WO2013174791A1 - Phosphinyliminophosphoranes utilisés comme agents ignifugeants - Google Patents
Phosphinyliminophosphoranes utilisés comme agents ignifugeants Download PDFInfo
- Publication number
- WO2013174791A1 WO2013174791A1 PCT/EP2013/060369 EP2013060369W WO2013174791A1 WO 2013174791 A1 WO2013174791 A1 WO 2013174791A1 EP 2013060369 W EP2013060369 W EP 2013060369W WO 2013174791 A1 WO2013174791 A1 WO 2013174791A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- alkyl
- flame retardant
- flame retardants
- phosphinyliminophosphorane
- independently
- Prior art date
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 77
- 239000000203 mixture Substances 0.000 claims abstract description 93
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229920000642 polymer Polymers 0.000 claims abstract description 42
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- -1 epoxide compounds Chemical class 0.000 claims description 71
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 20
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 20
- 229910052760 oxygen Inorganic materials 0.000 claims description 20
- 239000001301 oxygen Substances 0.000 claims description 20
- 229920000307 polymer substrate Polymers 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 17
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 15
- 239000011574 phosphorus Substances 0.000 claims description 15
- 229910052698 phosphorus Inorganic materials 0.000 claims description 15
- 239000003381 stabilizer Substances 0.000 claims description 15
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 13
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- 239000005864 Sulphur Chemical group 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 8
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 7
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- 239000012796 inorganic flame retardant Substances 0.000 claims description 7
- 150000002118 epoxides Chemical class 0.000 claims description 6
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- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
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- 229920000388 Polyphosphate Polymers 0.000 claims description 5
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- DWSWCPPGLRSPIT-UHFFFAOYSA-N benzo[c][2,1]benzoxaphosphinin-6-ium 6-oxide Chemical compound C1=CC=C2[P+](=O)OC3=CC=CC=C3C2=C1 DWSWCPPGLRSPIT-UHFFFAOYSA-N 0.000 claims description 4
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- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 4
- TVZISJTYELEYPI-UHFFFAOYSA-N hypodiphosphoric acid Chemical class OP(O)(=O)P(O)(O)=O TVZISJTYELEYPI-UHFFFAOYSA-N 0.000 claims description 4
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- PQYJRMFWJJONBO-UHFFFAOYSA-N Tris(2,3-dibromopropyl) phosphate Chemical compound BrCC(Br)COP(=O)(OCC(Br)CBr)OCC(Br)CBr PQYJRMFWJJONBO-UHFFFAOYSA-N 0.000 claims description 3
- COAPBYURHXLGMG-UHFFFAOYSA-N azane;1,3,5-triazine-2,4,6-triamine Chemical compound N.NC1=NC(N)=NC(N)=N1 COAPBYURHXLGMG-UHFFFAOYSA-N 0.000 claims description 3
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- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
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- 239000007859 condensation product Substances 0.000 claims description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 claims description 3
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- 150000004679 hydroxides Chemical class 0.000 claims description 3
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- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical class [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 3
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
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- ZOOOXFQDMBDASO-UHFFFAOYSA-N phosphono [2,3,4,6-tetrakis(2,6-dimethylphenyl)-5-hydroxyphenyl] hydrogen phosphate Chemical compound CC1=CC=CC(C)=C1C(C(=C1C=2C(=CC=CC=2C)C)OP(O)(=O)OP(O)(O)=O)=C(O)C(C=2C(=CC=CC=2C)C)=C1C1=C(C)C=CC=C1C ZOOOXFQDMBDASO-UHFFFAOYSA-N 0.000 claims description 2
- ZZMPGNVAROSUSZ-UHFFFAOYSA-N triazanium;1,3,5-triazine-2,4,6-triamine;phosphate Chemical compound [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O.NC1=NC(N)=NC(N)=N1 ZZMPGNVAROSUSZ-UHFFFAOYSA-N 0.000 claims description 2
- JZZBTMVTLBHJHL-UHFFFAOYSA-N tris(2,3-dichloropropyl) phosphate Chemical compound ClCC(Cl)COP(=O)(OCC(Cl)CCl)OCC(Cl)CCl JZZBTMVTLBHJHL-UHFFFAOYSA-N 0.000 claims description 2
- VKFFEYLSKIYTSJ-UHFFFAOYSA-N tetraazanium;phosphonato phosphate Chemical compound [NH4+].[NH4+].[NH4+].[NH4+].[O-]P([O-])(=O)OP([O-])([O-])=O VKFFEYLSKIYTSJ-UHFFFAOYSA-N 0.000 claims 1
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- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
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- 239000008116 calcium stearate Substances 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- MOIPGXQKZSZOQX-UHFFFAOYSA-N carbonyl bromide Chemical compound BrC(Br)=O MOIPGXQKZSZOQX-UHFFFAOYSA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229940072282 cardura Drugs 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 150000004292 cyclic ethers Chemical class 0.000 description 1
- 239000011353 cycloaliphatic epoxy resin Substances 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 1
- ZQWPRMPSCMSAJU-UHFFFAOYSA-N cyclohexanecarboxylic acid methyl ester Natural products COC(=O)C1CCCCC1 ZQWPRMPSCMSAJU-UHFFFAOYSA-N 0.000 description 1
- WJTCGQSWYFHTAC-UHFFFAOYSA-N cyclooctane Chemical compound C1CCCCCCC1 WJTCGQSWYFHTAC-UHFFFAOYSA-N 0.000 description 1
- 239000004914 cyclooctane Substances 0.000 description 1
- UGQQAJOWXNCOPY-UHFFFAOYSA-N dechlorane plus Chemical compound C12CCC3C(C4(Cl)Cl)(Cl)C(Cl)=C(Cl)C4(Cl)C3CCC2C2(Cl)C(Cl)=C(Cl)C1(Cl)C2(Cl)Cl UGQQAJOWXNCOPY-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- DAPZRBJQPPDZGH-UHFFFAOYSA-N diphenylphosphanyl(diphenyl)phosphane Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)P(C=1C=CC=CC=1)C1=CC=CC=C1 DAPZRBJQPPDZGH-UHFFFAOYSA-N 0.000 description 1
- BXXYQIADDPAMGV-UHFFFAOYSA-N diphenylphosphorylimino(triphenyl)-$l^{5}-phosphane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)N=P(C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 BXXYQIADDPAMGV-UHFFFAOYSA-N 0.000 description 1
- 239000001177 diphosphate Substances 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical group [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 150000004662 dithiols Chemical class 0.000 description 1
- RUZYUOTYCVRMRZ-UHFFFAOYSA-N doxazosin Chemical compound C1OC2=CC=CC=C2OC1C(=O)N(CC1)CCN1C1=NC(N)=C(C=C(C(OC)=C2)OC)C2=N1 RUZYUOTYCVRMRZ-UHFFFAOYSA-N 0.000 description 1
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920003247 engineering thermoplastic Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- IAJNXBNRYMEYAZ-UHFFFAOYSA-N ethyl 2-cyano-3,3-diphenylprop-2-enoate Chemical compound C=1C=CC=CC=1C(=C(C#N)C(=O)OCC)C1=CC=CC=C1 IAJNXBNRYMEYAZ-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229940093476 ethylene glycol Drugs 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- WOLATMHLPFJRGC-UHFFFAOYSA-N furan-2,5-dione;styrene Chemical compound O=C1OC(=O)C=C1.C=CC1=CC=CC=C1 WOLATMHLPFJRGC-UHFFFAOYSA-N 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229920005555 halobutyl Polymers 0.000 description 1
- 125000004968 halobutyl group Chemical group 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- AHAREKHAZNPPMI-UHFFFAOYSA-N hexa-1,3-diene Chemical compound CCC=CC=C AHAREKHAZNPPMI-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-UHFFFAOYSA-N hexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21 MUTGBJKUEZFXGO-UHFFFAOYSA-N 0.000 description 1
