WO2013152310A1 - Laser architectures - Google Patents

Laser architectures Download PDF

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Publication number
WO2013152310A1
WO2013152310A1 PCT/US2013/035485 US2013035485W WO2013152310A1 WO 2013152310 A1 WO2013152310 A1 WO 2013152310A1 US 2013035485 W US2013035485 W US 2013035485W WO 2013152310 A1 WO2013152310 A1 WO 2013152310A1
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WO
WIPO (PCT)
Prior art keywords
light
architecture
doubling
stack
chips
Prior art date
Application number
PCT/US2013/035485
Other languages
English (en)
French (fr)
Inventor
Robert Van Leeuwen
Bing Xu
Qing Wang
Chuni Ghosh
Original Assignee
Reald Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/764,770 external-priority patent/US20130208741A1/en
Application filed by Reald Inc. filed Critical Reald Inc.
Priority to KR1020147030739A priority Critical patent/KR20140140637A/ko
Priority to EP13772122.1A priority patent/EP2834890A4/de
Priority to RU2014144472A priority patent/RU2014144472A/ru
Priority to CN201380029977.XA priority patent/CN104364984A/zh
Publication of WO2013152310A1 publication Critical patent/WO2013152310A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/10Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
    • H01S3/106Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling devices placed within the cavity
    • H01S3/108Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling devices placed within the cavity using non-linear optical devices, e.g. exhibiting Brillouin or Raman scattering
    • H01S3/109Frequency multiplication, e.g. harmonic generation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/10Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
    • H01S5/14External cavity lasers
    • H01S5/141External cavity lasers using a wavelength selective device, e.g. a grating or etalon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/40Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
    • H01S5/42Arrays of surface emitting lasers
    • H01S5/423Arrays of surface emitting lasers having a vertical cavity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/05Construction or shape of optical resonators; Accommodation of active medium therein; Shape of active medium
    • H01S3/08Construction or shape of optical resonators or components thereof
    • H01S3/08054Passive cavity elements acting on the polarization, e.g. a polarizer for branching or walk-off compensation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/024Arrangements for thermal management
    • H01S5/02438Characterized by cooling of elements other than the laser chip, e.g. an optical element being part of an external cavity or a collimating lens
    • H01S5/02446Cooling being separate from the laser chip cooling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/10Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
    • H01S5/18Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities
    • H01S5/183Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]

Definitions

  • the present disclosure generally relates to lasers, and more specifically, to high power infrared laser technologies and components including solid state lasers, vertical cavity surface emitting lasers, and diodes.
  • red, green, blue and ultraviolet (UV) lasers have many potential uses in illumination, medical, material processing, welding, and display.
  • Cost, reliability, efficiency, size, and power are laser parameters that may be considered when selecting a laser for use in these various markets/technology fields. Display is an example of a market that has a number of different segments that value these parameters in slightly different ways. In the consumer display market, cost, efficiency, and size may be important parameters, while in the professional display market, reliability, high power, and cost may be key parameters.
  • Cheap, reliable, highly efficient green, red, or blue sources are important for all the above applications. Such a green laser source is particularly relevant since high power direct sources, such as Vertical Cavity Surface Emitting Lasers (VCSELs) or edge emitting diodes, do not yet exist at the appropriate wavelengths for professional display applications.
  • VCSELs Vertical Cavity Surface Emitting Lasers
  • edge emitting diodes do not yet exist at the appropriate wavelengths for professional display applications.
  • a full color displays use at least red, green, and blue light sources. When employed in movie theaters, these colors have to be in certain ranges to comply with the standards set by the movie industry, and more specifically, with the Digital Cinema Initiative. The approximate accepted color ranges for movies are given by red or 616-650 nm, green or 523-545 nm, and blue or 455-468 nm. However, consumer display markets do not have such a strict wavelength requirement. As red and blue diodes have become available, interest in lasers for backlighting and use in consumer projectors has increased. Direct laser sources are cost effective, reliable, and efficient sources of light. However, currently there is no high power green direct laser source having the wavelength needed for display. Thus, green is an important laser technology, and there is a need in the art for a high power, efficient green direct source of light. In addition, red lasers currently have very severe cooling requirements and their lifetimes are relatively limited.
  • the external cavity laser includes vertical cavity surface emitting laser (VCSEL) elements, a Brewster plate, frequency doubling chips, and optionally a microlens array.
