WO2013172303A1 - Thermoplastic resin composition, and reflective film produced using same - Google Patents
Thermoplastic resin composition, and reflective film produced using same Download PDFInfo
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- WO2013172303A1 WO2013172303A1 PCT/JP2013/063292 JP2013063292W WO2013172303A1 WO 2013172303 A1 WO2013172303 A1 WO 2013172303A1 JP 2013063292 W JP2013063292 W JP 2013063292W WO 2013172303 A1 WO2013172303 A1 WO 2013172303A1
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- resin composition
- thermoplastic resin
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- zinc oxide
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- G02B1/105—
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0893—Zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0808—Mirrors having a single reflecting layer
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/1336—Illuminating devices
- G02F1/133602—Direct backlight
- G02F1/133605—Direct backlight including specially adapted reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/02—Materials and properties organic material
- G02F2202/022—Materials and properties organic material polymeric
Definitions
- the present invention relates to a thermoplastic resin having whiteness that can be used for a reflection film of a backlight unit of a liquid crystal display device, and capable of preventing corrosion or discoloration of a metal terminal in the liquid crystal display device, and the use thereof.
- a thermoplastic resin having whiteness that can be used for a reflection film of a backlight unit of a liquid crystal display device, and capable of preventing corrosion or discoloration of a metal terminal in the liquid crystal display device, and the use thereof.
- Related to the reflective film is related to the reflective film.
- a reflective film is installed on the back surface.
- this reflective film for example, fine bubbles are generated inside the film by stretching when forming a resin composition based on polyethylene terephthalate containing barium sulfate as a base resin.
- a reflective film is known (for example, refer to Patent Document 1).
- barium sulfate contains free sulfur, which causes a problem that the metal terminal in the liquid crystal display device is corroded or discolored, and the electronic circuit does not operate normally.
- a problem to be solved by the present invention is a thermoplastic resin that can be used for a reflective film of a backlight unit of a liquid crystal display device, and that can prevent corrosion or discoloration of a metal terminal in the liquid crystal display device, and the use thereof. It is to provide a reflective film.
- thermoplastic resin composition containing a compound containing free sulfur such as barium sulfate has a specific ratio to the compound containing free sulfur.
- zinc oxide having a surface area it is possible to prevent corrosion and discoloration of metals in contact with or near the resin composition, and to have high whiteness, so that the reflective film of the backlight unit of the liquid crystal display device As a result, the present invention was completed.
- the present invention relates to a thermoplastic resin composition containing polyester (A), compound (B) containing free sulfur, and zinc oxide (C) having a specific surface area of 15 m 2 / g or more, and reflection using the same.
- a thermoplastic resin composition containing polyester (A), compound (B) containing free sulfur, and zinc oxide (C) having a specific surface area of 15 m 2 / g or more, and reflection using the same.
- thermoplastic resin composition of the present invention is a thermoplastic resin composition containing a compound containing free sulfur such as barium sulfate, a metal electrode corrosive due to free sulfur present in or near the contact, Corrosion and discoloration of electric wires and vapor-deposited films can be suppressed and high whiteness is achieved. Therefore, the thermoplastic resin composition of the present invention can be used for a reflective film of a backlight unit of a liquid crystal display device provided with a metal electrode, an electric wire, and a vapor deposition film.
- thermoplastic resin composition of the present invention contains polyester (A), a compound (B) containing free sulfur, and zinc oxide (C) having a specific surface area of 15 m 2 / g or more.
- the polyester (A) will be described.
- the polyester (A) include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and the like, and modified products of these resins, copolymers of a plurality of resin types, polymer alloys, blend resins, and the like. .
- polyethylene terephthalate is preferable because it is inexpensive and has excellent mechanical properties as a film when used as a reflective film.
- the compound (B) is a compound containing free sulfur and contains a small amount of free sulfur in the raw material or the production process.
- examples of the compound (B) include various additives such as a white pigment such as barium sulfate and a surface treatment agent.