- WJSATVJYSKVUGV-UHFFFAOYSA-N hexane-1,3,5-triol Chemical compound CC(O)CC(O)CCO WJSATVJYSKVUGV-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- YAMHXTCMCPHKLN-UHFFFAOYSA-N imidazolidin-2-one Chemical compound O=C1NCCN1 YAMHXTCMCPHKLN-UHFFFAOYSA-N 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 description 1
- 229910052987 metal hydride Inorganic materials 0.000 description 1
- 150000004681 metal hydrides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- RTWNYYOXLSILQN-UHFFFAOYSA-N methanediamine Chemical compound NCN RTWNYYOXLSILQN-UHFFFAOYSA-N 0.000 description 1
- LGRLWUINFJPLSH-UHFFFAOYSA-N methanide Chemical compound [CH3-] LGRLWUINFJPLSH-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N methylene hexane Natural products CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 1
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N methylimidazole Natural products CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SQDFHQJTAWCFIB-UHFFFAOYSA-N n-methylidenehydroxylamine Chemical compound ON=C SQDFHQJTAWCFIB-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000005487 naphthalate group Chemical group 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- ODUCDPQEXGNKDN-UHFFFAOYSA-N nitroxyl Chemical group O=N ODUCDPQEXGNKDN-UHFFFAOYSA-N 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 239000004843 novolac epoxy resin Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- FMJSMJQBSVNSBF-UHFFFAOYSA-N octocrylene Chemical compound C=1C=CC=CC=1C(=C(C#N)C(=O)OCC(CC)CCCC)C1=CC=CC=C1 FMJSMJQBSVNSBF-UHFFFAOYSA-N 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical class [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- KHMYONNPZWOTKW-UHFFFAOYSA-N pent-1-enylbenzene Chemical class CCCC=CC1=CC=CC=C1 KHMYONNPZWOTKW-UHFFFAOYSA-N 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- XZTOTRSSGPPNTB-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O XZTOTRSSGPPNTB-UHFFFAOYSA-N 0.000 description 1
- CZQYVJUCYIRDFR-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O CZQYVJUCYIRDFR-UHFFFAOYSA-N 0.000 description 1
- XRBCRPZXSCBRTK-UHFFFAOYSA-N phosphonous acid Chemical compound OPO XRBCRPZXSCBRTK-UHFFFAOYSA-N 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- QVJYHZQHDMNONA-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1.NC1=NC(N)=NC(N)=N1 QVJYHZQHDMNONA-UHFFFAOYSA-N 0.000 description 1
- 150000003017 phosphorus Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N phthalic anhydride Chemical compound C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001627 poly(4-methyl styrene) Polymers 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920002755 poly(epichlorohydrin) Polymers 0.000 description 1
- 229920003055 poly(ester-imide) Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229940070721 polyacrylate Drugs 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920001470 polyketone Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical class C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- FAUOSXUSCVJWAY-UHFFFAOYSA-N tetrakis(hydroxymethyl)phosphanium Chemical compound OC[P+](CO)(CO)CO FAUOSXUSCVJWAY-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- FIQMHBFVRAXMOP-UHFFFAOYSA-N triphenylphosphane oxide Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)C1=CC=CC=C1 FIQMHBFVRAXMOP-UHFFFAOYSA-N 0.000 description 1
- AZSKHRTUXHLAHS-UHFFFAOYSA-N tris(2,4-di-tert-butylphenyl) phosphate Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(=O)(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C AZSKHRTUXHLAHS-UHFFFAOYSA-N 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 229920001866 very low density polyethylene Polymers 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/535—Organo-phosphoranes
- C07F9/5355—Phosphoranes containing the structure P=N-
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/5399—Phosphorus bound to nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
Definitions
- Phosphinyliminophosphoranes as flame retardants
- the present invention relates to the use of (thio)phosphinyliminophosphorane compounds in flame retardant polymer compositions.
- These compositions are especially useful for the manufacture of flame retardant compositions based on thermoplastic polymers, especially polyolefin homo- and copolymers, polycondensates, such as pol- yamines or polyesters, and particularly duroplastic polymers, such as polyepoxides.
- Flame retardants are added to polymeric materials (synthetic or natural) to enhance the flame retardant properties of the polymers. Depending on their composition, flame retardants may act in the solid, liquid or gas phase either chemically, e.g. as a spumes- cent by liberation of nitrogen, and/or physically, e.g. by producing a foam coverage. Flame retardants interfere during a particular stage of the combustion process, e.g. during heating, decomposition, ignition or flame spread.
- DOPO 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
- compositions have excellent thermal stability and are therefore especially suited for the application in engineering thermoplastics and epoxy laminates used for the manufacture of electrical and electronic parts and devices.
- epoxy resins comprising the compounds (I) show no or only a minor negative impact on the glass transition temperature, which is considered advantageous especially for their use in epoxy laminates for the manufacture of printed circuit boards.
- the invention relates to a composition, particularly a flame retardant composition, which comprises a single component of
- R1-R5 independently of one another represent
- CrC 4 -alkyl C 6 -Ci2aryl, (Ci-C 4 alkyl) 1 -3 C6-Ci2aryl, or (Ci-C 4 alkoxy)i- 3 C6-Ci2aryl;
- X represents oxygen or sulphur
- n zero or one
- phosphinyliminophosphoranes are obtainable by known methods, such as the ones described in U.S. Pat. Spec. 3, 189,564.
- CrC 4 alkyl is methyl, ethyl, n- or isopropyl, or n-, iso- or tert-butyl.
- C 6 -Ci 2 aryl is, for example, phenyl or naphthyl, e.g. 1- or 2-naphthyl.
- C6-Ci 2 aryl is, for example, phenyl or naphthyl, e.g. 1 - or 2-naphthyl, substituted by the above-mentioned CrC 4 alkyl groups.
- (Ci-C 4 alkoxy)i- 3 C6-Ci 2 aryl is, for example, phenyl or naphthyl, e.g. 1- or 2-naphthyl, substituted by CrC 4 alkoxy groups, such as methoxy or ethoxy.
- compositions wherein phosphinyliminophospho- rane (I) compounds, wherein Ri-R 5 , X and n are as defined above, are present in the form of a single component in combination with polyfunctional epoxide compounds and hardener compounds that contain at least two aliphatic amino groups.
- a preferred embodiment of the invention relates to a composition, which comprises a single component of
- phosphinyliminophosphorane (I), wherein Ri-R 5 independently of one another represent Ci-C 4 -alkyl or phenyl, X represents oxygen or sulphur and n represents one; and b)A polymer substrate, with the proviso that combinations of polyfunctional epoxide compounds and hardener compounds that contain at least two aliphatic amino groups, are excluded.
- a particularly preferred embodiment relates to a composition, which comprises a single component of
- a highly preferred embodiment relates to a composition, which comprises a single component of
- the polymer compositions wherein the compounds (I), as defined above, are present attain the desirable V-0 rating, according to UL-94 (Underwriter's Laboratories Subject 94) and other excellent ratings in related test methods, especially in glass fibre reinforced formulations where conventional FR systems tend to fail.
