WO2013084591A1 - Air battery - Google Patents

Air battery Download PDF

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Publication number
WO2013084591A1
WO2013084591A1 PCT/JP2012/076476 JP2012076476W WO2013084591A1 WO 2013084591 A1 WO2013084591 A1 WO 2013084591A1 JP 2012076476 W JP2012076476 W JP 2012076476W WO 2013084591 A1 WO2013084591 A1 WO 2013084591A1
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WO
WIPO (PCT)
Prior art keywords
base material
air battery
material layer
positive electrode
conductive
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PCT/JP2012/076476
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French (fr)
Japanese (ja)
Inventor
宮澤 篤史
友克 姫野
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日産自動車株式会社
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Publication of WO2013084591A1 publication Critical patent/WO2013084591A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/8647Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites
    • H01M4/8657Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites layered
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M12/00Hybrid cells; Manufacture thereof
    • H01M12/04Hybrid cells; Manufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type
    • H01M12/06Hybrid cells; Manufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode

Definitions

  • the present invention relates to an air battery using oxygen as a positive electrode active material.
  • a positive electrode is composed of a positive electrode base material and a catalyst layer.
  • the positive electrode base material uses a porous metal material having a large number of pores such as mesh, expanded metal, punching metal, and lath metal, and a metal powder is fixed to the surface of the porous metal material so that the entire surface is fine. Concavities and convexities are provided.
  • a positive electrode forms a catalyst layer so that a positive electrode base material may be embed
  • the present invention has been made in view of the above-described conventional situation, and it is an object of the present invention to provide an air battery that can increase resistance in the in-plane direction of the positive electrode and reduce resistance overvoltage. .
  • the air battery of the present invention includes a positive electrode and a negative electrode with an electrolyte layer interposed therebetween, and the positive electrode includes a base material layer made of a conductive porous material, and the base material layer is formed on at least one main surface of the base material layer. It has a configuration in which a conductive film having higher conductivity and ventilation is provided, and the above configuration is a means for solving the conventional problems.
  • the conductive porous material constituting the base material layer is a microporous material using carbon paper or the like as a conductive filler, and a member having a large number of pores such as a mesh or punching metal ( It is different from the porous metal material referred to in the prior art.
  • the conductive film can be formed by various surface treatments.
  • the in-plane conductivity at the positive electrode can be increased and the resistance overvoltage can be reduced.
  • FIG. 1 It is sectional drawing (A) and top view (B) explaining one Embodiment of the air battery of this invention. It is each a top view (A) (B) explaining two forms of a conductive film. It is a perspective view explaining an example of manufacture of a positive electrode member. It is a front view explaining the other example of manufacture of a positive electrode member. It is sectional drawing (A) (B) which shows two embodiment of a positive electrode, respectively. It is sectional drawing (A) (B) which shows two other embodiment of a positive electrode, respectively. It is sectional drawing (A) and plane explanatory drawing (B) which show other embodiment of a positive electrode.
  • An air battery A shown in FIG. 1 has a rectangular plate shape, and an upper positive electrode 2 in FIG. (A) and a lower negative electrode 3 in FIG. I have.
  • the air battery A in the illustrated example includes an outer frame member 4 that has electrical insulation and surrounds at least the positive electrode 2 and the outer periphery of the electrolyte layer 1.
  • the electrolyte layer 1 stores an aqueous solution (electrolytic solution) or a non-aqueous solution mainly composed of potassium hydroxide (KOH) or chloride, and includes an appropriate member for storing the aqueous solution or the non-aqueous solution. There is.
  • the positive electrode 2 includes a base material layer 21 made of a conductive porous material and a liquid-tight ventilation layer 22 disposed on the surface of the positive electrode in a laminated state.
  • the positive electrode 2 is provided with a conductive coating 23 that has higher conductivity and ventilation than the base material layer 21 on at least one main surface of the base material layer 21.
  • a conductive coating 23 is provided on the main surface on the upper side.
  • the positive electrode 2 includes contact members 24 serving as current collectors at both ends on the short side of the base material layer 21.
  • the contact member 24 is interposed between the outer frame member 4 on the cross section shown in FIG. 1A, the inner end portion is in contact with the peripheral edge portion of the base material layer 21, and the outer end portion is on the positive electrode surface side. Is exposed.
  • the base material layer 21 is formed of a conductive porous material containing a catalyst.
  • a catalyst such as manganese dioxide is supported inside the conductive porous material formed of a carbon material as a conductive filler and a binder resin.
  • the liquid-tight ventilation layer 22 is a member that has liquid-tightness (water-tightness) with respect to the electrolyte solution of the electrolyte layer 1 and has air-permeability with respect to oxygen.
  • the liquid-tight ventilation layer 22 uses a water-repellent film such as a fluororesin so as to prevent the electrolytic solution from leaking to the outside.
  • a large number of the liquid-tight ventilation layer 22 can supply oxygen to the base material layer 21. Have fine pores. Details of the conductive coating 23 will be described later.
  • the contact member 24 is made of metal, and for example, metal such as copper (Cu), stainless steel, and nickel (Ni) can be used. Also, other metals can be used if they are surface-treated so as to ensure corrosion resistance to the electrolytic solution. Further, the contact member 24 may be plated with gold (Au) or silver (Ag) on at least one of the contact surfaces in order to reduce the contact resistance with the base material layer 21 or the conductive coating 23. it can.
  • the negative electrode 3 includes a negative electrode member 31 and a negative electrode current collecting member 32 disposed on the negative electrode surface in a stacked state.
  • the negative electrode member 31 is made of a material such as a pure metal such as lithium (Li), aluminum (Al), iron (Fe), zinc (Zn), and magnesium (Mg), or an alloy. .
  • the negative electrode current collecting member 32 is a conductive member made of a material capable of preventing the electrolyte solution of the electrolyte layer 1 from leaking to the outside.
  • a material capable of preventing the electrolyte solution of the electrolyte layer 1 from leaking to the outside for example, stainless steel, copper (alloy), or a metal material has a corrosion resistance on the surface.
  • a plated metal for example, stainless steel, copper (alloy), or a metal material has a corrosion resistance on the surface.
  • the outer frame member 4 surrounds the outer periphery of the negative electrode member 31 of the negative electrode 3 in addition to the outer periphery of the electrolyte layer 1 and the positive electrode 2. For this reason, the negative electrode current collecting member 32 of the negative electrode 3 is provided so as to close the opening portion on the negative electrode side of the outer frame member 4.
  • the outer frame member 4 is preferably made of a resin having an electrolytic solution resistance such as polypropylene (PP) or engineering plastic (so-called engineering plastic), which can also reduce the weight.
  • the outer frame member 4 can also be made of fiber reinforced plastic (FRP) in which a resin is compounded with reinforcing fibers such as carbon fibers and glass fibers in order to give mechanical strength.
  • FRP fiber reinforced plastic
  • the conductive coating 23 in the positive electrode 2 has a continuous shape in the in-plane direction (direction along the main surface) of the main surface of the base material layer 21.
  • the shape of the conductive film 23 is not particularly limited, and may be regular or irregular, and can be provided on a part of the main surface of the base material layer 21 or on the entire main surface. Further, as in this embodiment, in the positive electrode 2, when the contact member 24 as a current collector is provided at the end of the base material layer 21, the conductive coating 23 is formed from the main surface of the base material layer 21. It is more desirable to form continuously in the range which reaches a current collection part (contact member 24).
  • the conductive film 23 can be formed in a stripe shape as shown in FIG. 2 (A) or in a mesh shape as shown in FIG. 2 (B). In addition, when forming in stripe form, it forms in the direction from one current collection part (contact member 24) to the other current collection part, and is mutually parallel. At this time, the conductive film 23 can be ventilated mainly in a portion (exposed portion of the base material layer 21) that becomes an empty space of a stripe or a mesh.
  • the conductive film 23 includes, as a conductive component, gold (Au), silver (Ag), copper (Cu), nickel (Ni), palladium (Pd), chromium (Cr), and carbon (C).
  • a conductive component gold (Au), silver (Ag), copper (Cu), nickel (Ni), palladium (Pd), chromium (Cr), and carbon (C).
  • Au gold
  • silver Ag
  • Cu copper
  • Ni nickel
  • Cr chromium
  • C carbon
  • One or more is the main component.
  • the conductive film 23 can be formed by any one of surface treatments among plating, sputtering and coating.
  • the conductive coating 23 can be ventilated by forming the base layer 21 made of a conductive porous material so thin as not to block the pores.
  • the conductive coating 23 is formed by energizing the base material layer 21. Therefore, the conductive coating 23 is formed with the pores of the base material layer 21 being opened. Can do.
  • FIG. 3 is a diagram for explaining an example of manufacturing the base material layer 21.
  • a resin film substrate 50 through which the material of the base material layer 21 does not pass is used.
  • the base 50 is made of a non-conductive resin or glass in consideration of the plating process to be performed later.
  • a conductive porous material is applied on the substrate 50 and dried to form the base material layer 21.
  • a conductive film 23 is formed on the surface of the base material layer 21 by plating, and finally the base material layer 21 having the conductive film 23 is separated from the substrate 50.
  • the relationship between the pore diameter of the conductive porous material forming the base material layer 21 and the plating solution entering therein can be calculated from an equation relating to the capillary phenomenon.
  • FIG. 4 is a diagram for explaining another example of manufacturing the base material layer 21.
  • two sheet-like base material layers 21 and 21 wound around a pair of rolls 51 and 51 are used, and these are passed through a plating tank 52 and taken up by a pair of winding rollers 53 and 53.
  • the conductive film (23) is continuously formed on the base material layers 21 and 21.
  • the thickness can be controlled by the current (voltage), temperature, and feed rate of the base material layer 21, and the viscosity of the plating solution is controlled as described above to prevent entry into the pores.
  • the conductive film 23 can be similarly formed by sputtering. In this case, the thickness can be controlled by bias voltage, temperature, processing time, and the like.
  • the conductive film 23 is provided on the base material layer 21 in the positive electrode 2, thereby improving the in-plane conductivity of the base material layer 21 itself. Conductivity can be increased and resistance overvoltage can be reduced. Therefore, it is possible to improve the power generation performance corresponding to the resistance overvoltage.
  • the air battery A employs the conductive coating 23 formed by the surface treatment, a current collecting member as a separate part is unnecessary, and the substrate layer 21 can be reduced in thickness and weight. Since a large contact area between the conductive film 23 and the conductive film 23 is obtained, the current collection efficiency is improved.