- the compound (B) preferably has a small particle diameter in order to reflect light efficiently, and the average particle diameter is preferably 0.001 to 20 ⁇ m or less, more preferably 0.05 to 10 ⁇ m. The range of is preferable.
- the average particle diameter of the said compound (B) is measured by the laser diffraction scattering method.
- the zinc oxide (C) has a specific surface area of 15 m 2 / g or more.
- the specific surface area is not particularly limited but is preferably in the range of 15 to 150 m 2 / g and more preferably in the range of 30 to 100 m 2 / g in view of ease of production and particle aggregation. Is more preferable.
- the specific surface area of the zinc oxide (C) is measured by the BET method using nitrogen gas as an adsorption gas.
- the particle diameter of the zinc oxide (C) is not particularly limited.
- particles having an average particle diameter of 10 [nm] to 10 [ ⁇ m] can be used, and particularly excellent in the effect of preventing metal corrosion or discoloration. Therefore, it is preferable to use one having an average particle size of 20 [nm] to 100 [nm], or 1 [ ⁇ m] to 10 [ ⁇ m] and having a porous surface. Those having an average particle diameter of 20 nm to 100 nm are particularly preferable.
- what processed the surface of zinc oxide using surface treating agents, such as silicone and Si can also be used, However, It is preferable to use an untreated thing.
- the average particle size of the zinc oxide (C) was determined by dispersing the powder to primary particles and then photographing with a transmission electron microscope (captured number of 1,000 or more), and analyzing the individual particles photographed. An image processing is performed by an equation particle size distribution measuring apparatus, and an equivalent circle diameter is measured.
- the zinc oxide (C) is used in an amount of 0.05 to 100 parts by mass of the compound (B) because a sufficient effect of preventing corrosion or discoloration of metal is obtained and excellent moldability is obtained.
- the range of ⁇ 15 parts by mass is preferable, the range of 0.1 to 10 parts by mass is more preferable, and the range of 0.2 to 9 parts by mass is more preferable.
- the zinc oxide (C) may be added to the thermoplastic resin composition of the present invention in any manner. Besides the method of adding the zinc oxide (C) powder as it is, zinc carbonate, water After adding a zinc compound such as zinc oxide or zinc chloride to the thermoplastic resin composition of the present invention, it may be transformed into zinc oxide depending on the temperature condition or the like.
- thermoplastic resin composition of the present invention can be carried out by a melt kneading method using an ordinary twin screw extruder.
- the thermoplastic resin composition of the present invention can be used in the form of a compound that can be used as it is for a molded product, or in the form of a masterbatch that is a high-concentration product.
- the reflective film of the present invention is obtained by molding the thermoplastic resin composition of the present invention.
- the molding method include a melt extrusion molding method using a T die and the like. Further, after forming into a film or a sheet by a melt extrusion molding method or the like, it may be uniaxially or biaxially stretched. In particular, a biaxially stretched material is preferable because high reflectance can be imparted.
- a known additive such as a compound (B) containing free sulfur, zinc oxide (C) having a specific surface area of 15 m 2 / g or more, and other hydrolysis inhibitors is added to the polyester (A) as necessary.
- a blended thermoplastic resin composition Specifically, the compound (B) containing free sulfur in the polyester (A), zinc oxide (C) having a specific surface area of 15 m 2 / g or more, and other known additives such as hydrolysis inhibitors are required.
- thermoplastic resin composition can be obtained.
- compound (B) containing free sulfur, zinc oxide (C) having a specific surface area of 15 m 2 / g or more, and other known additives such as other hydrolysis inhibitors are blended in high concentration in polyester (A).
- a so-called master batch can be prepared, and the master batch and polyester (A) can be mixed to obtain a thermoplastic resin composition having a desired concentration.
- thermoplastic resin composition thus obtained is melted and formed into a film.
- a thermoplastic resin composition After drying a thermoplastic resin composition, it is supplied to an extruder and heated to a temperature equal to or higher than the melting point of the resin to melt. Or you may supply a thermoplastic resin composition to an extruder, without drying, but when not drying, it is preferable to use a vacuum vent at the time of melt-extrusion.