- UL-94 Underwriter's Laboratories Subject 94
- These compounds (I) are preferably contained in the flame retardant compositions according to the invention in an amount from 1.0 - 50.0 wt. %, preferably 2.0 - 30.0 wt. %, based on the total weight of the composition.
- polymer substrate comprises within its scope thermoplastic and duroplastic polymers and thermosets.
- thermoplastic polymers A list of suitable thermoplastic polymers is given below:
- Polymers of monoolefins and diolefins for example polypropylene, polyisobutylene, polybut-1 -ene, poly-4-methylpent-1 -ene, polyvinylcyclohexane, polyisoprene or polybutadiene, as well as polymers of cycloolefins, for instance of cyclopentene or norbornene, polyethylene (which optionally can be cross linked), for example high density polymethylene (HDPE), high density and high molecular weight polyethylene (HDPE-HMW), high density and ultrahigh molecular weight polyethylene (HDPE-UHMW), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), (VLDPE) and (ULDPE).
- HDPE high density polymethylene
- HDPE-HMW high density and high molecular weight polyethylene
- HDPE-UHMW high density and ultrahigh molecular weight polyethylene
- MDPE medium density polyethylene
- Polyolefins i.e. the polymers of monoolefins exemplified in the preceding paragraph, preferably polyethylene and polypropylene, can be prepared by different and especially by the following methods:
- Catalytic polymerisation using a catalyst that normally contains one or more than one metal of groups IVb, Vb, Vlb or VIII of the Periodic Table.
- These metals usually have one or more than one ligand, typically oxides, halides, alcoholates, esters, ethers, amines, alkyls, alkenyls and/or aryls that may be either o- or ⁇ -bond coordinated.
- These metal complexes may be in the free form or fixed on substrates, typically on activated magnesium chloride, titanium(lll) chloride, alumina or silicon oxide.
- These catalysts may be soluble or insoluble in the polymerisation medium.
- the catalysts can be used by themselves in the polymerisation or further activators may be used, typically metal alkyls, metal hydrides, metal alkyl halides, metal alkyl oxides or metal alkyloxanes, said metals being elements of groups la, I la and/or Ilia of the Periodic Table.
- the activators may be modified conveniently with further ester, ether, and amine or silyl ether groups. These catalyst systems are usually termed Phillips, Standard Oil Indiana, Ziegler-Natta), TNZ (DuPont), metallocene or single site catalysts (SSC).
- Mixtures of the polymers mentioned under 1 for example mixtures of polypropylene with polyisobutylene, polypropylene with polyethylene (for example PP/HDPE, PP/LDPE) and mixtures of different types of polyethylene (for example
- Copolymers of monoolefins and diolefins with each other or with other vinyl monomers for example ethylene/propylene copolymers, linear low density polyethylene (LLDPE) and mixtures thereof with low density polyethylene (LDPE), propylene/but- 1 -ene copolymers, propylene/isobutylene copolymers, ethylene/but-1 -ene copolymers, ethylene/hexene copolymers, ethylene/methylpentene copolymers, ethyl- ene/heptene copolymers, ethylene/octene copolymers, ethylene/vinylcyclohexane copolymers, ethylene/cycloolefin copolymers (e.g.
- ethylene/norbornene like COC ethylene/1 -olefins copolymers, where the 1 -olefin is generated in-situ; propyl- ene/butadiene copolymers, isobutylene/isoprene copolymers, ethylene/vinylcyclo- hexene copolymers, ethylene/alkyl acrylate copolymers, ethylene/alkyl methacry- late copolymers, ethylene/vinyl acetate copolymers or ethylene/acrylic acid copol- ymers and their salts (ionomers) as well as terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidene-norbornene; and mixtures of such copolymers with one another and with polymers mentioned in 1 ) above, for example polypropylene/ethylene-propylene copolymers
- Hydrocarbon resins for example C 5 -C 9
- hydrogenated modifications thereof e.g. tackifiers
- mixtures of polyalkylenes and starch
- the homopolymers and copolymers mentioned above may have a stereo structure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred.
- Stereo block polymers are also included.
- Polystyrene poly(p-methylstyrene), poly(a-methylstyrene).
- Homopolymers and copolymers may have a stereo structure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred.
- Stereo block polymers are also included; a) Copolymers including afore-mentioned vinyl aromatic monomers and como- nomers selected from ethylene, propylene, dienes, nitriles, acids, maleic anhydrides, maleimides, vinyl acetate and vinyl chloride or acrylic derivatives and mixtures thereof, for example styrene/butadiene, styrene/acrylonitrile, styrene/ethylene (interpolymers), styrene/alkyl methacrylate, styrene/buta- diene/alkyl acrylate, styrene/butadiene/alkyl methacrylate, styrene/maleic anhydride, styrene/acrylonitrile/methyl acrylate; mixtures of high impact strength of styrene copolymers and another polymer, for example a poly- acrylate, a diene polymer or an ethylene/prop
- Hydrogenated aromatic polymers derived from hydrogenation of polymers mentioned under 6. especially including polycyclohexylethylene (PCHE) prepared by hydrogenating atactic polystyrene, often referred to as polyvi- nylcyclohexane (PVCH).
- PCHE polycyclohexylethylene
- PVCH polyvi- nylcyclohexane
- Homopolymers and copolymers may have a stereo structure including syndiotactic, isotactic, hemi-isotactic or atactic; where atactic polymers are preferred. Stereo block polymers are also included. 7.
- Graft copolymers of vinyl aromatic monomers such as styrene or omethylstyrene, for example styrene on polybutadiene, styrene on polybutadiene-styrene or poly- butadiene-acrylonitrile copolymers; styrene and acrylonitrile (or methacrylonitrile) on polybutadiene; styrene, acrylonitrile and methyl methacrylate on polybutadiene; styrene and maleic anhydride on polybutadiene; styrene, acrylonitrile and maleic anhydride or maleimide on polybutadiene; styrene and maleimide on polybutadiene; styrene and alkyl acrylates or methacrylates on polybutadiene; styrene and acrylonitrile on ethylene/propylene/diene terpolymers; st
- Halogen-containing polymers such as polychloroprene, chlorinated rubbers, chlorinated and brominated copolymer of isobutylene-isoprene (halobutyl rubber), chlorinated or sulphochlorinated polyethylene, copolymers of ethylene and chlorinated ethylene, epichlorohydrin homo- and copolymers, especially polymers of halogen- containing vinyl compounds, for example polyvinyl chloride, polyvinylidene chloride, polyvinyl fluoride, polyvinylidene fluoride, as well as copolymers thereof such as vinyl chloride/vinylidene chloride, vinyl chloride/vinyl acetate or vinylidene chloride/vinyl acetate copolymers.
- halogen-containing polymers such as polychloroprene, chlorinated rubbers, chlorinated and brominated copolymer of isobutylene-isoprene (halobutyl rubber), chlorinated
- Polymers derived from ⁇ , ⁇ -unsaturated acids and derivatives thereof such as poly- acrylates and polymethacrylates; polymethyl methacrylates, polyacrylamides and polyacrylonitriles, impact-modified with butyl acrylate.
- Copolymers of the monomers mentioned under 9) with each other or with other unsaturated monomers for example acrylonitrile/ butadiene copolymers, acryloni- trile/alkyl acrylate copolymers, acrylonitrile/alkoxyalkyl acrylate or acrylonitrile/vinyl halide copolymers or acrylonitrile/ alkyl methacrylate/butadiene terpolymers.