  • the air battery A has the conductive film 23 formed in a continuous shape in the in-plane direction, the resistance overvoltage in the positive electrode 2 is further reduced, and the conductive film 23 is collected from the main surface of the base material layer 21. Since it was continuously formed in the range up to the portion (contact member 24), it is possible to further improve the current collection performance.
  • the conductive coating 23 can naturally be formed over the entire main surface of the base material layer 21, but by forming a shape having a void as shown in FIG.
  • the material of the conductive coating 23 can be saved to the minimum necessary while ensuring sufficient conductivity and air permeability, and can contribute to reduction in manufacturing cost.
  • the air battery A has gold (Au), silver (Ag), copper (Cu), nickel (Ni), palladium (Pd), chromium (Cr), and carbon (C) as conductive components of the conductive film 23. Since one or more of them are the main components, good conductive performance can be obtained while maintaining the corrosion resistance inside the battery.
  • the air battery A is formed by any one surface treatment of plating, sputtering, and coating, the conductive coating 23 can be formed relatively inexpensively and with high accuracy, and the manufacturing cost can be reduced. Reduction can also be realized.
  • the air battery A comprises the battery outer peripheral part by the outer frame member 4 which has electrical insulation, the positional relationship which a positive electrode terminal (contact member 24) and a negative electrode terminal (negative electrode current collection member 32) conflict. It becomes a safe structure that is difficult to short circuit. In a structure in which one electrode also serves as a battery exterior portion as in a known button battery, the distance between the positive electrode terminal and the negative electrode terminal is very short.
  • 5 to 7 are diagrams for explaining other embodiments of the air battery according to the present invention. Note that the same components as those of the previous embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
  • the air battery A shown in FIG. 5 (A) has a structure in which, in the positive electrode 2, a conductive coating 23 is provided on the main surface outside the positive electrode of the base material layer 21 made of a conductive porous material.
  • 5B has a structure in which a conductive coating 23 is provided on the main surface of the base material layer 21 of the positive electrode 2 on the electrolyte layer 1 side.
  • the air battery A shown in FIG. 6A has a structure in which the positive electrode 2 has a liquid-tight ventilation layer 22 on the outer surface of the positive electrode, and a conductive film 23 is provided on the main surface of the base material layer 21 on the electrolyte layer 1 side. . Further, in the air battery A shown in FIG. 6B, the positive electrode 2 has the liquid-tight air-permeable layer 22 as in the embodiment shown in FIG. In this structure, a conductive film 23 is provided on the surface.
  • the basic structure of the air battery A of the present invention is that the positive electrode 2 includes a base material layer 21 made of a conductive porous material containing a catalyst, most of which is mainly carbon. It is formed with the material which was made. And the air battery A of this invention provides the base material by providing the highly conductive conductive film 23 in the at least one main surface of the base material layer 21 according to the structure and the electrical property of a conductive porous material. The electrical conductivity of the layer 21 is increased to reduce the apparent electrical resistance and improve the power generation performance.
  • the air battery A uses a potassium hydroxide (KOH) aqueous solution for the electrolyte layer 1, as shown in FIGS. 1 and 6, a water-repellent film (liquid-tight ventilation layer 22) is formed on the outermost part of the positive electrode 2. To prevent leakage of the aqueous solution.
  • KOH potassium hydroxide
  • the air battery A may arrange another layer outside the liquid-tight air-permeable layer 22 depending on the purpose.
  • the positive electrode 2 includes the base material layer 21 and the liquid-tight ventilation layer 22, and the main surface of the base material layer 21 on the electrolyte layer 1 side has high conductivity.
  • a coating 23 is provided, and an opening 41 as another layer is provided outside the liquid-tight ventilation layer 22.
  • the opening body 41 is formed by regularly arranging a large number of openings, and a metal or resin net, expanded metal, punching metal, or the like can be used. For example, when the plurality of air batteries A are connected in series, the opening 41 protects the liquid-tight ventilation layer 22 and forms an air flow path between the adjacent air batteries A.
  • the area of the conductive film 23 is not less than the actual area excluding the opening of the opening body 41.
  • the air battery A forms the conductive film 23 over the entire main surface of the base material layer 21, and then calculates the area of the conductive film 23 and the actual area of the opening 41. It is desirable to satisfy the relationship.
  • the shape of the conductive film 23 is not particularly limited.
  • the apparent area of the conductive coating 23 becomes larger than the aperture ratio of the opening 41, and the rate at which the base material layer 21 and the conductive coating 23 are compressed by the opening 41 is increased. .
  • the air battery A has a portion in the positive electrode 2 to which a load is applied by the opening 41, and can increase the adhesion between the base material layer 21 and the conductive coating 23 to reduce the electrical resistance.
  • the effect of preventing the conductive film 23 from being peeled off due to the difference in the coefficient of thermal expansion from the material layer 21 can also be obtained.
  • the mechanical strength of the positive electrode 2 is improved by the opening 41, and the mechanical strength of the air battery A is also improved.
  • the conductive film 23 shall be arrange
  • the opening 41 faces the conductive coating 23, even if the conductive coating 23 is not processed in an indefinite shape, the period, phase, and direction are shifted with respect to the arrangement of the openings. By forming the coating 23 in a minimum amount, current collecting properties can be ensured. In the air battery A, a portion to which a load is applied by the opening 41 in the positive electrode 2 is increased, and the adhesion between the base material layer 21 and the conductive coating 23 can be increased to reduce the electrical resistance. As described above, the effect of preventing peeling of the conductive film 23 is also obtained.
  • the air battery A of the present invention can also be provided with a conductive opening 41 in contact with the conductive coating 23 of the base material layer 21 on the positive electrode 2.
  • the distribution of the conductive film 23 is made denser than the distribution of the openings of the opening 41.
  • the conductive film 23 has a size larger than that of the opening of the opening 41. Increase the width or decrease the pitch.
  • the air battery A In the air battery A, electrons generated in the base material layer 21 flow in the in-plane direction from the conductive film 23 through the opening 41. At this time, in the base material layer 21, high conductivity is ensured by the conductive coating 23 as described above. For example, when considering the range of the opening of the opening 41, the internal resistance between the conductive coating 23 and the opening 41 is reached. Is extremely small, electrons flow favorably in the in-plane direction from the conductive film 23 through the opening 41. As a result, the air battery A has higher conductivity in the in-plane direction of the positive electrode 2.
  • the air battery of the present invention described in each of the above embodiments has a certain relationship between the thickness and coverage of the conductive coating 23 and the electrical resistance in the in-plane direction of the base material layer 21, based on the relationship, The reduction in electrical resistance and the gas permeability of the base material layer 21 are made compatible.
  • the material of the base material layer 21 does not have to be a conductive porous material having a porosity of more than 80% as in a gas diffusion layer used in a polymer electrolyte fuel cell. Any conductive porous material having a porosity of about 20% may be used. As a result, it was found that the air battery of the present invention can be used even when the coverage of the conductive film 23 is 80 to 95%. Specific examples are described in the following examples.
  • a sheet-like sample having 70 wt% carbon, 30 wt% polytetrafluoroethylene (PTFE), a porosity of 65%, and a thickness of 100 ⁇ m was used. While this sample was used as a comparative example before the surface treatment, Ag plating treatment was performed on the same sample to form plating layers (conductive films) having different thicknesses, and these were designated as Examples 1 to 5.
  • Example 1 a plating layer having a thickness of 1 nm was formed as a conductive film on one entire surface of a sheet-like sample.
  • Example 2 a plating layer having a thickness of 5 nm was formed as a conductive film on the entire surface of one side of the sheet-like sample.
  • Example 3 a plating layer having a thickness of 1 ⁇ m was formed as a conductive film on the entire surface of one side of a sheet-like sample.
  • Example 4 a plating layer having a thickness of 5 ⁇ m was formed as a conductive coating on the entire surface of one side of the sheet-like sample.
  • Example 5 a plating layer having a width of 1 mm and a thickness of 5 nm was disposed at an interval of 4 mm as a conductive film on one side of the sheet-like sample.
  • the thickness of the plating layer (conductive film) was measured by XRF. Moreover, since it is difficult to measure the film thickness of 1 nm, it was controlled by the processing time.
  • the striped plating layer was formed by arrange
  • a sheet made of a conductive porous material having a length and width of 50 mm and a thickness of 50 ⁇ m was prepared, and the electrical resistance in the direction of the two sides was measured on the assumption that current was collected on two opposite sides. .
  • gas_flow test by a Gurley measurement was implemented. In Gurley measurement, the sample was placed on a 300-mesh wire net and measured in order to maintain the shape of the sheet-like sample (positive electrode member).
  • the resistivity of the sample was measured by a four-probe method according to JIS-K7194. That is, the resistance is calculated by applying a constant current from the two outer sides of the four electrodes and measuring the voltage with the two inner electrodes.
  • Lorester GP manufactured by Mitsubishi Chemical was used in accordance with this evaluation method.
  • the resistance value was measured by applying a measurement probe to the surface not plated. Table 1 shows in-plane resistance values in Examples 1 to 5 and Comparative Examples.
  • Example 1 where the thickness of the plating layer is 1 nm as compared with the comparative example, the resistance reduction is confirmed, and in Examples 2 to 5 where the thickness of the plating layer is 5 nm or more A remarkable resistance reduction was confirmed.
  • the thickness of the plating layer is 1 ⁇ m or more, it has been clarified that the effect of reducing the resistance is small because a sufficient conductive path is secured.
  • Example 5 in which the plating layer was formed in a stripe shape, measurement was performed by applying a probe to the length direction of the stripe. Even when the thickness of the plating layer was a stripe shape of 5 nm, sufficient resistance reduction was confirmed. That is, even if the thickness of the plating layer is thin, the effect can be obtained only by selecting the formation of the plating layer in the electron flow direction, and the plating amount can be minimized.
  • Table 2 shows the aeration test result by Gurley measurement.
  • the conductive film is formed on the base material layer made of a conductive porous material according to the above-described embodiment, thereby improving both in-plane conductivity and reducing resistance and gas permeability. It has been confirmed that it can be realized, and on top of that, it has been made thinner and lighter.
  • the configuration of the air battery according to the present invention is not limited to the above-described embodiments.
  • the air battery may have a polygonal shape or a circular shape other than the rectangular plate shape, and does not depart from the gist of the present invention.
  • the details of the configuration can be changed as appropriate.