  • VCSEL vertical cavity surface emitting laser
  • Each VCSEL element provides infrared (IR) light on a light path in a first direction.
  • the Brewster plate is arranged at an angle relative to the light path, and is configured to polarize at least the IR light propagating on the light path in the first direction, and extract, from the external cavity, frequency-doubled light propagating on the light path in a second direction opposite to the first direction.
  • the doubling chips are operable to receive the IR light and double the frequency of a portion of the received IR light.
  • an architecture for an external cavity laser system in accordance with the disclosed principles may comprise at least two vertical cavity surface emitting laser (VCSEL) elements, each VCSEL element providing infrared (IR) light into a cavity on a light path in a first direction. Also, such an architecture may comprise at least two frequency doubling chips located in the cavity and configured to receive the IR light, and to substantially double the frequency of at least a portion of the received IR light.
  • VCSEL vertical cavity surface emitting laser
  • IR infrared
  • an exemplary architecture may comprise an optical element at an end of the cavity opposite to the VCSEL elements and configured to be highly reflective to IR light, and a Brewster cut plate located between the VCSEL elements and the doubling chips, and arranged at an angle relative to the light path.
  • the Brewster plate may be configured to polarize at least the IR light propagating on the light path in the first direction, and extract, from the external cavity, frequency-doubled light propagating on the light path in a second direction opposite to the first direction.
  • an architecture for an external cavity laser system in accordance with the disclosed principles may comprise a plurality of vertical cavity surface emitting laser (VCSEL) elements, each VCSEL element providing infrared (IR) light into a cavity on a light path in a first direction.
  • Such architectures may also comprise a plurality of frequency doubling chips located in the cavity and configured to receive the IR light, and to substantially double the frequency of at least a portion of the received IR light.
  • the plurality of doubling chips are typically arranged adjacent to one another, with spacers therebetween, into a stack.
  • An exemplary architecture may further include a mount for holding the stack of doubling chips such that the IR light enters into edges of the doubling chips.
  • a plurality of microlenses may also be located adjacent to the doubling chips and operable to direct light to and from the doubling chips.
  • An optical element at an end of the cavity opposite to the VCSEL elements and configured to be highly reflective to IR light may also be provided.
  • exemplary architectures may further comprise a Brewster plate located between the VCSEL elements and the doubling chips, and arranged at an angle relative to the light path.
  • the Brewster plate may be configured to polarize at least the IR light propagating on the light path in the first direction, and extract, from the external cavity, frequency-doubled light propagating on the light path in a second direction opposite to the first direction.
  • FIGURE 1 is a schematic diagram illustrating one embodiment of a conventional VCSEL-based device
  • FIGURE 2 is a schematic diagram illustrating an exemplary cavity using VCSEL arrays, in accordance with the disclosed principles
  • FIGURE 3 is a schematic diagram illustrating dual beam extraction from an exemplary cavity using VCSEL arrays, in accordance with the disclosed principles.
  • FIGURE 4 is a schematic diagram illustrating a close up of periodically poled lithium niobate crystal (PPLN) stacks of chips with each having a slight spacing, in accordance with the disclosed principles;
  • FIGURE 5 is a schematic diagram illustrating an exemplary lenslet array, in accordance with the disclosed principles;
  • FIGURE 6 is a schematic diagram illustrating a perspective view of an end mounted doubling material stack and the direction of incoming light, in accordance with the disclosed principles
  • FIGURE 7 is a schematic diagram illustrating a top view of the end mounted doubler stack, in accordance with the disclosed principles
  • FIGURE 8 is a schematic diagram illustrating a bottom view of the mount shown in FIGURE 7, in accordance with the disclosed principles
  • FIGURE 9 is a schematic diagram illustrating a perspective view of a side mounted doubling material stack and the direction of incoming light, in accordance with the disclosed principles.
  • FIGURE 10 is a schematic diagram illustrating an embodiment of a VCSEL based device, in accordance with the disclosed principles.
  • These lasers may generate high power, good quality IR light which can be doubled.
  • High intensity and good quality are critical for efficient doubling of the IR light to make visible or UV light, for example, 1064 nm doubled to 532 nm (green light), while 1232nm can be doubled to 616nm (red light).