- Polyacetals such as polyoxymethylene and those polyoxymethylenes, which contain ethylene oxide as a co-monomer; polyacetals modified with thermoplastic poly- urethanes, acrylates or MBS.
- Polyamides and co-polyamides derived from diamines and dicarboxylic acids and/- or from aminocarboxylic acids or the corresponding lactams for example polyami- de 4, polyamide 6, polyamide 6/6, 6/10, 6/9, 6/12, 4/6, 12/12, polyamide 1 1 , poly- amide 12, aromatic polyamides starting from m-xylene diamine and adipic acid; polyamides prepared from hexamethylenediamine and isophthalic or/and tereph- thalic acid and with or without an elastomer as modifier, for example poly-2,4,4,- trimethylhexamethylene terephthalamide or poly-m-phenylene isophthalamide; and also block copolymers of the aforementioned polyamides with polyolefins, olefin copolymers, ionomers or chemically bonded or grafted elastomers; or with polyeth- ers, e.g. with polyethylene glycol
- Polyureas Polyureas, polyimides, polyamide imides, polyether imides, polyester imides, poly- hydantoins and polybenzimidazoles.
- Polyesters derived from dicarboxylic acids and diols and/or from hydroxycarboxylic acids or the corresponding lactones for example polyethylene terephthalate, poly- butylene terephthalate, poly-1 ,4-dimethylolcyclohexane terephthalate, polyalkylene naphthalate (PAN) and polyhydroxybenzoates, as well as block co-polyether esters derived from hydroxyl-terminated polyethers; and also polyesters modified with pol- ycarbonates or MBS.
- Blends of the aforementioned polymers for example PP/EPDM, Poly- amide/EPDM or ABS, PVC/EVA, PVC/ABS, PVC/MBS, PC/ABS, PBTP/ABS, PC/ASA, PC/PBT, PVC/CPE, PVC/acrylates, POM/thermoplastic PUR, PC/thermo- plastic PUR, POM/acrylate, POM/MBS, PPO/HIPS, PPO/PA 6.6 and copolymers, PA/HDPE, PA/PP, PA/PPO, PBT/PC/ABS or PBT/PET/PC.
- polyblends for example PP/EPDM, Poly- amide/EPDM or ABS, PVC/EVA, PVC/ABS, PVC/MBS, PC/ABS, PBTP/ABS, PC/ASA, PC/PBT, PVC/CPE, PVC/acrylates, POM/thermoplastic PUR, PC/thermo- plastic PUR, POM/acrylate
- polycarbonates are obtainable by interfacial processes or by melt processes (catalytic transesterification).
- the polycarbonate may be either branched or linear in structure and may include any functional substituents.
- Polycarbonate copolymers and polycarbonate blends are also within the scope of the invention.
- the term polycarbonate should be interpreted as inclusive of copolymers and blends with other thermoplastics. Methods for the manufacture of polycarbonates are known, for example, from U.S. Patent Specification Nos. 3,030,331; 3, 169, 121; 4, 130,458; 4,263,201; 4,286,083; 4,552, 704; 5,210,268; and 5,606,007. A combination of two or more polycarbonates of different molecular weights may be used.
- a diphenol such as bi- s henol A
- suitable diphenols are:
- the carbonate source may be a carbonyl halide, a carbonate ester or a halofor- mate.
- Suitable carbonate halides are phosgene or carbonylbromide.
- Suitable carbonate esters are dialkylcarbonates, such as dimethyl- or diethylcarbonate, diphen- yl carbonate, phenyl-alkylphenylcarbonate, such as phenyl-tolylcarbonate, dialkylcarbonates, such as dimethyl- or diethylcarbonate, di-(halophenyl)carbonates, such as di-(chlorophenyl)carbonate, di-(bromophenyl)carbonate, di-(trichlorophenyl)- carbonate or di-(trichlorophenyl)carbonate, di-(alkylphenyl)carbonates, such as di- tolylcarbonate, naphthylcarbonate, dichloronaphthylcarbonate and others.
- the polymer substrate mentioned above which comprises polycarbonates or polycarbonate blends is a polycarbonate-copolymer, wherein isophthalate/terephtha- late-resorcinol segments are present.
- polycarbonates are commercially available, e.g. Lexan® SLX (General Electrics Co. USA).
- Other polymeric substrates of component b) may additionally contain in the form as admixtures or as copolymers a wide variety of synthetic polymers including polyolefins, polystyrenes, polyesters, polyethers, polyamides, poly(meth)acrylates, thermoplastic polyurethanes, polysul- phones, polyacetals and PVC, including suitable compatibilizing agents.
- the polymer substrate may additionally contain thermoplastic polymers selected from the group of resins consisting of polyolefins, thermoplastic polyurethanes, sty- rene polymers and copolymers thereof.
- thermoplastic polymers selected from the group of resins consisting of polyolefins, thermoplastic polyurethanes, sty- rene polymers and copolymers thereof.
- Specific embodiments include polypropylene (PP), polyethylene (PE), polyamide (PA), polybutylene terephthalate (PBT), polyethylene terephthalate (PET), glycol-modified polycyclohexylenemethylene terephthalate (PCTG), polysulphone (PSU), polymethylmethacrylate (PMMA), thermoplastic polyurethane (TPU), acrylonitrile-butadiene-styrene (ABS), acrylonitrile- styrene-acrylic ester (ASA), acrylonitrile-ethylene-propylene-sty
- a preferred embodiment of the invention relates to a composition, wherein component b) is a duroplastic polymer substrate of the polyepoxide type.
- Suitable polyfunctional epoxide compounds are epoxides, wherein at least two epoxy groups of the partial formula
- Ri and R 3 both represent hydrogen and R 2 represents hydrogen or methyl; or wherein q represents zero or 1 , R-i and R 3 together form the -CH2-CH2- or -CH2-CH2-CH2- groups and R 2 represents hydrogen.
- polyfunctional epoxide compounds are:
- Polyglycidyl esters and poly(3-methylglycidyl) esters obtainable by reacting a compound having at least two carboxyl groups in the molecule with epichloro- hydrin and/or glyceroldichlorohydrin and/or ⁇ -methylepichlorohydrin. The reaction is carried out in the presence of bases.
- Suitable compounds having at least two carboxyl groups in the molecule are aliphatic polycarboxylic acids, such as glutaric, adipic, pimelic, suberic, azelaic, sebacic or dimerized or trimerized linoleic acid. Cycloaliphatic polycarboxylic acids are suitable, e.g. tetrahydrophthalic, 4-methyltetrahydrophthalic, hexahy- drophthalic or 4-methylhexahydrophthalic acid.
- Aromatic polycarboxylic acids are suitable, such as phthalic, isophthalic, trimellitic and pyromellitic acid.
- Polyglycidyl ethers or poly(3-methylglycidyl) ethers obtainable by reacting a compound having at least two free alcoholic hydroxyl groups and/or phenolic hydroxyl groups with a suitably substituted epichlorohydrin under alkaline conditions or in the presence of an acidic catalyst with subsequent treatment under alkaline conditions.
- Ethers of this type are derived, for example, from straight-chained alcohols, such as ethyleneglycol, diethyleneglycol and higher poly(oxyethylene) glycols, propane-1 ,2-diol, or poly(oxypropylene) glycols, propane-1 ,3-diol, butane-1 ,4- diol, poly(oxytetramethylene) glycols, pentane-1 ,5-diol, hexane-1 ,6-diol, hex- ane-2,4,6-triol, glycerol, 1 ,1 ,1 -trimethylolpropane, bistrimethylolpropane, penta- erythritol, sorbitol, and from polyepichlorohydrins.