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Abstract

Conventional air batteries had room for improvement in relation to increasing conductivity in the in-plane direction (direction along the plane) in a positive electrode. Provided is an air battery (A), comprising a positive electrode (2) and a negative electrode (3) having an electrolyte layer (1) therebetween; wherein the positive electrode (2) comprises a base material layer (21) comprising a conductive porous material, and a conductive coating (23) having higher conductivity than the base material layer (21) and capable of being ventilated is provided on at least one main surface of the base material layer (21). As a result, the conductivity in the in-plane direction in the positive electrode (21) is increased and the resistance overvoltage is reduced.

Description

空気電池Air battery
 本発明は、酸素を正極活物質として利用する空気電池に関するものである。 The present invention relates to an air battery using oxygen as a positive electrode active material.
 従来の空気電池としては、例えば、特許文献1に記載されたものがあった。特許文献1に記載の空気電池は、正極基材と触媒層とで正極を構成している。正極基材は、メッシュ、エキスパンドメタル、パンチングメタル、及びラスメタル等のように多数の空孔を有する多孔金属材を用い、この多孔金属材の表面に金属粉末を固着して、表面全体に微細な凹凸を設けたものである。そして、正極は、正極基材を埋設するように触媒層を形成し、この際、正極基材の微細な凹凸に触媒層を食い込ませるように形成することで、正極基材と触媒層との電気的接触状態を保持するようにしている。 As a conventional air battery, for example, there is one described in Patent Document 1. In the air battery described in Patent Document 1, a positive electrode is composed of a positive electrode base material and a catalyst layer. The positive electrode base material uses a porous metal material having a large number of pores such as mesh, expanded metal, punching metal, and lath metal, and a metal powder is fixed to the surface of the porous metal material so that the entire surface is fine. Concavities and convexities are provided. And a positive electrode forms a catalyst layer so that a positive electrode base material may be embed | buried, and in this case, it forms so that a catalyst layer may bite into the fine unevenness | corrugation of a positive electrode base material. An electrical contact state is maintained.
特開2002-151086号公報JP 2002-151086 A
 しかしながら、上記したような従来の空気電池にあっては、正極において、正極基材と触媒層との電気的接触状態を良好にし得るものの、面内方向(面に沿う方向)の導電性を高めるうえで改善の余地があった。つまり、従来の空気電池の正極では、面内方向の導電性を考えると、触媒層で発生した電子が正極基材を構成する多孔金属材を経て外部に流れる。このため、触媒層では、とくに多孔金属材の空孔の範囲において、多孔金属材に達するまでの間の内部抵抗が存在し、当然のことながら、空孔中心部のように多孔金属材に至るまでの距離が長いほど内部抵抗も増大する。 However, in the conventional air battery as described above, in the positive electrode, although the electrical contact state between the positive electrode substrate and the catalyst layer can be improved, the conductivity in the in-plane direction (direction along the surface) is increased. There was room for improvement. That is, in the positive electrode of the conventional air battery, considering the conductivity in the in-plane direction, electrons generated in the catalyst layer flow to the outside through the porous metal material constituting the positive electrode substrate. For this reason, in the catalyst layer, there is an internal resistance until reaching the porous metal material, particularly in the range of the pores of the porous metal material. The longer the distance to, the greater the internal resistance.
 また、近年では、自動車等の移動体の主電源や補助電源として用いる空気電池の研究開発が行われており、この場合には、多数の空気電池を用いて組電池を構成するので、組電池における正極の総面積を考慮すれば、上述の内部抵抗を無視することができない。 In recent years, research and development of air batteries used as a main power source or auxiliary power source for a moving body such as an automobile has been performed. In this case, an assembled battery is configured using a large number of air batteries. Considering the total area of the positive electrode at, the above-mentioned internal resistance cannot be ignored.
 本発明は、上記従来の状況に鑑みて成されたもので、とくに正極における面内方向の導電性を高めて、抵抗過電圧の低減を実現することができる空気電池を提供することを目的としている。 The present invention has been made in view of the above-described conventional situation, and it is an object of the present invention to provide an air battery that can increase resistance in the in-plane direction of the positive electrode and reduce resistance overvoltage. .
 本発明の空気電池は、電解質層を間にして正極及び負極を備え、正極が、導電性多孔質材料から成る基材層を備えると共に、基材層の少なくとも一方の主面に、基材層よりも高い導電性を有し且つ通気可能な導電被膜を設けた構成としており、上記構成をもって従来の課題を解決するための手段としている。 The air battery of the present invention includes a positive electrode and a negative electrode with an electrolyte layer interposed therebetween, and the positive electrode includes a base material layer made of a conductive porous material, and the base material layer is formed on at least one main surface of the base material layer. It has a configuration in which a conductive film having higher conductivity and ventilation is provided, and the above configuration is a means for solving the conventional problems.
 なお、上記構成において、基材層を構成する導電性多孔質材料は、カーボンペーパー等を導電性フィラーとして用いたマイクロポーラス材料であり、メッシュやパンチングメタルのように多数の空孔を有する部材(従来技術で言う多孔金属材)とは別のものである。また、導電被膜は、各種の表面処理により形成することができる。 In the above configuration, the conductive porous material constituting the base material layer is a microporous material using carbon paper or the like as a conductive filler, and a member having a large number of pores such as a mesh or punching metal ( It is different from the porous metal material referred to in the prior art. The conductive film can be formed by various surface treatments.
 本発明の空気電池によれば、上記構成を採用したことから、正極における面内方向の導電性を高めて抵抗過電圧を低減することができる。 According to the air battery of the present invention, since the above configuration is adopted, the in-plane conductivity at the positive electrode can be increased and the resistance overvoltage can be reduced.
本発明の空気電池の一実施形態を説明する断面図(A)、及び平面図(B)である。It is sectional drawing (A) and top view (B) explaining one Embodiment of the air battery of this invention. 導電被膜の二つの形態を説明する各々平面図(A)(B)である。It is each a top view (A) (B) explaining two forms of a conductive film. 正極部材の製造の一例を説明する斜視図である。It is a perspective view explaining an example of manufacture of a positive electrode member. 正極部材の製造の他の例を説明する正面図である。It is a front view explaining the other example of manufacture of a positive electrode member. 正極の二つの実施形態を示す各々断面図(A)(B)である。It is sectional drawing (A) (B) which shows two embodiment of a positive electrode, respectively. 正極の他の二つの実施形態を示す各々断面図(A)(B)である。It is sectional drawing (A) (B) which shows two other embodiment of a positive electrode, respectively. 正極のさらに他の実施形態を示す断面図(A)及び平面説明図(B)である。It is sectional drawing (A) and plane explanatory drawing (B) which show other embodiment of a positive electrode.
 以下、図面に基づいて、本発明の空気電池の実施形態を詳細に説明する。
 図1に示す空気電池Aは、矩形板状を成しており、電解質層1を間にして、図(A)中で上側の正極2と、図(A)中で下側の負極3を備えている。また、図示例の空気電池Aは、電気絶縁性を有し且つ少なくとも正極2及び電解質層1の外周を包囲する外枠部材4を備えている。
Hereinafter, embodiments of an air battery of the present invention will be described in detail with reference to the drawings.
An air battery A shown in FIG. 1 has a rectangular plate shape, and an upper positive electrode 2 in FIG. (A) and a lower negative electrode 3 in FIG. I have. In addition, the air battery A in the illustrated example includes an outer frame member 4 that has electrical insulation and surrounds at least the positive electrode 2 and the outer periphery of the electrolyte layer 1.
 電解質層1は、水酸化カリウム(KOH)や塩化物を主成分とした水溶液(電解液)もしくは非水溶液を貯留したものであり、その水溶液や非水溶液を貯留させるための適当な部材を含む場合がある。 The electrolyte layer 1 stores an aqueous solution (electrolytic solution) or a non-aqueous solution mainly composed of potassium hydroxide (KOH) or chloride, and includes an appropriate member for storing the aqueous solution or the non-aqueous solution. There is.
 正極2は、導電性多孔質材料から成る基材層21と、正極表面に配置した液密通気層22を積層状態に備えている。そして、正極2は、基材層21の少なくとも一方の主面に、基材層21よりも高い導電性を有し且つ通気可能な導電被膜23が設けてあり、図示例では、基材層21の上側の主面に導電被膜23が設けてある。 The positive electrode 2 includes a base material layer 21 made of a conductive porous material and a liquid-tight ventilation layer 22 disposed on the surface of the positive electrode in a laminated state. The positive electrode 2 is provided with a conductive coating 23 that has higher conductivity and ventilation than the base material layer 21 on at least one main surface of the base material layer 21. A conductive coating 23 is provided on the main surface on the upper side.
 また、正極2は、図1(B)に示すように、基材層21の短辺側の両端部に、集電部となる接点部材24を備えている。この接点部材24は、図1(A)に示す断面上において、外枠部材4との間に介在し、内端部が基材層21の周縁部に接触し且つ外端部が正極表面側に露出している。 Further, as shown in FIG. 1B, the positive electrode 2 includes contact members 24 serving as current collectors at both ends on the short side of the base material layer 21. The contact member 24 is interposed between the outer frame member 4 on the cross section shown in FIG. 1A, the inner end portion is in contact with the peripheral edge portion of the base material layer 21, and the outer end portion is on the positive electrode surface side. Is exposed.
 前記正極2において、基材層21は、触媒を含む導電性多孔質材料で形成してあり、例えば、導電性フィラーとしてのカーボン材料とバインダー樹脂とで形成した導電性多孔質材料の内部に、二酸化マンガンなどの触媒を担持させたものである。 In the positive electrode 2, the base material layer 21 is formed of a conductive porous material containing a catalyst. For example, inside the conductive porous material formed of a carbon material as a conductive filler and a binder resin, A catalyst such as manganese dioxide is supported.
 液密通気層22は、電解質層1の電解液に対して液密性(水密性)を有し、且つ酸素に対して通気性を有する部材である。この液密通気層22は、電解液が外部へ漏出するのを阻止し得るように、フッ素樹脂などの撥水膜を用いており、一方、基材層21に酸素を供給し得るように多数の微細孔を有している。導電被膜23の詳細は後述する。 The liquid-tight ventilation layer 22 is a member that has liquid-tightness (water-tightness) with respect to the electrolyte solution of the electrolyte layer 1 and has air-permeability with respect to oxygen. The liquid-tight ventilation layer 22 uses a water-repellent film such as a fluororesin so as to prevent the electrolytic solution from leaking to the outside. On the other hand, a large number of the liquid-tight ventilation layer 22 can supply oxygen to the base material layer 21. Have fine pores. Details of the conductive coating 23 will be described later.
 接点部材24は、金属製であって、例えば、銅(Cu)、ステンレス、及びニッケル(Ni)などの金属を使用することができる。また、その他の金属でも電解液に対する耐食性が確保されるように表面処理を行えば、それを使用することができる。さらに、接点部材24は、基材層21や導電被膜23との接触抵抗を低減するために、互いの接触面の少なくとも一方に、金(Au)や銀(Ag)などのめっきを施すことができる。 The contact member 24 is made of metal, and for example, metal such as copper (Cu), stainless steel, and nickel (Ni) can be used. Also, other metals can be used if they are surface-treated so as to ensure corrosion resistance to the electrolytic solution. Further, the contact member 24 may be plated with gold (Au) or silver (Ag) on at least one of the contact surfaces in order to reduce the contact resistance with the base material layer 21 or the conductive coating 23. it can.