- Conditions such as the extrusion temperature need to be set in consideration of a decrease in molecular weight due to decomposition.
- the extrusion temperature is preferably in the range of 170 ° C to 230 ° C.
- the molten thermoplastic resin composition is extruded from the slit-shaped discharge port of the T die, and is solidified on a cooling roll to form a cast sheet.
- the reflective film using the thermoplastic resin composition of the present invention is preferably stretched in at least a uniaxial direction so that the area magnification is in a range of 1.1 to 10 times, and is stretched in a biaxial direction. More preferably.
- the stretching temperature for stretching the cast sheet may be within a known range, and is preferably 50 ° C. or higher and 90 ° C. or lower, for example.
- the stretching order is not particularly limited, and for example, simultaneous biaxial stretching or sequential stretching may be used. After melt film formation using a stretching facility, the film may be stretched in the MD direction by roll stretching, and then stretched in the TD direction by tenter stretching, or biaxial stretching may be performed by tubular stretching or the like.
- thermoplastic resin composition in order to impart heat resistance and dimensional stability to the reflective film using the thermoplastic resin composition, it is preferable to perform heat setting at 90 to 160 ° C. after stretching. Although there is no limitation in particular about extending
- the thickness of the reflective film using the thermoplastic resin composition of the present invention is not particularly limited, but is usually 30 ⁇ m to 500 ⁇ m, and is preferably in the range of about 50 ⁇ m to 500 ⁇ m in view of practical handling. .
- the thickness is preferably 30 ⁇ m to 100 ⁇ m. If a reflective film having such a thickness is used, it can also be used for small and thin liquid crystal displays and the like such as notebook computers and mobile phones.
- the reflective film of the present invention may have a single layer configuration, but may also have a multilayer configuration in which two or more layers are laminated.
- a reflective plate used for a liquid crystal display or the like can be formed using a reflective film using the thermoplastic resin composition of the present invention.
- a reflective film using a thermoplastic resin composition can be coated on a metal plate or a resin plate to form a reflective plate.
- This reflecting plate is useful as a reflecting plate used for liquid crystal display devices, lighting fixtures, lighting signs, and the like. Below, an example is given and demonstrated about the manufacturing method of such a reflecting plate, but it is not restricted to these.
- a method of coating the reflective film on a metal plate or a resin plate a method using an adhesive, a method of heat fusion without using an adhesive, a method of bonding via an adhesive sheet, a method of extrusion coating, etc.
- a reflective film can be bonded by applying an adhesive such as polyester, polyurethane, or epoxy to the surface of the metal plate or resin plate on the side where the reflective film is bonded.
- an adhesive such as polyester, polyurethane, or epoxy
- a commonly used coating facility such as a reverse roll coater or a kiss roll coater is used, and the adhesive film thickness after drying on the surface of a metal plate or the like to which a reflective film is bonded is about 2 to 4 ⁇ m.
- the coated surface is dried and heated by an infrared heater and a hot-air heating furnace, and while maintaining the surface of the plate at a predetermined temperature, the reflective film is directly coated and cooled using a roll laminator, thereby reflecting the reflective plate Can get.
- the boundary between the definition of a sheet and a film is not clear and it is difficult to clearly distinguish the film.
- the film and the sheet are collectively referred to as a film.
- Example 1 Polyethylene terephthalate (“RAMAPET” manufactured by Indrama Co., Ltd .; hereinafter abbreviated as “PET”) 64.95 parts by mass, barium sulfate (“Variace B-55” manufactured by Sakai Chemical Industry Co., Ltd.), average particle size: 0.3 ⁇ m ) 35 parts by mass, and 0.05 part by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle size 25 nm) were premixed, and then the mixture was twin-screw extruder (Toshiba Machine Co., Ltd. “TEM-37BS”) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (1).