- straight-chained alcohols such as ethyleneglycol, diethyleneglycol and higher poly(oxyethylene) glycols, propane-1 ,2-diol, or poly
- cycloaliphatic alcohols such as 1 ,3- or 1 ,4-dihydroxycyclohexane, bis(4-hydroxycyclohexyl)methane, 2,2-bis(4-hydroxycyclohexyl)-propane or 1 ,1 -bis(hydroxymethyl)cyclohex-3-ene, or they possess aromatic nuclei, such as N,N-bis(2-hydroxyethyl)aniline or ⁇ , ⁇ '- bis(2-hydroxyethylamino)diphenylmethane.
- aromatic nuclei such as N,N-bis(2-hydroxyethyl)aniline or ⁇ , ⁇ '- bis(2-hydroxyethylamino)diphenylmethane.
- the epoxy compounds may also be derived from mononuclear phenols, such as resorcinol or hydroquinone; or they are based on polynuclear phenols, such as bis(4-hydroxyphenyl)methane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(3,5- dibromo-4-hydroxyphenyl)-propane or 4,4'-dihydroxydiphenyl sulphone, or on condensates of phenols with formaldehyde that are obtained under acidic conditions, such as phenol Novolak®.
- mononuclear phenols such as resorcinol or hydroquinone
- polynuclear phenols such as bis(4-hydroxyphenyl)methane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(3,5- dibromo-4-hydroxyphenyl)-propane or 4,4'-dihydroxydiphenyl sulphone, or on con
- Poly(N-glycidyl) compounds obtainable by dehydrochlorinating the reaction products of epichlorohydrin with amines containing at least two amino hydrogen atoms.
- amines are, for example, aniline, toluidine, n-butylamine, bis(4- aminophenyl)methane, m-xylylenediamine or bis(4-methylaminophenyl)me- thane, and also ⁇ , ⁇ , ⁇ -triglycidyl-m-aminophenol or N,N,0-triglycidyl-p-amino- phenol.
- the poly(N-glycidyl) compounds also include ⁇ , ⁇ '-diglycidyl derivatives of cy- cloalkylene-urea, such as ethylene urea or 1 ,3-propyleneurea, and N,N'-di- glycidyl derivatives of hydantoins, such as of 5,5-dimethylhydantoin.
- Poly(S-glycidyl) compounds such as di-S-glycidyl derivatives derived from dithi- ols, such as ethane-1 ,2-dithiol or bis(4-mercaptomethylphenyl) ether.
- Epoxy compounds having a radical of the partial formula above, in which R-i and R 3 together are -CH 2 -CH 2 - and q is 0, are bis(2,3-epoxycyclopentyl) ether, 2,3-epoxycyclo- pentyl glycidyl ether or 1 ,2-bis(2,3-epoxycyclopentyloxy) ethane.
- An example of an epoxy resin having a radical of the partial formula above in which R-i and R 3 together are -CH 2 -CH 2 - and q is 1 is (3,4-epoxy-6-methylcyclohexyl)methyl 3',4'-epoxy-6'- methylcyclohexanecarboxylate.
- Polyfunctional epoxide compounds are known. Many of them are commercially available from Huntsman Advanced Materials (brand name Araldite®). Examples of suitable polyfunctional epoxides are:
- Liquid bisphenol A diglycidyl ethers such as ARALDITE GY 240, ARALDITE GY 250, ARALDITE GY 260, ARALDITE GY 266, ARALDITE GY 2600, ARALDITE MY 790, DER ® 332, DER331 , Hexion ® EPR 158, Tactix ® 123, TACTIX138, Epon ® 826;
- Solid bisphenol A diglycidyl ethers such as ARALDITE GT 6071 , ARALDITE GT 7071 , ARALDITE GT 7072, ARALDITE GT 6063, ARALDITE GT 7203, ARALDITE GT 6064, ARALDITE GT 7304, ARALDITE GT 7004, ARALDITE GT 6084, ARALDITE GT 1999, ARALDITE GT 7077, ARALDITE GT 6097, ARALDITE GT 7097, ARALDITE GT 7008, ARALDITE GT 6099, ARALD
- Liquid bisphenol F diglycidyl ethers such as ARALDITE GY 281 , ARALDITE
- Solid polyglycidyl ethers of tetraphenylethane such as CG Epoxy Resin D 0163
- Solid and liquid polyglycidyl ethers of phenol-formaldehyde Novolak® such as EPN 1 138, EPN 1 139, GY 1 180, PY 307, EPON 828, TACTIX 556;
- Solid and liquid polyglycidyl ethers of o-cresol-formaldehyde NOVOLAK such as ECN 1235, ECN 1273, ECN 1280, ECN 1299;
- Liquid glycidyl ethers of alcohols such as Shell D glycidyl ether 162, ARALDITE DY 0390, ARALDITE DY 0391 ;
- Liquid glycidyl ethers of carboxylic acids such as Shell Cardura E terephthalic ester, trimellitic ester, ARALDITE PY 284;
- Solid heterocyclic epoxy resins such as ARALDITE PT 810
- Liquid cycloaliphatic epoxy resins such as ARALDITE CY 179
- Tetraglycidyl-4,4'-methylenebenzamine or ⁇ , ⁇ , ⁇ ', ⁇ '-tetraglycidyldiaminophenylme- thane such as ARALDITE MY 720, ARALDITE MY 721 ;
- Suitable hardener compounds are any of the known hardeners for epoxy resins, particularly the ones commercially available.
- the amine, phenolic and anhydride hardeners are particularly preferred, such as polyamines, e.g. ethylenediamine, diethylenetri- amine, triethylenetetramine, hexamethylenediamine, methanediamine, N-amino-'ethyl piperazine, diaminodiphenyhmethane [DDM], alkyl-substituted derivatives of DDM, isophoronediamine [IPD], diam nod phen-'ylsulphone [DDS], 4,4-methylenedianiline [MDA], or m phenyhenediamine [MPDA]), polyamides, alkyl/alkenyl imidazoles, dicy- anodiamide [DICY], I .B-hexame-'thylene-bis-cyanogua-nidine, phenolic hardeners such as phenol no
- dodecen- ylsuc-Oinic acid anhydride dodecen- ylsuc-Oinic acid anhydride, hexahydrophthalic acid anhydride, tet-rahydrcnphthalic acid an-'hydride, phthalic acid anhydride, pyromellitic acid anhydride, styrene-maleic acid anhydride copolymers, and derivatives thereof.
- the composition comprises as component b) a thermoplastic polymer substrate selected from the group consisting of polyamides, pol- yesters and polycarbonates.
- a preferred embodiment of the invention relates to a composition, which comprises as component b) a polyfunctional epoxide compound and a phenolic hardener compound that contains at least two phenolic groups, such as phenol novolac.
- a particularly preferred embodiment of the invention relates to a composition, which comprises
- Ri-R 5 , X and n are as defined above;
- the invention also relates to a process for imparting flame retardancy to a polymer substrate, which comprises adding to the polymer substrate as the flame retardant the phosphinyliminophosphorane of the formula
- R1-R5 independently of one another represent
- CrC 4 -alkyl C 6 -Ci2aryl, (Ci-C 4 alkyl) 1 -3 C6-Ci2aryl, or (Ci-C 4 alkoxy)i- 3 C6-Ci2aryl;
- X represents oxygen or sulphur
- n zero or one; as single component,
- the instant invention further pertains to the use of compounds (I) in flame retardant compositions which comprise, in addition to the components defined above, optional components, such as further additives selected from the group consisting of tetra- alkylpiperidine additives, polymer stabilizers, fillers, reinforcing agents and so-called anti-dripping agents that reduce the melt flow of thermoplastic polymers and reduce the formation of drops at higher temperatures.