 負極3は、負極部材31と、負極表面に配置した負極集電部材32を積層状態に備えている。この負極3において、負極部材31は、リチウム(Li)、アルミニウム(Al)、鉄(Fe)、亜鉛(Zn)、及びマグネシウム(Mg)等の純金属、もしくは合金などの材料から成るものである。 The negative electrode 3 includes a negative electrode member 31 and a negative electrode current collecting member 32 disposed on the negative electrode surface in a stacked state. In this negative electrode 3, the negative electrode member 31 is made of a material such as a pure metal such as lithium (Li), aluminum (Al), iron (Fe), zinc (Zn), and magnesium (Mg), or an alloy. .
 負極集電部材32は、電解質層1の電解液が外部に漏出するのを阻止し得る材質から成る導電部材であって、例えば、ステンレス、及び銅(合金)や、金属材料お表面に耐食性を有する金属をめっきしたものなどである。 The negative electrode current collecting member 32 is a conductive member made of a material capable of preventing the electrolyte solution of the electrolyte layer 1 from leaking to the outside. For example, stainless steel, copper (alloy), or a metal material has a corrosion resistance on the surface. For example, a plated metal.
 外枠部材4は、電解質層1及び正極2の外周に加えて、負極3の負極部材31の外周をも包囲している。このため、負極3の負極集電部材32は、外枠部材4の負極側の開口部分を閉塞するように設けてある。 The outer frame member 4 surrounds the outer periphery of the negative electrode member 31 of the negative electrode 3 in addition to the outer periphery of the electrolyte layer 1 and the positive electrode 2. For this reason, the negative electrode current collecting member 32 of the negative electrode 3 is provided so as to close the opening portion on the negative electrode side of the outer frame member 4.
 外枠部材4は、ポリプロピレン(PP)やエンジニアリングプラスチック(いわゆるエンプラ)などの耐電解液性を有する樹脂製であることが好ましく、これにより軽量化も図ることができる。また、外枠部材4は、機械的強度を持たせるために、樹脂をカーボン繊維やガラス繊維などの強化繊維によって複合化した繊維強化プラスチック(FRP)を使用することもできる。 The outer frame member 4 is preferably made of a resin having an electrolytic solution resistance such as polypropylene (PP) or engineering plastic (so-called engineering plastic), which can also reduce the weight. The outer frame member 4 can also be made of fiber reinforced plastic (FRP) in which a resin is compounded with reinforcing fibers such as carbon fibers and glass fibers in order to give mechanical strength.
 前記正極2における導電被膜23は、基材層21の主面の面内方向(主面に沿う方向)に連続した形状を成している。導電被膜23は、その形状がとくに限定されるものではなく、規則的でも不規則的でも良いし、基材層21の主面の一部又は主面全域に設けることができる。また、この実施形態のように、正極2において、基材層21の端部に集電部としての接点部材24を設けた場合には、前記導電被膜23は、基材層21の主面から集電部(接点部材24)に至る範囲に連続して形成するのがより望ましい。 The conductive coating 23 in the positive electrode 2 has a continuous shape in the in-plane direction (direction along the main surface) of the main surface of the base material layer 21. The shape of the conductive film 23 is not particularly limited, and may be regular or irregular, and can be provided on a part of the main surface of the base material layer 21 or on the entire main surface. Further, as in this embodiment, in the positive electrode 2, when the contact member 24 as a current collector is provided at the end of the base material layer 21, the conductive coating 23 is formed from the main surface of the base material layer 21. It is more desirable to form continuously in the range which reaches a current collection part (contact member 24).
 すなわち、前記導電被膜23は、図2(A)に示す如くストライプ状に形成したり、図2(B)に示す如く網目状に形成したりすることができる。なお、ストライプ状に形成する場合には、一方の集電部(接点部材24)から他方の集電部に至る方向に連続し且つ互いに平行に形成する。このとき、導電被膜23は、主に、ストライプや網目の空処となる部分(基材層21の露出部分)において通気可能である。 That is, the conductive film 23 can be formed in a stripe shape as shown in FIG. 2 (A) or in a mesh shape as shown in FIG. 2 (B). In addition, when forming in stripe form, it forms in the direction from one current collection part (contact member 24) to the other current collection part, and is mutually parallel. At this time, the conductive film 23 can be ventilated mainly in a portion (exposed portion of the base material layer 21) that becomes an empty space of a stripe or a mesh.
 また、前記導電被膜23は、導電性成分として、金(Au)、銀(Ag)、銅(Cu)、ニッケル(Ni)、パラジウム(Pd)、クロム(Cr)及び炭素(C)のうちの1つ以上を主成分としている。そして、前記導電被膜23は、めっき、スパッタリング及び塗布のうちのいずれか1つの表面処理により形成することができる。このとき、導電被膜23は、導電性多孔質材料から成る基材層21において、その細孔を塞がない程度に薄く形成することで通気可能である。とくに、導電被膜23をめっきで形成する場合には、基材層21への通電により導電被膜23が形成されるので、基材層21の細孔を開口させたまま導電被膜23を形成することができる。 In addition, the conductive film 23 includes, as a conductive component, gold (Au), silver (Ag), copper (Cu), nickel (Ni), palladium (Pd), chromium (Cr), and carbon (C). One or more is the main component. The conductive film 23 can be formed by any one of surface treatments among plating, sputtering and coating. At this time, the conductive coating 23 can be ventilated by forming the base layer 21 made of a conductive porous material so thin as not to block the pores. In particular, when the conductive coating 23 is formed by plating, the conductive coating 23 is formed by energizing the base material layer 21. Therefore, the conductive coating 23 is formed with the pores of the base material layer 21 being opened. Can do.
 なお、空気電池Aでは、図1中の矢印で示すように、反応面で発生した電子が両端の集電部(接点部材24)に向けて流れる。そこで、上記の導電被膜23は、電子の流れ方向に沿って配置する必要があるので、図2(A)に示すような直線状が望ましいが、制御が難しい場合には、蛇行やランダムに曲がりながら見かけの方向性として電子の流れに一致している形状にすることもできる。 In the air battery A, as shown by the arrows in FIG. 1, electrons generated on the reaction surface flow toward the current collectors (contact members 24) at both ends. Therefore, since the conductive film 23 needs to be arranged along the direction of electron flow, a linear shape as shown in FIG. 2A is desirable. However, when control is difficult, it is meandered or bent randomly. However, it can also have a shape that matches the flow of electrons as an apparent direction.
 図3は、基材層21の製造の一例を説明する図である。この製造例では、基材層21の材料が透過しない樹脂フィルム基盤50を使用する。この基盤50には、後に行うめっき処理を考慮して、非導電性である樹脂やガラスを用いる。次に、基盤50上に導電性多孔質材料を塗布し、これを乾燥させて基材層21を形成する。その後、基材層21の表面にめっきにより導電被膜23を形成し、最終的に導電被膜23を有する基材層21を基盤50から分離させる。 FIG. 3 is a diagram for explaining an example of manufacturing the base material layer 21. In this production example, a resin film substrate 50 through which the material of the base material layer 21 does not pass is used. The base 50 is made of a non-conductive resin or glass in consideration of the plating process to be performed later. Next, a conductive porous material is applied on the substrate 50 and dried to form the base material layer 21. Thereafter, a conductive film 23 is formed on the surface of the base material layer 21 by plating, and finally the base material layer 21 having the conductive film 23 is separated from the substrate 50.
 なお、基材層21を形成する導電性多孔質材料の細孔径と、その中に浸入するめっき液との関係は、毛細管現象に関わる式から算出することができる。この際、細孔の内部までめっきされたり、細孔径が小さくなって基材層21の物性が変わらないように、できるだけ表層に近い面でめっきをすることが望ましい。このため、基材層21の細孔分布を考慮して、めっき液の表面張力をコントロールするのが好ましい。また、細孔を塞がないためには、めっき液の粘性を上げるのが好ましく、例えばめっき液に増粘剤を添加して調整することができる。 It should be noted that the relationship between the pore diameter of the conductive porous material forming the base material layer 21 and the plating solution entering therein can be calculated from an equation relating to the capillary phenomenon. At this time, it is desirable to perform plating on the surface as close to the surface layer as possible so that the inside of the pores can be plated or the physical properties of the base material layer 21 do not change because the pore diameter becomes small. For this reason, it is preferable to control the surface tension of the plating solution in consideration of the pore distribution of the base material layer 21. Moreover, in order not to block the pores, it is preferable to increase the viscosity of the plating solution. For example, it can be adjusted by adding a thickener to the plating solution.
 図4は、基材層21の製造の他の例を説明する図である。この製造例では、一対のロール51,51に巻回した二枚のシート状の基材層21,21を使用し、これらをめっき槽52に通して一対の巻取りローラ53,53で巻取ることにより、基材層21,21に導電被膜(23)を連続的に形成する。 FIG. 4 is a diagram for explaining another example of manufacturing the base material layer 21. In this production example, two sheet-like base material layers 21 and 21 wound around a pair of rolls 51 and 51 are used, and these are passed through a plating tank 52 and taken up by a pair of winding rollers 53 and 53. Thus, the conductive film (23) is continuously formed on the base material layers 21 and 21.
 このように、二枚のシート状の基材層21を重ねてめっきすることで、互いの外側面に同時にめっき処理を行うことができる。めっき処理については、電流(電圧)、温度、及び基材層21の送り速度によって厚さをコントロールすることができ、細孔への浸入防止には、前述したようにめっき液の粘性をコントロールすることで実施できる。また、スパッタリングによっても、同様に導電被膜23を形成することができ、この場合には、バイアス電圧電圧や温度、処理時間などによって厚さをコントロールすることができる。 Thus, by plating the two sheet-like base material layers 21 on top of each other, it is possible to perform the plating process simultaneously on the outer surfaces of each other. As for the plating treatment, the thickness can be controlled by the current (voltage), temperature, and feed rate of the base material layer 21, and the viscosity of the plating solution is controlled as described above to prevent entry into the pores. Can be implemented. Also, the conductive film 23 can be similarly formed by sputtering. In this case, the thickness can be controlled by bias voltage, temperature, processing time, and the like.
 上記構成を備えた空気電池Aは、正極2における基材層21に導電被膜23を設けたことにより、基材層21自体の面内方向の導電性が向上し、正極2における面内方向の導電性を高めて抵抗過電圧を低減することができる。よって、抵抗過電圧分の発電性能の向上が可能である。また、空気電池Aは、表面処理により形成される導電被膜23を採用したので、別部品となる集電部材が不要であり、薄型化及び軽量化を実現することができると共に、基材層21と導電被膜23との接触面積が大きく得られるので集電効率が向上する。 In the air battery A having the above-described configuration, the conductive film 23 is provided on the base material layer 21 in the positive electrode 2, thereby improving the in-plane conductivity of the base material layer 21 itself. Conductivity can be increased and resistance overvoltage can be reduced. Therefore, it is possible to improve the power generation performance corresponding to the resistance overvoltage. In addition, since the air battery A employs the conductive coating 23 formed by the surface treatment, a current collecting member as a separate part is unnecessary, and the substrate layer 21 can be reduced in thickness and weight. Since a large contact area between the conductive film 23 and the conductive film 23 is obtained, the current collection efficiency is improved.
 さらに、空気電池Aは、導電被膜23を面内方向に連続した形状としたので、正極2における抵抗過電圧のさらなる低減を実現し、しかも、導電被膜23を基材層21の主面から集電部(接点部材24)に至る範囲に連続形成したので、集電性能のさらなる向上も実現することができる。 Furthermore, since the air battery A has the conductive film 23 formed in a continuous shape in the in-plane direction, the resistance overvoltage in the positive electrode 2 is further reduced, and the conductive film 23 is collected from the main surface of the base material layer 21. Since it was continuously formed in the range up to the portion (contact member 24), it is possible to further improve the current collection performance.
