WO2013164846A1 - Spinerette for improved spinning productivity - Google Patents
Spinerette for improved spinning productivity Download PDFInfo
- Publication number
- WO2013164846A1 WO2013164846A1 PCT/IN2013/000177 IN2013000177W WO2013164846A1 WO 2013164846 A1 WO2013164846 A1 WO 2013164846A1 IN 2013000177 W IN2013000177 W IN 2013000177W WO 2013164846 A1 WO2013164846 A1 WO 2013164846A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- spinneret
- apertures
- holes
- range
- aperture
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/08—Supporting spinnerettes or other parts of spinnerette packs
Definitions
- the present disclosure relates to a melt spinning process, more particularly, the present disclosure relates to a spinneret used in a melt spinning process.
- Micro denier fiber/Micro-fibre refers to synthetic fibers finer than one or 1.3 denier or decitex/thread.
- a super - microdenier polyester filament refers to syntheric fibers having dimension .37 dpf (denier per filament)
- Polymeric fibers are generally manufactured by a melt spinning process.
- the melt spinning process the polymer is melted, the polymer melt so formed is pumped through a spinneret / die provided with a plurality of holes configured thereon.
- the polymer melt is forced to pass through the plurality of holes configured on the spinneret / die to result in the formation of molten fibers.
- the molten fibers extruded from the holes configured on the spinneret / die are cooled or quenched, solidified and collected on a take-up wheel / bobbin.
- the stretching of the fibers in both the molten and solid states provides orientation of the polymer chains along the fiber axis.
- Polymers such as polyethylene terephthalate and nylon 6, 6 are melt-spun in high volumes.
- the polymer melt is extruded through the plurality of holes configured on the spinneret / die for facilitating formation of the molten fibers. More the number of holes configured on the spinneret, more will be formation of molten fibers, and accordingly more will be the spinning productivity.
- the spinning productivity is directly proportional to the hole density of the spinneret, more particularly, the number of holes per unit area of the spinneret, particularly, increasing the number of holes in the spinneret increases the spinning productivity.
- the conventional spinnerets are having structural limitations that prevent the hole-density from exceeding a particular limit. Any increase in the number of holes poses risk of fusion of filaments at spinning thus deteriorating product quality and process performance during fiber manufacture. As the conventional spinneret fail to increase the hole- density thereof, the production of micro and super micro denier fibers with the conventional spinnerets may not be increased. Accordingly, the spinning productivity is limited in case of the conventional spinnerets.
- the US Granted Patent US6926854 (hereinafter referred to as '854 US Granted Patent) discloses a manufacturing method for polyester fine denier multifilament.
- the length of a protective delay shroud of the radial outer-flow quenching system used in melt spinning process for manufacturing fine hollow polyester filaments is expressed as (2 ⁇ 8060xthroughput/filaments square), and the length of quenching air tube is from 15 to 40 centimeters.
- the velocity of quenching air is between 0.2 m/sec to 0.6 m/sec.
- the diameter difference of outermost layer orifice and the innermost layer orifice is set less than 20 mm; and the distance between the diameter of innermost orifice layout and the diameter of quenching air tube is at least 12 and less than 33 mm.
- the orifice density of spinneret layout is set as 7-15 orifices per square centimeter which is far less.
- the Japanese Published Patent Application JP4300319 discloses a method for production of polyester fiber and a spinneret used therefor.
- a spinneret in which spinning holes are arranged on concentric circles composed? of plural circles and the diameter of the spinning holes arranged on the inner circles is larger than that of spinning holes arranged on the outer circles is used to homogeneously blast air from the whole periphery of the filament group just after the spinning and quench the filaments.
- multifilament yarn of polyester fiber having a large number of single filaments is spun.
- the spinneret and the method for production of polyester fiber as disclosed in the '319 Japanese Published Patent Application is complex and ineffective.
- the Chinese Published Patent Application CN 1752301 discloses a method for making acrylic fiber by fine denier dry method and spinning nozzle.
- the method involves regulating the technological conditions of original Dupont dry spinning of acrylic fiber, such as raising temperature difference of internal and external side temperatures of mass, controlling nitrogen gas temperature and flow rate, water-washing temperature and draft multiple and speed and using cotton type oil agent to oil, etc.
- the '301 Chinese Published Patent Application also discloses designs for spinneret with high-density nozzle hole, its aperture is 0.09-0.13 mm, and the holes are arranged and distributed on 15-21 concentric circles, so that it can implement industrial production of fine- denier dry acrylic fiber.
- the spinneret and method for making acrylic fiber by fine denier dry method as disclosed in the '301 Chinese Published Patent Application is complex and ineffective.
- An object of the present disclosure is to provide a spinneret for improving spinning productivity.
- Another object of the present disclosure is to provide a spinneret with increased hole- density.
- Still another object of the present disclosure is to provide a spinneret having strategically placed holes for increasing the number of holes configured thereon.
- Another object of the present disclosure is to provide a spinneret for enhancing process performance during fiber manufacture.
- Another object of the present disclosure is to provide a spinneret that eliminates risk of fusion of filaments at spinning with higher hole-density.