- the obtained resin composition (1) was subjected to the following silver corrosion acceleration test, moldability test, and lightness measurement to evaluate silver corrosion, moldability and whiteness.
- the pellet of the resin composition (1) obtained above was melt-kneaded with a twin-screw extruder, and then an extruder set at 280 ° C. (“Toyo Seiki Seisakusho Co., Ltd.,“ Lab Plast Mill Model: 50M ”) and 120 mm
- the film was formed with a width T die (manufactured by Toyo Seiki Seisakusho Co., Ltd.) to produce a film having a thickness of 100 ⁇ m.
- the appearance of the produced film was visually observed, and the moldability was evaluated according to the following criteria.
- ⁇ The appearance of the film is good.
- ⁇ Bubbles or tears on the film surface.
- X There are many bubbles and tears on the film surface, and molding is difficult.
- Example 2 64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melted and kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (2). The obtained resin composition (2) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- MZ-500 manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm
- Example 3 60 parts by mass of PET, 35 parts by mass of barium sulfate, and 3 parts by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm) were premixed, and then the mixture was mixed with 2 parts. The mixture was put into a screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (3). The obtained resin composition (3) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- MZ-500 manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm
- Example 4 64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“MZ-150” manufactured by Teika Co., Ltd., specific surface area 15 m 2 / g, average particle diameter 70 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melted and kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (4). The obtained resin composition (3) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- MZ-150 manufactured by Teika Co., Ltd., specific surface area 15 m 2 / g, average particle diameter 70 nm
- Example 5 64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“MZ-300” manufactured by Teika Co., Ltd., specific surface area 30 m 2 / g, average particle diameter 35 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melted and kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (5). The obtained resin composition (5) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- MZ-300 manufactured by Teika Co., Ltd., specific surface area 30 m 2 / g, average particle diameter 35 nm
- Example 6 Reserve 64.9 parts by weight of PET, 35 parts by weight of barium sulfate, and 0.1 parts by weight of active zinc white (“active zinc white” manufactured by Honjo Chemical Co., Ltd., specific surface area 60 m 2 / g, porous, average particle diameter 4000 nm)
- active zinc white manufactured by Honjo Chemical Co., Ltd., specific surface area 60 m 2 / g, porous, average particle diameter 4000 nm
- the mixture is put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (6). It was.
- the obtained resin composition (6) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- Comparative Example 1 65 parts by mass of PET and 35 parts by mass of barium sulfate are premixed, and then the mixture is put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. A pellet-shaped resin composition (R1) was obtained. The obtained resin composition (R1) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- Comparative Example 3 55 parts by mass of PET, 35 parts by mass of barium sulfate, and 10 parts by mass of zinc oxide (“Zinc oxide 2 types” manufactured by Sakai Chemical Industry Co., Ltd., specific surface area 3.5 m 2 / g, average particle diameter 200 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R3). The obtained resin composition (R3) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- TEM-37BS twin screw extruder
- Comparative Example 5 55 parts by mass of PET, 35 parts by mass of barium sulfate, and 10 parts by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm) were premixed, and then the mixture was mixed with 2 parts. The mixture was put into a screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R5). The obtained resin composition (R5) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- MZ-500 manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm
- Comparative Example 6 64 parts by mass of PET, 35 parts by mass of barium sulfate, and 1 part by mass of basic zinc carbonate (“Transparent Zinc White” manufactured by Sakai Chemical Industry Co., Ltd., specific surface area 25 m 2 / g) are premixed, and then the mixture is mixed with 2 parts. The mixture was put into a screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R6). The obtained resin composition (R6) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
- TEM-37BS manufactured by Toshiba Machine Co., Ltd.
- Tables 1 and 2 show the compositions of the resin compositions (1) to (6) and (R1) to (R6) prepared in Examples 1 to 6 and Comparative Examples 1 to 6 and their evaluation results.
- the resin compositions (1) to (6) of Examples 1 to 6, which are the resin compositions of the present invention do not corrode (discolor) silver and have good moldability. It was found to be good.