 さらに、前記導電被膜23は、基材層21の主面全域に形成することも当然可能であるが、図2に示すように空所を有する形状にすることで、正極2における面内方向の導電性及び通気性を充分に確保しつつ、導電被膜23の材料を必要最低限に節約することができ、製造コストの低減などにも貢献することができる。 Further, the conductive coating 23 can naturally be formed over the entire main surface of the base material layer 21, but by forming a shape having a void as shown in FIG. The material of the conductive coating 23 can be saved to the minimum necessary while ensuring sufficient conductivity and air permeability, and can contribute to reduction in manufacturing cost.
 さらに、空気電池Aは、導電被膜23の導電性成分として、金(Au)、銀(Ag)、銅(Cu)、ニッケル(Ni)、パラジウム(Pd)、クロム(Cr)及び炭素(C)のうちの1つ以上を主成分としたので、電池内部の耐蝕性を保ちながら良好な導電性能を得ることができる。 Further, the air battery A has gold (Au), silver (Ag), copper (Cu), nickel (Ni), palladium (Pd), chromium (Cr), and carbon (C) as conductive components of the conductive film 23. Since one or more of them are the main components, good conductive performance can be obtained while maintaining the corrosion resistance inside the battery.
 さらに、空気電池Aは、導電被膜23をめっき、スパッタリング及び塗布のうちのいずれか1つの表面処理により形成したので、導電被膜23を比較的安価に且つ精度良く形成することができ、製造コストの低減なども実現し得る。 Further, since the air battery A is formed by any one surface treatment of plating, sputtering, and coating, the conductive coating 23 can be formed relatively inexpensively and with high accuracy, and the manufacturing cost can be reduced. Reduction can also be realized.
 さらに、空気電池Aは、複数個を直接的に直列接続して組電池を構成することができるので、自動車等の移動体の電源としても非常に好適であり、組電池の発電性能を高めることができる。また、空気電池Aは、電気絶縁性を有する外枠部材4で電池外周部を構成しているので、正極端子(接点部材24)と負極端子(負極集電部材32)とが相反する位置関係になって、短絡し難い安全な構造になる。周知のボタン電池のように一方の極が電池外装部を兼用する構造では、正極端子と負極端子との距離が非常に近くなる。 Furthermore, since a plurality of air batteries A can be directly connected in series to form an assembled battery, it is very suitable as a power source for a moving body such as an automobile, and improves the power generation performance of the assembled battery. Can do. Moreover, since the air battery A comprises the battery outer peripheral part by the outer frame member 4 which has electrical insulation, the positional relationship which a positive electrode terminal (contact member 24) and a negative electrode terminal (negative electrode current collection member 32) conflict. It becomes a safe structure that is difficult to short circuit. In a structure in which one electrode also serves as a battery exterior portion as in a known button battery, the distance between the positive electrode terminal and the negative electrode terminal is very short.
 図5~図7は、本発明に係る空気電池の他の実施形態を説明する図である。なお、先の実施形態と同一の構成部位は、同一符号を付して詳細な説明を省略する。 5 to 7 are diagrams for explaining other embodiments of the air battery according to the present invention. Note that the same components as those of the previous embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
 図5(A)に示す空気電池Aは、正極2において、導電性多孔質材料から成る基材層21の正極外側の主面に導電被膜23を設けた構造である。また、図5(B)に示す空気電池Aは、正極2における基材層21の電解質層1側の主面に導電被膜23を設けた構造である。 The air battery A shown in FIG. 5 (A) has a structure in which, in the positive electrode 2, a conductive coating 23 is provided on the main surface outside the positive electrode of the base material layer 21 made of a conductive porous material. 5B has a structure in which a conductive coating 23 is provided on the main surface of the base material layer 21 of the positive electrode 2 on the electrolyte layer 1 side.
 図6(A)に示す空気電池Aは、正極2が、正極外面に液密通気層22を有し、基材層21の電解質層1側の主面に導電被膜23を設けた構造である。また、図6(B)に示す空気電池Aは、図1に示した実施形態と同様に、正極2が液密通気層22を有し、基材層21の液密通気層22側の主面に導電被膜23を設けた構造である。 The air battery A shown in FIG. 6A has a structure in which the positive electrode 2 has a liquid-tight ventilation layer 22 on the outer surface of the positive electrode, and a conductive film 23 is provided on the main surface of the base material layer 21 on the electrolyte layer 1 side. . Further, in the air battery A shown in FIG. 6B, the positive electrode 2 has the liquid-tight air-permeable layer 22 as in the embodiment shown in FIG. In this structure, a conductive film 23 is provided on the surface.
 本発明の空気電池Aの基本構成は、図5及び図6に示すように、正極2が、触媒を含む導電性多孔質材料から成る基材層21を備えており、その多くはカーボンを主体とした材料で形成してある。そして、本発明の空気電池Aは、その構造や導電性多孔質材料の電気特性に応じて、基材層21の少なくとも一方の主面に高導電性の導電被膜23を設けることにより、基材層21の導電性を高めて見掛け電気抵抗を低減し、発電性能を向上させる。 As shown in FIGS. 5 and 6, the basic structure of the air battery A of the present invention is that the positive electrode 2 includes a base material layer 21 made of a conductive porous material containing a catalyst, most of which is mainly carbon. It is formed with the material which was made. And the air battery A of this invention provides the base material by providing the highly conductive conductive film 23 in the at least one main surface of the base material layer 21 according to the structure and the electrical property of a conductive porous material. The electrical conductivity of the layer 21 is increased to reduce the apparent electrical resistance and improve the power generation performance.
 また、空気電池Aは、電解質層1に水酸化カリウム(KOH)水溶液を使用するため、図1及び図6に示すように、正極2の最外部に撥水性の膜(液密通気層22)を配置し、水溶液の漏出を阻止する構造にしている。 Further, since the air battery A uses a potassium hydroxide (KOH) aqueous solution for the electrolyte layer 1, as shown in FIGS. 1 and 6, a water-repellent film (liquid-tight ventilation layer 22) is formed on the outermost part of the positive electrode 2. To prevent leakage of the aqueous solution.
 さらに、空気電池Aは、目的に応じて、液密通気層22の外側に別の層を配置することがある。図7(A)に示す空気電池Aは、正極2が、基材層21と液密通気層22を備えると共に、基材層21の電解質層1側の主面に、高導電性を有する導電被膜23を設け、液密通気層22の外側に、別の層としての開口体41を備えている。 Furthermore, the air battery A may arrange another layer outside the liquid-tight air-permeable layer 22 depending on the purpose. In the air battery A shown in FIG. 7A, the positive electrode 2 includes the base material layer 21 and the liquid-tight ventilation layer 22, and the main surface of the base material layer 21 on the electrolyte layer 1 side has high conductivity. A coating 23 is provided, and an opening 41 as another layer is provided outside the liquid-tight ventilation layer 22.
 開口体41は、多数の開口を規則的に配列して成るものであって、金属製又は樹脂製の網、エキスパンドメタル及びパンチングメタルなどを用いることができる。この開口体41は、例えば、複数の空気電池Aを直列接続した際に、液密通気層22を保護すると共に、隣接する空気電池Aとの間に空気流路を形成する。 The opening body 41 is formed by regularly arranging a large number of openings, and a metal or resin net, expanded metal, punching metal, or the like can be used. For example, when the plurality of air batteries A are connected in series, the opening 41 protects the liquid-tight ventilation layer 22 and forms an air flow path between the adjacent air batteries A.
 ここで、上記の開口体41を備えた空気電池Aは、より好ましい実施形態として、導電被膜23の面積が、開口体41の開口を除く実面積以上であるものとする。このとき、空気電池Aは、図2に例示したように、基材層21の主面全域にわたって導電被膜23を形成したうえで、上記した導電被膜23の面積と開口体41の実面積との関係を満足させることが望ましい。なお、導電被膜23の形状は、とくに限定されることはない。 Here, in the air battery A provided with the above-described opening body 41, as a more preferable embodiment, the area of the conductive film 23 is not less than the actual area excluding the opening of the opening body 41. At this time, as illustrated in FIG. 2, the air battery A forms the conductive film 23 over the entire main surface of the base material layer 21, and then calculates the area of the conductive film 23 and the actual area of the opening 41. It is desirable to satisfy the relationship. The shape of the conductive film 23 is not particularly limited.
 上記の空気電池Aでは、開口体41の開口率よりも導電被膜23の見掛けの面積が大きくなって、開口体41によって基材層21と導電被膜23とが圧縮される割合が増すことになる。これにより、空気電池Aは、正極2において、開口体41により荷重が付与される部分が多くなり、基材層21と導電被膜23との密着性を高めて電気抵抗を低減し得ると共に、基材層21との熱膨脹率の違いにより導電被膜23が剥離するのを防止する効果も得られる。しかも、開口体41により正極2の機械的強度が向上し、ひいては空気電池Aの機械的強度も向上する。 In the air battery A described above, the apparent area of the conductive coating 23 becomes larger than the aperture ratio of the opening 41, and the rate at which the base material layer 21 and the conductive coating 23 are compressed by the opening 41 is increased. . As a result, the air battery A has a portion in the positive electrode 2 to which a load is applied by the opening 41, and can increase the adhesion between the base material layer 21 and the conductive coating 23 to reduce the electrical resistance. The effect of preventing the conductive film 23 from being peeled off due to the difference in the coefficient of thermal expansion from the material layer 21 can also be obtained. In addition, the mechanical strength of the positive electrode 2 is improved by the opening 41, and the mechanical strength of the air battery A is also improved.
 また、上記の開口体41を備えた空気電池Aは、より好ましい実施形態として、導電被膜23が、開口体41における開口の配列とは異なる周期、位相及び方向で配置してあるものとすることができる。つまり、導電被膜23は、その形状がとくに限定されないので、開口体41と部分的に重なる配置となる。具体的には、図7(B)に一例を示すように、開口体41が線材を縦横に組み合わせた網状を成している場合には、導電被膜23を斜めのストライプ状に配置する。 Moreover, as for air battery A provided with said opening body 41, as a more preferable embodiment, the conductive film 23 shall be arrange | positioned with the period, phase, and direction different from the arrangement | sequence of the opening in the opening body 41. Can do. That is, since the shape of the conductive coating 23 is not particularly limited, the conductive coating 23 is disposed so as to partially overlap the opening 41. Specifically, as shown in an example in FIG. 7B, when the opening 41 has a net shape in which wires are combined vertically and horizontally, the conductive film 23 is arranged in an oblique stripe shape.
 上記の空気電池Aは、開口体41が導電被膜23と対峙する場合に、導電被膜23が不定形に処理されていなくても、開口の配列に対して、周期、位相及び方向をずらして導電被膜23を最小限の量で形成することで集電性を確保できる。そして、空気電池Aは、正極2において、開口体41により荷重が付与される部分が多くなり、基材層21と導電被膜23との密着性を高めて電気抵抗を低減し得ると共に、先述の如く導電被膜23の剥離防止効果も得られる。 In the air battery A described above, when the opening 41 faces the conductive coating 23, even if the conductive coating 23 is not processed in an indefinite shape, the period, phase, and direction are shifted with respect to the arrangement of the openings. By forming the coating 23 in a minimum amount, current collecting properties can be ensured. In the air battery A, a portion to which a load is applied by the opening 41 in the positive electrode 2 is increased, and the adhesion between the base material layer 21 and the conductive coating 23 can be increased to reduce the electrical resistance. As described above, the effect of preventing peeling of the conductive film 23 is also obtained.