- Yet another object of the present disclosure is to provide a spinneret for use in melt spinning process for manufacturing Micro and Super-micro denier fibers.
- a spinneret for extruding a plastic polymer melt there-through to form fibers is disclosed in accordance with an embodiment of the present disclosure.
- the spinneret includes a plurality of apertures arranged along a plurality of contours to improve spinning productivity by enhancing aperture density while eliminating risk of filament fusion by maintaining appropriate aperture spacing.
- the aperture density is in the range of 20-45 apertures per square cm surface area of the spinneret and the aperture spacing is in the range 1mm to 5mm.
- the spinneret has an aperture density in the range of 20-60 apertures per square cm surface area of the spinneret and the aperture spacing is in the range 1mm to 5mm.
- the spinneret has an aperture density is in the range of 20-45 apertures per square cm surface area of the spinneret and the aperture spacing is in the range 1.5 mm to 2.2 mm.
- the contours are a plurality of concentrically arranged circles.
- the apertures are arranged along sixteen concentrically arranged circles.
- the polymer melt is polyester melt.
- the spinneret is a 229 mm diameter spinneret that includes 3900 apertures arranged thereon.
- the spinneret is a 229 mm diameter spinneret that includes 4208 apertures arranged thereon.
- the spinneret is used with Polyester Staple Fiber (PSF) spinning machine.
- PSF Polyester Staple Fiber
- the spinneret includes a plurality of mounting holes disposed along an outer periphery thereof for facilitating mounting thereof.
- At least two of the mounting holes disposed diametrically opposite to each other are countersunk holes.
- the spinneret further includes drillings configured on circumferential edge of the spinneret.
- FIGURE la illustrates a front view of a spinneret in accordance with an embodiment of the present disclosure, wherein a 229 mm diameter spinneret has 3900 holes configured thereon;
- Figure lb illustrates a sectional view of the spinneret of Figure la along section line X-X;
- FIGURE 2a illustrates a front view of an improved spinneret in accordance with the present invention, wherein a 229 mm diameter spinneret has 4208 holes configured thereon; and Figure 2b illustrates a sectional view of the spinneret of Figure 2a along section line X-X'.
- the present disclosure envisages an improved spinneret for extruding a plastic polymer melt there-through to form fibers.
- the improved spinneret has more no of holes configured thereon, particularly, the arrangement of holes is such that more number of holes can be accommodated within limited area, thereby improving spinning productivity while eliminating risk of filament fusion by maintaining appropriate spacing between the holes.
- Figure la illustrates a front view of a spinneret in accordance with an embodiment of the present disclosure, wherein the spinneret is a 229 mm diameter spinneret that has 3900 holes configured thereon as against the conventional spinneret with around three thousand three hundred circular holes.
- Figure lb illustrates a sectional view of the spinneret of Figure la along section line X-X.
- Figure la illustrates the spinneret having series of holes with reference numeral (1) disposed along sixteen concentrically arranged circles, wherein the holes are distributed along the circles according to their numbers. For example, the first circle that is the inner most circle has 202 holes, the second circle has 208 holes and so on. Such a configuration facilitates accommodation of more holes in the specific area i.e.
- the spinneret further includes a marking indicating the number of holes configured thereon in order to avoid confusion.
- the spinneret illustrated in Figure la includes a marking 3900 for indicating that the spinneret has 3900 holes configured thereon. Such marking can be formed by etching or any other process.
- sixteen drilled fixing/mounting holes 2 arranged along the outer periphery of the spinneret that are concentrically arranged with respect to the sixteen concentrically arranged circles.
- the two fixing holes of the sixteen drilled fixing holes 2 that are disposed diametrically opposite to each other are countersunk holes.
- two drillings 3 and one drilling 4 and 5 each are also provided on the circumferential edge of the spinneret.
- Figure 2a illustrates a front view of a spinneret in accordance with an embodiment of the present disclosure, wherein the spinneret is a 229 mm diameter spinneret having four thousand two hundred and eight circular holes, as against the conventional spinneret with around three thousand three hundred circular holes.
- Figure 2a illustrates the spinneret having series of holes with reference numeral (1 1) disposed along sixteen concentrically arranged circles, wherein the holes are distributed along the circles according to their numbers. Further, there are sixteen drilled fixing/mounting holes 12 arranged along the outer periphery of the spinneret that are concentrically arranged with respect to the sixteen concentrically arranged circles.
- FIG. 2b illustrates a sectional view of the spinneret of Figure 2a along section line X-X'.
- Figure 2a illustrates the spinneret having series of holes with reference numeral (1 1) disposed along sixteen concentrically arranged circles, wherein the holes are distributed along the circles according to their numbers. For example, the first circle that is the inner most circle has 218 holes, the second circle has 224 holes and so on. Such a configuration facilitates accommodation of more holes in the specific area i.e.
- the spinneret illustrated in Figure 2a includes a marking 4208 for indicating that the spinneret has 4208 holes configured thereon. Such marking can be formed by etching or any other process.
- the present disclosure envisages a spinneret that includes a plurality of holes strategically configured thereon for increasing the hole-density and accordingly enhancing the spinning productivity, while still maintaining the product quality and process performance during fiber manufacture.