- Comparative Example 1 is an example in which no zinc oxide was used. Although the thing of this comparative example 1 had favorable moldability, it turned out that there exists a problem which corrodes silver large.
- Comparative Examples 2 and 3 has a specific surface area of an example in which a zinc oxide is 3.5 m 2 / g of less than 15 m 2 / g. Although the comparative examples 2 and 3 had good moldability, it was found that there was a problem of greatly corroding silver.
- Comparative Example 4 has a specific surface area of an example in which a zinc oxide is 10 m 2 / g of less than 15 m 2 / g. Although the thing of this comparative example 4 had favorable moldability, it turned out that there exists a problem which corrodes silver large.
- Comparative Example 5 is an example in which 15 parts by mass or more of zinc oxide having a specific surface area of 15 m 2 / g or more is used with respect to 100 parts by mass of (B). Although the thing of this comparative example 5 did not corrode silver, it turned out that a moldability is somewhat inadequate.
- Comparative Example 6 is an example in which 1 part by mass of basic zinc carbonate having a specific surface area of 25 m 2 / g is used with respect to 100 parts by mass of (B). Although the thing of this comparative example 6 was able to prevent silver corrosion, it turned out that a moldability is inadequate.
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Abstract
Description
ポリエチレンテレフタレート(インドラマ社製「RAMAPET」;以下、「PET」と略記する。)64.95質量部、硫酸バリウム(堺化学工業株式会社製「バリエースB-55」、平均粒子径:0.3μm)35質量部、及び酸化亜鉛(テイカ株式会社製「MZ-500」、比表面積50m2/g、平均粒子径25nm)0.05質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(1)を得た。得られた樹脂組成物(1)について、下記の銀腐食促進試験、成形性試験及び明度の測定を行い、銀腐食、成形性及び白色度を評価した。 Example 1
Polyethylene terephthalate (“RAMAPET” manufactured by Indrama Co., Ltd .; hereinafter abbreviated as “PET”) 64.95 parts by mass, barium sulfate (“Variace B-55” manufactured by Sakai Chemical Industry Co., Ltd.), average particle size: 0.3 μm ) 35 parts by mass, and 0.05 part by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle size 25 nm) were premixed, and then the mixture was twin-screw extruder (Toshiba Machine Co., Ltd. “TEM-37BS”) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (1). The obtained resin composition (1) was subjected to the following silver corrosion acceleration test, moldability test, and lightness measurement to evaluate silver corrosion, moldability and whiteness.
上記で得られた樹脂組成物(1)のペレット10gと、ガラス板に貼り付けた純銀箔(10mm×10mm)と、水10mlを入れた20mlガラスビンとを、純銀箔が樹脂組成物(1)のペレットに接触しないようにして、500ml密封ビンに入れ、85℃中で48時間静置後、目視にて純銀箔の変色の有無を確認した。変色の状況から、下記の基準にしたがって、銀腐食を評価した。
◎:腐食なし(変色なし)。
○:純銀箔の縁に幅1mm未満の腐食あり(着色あり)。
△:純銀箔の縁に幅1mm以上5mm未満の腐食あり(着色あり)。
×:純銀箔の縁に幅5mm以上の腐食あり(着色あり)。 [Silver corrosion acceleration test]
10 g of pellets of the resin composition (1) obtained above, pure silver foil (10 mm × 10 mm) affixed to a glass plate, and a 20 ml glass bottle containing 10 ml of water, the pure silver foil is the resin composition (1) The sample was placed in a 500 ml sealed bottle so as not to come into contact with the pellets, allowed to stand at 85 ° C. for 48 hours, and then visually checked for the presence of discoloration of the pure silver foil. From the discoloration situation, silver corrosion was evaluated according to the following criteria.
A: No corrosion (no discoloration)
○: Corrosion of less than 1 mm in width at the edge of pure silver foil (colored).
Δ: Corrosion with a width of 1 mm or more and less than 5 mm (colored) at the edge of the pure silver foil
X: Corrosion of 5 mm or more in width at the edge of pure silver foil (colored).
