图7,本发明实施例中公开了三种灯头31,E27灯头312、E14灯头311及普通卡扣灯头313,通过所述塑料外壳11上的安装体114安装在所述灯头31中。将所述安装体114制成不同的大小和形状,可分别配合安装于所述E27灯头312、E14灯头311及普通卡扣灯头313中;进一步地,所述安装体114也可制成其他形状以适应配合安装于插拔式灯头,如G5.3、G10灯头,或其他灯头中。
综上所述,本发明实施例的灯体100,在用于LED灯泡时,这样就能使灯发出的热量通过散热器扩散散出,并通过所述散热孔111与外界进行热交换,有效保证了所述LED灯泡的散热,而所述塑料外壳11上的温度并不高,这样在人触碰到所述LED灯泡塑料外壳11时不会感觉到烫手。同时使用所述灯体100的LED灯泡,这种灯泡在更换、试用、维修等时候接触到所述的塑料外壳,不会烫伤皮肤,及防止因烫手而摔落,有效降低灯泡的维修率。
所述外壳11内具有套筒112,形成双层结构,使得用户可根据不同需求和技术发展灵活更换不同重量的散热器21,大大减少了金属铝的浪费,实实在在地节约资源,更直观地体现了LED灯节能环保的理念。
以上所述仅为本发明较佳的实施例而已,其结构并不限于上述列举的形状,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种灯体,用于支撑LED模组,其特征在于:所述灯体包括塑料外壳及安装于所述塑料外壳内以吸收所述LED模组所产生的热量的散热器,所述塑料外壳外开设有以散发所述散热器所吸收的热量的散热孔。
  2. 如权利要求1所述的灯体,其特征在于:所述塑料外壳内具有套筒,所述套筒与所述塑料外壳之间形成有容置空间。
  3. 如权利要求2所述的灯体,其特征在于:所述散热器包括插装入所述容置空间内的散热体及连接于所述散热体顶部并覆盖所述散热体顶部的吸热体。
  4. 如权利要求3所述的灯体,其特征在于:所述散热器的散热体的外围凸设有若干间隔排列且沿所述套筒的轴线方向延伸的散热肋,相邻散热肋之间形成有沟槽,所述沟槽与所述散热孔位置对应。
  5. 如权利要求4所述的灯体,其特征在于:所述塑料外壳底部具有安装体,所述塑料外壳由所述安装体朝向所述塑料外壳顶部渐扩,所述容置空间由所述塑料外壳的底部至所述塑料外壳的顶部逐渐扩张,所述散热肋相对于所述散热体外围的高度由所述塑料外壳的底部至所述塑料外壳的顶部逐渐增加。
  6. 如权利要求5所述的灯体,其特征在于:所述塑料外壳朝向其内部凸设有若干凸筋,所述凸筋沿着所述套筒的轴线方向延伸,所述散热肋开设有凹槽,所述凸筋对应容入所述凹槽内并于所述凸筋与所述凹槽之间形成有散热通道。
  7. 如权利要求3-6任一项所述的灯体,其特征在于:所述散热孔为沿着所述套筒轴线方向从所述散热体底部至所述散热体顶部的长条状孔。
  8. 如权利要求3-6任一项所述的灯体,其特征在于:所述套筒上设置有沿所述套筒的轴线方向延伸的至少一安装柱,所述吸热体上对应所述安装柱位置设有安装孔,所述吸热体上还开设有导线孔。
  9. 如权利要求3-6任一项所述的灯体,其特征在于:所述套筒的内侧设置有用于供一驱动电源卡设的电源固定柱。
  10. 一种LED灯泡,包括灯头,LED模组,驱动电源,灯罩,其特征在于:所述LED灯泡还包括如权利要求1-9任一项所述的灯体,所述灯头固定安装于所述灯体的底部,所述驱动电源安装于所述灯体内并与所述LED模组电连接,所述LED模组固定于所述灯体的顶部,所述灯罩安装于所述灯体顶部且罩设所述LED模组。
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