  さらに、本発明の空気電池Aは、正極2に、基材層21の導電被膜23と接触する導電性の開口体41を設けることもできる。この場合には、開口体41の開口の分布よりも導電被膜23の分布が密になるようにする。具体的には、図7(B)に示すように、ストライプ状の導電被膜23と網状の開口体41を採用した場合には、開口体41の開口の大きさに比べて、導電被膜23の幅を大きくしたりピッチを小さくしたりする。 空 気 Furthermore, the air battery A of the present invention can also be provided with a conductive opening 41 in contact with the conductive coating 23 of the base material layer 21 on the positive electrode 2. In this case, the distribution of the conductive film 23 is made denser than the distribution of the openings of the opening 41. Specifically, as shown in FIG. 7B, when the stripe-shaped conductive film 23 and the net-like opening 41 are employed, the conductive film 23 has a size larger than that of the opening of the opening 41. Increase the width or decrease the pitch.
 上記の空気電池Aは、基材層21で生じた電子が導電被膜23から開口体41を通して面内方向に流れることとなる。このとき、基材層21では、先述の如く導電被膜23による高導電性が確保されており、例えば開口体41の開口の範囲について考えると、導電被膜23により開口体41に至る間の内部抵抗が極めて小さいので、電子が導電被膜23から開口体41を通して面内方向に良好に流れる。その結果、空気電池Aは、正極2の面内方向の導電性がより一層高いものとなる。 In the air battery A, electrons generated in the base material layer 21 flow in the in-plane direction from the conductive film 23 through the opening 41. At this time, in the base material layer 21, high conductivity is ensured by the conductive coating 23 as described above. For example, when considering the range of the opening of the opening 41, the internal resistance between the conductive coating 23 and the opening 41 is reached. Is extremely small, electrons flow favorably in the in-plane direction from the conductive film 23 through the opening 41. As a result, the air battery A has higher conductivity in the in-plane direction of the positive electrode 2.
 上記各実施形態で説明した本発明の空気電池は、導電被膜23の厚さ及び被覆率、並びに基材層21の面内方向の電気抵抗に一定の関係があるので、その関係に基づいて、電気抵抗の低減と基材層21のガス透過性とを両立させることになる。一般に、金属空気電池は、高出力で発電するものではないため、必要な酸素量も限られる。そのため、基材層21の材料としては、固体高分子型燃料電池で使用されるガス拡散層のように、気孔率80%を超える導電性多孔質材料である必要はなく、発電量によっては5~20%程度の気孔率の導電性多孔質材料であれば良い。これにより、本発明の空気電池は、導電被膜23の被覆率を80~95%にしても利用可能であることが判明した。具体的な事例を以下の実施例で述べる。 Since the air battery of the present invention described in each of the above embodiments has a certain relationship between the thickness and coverage of the conductive coating 23 and the electrical resistance in the in-plane direction of the base material layer 21, based on the relationship, The reduction in electrical resistance and the gas permeability of the base material layer 21 are made compatible. In general, since a metal-air battery does not generate electricity at a high output, the amount of necessary oxygen is limited. Therefore, the material of the base material layer 21 does not have to be a conductive porous material having a porosity of more than 80% as in a gas diffusion layer used in a polymer electrolyte fuel cell. Any conductive porous material having a porosity of about 20% may be used. As a result, it was found that the air battery of the present invention can be used even when the coverage of the conductive film 23 is 80 to 95%. Specific examples are described in the following examples.
 導電性多孔質材料から成る基材層として、炭素70wt%、ポリテトラフルオロエチレン(PTFE)30wt%で、気孔率65%、厚さ100μmのシート状の試料を用いた。この試料を表面処理前の比較例とすると共に、同様の試料上にAgめっき処理を行って、厚さの異なるめっき層(導電被膜)を形成し、これらを実施例1~5とした。 As a base material layer made of a conductive porous material, a sheet-like sample having 70 wt% carbon, 30 wt% polytetrafluoroethylene (PTFE), a porosity of 65%, and a thickness of 100 μm was used. While this sample was used as a comparative example before the surface treatment, Ag plating treatment was performed on the same sample to form plating layers (conductive films) having different thicknesses, and these were designated as Examples 1 to 5.
 実施例1は、シート状試料の片面全面に、導電被膜として、厚さ1nmのめっき層を形成した。実施例2は、シート状試料の片面全面に、導電被膜として、厚さ5nmのめっき層を形成した。実施例3は、シート状試料の片面全面に、導電被膜として、厚さ1μmのめっき層を形成した。実施例4は、シート状試料の片面全面に、導電被膜として、厚さ5μmのめっき層を形成した。そして、実施例5は、シート状試料の片面に、導電被膜として、幅1mm、厚さ5nmのめっき層を4mm間隔で配置した。 In Example 1, a plating layer having a thickness of 1 nm was formed as a conductive film on one entire surface of a sheet-like sample. In Example 2, a plating layer having a thickness of 5 nm was formed as a conductive film on the entire surface of one side of the sheet-like sample. In Example 3, a plating layer having a thickness of 1 μm was formed as a conductive film on the entire surface of one side of a sheet-like sample. In Example 4, a plating layer having a thickness of 5 μm was formed as a conductive coating on the entire surface of one side of the sheet-like sample. In Example 5, a plating layer having a width of 1 mm and a thickness of 5 nm was disposed at an interval of 4 mm as a conductive film on one side of the sheet-like sample.
 ここで、めっき層(導電被膜)の厚さは、XRFによって計測した。また、膜厚1nmついては計測が困難であることから、処理時間によって制御した。実施例5については、予め、粘着性の弱いシール材を非めっき部位に配置してマスキングをし、その後めっき処理を行うことで、ストライプ状のめっき層を形成した。 Here, the thickness of the plating layer (conductive film) was measured by XRF. Moreover, since it is difficult to measure the film thickness of 1 nm, it was controlled by the processing time. About Example 5, the striped plating layer was formed by arrange | positioning masking by previously arrange | positioning a sealing material with weak adhesiveness in a non-plating site | part, and performing a plating process after that.
 比較の方法としては、縦横夫々50mm、厚さ50μmの導電性多孔質材料から成るシートを用意し、対向する2辺で集電を行なうと仮定して、2辺の方向に対する電気抵抗を計測した。また、めっき層により多孔質性が顕著に損なわれていないかを確認するために、ガーレー計測による通気試験を実施した。ガーレー計測では、シート状の試料(正極部材)の形状保持の為に、300メッシュの金網の上に前記試料を置いて計測した。 As a comparison method, a sheet made of a conductive porous material having a length and width of 50 mm and a thickness of 50 μm was prepared, and the electrical resistance in the direction of the two sides was measured on the assumption that current was collected on two opposite sides. . Moreover, in order to confirm whether the porosity was not impaired remarkably by the plating layer, the ventilation | gas_flow test by a Gurley measurement was implemented. In Gurley measurement, the sample was placed on a 300-mesh wire net and measured in order to maintain the shape of the sheet-like sample (positive electrode member).
(電気抵抗の計測方法)
 試料の比抵抗は、JIS-K7194に従って、4探針法により抵抗率を計測した。すなわち、4つの電極のうち、外側2箇所から定電流を引加し、その内側の2電極によって電圧を計測することで、抵抗を算出するものである。本実施例では、この評価方法に準拠し、ロレスターGP(三菱化学製)を用いた。抵抗値の計測は、めっき処理していない面に計測プローブを当てて計測した。各実施例1~5及びに比較例における面内方向の抵抗値を表1に示す。
(Measurement method of electrical resistance)
The resistivity of the sample was measured by a four-probe method according to JIS-K7194. That is, the resistance is calculated by applying a constant current from the two outer sides of the four electrodes and measuring the voltage with the two inner electrodes. In this example, Lorester GP (manufactured by Mitsubishi Chemical) was used in accordance with this evaluation method. The resistance value was measured by applying a measurement probe to the surface not plated. Table 1 shows in-plane resistance values in Examples 1 to 5 and Comparative Examples.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1から明らかなように、比較例に比べて、めっき層の厚さが1nmである実施例1でも、抵抗低減が確認され、めっき層の厚さが5nm以上である実施例2~5において、顕著な抵抗低減を確認した。また、めっき層の厚さが1μm以上では、充分な導電パスが確保されているため、抵抗低減の効果は小さいことが明らかになった。 As is apparent from Table 1, in Example 1 where the thickness of the plating layer is 1 nm as compared with the comparative example, the resistance reduction is confirmed, and in Examples 2 to 5 where the thickness of the plating layer is 5 nm or more A remarkable resistance reduction was confirmed. In addition, when the thickness of the plating layer is 1 μm or more, it has been clarified that the effect of reducing the resistance is small because a sufficient conductive path is secured.
 ストライプ状にめっき層を形成した実施例5では、ストライプの長さ方向に対してプローブを当てて計測を行った。めっき層の厚さが5nmのストライプ状であっても、充分な抵抗低減を確認した。すなわち、めっき層の厚さが薄くても、電子の流れ方向に対してめっき層の形成を選択するだけでも効果が得られ、且つめっき量を最小限に留めることもできる。次に、ガーレー計測による通気試験結果を表2に示す。 In Example 5 in which the plating layer was formed in a stripe shape, measurement was performed by applying a probe to the length direction of the stripe. Even when the thickness of the plating layer was a stripe shape of 5 nm, sufficient resistance reduction was confirmed. That is, even if the thickness of the plating layer is thin, the effect can be obtained only by selecting the formation of the plating layer in the electron flow direction, and the plating amount can be minimized. Next, Table 2 shows the aeration test result by Gurley measurement.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 表2から明らかなように、めっき層の無い比較例に比べて、実施例1、2及び5の数値には大差が見られず、充分な通気性が得られることを確認した。また、実施例3,4でも、数値の若干の増加が見られるが、通気性が充分に確保されていることを確認した。すなわち、めっき層の厚さに関わらず、導電多孔質材料(基材層)自体の通気性によって、適宜通気度のコントロールが可能であることが判明した。 As is clear from Table 2, it was confirmed that the numerical values of Examples 1, 2, and 5 were not significantly different from those of the comparative example having no plating layer, and sufficient air permeability was obtained. In Examples 3 and 4, it was confirmed that air permeability was sufficiently ensured although a slight increase in the numerical value was observed. That is, it has been found that the air permeability can be appropriately controlled by the air permeability of the conductive porous material (base material layer) itself regardless of the thickness of the plating layer.
 本発明の空気電池は、上記の実施例により、導電性多孔質材料から成る基材層に導電被膜を形成することで、面内方向の導電性向上及び抵抗低減とガス透過性との両立を実現し得ることが確認され、そのうえで薄型化や軽量化をも実現している。 In the air battery of the present invention, the conductive film is formed on the base material layer made of a conductive porous material according to the above-described embodiment, thereby improving both in-plane conductivity and reducing resistance and gas permeability. It has been confirmed that it can be realized, and on top of that, it has been made thinner and lighter.
 本発明に係る空気電池は、その構成が上記の各実施形態に限定されるものではなく、例えば矩形板状以外に、多角形状や円形状であっても良く、本発明の要旨を逸脱しない範囲で構成の細部を適宜変更することができる。 The configuration of the air battery according to the present invention is not limited to the above-described embodiments. For example, the air battery may have a polygonal shape or a circular shape other than the rectangular plate shape, and does not depart from the gist of the present invention. The details of the configuration can be changed as appropriate.
 A  空気電池
 1  電解質層
 2  正極
 3  負極
 21 基材層
 23 導電被膜
 24 接点部材(集電部)
 41 開口体
A Air battery 1 Electrolyte layer 2 Positive electrode 3 Negative electrode 21 Base material layer 23 Conductive coating 24 Contact member (current collector)
41 Opening body