  • these current doubled solid state sources can generate a lot of power in the green wavelength, in the approximate range of a few Watts to thousands of Watts, solid state sources are expensive, complex, not very efficient, and are difficult to make reliable. For example, approximately 30,000 hours or more are commonly needed for professional display applications for which approximately 5 to 2000 Watts of visible light may be appropriate.
  • FIGURE 1 is a schematic diagram illustrating one embodiment of a conventional VCSEL-based device 100.
  • VCSEL elements themselves do not typically output the appropriate power needed for preferred applications such as those identified above.
  • a VCSEL may output approximately 150mW or less, and in the example of a VCSEL array have a spread of wavelengths, for example, greater than the approximate range of one to ten nanometers.
  • a typical low power VCSEL element or VCSEL array may be difficult to efficiently frequency double with conventional architectures.
  • the advantage of their use, however, is that VCSELs are extremely reliable and produce good quality IR light.
  • FIGURE 1 illustrates a diagram of such a VCSEL-based device 100 from Necsel/Ushio that is commercially available.
  • the VCSEL device 100 includes an infrared VCSEL array 110, a PPLN frequency doubler 120, a special output coupler (a volume Bragg grating (VBG) in this embodiment) 130, a focusing lens 140, and a multimode fiber 150 to carry the output light.
  • Light illuminated from the VCSEL array 110 initially passes through a dichroic mirror 160.
  • a first path passes through dichroic mirror 160 to illuminate a frequency doubler 120 for doubling the frequency of the light. That light then passes to the volume Bragg grating (VBG) 130, which functions as an output coupler in this embodiment.
  • VBG volume Bragg grating
  • This type of output coupler is required in conventional architectures to reduce the spread of frequency in the cavity so that the lower power elements can be doubled by a long and very sensitive (but efficient) periodically poled doubling crystal 120.
  • the long length of the doubler 120 in the (>4mm) requires the use of the VBG 130 to be used to tighten the spread of IR frequencies in the cavity and lock them to the best frequency for the periodically poled doubler 120.
  • Both the long periodically poled doubler 120 and the VBG output coupler 130 have very tight tolerances for wavelength, temperature and alignment, and therefore detrimentally affect the cost and reliability of the whole laser.
  • the VBG 130 reflected the IR light of a limited frequency so that it can pass back through the doubler 120 and which then converts some more of the IR light to the doubled frequency, which is then reflected by the dichroic mirror 160 and then reflected toward the focusing lens 140 by mirror 170.
  • Focusing lens 140 and mirror 170 are not considered inside the cavity.
  • the focusing lens 140 focuses the first and second paths into the multimode fiber 150, which can then pass from the device 100 for use to illuminate an image.
  • the focusing lens 140 and fiber 150 are not necessary, however, as free space beam output can also be desired.
  • the frequency doubler 120 may comprise a periodically poled lithium niobate crystal (PPLN) as mentioned above, wherein PPLN may be employed rather than a bulk doubling crystal because it may be more efficient at doubling the frequency of the light. This may be employed due to the lower intensities of the VCSEL beams.
  • PPLN periodically poled lithium niobate crystal
  • long lengths of PPLN may have a number of significant concerns. First, it may be more expensive than a bulk doubling crystal. Second, in order for PPLN to work well it has very tight tolerances on alignment, wavelength of IR light, and temperature. Thus, the PPLN has to be actively temperature controlled to approximately 0.1 degree Celsius or so, depending on the length of the crystal. Such a tight temperature control system is expensive and is challenging from a reliability point of view.
  • the wavelength spread that the PPLN can double effectively is also very challenging. Depending on length of the PPLN this can be as little as 0.1 nm, typically. This tight tolerance typically requires the use of a wavelength control device, such as a VBG in the cavity as described in the conventional architecture of FIGURE 1 , so that all the elements of the array can be effectively doubled.
  • a wavelength control device such as a VBG in the cavity as described in the conventional architecture of FIGURE 1 , so that all the elements of the array can be effectively doubled.
  • the appropriate narrow bandwidth may indicate that a simple etalon may not be used to narrow the bandwidth. Consequently, a difficult to fabricate volume Bragg grating is typically employed as the output coupler 130. In volume manufacturing, this volume grating can be the most expensive element in the optical system.
  • VCSELs have been able to manufacture with unique properties.
  • the individual VCSEL elements can exhibit high power, for example, greater than approximately 150 mW; are very reliable, for example, greater than 100,000 hours; and have good optical quality, which may include microlenses fabricated on the VCSEL elements for improving energy capture.