上記で得られた樹脂組成物(1)のペレットを二軸押出機で溶融混錬後、280℃に設定された押出機(株式会社東洋精機製作所製「ラボプラストミル型式:50M」)及び120mm幅Tダイ(株式会社東洋精機製作所製)で成形し、厚さ100μmのフィルムを作製した。作製したフィルムの外観を目視で観察し、下記の基準にしたがって、成形性を評価した。
○:フィルムの外観が良好である。
△:フィルム表面に気泡や破れがある。
×:フィルム表面に気泡や破れが数多くあり、成形が困難である。 [Evaluation of formability]
The pellet of the resin composition (1) obtained above was melt-kneaded with a twin-screw extruder, and then an extruder set at 280 ° C. (“Toyo Seiki Seisakusho Co., Ltd.,“ Lab Plast Mill Model: 50M ”) and 120 mm The film was formed with a width T die (manufactured by Toyo Seiki Seisakusho Co., Ltd.) to produce a film having a thickness of 100 μm. The appearance of the produced film was visually observed, and the moldability was evaluated according to the following criteria.
○: The appearance of the film is good.
Δ: Bubbles or tears on the film surface.
X: There are many bubbles and tears on the film surface, and molding is difficult.
PET64.9質量部、硫酸バリウム35質量部、及び酸化亜鉛(テイカ株式会社製「MZ-500」、比表面積50m2/g、平均粒子径25nm)0.1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(2)を得た。得られた樹脂組成物(2)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Example 2)
64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melted and kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (2). The obtained resin composition (2) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET60質量部、硫酸バリウム35質量部、及び酸化亜鉛(テイカ株式会社製「MZ-500」、比表面積50m2/g、平均粒子径25nm)3質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(3)を得た。得られた樹脂組成物(3)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Example 3)
60 parts by mass of PET, 35 parts by mass of barium sulfate, and 3 parts by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm) were premixed, and then the mixture was mixed with 2 parts. The mixture was put into a screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (3). The obtained resin composition (3) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET64.9質量部、硫酸バリウム35質量部、及び酸化亜鉛(テイカ株式会社製「MZ-150」、比表面積15m2/g、平均粒子径70nm)0.1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(4)を得た。得られた樹脂組成物(3)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Example 4)
64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“MZ-150” manufactured by Teika Co., Ltd., specific surface area 15 m 2 / g, average particle diameter 70 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melted and kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (4). The obtained resin composition (3) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET64.9質量部、硫酸バリウム35質量部、及び酸化亜鉛(テイカ株式会社製「MZ-300」、比表面積30m2/g、平均粒子径35nm)0.1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(5)を得た。得られた樹脂組成物(5)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Example 5)
64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“MZ-300” manufactured by Teika Co., Ltd., specific surface area 30 m 2 / g, average particle diameter 35 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melted and kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (5). The obtained resin composition (5) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET64.9質量部、硫酸バリウム35質量部、及び活性亜鉛華(本荘ケミカル株式会社製「活性亜鉛華」、比表面積60m2/g、多孔質、平均粒子径4000nm)0.1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(6)を得た。得られた樹脂組成物(6)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Example 6)
Reserve 64.9 parts by weight of PET, 35 parts by weight of barium sulfate, and 0.1 parts by weight of active zinc white (“active zinc white” manufactured by Honjo Chemical Co., Ltd., specific surface area 60 m 2 / g, porous, average particle diameter 4000 nm) Next, the mixture is put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (6). It was. The obtained resin composition (6) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET65質量部、及び硫酸バリウム35質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(R1)を得た。得られた樹脂組成物(R1)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Comparative Example 1)