Claims (8)

  1.  電解質層を間にして正極及び負極を備え、
     正極が、導電性多孔質材料から成る基材層を備えると共に、基材層の少なくとも一方の主面に、基材層よりも高い導電性を有し且つ通気可能な導電被膜を設けたことを特徴とする空気電池。
    Provided with a positive electrode and a negative electrode with an electrolyte layer in between,
    The positive electrode includes a base material layer made of a conductive porous material, and at least one main surface of the base material layer is provided with a conductive film that has higher conductivity than the base material layer and can be ventilated. Features an air battery.
  2.  前記導電被膜が、基材層の主面の面内方向に連続した形状を成していることを特徴とする請求項1に記載の空気電池。 2. The air battery according to claim 1, wherein the conductive film has a continuous shape in the in-plane direction of the main surface of the base material layer.
  3.  前記正極が、基材層の端部に集電部を有し、
     前記導電被膜が、基材層の主面から集電部に至る範囲に連続して形成してあることを特徴とする請求項2に記載の空気電池。
    The positive electrode has a current collector at an end of the base material layer;
    The air battery according to claim 2, wherein the conductive film is continuously formed in a range from the main surface of the base material layer to the current collector.
  4.  前記基材層が、カーボン材料とバインダー樹脂とで形成した導電性多孔質材料に触媒を担持させたものであることを特徴とする請求項1~3に記載の空気電池。 The air battery according to any one of claims 1 to 3, wherein the base material layer comprises a catalyst supported on a conductive porous material formed of a carbon material and a binder resin.
  5.  前記正極の外面側に、多数の開口を配列して成る開口体を備え、
     前記導電被膜の面積が、開口体の開口を除く実面積以上であることを特徴とする請求項1~4のいずれか1項に記載の空気電池。
    On the outer surface side of the positive electrode, provided with an opening formed by arranging a large number of openings,
    The air battery according to any one of claims 1 to 4, wherein an area of the conductive film is equal to or larger than an actual area excluding an opening of the opening.
  6.  前記導電被膜が、開口体における開口の配列とは異なる周期、位相及び方向で配置してあることを特徴とする請求項5に記載の空気電池。 6. The air battery according to claim 5, wherein the conductive film is arranged with a period, a phase and a direction different from the arrangement of the openings in the opening.
  7.  前記導電被膜が、導電性成分として、金(Au)、銀(Ag)、銅(Cu)、ニッケル(Ni)、パラジウム(Pd)、クロム(Cr)及び炭素(C)のうちの1つ以上を主成分としていることを特徴とする請求項1~6のいずれか1項に記載の空気電池。 The conductive coating has one or more of gold (Au), silver (Ag), copper (Cu), nickel (Ni), palladium (Pd), chromium (Cr) and carbon (C) as a conductive component. The air battery according to any one of claims 1 to 6, characterized by comprising as a main component.
  8.  前記導電被膜が、めっき、スパッタリング及び塗布のうちのいずれか1つにより形成してあることを特徴とする請求項1~7のいずれか1項に記載の空気電池。 The air battery according to any one of claims 1 to 7, wherein the conductive film is formed by any one of plating, sputtering and coating.
PCT/JP2012/076476 2011-12-05 2012-10-12 Air battery WO2013084591A1 (en)