  • the VCSELs and corresponding properties are generally discussed in U.S. Patent No. 6,888,871, "VCSEL and VCSEL Array Having Integrated Microlenses For Use In A Semiconductor Laser Pumped Solid State System" and "High Power VCSEL Mature Into Production", Laser Focus World, April 2011, pp.
  • the PPLN can comprise multiple sections that can then be better temperature controlled.
  • the short length increases the laser's reliability, and has eased manufacturing and alignment tolerances.
  • the VCSEL can be single elements, or arrays with high intensity elements.
  • These arrays are designed for high power and have the output DBR set to increase power in the external cavity, which is outlined by the disclosed principles as being between the VCSEL element(s) and a frequency- dependent highly reflective/anti-reflective (HR/AR) or highly reflective/highly reflective (HR/HR) (depending on the application, as described in further detail below) structure immediately following the bulk doubling material.
  • HR/AR highly reflective/anti-reflective
  • HR/HR highly reflective/highly reflective
  • the flatness of the 2D array is critical and the radius of curvature should be greater than 5m for good performance.
  • FIGURE 2 is a schematic diagram illustrating an exemplary cavity architecture 200 using a VCSEL array, in accordance with the disclosed principles.
  • the individual 2D or ID arrayed VCSEL elements 210 may be high power elements. Additionally, the VCSEL elements may have lenslets or microlenses 220 positioned in the cavity for better beam quality. In addition, their output reflectivity may be optimized to increase the power in the external cavity of the laser.
  • a coated etalon which in one embodiment may be a Brewster plate 230 that is anti-reflective (AR) coated for infrared (IR) light and highly reflective (HR) coated for green or blue depending on whether a green or blue laser is desired.
  • AR anti-reflective
  • IR infrared
  • HR highly reflective
  • the wavelength of 1064nm and 532nm are used as representative wavelength for IR and green/blue respectively.
  • IR can easily span 800-1200nm and green/blue can span 400-600nm.
  • the Brewster plate 230 may be employed to improve the polarization state of the beam and allow for the green/blue beam to be extracted from the cavity.
  • the beams are then incident on a stack 240 of frequency doubling material, such as short PLLN doublers that cover individual VCSEL element output or multiple VCSEL element outputs.
  • the PPLN doublers in the stack 240 are mounted to allow for better temperature control of the PPLN.
  • the microlens array 220 may be positioned adjacent to the doublers 240 in order to help focus the light generated from the VCSEL array 210 and thus provide higher quality beams entering the PPLN doubler stack 240.
  • the frequency doubler chips in the stack 240 may alternatively be comprised of barium borate, potassium dihydrogen phosphate, potassium titanyl phosphate, lithium triborate, or potassium niobate, in addition to lithium niobate.
  • other advantageous frequency doubling materials may also be employed in accordance with the disclosed principles.
  • the opposite sides, for example, opposite of the VCSEL array 210, of the PPLN doublers of the stack 240 are coated in this embodiment with a highly reflective (HR) coating 250 for both IR and green/blue, as illustrated.
  • HR highly reflective
  • the light then passes back through the PPLN doubler stack 240 again (creating more green/blue light) and then the green light 260 is extracted by the Brewster plate 230, which is highly reflective to green light wavelengths.
  • the HR coating 250 may be on the PPLN or other doubling material itself or it may be on a separate optical element, in which the optical element may be reflective and adjacent or proximate to the doubling material.
  • the VCSEL array 210 should be mounted carefully and both flatness of the array and temperature of the array controlled.
  • the array's 210 flatness can be improved by considering the mounting configuration with respect to the mount or by how it is mounted to the mount.
  • the array 210 can be stressed by force to make the array flatter as it is soldered to the mount.
  • the array 210 should be flatter than a radius of curvature of about 5mm or so.
  • the force on the edges or center during the soldering process can improve flatness of the resulting array 210. This can be achieved in a number of ways including by pushing or pulling the substrate mechanically or with hanging weights.
  • higher quality submounts that are flatter to start with can improve the resulting flatness of the VCSEL array on the overall mount.
  • these submounts may be diamond for their heat conducting characteristics, but other materials can also be used, and these submounts are then placed on a heat sink or cooling mount.
  • FIGURE 3 is a schematic diagram illustrating one embodiment of a dual beam extraction technique in accordance with the disclosed principles.