65 parts by mass of PET and 35 parts by mass of barium sulfate are premixed, and then the mixture is put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. A pellet-shaped resin composition (R1) was obtained. The obtained resin composition (R1) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET64.9質量部、硫酸バリウム35質量部、及び酸化亜鉛(堺化学工業株式会社製「酸化亜鉛2種」、比表面積3.5m2/g、平均粒子径200nm)0.1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(R2)を得た。得られた樹脂組成物(R2)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Comparative Example 2)
64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“Zinc oxide 2 types” manufactured by Sakai Chemical Industry Co., Ltd., specific surface area 3.5 m 2 / g, average particle size 200 nm) Next, the mixture is put into a twin-screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R2). It was. The obtained resin composition (R2) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET55質量部、硫酸バリウム35質量部、及び酸化亜鉛(堺化学工業株式会社製「酸化亜鉛2種」、比表面積3.5m2/g、平均粒子径200nm)10質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(R3)を得た。得られた樹脂組成物(R3)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Comparative Example 3)
55 parts by mass of PET, 35 parts by mass of barium sulfate, and 10 parts by mass of zinc oxide (“Zinc oxide 2 types” manufactured by Sakai Chemical Industry Co., Ltd., specific surface area 3.5 m 2 / g, average particle diameter 200 nm) were premixed, The mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R3). The obtained resin composition (R3) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET64.9質量部、硫酸バリウム35質量部、及び酸化亜鉛(堺化学工業株式会社製「微細酸化亜鉛」、比表面積10m2/g、平均粒子径110nm)0.1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(R4)を得た。得られた樹脂組成物(R4)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Comparative Example 4)
64.9 parts by mass of PET, 35 parts by mass of barium sulfate, and 0.1 part by mass of zinc oxide (“Fine Zinc Oxide” manufactured by Sakai Chemical Industry Co., Ltd., specific surface area 10 m 2 / g, average particle size 110 nm) were premixed, Next, the mixture was put into a twin screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt-kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R4). The obtained resin composition (R4) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET55質量部、硫酸バリウム35質量部、及び酸化亜鉛(テイカ株式会社製「MZ-500」、比表面積50m2/g、平均粒子径25nm)10質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(R5)を得た。得られた樹脂組成物(R5)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Comparative Example 5)
55 parts by mass of PET, 35 parts by mass of barium sulfate, and 10 parts by mass of zinc oxide (“MZ-500” manufactured by Teika Co., Ltd., specific surface area 50 m 2 / g, average particle diameter 25 nm) were premixed, and then the mixture was mixed with 2 parts. The mixture was put into a screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R5). The obtained resin composition (R5) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
PET64質量部、硫酸バリウム35質量部、及び塩基性炭酸亜鉛(堺化学工業株式会社製「透明性亜鉛白」、比表面積25m2/g)1質量部を予備混合し、次いで、その混合物を二軸押出機(東芝機械株式会社製「TEM-37BS」)に投入し、270~300℃で溶融混錬して、ペレット状の樹脂組成物(R6)を得た。得られた樹脂組成物(R6)について、実施例1と同様に銀腐食促進試験、成形性試験を行って評価した。 (Comparative Example 6)
64 parts by mass of PET, 35 parts by mass of barium sulfate, and 1 part by mass of basic zinc carbonate (“Transparent Zinc White” manufactured by Sakai Chemical Industry Co., Ltd., specific surface area 25 m 2 / g) are premixed, and then the mixture is mixed with 2 parts. The mixture was put into a screw extruder (“TEM-37BS” manufactured by Toshiba Machine Co., Ltd.) and melt kneaded at 270 to 300 ° C. to obtain a pellet-shaped resin composition (R6). The obtained resin composition (R6) was evaluated by conducting a silver corrosion acceleration test and a moldability test in the same manner as in Example 1.
Claims (6)
- ポリエステル(A)、遊離硫黄を含有する化合物(B)及び比表面積が15m2/g以上の酸化亜鉛(C)を含有することを特徴とする熱可塑性樹脂組成物。 A thermoplastic resin composition comprising polyester (A), a compound (B) containing free sulfur, and zinc oxide (C) having a specific surface area of 15 m 2 / g or more.