- optional components such as further additives selected from the group consisting of tetra- alkylpiperidine additives, polymer stabilizers, fillers, reinforcing agents and so-called anti-dripping agents that reduce the melt flow of thermoplastic polymers and reduce the formation of drops at higher temperatures.
- a preferred embodiment of the invention relates to the process for imparting flame re- tardancy to a polymer substrate, which comprises adding to the polymer substrate a combination of a phosphinyliminophosphorane of the formula
- R1-R5 independently of one another represent CrC 4 -alkyl, C 6 -Ci2aryl,(Ci-C 4 alkyl) 1 -3 C6-Ci2aryl or (Ci-C 4 alkoxy)i- 3 C6-Ci2aryl;
- X represents oxygen or sulphur
- n zero or one
- R1-R5 independently of one another represent
- a particularly preferred embodiment relates to the above-mentioned composition, which comprises a) a combination of a phosphinyliminophosphorane (I), wherein R1-R5 independently of one another represent Ci-C 4 -alkyl or phenyl, X represents oxygen or sulphur and n represents one; with at least one additional flame retardant selected from the group consisting of phosphorus containing flame retardants, nitrogen containing flame retardants, nitrogen and phosphorus containing flame retardants, organohalogen containing flame retardants and inorganic flame retardants.
- a phosphinyliminophosphorane I
- R1-R5 independently of one another represent Ci-C 4 -alkyl or phenyl
- X represents oxygen or sulphur
- n represents one
- at least one additional flame retardant selected from the group consisting of phosphorus containing flame retardants, nitrogen containing flame retardants, nitrogen and phosphorus containing flame retardants, organohalogen containing flame retardants and
- a particularly preferred embodiment relates to a composition, which comprises a) a combination of a phosphinyliminophosphorane (I), wherein R1-R5 independently of one another represent phenyl, X represents oxygen and n represents one; with at least one additional flame retardant selected from the group consisting of phosphorus containing flame retardants, nitrogen containing flame retardants, nitrogen and phosphorus containing flame retardants, organohalogen containing flame retardants and inorganic flame retardants.
- a phosphinyliminophosphorane I
- R1-R5 independently of one another represent phenyl
- X represents oxygen
- n represents one
- additional flame retardant selected from the group consisting of phosphorus containing flame retardants, nitrogen containing flame retardants, nitrogen and phosphorus containing flame retardants, organohalogen containing flame retardants and inorganic flame retardants.
- Phosphorus containing flame retardants are, for example, tetraphenyl resorcinol diphosphate, resorcinol phenylphosphate oligomer (Fyrolflex ® RDP, Akzo Nobel), tri- phenyl phosphate, bisphenol A phenylphosphate oligomer (Fyrolflex® BDP), tris(2,4-di- tert-butylphenyl)phosphate, ethylenediamine diphosphate (EDAP), tetra(2,6-dimeth- ylphenyl) resorcinol diphosphate, ammonium polyphosphate, diethyl-N,N-bis(2-hydrox- yethyl)-aminomethyl phosphonate, hydroxyalkyl esters of phosphorus acids, salts of di- CrC 4 alkylphosphinic acids and of hypophosphoric acid (H 3 P0 2 ), particularly the Ca 2+ , Zn 2+ , or Al
- Nitrogen containing flame retardants are, for example, benzoguanamine, allantoin, gly- coluril, urea cyanurate, melamine cyanurate, melamine borate, isocyanurate flame retardants, such as polyisocyanurate, esters of isocyanuric acid or isocyanurates.
- Repre- sentative examples are hydroxyalkyl isocyanurates, such as tris-(2-hydroxyethyl)iso- cyanurate, tris(hydroxymethyl)isocyanurate, tris(3-hydroxy-n-proyl)isocyanurate or tri- glycidyl isocyanurate.
- Nitrogen and phosphorus containing flame-retardants include ammonium polyphosphate and melamine-based flame-retardants.
- Representative examples are: melamine phosphate, melamine pyrophosphate, melamine polyphosphate, melamine ammonium polyphosphate, melamine ammonium pyrophosphate, dimelamine phosphate, dimela- mine pyrophosphate and condensations product of melamine from the series melem, melam, melon and/or a higher condensed compound or a reaction product of melamine with phosphoric acid or a mixture thereof
- organohalogen flame retardants are, for example:
- organohalogen flame retardants mentioned above are routinely combined with an inorganic oxide synergist. Most common for this use are zinc or antimony oxides, e.g. Sb 2 0 3 or Sb 2 0 5 . Boron compounds are suitable, too.
- Representative inorganic flame retardants include, for example, aluminium trihydroxide (ATH), boehmite (AIOOH), magnesium dihydroxide (MDH), hydrotalcite, zinc borates, CaC0 3 , (organically modified) layered silicates, (organically modified) layered double hydroxides, polyhedral oligomeric silsesquioxanes, and mixtures thereof.
- the above-mentioned additional flame retardant classes are advantageously contained in the composition of the invention in an amount from about 0.5% to about 75.0%; for instance about 1.0% to about 70.0%; for example about 2.0% to about 50.0% by weight, based on the total weight of the composition.
- the combination of phosphinyliminophosphorane (I) and the additional flame retardant is preferably contained in the flame retardant compositions defined above in an amount from 1.0 - 80.0 wt.%, preferably 2.0 - 55.0 wt.%, based on the total weight of the com- position.
- a preferred embodiment relates to a composition, which comprises a) a combination of a phosphinyliminophosphorane (I), wherein Ri-R 5 independently of one another represent phenyl, X represents oxygen and n represents one; with at least one additional flame retardant selected from the group consisting of
- ⁇ Phosphorus containing flame retardants selected from the group consisting of tet- ra(2,6-dimethylphenyl)resorcinol diphosphate, oligomeric resorcinol methyl- phosphonate, salts of di-CrC 4 alkylphosphinic acid, salts of hypophosphoric acid and 9,10-dihydro-9-oxa-10-phosphorylphenanthrene-10-oxide (DOPO) and its derivatives;
- Nitrogen and phosphorus containing flame retardants selected from the group consisting of melamine polyphosphate, ammonium polyphosphate, melamine ammonium phosphate, melamine ammonium polyphosphate, melamine ammonium pyrophosphate, a condensation product of melamine with phosphoric acid and other reaction products of melamine with phosphoric acid and mixtures thereof;
- Organohalogen containing flame retardants selected from the group consisting of polybrominated diphenyl oxide, decabromodiphenyl oxide, tris[3-bromo-2,2- bis(bromomethyl)propyl]phosphate, tris(2,3-dibromopropyl)phosphate, tris(2,3-di- chloropropyl)phosphate, tetrabromophthalic acid, tetrabromobisphenol A and bis(2,3-dibromopropyl ether); and • Inorganic flame retardants selected from the group consisting of aluminium trihy- droxide (ATH), boehmite (AIOOH), magnesium dihydroxide (MDH), hydrotalcite, zinc borates, CaC0 3 , (organically modified) layered silicates and (organically modified) layered double hydroxides, polyhedral oligomeric silsesquioxanes, and mixtures thereof.