  • VCSEL elements are arranged in an array 310 for producing IR light.
  • a coated Brewster plate 330 that is anti-reflective (AR) coated for IR light and HR coated for green or blue light is also provided.
  • the Brewster plate 330 may be employed to improve the polarization state of the beam and allow for the green/blue beam to be extracted from the cavity, as described above.
  • Beams in the IR wavelengths transmitted from the VCSEL array 310 pass through the Brewster's plate 330 and are incident on a stack of doubling material 340, such as PPLN.
  • an array of microlenses 320 may again be used to focus the beams received from the VCSEL array 310.
  • the doublers in the stack 340 are again mounted together to allow for better temperature control of the doubling material.
  • the opposite sides of the doubler material stack 340 may be coated with a coating 350 that is HR for IR wavelengths, but for green/blue light, the coating 350 would be anti-reflective.
  • the HR/AR coating 350 may be on the doubler material itself or it may be on a separate optical element adjacent to the doubling material stack 340. Any green light that is forward propagating through the cavity passes through the HR AR coating 350 as "forward" green light 360. IR exiting the doubler material stack 340 is reflected by the coating 350 and passes back through the PPLN doubler stack 340 again thereby creating more green/blue light. This "backwards" propagating green light 370 is extracted by the Brewster plate 330, which is highly reflective to green light wavelengths. The forward and backward green (or blue) light can be combined outside the cavity.
  • FIGURE 4 is a schematic diagram illustrating a close up of PPLN frequency doubler stacks or chips.
  • the size of each of the PPLN doublers in the stack are determined by the VCSEL beam size at the stacks, and the VCSEL/microlens array spacings. As discussed herein, microlens array and lenslet array may be used interchangeably. These sizes may be changed to match the VCSEL array and the microlens array specifications for the size of the beams as they pass though the PPLN stacks.
  • the doubler have a length (L) of about 5mm, and a uniform spacing (P) of about 2.2mm.
  • the effective width (W eff ) is less than the actual size of the doublers due to the beam size from the VCSEL array, and in this embodiment is about 1.5 to 2.0mm.
  • the exemplary stack of doublers has an overall length (W b ) of about 17.6mm.
  • FIGURE 5 is a schematic diagram 500 illustrating front and sides views of an exemplary microlens lenslet array 510.
  • each of the microlenses 520 has an approximate size (P) of about 1.0mm, with a thickness also of about 1.0mm.
  • the spacing ( ⁇ ) between the individual microlenses 520 within the array 510 which in this embodiment is about 1.0mm, may be determined by the spacing of the VCSEL elements in the VCSEL array.
  • the position and curvature of the array 510 may be set so that the beams from the VCSEL array pass through one microlens 520 per element and so that the microlens 520 either quasi collimates the beam or causes it to focus either near the middle of the PPLN stacks or at the high reflector. Accordingly, the VCSEL array's element layout and the microlens layout should substantially match. Thus, if the VCSEL array elements are laid out as hexagonal or rectilinear with respect to one another, then the microlenses 520 in the lenslet array 510 may also be laid out similarly. [0034] Mounting the PPLN so that alignment and temperature control are facilitated are important criteria for volume manufacturing of doubler stacks as disclosed herein. Accordingly, the disclosed principles provide for at least two mounting techniques, end and side mounting, both of which are discussed in further detail below.
  • FIGURE 6 illustrates a perspective view of a first embodiment of a mount 600 for a frequency doubler stack 620 according to the disclosed principles that is end-mounted on the mount.
  • the direction of light entering the PPLN doubler stack 620 is also illustrated.
  • the far ends of the PPLN stack 620 may have an HR coating (not illustrated) on it.
  • the PPLN chips 620 may be separated from one another for better cooling.
  • Mounting arms 630 may be used to hold the PPLN doublers 620 directly, or, as illustrated, individual end couplers 640 may be used as thermally conductive submounts to secure each doubler material independently.
  • the mounting arms 630 securing the doubler stack 620 to the base 610 may be constructed of a thermally conductive material, such as copper.
  • the mounting arms 630 assist in conducting heat away from the PPLN chips 620.
  • the whole mount 600 may advantageously be cooled by a thermal electric (TE) cooler (not illustrated) or air flow, or, alternatively, each PPLN doubler in the stack 620 can be temperature controlled.