- 前記化合物(B)が、硫酸バリウムである請求項1記載の熱可塑性樹脂組成物。 The thermoplastic resin composition according to claim 1, wherein the compound (B) is barium sulfate.
- 前記酸化亜鉛(C)の配合量が、前記化合物(B)100質量部に対して、0.05~15質量部の範囲である請求項1記載の熱可塑性樹脂組成物。 The thermoplastic resin composition according to claim 1, wherein the blending amount of the zinc oxide (C) is in the range of 0.05 to 15 parts by mass with respect to 100 parts by mass of the compound (B).
- 請求項1~3のいずれか1項記載の熱可塑性樹脂組成物からなることを特徴とする反射フィルム。 A reflective film comprising the thermoplastic resin composition according to any one of claims 1 to 3.
- 請求項4記載の反射フィルムを用いたことを特徴とする液晶ディスプレイ用反射板。 A reflection plate for a liquid crystal display using the reflection film according to claim 4.
- 請求項5記載の液晶ディスプレイ用反射板を用いたことを特徴とする液晶ディスプレイ。 A liquid crystal display using the reflector for a liquid crystal display according to claim 5.
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JP2014506666A JP5599534B2 (en) | 2012-05-14 | 2013-05-13 | Thermoplastic resin composition and reflective film using the same |
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JPH08245343A (en) * | 1995-03-13 | 1996-09-24 | Kao Corp | Composite powder and cosmetic |
JP2000037835A (en) * | 1998-07-22 | 2000-02-08 | Teijin Ltd | White polyester film and image receiving sheet based thereon |
JP2006048039A (en) * | 2004-07-26 | 2006-02-16 | Eternal Chemical Co Ltd | Ultraviolet resistant optical film |
WO2008126359A1 (en) * | 2007-03-29 | 2008-10-23 | Mitsubishi Plastics, Inc. | Aliphatic polyester resin composition, aliphatic polyester film, reflective film and reflective plate |
JP4474938B2 (en) * | 2004-02-20 | 2010-06-09 | 東洋インキ製造株式会社 | Inorganic compound resin dispersion, molded pellets and molded products |
WO2012053249A1 (en) * | 2010-10-22 | 2012-04-26 | パナソニック株式会社 | Unsaturated polyester resin composition for use in led reflector, and led reflector and led luminaire using said composition |
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JP2003096202A (en) * | 2001-09-26 | 2003-04-03 | Hakusui Tech Co Ltd | Method of manufacturing ultraviolet-shielding resin film |
JP2009191245A (en) * | 2008-01-18 | 2009-08-27 | Aisin Chem Co Ltd | Water-based coating material |
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2013
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- 2013-05-13 CN CN201380025523.5A patent/CN104302700A/en active Pending
- 2013-05-13 WO PCT/JP2013/063292 patent/WO2013172303A1/en active Application Filing
- 2013-05-13 TW TW102116805A patent/TW201350534A/en unknown
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08245343A (en) * | 1995-03-13 | 1996-09-24 | Kao Corp | Composite powder and cosmetic |
JP2000037835A (en) * | 1998-07-22 | 2000-02-08 | Teijin Ltd | White polyester film and image receiving sheet based thereon |
JP4474938B2 (en) * | 2004-02-20 | 2010-06-09 | 東洋インキ製造株式会社 | Inorganic compound resin dispersion, molded pellets and molded products |
JP2006048039A (en) * | 2004-07-26 | 2006-02-16 | Eternal Chemical Co Ltd | Ultraviolet resistant optical film |
WO2008126359A1 (en) * | 2007-03-29 | 2008-10-23 | Mitsubishi Plastics, Inc. | Aliphatic polyester resin composition, aliphatic polyester film, reflective film and reflective plate |
WO2012053249A1 (en) * | 2010-10-22 | 2012-04-26 | パナソニック株式会社 | Unsaturated polyester resin composition for use in led reflector, and led reflector and led luminaire using said composition |
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TW201350534A (en) | 2013-12-16 |
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