- ATH aluminium trihy- d
- compositions comprise as optional components additives selected from the group consisting of tetraalkylpiperidine additives, polymer stabilizers, fillers, reinforcing agents and so-called anti-dripping agents that reduce the melt flow of thermoplastic polymers and reduce the formation of drops at higher temperatures.
- additives selected from the group consisting of tetraalkylpiperidine additives, polymer stabilizers, fillers, reinforcing agents and so-called anti-dripping agents that reduce the melt flow of thermoplastic polymers and reduce the formation of drops at higher temperatures.
- Suitable additives that inhibit the formation of drops at high temperatures include glass fibres, polytetrafluoroethylene (PTFE), high temperature elastomers, carbon fibres, glass spheres and the like.
- PTFE polytetrafluoroethylene
- compositions which additionally comprise as additional components fillers and reinforcing agents.
- suitable fillers are, for example, glass powder, glass microspheres, silica, mica and talcum.
- Stabilizers are preferably halogen-free and selected from the group consisting of nitro- xyl stabilizers, nitrone stabilizers, amine oxide stabilizers, benzofuranone stabilizers, phosphite and phosphonite stabilizers, quinone methide stabilizers and monoacrylate esters of 2,2'-alkylidenebisphenol stabilizers.
- composition according to the invention may additionally contain one or more conventional additives, for example selected from pigments, dyes, plasticizers, antioxidants, thixotropic agents, levelling assistants, basic co-stabilizers, metal passivators, metal oxides, organophosphorus compounds, further light stabilizers and mixtures thereof, especially pigments, phenolic antioxidants, calcium stearate, zinc stearate, UV absorbers of the 2-hydroxy-benzophenone, 2-(2'-hydroxyphenyl)benzotri- azole and/or 2-(2-hydroxyphenyl)-1 ,3,5-triazine groups.
- additives for example selected from pigments, dyes, plasticizers, antioxidants, thixotropic agents, levelling assistants, basic co-stabilizers, metal passivators, metal oxides, organophosphorus compounds, further light stabilizers and mixtures thereof, especially pigments, phenolic antioxidants, calcium stearate, zinc stearate, UV absorbers of the 2-hydroxy-benzophenone, 2-(2
- Preferred additional additives for the compositions as defined above are processing stabilizers, such as the above-mentioned phosphites and phenolic antioxidants, and light stabilizers, such as benzotriazoles.
- Preferred specific antioxidants include octade- cyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate (IRGANOX 1076), pentaerythritol- tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (IRGANOX 1010), tris(3,5-di- tert-butyl-4-hydroxyphenyl)isocyanurate (IRGANOX 31 14), 1 ,3,5-trimethyl-2,4,6- tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene (IRGANOX 1330), triethyleneglycol- bis[3-(3- tert-
- Specific processing stabilizers include tris(2,4-di-tert-butylphenyl)phosphite (IRGAFOS 168), 3,9-bis(2,4-di-tert-butylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphas- piro[5.5]undecane (IRGAFOS 126), 2,2',2"-nitrilo[triethyl-tris(3,3',5,5'-tetra-tert-butyl- 1 ,1 '-biphenyl-2,2'-diyl)]phosphite (IRGAFOS 12), and tetrakis(2,4-di-tert-butylphenyl)- [1 ,1 -biphenyl]-4,4'-diylbisphosphonite (IRGAFOS P-EPQ).
- Specific light stabilizers include 2-(2H-benzotriazole-2-yl)-4,6-bis(1 -methyl-1-phenylethyl)phenol (TINUVIN 234), 2-(5-chloro(2H)-benzotriazole-2-yl)-4-(methyl)-6-(tert-butyl)phenol (TINUVIN 326), 2- (2H-benzotriazole-2-yl)-4-(1 ,1 ,3,3-tetramethylbutyl)phenol (TINUVIN 329), 2-(2H-ben- zotriazole-2-yl)-4-(tert-butyl)-6-(sec-butyl)phenol (TINUVIN 350), 2,2'-methylenebis(6- (2H-benzotriazol-2-yl)-4-(1 ,1 ,3,3-tetramethylbutyl)phenol) (TINUVIN 360), and 2-(4,6- diphenyl-1 ,3,5-triazin-2-yl
- compositions comprise as an optional compo- nent the additional flame retardants defined above and additives selected from the group consisting of polymer stabilizers and tetraalkylpiperidine derivatives.
- tetraalkylpiperidine derivatives are selected from the group consisting of
- the oligomeric compound which is the condensation product of 4,4'-hexameth- ylenebis(amino-2,2,6,6-tetramethylpiperidine) and 2,4-dichloro-6-[(1 -cyclohexyl- oxy-2,2,6,6-tetramethylpiperidin-4-yl)butylamino]-s-triazine end-capped with 2- chloro-4,6-bis(dibutylamino)-s-triazine,
- n is from 1 to 15.
- the additives mentioned above are preferably contained in an amount of 0.01 to 10.0%, especially 0.05 to 5.0%, relative to the weight of the polymer substrate of Com- ponent b).
- the incorporation of the components defined above into the polymer component is carried out by known methods such as dry blending in the form of a powder, or wet mixing in the form of solutions, dispersions or suspensions for example in an inert solvent, water or oil.
- the additive components may be incorporated, for example, before or after molding or also by applying the dissolved or dispersed additive or additive mixture to the polymer material, with or without subsequent evaporation of the solvent or the suspension/dispersion agent. They may be added directly into the processing apparatus (e.g. extruders, internal mixers, etc.), e.g. as a dry mixture or powder, or as a solution or dispersion or suspension or melt.
- the addition of the additive components to the polymer substrate can be carried out in customary mixing machines in which the polymer is melted and mixed with the additives. Suitable machines are known to those skilled in the art. They are predominantly mixers, kneaders and extruders. The process is preferably carried out in an extruder by introducing the additive during processing.
- the additive components and optional further additives can also be added to the polymer in the form of a master batch ("concentrate") which contains the components in a concentration of, for example, about 2.0% to about 80.0% and preferably 5.0% to about 50.0% by weight incorporated in a polymer.
- concentration a master batch
- the polymer is not necessarily of identical structure as the polymer to which the additives are added finally. In such operations, the polymer can be used in the form of powder, granules, solutions, and suspensions or in the form of lattices.
- a preferred embodiment of the invention furthermore relates to a process for the production of an epoxy resin compos tion having flame retardant properties which com- prises mixing at least one polyfunctional ep-Oxide, the additive components and optionally further additives, solvents and a hardener component, optionally in the presence of a suitable accelerator, such as methylimidazole.
- this composition is applied to a glass fibre fabric and dried to obtain non-sticky prepregs. These are further processed by stacking and pressing at elevated temperatures. The process is carried out in a known manner by analogous methods, such as the one de-'scribed in U.S. Patent Specification No. 5,084,546.
- Incorporation can take place prior to or during the shaping operation.
- the materials containing the additives of the invention described herein preferably are used for the production of molded articles, for example injection molded or roto-molded articles, fibres, spun melt non-wovens, films, foams, resin transfer molding (RTM) and sheet molding compounds (SMC), bulk molding compounds (BMC), printed circuit boards, printed wiring boards, (pultruded) profiles, mono- and multilayer films, laminates, e.g. textile laminates, composites for planes, trains, coaches, automotive, ships, boats, construction, pipes, winded laminated (tanks), surface coatings and the like.