  • a temperature sensor can be incorporated in the mount 600, if desired.
  • FIGURE 7 is a schematic diagram illustrating a top view of the end mount PPLN stack mount 600 introduced in FIGURE 6. From the top view, the doubler material stack 620 can be visible, as well as the mounting arms 630 and couplers 640 used to the secured the doubler stack 620 to the mount base 610. From this view, slots 650 in the base 610 of the mount 600 can be visible, and may be employed to let light exit the doubler stack 620 in the direction of the slots 640, depending on the embodiment and construction of the VCSEL based device.
  • FIGURE 8 is a schematic diagram illustrating a bottom view of the mount 600 shown in FIGURES 6 and 7. From this view, the light exit slots 650 are more easily visible. In the illustrated embodiment, the slots 650 are shown offset in their layout, however, they can be centered or even more offset, as desired, as long as they substantially cover the doubler material chips in the stack 620. Moreover, the slots 650 may be sized to accommodate the beams from the VCSEL array.
  • FIGURE 9 is a schematic diagram showing one embodiment of a side -mounted technique for mounting the doubler material stack 920 in a mount 900.
  • the whole mount assembly 900 is pressed together from the top using a mounting arm 930, which connects to the base 910 of the mount 900.
  • the mounting arms 930 contact the stack 920 via thermally conductive submounts or couplers 940. As shown by the arrow, the IR light enters the doubler stack 920 from outside the mount 900.
  • FIGURE 10 is a schematic diagram illustrating an embodiment of a VCSEL based device 1005.
  • FIGURE 10 includes a VCSEL array 1010.
  • the VCSEL array may be a ID or 2D array.
  • the doubler 1030 may be any appropriate doubler including, but not limited to, a bulk doubler, a PPLN doubler, and so forth.
  • the doubler may have a highly reflective coated surface that reflects at least one of or both of IR and green/blue light.
  • an etalon 1040 that has a highly reflective coating for green/blue light and that may also substantially remove green/blue light out of the cavity to be substantially collimated or focused into a fiber.
  • a separate mirror element may be employed instead of or in addition to the highly reflective coated surface for the doubler.
  • the etalon is illustrated at approximately 35 degrees, but can be tilted near or at the Brewster angle.
  • the lenslet array is included in FIGURE 10, it is an optional element.
  • light may be introduced to the VCSEL based device 1005 by the VCSEL chip 1010 and be passed through the etalon 1040.
  • the light may then pass through the lenslet array 1020 and encounter the doubler 1030.
  • the doubler 1030 may reflect IR and/or green/blue light back through the doubler 1030 and the lenslet array 1020.
  • the IR and/or green/blue light may then encounter the etalon 1040 and the etalon may reflect the green/blue light out and the green/blue light may be coupled into a fiber.
  • the terms “substantially” and “approximately” provide an industry-accepted tolerance for its corresponding term and/or relativity between items. Such an industry-accepted tolerance ranges from less than one percent to ten percent and corresponds to, but is not limited to, component values, angles, et cetera. Such relativity between items ranges between less than one percent to ten percent.
  • embodiments of the present disclosure may be used in a variety of optical systems and projection systems. Exemplary embodiments may include or work with a variety of projectors, projection systems, optical components, computer systems, processors, self-contained projector systems, visual and/or audiovisual systems, and electrical and/or optical devices. Aspects of the present disclosure may be used with practically any apparatus related to optical and electrical devices, optical systems, display systems, presentation systems or any apparatus that may contain any type of optical system. Accordingly, embodiments of the present disclosure may be employed in optical systems, devices used in visual and/or optical presentations, visual peripherals and so on and in a number of computing environments including the Internet, intranets, local area networks, wide area networks and so on.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Optics & Photonics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Semiconductor Lasers (AREA)
  • Optical Modulation, Optical Deflection, Nonlinear Optics, Optical Demodulation, Optical Logic Elements (AREA)
PCT/US2013/035485 2012-04-06 2013-04-05 Laser architectures WO2013152310A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
KR1020147030739A KR20140140637A (ko) 2012-04-06 2013-04-05 레이저 아키텍처
EP13772122.1A EP2834890A4 (de) 2012-04-06 2013-04-05 Laserarchitekturen
RU2014144472A RU2014144472A (ru) 2012-04-06 2013-04-05 Лазерные архитектуры
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EP2834890A4 (de) 2015-12-16

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