Applications Claiming Priority (2)

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JP2011-265868 2011-12-05
JP2011265868 2011-12-05

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WO2013084591A1 true WO2013084591A1 (en) 2013-06-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3073553A4 (en) * 2013-11-19 2017-05-17 IUCF-HYU (Industry-University Cooperation Foundation Hanyang University) Positive electrode for lithium air battery and lithium air battery comprising same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4843269B1 (en) * 1970-05-06 1973-12-18
JPS5537828B1 (en) * 1970-06-18 1980-09-30
JPS60250561A (en) * 1984-05-28 1985-12-11 Toshiba Corp Gas-permselective composite membrane
JPS62163261A (en) * 1986-01-10 1987-07-20 Kuraray Co Ltd Manufacture of electrode of high electric conductivity
JP2010108904A (en) * 2008-10-02 2010-05-13 Toyota Motor Corp Metal-air battery

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4843269B1 (en) * 1970-05-06 1973-12-18
JPS5537828B1 (en) * 1970-06-18 1980-09-30
JPS60250561A (en) * 1984-05-28 1985-12-11 Toshiba Corp Gas-permselective composite membrane
JPS62163261A (en) * 1986-01-10 1987-07-20 Kuraray Co Ltd Manufacture of electrode of high electric conductivity
JP2010108904A (en) * 2008-10-02 2010-05-13 Toyota Motor Corp Metal-air battery

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3073553A4 (en) * 2013-11-19 2017-05-17 IUCF-HYU (Industry-University Cooperation Foundation Hanyang University) Positive electrode for lithium air battery and lithium air battery comprising same

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