- Epoxy resin Araldite® ECN 1280 (o-cresol novolac epoxy resin, Huntsman Advanced Materials, Switzerland)
- Epoxy resin D.E.R.® 332 (Bisphenol-A epoxy resin, Dow Chemical Company, Switzerland)
- MDH Magnesium dihydroxide
- Boehmite (AOH) Apyral® AOH 30 (Nabaltec, Germany)
- DOPO 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
- DEPAL Diethylphosphinic acid aluminum salt
- MPP Melamine polyphosphate
- MC Melamine cyanurate
- Fyrol® PMP oligomeric resorcinol methylphosphonate (ICL-IP, Israel)
- MPP Melamine polyphosphate
- the formulation is hot coated onto a piece of glass cloth and heated to 170°C for about 1 .5-2.0 min in a forced draft oven.
- the fibre material now a non-tacky prepreg, is cut into seven strips ( ⁇ 180 x 180 mm) which are stacked upon each other in a distance holder to assure the manufacture of laminates with uniform thickness of 1.6 mm.
- the strips are covered with two PTFE plates of 1 mm thickness on the upper and the lower side of the prepreg stack.
- the stack is placed on a hot press, and the stacked prepregs are subjected to a pressure of 3.0 bar at 190°C for a period of 2 h.
- the resulting laminate is removed from the hot press, cooled to ambient temperature under 3.0 bar pressure, and separated from the distance holder and PTFE plates.
- the laminate is cut to a piece of about 150 x 150 mm by cutting off the edges with varying amounts of resin and weighed, its thickness measured, and the percentage amounts of its resin content determined. Test bars of the required dimensions are obtained by water jet cutting of the laminates.
- inventive inventive resin compositions exhibit excellent flame retardant properties (UL94 V-0 classification).
- inventive epoxy resin compositions give laminates with good laminate properties and excellent flame retardancy at relatively low levels of additives loading. 4 Additional Example
- a stock formulation of epoxy resin and I is prepared by dissolving 32.3 g ARALDITE ECN 1280 and 5.3 g I in 17.3 g 1 -methoxy-2-propanol at 90°C. Upon cooling to room temperature, I stays dissolved in the viscous clear solution.
- This stock solution comprising ARALDITE ECN 1280 and I is mixed with 44.4 phr of a stock solution of DURITE SD 1702 (50%) at 60°C for 30 min. Additional 10 g of 1 -meth- oxy-2-propanol is added to adjust the viscosity of the formulation. 0.10 phr of 2-me- thylimidazole are added and homogenized with the resin solution. To this mixture, 28.0 g ATH are added and dispersed homogeneously.
- a laminate is obtained with a resin content of 50 wt.-%. Flammability testing according to UL94 results in a V-0 classification with a total burning time of 28 sec.
- D.E.R. 332 and DURITE SD 1702 are dissolved for 1 h at 90°C in 30.0 g 1 -methoxy-2- propanol. Additional 1 -methoxy-2-propanol is added if necessary to adjust the viscosity of the formulation. 0.10 phr of 2-methylimidazole and the flame-retardant additives as specified in Table 2 are added and homogenized with the resin solution. The percentages of the flame retardant additives refer to the total resin composition including epoxy resin, hardener, accelerator and flame retardant components without considering solvents.
- the formulation is hot coated onto a piece of glass cloth and heated to 170°C for about 1 .5-2.0 min in a forced draft oven.
- the fibre material now a non-tacky prepreg, is cut into seven strips ( ⁇ 180 x 180 mm) which are stacked upon each other in a distance holder to assure the manufacture of laminates with uniform thickness of 1 .6 mm.
- the strips are covered with two PTFE plates of 1 mm thickness on the upper and the lower side of the prepreg stack.
- the stack is placed on a hot press, and the stacked prepregs are subjected to a pressure of 3.0 bar at 190°C for a period of 2 h.
- the resulting laminate is removed from the hot press, cooled to ambient temperature under 3.0 bar pressure, and separated from the distance holder and PTFE plates.
- the laminate is cut to a piece of about 150 x 150 mm by cutting off the edges with varying amounts of resin and weighed, its thickness measured, and the percentage amounts of its resin content determined. Test bars of the required dimensions are obtained by water jet cutting of the laminates.
- Example 14 9.5% I 35% ATH 50 41 V-0
- the results presented above demonstrate that the inventive resin compositions exhibit excellent flame retardant properties (UL94 V-0 classification).
- the inventive epoxy resin compositions give laminates with good laminate properties and excellent flame re- tardancy at relatively low levels of additives loading.
- test methods are carried out in a manner analogous to the ones described above (2 Test Methods)
- inventive resin compositions exhibit excellent flame retardant properties (UL94 V-0 classification).
- inventive epoxy resin compositions give laminates with good laminate properties and excellent flame re- tardancy at relatively low levels of additive loading.
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Abstract
L'invention porte sur des compositions de polymère ignifuges comprenant des composés (thio)phosphinyliminophosphoranes en tant que composant actif. Ces compositions sont particulièrement utiles pour la fabrication de compositions ignifuges à base de polymères thermoplastiques, en particulier d'homopolymères et de copolymères de polyoléfines, de produits de polycondensation, tels que des polyamines ou des polyesters, et en particulier de polymères thermodurcissables, tels que des polyépoxydes.
Applications Claiming Priority (4)
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US201261649941P | 2012-05-22 | 2012-05-22 | |
EP12168819 | 2012-05-22 | ||
US61/649941 | 2012-05-22 | ||
EP12168819.6 | 2012-05-22 |
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WO2013174791A1 true WO2013174791A1 (fr) | 2013-11-28 |
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PCT/EP2013/060369 WO2013174791A1 (fr) | 2012-05-22 | 2013-05-21 | Phosphinyliminophosphoranes utilisés comme agents ignifugeants |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107090083A (zh) * | 2017-04-12 | 2017-08-25 | 湖北大学 | 含双层倍半硅氧烷为主链的氮‑磷‑硅共聚物及其制备方法及应用 |
CN109111715A (zh) * | 2018-07-30 | 2019-01-01 | 上海众力投资发展有限公司 | 一种无卤增韧增强聚碳酸酯材料及其制备方法和应用 |
WO2019083006A1 (fr) * | 2017-10-27 | 2019-05-02 | 積水化学工業株式会社 | Composition de résine durcissable, objet durci, agent adhésif, et film adhésif |
CN110283359A (zh) * | 2019-07-30 | 2019-09-27 | 中国科学技术大学 | 一种n-磷化合物取代膦亚胺型阻燃剂及其制备方法 |
CN110540743A (zh) * | 2019-07-30 | 2019-12-06 | 燕京理工学院 | 一种氧化锌-dopo功能化苯并三唑复合改性聚氨酯材料及其制备方法 |
CN113025045A (zh) * | 2021-02-23 | 2021-06-25 | 安徽中鼎密封件股份有限公司 | 一种高强度低密度无卤阻燃硅胶材料及其制备方法 |
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CN107090083A (zh) * | 2017-04-12 | 2017-08-25 | 湖北大学 | 含双层倍半硅氧烷为主链的氮‑磷‑硅共聚物及其制备方法及应用 |
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CN110283359A (zh) * | 2019-07-30 | 2019-09-27 | 中国科学技术大学 | 一种n-磷化合物取代膦亚胺型阻燃剂及其制备方法 |
CN110540743A (zh) * | 2019-07-30 | 2019-12-06 | 燕京理工学院 | 一种氧化锌-dopo功能化苯并三唑复合改性聚氨酯材料及其制备方法 |
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