- the strategically placed holes configured on the spinneret eliminate any risk of fusion of filaments during spinning by maintaining appropriate spacing between the holes.
- the spinneret of present disclosure is particularly suitable for use in Polyester staple fiber (PSF) spinning machines, but can be envisaged to be used in all other kinds of spinning machines.
- PSF Polyester staple fiber
- the spinneret in accordance with the present disclosure is having same area as the area of a conventional spinneret, however, the holes are strategically located, as shown in the Figures la, Figure lb, Figure 2a and Figure 2b and described above, for increasing the hole density in the spinneret. Further, the distance between the holes is adjusted in such a way that the fusion of filaments at spinning is avoided. Further, the profile of the holes configured on the spinneret of the present disclosure is suitable for micro- and super-micro deniers.
- Tests were conducted to determine the efficiency of the spinneret in accordance with the present disclosure.
- the spinnerets in accordance with the present disclosure were tested on commercial spinning machines. It was observed that the spinnerets in accordance with the present disclosure exhibited higher throughput and normal performance.
- the spun tow was tested for defects and found to be at par with the existing product of comparable denier. With the use of spinnerets in accordance with the present disclosure, the productivity was increased by a minimum of 10 percent in spinning.
- the spun tow was processed in commercial draw machines, and the machine performance was observed to be normal. The final fiber was tested and found to be defect free.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015501054A JP2015514163A (en) | 2012-03-22 | 2013-03-19 | Spinneret that improves spinning productivity |
CN201380015761.8A CN104246028A (en) | 2012-03-22 | 2013-03-19 | Spinerette for improved spinning productivity |
KR1020147028652A KR20140136496A (en) | 2012-03-22 | 2013-03-19 | Spinerette for improved spinning productivity |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN775/MUM/2012 | 2012-03-22 | ||
IN775MU2012 | 2012-03-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013164846A1 true WO2013164846A1 (en) | 2013-11-07 |
Family
ID=48901146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IN2013/000177 WO2013164846A1 (en) | 2012-03-22 | 2013-03-19 | Spinerette for improved spinning productivity |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2015514163A (en) |
KR (1) | KR20140136496A (en) |
CN (1) | CN104246028A (en) |
WO (1) | WO2013164846A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112725907B (en) * | 2020-12-23 | 2022-06-14 | 江苏关怀医疗科技有限公司 | Spinning machine head |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3406346A1 (en) * | 1983-02-25 | 1984-10-04 | Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid | Melt-spinning apparatus for producing a set of filament yarns |
CN1752301A (en) * | 2005-10-28 | 2006-03-29 | 浙江金甬腈纶有限公司 | Method for making acrylic fibre by fine denier dry method and spinning nozzle |
CN2861193Y (en) * | 2005-11-24 | 2007-01-24 | 厦门翔鹭化纤股份有限公司 | Spinning plate for preparing fine-denier terylene short-fiber |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS43167Y1 (en) * | 1964-06-12 | 1968-01-08 | ||
JPS593561B2 (en) * | 1976-02-03 | 1984-01-25 | 帝人株式会社 | Multi-spindle spinneret pack |
US4220616A (en) * | 1978-08-30 | 1980-09-02 | American Cyanamid Company | Melt-spinning acrylonitrile polymer fiber using spinnerette of high orifice density |
JPS6445807A (en) * | 1987-08-14 | 1989-02-20 | Mitsubishi Rayon Co | Spinneret for dry spinning |
JP4053471B2 (en) * | 2003-04-09 | 2008-02-27 | 帝人テクノプロダクツ株式会社 | Dry-wet spinneret |
ATE524580T1 (en) * | 2007-10-19 | 2011-09-15 | Hills Inc | FIBER EXTRUSION PACKAGE WITH SPLIT DISTRIBUTION PLATES |
CN201598349U (en) * | 2010-02-03 | 2010-10-06 | 宜宾海丝特纤维有限责任公司 | Novel sprayer of viscose rayon spinning |
-
2013
- 2013-03-19 WO PCT/IN2013/000177 patent/WO2013164846A1/en active Application Filing
- 2013-03-19 CN CN201380015761.8A patent/CN104246028A/en active Pending
- 2013-03-19 KR KR1020147028652A patent/KR20140136496A/en not_active Application Discontinuation
- 2013-03-19 JP JP2015501054A patent/JP2015514163A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3406346A1 (en) * | 1983-02-25 | 1984-10-04 | Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid | Melt-spinning apparatus for producing a set of filament yarns |
CN1752301A (en) * | 2005-10-28 | 2006-03-29 | 浙江金甬腈纶有限公司 | Method for making acrylic fibre by fine denier dry method and spinning nozzle |
CN2861193Y (en) * | 2005-11-24 | 2007-01-24 | 厦门翔鹭化纤股份有限公司 | Spinning plate for preparing fine-denier terylene short-fiber |
Also Published As
Publication number | Publication date |
---|---|
CN104246028A (en) | 2014-12-24 |
KR20140136496A (en) | 2014-11-28 |
JP2015514163A (en) | 2015-05-18 |
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